INITIALIZATION Knowledgebase: ki-dev Base Query: "Bitte geben Sie die folgenden Informationen tabellarisch an: Kunde: Wer ist der Kunde? (Bitte geben Sie die Kundendetails an) Endkunde: Wer ist der Endkunde? Aufstellort: Wo ist der Aufstellort der Anlage (Ort, Werk des Endkunden, Gebäude)? Hallenhöhe: Wie hoch ist die Hallenhöhe des Werkes oder Gebäudes, in dem die Anlage aufgestellt werden soll - Hallenhöhe kann auch als (Anlangenhöhe) definiert werden? Sales-Manager: Wer ist der verantwortliche FLT Sales Manager für diesen Kunden" keine erläuterung hinzufügen bitte nur die Tabelle Tabellen Titel: Kunde,Endkunde, Aufstellort, Hallenhöhe (ohne die anderen definitionen zu nennen), Sales Manager Model: gpt-4o Use Curl?: None ================================================== QUESTIONING Clarity Score: 10 Give follow-up?: False Follow-up query: ================================================== ROUTING Query type: list ================================================== RAG PARAMETERS Max Context To Include: 100 Lowest Score to Consider: 0.1 ================================================== VECTOR SEARCH ALGORITHM TO USE Use MMR search?: True Use Similarity search?: False ================================================== FILENAMES AND KEYWORDS Keywords Found: ['anlangenhöhe'] All file names: ['2024-07-25%20Wo%CC%88rterbuch_extern-update.docx', 'E5.0%20Equipment_documentation_requirements.pdf', 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'E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx', 'E5.0%20Equipment_documentation_requirements.pdf', 'E0%20Technical%20Specification%202023.pdf', 'E6.1%20MEPS%20Fundamental%20principles%20for%20process%20design%20v1_3.xlsx', 'E0%20Technical%20Specification%202023.pdf', 'E4.1%20Project%20manual%20Siemens.pdf', 'Orgalime%20SE01%20Agreement_2021-08-10.docx', 'B2%20Functional%20description%20Gantry%20Rotorshaft%20MEP.docx', 'E4.6%20Project%20manual%20SEW.pdf', 'E4.5%20Project%20manual%20Kistler.pdf', 'E1.4%20VCS%208003%2C19%20Workplaces%20%E2%80%93%20requirements%20and%20applications.pdf', 'E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf', 'Orgalime%20SE01%20Addendum%202021-10-25.pdf', 'F1%20Checklist%20prior%20Test%20Before%20Shipment.doc', 'E4.5%20Project%20manual%20Kistler.pdf', 'E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx', 'E4.2%20Project%20manual%20Atlas%20Copco.pdf', 'E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx', 'Orgalime%20SE01%20Addendum%202021-10-25.pdf', 'E2.3%20Questionnaire_Tooling.docx', 'E0%20Technical%20Specification%202023.pdf', 'D0_Obligations%20suppl_purch%20v2.1.docx'] File names to FILTER: [] ================================================== PRIMER Primer: You are a highly intelligent personal assistant. Your role is to act as an expert at summarization and analysis. In your responses to enterprise users, prioritize clarity, trustworthiness, and appropriate formality. Be honest by admitting when a topic falls outside your scope of knowledge, and suggest alternative avenues for obtaining information when necessary. Make effective use of chat history to avoid redundancy and enhance response relevance, continuously adapting to integrate all necessary details in your interactions. Use as much tokens as possible to provide a detailed response. ================================================== FINAL QUERY Final Query: CONTEXT: ########## File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 1 Context: Informationen werden mit folgender Linie getrennt ___________________________________________________ 1 Turnkey Projekte Turn-Key-Projekte im Zusammenhang mit Anlagen aus dem Maschinen- und Anlagenbau beziehen sich auf vollständige, betriebsbereite Lösungen, die von FLT geliefert werden. Diese Projekte beinhalten die gesamte Bandbreite der Leistungen, die erforderlich sind, um eine Anlage funktionsfähig und einsatzbereit zu übergeben. Für FLT umfassen Turn-Key-Projekte folgende Elemente: Planung, Design und Beschaffung: Entwicklung von Konzepten und detaillierten Plänen für die Anlage, einschließlich technischer Spezifikationen und Layouts. Beschaffung und Logistik: Einkauf aller notwendigen Komponenten inklusive Steuerungen (FLT Produkte und Zukäufe), Materialien und Ausrüstungen sowie deren Transport zur Baustelle. Bau, Montage, elekrische Installation und Inbetriebnahme bei FLT: Aufbau der Anlage, inklusive aller Montagearbeiten und der Installation von Maschinen und Systemen. mechanische Montage, elektrische Installation und Inbetriebnahme der Anlage beim Kunden: Ggf. Teil- oder Komplettaufbau beim Kunden für Vorabnahmen bzw Testaufbaute mechanische Montage, elektrische Installation und Inbetriebnahme der Anlage beim Kunden/Endkunden: Komplettaufbau und inbetriebnahme der Anlage Durchführung von Tests und Prüfungen, um sicherzustellen, dass die Anlage ordnungsgemäß funktioniert und alle Spezifikationen erfüllt werden. Einweisung und Übergabe: Einweisung des Betriebspersonals und formelle Übergabe der betriebsbereiten Anlage (BBÜ) an den Kunde oder Enkunden CE- Konformitätserklärung: Ggf. Erstellung CE- Konformitätserklärung, GEsamt CE oder CE für den FLT Liefer- und Leistungsumfang ___________________________________________________ 2 Modular gantry & products/ Produkte Modular gantry & products oder Produkte im Zusammenhang mit Anlagen aus dem Maschinen- und Anlagenbau beziehen sich auf unvollständige, nicht betriebsbereite FLT Produkte ohne Steuerungen, die von FLT geliefert werden. Dies beschränkt sich ausschließlich auf die FLT Produkte. Für FLT umfassen dies folgende Elemente: Planung, Design und Beschaffung: Nut in Bezug auf das zu liefernde Produkt. Beschaffung und Logistik: Einkauf aller notwendigen Komponenten ohne Steuerungen, Materialien und Ausrüstungen sowie ggf. deren Transport zur Baustelle Bau, Montage, elekrische Installation und Inbetriebnahme bei FLT: Aufbau der Anlage, inklusive aller Bauarbeiten und der Installation von Maschinen und Systemen. FLT interner Bau und Montage: Aufbau der Anlage, inklusive aller Montagearbeiten und der Installation von Maschinen und Systemen. Ggf. mechanische Montage und elektrische Installation der Anlage beim Kunden Ggf. mechanische Montage und elektrische Installation der Anlage beim Endkunden ___________________________________________________ 3 Sales Manager FLT für Turn- key Projekte FLT Sales Manager sind Eberhard Baum, Klaus Springer, Ralph Schaffer _____________________________ #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 1 Context: | Auftragsnummer | Kunde | Enkunde | Verkettung/Produkt/Umbau | Werkstücktyp | Werkstückgewicht | Prozess | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | 3037560 | Mercedes Benz | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3036337 | MAG | Lovol | Projekt | Zylinderblock | 60 | Handling | 3035132 | Läppler Automotive | Läpple | Verkettung | | | Schweißen | 3035288 | Sturm | BMW | Projekt | Zylinderblock | 40 | Handling | 3036885 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3035671 | MAG | BMW Steyr | Projekt | Gehäuse E- Motor | 25 | Handling | 3035831 | Mercedes Benz AG | Mercedes Benz | Verlettung | Zylinderblock | 20 | Handling | 3035580 | Mercedes Benz Poland | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3035267 | Sturm | VW Changchun | Projekt | Zylinderblock | 40 | Handling | 3035818 | Tesla | Tesla Grünheide | Projekt | Rotor | | Handling | 3037321 | Mercedes-Benz | Mercedes Benz | Verlettung | Batterie | | Handling | 3035950 | Läppler Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037560 | Mercedes Benz | Mercedes Benz | Verlettung | Batterie | | Handling | 3036886 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037162 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036674 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037164 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036955 | Läpple Automotive | Daimler Truck | Verkettung | | | Schweißen | 3034548 | MAG | VW Chemnitz | Kleinprojekt | Zylinderkopf | 25 | Handling | 3037121 | Mercedes Benz | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3038186 | MAG | VW | Kleinprojekt | Getriebe | 25 | Handling | 3036674 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036917 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037002 | Still | Still | Verkettung | Hubmast | | Schweißen | 3037199 | MAG | VW Kassel | Projekt | Getriebegehäuse | 25 | Handling | 3037493 | Mercedes Benz | Mercedes Benz | Verlettung | Zylinderblock | 20 | Handling | 3037701 | MAG | VW Kassel | Projekt | Getriebegehäuse | 25 | Handling | 3037246 | Mercedes Benz | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3038731 | Läppler Automotive | Läppler Automotive | Verkettung | | | Schweißen | 3038739 | Mercedes Benz Berlin | Mercedes Benz | Verlettung | Rotor | 12 | Handling | 3038740 | Mercedes Benz Berlin | Mercedes Benz | Verlettung | Magnetkassette | 5 | Laserreinigung, Messen, F-Scanner, Kleben | 3038809 | Tesla | Tesla | Verlettung | Rotor | 5 | Handling | 3038998 | Läppler Automotive | Läppler Automotive | Verkettung | | | Schweißen | 3038335 | Sturm | Renault | Projekt | Bremsscheibe | 12 | Handling | #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 1 Context: ___________________________________________________ 6 Mitarbeiter von FLT Lukas Schwing hat folgende Kundenzuordnung: Kundentyp: Machine Tool Manufactures, Plastics & Composite Materials; Kunden: Chiron, Starrag Gruppe, NSH Gruppe, EMAG, DVS Technolgy Group, Hermle, INDEX-Werke, SMS Gruppe, Buderus, Sandvik, Licon, Nagel, Weisser, SSB, Alfing Kessler; Gehring, KADIA, Roth Composite, Hilger & Kern, Sulo, Krupp-Kautex, Mikrosam ___________________________________________________ 7 Mitarbeiter von FLT Paul Sattler hat folgende Kundenzuordnung: Kundentyp: System Integrators, Equipment manufactures, Test cell manufactures; Kunden: EBZ, Aumann, thyssenkrupp, KUKA-Systems, VAF, Prowin A+W, Wieland Anlagentechnik, FFT, Dürr, Strama-MPS, Elfin, Manz, Conntronic, Schenck, Hofmann, Heess, Wickert, Arthur Klink, Karl Klink, SMS Elotherm, EMA, EFD, Teamtechnik, JW Fröhlich, KAPP Coburg, Bayer, MACEAS, Hof, Philipp Hafner ___________________________________________________ 8 Mitarbeiter von FLT Klaus Springer hat folgende Kundenzuordnung: Kundentyp: Car OEMs, Tier1; Kunden: BMW, Scherer Feinbau, Wabco, BorgWarner, Valeo Siemens, Schaeffler, BOSCH, GKN-Gruppe, MAHLE, Eberspächer ___________________________________________________ 9 Mitarbeiter von FLT Ralph Schaffer hat folgende Kundenzuordnung: Kundentyp: Car OEMs, Battery Systems, International suppliers, Tier1, Commercial Vehicles; Kunden: VW, Porsche, Audi, Ford, GM, Stellantis, TESLA, Arrival, Rivian, e.Go, LG, Samsung SDI, Northvolt, Elring Klinger, Leclanche, CATT, AUT Sistemas de Automacao, Nagel do Brazil, ZF, Getrag, KS Huayu, Scania, DAF, Volvo Trucks " ___________________________________________________ 10 Mitarbeiter von FLT Eberhard Baum hat folgende Kundenzuordnung: Kundentyp: Car OEM, Commercial Vehicles, Machine tool manufacturer (turn-key Projekte), Car Body Manufacturing; Kunden: Mercedes-Benz, MAN Truck & Bus, Daimler Truck & Evobus, MAN Truck & Bus, Daimler Truck & Evobus, MAG, Heller, Sturm, Wagon, Gestamp, Magna BDW, Faurecia, Georg Fischer, DGS, Step-G, HAI, Eisenwerke Brühl, Buderus Guss, Dräxlmaier, WMU" ___________________________________________________ 11 Mitarbeiter von FLT Ralf Liersch hat folgende Kundenzuordnung: Kundentyp: ""; Kunden: ""; ___________________________________________________ 12 Mitarbeiter von FLT Admir Kurbadovic hat folgende Kundenzuordnung: Kundentyp: ""; Kunden: ""; #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 1 Context: ___________________________________________________ 27 Grundlage und Formel zur Grobberechnung "Geschätzter Gesamtumsatz" "Die Grundlage bzw. Formel zur Grobberechnung ""Geschätzter Gesamtumsatz"" / ""Est. Total sales: Geschätzter Gesamtumsatz für Turnkey Projekte: 1. Schritt: Längen- und Baugrößenunabhängig wird die Anzahl folgender Komponenten ermittelt: Lader/Portal, Roboter (Bauteilhandling) Roboter (Prozess), Rundspeicher, Flächenspeicher, Gondelspeicher.; 2. Schritt: Muliplikation ermittelte Anzahl aus Schritt 1 mit dem jeweligen Einzelbewertung: Lader/Portal = 800000 EUR bei FLT Laderbaugröße LGR-3, Lader/Portal = 900000 EUR bei FLT Laderbaugröße LGR-4, Lader/Portal = 1000000 EUR bei FLT Laderbaugröße LGR-5, Roboter (Bauteilhandling) 500000 EUR, Roboter (Prozess) 700000 EUR, Rundspeicher 900000 EUR, Flächenspeicher 900000 EUR, Gondelspeicher 50000 EUR." ___________________________________________________ 28 Mögliche Kunden/ Endkundenkonstellationen Turnkey- Projekte: 1. FLT ist Auftragnehmer/ Lieferant von Endkunden (Kunde = Endkunde); 2. FLT ist Auftragnehmer/ Lieferant von Generalunternehmer GU (GU = Kunde); GU liefert an Endkunden (z.B. OEM); Modular gantry & products/ Produkte: 1. FLT ist Auftragnehmer/ Lieferant von OEM (Kunde = Endkunde); 2. FLT ist Auftragnehmer/ Lieferant von Generalunternehmer (GU = Kunde); GU liefert an Endkunden (z.B. OEM) ___________________________________________________ 29 Werkstücke ___________________________________________________ 30 FLT Portalbaureihe, Grobdefinition Einsatzbereiche Einsatz LGR-3: Bei Einfachgreifer: Transportlast bis Werkstückgewicht 150 kg (1 Teil pro Greifer); Bei Doppelgreifer: Transportlast bis Werkstückgewicht 75 kg (2 Teile pro Greifer); Einsatz LGR-4: Bei Einfachgreifer: Transportlast bis Werkstückgewicht 150-300 kg (1 Teil pro Greifer); Bei Doppelgreifer: Transportlast bis Werkstückgewicht 75-150 kg (2 Teile pro Greifer); Einsatz LGR-5 (Z- Achse mit einem Antrieb): Bei Einfachgreifer: Transportlast bis Werkstückgewicht 300-600 kg (1 Teil pro Greifer); Einsatz LGR-5 (Z- Achse mit Doppelantrieb): Bei Einfachgreifer: Transportlast bis Werkstückgewicht 600-1000 kg (1 Teil pro Greifer); #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 1 Context: ___________________________________________________ 17 FLT bekannte Verkettungs- und Fördertechnikkomponten Gurtförderer, Rollenförderer, Kettenförderer, Rollenbänder, Gurtbänder, Palettenumlaufbänder, Förderbänder mit Staukette, Friktionsrollenband, Zahnkettenband, Klinkenband, Rundspeicher, Flächenspeicher, Gondelspeicher, Regalspeicher ___________________________________________________ 18 FLT Eigenfertigung oder Produkte Eigene Produkte von FLT sind Portale, Rollenförderer, Rollenbänder, Palettenumlaufbänder, Förderbänder mit Staukette, Friktionsrollenband, Flächenspeicher, Gondelspeicher, Regalspeicher ___________________________________________________ 19 FLT FLT = Fibro Läpple Technology. Früherer Firmennamen lauteten FIBRO-GSA, FIBRO oder Läpple Anlagenbau ___________________________________________________ 20 FLT bekannte Steuerungstypen "Folgende Steuerungen Steuerungen kommen hauptsächlich bei FLT zum Einsatz Siemens (S7, 840D, 840 Dsl und Sinumerik One) und Fanuc Steuerungen (Series 30i/31i/32i) " ___________________________________________________ 21 Gängige Fertigungsprozesse im Karosserierohbau "Gängige Fertigungsprozesse im Karosserierohbau: Pressen, Tiefziehen, Laserschneiden, Stanzschneiden, Lichtbogenschweißen, Widerstandsschweißen, Punktschweißen, Strukturkleben, Dichtungskleben Biegen, Walzen, Fräsen, Bohren, Zusammenbau/ Montage" ___________________________________________________ 22 FLT Bekannte Fertigungsprozesse im Karosserierohbau "FLT Bekannte Fertigungsprozesse im Karosserierohbau: Lichtbogenschweißen, Widerstandsschweißen, Punktschweißen, Strukturkleben, Dichtungskleben; Biegen, Walzen, Fräsen, Bohren" ___________________________________________________ 23 Gängige Fertigungsprozesse im Powertrain welche üblicherweise bei Automations- und Verkettungsspezialisten mit angefragt werden. "Gängige Fertigungsprozesse im Powertrain welche üblicherweise bei Automations- und Verkettungsspezialisten mit angefragt werden: DMC Laserstation; DMC Markierung, DMC Prägestation (Nadelpräger), Laser Strukturierung, Blasstation, Laser Reinigungsstation, Zahnkranzmontage, Lanchester-/ Geberradmontage, Lagerbockmontage, Schraubstationen, Entschraubstationen " ___________________________________________________ 24 FLT Bekannte Fertigungsprozesse im Powertrain FLT Bekannte Fertigungsprozesse im Powertrain: DMC Laserstation; DMC Markierung, DMC Prägestation (Nadelpräger), Laser Strukturierung, Blasstation, Laser Reinigungsstation, Zahnkranzmontage, Lanchester-/ Geberradmontage, Lagerbockmontage, Schraubstationen, Entschraubstationen. ___________________________________________________ 25 Betriebsbereite Übergabe Betriebsbereite Übergabe =BBÜ = Handover = Abnahme nach BGB ___________________________________________________ 26 Endabnahme Endabnahme = Final Acceptance, FAC oder final acceptance test (FAT) #################### File: E5.0%20Equipment_documentation_requirements.pdf Page: 2 Context: How our Equipment documentation looks in Vedoc VS MS Explorer Vedoc = Volvo Cars equipment documentation system Looks like this in MS Explorer #################### File: E5.0%20Equipment_documentation_requirements.pdf Page: 7 Context: 2 Mechanic Documentation structure explanation continues #################### File: E5.0%20Equipment_documentation_requirements.pdf Page: 9 Context: BOM CATEGORIES Explained Below categories shall be included in your delivery. It is not necessary in this specific order, use your common ledger extracted from your ERP/PDM (VAULT) Drawing of part/component shall be delivered in your final delivery. This is for us to see in an early stage if your delivery covers our demands. Usually nuts, bracket and switches are excluded. Spare and wear parts is parts that you prior and think we will need in stock to secure our production. Spare or wear part? A Wear part is most often a part touching the detail we are producing. A typical wear part is an index or clamping finger in a robot gripper. A Spare part is for example the pneumatic cylinder for the robot gripper, not in touch with our product but essential for the function of our robot gripper. details. Drawing number of assembly & sub-assembly drawing. For Example 1264-0175 contains many part drawings and parts. For all wear parts: a manufacturing drawing. (stp included) Shall be delivered. A carry over drawing (reused) is already in use at Aurobay/VCPC. We want to be notified if drawing already excists in our systems. ‚Ass. & Subassembly Drawing-| Pos-jQuanf-j Par/Drawing number [7 Partname [=] Commer-| Manufacturer /-| Spare Wearparj-] Drawing included [-| Carry over drawi 1264-0175 0 SPOOPTT x 1264-0175 15 | 4 EIS ‘Switch bracket m 1264-0175 104 | 4 OGP7O1 Switch Im 5 1264-0175 103 | 4 | _2TLA020051R5400 Adam Safety switch Adam ABB 1264-0175 2 | ı Panel 2050x1500 Panel Troax 1264-0175 101 | 2 | 28601821 for panel 2050 Post Troax 60x40, Troax mm 12640175 6 [4 12842218 Stop w x x 12640175 5 1 1284-1296] Protection plate x 12640175 a 1 1284-1276] Stand / frame Alex x 12640175 3 1 1254-0331 Locking x 12640175 2 1 1264-0174 ‘Attachment x 1264-0175 1 a 1264-0172 Drawer x 12540172 ° Drawer x 12640172 4 2 1264-1264 Ruler x 1264-0172 3 1 1264-1262 Gable , front x #################### File: E5.0%20Equipment_documentation_requirements.pdf Page: 10 Context: For a Rebuilt Machine Pay MUCH attention to the next 3 pages As this machine is already in use in our factory we already have a documentation three you need to adapt to. #################### File: E5.0%20Equipment_documentation_requirements.pdf Page: 11 Context: ”SET the table” according to existing three, iN MS EXPLORER This is OK: • Add new folders with new files • Add new files in excisting folders • Change file name on updated files(must be shown in ledger, next page) • Remove folders/Units that are no longer in use. • Remove files/drawings that are no longer in use ( removed files /folders must also be written down in ledger, next page) This is NOT OK: • Move existing files to other folders • Change name on existing folders #################### File: E5.0%20Equipment_documentation_requirements.pdf Page: 12 Context: 10103385 Meldokumentatonförsörringscellstundkonstuuktion frsörringscelt Styckista_10103386\MekdokumentationiFörsörningsoellStyoklita tilgrundkonstrukion frsörringsceih 10103385 MekdokumentationlFörsörringscellBottenträginklgrundrami Styckista_ 10103386 Wekdokumentation\FörsörringsoellStyoklista bottentägink grundram 10103386 ekdokumentatonfFörsörringscelRenvattentank med värmekammarel Styckista_10103386\MekdokumentationiFörsörningscellStyoklitatiltenvattentank med värmekammarel 10103308 WekdokumentatontFörsörningecelkTraverskrant Styckista_ 10103386 Wekdokumentation\FörsörringsoellStyoklisaüilwaverskran ining Malteopump.p 10103986\MekdokumentationTeähoeliFitningMultteepumpt 10103388\MekdokumentationiTvättoeliTvättoell Förtvättt E = | Linked = Sate Unchanged Unchanged Updated Updated Unchanged Unchanged Unchanged Unchanged Unchanged Replaced Unchanged Unchanged Unchanged Unchanged Unchanged Unchanged Unchanged Unchanged Unchanged Unchanged G = Feplaced with H Unchanged Updated Replaced #################### File: E5.0%20Equipment_documentation_requirements.pdf Page: 13 Context: additional Files/drawings should be placed on separate sheet (”Additional”) File is new to this equipment but already exists in other Aurobay/Volvo equipment. A {All addtional drawings and files to this ‘equipment, added during rebuild shall be presented here, (reused drawings from other ‘Aurobay/Volvo machines as well). Each 1 The equipment is notified through oS4WarningRec or oS4WarningInt. Equipment may perform specific activities based on ErrorCode (from DB) or oS4WarningCode, e.g., to turn lights on. S4.6 Trigger on error (State: 10) 1 The equipment is notified through oS4Error. oS4ErrorRec = TRUE indicates an error from the host system, otherwise verification error. Equipment may perform specific activities based on ErrorCode (from DB) or oS4ErrorCode, e.g., to turn lights on. S4.7 Total Reset of statemachine and resend (State: 10, Actor: Equipment) 1 Set iS4Active to FALSE and iS4MsgReset to TRUE. VDcom clears the statemachine instance’s send and receive DBs. If a new try to send shall be performed start at step S4.1 again S4.8 Reset statemachine to resend message (State: 10, Actor: Equipment) 1 Pulse iS4MsgReset. #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 66 Context: "VDC_Sub_TgmControlsnd" BufferConzzo10703 hriveToBusserz "VDC_Subl_TgmControlsnd" BuftexControl0703 hriveToBussers #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 70 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 70 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 6.1.2.1 Configure “WorkCell” (Mandatory) Define which WorkCell the equipment(WorkUnit) belongs to. This information are used for following purpose: • Viewed in VDcom HMI (several pages). 6.1.2.2 Configure “WorkUnit” (Mandatory) Define the WorkUnit name the equipment has as unique identification in Aurobay/VCPC host system This information are used for following purpose: • In VDcom logic to generate SequenceID . • Viewed in VDcom HMI (several pages). ESEL Sub1 > workceli Con nt s_MovE EN — WLOOOOOT" — N "voc_ Machineinformati on" sublt] Workcell our— NERMERE sub1 > Workunit Comment s_MovE EN — \w7000001' — iN “voc, Machineinformati on" Subl] Workunit our— #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 2 Context: Index Contacts, Europé 3 Contacts, Global 4 Contacts, Germany, HOT-LINE_ MAIL 5 Update, Version 6 Spindle, 2151B 7 Spindle, 2151B Size 1, Dimensions 8 Spindle, 2151B Size 2, Dimensions 9 Spindle, 2151B, Part list 10 Spindle, 2152B 11 Spindle, 2152B, Dimensions 12 Spindle, 2152B, Dimensions 13 Spindle, 2152B, Part list 14 Spindle, 2153A 15 Spindle, 2153A, Dimensions 16 Spindle, 2153A, Dimensions 17 Spindle, 2153A, Part list 18 Spindle, 2162A 19 Spindle, 2162A, Dimensions 20 Spindle, 2162A, Part list 21 Spindle, 2162A, configurator 22 Spindle, 2157B 23 Spindle, 2157B_1, Dimensions, straight 24 Spindle, 2157B_1, Dimensions, angular 25 Spindle, 2157B. Part list 26 MaXYmos NC, Measuring module MEM + Display DIM 27 MaXYmos NC, MEM + DIM, Dimensions 28 MaXYmos NC, MEM + DIM, Technical spec 29 MaXYmos NC, MEM + DIM, Technical spec 30 Driver, Indra Drive 31 Driver, Dimensions 12A 32 Driver, Dimensions 28A 33 Driver, Dimensions 54A 34 Driver, Dimensions 70A 35 Driver, Dimensions 100A 36 Documentation 37 Misc 38 2 #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 5 Context: Contact Service Main contacts, germany Name Kistler Instrumente GmbH Adress Maierhofstrasse 35, 73547 Lorch, Germany Phone +49 7172 184 0 E-mail info.de@kistler.com WEBB https://www.kistler.com/de/de/ Name Juergen Daberger Position Market Development Manager Sales & Projects Hotline Germany, technical service and support via mail (English) service@kistler.com 5 #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 6 Context: Version Latest update: Version Date Author Description 1.0 2017-04-29 Neil Arstad Release 1.1 2017-06-23 Neil Arstad 1st page 1.2 2017-08-29 Neil Arstad 1st front page, change from Product Guide to Project Manual 1.3 2017-09-04 Change page 19 to 24, Drivers Spare parts, Complete driver, Kistler Spare parts, Parts of driver, Bosch 1.4 2018-01-19 Neil Arstad Added/inserted products, 2152B, page 11 to 14 1.5 2019-11-20 Neil Arstad Added new contacts, added new products 1.6 2020-05-13 Neil Arstad Change lay out 1.7 2020-03-03 Neil Arstad Contacts. Europe, Global, Germany 1.8 2020-03-31 Neil Arstad New model 2157B Misc changes 1.9 2021-11-12 Neil Arstad Change of frontpage, Naming 6 #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 9 Context: 2151B, Dimensions, size 2 9 795 790 me ls _ a M16/32 tief T Sg 45 231,5 50 a [ 19 I a %, 5 HH = = eh, 3 U & z N 2 IE 8 | - °| 7. ala F J = A 3 “x ä A A = q i ® Hal =| Bw 8 10 | St hl 675 675 210 H7/10tief_ M8 Transportgewinde/transport threads 00 75 co 165 A165 Schmiemippel/Grease nipple Fig. 2: Dimension NC joining module NCFH Type 2151B... size 2 for measuring range 15, 30 and 60 kN #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 12 Context: 2152B, Dimension 12 “"9ZSLZ adAL SION ajNpow Zuluol IN Jo Uosuswig :L Bund 10017 Alqwassy adueig suolsuawig sjujod uawyreny $8 soimyeradway ysiy Suen \/ uIod uon>aUU0O [esuar - #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 33 Context: Technical data MaXYmso NC 30 Data Export Environment Format SDASKMLESVPDF Operating temperatur range = 58 Destination USB, Sener Storage temperature range < 0.50 Medium USB, Ethernet! TP degree of protection (EN 60573) Viealzaton WAVNG orDIN’ -Connectorandeablerunning | P| 53 interfaces downwards Ehemet TCP/IP 10083 TXwh 2 Fort Switch © _~ Standard rail version ® 20 us 2 USB Host, x Device BUS PROFIRUSDR, PROFINET, Display Module (Dim) Eihercat, Eiheet/, Se im 704 2PortSwitch ‘Calor = See conection FaldbasrasterSERCOSIN Touchscreen = Resten Pick | 00x oo son Dig-in/out Technology TELCO Nom DINENeTTaT Backightng [7] Level sate Vv 0.5 Supply voage (of MEM vor 24 Level state v 7D..30 TP degree of protection (EN 60529) Number of inputs 16 Front ® Input curent max ma Sata _-Rear r 53 Number of outputs 16 Operating temperature range c 55 Output curent max @erchanne | ma 500 Gt 24 VP Output curent max. Gn tata) ma 1500 (a 24 Messurement Programs Number Te Switchover a Menuaus Switchover time m <0 Switching Signals Number 2 Channel assignment Kory Goleta) Switching point “Threshold x reached ‘Threshold ¥ reached Output Dig-OutorFieldbus Mode] Free-running or latch influence on evaluation No! Real-time Reactions Switching signals, NO-PASS m a BREAK, INFLEXION, TUNNELBOX-X, TUNNELBOXY Power Supply Vollage VOC 2 3 ower consumption Gypica VA = Power consumption (max) vA 2 Screw-type/plug-in connector, 7 supplied with device ‘Wago, order no, 734-103/037-000, Housing: order no. 734-603 #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 40 Context: Documentation Documentation and software by new installation Chain of delivery when new machine including Kistler MaXYmos NC joining spindles. Included documentation on Flash drive, USB Software, Indraworks Software, TeamViewer Software, UltraVNC Viewer Software, maXYmos PC Basic Software, Offline tool maXYmos NC_TL File, Datasheet File, Kistler MaXYmos NC manual File, Drawings Included documentation in paper Calibration certificate Manuals Recomended documentation when machine is supplied by machinebuilder Backup of the MaXYmos NC, ZIP file, via USB or MaXYmos PC basic software Back-up of the Indramat servo, PAR file, via Indraworks software Recomended documentation when change off settings in MaXYmos NC by User Backup of the MaXYmos NC, ZIP file, via USB or MaXYmos PC basic software Software and documentation that are mentioned in this page are also available for download via Kistlers Smartfile. https://smartfile.kistler.com user: kistlerguest password: download 37 #################### File: E2.5%20Questionnaire%20Media.xlsx Page: 1 Context: | Unnamed: 0 | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | Unnamed: 6 | Unnamed: 7 | Unnamed: 8 | Unnamed: 9 | Unnamed: 10 | Unnamed: 11 | Unnamed: 12 | Unnamed: 13 | Unnamed: 14 | Unnamed: 15 | Unnamed: 16 | Unnamed: 17 | Unnamed: 18 | Unnamed: 19 | Unnamed: 20 | Unnamed: 21 | Unnamed: 22 | Unnamed: 23 | Unnamed: 24 | Unnamed: 25 | Unnamed: 26 | Unnamed: 27 | Unnamed: 28 | Unnamed: 29 | Unnamed: 30 | Unnamed: 31 | Unnamed: 32 | Unnamed: 33 | Unnamed: 34 | Unnamed: 35 | Unnamed: 36 | Unnamed: 37 | Unnamed: 38 | Unnamed: 39 | Unnamed: 40 | Unnamed: 41 | Unnamed: 42 | Unnamed: 43 | Unnamed: 44 | Unnamed: 45 | Unnamed: 46 | |:-------------|:-----------------------------------------|:--------------------|:-------------|:-------------|:--------------|:--------------------------|:-----------------------------|:-------------|:------------------------|:-------------------------|:---------------------------|:---------------------------------------|:--------------------------|:-----------------------------------|:-----------------------------------|:-------------------------------------|:-------------------------------|:--------------------|:--------------------|:---------------|:--------------------|:---------------------------------------------------------------------------------------------------------------------------------------|:--------------|:-----------------|:--------------|:---------------|:--------------------|:-------------------------------------------------------------------------------------------------------------------------------------------------------|:--------------|:-----------------|:--------------|:---------------|:--------------------|:----------------|:--------------|:--------------------------|:--------------|:---------------------------|:-----------------|:--------------------|:--------------|:--------------------|:------------------|:--------------------|:--------------|:--------------------| | | Media and equipment data (Design answer) | | | | | | | | | | | | | #################### File: E2.5%20Questionnaire%20Media.xlsx Page: 1 Context: | | Date: | Manufacturer: | | | | | Project number Manufacturer: | | | | | Contact person Manufacturer Media:
| | | | | Contact person customer Media: | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | Equipment | | | | | | | | | Electric connection TN-S | | | #################### File: E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf Page: 3 Context: axlar eller framåtböjd rygg, medför en ogynnsam belastning på leder och muskler vilket innebär risk för skadlig inverkan. One fixed working height does not suit everyone. Individual height adjustment must be possible where the task so requires. En fast arbetshöjd passar inte alla. Individuell höjdjustering måste kunna utföras där arbets- uppgiften så kräver. Printed copies are uncontrolled. Print date: 2018-11-06 #################### File: E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf Page: 21 Context: Standard Bilaga A till VCS 8003,29 Page 3(3) Volvo Car Corporation Frigång arm/hand Fig. 8 Fig. 9 Skulderrörelser Armlyft framåt och åt sidan Arbetsställningar som är höft/knäbelastande Huksittande Höftsittande Knäsittande Kliv Sluttande plan Fig. 10 Tabell 2 Skjuta- och dra-arbete − Modell för bedömning av skjuta- och dra-arbete vagnar A. Vagnar, tyngre emballage | Kraft (N) | | röd | | | gul | | | grön | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | Start | >300 (ca. 30 kp) | | | 300-150 | | | <150 | | | | Kontinuerligt | >200 | | | 200-100 | | | <100 | | | Gäller för vagnar och tyngre emballage på hjul eller skenor. Modellen ovan gäller vid bra ergonomiska förhållanden, d.v.s symetriskt tvåhandsgerpp, väl utformade handtag placerade i lämplig höjd och under goda omgivningsbetingelser. Om denna typ av arbete utförs ofta ska värdena ovan halveras. Tabell 3 B. Upphängningsanordningar, traverser, etc | Kraft (N) | röd | grön | | -------- | -------- | -------- | | Start | >50 (ca. 5 kp) | <50 | | Kontinuerligt | >40 | <40 | Gäller för skjuta- och dra-arbete i den upprepade arbetscykeln vid för övrigt bra ergonomiska förhållanden (traverser, upphängningsanordningar, lyftverktyg, avlastningsarmar, grimmor, handverktyg, svetstänger, arbetsobjekt etc). Se schemat ovan. VOLVO Standard Volvo Car Corporation Bilaga A til VCS 8003.29 Page 308) Figg ara ant i amare on ’ u \ En. rs Skulseröreser Army ramät och Al sidan Arbeisstälningar som ar hatUknabelastande Huksitande Hottsitande Kndsitande kv Stuttande plan Fig. 10 “Taboll2 Skjuta- och dra-arbete~ Model fr bedomning av shut ch dra-arbele agar ‘A Vagnar,tyngre embalage Kran cw) | sur CI Star >800 30%) _]00-160 [<ıso [Kontnuerigt |»200 200-100 [<100 Giller 6r vagnar och tyngre emballage pä hjul eller skenor. Modellen ovan gälle vid bra ergonomiska ‘erhillanden, dvs symetiskt Ivahandsgerpp, val utformade handtag placerade i mplg hod och under oda omginingsbetingelser. Om denna typ av arbete ulés ofa ska vardena ovan halveras. Tabor 8. Upphingingsanordingat, Kamm | zu wravorser, dio [Start ‚>50 (ca. 5 kp) <50 Konimuerigt [40 = Giller or skiuta- och dra-arbte i dan upprepade arbetscykeln vd fr &vrgt ba ergonomiska örhälanden (averser, upphangeingsanordningar,lyfverktyg, avastringsarmar, grimmor, handverkty, svestanger, atbetsobjokt ac). Se schemal ovan. #################### File: Appendix%20A1.DOC Page: 1 Context: Specification of the Contract Price Specify the price, broken down in relevant positions, according to your price sheet. Options, installation, commissioning, transport (DDP/DAP), warranty and other services to be separated from machine equipment. Hourly rates for alteration and additional work Include price sheet with hourly rates for Hourly rates for alteration and additional work #################### File: E2.3%20Questionnaire_Tooling.docx Page: 1 Context: |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       | introduction scope This form is complementary to other documentation used in the purchase process of production equipment. The questionnarie covers questions regarding tooling, (cutting tools, tool holding and machining issues). AIM Together with the machine supplier and/ or cutting tool supplier, specify a specification for the tooling issues. By working in this way, we want to take advantage of the suppliers and customer’s knowledge and experience, permit a dialogue on technical development and agree on a solution which provides operational reliability. APPLICATION The questionnaire shall be filled in by the supplier and returned together with the offer. The questionnaire must have been approved by the customer and the supplier before any purchase. Any additions or changes shall be approved by the customer and the supplier. The questionnaire will be used as a check-list later on during the process of work. HOW TO FILL IN QUESTIONNAIRE Answer the questions by crossing the correct alternative, if further explanation is needed complete with text in the “note field”. If there are questions that are non-applicable; leave the alternatives empty and mark the box to the right (N/A). #################### File: E2.3%20Questionnaire_Tooling.docx Page: 1 Context: Note:       Is calculation based on the capacity of the coolant pump and the opening area of the coolant nozzle done? ☐ ☐ Yes ☐ No Note:       Is it possible to see the temperature of the coolant in the HMI? ☐ ☐ Yes ☐ No Note:       Appendix Appendix 1: ----media/image2.emf---- Appendix 2: ----media/image3.emf---- #################### File: E2.3%20Questionnaire_Tooling.docx Page: 1 Context: Note:       Is special equipment required for regrinding? ☐ ☐ Yes ☐ No Note:       Pre setting N/A Is pre-setting of tools included in the offered training program (if deviation from normal pre-setting procedure arises)? ☐ ☐ Yes ☐ No Note:       Is pre-setting instruction for cuttingtools included? ☐ ☐ Yes ☐ No If no, reason why? Note:       Are the tools pre-set when delivered? ☐ ☐ Yes ☐ No Note:       Information carrier / Chips (according to Tooling Strategy) N/A Are the tools prepared for data carrier? ☐ ☐ Yes ☐ No Note:       Is the data carrier mounted on the tool / tool holder at delivery? ☐ ☐ Yes ☐ No Note:             Is the used data carrier of the type: Balluf BIS-122-11/L? ☐ ☐ Yes ☐ No If no, which type?       Note:       What information is stored in the chip? ☐ ☐ Predicted tool life ☐ Actual tool life ☐ Individual holder id ☐ Actual Length ☐ Actual Diameter ☐ Tool holder id ☐ Max rpm Other:       Note:       Is function (reading, writing) of the data carrier on pre-set tools possible in machining equipment? ☐ ☐ Yes ☐ No Note:       Is function (reading, writing) of the data carrier on pre-set tools verified in machining equipment? ☐ ☐ Yes ☐ No Note:       Balancing N/A Have tools / tool holders to be balanced to reach sufficient product quality? ☐ ☐ Yes If yes, specify level:       ☐ No Note:       Is there a demand for balanced tools, (from machine spindle point of view e.g. safety)? ☐ ☐ Yes If yes, specify level:       ☐ No Note:       Is the maximum unbalance level on complete spindle (tool included) specified? ☐ ☐ Yes If yes, specify level:       ☐ No Note:       In grinding machine; is the spindle dynamically balanced? ☐ ☐ Yes ☐ No Note:       In grinding machine; Must grinding wheels and dressing tools be in static balance before dynamic balancing? ☐ ☐ Yes ☐ No Note:       Tool control / Cutting force control N/A How is tool breakage monitoring applied? ☐ ☐ Physical / mechanical control (Probe in plastic material is preferred) ☐ Optical control ☐ Power monitoring Other:       Specify tool breakage monitoring system. ☐ Brand:       How is tool life defined? ☐ ☐ Number of machined parts ☐ Number of machined features (holes, threads, faces, etc.) ☐ Machined length / diameter ☐ Multiple counters or monitors per tool (multi-purpose tool) Other:       Product N/A Is machinability of the material known? (Experience?) ☐ ☐ Yes ☐ No #################### File: E2.3%20Questionnaire_Tooling.docx Page: 1 Context: index Project information, names, technical analyses 2 ISSUE CHANGES 3 Changes FOR PROJECT 4 introduction 5 index 6 1 DoCumentation 7 1.1 Drawings 7 1.2 Cutting Tools List 7 1.3 Tool maintenance, Spareparts, Tools in stock 8 1.4 Machine parametres 8 2 Machine tool 9 2.1 Deburring 9 2.2 Spindles 9 2.3 Spindle nose / Tool interface / Toolchain 10 3 Process 11 3.1 Machining 11 3.2 Safety 12 4 Tooling 13 4.1 General 13 4.2 Chucks, tool holders 13 4.3 Regrinding 14 4.4 Pre setting 15 4.5 Information carrier / Chips (according to Tooling Strategy) 15 4.6 Balancing 16 4.7 Tool control / Cutting force control 17 5 Product 18 6 Metal working fluids 19 7 Appendix 21 7.1 Appendix 1: 21 7.2 Appendix 2: 21 DoCumentation Drawings N/A Will tool drawings (on special tools) be delivered in its original format in 3D and its dependent 2D files? ☐ ☐ Yes ☐ No Note:       Will operation drawings (Tool Layouts) that describe the process be delivered in an editable form (DXF, DWG)? ☐ ☐ Yes ☐ No Note:       Will operation drawings (tool layouts) be delivered in complete operation steps ? ☐ ☐ Yes ☐ No Note:       Cutting Tools List N/A Will a complete list of cutting tools be delivered? (Including Aurobay art.nr./drwn.nr, the manufacturers designation and ordering id., cutting material, coating, material in cutter bodies, etc.) ☐ ☐ Yes ☐ No Note:       In case of grinding operations following items should also be specified: ☐ Abrasive material:       Bonding material:       Body material:       Coating:       Note:       Tool maintenance, Spareparts, Tools in stock N/A Will a component list be delivered with e.g. screws, tourqes,combi/multi tools, clamps, etc.!? ☐ ☐ Yes ☐ No Note:       Are estimated or calculated tool life/annual consumption presented? ☐ ☐ Yes ☐ No Note:       Are there any need of pre-maintenance for cutting tools and tool holders? ☐ ☐ Yes ☐ No Note:       If Yes; Will the instructions/repair manuals be available at the Functional acceptance test? ☐ Yes ☐ No Note:       Machine parametres N/A Will the Questionaire Machine Parameters (Appendix. 1) be filled in and sent with the quotation? ☐ ☐Yes ☐ No Date:       Note:       Machine tool Deburring N/A Is the usage of deburring tools containing Silicon carbide or Aluminum oxide allowed in your equipment? ☐ ☐ Yes ☐ No Note:       Is the work piece clean and dry before the deburring operation? ☐ ☐ Yes - Dry and clean => dry deburring possible ☐ No - Wet and soiled => wet deburring (oxide precipitation on aluminum parts.) #################### File: E2.3%20Questionnaire_Tooling.docx Page: 1 Context: | | Dokumentnamn/Name of document | Sida/Page | | -------- | -------- | -------- | ----Image alt text---->Shape Description automatically generated with medium confidence<----media/image1.png---- | Questionnarie – Tooling | 1 (21) | Utfärdare (avd nr, namn, tfn, geografisk placering, sign)/ Issuer (dept., name, phone, sign) | Datum/Date | Bilaga/Appendix | Utgåva/Issue | Reg nr/Reg no | 64342, Tooling Engineering, Jörgen Fock, +46 72-8803444 | 20131011 | | 2.4 | | Ärende/Subject | Questionnarie – Tooling | Tooling EngineeringDOCUMENTATIONMACHINEPRODUCTFLUIDS PROCESSTOOLTooling EngineeringDOCUMENTATIONMACHINEPRODUCTFLUIDS PROCESSTOOL Project INFORMATIONProject name:      Aurobay order number:      Manufacturer:      Project number Manufacturer:      Type of machines:      NamE INFORMATIONProject leader Manufacturer:      Project leader Aurobay:      Contact person Manufacturer:      Contact person Aurobay:      TeCHNICAL ANALYSESOccasion 1: Before purchaseDate:      For Manufacturer:      For Aurobay:      Occasion 2: DesignDate:      For Manufacturer:      For Aurobay:      Occasion 3: VerificationDate:      For Manufacturer:      For Aurobay: #################### File: Appendix%20A2.doc Page: 1 Context: Subsupplier |
SUPPLIER |
COUNTRY |
CONTACT |
CONTACT PHONE & EMAIL | | -------- | -------- | -------- | -------- | | | | | | | | | | | | | | | | | | | | | | | | | | | | | #################### File: RFQ_FLT_Acknowledgement%20of%20Receipt_2024-03-12.pdf Page: 1 Context: Request for Quotation (RFQ) Receiver at ABY/Buyer Name/Attention/ABY Reference RFQ Number / RFQ Project Name RFQ Number / RFQ Project Name: Supplier General Information Date: Supplier Name Name: Telephone: e-Mail: Job-title / position: Supplier RFQ Decision Decision: Not participating in bidding We are certified: ISO9001 Yes No ISO14001 Yes No Other third party certificate: Yes No | Signature (type electronically): | | | -------- | -------- | 12.03.2024 | We accept Aurobay's Terms and Conditions listed in RFQ | Yes | No | | -------- | -------- | -------- | | We will not be responding to this RFQ and are returning the
RFQ Package | | | -------- | -------- | | If No, please explain: | | Fibro Laepple Technology GmbH Ralph Schaffer +49 (0) 1511 746 95 78 r.schaffer@fibro-laepple.de Sales Manager Supplier Contact Person Supplier Contact Person Signature | We intend to provide quotations according to enclosed
specifications.
RFQ will be completed and available at Aurobay's buyer
latest by date specified in RFQ | | | -------- | -------- | Decision: Participating in bidding If Yes; please attach copies of certificates; If No; please motivate: A2253 SRS02 Acknowledgement of Receipt (Type or print applicable items) Acknowledgement of Receipt must be returned to issuing Aurobay Buyer with in five (5) working days after receiving RFQ Matus Rozvadsky Receiver at Aurobay / Buyer Name / Attention / Aurobay Reference Aurobay #################### File: E6.1%20MEPS%20Fundamental%20principles%20for%20process%20design%20v1_3.xlsx Page: 0 Context: | | Environment | | | Minimize environmental impact | Purpose:
To create processes that is designed with the least amount of environment impact as possible. | | | | | Optimize processes to consume the least amount of electricity, don't just optimize cycle time to the least amount of time, this might result in higher electricity consumption and a higher maintenance cost.
Avoid the need of process steps that will produce hazardous waste and pollution, is there any other alternatives? Keep water and air consumption at a minimum.
Create processes where most of the equipment can be reused to manufacture similar products.
Look into the possibility of reusing wastes in other parts of the company, design for recycling. | | | | | | | | Actions has been taken to reduce environmental impact | | √ | | | #################### File: E6.1%20MEPS%20Fundamental%20principles%20for%20process%20design%20v1_3.xlsx Page: 0 Context: | | | | | Andon | Purpose:
To notify management, maintenance, and other workers of a quality or process problem. | | | | | An Andon System is one of the principal elements of the Jidoka quality-control method. It gives the worker the ability, and moreover the empowerment, to stop production if needed ( part shortage, defect , tool malfunction, safety problem), and immediately call for assistance.
An Andon area should be equal to a capacity zones (see principle 9) area. The optimal Andon area should be handled by one team..

Fixed position line stop system:
A method of addressing problems on assembly lines by stopping the line at the end of the work cycle—that is, at a fixed position—if a problem is detected that cannot be solved during the work cycle.
Automatic Line Stop:
Ensuring that a production process stops whenever a problem or defect occurs. | | | | | | | | Fixed position line stop system and/or automatic line stop are implemented. | | √ | | | #################### File: E6.1%20MEPS%20Fundamental%20principles%20for%20process%20design%20v1_3.xlsx Page: 0 Context: | | | | | Parts orientation in container | Purpose:
Enable efficient picking of parts/ minimise Muda of walking for operators on the line. | | | | | Packaging design enables good/ ergonomic positions of the parts in the container. | | | | | | | | Parts orientation in the container is optimised for picking. | | √ | | | #################### File: E6.1%20MEPS%20Fundamental%20principles%20for%20process%20design%20v1_3.xlsx Page: 1 Context: | ME PS Line Fundamentals - Revision Log | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | |:-----------------------------------------|:-------------|:-------------|:-------------|:--------------------------------------------------|:---------------------------------------------------------------------------| | | | | | | | | Date | Revised by | Department | Revision # | Revision item | Revision Reason | | | tsellgre | | | Simple and error proofed processes | Added principle: Improve product for producibility | | | tsellgre | | | All | Spell check | | | tsellgre | | | Category: Simple and error proofed processes | Changed category name | | | tsellgre | | | Aim for 0% built in abnormalities | Added: Tool Abnormalities - E.g.: Tool wear not reaching up to set targets | | | tsellgre | | | Several changes and added environmental principle | Need to update due to new knowledge and ideas | | | tsellgre | | | Added logistics fundamentals | Merge ME and Logistics to avoid 2 lists | #################### File: Orgalime%20SE01%20Addendum%202021-10-25.pdf Page: 1 Context: EXECUTION COPY European Version 1(16) ORGALIME SE01 – ADDENDUM (EUROPEAN VERSION) I. SCOPE AND FIELD OF APPLICATION This addendum (the”Addendum”) contains amendments, deletions and additions to Orgalime SE01 – General Conditions for the Supply and Erection of Mechanical, Electrical and Electronic Products (the ”General Conditions”). This Addendum is part of the Contract entered into between the Contractor and the Purchaser. In the event of any inconsistency or conflict between provisions in different Parts of this Addendum, the provisions of Part II shall prevail. In the event of any faulty references in this Addendum, such faulty references shall be disregarded from and interpreted, in accordance with its intended purpose, as made as a correct reference to a Part, Section, Clause, paragraph, sentence etc., set forth in this Addendum or in the General Conditions. II. PARTICULAR TERMS AND CONDITIONS 1. DEFINITIONS 1.1 Capitalized terms shall, whenever used and if not otherwise stipulated in the Contract, have the meaning ascribed to them in: (a) this Addendum; or (b) Clause 2 of the General Conditions. 1.2 Actual Date of Completion means the day when the Works actually have been taken-over in accordance with Clause 36 of the General Conditions, as amended by this Addendum, also being referred to as “completion of the Works” or “taking-over” in the General Conditions. 1.3 Addendum means this addendum to the General Conditions. 1.4 Affiliate(s) means a legal entity that, directly or indirectly, controls, is controlled by, or is under common control with a Party; and control means the possession, directly or indirectly, by agreement or otherwise, of (i) at least 50% of the voting stock or other ownership interest, or (ii) the power to (a) appoint or remove a majority of the board of directors or other governing body of an entity, or (b) cause the direction of the management of an entity. 1.5 Completion of Erection means the day when the Contractor has completed the Works and delivered to the Purchaser a notice In Writing, in accordance with Clause 27 of the General Conditions as amended by this Addendum, stating that the Works are ready for taking-over (i.e. when the Works are ready for taking-over tests), also being referred to as “delivery of the Plant” or “completion of erection” in the General Conditions. 1.6 Confidential Information means information relating to the disclosing party, its Affiliates and their businesses (whether in written, verbal, or digital form), including without limitation ideas, concepts, designs, specifications, drawings, notes, technology, know-how, future plans and programs, operations, services, products, costs, processes, models, specifications, procedures, manuals, personal data, customer lists and any other information which reasonably should be deemed confidential. 1.7 Contract has the meaning a described to it in the main document of this contr #################### File: Orgalime%20SE01%20Addendum%202021-10-25.pdf Page: 2 Context: to the Site including subsurface conditions and hydrological conditions (including, but not limited to, environmental aspects) at the Site made available by the Purchaser. #################### File: Orgalime%20SE01%20Addendum%202021-10-25.pdf Page: 4 Context: subcontractor engaged by Contractor. 8.4 Upon Purchaser’s request, Contractor shall (i) provide Purchaser with its latest audited annual report, environmental report and quality control system certificate; and (ii) its most recent financial report, including income statements, balance sheets, cash flow statements and supporting data. If Contractor is a publicly traded company, Contractor shall provide such financial report when permitted to do so under applicable laws, rules and regulations. 8.5 Contractor shall maintain all relevant books and records relating to the Agreement for a period of #################### File: Orgalime%20SE01%20Addendum%202021-10-25.pdf Page: 6 Context: limited to Loss of Production and loss of profit. 14. EXPORT CONTROL 14.1 The Contractor shall obtain and maintain any export license(s) required to supply the Works to the Purchaser. Further, the Contractor shall provide the Purchaser with all information and #################### File: Orgalime%20SE01%20Addendum%202021-10-25.pdf Page: 13 Context: and/or the Plant: #################### File: E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx Page: 0 Context: | How to use this form | |:---------------------------------------------------------------------------------------------------------------------------------| | | | Only yellow fields may be filled out | | In the Column ""No.", Quantity of 1, 2, 3 etc. is only valid. | | Red colours mean selection NOT possible. | | Any project unigue comment has to be stated in the "Project Unique comments" sheet and must also be approved by Volvo in written | | | | Descriptions can be found by following each Hyperlink. | #################### File: E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx Page: 1 Context: | | | | | | | | | | | | | | | | | | | | | Options Dresspack | | | | | | | | | | | | | 94-2 & 859-2 | | Floor cable ProfiNet & Parallel, 15m | | | | | | | | | | | | | 94-3 & 859-3 | | Floor cable ProfiNet & Parallel, 22m | | | | | | | | | | | | | 94-4 & 859-4 | | Floor cable ProfiNet & Parallel, 30m | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | Extra options | | | Choose on other sheet | | | | | | #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: Note:       What manufacturer and type code is the temperature regulation unit, electrical cabinet? ☐ Manufacturer: Rittal Type code:       Note:       What manufacturer and type code is the Lighting, electrical cabinet? ☐ Manufacturer: Rittal Type code:       State if LED’s are used: ☒ Yes J ☐ No L Note:       What manufacturer and type code is the Lighting, machining area? ☒ Manufacturer:       Type code:       State if 24VDC LED’s are used: ☐ Yes J ☐ No L Note:       What manufacturer and type code is the Lighting, maintenance area? ☒ Manufacturer:       Type code:       State if 24VDC LED’s are used: ☐ Yes J ☐ No L Note:       Material - Cables N/A What manufacturer and type code is the Cables fixed installed in machine? ☐ Manufacturer: LAPP, MURR Type code:       Note:       What manufacturer and type code is the Cables for frequent movements? ☐ Manufacturer: LAPP, MURR Type code:       Note:       What manufacturer and type code is the Servo motor cable? ☐ Manufacturer: Siemens Type code:       Note:       What manufacturer and type code is the Encoder cable? ☐ Manufacturer: Siemens Type code:       Note:       What manufacturer and type code is the Motor cable? ☐ Manufacturer: LAPP Type code:       Note:       Material – Switches, Circuit protective devices and Motor Starter Protectors N/A What manufacturer and type code is the Main switch? ☐ Manufacturer: Siemens or Eaton Type code: 3VA… or NZM… Note:       What manufacturer and type code is the Circuit breakers? ☐ Manufacturer: Siemens Type code: 5SY… Note:       What manufacturer and type code is the Motor starter protectors? ☐ Manufacturer: Siemens Type code: 3RV… Note:       Material - Dialogue, operator/machine N/A What manufacturer and type code is the Signal lamps, Push-buttons, Switches, Key switches? ☐ Manufacturer: Siemens Type code: 3SU… State if LED’s are used in signal lamps: ☒ Yes J ☐ No L Note:       What manufacturer and type code is the Status traffic light? ☐ Manufacturer: Siemens, WERMA Type code: 8WD44… State if LED’s are used: ☒ Yes J ☐ No L Note:       Material - Power supply N/A #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: Fault detectability Fault detectability - Test connections N/A Are there connections for programming equipment on the outside of the main panel for? ☐ ☒ 230 VAC J ☒ PLC connection and label with IP information J ☒ NC connection and label with IP information J ☒ HMI connection and label with IP information J ☐ Nutrunner connection and label with IP information J ☐ Other system Define:       Note:       Fault detectability - Diagnostics, Indications N/A What components and connectors are equipped with LED indicators? ☐ ☒ Limit switches J ☒ Inductive sensors J ☒ Level switches J ☐ Photocells J ☐ Capacitive sensors J ☒ Cylinder sensors J ☒ Connectors for sensors J ☒ Connectors for valves J Note: #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: ☒ Hardware, control system J ☒ Setting, adjustment of components (e.g. encoder) J ☒ Backup and restore of all systems J ☒ Preventive maintenance J ☒ Trouble shooting J Note: #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: maintenance SUPPORTABILITY Documentation Documentation - Electrical equipment N/A In what system are the electrical diagrams made and delivered? ☐ ☒ EPLAN J Version: 2023 ☐ Autocad K Version:       ☐ Other system L Define:       Append sample of documentation for electrical equipment Note:       Will the symbols standard EN 60617 (EPLAN standard) be used? ☐ ☒ Yes J ☐ No KL Append sample drawing with reference symbols. Note:       Will the standard EN 81346-1 be used for reference designations? ☐ ☒ Yes based on I/O numbering J ☐ Yes K ☐ No KL Append sample drawing with reference designations. Note:       Which language(s) is/are used for the information in the electrical diagrams? ☐ State language (s) for texts: English Note:       Are English abbreviations for inputs and outputs are used (I &Q)? ☐ ☒ Yes J ☐ No L Note:       How many paper copies will be delivered? ☐ State number = 1 copies State format = A4 Note:       What does the documentation for the electrical diagram include? ☐ ☒ Contents ☒ Layout machine/plant with all electrical components ☒ Layout electrical cabinet ☒ Layout control panel ☒ Circuit diagram ☒ Cable diagram ☒ Connection table ☒ External connections ☒ Parts list electrical cabinet ☒ Parts list machine/plant (“external components”) ☒ Recommended spare parts list Note: Sparepart list as Excel Documentation - Manuals N/A Which of the instruction books/manuals below are included in the ☐ complete documentation for the electrical equipment? ☒ Clear and general description of the equipment, installation and assembling and connection to supply/supplies J ☒ Information on programming J ☒ Instructions for preventive maintenance J ☒ Instructions for adjustment, maintenance and repairs J ☒ Manuals from sub supplier J Note:       In what file format(s) will the manuals be delivered? ☐ State file type = PDF Note:       How many sets of paper manuals will be delivered? ☐ State number = 1 copies State format = A4 Note:       Which language(s) is/are used for the information in the manuals? ☐ State language(s): English Note:       Documentation - Program documentation N/A What softwares are used and delivered for programmable obje #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: | -------- | -------- | -------- | -------- |       | TIA Portal | V18 | ☐ Yes ☒ No |       | HMI Pro | 09.04.      | ☐ Yes ☒ No |       |       |       | ☐ Yes ☐ No |       |       |       | ☐ Yes ☐ No |       |       |       | ☐ Yes ☐ No |       |       |       | ☐ Yes ☐ No |       |       |       | ☐ Yes ☐ No |       |       |       | ☐ Yes ☐ No |       |       |       | ☐ Yes ☐ No |       |       |       | ☐ Yes ☐ No | Note:       What source codes are delivered for programmable objects? ☐ E.g. PLC program, HMI screens, “self made“applications| Programmable object | Source code language | Delivered source code | | -------- | -------- | -------- | PLC | English | ☒ Yes ☐ No | HMI | English/Swedish | ☒ Yes ☐ No | NC | English | ☒ Yes ☐ No |       |       | ☐ Yes ☐ No |       |       | ☐ Yes ☐ No |       |       | ☐ Yes ☐ No |       |       | ☐ Yes ☐ No |       |       | ☐ Yes ☐ No |       |       | ☐ Yes ☐ No |       |       | ☐ Yes ☐ No | Note:       Which language(s) is/are used for the information in the PLC program? ☐ State language(s): English Note:       Training / Technical aids Training - Scope N/A What training is offered regarding the machine’s electrical equipment? ☐ ☒ Machine design and method of working J ☒ Operation J ☒ Electrical diagram principles J ☒ Design principles, hardware J ☒ Design principles, software J #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: Where are the marking plates mounted? ☐ ----media/image2.png---- ☒ Pos 1 Reference designation J ☒ Pos 2 Part labelling J ☒ Pos 3 Terminal labelling J ☒ Pos 4 Cable labelling J ☒ Pos 5 I/O labelling J Note:       Are extra motor nameplates mounted? ☐ ☒ Yes for motors where the nameplate is not visible J ☐ Yes for all motors K ☐ No L Note:       Reparability - Assembly/Disassembly N/A Are connectors used in the following places? ☐ ☒ Before and after the cable trailers JK Define:       ☒ Sensors J ☐ MotorsK ☒ Servomotors J ☒ Switches J ☒ Control devices (e.g. valves) J Note:       How are brackets for inductive sensors, photocells etc. designed? ☐ ☒ Protects the sensors J ☒ Adjustable J ☐ Sleeve mounted sensors J ☒ Solid and stable J Note:       Are the physical reference points for numerically controlled axis marked ☐ on the machine frame and sliding / rotating units to simplify exchange of position sensors? ☒ Yes J ☐ No L Note:       Are components that requires adjustments placed outside interlocked / screwed machine covers? ☐ ☒ Yes J ☐ No L Define:       Note: #################### File: E4.3%20Project%20manual_IFM%20electric.pdf Page: 14 Context: For accessories please click „Accessories“ on the left side of the datasheet-page at the ifm homepage. Version 22 release November 2021 im - elose +0 you! page 1431 #################### File: I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf Page: 6 Context: courses can be to the company’s employees. The persons registered by the company as administrators can carry out this registration. 3. Everyone registered receives a course participant code so that they can log in to the SSG website and complete the course. Both the SSG Entre Basic course and the local course end with a certification or knowledge test. 4. The participant is approved when the tests are finished with an approved result. To get a SSG Entry card the administrator of the company has to upload a photograph of the participant to My SSG. The card is then printed and sent by post to the customer’s registered address within about a week. Note: The SSG Entry card will not work as an entry card to Aurobay´s areas. The contractor will receive an Aurobay access card in the reception The basic course will cost the contractor 900kr per employee (2022). The local course costs nothing to complete. The basic course is the same for all companys connected to SSG. This means that if an employee at the contractor has performed the basic course to get access to, for example Volvo Trucks, it doesn´t need to be performed again to get access to Aurobay´s area, it is then enough that the local course is performed (there is however a repetition requirement every three years). 3. Work environment 3.1 Alcohol and other drugs Aurobay promotes a safe, alcohol- and drug-free working place as part of combating illness. Aurobay does not allow people under the influence of alcohol or drugs at work or at the workplace. Alcoholic beverages and drugs may not be brought into or stored at the workplace. 3.2 Work in conjunction with other activities When the work is carried out near normal operations at Aurobay, it is important that there is an agreement made on the rules and the activities in the workplace with the responsible coordinator for the permanent establishment. 3.3 Work clothes and personal protective equipment For work at Aurobay, special rules apply for work clothing and personal protective equipment. Detailed information about clothing and protective equipment is obtained from the client. Personal protective equipment must be used where necessary and the contractor must provide it by himself. #################### File: I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf Page: 15 Context: When electric welding, approved equipment must be used. Earth cable must be connected to the work piece near the welding point. Ensure that the cables are intact and the smoke extraction / fume extractor is used. 6.11 Information All staff must be informed of how the emergency services are alerted, the location of fire extinguishers/ equipment and their function, evacuation routes, and the applicable parts of this document. 6.12 Emergency Alarm In the event of fire, accident, or environmental incident occurring within Aurobay´s areas an alarm must be raised using the internal emergency number. The contractor is obliged to know internal emergency number 6.13 Welding with gas The gas cylinders must be placed in a gas cart equipped with setback protection, check valve, glove, disconnection device, and all hoses and gauges. Loose gas cylinders must be stored in a bottle rack, where empty and full bottles are separated. The gas cylinders must be kept firmly anchored in a separate container. All gas cylinders and gas carts must be labelled with company name and phone number. When gas cylinders are stored indoors, the nearest door and place must be posted with signs. at the end of the working day, gas cylinders are placed outdoors or in designated areas. Placement must be made in consultation with the local fire protection organization. At break from welding, gas cylinder vents must be closed. It is Important that fume extractors are used when gas welding. 6.14 Washing, rinsing and cleaning For all work involving the formation of water vapour, such as pressure washing, boiling water, etc. the local fire protection organization must always be contacted before work begins. 6.15 Setting up of temporary offices, sheds or similar Temporary offices and sheds must be positioned so that fire cannot spread. Normally, the protective distance is 15 m. Before placement, the client must approve the location. 6.16 Escape routes From every workplace, two independent escape routes must exist. Roads and walk paths must be kept free. For temporary changes, signs must be posted. #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 1 Context: Functional reliability – Material (example see page 3) | Name | Make | Type/Standard | | -------- | -------- | -------- | | | | | | | | | | #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 1 Context: The following information is on the drawing list. ☐ ☒ Supplier drawing numberJ ☒ Drawing name original languageJ ☒ Drawing name Swedish languageJ ☐ Drawing name Chinese and English languageJ Note:       Which format are the drawings and models for design review before manufacturing delivered in? ☐ ☐ 3D jt-file export from original modelsJ ☒ 2D PDF export from original drawingsJ ☐ Other - State:      L Note: 3D overall layout and workpiece touching parts in 3D. Which format are the final 2D-drawings and 3D-models delivered in? ☐ Original drawings and models: ☐ 3D – Inventor - State which version:      J ☒ 3D – Other - State which CAD-program and version: Solidworks Fluid and pneumatic drawings: ☐ DWG - State which program and version:      K ☒ E-plan - State which program and version: Eplan P8, Template from AUROBAYJ ☐ Other - State which program and version:       Note: 2D drawings in DWG. The following information is on the hydraulic diagram. ☒ ☐ Pump capacity l/minJ ☐ Pump motor’s power, revolution speed and voltageJ ☐ Piston area and piston/rod ratio for linear motors (cylinders) J ☐ Piston stroke for linear motors (cylinders) J ☐ Torque and revolution speed for rotating motorsJ ☐ Pipe dimensionsJ ☐ Pressure (bar) J Note:       The following information is on the pneumatic diagram. ☐ ☒ Total air consumption l/minJ ☒ Piston area and piston/rod ratio for linear motors (cylinders) J ☒ Piston stroke for linear motors (cylinders) J ☒ Pipe dimensionsJ ☒ Pressure (bar) J Note:       The following information is on the wash/cutting fluid diagram. ☐ ☐ Pump capacity in l/minJ ☐ Pump motor’s power, revolution speed and voltageJ ☐ Total flow l/minJ ☐ Consumption per subunitJ ☐ Pipe dimensions& #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 1 Context: CHANGES | Item | Type of change | Date | Signature | | -------- | -------- | -------- | -------- | V8.1 | Updated after meeting with FLT in Hassmersheim 16/11-23 and e-mail with Mr. Schaffer. | 23/11-23 | AS | | Questionnaire reused from "E2.2 Mechanical_Questionnaire Leonardo Camshaft v8.1_FLT", please update if there are any deviations. | 20/2-24 | AS | | | | | | | | | | | | | | | | | Table of CONTENTS PROJECT INFORMATION 2 NamE INFORMATION 2 TeCHNICAL ANALYSES 2 Introduction 3 Changes 4 Table of contents 5 Chapter 1 Base frames 7 2 Machine covers 9 3 Slides / guides 10 4 FixturEs / CLAMPing 12 5 Handling and transportation 13 6 Spindles 19 7 Machine tool holder / changer 22 8 Drives 23 9 Washing equipment 24 10 Cutting fluid / chip disposal 27 11 Special equipment 30 12 Cooling / refrigerating units 32 13 Vacuum 34 14 pNEUMATIcs 35 15 Hydraulics 36 16 lubrications 38 17 DOCUMENTATION 41 18 trainings / Special Skills and tools 44 Base frames Functional reliability - Design n/a Machine base frame ☐ ☒ Is welded ☐ Is casted. ☐ Is stress relievedJ ☐ Is made of aluminium profiles. ☒ The different units, in the base frame, are screwed and pinned to each other. J ☐ Have vibration damping feet to the floor. K State if any change interval:       ☒ Is bolted to the floor. State how:       ☐ Have seals between the divided base frames, to prevent leakage on to the floor. J ☒ Have no through holes in the base frame, e.g. screw holes, to prevent leakage on to the floor. J Note:       Signs, labels ☐ ☐ There is one common sign stating all units/axis and their +/- directions. J ☐ There are signs on the base frame stating the subunits/stations. J ☒ There are signs on the base frame stating the axis +/- direction. J ☐ The machine roof, have a sign stating maximum load. J Note:       Is there a common "media connection point" to the machine? (cutting fluid, pneumatic, electric, etc.) ☐ ☒ YesJ ☐ NoL Note:       Functional reliability – Material (See example on page 3) | Name | Make | Type/Standard | | -------- | -------- | -------- | Gantry beam | FLT | Steel 300 x 300 x 12,5 mm | Z-Axis | FLT | Steel 180 x 180 x 5 mm | #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 1 Context: | | Name of document | Page | | -------- | -------- | -------- | Aurobay / VCPC | Operational Reliability | 1 (44) | Issuer (dept., name) | Date | Issue | Reg no | Maintenance Engineering | 20230101 | 8.1 | DS1200 | Subject | Questionnaire Operational Reliability Mechanical Equipment of Machines | ----media/image1.wmf---- Project INFORMATIONProject name:       Aurobay/VCPC order number:      Manufacturer: FLT GmbHProject number Manufacturer:      Machinetype/types: Gantry Automation System NamE INFORMATIONProject leader - Manufacturer: Ralph SchafferProject leader - Aurobay/VCPC: Nils TengvallContact person Manufacturer - Mechanical: Ralph SchafferContact person Aurobay/VCPC - Mechanical: Andreas Schander TeCHNICAL ANALYSESOccasion 1: Before purchaseDate: 16/11-23For Manufacturer: Ralph SchafferFor Aurobay/VCPC: Andreas Schander Occasion 2: DesignDate:      For Manufacturer:      For Aurobay/VCPC:      Occasion 3: VerificationDate:      For Manufacturer:      For Aurobay/VCPC :       Introduction Scope The questionnaire covers questions on the Functional Reliability, Maintainability and Maintenance Supportability of the mechanical equipment. Aim The aim is that together with the machine supplier establish a specification for the mechanical equipment of the machine. By working in this way we want to take advantage of the supplier’s and the purchaser’s knowledge and experience, permit a dialogue on technical development, and come to an agreement on a solution with high personal safety and operational reliability. Application The questionnaire shall be filled in by the supplier and returned together with the offer. The questionnaire must have been approved by the purchaser and the supplier before any purchase. Any additions or changes shall be approved by the purchaser and supplier. How to fill in the questionnaire - ”Functional Reliability - Design” Mark one or more of the choices. Explain further in case needed. If the field ”note” isn’t enough proceed on the backside of the paper or under section ”additional about…”. - ”Functional Reliability - Material” Fill in the components and suppliers which are used. See example below.| Name | Make | Type/Standard | | -------- | -------- | -------- | Cylinder | Bosch | ISO 6020/1 | Filter | Hydac | DIN 24550 | Turncylinder | Eckhart | SM 4.125-180°/Z1/S0 | Measure nipples | Tema | Minimess M16 | Pressure sensor | IFM | PN | Etc…. | | | | | | | | | Continue under section ”additional about…” à | - ” Maintainability - Reparability” Mark one or more of the choices. Explain further in case needed. If the field ”note” isn’t enough proceed on the backside of the paper or under section ”additional about…”. - ”Additional about…” In this section additional information, which is not covered with questions, are filled in. It can also be used when the field ”note”, under each question, is no #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 1 Context: Note:       Maintainability - Reparability n/a Clamping unit (fixture)? ☒ ☐ There is a master for setting and alignment. J ☐ It is possible to check the clamping force. J State how.       ☐ The nominal/max clamping force value is stated in documentation. J ☐ It’s possible to remove fixture/clamping device as a unit, without disassembling it. J ☐ It is possible to, during maintenance, lift workpiece in and out. J ☐ There are screw holes for lifting eyebolts. To simplify dismount from machine. J ☐ There is a special tool needed for the part seat monitoring system. J Note:       Additional about Fixtures / Clamping Note:       Handling and transportation Functional Reliability - Design n/a Horizontal transportation ☐ ☒ What type of transportation? (roller conveyor, chain conveyor, etc) State: Accumulating pallet conveyor ☒ The transport's guiding to work piece is hardenedJ ☒ The transport is equipped with drip traysJ ☒ The legs of the base frame are adjustable. (vertically) J ☒ The transport is equipped with automatic chain/belt tensionJ ☒ There are mechanical stops at the end of the transportJ ☐ The horizontal transportation is equipped with impact cover where there is manual loading/unloading, to prevent damage (on conveyor sides). J ☐ The legs are equipped with impact cover, where there is loading/unloading with forklift. J Note:       Stop/separation device ☐ ☒ What power supply is used for stop/separation device? (pneumatic, hydraulic, electric, etc.) State: Pneumatic ☒ The stops are fixed to the stand with pin, wedge or otherJ ☒ The stops are designed to withstand maximum technical loadJ ☐ The stops are provided with bumpersJ ☒ Stops remain in position at power failureJ Note:       Locating/fixing device ☒ ☐ How is locating/fixing carried out? State:       ☐ What power supply is used for locating/fixing device? (pneumatic, hydraulic, electric, etc.) State:       ☐ The locating/fixing devices are fixed to the stand with pin, wedge or otherJ ☐ Locating/fixing devices remain in position at power failureJ #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 1 Context: Fig C Fig D ----media/image5.wmf---- ----media/image6.wmf---- Note:       Is there an oil separator? ☒ ☐ YesJ State type:       ☐ No Note:       Is there an evaporation plant? ☒ ☐ Yes ☐ No Note:       What type of filter is used? ☒ ☐ Are made of stainless material J ☐ Cartridge filter (single) K ☐ Cartridge filter (changeable filter) J ☐ Back flush filterJ ☐ Filter basketK ☐ Filter bagK ☐ Band filterJ ☐ Centrifugal filterK ☐ Other State:       Note:       Tunnel washers ☒ What is the distance between washzone / dryzone? State in mm:       Note:       Functional reliability – Material (example see page 3) | Name | Make | Type/Standard | | -------- | -------- | -------- | | | | | | | | | | Note:       Maintainability - Reparability n/a Pumps ☒ ☐ The pump is possible to bleed. J ☐ The pump is fitted with a so called spacer fitting between the motor and pump. J ☐ The pump motor is equipped with set screws to simplify alignment between motor/pump. J Note:       Valves ☒ ☐ There are signs indicating the status of the valve, e.g. open, closed, in operation, emptying tank etcJ Note:       Tanks ☒ ☐ It is possible to enter tank for inspection and cleaningJ ☐ There are signs stating the volume and type of tank (dirty/clean washing fluid tank) J Note:       Wash zones / dry zones ☒ ☐ The rinsing boxes and rinsing frames are fitted in such a way that they are easy to disassemble for cleaning and repair. J Note:       Pipes ☒ ☐ Manometers are fitted on pressure pipes. J ☐ Pipes are marked with flow direction and type of fluid. J ☐ Flowmeters are fitted on critical flows. J Note:       Filter ☒ ☐ Filters are equipped with differens pressure switch. J ☐ Filter are equipped with flowmeter to indicate when filter is cloggedJ Note: #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 1 Context: ☐ There is a hand wheel to turn the spindles with. ☐ The spindle/transmission case's air ventilation is connected to a non wet area, to prevent cutting fluid from entering the case. ☐ The spindle/transmission case is equipped with spur cut gears (straight cut). ☐ The spindle/transmission case is equipped with helical cut gears. ☐ The spindle/transmission case is equipped with spiral cut gears. ☐ The gears are hardened. ☐ The gears are attached o the shaft with a key. ☐ The gears are integrated with the shaft. ☐ The measuring result on the housing is included in documentation (shape, location, depth). Note:       Tapping spindle ☒ ☐ The area of operation is marked on the spindle. Note:       Is lifetime calculation made on spindle / multiple spindle case? ☒ ☐ Yes State lifetime:       ☐ No Note:       What is maximum r.p.m? ☒ State:       Note:       What is the spindles natural frequency (critical speeds)? ☒ State rpm:       Note: #################### File: E4.4%20Project%20manual%20Festo.pdf Page: 8 Context: Festo SE & Co. KG Page 8 from 41 13.01.2022 Volvo_Cars_Skövde_Zhangjiakou_Spezification_v1.5_2022-01_EN.docx Electrical connection of VT: Standard connection of VT to a Host PLC is via a standard field bus, according to project specification: Host PLC with field bus master Fixture 1 Fixture 2 Fixture 3 #################### File: E4.4%20Project%20manual%20Festo.pdf Page: 40 Context: MS6-LR… AS................................................................ 32 MS6-LRP-… ................................................................. 21 MS6-SV-1/2-C-… ......................................................... 26 MS6-SV-1/2-D-… ............................................. 24, 25, 26 MS6-SV-1/2-E-… ............................................. 24, 25, 26 MS6-SV-C-… ................................................................ 25 MS6-SV-C-MK ............................................................. 32 MS9-... ........................................................................ 21 MS9-EE ....................................................................... 25 MS9-EM-… .................................................................. 32 MS9-LR ........................................................... 29, 30, 32 MS9-LR… AS................................................................ 32 MS9-SV-C-… ................................................................ 25 MS9-SV-MK ................................................................. 32 NPAW-... ...................................................................... 23 NPHS-D6-M-… ............................................................. 34 NPHS-D6-P-… .............................................................. 34 NPQM-… ...................................................................... 22 OVEM-… ...................................................................... 19 PAN-… ......................................................................... 22 PUN-H-… ..................................................................... 22 #################### File: B2%20Functional%20description%20Gantry%20Rotorshaft%20MEP.docx Page: 1 Context: English/Swedish menu structure | | Machine-overview Översikt | Sensor layout 1
Givarbild 1* | Sensor layout 2
Givarbild 2* | Sensor layout 3
Givarbild 3* | Sensor layout 4
Givarbild 4* | Sensor layout 5
Givarbild 5* | Sensor layout 6
Givarbild 6* | Sensor layout 7
Givarbild 7* | Sensor layout 8
Givarbild 8* | Sensor layout 9
Givarbild 9* | 1 | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | Start-up conditions Startvillkor | Cycle types
Cykeltyper | Deselection
Delfunk. | Settings
Inställning | | | | Workpiece status Detaljstatus | Program selection
Programval | Shift Model
Skiftmodell | 2 | | Group 1
Grupp 1* | Group 2
Grupp 2* | Group 3
Grupp 3* | Group 4
Grupp 4* | Group 5
Grupp 5* | Group 6
Grupp 6* | Group 7
Grupp 7* | Group 8
Grupp 8* | Group 9
Grupp 9* | Group 10
Grupp 10* | 3 | Second row, left | Tool management Verktygdata |   |   | Cycle time
Cykeltid | | | Sample check
Stickprov | Workp. Counter
Detaljräkn. |   | Utilization
Skiftutfall | 4 | | Alarm/Message
Larm/medd. | History
Historik | Alarm analyse
Statistik | Alarm export
Larmexport | | | ProDiag Unit
Diag. enhet | ProDiag Detail
Diag. detalj | Network
Buss diag. | RF-id diagnostic
RF-id diag. | 5 | | Process fault 
Processfel | SPC-info 
SPC-info |   |   | | |   | VDCom
VDCom | RF-id data
RF-id data | Interface layout
Interface | 6 | | NC-testprg.
NC-testprg. | Service pos.
Servicepos. | PLC status
PLC-status | | | |   |   | | Lamp test
Lamptest | 7 | | Operating manual Op-manual | Maintenance manual Uh-manual |   |   | | |   |   |   | Version
Version | 8 | | | | | | | | | | | | | 1 2 3 4 5 6 7 8Bottom row----media/image2.emf----Overview screen ÖversiktPrepare Driftinställn.Manual mode Manuellfunk.Production ProduktionDiagnostic DiagnostikProcess ProcessMaintenance UnderhållDocumentation Dokument----media/image3.emf----8 Language Lamp selection test When necessary, a 3rd level can be used. *Text to be adapted.Free useable. #################### File: B2%20Functional%20description%20Gantry%20Rotorshaft%20MEP.docx Page: 1 Context: Diagnostics 1) Alarms 1) All components, apparatus and systems that belong to the equipment shall be individually supervised e.g., motor overload protection, circuit breaker, field-bus nodes and sub-systems. 2) Where host computer communication is present, it shall be supervised. Lost connection with Host-computer must generate a warning. When equipment is trying to communicate the warning shall turn over to an alarm. 3) Movements in all their positions and workpiece present must be supervised by some kind of sensor. 4) Software function as timeout for movement, sequence step, pair monitoring of sensor shall be supervised. 5) Alarms from sub-systems e.g. NC shall be viewed in the main controls common alarm screen. 6) Over temperature in electrical cabinet shall generate a warning, which turns over into an alarm after 2 hours. 7) Workpiece status must not be deleted when there is a malfunction of a sensor for workpiece present. If workpiece present and workpiece status does not correspond, an alarm is to be generated. 8) Alarm shall be viewed regardless of operating mode. 9) Alarms shall be active until the cause for the alarm is corrected and the operator resets. Reset of the cause and the text shall be performed with the same button. 10) Follow-up alarm caused by an in time preceding malfunction shall, if possible, be prevented. 11) A fault shall only stop the faulty part of the equipment. The rest of the equipment shall continue to work as long as possible. Actual The alarms shall be presented in chronological order with the oldest alarm first. Alarm shall be stamped with time and date when they occurred. History The alarms shall be stored in a log and be presented in chronological order with the newest alarm first. Alarm shall be stamped with time and date when they occurred and was reset. The log shall store 3000 entries. The log shall be able to export to USB memory. The function shall be performed with a function key in the HMI. 2) Messages/warnings Messages and warnings shall only be active as long as the cause for the message/warning remains. Acknowledge is not required. Actual The messages/warnings shall be presented in chronological order with the oldest message/warning first. Messages/warnings shall be stamped with time and date when they occurred. Messages/warnings shall not be stored in the history log. 3) Stop levels The stops shall be split into different levels depending on how severe the fault is: -- Immediate stop -- Time out for a movement -- Stop after complete cycle -- Warning - does not stop the machine immediately. -- Messages to the operator - does not stop the machine. 4) Presentation A complete alarm text for the operator shall include number, alarm trigger*, function group, identifier for the cause of the alarm and a description of the event in plain text according to the following example: 103 – DB12.DBX22.8* – CONVEYOR – Q12 – MOTOR 35M1 OVERLOAD PROTECTION TRIPPED * In Simatic TIA solutions where ProDiag is use #################### File: B2%20Functional%20description%20Gantry%20Rotorshaft%20MEP.docx Page: 1 Context: Cycle types When ‘Machine on’ is engaged, all cycle types are deactivated automatically. Normal automatic cycle is active when no cycle type is selected. Emptying of equipment Manually The remaining parts in the machines shall be completed without letting any new parts in. When empty, the equipment shall stop in initial position. The selection is made from the main panel for the complete machine. Activating/Deactivating must be possible to select when the automatic cycle is started. The selection is deactivated automatically when the machine is empty and has stopped. Automatically Emptying of the machines is performed automatically when there is no workpiece present on the input position for a pre-set time. The time shall be adjustable in HMI. When the pre-set time is set to zero, there is no emptying activated, machine is waiting for a new workpiece. The emptying shall be interrupted when a new workpiece is present. When emptying is finished the automatic cycle shall remain on. Machine with two or more workpiece must in HMI have an adjustable time, for waiting to run with only one workpiece. Cell emptying (machining) Emptying of the complete cell is ordered from the cell control. No new workpieces are let in, all workpieces inside the cell are finished and transported out. All equipment belonging to the cell are stopped at the end of cycle. Automatic cycle without parts The machine repeats automatic cycles without parts. This mode is selected from main panel for the complete machine. It shall be possible to run this function without cutting fluid (if there is any function groups requiring cooling they will be automatically off in this case). Initial position Initial position run must always be possible, regardless in which position the equipment has stopped. If mechanical movements, NC-axis, robot-axis has been run manually out of position, it must be possible to run to initial position as long as the interlocks permit. When this not is possible, an explaining message has to be given. Movements during initial position run are interlocked for protection against damage to machine and product. The movements shall return to their predefined initial position. Some movements may have more than one predefined position e.g. turn table. Activating of initial position run in automatic mode results in an automatic run to initial position. Activating of initial position run in manual mode results in an automatic run to initial position as long as the button is kept pressed. If the button is released the initial position run is interrupted immediately. Operational stop Operational stop means that the process is interrupted in the equipment. All drives keep their energy available in operational stop. Stop at the end of cycle Stop cycle means that all function groups of the equipment stops when the cycle is finished. The equipment stops in a position where a restart can be performed. The equipment’s stop positions is to be defined together with Aurobay. If #################### File: E0%20Technical%20Specification%202023.pdf Page: 1 Context: E0 Technical Specification 2023.docx Technical Specifications Issue 2023 #################### File: E0%20Technical%20Specification%202023.pdf Page: 17 Context: Name of document Issue Issue date Page Page Technical specifications 17 (38) Type of document Security class: Issue Issue date Date Specification Public 2023 2022-11-25 Issuer Issue Issue date Page Appendix 81510/64331 Global Line & Equip, C.Karlsson / D.Smedman Must be in accordance with standard EN 10305-04 and surface treated with zinc which has been passivated 8-25 my. Hoses according to DIN EN 853 are to be used. However, hoses must only be used when pipes are not acceptable from a functional point of view. Pumps and engines according to ISO 3019-1 are to be used. No hanging/gravity loads should be security locked with oil. All signs and plates must be attached with bolts or rivets and the label must be permanently engraved to be resistant to wear and tear. EN 10305-04 DIN EN 853 ISO 3019-1 4.1.11 Vibration measuring Spindles, transmission boxes and other vital parts must be prepared for vibration measuring. The manufacturing and placing of the transmitter has to be adapted to Aurobay/VCPC system. 4.1.12 Industrial cooling water All material, in contact with Aurobay/VCPC industrial cooling water, pipes, valves, heat exchanger etc. shall be in stainless steel. The type of heat exchanger shall be plate model even if its inside a cooling machine. The material must be resistant for the chemicals on both sides of the exchanger. 4.1.13 Interface media connection Figure 2 - Interface media connection es: § 2 = as 5 = 3 x Sz & 8% 95 38 = Ss ii 53585 ET gg vave FP] nn VALVE 4 9 ant DASHED LINE imr Vorvo EGUPHENT] I] CA 3000 ABOVE SHUT-OFF_VALVE FLOOR © ® PATCH CABLE MAN SWITCH ELECTRICAL CABINET al #################### File: E0%20Technical%20Specification%202023.pdf Page: 33 Context: Name of document Issue Issue date Page Page Technical specifications 33 (38) Type of document Security class: Issue Issue date Date Specification Public 2023 2022-11-25 Issuer Issue Issue date Page Appendix 81510/64331 Global Line & Equip, C.Karlsson / D.Smedman 5.3.8 Bill of Material Shall be delivered in excel format. This list shall contain all parts of the equipment. − Column with information if part is a spare or wear part. − Information if drawing will be included in final doc. − Part name − Part drawing − Manufacturer − Included on drawing/drawings An example: 5.3.9 Safety documentation See 2.2.4.3 Ass & Subassembly Drawing-] Posp-JQuan/-| _ PariDrawing number Partname 1-j Commen-j Manufscturer =] Spare Wearpariz] Drawing incuoeo [= TTS 0 SPOOPTT x 12540175 705 | 4 ETS ‘Swen racket Th 12840175 “| 4 OGF7OT ‘Sich Im = 12540175 103 | 4 _| _2TUAD20051RS800 Adam | Safely switch Adam ABB 12840175 w]| ı Fanel 2050x1500 Panel Troax 12840175 101 | 2 | 28601621 tor pane! 2080 Post Toax 6040 Troax mm 1264-0175 6 4 1264-2218 ‘Stop w x 1264-0175 ST ı 1264-1206 Protection plate x 1264-0175 4 1 1264-1276 ‚Stand / frame Alufex. x 12840175 34 1264-0331 Locking x 12849175 2 [4 12540174 Anachment x 13540175 cts Drawer Co LI Drawer T 1264-0172 4 2 1264-1264 Ruler x 1268-0172 st 1264-1262 Gable font x 2 1 1264-1261 Drip sheet metal x [7 1254-0170 Palit x 12820178 D Giachement x 1280172 705_|_10_| _ SO87S-Bxa0-A Paralelpn 12840176 104 | 20 | 180 7380-1-M6x12 | Hexagon screw woh found head #################### File: E0%20Technical%20Specification%202023.pdf Page: 34 Context: Name of document Issue Issue date Page Page Technical specifications 34 (38) Type of document Security class: Issue Issue date Date Specification Public 2023 2022-11-25 Issuer Issue Issue date Page Appendix 81510/64331 Global Line & Equip, C.Karlsson / D.Smedman 6 Training and Education 6.1 General The supplier has to specify the training needed to run the equipment. Education and training material must be in the Local language. The training has to be split in ‒ Maintenance staff (specified for both mechanical and electrical) ‒ Operators If possible, the training should be split up in three phases: 1. Start-up Training Training connected to Test before shipment 2. Main Training Training connected to Taking-over test 3. Follow up Training Follow up training 6 month after Job 1 The training should generally include: ‒ A description of the connection to existing systems and how these are working together with the supply. (interaction) ‒ Explanation of the working principles ‒ Explanation of safety items and emergency stops etc. ‒ Demonstration and hands-on training on how to operate the systems ‒ Presentation of sufficient equipment documentation ‒ Trouble shooting ‒ Demonstration and practice on how to maintain all supplied systems. 6.2 Training categories Basically the training should be adapted and addressed to the following categories: 1. Operators (handling of the systems and basic trouble shooting, etc.) 2. Maintenance personal, see education for operators and then advanced levels (advanced trouble shooting, change of spare parts, repair work, scheduled maintenance, calibration etc. including all mechanical, electrical and computer parts of the systems). 3. Supervisors (understand the working principles and possibilities, overview and general description of the supply) 4. Specialist training if identified and needed. #################### File: D0_Obligations%20suppl_purch%20v2.1.docx Page: 1 Context: The Supplier and Purchaser shall arrange and pay for the facilities, undertakings etc. as shown below and as marked and in accordance with the notes and instructions as indicated. Note: “N/A” means “Not Applicable”| | | Arranged by: | Paid for by: | | | -------- | -------- | -------- | -------- | -------- | | | Suppl. | Purch. | Suppl. | Purch. | Notes | PERMISSION | | | | | | 1 | Permission to build the plant | ☐ | ☐ | ☐ | ☐ | NA | INSPECTION, TESTING | | | | | | 2 | Testing of the Goods as required by statutory law, regulations or directives imposed by Authorities. | ☒ | ☐ | ☒ | ☐ | | 3 | Inspection of the Purchaser’s preparatory works | ☒ | ☐ | ☒ | ☐ | | 4 | Safety and health plan. Co-ordination on the site | ☐ | ☒ | ☐ | ☒ | In accordance with Swedish regulation AFS 1999:3 (based on 92/57/EEG) | PACKING OF GOODS, TRANSPORT ETC. | | 5 | Marking of the Goods | ☒ | ☐ | ☒ | ☐ | Type of marking etc:
Reference designations | 6 | Packing of the Goods for transport | ☒ | ☐ | ☒ | ☐ | Type of packing etc: | 7 | Packing of the Goods for storage (before and during erection) | ☒ | ☐ | ☒ | ☐ | Type of packing etc: | 8 | Materials used for covering and protection | ☒ | ☐ | ☒ | ☐ | | 9 | Customs clearance, duties and charges | ☒ | ☐ | ☒ | ☐ | | 10 | Transport of the Goods to the Plant Site | ☒ | ☐ | ☒ | ☐ | | 11 | Unloading the Goods at the Plant Site | ☐ | ☒ | ☐ | ☒ | | 12 | Reception of the Goods at the Plant Site | ☐ | ☒ | ☐ | ☒ | | 13 | Storage - including directly associated handling - of the Goods at the Plant Site | ☐ | ☒ | ☐ | ☒ | Beside the Plant Site | 14 | Storage areas | ☐ | ☒ | ☐ | ☒ | Number, size, position, etc:
Indoor | 15 | Transport - including loading and unloading -of the Goods at the Plant Site
| ☐ | ☐ | ☐ | ☐ | DDP Skövde
(Incoterms 2000) | PERSONNEL, PERSONNEL FACILITIES AND BENEFITS | | 16 | Travel for the Supplier’s personnel between the Plant Site and the personnel’s homes | ☒ | ☐ | ☒ | ☐ | No. of journeys, etc:
| 17 | Travel for the Supplier’s personnel between their lodgings and the Plant Site | ☒ | ☐ | ☒ | ☐ | | 18 | Lodging for the Supplier’s personnel | ☒ | ☐ | ☒ | ☐ | Max distance from the Plant Site: | 19 | Catering for the Supplier’s personnel | ☐ | ☒ | ☒ | ☐ | | 20 | First aid, first aid materials | ☒ | ☐ | ☒ | ☐ | | 21 | Nurse, medical auxiliary | ☐ | ☒ | ☒ | ☐ | | 22 | Medical room | ☐ | ☒ | ☒ | ☐ | | 23 | Doctor | ☒ | ☐ | ☒ | ☐ | | WORKS | | | | | | 24 | Setting-out work (centrelines, reference heights etc | ☐ | ☒ | ☐ | ☒ | | 25 | Foundations | ☐ | ☒ | ☐ | ☒ | For grouting see item 37 | 26 | Foundation bolts | ☒ | ☐ | ☒ | ☐ | | 27 | Placing the works on foundation | ☐ | ☒ | ☐ | ☒ | | #################### File: D0_Obligations%20suppl_purch%20v2.1.docx Page: 1 Context: 28 | Erection openings | ☐ | ☒ | ☐ | ☒ | | 29 | Chasing, making holes, making good | ☐ | ☒ | ☐ | ☒ | | 30 | Machine erection | ☒ | ☐ | ☒ | ☐ | | 31 | Connecting the works to services like: Electric, Pneumatic, Coolant | ☐ | ☒ | ☐ | ☒ | Type, no: | 32 | Reinforcement of roads, buildings etc. for heavy lifts, transport etc. | ☐ | ☒ | ☐ | ☒ | Type: | 33 | Erection and removal of scaffolding | ☐ | ☐ | ☐ | ☐ | Type: | 34 | Anti-rust treatment | ☒ | ☐ | ☒ | ☐ | Type: | 35 | Touch-up painting | ☒ | ☐ | ☒ | ☐ | Type: | 36 | Demolition, disassembly | ☐ | ☐ | ☐ | ☐ | NA | 37 | Grouting | ☐ | ☒ | ☐ | ☒ | Material and method to be specified by the supplier | ERECTION EQUIPMENT | | | | | | 38 | Lifting and transport equipment, with operators/drivers | ☐ | ☒ | ☐ | ☒ | Type, capacity etc: | 39 | Lifting and transport aids (jacks, blocks, struts, lifting beams etc.) | ☐ | ☒ | ☐ | ☒ | Type, capacity etc: | 40 | Electrical distribution equipment, main supply panel | ☐ | ☒ | ☐ | ☒ | Type, number: | 41 | Electrical distribution equipment, local distribution panels | ☐ | ☒ | ☐ | ☒ | Type, number:
400V, 16 A (x pcs) | 42 | Gas welding sets | ☒ | ☐ | ☒ | ☐ | Type, number: | 43 | Arc welding sets | ☒ | ☐ | ☒ | ☐ | Type, number: | 44 | Arc welding supply points | ☐ | ☒ | ☐ | ☒ | Number, location: | 45 | Tools | ☒ | ☐ | ☒ | ☐ | Type etc: | 46 | Scaffolding | ☐ | ☐ | ☐ | ☐ | NA | 47 | Scaffolding timber | ☐ | ☐ | ☐ | ☐ | NA | 48 | Erection trestles, support materials | ☒ | ☐ | ☒ | ☐ | Type etc: | 49 | Heated stores | ☒ | ☐ | ☒ | ☐ | Number, size, location, etc: | 50 | Unheated stores | ☒ | ☐ | ☒ | ☐ | Number, size, location, etc: | 51 | Tool stores | ☒ | ☐ | ☒ | ☐ | Number, size, location, etc: | 52 | Office rooms with furniture | ☒ | ☐ | ☒ | ☐ | Area line side normally used | 53 | Changing rooms and washing facilities | ☐ | ☒ | ☐ | ☒ | Number, size, location, etc: | 54 | Personnel huts (rest period huts) | ☐ | ☒ | ☐ | ☒ | Number, size, location, etc: | 55 | Sanitary facilities | ☐ | ☒ | ☐ | ☒ | Number, size, location, etc: | 56 | Areas set aside for eating meals | ☐ | ☒ | ☐ | ☒ | Number, size, location, etc: | 57 | Workshop premises at the Plant Site (workshop hut) | ☒ | ☐ | ☒ | ☐ | Number, size, location, etc: | SUPPLIES AND SERVICES, ETC | | | | | | 58 | Telephone - acquisition, installation | ☐ | ☒ | ☐ | ☒ | Number of lines: | 59 | General lighting | ☐ | ☒ | ☐ | ☒ | | 60 | Point-of-use lighting | ☒ | ☐ | ☒ | ☐ | | 61 | Acetylene, oxygen | ☒ | ☐ | ☒ | ☐ | | #################### File: D0_Obligations%20suppl_purch%20v2.1.docx Page: 1 Context: Contract Appendix D The supplier’s and the purchaser’s respective obligations Project: MEPX EOL and COP/AUDIT Issue: 2.1 Change log| Station | Type of change | Date | Added in version | Signature | | -------- | -------- | -------- | -------- | -------- | | Created document | 2021-12-08 | 1.0 | Karl Sjöstrand | | Annual update | 2022-11-23 | 2.1 | Karl Sjöstrand | | | | | | | | | | | | | | | | | | | | | #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 2 Context: 2 Philosophy and Direction Reduction in TCO (Total Cost of Ownership) To achieve this, the project book focuses on: Use of latest High Efficiency products Decentralization with “off the shelf” products where ever possible Leading to increased Modularization and Standardization | Benefits related to:
Project and installation | Benefits related to:
Operation and life cycle | | -------- | -------- | | Modularization, multi-use
Approved modules
Reduced project risk
Flexibility in design
Reduced Engineering and
design time
Reduced Installation Time
Smaller power supply (higher effi-
ciency and higher performance )
Reduced Cabling
Reduced overall components | Very high flexibility in production
for different (car) models
Positioning with high performance
and flexibility controlled directly in the drive
Reduced Down time
Reduced Maintenance costs
Reduced / Standardized /
Rationalized Component list
Less spare part stock for
maintenance
High Data Levels Available (higher Potential
for operation and Service information)
Low Noise / Low Heat | | = Overall reduced costs | = High Availability
= High efficiency | #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 9 Context: 9 1.3.3 SEW Online Support Please find our Online Support at https://www.sew-eurodrive.de/home.html or https://www.sew-eurodrive.se/hemsida.html Short description of most important functions available at the Online Support: Engineering & selection Product configurator: For example, configure a gear motor and get a CAD model Selection guide for functional safety: Find SEW solutions for safety applications Energy efficiency tool: Find global efficiency regulations Data & documents Documentation: Find documentation (e.g. operating manual) Product data: For example, find technical details of a gear motor using its SEW serial number Software: For example, find e.g. SEW startup software, EPLAN macros or fieldbus device description files &DE | Engishw Login w Products | Solutions | Services | Industries | Online Support, Online Support = Online Support loro fen 237 ed Our Online Support provides you with all the functions and services that are available online. This is where you find CAD data, Colorect Ba asta ato wie haere Uae og Holm ote VANS Engineering & selection > Inquiry & order » Delivery & material flow » Startup & maintenance > Data & documents » Individual settings 0 Related links 2 #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 28 Context: 28 2.8.1 Prefabricated cables for supply for MOVI-C decentralized drives as specified above X1203_1: Mains AC voltage IN and X1203_2: Mains AC voltage OUT Type of cable Order No. Fixed installation: CE HELUKABEL® TOPFLEX® -600-PVC 18127479 18127495 2.5 mm2 4 mm2 Cable carrier: CE HELUKABEL® TOPFLEX® -611-PUR (halogen-free) 18133967 18133983 2.5 mm2 4 mm2 Fixed installation: CE HELUKABEL® TOPFLEX® -600-PVC 18127460 18127487 2.5 mm2 4 mm2 Cable carrier: CE HELUKABEL® TOPFLEX® -611-PUR (halogen-free) 18133959 18133975 2.5 mm2 4 mm2 Cable carrier: UL HELUKABEL® MULTIFLEX® -512 18166318 4 mm2 SEW 2.8.1 Prefabricated cables for supply for MOVI-C decentralized drives as specified above X1203_1:Mains AO volage IN and X1200_2: Mains AG votage OUT Ber =< Se | | slates |e |e - = (halogen-tree} era Arm ea SK | ee | eines | ~ = {halogen-tree) sess Aine [= m = #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 35 Context: 35 2.10.1 Helical-Bevel-gear boxes – K- type Design: Metric (e.g. shafts, flanges etc.) Lubricants: Standard as supplied by SEW Notes: No overhung force to TorqLOC® or Shrink-Disk gear KH gear only if KT is not available (depending on gear box size) Preferred mounting position is M1A 10 10 Other mounting positions for constructive or maintenance reasons only. #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 38 Context: 38 2.11 Product specification for DOL motor 2.11.1 Example type code: 13 …. …. 44 /IS /IS /TF /TF 90L N 90L N /BE2/HR /BE2/HR 4 pole motor 4 pole motor Gear box coding Gear box coding /V /AS7W /V /AS7W Motor option: brake / brake option Motor option: brake / brake option Motor size Motor size Motor type N for „standard motor“ efficiency class IE3 Motor type N for „standard motor“ efficiency class IE3 Motor option: forced cooling Motor option: forced cooling Motor option: Encoder Motor option: Encoder Motor option: temperature sensor Motor option: temperature sensor Motor option: connector Motor option: connector DR DR Motor type DR for asynchronous series Motor type DR for asynchronous series 13 Important: The type code does not contain all information possible (e.g. motor voltage). Those information can be found on the nameplate or with the SEW serial number. #################### File: FLT%20Wo%CC%88rterbuch2.pdf Page: 1 Context: Weiteres Wörterbuch FLT Standorte = FLT Deutschland, FLT INC USA, Laepple Taicang China #################### File: E4.8%20Project%20manual%20Cognex%202023.pdf Page: 6 Context: Cognex Corporation One Vision Drive Natick, MA 01760-2059 (508) 650-3000 fax (508) 650-3333 www.cognex.com 4.0 Preparation of a requirement specification and a system specification To implement a machine vision application successfully, a developer needs to know precisely what system it needs to achieve. That makes it essential to understand the characteristics of the parts and subassemblies which the vision system will examine, as well as the specifications of the production line itself. The key characteristics include:  Specific part dimensions  Part tolerances  Needed level of measurement precision  Minimum size of defects to be detected  Speed of the production line. Experience shows that one of the most important considerations for automotive applications is potential variation in the parts or subassemblies. Virtually all manufacturing processes will produce some degree of variability. While the best machine vision technology is robust enough to compensate automatically for minor differences over time, the application itself needs to take major changes into account. These variations usually fall into several categories:  Parts produced in distinctly different colors, textures, shapes and sizes  Process tolerances that allow noticeable variations in color, texture, shape and size  Variations caused by on-going modifications to the production process  Substitutions of components and materials  Different suppliers for a single part  The presence of oil, paint, cleaning solvents and other substances which might obscure a part or change its appearance. (Note: these may be accidentally introduced, or they may be a known result of the production process.)  Imprecise control over the part's orientation.  Even though machine vision systems have become much simpler to use, the applications themselves can still be complex. In some cases, the best way to ensure success is to rely on the experience and know-how of a vision system vendor or qualified system integrator. This is especially true in applications with demanding inspections, complex lighting and optical strategies. Planning, specifying, and implementing a machine vision system that fit for purpose should involve more than simply choosing the machine vision components. Aurobay/VCPC will use “VDI/VDE/VDMA 2632” series of standards for machine vision, published by the VDI/VDE Society Measurement and Automatic Control, developed in conjunction with VDMA Machine Vision in Germany. Part 2 of these standards is the “Guideline for the preparation of a requirement specification and a system specification” which places particular emphasis on the representation and description of influencing factors as well on their effects. General objectives in VDMA 2632  Instructions and hints to prepare a requirement specification and a system specification  Amendment of typic #################### File: E4.8%20Project%20manual%20Cognex%202023.pdf Page: 30 Context: ‘Accessony’s pertnr—_| Description ‘Aurobay PartNo (CCB-24901-2001-10 | Eihemet 10m MA2-RI4S Connecter, Straight (GeBsa00r2001.15 | Eihemet 15m M12-RI4S es000see7 Connector, Straight 6B44001.20010 | Eihemet 30m M2-RI4S onnector, Staat CCB-RAG0-2RETAD | Eihemst Robote 1om AMZ-RIAS Connecter, Straight c8-PWRIO-*0 Powerit 10M12-12 Fying leads | 6600010238, CcB-PWRIO-AS PowertO 1512-2 Flying leads | 6600042745, CCLRR-R7030G1GLR | External ring Hight £30 cce-mr2.TF-05 {n-Sight 7000 External ight cable osm Lec.86870 ‘Edmund Optics T2ne, HP seies SA" Feed focal length LEesssrı ‘Edmund Optics 16mm, HP sevies 4 Fixed foe length leer ‘Edmund Opties 25men, HP sevies 4 Fixed foeal length lesen ‘Edmund Optics 35mm, HP seies SA" Feed focal length CcopexCapraten One Vion Ove MNalMAOITSEEE (ERS ae OHSS wx #################### File: Machine_Details_A2253.pptx Page: 1 Context: Confident ial Equipment details Incoming / Outgoing parts • Conveyor-system with palettes • RFI-tags for traceability • One palett with different positions for ERAD/EFAD • Never two parts on the same palett Reused machines • Grinding machines • Previously loaded by gantry Machine 4 • Max height machine: 2480mm • Load/unload height: 1350mm Machine 5 • Max height machine: 2300mm • Load/unload height: 1050mm New machines • Turning machines • Prepared for gantry-loading Machine 1 • Max height machine: 2050mm • Load/unload height: 1195mm Machine 2 • Max height machine: 2000mm • Load/unload height: 1150mm Machine 3 • Max height machine: 2240mm • Load/unload height: 1350mm 2D-layout of machines available on request #################### File: B5%20Tech_SignOff_ProjectXX_SupplierXX_v1.0.docx Page: 1 Context: Technical sign off Project: Products: Area / Site: Issue: 1.0 _______________ _______________ Name Name Aurobay Supplier: Contents Technical sign off 1 Appendix B – Specification of work 3 Appendix C – Time Schedule 3 Appendix D – Obligations of the contractor & the purchaser 3 Appendix E – Technical specifications and standards 3 Appendix F – Takingover tests abd process protocol 3 Appendix G – Drawings etc 3 Appendix H – Training 3 Appendix I – Local instructions 3 Appendix J – Supplier’s quotation 3 Appendix B – Specification of work Appendix C – Time schedule Appendix D – Obligations of the contractor & the purchaser Appendix E – Technical specifications and standards Appendix F – Taking-over tests and process protocol Appendix G – Drawings etc Appendix H – Training Appendix I – Local instructions Appendix J – Supplier’s quotation #################### File: E4.2%20Project%20manual%20Atlas%20Copco.pdf Page: 1 Context: ATLAS COPCO INDUSTRIAL POWER TOOLS PROJECT MANUAL • AUROBAY PLANT IN SKÖVDE - SWEDEN AND ZHANGJIAKOU – CHINA • VOLVO CARS PROPULSION COMPONENTS (VCPC) IN SKÖVDE – SWEDEN ATLAS COPCO COMPONENTS FOR PROJECTS AND MAINTENANCE Ver 2.0 Industrial tools and solutions #################### File: E4.2%20Project%20manual%20Atlas%20Copco.pdf Page: 28 Context: 28 Document owner: Jens Lindqvist. email: jens.lindqvist@volvocars.com Aurobay_Projekt_Manual_AtlasCopco_ver2_0 Guidelines for Installation and HW update Activating Time sync and store IP address in the backup file To secure that Ip-address for master TC is stored in the Backup file. Mark the box for “Configure external ith” and put in values for Ip address, net mask and Gateway. Selection is found in TC01 under Hardware To secure that it is the same time in the machine as in Tools Net server when the machine is connected to Tools Net. Select Time server to “Tools Net”. Selection is found in folder Set Up /Option To connect to Tools Net you need to add the component Tools Net to TC1 and write the IP address 10.250.1.32 and server port No: 6573 in Skövde, In Zhangjiakou IP address is 10.240.196.29 and server port No: 6573. eB oseo.2 ab rer SIP Herdewe SR Ta cms sone »R Tea. soe) Torq biter dipley Fat, srgeitrerdsoy Fest Congeeenenaten Gooey ozs 1D Programs [0 Reporters EHff Hardware Er, = Collected Data SW Tc01 esn 01) Variables OK Traces W] 1 Spindte 01 4 er NOK Traces [u] B vo! ee = Cycle Data Layout © ToolsNet1 J) ToolsNet 1 B atiasm-2 ff TC02 (Sino) m x Name ToolsNet1 Identity. 3 [ Server P-address: 10.250.1.32 a Server Port No. 6573 Trace -no of samples: 752 #################### File: E3.5%20OT%20Security%20Conditions%20v1_0.pdf Page: 9 Context: Organisation Type of document Document Owner Aurobay (Powertrain Engineering Sweden AB) Instruction Chief Information Security Officer Name of document Version Issue date Page Operational Technology Security Conditions 1.0 2022-04-25 9 (11) Information Classification: Internal OT Security Conditions Page 9(11) Section 6: FR 5 - Restricted Data Flow (Network Architecture) | | Rationale: Network segmentation is used by organisations for a variety of purposes, including cyber security. The main reasons for segmenting networks are to reduce the exposure, or ingress, of network | | | |traffic into a System and reduce the spread, or egress, of network traffic from a System. Aurobay | | | -------- | -------- | -------- | | | Operational Technology (OT) Systems and networks should be segmented and segregated from Aurobay | | | |IT-business networks, WAN environments and external solutions using firewall technology. | | a) SR 5.1 - The System shall provide the capability to logically segment OT-System networks from non-OT-System networks and to logically segment OT-System networks from other OT-System networks. i. The System integrator shall together with the Asset Owner and Product Supplier determine if the System shall be part of an already existing network Zone, or if a new network Zone is to be created. ii. Network Zone and segmentation criteria shall be determined by the Product Supplier or System integrator and Asset Owner. The decisions shall be documented in the technical project specification with minimum areas covered: • System IP address - The System (network) should have an IP-address range assigned or approved by Aurobay ensuring that the network segment is routable allowing Aurobay to align the System with the overall network architecture of Aurobay and the manufacturing site. • Integrations – To secure integrations between the System zone and other network Zones the System Integrator shall specify any (ingress and/or egress) integrations needed across the System network Zone boundary (such as, remote access, update services and MES integrations). b) Aurobay’s managed remote access should always be evaluated as remote access method before considering a Product Supplier’s or System integrator’s remote access method. Any third party, Product Supplier or System integrator solution (not Aurobay standard) must be reviewed by Aurobay before implementation. c) If the System is installed in an air-gaped network (without any connections to other networks Zones) the System integrator or Product Supplier shall verify the physical isolation during site acceptance test. d) SR 5.2 - The System shall provide the capability to monitor and control communications at Zone boundaries to enforce the compartmentalization defined in the risk-based Zones and conduits model in IEC62443. i. All boundaries implemented with firewall technology between the System network Zone and Aurobay IT- business networks and oth #################### File: E3.4_MES_Manual_Client_Specification_Supplier_v1_1.pdf Page: 7 Context: Name of document Issue Issue date Page Page MES_Manual_Client_Specification_Supplier_v1_1 7 (16) Type of document Security class: Version Issue date Date Specification Proprietary 1.1 2022-09-22 Issuer Issue Issue date Page Appendix 64320 MP&SS, Fredrik Elmqvist 5. MES Manual Client – Hardware setup Principal hardware design Host TCP/IP TIA portal Programming device. Internal subnet of PLC. Host Host TCP/IP TCPIIP Electric cabinet 2D-code reader Nutrunner PN/PN Coupler to Scanner/Camera Handheld/Spindle conveyor Cognex Atlas PN. Internal subnet of PLC. 230 VAC MES-PLC IRF170C IRF170c] | sDI 8D! 8DO Doonn Siemens o O° PN-switch TIA Portal oO0|00 &-port Turck O OO}O0O0 oO oO OO;OO f + ©O|00 = T 24 VDC Pallet OP Push ID-TAG | | | 1D-TAG button reader reader panel ‘The mounting of the Pallet ‘equipotential bonding bars/system is ID-TAG not displayed, = Mandatory equipment = Optional equipment reader For external tools. #################### File: E6.2%20Questionnaire%20KPI%20and%20Principles.xlsx Page: 0 Context: | Line level | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | INPUT | |:-------------|:----------------------------------------------|:-------------|:-------------|:-------------|:-----------------------------------------------------------------------------------------------|:--------| | | Parameter | Unit | Target | Best value | How to measure | | | 1.0 | Takt Time (TT) | Sec | | | 3600 * Available production hours / Yearly Customer Demand | | | 2.0 | Target Cycle Time (TCT) | Sec | | | See Appendix B0 Specification of works, chapter 9.3.1 and 9.3.2 | | | 3.0 | SSIP | Number | | Low | Count standard stock in process on layout | | | 4.0 | SSIT | Number | | Low | Count standard stock in transit on layout | | | 5.0 | Buffer | Number | | Low | Count in-line buffers on layout | | | 6.0 | Number of process operators | Number | | Low | RTO per shift (Blue collar directly connected to the line) | | | 7.0 | Used floor space (process) | m2 | | Low | In line area + material facade + component buffer + kitting areas in line + end of line buffer | | | 8.0 | Ergonomic assessment, number of red processes | Number | | Low | Based on current shop standard (VASA), VCS 8003,29 | | | 9.0 | Flow process ratio | % | >50% | High | SSIP / (SSIP + SSIT + Buffer) | | | 10.0 | Balance efficiency Operator | % | | High | ∑CT manual tasks / (Nr. of operators x TCT) | | | 11.0 | Balance efficiency automatic process | % | | High | ∑CT automatic process / (Nr. of automatic process x TCT) #################### File: B3%20Layout.docx Page: 1 Context: B3 LAYOUT ----media/image1.emf---- ----Image alt text---->A diagram of a building Description automatically generated with medium confidence<----media/image2.png---- #################### File: E8.0%20Reliability_and_Maintainability_Requirements.docx Page: 1 Context: 2.2.2 Planned maintenance The supplier must present all necessary planned maintenance and estimated hours/year in the quotation. Costs for spare parts used during planned maintenance shall be specified. 3 Visual factory at equipment When the position of a component is important for its functionality or maintenance activities, that position shall be marked. For example, a clearly defined reference/home/stop/maintenance position shall be marked. ----media/image3.png---- High-precision position: with Vernier scale that show the equipment’s home/stop position ----media/image4.jpeg--------media/image6.jpeg---- ----media/image5.png---- ----media/image6.png---- If a tension unit for chains is used, the actual position and alignment shall be indicated with an arrow on the movable part. On the fixed part: Green area for acceptable position. Red area for unacceptable position. Yellow area for positions that require action (e.g. remove a chain link or replace the entire chain). Oil levels, e.g. in gearboxes, must be easy to check visually and gearboxes must be mounted in such a way that the oil can be drained and refilled without the need to dismount any other component. ----media/image7.jpeg---- All visible levels of liquids in tanks, e.g. oil, shall be labelled. Green for acceptable levels. Red for unacceptable levels. Yellow for levels that require action. (adding or removing liquid). ----media/image8.jpeg--------Image alt text---->IMG_2099<----media/image9.jpeg---- 1) Media, e.g. pneumatics, hydraulics, gas, water, etc. The main valve shall be marked with a sign stating that it is the main valve ----media/image10.jpeg--------media/image13.jpeg---- ----media/image10.jpeg--------media/image11.jpeg--------media/image13.jpeg--------media/image15.jpeg----Signs specifying the pressure to be set shall be displayed in all places where the pressure can be adjusted. The working range must be given as min – max, not simply a single value. All handles of control and adjustment valves shall be green if they are normally open during production, red if they are normally closed during production, and yellow if they are adjustable during production.Colour on the handle indicates if the valve should be: Open = Green Closed = Red adjustable = Yellow  Colour on the handle indicates if the valve should be: Open = Green Closed = Red adjustable = Yellow  ----media/image12.jpeg--------media/image14.jpeg---- Indications of flow direction and content must be agreed between the supplier and VCPC or Aurobay (relevance/legal/cost). Pipes on machine shall be labelled as show Pipes should be marked accordingly:Cutting fluid / CoolantWhite Cold water < 40°C GreenHot water 40-70°CGreen+text Hot water > 70°CGreen text, Hot waterSteamGreyHydraulic- oil BrownCompressed air BlueVakuum Light blueLubricant YellowGreaseRedDetergentViolet ----media/image16.jpeg--------media/image17.jpeg--------media/image18.jpeg #################### File: E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf Page: 1 Context: Name of document Issue Issue date Page Page ShopFloor Interaction Concepts v1_0 1 (13) Type of document Security class: Version Issue date Date Specification Proprietary 1.0 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson ShopFloor Interaction Concepts v1_0 #################### File: Op160_EFAD_S700298_05.pdf Page: 1 Context: H-H ( 1 : 1 ) Spline entry ( 10 : 1 ) H H TEMPLATE: ISSUE09 Powertrain Engineering Sweden AB Skövde PROCESS DRAWING CAD system Inventor,drawing may not be changed manually Op Benämning/ Op Name Variant Detalj/ Part Datum/ Date Ritad av/ Drawn by Godk av/ Appr by Ritn Nr/ Draw No Op Station Blad/ Sheet Utg/ Rev S-700298 A Carlsson 2022-12-21 1 / 1 05 M Gonzaga 160 Grinding; Major spline Ø Rotorshaft GEN3 EFAD VERKTYGFÖRTECKNING/ TOOL LIST FÖR PRODUKTION/ FOR PRODUCTION Nr/ No Datum/ Date Namn/ Name Ändringens art/ Change Granskad av/ Checked by Godkänd av/ Approved by Datum/ Date Datum/ Date Sign Sign PT H-FAB DRIFT H-FAB Verktyg/Tool Nr/No Antal Pos Art.Nr/Item.No Antal/No Benämning Dimension/ Name Dimension S R Section drawing show both product finished contour and for this operation 28 n 20 n Incoming material 00 A Carlsson 20221221 Grinding operation added Min. n30 .1 T.B.D. 2.5 `0.3 (n29) Pitch diam. E 2.9° h 0.01 R-S r Ø0.1 E n29.96`0.04 * 01 A Carlsson 20230406 View on spline entry scale 10:1 added (2.9°) (3.2°) (2.7°) 01 02 02 A Carlsson 20230511 Measure 2.9° (Basic) was in pharantheses [SC] 03 A Carlsson 20230704 [SC] Added on concentricity demand 03 15.25* 27.75* 2.75* * Ø29.96 measured 3x on whole length 04 A Carlsson 20231101 Note added 04 #################### File: Orgalime%20SE01%20General%20Conditions.pdf Page: 5 Context: for : a) waiting time and time spent on extra journeys. b) costs and extra work resulting from the delay, including removing, securing and setting up erection equipment. c) additional costs, including costs as a result of the Contractor having to keep his equipment at the Site for a longer time than expected. d) additional costs for journeys and board and lodging for the Contractor's personnel. e) additional financing costs and costs of insurance. f) other documented costs incurred by the Contractor as a result of changes in the erection programme. 46. Whatever the means of payment used, payment shall not be deemed to have been effected before the Contractor's account has been fully and irrevocably credited. 47. If the Purchaser fails to pay by a stipulated date, the Contractor shall be entitled to interest from the day on which payment was due. The rate of interest shall be as agreed between the parties. If the parties have not agreed on the rate of interest, it shall be 8 percentage points above the rate of the main refinancing facility of the European Central Bank in force on the due date of payment. In case of late payment the Contractor may, after having notified the Purchaser In Writing, suspend his performance of the Contract until he receives payment. If the Purchaser has not paid the amount due within three months, the Contractor shall be entitled to terminate the Contract by notice In Writing to the Purchaser and to claim compensation for the loss he has incurred. The compensation shall not exceed the Contract Price. RETENTION OF TITLE 48. The Plant shall remain the property of the Contractor until paid for in full, including payment for the erection of the Plant, to the extent that such retention of title is valid under the applicable law. #################### File: E5.2%20Contract%20appendix%20E%20for%202D%20factory%20Layouts%20Aurobay_VCPC_iss5_221123.doc Page: 1 Context: 2D Factory Layouts Table of Contents 1. Scope and field of application 1 2. General Requirements 1 2.1. AutoCAD Version 1 2.2. Language Requirement 1 2.3. Units, Scale and Coordinate System, 1 3. 2D Factory Layouts 2 4. Use of Xrefs (External References) 2 5. Use of layers 3 6. Use of Blocks 4 7. Points of attention concerning drawing 4 8. 2D qualitative layouts 7 Scope and field of application This description covers components production at:  Aurobay plants in Skövde - Sweden and in Zhangjiakou - China  Volvo Cars Propulsion Components (VCPC) in Skövde – Sweden Following is intended for layouts of machine lines and production equipment in Aurobay/VCPC production sites. Any deviations from this document shall require approval by Aurobay/VCPC General Requirements AutoCAD Version Files shall be saved in the latest released file format and only native AutoCAD objects shall be used. Language Requirement All text shall be written in English, including layer titles. No other language is accepted. Units, Scale and Coordinate System, Only layout files handed over by Aurobay/VCPC engineers may be used. This will ensure that the layout drawings are designed in mm and use of the respective sites coordinate system. Scaling is not allowed, scale 1:1 must be used. 2D Factory Layouts The coordinate system in the Layout Drawings is the same as in the *Plant Alignment and the 3D Plant Scan Data. This means that the same specific coordinate can be located in all these three environments, with high accuracy. It enables easy use of 3D Scan Data in combination with the layouts, just insert the scan data to 0,0. It also makes set out work of equipment installations on shopfloor easy and highly accurate by use of the *Plant Alignment Reference System. *Plant Alignment: A method and a physical reference system implemented in the shops. Coordinates of surveyed referencesSurveyed reference----media/image1.png---- 1) Reference System coordinates are loaded into the Total Station instrument. 2) The Total Station triangulates to some prisms attached to the references to find its position in the Reference System. 3) The Total Station is now ready to point out any wanted WCS coordinate from the layout drawing so the equipment can be positioned on shopfloor accordingly. Some layouts are in a 15-degree angle. Use the predefined UCS to rotate to perpendicular. All objects Z coordinate values must be Z=0 (zero). Below example is a horizontal view of a layout with a lot of objects that are not on Z=0. ----media/image2.jpeg---- Use of Xrefs (External References) Aurobay/VCPC layouts consist of several linked files, so called xrefs (external references). You most often will receive a file package (zip) from Aurobay/VCPC. Only the specified files shall be edited. Keep the xrefs as linked files. DO NOT bind the xrefs into the layout and DO NOT explode binded xrefs. The xrefs are always inserted to WCS 0,0 and rotation = 0. Use of layers Use the Aurobay/VCPC Layer #################### File: E4.1%20Project%20manual%20Siemens.pdf Page: 1 Context: Issuer Security class: Issue Date Anders Mantler Public 1.20 2023-10-18 Internal Contract Appendix E4.1 Project manual Siemens - Aurobay APPLICATION SIEMENS-AUROBAY EXTRANET #################### File: Orgalime%20SE01%20Agreement_2021-08-10.docx Page: 1 Context: Notices and Communication Communications which are to be sent in accordance with the Contract shall, unless otherwise expressly stated by a Party or evident from applicable routines, be in writing and in English and must be delivered by personal delivery, email transmission or prepaid overnight courier using an internationally recognized courier service at the following addresses (or at such other address as any Party may provide by notice in accordance with this Section 10.1) The Representative of the Contractor shall be: Name: [●] Phone: [●] E-mail: [●] The technical contact person of the Contractor shall be: Name: [●] Phone: [●] E-mail: [●] The Representative of the Purchaser shall be: Name: [●] Phone: [●] E-mail: [●] The technical contact person of the Purchaser shall be: Name: [●] Phone: [●] E-mail: [●] All notices shall be effective upon receipt, which shall be deemed to have occurred: #################### File: E1.4%20VCS%208003%2C19%20Workplaces%20%E2%80%93%20requirements%20and%20applications.pdf Page: 3 Context: STANDARD VCS 8003,19 Volvo Car Corporation Issue: Page: 4 3(7) The below table specifies guidelines for illumination levels: | Local / Workplace general lighting | | Normal prerequisites | | | Transport aisle / Industrial vehicle aisle | 200 lux | | | | -------- | -------- | -------- | -------- | | Workplaces, office work | 500 lux | | | | Work with slightly higher demands on vision. For
example detailed machine and bench work,
monitoring, inspection | 750 lux | | | | Work with high demands on vision, for example
polishing, testing of shiny surfaces, colour
inspection | 1000 lux | | | For more demanding tasks, the spot lighting shall be adapted accordingly. These lighting strengths are from a work environment perspective. Complete Car Product audit VCPA offline inspection stations and customer acceptance line CAL inline stations have higher illumination requirements. For specific illumination requirements within these areas, contact the quality or audit organization. Air quality The air where people normally work or stay shall be of good quality. A carbon dioxide (CO2) content of less than 1 000 ppm in premises where personnel reside shall be aimed for. The air quality shall be ensured by removing air pollutants from processes and large machines directly at the source. Indoor workplaces shall be smoke-free. Spaces for smoking shall be provided at appropriate outdoor locations. Ventilation On premises where process ventilation is a prerequisite for ensuring that dangerous levels of contaminants in the zone of occupation do not arise, any faults in the ventilation system’s functionality shall be detected and shown by a control system. If exposure to air contaminants can cause risk of death or serious injury, the control system shall also include an alarm. The alarm may be acoustic or visual, or both if necessary. When designing the process ventilation, the aim shall be to prevent as many impurities as possible from escaping into the indoor air. Process ventilation exhaust air shall be evacuated outdoors. When working with hazardous substances, suction devices for exhaust air shall be integrated in the machine/equipment. Stationary spot welding machines shall have a built-in exhaust air suction outlet. When designing these ventilation units, the aim should be to prevent as many impurities as possible from escaping into the workplace air. The discharge of air from the room shall be as small as possible. Outdoor air Outdoor air shall be supplied to workplaces and personnel facilities in a sufficient quantity. Outdoor air intakes shall be suitably positioned, with consideration taken to the contaminant content, the temperature of the outdoor air and the positioning of the exhaust air outlets. Supply air The air supplied to workplaces and personnel facilities shall be as free from air contaminants as is practically possible. Printed copies are uncontrolled. Pri #################### File: F1%20Checklist%20prior%20Test%20Before%20Shipment.doc Page: 1 Context: Checklist prior ‘Test Before Shipment’ This document shall be filled in, signed and sent to the responsible project leader at Aurobay not later than 2 working days and not earlier than 10 working days before the start of the Test before shipment. The answers shall reflect the situation at the start of the Test before shipment. It is suitable to request a heads up for the status at latest 5 days prior to acceptance test. This document shall give the supplier a chance to understand which status Aurobay expect that the machine/machines shall be in before the Test before shipment starts. It shall also give Aurobay a chance to know that the machines are ready for Test before shipment. This checklist does not contain every item that needs to be done by the supplier before the test. Checklist Status prior Test Before Shipment planned 20XX-XX-XX OK NOK N/A 1) The Aurobay ‘Functional test’ has been performed and potential problems have been corrected. ☐ ☐ ☐ 2) It has been tested that all machines and equipment in the scope of supply meets the cycle time requirements from Aurobay. ☐ ☐ ☐ 3) Cycle time for the machining centres are according to the time calculations ☐ ☐ ☐ 4) All labels are mounted on their places on the machines. ☐ ☐ ☐ 5) The translation into agreed language are completed for screens, alarms, hard keys and labels. ☐ ☐ ☐ 6) Parts of all variants have been tested in all machines and the results are according to specifications and that the supplier can state that there is an fair probability to reach the capability. ☐ ☐ ☐ 7) All handling equipment (gantries, conveyors etc) have been tested with parts of all variants. ☐ ☐ ☐ 8) All fluids and mediums (e.g. cutting fluid, cooling water, pressurised air) are connected to sources with intended capacity. ☐ ☐ ☐ 9) The return pump is connected and running. ☐ ☐ ☐ 10) All waste trays (Gantry, SPC, Conveyor) are mounted as intended. ☐ ☐ ☐ Supplier comments: Date: Signature: ########## """QUERY: "Bitte geben Sie die folgenden Informationen tabellarisch an: Kunde: Wer ist der Kunde? (Bitte geben Sie die Kundendetails an) Endkunde: Wer ist der Endkunde? Aufstellort: Wo ist der Aufstellort der Anlage (Ort, Werk des Endkunden, Gebäude)? Hallenhöhe: Wie hoch ist die Hallenhöhe des Werkes oder Gebäudes, in dem die Anlage aufgestellt werden soll - Hallenhöhe kann auch als (Anlangenhöhe) definiert werden? Sales-Manager: Wer ist der verantwortliche FLT Sales Manager für diesen Kunden" keine erläuterung hinzufügen bitte nur die Tabelle Tabellen Titel: Kunde,Endkunde, Aufstellort, Hallenhöhe (ohne die anderen definitionen zu nennen), Sales Manager""" Consider the chat history for relevant information. Use all information included. Use as much tokens as needed. Important: If you find information separated by a | in the context, it is a table formatted in Markdown. Final Files Sources: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx - Page 1, E5.0%20Equipment_documentation_requirements.pdf - Page 2, E5.0%20Equipment_documentation_requirements.pdf - Page 7, E5.0%20Equipment_documentation_requirements.pdf - Page 9, E5.0%20Equipment_documentation_requirements.pdf - Page 10, E5.0%20Equipment_documentation_requirements.pdf - Page 11, E5.0%20Equipment_documentation_requirements.pdf - Page 12, E5.0%20Equipment_documentation_requirements.pdf - Page 13, E5.0%20Equipment_documentation_requirements.pdf - Page 16, E5.0%20Equipment_documentation_requirements.pdf - Page 17, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 36, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 66, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 70, E4.5%20Project%20manual%20Kistler.pdf - Page 2, E4.5%20Project%20manual%20Kistler.pdf - Page 5, E4.5%20Project%20manual%20Kistler.pdf - Page 6, E4.5%20Project%20manual%20Kistler.pdf - Page 9, E4.5%20Project%20manual%20Kistler.pdf - Page 12, E4.5%20Project%20manual%20Kistler.pdf - Page 33, E4.5%20Project%20manual%20Kistler.pdf - Page 40, E2.5%20Questionnaire%20Media.xlsx - Page 1, E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf - Page 3, E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf - Page 21, Appendix%20A1.DOC - Page 1, E2.3%20Questionnaire_Tooling.docx - Page 1, Appendix%20A2.doc - Page 1, RFQ_FLT_Acknowledgement%20of%20Receipt_2024-03-12.pdf - Page 1, E6.1%20MEPS%20Fundamental%20principles%20for%20process%20design%20v1_3.xlsx - Page 0, E6.1%20MEPS%20Fundamental%20principles%20for%20process%20design%20v1_3.xlsx - Page 1, Orgalime%20SE01%20Addendum%202021-10-25.pdf - Page 1, Orgalime%20SE01%20Addendum%202021-10-25.pdf - Page 2, Orgalime%20SE01%20Addendum%202021-10-25.pdf - Page 4, Orgalime%20SE01%20Addendum%202021-10-25.pdf - Page 6, Orgalime%20SE01%20Addendum%202021-10-25.pdf - Page 13, E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx - Page 0, E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx - Page 1, E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx - Page 1, E4.3%20Project%20manual_IFM%20electric.pdf - Page 14, I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf - Page 6, I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf - Page 15, E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx - Page 1, E4.4%20Project%20manual%20Festo.pdf - Page 8, E4.4%20Project%20manual%20Festo.pdf - Page 40, B2%20Functional%20description%20Gantry%20Rotorshaft%20MEP.docx - Page 1, E0%20Technical%20Specification%202023.pdf - Page 1, E0%20Technical%20Specification%202023.pdf - Page 17, E0%20Technical%20Specification%202023.pdf - Page 33, E0%20Technical%20Specification%202023.pdf - Page 34, D0_Obligations%20suppl_purch%20v2.1.docx - Page 1, E4.6%20Project%20manual%20SEW.pdf - Page 2, E4.6%20Project%20manual%20SEW.pdf - Page 9, E4.6%20Project%20manual%20SEW.pdf - Page 28, E4.6%20Project%20manual%20SEW.pdf - Page 35, E4.6%20Project%20manual%20SEW.pdf - Page 38, FLT%20Wo%CC%88rterbuch2.pdf - Page 1, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 6, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 30, Machine_Details_A2253.pptx - Page 1, B5%20Tech_SignOff_ProjectXX_SupplierXX_v1.0.docx - Page 1, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 1, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 28, E3.5%20OT%20Security%20Conditions%20v1_0.pdf - Page 9, E3.4_MES_Manual_Client_Specification_Supplier_v1_1.pdf - Page 7, E6.2%20Questionnaire%20KPI%20and%20Principles.xlsx - Page 0, B3%20Layout.docx - Page 1, E8.0%20Reliability_and_Maintainability_Requirements.docx - Page 1, E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf - Page 1, Op160_EFAD_S700298_05.pdf - Page 1, Orgalime%20SE01%20General%20Conditions.pdf - Page 5, E5.2%20Contract%20appendix%20E%20for%202D%20factory%20Layouts%20Aurobay_VCPC_iss5_221123.doc - Page 1, E4.1%20Project%20manual%20Siemens.pdf - Page 1, Orgalime%20SE01%20Agreement_2021-08-10.docx - Page 1, E1.4%20VCS%208003%2C19%20Workplaces%20%E2%80%93%20requirements%20and%20applications.pdf - Page 3, F1%20Checklist%20prior%20Test%20Before%20Shipment.doc - Page 1 ================================================== FINAL ANSWER Answer: | Kunde | Endkunde | Aufstellort | Hallenhöhe | Sales Manager | |----------------------|---------------------|----------------------------|------------|---------------------| | Mercedes Benz | Mercedes Benz | | | Eberhard Baum | | MAG | Lovol | | | Eberhard Baum | | Läppler Automotive | Läpple ==================================================