INITIALIZATION
Knowledgebase: ki-dev
Base Query: Was weißt du über eberhard Baum?
Model: gemini-1.5-pro-preview-0409
Use Curl?: None
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QUESTIONING
Clarity Score: 3
Give follow-up?: True
Follow-up query: Könnten Sie bitte präzisieren, welche Informationen über Eberhard Baum Sie suchen oder in welchem spezifischen Kontext Sie Informationen benötigen?
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ROUTING
Query type: research
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PRIMER
Primer:
You are a highly intelligent personal assistant. Your role is to act as an expert
at reading the information provided by the user and giving the most relevant information.
In your responses to enterprise users, prioritize clarity, trustworthiness, and appropriate formality.
Be honest by admitting when a topic falls outside your scope of knowledge, and suggest
alternative avenues for obtaining information when necessary.
Make effective use of chat history to avoid redundancy and enhance response relevance, continuously
adapting to integrate all necessary details in your interactions.
Focus on precision and accuracy of your answers information.
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FINAL QUERY
Final Query: CONTEXT: ##########
File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
Page: 0
Context: | | | 耐用刀辅具2套,如:刀柄等; | 2 sets of durable tool accessories, such as tool holders, etc.
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
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Context: | | | 4.1.1.18 切削液采用集中处理方式。切削液回液泵品牌标准参照或相当于BRINKMANN或EVA、EGGER等国际一流知名品牌产品。回液泵要求有碎屑功能,并考虑各工序去除铁屑量及冷却液流量的不同,适当匹配,回液杂质泵的扬程要求15m~20m,保证有充分能力能够将工序所有铁屑和冷却液及时顺利的排出。 | 4.1.1.18 The coolant adopts centralized treatment method. The coolant return pumps adopt the product of BRINKMANN, EVA, EGGER or equivalent international first-class brand. The return pumps should have chip crushing function, and match appropriately according to the different amounts of chips removed and coolant flow rate in each process. The lift of the return pump is 15m-20m, it can discharge all chips and coolant timely and smoothly .
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
Page: 0
Context: | | | 3.10.6 传感器测量用测头不允许划伤工件(工件上可能会有可视的痕迹,但是该痕迹应不可测量,既不会影响工件测量,也不会损坏工件)。 | 3.10.6 The probe of the sensor should not scratch the workpiece (there may be visible marks on the workpiece, but these marks should not be measurable and will not affect the measurement of the workpiece or damage it).
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
Page: 0
Context: | | | a. 配有标准的PC键盘的接口;数控键盘,防护等级IP65。需要有控制操作权限的钥匙,三级保护。控制权限采用EKS或RFID TAG用于工业场合的电子权限管理,电子钥匙可自由编程,可自由读写,并有各自的唯一序列号。 具有电池缺电报警指示或信息。设备自动循环状态默认100%倍率。 | a. Equipped with standard PC keyboard interface. CNC keyboard, protection level is IP65. A key with control operation permissions and three-level protection is required. Control permissions use EKS or RFID TAG for electronic permission management in industrial settings. Electronic keys can be freely programmed, read and written, and have their own unique serial numbers. Has battery low power alarm indication or information. The device's automatic cycle state defaults to 100% magnification.
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
Page: 0
Context: | | | 4.1.3.4 主轴最大扭矩:≥535 N•m(S1-100%负荷)、≥822 N•m (S6-40%) | 4.1.3.4 Max. spindle torque: ≥ 535 N•m (S1-100% load), ≥ 822 N•m (S6-40% load)
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
Page: 0
Context: | | | 投标方负责在业主现场对业主代表进行电气、机械维修、操作(设备、刀具调测、在线测量)、编程的技术培训。内容包括编程、操作方法及维修技术、常见故障排除等,负责培训业主设备操作人员能够独立完成设备操作、完成零件加工工作。 | The bidder is responsible for providing a technical training on electrical and mechanical maintenance, operation (equipment, tool adjustment, online measurement), and programming to the owner's representative on the owner's site. The training content includes programming, operation methods, maintenance techniques, and common troubleshooting, etc.. The bidder is responsible for training the owner's operators to complete equipment operations and parts processing work independently.
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
Page: 0
Context: | | | 总成图号:1002015-84F_C
零件名称:主轴承盖
零件图号:1002011-84F_A
材料:
数量:6
备注: | Assembly drawing No.: 1002015-84F_C
Part name: Crankshaft cap
Part drawing No.: 1002011-84F_A
Material:
Q'ty.: 6
Remarks:
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
Page: 0
Context: | | | GR&R:<10% (Ra<0.8), 验收评价标准符合IATF16949标准。 | GR&R: <10% (Ra<0.8), acceptance evaluation comply with the standard IATF16949.
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
Page: 0
Context: | | | 产品型号:CA6DH2
零件名称:气缸体
零件图号:1002014-84F_C
材料:HT250
数量:1
备注: | Product model: CA6DH2
Part name: Cylinder block
Part drawing No.: 1002014-84F_C
Material: HT250
Q'ty.: 1
Remarks:
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
Page: 0
Context: | | | CA6DH2缸体: | Cylinder block CA6DH2:
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
Page: 0
Context: | | | 2.4.3 工件在设备入口及出口姿态:缸体底面朝下、前端面朝前。 | 2.4.3 The posture of the cylinder block at the inlet and outlet of the equipment: bottom facing down and front facing forward.
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
Page: 0
Context: | | | 3.4 结合生产线布局及上下料形式,合理配置单机设备、段落设备、SPC检测站的RFID读写器,用于生产线数据采集、存储、传输、上传及质量追溯,工件RFID采用高频。 | 3.4 Based on the production line layout and loading/unloading method, the RFID readers and writers for single equipment, section equipment, and SPC detection stations should be reasonably configured for production line data collection, storage, transmission, uploading, and quality traceability. The workpiece RFID should be high-frequency.
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
Page: 0
Context: | | | 3.11.5 经过前两级过滤后,直径>0.1μm以上的颗粒物过滤效率不低于95%。且使用期间始终保持恒定的效率,并能通过每级检测口随时检测验证过滤效率。 | 3.11.5 After the first and second stages of filtration, the filtration efficiency of particles with a diameter greater than 0.1μm shall not be less than 95%, and it always maintains a constant efficiency during use, and can detect the filtration efficiency at any time through the detection port of each stage.
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
Page: 0
Context: | | | g) 排屑机构颜色为灰白色,色标号为“RAL9002”。 | g) The color of the chip conveyor is gray white, with the color code "RAL9002".
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
Page: 0
Context: | | | 4.1.3.11 刀具最大重量:≥25Kg | 4.1.3.11 Max. weight of cutting tools: ≥ 25Kg
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
Page: 0
Context: | | | i. 电控柜内要安装照明灯(220AC),在电控柜内至少要安装有两个带有漏电保护功能的AC220V、50Hz符合中国国家标准的电源插座(一个2孔,一个3孔),以供维修时使用。操纵台上有供便携电脑的220V的交流插座(预留可安装中国标准插座的位置、线缆及断路器)。 | i. The lighting (220AC) should be installed inside the electrical cabinet, and at least two power sockets (AC220V, 50Hz) with leakage protection function that comply with Chinese national standards (one with 2-holes and one with 3-holes) should be installed inside the electrical cabinet for maintenance purposes. There is a AC socket (220V) for portable computers on the control panel (with reserved space for installing Chinese standard sockets, cables, and circuit breakers).
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
Page: 0
Context: | | | b. 操作面板: | b. Operation panel:
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
Page: 0
Context: | | | 变频器:品牌标准参照或相当于SIEMENS、SCHNEIDER、ABB等国际一流知名品牌产品。 | Frequency converter: reference or equivalent to international first-class brand products such as SIEMENS, SCHNEIDER, ABB, etc
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
Page: 0
Context: | | | 7.1.1.5 各项精度合格后进行零件加工验收, 应保证在机床和工装无故障、加工中不进行人工调整前提下,每工序中的1台设备连续切削30件CA6DG1缸体, 采用三坐标测量机检测,按“3.8 设备能力要求”验收Cmk等,连续切削10件6DH2缸体和5件CA4DG1缸体,15件全检,要求100%合格, 采用三坐标测量机检测;其余设备分别连续切削5件CA4DG1、CA6DG1和6DH2缸体,15件全检,要求100%合格, 采用三坐标测量机检测。三坐标检测时,圆度和直线度≤0.02、跳动≤0.04、平面度≤0.02的特性使用扫描策略。切削过程中同时进行节拍验证。 | 7.1.1.5 After the accuracy of each item is qualified, the acceptance of part processing should be carried out. It should be ensured that one equipment of each process continuously cuts 30 pieces of CB CA6DG1 without manual adjustment during the machining process, and the 3-coordinate measuring machine provided by the owner should be used for testing. Cmk should be accepted according to the "3.8 Equipment Capability Requirements". 10 pieces of CB 6DH2 and 5 pieces of CB CA4DG1 were continuously cut, and all 15 pieces were tested by the 3-coordinate measuring machine, requiring 100% qualification. The remaining equipment continuously cuts 5 pieces of CB CA4DG1, CB CA6DG1, and CB 6DH2, and all 15 pieces were tested by the 3-coordinate measuring machine, requiring 100% qualification.respectively, When using 3-coordinate detection, scanning strategies are used for characteristics such as roundness and straightness ≤ 0.02, runout ≤ 0.04, and flatness ≤ 0.02. Simultaneously circle time verification during the cutting process.
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
Page: 0
Context: | | | 9.1 投标方近五年(2019年至今)来的销售业绩及用户清单。 | 9.1 Sales performance and user list of the bidder in the past five years (2019 present)
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
Page: 0
Context: | | | 2.2 平面布置 | 2.2 Layout
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
Page: 0
Context: | | | 第三部分 工艺要求及加工精度 | Part III Process Requirements and Machining Accuracy
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
Page: 1
Context: | 4.1.1.18 | 切削液采用集中处理方式。切削液回液泵品牌标准参照或相当于BRINKMANN或EVA、EGGER等国际一流知名品牌产品。回液泵要求有碎屑功能,并考虑各工序去除铁屑量及冷却液流量的不同,适当匹配,回液杂质泵的扬程要求15m~20m,保证有充分能力能够将工序所有铁屑和冷却液及时顺利的排出。 | | | | | | | | | | | | | | | | |
| 4.1.1.19
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
Page: 1
Context: | 9.20投标方提供总进度及设计和会审、制造、装配、调试、培训及预验收等各阶段时间进度计划。 | | | | | | | | | | | | | | | | | |
| 9.21以上资料同时提供相应的电子文档。
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
Page: 1
Context: | 3.10.8缸体缸孔测量:直径采用2对互成90°的传感器;分步可编程测量方式,可完成多截面的测量(实际至少3个截面);6个缸孔全部测量和反馈补偿。 | | | | | | | | | | | | | | | | | |
| 3.10.9 测量系统精度指标及要求
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
Page: 1
Context: | 4.1.3.9工作台数控分度:0.001° | | | | | | | | | | | | | | | | | |
| 4.1.3.10刀库容量:≥50把
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
Page: 1
Context: | 插座 | AC220V | | | | | | | | | | | | | | | | |
| 标准
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
Page: 1
Context: | CA4DG1 | 气缸体总成 | 1002015-82F_C | | | | | | | | | | | | | | | |
|
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
Page: 1
Context: | | 机械手具备在适当位置对工件进行吹气清理及翻转倒水功能,以尽可能减少乳化液随工件带入下道最终清洗工序;生产线下料检测站的工件下料姿态应充分考虑工序检测内容,便于操作人员对工序内容进行检测。为方便维修及保障维修安全,机械手应设置固定和可移动的维修平台。 | | | | | | | | | | | | | | | | |
|
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
Page: 1
Context: | 3.11.10.1室外排放要求:排放管高度不得低于15m(从地面起);二级过滤后达到国家标准GB16297-1996《大气污染物综合排放标准》表2中标准要求,非甲烷总烃120mg/ m³,颗粒物120mg/ m³;三级过滤后非甲烷总烃处理效率≥80%。 | | | | | | | | | | | | | | | | | |
| 3.11.10.2室内排放要求:
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
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Context: | b. 显示器必须是彩色TFT,建议使用分辨率800×600,尺寸12,或以上。 | | | | | | | | | | | | | | | | | |
| c. 配备带急停钮电子手轮,能用于主要伺服轴的调整及坐标显示,可移动距离5m或以上。
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
Page: 1
Context: | 项目 | | | 要求 | | | | | | | | | | | | | | |
| 电柜内标牌
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
Page: 1
Context: | 6.3.8零件输送方案(工序间及工序内)。 | | | | | | | | | | | | | | | | | |
| 6.3.9冷却液及切屑供排和集中吸雾系统设计方案。
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
Page: 1
Context: | 7.1.2.10 | 在终验收合格投产后,在投标方伴产服务的1个月期间,由业主对刀具寿命(包括100件生产收集到的数据)进行评估统计,对于双方协商一致寿命需要改进的刀具,业主与刀具供应商应共同尽力配合, 投标方负责协调刀具供应方的现场服务并提供支持。 | | | | | | | | | | | | | | | | |
| 7.1.3验收试件
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
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Context: | 编号:2024-2801- | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | Unnamed: 6 | Unnamed: 7 | Unnamed: 8 | Unnamed: 9 | Unnamed: 10 | Unnamed: 11 | Unnamed: 12 | Unnamed: 13 | Unnamed: 14 | Unnamed: 15 | Unnamed: 16 | Unnamed: 17 |
|:----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
Page: 1
Context: | 目 录 | | | | | | | | | | | | | | | | | |
| Contents
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
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Context: | 1.5.1.1 | 厂房屋架下弦距地面高度 :8m | | | | | | | | | | | | | | | | |
| 1.5.1.2
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
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Context: | | 业主提供切削液集中处理系统参数: | | | | | | | | | | | | | | | | |
| 使用业主现有的切削液(奎克370 ff,浓度8-10%)。
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
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Context: | | 具有15寸的彩色液晶显示器,以数据或图形进行显示。带有RS232数据输出接口和EtherNet/IP以太网网口,以便向上位计算机终端传送各种数据,开放式数据外传,可使测量结果溶入SPC网络管理中,并且可连接打印机,具有合格品、不合格品数统计功能,并能自动显示。测量值、中间值、平均值、标准偏差、S、X-P、X-S控制图和直方图可在测量计算机屏幕上显示,统计分析使用Q-DAS软件(当前最新版本)。提供错误报警信息并配有计数器,统计出被检零件的总数、合格品数、不合格品数。 | | | | | | | | | | | | | | | | |
|
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
Page: 1
Context: | c. 带有电器元件的电柜门应设置跨接线。 | | | | | | | | | | | | | | | | | |
| d. 机床电气柜断电仍带电的检修备用电源要加标识和专用橙色线。
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
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Context: | 4.1.3主要技术指标: | | | | | | | | | | | | | | | | | |
| 4.1.3.1 主轴功率:≥28KW(100%负荷)
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
Page: 1
Context: | 电计量表功能: | | | | | | | | | | | | | | | | | |
| 1)采集分合状态和电流、电度量等电气参量。
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
Page: 1
Context: | 防护等级 | IP65 | | | | | | | | | | | | | | | | |
| 颜色
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
Page: 1
Context: | 8.5.2提供机床调整用检验棒和调整样件等装置。 | | | | | | | | | | | | | | | | | |
|
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File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls
Page: 1
Context: | | 设备名称 | 设备型号 | 工序号 | 设备台数 | 电力安装容量(Kw台) | | 机床重量 | | 机床供液量 | | 机床回液压力 | 进/回液管内径(mm) | 压缩空气用量 | | 压缩空气压力 | 机床切屑量 | |
| 序号
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File: dictionary.txt
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Context: Definitionen:
- Antworten Sie nur mit einer Gemeinde für Kundenstandort. Geben Sie in der Adresse keine zusätzlichen Details wie Fabrik, Gebäude, Werk usw. an.
- Alle groÃen Automobilhersteller (Mercedes-Benz, Porsche, Audi, Volkswagen, MAN usw.) Kundentyp: OEM
- Es muss zwischen Endkunden und dem Kunden unterschieden werden. Der Endkunde beschreibt den Auftragsgeber wo die Automationlösung verbleibt. Der Kunde ist der direkte Auftraggeber. Vorschriften vom Endkunden haben eine höhere Gewichtung. Endkunde und Kunde können, müssen aber nicht gleich sein.
- Für den geschätzten Gesamtumsatz runden Sie auf die nächste Million (MEUR) auf.
- Technische Anforderungen sind als Auflistung anzugeben.
- Die Automationsinhalte sind als Funktionseinhalten darzustellen. Funktionsinhalte beschreiben die einzelnen Funktionen im gesamten Produktionsablauf.
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Context: | | | 3.8.1 直径(可调整刀具)、距离、角度、位置度、跳动、同轴度、垂直度、平行度精度按Cmk≥1.67考核;不可调整的刀具(如单刃或多刃铰刀)加工尺寸精度按Cm≥1.67考核。 | 3.8.1 The accuracy of diameter (adjustable tool), distance, angle, position, runout, coaxiality, verticality, and parallelism shall be assessed based on Cmk ≥ 1.67. The machining dimension accuracy of non-adjustable cutting tools (such as single or multi blade reamers) shall be assessed based on Cm ≥ 1.67. |
| | | 3.8.2
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Context: | | | 4.1.1.18 切削液采用集中处理方式。切削液回液泵品牌标准参照或相当于BRINKMANN或EVA、EGGER等国际一流知名品牌产品。回液泵要求有碎屑功能,并考虑各工序去除铁屑量及冷却液流量的不同,适当匹配,回液杂质泵的扬程要求15m~20m,保证有充分能力能够将工序所有铁屑和冷却液及时顺利的排出。 | 4.1.1.18 The coolant adopts centralized treatment method. The coolant return pumps adopt the product of BRINKMANN, EVA, EGGER or equivalent international first-class brand. The return pumps should have chip crushing function, and match appropriately according to the different amounts of chips removed and coolant flow rate in each process. The lift of the return pump is 15m-20m, it can discharge all chips and coolant timely and smoothly . |
| | | 4.1.1.19 主轴孔镗刀杆、顶面铣刀盘、缸孔镗刀杆等超过15Kg比较重的刀具须设置专用换刀辅助装置并带有吊具,方
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Context: | | | 投标方负责在业主现场对业主代表进行电气、机械维修、操作(设备、刀具调测、在线测量)、编程的技术培训。内容包括编程、操作方法及维修技术、常见故障排除等,负责培训业主设备操作人员能够独立完成设备操作、完成零件加工工作。 | The bidder is responsible for providing a technical training on electrical and mechanical maintenance, operation (equipment, tool adjustment, online measurement), and programming to the owner's representative on the owner's site. The training content includes programming, operation methods, maintenance techniques, and common troubleshooting, etc.. The bidder is responsible for training the owner's operators to complete equipment operations and parts processing work independently. |
| | | 第八部分 质保期、附件、备件及售后服务
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Context: | | | 10.1.1 单台加工设备按供货范围分项报价。 | 10.1.1 Single processing equipment shall be quoted separately according to the scope of supply.
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Context: | | | 设备≥2000Kg | Equipment ≥ 2000Kg
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Context: | | | 总成图号:1003010-84F_C
零件名称:定位环
零件图号:1006138-83F_C
材料:
数量:28
备注: | Assembly drawing No.: 1003010-84F_C
Part name: Locating ring
Part drawing No.: 1006138-83F_C
Material:
Q'ty.: 28
Remarks:
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Context: | | | 3.4 结合生产线布局及上下料形式,合理配置单机设备、段落设备、SPC检测站的RFID读写器,用于生产线数据采集、存储、传输、上传及质量追溯,工件RFID采用高频。 | 3.4 Based on the production line layout and loading/unloading method, the RFID readers and writers for single equipment, section equipment, and SPC detection stations should be reasonably configured for production line data collection, storage, transmission, uploading, and quality traceability. The workpiece RFID should be high-frequency. |
| | | 3.5 各加
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Context: | | | 3.11.4 过滤器不配滤芯反冲洗装置,避免产生二次污染。 | 3.11.4 The filter is not equipped with a filter backwash device to avoid secondary pollution.
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Context: | | | 工作台回转重复精度:≤4″(VDI标准) | Repeatability of table rotation: ≤ 4" (VDI standard)
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Context: | | | 4.2.2 夹具的液压、润滑系统必须密封可靠。 | 4.2.2 The hydraulic system and the lubrication system of the fixture must be in reliable sealing.
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Context: | | | 7.1.1 设备预验收 | 7.1.1 Equipment pre-acceptance
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Context: | | | 1.5 工厂条件 | 1.5 Workshop conditions
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Context: | | | 2.6 设备采用集中切削液系统。切削液通过业主的切削液控制系统集中供给、循环过滤使用。切削液和铁屑采取上供上排方式,供液管道布置于屋架上弦(据地坪标高7.5m),回液主管道采用集中重力回液方式,架空布置于厂房屋架下弦立柱两侧(据地坪标高6.5-7m),机床切削液回液箱(罐)上配置回液杂质泵和液位控制装置,回液箱(罐)设低液位(排屑泵停止工作)、高液位(排屑泵开始启动)以及超高报警液位(进液电控阀关闭,同时报警),并与机床互锁,确保切削液不外溢,还要避免回液杂质泵空运行。回液箱(罐)底部设计成锥形。切削液和铁屑由回液杂质泵通过上排管道直接送至切削液的回液主管道。机床的切削液供液和排液的接通和关闭由机床本身单独控制。 | 2.6 The equipment adopts a centralized coolant system. The coolant is centrally supplied and circulated for filtration through the owner's coolant control system. The coolant and chips are supplied and discharged from above, and the supply pipeline is arranged on the upper chord of the roof truss (at a floor elevation of 7.5m). The main return pipeline adopts a centralized gravity return method and is overhead arranged on both sides of the lower chord column of workshop roof truss (according to the floor elevation of 6.5-7m). The coolant return tank (container) of the machine is equipped with a return impurity pump and a liquid level control device. It is equipped with a low liquid level (the chip pump stops working), a high liquid level (the chip pump starts starting), and an ultra-high alarm liquid level (the inlet electric control valve is closed, and an alarm is triggered at the same time). It is interlocked with the machine to ensure that the coolant does not overflow and to avoid the return impurity pump running empty. The bottom of the return tank is designed to be conical. The coolant and chips are directly sent to the main return pipeline of the coolant through the upper discharge pipeline by the return impurity pump. The switching on and off of the coolant supply and discharge of the machine is independently controlled by the machine itself. |
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Context: | | | 2.4.4 输送系统(机械手、抬起步伐、移动滑台、机动辊道等),工件换型时不许手动更换和调整工装。 | 2.4.4 The conveying system (mechanical arm, uplift, movable table, motorized roller conveyor, etc.), it is not allow manual replacement and adjustment of the fixtures when the workpiece model is changing. |
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Context: | | | 按照U95标准不确定度小于20%(Ra<0.8)。 | According to the standard U95, the uncertainty is less than 20% (Ra<0.8).
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Context: | | | e. 在不影响使用功能的情况下,机床可被人员接触到的部分及其零件应设计成不带易伤人的锐角、利棱、凸凹不平的表面和较突出的部位。 | e. The parts and components of the machine that can be touched by personnel should be designed without sharp angles, sharp edges, uneven surfaces, or protruding parts that are prone to injury, without affecting its functionality. |
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Context: | | | 4.1.3.18 带有三轴闭环光栅尺和转台圆光栅尺。 | 4.1.3.18 Equipped with the closed-loop grating scales for X/Y/Z axis, and equipped with a circular grating scale for rotary table.
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Context: | | | g. 对外围的输入和输出元器件采用总线结构,减少布线。对外围的输入和输出元器件均有铝标牌(标牌上的标号和图纸一致,利于维护查找)。对外围的输入和输出端必须预留10%的裕量。设备总供电开关安装于电柜内,“合闸”和“分闸”手柄露在柜外易于操作之处,并有明显的标牌;柜内如用汇流排,必须用绝缘材料防护,并用闪电标志明确标识。凡安装有电气装置的机械部件,均应良好接地和装接地标牌。电气装置应装安全标识(闪电标牌)。带有36V 以上电压的裸露部分必须有安全防护罩,装闪电标牌,避免人员触电。在总电源断开后,仍有电的地方,要集中在一起,要有透明防护罩,装闪电标牌,以保证安全。电控柜安装的元件要在电控柜内醒目位置安装标牌,标明元件在图中的代号,NC﹑PLC 模块要作耐久性的标记,上述标记在改换元件和更换NC﹑PLC 模块时,不应被取掉或者能很容易的被重新安装,装有NC﹑PLC 的电柜以及总电源柜要在电气柜门外安装标牌作出清晰标记,电柜内部需明确标出各轴电机铭牌标识。 | g. Adopting a bus structure for peripheral input and output components to reduce wiring. The input and output components on the periphery have aluminum labels (the labels on the labels are consistent with the drawings, which is conducive to maintenance and search). A 10% margin must be reserved for the input and output terminals on the periphery. The main power supply switch of the equipment is installed inside the electrical cabinet, and the "closing" and "opening" handles are exposed outside the cabinet for easy operation, with clear signs; If a busbar is used inside the cabinet, it must be protected with insulation material and clearly marked with lightning markings. All mechanical components installed with electrical devices should be well grounded and equipped with grounding labels. Electrical equipment should be equipped with safety signs (lightning signs). Exposed parts with a voltage of 36V or above must have safety protection covers and lightning signs installed to avoid electric shock to personnel. After the main power supply is disconnected, areas with electricity should be concentrated together, with transparent protective covers and lightning signs installed to ensure safety. The components installed in the electrical control cabinet should be labeled in a prominent position inside the cabinet, indicating the code of the components in the diagram. The NC and PLC modules should be marked for durability. The above markings should not be removed or easily reinstalled when replacing components or NC and PLC modules. Electrical cabinets equipped with NC and PLC, as well as the main power supply cabinet, should be labeled clearly outside the electrical cabinet. The nameplate identification of each axis motor should be clearly marked inside the electrical cabinet. |
| | | h. 支持工业ETHERNET和标准的Profibus和Profinet网络。
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Context: | | | 语言:中文 | Language: Chinese
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Context: | | | 7.1.1.10 投标方负责将预验收用全部试件进行防锈处理及单独包装,并与设备一起发运到业主现场。 | 7.1.1.10 The bidder is responsible for rust prevention treatment of all test pieces used for the pre-acceptance, separate packaging and shipping them together with the equipment to the owner's factory. |
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Context: | | | 1.1.3.8 工艺设计、设备设计及相关技术资料。 | 1.1.3.8 Process design, equipment design, and related technical data.
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Context: | | | 产品型号:CA6DH2
零件名称:气缸盖总成
零件图号:1003010-84F_A
材料:
数量:1
备注: | Product model: CA6DH2
Part name: Cylinder head assembly
Part drawing No.: 1003010-84F_A
Material:
Q'ty.: 1
Remarks: |
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Context: | | | CA6DH2缸盖: | Cylinder head CA6DH2:
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Context: | | | 2.1 项目为交钥匙工程,投标方投标时需提供项目工艺方案,包括但不限于平面布置,节拍计算,安调计划,工件输送方案,冷却液、切屑、尘、雾处理方案。 | 2.1 The project is a turnkey project. The bidder shall provide a process proposal for the project, including but not limited to the layout, time study, installation schedule, workpiece conveying, treatment of coolant, chips, dust and mist. |
| | | 投标方除负责新
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Context: | | | 总成图号:1003010-83F_C
零件名称:凸轮轴下瓦盖
零件图号:1006146-83F_C
材料:YL113
数量:5
备注: | Assembly drawing No.: 1003010-83F_C
Part name: Camshaft lower cover
Part drawing No.: 1006146-83F_C
Material: YL113
Q'ty.: 5
Remarks: |
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Context: | | | 2.7 业主提供切削液集中处理系统参数: | 2.7 The parameters of coolant centralized treatment system is proveded by the owner.
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Context: | | | 在机床供液处设置约1m长的管路和连接法兰(一对);供液管路要求配备手动阀门及电控阀(手动阀在上、电控阀在下),手动阀门高度尽可能便于人工操作;供液要求配备流量计和压力传感器,以便机床主操纵面板监控供液流量和压力是否满足需求。机床排液管也设置约1m长的管路和连接法兰(一对);排液管路要求配备手动阀门及电控阀(手动阀在上、电控阀在下),手动阀门高度尽可能便于人工操作;排液要求配备压力表。回液箱(罐)应方便维修、清理,另外,回液杂质泵选型要与机床铁屑及切削液混合物输送量以及回液主管道标高匹配。机床设计时要考虑在加工工作结束以后切削液供液和回液延时一段时间(回液延时要略大于供液延时),以使当机床完全停止工作时,回液箱(罐)剩余的切削液和铁屑尽可能排空。切削液控制系统由业主提供,投标方必须与切削液控制系统承包方或业主确认有关机床的切削液供回液管和回液杂质泵技术参数。投标方在招标文件中提供设备相关接口参数和位置,包括但不限于进液接口、回液箱(罐)、回液杂质泵、回液接口的参数和位置。回液箱(罐)要求安装在地面上。 | Install a 1m pipeline and connecting flange (one pair) at the coolant supply point of the machine. The liquid supply pipeline requires manual valves and electric control valves (with manual valves on top and electric control valves on bottom), and the height of the manual valves should be as convenient for manual operation as possible. The liquid supply requires a flow meter and pressure sensor to be equipped, so that the main control panel of the machine can monitor whether the liquid supply flow and pressure meet the requirements. The drainage pipe of the machine is also equipped with a 1m pipeline and a pair of connecting flanges. The drainage pipeline requires manual valves and electric control valves (with manual valves on top and electric control valves on bottom), and the height of the manual valves should be as convenient for manual operation as possible. A pressure gauge is required for drainage. The return tank should be easy to maintain and clean. In addition, the selection of the return impurity pump should match the conveying capacity of the machine's chips and coolant mixture, as well as the elevation of the return main pipeline. When designing the machines, it is necessary to consider delaying the supply and return of coolant for a period of time after the machining is completed (the return delay should be slightly greater than the supply delay), so that when the machine stops working completely, the remaining coolant and chips in the return tank (container) can be emptied as much as possible. The coolant control system is provided by the owner. The bidder must confirm with the coolant control system contractor or owner the technical parameters of the coolant supply and return pipes and return impurity pumps for the machine. The bidder shall provide equipment related interface parameters and positions in the bidding documents, including but not limited to the parameters and positions of the inlet interface, return tank (container), return impurity pump, and return interface. The return tank is required to be installed on the ground. |
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Context: | | | 3.9.1.4 采用主动测量及自动补偿或精加工后自动测量的工艺方法保证加工质量。精铣底面距离带有自动测量及补偿功能,自动补偿底面距离测量具有SPC统计功能;凸轮轴孔直径加工需带有自动测量功能(自动补偿需根据目前技术可行性和成熟度确定),自动测量凸轮轴孔直径具有SPC统计功能。 | 3.9.1.4 Ensure machining quality through active measurement and automatic compensation, or automatic measurement after finish machining. Fine milling of bottom distance has automatic measurement and compensation functions, and automatic compensation of bottom distance measurement has SPC statistical function. The machining of camshaft hole diameter requires automatic measurement function (automatic compensation needs to be determined based on current technological feasibility and maturity), and automatic measurement of camshaft hole diameter has SPC statistical function. |
| | | 3.9.2 生产线工序安排
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Context: | | | 3.10.4 所有测量都带有校准器,能够按一定频次自动进行校准。校准件可方便地取下进行计量,提供校准件图纸和出厂检验报告。校准件需进行时效及防锈处理,避免夏季海洋性气候引起校准件的锈蚀。 | 3.10.4 All measurements are equipped with calibrators that can automatically calibrate at a certain frequency. The calibration parts can be easily removed for measurement. Provide calibration parts drawings and factory inspection reports. Calibration parts need to undergo aging and rust prevention treatment to avoid rusting caused by marine climate in summer. |
| | | 3.10.5 可自动判断工件合格与否,并实现与机床
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Context: | | | 4.1.1.7 精度必须满足稳定加工合格工件的需要。 | 4.1.1.7 The accuracy must meet the requirements for stable processing of qualified workpieces.
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Context: | | | 在设备的表面必需设置润滑图表,其中包含润滑部位、润滑油牌号、加油量/周期,在设备的油箱上应标明油箱的储油量。气动控制柜外部在气源输入、气压输出及压力表处,应安装标牌;气动控制系统中需要油雾润滑时,应在柜内有明确标志说明、定期加油时间及油的种类要求;气动控制柜内应有明确标志,注明定期放水的时间要求(尤其是夏季多雨、空气潮湿的地方)。 | A lubrication chart must be set up on the surface of the equipment, which includes the lubrication parts, lubricating oil grade, and lubrication amount/cycle. The oil storage capacity of the oil tank should be indicated on the equipment's oil tank. The pneumatic control cabinet is externally supplied with air A label should be installed at the air pressure output and pressure gauge. When oil mist lubrication is required in the pneumatic control system, there should be clear markings inside the cabinet indicating the regular refueling time and oil type requirements. There should be clear signs inside the pneumatic control cabinet indicating the time requirements for regular water discharge (especially in areas with rainy summers and humid air). |
| | | 4.1.1.17 设备要求本质安全。必须配备安全设施或设置安全防护装置,包括但不限于下列要求:
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File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls
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Context: | | | 4.1.1.23 设备与地基固定全部采用化学铆栓形式固定,化学铆栓投标方自带。 | 4.1.1.23 All equipment and foundation fixation shall be carried out using chemical anchors, which shall be provided by the bidder. |
|
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File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls
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Context: | | | j) 钢结构颜色为灰白色,色标号为“RAL9002”。 | j) The color of the steel structure is gray white, with the color code "RAL9002".
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File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls
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Context: | | | a. 配有标准的PC键盘的接口;数控键盘,防护等级IP65。需要有控制操作权限的钥匙,三级或三级以上保护。控制权限采用EKS或RFID TAG用于工业场合的电子权限管理,电子钥匙可自由编程,可自由读写,并有各自的唯一序列号。 具有电池缺电报警指示或信息。设备自动循环状态默认100%倍率。电子钥匙配置数量每种权限配置数量如下: | a. Equipped with standard PC keyboard interface. CNC keyboard, protection level is IP65. A key with control operation permissions and level 3 or above protection is required. Control permissions use EKS or RFID TAG for electronic permission management in industrial settings. Electronic keys can be freely programmed, read and written, and have their own unique serial numbers. Has battery low power alarm indication or information. The device's automatic cycle state defaults to 100% magnification. The quantity of the electronic key for each permission is as follows: |
| | | 权限定义:初级操作权限
颜色:设备供应商提供颜色定义,最终在方案会审确定
最低配置数量:4
备注:需配备权限钥匙编辑器1个
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File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls
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Context: | | | c. 配备带急停钮电子手轮,能用于主要伺服轴的调整及坐标显示,可移动距离5m或以上。 | c. Equipped with an electronic handwheel with an emergency stop button. It can be used for adjusting the main servo axis and displaying coordinates, and can move for a distance of 5m or more. |
|
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File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls
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Context: | 4.1.1.18 | 切削液采用集中处理方式。切削液回液泵品牌标准参照或相当于BRINKMANN或EVA、EGGER等国际一流知名品牌产品。回液泵要求有碎屑功能,并考虑各工序去除铁屑量及冷却液流量的不同,适当匹配,回液杂质泵的扬程要求15m~20m,保证有充分能力能够将工序所有铁屑和冷却液及时顺利的排出。 | | | | | | | | | | | | | | | | |
| 4.1.1.19
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File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls
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Context: | 3.10.8缸体缸孔测量:直径采用2对互成90°的传感器;分步可编程测量方式,可完成多截面的测量(实际至少3个截面);6个缸孔全部测量和反馈补偿。 | | | | | | | | | | | | | | | | | |
| 3.10.9 测量系统精度指标及要求
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File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls
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Context: | 插座 | AC220V | | | | | | | | | | | | | | | | |
| 标准
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File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls
Page: 1
Context: | CA4DG1 | 气缸体总成 | 1002015-82F_C | | | | | | | | | | | | | | | |
|
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File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls
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Context: | | 机械手具备在适当位置对工件进行吹气清理及翻转倒水功能,以尽可能减少乳化液随工件带入下道最终清洗工序;生产线下料检测站的工件下料姿态应充分考虑工序检测内容,便于操作人员对工序内容进行检测。为方便维修及保障维修安全,机械手应设置固定和可移动的维修平台。 | | | | | | | | | | | | | | | | |
|
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File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls
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Context: | 9.20投标方提供总进度及设计和会审、制造、装配、调试、培训及预验收等各阶段时间进度计划。 | | | | | | | | | | | | | | | | | |
| 9.21以上资料同时提供相应的电子文档。
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File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls
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Context: | 目 录 | | | | | | | | | | | | | | | | | |
| Contents
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File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls
Page: 1
Context: | 4.1.3主要技术指标: | | | | | | | | | | | | | | | | | |
| 4.1.3.1 主轴功率:≥28KW(100%负荷)
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File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls
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Context: | | 工序流程应安排合理完整,充分考虑前后工序的相关性和相互影响,合理布置零件定位基准位置和夹紧点位置,充分考虑加工过程中工件变形的影响,确保产品质量。结合产品结构及质量要求,合理确定各工序加工内容,并使工序节拍尽可能均衡。 | | | | | | | | | | | | | | | | |
|
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File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls
Page: 1
Context: | | 具有15寸的彩色液晶显示器,以数据或图形进行显示。带有RS232数据输出接口和EtherNet/IP以太网网口,以便向上位计算机终端传送各种数据,开放式数据外传,可使测量结果溶入SPC网络管理中,并且可连接打印机,具有合格品、不合格品数统计功能,并能自动显示。测量值、中间值、平均值、标准偏差、S、X-P、X-S控制图和直方图可在测量计算机屏幕上显示,统计分析使用Q-DAS软件(当前最新版本)。提供错误报警信息并配有计数器,统计出被检零件的总数、合格品数、不合格品数。 | | | | | | | | | | | | | | | | |
|
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File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls
Page: 1
Context: | 3.11.10.1室外排放要求:排放管高度不得低于15m(从地面起);二级过滤后达到国家标准GB16297-1996《大气污染物综合排放标准》表2中标准要求,非甲烷总烃120mg/ m³,颗粒物120mg/ m³;三级过滤后非甲烷总烃处理效率≥80%。 | | | | | | | | | | | | | | | | | |
| 3.11.10.2室内排放要求:
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File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls
Page: 1
Context: | 电计量表功能: | | | | | | | | | | | | | | | | | |
| 1)采集分合状态和电流、电度量等电气参量。
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File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls
Page: 1
Context: | | 设备名称 | 设备型号 | 工序号 | 设备台数 | 电力安装容量(Kw台) | | 机床重量 | | 机床供液量 | | 机床回液压力 | 进/回液管内径(mm) | 压缩空气用量 | | 压缩空气压力 | 机床切屑量 | |
| 序号
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File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls
Page: 1
Context: | 附件2: | 《新中型产品缸体图纸》 | | | | | | | | | | | | | | | | |
| 附件3:
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File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls
Page: 1
Context: | 1.5.1.1 | 厂房屋架下弦距地面高度 :8m | | | | | | | | | | | | | | | | |
| 1.5.1.2
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File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls
Page: 1
Context: | 第二部分 整线要求 | | | | | | | | | | | | | | | | | |
| Part II Whole-line Requirements
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File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls
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Context: | | 业主提供切削液集中处理系统参数: | | | | | | | | | | | | | | | | |
| 使用业主现有的切削液(奎克370 ff,浓度8-10%)。
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File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls
Page: 1
Context: | 3.10.1在线检测和自动补偿装置结构要求采用机械式测量结构。触点采用自锁紧螺钉锁紧。测量装置的设计及安装要求便于维修。 | | | | | | | | | | | | | | | | | |
| 3.10.2测量杆带有回缩防撞装置。测量杆带有吹气功能,测量时对被测对象进行吹气,保证测量表面的清洁。
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File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls
Page: 1
Context: | Part IV Equipment, Fixture and Tool | | | | | | | | | | | | | | | | | |
|
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File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls
Page: 1
Context: | c. 带有电器元件的电柜门应设置跨接线。 | | | | | | | | | | | | | | | | | |
| d. 机床电气柜断电仍带电的检修备用电源要加标识和专用橙色线。
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File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls
Page: 1
Context: | l) | 接油盘、夹具采用深灰色,色标号为“RAL7011”。 | | | | | | | | | | | | | | | | |
| m)
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File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls
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Context: | b. 显示器必须是彩色TFT,建议使用分辨率800×600,尺寸12,或以上。 | | | | | | | | | | | | | | | | | |
| c. 配备带急停钮电子手轮,能用于主要伺服轴的调整及坐标显示,可移动距离5m或以上。
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File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls
Page: 1
Context: | g. 对外围的输入和输出元器件采用总线结构,减少布线。对外围的输入和输出元器件均有铝标牌(标牌上的标号和图纸一致,利于维护查找)。对外围的输入和输出端必须预留10%的裕量。设备总供电开关安装于电柜内,“合闸”和“分闸”手柄露在柜外易于操作之处,并有明显的标牌;柜内如用汇流排,必须用绝缘材料防护,并用闪电标志明确标识。凡安装有电气装置的机械部件,均应良好接地和装接地标牌。电气装置应装安全标识(闪电标牌)。带有36V 以上电压的裸露部分必须有安全防护罩,装闪电标牌,避免人员触电。在总电源断开后,仍有电的地方,要集中在一起,要有透明防护罩,装闪电标牌,以保证安全。电控柜安装的元件要在电控柜内醒目位置安装标牌,标明元件在图中的代号,NC﹑PLC 模块要作耐久性的标记,上述标记在改换元件和更换NC﹑PLC 模块时,不应被取掉或者能很容易的被重新安装,装有NC﹑PLC 的电柜以及总电源柜要在电气柜门外安装标牌作出清晰标记,电柜内部需明确标出各轴电机铭牌标识。 | | | | | | | | | | | | | | | | | |
| h.支持工业ETHERNET和标准的Profibus和Profinet网络。
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File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls
Page: 1
Context: | f. 如采用西门子SINUMERIK 840D sl数控系统,需带有PLC软件,可以查找和修改梯形图(或采用SIEMENS的工业PG进行查找和修改梯形图)。 | | | | | | | | | | | | | | | | | |
| 4.1.4.6.3 数控系统除具备标准功能及工序所必须的附加功能以外,还须具备以下特殊功能:
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File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls
Page: 1
Context: | 4.1.3.9工作台数控分度:0.001° | | | | | | | | | | | | | | | | | |
| 4.1.3.10刀库容量:≥50把
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File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx
Page: 1
Context: ___________________________________________________
17 FLT bekannte Verkettungs- und Fördertechnikkomponten Gurtförderer, Rollenförderer, Kettenförderer, Rollenbänder, Gurtbänder, Palettenumlaufbänder, Förderbänder mit Staukette, Friktionsrollenband, Zahnkettenband, Klinkenband, Rundspeicher, Flächenspeicher, Gondelspeicher, Regalspeicher
___________________________________________________
18 FLT Eigenfertigung oder Produkte Eigene Produkte von FLT sind Portale, Rollenförderer, Rollenbänder, Palettenumlaufbänder, Förderbänder mit Staukette, Friktionsrollenband, Flächenspeicher, Gondelspeicher, Regalspeicher
___________________________________________________
19 FLT FLT = Fibro Läpple Technology. Früherer Firmennamen lauteten FIBRO-GSA, FIBRO oder Läpple Anlagenbau
___________________________________________________
20 FLT bekannte Steuerungstypen "Folgende Steuerungen Steuerungen kommen hauptsächlich bei FLT zum Einsatz Siemens (S7, 840D, 840 Dsl und Sinumerik One) und Fanuc Steuerungen (Series 30i/31i/32i)
"
___________________________________________________
21 Gängige Fertigungsprozesse im Karosserierohbau "Gängige Fertigungsprozesse im Karosserierohbau: Pressen, Tiefziehen, Laserschneiden, Stanzschneiden, Lichtbogenschweißen, Widerstandsschweißen, Punktschweißen, Strukturkleben, Dichtungskleben
Biegen, Walzen, Fräsen, Bohren, Zusammenbau/ Montage"
___________________________________________________
22 FLT Bekannte Fertigungsprozesse im Karosserierohbau "FLT Bekannte Fertigungsprozesse im Karosserierohbau: Lichtbogenschweißen, Widerstandsschweißen, Punktschweißen, Strukturkleben, Dichtungskleben; Biegen, Walzen, Fräsen, Bohren"
___________________________________________________
23 Gängige Fertigungsprozesse im Powertrain welche üblicherweise bei Automations- und Verkettungsspezialisten mit angefragt werden. "Gängige Fertigungsprozesse im Powertrain welche üblicherweise bei Automations- und Verkettungsspezialisten mit angefragt werden: DMC Laserstation; DMC Markierung, DMC Prägestation (Nadelpräger), Laser Strukturierung, Blasstation, Laser Reinigungsstation, Zahnkranzmontage, Lanchester-/ Geberradmontage, Lagerbockmontage, Schraubstationen, Entschraubstationen
"
___________________________________________________
24 FLT Bekannte Fertigungsprozesse im Powertrain FLT Bekannte Fertigungsprozesse im Powertrain: DMC Laserstation; DMC Markierung, DMC Prägestation (Nadelpräger), Laser Strukturierung, Blasstation, Laser Reinigungsstation, Zahnkranzmontage, Lanchester-/ Geberradmontage, Lagerbockmontage, Schraubstationen, Entschraubstationen.
___________________________________________________
25 Betriebsbereite Übergabe Betriebsbereite Übergabe =BBÜ = Handover = Abnahme nach BGB
___________________________________________________
26 Endabnahme Endabnahme = Final Acceptance, FAC oder final acceptance test (FAT)
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File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx
Page: 1
Context: ___________________________________________________
27 Grundlage und Formel zur Grobberechnung "Geschätzter Gesamtumsatz" "Die Grundlage bzw. Formel zur Grobberechnung ""Geschätzter Gesamtumsatz"" / ""Est. Total sales: Geschätzter Gesamtumsatz für Turnkey Projekte: 1. Schritt: Längen- und Baugrößenunabhängig wird die Anzahl folgender Komponenten ermittelt: Lader/Portal, Roboter (Bauteilhandling) Roboter (Prozess), Rundspeicher, Flächenspeicher, Gondelspeicher.; 2. Schritt: Muliplikation ermittelte Anzahl aus Schritt 1 mit dem jeweligen Einzelbewertung: Lader/Portal = 800000 EUR bei FLT Laderbaugröße LGR-3, Lader/Portal = 900000 EUR bei FLT Laderbaugröße LGR-4, Lader/Portal = 1000000 EUR bei FLT Laderbaugröße LGR-5, Roboter (Bauteilhandling) 500000 EUR, Roboter (Prozess) 700000 EUR, Rundspeicher 900000 EUR, Flächenspeicher 900000 EUR, Gondelspeicher 50000 EUR."
___________________________________________________
28 Mögliche Kunden/ Endkundenkonstellationen Turnkey- Projekte: 1. FLT ist Auftragnehmer/ Lieferant von Endkunden (Kunde = Endkunde); 2. FLT ist Auftragnehmer/ Lieferant von Generalunternehmer GU (GU = Kunde); GU liefert an Endkunden (z.B. OEM); Modular gantry & products/ Produkte: 1. FLT ist Auftragnehmer/ Lieferant von OEM (Kunde = Endkunde); 2. FLT ist Auftragnehmer/ Lieferant von Generalunternehmer (GU = Kunde); GU liefert an Endkunden (z.B. OEM)
___________________________________________________
29 Werkstücke
___________________________________________________
30 FLT Portalbaureihe, Grobdefinition Einsatzbereiche Einsatz LGR-3: Bei Einfachgreifer: Transportlast bis Werkstückgewicht 150 kg (1 Teil pro Greifer); Bei Doppelgreifer: Transportlast bis Werkstückgewicht 75 kg (2 Teile pro Greifer); Einsatz LGR-4: Bei Einfachgreifer: Transportlast bis Werkstückgewicht 150-300 kg (1 Teil pro Greifer); Bei Doppelgreifer: Transportlast bis Werkstückgewicht 75-150 kg (2 Teile pro Greifer); Einsatz LGR-5 (Z- Achse mit einem Antrieb): Bei Einfachgreifer: Transportlast bis Werkstückgewicht 300-600 kg (1 Teil pro Greifer); Einsatz LGR-5 (Z- Achse mit Doppelantrieb): Bei Einfachgreifer: Transportlast bis Werkstückgewicht 600-1000 kg (1 Teil pro Greifer);
####################
File: DD_Block_Head_Automation_Inquiry_100424.pdf
Page: 2
Context: PROJEKTDATEN / PROJECT DATA
29.04.2024
Dalian Diesel Block and Head
2
Kunde:
Dalian Diesel
Werkstück:
Head and Block
Taktzeit:
260s
Time schedule
will follow
RFQ Documents
pre RFQ sheets available
2 separate and independent RFQs / Proposals
Others
Contact MAG purchasing
sonja.haas@mag-ias.com
Contact MAG planning
ralf.haug@mag-ias.com
####################
File: DD_Block_Head_Automation_Inquiry_100424.pdf
Page: 3
Context: WORKPARTS BLOCK
29.04.2024
Dalian Diesel Block and Head
3
| Part type | Drawing | Assembly
drawing | 3D assy | Weight |
| -------- | -------- | -------- | -------- | -------- |
| CA4DG1 1002014-82F_C 10022014-82F_C ѵ 165kg | | | | |
| CA6DG1 1002014-83F_C 1002015-83F_C ѵ 200kg | | | | |
| CA6DH2 1002014-84F_C 1002015-84F_C ѵ 220kg | | | | |
Front face
WORKPARTS BLOCK Mac?
Parttype | Drawing | Assembly
Fern
CAADG1 —1002016-82F © 10022014-82_C vie
CAGDG1 —1002014-89 © 1002015-8aF_C vy 200K
CAGDH2 —1002014-84F © 1002015-B4F_C vo 208
3 ‘alan Diesel Block and Head ‘20.04.2026
####################
File: DD_Block_Head_Automation_Inquiry_100424.pdf
Page: 4
Context: WORKPARTS HEAD
29.04.2024
Dalian Diesel Block and Head
4
| Part type | Drawing | Assembly
drawing | 3D assy | Weight |
| -------- | -------- | -------- | -------- | -------- |
| CA4DG1 xxx xxx ѵ 50kg | | | | |
| CA6DG1 xxx xxx ѵ 71kg | | | | |
| CA6DH2 xxx xxx ѵ 67kg | | | | |
####################
File: DD_Block_Head_Automation_Inquiry_100424.pdf
Page: 5
Context: LAYOUT FROM CUSTOMER
29.04.2024
Dalian Diesel Block and Head
5
Block area
Head area
####################
File: DD_Block_Head_Automation_Inquiry_100424.pdf
Page: 8
Context: OP100 BLOCK CONVEYOR
29.04.2024
Dalian Diesel Block and Head
8
Scope
•
Incoming conveyor
•
2 PZR sections (length appr. 1.400mm)
•
„cold“ interface to previous conveyor
•
RFID read/write unit
•
TBD with DD – fix position for different part types
•
Intermediate conveyor
•
5 PZR sections (length appr. 1.400mm)
•
RFID read/write unit
•
SPC conveyor
•
With semi automatic turntable
•
RFID read/write unit
•
TBD with DD - height
•
All conveyors
•
Part orientation: oil pan down, front face leading
•
controlled by gantry cell controls
•
Safety guarding, sheet metal with maintenance doors
•
Gripper maintenance at SPC guarding
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####################
File: DD_Block_Head_Automation_Inquiry_100424.pdf
Page: 10
Context: OP100 BLOCK GRIPPER
29.04.2024
Dalian Diesel Block and Head
10
Fixture concept
No parallel gripping on front and rear
face possible
Gripper concept - cylinder bores
•
E.g. 1 and 4
•
Different diameters (100 / 107mm)
•
Different cylinder pitch (115 / 122mm)
####################
File: DD_Block_Head_Automation_Inquiry_100424.pdf
Page: 11
Context: OP120 BLOCK CONVEYOR
29.04.2024
Dalian Diesel Block and Head
11
Scope
•
Intermediate conveyor
•
4 PZR sections (length appr. 1.400mm)
•
RFID read/write unit
•
SPC conveyor
•
With semi automatic turntable
•
RFID read/write unit
•
TBD with Dalian - height
•
Outgoing conveyor
•
2 PZR sections (length appr. 1.400mm)
•
„cold“ interface to following conveyor
•
RFID read/write unit
•
All conveyors
•
Part orientation: oil pan down, front face leading
•
controlled by gantry cell controls
•
Safety guarding, sheet metal with maintenance doors
•
Gripper maintenance at SPC guarding
####################
File: DD_Block_Head_Automation_Inquiry_100424.pdf
Page: 18
Context: HEAD CONVEYOR
29.04.2024
Dalian Diesel Block and Head
18
Scope
•
Incoming conveyor
•
2 PZR sections (length appr. 1.400mm)
•
„cold“ interface to following conveyor
•
RFID read/write unit
•
SPC conveyor
•
1 SPC pallet
•
Part orientation: upright standing on exhaust or intake
side
•
With semi automatic turntable
•
RFID read/write unit
•
TBD with Dalian - height
•
Outgoing conveyor
•
2 PZR sections (length appr. 1.400mm)
•
„cold“ interface to following conveyor
•
RFID read/write unit
•
All conveyors
•
Part orientation: bottom face down, rear face leading
•
controlled by gantry cell controls
•
Safety guarding, sheet metal with maintenance doors
•
Gripper maintenance at SPC guarding
30%
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‘3800
####################
File: 240328_Lastenheft_Automation_Zukauf.pdf
Page: 3
Context: Automation/Zukauf
Seite 3 von 16
MAG IAS GmbH
1.
Versionstabelle
| Version | Datum | Änderung | Name |
| -------- | -------- | -------- | -------- |
| V1 | 04.05.2022 | Grundfassung | Matthias Grüner |
| V2 | 05.08.2022 | Überarbeitung | Matthias Grüner |
| V3 | 11.10.2023 | Greifer: A-Achse bei KSS-Bearbeitung hinzuKapitel Werkstückbereitstellung überarbeitetLIP: Temperaturkomp. X-Achse hinzu | Matthias Grüner |
| V4 | 28.02.2024 | Kapitel Hallenlayout angepasst
Servo-Achsen Portal hinzu | Matthias Grüner |
| V5 | 28.03.2024 | Tropfwannenausführung ergänzt
Dokumentation überarbeitet
Kapitel Roboter überarbeitet | Matthias Grüner |
2.
Projektdaten
Siehe projektspezifische Unterlagen
####################
File: 240328_Lastenheft_Automation_Zukauf.pdf
Page: 4
Context: Automation/Zukauf
Seite 4 von 16
MAG IAS GmbH
3.
Lastenhefte / Kundenspezifikation
- Die Lastenhefte werden durch MAG bereitgestellt.
- Fehlende Lastenhefte / Unterlagen sind vom Lieferanten unaufgefordert bei MAG
einzufordern.
- Es gilt folgende Reihenfolge: Gesetz, Lastenheft Kunde, Lastenheft MAG, eigene
Dokumente
- Nachträge aufgrund von nicht abgesprochenen Annahmen seitens des Lieferanten
werden nicht akzeptiert. Die Annahmen müssen mit MAG abgestimmt und schriftlich
freigegeben werden.
4.
Terminplan
Zu Projektbeginn ist seitens des Lieferanten ein Projektterminplan zu erstellen, in dem u.a.
ersichtlich ist, wann welche Daten für die Konstruktion benötigt werden, um die von MAG
festgelegten Genehmigungsdurchsprachen /-termine mit dem Endkunden einzuhalten. Diese
sind ebenfalls im Terminplan darzustellen, wie auch alle weiteren relevanten Termine, wie
z.B. Fertigungs- und Montagestart, Aufbau beim Kunden, Inbetriebnahme, Abnahme, usw.
Der Projektterminplan ist zwei Wochen nach Kick-Off bereitzustellen. Dieser sollte u.a.
folgende Punkte enthalten:
- Projektteam / Ansprechpartner
- Datenbereitstellung durch MAG (Maschinenbilder, …)
- Design-Freeze Halle
- Bereitstellung Genehmigungszeichnungen / Pläne
- Spätestes Genehmigungsdatum der Komponenten
- Dokumentation
- CE/Anlagensicherheit
- Beschaffung/Fertigung
- Montage und IB
- Versandabnahme
- Baustelle: Montage und IB, BBÜ, Abnahme
5.
Genehmigungsverfahren
Alle zu genehmigenden Unterlagen sind nach vereinbartem Terminplan bei MAG
einzureichen. Diese werden dann durch MAG oder gemeinsam mit dem Lieferanten dem
Endkunden vorgestellt und durch diesen genehmigt. Die geforderte Bearbeitungszeit des
Endkunden ist zu beachten.
####################
File: 240328_Lastenheft_Automation_Zukauf.pdf
Page: 5
Context: Automation/Zukauf
Seite 5 von 16
MAG IAS GmbH
6.
Projektreporting
Jeder Lieferant muss wöchentlich ein Projektreporting (Vier-Felder-Chart) liefern. Die hierzu
benötigte Vorlage wird von MAG bereitgestellt. Das Dokument ist wöchentlich bis spätestens
Freitagmittag 12 Uhr an folgende Personen zu liefern:
- Gesamtprojektleiter
- Projektleiter Konstruktion Automation/Zukauf
- Einkauf
7. Datenbereitstellung
Sämtliche für den Lieferanten notwendigen Daten für die Layoutplanung, Störkontur-
untersuchung, Ablaufbeschreibung, usw. werden von MAG bereitgestellt. Der Lieferant hat
diese Daten eine Woche vor Termin schriftlich anzufordern.
8. Werkstückbereitstellung
- MAG stellt zu Konstruktionsbeginn die CAD-Daten aller notwendigen Werkstücktypen
(Rohteile, Fertigteile, Baugruppen, Varianten) im vom Kunden beigestellten
Datenformat zur Verfügung. Jeder Lieferant ist für die Aufbereitung der CAD-Daten
selbst verantwortlich, um diese für sich verwenden zu können.
- Werkstückänderungen während der Projektphase sind innerhalb einer Woche zu
untersuchen und zu bewerten. Auswirkungen auf die Anlage müssen in Form einer
Power-Point-Präsentation dargestellt werden.
- Eine Untersuchung/Integration nachfolgender Werkstücktypen während des Projekt-
verlaufs bedarf eines Zusatzangebots in Form einer Typeneinrüstung, sofern diese
nicht Vertragsbestandteil des Grundauftrags ist.
- Werkstücke werden von MAG bereitgestellt. Die gewünschte Anzahl, Art und Umfang
der Bearbeitung ist vor Konstruktionsbeginn zu definieren und MAG schriftlich
mitzuteilen. Ebenso ist dies im Projektterminplan darzustellen.
9. Taktzeit / Beladezeiten / R&M-Daten
Der Lieferant hat die vorgegebenen Takt- und Beladezeiten zu bestätigen und durch einen
detaillierten Ablaufplan darzustellen. Für jede Zelle/OP ist ein Ablaufplan zu erstellen. Die
erforderlichen Daten bezüglich Maschine / Fremdgewerken sind bei MAG bzw. den
Unterlieferanten termingerecht einzufordern.
Die Taktzeitberechnungen / Ablaufpläne sind an MAG auszuhändigen – auch die von
Sondermaschinen, Lasermarkierstationen, Blasboxen, usw.
####################
File: 240328_Lastenheft_Automation_Zukauf.pdf
Page: 6
Context: Automation/Zukauf
Seite 6 von 16
MAG IAS GmbH
Der Lieferant muss mit dem Angebot die R&M-Daten bereitstellen. Diese sind technische
Verfügbarkeit und MTTR (meantime to repair).
10.
Hallenlayout
In der Angebotsphase wird definiert, wer für die Planung des Hallenlayouts verantwortlich ist.
Liegt die Layoutplanung in der Verantwortung von MAG, sind vom Lieferanten alle nötigen
Daten (Zellenpläne, Fundamentpläne, …) termingerecht beizustellen. Die Positionierung der
Beladeeinrichtung (LIP, Roboter, …) in Bezug auf die Maschinen obliegt beim Lieferanten,
ebenso die dazugehörende Störkonturuntersuchung. Die unter „Verantwortlichkeit Hallen-
layout Lieferant“ genannten Punkte gelten auch für diesen Abschnitt.
Verantwortlichkeit Hallenlayout Lieferant:
- MAG stellt dem Lieferanten das Angebotslayout zur Verfügung
- Die Hallenplanung / Verantwortung über das Hallenlayout liegt beim Verketter. Dieses
beinhaltet:
• Umfang des Lieferanten
• Umfang MAG
• evtl. Umfang von Fremdgewerken
- Das Hallenlayout ist als DWG (ACAD 2016), PDF und STEP (siehe auch Punkt Zellen-
plan) zur Verfügung zu stellen
- Der Lieferant ist verantwortlich für die Störkonturuntersuchung
- Sämtliche notwendige Daten, sind bei MAG zu erfragen und werden von MAG zur
Verfügung gestellt:
• Hallenhöhe
• Mindestabstände
• Durchgänge
• Wartungsplätze (Portal, Greifer, sonstiges)
• Bandhöhe
• …
- MAG stellt für die Layoutplanung die Daten der Maschine / Fremdgewerke zur
Verfügung. Diese sind termingerecht durch den Lieferanten einzufordern.
- Die Schnittstellenverantwortlichkeit liegt beim Lieferanten (ME + HW + SW)
Die hierfür benötigten Daten von Drittlieferanten werden von MAG bereitgestellt.
- Der Lieferant erstellt einen Gesamtfundamentplan. Die hierzu erforderlichen Daten sind
termingerecht bei MAG einzufordern.
##########
"""QUERY: Was weißt du über eberhard Baum?"""
Consider the chat history for relevant information. Important: If you find information separated by a | in the context, it is a table formatted in Markdown.
Final Files Sources: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls - Page 0, Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls - Page 1, dictionary.txt - Page 1, Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls - Page 0, Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls - Page 1, 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx - Page 1, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 2, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 3, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 4, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 5, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 8, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 10, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 11, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 18, 240328_Lastenheft_Automation_Zukauf.pdf - Page 3, 240328_Lastenheft_Automation_Zukauf.pdf - Page 4, 240328_Lastenheft_Automation_Zukauf.pdf - Page 5, 240328_Lastenheft_Automation_Zukauf.pdf - Page 6
==================================================
FINAL ANSWER
Answer: Ich habe keine Informationen über Eberhard Baum in den bereitgestellten Dokumenten gefunden.
==================================================