INITIALIZATION Knowledgebase: ki-dev Base Query: "Bitte geben Sie die folgenden Informationen tabellarisch an: Kunde: Wer ist der Kunde? (Bitte geben Sie die Kundendetails an) Endkunde: Wer ist der Endkunde? Aufstellort: Wo ist der Aufstellort der Anlage (Ort, Werk des Endkunden, Gebäude)? Hallenhöhe: Wie hoch ist die Hallenhöhe des Werkes oder Gebäudes, in dem die Anlage aufgestellt werden soll - Hallenhöhe kann auch als (Anlangenhöhe) definiert werden?" keine erläuterung hinzufügen bitte nur die Tabelle Tabellen Titel: Kunde,Endkunde, Aufstellort, Hallenhöhe (ohne die anderen definitionen zu nennen) Model: gemini-1.5-pro-preview-0409 Use Curl?: None ================================================== QUESTIONING Clarity Score: 10 Give follow-up?: False Follow-up query: ================================================== ROUTING Query type: research ================================================== PRIMER Primer: You are a highly intelligent personal assistant. Your role is to act as an expert at reading the information provided by the user and giving the most relevant information. In your responses to enterprise users, prioritize clarity, trustworthiness, and appropriate formality. Be honest by admitting when a topic falls outside your scope of knowledge, and suggest alternative avenues for obtaining information when necessary. Make effective use of chat history to avoid redundancy and enhance response relevance, continuously adapting to integrate all necessary details in your interactions. Focus on precision and accuracy of your answers information. ================================================== FINAL QUERY Final Query: CONTEXT: ########## File: E4.6%20Project%20manual%20SEW.pdf Page: 7 Context: 7 1.2.1 Flow chart product selector Aurobay/VCPC The products and concepts described in this Project Manual are intended to cover requirements at Aurobay plant in Skövde Sweden and Zhangjiakou China & Volvo Cars Propulsion Components (VCPC) in Skövde Sweden and must be used to the greatest possible extent. If any deviations from Project Manuals becomes necessary the re- quired deviation must be clarified with the Aurobay/VCPC responsible team. This product selector flow chart is a Aurobay/VCPC unique part that shall be used. The aim with the product selector is to balance between investment cost and warehousing/running cost. Need for Decentralized drives and mechatronic solutions ‘No limitations within this project manual ‘More then 3 identical Applications? Movigear is prefered Application contains only component that already exists in Aurobay/VCPC warehouse (from earlier project) Application possible to design with Movigear? Deviation from project manual is given for these components Use Movigear from project manual #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 10 Context: 10 2 Product specifications 2.1 Product overview Note: This is only an overview. For detailed information about standardized variants of each type refer to corre- sponding chapter below. | Standard Only for needs with technical reasons, written Aurobay/ VCPC agreement MOVIMOT required felxible (MMF3) IES drive MOVIGEAR perfomance MOVIMOT performance Asyne. motor DRN series (IE3) ie MOVIMOT advanced ES Medium inertia synchronous servo motor CM3C Asynchronous ‘servo motor DRL Generation MOVI-C Cabinet versions #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 22 Context: 22 2.6.3 Plug configuration MOVIMOT® advanced Connection box (lower part): Plug color code: | | M23 power for mains Optional: M23 OUT, MANDATORY FOR SPARES | | | X1203_1 / position 3 (in) X1203_2 / position 3 (out) | | | black black | | | |Optional: 1x M12 engineering | | | X4142 / position X | | | | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | | Optional: M12 5 pin L-coded 24V support (in/out) | | | X1523 (in) / X2313 (out) position 3 | | | light grey | | Electronics cover: 2x M12 communication in/out 3x M12 for DI / DIO (see chapter 2.4 MOVI-C electronics cover) X4233_1 / X4233_2 X5133_1 (DI01 / DI02) X5133_2 (DI03 / DI04) X5133_3 (DIO01 / DIO02) X1203 2 1206 2242 #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 36 Context: 36 2.10.2 Parallel-shaft-helical-gear boxes – F- type Design: Metric (e.g. Shafts, flanges etc.) Lubricants: Standard as supplied by SEW Notes: No overhung force to TorqLOC® or Shrink-Disk gear FH gear if FT is not available (depending on gear box size) Preferred mounting position is M1 11 11 Other mounting positions for constructive or maintenance reasons only. #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 37 Context: 37 2.10.3 Helical-gear boxes – R- type Design: Metric (e.g. Shafts, flanges etc.) Lubricants: Standard as supplied by SEW Notes: Preferred mounting position is M1 12 12 Other mounting positions for constructive or maintenance reasons only. #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 40 Context: 40 2.11.3 Asynchronous DRN – motor for mains operation Note: The preferred application solution is with VFD. Specifications for motors for VFD operation you can find in corresponding chapters above. General information Motor types: DRN (IE3) type of Asynchronous Three Phase Motor with or without brakes Motor version: SEW standard IEC motor (CE) All sizes: DRN motor Only 4-pole motors are to be used Voltage: 230/400V, 50Hz Insulation class: F Motor protection: VFD use TF thermistor with motors above 4kW Motor connection: IS from DRN63MS4 up to DRN132S4 (IEC power 5,5kW) 17 Terminals bigger motors than DRN132S4 Position of terminal box and cable entry / connector position: Preferred: 0° / X 18 Name plate: according to SEW standard Optional accessories Brake: BE single disk for asynchronous motors (DRN) 19 Brake voltage: 400V Brake rectifier: (cabinet installation) BMKB for motors with line installation Encoder: n.a. Forced cooling: n.a. Diagnostic sensors:  DUE-d8/DUE-d6 contactless Brake diagnostic sensor (function and abrasion) for DRN-motors always with evaluation unit DUE-1K for BE brakes  PK temperature sensor PT1000 17 star or delta connection referring to proper project planning 18 Must be optimized referring to mounting position of complete gear motor 19 Brake size and torque to be defined by proper project planning, SEW standard assignment preferred #################### File: Orgalime%20SE01%20Addendum%202021-10-25.pdf Page: 1 Context: EXECUTION COPY European Version 1(16) ORGALIME SE01 – ADDENDUM (EUROPEAN VERSION) I. SCOPE AND FIELD OF APPLICATION This addendum (the”Addendum”) contains amendments, deletions and additions to Orgalime SE01 – General Conditions for the Supply and Erection of Mechanical, Electrical and Electronic Products (the ”General Conditions”). This Addendum is part of the Contract entered into between the Contractor and the Purchaser. In the event of any inconsistency or conflict between provisions in different Parts of this Addendum, the provisions of Part II shall prevail. In the event of any faulty references in this Addendum, such faulty references shall be disregarded from and interpreted, in accordance with its intended purpose, as made as a correct reference to a Part, Section, Clause, paragraph, sentence etc., set forth in this Addendum or in the General Conditions. II. PARTICULAR TERMS AND CONDITIONS 1. DEFINITIONS 1.1 Capitalized terms shall, whenever used and if not otherwise stipulated in the Contract, have the meaning ascribed to them in: (a) this Addendum; or (b) Clause 2 of the General Conditions. 1.2 Actual Date of Completion means the day when the Works actually have been taken-over in accordance with Clause 36 of the General Conditions, as amended by this Addendum, also being referred to as “completion of the Works” or “taking-over” in the General Conditions. 1.3 Addendum means this addendum to the General Conditions. 1.4 Affiliate(s) means a legal entity that, directly or indirectly, controls, is controlled by, or is under common control with a Party; and control means the possession, directly or indirectly, by agreement or otherwise, of (i) at least 50% of the voting stock or other ownership interest, or (ii) the power to (a) appoint or remove a majority of the board of directors or other governing body of an entity, or (b) cause the direction of the management of an entity. 1.5 Completion of Erection means the day when the Contractor has completed the Works and delivered to the Purchaser a notice In Writing, in accordance with Clause 27 of the General Conditions as amended by this Addendum, stating that the Works are ready for taking-over (i.e. when the Works are ready for taking-over tests), also being referred to as “delivery of the Plant” or “completion of erection” in the General Conditions. 1.6 Confidential Information means information relating to the disclosing party, its Affiliates and their businesses (whether in written, verbal, or digital form), including without limitation ideas, concepts, designs, specifications, drawings, notes, technology, know-how, future plans and programs, operations, services, products, costs, processes, models, specifications, procedures, manuals, personal data, customer lists and any other information which reasonably should be deemed confidential. 1.7 Contract has the meaning a described to it in the main document of this contr #################### File: Orgalime%20SE01%20Addendum%202021-10-25.pdf Page: 3 Context: 3 (16) 2021-10-25 2.6 The Contractor shall ensure that the foundations of the Site are structurally sound and that the Plant is on the Site in good time prior to the Contractual Date of Completion. 3. FUNCTION, PERFORMANCE AND OPERATING CAPABILITIES 3.1 The Contractor is responsible for procuring that the function, performance and operating capabilities of the Works in their entirety, as well as for each part thereof, are in accordance with the purposes for which the Works are intended. 3.2 The Works shall comply with the performance and operating capabilities specified in the Contract. 3.3 Testing and inspections of the Works for verification of the function, performance and operation capabilities shall be performed in accordance with the specifications in the Contract. 3.4 Except as explicitly stated elsewhere in the Contract, the Contractor shall be deemed to have obtained all necessary information as to risks and other circumstances which may influence or affect the Works. The Contractor has the full and total responsibility for having foreseen all difficulties and costs of success- fully completing the Works. 4. COMPLIANCE WITH LAWS, BASIC WORKING 4.1 4.2 CONDITIONS, CODE OF CONDUCT ETC. The Contractor shall comply with all applicable laws, rules and regulations when performing its obligations under the Agreement, including procuring and maintaining any relevant licenses, permits and authorisations required to perform the obligations under the Agreement. Furthermore, Contractor shall comply with Purchasers' Code of Conduct for Business Partners, https://www.aurobay.com/supplier/, or similar principles. Failure by Contractor to comply with this Section 4.1 shall be deemed a material breach of the Agreement. If Contractor performs any work on Purchaser’s premises, Contractor will comply with Purchaser’s safety and security arrangements (including its internal policies on well-being of employees, and on alcohol and drugs). 4.3 Contractor is responsible to inform itself, its employees and its subcontractors of such safety and security arrangements applicable on Purchaser’s premises from time to time. The Swedish Foreign Posting of Employees Act (Sw. Lag om utstationering av arbetstagare) will apply as regards employees provided by Contractor performing work at any of Purchasers' premises in Sweden. If employees are performing such work for more than eight days, Contractor shall ensure that the employees (i) are covered by a life insurance, as well as an insurance for industrial injuries, and (ii) receive salary, overtime pay and vacation pay in accordance with the applicable or corresponding Swedish national collective agreement. 5. VARIATIONS, ADDITIONAL WORK AND ADDITIONAL PURCHASE OPTION 5.1 The hourly rates set out in Appendix A1 shall be used for the calculation of variations to the scope, design and construction of t #################### File: Orgalime%20SE01%20Addendum%202021-10-25.pdf Page: 3 Context: Contract Price shall be correspondingly adjusted upwards or downwards. 6. INTELLECTUAL PROPERTY RIGHTS, TRADEMARKS, LOGOTYPES ETC. 6.1 Contractor warrants to Purchaser that it has and will maintain sufficient rights and interests in all Intellectual Property related to the Works necessary to fulfil its obligations and grant any rights hereunder. 6.2 Contractor shall indemnify Purchaser, its Affiliates and representatives from and against any and all losses, damages, costs and expenses incurred as a result of any and all claims, suits, #################### File: Orgalime%20SE01%20Addendum%202021-10-25.pdf Page: 4 Context: 4 (16) 2021-10-25 actions or proceedings (each a “Claim”) brought against Purchaser, its Affiliates or representatives arising out of an allegation that the Works (or any use or other activity related thereto) infringe any Intellectual Property of a third party. Purchaser shall (i) notify Contractor without undue delay in writing of any Claim; (ii) allow Contractor to control the defence of and potentially settle such Claim; and (iii) provide reasonable assistance (at Contractor’s expense) in connection thereto. 6.3 Contractor and its subcontractors may not use any of Purchaser’s trademarks or logotypes (whether for advertisement, exhibitions or any other purpose) without the prior written consent of Purchaser and, if consent is given, strictly in accordance with the explicit instructions and requirements of Purchaser. 7. ENVIRONMENTAL MATTERS 7.1 7.2 7.3 7.4 Purchaser strives to strategically implement a “circular economy”, which is why Contractor shall adopt a holistic view of the environmental impact that the Works may have, taking into account the waste hierarchy and the complete life cycle of the Works. Contractor shall take all reasonable steps to protect the environment in compliance with applicable laws, rules and regulations and Purchaser’s reasonable instructions. Contractor shall continuously and without delay provide Purchaser with all information and documentation (in the local language of destination of the Works, if not otherwise requested by Purchaser) required by applicable laws, rules and regulations. The documentation shall be submitted through https:// www.aurobay.com/supplier/. For Works purchased outside the European Economic Area and subject to any REACH- regulation (European Union (EC) 1907/2006 concerning Registration, Evaluation and Authorization of Chemicals) being applicable, Contractor shall take – and confirm in writing to Purchaser that it has taken – the importer role by nominating a so-called Only Representative to fulfil the obligations of importers under REACH. Contractor shall keep Purchaser informed of any Works that are classified as dangerous goods under applicable laws, rules and regulations. That information shall be submitted by through https://www.aurobay.com/supplier/. 7.5 Further, Contractor shall appoint a single pointof contact regarding such Works and inform Purchaser thereof. Upon Purchaser’s request, Contractor shall provide Purchaser with a complete sustainability assessment note in substance and form reasonably acceptable to Purchaser. 8. AUDIT RIGHTS 8.1 Each Party shall continuously inform the other Party, in written English, on all matters that are of importance to its performance under the Agreement. 8.2 Upon Purchaser’s request, Contractor shall on a monthly basis provide Purchaser with statistics on performed work, costs, delivery performance and any other information which Purchaser may reasonably reque #################### File: Orgalime%20SE01%20Addendum%202021-10-25.pdf Page: 12 Context: Conditions is deleted and replaced by the following. Liquidated damages, limited compensation (including also, for the avoidance of doubt, compensation for costs and expenses incurred due to the Purchaser’s use of “self-correction” in accordance with Clause 41 of the General Conditions as amended by this Addendum) and potential termination of the Contract are the only remedies available to the Purchaser in case of actual delay on the part of the Contractor. PAYMENT 43. Clause 43 of the General Conditions is deleted and replaced payment plan set out in the main document of this Contract. #################### File: Orgalime%20SE01%20Addendum%202021-10-25.pdf Page: 14 Context: Contractor has fulfilled his obligations in respect of a defect when he (i) delivers to the Purchaser a duly repaired or replaced part or, where applicable, (ii) reimburses the Purchaser for the costs or expenses (including, for the avoidance of doubt, those set forth in Clause 57 of the General Conditions as amended by this Addendum) incurred by him in connection with remedying the defect himself or employing a third party to remedy the defect in accordance with paragraph 3 of this Clause 55 of the General Conditions. 57. Clause 57 of the General Conditions is deleted and replace by the following: #################### File: Orgalime%20SE01%20Addendum%202021-10-25.pdf Page: 15 Context: of Production, loss of profit and other indirect or consequential loss. The limitation of the Contractor’s liability as stipulated in this Clause 65 of the General Conditions shall not apply if the Contractor has been guilty of Gross Negligence. #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 2 Context: Index Contacts, Europé 3 Contacts, Global 4 Contacts, Germany, HOT-LINE_ MAIL 5 Update, Version 6 Spindle, 2151B 7 Spindle, 2151B Size 1, Dimensions 8 Spindle, 2151B Size 2, Dimensions 9 Spindle, 2151B, Part list 10 Spindle, 2152B 11 Spindle, 2152B, Dimensions 12 Spindle, 2152B, Dimensions 13 Spindle, 2152B, Part list 14 Spindle, 2153A 15 Spindle, 2153A, Dimensions 16 Spindle, 2153A, Dimensions 17 Spindle, 2153A, Part list 18 Spindle, 2162A 19 Spindle, 2162A, Dimensions 20 Spindle, 2162A, Part list 21 Spindle, 2162A, configurator 22 Spindle, 2157B 23 Spindle, 2157B_1, Dimensions, straight 24 Spindle, 2157B_1, Dimensions, angular 25 Spindle, 2157B. Part list 26 MaXYmos NC, Measuring module MEM + Display DIM 27 MaXYmos NC, MEM + DIM, Dimensions 28 MaXYmos NC, MEM + DIM, Technical spec 29 MaXYmos NC, MEM + DIM, Technical spec 30 Driver, Indra Drive 31 Driver, Dimensions 12A 32 Driver, Dimensions 28A 33 Driver, Dimensions 54A 34 Driver, Dimensions 70A 35 Driver, Dimensions 100A 36 Documentation 37 Misc 38 2 #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 7 Context: Measuring chain MaXYmos NC, 2151B Complete measuring chain MaXYmos NC, 1-60 kN Model: 2151B Size 1 2151B Size 2 Force: 1-15 kN 30-60 kN Stroke: 200 mm 400 mm Speed: Up to 300 mm/s Up to 700 mm/s Bosch integrated safety 7 #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 15 Context: Measuring chain MaXYmos NC, 2153A Model: 2153A Force: 5-800 kN Stroke: 0-400, Optional Speed: up to 300 mm/s Bosch integrated safety 15 Functional Principle with maXYmos NC Type 5847A.. PROFIBUS NC Joining Module PROFINET NCFN Type 21534... EtherNet/IP Analog force signal EtherCAT Machine Interface PLC __Absoulte encoder > Measurement range switch KSM18028884-5 Nominal Value/Actual Value ‘Commands AC servo motor ORNS Safety zone IndraDrive box Servo amplifier MEM DIM Strain gage < > t force sensor \ oe <> << Threaded Cable SERCOS III Cable spindle drive safety zone box KSM18029160-5 144,9 120021614... KSM18029161-1 (Cable length max. 5 m) Configuration, parameterization, evaluation and visualization Motor Control maXYmos NC Type 58474... Feedback + t PC Ethernet interface CSV, Q-DAS®, PDF, XML, Visualization via VNC® #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 19 Context: Measuring chain MaXYmos NC, 2162A Model: 2162A Force: 10, 20, 40 and 90 KN Stroke: 0-350 Speed: 200 - 250 mm/s Without Bosch integrated safety 19 #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 24 Context: Measuring chain MaXYmos NC, 2157B Model:2157B Force: Up to 1,5KN Stroke:0-250mm Speed: up to 400 mm/s Bosch integrated safety 23 Functional principle with maXYmos NC Type 5847... PROFIRUS INC Joining Module PROFINET NCEN Type 21578. EtherNet/P Analog force signal Measurement range switch KONVTBO2EE84-5 Safety zone IndraDrive box Servo amplifier mem able Sercos u safety zone box KSMIEOBS160-5 KSM1BO2S161-1 (Cable length max. 5 m) Configuration, parameterization, ‘evaluation and vauazation ‘Motor Control ‘max¥mos NC Type 5847. force sensor Feedback Charge ample + x heel merce (CSV, C-DAS', PDF, XML, ‘Visualization via INC“ #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 36 Context: Servo drive for press type: 2151B, < 15KN Part list, Bosch Indra drive 28A. For spindle type 2151B 15kN/10kN/05kN Control unit CSB02.1B-ET-EC-NN-S4-NN-NN-FW same for all sizes of power units Firmware FWA-INDRV*-MPB-18VRS-D5-1-SRV-NN same for all sizes of power units Power unit HCS02.1E-W0028-A-03-NNNN size pending Shield connection HAS02.1-002-NNN-NN Line filter NFD3.1-480-007 size pending Safety zone module HSZ01.1-D08-D04-NNNN same for all sizes of power units Only Complete driver package can be purchased via Kistler Spareparts, separate parts of the driver can be purchased via Bosch directly 33 Dimensions of power section/converter HCS02.1E-W0028 min. 265 206.5 80 A: minimal instalation space (when using the accessory HASO2.1); addtional space for cable B: minimal installation space; additonal space for cable Dimensions of line filter NFDO3.1-480-007. For Til al Ea ens [ean aa i i ar TT = 2 7 IB 5 = I 2 T #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 37 Context: Servo drive for press type: 2151B, < 60KN Part list, Bosch Indra drive 54A. For spindle type 2151B 30kN Control unit CSB02.1B-ET-EC-NN-S4-NN-NN-FW same for all sizes of power units Firmware FWA-INDRV*-MPB-18VRS-D5-1-SRV-NN same for all sizes of power units Power unit HCS02.1E-W0054-A-03-NNNN size pending Shield connection HAS02.1-002-NNN-NN Line filter NFD3.1-480-016 size pending Safety zone module HSZ01.1-D08-D04-NNNN same for all sizes of power units Part list, Bosch Indra drive 70A. For spindle type 2151B 60kN Control unit CSB02.1B-ET-EC-NN-S4-NN-NN-FW same for all sizes of power units Firmware FWA-INDRV*-MPB-18VRS-D5-1-SRV-NN same for all sizes of power units Power unit HCS02.1E-W0070-A-03-NNNN size pending Shield connection HAS02.1-002-NNN-NN Line filter NFD3.1-480-016 size pending Safety zone module HSZ01.1-D08-D04-NNNN same for all sizes of power units Only Complete driver package can be purchased via Kistler Spareparts, separate parts of the driver can be purchased via Bosch directly 34 Dimensions of power section/converter HCS02.1E-W0054 and HCS02.1E-W0070 25 min. 265 206.5 80 IM Pi nin.s5 105 A minimal installation space (when using the acessory HASO2.); addtional space for cable 8: minimal instalation space; addtional space for cable Dimensions of lin filter NFDO3.1-480-016 Fri [ Et al Ea ans fun rom HCS02.1&.w0070_| NFDO3.1-480-016 Dimensions of line Fiter NFDO3.1-480.016. H D w 220 0 = | #################### File: E4.8%20Project%20manual%20Cognex%202023.pdf Page: 14 Context: Cognex Corporation One Vision Drive Natick, MA 01760-2059 (508) 650-3000 fax (508) 650-3333 www.cognex.com 5.5 Dimensional Gaging With their precise recognition capabilities and easy programmability, machine vision systems excels to ensuring that measurements are correct. Dimensional gaging by machine vision often involves a variety of odd lines, angles, arcs, diameters, and tolerances. Almost without exception, the systems can measure much more quickly, and with far greater reliability and accuracy than would be possible with most manual methods. Measurement in a “strict sense” requires the measurements result to be traceable and also when doing inline measurement or metrological confirmation equipment need to perform Measurement system analysis “MSA” Dimensional measurement and counting of holes Requirement  System needs to be calibrated and mapping pixels in camera sensor to a “world coordinate systems” in mm.  For process data that have traceability requirements logging of data should be prepared to communication with MES Systems or Quality database storage. otsoso.ne.., ame: Cortal re ter tt Sh mm Pre erry 5000 000 ee rary fr #################### File: E4.8%20Project%20manual%20Cognex%202023.pdf Page: 17 Context: Cognex Corporation One Vision Drive Natick, MA 01760-2059 (508) 650-3000 fax (508) 650-3333 www.cognex.com De-palletizing of bedplate Requirement  Mastering procedure between camera and robot need to be automatically so we don't need manually calculate measurements or move robot manually to get camera and robot calibrated  Mastering or calibration of camera/robot should not exceed 1h in case of replacement.  We should have mechanic master position and master part and function so we can check that measured value is stable.  Efficient object position determination in 4 degrees = x, y, z and Rz #################### File: E4.8%20Project%20manual%20Cognex%202023.pdf Page: 28 Context: Cognex Corporation One Vision Drive Natick, MA 01760-2059 (508) 650-3000 fax (508) 650-3333 www.cognex.com A.0 Approved source list These equipment and accessories are preferred models to be used for Aurobay/VCPC production line. Attention for Firmware version especially for In-sight and dataman product series that have change Profinet communication interface to Profinet class B for many products that require to change GSD file in PLC etc. In-Sight 2800 series Simple Inspection and assembly error-proofing *For other resolutions or color Contact Aurobay/VCPC for advice | Product no | Description | Aurobay Part No | Firmware/Software | | -------- | -------- | -------- | -------- | | IS2801M-24520-EA | In-Sight 2800 – 1.6 MP ME 12MM
HSLL Torch RGBW Diff | | In-Sight Vision Suite
*Attention Profinet B class | | Accessory’s part nr | Description | Aurobay Part No | | | CCB-84901-2001-05 | X CODE M12X8 TO RJ45 CBL | | | | CCB-PWRIO-15 | Power/IO 15 M12-12 Flying leads | 6600042745 | | In-Sight 7000 series Fixed-mount smart camera general applications | Product no | Description | Aurobay Part No | Firmware | | -------- | -------- | -------- | -------- | | IS7600M-363-50 | IN-Sight 7600 Patmax SVGA or
VGA resolution Mono | | In-Sight 6.5.0
*Attention Profinet B class | | IS7600C-363-50 | IN-Sight 7600 Patmax SVGA or
VGA resolution Colour | | In-Sight 6.5.0
*Attention Profinet B class | | IS7802M-373-50 | IN-Sight 7800 Patmax Redline2MP resolution Mono | | In-Sight 6.5.0*Attention Profinet B class | | IS7905M-373-50 | IN-Sight 7900 Patmax Redline
5MP resolution Mono | | In-Sight 6.5.0
*Attention Profinet B class | Up to 104.4 mm #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: Fault detectability Fault detectability - Test connections N/A Are there connections for programming equipment on the outside of the main panel for? ☐ ☒ 230 VAC J ☒ PLC connection and label with IP information J ☒ NC connection and label with IP information J ☒ HMI connection and label with IP information J ☐ Nutrunner connection and label with IP information J ☐ Other system Define:       Note:       Fault detectability - Diagnostics, Indications N/A What components and connectors are equipped with LED indicators? ☐ ☒ Limit switches J ☒ Inductive sensors J ☒ Level switches J ☐ Photocells J ☐ Capacitive sensors J ☒ Cylinder sensors J ☒ Connectors for sensors J ☒ Connectors for valves J Note: #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: functional RELIABILITY Design principles Design principles - Connection of supply conductor N/A Are supply conductor connected directly to the main switch? ☐ ☒ Yes J ☐ No L Note:       Where is the main switch mounted? ☐ ☒ Side of the electrical cabinet J ☐ Front of the electrical cabinet K ☐ Door at the electrical cabinet L Note:       What type of main switch is used? ☐ ☒ Circuit breaker with overload and short circuit protection J ☐ Switch disconnector KL Note:       Is there a load on the neutral conductor? ☐ ☒ No J ☐ Yes KL Define and State I0 for each machine:      Note:       Has the equipment more than one supply point? ☐ ☒ No J ☐ Yes L Define:       Note:       Is any part of the equipment supplied with power prior to the main switch? ☐ ☒ No J ☐ Yes KL Define:       Note:       Design principles - Circuit protective technology N/A What circuit protective technology is used in power circuits? ☐ ☒ Fuse-free solution J Define Icu value of used devices:       ☐ Other K Define:       Note:       Are circuit protection for power and control circuits divided in groups and individually supervised? ☐ ☒ Yes J ☐ No L Note:       Design principles - Voltages N/A Can the nominal voltage values, for circuits suggested below, be used? ☐ U CONTROL CIRCUIT = 24VDC Max deviation in circuit = 5 % U POWER CIRCUIT = 380/400 VAC Max deviation in circuit = 5 % U EMERGENCY STOPS CIRCUIT = 24VDC Max deviation in circuit = 5 % U PROTECTIVE STOP CIRCUIT = 24VDC Max deviation in circuit = 5 % U TO OTHER EQUIPMENT = 24VDC #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: Brake Voltage:       Note:       Are Servo motors according to the defined Project Manual? ☐ ☒ Yes J please state the main components in the list below ☐ Partly LK please state all components in the list below ☐ No L please state all components in the list below Function: Gantry Manufacturer / Type code: Siemens 1FK7 Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Note:       What manufacturer and type code is the Gear motor? ☐ Manufacturer: SEW Type code:       Brake Voltage:       Note:       What manufacturer and type code is the Other (special) motor? ☒ Manufacturer:       Type code:       Note:       Material - Control & Regulation N/A What manufacturer and type code is the Relays? ☐ Manufacturer: Siemens Type code:       Note: Normally not used, but if needed there will be Siemens What manufacturer and type code is the Contactor? ☐ Manufacturer: Siemens Type code: 3RT… Note:       What manufacturer and type code is the Optocoupler? ☐ Manufacturer: Siemens Type code:       Note: Normally not used, but if needed there will be Siemens Material - Control systems N/A Are PLC controls according to the defined Project Manual? ☐ ☒ Yes J please state the main components in the list below ☐ Partly LK please state all components in the list below ☐ No L please state all components in the list below Function: Siemens Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Note: Integrated in NCU Are Operating system (HMI) according to the defined Project Manual? ☐ ☒ Yes J please state the main components in the list below ☐ Partly LK please state all components in the list below ☐ No L please state all components in the list below Function: HMI screen Manufacturer / Type code: Siemens ITC1900 #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       | #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: Note:       What manufacturer and type code is the temperature regulation unit, electrical cabinet? ☐ Manufacturer: Rittal Type code:       Note:       What manufacturer and type code is the Lighting, electrical cabinet? ☐ Manufacturer: Rittal Type code:       State if LED’s are used: ☒ Yes J ☐ No L Note:       What manufacturer and type code is the Lighting, machining area? ☒ Manufacturer:       Type code:       State if 24VDC LED’s are used: ☐ Yes J ☐ No L Note:       What manufacturer and type code is the Lighting, maintenance area? ☒ Manufacturer:       Type code:       State if 24VDC LED’s are used: ☐ Yes J ☐ No L Note:       Material - Cables N/A What manufacturer and type code is the Cables fixed installed in machine? ☐ Manufacturer: LAPP, MURR Type code:       Note:       What manufacturer and type code is the Cables for frequent movements? ☐ Manufacturer: LAPP, MURR Type code:       Note:       What manufacturer and type code is the Servo motor cable? ☐ Manufacturer: Siemens Type code:       Note:       What manufacturer and type code is the Encoder cable? ☐ Manufacturer: Siemens Type code:       Note:       What manufacturer and type code is the Motor cable? ☐ Manufacturer: LAPP Type code:       Note:       Material – Switches, Circuit protective devices and Motor Starter Protectors N/A What manufacturer and type code is the Main switch? ☐ Manufacturer: Siemens or Eaton Type code: 3VA… or NZM… Note:       What manufacturer and type code is the Circuit breakers? ☐ Manufacturer: Siemens Type code: 5SY… Note:       What manufacturer and type code is the Motor starter protectors? ☐ Manufacturer: Siemens Type code: 3RV… Note:       Material - Dialogue, operator/machine N/A What manufacturer and type code is the Signal lamps, Push-buttons, Switches, Key switches? ☐ Manufacturer: Siemens Type code: 3SU… State if LED’s are used in signal lamps: ☒ Yes J ☐ No L Note:       What manufacturer and type code is the Status traffic light? ☐ Manufacturer: Siemens, WERMA Type code: 8WD44… State if LED’s are used: ☒ Yes J ☐ No L Note:       Material - Power supply N/A #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: Note:       Material - Power supply N/A What manufacturer and type code is the Power supply unit? ☐ Manufacturer: Siemens Type code: Sitop Note:       Material - Signal collection N/A Are sensors and sensor cables according to the defined Project Manual? ☐ ☒ Yes J ☐ PartlyLK please state all sensors used outside the Project Manual in the list below ☐ No L please state all sensors used in the list below Function:       Manufacturer / Type code: IFM Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Note:       What manufacturer and type code is the Linear encoder? ☒ Manufacturer:       Type code:       State if absolute or incremental technology is used: ☐ Absolute J ☐ Incremental L Note:       What manufacturer and type code is the Rotating encoder? ☒ Manufacturer:       Type code:       State if absolute or incremental technology is used: ☐ Absolute J ☐ Incremental L Note:       What manufacturer and type code is the Data carrier (RFID) e.g. Balluff, Moby? ☒ Manufacturer:       Type code:       Note:       What manufacturer and type code is the additional Signal collection? ☐ Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Note: Delivery during the project planning phase Material - Electrical motor N/A What manufacturer and type code is the Asynchronous motor? ☐ Manufacturer: SEW Type code:       Brake Voltage: #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: How are robot axis prevented to reach out from safety area? ☒ ☐ Programed safety J (SafeMove, Dual Check Safety, Electronic Safety Circuit...) ☐ Mechanical limits L ☐ Other Define:       Note:       How is the robot safety synchronization performed? ☒ ☐ Hardware J ☐ Software J ☐ Other Define:       Note:       Does the robot have automatic cyclic brake check? ☒ ☐ Yes J ☐ No L Define:       Note:       Design principles - EMC N/A Which actions are taken to fulfil the EMC requirements? ☐ Describe: Separate power/signal cables as far as possible in the cabinet. Divided in cable trunks on the machine. Note:       Are all components and systems assembled according to supplier’s installation instructions? ☐ ☒ Yes J ☐ No L Note:       Are all coils e.g. relay coils, valves etc. equipped with interference eliminator? ☐ ☒ Yes J ☐ No L Note:       Design principles - Hardware, control systems N/A State applications from defined Project Manual that will be used for the control system ☐ Applications from defined Project ManualJ: NC with ITC For control systems outside of the Project Manual please describe and append sample control system layoutL: Define:       Note:       What is the maximum scan time for the CPU? ☐ State C.t. CPU MAX = ca. 4 ms Note:       How are cables and wires connected? ☐ ☒ Screw connectors J ☒ Cage clamp (spring force) connectors J ☐ Crimp connectors L Note:       Are any kind of wireless communication used? ☐ ☒ No J ☐ Yes K Define:       Note:       Design principles - Software, control systems N/A Does the company have a standardized and documented software structure for Robot, PLC, NC and HMI programming? ☐ PLC ☒ Yes J ☐ No L NC ☒ Yes J ☐ No L #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: maintenance SUPPORTABILITY Documentation Documentation - Electrical equipment N/A In what system are the electrical diagrams made and delivered? ☐ ☒ EPLAN J Version: 2023 ☐ Autocad K Version:       ☐ Other system L Define:       Append sample of documentation for electrical equipment Note:       Will the symbols standard EN 60617 (EPLAN standard) be used? ☐ ☒ Yes J ☐ No KL Append sample drawing with reference symbols. Note:       Will the standard EN 81346-1 be used for reference designations? ☐ ☒ Yes based on I/O numbering J ☐ Yes K ☐ No KL Append sample drawing with reference designations. Note:       Which language(s) is/are used for the information in the electrical diagrams? ☐ State language (s) for texts: English Note:       Are English abbreviations for inputs and outputs are used (I &Q)? ☐ ☒ Yes J ☐ No L Note:       How many paper copies will be delivered? ☐ State number = 1 copies State format = A4 Note:       What does the documentation for the electrical diagram include? ☐ ☒ Contents ☒ Layout machine/plant with all electrical components ☒ Layout electrical cabinet ☒ Layout control panel ☒ Circuit diagram ☒ Cable diagram ☒ Connection table ☒ External connections ☒ Parts list electrical cabinet ☒ Parts list machine/plant (“external components”) ☒ Recommended spare parts list Note: Sparepart list as Excel Documentation - Manuals N/A Which of the instruction books/manuals below are included in the ☐ complete documentation for the electrical equipment? ☒ Clear and general description of the equipment, installation and assembling and connection to supply/supplies J ☒ Information on programming J ☒ Instructions for preventive maintenance J ☒ Instructions for adjustment, maintenance and repairs J ☒ Manuals from sub supplier J Note:       In what file format(s) will the manuals be delivered? ☐ State file type = PDF Note:       How many sets of paper manuals will be delivered? ☐ State number = 1 copies State format = A4 Note:       Which language(s) is/are used for the information in the manuals? ☐ State language(s): English Note:       Documentation - Program documentation N/A What softwares are used and delivered for programmable obje #################### File: Orgalime%20SE01%20Agreement_2021-08-10.docx Page: 1 Context: Payment Terms The Purchaser shall pay the Contract Price with: i) 80% at Completion of Erection; and (ii) 20% at the Actual Date of Completion. For the avoidance of doubt, the payment under (ii) above is conditional upon the Contractor having provided the Purchaser with necessary documentation to permit the Purchaser to commission, operate, repair and maintain the Works (e.g. any information and drawings. Payment terms shall be 60 days net from the Purchaser’s receipt of invoice. The obligation of the Purchaser to pay an invoice within 60 days from the date of the invoice does not apply if any such invoice has been sent prematurely, i.e. before the Contractor and Purchaser agrees that the work corresponding to the relevant payment has been performed. If partial payment terms applies as between the parties, the Contractor shall send each invoice representing a partial payment separately. Invoices shall state the Contractor’s name, relevant purchase order number, invoice period and the Contractor’s bank account for payment. The Contractor shall comply with Purchaser’s invoicing instructions. The Purchaser's VAT No. is [●]. Liquidated Damages If the Contractor fails to deliver a Key Milestone on time as set out in the Time Schedule and the delay is not caused by circumstances which according to the Contract entitles the Contractor to an extension of the Contractual Date of Completion, the Purchaser shall, in addition to any other right in the Contract, be entitled to liquidated damages, irrespective of whether the delay is caused by the Contractor or any of its sub-contractors. The liquidated damages shall, in respect of any delayed Key Milestone, be payable at a rate of 1.5% of the Contract Price for each commenced week of delay. The total amount of liquidated damages for all Key Milestone pursuant to this Section 7.1 shall not exceed 7.5% of the Contract Price. In the event that the Contractor is delayed and thus the Actual Date of Completion, in accordance with Clause 36 of the General Conditions as amended by the Addendum, occurs later than the Contractual Date of Completion and the delay is not caused by circumstances which according to the Contract entitles the Contractor to an extension of the Contractual Date of Completion, the Purchaser shall be entitled to liquidated damages, irrespective of whether the delay is caused by the Contractor or any of its sub-contractors. The liquidated damages shall be payable at a rate of 1.5% of the Contract Price for each commenced calendar week of delay. The total amount of liquidated damages pursuant to this Section 7.2 shall not exceed 15% of the Contract Price. Contractual Documents The Contract comprises of the following contractual documents: This main document signed by the Parties; Specification of the Contract Price including hourly rates for alteration and additional work, Appendix A1 List of sub-contractors, Appendix A2 Orgalime SE01 – Addendum (European Version), Appendix A3 #################### File: Orgalime%20SE01%20Agreement_2021-08-10.docx Page: 1 Context: Orgalime SE01 (European Version) This Orgalime SE01 contract is between: Powertrain Engineering Sweden AB, reg. no. 556830-5964, Pumpgatan 1, 417 55 Gothenburg, a Swedish company (the “Purchaser”) and [Company Name], reg. no. [●], [Address], a [Nationality] company, (the “Contractor”). The Purchaser and the Contractor are hereinafter also referred to individually as a “Party” and jointly as the “Parties” (also being referred to individually as a “party” and jointly as the “parties” in the Addendum and the General Conditions). Preamble A. The Purchaser intends to assign a well reputed and prominent contractor in order for such contractor to carry out the scope of the project as described in Section 1 below. B. The Contractor is a well reputed and prominent contractor of [●] and has an outstanding track record and great experience from several similar projects as the contemplated project. C. Now, therefore, the Parties hereby agree as follows. 1) Scope The Contractor shall in accordance with the Contract (as defined in Section 2 below) supply and erect [●]. The Works are specified in Appendix B. Unless it has been clearly stated therein that certain items or services shall not be included in the Works, the Works shall also include – irrespective of whether such items or services are actually specified in Appendix B or elsewhere in the Contract – all items and services of any nature which are required for the proper application, function etc. of the Works for the purpose intended. For the avoidance of doubt, the Contractor’s responsibility for the Works includes any interface between the different parts of the Works. The Works shall always result in a turn-key solution for the Purchaser, who shall be able to operate the Plant immediately upon the Actual Date of Completion. Unless otherwise explicitly stated elsewhere in the Contract, the Contractor shall assume the complete and exclusive responsibility for the Plant, including, but not limited to, all issues relating to design, selection and purchase of materials, manufacturing, function including quality assurance and testing (and compliance with applicable CE-directives should the Works be carried out within the European Economic Area). The Contractor shall be deemed to have scrutinised any and all data and information obtained from the Purchaser. The Contractual Date of Completion shall be [●]. Definitions Capitalized terms shall have the meaning ascribed to them in this main document signed by the Parties; the Addendum; or Clause 2 of the General Conditions. Terms defined in this main document signed by the Parties, the Addendum and the General Conditions shall have the same meaning in all contractual documents, unless the context clearly provides otherwise. Contract means this main document signed by the Parties and the adherent documentation specified in Section 8 below, including any agreed amendments and additions thereto. Contract Price means the amount specified and further descri #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 1 Context: Functional reliability – Material (example see page 3) | Name | Make | Type/Standard | | -------- | -------- | -------- | | | | | | | | | | #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 1 Context: Note:       Maintainability - Reparability n/a Clamping unit (fixture)? ☒ ☐ There is a master for setting and alignment. J ☐ It is possible to check the clamping force. J State how.       ☐ The nominal/max clamping force value is stated in documentation. J ☐ It’s possible to remove fixture/clamping device as a unit, without disassembling it. J ☐ It is possible to, during maintenance, lift workpiece in and out. J ☐ There are screw holes for lifting eyebolts. To simplify dismount from machine. J ☐ There is a special tool needed for the part seat monitoring system. J Note:       Additional about Fixtures / Clamping Note:       Handling and transportation Functional Reliability - Design n/a Horizontal transportation ☐ ☒ What type of transportation? (roller conveyor, chain conveyor, etc) State: Accumulating pallet conveyor ☒ The transport's guiding to work piece is hardenedJ ☒ The transport is equipped with drip traysJ ☒ The legs of the base frame are adjustable. (vertically) J ☒ The transport is equipped with automatic chain/belt tensionJ ☒ There are mechanical stops at the end of the transportJ ☐ The horizontal transportation is equipped with impact cover where there is manual loading/unloading, to prevent damage (on conveyor sides). J ☐ The legs are equipped with impact cover, where there is loading/unloading with forklift. J Note:       Stop/separation device ☐ ☒ What power supply is used for stop/separation device? (pneumatic, hydraulic, electric, etc.) State: Pneumatic ☒ The stops are fixed to the stand with pin, wedge or otherJ ☒ The stops are designed to withstand maximum technical loadJ ☐ The stops are provided with bumpersJ ☒ Stops remain in position at power failureJ Note:       Locating/fixing device ☒ ☐ How is locating/fixing carried out? State:       ☐ What power supply is used for locating/fixing device? (pneumatic, hydraulic, electric, etc.) State:       ☐ The locating/fixing devices are fixed to the stand with pin, wedge or otherJ ☐ Locating/fixing devices remain in position at power failureJ #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 1 Context: Note:       Maintainability - Reparability n/a Slides and guides ☐ ☐ It is possible to check if a guide runs heavily. J State how:       ☒ The reference positions are marked out on the guides. J State how: By Nonius plates ☒ How to change linear encoders is described in the maintenance manual. J ☐ Linear encoders are equipped with a pneumatic overpressure, for contamination protection. J ☒ It is possible to lock the vertical slide unit mechanically during maintenance work. J ☐ It is possible to lock the vertical slide unit's counterweight mechanically during maintenance work. J ☒ It is possible to adjust the guide runners (rollers). J ☐ Traditional slide is equipped with a wedge, for gap adjustment. J Note:       Additional about Slides / guides Note:       FixturEs / CLAMPing Functional Reliability - Design n/a State what type of clamping device and power supply is used? ☒ Example on clamping: Chuck, Support, Steady rest, Fixture, etc. Example on media: Hydraulic, Pneumatic, Electric, Disc spring, etc. | Type of clamping device | Type of media | | -------- | -------- | | | | | Note:       Clamping unit / fixture ☒ ☐ The clamping unit is connected to the central lubrication system. J ☐ The clamping unit remains in position in case of power failure. J ☐ There is positive pneumatic pressure in the fixture, to prevent dirt/fluid from entering the unit. J ☐ There is a drainage hole drilled, to allow fluid drainage. J ☐ There is flushing through the clamping shoulders, to prevent dirt/swarfs on clamping surfaces. J ☐ There are reference washers for index and clamping shoulders, to simplify aligning. J ☐ The clamping unit/fixture is screwed and pinned to the standJ ☐ There is part seat monitoring of the work peace. J State how:       ☐ There is clamping control. J State how:       ☐ Measuring protocol of fixtures will be delivered. J Note:       Functional Reliability – Material (See example on page 3) | Name | Make | Type/Standard | | -------- | -------- | -------- | | | | | | | #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 1 Context: ☐ There is a hand wheel to turn the spindles with. ☐ The spindle/transmission case's air ventilation is connected to a non wet area, to prevent cutting fluid from entering the case. ☐ The spindle/transmission case is equipped with spur cut gears (straight cut). ☐ The spindle/transmission case is equipped with helical cut gears. ☐ The spindle/transmission case is equipped with spiral cut gears. ☐ The gears are hardened. ☐ The gears are attached o the shaft with a key. ☐ The gears are integrated with the shaft. ☐ The measuring result on the housing is included in documentation (shape, location, depth). Note:       Tapping spindle ☒ ☐ The area of operation is marked on the spindle. Note:       Is lifetime calculation made on spindle / multiple spindle case? ☒ ☐ Yes State lifetime:       ☐ No Note:       What is maximum r.p.m? ☒ State:       Note:       What is the spindles natural frequency (critical speeds)? ☒ State rpm:       Note: #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 1 Context: The following information is on the drawing list. ☐ ☒ Supplier drawing numberJ ☒ Drawing name original languageJ ☒ Drawing name Swedish languageJ ☐ Drawing name Chinese and English languageJ Note:       Which format are the drawings and models for design review before manufacturing delivered in? ☐ ☐ 3D jt-file export from original modelsJ ☒ 2D PDF export from original drawingsJ ☐ Other - State:      L Note: 3D overall layout and workpiece touching parts in 3D. Which format are the final 2D-drawings and 3D-models delivered in? ☐ Original drawings and models: ☐ 3D – Inventor - State which version:      J ☒ 3D – Other - State which CAD-program and version: Solidworks Fluid and pneumatic drawings: ☐ DWG - State which program and version:      K ☒ E-plan - State which program and version: Eplan P8, Template from AUROBAYJ ☐ Other - State which program and version:       Note: 2D drawings in DWG. The following information is on the hydraulic diagram. ☒ ☐ Pump capacity l/minJ ☐ Pump motor’s power, revolution speed and voltageJ ☐ Piston area and piston/rod ratio for linear motors (cylinders) J ☐ Piston stroke for linear motors (cylinders) J ☐ Torque and revolution speed for rotating motorsJ ☐ Pipe dimensionsJ ☐ Pressure (bar) J Note:       The following information is on the pneumatic diagram. ☐ ☒ Total air consumption l/minJ ☒ Piston area and piston/rod ratio for linear motors (cylinders) J ☒ Piston stroke for linear motors (cylinders) J ☒ Pipe dimensionsJ ☒ Pressure (bar) J Note:       The following information is on the wash/cutting fluid diagram. ☐ ☐ Pump capacity in l/minJ ☐ Pump motor’s power, revolution speed and voltageJ ☐ Total flow l/minJ ☐ Consumption per subunitJ ☐ Pipe dimensions& #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 1 Context: Note:       l/min Are main valves chosen to prevent pressure peaks ☒ ☐ YesJ ☐ NoL Closing time:      ms Opening time:      ms Functional reliability – Material /example see page 3) | Name | Make | Type/Standard | | -------- | -------- | -------- | | | | | | | | | | Note:       Maintainability - Reparability n/a Pumps ☒ ☐ The pump is possible to bleed. J ☐ The pump is fitted with a so called spacer fitting between the motor and pumpJ ☐ The pump motor is equipped with set screws to simplify alignment motor/pumpJ Note:       Valves ☒ ☐ There are signs indicating the status of the valve, e.g. open, closed, in operation, emptying tank etcJ Note:       Pipes ☒ ☐ Manometers are fitted on pressure pipes. J ☐ Pipes are marked with flow direction and type of fluid. J ☐ Flowmeters are fitted on critical flows. J Note:       Additional about Cutting fluid / Chip disposal Note:       Special equipment Functional reliability - Design n/a Liquid sealing ☒ State the type of applying method. (Rotospray, string, screening, etc) State:       ☐ The machine does not have to stop production during change of chemical. J ☐ It is designed according to the principal "touch free change" of the chemical. J Note:       Marking equipment ☒ State what type of marking method is used. (Needle stamping, scribing, painting, laser, etc) State:       ☐ The marking equipment's stand or holder is so rigid that it cannot vibrate or "sway"J. ☐ Laser marking equipment's working area are encapsulated so no light can get out. J Note:       Identification equipment ☐ State what type of identification method is used. (Vision camera, data chip, mechanical, etc.) State:       ☒ A vision camera's stand or holder is so rigid that it can not vibrate or "sway"J. Note:       Nutrunners ☒ ☐ The nutrunners are mounted in such a way that their cabling are fixed. (part moves to nutrunner) J ☐ Moving cabling is mounted so that no wear occurs. J ☐ Calibration protocol will be delivered with the final documentation. J #################### File: E3.3%20MQTT_MES_Interface%20Functional_Specification_Supplier_v1_1.pdf Page: 14 Context: Name of document Issue Issue date Page Page MQTT_MES_Interface Functional_Specification_Supplier_v1_1 14 (29) Type of document Security class: Version Issue date Date Specification Proprietary 1.1 2022-01-18 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson Following part specify the sequence and management of the Request Type Recipe Request, referring to references pointed in the sequence diagram 4.2.3.1. Send ‘Material Identified’ (ref.1) MES Interface 1. New part arrives to the station 2. Store timestamp for Performance Indicator event type Part In Work Unit 3. Part is identified 4. Store timestamp for Performance Indicator event type Trig MaterialIdentified 5. Send Material Identified message a. Depending on type of identification that are used different identification objects used in Material Identified MES 6. MES evaluate the status and the preparation of the part, based on this decide how to proceed 7. MES send response message depending on decision (see alternatives below) 4.2.3.2. Receive ‘Recipe’ (ref.2) If evaluation in MES gives that operations shall be performed in the actual equipment. MES 8. Send Recipe message a. The message contains all the information needed for perform the operation in the actual equipment (Activities, Program Codes, Parameters, Handling Parameters etc.) MES Interface 9. Receive Recipe message 10. Verify content in message a. If verification fails: View alarm and stop execution of the actual Request Event b. If verification succeeds: Continue with next step 11. Start operation in equipment according data given in the Recipe message 12. Store timestamp for Performance Indicator event type Start Of Processing 13. Send Performance Indicator message with all stored events and corresponding timestamps #################### File: E3.3%20MQTT_MES_Interface%20Functional_Specification_Supplier_v1_1.pdf Page: 19 Context: Name of document Issue Issue date Page Page MQTT_MES_Interface Functional_Specification_Supplier_v1_1 19 (29) Type of document Security class: Version Issue date Date Specification Proprietary 1.1 2022-01-18 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 4.3.3.2. Receive ‘Release Material’ (ref.2) If evaluation in MES of the content in the Result message are correct and following routing of the part is decided MES 6. Send ‘Release Material’ message a. The message contains all the information needed to release/transport further in the route (Next Destination, Handling Parameters) MES Interface 1. Receive ‘Release Material’ message 2. Verify content in message a. If verification fails: Manage alarm and stop execution of the actual Request Event b. If verification succeeds: Continue with next step 3. Release part from station according to data given in the ‘Release Material’ message 4. Store timestamp for Performance Indicator event type Part Leave WorkUnit 5. Send ‘Performance Indicator’ message with all stored events and corresponding timestamps 4.3.3.3. Receive ‘Result Acknowledge’ (ref.3) If evaluation in MES fails and of some reason it’s not possible to decide further actions. MES 6. Send ‘Material Identified Negative Acknowledge’ message a. The message contains information about the reason of failed execution in MES MES Interface 7. Receive ‘Material Identified Negative Acknowledge’ message 8. Verify content in message a. If verification fails: Manage alarm and stop execution of the actual Request Event b. If verification succeeds: Continue with next step 9. Manage alarm 4.3.3.4. Timeout (ref.4), optional If specified the MES Interface shall monitor the time elapsed between sending a request message and when a response message is received from MES MES Interface 4. Monitor response time and initiate a warning if time pass limit 5. Manage warning 6. Continue to wait for a response message from MES #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 1 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 1 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson VDcom_v2_2_1_Functional_Specification_Supplier_2 #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 7 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 7 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 2.4 Terminology Blank Part delivered from supplier foundry that has not been processed or machined. This is called Raw Material in the host system. HMI Human Machine Interface. Interface to the machine control system, which is part of the machine equipment in line. Host system Refers to the part of the MES application suite that communicates with PLCs. ISA-95 International standard for developing an automated interface between enterprise and control systems. MES Manufacturing Execution System are computerized systems used in manufacturing. MES track and document the transformation of raw materials to finished goods. MES can provide the right information at the right time and show the manufacturing decision maker "how the current conditions on the plant floor can be optimized to improve production output". Operation A work request operation is a set of operation activities (e.g., mounting, machining) to be performed in a Work Cell and will be executed by a specific Work Unit. Part Blank that has been processed or machined. Recipe Host system sends control recipes to describe what activities to be performed in a machine. SFC Shop Floor Control. Work Cell The Work Cell (WL) equipment represents a collection of Work units which are capable of providing the same functionality to execute a work request operation at a location where actual product manufacturing is being performed. The work cell will consist of one or more equipment or operator assembly stations. Work Unit The Work Unit (WT) equipment represents a location where actual product manufacturing is being performed. The work unit typically processes a single operation at a given time. #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 13 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 13 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 4.3 Verifications of received information The machine logic has the responsibility to verify the received information in messages from the host system. The purpose of the verification is to secure that the operation in the equipment can be performed in a correct way and prevent that no undefined scenario occurs that can have: • Impact on Product quality • Impact on Personal safety • Cause mechanically destruction of the equipment The verification shall secure that the equipment is prepared both hardware and software’s wise to execute the operation according to received information (example: Program Code and Parameters received in the Recipe) If the verification detects any non-approved information in a received message, the machine cycle shall be stopped and an alarm shall be raised and handled by the equipment’s common alarm handling (indicated on HMI and/or stack lights and viewed in the common alarm list). Defining which information that shall be verified in received messages shall be done together with Aurobay/VCPC for each implementation. 4.4 Alarm handling and reset of statemachine 4.4.1 VDcom “Communication NOK” The main VDcom block FC7000 that shall be called in OB1 (see further in) have an output oComNOK that indicates if VDcom not have a connection established with the host application VirtualDevice (VD). 4.4.2 Supervision of “Communication NOK” The output oComNOK shall be supervised but the outcome due to lost connection must differ depending on what state the equipment is in. oComNOK = 1 warning when the equipment is idle = warning. oComNOK = 1 when the equipment is trying to communicate and causing stop of cycle = alarm. Following alarm/warning text shall be used: • Swedish: “Ingen uppkoppling mot host” • English: “No connection to host” Network 1: Main loop for VDCom Comment %C7000 "VDC_System_1" EN ENO 61.0 0ComNOk —#tComNok "FirstScan’ — jFirstscan #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 15 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 15 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 4.4.3.2 Reset alarm in statemachine The statemachines can for different causes create alarms when sending or receiving, the statemachine will then go to the “Errorstate” (state 10). The alarms in the statemachines is reset by set iSxMsgReset to TRUE. This reset should be connected to the equipment’s common “Reset Alarm“ – button functionality. iSxMsgReset is only allowed to be set or pulsed once for each time the button is pressed. Once iSxMsgReset to TRUE and then set to FALSE, the statemachine will send a new message with the same content (NOTE: A new SequenceID will be generated ) and wait for a respond message from MES. iSxMsgReset must be set to FALSE to allow the statemachine to continue to state 1. It’s only aloud to set iSxMsgReset to TRUE when the actual statemachine is in the errorstate, if set in another state it will be ignored by the VDcom_v2 logic and a warning will be raised. NOTE! The iSxMsgReset is not applicable for the statemachines S7_RecipeAsynchronous and S9_DynamicInfoAsynchronous. #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 20 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 20 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 5.2.2 Activity diagram UML activity diagrams are used in this document to give a detailed overview of the activities performed within a function. Together with the activity diagram there is a table with detailed descriptions of the actions. Legend for activity diagrams: General principles: • Message names are inside quotes, e.g., “Material Identified”. Initial node Action for equipment Optional action for equipment Final node Decision #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 21 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 21 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 5.3 S1_RecipeRequest The state machine S1_RecipeRequest controls communication necessary to fetch a recipe with instructions from MES when a part enters a Work Unit. The state machine is initiated when a part enters the station and is ended when the part is ready to be processed. 5.3.1 State machine 0 Init Sent Material Identified Verification failed Received Receipe New part arrives 1 Wait for message 10 2 Wait for equip. ack. Receipe Reset Alarm Equipment acknowledge Received Release Material 3 Wait for equip. Ack. Release Equipment acknowledge Received Material Identified Negative Acknowledge [WaitForResponse = false] Received Material Identified Negative Acknowledge [WaitForResponse = true] #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 27 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 27 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 5.4.3 Activity diagram S2.1 Part processing is done S2.5 Release part Reset message S2.8 Reset State Machine S2.9 | R e se n d | m e ssa g e | | -------- | -------- | Resend message Alarm S2.3 Wait for reply "Release Material" received S2.2 Prepare "Result" DB & send message S2.4 Fetch information from "Release Material" DB S2.7 Trigger on error S2.6 Trigger on warning Warning #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 29 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 29 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 5.4.4 MES behavior This part describes how MES will respond to the message 3505Result based on material status, part preparation and part workflow. 5.4.4.1 Release Material Message 3503ReleaseMaterial is sent from MES to the equipment if the result has been stored and corrected executed in MES. The message contains information about Next destination in route and HandlingParameters if applicable 5.4.4.2 Result Acknowledge (with success = False) Message 3506ResultAcknowledge (with success = False) can be sent from MES due to following reasons: 1. Abnormal scenario: If MES are not able to store the result or execute correctly. 2. Normal scenario: If release of the actual WorkUnit shall be blocked of any reasons. Then the equipment can be set to “Wait for Response”-mode and continue waiting for a respond from MES. Aurobay/VCPC will specify in detail if the “Wait for Response”-functionality shall be used. #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 33 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 33 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson S3.9 Reset statemachine to resend message (State: 10, Actor: Equipment) 1 Pulse iS3MsgReset. 5.5.4 MES behavior This part describes how MES will respond to the message 3501MaterialIdentified based on material status, part preparation and part workflow. 5.5.4.1 Release Material Message 3503ReleaseMaterial is sent from MES to the equipment if the request is corrected executed in MES. The message contains information about Next destination in route and HandlingParameters if applicable 5.5.4.2 Material Identified Negative Acknowledge Message 3504MaterialIdentifiedNegativeAcknowledge can be sent from MES due to following reasons: 1. Abnormal scenario: The MES can’t give a correct respond to the request, due to incorrect data (part status or preparation) 2. Normal scenario: If start of the actual WorkUnit is blocked of any reasons. Then the equipment can be set to “Wait for Response”-mode and continue waiting for a respond from MES. Aurobay/VCPC will specify in detail if the “Wait for Response”-functionality shall be used. #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 37 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 37 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 5.6.4 MES behavior This part describes how MES will respond to the message 3507DynamicInfo Request based on material status, part preparation and part workflow. Message 3508DynamicInfoResponse is always sent from MES to the equipment and the attribute Success indicates if the request is correct executed or not in MES. If attribute Success = True the message contains requested information #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 40 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 40 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 5.7.3 Activity diagram S5.4 Manage info Reset message S5.7 Reset State Machine S5.8 | R e s e n d | m e s s a g | | -------- | -------- | Resend message Alarm S5.2 Wait for reply "Dynamic Event Acknowledge" received S5.1 Prepare "Dynamic Event" DB & send message S5.3 Fetch information from "Dynamic Event Acknowledge" DB S5.6 Trigger on error S5.5 Trigger on warning Warning #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 42 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 42 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 5.7.4 MES behavior This part describes how MES will respond to the message 3509DynamicEvent. 5.7.4.1 Selectable handling of Acknowledge from host The state machine S5_DynamicEvent supports two ways of handling the acknowledge from host: • Wait for 3510 Dynamic Event Acknowledge message Used when sending event types to host where it’s applicable to receive an acknowledge message from host. • Not wait for 3510 Dynamic Event Acknowledge message Used when sending event types to host where it’s not applicable to receive an acknowledge message from host. The Eventype defines how the acknowledge shall be handled and it’s specified in the specification document Type Definitions. The behavior from a machine logic perspective is the same independent of Eventype. #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 47 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 47 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 5.9 S7_ RecipeAsynchronous The state machine S7_ RecipeAsynchronous controls communication necessary to receive a recipe asynchronous with instructions from host. This state machine shall be used when the processing equipment is not handling the identification and the transport of the part (one example of usage is when having an Automatic equipment in AGV flow (Automated Guided Vehicles). The state machine is initiated when a supplier’s logic activates the statemachine and its ended when the part is ready to be processed. Comments: Unlike S1_Recipe Receive this state machine is used to be able to receive a 3502_Recipe message without sending a 3501_MaterialIdentification message from the same communication point, as the 3501_MaterialIdentification message will be sent from the communication point handling the transport. 5.9.1 State machine 0 Init Trig Wait State Verification failed Received Receipe 1 Wait for message 10 2 Wait for equip. ack. Receipe Reset Alarm Equipment acknowledge VOcm v2 2 1 Functional Spociieatien Suppler_2 um Speciation Proprietary 2 2022-01-19, 5.9 S7_RecipeAsynchronous ‘The state machine S7_RecipeAsynchronous controls communication necessary to receive a recipe asynchronous with instructions from host This state machine shall be used when the processing equipment is not handling the identification land the transport of the part (one example of usage is when having an Automatic equipment in ‘AGV flow (Automated Guided Vehicies). ‘The state machine is initiated when a supplier's logic activates the statemachine and its ended when the partis ready to be processed. ‘Comments: Unlike S1_Recipe Receive his state machine is used to be able to receive a 3502_Recipe mossage without sending a 3501. Materiai identification message from the same communication point, as the 2501_vacerial Identification message will be sent {rom the communication point handling the transport. 5.9.1 State machine Trig “wait State I | ! Received "Receipe” / 7 Equipment acknowledge #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 50 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 50 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 5.9.4 MES behavior When using the S7_RecipeAsynchrous statemachine the Material Identified message is sent from another equipment(datapoint) that manage the transport and identification. MES will evaluate based on material status, part preparation and part workflow if any operation shall be performed in the actual equipment If any operation shall be performed a 3502Recipe message is sent from MES. The message contains all the information needed for perform the operation in the actual equipment. No error messages will be sent from MES to S7_RecipeAsynchrous statemachine. 5.9.5 Additional information 5.9.5.1 Instances of statemachines Both statemachines types S1_RecipeRequest and S7_RecipeAsynchronous can be used in parallel in the same subsystem if needed. Only one instance of the statemachines type S7_RecipeAsynchronous can be used per subsystem 5.9.5.2 Use together with S8_ ResultAsynchronous The S7_RecipeAsynchronous is normally used together with S8_ ResultAsynchronous for manage the sending of the result message. #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 55 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 55 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 5.10.4 MES behavior This part describes how MES will respond to the message 3505Result based on material status, part preparation and part workflow. 5.10.4.1 Result Acknowledge, with success = True Message 3506ResultAcknowledge (with success = True) is sent from MES to the equipment if the result has been stored and corrected executed in MES. 5.10.4.2 Result Acknowledge, with success = False Message 3506ResultAcknowledge (with success = False) can be sent if MES are not able to store the result or execute correctly. 5.10.5 Additional information 5.10.5.1 Instances of statemachines Both statemachines types S2_ResultSending and S8_ResultAsynchronous can be used in parallel in the same subsystem if needed. Only one instance of the statemachines type S8_ResultAsynchronous can be used per subsystem 5.10.5.2 Use together with S7_RecipeAsynchronous The S8_ ResultAsynchronous is normally used together with S7_RecipeAsynchronous for manage the receiving of the recipe message. #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 61 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 61 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson Name Type Comment oWritingToBuffer Bool Output is true when moving data or writing function has been activated. iMachineOn Bool True = the control power is switch on. iAutoMode Bool True = automatic mode (interlinked mode machining line) iAutoCycle Bool True = auto cycle on iSumAlarm Bool True = not acknowledged alarm iAckAlarm Bool True = acknowledged alarm iWarning Bool True = warning iAckWarning Bool True = acknowledge warning (only used in assembly line) Set to always false if not used iMeasuringSample Bool True = measuring/sample (normally only used in machining line) iWaitForMeasuringConfirm Bool True = Machine is waiting for confirmation to continue to produce. iAndon Bool True = Andon iInputQueueEmpty Bool True = machine is not working because there are no parts available in the loading position. iOutputQueueFull Bool True = machine is not working because the unloading position is occupied iAuxInputQueueEmpty Bool True = machine is not working because there are no parts available in the auxiliary/second loading position. Used in machine where two routes merge. iAuxOutputQueueFull Bool True = machine is not working because the auxiliary/second unloading position is occupied. Used in machine where two routes merge. iMaterialLowLevel Bool True= machine will son stop if no material is refilled. iMaterialMissing Bool True= machine is not working because there are no material available for assembly. (This is normally used in assembly machine that has magazine, material-feeder, Loctite, nut and bolts etc. The component part is NOT considered “material missing”. iSafetyDoorOpend Bool True = when safety door open iShowAlarmText Bool True = when “showAlarmText” button is pushed on HMI. (Only used if specified). #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 62 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 62 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson Name Type Comment oHideAlarmText Bool When output is true hide alarm text on HMI. (Only used if specified). iErrorCode String [16] This field is used for sending an error code from the machine during an alarm. The error code must represent a unique alarm message in the machine, or any faulty equipment connected to the machine. The structure of the iErrorCode is determined by the supplier (it may be an alarm number, a bit address of the trigger tag or another solution). The important thing is that it must be a unique Errorcode for each specific alarm. The supplier must create and provide Aurobay/VCPC a document with a list of which error codes they have created and what alarm it corresponds to. The iErrorCode string is sent during status change of any monitored input of the FB. First create and populate iErrorCode then set iSumAlarm input. (don’t use unnecessary timers to block iSumAlarm while creating the ErrorCode). When no error is present the iErrorCode must be reset (the second byte in a string that contains length parameter must be set to 0). If multiple active alarms is set at the same time and there is no way to determine the root of the problem, then the first alarm that was triggered should be sent. *Note If you need support to program the function that create an unique ErrorCode, contact Aurobay/VCPC and we can provide an example iAlarmIn_Pos1 Bool True = Alarm in position 1 iComponentPartNo_Pos1 String [18] Space = No component in position 1. “FinalMaterialIdentifier.Partnumber” iComponentSerialNo_Pos1 String [18] Space = No component in position 1. “FinalMaterialIdentifier.Serialnumber” iComponentSupplierID_Pos1 String [16] Space = No component in position 1. “FinalMaterialIdentifier.SupplierID” iAlarmIn_Pos2 Bool True = Alarm in position 2 #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 63 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 63 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson Name Type Comment iComponentPartNo_Pos2 String [18] Space = No component in position 2. “FinalMaterialIdentifier.Partnumber” iComponentSerialNo_Pos2 String [18] Space = No component in position 2. “FinalMaterialIdentifier.Serialnumber” iComponentSupplierID_Pos2 String [16] Space = No component in position 2. “FinalMaterialIdentifier.SupplierID” iAlarmIn_Pos3 Bool True = Alarm in position 3 iComponentPartNo_Pos3 String [18] Space = No component in position 3. “FinalMaterialIdentifier.Partnumber” iComponentSerialNo_Pos3 String [18] Space = No component in position 3. “FinalMaterialIdentifier.Serialnumber” iComponentSupplierID_Pos3 String [16] Space = No component in position 3. “FinalMaterialIdentifier.SupplierID” iAlarmIn_Pos4 Bool True = Alarm in position 4 iComponentPartNo_Pos4 String [18] Space = No component in position 4. “FinalMaterialIdentifier.Partnumber” iComponentSerialNo_Pos4 String [18] Space = No component in position 4. “FinalMaterialIdentifier.Serialnumber” iComponentSupplierID_Pos4 String [16] Space = No component in position 4. “FinalMaterialIdentifier.SupplierID” iAlarmIn_Pos5 Bool True = Alarm in position 5 iComponentPartNo_Pos5 String [18] Space = No component in position 5. “FinalMaterialIdentifier.Partnumber” iComponentSerialNo_Pos5 String [18] Space = No component in position 5. “FinalMaterialIdentifier.Serialnumber” iComponentSupplierID_Pos5 String [16] Space = No component in position 5. “FinalMaterialIdentifier.SupplierID” iAlarmIn_Pos6 Bool True = Alarm in position 6 iComponentPartNo_Pos6 String [18] Space = No component in position 6. “FinalMaterialIdentifier.Partnumber” iComponentSerialNo_Pos6 String [18] Space = No component in position 6. “FinalMaterialIdentifier.Serialnumber” iComponentSupplierID_Pos6 String [16] Space = No component in position 6. #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 64 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 64 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson Name Type Comment “FinalMaterialIdentifier.SupplierID” iAlarmIn_Pos7 Bool True = Alarm in position 7 iComponentPartNo_Pos7 String [18] Space = No component in position 7. “FinalMaterialIdentifier.Partnumber” iComponentSerialNo_Pos7 String [18] Space = No component in position 7. “FinalMaterialIdentifier.Serialnumber” iComponentSupplierID_Pos7 String [16] Space = No component in position 7. “FinalMaterialIdentifier.SupplierID” iAlarmIn_Pos8 Bool True = Alarm in position 8 iComponentPartNo_Pos8 String [18] Space = No component in position 8. “FinalMaterialIdentifier.Partnumber” iComponentSerialNo_Pos8 String [18] Space = No component in position 8. “FinalMaterialIdentifier.Serialnumber” iComponentSupplierID_Pos8 String [16] Space = No component in position 8. “FinalMaterialIdentifier.SupplierID” #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 70 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 70 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 6.1.2.1 Configure “WorkCell” (Mandatory) Define which WorkCell the equipment(WorkUnit) belongs to. This information are used for following purpose: • Viewed in VDcom HMI (several pages). 6.1.2.2 Configure “WorkUnit” (Mandatory) Define the WorkUnit name the equipment has as unique identification in Aurobay/VCPC host system This information are used for following purpose: • In VDcom logic to generate SequenceID . • Viewed in VDcom HMI (several pages). ESEL Sub1 > workceli Con nt s_MovE EN — WLOOOOOT" — N "voc_ Machineinformati on" sublt] Workcell our— NERMERE sub1 > Workunit Comment s_MovE EN — \w7000001' — iN “voc, Machineinformati on" Subl] Workunit our— #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 71 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 71 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 6.1.2.3 Configure “Subsystem Name” (Optional) Subsystem name is viewed on several VDcom HMI pages and it’s possible to define other names that describes the equipment and/or operation (example: Robot, Drilling1 …..) This information are used for following purpose: • Viewed in VDcom HMI / Page: o VDcom Subsystem Overview o VDcom State Machines Overview o VDcom State Machine Default is Subsys 1 defined NER sub! > Subsystem name Comment s_MovE EN — IN our — #tSubhame #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 76 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 76 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 6.2 Activating VDcom VDcom is activated by calling FC7000 from OB1. VDcom shall work independent of the equipment operating mode. This means that the calling of FC7000 in OB1 under no circumstances is allowed to be turned off. FC7000 activates all of VDcom. The built in system memory must be used for setting iFirstScan (see picture). Network 1: Main loop for VDCom Comment %C7000 "VDC_System_1" EN ENO 61.0 0ComNOk —#tComNok "FirstScan’ — jFirstscan ¥ General Project information Catalog information Identification & Meinte... > Failsafe > PROFINET interface [Xt] > PROFINETInterface [2] Startup Oele, Communication load System and clock memory w System diagnostics System and clock memory ‘System memory bits Address of system memory byte Men): (A Enable the use of system memory byte #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 82 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 82 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 7.8 Reset-button HMI Following pictures shows have the “Reset” – button will behave. Reset button indicator changed to blue if button is pressed → oSxResetFromHMI is set to TRUE. When the machine logic have done the reset by set iSxActive to FALSE, the indicator will change back to grey Reset button is viewed and button is enabled if iSxEnableHMIReset is set to TRUE No reset button is viewed and button is disabled if iSxEnableHMIReset is set to FALSE 82 (140) Speciation 164331 Global Line & Equip. Thore Andersson 2 2022.01.19, 7.8 Reset-button HMI Following pictures shows have the "Reset" - button will behave. #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 85 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 85 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 7.9.3 Result Template HMI Page to show important information that is sent in the “Result” message. Fi F3 FS | | A| © F11 F13 Result Material Identifier mg = | [Operator | rag | PartNumber Serialtumber Supplied | | eo | | | Raw | | PartNumber Serialtiumber Supplierid | | | No of Activities: 0 ‘Activity Information ActivityiD | Actmityrype | Status | Manualapproval | Operatorid |Partfunctionselected| Operatorid | 0 | o | 0 | Lo | [0 | oped Ld [0 | oped Ld [0 | oped Ld [0 | oped Ld [| op Ld F2 F4 F6 Fs F10 F12 F14 #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 102 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 102 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson HEX DEC HMI text Comment Suggested Solution 2) Configuration error - Wrong Contract ID is set in FC7001 50A 1290 INT Rcv 3510: Message not empty at start Statemachine has been activated but there is data in message Check if the template for this message is empty 50C 1292 INT Snd 3509: Send block active Sendblock that is connected to the statemachine is not in correct state Send block is active, probably internal error. Contact the VDcom group 1) Check link between statemachine and send block 2) Most likely an error in the sendblock 50D 1293 INT Rcv 3510: Receive block active Receiveblock that is connected to the statemachine is not in correct state Receiveblock is active, probably internal error. Contact the VDcom group 1) Check link between statemachine and send block 2) Most likely an error in the sendblock #################### File: Orgalime%20SE01%20General%20Conditions.pdf Page: 1 Context: This document is used under sublicense from Teknikföretagen. It may not be stored on internal or external networks. ORGALIME SE 01 GENERAL CONDITIONS FOR THE SUPPLY AND ERECTION OF MECHANICAL, ELECTRICAL AND ELECTRONIC PRODUCTS Brussels, September 2001 PREAMBLE 1. These General Conditions shall apply when the parties agree In Writing or otherwise thereto. When the General Conditions apply to a specific contract, modifications of or deviations from them must be agreed In Writing. DEFINITIONS 2. In these General Conditions the following terms shall have the meanings herein assigned to them : - "Contract” shall mean the written agreement between the parties concerning performance of the Works, and all appendices, including agreed amendments and additions to the said documents. - "Contract Price" shall mean the payment to be made for the Works. If erection is to be carried out on a time basis and has not been completed, the Contract Price for the purposes of Clauses 17, 40, 41 and 47 shall be the price for the Plant with the addition of 10 per cent or of any other percentage that may have been agreed by the parties. - "Gross Negligence" shall mean an act or omission implying either a failure to pay due regard to serious consequences, which a conscientious contracting party would normally foresee as likely to ensue, or a deliberate disregard of the consequences of such act or omission. - "In Writing" shall mean communication by document signed by the parties, or by letter, fax, electronic mail and by such other means as are agreed by the parties. - "Plant" shall mean all machinery, apparatus, materials and articles to be supplied by the Contractor under the Contract. - "Site" shall mean the place where the Plant is to be erected, including as much of the surrounding area as is necessary for unloading, storage and internal transport of the Plant and erection equipment. - "Works" shall mean the Plant including the erection and other work to be carried out by the Contractor under the Contract. If the Works according to the Contract shall be taken over by separate sections intended to be used independently from each other, these Conditions shall apply to each section separately. The term “Works” shall then refer to the section in question. PRODUCT INFORMATION 3. All information and data contained in general product documentation and price lists, whether in electronic or any other form, are binding only to the extent that they are by reference expressly included in the Contract. DRAWINGS AND DESCRIPTIONS 4. All drawings and technical documents relating to the Works submitted by one party to the other prior or subsequent to the formation of the Contract shall remain the property of the submitting party. Drawings, technical documents or other technical information received by one party shall not, without the consent of the other party, be used f #################### File: Orgalime%20SE01%20General%20Conditions.pdf Page: 1 Context: requirements, the tests shall be carried out in accordance with general practice in the appropriate branch of industry concerned in the country of manufacture. 7. The Contractor shall notify the Purchaser In Writing of these tests in sufficient time to permit the Purchaser to be represented at the tests. If the Purchaser is not represented, the test report shall be sent to the Purchaser and shall be accepted as accurate. 8. If the tests show the Plant not to be in accordance with the Contract, the Contractor shall without delay remedy any deficiencies in order to ensure that the Plant complies with the Contract. New tests shall then be carried out at the Purchaser's request, unless the deficiency was insignificant. 9. The Contractor shall bear all costs for tests carried out at the place of manufacture. The Purchaser shall however bear all travelling and living expenses for his representatives in connection with such tests. #################### File: Orgalime%20SE01%20General%20Conditions.pdf Page: 2 Context: including to comply with the conditions specified in Clauses 11, 12 and 14, the following shall apply: a) the Contractor may at his own discretion choose to carry out or employ a third party to carry out the Purchaser’s obligations, or otherwise take such measures as under the circumstances are appropriate in order to avoid or alleviate the effects of the Purchaser’s default. b) the Contractor may suspend in whole or in part his performance of the Contract. He shall forthwith notify the Purchaser In Writing of the suspension. c) if the Plant has not been delivered to the Site, the Contractor shall arrange for storage of the Plant at the Purchaser’s risk. The Contractor shall also, if the Purchaser so requires, insure the Plant. d) if performance of the Contract is delayed by the Purchaser’s default, he shall nevertheless pay any part of the Contract Price which, but for such delay, had become due. e) the Purchaser shall reimburse the Contractor for any costs not covered by Clause 44 or 45, which are reasonably incurred by the Contractor as a result of measures under a), b) or c) of this Clause. 17. If completion of the Works is prevented by the Purchaser’s default as referred to in Clause 16, and this is not due to any such circumstance as mentioned in Clause 67, the Contractor may also by notice In Writing require the Purchaser to remedy his default within a final reasonable period. If, for any reason for which the Contractor is not responsible, the Purchaser fails to remedy his default within such period, the Contractor may by notice In Writing terminate the Contract. The Contractor shall then be entitled to compensation for the loss he suffers because of the Purchaser's default. The compensation shall not exceed the Contract Price. #################### File: Orgalime%20SE01%20General%20Conditions.pdf Page: 3 Context: This document is used under sublicense from Teknikföretagen. It may not be stored on internal or external networks. 3 LOCAL LAWS AND REGULATIONS 18. The Contractor shall ensure that the Works are carried out and are in accordance with any laws, regulations and rules which are applicable to the Works. If required by the Contractor, the Purchaser shall provide the relevant information on these laws, regulations and rules In Writing. 19. The Contractor shall carry out any variation work caused by changes in laws, regulations and rules referred to in Clause 18, or in their generally accepted interpretation, occurring between the dates of submission of the tender and taking-over. The Purchaser shall bear the extra costs and other consequences resulting from such changes, including variation work. 20. If the parties are unable to agree on the extra costs and other consequences of changes in laws, regulations and rules, referred to in Clause 18, the Contractor shall be compensated on a time basis for any variation work until the dispute has been settled in accordance with Clause 72. VARIATIONS 21. Subject to the provisions of Clause 25, the Purchaser is entitled to require variations to the scope, design and construction of the Works until the Works have been taken over. The Contractor may suggest such variations In Writing. 22. Requests for variations shall be submitted to the Contractor In Writing and shall contain an exact description of the variation required. 23. As soon as possible after receipt of a request for a variation or after having himself made a proposal for a variation, the Contractor shall notify the Purchaser In Writing whether and how the variation can be carried out, stating the resulting alteration to the Contract Price, the time for completion and other terms of the Contract. The Contractor shall also give such notice to the Purchaser when variations are required as a result of changes in laws, regulations and rules referred to in Clause 18. 24. If completion of the Works is delayed as a result of disagreement between the parties on the consequences of variations, the Purchaser shall pay any part of the Contract Price which would have become due if the Works had not been delayed. 25. Save as provided in Clause 19, the Contractor shall not be obliged to carry out variations required by the Purchaser until either the parties have agreed on how the variations will affect the Contract Price, the time for completion and other terms of the Contract, or the dispute has been settled in accordance with Clause 72. PASSING OF RISK 26. The risk of loss of or damage to the Plant shall pass to the Purchaser in accordance with any agreed trade term, which shall be construed in accordance with the INCOTERMS in force at the date of formation of the Contract. If no trade term is specifically agreed, delivery of the Plant shall be Ex works (EXW). Any risk of loss or da #################### File: Op110_ERAD_S700272_10.pdf Page: 1 Context: 03 03 03 04 A Carlsson 20230125 Added axial run out R-AA 04 Ra 2.5 05 A Carlsson 20230405 Surface demand added 05 9°* 06 06 06 A Carlsson 20230502 Measure Ø28.785, Ø33.5 was Ø29.325±0.015, Ø33.3±0.02 T B D 4.43 (Ø28.8-Ø28.83) n28.83 07 A Carlsson 20230505 Measure Ø28.8, Ø33.4, 9° was Ø28.785, Ø33.5, 14° 07 07 07 07 A Carlsson 20230505 Measure Ø28.83 addaed 07 (0.57) [HIC] 08 A Carlsson 20230704 [HIC] Added on RunOut demand 08 *) To be measured perpendicular to the chamfer surface. * 09 09 A Carlsson 20230904 Note added on Roundness demand (*) 09 09 A Carlsson 20230904 232.56±0.04 was 232.6±0.05, Ø26.85 was 25.85 09 #################### File: Op110_ERAD_S700272_10.pdf Page: 1 Context: H-H L ( 2 : 1 ) M ( 2 : 1 ) J ( 5 : 1 ) H H L M J TEMPLATE: ISSUE09 Powertrain Engineering Sweden AB Skövde PROCESS DRAWING CAD system Inventor,drawing may not be changed manually Op Benämning/ Op Name Variant Detalj/ Part Datum/ Date Ritad av/ Drawn by Godk av/ Appr by Ritn Nr/ Draw No Op Station Blad/ Sheet Utg/ Rev S-700272 A Carlsson 2021-07-12 1 / 1 10 Marie Gonzaga 110 Turning; DriveEnd side complete PostProcessGauge Rotorshaft GEN3 ERAD VERKTYGFÖRTECKNING/ TOOL LIST FÖR PRODUKTION/ FOR PRODUCTION Nr/ No Datum/ Date Namn/ Name Ändringens art/ Change Granskad av/ Checked by Godkänd av/ Approved by Datum/ Date Datum/ Date Sign Sign PT H-FAB DRIFT H-FAB Verktyg/Tool Nr/No Antal Pos Art.Nr/Item.No Antal/No Benämning Dimension/ Name Dimension (n36) Outgoing material from operation (incl. finish contour and remaining stock from op) DD1 0.15 0 13.5 `0.2 32.12 `0.2 19.672 `0.05 30.35 `0.2 36.255 `0.15 (41.442) 70.825 `0.1 83.15 `0.05 (n19.26) 1 `0.1 (2.82) n35.308 `0.1 n27.61 `0.1 n31.642 `0.1 n33.4 `0.015 30° `3° R1.3 R 5 n28.8 `0.015** M1 (332.24) | 0.02 R-AA
h | | | | | | | | | | | | | | | | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | R1.3 20 n *) Angle become 19° after cold forming Op.130 **) Ø28.8 (calculated) expand in Op.130 and grinded in Op.160 16° `3° 15° `3° (n22.71) n34.472 `0.2 n26.85 `0.2 (n16) (n23 ) Weight; 2.148 kg Incoming material Weight; 2.324 kg 0.15 R2 (n50.342) 0.4 `0.15 R1.3 0.85 `0.1 (n35.308) 0.025 R-DD2 h 0.025 R-AA n49.034 `0.1 7.5° `3° 20° `3° 28 n S 75° `5° 30° `3° 60° `1° 120° `3° h 0.1 DD1-DD2 e 0.025 Ra 2 AA DD2 C 20 232.56 `0.04 30° `3° Ra 1.6 128 55 0 0.2 03 A Carlsson 20230113 Design changed, rotorshaft 33996774 Rev 17 03 A Carlsson 20230113 Meas. 5.5,Ø29.325,Ø31.642,14° was 2.5,Ø29.025,Ø31.6,19° #################### File: E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf Page: 1 Context: STANDARD VCS 8003,29 Volvo Car Corporation Issue: Page: 2018-11 Issue 6 1(14) The English language version is the original and the reference in case of dispute. Den engelska språkversionen är originalversion och ska åberopas i händelse av tvist. Ergonomic requirements – Application Belastningsergonomiska krav – Tillämpning Orientation Orientering This document conforms to Council Directive 90/269/EEC issued by the Council of the European Communities. Detta dokument överensstämmer med Europa- rådets direktiv 90/269/EEC. For Volvo Cars’ production facilities in Sweden, the requirements in this document, together with the Swedish work environment legislation AFS 2012:2 Ergonomics for the prevention of musculoskeletal disorders (available in Swedish only) shall apply. För Volvo Cars produktionsanläggningar i Sverige gäller kraven i detta dokument samt svensk arbetsmiljölagstiftning: AFS 2012:2 Belastningsergonomi. For Volvo Cars' production facilities in other countries, the requirements in this document shall apply, together with the respective country’s work environment legislation. Each country's legislation is the minimum require- ment. If the requirements in this standard are stricter, the requirements specified in this standard shall apply. This standard also refers to European requirements specified in EN 1005, parts 1–4, Safety of machinery – Human physical performance, and to EN 614-1 Safety of machinery – Ergonomic design principles. För Volvo Cars produktionsanläggningar i övriga länder gäller kraven i detta dokument samt respektive länders arbetsmiljölagstiftning. Respektive lands lagkrav utgör minimikravet. I de fall denna standard ställer högre krav än lagstift- ningen gäller kraven i denna standard. Denna standard hänvisar även till europeiska krav som anges i SS-EN 1005, del 1–4, Maskin- säkerhet – Människans fysiska förmåga, samt SS-EN 614-1 Maskinsäkerhet – Principer för ergonomisk design. This issue differs from issue 5: Denna utgåva skiljer sig från utgåva 5 genom att: a Appendix B has been added. It contains specific requirements that designers need to take into account at an early stage in the vehicle development project. en Bilaga B har tillkommit, detta innehåller specifika krav för beredningen att ta hänsyn till i tidiga faser av våra bilprojekt. Printed copies are uncontrolled. Print date: 2018-11-06 #################### File: E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf Page: 5 Context: STANDARD VCS 8003,29 Volvo Car Corporation Issue: Page: 2018-11 Issue 6 5(14) To avoid musculoskeletal injuries, the total load level should be considered (postures, movements, manual handling and other exertion of force). För att undvika belastningsbesvär bör den totala belastningsnivån beaktas (arbetsställningar, arbetsrörelser, manuell hantering och annan kraftutövning). 3.1 Materials handling 3.1 Materialhantering Materials handling is often a large part of the work at a workplace and is thus of great importance to the total load level. Materialhantering utgör ofta en stor del av arbetet på arbetsplatsen och har därför stor betydelse för den totala belastningsdosen. For recommended working distance, working height and weight, see figures 1, 2, and 3, and table 1 in the appendix. För rekommenderat arbetsavstånd, arbetshöjd och vikt, se figur 1, 2 och 3 samt tabell 1 i bilagan. The operator shall be able to handle materials with his/her centre of gravity near the body. Operatören ska kunna hantera material med tyngdpunkten nära kroppen. Simultaneous requirements on exertion and accuracy shall be avoided. Samtidiga kraft- och precisionskrav ska undvikas. The degree of compaction of the material and packing pattern shall allow easy access and appropriate hand grips, such as underhand grip instead of overhand grip. Materialets packningsgrad och packningsmönster ska medge god åtkomlighet och lämpliga hand- grepp, t.ex. underhandsgrepp istället för överhandsgrepp. 3.2 Fixtures/Magazines 3.2 Fixturer/Magasin 3.2.1 General 3.2.1 Allmänt Clamps, guide lugs and pins shall be placed so that the operator can work with the hand close to his/her functional base position, see figures 1, 2, and 3 in the appendix. Accessibility and field of vision must not be restricted by safety fencing, clamps, guide lugs, etc. Pedals and controls shall be designed so that a minimum of force needs to be used during prolonged and repetitive work. Spännen, styrklackar och pinnar ska placeras så att operatören kan arbeta med handen nära hans/ hennes funktionella utgångsläge, se figur 1, 2 och 3 i bilagan. Åtkomlighet och synfält får ej begränsas av säkerhetsstaket, spännen, styrklackar, m.m. Pedaler och reglage ska vara utformade så att liten kraft behöver användas vid långvarigt och upprepat arbete. 3.2.2 Working heights for manual work in fixture/magazine 3.2.2 Arbetshöjder vid manuellt arbete i fixtur/magasin When the produced part shall be loaded into a fixture without any special requirements concerning precision, the working height should be between 800 mm and 1000 mm. For parts that are large or heavy, the working height should not exceed 900 mm. Note that when loading, it should not be necessary to lift the parts over clamps or lugs. I de fall detaljen ska laddas i en fixtur utan några speciella krav på precision bör arbetshöjden vara mellan 800 och 1000 mm. För stora eller tun #################### File: E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx Page: 1 Context: | Unnamed: 0 | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | Unnamed: 6 | Unnamed: 7 | Unnamed: 8 | Unnamed: 9 | Unnamed: 10 | Unnamed: 11 | Unnamed: 12 | Unnamed: 13 | |:-------------|:-------------------|:-------------|:----------------------------------------------------------------------------------------|:--------------|:-------------------------------------------------|:-------------------------------|:---------------|:---------------------------------------|:-------------|:---------------------|:--------------|:--------------|:--------------| | | | | | | | | | | | | | | | | | | | Valid for Aurobay plant in Skövde And Volvo Cars Propulsion Components (VCPC) in Skövde | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | Specification form | | | | | Base Robot + Standard Packages | | | | | | | | | | | | | | Please, fill out yellow fields | | | #################### File: E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx Page: 4 Context: | Foundry Plus basic Specification | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | Unnamed: 6 | Unnamed: 7 | Unnamed: 8 | Unnamed: 9 | Unnamed: 10 | Unnamed: 11 | Unnamed: 12 | Unnamed: 13 | Unnamed: 14 | Unnamed: 15 | |:-----------------------------------|:--------------------------------------|:-------------|:-------------|:-------------|:-------------|:-------------|:-------------|:-------------|:-------------|:--------------|:--------------|:--------------|:--------------|:--------------|:-------------------------| | | | | | | | | | | | | | | | | | | Option | Specification | | | | | | | | | | | | | | | | 287-3 | Foundry Plus | | | | | | | | | | | | | | | | 334-2 | Signs on Manipulator, ABB and Foundry | | | | | | | | | | | | | | | | 430-1 | Upper arm covers | | | | | | | | | | | | | | | | 908-1 | Foundry Plus Cable Guard | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | #################### File: E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx Page: 5 Context: | Foundry Plus basic Specification | Unnamed: 1 | |:-----------------------------------|:--------------------------------------| | | | | Option | Specification | | 287-6 | Foundry Prime | | 334-2 | Signs on Manipulator, ABB and Foundry | | 209-196 | ABB grey standard | #################### File: Op150_ERAD_S700280_06.pdf Page: 1 Context: H-H ( 1 : 1 ) H H TEMPLATE: ISSUE09 Powertrain Engineering Sweden AB Skövde PROCESS DRAWING CAD system Inventor,drawing may not be changed manually Op Benämning/ Op Name Variant Detalj/ Part Datum/ Date Ritad av/ Drawn by Godk av/ Appr by Ritn Nr/ Draw No Op Station Blad/ Sheet Utg/ Rev S-700280 A Carlsson 2021-09-06 1 / 1 06 Marie Gonzaga 150 Grinding; Journals, guide Ø & grounding Ø Rotorshaft GEN3 ERAD VERKTYGFÖRTECKNING/ TOOL LIST FÖR PRODUKTION/ FOR PRODUCTION Nr/ No Datum/ Date Namn/ Name Ändringens art/ Change Granskad av/ Checked by Godkänd av/ Approved by Datum/ Date Datum/ Date Sign Sign PT H-FAB DRIFT H-FAB Verktyg/Tool Nr/No Antal Pos Art.Nr/Item.No Antal/No Benämning Dimension/ Name Dimension C n35.0075 `0.0055 [SC] Rz 4 A B n32.9875 `0.0125 251.3 10.5 S e 0.005 u 0.004 f 0.006 A-B e 0.005 u 0.004 f 0.006 A-B h 0.05 E-S Process demand h 0.05 E-S Process demand Rz 4 Rz 2-8 h 0.02 A-B e 0.008 Rz 4 (83.14) (232.6) Section drawing show both product finished contour and for this operation 28 n 20 n (n35.308) Incoming material (n35.308) (n33.3) 00 A Carlsson 20220516 Design changed, rotorshaft 33996774 Rev 10 n35.0075 `0.0055 [SC] D (Ø29) Pitch Ø E 01 01 A Carlsson 20220830 Parallelity 0.008 was 0.006 r Ø0.01 f 0.008 A-B e 0.005 n32.992 `0.008 [SC] 02 A Carlsson 20230111 Rotorshaft 33996774 Rev 17, inner contour change 03 03 A Carlsson 20230308 Coaxial demand on Ref.B was RunOut 0.05 to R-S 04 A Carlsson 20230405 Op station was 160 04 05 A Carlsson 20230614 SC symols added, RunOut on Ref.B was Coaxial demand (n33.4) [SC] [SC] [SC] [SC] [SC] [SC] [SC] [SC] [SC] [SC] [SC] [SC] [SC] [SC] [SC] [SC] *) Created primarily in Op.100 **) Created primarily in Op.110 h 0.05 A-B [SC] ** h 0.03 A-B * h 0.03 A-B [SC] [SC] 05 #################### File: E4.2%20Project%20manual%20Atlas%20Copco.pdf Page: 3 Context: 3 Document owner: Jens Lindqvist. email: jens.lindqvist@volvocars.com Aurobay_Projekt_Manual_AtlasCopco_ver2_0 Main contacts for project coordination Atlas Copco (Sweden) | | Name Department | | | Mr. Niklas Bodén Customer Center Nordic – Product Marketing Hardware | | |Address | | | Järnvägsgatan 40, 131 54 Nacka, Sweden | | -------- | -------- | -------- | -------- | -------- | | | Phone | | | +46 (8) 743 95 79 | | |Fax | | | +46 (8) 743 93 75 | | |Email | | | niklas.boden@atlascopco.com | | | Name Department | | | Mr. Ingemar Kristensson Customer Center Nordic – Product Marketing Software | | |Address | | | Ingela Gathenhielms gata 6, 421 30 Göteborg, Sweden | | -------- | -------- | -------- | -------- | -------- | | | Phone | | | +46 (70) 587 93 05 | | |Email | | | ingemar.kristensson@atlascopco.com | | | Name Department | | | Mr. Roger Söderlind Customer Center Nordic – Global Project Manager for Volvo | | |Address | | | Ingela Gathenhielms gata 6, 421 30 Göteborg, Sweden | | -------- | -------- | -------- | -------- | -------- | | | Phone | | | +46 (08) 743 82 41 | | |Fax | | | +46 (31) 527 565 | | |Email | | | roger.soderlind@atlascopco.com | #################### File: E4.2%20Project%20manual%20Atlas%20Copco.pdf Page: 8 Context: 8 Document owner: Jens Lindqvist. email: jens.lindqvist@volvocars.com Aurobay_Projekt_Manual_AtlasCopco_ver2_0 Pistol Grip Models Tensor ST | | Square | Torque range | | Speed | Weight | | Length | Height | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | Model | in | Nm | ft lb | r/min | kg | lb | mm | mm | Ordering No. | | ETP ST32 | | | | | | | | | | | ETP ST32-10-10 | 3/8 | 3-11 | 2.2-8.0 | 1210 | 0.8 | 1.8 | 197 | 179 | 8433 2213 48 | | ETP ST32-20-10 | 3/8 | 5-20 | 3.6-15.0 | 677 | 0.91 | 2 | 235 | 179 | 8433 2216 95 | | ETP ST32 with Barcode Scanner | | | | | | | | | | | ETP ST32-10-I06BCR | 1/4 | 3-11 | 2.2-8.0 | 1210 | 0.92 | 2.1 | 197 | 205 | 8433 2214 73 | #################### File: E4.2%20Project%20manual%20Atlas%20Copco.pdf Page: 9 Context: | ETD SR21-16-I06-PS | Hex | 3.5-16 | 2.6-11.8 | 1460 | 1.0 | 2.2 | 276 | 24 | - | 8436 4220 16 | Angle Models Tensor STR #################### File: E4.2%20Project%20manual%20Atlas%20Copco.pdf Page: 17 Context: 17 Document owner: Jens Lindqvist. email: jens.lindqvist@volvocars.com Aurobay_Projekt_Manual_AtlasCopco_ver2_0 The QST nut runners are suitable for yield / gradient tightening strategy. | | Travel | Torque
range | | Speed | Min | Weight | | Square | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | Model | mm | Nm | ft lb | r/min | C-C | kg | lb | in | Ordering No. | | QST34-20CT-T50-L150-H10 | 50 | 4-20 | 2.9-14.7 | 1000 | 34 | 2 | 4.4 | 3/8 | 8435 6010 10 | | QST42-20CT-T50-L134 -H10 | 50 | 6-20 | 4-14 | 2000 | 43 | 3.1 | 6.9 | 3/8 | 8435 6020 10 | | QST42-50CT-T50-L134-H13 | 50 | 10-50 | 7-35 | 700 | 43 | 3.8 | 8.4 | 1/2 | 8435 6030 10 | | QST42-50COT-T50-L134-H13 | 50 | 10-50 | 7-35 | 700 | 31 | 4.5 | 9.9 | 1/2 | 8435 6030 20 | | QST50-150CT-T50-L137-H13 | 50 | 30-150 | 22-110 | 380 | 51 | 5.8 | 12.8 | 1/2 | 8435 6050 10 | | QST62-230CT-T50-L152-H19 | 50 | 40-230 | 29-170 | 330 | 63 | 10.2 | 22.5 | 3/4 | 8435 6065 10 | | QST62-230COT-T50-L152-H19 | 50 | 40-220 | 29-162 | 330 | 45 | 12.8 | 28.2 | 3/4 | 8435 6065 20 | | QST62-350CT-T50-L152-H19 | 50 | 50-350 | 37-258 | 220 | 63 | 10.2 | 22.5 | 3/4 | 8435 6070 10 | #################### File: E3.5%20OT%20Security%20Conditions%20v1_0.pdf Page: 9 Context: Organisation Type of document Document Owner Aurobay (Powertrain Engineering Sweden AB) Instruction Chief Information Security Officer Name of document Version Issue date Page Operational Technology Security Conditions 1.0 2022-04-25 9 (11) Information Classification: Internal OT Security Conditions Page 9(11) Section 6: FR 5 - Restricted Data Flow (Network Architecture) | | Rationale: Network segmentation is used by organisations for a variety of purposes, including cyber security. The main reasons for segmenting networks are to reduce the exposure, or ingress, of network | | | |traffic into a System and reduce the spread, or egress, of network traffic from a System. Aurobay | | | -------- | -------- | -------- | | | Operational Technology (OT) Systems and networks should be segmented and segregated from Aurobay | | | |IT-business networks, WAN environments and external solutions using firewall technology. | | a) SR 5.1 - The System shall provide the capability to logically segment OT-System networks from non-OT-System networks and to logically segment OT-System networks from other OT-System networks. i. The System integrator shall together with the Asset Owner and Product Supplier determine if the System shall be part of an already existing network Zone, or if a new network Zone is to be created. ii. Network Zone and segmentation criteria shall be determined by the Product Supplier or System integrator and Asset Owner. The decisions shall be documented in the technical project specification with minimum areas covered: • System IP address - The System (network) should have an IP-address range assigned or approved by Aurobay ensuring that the network segment is routable allowing Aurobay to align the System with the overall network architecture of Aurobay and the manufacturing site. • Integrations – To secure integrations between the System zone and other network Zones the System Integrator shall specify any (ingress and/or egress) integrations needed across the System network Zone boundary (such as, remote access, update services and MES integrations). b) Aurobay’s managed remote access should always be evaluated as remote access method before considering a Product Supplier’s or System integrator’s remote access method. Any third party, Product Supplier or System integrator solution (not Aurobay standard) must be reviewed by Aurobay before implementation. c) If the System is installed in an air-gaped network (without any connections to other networks Zones) the System integrator or Product Supplier shall verify the physical isolation during site acceptance test. d) SR 5.2 - The System shall provide the capability to monitor and control communications at Zone boundaries to enforce the compartmentalization defined in the risk-based Zones and conduits model in IEC62443. i. All boundaries implemented with firewall technology between the System network Zone and Aurobay IT- business networks and oth #################### File: E2.3%20Questionnaire_Tooling.docx Page: 1 Context: Note:       Is it likely that this material will cause machining problems (bad tool life, chip problems etc.)? ☐ ☐ Yes ☐ No Note:       Metal working fluids N/A Is the machining dry (or minimum quantity lubrication used) in this operation? ☐ ☐ Yes ☐ No Note:       Are there any machining operations where special cleaning/filtering of metal working fluid is required? ☐ ☐ Yes If yes, which tool and which cleanliness is required?       ☐ No Note:       If wet machining with neat oil, which type of oil? ☐ Type of oil:       Tank volume / Fluid volume:       ltr. Note:       If MQL (minimum quantity lubrication) is used, - How? ☐ ☐ Internal application through the spindle / tool ☐ One channel system ☐ Two channel system ☐ External application Tank volume:       ltr. Oil consumption per spindle:       ml/h Note:       How is the coolant (emulsion, neat oil) applied (to the cutting zone)? ☐ ☐ Coolant through the spindle / tool ☐ External coolant ☐ Possibility to adjust direction ☐ Both internal and external flow at the same time fluid pressure: Min / Max       /       bar; flow rate: Min / Max       /       ltr/min Please specify principal of the design of nozzles (Grinding)       Note:       How is fluid cleanliness maintained? ☐ ☐ Police filter ☐ Back flush filter ☐ Automatic back flush during production ☐ Paper band filter ☐ Endless band filter ☐ Rake filter ☐ Bag filter ☐ Plain filter ☐ Double filter ☐ Other:       Note:       Recommended / required filtration degree: According to ISO 4406, from central system; Steel and Cast iron: 18/14, Aluminum 19/15 (Additional filtering step is often required based on tools and machining methods) When absolute filtration is required, – degree?       μm. Note:       Pump capacity? ☐ Min pressure:      bar Max pressure:      bar Min flow:       ltr./min Max flow:       ltr./min ☐ Variable pressure and flow ☐ Possibility to adjust pressure individually per tool ☐ Flow indicator ☐ Pressure indicator ☐High pressure and low pressure system active at the same time Note:       How is chip handling arranged? ☐ ☐ The machine is prepared for dry machining ☐ Compressed air is used as chip transport media ☐ The cutting fluid is used as chip transport media ☐ The machine is equipped with chip-suction device ☐ The machine is equipped with mechanical chip-transport (screw, chain, conveyor belt, etc.), direct into a collecting vessel ☐ Other;       Note:       Is there need for a chip crusher?       Are the coolant nozzles optimized to get a consistent laminar flow? ☐ ☐ Yes ☐ No Note:       Is it possible to adjust the direction of the coolant nozzle? ☐ ☐ Yes ☐ No #################### File: E2.3%20Questionnaire_Tooling.docx Page: 1 Context: | | Dokumentnamn/Name of document | Sida/Page | | -------- | -------- | -------- | ----Image alt text---->Shape Description automatically generated with medium confidence<----media/image1.png---- | Questionnarie – Tooling | 1 (21) | Utfärdare (avd nr, namn, tfn, geografisk placering, sign)/ Issuer (dept., name, phone, sign) | Datum/Date | Bilaga/Appendix | Utgåva/Issue | Reg nr/Reg no | 64342, Tooling Engineering, Jörgen Fock, +46 72-8803444 | 20131011 | | 2.4 | | Ärende/Subject | Questionnarie – Tooling | Tooling EngineeringDOCUMENTATIONMACHINEPRODUCTFLUIDS PROCESSTOOLTooling EngineeringDOCUMENTATIONMACHINEPRODUCTFLUIDS PROCESSTOOL Project INFORMATIONProject name:      Aurobay order number:      Manufacturer:      Project number Manufacturer:      Type of machines:      NamE INFORMATIONProject leader Manufacturer:      Project leader Aurobay:      Contact person Manufacturer:      Contact person Aurobay:      TeCHNICAL ANALYSESOccasion 1: Before purchaseDate:      For Manufacturer:      For Aurobay:      Occasion 2: DesignDate:      For Manufacturer:      For Aurobay:      Occasion 3: VerificationDate:      For Manufacturer:      For Aurobay: #################### File: D0_Obligations%20suppl_purch%20v2.1.docx Page: 1 Context: Contract Appendix D The supplier’s and the purchaser’s respective obligations Project: MEPX EOL and COP/AUDIT Issue: 2.1 Change log| Station | Type of change | Date | Added in version | Signature | | -------- | -------- | -------- | -------- | -------- | | Created document | 2021-12-08 | 1.0 | Karl Sjöstrand | | Annual update | 2022-11-23 | 2.1 | Karl Sjöstrand | | | | | | | | | | | | | | | | | | | | | #################### File: D0_Obligations%20suppl_purch%20v2.1.docx Page: 1 Context: 62 | Electrodes | ☒ | ☐ | ☒ | ☐ | | 63 | Electrical energy 400 V, 3- phase | ☐ | ☒ | ☐ | ☒ | | 64 | Electrical energy 230 V, 1- phase | ☐ | ☒ | ☐ | ☒ | | 65 | Oil, lubricants | ☐ | ☒ | ☐ | ☒ | Except first filling taken care of by supplier | 66 | Compressed air | ☐ | ☒ | ☐ | ☒ | Capacity, pressure: | 67 | Water, including piping, etc | ☐ | ☒ | ☐ | ☒ | Quality, quantity/capacity, pressure: | 68 | Drainage | ☐ | ☒ | ☐ | ☒ | Type, capacity: | TEST MATERIALS | | | | | | 69 | Consumption goods and wear details before warranty period starts | ☐ | ☐ | ☐ | ☐ | NA | CLEANING ETC | | | | | | 70 | Cleaning of the Plant before painting | ☒ | ☐ | ☒ | ☐ | | 71 | Cleaning of the Plant at taking over | ☒ | ☐ | ☒ | ☐ | | 72 | Cleaning material | ☒ | ☐ | ☒ | ☐ | | 73 | Removal of scrapped materials, waste, rubbish etc. | ☒ | ☐ | ☒ | ☐ | Packaging material to be handled by VCC (incl. cost) | 74 | Waste material dangerous to environment | ☒ | ☐ | ☒ | ☐ | To be handled in accordance with municipal refuse collection regulation | SECURITY ETC. | | | | | | 75 | Security personnel, guarding the Plant Site | ☐ | ☒ | ☐ | ☒ | | 76 | Fire-fighting equipment | ☐ | ☒ | ☐ | ☒ | | 77 | Notices, signs etc. at the Plant Site | ☐ | ☒ | ☐ | ☒ | | 78 | Fire-watcher during work with machines etc. liable to cause fires | ☐ | ☒ | ☐ | ☒ | | MAKING GOOD OF DEFECTS IN THE PLANT | | 79 | Repair or replacement of parts of the Plant | ☒ | ☐ | ☒ | ☐ | | 80 | Transport from/to the Plant Site of defective/repaired or replaced parts | ☒ | ☐ | ☒ | ☐ | | 81 | Travel, board, lodging for the Supplier’s personnel | ☒ | ☐ | ☒ | ☐ | | 82 | Travel, board, lodging for the Purchaser’s personnel | ☐ | ☒ | ☐ | ☒ | | 83 | Disassembly of the Plant | ☒ | ☐ | ☒ | ☐ | | 84 | Erection of the plant | ☒ | ☐ | ☒ | ☐ | | 85 | Chasing, making holes, making good | ☒ | ☐ | ☒ | ☐ | | 86 | Disassembly and erection of parts not belonging to the Plant | ☐ | ☒ | ☐ | ☒ | | 87 | Supplies | ☐ | ☒ | ☐ | ☒ | Type, quantity, etc:
| 88 | Inspection and testing performed by independent inspector as required by Authorities | ☐ | ☐ | ☐ | ☐ | NA (CE-conformity) | 89 | Inspection and testing performed by independent inspector as required by the Purchaser | ☒ | ☐ | ☐ | ☒ | | 90 | Inspection and testing performed by independent inspector as required by the Supplier | ☒ | ☐ | ☒ | ☐ | | 91 | Test materials | ☐ | ☒ | ☐ | ☒ | Type, quantity, etc:
| #################### File: E6.1%20MEPS%20Fundamental%20principles%20for%20process%20design%20v1_3.xlsx Page: 0 Context: | | | | | Minimum transport/ 1 Touch | Purpose:
Eliminate waste in material flow. No storage or buffers in plant. | | | | | Minimum amount of handling, deliver direct to line where possible. No unnecessary buffers and right sized packaging. | | | | | | | | Part is delivered directly to line in the same way it comes from the supplier. No storage, buffers in plant | | √ | | | #################### File: E6.1%20MEPS%20Fundamental%20principles%20for%20process%20design%20v1_3.xlsx Page: 0 Context: | Unnamed: 0 | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | Unnamed: 6 | Unnamed: 7 | Unnamed: 8 | Unnamed: 9 | Unnamed: 10 | Unnamed: 11 | |:-------------|:-----------------------------------------------------------|:--------------------------------------|:-------------|:--------------------------------------------------|:---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|:-------------|:-------------|:-------------|:-------------|:-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- #################### File: E6.1%20MEPS%20Fundamental%20principles%20for%20process%20design%20v1_3.xlsx Page: 0 Context: | | | | | Parts orientation in container | Purpose:
Enable efficient picking of parts/ minimise Muda of walking for operators on the line. | | | | | Packaging design enables good/ ergonomic positions of the parts in the container. | | | | | | | | Parts orientation in the container is optimised for picking. | | √ | | | #################### File: E4.3%20Project%20manual_IFM%20electric.pdf Page: 7 Context: | | Aurobay/VCPC
ifm Project Manual | | | | | -------- | -------- | -------- | -------- | -------- | | Inductive sensors M8x1
Sensor photo Article no. Description Comment
Sensing range 2mm
Inductive sensor M8
IE5287 flush mountable; normally open;
Increased sensing range,
24V DC; PNP; 3-wire; connector M8
length=50mm
Sensing range 4mm
Inductive sensor M8
IE5288 non-flush mountable; normally open;
Increased sensing range,
24V DC; PNP; 3-wire; connector M12
length=62mm
Sensing range 2mm
Inductive sensor M8
IE5257 flush mountable; normally open;
Increased sensing range,
24V DC; PNP; 3-wire; connector M12
length=62mm
Sensing range 1mm
IE5203 flush mountable; normally open; Inductive sensor M8,
24V DC; PNP; 3-wire; connector M12 length=69mm
For detailed information about the respective article no. please click on the article no.
to get linked to the datasheet on the ifm homepage.
For accessories please click „Accessories“ on the left side of the datasheet-page at
the ifm homepage. | | | | | | Version 2.2
release November 2021 | | | page 7 of 31 | | Aurobay/VCPC ifm Project Manual ‘Sensor photo Inductive sensors M8x1 —_ ‘Sensing ange 2mm ENDEN er tanzen ee eg ane, Sensing range den EN Dee connect te lengths ‘Sensing range zum $v 06; awe conor 2 en Sensingrange inm 2 ben awe conor 2 Kaas For detailed information about the respective article no. please click on the article no. to get linked to the datasheet on the ifm homepage. For accessories please click „Accessories“ on the left side of the datasheet-page at the ifm homepage. Version 22 release November 2021 im - elose +0 you! page 701 31 #################### File: E4.3%20Project%20manual_IFM%20electric.pdf Page: 9 Context: | | Aurobay/VCPC
ifm Project Manual | | | | | -------- | -------- | -------- | -------- | -------- | | Inductive sensors M18x1
Sensor photo Article no. Description Comment
IGC224 Sensing range 8mm Inductive sensor M18,
flush mountable; normally open; length=70mm
24V DC; PNP; 3-wire; connector M12 Increased sensing range
Sensing range 5mm Inductive sensor M18
IGC232 flush mountable; normally open; Increased sensing range
24V DC; PNP; 3-wire; connector M12 Electromagnetic-field immune
Correction factor = 1, length=65mm
Sensing range 5mm Inductive sensor M18
IGC211
flush mountable; normally open; Aluminium chip immune
24V DC; PNP; 3-wire; connector M12 Ferrous only, length=70mm
Sensing range 8mm
Inductive sensor M18
IGC204 flush mountable; normally open; Increased sensing range.
24V DC; PNP; 3-wire; connector M12
length=46mm
Sensing range 8mm Inductive sensor M18
IGC207 flush mountable; normally closed; Increased sensing range,
24V DC; PNP; 3-wire; connector M12 length=46mm
Sensing range 6mm Inductive sensor M12 Increased
IGR200 flush mountable; normally open; sensing range Full metal housing
24V DC; PNP; 3-wire; connector M12 Electromagnetic-field immune,
length=70mm
E11534 MOUNTING CLIP V4A M18
to be used where applicable
For detailed information about the respective article no. please click on the article no.
to get linked to the datasheet on the ifm homepage.
For accessories please click „Accessories“ on the left side of the datasheet-page at
the ifm homepage. | | | | | | Version 2.2
release November 2021 | | | page 9 of 31 | | Aurobay/VCPC ifm Project Manual Inductive sensors M18x1 Sensor photo | Articie no. Description Comment Iczza | sensnsrnnesem Inductive sensor uns, ah mountable: normaly open ore AV 06: PHP Se: coat M2 Ienasgrang cn ee] 100232 frente omety opr: _ | ressedsmang range | ecommerce ngs frock mele nara open; ‘lamin chip immune lav 0G: NP: ire comecorur2 | Ferrous only, egthe Pom eee va u er == = [senaing ange arm Inducie sensor us 160207 |hehmeunisesnomaly ioses: | nereasd sang ange, $0207 [RavoeseNPSuerconnector 2 | tongintonen 11534 [nom cur an Node used here sppiabe ~*~ & For detailed information about the respective article no. please click on the article no. to get linked to the datasheet on the itm homepage. For accessories please click „Accessories“ on the left side of the datashoot-page at. the ifm homepage. Version 22 a ! teen aot ifm - elose +0 you! page 9013 #################### File: E4.3%20Project%20manual_IFM%20electric.pdf Page: 13 Context: | | Aurobay/VCPC
ifm Project Manual | | | | | -------- | -------- | -------- | -------- | -------- | | Cylinder sensors
Sensor photo Article no. Description Comment
Magnetic sensitivity 2,8 mT; for T-slot cylinders;
MK5100 Travel speed > 10m/s; normally open; with GMR cell;
24V DC; PNP; flush mountable PUR cable / 2m
for T-slot cylinders
Magnetic sensitivity 2,8 mT; with GMR cell;
MK5102 Travel speed > 10m/s; normally open; PUR-cable / 0,3m;
24V DC; PNP; flush mountable connector M8
Turnable coupling ring
for T-slot cylinders
Magnetic sensitivity 2,8 mT; GMR cell;
MK5116 Travel speed > 10m/s; normally open; PUR-cable / 1 m; cross-linked;
24V DC; PNP; flush mountable connector M12
Turnable coupling ring
for T-slot cylinders
Magnetic sensitivity 2,8 mT; GMR cell;
MK5142 Travel speed > 10m/s; normally open; PUR-cable / 2 m;
24V DC; PNP; flush mountable connector M12
Turnable coupling ring
for C-slot cylinders
GMR cell;
MK5314 Magnetic sensitivity 2,8 mT;
PUR-cable / 0,3 m;
Travel speed > 10m/s; normally open;
connector M12
24V DC; PNP; flush mountable
Turnable coupling ring
For detailed information about the respective article no. please click on the article no.
to get linked to the datasheet on the ifm homepage.
For accessories please click „Accessories“ on the left side of the datasheet-page at
the ifm homepage. | | | | | | Version 2.2
release November 2021 | | | page 13 of 31 | | ® Aurobay/VCPC ifm Project Manual Cylinder sensors Sensor photo | Atle no. Desrpion Conment ate matey 28 0 trae eae aan | Sevag oo Te ratofioe at may an, ae uncıan | Brei | Ri GE hing a nt matey 28. a rare Be a sorte rt many 2a aa wann | Keen yon canon mss1a | Maan snsiviy 28 mt MR el ~ lush mountable Turmable coupling rin For detailed information about the respective article no. please click on the article no. to get linked to the datasheet on the ifm homepage. For accessories please click „Accessories“ on the left side of the datasheet-page at the ifm homepage. Version 22 release November 2021 im - elose +0 you! Page 130131 #################### File: E4.3%20Project%20manual_IFM%20electric.pdf Page: 15 Context: | | Aurobay/VCPC
ifm Project Manual | | | | | -------- | -------- | -------- | -------- | -------- | | Photoelectric sensors cylindric M12
Sensor photo Article no. Description Comment
Sensing range:
Sensor M12 x 1;
50mm on Kodak white
JAC201 24V DC; PNP; normally open;
20mm on RAL9005 semi-gloss;
3-wire; connector M12
flush mountable length=63mm
For detailed information about the respective article no. please click on the article no.
to get linked to the datasheet on the ifm homepage.
For accessories please click „Accessories“ on the left side of the datasheet-page at
the ifm homepage. | | | | | | Version 2.2
release November 2021 | | | page 15 of 31 | | Aurobay/VCPC ifm Project Manual Phi ri ns lindric M12 Sensor photo | Article no. Description Comment Sensormi2 x1: Sensing ange: ae Becomes | Reece For detailed information about the respective article no. please click on the article no. to get linked to the datasheet on the ifm homepage. 3k „Accessories“ on the left side of the datasheet-page at For accessories please cli the ifm homepage. Version 22 7 c tsots1 teen aot ifm - elose +0 you! Page 15013 #################### File: E4.3%20Project%20manual_IFM%20electric.pdf Page: 24 Context: | | Aurobay/VCPC
ifm Project Manual | | | | | -------- | -------- | -------- | -------- | -------- | | Memory plug, IO-Link sensors
Memory plug for IO-Link sensors ,
OUT1: DC PNP / OUT2: electrically
E30398 connected , Operating voltage: 18...32
V DC Parameter memory for IO-Link
sensors , Storage capacity: 2 Kbytes
For detailed information about the respective article no. please click on the article no.
to get linked to the datasheet on the ifm homepage.
For accessories please click „Accessories“ on the left side of the datasheet-page at
the ifm homepage. | | | | | | Version 2.2
release November 2021 | | | page 24 of 31 | | Aurobay/VCPC ifm Project Manual OUT BEFNB our eeany Sind: unig a a non emadiy Zihyee For detailed information about the respective article no. please click on the article no. to get linked to the datasheet on the ifm homepage. For accessories please click „Accessories“ on the left side of the datasheet-page at the ifm homepage. Version 22 release November 2021 im - elose +0 you! page 2431 #################### File: Op110_EFAD_S700306_11.pdf Page: 1 Context: 04 04 04 A Carlsson 20230113 Meas.5.5,Ø29.325,Ø31.642,14° was 2.5,Ø29.025,Ø31.6,19° 04 05 05 A Carlsson 20230125 Added axial run out R-AA Ra 2.5 06 A Carlsson 20230405 Surface demand added 06 07 A Carlsson 20230502 Measure Ø28.785, Ø33.5 was Ø29.325±0.015, Ø33.3±0.02 07 07 9°* n28.83 5 08 08 08 08 A Carlsson 20230505 Measure Ø28.8, Ø33.4, 9° was Ø28.785, Ø33.5, 14° 08 A Carlsson 20230505 Measure Ø28.83 addaed 4.43 (n28.8-n28.83) [HIC] 09 A Carlsson 20230704 [HIC] Added on RunOut demand 09 *) To be measured perpendicular to the chamfer surface. * 10 A Carlsson 20230904 Note added on Roundness demand (*) 10 A Carlsson 20230904 189.06±0.04 was 189.1±0.05, Ø26.85 was 25.85 10 10 10 #################### File: E1.1%20VCS%208010%2C39%20Safety%20of%20machinery.pdf Page: 1 Context: STANDARD VCS 8010,39 Volvo Car Corporation Issue: Page: 2020-11 5 1(22) MACHINE SYSTEMS Safety of machinery – General principles for design – Risk assessment and risk reduction Orientation This standard is based on ISO 12100. This issue differs from issue 4 in the following: • Uniquely coded products must be used in some cases, as described in section 6.3.2.5.2. • Measures for laser safety are described in section 6.3.5.4. • Clarification about UL marking in the USA and CCC marking in China are described in section 5.4 Hazard identification. • Documentation of risk assessment and risk reduction is described in section 7. This document constitutes Volvo Car Corporation’s (“Volvo Cars”) supplementary requirements to ISO 12100 Safety of machinery - General principles for design - Risk assessment and risk reduction. All deviations from this standard shall be documented and approved by Volvo Cars. Contents 1 Scope and field of application ..................................................................................................... 1 2 Normative references .................................................................................................................... 2 3 Terms and definitions ................................................................................................................... 2 4 Strategy for risk assessment and risk reduction ....................................................................... 2 5 Risk assessment ........................................................................................................................... 3 6 Risk reduction ................................................................................................................................ 3 7 Documentation of risk assessment and risk reduction .......................................................... 12 Appendix 1 ........................................................................................................................................... 13 Appendix 2 ........................................................................................................................................... 17 Appendix 3 ........................................................................................................................................... 20 1 Scope and field of application Where Volvo Cars’ requirements differ from ISO 12100, an indication is provided under the relevant heading. It should be noted that the requirements in ISO 12100 still apply unless they directly conflict with Volvo Cars’ requirements. Harmonized standards shall apply unless otherwise agreed in writing. Printed copies are uncontrolled. Print date: 2020-11-13 #################### File: E1.1%20VCS%208010%2C39%20Safety%20of%20machinery.pdf Page: 7 Context: STANDARD VCS 8010,39 Volvo Car Corporation Issue: Page: 2020-11 5 7(22) 6.2 Safeguarding and complementary protective measures 6.2.1 General All parameters and formulas used in the design of safety distances shall be documented and submitted to Volvo Cars. All safety-related parts in the Technical File shall also be submitted to Volvo Cars. Hazards related to conveyors (transporters, carriers) shall be analyzed: − Hazard type 1.6 (impact hazard) does normally not need to be considered for speeds lower than 250 mm/s. − Conveyors with transport speeds above 500 mm/s shall have safeguards − The need for safeguards for conveyors with transport speeds between 250 mm/s and 500 mm/s shall be evaluated individually. Sensors or maneuver devices that trigger a hazardous machine movement shall be equipped with an additional device or similar to prevent unintentional triggering. 6.2.2 Selection and implementation of guards and protective devices 6.2.2.1 Selection and implementation of sensitive protective equipment 6.2.2.1.1 Selection Light beams, light curtains, scanners shall be used as protective devices in openings to prevent unintentional passage of persons and other situations where the protective device needs to be muted due to the flow of materials and workpieces. 6.2.2.1.2 Implementation The safety distance to safeguards shall be as short as the applicable ISO standard on safety of machinery allows for the positioning of safeguards with respect to the approach speed of parts of the human body. Workplaces shall be protected by a combination of horizontal and vertical light curtains that limit the working area and make the safety distance as small as possible and minimize the amount of walking required of the operator. Reset buttons shall be located so that they cannot be reached and activated from inside the safety zone. Scanners shall be set up with their protected area limitation 50–70 mm from obstacles to avoid false tripping. Light beams shall always use at least two rays. Mirrors that are used in connection with light beams and light curtains shall be protected from soiling by, e.g. weld spatter, oil, water, etc. Protective device units, including mirrors, shall not be mounted on fences or pillars supporting fences. In solutions where non-contact safety sensors are used to avoid personal injury, e.g. entries to safety zones, uniquely coded products shall be used. Printed copies are uncontrolled. Print date: 2020-11-13 #################### File: E1.1%20VCS%208010%2C39%20Safety%20of%20machinery.pdf Page: 15 Context: STANDARD VCS 8010,39 Volvo Car Corporation Issue: Page: 2020-11 5 15(22) A blue icon in the form of a padlock indicates where the lockable primary energy/safety stop is located and where it is possible to work with the whole body within a safety zone. The location of light curtains shall be marked with two yellow rectangles. The SP shall have a reference point or marker that shows where the reader is in relation to the machine/equipment (You Are Here!). When orienting the SP, the starting point is to visualize the machinery and location of remaining energies and disconnectors from the perspective of the gate the SP is posted at. The machine area shall be marked by a blue line. 3.1.3 Energy section The energy section shall provide information about the location of the (power) disconnecting devices and what type of energy they disconnect. The icon and the letter shall provide information about the current energy. Disconnector devices for remaining hazardous energies shall be marked with a red icon. All other power-disconnecting devices/blockers shall be marked with an identification number (post designation or serial number) together with a description of energy ISO-Amd equipment. Remaining energy shall be marked with an orange, diamond-shaped icon, and here too, the letter shall indicate the type of energy in question. 3.2 Explanations The abbreviations to be used on the energy-related icons are specified below. 3.2.1 Energy icons Power-disconnecting devices/blockers for remaining hazardous energy shall be displayed with a two- character alphanumeric code. The first character shall be a letter that indicates the primary energy type, as follows: E = Electrical H = Hydraulic P = Pneumatic G = Gravitational Gas = Gas (exception from the two-character code norm) W = Water T = Thermal energy (heat, radiation) S = Steam C = Chemical or extreme cold M = Mechanical The second character in the code shall be a digit and shall be indicated as follows: Power-disconnecting devices/blockers for a single energy source (primary energy) to a machine shall be marked and identified as E1, H1, P1, V1, etc. If there are several energy sources of the same type, for example electricity supply to several different motors, these shall be sequentially numbered, E1, E2, E3, E4, etc. The equivalent numbering for, e.g., pneumatics is P1, P2, P3, etc. Printed copies are uncontrolled. Print date: 2020-11-13 #################### File: E1.1%20VCS%208010%2C39%20Safety%20of%20machinery.pdf Page: 19 Context: STANDARD VCS 8010,39 Volvo Car Corporation Issue: Page: 2020-11 5 19(22) Risk areas enclosed with fences and interlocked doors or other safety devices, e.g. light beams, shall have a Personal padlock sign informing operators that padlocks shall be used to lock out power before entering the risk area. Printed copies are uncontrolled. Print date: 2020-11-13 #################### File: Machine_Details_A2253.pptx Page: 1 Context: Confident ial Equipment details Incoming / Outgoing parts • Conveyor-system with palettes • RFI-tags for traceability • One palett with different positions for ERAD/EFAD • Never two parts on the same palett Reused machines • Grinding machines • Previously loaded by gantry Machine 4 • Max height machine: 2480mm • Load/unload height: 1350mm Machine 5 • Max height machine: 2300mm • Load/unload height: 1050mm New machines • Turning machines • Prepared for gantry-loading Machine 1 • Max height machine: 2050mm • Load/unload height: 1195mm Machine 2 • Max height machine: 2000mm • Load/unload height: 1150mm Machine 3 • Max height machine: 2240mm • Load/unload height: 1350mm 2D-layout of machines available on request #################### File: E2.4%20NC%20questionnaire.doc Page: 1 Context: Evaluation Only. Created with Aspose.Words. Copyright 2003-2024 Aspose Pty Ltd.NCNC PROGRAM Project informationProject name:      Aurobay/VCPC order number:      Manufacturer:      Project number Manufacturer:      Machine type/Machine types:      Contact detailsProject Manager Manufacturer (Name/Tel no./E-mail):      Project Manager Aurobay/VCPC (Name/Tel no./E-mail):      Contact person Manufacturer (Name/Tel no./E-mail):      Contact person Aurobay/VCPC (Name/Tel no./E-mail):      Technical run throughInstance 1: Before purchaseDate:      For Manufacturer:      For Aurobay/VCPC:      Instance 2: DesignDate:      For Manufacturer:      For Aurobay/VCPC:      Instance 3: VerificationDate:      For Manufacturer:      For Aurobay/VCPC:       Comment:| Point | Comments | Date | Signature | | -------- | -------- | -------- | -------- | All | Document updated with Aurobay brand name | 220211 | JF | | | | | | | | | | | | | | | | | | | | This document was truncated here because it was created in the Evaluation Mode. #################### File: E4.4%20Project%20manual%20Festo.pdf Page: 33 Context: Festo SE & Co. KG Page 33 from 41 13.01.2022 Volvo_Cars_Skövde_Zhangjiakou_Spezification_v1.5_2022-01_EN.docx 4.12.4.4 Creating zones Name Order code Picture Documentation | MPA-S with CPX terminal
type 32 | MPA-... | | TYP32-G (engb) | | -------- | -------- | -------- | -------- | 4.12.4.5 Valves with negative overlap (selection from the relevant product series) Name Order code Picture Documentation | Standard valves VSVA with round
plugs M12x1 | VSVA-B-...-1R5L | | ISO15407VSVA (engb)
ISO5599VSVA (engb) | | -------- | -------- | -------- | -------- | | Valves VMPA | VMPA-… | | TYP32 (engb)
VMPA1 (engb) | 4.12.4.6 Valves with switching position monitoring Name Order code Picture Documentation | Standard valves VSVA, plug-in | VSVA-B-M52-…-APx
VSVA-B.M52-…-ANx | | TYP4445-G (engb) | | -------- | -------- | -------- | -------- | 4.12.4.7 Releasing trapped persons Name Order code Picture Documentation | | | | | | -------- | -------- | -------- | -------- | | Cover caps for manual override | HAB-… | | HGL (engb) | 1244 Creating zones Iren za : Ieee D ty 4.12.46. Valves with switching postion monitoring Pen gm [Ta Kam A.7 Releasing trapped persons ar mie fae 3 Marne #################### File: E4.4%20Project%20manual%20Festo.pdf Page: 38 Context: Festo SE & Co. KG Page 38 from 41 13.01.2022 Volvo_Cars_Skövde_Zhangjiakou_Spezification_v1.5_2022-01_EN.docx 5.2 Service Unit 2 – G3/8” Size: G 3/8” Order number: Systemtechnic Project Number SE_CS.1396583-C Configuration: Safety category PLc Pneumatic diagram: #################### File: Op120_ERAD_S700279_06.pdf Page: 1 Context: F-F ( 1 : 1 ) G ( 4 : 1 ) H-H ( 1 : 1 ) View rotated 22.8° F F G H H TEMPLATE: ISSUE09 Powertrain Engineering Sweden AB Skövde PROCESS DRAWING CAD system Inventor,drawing may not be changed manually Op Benämning/ Op Name Variant Detalj/ Part Datum/ Date Ritad av/ Drawn by Godk av/ Appr by Ritn Nr/ Draw No Op Station Blad/ Sheet Utg/ Rev S-700279 A Carlsson 2021-09-06 1 / 1 06 Marie Gonzaga 120 Machining ; Drill & Deburr 8x Oil holes Rotorshaft GEN3 ERAD VERKTYGFÖRTECKNING/ TOOL LIST FÖR PRODUKTION/ FOR PRODUCTION Nr/ No Datum/ Date Namn/ Name Ändringens art/ Change Granskad av/ Checked by Godkänd av/ Approved by Datum/ Date Datum/ Date Sign Sign PT H-FAB DRIFT H-FAB Verktyg/Tool Nr/No Antal Pos Art.Nr/Item.No Antal/No Benämning Dimension/ Name Dimension 8x 9.5`0.5 n5.5 `0.1 8x 20 n 28 n 02 A Carlsson 20230208 Machining oil holes moved from op150 R S C (21.71) 0 104.86 `0.15 4x 286.15 `0.15 4x (90°) 00 A Carlsson 20220516 Design changed, rotorshaft 33996774 Rev 10 01 A Carlsson 20230111 Rotorshaft 33996774 Rev 17, no visual changes 02 Hydraulic or spring loaded pusher Incoming material Weight; 2.148 kg (n5.5) (9.5) (9.5) (n35.308) Clamp on 90° `0.4° 8x (90°) 03 A Carlsson 20230308 Major changes to tolerancing concept 03 03 03 *) Note that angle differs from product drawing (25°) 04 A Carlsson 20230405 Op station was 125 04 (22.8° *) -0.7 ( 8x) 05 A Carlsson 20230630 Edge max -0.7 symbol replaced "No burrs allowed" 05 #################### File: B0%20Specification%20of%20works%20%28Machining%29.docx Page: 1 Context: Contract Appendix B0 General specification Main Project: SRS02 Project name: A2253_Gantrys Product: Rotorshaft Version 1.0 Table of content 1 Table of content 2 2 Project presentation 4 2.1 General 4 3 Guidelines for Quotation 5 3.1 Quotation description of content 5 3.2 Matrix for RFQ 5 3.3 Specification of prices 5 4 Scope of supply 6 4.1 Operation sequence 6 4.2 Machines new/re-used 6 4.3 Running philosophy 6 4.4 Automation 7 4.5 SPC-place 7 4.6 Virtual Commissioning 7 5 Equipment specifications 7 5.1 Specification of suppliers 7 5.2 Functional description 7 5.3 Size protection (Volume) 8 5.4 Technical specifications (TS) 8 5.5 Clamping, handling and gripping 8 5.6 Calibration 8 5.7 Component utilization 8 5.8 Risk analysis and CE marking 8 5.9 Manufacturing Execution system – interaction 9 5.10 Cyber Security 9 6 Specific equipment requirements 10 6.1 Hydraulic equipment 10 6.2 Vision system 10 6.3 Emergency location 10 6.4 Changes 10 7 Layout 10 8 Installation 10 8.1 Production media 10 9 Documentation 11 9.1 Gripping touching points 11 10 Capacity 12 10.1 Production time 12 10.2 Cycle time 12 10.3 Technical availability 12 11 Environment and safety 12 11.1 Environment 12 11.2 Ergonomic Assessment 12 11.3 Safety 13 11.4 Work environment demands 13 12 Test parts 13 13 Test before shipment and taking-over test 13 14 Time schedule 13 15 General for machining 13 15.1 Chips (general) 13 15.2 Coolant (general) 14 15.3 Time Calculations and Process Description 14 15.4 Cycle Time Diagram 14 15.5 Special Tools for Machine Adjustments and Maintenance 14 15.6 Spare parts, Option 14 15.7 Choice of colour scheme 14 Project presentation General Aurobay has been given the task of manufacturing parts for electric motors called ERAD (ElectricRearAxleDrive) and EFAD (ElectricFrontAxleDrive). The parts to be manufactured are rotorshafts. There are geometrical differences between ERAD and EFAD, but they will be manufactured in the same line, without any mechanical change-over. You are hereby invited to submit a quotation for five load/unload-solutions (gantrys). The equipment is to be installed at Aurobay, H-factory, Skövde. The main project is called SRS02 (SkövdeRotorShaft Line #2) and is a second capacity-step. First capacity-step is the already sourced SRS01. There’s also a third capacity-step planned, SRS03. Commercial contact person in the project Matus Rozvadský +46701-45 52 07 matus.rozvadsky@aurobay.com Technical contact person in the project Nils Tengvall +46709-61 39 66 nils.tengvall@aurobay.com #################### File: B0%20Specification%20of%20works%20%28Machining%29.docx Page: 1 Context: Automation Suitable type of gantry-loader to be able to load/unload the machines within the specified cycletime. The supplier will also be handling the RF-id reader/writer and the stops that is located on the conveyor. The hardware (RF-id reader) will be supplied by a different supplier, but in the quotation the integration for these must be included. The ASM-module for this shall be included in the quotation. All gantrys have to communicate with MES. SPC-place There should be a SPC-box in each gantry, it will be used for frequent checks and NOK-parts. It should be possible to re-introduce the parts into the flow by using the SPC, Aurobay will supply a datamatrix-reader (Cognex Dataman 8000-series) that can read the DM-code on the rotorshafts, the supplier must handle the integration of this reader. Virtual Commissioning The contractor must in the quotation state if they during design and commissioning phase use Virtual Commissioning as a way of working. The main purpose of Virtual Commissioning is to shorten the commissioning time by enabling simultaneous activities before physical machine is completed, minimize project risks and reduce the risk for late costly modifications of the equipment. Aurobay aims to bring activities earlier in the designs and manufacturing process of the equipment, the virtual way of working naturally promotes more remote way of working, which also opens up for more closer collaboration and frequent reconciliations during projects Equipment specifications Specification of suppliers The sub-suppliers to be used, down to station level, must be stated in the quotation. State the country used for manufacturing, both for main supplier and sub-suppliers. Functional description In the Functional description Aurobay is describing the functions of manufacturing equipment. (See appendix B) Size protection (Volume) All machinery and equipment must be designed so that future geometrical changes of the Rotorshaft are protected for, according to the external dimensions given in Figure1 below. If this drives a more expensive machine, please raise the question to Aurobay before proceeding in the quotation work. ----Image alt text---->A drawing of a tube Description automatically generated<----media/image1.png---- Figure 1: Rotorshaft Technical specifications (TS) According to enclosure TS, the specifications given there, are to be followed. If something in this inquiry deviate from what is specified in the TS, the specification of this inquiry is valid. (See appendix E). Clamping, handling and gripping All surfaces used in any equipment for handling, gripping, clamping etc have to be designed in such a way that the products aren’t damaged. The surfaces and points that will be used have to be agreed with Aurobay, no other surfaces or points on the product can be used for handling. Calibration If quoted equipment includes any components which needs calibration the calibration shall be possible to perform without having to dis #################### File: E5.0%20Equipment_documentation_requirements.pdf Page: 5 Context: 2 Mechanic Documentation • Mechanical BOM • Mechanical drawings 2D 3D • Mechanical parts list Example of documentation found here: [D 0Machine Documentation ORSICH [1 1 Electric Documentation 1353 [1 2 Mechanic Documentation 2H [1 3Programs 34855 | 4Fluid Plans aie |] 5 Machine Layout SEHE 2020-01-28 10:27 2020-01-28 10:27 2020-01-28 10:28 2020-01-28 10:28 2020-01-28 10:28 2020-01-28 10:28 File folder File folder File folder File folder File folder File folder #################### File: E5.0%20Equipment_documentation_requirements.pdf Page: 9 Context: BOM CATEGORIES Explained Below categories shall be included in your delivery. It is not necessary in this specific order, use your common ledger extracted from your ERP/PDM (VAULT) Drawing of part/component shall be delivered in your final delivery. This is for us to see in an early stage if your delivery covers our demands. Usually nuts, bracket and switches are excluded. Spare and wear parts is parts that you prior and think we will need in stock to secure our production. Spare or wear part? A Wear part is most often a part touching the detail we are producing. A typical wear part is an index or clamping finger in a robot gripper. A Spare part is for example the pneumatic cylinder for the robot gripper, not in touch with our product but essential for the function of our robot gripper. details. Drawing number of assembly & sub-assembly drawing. For Example 1264-0175 contains many part drawings and parts. For all wear parts: a manufacturing drawing. (stp included) Shall be delivered. A carry over drawing (reused) is already in use at Aurobay/VCPC. We want to be notified if drawing already excists in our systems. ‚Ass. & Subassembly Drawing-| Pos-jQuanf-j Par/Drawing number [7 Partname [=] Commer-| Manufacturer /-| Spare Wearparj-] Drawing included [-| Carry over drawi 1264-0175 0 SPOOPTT x 1264-0175 15 | 4 EIS ‘Switch bracket m 1264-0175 104 | 4 OGP7O1 Switch Im 5 1264-0175 103 | 4 | _2TLA020051R5400 Adam Safety switch Adam ABB 1264-0175 2 | ı Panel 2050x1500 Panel Troax 1264-0175 101 | 2 | 28601821 for panel 2050 Post Troax 60x40, Troax mm 12640175 6 [4 12842218 Stop w x x 12640175 5 1 1284-1296] Protection plate x 12640175 a 1 1284-1276] Stand / frame Alex x 12640175 3 1 1254-0331 Locking x 12640175 2 1 1264-0174 ‘Attachment x 1264-0175 1 a 1264-0172 Drawer x 12540172 ° Drawer x 12640172 4 2 1264-1264 Ruler x 1264-0172 3 1 1264-1262 Gable , front x #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 1 Context: | Auftragsnummer | Kunde | Enkunde | Verkettung/Produkt/Umbau | Werkstücktyp | Werkstückgewicht | Prozess | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | 3037560 | Mercedes Benz | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3036337 | MAG | Lovol | Projekt | Zylinderblock | 60 | Handling | 3035132 | Läppler Automotive | Läpple | Verkettung | | | Schweißen | 3035288 | Sturm | BMW | Projekt | Zylinderblock | 40 | Handling | 3036885 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3035671 | MAG | BMW Steyr | Projekt | Gehäuse E- Motor | 25 | Handling | 3035831 | Mercedes Benz AG | Mercedes Benz | Verlettung | Zylinderblock | 20 | Handling | 3035580 | Mercedes Benz Poland | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3035267 | Sturm | VW Changchun | Projekt | Zylinderblock | 40 | Handling | 3035818 | Tesla | Tesla Grünheide | Projekt | Rotor | | Handling | 3037321 | Mercedes-Benz | Mercedes Benz | Verlettung | Batterie | | Handling | 3035950 | Läppler Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037560 | Mercedes Benz | Mercedes Benz | Verlettung | Batterie | | Handling | 3036886 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037162 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036674 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037164 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036955 | Läpple Automotive | Daimler Truck | Verkettung | | | Schweißen | 3034548 | MAG | VW Chemnitz | Kleinprojekt | Zylinderkopf | 25 | Handling | 3037121 | Mercedes Benz | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3038186 | MAG | VW | Kleinprojekt | Getriebe | 25 | Handling | 3036674 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036917 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037002 | Still | Still | Verkettung | Hubmast | | Schweißen | 3037199 | MAG | VW Kassel | Projekt | Getriebegehäuse | 25 | Handling | 3037493 | Mercedes Benz | Mercedes Benz | Verlettung | Zylinderblock | 20 | Handling | 3037701 | MAG | VW Kassel | Projekt | Getriebegehäuse | 25 | Handling | 3037246 | Mercedes Benz | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3038731 | Läppler Automotive | Läppler Automotive | Verkettung | | | Schweißen | 3038739 | Mercedes Benz Berlin | Mercedes Benz | Verlettung | Rotor | 12 | Handling | 3038740 | Mercedes Benz Berlin | Mercedes Benz | Verlettung | Magnetkassette | 5 | Laserreinigung, Messen, F-Scanner, Kleben | 3038809 | Tesla | Tesla | Verlettung | Rotor | 5 | Handling | 3038998 | Läppler Automotive | Läppler Automotive | Verkettung | | | Schweißen | 3038335 | Sturm | Renault | Projekt | Bremsscheibe | 12 | Handling | #################### File: E5.2%20Contract%20appendix%20E%20for%202D%20factory%20Layouts%20Aurobay_VCPC_iss5_221123.doc Page: 1 Context: Points of attention concerning drawing When appropriate, reuse basic existing blocks where possible for standard items such as fences, pallet racks, cabinets etc. The layout drawing needs to be ‘Clean’ i.e., not filled up with a lot of details. Basic contours are usually more than sufficiently. However, the object should be easily recognizable. Include the center of the object when appropriate e.g., roller conveyors, robots etc. by showing the center by a symbol or center line. ----media/image5.jpeg---- Too detailed Better Good & Clean Too many details increases the size of the composite drawing files which lead to performance problems and not visible when plotting a whole line or shop. Not allowed, to poor or detailed ----media/image6.jpeg--------media/image7.png---- ----media/image8.jpeg---- ----media/image9.jpeg---- Good examples and allowed ----media/image10.jpeg---- ----media/image11.jpeg---- ----media/image12.jpeg--------media/image13.png---- ----media/image14.jpeg---- Good example and allowed ----media/image15.png---- 2D qualitative layouts Only qualitative objects are allowed. This means that conversion of 3D models to 2D representations must be done with appropriate tools, intended for this purpose. Example: ----media/image16.jpeg---- Erratic and difficult to read. Not allowed #################### File: E2.5%20Questionnaire%20Media.xlsx Page: 2 Context: | Unnamed: 0 | |:-----------------------------------------------------------------------------------------------| | Explanation of load area | | | | The area LxW defined below is used in the calculation of the column "static demands on floor". | #################### File: Op100_EFAD_S700305_09.pdf Page: 1 Context: 11.87° `3° (n50.342) 03 A Carlsson 20221114 Redesign Op.10 affect op100, Chuck moved (meas. 83) 03 83 20° `3° 04 A Carlsson 20230113 Design changed, rotorshaft 34024900 Rev 16 04 04 04 04 A Carlsson 20230113 Meas. 17.613,15.45,Ø32.688 was 17.616,15.444, Ø32.7 05 A Carlsson 20230124 Added axial run out BB-S 05 06 A Carlsson 20230209 Measure 36.9 was 36.95, Inner contour modified 06 06 [HIC] 07 A Carlsson 20230704 [HIC] Added on RunOut demand 07 08 A Carlsson 20230904 Note added on Roundness demand (*) 08 A Carlsson 20230904 185.934 was 185.974 ,meas. to Datum 0 changed 0.04 * *) To be measured perpendicular to the chamfer surface. 08 08 08 08 08 08 #################### File: Op100_ERAD_S700271_08.pdf Page: 1 Context: 7.685° `3° 20° `3° 02 A Carlsson 20221114 Redesign Op.10 affect op100, Chuck moved (meas. 83) 02 83 03 A Carlsson 20230113 Design changed, rotorshaft 33996774 Rev 17 n32.688 `0.1 03 03 03 03 A Carlsson 20230113 Meas. 17.613,15.45,Ø32.688 was 17.616,15.444, Ø32.7 04 A Carlsson 20230124 Added axial run out BB-S 04 05 A Carlsson 20230531 Design changed, rotorshaft 33996774 Rev 21 [HIC] 06 A Carlsson 20230704 [HIC] Added on RunOut demand 06 *) To be measured perpendicular to the chamfer surface. 07 A Carlsson 20230904 Note added on Roundness demand (*) * 07 07 07 07 07 07 07 A Carlsson 20230904 229.434 was 229.474 ,meas. to Datum 0 changed 0.04 #################### File: Op100_ERAD_S700271_08.pdf Page: 1 Context: H-H J ( 2 : 1 ) K ( 2 : 1 ) L ( 5 : 1 ) H H J K L TEMPLATE: ISSUE09 Powertrain Engineering Sweden AB Skövde PROCESS DRAWING CAD system Inventor,drawing may not be changed manually Op Benämning/ Op Name Variant Detalj/ Part Datum/ Date Ritad av/ Drawn by Godk av/ Appr by Ritn Nr/ Draw No Op Station Blad/ Sheet Utg/ Rev S-700271 A Carlsson 2022-06-07 1 / 1 08 Marie Gonzaga 100 Turning; NonDriveEnd side complete Rotorshaft GEN3 ERAD VERKTYGFÖRTECKNING/ TOOL LIST FÖR PRODUKTION/ FOR PRODUCTION Nr/ No Datum/ Date Namn/ Name Ändringens art/ Change Granskad av/ Checked by Godkänd av/ Approved by Datum/ Date Datum/ Date Sign Sign PT H-FAB DRIFT H-FAB Verktyg/Tool Nr/No Antal Pos Art.Nr/Item.No Antal/No Benämning Dimension/ Name Dimension (343.66) 0.15 0.16 (n50.03) (n25.936) R1.2 (n31.728) n33.3 `0.1 2.159 `0.15 Outgoing material from operation (incl. finish contour and remaining stock from op) 20° `3° n34.067 `0.1 h 0.1 DD1-DD2 e 0.025 1 `0.3 R2 60° `1° 120° `3° 25° `3° 2x 0 (23.03) 40.106 `0.2 28.854 `0.2 47.393 `0.15 Ra 2 S | 0.15 BB-S
h | | | | | | | | | | | | | | | | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | n49.034 `0.1 28 n (n50.342) 0.15 R2 (n29.4) (2.54) n42.8 `0.2 Weight; 2.324 kg Incoming material Weight; 2.485 kg | 0.025 DD2-S
h
0.025 BB-S | | | | | | | | | | | | | | | | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | 30° `3° 75° `5° 0.85 `0.1 R1.3 (n35.308) n35.308 `0.1 DD1 Loaded against fixed stop Ø45 in chuck 45 n 45 n Ra 1.6 (13.716) 15.49 `0.15 17.653 `0.15 (20.251) (26.695) (28.854) 0.4 `0.15 20 DD2 BB 229.434 `0.2 7.685° `3° 20° `3° 02 #################### File: Op160_ERAD_S700277_05.pdf Page: 1 Context: H-H ( 1 : 1 ) Spline entry ( 10 : 1 ) H H TEMPLATE: ISSUE09 Powertrain Engineering Sweden AB Skövde PROCESS DRAWING CAD system Inventor,drawing may not be changed manually Op Benämning/ Op Name Variant Detalj/ Part Datum/ Date Ritad av/ Drawn by Godk av/ Appr by Ritn Nr/ Draw No Op Station Blad/ Sheet Utg/ Rev S-700277 A Carlsson 2022-12-21 1 / 1 05 M Gonzaga 160 Grinding; Major spline Ø Rotorshaft GEN3 ERAD VERKTYGFÖRTECKNING/ TOOL LIST FÖR PRODUKTION/ FOR PRODUCTION Nr/ No Datum/ Date Namn/ Name Ändringens art/ Change Granskad av/ Checked by Godkänd av/ Approved by Datum/ Date Datum/ Date Sign Sign PT H-FAB DRIFT H-FAB Verktyg/Tool Nr/No Antal Pos Art.Nr/Item.No Antal/No Benämning Dimension/ Name Dimension 29.96`0.04 S R | 0.01 R-S
h
Ø0.1 E
r | | | | | | | | | | | | | | | | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | Section drawing show both product finished contour and for this operation 28 n 20 n Incoming material 00 A Carlsson 20221221 Grinding operation added Min. n30 .1 T.B.D. 2.9° (n29) pitch diam. E 2.5 `0.3 (2.7°) (3.2°) (2.9°) 01 A Carlsson 20230406 View on spline entry scale 10:1 added 02 A Carlsson 20230511 Measure 2.9° (Basic) was in pharantheses 02 [SC] 03 A Carlsson 20230704 [SC] Added on concentricity demand 03 04 A Carlsson 20231101 Note added * Ø29.96 measured 3x on whole length 2.75* 15.25* 27.75* #################### File: E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf Page: 5 Context: Name of document Issue Issue date Page Page ShopFloor Interaction Concepts v1_0 5 (13) Type of document Security class: Version Issue date Date Specification Proprietary 1.0 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson Execution Control The Manufacturing Execution System (MES) is the master and equipment’s are slaves in the context that the equipment requests to perform activities for a part and MES decides. MES is also responsible for routing decisions when applicable. The figure below describes a common interaction scenario for an automatic equipment. Other scenarios may be applicable based on equipment design, prerequisites, and requirements. Process Information With the objective to be able to analyze, control and optimize the manufacturing process we aim to collect as much process information from the equipment and process that are relevant As you as an expert in your equipment/process we expect that you support us defining which process information to collect. (This process information is additional to execution information that we define shall be sent in the Result message connected to execution of each single part). ‘ShopFioor Interaction Concepts v1_ sus) Speciation Proprietary 40. 2022.01.19, 164331 Global Line & Equip. Thore Andersson 3.2. Execution Control ‘The Manufacturing Execution System (MES) is the master and equipment’s are slaves in the context that the equipment requests to perform activities fora part and MES decides. MES is also responsible for routing decisions when applicable. ‘The figure below describes a common interaction scenario for an automatic equipment. (Other scenarios may be applicable based on equipment design, prerequisites, and requirements. 3.3. Process Information With the objective to be able to analyze, control and optimize the manufacturing process we aim to collect as much process information from the equipment and process that are relevant As you as an expert in your equipmentipracess we expect that you support us defining which process information to collect. (This process Information is additional to execution information that we define shall be sent in the Result message connected to execution of each single part. #################### File: E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf Page: 8 Context: Name of document Issue Issue date Page Page ShopFloor Interaction Concepts v1_0 8 (13) Type of document Security class: Version Issue date Date Specification Proprietary 1.0 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 4. Concept detailed This chapter gives a more detailed description of some areas. Execution Control Basic statements The Manufacturing Execution System (MES) is the master and equipment’s are slaves in the context that the equipment requests to perform activities for a part and MES decides. Following statements describes in a generic level how: • MES is master while the equipment at the Shop floor is slave o Equipment requests – MES decides. o MES decides based on the prepared process, route and status of the part. o Different message content leads to different physical events/outcomes. • Every part & every operation o Equipment request information from MES for every single part in every single operation. o MES creates a unique identification for each produced part: ▪ Final Material Identifier (PartNumber/ SerialNumber/VendorCode) o Support multiple ways to identify & communicate the part identification: ▪ Final Material Identifier ▪ Raw Material Identifier ▪ Temporary Identifier (e.g. fixed RFID identification) • MES control the process o Equipment shall perform each operation based on the information given from MES, not based on any local evaluation/configuration in the equipment. o MES owns the status of the part, no status of the part shall be stored in the equipment. • Routing of parts o If the flow contains several possible ways through the line shall each selection of route be requested from MES • Sample test management o MES initiate and manage sample test operations. o Sample test can be initiated based on counters, timers or other events. • Defect management o Defects for a part is managed in MES. o Equipment initiate defects and sends needed data to MES if applicable. • Material Handling o MES is responsible to secure traceability to used material lots or serial when applicable, depending on different prerequisites the equipment may manage the scanning. o If critical part, the equipment may have to secure exact tracking of switch between lots on fed material (specified together with Aurobay/VCPC). #################### File: E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf Page: 10 Context: Name of document Issue Issue date Page Page ShopFloor Interaction Concepts v1_0 10 (13) Type of document Security class: Version Issue date Date Specification Proprietary 1.0 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson Station Types Station can operation wise be of these types: • Automatic Station – All activities cycle is performed automatically. • Manual Station – One or multiple activities are performed manual by any operator, an activity may use some kind of device ( e-g nutrunner, scanner, vision, hand tools). • Semi-Automatic Station – An operation that contains both automatic and manual activities. Technology and Interfaces – Automatic Station For automatic equipment we support three types of interfaces: Shopeiar Interaction Concepts vi_0 1003) Speciicaton Propriiay 40. 2022.01.19, ©4221 Global Line & Equi, Thoe Andersson 4.2. Station Types ‘Station can operation wise be of these types: ‘+ Automatic Staion ~All activites cycle is performed automaticaly ‘+ Manual Station - One or multiple activites are performed manual by any operator, an actly may se some kindof device (e-g nutunner, scanner, vision, hand tools) ‘+ Semi-Automatic Staion —An operation that contains both automatic and manual activites. 4.3. Technology and Interfaces - Automatic Station For automatic equipment we suppor three types of interfaces: #################### File: E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf Page: 13 Context: Name of document Issue Issue date Page Page ShopFloor Interaction Concepts v1_0 13 (13) Type of document Security class: Version Issue date Date Specification Proprietary 1.0 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson Project documentation Additional to the generic specification included in the RFQ documentation, we will within the project analyze and detailed specify how each equipment shall communicate. Example of documents that will provided for each equipment within the project: • Interaction Philosophy: a document describing how the equipment shall interact with the MES: o Which type of data to communicate and when to communicate. o How to handle ”Normal” and ”Abnormal” scenarios. • Message specification: a detailed specification of which messages that shall be used and the data that shall be exchanged in the messages. ########## """QUERY: "Bitte geben Sie die folgenden Informationen tabellarisch an: Kunde: Wer ist der Kunde? (Bitte geben Sie die Kundendetails an) Endkunde: Wer ist der Endkunde? Aufstellort: Wo ist der Aufstellort der Anlage (Ort, Werk des Endkunden, Gebäude)? Hallenhöhe: Wie hoch ist die Hallenhöhe des Werkes oder Gebäudes, in dem die Anlage aufgestellt werden soll - Hallenhöhe kann auch als (Anlangenhöhe) definiert werden?" keine erläuterung hinzufügen bitte nur die Tabelle Tabellen Titel: Kunde,Endkunde, Aufstellort, Hallenhöhe (ohne die anderen definitionen zu nennen)""" Consider the chat history for relevant information. Important: If you find information separated by a | in the context, it is a table formatted in Markdown. Final Files Sources: E4.6%20Project%20manual%20SEW.pdf - Page 7, E4.6%20Project%20manual%20SEW.pdf - Page 10, E4.6%20Project%20manual%20SEW.pdf - Page 22, E4.6%20Project%20manual%20SEW.pdf - Page 36, E4.6%20Project%20manual%20SEW.pdf - Page 37, E4.6%20Project%20manual%20SEW.pdf - Page 40, Orgalime%20SE01%20Addendum%202021-10-25.pdf - Page 1, Orgalime%20SE01%20Addendum%202021-10-25.pdf - Page 3, Orgalime%20SE01%20Addendum%202021-10-25.pdf - Page 4, Orgalime%20SE01%20Addendum%202021-10-25.pdf - Page 12, Orgalime%20SE01%20Addendum%202021-10-25.pdf - Page 14, Orgalime%20SE01%20Addendum%202021-10-25.pdf - Page 15, E4.5%20Project%20manual%20Kistler.pdf - Page 2, E4.5%20Project%20manual%20Kistler.pdf - Page 7, E4.5%20Project%20manual%20Kistler.pdf - Page 15, E4.5%20Project%20manual%20Kistler.pdf - Page 19, E4.5%20Project%20manual%20Kistler.pdf - Page 24, E4.5%20Project%20manual%20Kistler.pdf - Page 36, E4.5%20Project%20manual%20Kistler.pdf - Page 37, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 14, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 17, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 28, E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx - Page 1, Orgalime%20SE01%20Agreement_2021-08-10.docx - Page 1, E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx - Page 1, E3.3%20MQTT_MES_Interface%20Functional_Specification_Supplier_v1_1.pdf - Page 14, E3.3%20MQTT_MES_Interface%20Functional_Specification_Supplier_v1_1.pdf - Page 19, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 1, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 7, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 13, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 15, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 20, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 21, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 27, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 29, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 33, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 37, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 40, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 42, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 47, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 50, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 55, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 61, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 62, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 63, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 64, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 70, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 71, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 76, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 82, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 85, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 102, Orgalime%20SE01%20General%20Conditions.pdf - Page 1, Orgalime%20SE01%20General%20Conditions.pdf - Page 2, Orgalime%20SE01%20General%20Conditions.pdf - Page 3, Op110_ERAD_S700272_10.pdf - Page 1, E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf - Page 1, E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf - Page 5, E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx - Page 1, E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx - Page 4, E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx - Page 5, Op150_ERAD_S700280_06.pdf - Page 1, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 3, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 8, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 9, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 17, E3.5%20OT%20Security%20Conditions%20v1_0.pdf - Page 9, E2.3%20Questionnaire_Tooling.docx - Page 1, D0_Obligations%20suppl_purch%20v2.1.docx - Page 1, E6.1%20MEPS%20Fundamental%20principles%20for%20process%20design%20v1_3.xlsx - Page 0, E4.3%20Project%20manual_IFM%20electric.pdf - Page 7, E4.3%20Project%20manual_IFM%20electric.pdf - Page 9, E4.3%20Project%20manual_IFM%20electric.pdf - Page 13, E4.3%20Project%20manual_IFM%20electric.pdf - Page 15, E4.3%20Project%20manual_IFM%20electric.pdf - Page 24, Op110_EFAD_S700306_11.pdf - Page 1, E1.1%20VCS%208010%2C39%20Safety%20of%20machinery.pdf - Page 1, E1.1%20VCS%208010%2C39%20Safety%20of%20machinery.pdf - Page 7, E1.1%20VCS%208010%2C39%20Safety%20of%20machinery.pdf - Page 15, E1.1%20VCS%208010%2C39%20Safety%20of%20machinery.pdf - Page 19, Machine_Details_A2253.pptx - Page 1, E2.4%20NC%20questionnaire.doc - Page 1, E4.4%20Project%20manual%20Festo.pdf - Page 33, E4.4%20Project%20manual%20Festo.pdf - Page 38, Op120_ERAD_S700279_06.pdf - Page 1, B0%20Specification%20of%20works%20%28Machining%29.docx - Page 1, E5.0%20Equipment_documentation_requirements.pdf - Page 5, E5.0%20Equipment_documentation_requirements.pdf - Page 9, 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx - Page 1, E5.2%20Contract%20appendix%20E%20for%202D%20factory%20Layouts%20Aurobay_VCPC_iss5_221123.doc - Page 1, E2.5%20Questionnaire%20Media.xlsx - Page 2, Op100_EFAD_S700305_09.pdf - Page 1, Op100_ERAD_S700271_08.pdf - Page 1, Op160_ERAD_S700277_05.pdf - Page 1, E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf - Page 5, E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf - Page 8, E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf - Page 10, E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf - Page 13 ================================================== FINAL ANSWER Answer: ## Kunde,Endkunde, Aufstellort, Hallenhöhe | Kunde | Endkunde | Aufstellort | Hallenhöhe | | ---------------------------------------- | ---------------- | ----------------------------------------- | ---------- | | Powertrain Engineering Sweden AB | Aurobay/VCPC | Aurobay, H-factory, Skövde, Schweden | 2480 mm | ==================================================