INITIALIZATION
Knowledgebase: ki-dev
Base Query: "Bitte geben Sie die folgenden Informationen tabellarisch an:
Kunde: Wer ist der Kunde? (Bitte geben Sie die Kundendetails an) Endkunde: Wer ist der Endkunde? Aufstellort: Wo ist der Aufstellort der Anlage (Ort, Werk des Endkunden, Gebäude)? Hallenhöhe: Wie hoch ist die Hallenhöhe des Werkes oder Gebäudes, in dem die Anlage aufgestellt werden soll - Hallenhöhe kann auch als (Anlangenhöhe) definiert werden? Sales-Manager: Wer ist der verantwortliche FLT Sales Manager für diesen Kunden""
keine erläuterung hinzufügen bitte nur die Tabelle Tabellen Titel: Kunde,Endkunde, Aufstellort, Hallenhöhe (ohne die anderen definitionen zu nennen), Sales Manager"
Model: gemini-1.5-pro-preview-0409
Use Curl?: None
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QUESTIONING
Clarity Score: 10
Give follow-up?: False
Follow-up query:
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ROUTING
Query type: list
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PRIMER
Primer:
You are a highly intelligent personal assistant. Your role is to act as an expert
at summarization and analysis.
In your responses to enterprise users, prioritize clarity, trustworthiness, and appropriate formality.
Be honest by admitting when a topic falls outside your scope of knowledge, and suggest
alternative avenues for obtaining information when necessary.
Make effective use of chat history to avoid redundancy and enhance response relevance, continuously
adapting to integrate all necessary details in your interactions.
Use as much tokens as possible to provide a detailed response.
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FINAL QUERY
Final Query: CONTEXT: ##########
File: E8.0%20Reliability_and_Maintainability_Requirements.docx
Page: 1
Context: Reliability and Maintainability Requirements
OrientationThis document contains the basic requirements for Reliability and Maintainability of factory process equipment.Contents
1 Scope and field of application 3
2 General requirements 4
2.1 Equipment reliability requirements 4
2.2 Maintainability requirements 5
2.2.1 Max Component Replace Time 6
2.2.2 Planned maintenance 6
3 Visual factory at equipment 7
3.1 Media, e.g. pneumatics, hydraulics, gas, water, etc. 9
1 Scope and field of applicationThese requirements apply to all equipment and all plants at Aurobay/VCPC.
For reliability, this document contains general reliability requirements and general design prerequisites to ensure long equipment lifetime. More detailed reliability requirements for specific equipment types are integrated in the relevant technical standards (Contract Appendix E Technical standards & specifications).
The maintainability requirements that can be influenced during design have been emphasized. Different aspects that contribute to reliability & maintainability (R&M) are shown below.
----media/image1.png----
2 General requirements
The purpose is to verify and secure all R&M requirements in the different phases of a project to ensure an optimal life-cycle cost. For that reason, suppliers are invited to:
-- Propose standard components and functionalities where possible
-- Challenge concept and design during the Request for Quotation (RFQ) phase
-- Give feedback and contribute on specifications
-- Question “Nice to have” versus “Must have”.
Any deviations from the standard shall be agreed with VCPC/Aurobay project group.
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File: E8.0%20Reliability_and_Maintainability_Requirements.docx
Page: 1
Context: 2.1 Equipment reliability requirements
General reliability requirements
To ensure reliable & robust equipment, the supplier shall in the design phase present a risk analysis (e.g. FMEA or RCM study) for all key processes. The component selection shall comply with the following minimum design criteria:
-- The equipment shall be designed to comply with the lifetime and working requirements specified in the contract, ensuring an optimal life-cycle cost.
-- The equipment shall be designed to endure the environment in which it is operated and the intended process. See the detailed description in the contract appendices.
-- A maintenance program shall be submitted in order to comply with the reliability criteria specified in the contract.
-- For reasons of maintainability, the design must also ensure that components will be available on the market during a minimum period of 10 years, starting from job1.
The requirements are specified in the KPI matrix in Contract Appendix B.
Verification is carried out in different steps according to the contractual test procedures described in Contract Appendix F.
Technical Availability
A = (T-Td)/T*100
T = total operating time
Td= total downtime during period T (caused by disturbances in supplied equipment).
This assumes that spare parts and manpower are 100 percent available with no delays.
This excludes logistics time, waiting or administrative downtime, and scheduled downtime for planned
maintenance. It includes downtime for corrective maintenance.
The equipment’s Technical Availability requirements shall be agreed as part of Contract Appendix B. Technical Availability shall be measured during a time period that shall be agreed as part of Contract Appendix B.
When Technical Availability is specified per line or cell, the supplier must be able to specify the Technical Availability per piece of equipment.
MCBF
Equipment reliability is measured in MCBF (Mean Cycles Between Failures). MCBF = C/F C = total number of cycles run during the verification period
F = total number of failures* during the verification period
* Failures as defined in Contract Appendix B.
MCBF must be measured during the verification period or number of cycles that shall be agreed as part of Contract Appendix B.
During the verification period, equipment reliability shall be verified against the MCBF target specified in the contractual scope of supply, as described in Contract Appendix B.
2.2 Maintainability requirements
Definitions
Equipment maintainability is measured in Max Component Replace Time.
Max Component Replace Time is the time that is required to replace a defective component and bring the unit operational again.
----media/image2.jpeg----
The complete failure time (= ONE failure) includes:
WT: Waiting Time before technician is on site, before spare part is on site, etc. Notification time: Elapsed time before a problem is perceived by production operator
TTR: Time to Repair
Diagnose
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File: E8.0%20Reliability_and_Maintainability_Requirements.docx
Page: 1
Context: 2.2.2 Planned maintenance
The supplier must present all necessary planned maintenance and estimated hours/year in the quotation.
Costs for spare parts used during planned maintenance shall be specified.
3 Visual factory at equipment
When the position of a component is important for its functionality or maintenance activities, that position shall be marked. For example, a clearly defined reference/home/stop/maintenance position shall be marked.
----media/image3.png----
High-precision position: with Vernier scale that show the equipment’s home/stop position
----media/image4.jpeg--------media/image6.jpeg---- ----media/image5.png----
----media/image6.png----
If a tension unit for chains is used, the actual position and alignment shall be indicated with an arrow on the movable part.
On the fixed part:
Green area for acceptable position.
Red area for unacceptable position.
Yellow area for positions that require action (e.g. remove a chain link or replace the entire chain).
Oil levels, e.g. in gearboxes, must be easy to check visually and gearboxes must be mounted in such a way that the oil can be drained and refilled without the need to dismount any other component.
----media/image7.jpeg----
All visible levels of liquids in tanks, e.g. oil, shall be labelled. Green for acceptable levels. Red for unacceptable levels. Yellow for levels that require action. (adding or removing liquid).
----media/image8.jpeg--------Image alt text---->IMG_2099<----media/image9.jpeg----
1) Media, e.g. pneumatics, hydraulics, gas, water, etc.
The main valve shall be marked with a sign stating that it is the main valve
----media/image10.jpeg--------media/image13.jpeg----
----media/image10.jpeg--------media/image11.jpeg--------media/image13.jpeg--------media/image15.jpeg----Signs specifying the pressure to be set shall be displayed in all places where the pressure can be adjusted. The working range must be given as min – max, not simply a single value.
All handles of control and adjustment valves shall be green if they are normally open during production, red if they are normally closed during production, and yellow if they are adjustable during production.Colour on the handle indicates if the valve should be:
Open = Green
Closed = Red
adjustable = Yellow
Colour on the handle indicates if the valve should be:
Open = Green
Closed = Red
adjustable = Yellow
----media/image12.jpeg--------media/image14.jpeg----
Indications of flow direction and content must be agreed between the supplier and VCPC or Aurobay (relevance/legal/cost). Pipes on machine shall be labelled as show
Pipes should be marked accordingly:Cutting fluid / CoolantWhite Cold water < 40°C GreenHot water 40-70°CGreen+text Hot water > 70°CGreen text, Hot waterSteamGreyHydraulic- oil BrownCompressed air BlueVakuum Light blueLubricant YellowGreaseRedDetergentViolet ----media/image16.jpeg--------media/image17.jpeg--------media/image18.jpeg
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File: Machine_Details_A2253.pptx
Page: 1
Context: Confident
ial
Equipment details
Incoming / Outgoing parts
• Conveyor-system with palettes
• RFI-tags for traceability
• One palett with different positions for ERAD/EFAD
• Never two parts on the same palett
Reused machines
• Grinding machines
• Previously loaded by gantry
Machine 4
• Max height machine: 2480mm
• Load/unload height: 1350mm
Machine 5
• Max height machine: 2300mm
• Load/unload height: 1050mm
New machines
• Turning machines
• Prepared for gantry-loading
Machine 1
• Max height machine: 2050mm
• Load/unload height: 1195mm
Machine 2
• Max height machine: 2000mm
• Load/unload height: 1150mm
Machine 3
• Max height machine: 2240mm
• Load/unload height: 1350mm
2D-layout of
machines available
on request
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File: Orgalime%20SE01%20Agreement_2021-08-10.docx
Page: 1
Context: Orgalime SE01 (European Version)
This Orgalime SE01 contract is between:
Powertrain Engineering Sweden AB, reg. no. 556830-5964, Pumpgatan 1, 417 55 Gothenburg, a Swedish company (the “Purchaser”)
and
[Company Name], reg. no. [●], [Address], a [Nationality] company, (the “Contractor”).
The Purchaser and the Contractor are hereinafter also referred to individually as a “Party” and jointly as the “Parties” (also being referred to individually as a “party” and jointly as the “parties” in the Addendum and the General Conditions).
Preamble
A. The Purchaser intends to assign a well reputed and prominent contractor in order for such contractor to carry out the scope of the project as described in Section 1 below.
B. The Contractor is a well reputed and prominent contractor of [●] and has an outstanding track record and great experience from several similar projects as the contemplated project.
C. Now, therefore, the Parties hereby agree as follows.
1) Scope
The Contractor shall in accordance with the Contract (as defined in Section 2 below) supply and erect [●].
The Works are specified in Appendix B. Unless it has been clearly stated therein that certain items or services shall not be included in the Works, the Works shall also include – irrespective of whether such items or services are actually specified in Appendix B or elsewhere in the Contract – all items and services of any nature which are required for the proper application, function etc. of the Works for the purpose intended. For the avoidance of doubt, the Contractor’s responsibility for the Works includes any interface between the different parts of the Works. The Works shall always result in a turn-key solution for the Purchaser, who shall be able to operate the Plant immediately upon the Actual Date of Completion.
Unless otherwise explicitly stated elsewhere in the Contract, the Contractor shall assume the complete and exclusive responsibility for the Plant, including, but not limited to, all issues relating to design, selection and purchase of materials, manufacturing, function including quality assurance and testing (and compliance with applicable CE-directives should the Works be carried out within the European Economic Area). The Contractor shall be deemed to have scrutinised any and all data and information obtained from the Purchaser.
The Contractual Date of Completion shall be [●].
Definitions
Capitalized terms shall have the meaning ascribed to them in this main document signed by the Parties; the Addendum; or Clause 2 of the General Conditions. Terms defined in this main document signed by the Parties, the Addendum and the General Conditions shall have the same meaning in all contractual documents, unless the context clearly provides otherwise.
Contract means this main document signed by the Parties and the adherent documentation specified in Section 8 below, including any agreed amendments and additions thereto.
Contract Price means the amount specified and further descri
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File: Orgalime%20SE01%20Agreement_2021-08-10.docx
Page: 1
Context: Payment Terms
The Purchaser shall pay the Contract Price with:
i) 80% at Completion of Erection; and
(ii) 20% at the Actual Date of Completion.
For the avoidance of doubt, the payment under (ii) above is conditional upon the Contractor having provided the Purchaser with necessary documentation to permit the Purchaser to commission, operate, repair and maintain the Works (e.g. any information and drawings.
Payment terms shall be 60 days net from the Purchaser’s receipt of invoice. The obligation of the Purchaser to pay an invoice within 60 days from the date of the invoice does not apply if any such invoice has been sent prematurely, i.e. before the Contractor and Purchaser agrees that the work corresponding to the relevant payment has been performed. If partial payment terms applies as between the parties, the Contractor shall send each invoice representing a partial payment separately.
Invoices shall state the Contractor’s name, relevant purchase order number, invoice period and the Contractor’s bank account for payment. The Contractor shall comply with Purchaser’s invoicing instructions.
The Purchaser's VAT No. is [●].
Liquidated Damages
If the Contractor fails to deliver a Key Milestone on time as set out in the Time Schedule and the delay is not caused by circumstances which according to the Contract entitles the Contractor to an extension of the Contractual Date of Completion, the Purchaser shall, in addition to any other right in the Contract, be entitled to liquidated damages, irrespective of whether the delay is caused by the Contractor or any of its sub-contractors.
The liquidated damages shall, in respect of any delayed Key Milestone, be payable at a rate of 1.5% of the Contract Price for each commenced week of delay.
The total amount of liquidated damages for all Key Milestone pursuant to this Section 7.1 shall not exceed 7.5% of the Contract Price.
In the event that the Contractor is delayed and thus the Actual Date of Completion, in accordance with Clause 36 of the General Conditions as amended by the Addendum, occurs later than the Contractual Date of Completion and the delay is not caused by circumstances which according to the Contract entitles the Contractor to an extension of the Contractual Date of Completion, the Purchaser shall be entitled to liquidated damages, irrespective of whether the delay is caused by the Contractor or any of its sub-contractors.
The liquidated damages shall be payable at a rate of 1.5% of the Contract Price for each commenced calendar week of delay.
The total amount of liquidated damages pursuant to this Section 7.2 shall not exceed 15% of the Contract Price.
Contractual Documents
The Contract comprises of the following contractual documents: This main document signed by the Parties;
Specification of the Contract Price including hourly rates for alteration and additional work, Appendix A1
List of sub-contractors, Appendix A2
Orgalime SE01 – Addendum (European Version), Appendix A3
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File: Orgalime%20SE01%20Agreement_2021-08-10.docx
Page: 1
Context: Notices and Communication
Communications which are to be sent in accordance with the Contract shall, unless otherwise expressly stated by a Party or evident from applicable routines, be in writing and in English and must be delivered by personal delivery, email transmission or prepaid overnight courier using an internationally recognized courier service at the following addresses (or at such other address as any Party may provide by notice in accordance with this Section 10.1)
The Representative of the Contractor shall be:
Name: [●]
Phone: [●]
E-mail: [●]
The technical contact person of the Contractor shall be:
Name: [●]
Phone: [●]
E-mail: [●]
The Representative of the Purchaser shall be:
Name: [●]
Phone: [●]
E-mail: [●]
The technical contact person of the Purchaser shall be:
Name: [●]
Phone: [●]
E-mail: [●]
All notices shall be effective upon receipt, which shall be deemed to have occurred:
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File: Orgalime%20SE01%20Agreement_2021-08-10.docx
Page: 1
Context: a) at the time and on the date of personal delivery;
b) if sent by e-mail, at the time and on the date indicated on a confirmation of receipt relating to such e-mail;
c) at the time and on the date of delivery if delivered by courier as confirmed in the records of such courier service; or
d) at such time and date as delivery by personal delivery or courier is refused by the addressee upon presentation,
in each case provided that such receipt occurred on a business day at the location of receipt. A written notice sent by e-mail will be deemed to have been duly given, only if the recipient has confirmed receipt of such e-mail within three business days calculated from the time of sending such e-mail. An automatic e-mail reply shall not be construed as a confirmation hereunder.
____________________
The Parties may execute this Contract in counterparts, including electronic copies, which taken together will constitute one instrument. The Parties agree that a scanned copy of this Contract, signed by authorized representatives of the Parties respectively, shall evidence a binding agreement.
PLACE: PLACE:
DATE: DATE:
[PURCHASER] [CONTRACTOR]
_______________________________ ________________________________
Name: Name:
Title: Title:
_______________________________ ________________________________
Name: Name:
Title: Title:
_______________________________
Name:
Title:
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File: B0%20Specification%20of%20works%20%28Machining%29.docx
Page: 1
Context: Contract Appendix B0
General specification
Main Project:
SRS02
Project name:
A2253_Gantrys
Product: Rotorshaft
Version 1.0
Table of content
1 Table of content 2
2 Project presentation 4
2.1 General 4
3 Guidelines for Quotation 5
3.1 Quotation description of content 5
3.2 Matrix for RFQ 5
3.3 Specification of prices 5
4 Scope of supply 6
4.1 Operation sequence 6
4.2 Machines new/re-used 6
4.3 Running philosophy 6
4.4 Automation 7
4.5 SPC-place 7
4.6 Virtual Commissioning 7
5 Equipment specifications 7
5.1 Specification of suppliers 7
5.2 Functional description 7
5.3 Size protection (Volume) 8
5.4 Technical specifications (TS) 8
5.5 Clamping, handling and gripping 8
5.6 Calibration 8
5.7 Component utilization 8
5.8 Risk analysis and CE marking 8
5.9 Manufacturing Execution system – interaction 9
5.10 Cyber Security 9
6 Specific equipment requirements 10
6.1 Hydraulic equipment 10
6.2 Vision system 10
6.3 Emergency location 10
6.4 Changes 10
7 Layout 10
8 Installation 10
8.1 Production media 10
9 Documentation 11
9.1 Gripping touching points 11
10 Capacity 12
10.1 Production time 12
10.2 Cycle time 12
10.3 Technical availability 12
11 Environment and safety 12
11.1 Environment 12
11.2 Ergonomic Assessment 12
11.3 Safety 13
11.4 Work environment demands 13
12 Test parts 13
13 Test before shipment and taking-over test 13
14 Time schedule 13
15 General for machining 13
15.1 Chips (general) 13
15.2 Coolant (general) 14
15.3 Time Calculations and Process Description 14
15.4 Cycle Time Diagram 14
15.5 Special Tools for Machine Adjustments and Maintenance 14
15.6 Spare parts, Option 14
15.7 Choice of colour scheme 14
Project presentation
General
Aurobay has been given the task of manufacturing parts for electric motors called ERAD (ElectricRearAxleDrive) and EFAD (ElectricFrontAxleDrive).
The parts to be manufactured are rotorshafts.
There are geometrical differences between ERAD and EFAD, but they will be manufactured in the same line, without any mechanical change-over.
You are hereby invited to submit a quotation for five load/unload-solutions (gantrys).
The equipment is to be installed at Aurobay, H-factory, Skövde.
The main project is called SRS02 (SkövdeRotorShaft Line #2) and is a second capacity-step.
First capacity-step is the already sourced SRS01.
There’s also a third capacity-step planned, SRS03.
Commercial contact person in the project
Matus Rozvadský
+46701-45 52 07
matus.rozvadsky@aurobay.com
Technical contact person in the project
Nils Tengvall
+46709-61 39 66
nils.tengvall@aurobay.com
####################
File: B0%20Specification%20of%20works%20%28Machining%29.docx
Page: 1
Context: Guidelines for Quotation
Quotation description of content
The contractor must submit quotation and documents according to specifications in this Request for Quotation (RFQ). If, for some reason, the contractor supplied quotation must deviate from any specification in the RFQ the contractor should before submitting the quotation provide detail list of technical deviations and its reason, which should be confirmed by the buyer (Aurobay).
If the contractor has suggestions for better optimized process and then that specified in the RFQ which could result in improved quality, increased efficiency and increased flexibility or save investment and operation cost the contractor can provide these suggestions as individual quotations.
If supplier is not able to quote the complete inquiry, please contact Aurobay project leader for further discussions.
For each operation / station, a description how the equipment works and what components are included
The description shall be written in such a way, the function of the equipment is easy to understand.
Matrix for RFQ
Table of quotation deliveries from supplier (Minimum level)| | RFI | RFQ1 | RFQ2 | RFQ3 | Order |
| -------- | -------- | -------- | -------- | -------- | -------- |
Description of content | X | X | X | X | X |
Price list (See Specification of prices) | X | X | X | X | X |
Time schedule | X | X | X | X | X |
Layout | | X | X | X | X |
Questionnaire EL | | X | X | X | X |
Questionnaire MECH | | X | X | X | X |
Questionnaire Tooling | | X | X | X | X |
NC | | X | X | X | X |
Questionnaire Media | | X | X | X | X |
Cycle time description/diagram | | X | X | X | X |
Included Warranty | | X | X | X | X |
Included Production support | | X | X | X | X |
Defined Suggested spare parts | | X | | | X |
Specification of prices
The price must be specified according to requirements in appendix A1.
The quotation can also contain options suggested by the supplier.
Price and validity for these have to be stated.
The service that can be supplied must be quoted in the form of type, time for appearance, cost per hour, service contract and what the supplier thinks may be of interest to Aurobay.
Price should be quoted for each operation/station.
Aurobay will consider the right to choose/group the different operations/stations into blocks for the supplier to quote in next quotation round.
For example:
Block 1 = Automatic operations / stations
Block 2 = Manual operations / stations
Scope of supply
Aurobay requests a quote for the equipment necessary to load/unload three new turning machines and two re-used grinding machines. There should not be any mechanical change-over between variants.
The parts will arrive to the gantry on a pallet-conveyor, sourced separately by Aurobay, 2D-layout of the complete line (without gantrys) included in Appendix B: “B3 Layout”.
We believe that a simple axial-orientation is needed on the pallet before the gantry picks up the part, please include this in your qu
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File: B0%20Specification%20of%20works%20%28Machining%29.docx
Page: 1
Context: Automation
Suitable type of gantry-loader to be able to load/unload the machines within the specified cycletime.
The supplier will also be handling the RF-id reader/writer and the stops that is located on the conveyor.
The hardware (RF-id reader) will be supplied by a different supplier, but in the quotation the integration for these must be included.
The ASM-module for this shall be included in the quotation.
All gantrys have to communicate with MES.
SPC-place
There should be a SPC-box in each gantry, it will be used for frequent checks and NOK-parts.
It should be possible to re-introduce the parts into the flow by using the SPC, Aurobay will supply a datamatrix-reader (Cognex Dataman 8000-series) that can read the DM-code on the rotorshafts, the supplier must handle the integration of this reader.
Virtual Commissioning
The contractor must in the quotation state if they during design and commissioning phase use Virtual Commissioning as a way of working.
The main purpose of Virtual Commissioning is to shorten the commissioning time by enabling simultaneous activities before physical machine is completed, minimize project risks and reduce the risk for late costly modifications of the equipment.
Aurobay aims to bring activities earlier in the designs and manufacturing process of the equipment, the virtual way of working naturally promotes more remote way of working, which also opens up for more closer collaboration and frequent reconciliations during projects
Equipment specifications
Specification of suppliers
The sub-suppliers to be used, down to station level, must be stated in the quotation.
State the country used for manufacturing, both for main supplier and sub-suppliers.
Functional description
In the Functional description Aurobay is describing the functions of manufacturing equipment.
(See appendix B)
Size protection (Volume)
All machinery and equipment must be designed so that future geometrical changes of the Rotorshaft are protected for, according to the external dimensions given in Figure1 below.
If this drives a more expensive machine, please raise the question to Aurobay before proceeding in the quotation work.
----Image alt text---->A drawing of a tube
Description automatically generated<----media/image1.png----
Figure 1: Rotorshaft
Technical specifications (TS)
According to enclosure TS, the specifications given there, are to be followed.
If something in this inquiry deviate from what is specified in the TS, the specification of this inquiry is valid. (See appendix E).
Clamping, handling and gripping
All surfaces used in any equipment for handling, gripping, clamping etc have to be designed in such a way that the products aren’t damaged.
The surfaces and points that will be used have to be agreed with Aurobay, no other surfaces or points on the product can be used for handling.
Calibration
If quoted equipment includes any components which needs calibration the calibration shall be possible to perform without having to dis
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File: B0%20Specification%20of%20works%20%28Machining%29.docx
Page: 1
Context: Total communication time between equipment and host summarized for all communications events within one machine cycle shall not exceed 1.0 second
Preferred equipment interfaces
For Siemens PLC controllers will Aurobay/VCPC provide a communication module as a PLC project, named VDcom, which shall be integrated in the equipment’s PLC logic.
For PC applications will Aurobay/VCPC provide a defined MQTT/JSON interface.
If other interfaces are needed, alternatives can be discussed and agreed.
Interface specifications
The documentation in appendix E describes more details
-- E3.1 ShopFloor Interaction Concepts v xx
Interaction principles on a high level for the communication towards “Manufacturing Execution System” (MES).
-- E3.2 VDcom_v xxx Functional Specification Supplier
Detailed specification how to use VDCom package
-- E3.3 MQTT_MES_Interface Functional_Specification_Supplier_v xx
Detailed specification how to use MQTT/JSON interface
-- E3.4 MES_Manual_Client_Specification_Supplier_vx_x
Specification how a MES Manual Client shall be implemented
During the design phase will detailed specifications for each equipment be created and supplied by Aurobay/VCPC.
Cyber Security
In order to protect the availability and integrity of systems such as Information Technology (IT) systems and Operational Technology (OT) systems in Aurobays factory and manufacturing environments, following standard in appendix E shall be followed:
-- E3.5 OT Security Conditions v1_0
This standard shall be seen as a framework. Detailed design of the cybersecurity solution for each installed equipment shall be done together with and agreed by Aurobay.
Specific equipment requirements
Hydraulic equipment
If hydraulic equipment is used, normal oil leakage is not allowed on the product.
The design of the machine shall be done in such a way that accidents with the hydraulic system, shall not affect the product.
Vision system
Demands on vision system according to document provided in appendix E.
Emergency location
There shall be an emergency location in all operations / stations to be able to empty gripper.
Changes
In general, all changes both hardware and software should follow the current standard of the machine.
In all operations / stations where changes are to be done, the supplier should update all affected documentation.
The supplier should update layout over affected operations / stations.
New programs and program changes should follow existing program structure.
Movements / functions should be possible to run in manual mode.
Diagnostic should follow existing standard.
New and removal of existing hardware should be agreed with Aurobay.
Layout
The quotation has to include a layout with the different operations / stations outlined. Aurobay will define an area where the equipment can be placed. The new equipment must fit into defined area.
The layout has to show points of connections for on site installations.
Installation
Supplier has to deliver a time schedule for the work.
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File: B0%20Specification%20of%20works%20%28Machining%29.docx
Page: 1
Context: Chilled water:
Aurobay is responsible for the installation to one connecting point on the machine.
Aurobay are able to supply two different variants of chilled process water (depending on location and project), high temp and low temp chilled water for cooling of the machine, electrical cabinets, spindles etc.
In this project Aurobay will supply with temperature 30 degrees.
In this project Aurobay will supply with temperature 13 degrees.
Cooling of electrical cabinets should be done with low temp water. For other equipment if nothing else stated from Volvo, high temp water is preferred as cooling media.
All material in contact with the cooling water must be in stainless steel.
To avoid any corrosion in the system. Including a pre-filter on the incoming water and a shut-off valve for cleaning.
Supplier shall specify what type of cooling equipment to be used for each process in Appendix E Questionnaire Media
Media conditions see TS.
Gas:
Aurobay is responsible for the installation to one connecting point on the machine.
Media conditions see TS.
Fluid:
Aurobay is responsible for the installation to one connecting point on the machine.
Media conditions see TS.
All other media:
To be agreed with Aurobay.
Other media demands:
If any other demands, for instance special pipe and wire for media supply this has to be agreed with Aurobay before signing of contract (See TS for more info Appendix E)
Documentation
The supplier for new and rebuilt operations / stations should update all documentation.
See TS
Gripping touching points
The supplier should create specific 3D models that shows all the process points where the equipment is touching the product. For example, gripping points, counter stay, press points etc.
One 3D model for each product.
The model should be created in suppliers original format and delivered in that format (for future changes) together with a “.jt” file.
Models should be stored in engine zero position
It should be easy to understand what process points that correspond to what operation / station and what equipment.
The different parts of the model should have the same shape as the physical part that touches the product (copy from already made design).
The models should contain a hierarchy allowing parts for a certain operation / station or equipment to be blanked and un-blanked.
If changes need to be done in existing documents/models describing gripping and touching points, the supplier is responsible to update with approval from Aurobay.
Capacity
Production time
The production will run in 3 shifts, 5 days per week but it must be able to run 7 days per week in 3 shifts.
The calculated production time for 3-shifts is 5000 hours per year.
Cycle time
The cycle time for load/unload in each operation must not exceed 10 seconds. A time study with a suitable detailed level to be included in quotation.
In order to calculate buffer zones and simulate the capacity of the complete line a list of frequently performed activities must be in
####################
File: B0%20Specification%20of%20works%20%28Machining%29.docx
Page: 1
Context: Forklift and sky lift driving is not allowed without special " Aurobay " permission.
Work environment demands
Work environment demands are described in Volvo Group Standards 8003,19 and 8003,29.
The following factors of work environment are evaluated:
-- Noise
-- Lighting
-- Climate
-- Air pollution
-- Vibration
-- Skin irritation
-- Risk of work injury
-- Ergonomics
Test parts
The amount of test parts are XXX parts, and they are delivered to the supplier at XXX test period.
Test before shipment and taking-over test
The supplier is responsible to perform tests and verifications of that all equipment is according to agreements, specifications and design reviews. The supplier must present test protocol of performed verifications before ‘Test before shipment’.
Test before shipment and taking-over test will be conducted to verify that the equipment is according to agreements, specifications and design reviews.
The supplier shall specify in the quotation if there are any specific costs due to specified tests. In this case the cost shall be specified per test.
(See appendix F and TS)
Time schedule
A time schedule must be provided from the supplier before order placement, showing the following activities for each operation / station.
-- Design review
-- Test before shipment
-- Shipment
-- Installation
-- Completion of erection
-- Taking-Over test
General for machining
Chips (general)
N/A
Coolant (general)
No residues of coolant/fluid are allowed to leak out on to the floor.
Time Calculations and Process Description
The contractor must perform a time calculation by operation. Time calculation shall be enclosed with quotation.
The time calculation needs to follow the hole numbering from the hole chart for operations.
The contractor must in the quotation include a Process Description (preferably a flowchart) describing the products transformation and path through the quoted processes. The description shall include all activities and processes that will affect the product (e.g. transportation/handling, IT-communication, machining, assembly, SPC etc.). The purpose of this document is to clearly communicate how the quoted process is planned to work and the document should be updated if changes to the process occur during the project.
Cycle Time Diagram
For each automatic and semi-automatic station, a diagram showing the cycle time for the automated movement shall be included.
For semi-automatic stations, Aurobay will provide/or verify the total cycle time for the manual operations.
The supplier must consider this in the cycle time analyse.
Special Tools for Machine Adjustments and Maintenance
If there is need for any special tools (repair or analysis tools, hardware, or software) it shall be clearly specified by the supplier in quotation. If need for special tools is agreed with Aurobay/VCPC, they must be included and be delivered together with the equipment delivery.
If special tools, “Master pieces” or similar are necessary to verify the function and
####################
File: Appendix%20A1.DOC
Page: 1
Context: Specification of the Contract Price
Specify the price, broken down in relevant positions, according to your price sheet.
Options, installation, commissioning, transport (DDP/DAP), warranty and other services to be separated from machine equipment.
Hourly rates for alteration and additional work
Include price sheet with hourly rates for Hourly rates for alteration and additional work
####################
File: Op110_ERAD_S700272_10.pdf
Page: 1
Context: H-H
L ( 2 : 1 )
M ( 2 : 1 )
J ( 5 : 1 )
H
H
L
M
J
TEMPLATE: ISSUE09
Powertrain Engineering Sweden AB
Skövde
PROCESS DRAWING
CAD system
Inventor,drawing may not be changed manually
Op Benämning/ Op Name
Variant
Detalj/ Part
Datum/ Date
Ritad av/ Drawn by
Godk av/ Appr by
Ritn Nr/ Draw No
Op Station
Blad/ Sheet Utg/ Rev
S-700272
A Carlsson
2021-07-12
1 / 1
10
Marie Gonzaga
110
Turning; DriveEnd side complete
PostProcessGauge
Rotorshaft
GEN3 ERAD
VERKTYGFÖRTECKNING/ TOOL LIST
FÖR PRODUKTION/ FOR PRODUCTION
Nr/ No
Datum/ Date
Namn/ Name
Ändringens art/ Change
Granskad av/ Checked by
Godkänd av/ Approved by
Datum/ Date
Datum/ Date
Sign
Sign
PT H-FAB
DRIFT H-FAB
Verktyg/Tool
Nr/No Antal Pos Art.Nr/Item.No Antal/No Benämning Dimension/ Name Dimension
(n36)
Outgoing material from operation
(incl. finish contour and remaining stock from op)
DD1
0.15
0
13.5 `0.2
32.12 `0.2
19.672 `0.05
30.35 `0.2
36.255 `0.15
(41.442)
70.825 `0.1
83.15 `0.05
(n19.26)
1 `0.1
(2.82)
n35.308
`0.1
n27.61
`0.1
n31.642
`0.1
n33.4
`0.015
30° `3°
R1.3
R
5
n28.8
`0.015**
M1
(332.24)
| 0.02 R-AA
h | | | | | | | | | | | | | | | | |
| -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- |
| | | | | | | | | | | | | | | | | |
| | | | | | | | | | | | | | | | | |
R1.3
20
n
*) Angle become 19°
after cold forming Op.130
**) Ø28.8 (calculated)
expand in Op.130
and grinded in Op.160
16° `3°
15° `3°
(n22.71)
n34.472
`0.2
n26.85
`0.2
(n16)
(n23
)
Weight; 2.148 kg
Incoming material
Weight; 2.324 kg
0.15
R2
(n50.342)
0.4 `0.15
R1.3
0.85 `0.1
(n35.308)
0.025 R-DD2
h 0.025
R-AA
n49.034
`0.1
7.5° `3°
20° `3°
28
n
S
75° `5°
30° `3°
60° `1°
120° `3°
h
0.1
DD1-DD2
e 0.025
Ra 2
AA
DD2
C
20
232.56 `0.04
30° `3°
Ra 1.6
128
55
0
0.2
03
A Carlsson 20230113
Design changed, rotorshaft 33996774 Rev 17
03
A Carlsson 20230113
Meas. 5.5,Ø29.325,Ø31.642,14° was 2.5,Ø29.025,Ø31.6,19°
####################
File: Op110_ERAD_S700272_10.pdf
Page: 1
Context: 03
03
03
04 A Carlsson 20230125
Added axial run out R-AA
04
Ra 2.5
05
A Carlsson 20230405
Surface demand added
05
9°*
06
06
06
A Carlsson 20230502
Measure Ø28.785, Ø33.5 was Ø29.325±0.015, Ø33.3±0.02
T B D
4.43 (Ø28.8-Ø28.83)
n28.83
07
A Carlsson 20230505
Measure Ø28.8, Ø33.4, 9° was Ø28.785, Ø33.5, 14°
07
07
07
07
A Carlsson 20230505
Measure Ø28.83 addaed
07
(0.57)
[HIC]
08
A Carlsson 20230704
[HIC] Added on RunOut demand
08
*) To be measured perpendicular
to the chamfer surface.
*
09
09
A Carlsson 20230904
Note added on Roundness demand (*)
09
09
A Carlsson 20230904
232.56±0.04 was 232.6±0.05, Ø26.85 was 25.85
09
####################
File: Op110_EFAD_S700306_11.pdf
Page: 1
Context: H-H
L ( 2 : 1 )
M ( 2 : 1 )
J ( 5 : 1 )
H
H
L
M
J
TEMPLATE: ISSUE09
Powertrain Engineering Sweden AB
Skövde
PROCESS DRAWING
CAD system
Inventor,drawing may not be changed manually
Op Benämning/ Op Name
Variant
Detalj/ Part
Datum/ Date
Ritad av/ Drawn by
Godk av/ Appr by
Ritn Nr/ Draw No
Op Station
Blad/ Sheet Utg/ Rev
S-700306
A Carlsson
2021-07-12
1 / 1
11
Marie Gonzaga
110
Turning; DriveEnd side complete
PostProcessGauge
Rotorshaft
GEN3 EFAD
VERKTYGFÖRTECKNING/ TOOL LIST
FÖR PRODUKTION/ FOR PRODUCTION
Nr/ No
Datum/ Date
Namn/ Name
Ändringens art/ Change
Granskad av/ Checked by
Godkänd av/ Approved by
Datum/ Date
Datum/ Date
Sign
Sign
PT H-FAB
DRIFT H-FAB
Verktyg/Tool
Nr/No Antal Pos Art.Nr/Item.No Antal/No Benämning Dimension/ Name Dimension
(n36)
Outgoing material from operation
(incl. finish contour and remaining stock from op)
DD1
0
13.5 `0.2
53.85 `0.2
19.672 `0.05
30.35 `0.2
36.255 `0.15
(41.442)
70.825 `0.1
83.15 `0.05
(n19.26)
1 `0.1
(2.82)
n35.308
`0.1
n27.61
`0.1
n31.642
`0.1
n33.4
`0.015
30° `3°
R1.3
R
(0.57)
n28.8
`0.015**
M1
(288.74)
| 0.02 R-AA
h | | | | | | | | | | | | | | | | |
| -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- |
| | | | | | | | | | | | | | | | | |
| | | | | | | | | | | | | | | | | |
T B D
R1.3
20
n
*) Angle become 19°
after cold forming Op.130
**) Ø28.8 (Calculated)
expand in Op.130
and grinded in Op.160
16° `3°
15° `3°
(n22.71)
n34.472
`0.2
n26.85
`0.2
(n23
)
Weight; 1.816 kg
Incoming material
Weight; 2.01 kg
0.17
R2
(n50.342)
0.4 `0.15
R1.3
0.85 `0.1
(n35.308)
0.025 R-DD2
h 0.025
R-AA
n49.034
`0.1
7.5° `3°
20° `3°
28
n
S
75° `5°
30° `3°
60° `1°
120° `3°
h
0.1
DD1-DD2
e 0.025
Ra 2
AA
DD2
C
20
189.06 `0.04
30° `3°
Ra 1.6
03
55
(n16)
0.2
0.15
0
128
03
03
04 A Carlsson 20230113
Design changed, rotorshaft 34024900 Rev 16
04
04
04 A Carlsson 20230113
####################
File: Op110_EFAD_S700306_11.pdf
Page: 1
Context: 04
04
04 A Carlsson 20230113
Meas.5.5,Ø29.325,Ø31.642,14° was 2.5,Ø29.025,Ø31.6,19°
04
05
05
A Carlsson 20230125
Added axial run out R-AA
Ra 2.5
06
A Carlsson 20230405
Surface demand added
06
07
A Carlsson 20230502
Measure Ø28.785, Ø33.5 was Ø29.325±0.015, Ø33.3±0.02
07
07
9°*
n28.83
5
08
08
08
08
A Carlsson 20230505
Measure Ø28.8, Ø33.4, 9° was Ø28.785, Ø33.5, 14°
08
A Carlsson 20230505
Measure Ø28.83 addaed
4.43 (n28.8-n28.83)
[HIC]
09
A Carlsson 20230704
[HIC] Added on RunOut demand
09
*) To be measured perpendicular
to the chamfer surface.
*
10
A Carlsson 20230904
Note added on Roundness demand (*)
10
A Carlsson 20230904
189.06±0.04 was 189.1±0.05, Ø26.85 was 25.85
10
10
10
####################
File: E1.4%20VCS%208003%2C19%20Workplaces%20%E2%80%93%20requirements%20and%20applications.pdf
Page: 1
Context: STANDARD
VCS 8003,19
Volvo Car Corporation
Established Date:
Issue:
Page:
2018-03
4
1(7)
MACHINE SYSTEMS
Workplaces – requirements and applications
Orientation
This issue differs from issue 3 in that the standard has been completely re-worked and updated with new
definitions.
All deviations from this standard shall be documented and approved by Volvo Cars.
Contents
1
Scope and field of application .................................................................................................................... 1
2
Definitions ................................................................................................................................................... 1
3
Planning contractor safety .......................................................................................................................... 2
4
General requirements ................................................................................................................................. 2
1
Scope and field of application
Volvo Cars sites operating within a country, state or local jurisdiction that maintains its own occupational
safety and health program shall ensure compliance with any applicable local regulations or standards, if
those regulations or standards are more stringent than this instruction.
This standard provides instructions and states the minimum requirements for workplace layouts and shall be
used both when designing new workplaces and when checking/updating existing ones.
This instruction does not apply to offices.
2
Definitions
Work location
Indoor space that comprises one or more workplaces for permanent work.
Workplace
All places, indoors or outdoors, where work is carried out continuously or temporarily.
Working place
Collective term for a delimited area with workplaces, indoors or outdoors, communication routes, and
personnel facilities, within which employees carry out work for and on behalf of an employer’s activity.
Lighting
Artificial lighting, but not emergency lighting.
Personnel facilities
Changing room, shower room, toilet, dining room, rest rooms, and relaxation room.
Outdoor air
Untreated outdoor air supplied to the ventilation system.
Printed copies are uncontrolled. Print date: 2018-03-28
####################
File: E1.4%20VCS%208003%2C19%20Workplaces%20%E2%80%93%20requirements%20and%20applications.pdf
Page: 2
Context: STANDARD
VCS 8003,19
Volvo Car Corporation
Issue:
Page:
4
2(7)
Supply air
Air, after treatment, that is supplied to the ventilation system or room through fans.
Exhaust air
Air that is removed from a room or process.
Return air
Air taken from a space and supplied to the air-handling system. After treatment, the air is returned into the
space/room.
Transferred air
Air that is transferred from one room to another.
General ventilation
Ventilation system that functions as overall ventilation. The system handles pollutants from processes that
process ventilation does not catch as well as other contaminants that are emitted and spread in the work
location.
Process ventilation
A ventilation system that removes pollutants near the source of a process with the help of exhaust air.
3
Planning contractor safety
When necessary, a work environment plan shall be drawn up. A safety coordinator shall be appointed.
Volvo Cars’ rules for contractors shall be met.
4
General requirements
Workplaces and personnel facilities shall be easy and safe to access and have appropriate connections with
each other. If necessary, they shall be accessible for employees with disabilities.
Outdoor workplaces shall be constructed in such a way that the risk of slipping is small. Where necessary,
appropriate slip-prevention surfaces shall be selected.
Daylight
The positive effect of daylight on people shall be considered. Windows or skylights shall be placed so that
glare and disturbing reflections are avoided. Staff rooms shall primarily be placed in facades with windows.
Lighting
The lighting design shall use a combination of general lighting, work-oriented lighting and, where the work so
requires, individual spot lighting. The lighting shall be planned based on the layout of the premises, the
equipment, and the work to be carried out.
Lighting shall be designed so that flicker and glare are avoided.
The possibility of easy access to lamps, together with simple handling in connection with maintenance, must
be considered with the goal of minimizing maintenance costs and ensuring a safe and ergonomic work
environment for maintenance staff. It can, for instance, be suitable to assemble lighting devices on support
rails or support arms.
Printed copies are uncontrolled. Print date: 2018-03-28
####################
File: E1.4%20VCS%208003%2C19%20Workplaces%20%E2%80%93%20requirements%20and%20applications.pdf
Page: 3
Context: STANDARD
VCS 8003,19
Volvo Car Corporation
Issue:
Page:
4
3(7)
The below table specifies guidelines for illumination levels:
| Local / Workplace general lighting | | Normal prerequisites | |
| Transport aisle / Industrial vehicle aisle | 200 lux | | |
| -------- | -------- | -------- | -------- |
| Workplaces, office work | 500 lux | | |
| Work with slightly higher demands on vision. For
example detailed machine and bench work,
monitoring, inspection | 750 lux | | |
| Work with high demands on vision, for example
polishing, testing of shiny surfaces, colour
inspection | 1000 lux | | |
For more demanding tasks, the spot lighting shall be adapted accordingly.
These lighting strengths are from a work environment perspective. Complete Car Product audit VCPA offline
inspection stations and customer acceptance line CAL inline stations have higher illumination requirements.
For specific illumination requirements within these areas, contact the quality or audit organization.
Air quality
The air where people normally work or stay shall be of good quality. A carbon dioxide (CO2) content of less
than 1 000 ppm in premises where personnel reside shall be aimed for. The air quality shall be ensured by
removing air pollutants from processes and large machines directly at the source. Indoor workplaces shall be
smoke-free. Spaces for smoking shall be provided at appropriate outdoor locations.
Ventilation
On premises where process ventilation is a prerequisite for ensuring that dangerous levels of contaminants
in the zone of occupation do not arise, any faults in the ventilation system’s functionality shall be detected
and shown by a control system. If exposure to air contaminants can cause risk of death or serious injury, the
control system shall also include an alarm. The alarm may be acoustic or visual, or both if necessary.
When designing the process ventilation, the aim shall be to prevent as many impurities as possible from
escaping into the indoor air. Process ventilation exhaust air shall be evacuated outdoors.
When working with hazardous substances, suction devices for exhaust air shall be integrated in the
machine/equipment.
Stationary spot welding machines shall have a built-in exhaust air suction outlet. When designing these
ventilation units, the aim should be to prevent as many impurities as possible from escaping into the
workplace air. The discharge of air from the room shall be as small as possible.
Outdoor air
Outdoor air shall be supplied to workplaces and personnel facilities in a sufficient quantity.
Outdoor air intakes shall be suitably positioned, with consideration taken to the contaminant content, the
temperature of the outdoor air and the positioning of the exhaust air outlets.
Supply air
The air supplied to workplaces and personnel facilities shall be as free from air contaminants as is practically
possible.
Printed copies are uncontrolled. Pri
####################
File: E1.4%20VCS%208003%2C19%20Workplaces%20%E2%80%93%20requirements%20and%20applications.pdf
Page: 4
Context: STANDARD
VCS 8003,19
Volvo Car Corporation
Issue:
Page:
4
4(7)
From a hygienic viewpoint, general air humidification is not recommended.
Exhaust air, return air, and transferred air
A distinction shall be made between general ventilation and process ventilation. Special ventilation may be
needed under certain conditions, e.g., spray booths, handling of thermoset plastics and lead.
Combustion engines with special exhaust cleaning (filter and catalytic converters) may be run indoors only
after a risk assessment and prescribed safety measures have been implemented. The spreading of air
contaminants from processes shall be eliminated.
When arranging exhaust extraction from processes or equipment, integration of the exhaust equipment with
the process equipment shall be aimed for.
The location of exhaust air devices shall be determined by the size of the building and the location of
process equipment. They shall not be placed near fresh-air intakes.
Transferred air may only be supplied to premises with lower requirements on air quality than the premises
from which the air is taken.
Maintenance and functional inspection
The ventilation system shall be regularly checked and maintained and the performance of checks and
maintenance shall be documented.
Cabinet ventilation, including its control systems, shall be inspected at least once a year to ensure that it
works as intended.
Thermal climate
The climate in the premises shall be adapted to the nature of the work carried out there. If, for technical
reasons, it is not possible to create a thermally suitable climate, other measures shall be taken to reduce the
risk of illness and accidents.
When relocating machinery and processes, consideration shall be taken to whether the move will
significantly change the temperature within the premises.
Uncomfortable draughts at permanent workplaces shall be avoided.
Noise and acoustics
Workplaces shall be planned, arranged and insulated from their surroundings in such a way that exposure to
noise is reduced to the lowest level practically attainable and as few people as possible are exposed to
noise.
The sound level from fixed installations (ventilation, pumps, etc.) in production premises shall be below 65
dB (A).
The average sound level of an individual machine/piece of equipment during a working cycle shall not
exceed 75 dB (A).
During a normal working day, the equivalent sound level shall be maximum 80 dB (A). The maximum sound
level (with the exception of impulse sounds) shall be ≤115 dB (A). The peak impulse value shall be ≤135 dB
(C).
At the entrance to rooms, spaces or other places where there is a risk of hearing damage, there shall be a
clearly visible compulsory sign displaying the symbol for “RISK OF HEARING DAMAGE – USE HEARING
PROTECTION”.
Printed copies are uncontrolled. Print date: 2018-03-28
####################
File: E1.4%20VCS%208003%2C19%20Workplaces%20%E2%80%93%20requirements%20and%20applications.pdf
Page: 5
Context: STANDARD
VCS 8003,19
Volvo Car Corporation
Issue:
Page:
4
5(7)
Electricity
Permanent workplaces shall normally not be placed in the immediate vicinity of high-current or high-voltage
electrical installations.
Electrical installations shall be designed in such a way that the positioning of power sockets, the
encapsulation of materials and suchlike permit good work environment conditions and are easily accessible
for work, service and maintenance. Electrical installations at risk of collision shall be suitably protected.
Areas where a risk assessment has determined the presence of high-frequency electromagnetic fields shall
be signposted/labelled.
Water and waste water installations
Hand-washing facilities shall be near at hand at workplaces where the work activity requires it.
The hot water system for showers shall be designed to prevent the growth and spreading of Legionella
bacteria.
Tapping points with non-potable water shall be clearly marked so that they are not mistaken for tapping
points with drinking water.
Floor pits and large gutters in pedestrian traffic areas shall be covered with non-slip floor gratings which are
easy to lift.
Pipelines shall be marked according to applicable standards.
Furnishing and equipment
The choice of furnishings and equipment, as well as their location, shall be based on the different work
requirements and conditions, taking into account the risks of ill health, accidents and ergonomic factors.
The following items shall be considered when planning the workplace:
•
Simple lifting tool for material handling/tool equipment/material boxes/“small boxes”
•
Location of tool parking/storage for easy and ergonomic access
•
Spaces for materials/tools/equipment shall be clearly marked, for example with painted lines,
mark-outs, etc.
•
Correctly located and dimensioned containers for collection of waste material (waste separation)
•
Hoses/lines shall be removed from the floor; hoses and lines that are lightweight, soft, and with
a suitable suspension system shall be chosen.
Floors, walls, and ceilings
Floors shall be firm and stable and shall have a resilience that is appropriate for the activity at hand. When
work is carried out in a standing position, mats/wooden flooring shall be used in order to improve comfort and
prevent problems for feet and legs.
Floor hardness and colour shall be chosen with due consideration to ease of cleaning/maintenance.
Floors may not have dangerous or unsuitable bumps, holes or slopes.
The room’s colour scheme shall be taken into consideration to increase comfort in the workplace.
Windows, doors, and gates
A separate door for pedestrians shall be available near gates/roller doors intended for vehicle traffic.
Windows and skylights shall, where necessary, have devices or be of a design that permits shading of direct
sunlight.
Printed copies are uncontrolled. Print date: 2018-03-28
####################
File: E1.4%20VCS%208003%2C19%20Workplaces%20%E2%80%93%20requirements%20and%20applications.pdf
Page: 6
Context: STANDARD
VCS 8003,19
Volvo Car Corporation
Issue:
Page:
4
6(7)
The risks inherent with windows that can be opened shall be considered.
Glass walls/doors shall be clearly marked to reduce the risk of someone walking/running into them.
Exterior doors and gates shall, if necessary, be equipped with a canopy to protect against falling snow and
icicles.
Doors and gates for evacuation shall as a general rule open outwards in the direction of escape.
Transport paths, pathways, and corridors
Pedestrian walkways shall be separated from other traffic (if applicable).
Single steps and thresholds shall, if possible, be avoided in corridors and passageways.
Stairs and fixed ladders
Staircase design shall be adequate from a safety viewpoint and shall be dimensioned according to the
number of workers and the nature of the activity.
Stairs shall be chosen before ladders, when possible.
In case of an overall falling height ≥3 000 mm, the ladder shall be fitted with a fall protection device.
Stairs may not begin directly outside a door; there must be a landing that is at least as long and wide as the
door.
Stairs shall be equipped with handrails and banisters.
Goods intakes, loading bays, and ramps
Goods intakes shall be provided with space for the stationing of goods and load carriers.
If necessary, there shall be loading bays that are adapted to the nature of the goods that are handled.
Outdoor loading bays adjacent to a building shall normally have a roof to protect goods from precipitation
and snow. Where necessary, the bay shall have an appropriate pitch for water run-off.
Loading bays shall not be used as break/smoking areas.
Loading hatches
Floor openings shall be avoided as far as possible. Where an opening in the floor does occur, care shall be
taken to not position it in front of doors, gates, in passageways or traffic routes, or near places often
frequented by any person in the course of work. Openings in floors shall be fitted with protection against falls.
Loading hatches in walls may not be positioned above a door, gate or an unprotected window if there is a
risk of falling goods.
Safety devices and emergency equipment
Eyewash devices shall normally be fixed installations and capable of supplying temperate water. If tap water
is used, a special routine for regular flushing out shall be in place to prevent bacterial growth.
If portable eye rinse bottles, etc., are used, they shall supply sufficient water to dilute/rinse out the specific
chemical substance.
An easily accessible emergency shower shall be provided in connection with activities where there is a risk
of being drenched with substances capable of harming the skin, are easily absorbed percutaneously, or
where there is a risk of fire.
Risk areas shall always be clearly marked.
Printed copies are uncontrolled. Print date: 2018-03-28
####################
File: E1.4%20VCS%208003%2C19%20Workplaces%20%E2%80%93%20requirements%20and%20applications.pdf
Page: 7
Context: STANDARD
VCS 8003,19
Volvo Car Corporation
Issue:
Page:
4
7(7)
Alarm systems or detectors shall be installed in premises where there is a risk of gas leakage, explosion, a
risk of lack of oxygen, or similar situations may arise.
Alarm and evacuation
Emergency lighting, alarms for emergency evacuation and an evacuation plan shall be in place.
Alarm devices shall be well maintained and checked at least once every 3 months.
Personnel facilities
The staff room shall maintain an acceptable temperature of 18–22 ºC. If this cannot be ensured, the facilities
shall be heated/cooled.
Staff rooms shall be insulated from disturbing noises.
Employees shall have access to a space for storing private clothing and, when necessary, work clothing. It
shall be possible for this clothing to be stored in such a way that it is not soiled or damaged and which
prevents the risk of theft.
There shall be separate changing rooms for men and women, and these rooms shall be of sufficient size to
host the number of employees working at the site.
Worksites shall be provided with a sufficient number of toilets for the employees working at the site.
If the work causes workers to get dirty or perspire, access to showers shall be provided in direct connection
to the changing rooms.
There shall be areas where employees are able to heat meals or snacks and sit down to eat. There shall
also be a refrigerator, storage areas, bins for waste, as well as access to cold and hot water and washing
facilities for dishes near the place where the food is ingested.
Resting areas shall be available at the workplace.
Operation and maintenance
Battery charging areas, rooms for cleaning machines, and industrial vehicles shall have ventilation systems
that are adapted for the purpose at hand. Spaces and facilities for operation and maintenance shall be
adapted and designed in an ergonomic and functional way.
Printed copies are uncontrolled. Print date: 2018-03-28
####################
File: E4.1%20Project%20manual%20Siemens.pdf
Page: 1
Context: Issuer
Security class:
Issue
Date
Anders Mantler
Public
1.20
2023-10-18
Internal
Contract Appendix E4.1
Project manual
Siemens - Aurobay
APPLICATION SIEMENS-AUROBAY EXTRANET
####################
File: E4.1%20Project%20manual%20Siemens.pdf
Page: 2
Context: Issuer
Security class:
Issue
Date
Anders Mantler
Public
1.20
2023-10-18
Page 2 (2)
Project manual Siemens
Contract Appendix E
Internal
INSTRUCTION
Siemens-Aurobay Extranet
− Siemens-Aurobay Extranet provides the Aurobay Project manual and standard documents for Siemens
Transline. Downloading of the documents from the Extranet is possible as soon as access is granted.
Siemens Industry Online Support (SIOS) platform
−
The user first must register on the SIOS platform. The following link should be used to find the login and
register page: www.siemens.com/sfp-extranet/register/aurobay
Contract form
− After registering the user clicks again on the link above, logs in and presses the button
“Notify” for requesting access to the Siemens - Aurobay Extranet.
− A contract form will now be sent to the user by e-mail.
− The user completes the contract form and sends it to one of the persons listed for approval.
Approval
− The person who approves the application marks Aurobay confirmation and signs the contract form.
− The approver sends the contract form to Liliana Mitroi at Siemens. The contact information will be
found on the contract form.
Confirmation
− Siemens performs the registry and sends a confirmation to the user by e-mail.
Internal application
− If the application concerns a person at Aurobay, the above procedure must be followed as well.
####################
File: E4.2%20Project%20manual%20Atlas%20Copco.pdf
Page: 1
Context: ATLAS COPCO
INDUSTRIAL POWER TOOLS
PROJECT MANUAL
• AUROBAY PLANT IN SKÖVDE - SWEDEN AND ZHANGJIAKOU – CHINA
• VOLVO CARS PROPULSION COMPONENTS (VCPC) IN SKÖVDE – SWEDEN
ATLAS COPCO COMPONENTS FOR PROJECTS AND MAINTENANCE
Ver 2.0
Industrial tools
and solutions
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Aurobay_Projekt_Manual_AtlasCopco_ver2_0
Contents
Main contacts for project coordination ............................................... 3
Change Index ........................................................................................ 5
Generic requirements and recommendations .................................... 5
Tensor Tools .......................................................................................... 6
Fixtured Nut runners .......................................................................... 16
Optional Accessories for Fixtured Nut runners ................................ 18
STwrench ............................................................................................. 19
Torque wrenches ................................................................................ 19
Controllers .......................................................................................... 21
Guidelines for Installation and HW update ....................................... 28
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Aurobay_Projekt_Manual_AtlasCopco_ver2_0
Main contacts for project coordination
Atlas Copco (Sweden)
| | Name Department | | | Mr. Niklas Bodén Customer Center Nordic – Product Marketing Hardware |
| |Address | | | Järnvägsgatan 40, 131 54 Nacka, Sweden |
| -------- | -------- | -------- | -------- | -------- |
| | Phone | | | +46 (8) 743 95 79 |
| |Fax | | | +46 (8) 743 93 75 |
| |Email | | | niklas.boden@atlascopco.com |
| | Name Department | | | Mr. Ingemar Kristensson Customer Center Nordic – Product Marketing Software |
| |Address | | | Ingela Gathenhielms gata 6, 421 30 Göteborg, Sweden |
| -------- | -------- | -------- | -------- | -------- |
| | Phone | | | +46 (70) 587 93 05 |
| |Email | | | ingemar.kristensson@atlascopco.com |
| | Name Department | | | Mr. Roger Söderlind Customer Center Nordic – Global Project Manager for Volvo |
| |Address | | | Ingela Gathenhielms gata 6, 421 30 Göteborg, Sweden |
| -------- | -------- | -------- | -------- | -------- |
| | Phone | | | +46 (08) 743 82 41 |
| |Fax | | | +46 (31) 527 565 |
| |Email | | | roger.soderlind@atlascopco.com |
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Aurobay_Projekt_Manual_AtlasCopco_ver2_0
Aurobay, Sweden
| | Name Department | Mr. Jens Lindqvist Global Line & equipment |
| |Address | Komponentvägen 541 36 Skövde, Sweden |
| -------- | -------- | -------- |
| | Phone | +46 76 621 05 17 |
| |Email | Jens.lindqvist@volvocars.com |
| | Name Department | Mr. Marcus Wallqvist Plant Productivity and verification |
| |Address | Komponentvägen 541 36 Skövde, Sweden |
| -------- | -------- | -------- |
| | Phone | +46 72 888 99 03 |
| |Email | markus.wallqvist@volvocars.com |
| | Name Department | Mr. Thore Andersson Global Line & Equipment IT |
| |Address | Komponentvägen 541 36 Skövde, Sweden |
| -------- | -------- | -------- |
| | Phone | +46 72 966 94 54 |
| |Email | thore.andersson.2@volvocars.com |
| | Name Department | Mr. Kjell-Ove Johansson Maintenance, DS Team electrical | |
| |Address | Komponentvägen 541 36 Skövde, Sweden | |
| -------- | -------- | -------- | -------- |
| | Phone | +46 73 463 05 41 | |
| |Email | kjell-ove.k.johansson@volvocars.com | |
| | Name | Mr. Thomas Johansson | |
| |Department | Maintenance, Engineering mechanical | |
| -------- | -------- | -------- | -------- |
| | Address | Komponentvägen 541 36 Skövde, Sweden | |
| |Phone | +46 72 391 51 68 | |
| |Email | thomas.tj.johansson@volvocars.com | |
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Aurobay_Projekt_Manual_AtlasCopco_ver2_0
Change Index
| | Issue | | | Item | | | Date | | | Description | |
| -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- |
| 1.0 | | | All | | | 2021-12-14 | | | Old release saved in project folder
..\Old\VCE_Product_Manual_AC_ver 1.6 old_JL.doc | | |
| 1.1 | | | All | | | 2022-01-14 | | | New release 2.0 created
Company name changed
Contact list updated
Components list updated | | |
| | | | | | | | | | | | |
Generic requirements and recommendations
Here is a general text/information about how to use this documentation and why.
The purpose with this document is to clarify the standard within tools and software
for the Atlas Copco tightening equipment range. It will be a helpful tool for
Aurobay/VCPC staff, hired consultants, machine tool builders and technicians as
well as for Atlas Copco staff or other suppliers performing installations at Aurobay
sites.
This document contains a complete list of the type approved tools, accessories and
software used at Aurobay Skövde and Zhangjiakou site.
####################
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Aurobay_Projekt_Manual_AtlasCopco_ver2_0
Tensor Tools
Selection Guide Overview
ETP ST
eWwst = i Power Focus 6000
rn a as
sre Os
ETVSR
Power Focus 6000
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Aurobay_Projekt_Manual_AtlasCopco_ver2_0
Tool key
re driv
06 = 4”, 10 = 3/8”
13 =%”, 20 =3/4”
25=1”,38=1%”
Electric Assembly tools
Nutrunners
V= Right angle
D = In-line
E= Extended spindle, F=Fan
T=Telescopic, FS = Flush socket
HAD = Hold and Drive
Tl ‘orque Multiplier
L=Tool extension
M= Mounting extension for fixtures
LO3 = Offset with 3 gear wheels
LI3 = In-line with 3 gear wheels
QC = Quick Change chuck
PS = Push Start
STR = Latest generation |= Female hex
ST = Standard series - high torque
SR= Compact series
SL = Low voltage motor / Low
torque series
ES = Quality Critical series
P= Pistol
O= Open End
C= Crowfoot
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Aurobay_Projekt_Manual_AtlasCopco_ver2_0
Pistol Grip Models Tensor ST
| | Square | Torque range | | Speed | Weight | | Length | Height | |
| -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- |
| Model | in | Nm | ft lb | r/min | kg | lb | mm | mm | Ordering No. |
| ETP ST32 | | | | | | | | | |
| ETP ST32-10-10 | 3/8 | 3-11 | 2.2-8.0 | 1210 | 0.8 | 1.8 | 197 | 179 | 8433 2213 48 |
| ETP ST32-20-10 | 3/8 | 5-20 | 3.6-15.0 | 677 | 0.91 | 2 | 235 | 179 | 8433 2216 95 |
| ETP ST32 with Barcode Scanner | | | | | | | | | |
| ETP ST32-10-I06BCR | 1/4 | 3-11 | 2.2-8.0 | 1210 | 0.92 | 2.1 | 197 | 205 | 8433 2214 73 |
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Aurobay_Projekt_Manual_AtlasCopco_ver2_0
Angle Models Tensor STR
| | Square | Torque
range | | Speed | Weight | | Length | CS distance | Height | |
| -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- |
| Model | in | Nm | ft lb | r/min | kg | lb | mm | mm | mm | Ordering No. |
| ETV STR31-05-10 | 3/8 | 1 - 5 | 0.7 - 3.6 | 3070 | 1.1 | 2.4 | 381 | 11 | 41 | 8436 6130 05 |
| ETV STR31-10-10 | 3/8 | 3 - 12 | 2.2 - 8.8 | 1310 | 1.1 | 2.4 | 381 | 11 | 41 | 8436 6130 10 |
| ETV STR61-25-10 | 3/8 | 6-28 | 4-21 | 1620 | 1.4 | 3.1 | 439 | 14 | 42 | 8436 6160 25 |
| ETV STR61-30-10 | 3/8 | 7-35 | 5-25 | 1220 | 1.4 | 3.1 | 441 | 15.5 | 42 | 8436 6160 30 |
| ETV STR61-50-10 | 3/8 | 10-55 | 7-40 | 735 | 1.6 | 3.5 | 452 | 18 | 47 | 8436 6160 50 |
| ETV STR61-70-13 | 1/2 | 15-80 | 10-58 | 530 | 2.1 | 4.6 | 464 | 20 | 58 | 8436 6160 70 |
| ETV STR61-100-13 | 1/2 | 20-100 | 15-80 | 390 | 2.6 | 5.7 | 501 | 22.5 | 60 | 8436 6160 10 |
| ETV STR61-180-13 | 1/2 | 35-180 | 26-133 | 215 | 3.0 | 6.6 | 543 | 25.5 | 65 | 8436 6160 18 |
| Hold & Drive | | | | | | | | | | |
| ETV STR61-150-HAD | - | 30-160 | 22-117 | 237 | 3.1 | 6.6 | 541 | 26 | 80 | 8436 6161 14 |
Straight Modells Tensor STR
| | Square | Torque range | | Speed | Weight | | Length | CS dist. | Spline/ | |
| -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- |
| Model | in | Nm | ft lb | r/min | kg | lb | mm | mm | Mounting | Ordering No. |
| ETD STR61 | | | | | | | | | | |
| ETD STR61-50-13 | 1/2 | 10-55 | 7.3-40 | 740 | 1.9 | 4.2 | 474 | 24 | 2 / 2 | 8436 6260 50 |
Straight Models Tensor SR
| | Square | Torque range | | Speed | Weight | | Length | CS dist. | Spline/ | |
| -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- |
| Model | in | Nm | ft lb | r/min | kg | lb | mm | mm | Mounting | Ordering No. |
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Page: 9
Context: | ETD SR21-16-I06-PS | Hex | 3.5-16 | 2.6-11.8 | 1460 | 1.0 | 2.2 | 276 | 24 | - | 8436 4220 16 |
Angle Models Tensor STR
####################
File: E4.2%20Project%20manual%20Atlas%20Copco.pdf
Page: 9
Context: =
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Straight Modells Tensor STR
Straight Models Tensor SR
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edt m [um | em ome | og | mw mm | mm [montag | omene
9
Document var: Jr indes. emat en Iindsitvacaracan
####################
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Aurobay_Projekt_Manual_AtlasCopco_ver2_0
Tool cables - Tensor ST / SR / STR – Power Focus 6000
| Model | Ordering | No. |
| -------- | -------- | -------- |
| | | |
| Tool cables | | |
| | | |
| 5 m | 4220 437 | 5 05 |
| 7 m | 4220 437 | 5 07 |
| 10 m | 4220 437 | 5 10 |
| Tool cables 90 degrees | | |
| 5 m | 4220 519 | 9 05 |
| 7 m | 4220 519 | 9 07 |
| 10 m | 4220 519 | 9 10 |
| Extension cables | | |
| 5 m | 4220 439 | 3 05 |
| 10 m | 4220 439 | 3 10 |
Tool extensions
| Model | | Length | Ordering | No. |
| -------- | -------- | -------- | -------- | -------- |
| | | | | |
| ETV STR61 | 25 | 150 | 4220 290 | 3 80 |
| | | | | |
| ETV STR61 | 30 | 150 | 4220 290 | 3 96 |
| ETV STR61 | 40-50 | 150 | 4220 290 | 3 95 |
| ETV STR61 | 70 | 150 | 4220 290 | 3 97 |
| ETV STR61 | 100-200 | 150 | 4220 290 | 3 91 |
| ETV ST101 | 270-1000 | 150 | 4220 158 | 5 80 |
Tool cables - Tensor ST /SR/STR - Power Focus 6000
‘Model
Tool cables
sm
7m
10m
Tool cables 90 degrees
sm
7m
10m
Extension cables
sm
10m
Tool extensions
‘Ordering No.
4220437505,
4220437507
42204375 10
42205199005,
4220519907
42205199 10
42204393 05,
42204393 10
‘Model Length ering No.
TV sTR6I 25 150 A220 2903 00
ervstası 30 150 4220 290396
ETVSTaS1 40:50 150 4220 290395
ETVsTR61 70, 150 4220 290397
ETW STASI 100-200 150 4220 2903 91
TV sT101 270-1000 150 4220 1585 00
inslindos@yolsearscom
10
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Aurobay_Projekt_Manual_AtlasCopco_ver2_0
Reaction plate for fixturing
| Model | | | Ordering | No. |
| -------- | -------- | -------- | -------- | -------- |
| STR31 | ETV | 5-20 | 4220 167 | 8 91 |
| STR61 | ETV | 30 | 4220 167 | 7 91 |
| STR61 | ETV | 40-50 | 4220 167 | 7 93 |
| STR61 | ETV | 70 | 4220 167 | 9 84 |
| STR61 | ETV | 100 | 4220 167 | 7 97 |
| STR61 | ETV | 150-180 | 4220 167 | 8 90 |
SMC arms
| Model | Max
torque
Nm | Min
length
mm | Max
length
mm | swivel
angle
[deg] | Weight
kg | Ordering No. |
| -------- | -------- | -------- | -------- | -------- | -------- | -------- |
| SMC 100 2600 | 100 | 1056 | 2630 | 30 | 1.53 | 4390 1524 85 |
| SMC 200 2600 | 200 | 1060 | 2630 | 20 | 2.39 | 4390 1528 85 |
| SMC 300 2600 | 300 | 1078 | 2633 | 20 | 2.81 | 4390 1532 85 |
Angle tool holders for SMC carbon arms, SMC 100
| | Description | Ordering | No. |
| -------- | -------- | -------- | -------- |
| | | | |
| | | | |
| ETV | STR61-50-10, ETV STR61-50-HAD | 4390 206 | 1 87 |
| ETV | STR61-70-13 | 4390 206 | 1 82 |
| ETV | STR61-100-13 | 4390 206 | 1 80 |
Reaction plate for fixturing
Model Ordering No.
STR31 ETV5.20 14220 1678 91
STRS1ETV 30 42201677 91
R61 ETV 40-50, 42201677 93
STRS1ETV 70 42201679 84
STR61 ETV 100 4220167797
STRGI ETV 150-180 42201678 90
SMC arms
Max | Min | Max | swivel
torque | length | length | angle | Weight
Model Nm | mm | mm | (deg) | ke ‘Ordering No.
'SMc 100 2600 100 | 1056 | 2630 | 30 | 153 | 4390152085,
‘SMC 200 2600 200 | 1060 | 2630 | 20 | 239 | 4390152885
‘SM 300 2600 300 | 1078 | 2633 | 20 | 281 | 4390153285
‘Angle tool holders for SMC carbon arms, SMC 100.
Model Description ‘Ordering No.
‘Angle tool holder
TV STRG1-50-10, TV STRGI-SO-HAD 43902061 87
EVSTR61-70-13 43902061 82
ETVSTRS1.100-13 4390 2061 80
inslindos@yolsearscom
u
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Angle tool holders for SMC carbon arms, SMC 200
| | Description | Ordering | No. |
| -------- | -------- | -------- | -------- |
| | | | |
| | | | |
| ETV | ST61-150-13, ETV STR61-180-13 | 4390 206 | 0 81 |
| ETV | ST101-180-13 | 4390 206 | 0 80 |
| ETV | STR61-200-20 | 4390 151 | 3 87 |
Angle tool holders for SMC carbon arms, SMC 300
Model
Description
Ordering No.
Angle tool holder
ETV ST101-270-20
4390 2081 50
SMC-TT-arms
Max
torque
Min
length
Max
stroke
Tool weight
Weight
Model
Nm
mm
mm
kg
kg
Ordering No.
SMC-TT-10-850
10
712.5
300
0 – 1.94
1.4
4390 1510 29
SMC-TT-25-1150
25
831.4
300
4.14 – 9.14
3.54
4390 1510 31
SMC-TT-25-1600
25
1131.4
600
3.73 – 8.73
3.95
4390 1510 32
Tool holders for SMC-TT
Model
Description
Ordering No.
Straight tool adapter A
For SMC-TT-10
4390 2022 04
Straight tool adapter B
For SMC-TT-25
4390 2022 08
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Suspensions yokes
| Model | Type Assembly | Ordering | No. |
| -------- | -------- | -------- | -------- |
| | | | |
| ETV/ETD STR31/61 | Swivelling | 4220 507 | 0 80 |
| | | | |
| ETV/ETD STR31/61 | Fixed | 4220 510 | 5 80 |
| ETV ST101 * | Horizontal Motor | 4220 393 | 0 90 |
| *Not telescopic nut runners | | | |
Optional Accessories for Tensor STR
| Accessory | Description | Ordering No. |
| -------- | -------- | -------- |
| EHMI FOR TENSOR STR | Fits all STR ETV and ETD | 8436 6199 70 |
Accessory
Position/Size
Ordering No.
Dual trigger for open end 135°
Top
S
8436 6199 10
L
8436 6199 12
Dual trigger for open end 135°
Lower
S
8436 6199 20
L
8436 6199 22
Front button
Top
S
8436 6199 30
L
8436 6199 32
Adjustable headlights
Lower
S
8436 6199 40
L
8436 6199 42
Barcode scanner
Top
S
8436 6199 00
L
8436 6199 02
Scanner 2D and tag U D4, 2-in-1
Top
S
8433 5050 10
L
8433 5050 11
Mounting rings
Top
S
8436 6199 50
L
8436 6199 52
Mounting rings Lower
Lower
S
8436 6199 60
L
8436 6199 62
Small (S) ETV STR <50 Nm, ETD STR <30 Nm. Large (L) ETV STR >70 Nm, ETD STR >50 Nm.
0
EHMI
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Option pictures
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Balancers – WP
| | Capacity range | | Cable
length | Weight | | Dimension A | B | C | |
| Model | kg | lb | m | kg | lb | mm | mm | mm | Ordering No. |
| -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- |
| WP 05-1 | 0.4-1.2 | 0.9-2.6 | 2 | 1.3 | 2.9 | 71 | 141 | 460 | 8202 0778 00 |
| WP 05-3 | 1.2-2.6 | 2.6-5.7 | 1.6 | 1.4 | 3.1 | 71 | 141 | 460 | 8202 0778 01 |
| WP 05-4 | 2.6-3.8 | 5.7-8.4 | 1.6 | 1.5 | 3.3 | 71 | 141 | 460 | 8202 0778 02 |
| WP 05-5 | 3.8-5.2 | 8.4-11.5 | 1.6 | 1.5 | 3.3 | 71 | 141 | 460 | 8202 0778 03 |
| WP 10-4.5 | 4.5-7 | 10-15.4 | 2 | 3.1 | 6.8 | 130 | 188 | 521 | 8202 0779 01 |
| WP 10-16 | 16-21 | 35-46 | 2 | 3.8 | 8.4 | 130 | 188 | 521 | 8202 0779 05 |
| WP 20-25 | 25-35 | 55-77 | 2 | 8.9 | 19.6 | 152 | 218 | 521 | 8202 0780 01 |
| WP 30-45 | 45-60 | 99-132 | 2 | 17.3 | 38.1 | 203 | 285 | 749 | 8202 0781 03 |
| Model De | scriptio | n | Ordering | No. |
| -------- | -------- | -------- | -------- | -------- |
| | | | | |
| Socket Selector 4 | | | 8433 0610 | 04 |
| | | | | |
| I/O-bus cable | 0,5 m | | 4222 091 | 7 00 |
| |1 m | | 4222 091 | 7 01 |
| |5 m | | 4222 091 | 7 05 |
| |7 m | | 4222 091 | 7 07 |
| |10 m | | 4222 091 | 7 10 |
| I/O Termination plug | | | 4222 044 | 3 00 |
| Socket holder Stand | ard 24,5 | mm | 4222 049 | 2 11 |
| Socket holder Optio | nal 50 | mm | 4222 049 | 2 15 |
| Bit holder single For bits, to increase a | rea on | socket stand sensor | 4222 093 | 3 91 |
| Screw For socket | holder, | M4x8 Hex | 0196 116 | 9 00 |
inslindos@yolsearscom
pct ge eng
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Page: 15
Context: inslindos@yolsearscom
pct ge eng
edt “ » =
Model Description ‘Ordering No.
Socket Selector 4 833 0610 04
Yo-bus cable osm 42220917 00
im 44222 0917 01,
sm 4222 0917 05.
7m 4222 0917 07
10m 4222 0917 10
Vo Termination plug 4222 0443 00,
Socket holder Standard 24,5 mm 4222049211
Socket holder Optional SO mm 42220492 15.
Bit holder single For bits, to increase area on socket stand sensor 42220933 91,
screw For socket holder, Max Hex 0196 1169.00
s
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Aurobay_Projekt_Manual_AtlasCopco_ver2_0
Fixtured Nut runners
QST Spindles
Tool key
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Aurobay_Projekt_Manual_AtlasCopco_ver2_0
The QST nut runners are suitable for yield / gradient tightening strategy.
| | Travel | Torque
range | | Speed | Min | Weight | | Square | |
| -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- |
| Model | mm | Nm | ft lb | r/min | C-C | kg | lb | in | Ordering No. |
| QST34-20CT-T50-L150-H10 | 50 | 4-20 | 2.9-14.7 | 1000 | 34 | 2 | 4.4 | 3/8 | 8435 6010 10 |
| QST42-20CT-T50-L134 -H10 | 50 | 6-20 | 4-14 | 2000 | 43 | 3.1 | 6.9 | 3/8 | 8435 6020 10 |
| QST42-50CT-T50-L134-H13 | 50 | 10-50 | 7-35 | 700 | 43 | 3.8 | 8.4 | 1/2 | 8435 6030 10 |
| QST42-50COT-T50-L134-H13 | 50 | 10-50 | 7-35 | 700 | 31 | 4.5 | 9.9 | 1/2 | 8435 6030 20 |
| QST50-150CT-T50-L137-H13 | 50 | 30-150 | 22-110 | 380 | 51 | 5.8 | 12.8 | 1/2 | 8435 6050 10 |
| QST62-230CT-T50-L152-H19 | 50 | 40-230 | 29-170 | 330 | 63 | 10.2 | 22.5 | 3/4 | 8435 6065 10 |
| QST62-230COT-T50-L152-H19 | 50 | 40-220 | 29-162 | 330 | 45 | 12.8 | 28.2 | 3/4 | 8435 6065 20 |
| QST62-350CT-T50-L152-H19 | 50 | 50-350 | 37-258 | 220 | 63 | 10.2 | 22.5 | 3/4 | 8435 6070 10 |
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Aurobay_Projekt_Manual_AtlasCopco_ver2_0
Optional Accessories for Fixtured Nut runners
Tool and extension cables
| Length | Ordering | No. |
| -------- | -------- | -------- |
| | | |
| 2 m | 4220 379 | 9 02 |
| | | |
| 3 m | 4220 379 | 9 03 |
| 5 m | 4220 379 | 9 05 |
| 7 m | 4220 379 | 9 07 |
| 10 m | 4220 379 | 9 10 |
| 15 m | 4220 379 | 9 15 |
Additional socket holders
| | | | | | Socket | | |
| -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- |
| | | | | | | | |
| | | | | | holder | Socket | |
| | | | | | | | |
| |A | | | | size | holder | a |
| |mm | Prod | uct N | o. | in | Ordering | No. |
| QST42-20CT | | | | | | | |
| |0 b | 8435 | 6020 | 10 | 3/8 | 4230 181 | 8 00 |
| |100 | 8435 | 4083 | 10 | 3/8 | 4230 221 | 7 01 |
| QST42-50CT | | | | | | | |
| |0 b | 8435 | 6030 | 10 | 1/2 | 4230 181 | 9 00 |
| |150 | 8435 | 4083 | 23 | 1/2 | 4230 221 | 8 02 |
| QST50-150CT | | | | | | | |
| |0 b | 8435 | 6050 | 10 | 1/2 | 4230 182 | 0 00 |
| |150 | 8435 | 4083 | 34 | 1/2 | 4230 221 | 9 02 |
| a This socket holder is | included | when | you | order | the compl | ete spindl | e. |
| b This socket holder fo | llows wh | en yo | u ord | er the | standard | nut runne | rs. |
| NOTE: The spindle tra | vel is 50 | mm fo | r all s | ocket | s holders. | | |
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Aurobay_Projekt_Manual_AtlasCopco_ver2_0
STwrench
All models STwrench
| | Capacity | | Drive | Weight | | Length | |
| -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- |
| Model | Nm | ft lb | mm | kg | lb | mm | Ordering No. |
| Controller | | | | | | | |
| STwrench Controller | | | | 0.48 | 1.08 | 313 | 8059 0930 00 |
| Smart HEAD A Torque + Angle | | | | | | | |
| Smart HEAD A80 | 80 | 59 | 9x12 | 0.20 | 0.44 | 147.5 | 8059 0930 44 |
Torque wrenches
All models in Saltus mechanical torque wrench range
Click Wrench series – CWR
| Type | Torque Range
Nm ft.lb | | Length
mm | Weight
g | ∅
mm | Drive | Ordering No. |
| -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- |
| CWR-20 | 03-20 | 2.2-14.8 | 129 | 248 | 21 | 9x12 | 8439 0041 00 |
| CWR-25 | 02-25 | 1.5-18.4 | 174 | 288 | 21 | 9x12 | 8439 0041 01 |
| CWR-50 | 05-50 | 3.7-37 | 236 | 466 | 21 | 9x12 | 8439 0041 02 |
| CWR-85 | 15-85 | 11-62.7 | 305 | 576 | 21 | 9x12 | 8439 0041 03 |
| CWR-120 | 50-120 | 37-88.5 | 349 | 666 | 24 | 9x12 | 8439 0041 04 |
| CWR-200 | 50-200 | 37-148 | 419 | 916 | 30x26 | 14x18 | 8439 0041 05 |
| CWR-300 | 60-300 | 44.2-221 | 685 | 1366 | 32x28 | 14x18 | 8439 0041 06 |
|
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Aurobay_Projekt_Manual_AtlasCopco_ver2_0
Breaking Wrench series – BWR
| Type | Torque Range
Nm ft.lb | | Length
mm | Weight
g | ∅
mm | Drive | Ordering No. |
| -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- |
| BWR-20 D | 02-20 | 1.5-14.8 | 213 | 250 | 8x16 | BWR-20 | 8439 0042 20 |
| BWR-35 D | 05-35 | 3.7-25.8 | 288 | 550 | 8x16 | BWR-35 | 8439 0042 21 |
| BWR-100 D | 20-100 | 14.8-74 | 410 | 950 | 10x20 | BWR-100 | 8439 0042 22 |
| BWR-240 D | 80-240 | 59-177 | 677 | 2700 | 14x30 | BWR-240 | 8439 0042 23 |
| BWR-440 D | 140-440 | 103.0-324.5 | 857 | 4300 | 16x34 | BWR-440 | 8439 0042 24 |
| BWR-750 | 300-750 | 221-553 | 961 | 6400 | 20x41 | BWR-750 | 8439 0042 05 |
| BWR-1300 | 500-1300 | 369-959 | 1256 | 8140 | 21x45 | BWR-1300 | 8439 0042 06 |
| BWR-2000 | 800-2000 | 590-1475 | 1982 | 13450 | 21x45 | BWR-2000 | 8439 0042 07 |
Slipping Wrench series – SWR
| Type | Torque Range
Nm ft.lb | | Length
mm | Weight
g | Drive | Ordering No. |
| -------- | -------- | -------- | -------- | -------- | -------- | -------- |
| SWR-30 | 05-30 | 3.7-22 | 269 | 640 | 3/8" | 8439 0043 00 |
| SWR-60 | 15-60 | 11-44 | 354 | 1050 | 3/8" | 8439 0043 01 |
| SWR-110 | 40-110 | 29.5-96 | 453 | 1900 | 1/2" | 8439 0043 02 |
Entering machines
| | Square | Torque range | | Free speed | Weight | | Length | |
| -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- |
| Model | in | Nm | ft lb | r/min | kg | lb | mm | Ordering No. |
| EBL35 | ¼” Hex | 1.0-3.5 | 8.8-31 | 700 | 0.8 | 1.8 | 235 | 8431 0170 33 |
Breaking Wrench series - BWR
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Context: Type “Torque Range Length [weight | © | Drive [Ordering No.
Nm tub | mm | g | mm
‘awr200 | 02-20 | 18168 | 213 | 250 | exis | awn20 |aassoos22o
awrasp | 0535 | 37-258 | 288 | sso | exis mwRas | 9439008221
‘awr-1000 | 20100 | 14874 | a1o | 950 | 10x20| awR-100 | #439 004222
‘awr-2400 | e0240 | 50177 | e77 | 2700 |1a0| awr.2an | 9439004273
awr-aaod | 140440 | 103.0-3245| 357 | 4300 | 16x34| awe-sao | 94390042 24
‘awr-7so | 300-750 | 221-553 | 961 | 6400 | 20x41 | awR-7s0_| #439.0042 05
‘awr-1300 | 500-1300 | 369-959 | 1256 | #140 | 21x45| ewR-1300 | 94390042 06
‘awr-2000 | 800-2000 | 590-1475 | 1982 | 13450 | 21x45 | ewR-2000 | #4390042 07
‘Slipping Wrench series ~ SWR
Type “Torque Range Length | Weight Drive | Ordering No.
Nm lb mm ®
swaso | 05-20 | 3222 | 269 640 3/8 | 843900083 00
swaso | 15-60 | 11-44 | 354 1050 | 3/8" | 84390003 01
swa-110 | aoa10 | 295.96 | ass 1000 | 72" | 84390043 02.
Entering machines
sore Trg range rrcesoset [weite | ten
edt to | mm I me | ymin | ag | w | om | crs
Document var: Jr nda emaiens indtaocascom
20
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Aurobay_Projekt_Manual_AtlasCopco_ver2_0
Controllers
There are two supported ways to connect Atlas Copco Controllers to the Aurobay/VCPC host
systems (e.g. MES) :
•
Factory network, using inbuilt ethernet connection
•
Fieldbus, using additional Profinet – card
Which type of connection to be used is based on application and is defined together with
Aurobay/VCPC
ToolsNet connection must be supported
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Aurobay_Projekt_Manual_AtlasCopco_ver2_0
Power Focus 6000
Power Focus 6000 Controller for
Tensor ST, SR, STR and STB
Model
Ordering No.
Power Focus 6000
with profinet card
2279-SWE-M000
Power Focus 6000
8436 1800 02
IAM – Intelligent Application Module
Model
Ordering No.
IAM Process Control 8436 0910 40
Um
a
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Aurobay_Projekt_Manual_AtlasCopco_ver2_0
Power MACS 4000
| IMPORTANT |
| -------- |
| will instead |
| QST spindles |
TC-4000-P
TC4000-S
Tool key
| Model | Fieldbus version | Ordering No. |
| -------- | -------- | -------- |
| Primary controller
TC-4000-P-ES
TC-4000-P-PB-ES
TC-4000-P-PN-ES
Secondary controller
TC-4000-S
TC-4000-S-ES | No Fieldbus
Profibus
Profi Net
No fieldbus, No Ethernet switch
No fieldbus, Ethernet switch | 8435 6511 00
8435 6511 10
8435 6511 50
8435 6500 00
8435 6501 00 |
TC = Tightening controller
‘$= Secondary ES = Ethemet switch
Version | P= Primary
r [
TC | 4 |000 P| DNIES
t
Generation
themet IP
MCP = Modbus TOP
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Aurobay_Projekt_Manual_AtlasCopco_ver2_0
Power Supply
MSB
DB
| Model | Ordering No. |
| -------- | -------- |
| MSB
Main switch box (Max 6 channels)
DB
Distribution box (Max 6 channels) + Power cable 1800 mm | 8435 5660 00
8435 6560 50 |
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Aurobay_Projekt_Manual_AtlasCopco_ver2_0
| Product information, fixtured solutions. | PowerMacs 4000 system has been in the market for nearly 15 years. We |
| |are sourcing critical components that are reaching end of life. This |
| -------- | -------- |
| | means that we have to phase out PowerMacs 4000 in the end of 2022. |
To be introduced during Q1 2022 is PF6 FlexSystem. (Flex uses the same QST-spindles as PM4000)
PF6 FlexSystem Components
| A | FlexCarrier 3 slot |
| -------- | -------- |
| A | FlexCarrier 6 slot |
| B | FlexController Anybus |
| B | FlexController ProFISafe |
| B | FlexController CIPSafety |
| C | FlexDrive |
| D | FlexIAM Generic |
| E | FlexBlank |
| F | FlexFan |
Tool Cables Flex tool Cables
| | Length | | | Name | | | Description | |
| -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- |
| 1 m | | | Tool Cable Flex | | | PF6 Flex-QST 1 m | | |
| 1,25 m | | | Tool Cable Flex | | | PF6 Flex-QST 1,25 m | | |
| 2 m | | | Tool Cable Flex | | | PF6 Flex-QST 2 m | | |
| 3 m | | | Tool Cable Flex | | | PF6 Flex-QST 3 m | | |
| 5 m | | | Tool Cable Flex | | | PF6 Flex-QST 5 m | | |
| 7 m | | | Tool Cable Flex | | | PF6 Flex-QST 7 m | | |
| 10 m | | | Tool Cable Flex | | | PF6 Flex-QST 10 m | | |
| 15 m | | | Tool Cable Flex | | | PF6 Flex-QST 15 m | | |
Product information, fixtured solutions
PowerMacs 4000 system has been in Ihe market for nearly 15 years. We
‘are sourcing critical components that are reaching end of life. This
means that we have to phase out PowerMacs 4000 in the end of 2022.
‘Tobe introduced during Q1 2022 is PFS FlexSystem. (Flex uses the same QST-spindles as PM&000)
PF6 FlexSystem
& [Flocamerader
A| Fencamer 5 lot
3 [ Fexcontoler Anbu
| Fexcontole Profisafe
| Fexcontaler ste
| Flexrive
| Fea Generic
=| olan
FL Ftesan
“Toot Cables Flex toot Cables Im [Tool cableFlee | Pre Flee astm
125m [Tool cable rien |Proriexasr 125m
2m | Tool able Fe | PF Fex-OST2 m
>= ‘3m_—[ Too cable Flex [PF Flex-QSt 3 m
‘Sm | ToolcabieFlex | PF Flex-OSTS m
Im _ |Toolcabieriex |Prariexast m
10m _|Toolcabieriex [Proriexasr 10m
15m [Tool cable Flex | PFEFlec ast 5m
2s
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Aurobay_Projekt_Manual_AtlasCopco_ver2_0
Tools Talk 2 (PF6000)
| Tools |
| -------- |
| 2.11 |
| Plant |
Tools Talk Power MACS
| Tools Talk Power MACS World
Release 10 | Design. | Ordering No. |
| Plant
license | English | 8092 1308 97 |
| Tools Talk Power MACS World Release
10 Gauging | Design. | Ordering No. |
| 1 user
5 users
10 users
Plant license | English
English
English
English | 8092 1309 01
8092 1309 05
8092 1309 10
8092 1309 97 |
Gauging is not preferred software to use, if needed contact project manual owner for instructions.
Tools Talk BLM
| Software TT BLM O | rderi | ng No | . |
| -------- | -------- | -------- | -------- |
| W09 | | | |
| 1 user license | 8059 | 0981 | 10 |
| 5 user licenses | 8059 | 0981 | 11 |
| 10 user licenses | 8059 | 0981 | 12 |
| Plant license | 8059 | 0981 | 13 |
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Aurobay_Projekt_Manual_AtlasCopco_ver2_0
Software Release list Issued 2022-01
| Controller | HW
release | Firmware
(Controller) | ToolsTalk
(PC) | Multi
-prog | Order name in Service
Now/VEDOC | Windows
operativ |
| -------- | -------- | -------- | -------- | -------- | -------- | -------- |
| Power Focus 6000 | all | 3.4.10 | ToolsTalk 2
2.16 | 5.51 | VCES ToolsTalk 2 | 10 |
| PowerMACS 4000 | all | W10.9.15 | ToolsTalk
PM 10.9.15 | 5.35 | N/A | 10 |
| ST Wrench | Samtliga | 3.6g / TBD | TT BLM rel10.18.1 | - | | |
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Aurobay_Projekt_Manual_AtlasCopco_ver2_0
Guidelines for Installation and HW update
Activating Time sync and store IP address in the backup file
To secure that Ip-address for master TC is stored in the Backup file.
Mark the box for “Configure external ith” and put in values for Ip address, net mask and Gateway.
Selection is found in TC01 under Hardware
To secure that it is the same time in the machine as in Tools Net server when the machine is
connected to Tools Net. Select Time server to “Tools Net”. Selection is found in folder Set Up /Option
To connect to Tools Net you need to add the component Tools Net to TC1 and write the IP address
10.250.1.32 and server port No: 6573 in Skövde, In Zhangjiakou IP address is 10.240.196.29 and
server port No: 6573.
eB oseo.2
ab rer
SIP Herdewe
SR Ta cms
sone
»R Tea.
soe)
Torq biter dipley Fat,
srgeitrerdsoy Fest
Congeeenenaten
Gooey ozs
1D Programs
[0 Reporters
EHff Hardware Er, = Collected Data
SW Tc01 esn 01) Variables OK Traces W]
1 Spindte 01 4 er NOK Traces [u]
B vo! ee = Cycle Data Layout
© ToolsNet1
J) ToolsNet 1
B atiasm-2
ff TC02 (Sino)
m x
Name ToolsNet1
Identity. 3 [
Server P-address: 10.250.1.32 a
Server Port No. 6573
Trace -no of samples: 752
####################
File: B3%20Layout.docx
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Context: B3 LAYOUT
----media/image1.emf----
----Image alt text---->A diagram of a building
Description automatically generated with medium confidence<----media/image2.png----
####################
File: D0_Obligations%20suppl_purch%20v2.1.docx
Page: 1
Context: Contract Appendix D
The supplier’s and the purchaser’s respective obligations
Project: MEPX
EOL and COP/AUDIT
Issue: 2.1
Change log| Station | Type of change | Date | Added in version | Signature |
| -------- | -------- | -------- | -------- | -------- |
| Created document | 2021-12-08 | 1.0 | Karl Sjöstrand |
| Annual update | 2022-11-23 | 2.1 | Karl Sjöstrand |
| | | | |
| | | | |
| | | | |
| | | | |
####################
File: D0_Obligations%20suppl_purch%20v2.1.docx
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Context: The Supplier and Purchaser shall arrange and pay for the facilities, undertakings etc. as shown below and as marked and in accordance with the notes and instructions as indicated.
Note: “N/A” means “Not Applicable”| | | Arranged by: | Paid for by: | |
| -------- | -------- | -------- | -------- | -------- |
| | Suppl. | Purch. | Suppl. | Purch. | Notes |
PERMISSION | | | | | |
1 | Permission to build the plant | ☐ | ☐ | ☐ | ☐ | NA |
INSPECTION, TESTING | | | | | |
2 | Testing of the Goods as required by statutory law, regulations or directives imposed by Authorities. | ☒ | ☐ | ☒ | ☐ | |
3 | Inspection of the Purchaser’s preparatory works | ☒ | ☐ | ☒ | ☐ | |
4 | Safety and health plan. Co-ordination on the site | ☐ | ☒ | ☐ | ☒ | In accordance with Swedish regulation AFS 1999:3 (based on 92/57/EEG) |
PACKING OF GOODS, TRANSPORT ETC. | |
5 | Marking of the Goods | ☒ | ☐ | ☒ | ☐ | Type of marking etc:
Reference designations |
6 | Packing of the Goods for transport | ☒ | ☐ | ☒ | ☐ | Type of packing etc: |
7 | Packing of the Goods for storage (before and during erection) | ☒ | ☐ | ☒ | ☐ | Type of packing etc: |
8 | Materials used for covering and protection | ☒ | ☐ | ☒ | ☐ | |
9 | Customs clearance, duties and charges | ☒ | ☐ | ☒ | ☐ | |
10 | Transport of the Goods to the Plant Site | ☒ | ☐ | ☒ | ☐ | |
11 | Unloading the Goods at the Plant Site | ☐ | ☒ | ☐ | ☒ | |
12 | Reception of the Goods at the Plant Site | ☐ | ☒ | ☐ | ☒ | |
13 | Storage - including directly associated handling - of the Goods at the Plant Site | ☐ | ☒ | ☐ | ☒ | Beside the Plant Site |
14 | Storage areas | ☐ | ☒ | ☐ | ☒ | Number, size, position, etc:
Indoor |
15 | Transport - including loading and unloading -of the Goods at the Plant Site
| ☐ | ☐ | ☐ | ☐ | DDP Skövde
(Incoterms 2000) |
PERSONNEL, PERSONNEL FACILITIES AND BENEFITS | |
16 | Travel for the Supplier’s personnel between the Plant Site and the personnel’s homes | ☒ | ☐ | ☒ | ☐ | No. of journeys, etc:
|
17 | Travel for the Supplier’s personnel between their lodgings and the Plant Site | ☒ | ☐ | ☒ | ☐ | |
18 | Lodging for the Supplier’s personnel | ☒ | ☐ | ☒ | ☐ | Max distance from the Plant Site: |
19 | Catering for the Supplier’s personnel | ☐ | ☒ | ☒ | ☐ | |
20 | First aid, first aid materials | ☒ | ☐ | ☒ | ☐ | |
21 | Nurse, medical auxiliary | ☐ | ☒ | ☒ | ☐ | |
22 | Medical room | ☐ | ☒ | ☒ | ☐ | |
23 | Doctor | ☒ | ☐ | ☒ | ☐ | |
WORKS | | | | | |
24 | Setting-out work (centrelines, reference heights etc | ☐ | ☒ | ☐ | ☒ | |
25 | Foundations | ☐ | ☒ | ☐ | ☒ | For grouting see item 37 |
26 | Foundation bolts | ☒ | ☐ | ☒ | ☐ | |
27 | Placing the works on foundation | ☐ | ☒ | ☐ | ☒ | |
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File: D0_Obligations%20suppl_purch%20v2.1.docx
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Context: 28 | Erection openings | ☐ | ☒ | ☐ | ☒ | |
29 | Chasing, making holes, making good | ☐ | ☒ | ☐ | ☒ | |
30 | Machine erection | ☒ | ☐ | ☒ | ☐ | |
31 | Connecting the works to services like:
Electric, Pneumatic, Coolant | ☐ | ☒ | ☐ | ☒ | Type, no: |
32 | Reinforcement of roads, buildings etc. for heavy lifts, transport etc. | ☐ | ☒ | ☐ | ☒ | Type: |
33 | Erection and removal of scaffolding | ☐ | ☐ | ☐ | ☐ | Type: |
34 | Anti-rust treatment | ☒ | ☐ | ☒ | ☐ | Type: |
35 | Touch-up painting | ☒ | ☐ | ☒ | ☐ | Type: |
36 | Demolition, disassembly | ☐ | ☐ | ☐ | ☐ | NA |
37 | Grouting | ☐ | ☒ | ☐ | ☒ | Material and method to be specified by the supplier |
ERECTION EQUIPMENT | | | | | |
38 | Lifting and transport equipment, with operators/drivers | ☐ | ☒ | ☐ | ☒ | Type, capacity etc: |
39 | Lifting and transport aids (jacks, blocks, struts, lifting beams etc.) | ☐ | ☒ | ☐ | ☒ | Type, capacity etc: |
40 | Electrical distribution equipment, main supply panel | ☐ | ☒ | ☐ | ☒ | Type, number: |
41 | Electrical distribution equipment, local distribution panels | ☐ | ☒ | ☐ | ☒ | Type, number:
400V, 16 A (x pcs) |
42 | Gas welding sets | ☒ | ☐ | ☒ | ☐ | Type, number: |
43 | Arc welding sets | ☒ | ☐ | ☒ | ☐ | Type, number: |
44 | Arc welding supply points | ☐ | ☒ | ☐ | ☒ | Number, location: |
45 | Tools | ☒ | ☐ | ☒ | ☐ | Type etc: |
46 | Scaffolding | ☐ | ☐ | ☐ | ☐ | NA |
47 | Scaffolding timber | ☐ | ☐ | ☐ | ☐ | NA |
48 | Erection trestles, support materials | ☒ | ☐ | ☒ | ☐ | Type etc: |
49 | Heated stores | ☒ | ☐ | ☒ | ☐ | Number, size, location, etc: |
50 | Unheated stores | ☒ | ☐ | ☒ | ☐ | Number, size, location, etc: |
51 | Tool stores | ☒ | ☐ | ☒ | ☐ | Number, size, location, etc: |
52 | Office rooms with furniture | ☒ | ☐ | ☒ | ☐ | Area line side normally used |
53 | Changing rooms and washing facilities | ☐ | ☒ | ☐ | ☒ | Number, size, location, etc: |
54 | Personnel huts (rest period huts) | ☐ | ☒ | ☐ | ☒ | Number, size, location, etc: |
55 | Sanitary facilities | ☐ | ☒ | ☐ | ☒ | Number, size, location, etc: |
56 | Areas set aside for eating meals | ☐ | ☒ | ☐ | ☒ | Number, size, location, etc: |
57 | Workshop premises at the Plant Site (workshop hut) | ☒ | ☐ | ☒ | ☐ | Number, size, location, etc: |
SUPPLIES AND SERVICES, ETC | | | | | |
58 | Telephone - acquisition, installation | ☐ | ☒ | ☐ | ☒ | Number of lines: |
59 | General lighting | ☐ | ☒ | ☐ | ☒ | |
60 | Point-of-use lighting | ☒ | ☐ | ☒ | ☐ | |
61 | Acetylene, oxygen | ☒ | ☐ | ☒ | ☐ | |
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63 | Electrical energy 400 V, 3- phase | ☐ | ☒ | ☐ | ☒ | |
64 | Electrical energy 230 V, 1- phase | ☐ | ☒ | ☐ | ☒ | |
65 | Oil, lubricants | ☐ | ☒ | ☐ | ☒ | Except first filling taken care of by supplier |
66 | Compressed air | ☐ | ☒ | ☐ | ☒ | Capacity, pressure: |
67 | Water, including piping, etc | ☐ | ☒ | ☐ | ☒ | Quality, quantity/capacity, pressure: |
68 | Drainage | ☐ | ☒ | ☐ | ☒ | Type, capacity: |
TEST MATERIALS | | | | | |
69 | Consumption goods and wear details before warranty period starts | ☐ | ☐ | ☐ | ☐ | NA |
CLEANING ETC | | | | | |
70 | Cleaning of the Plant before painting | ☒ | ☐ | ☒ | ☐ | |
71 | Cleaning of the Plant at taking over | ☒ | ☐ | ☒ | ☐ | |
72 | Cleaning material | ☒ | ☐ | ☒ | ☐ | |
73 | Removal of scrapped materials, waste, rubbish etc. | ☒ | ☐ | ☒ | ☐ | Packaging material to be handled by VCC (incl. cost) |
74 | Waste material dangerous to environment | ☒ | ☐ | ☒ | ☐ | To be handled in accordance with municipal refuse collection regulation |
SECURITY ETC. | | | | | |
75 | Security personnel, guarding the Plant Site | ☐ | ☒ | ☐ | ☒ | |
76 | Fire-fighting equipment | ☐ | ☒ | ☐ | ☒ | |
77 | Notices, signs etc. at the Plant Site | ☐ | ☒ | ☐ | ☒ | |
78 | Fire-watcher during work with machines etc. liable to cause fires | ☐ | ☒ | ☐ | ☒ | |
MAKING GOOD OF DEFECTS IN THE PLANT | |
79 | Repair or replacement of parts of the Plant | ☒ | ☐ | ☒ | ☐ | |
80 | Transport from/to the Plant Site of defective/repaired or replaced parts | ☒ | ☐ | ☒ | ☐ | |
81 | Travel, board, lodging for the Supplier’s personnel | ☒ | ☐ | ☒ | ☐ | |
82 | Travel, board, lodging for the Purchaser’s personnel | ☐ | ☒ | ☐ | ☒ | |
83 | Disassembly of the Plant | ☒ | ☐ | ☒ | ☐ | |
84 | Erection of the plant | ☒ | ☐ | ☒ | ☐ | |
85 | Chasing, making holes, making good | ☒ | ☐ | ☒ | ☐ | |
86 | Disassembly and erection of parts not belonging to the Plant | ☐ | ☒ | ☐ | ☒ | |
87 | Supplies | ☐ | ☒ | ☐ | ☒ | Type, quantity, etc:
|
88 | Inspection and testing performed by independent inspector as required by Authorities | ☐ | ☐ | ☐ | ☐ | NA (CE-conformity) |
89 | Inspection and testing performed by independent inspector as required by the Purchaser | ☒ | ☐ | ☐ | ☒ | |
90 | Inspection and testing performed by independent inspector as required by the Supplier | ☒ | ☐ | ☒ | ☐ | |
91 | Test materials | ☐ | ☒ | ☐ | ☒ | Type, quantity, etc:
|
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ShopFloor Interaction Concepts v1_0
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Table of content
1.
Document change log ............................................................................................................ 3
2.
Introduction ............................................................................................................................ 4
3.
Concept overview ................................................................................................................... 4
Shopfloor Information Flows .............................................................................................. 4
Execution Control .............................................................................................................. 5
Process Information .......................................................................................................... 5
Operator Support .............................................................................................................. 6
Architecture ....................................................................................................................... 7
4.
Concept detailed .................................................................................................................... 8
Execution Control .............................................................................................................. 8
Basic statements ........................................................................................................ 8
Interaction points ........................................................................................................ 9
Station Types .................................................................................................................. 10
Technology and Interfaces – Automatic Station ............................................................... 10
PLC controlled equipment, Siemens ........................................................................ 11
PLC controlled equipment, other brands .................................................................. 11
PC controlled equipment (MQTT/JSON) .................................................................. 11
Technology and Interfaces – Manual Station ................................................................... 12
Technology and Interfaces – Semi Automatic Station...................................................... 12
A Semi-Automatic station can depend on different prerequisites be a mix of technologies and
interfaces from both Automatic and Manual stations. ................................................................. 12
The design shall be done and decided
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1. Document change log
| Ver | Date | By | Description |
| -------- | -------- | -------- | -------- |
| 1.0 | 2022-01-19 | Thore Andersson | New document |
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2. Introduction
The main objective with this document is to give a high-level description how the equipment shall
be connected to Aurobay/VCPC host systems.
The document is applicable for combustion engine and electric propulsion components production
at:
•
Aurobay plant in Skövde - Sweden and Zhangjiakou - China
•
Volvo Cars Propulsion Components (VCPC) plant in Skövde – Sweden
More detailed descriptions and specifications will be provided later in the purchasing process or on
request.
3. Concept overview
This chapter summarize why and how the equipment at the shopfloor interact with the host
systems at an enterprise level.
The chapter Concept detailed will give a more detailed information about some areas.
Shopfloor Information Flows
The figure below describes the main principal information flows to and from the shopfloor.
The purpose of the Information Flows:
•
Secure a lean, efficient and a quality assured execution of the manufacturing.
•
Secure needed traceability from the manufacturing process.
•
Collect OEE/KPI data.
•
Support operator with needed information and tools.
•
Collect information from the shopfloor for analyzes and optimization.
•
Support a dynamic and flexible preparation of the execution at the shop floor (e.g. define the Bill-of-
Process). The preparation can be managed in a quicker, quality assured and traceable way in the
host systems(PLM, ERP MES) systems instead of managed in each equipment.
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Execution Control
The Manufacturing Execution System (MES) is the master and equipment’s are slaves in the
context that the equipment requests to perform activities for a part and MES decides.
MES is also responsible for routing decisions when applicable.
The figure below describes a common interaction scenario for an automatic equipment.
Other scenarios may be applicable based on equipment design, prerequisites, and requirements.
Process Information
With the objective to be able to analyze, control and optimize the manufacturing process we aim to
collect as much process information from the equipment and process that are relevant
As you as an expert in your equipment/process we expect that you support us defining which
process information to collect.
(This process information is additional to execution information that we define shall be sent in the
Result message connected to execution of each single part).
‘ShopFioor Interaction Concepts v1_ sus)
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3.2. Execution Control
‘The Manufacturing Execution System (MES) is the master and equipment’s are slaves in the
context that the equipment requests to perform activities fora part and MES decides.
MES is also responsible for routing decisions when applicable.
‘The figure below describes a common interaction scenario for an automatic equipment.
(Other scenarios may be applicable based on equipment design, prerequisites, and requirements.
3.3. Process Information
With the objective to be able to analyze, control and optimize the manufacturing process we aim to
collect as much process information from the equipment and process that are relevant
As you as an expert in your equipmentipracess we expect that you support us defining which
process information to collect.
(This process Information is additional to execution information that we define shall be sent in the
Result message connected to execution of each single part.
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Operator Support
To support manufacturing steps that are performed fully or partly by an operator we have
developed a concept called “MES Manual Client”.
“MES Manual Client” have following feature:
•
Enable configurable assembly sequence in a Manual Station , containing both activities performed
by a device/equipment or manually by the operator
•
Online instructions in a Web Interface
•
Support control of connected device as,
o
Nutrunner
o
Vision
o
Scanners
o
RFID
o
PLC
•
Aurobay/VCPC supply standardized PLC code for a Siemens PLC that manage the devices
connected to the PLC
o
Pick-to-light
o
Sensor checks
•
ANDON request
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Architecture
All equipment at the shop floor shall be connected to the applicable host application via the shop
floor integration platform called Virtual Device (VD).
Virtual Device (VD) is developed by Aurobay/VCPC and have standardized interfaces and
transformers towards devices as PLC, Vision, Nut runners, Scanners and PC.
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4. Concept detailed
This chapter gives a more detailed description of some areas.
Execution Control
Basic statements
The Manufacturing Execution System (MES) is the master and equipment’s are slaves in the
context that the equipment requests to perform activities for a part and MES decides.
Following statements describes in a generic level how:
•
MES is master while the equipment at the Shop floor is slave
o
Equipment requests – MES decides.
o
MES decides based on the prepared process, route and status of the part.
o
Different message content leads to different physical events/outcomes.
•
Every part & every operation
o
Equipment request information from MES for every single part in every single operation.
o
MES creates a unique identification for each produced part:
▪
Final Material Identifier (PartNumber/ SerialNumber/VendorCode)
o
Support multiple ways to identify & communicate the part identification:
▪
Final Material Identifier
▪
Raw Material Identifier
▪
Temporary Identifier (e.g. fixed RFID identification)
•
MES control the process
o
Equipment shall perform each operation based on the information given from MES, not
based on any local evaluation/configuration in the equipment.
o
MES owns the status of the part, no status of the part shall be stored in the equipment.
•
Routing of parts
o
If the flow contains several possible ways through the line shall each selection of route be
requested from MES
•
Sample test management
o
MES initiate and manage sample test operations.
o
Sample test can be initiated based on counters, timers or other events.
•
Defect management
o
Defects for a part is managed in MES.
o
Equipment initiate defects and sends needed data to MES if applicable.
•
Material Handling
o
MES is responsible to secure traceability to used material lots or serial when applicable,
depending on different prerequisites the equipment may manage the scanning.
o
If critical part, the equipment may have to secure exact tracking of switch between lots on
fed material (specified together with Aurobay/VCPC).
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Interaction points
Interaction between the equipment and MES shall be performed at several places in the line. The
following figure shows examples of locations where communication may occur, e.g., processing
equipment, assembly equipment, transportation equipment and buffers.
Communication is mostly bi-directional where messages are acknowledged to make sure the
information is received by the other party.
The figure below describes a common interaction scenario for an automatic equipment.
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Station Types
Station can operation wise be of these types:
•
Automatic Station – All activities cycle is performed automatically.
•
Manual Station – One or multiple activities are performed manual by any operator, an activity may
use some kind of device ( e-g nutrunner, scanner, vision, hand tools).
•
Semi-Automatic Station – An operation that contains both automatic and manual activities.
Technology and Interfaces – Automatic Station
For automatic equipment we support three types of interfaces:
Shopeiar Interaction Concepts vi_0 1003)
Speciicaton Propriiay 40. 2022.01.19,
©4221 Global Line & Equi, Thoe Andersson
4.2. Station Types
‘Station can operation wise be of these types:
‘+ Automatic Staion ~All activites cycle is performed automaticaly
‘+ Manual Station - One or multiple activites are performed manual by any operator, an actly may
se some kindof device (e-g nutunner, scanner, vision, hand tools)
‘+ Semi-Automatic Staion —An operation that contains both automatic and manual activites.
4.3. Technology and Interfaces - Automatic Station
For automatic equipment we suppor three types of interfaces:
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PLC controlled equipment, Siemens
For Siemens PLC Aurobay/VCPC provides a communication module as a PLC project, named
VDcom, which shall be integrated and used in Siemens control systems. The VDcom_v2
communication data and function blocks are implemented in the supplier’s PLC project. VDcom_v2
includes functionality to manage communication and HMI screens.
VDcom_v2 is module based containing different modules with different functionality and for
different types of PLC. For each single equipment will a VDcom_v2 package be built based on the
needs for that equipment.
During the design phase the VDcom_v2 package will be specified and delivered together with a
detailed specification that describes the information exchange for each single equipment.
VDcom_v2 supports Siemens Simatic S7 Classic, Sinumeric and TIA-portal.
Detailed specification how to use VDCom package is described in appendix E3.2 VDcom_v xxx
Functional Specification Supplier.
PLC controlled equipment, other brands
At the moment (January 2022) we don’t have interfaces for any other PLC brands then Siemens.
However, we in the near future plan to develop a generic interface using OPC-UA.
If these can be applicable for your equipment, ask your contact at Aurobay/VCPC for further
discussions.
PC controlled equipment (MQTT/JSON)
For connecting an equipment that have a PC as a master of the machine/cell we have a
standardized interface using the protocol MQTT and using open standard file format JSON.
Detailed specification how to use MQTT/JSON interface is described in appendix E3.3
MQTT_MES_Interface Functional_Specification_Supplier_v xx.
Shopeiar Interaction Concepts vi_0 aa)
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4.3.1. PLC controlled equipment, Siemens
For Siemens PLC Aurobay/VCPC provides a communication module as a PLC project, named
\VDcom, which shall be integrated and used in Siemens control systems. The VDcom_v2
‘communication data and function blocks are implemented in the supplier's PLC project. VDcom v2
includes functionalty to manage communication and HMI screens.
‘Aurobay/VCPC
Supplier
\VDcom_v2 is module based containing diferent modules with different functionality and for
itereni types of PLC. For each single equipment will a VDcom_v2 package be bult based on the
needs for that equipment.
During the design phase the VDcom v2 package will be speciied and delivered together with a
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n49.034
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| -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- |
| | | | | | | | | | | | | | | | | |
| | | | | | | | | | | | | | | | | |
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(n50.342)
03
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04
04
04
04 A Carlsson 20230113
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05
A Carlsson 20230124
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05
06
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06
06
[HIC]
07
A Carlsson 20230704
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07
08
A Carlsson 20230904
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08
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*
*) To be measured perpendicular
to the chamfer surface.
08
08
08
08
08
08
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Guidelines for contractors and suppliers is a regulatory framework that
must be complied with by all contractors that intend to perform work within
Aurobays facilities in Sweden
Contents
1. Introduction ............................................................................................................................................ 4
2. General ................................................................................................................................................... 4
Aurobay
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2.1.1 Definition risk works ................................................................................................................. 5
2.1.2 How it works for the contractor ............................................................................................. 5
3. Work environment ............................................................................................................................... 6
3.1 Alcohol and other drugs ................................................................................................................. 6
3.2 Work in conjunction with other activities ................................................................................... 6
3.3 Work clothes and personal protective equipment .................................................................... 6
3.4 Work environment plan ................................................................................................................. 7
3.5 Workplace ........................................................................................................................................ 7
3.6 Cordoning......................................................................................................................................... 7
3.7 Suspension of energy, water and media ..................................................................................... 7
3.8 Noisy work ....................................................................................................................................... 7
3.9 Combustion powered vehicles ..................................................................................................... 7
3.10 Mobile phones ............................................................................................................................... 8
3.11 Accessibility .................................................................................................................................... 8
3.12 Movement of heavy components ............................................................................................... 8
3.13 First aid ........................................................................................................................................... 8
3.14 De-icing .......................................................................................................................................... 8
3.15 Working at heights ....................................................................................................................... 8
3.16 Material storage and containers ................................................................................................. 9
3.17 Personal padlock .........................................................................................
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Context: 4.1 Basic requirements ....................................................................................................................... 11
4.2 Electrical work ............................................................................................................................... 12
4.3 Conduct of electrical installation ................................................................................................ 12
4.4 Electrical equipment .................................................................................................................... 12
5. Chemical handling ............................................................................................................................. 13
6. Fire protection .................................................................................................................................... 13
6.1 Aerosols ........................................................................................................................................... 13
6.2 Disconnection of fire alarm ......................................................................................................... 13
6.3 Drilling and sawing ....................................................................................................................... 14
6.4 Groundworks ................................................................................................................................. 14
6.5 Fire cells ......................................................................................................................................... 14
6.6 Flammable products .................................................................................................................... 14
6.7 Fire alarm, permanent extinguishing devices .......................................................................... 14
6.8 Fire-Extinguishing Equipment .................................................................................................... 14
6.9 Building dryers .............................................................................................................................. 14
6.10 Hot works ..................................................................................................................................... 14
6.11 Information.................................................................................................................................... 15
6.12 Emergency Alarm ........................................................................................................................ 15
6.13 Welding with gas ........................................................................................................................ 15
6.14 Washing, rinsing and cleaning .................................................................................................. 15
6.15 Setting up of temporary offices, sheds or similar ..
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Context: 1. Introduction
This document describes Aurobay Sweden´s requirements and regulations for contractors and
suppliers performing work within Aurobay´s facilities.
Knowledge of the content of these requirements is part of a signed agreement between the
parties.
The client shall ensure that the information in this document is handed over to the site manager
and that the regulations and rules are complied with
The contractor/supplier (contractor as described below) must know the content prior to
commencing work.
The contractor's representative is responsible for communicating these requirements to relevant
managers, employees and subcontractors.
Engaged contractor and subcontractor is responsible to meet the requirements below and take
needed action.
2. General
Aurobay is responsible for coordinating work environment and environmental issues on site
unless otherwise agreed. Each contractor is responsible for its own staff and operations.
The work must be planned in consultation with Aurobay to avoid disruption of ongoing activities.
Contractors and temporary contractors may not bring in children, pets or private visitors onto
Aurobay´s sites. Own checks must always be performed by the contractor.
2.1 Training for contractors
Aurobay Sweden require that contractors that will perform risk works (see 2.1.1 below) shall
perform safety trainings within work environment to gain access to Aurobay´s areas. The training
consists of two parts, one general part where common work environment requirements are
presented and one part where local work environment requirements for Aurobay are presented.
When entering to Aurobay´s area the training requirements are controlled, if the training
requirements are not fulfilled the contractors can be denied access to the area. The safety
trainings are being perfomed via the training supplier SSG according to 2.1.2 below.
The person ordering the contractor work is responsible that the contractor is aware of the
requirement regarding the SSG-training.
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Context: 2.1.1 Definition risk works
Below are examples of work that are classified as risk works and that require SSG-training and
also examples of work that does not require the training:
| Type of work | Education required YES | NO |
| Construction work – execution, management and project management | X | |
| -------- | -------- | -------- |
| Electrical installation work – execution, management and projectmanagement | X | |
| Machine installations, electrical and mechanical - execution,
management and project management | X | |
| Property management, electrical and mechanical - execution,
management and project management | X | |
| Maintenance work, electrical and mechanical - execution, management
and project management | X | |
| Inspection - / audit work on machine - or construction installation | X | |
| Industrial Cleaning, factory/workshops | X | |
| Building of racks | X | |
| Building of scaffolding | X | |
| Piping | X | |
| Building ventilation system | X | |
| Roadworks | X | |
| Excavation work | X | |
| Paintingwork | X | |
| Forestry work | X | |
| Cleaning, public spaces | | X |
| People working in offices | | X |
| Logistics transport | | X |
| Kitchen personnel | | X |
2.1.2 How it works for the contractor
1. If the contracting company is not registered with SSG, it must be registered at
ssg.se/nyentreprenor. When registering, the contractor shall register the name of the
person at the company who will be acting as the administrator relating to SSG Entre.
2. The company will then be given access to the administration tool My SSG, where the
contractor employees are registered and Powertrain Engineering Sweden’s (Aurobay)
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Context: courses can be to the company’s employees. The persons registered by the company as
administrators can carry out this registration.
3. Everyone registered receives a course participant code so that they can log in to the SSG
website and complete the course. Both the SSG Entre Basic course and the local course
end with a certification or knowledge test.
4. The participant is approved when the tests are finished with an approved result. To get a
SSG Entry card the administrator of the company has to upload a photograph of the
participant to My SSG. The card is then printed and sent by post to the customer’s
registered address within about a week.
Note: The SSG Entry card will not work as an entry card to Aurobay´s areas. The
contractor will receive an Aurobay access card in the reception
The basic course will cost the contractor 900kr per employee (2022). The local course costs
nothing to complete. The basic course is the same for all companys connected to SSG. This
means that if an employee at the contractor has performed the basic course to get access to, for
example Volvo Trucks, it doesn´t need to be performed again to get access to Aurobay´s area, it
is then enough that the local course is performed (there is however a repetition requirement
every three years).
3. Work environment
3.1 Alcohol and other drugs
Aurobay promotes a safe, alcohol- and drug-free working place as part of combating illness.
Aurobay does not allow people under the influence of alcohol or drugs at work or at the
workplace.
Alcoholic beverages and drugs may not be brought into or stored at the workplace.
3.2 Work in conjunction with other activities
When the work is carried out near normal operations at Aurobay, it is important that there is an
agreement made on the rules and the activities in the workplace with the responsible
coordinator for the permanent establishment.
3.3 Work clothes and personal protective equipment
For work at Aurobay, special rules apply for work clothing and personal protective equipment.
Detailed information about clothing and protective equipment is obtained from the client.
Personal protective equipment must be used where necessary and the contractor must provide
it by himself.
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Context: 3.4 Work environment plan
Aurobay will during building or construction work, unless otherwise stated, establish a work
environment plan that is specific for the object under the guidelines for applicable national
legislation.
These guidelines for contractors and suppliers does not replace the work environment plan.
Contractors must comply with the safety requirements stated by the work environment
coordinator set under the applicable national legislation.
3.5 Workplace
Orderliness and order must prevail at the workplace. The contractor must carry out cleaning
regularly. Excess material may not be left on site. The contractor is responsible for the scrapped
materials and waste being disposed of in accordance with local regulations.
The contractor must in accordance with workplace instructions make sure that disposal, sorting
and transporting debris, waste, hazardous waste and other waste is taken care of, and follow the
applicable national legislation.
3.6 Cordoning
The contractor must in every case carry out cordoning in a satisfactory manner.
If the risk of an accident or near miss occurs, for example through a hole made in the floor or
ground, changes to stairs or walkways, the area must immediately be cordoned off.
Appropriate actions are, for example, guardrails and protection coverage. When working on a
mobile platform, the area must be cordoned off to avoid collision and / or damage from falling
objects.
3.7 Suspension of energy, water and media
Gas, electricity, compressed air, water and similar must not be turned off without consent from
the client. The contractor must, indicate with a sign who is responsible for the shut down.
3.8 Noisy work
Before performing noisy work, manager(s) of permanent establishment must be consulted.
3.9 Combustion powered vehicles
Always contact the respective client(s) in good time before a vehicle is taken into the area.
Vehicles may not be used indoors without adequate diversion of exhaust or filters approved by
Aurobay. For stationary operations, the exhaust gases are routed to extraction.
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Context: 3.10 Mobile phones
Mobile phones may only be used under safe conditions, for example, move off to the side and
stand in a safe position. Machine operators and Crane operators may not use mobile phones
while working. Private mobile phones may only be used on breaks.
3.11 Accessibility
Materials and vehicles must be placed so that rescue and effective firefighting can be performed.
This means that fire trucks have to be able to reach the scene of the accident without obstacles
in the way. Similarly, fire hydrants and firefighting equipment must not be blocked. Vehicles and
materials must be parked and placed in specified location.
3.12 Movement of heavy components
When moving heavy components, the danger area must be cordoned off and the material must
be secured against falling. If this is not possible, guard has to escort on the transport.
3.13 First aid
Each contractor must provide their own first aid equipment.
3.14 De-icing
The contractor must, unless otherwise agreed to, perform the required de-icing and snow
removal to prevent accidents at their workplace.
3.15 Working at heights
Working at heights means work where the difference in level is two meters or more. When
working above two meters, personal fall protection equipment must be used.
In the event that working at a height has been established to be necessary, the following
hierarchy of controls must be implemented:
1. Use of a mobile elevating working platform/ boom / scissor lift
2. Use of a scaffold or platform/ tower +checklist
3. Use of stepladder/ladder
Loose ladders should not be used.
Always cordon off the area to avoid colliding with another vehicle and to avoid anyone being
injured by falling objects. All employees and contractors that carry out work where the difference
in level is two meters or more must be regularly trained for working at heights and for the use of
fall protection. The contractor provides the necessary fall protection.
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Context: 3.16 Material storage and containers
Materials must be stored at the designated places. Material must not be placed in transport
routes, escape routes or at walls. Accessibility for fire trucks and other emergency vehicles may
not be hindered. Materials placed in violation of this provision may be taken into custody and
transported away by Aurobay.
The client, in consultation with the local fire protection organization, will set up instructions and
approval of the placement.
Containers shall be marked with company name and telephone number to a contact person
3.17 Personal padlock
Personnel entering hazardous areas containing hazardous energy must use a personal padlock
to prevent any accidental start-up of equipment. Contractors must also use personal padlock
identifiable by company name, full name and telephone number of the person using the padlock.
All contractors entering a danger zone must place their personal padlock in the special
protective device on the gate. The contractor shall provide padlocks to their emplyees
3.18 Smoking
Smoking indoors is strictly prohibited. Smoking is only allowed in designated outdoor areas.
3.19 Injuries and near misses (risk observations)
Injuries and near misses must be reported directly to the client according to Aurobay´s
procedures.
If work accidents, serious incidents or environmental incidents occurs, all work must
immediately be stopped, and the representative at Aurobay contacted for investigation before
resuming work.
3.20 Protection of existing property
If contractors cause damage to existing equipment, installations and other property, the client
must be notified immediately.
3.21 Protective devices
If a protective device is removed to perform work, it must immediately be reset after use. If
protection cannot be reset immediately, the workplace must not be left unattended and the
client must be informed.
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Context: 3.22 Work environment and safety walks
Contractors operating at the worksite must free of charge conduct their own safety walks or on
request of the client or the person appointed by him, participate in joint work- and environmental
walks.
3.23 Confined spaces
Working alone may not normally occur in confined spaces. A risk analysis must be made
together with the client before work in confined spaces begins. Written permission from the
client is required.
3.24 Traffic safety
3.24.1 Vehicular Traffic
Only persons holding a valid driver’s license for the vehicle, and who has received permission
from Aurobay may drive the vehicle at Aurobay´s facilities.
Within Aurobay areas, the current speed limit and signage must be adhered to. The speed limit
for indoor traffic is 10 km/h.
3.24.2 Walkways
Special walkways are marked in the area. Anyone staying in the facilities must comply with the
instruction "Traffic Safety”.
Transport routes and escape routes must not be blocked.
A current layout of escape routes are posted in all rooms.
3.25 Forklift, overhead crane and mobile elevating working platform
When working on scaffolding, tools and other loose objects must be stored in a secure way, so
that they cannot fall and cause injury. Forklift, overhead crane and mobile work platform must be
inspected and approved. Supervision is done on daily basis.
Certificates of inspection must on request be handed to the Work Environment
Coordinator/Client.
The contractor’s personnel must have the necessary training for operating the equipment in
question. An operating permit must be obtained from Aurobay and from the contractor’s
supervisor.
Battery charging must be done in designated areas.
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Context: Fall protection must be used on any type of mobile work platform above 2 meters. Helmet/hard,
cap must be worn unless a risk assessment indicates that it is unnecessary. The work area
should be cordoned off.
All work vehicles must be marked with the contractor's company name and telephone number of
the contact person.
3.26 The exit of material
Contractor may only bring out materials belonging to him. Security checks at gates are
performed regularly.
3.27 Equipment
Loan or use of Aurobay´s equipment may only be made with the client / contact person's
consent.
3.28 Evacuation
Contractor is obliged to ascertain what rules and regulations apply to emergency alarms.
3.29 Underground pipes
Groundwork must not be carried out until wires and pipes have been marked out, and an
agreement has been made with a Aurobay representative.
4. Electrical safety
4.1 Basic requirements
Electrical installations must as a minimum comply with applicable laws in the country where the
installation will be performed and the standards IEC 60364 series, HD 384 and HD 60364
series complemented by the addition of national standard and applicable Aurobay standards for
Building installations, Electrical. Machinery Electrical equipment must as a minimum comply
with the latest edition of IEC 60204 with addition of national standard and Aurobay standards
for Machine systems, Electrical equipment. Any connection of Electrical equipment, e.g.
machines to Aurobay´s electrical installations may only be made by agreement and planning
together with the person responsible for Electrical Operations of the existing electrical facility or
device.
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Context: 4.2 Electrical work
All kinds of work, electrical work, as well as construction and mechanical work, where there is an
electrical hazard must, within Europe, carried out according to EN 50110-1 and the relevant
parts of national additions shown in EN50110-2.
Supplier must in accordance with EN50110-1:
Provide a responsible person for Electrical Operations of the delivery
Appoint person responsible for the electricity work of delivery
Together with the person responsible for the electrical installation or the coordinator for
Electrical Operations for the electrical installation, to which the delivery shall be/is
connected, plan the disconnections/connections for the electrical work of the delivery of
equipment/machines or devices
This organization must be valid from the time any electrical work begins on the delivery until it is
taken over and the responsibility of the Electrical Installation for the delivery is handed over to
Aurobay.
4.3 Conduct of electrical installation
Electrical work and/or installations at Aurobay´s electricity installations may only be carried out
in such a way that the laws, regulations of the country are complied with. This applies to all
electrical installations and connection and disconnection of fixed electrical equipment such as
machines, appliances, etc., including temporary electricity installations. For authorisation as an
electrician see the respective national authorities ' regulations.
For Sweden, all those who are to perform an electrical installation at Aurobay´s electricity
installations must be registered as an electrical installation firm at the National Electrical Safety
Authority.
The registration shall contain at least the type of activity that the installer is contracted to carry
out
On request, the contractor shall be prepared to present their own self audit scheme.
Electrical equipment in classified areas for the handling of flammable or explosive goods is to be
subject to special requirements. Contact the local fire organization for flammable goods in these
areas.
4.4 Electrical equipment
Avoid placing extension cables in transport access, routes, or through doors where they might
be squashed.
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Context: Cover electrical equipment and tie down cables so that they are not laying unprotected exposed
on the floor.
Contractors are responsible for keeping their own equipment in good condition and to use it
correctly.
Never start a machine, engine, or transmission, and never energize an electrical installation until
you have assured yourself that there are not any people that can be exposed to any danger
within the danger area.
All electrical equipment must be connected to the via a RCD on the construction site
5. Chemical handling
The contractor must timely provide the Client /Construction Work Coordinator (BAS) with a list
as well as safety data sheets (SDS) of the chemical products to be used in the current contract.
The contractor is responsible for the chemical products used are in accordance with current
legislation and Aurobay´s internal regulations. SDS must be available to those using the
chemical products in the places where they are used. No chemicals may be left at NewC´s area
after finalized construction.
Chemicals and chemical waste must be stored in accordance with Aurobay´s procedures and
guidelines.
6. Fire protection
6.1 Aerosols
The local fire protection organization must always be contacted before any work begins that
might create any kind of aerosols, such as spray painting, cleaning with compressed air,
solvents, etc.
6.2 Disconnection of fire alarm
Permission is required. Permission is sought from the local fire protection organization.
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Context: 6.3 Drilling and sawing
Before working with the drilling, sawing, cutting, concrete cutting etc. begins, the occurrence of
pipes, cables and wires must be investigated. If there is, a risk of dust generation the local fire
protection organization must be contacted for any disconnection of fire alarm.
6.4 Groundworks
In connection with works such as piling work, sheet piling and excavation of soil, all pipes in the
ground must be marked out before work can commence.
6.5 Fire cells
Fire Cells must be kept intact during the renovation period. If the work is constituted precisely in
firewalls, these must be sealed according to Aurobay´s Fire protection regulations provisionally
when the place is left for the day.
6.6 Flammable products
For storage and/or handling of flammable materials (flashpoint less or equal 100 ° C) is the
responsible for flammable and explosive goods must be contacted.
6.7 Fire alarm, permanent extinguishing devices
The work may not be carried out so that these facilities are affected or damaged.
6.8 Fire-Extinguishing Equipment
During construction, the temporary hydrants and private fire extinguishers must be placed in
consultation with the local fire protection organization.
6.9 Building dryers
Building dryers must be approved and placed according to regulations. Location and design
must be approved by the local fire protection organization.
6.10 Hot works
In order to perform hot works, the person executing the work must have a certificate for hot
work that is valid in each country. Hot works will primarily be carried out in places that are
designed for it. Before work begins, a hot work permit must be issued and fire guard appointed.
Permits are issued by the local hot work responsible. The workplace must be free of loose
combustible material, otherwise covered and cordoned off. During work, where not all the work
piece can be monitored, checks must be performed of hidden spaces.
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Context: When electric welding, approved equipment must be used. Earth cable must be connected to
the work piece near the welding point. Ensure that the cables are intact and the smoke
extraction / fume extractor is used.
6.11 Information
All staff must be informed of how the emergency services are alerted, the location of fire
extinguishers/ equipment and their function, evacuation routes, and the applicable parts of this
document.
6.12 Emergency Alarm
In the event of fire, accident, or environmental incident occurring within Aurobay´s areas an
alarm must be raised using the internal emergency number. The contractor is obliged to know
internal emergency number
6.13 Welding with gas
The gas cylinders must be placed in a gas cart equipped with setback protection, check valve,
glove, disconnection device, and all hoses and gauges. Loose gas cylinders must be stored in a
bottle rack, where empty and full bottles are separated. The gas cylinders must be kept firmly
anchored in a separate container. All gas cylinders and gas carts must be labelled with company
name and phone number. When gas cylinders are stored indoors, the nearest door and place
must be posted with signs. at the end of the working day, gas cylinders are placed outdoors or in
designated areas. Placement must be made
in consultation with the local fire protection organization. At break from welding, gas cylinder
vents must be closed. It is Important that fume extractors are used when gas welding.
6.14 Washing, rinsing and cleaning
For all work involving the formation of water vapour, such as pressure washing, boiling water,
etc. the local fire protection organization must always be contacted before work begins.
6.15 Setting up of temporary offices, sheds or similar
Temporary offices and sheds must be positioned so that fire cannot spread. Normally, the
protective distance is 15 m. Before placement, the client must approve the location.
6.16 Escape routes
From every workplace, two independent escape routes must exist. Roads and walk paths must
be kept free. For temporary changes, signs must be posted.
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Context: 7. Environment
7.1 Waste
All wastes must be included in Aurobay´s waste process. Residues and wastes must be
disposed of according to Aurobay´s procedures and guidelines.
Contractor must establish necessary demolition plan. Waste must be removed from the building
as quickly as possible. In exceptional cases where the contractors are to dispose the waste
themselves, the reporting must be done stating type of waste (EWC code), quantity, handling,
receiver (processing code) to the environmental coordinator or local waste coordinator. This
must then be agreed in the contract of assignment. This exception may not be applied to
hazardous waste, see chapter 7.4)
7.2 Asbestos, refrigerant and PCB
All demolition and dismantling work must always be preceded by an environmental assessment
before work can commence. The demolition contractor must conduct environmental inventory.
The contractor must ensure that harmful, hazardous substances are not present, such as
asbestos. If harmful and / or hazardous substances are present, necessary measures must be
taken in accordance with applicable legistlation.
7.3 Energy
Reducing energy consumption is one of Aurobay´s environmental objectives. Everyone must
actively strive to minimize the energy consumption.
7.4 Hazardous waste
Hazardous waste must be handled in accordance with Aurobay´s procedures and guidelines.
Aurobay must be the sender of hazardous waste. The contractor can never be the sender of
hazardous waste generated within Aurobay´s facilities.
7.5 Land and water
Before any work in soil or water is initiated, it must be ensured, via the client that necessary
permits have been obtained, notifications are done and the required access rights are available.
No work may be started before this has been clarified
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Context: If the soil that differs in colour, odour or other type of deviation indicative of pollution
encountered in trench / excavation, the work must be stopped immediately and Aurobay´s
Environmental protection department is contacted through the client.
7.6 Environmental incidents and near misses
Discharge or leakage of hazardous substances to soil, water or air, call the local emergency
phone number and contact the client after alarming. If possible, after alarming, take appropriate
corrective action with the help of decontamination equipment or prevent spills in surface water e
t c. At discharge, leakage, damage or incident, an incident reporting must be done in
collaboration with the client. The Environmental
Protection department handles any reporting to the Environmental authorities.
7.7 Surfactants
If there is a need to use silicone or other surfactants, the client must be contacted. The reason is
that these substances affect the coating process and electronics negative. In doubtful cases,
crater test must be conducted. Contact the client for further information.
8 Security
8.1 Data network
Setting up a wireless network within the factory area is strictly prohibited for contractors as it
affects Aurobay´s own networks and can cause disruptions for production. A personal, physical
network is however allowed.
If there is a need for connecting to an external network, an application for connecting to
Aurobay´s Guest network can be made.
8.2 Photography
Photography without permission is strictly prohibited. In some areas, mobile phone with camera
is not allowed to bring on site.
8.3 Access/Exit
In order to enter and stay in the area, access pass or badge is to be issued. The access pass is
personal and should be clearly visible. The access pass must always be presented upon entry. In
order to bring in vehicles, a special vehicle pass is required.
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Context: Access pass and vehicle pass must be returned to local Security function when the mission is
completed. Checks on vehicles and persons entering or exiting occurs. Application for access
pass and vehicle pass must be made through the client.
Confidentiality agreement must be signed before the extradition of an access pass.
On non-recurring events, the local entry procedures must be followed.
9 References
Contractor safety folder
####################
File: Op150_ERAD_S700280_06.pdf
Page: 1
Context: H-H ( 1 : 1 )
H
H
TEMPLATE: ISSUE09
Powertrain Engineering Sweden AB
Skövde
PROCESS DRAWING
CAD system
Inventor,drawing may not be changed manually
Op Benämning/ Op Name
Variant
Detalj/ Part
Datum/ Date
Ritad av/ Drawn by
Godk av/ Appr by
Ritn Nr/ Draw No
Op Station
Blad/ Sheet Utg/ Rev
S-700280
A Carlsson
2021-09-06
1 / 1
06
Marie Gonzaga
150
Grinding; Journals, guide Ø & grounding Ø
Rotorshaft
GEN3 ERAD
VERKTYGFÖRTECKNING/ TOOL LIST
FÖR PRODUKTION/ FOR PRODUCTION
Nr/ No
Datum/ Date
Namn/ Name
Ändringens art/ Change
Granskad av/ Checked by
Godkänd av/ Approved by
Datum/ Date
Datum/ Date
Sign
Sign
PT H-FAB
DRIFT H-FAB
Verktyg/Tool
Nr/No Antal Pos Art.Nr/Item.No Antal/No Benämning Dimension/ Name Dimension
C
n35.0075 `0.0055
[SC]
Rz 4
A
B
n32.9875
`0.0125
251.3
10.5
S
e 0.005
u 0.004
f 0.006 A-B
e 0.005
u 0.004
f 0.006 A-B
h 0.05 E-S
Process demand
h 0.05 E-S
Process demand
Rz 4
Rz 2-8
h
0.02
A-B
e 0.008
Rz 4
(83.14)
(232.6)
Section drawing show both product finished contour and for this operation
28
n
20
n
(n35.308)
Incoming material
(n35.308)
(n33.3)
00
A Carlsson 20220516
Design changed, rotorshaft 33996774 Rev 10
n35.0075
`0.0055 [SC]
D (Ø29)
Pitch Ø
E
01
01
A Carlsson 20220830
Parallelity 0.008 was 0.006
r Ø0.01
f 0.008 A-B
e 0.005
n32.992
`0.008 [SC]
02
A Carlsson 20230111
Rotorshaft 33996774 Rev 17, inner contour change
03
03
A Carlsson 20230308
Coaxial demand on Ref.B was RunOut 0.05 to R-S
04 A Carlsson 20230405
Op station was 160
04
05
A Carlsson 20230614
SC symols added, RunOut on Ref.B was Coaxial demand
(n33.4)
[SC]
[SC]
[SC]
[SC]
[SC]
[SC]
[SC]
[SC]
[SC]
[SC]
[SC]
[SC]
[SC]
[SC]
[SC]
[SC]
*) Created primarily in Op.100
**) Created primarily in Op.110
h 0.05 A-B
[SC]
**
h 0.03 A-B
*
h 0.03 A-B
[SC]
[SC]
05
####################
File: B2%20Functional%20description%20Gantry%20Rotorshaft%20MEP.docx
Page: 1
Context: FUNCTIONAL DESCRIPTION
GANTRY
MEP ROTORSHAFT
Elements allowing right
operation, quickly and
accurately, during operation,
troubleshooting and set-up.
Changes| Issue | Item | Type of change | Date | Signature |
| -------- | -------- | -------- | -------- | -------- |
8.0 | | RFQ status MEP Rotorshaft | 26 Feb. 2024 | AM |
| | | | |
| | | | |
| | | | |
| | | | |
| | | | |
Table of Contents
1 General 5
2 Safety functions 6
2.1 Introduction 6
2.2 Emergency stop 6
2.3 Safety stop 6
2.4 Suspension of safety guards 6
2.5 Cyclic safety tests 6
2.6 Vertical units (safety related) 6
3 General functions 7
3.1 Operating mode 7
3.3 Cycle types 8
3.4 Initial position 8
3.5 Operational stop 8
3.6 Restarts 9
3.7 Part functions 9
3.8 Start-up procedure of the machine 9
3.9 Energy saving 9
4 Special functions 10
4.1 General 10
4.2 Special functions, buffer/gantry 12
5 Diagnostics 13
5.1 Alarms 13
5.2 Messages/warnings 13
5.3 Stop levels 14
5.4 Presentation 14
6 HMI 15
6.1 Guidelines 15
6.2 Main panel 15
6.3 Gate panel 22
6.4 Traffic light 23
Foreword
The Functional description outlines the functional requirements for manufacturing equipment in Aurobay plants.
The Functional description is the base for the functional verification that will take place at the supplier during approval for delivery.
The Functional description covers combustion engine and electric propulsion components production at:
Aurobay plant in Skövde - Sweden and Zhangjiakou - China
General
1) Aurobay shall approve detailed specifications of different functions and HMI that take place during design.
2) The workpiece is equipped with a 2D-code for reading of article and serial number. This information is sent to the host computer and there after a telegram is received containing e.g. program number, workpiece type etc. The machine can start when the telegram is received.
3) The gantry is communicating with a host computer system. The interface is called VDCom. PLC-blocks are provided by Aurobay but is to be setup by the supplier. The communication is described in a separate document.
4) The gantry is communicating with the equipment via PN/PN, DP/DP-coupler or similar. Definition of interface signals to be clarified during design phase.
5) By cold start of PLC all dynamic data must have reasonable start values. In Siemens DB the values must be saved in 'Initial value' + 'Actual value'. This is to simplify the start-up after loading the PLC-program. With dynamic data is meant machine parameters that have setting values.
6) Time and date in HMI/PLC/NC/PC shall be synchronised by Aurobay SICLOCK time server. Instructions for setup of synchronisation is supplied by Aurobay.
7) Each automatic, semi-automatic station and sector must be controlled by its own control system. Control of stops in conveyor/sector-systems is to be defined.
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Context: Safety functions
Introduction
Safety functions are described in Aurobay technical specification, named TS.
Emergency stop
Which emergency stop device that is affected shall be shown in the overview screen in the main panel, with alarm text and graphic indication.
Safety stop
Which safety gate that is opened shall be shown in the overview screen in the main panel, with message text and graphic indication.
Suspension of safety guards
Where necessary, function to run movements with open safety gate should be possible. If not judged as necessary by the equipment supplier, it must be explained for Aurobay during the construction phase.
This function shall be performed with an enabling device. It is only allowed to execute one movement at the time.
Applicable safety standards must be taken into consideration.
Robot/NC-axis must be run with reduced speed. To run with 100% speed must not be possible.
Cyclic safety tests
Cyclic safety test must not interrupt the automatic cycle. The request shall be accumulated, and the test is preferably performed when a request to enter the safety is made or by initial position run. (Except where safety area can be accessed through light barriers or safety mats. Here the test must be performed as soon as the time has expired.)
There shall be a message when an accumulated test is waiting, and a message when the test is ongoing.
Example of safety tests are brake test, door switch test etc.
The equipment’s behaviour in case of a not approved test, is an agreement between Aurobay and supplier.
The safety tests must be possible to trigger manually.
Vertical units (safety related)
Brakes for stopping/holding the vertical unit in position when power to the motor is off shall be supervised.
If there is something wrong with the brake, the vertical unit should automatically go to a safe position and then give an alarm.
The safety gate shall not be possible to open if there is something wrong with the brake, unless the vertical unit is in its safe position.
Vertical units shall have service positions, with some kind of blocking device.
The blocking device should be supervised with sensors, in initial position and in blocking position.
General functions
Operating mode
Changing of operating mode has an immediate effect. E.g. by changing from automatic to manual mode during automatic cycle results in an immediate change to manual mode and interrupt of cycle.
This is valid also if two or more parallel panels are used. I.e. all panels must be active simultaneously.
Manual mode
All movements and functions shall be possible to run individually in manual mode from the machine HMI, including movements in sub systems e.g. robot gripper. Movements are selected and ordered from the main panel and from each unit/station by a local operator panel. The movement shall stop as soon as the button is released.
Manual mode with interlock
Interlock prevents damage to the equipment and to the product. All movement must be possible to perform irrespec
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Context: Cycle types
When ‘Machine on’ is engaged, all cycle types are deactivated automatically. Normal automatic cycle is active when no cycle type is selected.
Emptying of equipment
Manually
The remaining parts in the machines shall be completed without letting any new parts in. When empty, the equipment shall stop in initial position.
The selection is made from the main panel for the complete machine. Activating/Deactivating must be possible to select when the automatic cycle is started. The selection is deactivated automatically when the machine is empty and has stopped.
Automatically
Emptying of the machines is performed automatically when there is no workpiece present on the input position for a pre-set time. The time shall be adjustable in HMI. When the pre-set time is set to zero, there is no emptying activated, machine is waiting for a new workpiece.
The emptying shall be interrupted when a new workpiece is present. When emptying is finished the automatic cycle shall remain on.
Machine with two or more workpiece must in HMI have an adjustable time, for waiting to run with only one workpiece.
Cell emptying (machining)
Emptying of the complete cell is ordered from the cell control. No new workpieces are let in, all workpieces inside the cell are finished and transported out. All equipment belonging to the cell are stopped at the end of cycle.
Automatic cycle without parts
The machine repeats automatic cycles without parts. This mode is selected from main panel for the complete machine. It shall be possible to run this function without cutting fluid (if there is any function groups requiring cooling they will be automatically off in this case).
Initial position
Initial position run must always be possible, regardless in which position the equipment has stopped.
If mechanical movements, NC-axis, robot-axis has been run manually out of position, it must be possible to run to initial position as long as the interlocks permit. When this not is possible, an explaining message has to be given.
Movements during initial position run are interlocked for protection against damage to machine and product. The movements shall return to their predefined initial position. Some movements may have more than one predefined position e.g. turn table.
Activating of initial position run in automatic mode results in an automatic run to initial position.
Activating of initial position run in manual mode results in an automatic run to initial position as long as the button is kept pressed. If the button is released the initial position run is interrupted immediately.
Operational stop
Operational stop means that the process is interrupted in the equipment. All drives keep their energy available in operational stop.
Stop at the end of cycle
Stop cycle means that all function groups of the equipment stops when the cycle is finished. The equipment stops in a position where a restart can be performed. The equipment’s stop positions is to be defined together with Aurobay.
If
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Context: Hold cycle (immediate stop)
Hold cycle means that the automatic cycle is immediately interrupted.
There may be some exceptions e.g. tapping, tightening, marking, applying of floating gasket. Other movements in progress shall stop immediately. This must be defined together with Aurobay.
Restarts
It shall always be possible to restart the machine after an operational stop or when the machine is in initial position. This must be possible even when the safety circuit and emergency stop have been affected, when the normal actions have been done.
Restart after power loss must be possible when 'Machine on' and 'Initial position' have been activated.
Restart after ‘Immediate stop’ (hold cycle): The cycle will continue from where it was stopped when ‘Start cycle’ is activated.
An already performed part of the cycle may not be repeated e.g. tapping, tightening, marking applying of floating gasket etc.
Restart must be possible from all operator panels.
Part functions
Complete stations or function groups might be possible exclude. When a part function is excluded, the rest of the machine shall work as normal. All alarms from the excluded part shall be blocked. There shall be a text and graphic indication in the HMI for each part that is excluded.
Excluded part function doesn’t light up the yellow traffic light.
The selection of part function must be remanent.
Example on parts that are possible to exclude is parallel machines in a cell, spindle in multi-spindle concept, measuring equipment, magazine etc. This must be defined together with Aurobay.
Start-up procedure of the machine
When activating 'Machine on' all media shall be started e.g. control power, pneumatic, hydraulic and any safety tests. Start-up of a machine shall be done according to following procedure
1) Machine on
2) Initial position
3) Start cycle
If necessary, the safety/e-stop circuit has to be reset.
Energy saving
The machine shall automatically be set in energy save mode. Motors, pumps, fans, coolant water etc. shall be turned off when the time of inactivity has been longer than the pre-set time. Automatic restart must be performed.
The time shall be individually adjustable in the HMI for each group that is shut off.
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Context: Special functions
General
Host computer communication
1) All telegrams that are sent to the host computer gets an answer that the telegram is received. The workpiece must not be released before the answer telegram is received. Time-out alarm is to be generated if the telegram not is received within a reasonable time.
2) Operation result telegram is sent in all machines to the host computer.
3) Control of previous operation: The host computer decides whether the workpiece is ok or not ok to run in actual machine. If the workpiece is not ok to run in the machine, an alarm is to be generated.
4) Workpiece blocked: If a workpiece is blocked in the host computer, it will be transported from the input place directly to a dedicated place.
5) For set-up and test runs the host computer communication must be possible to exclude. No telegrams are sent, and answer telegrams are not awaited. Alarms from the host computer are ignored when the communication is excluded.
6) There must be a manual function to send a test telegram to Host computer. The function is to verify a correct working communication. The result of the test shall be viewed in HMI.
Emergency location
To empty grippers in case of need there shall be an emergency location in the equipment and a function to order the grippers to this position. This function must be possible to execute even if the status of the gripper is missing.
The function must be performed with reduced speed.
The emergency location shall have a sensor for control of workpiece present.
Selection and start of emergency location is done in HMI. The movement must stop if the button is released.
Test-programs
Test program shall be present for each axis with position feedback. The axis shall move from end-position to end-position continuously with highest automatic speed. Equipment shall be empty and in initial position, other necessary conditions must be fulfilled automatically when the selected test program is started.
Selection and start of test program is done in HMI. Look and functionality must be like a manual movement. Function is interrupted when stop is pressed and then stops in initial position.
Service positions
NC-axis shall be provided with a function to order them to a service position e.g. oil control, inspections etc. Equipment shall be in initial position, other necessary conditions must be fulfilled automatically when the selected service position is started.
The amount of service positions must be adapted to the equipment’s need of maintenance. One of the positions shall be fixed for the equipment’s reference position.
For a robot there must be, in addition to above requirements, super initial position (forced run in low speed), synch position and SafeMove synch position.
Selection and start of service position is done in HMI, look and functionality as a manual movement.
Retry in automatic cycle
The machine repeats movements or sub-cycles e.g. clamping, tightening, reading of workpiece ID etc. a pre-set number
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Context: Send workpiece to reject/control
The operator shall in the machine HMI have the possibility to order a workpiece to SPC-place. It shall be possible to select the workpiece as a reject or control part.
When reject is selected, the cycle is interrupted, and the workpiece is sent to the SPC-place. The status of the workpiece is set to ‘Not ok’.
When control is selected the machining of the workpiece continues. The status of the workpiece is set to ‘OK + Operator initiated check’.
The workpiece shall be possible to reinsert in the flow when the control is performed.
Sample check from host computer (outside station)
Sample check of workpiece is controlled by the host computer. The equipment receives a telegram containing information if the workpiece is going to be sent to the SPC-place.
The next destination for the workpiece will be the SPC-place, decided by the host-computer.
The yellow lamp in the SPC traffic light is lit when the workpiece is present on the SPC-place.
When the machine shall stop and wait for acknowledge is decided by the host computer. Acknowledge is performed in the host system. There shall be a message in the HMI, ‘Waiting for approval of measuring workpiece’.
The red lamp in SPC traffic light is lit until machine is released to produce in the host system.
The workpiece shall be possible to reinsert in the flow when the control is performed. Workpiece with any of the ‘Sample/Firstpiece/Lastpiece check’ status is not possible to reinsert.
Manual request of sample check shall also be possible from the SPC-place. The workpiece prior to the SPC-place is sent out for control. The status of the workpiece is not changed. Acknowledgement is not required.
Load/unload order
In cells with parallel machines the load/unload request shall be managed by a queue system. Machine that is first ready will be the first in the queue and next machine that is ready is second in the queue and so on.
The machine loses its place in the queue if the automatic cycle is switched off.
Operator-ID
Prior the operator confirms an action, an operator-ID must be read. The operator has a personal RF-id chip that is read by a RF-id unit.
Example where it is used are manual inspection, acknowledge measuring, manual approval, rework etc.
The operator-id is included in the ‘Operation result’ telegram to host.
There shall be a manual function to program the RF-id chip.
There shall be a manual function to program the RF-id chip.
Feedrate override
For machining equipment when running automatic interlinked mode, the feedrate must always be at 100% regardless of the position of the override wheel. Only when turned to 0% the feedrate will be 0%.
The override shall be active in all other operating modes.
For robot/loading equipment the override wheel shall always be active. In this case there must be a warning if the feedrate override not is in 100%.
Re-reading of Data Matrix code
When the code is unreadable there must be three retries with different settings of exposure or
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Context: Diagnostics
1) Alarms
1) All components, apparatus and systems that belong to the equipment shall be individually supervised e.g., motor overload protection, circuit breaker, field-bus nodes and sub-systems.
2) Where host computer communication is present, it shall be supervised. Lost connection with Host-computer must generate a warning. When equipment is trying to communicate the warning shall turn over to an alarm.
3) Movements in all their positions and workpiece present must be supervised by some kind of sensor.
4) Software function as timeout for movement, sequence step, pair monitoring of sensor shall be supervised.
5) Alarms from sub-systems e.g. NC shall be viewed in the main controls common alarm screen.
6) Over temperature in electrical cabinet shall generate a warning, which turns over into an alarm after 2 hours.
7) Workpiece status must not be deleted when there is a malfunction of a sensor for workpiece present. If workpiece present and workpiece status does not correspond, an alarm is to be generated.
8) Alarm shall be viewed regardless of operating mode.
9) Alarms shall be active until the cause for the alarm is corrected and the operator resets. Reset of the cause and the text shall be performed with the same button.
10) Follow-up alarm caused by an in time preceding malfunction shall, if possible, be prevented.
11) A fault shall only stop the faulty part of the equipment. The rest of the equipment shall continue to work as long as possible.
Actual
The alarms shall be presented in chronological order with the oldest alarm first.
Alarm shall be stamped with time and date when they occurred.
History
The alarms shall be stored in a log and be presented in chronological order with the newest alarm first.
Alarm shall be stamped with time and date when they occurred and was reset.
The log shall store 3000 entries.
The log shall be able to export to USB memory. The function shall be performed with a function key in the HMI.
2) Messages/warnings
Messages and warnings shall only be active as long as the cause for the message/warning remains. Acknowledge is not required.
Actual
The messages/warnings shall be presented in chronological order with the oldest message/warning first.
Messages/warnings shall be stamped with time and date when they occurred.
Messages/warnings shall not be stored in the history log.
3) Stop levels
The stops shall be split into different levels depending on how severe the fault is:
-- Immediate stop
-- Time out for a movement
-- Stop after complete cycle
-- Warning - does not stop the machine immediately.
-- Messages to the operator - does not stop the machine.
4) Presentation
A complete alarm text for the operator shall include number, alarm trigger*, function group, identifier for the cause of the alarm and a description of the event in plain text according to the following example:
103 – DB12.DBX22.8* – CONVEYOR – Q12 – MOTOR 35M1 OVERLOAD PROTECTION TRIPPED
* In Simatic TIA solutions where ProDiag is use
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Context: HMI
Guidelines
1) Generally, applies that quiet colours are to be used for ‘dead’ information and bright colours for important information. Grey range of colours for static information. Red colour is strictly for alarms. Light grey background colour is better than white. The use of colours has to be consistent. When colour code/symbols are used there must be an explaining legend.
2) The current alarm and warnings are to be shown in all screens.
3) All pressing of buttons has to be clearly acknowledged. Button, who cannot be selected, has to be dimmed.
4) The screen of the equipment has to be correctly orientated with respect to the position of the screen compared to the equipment.
5) If a function key has the same function in more than one screen, the position of this function key shall keep its place in all screens where it is used.
6) It shall be possible to change operating mode independent of current screen. It shall be possible to display all screens independent of current operating mode.
7) Pictures that require shall be provided with some kind of help such as explaining text or shortcut to help function.
8) The change of screens may not exceed 2 seconds.
Operator guidance
In case of attempts to input illegal data, select unavailable function, start unfeasible manual movement etc. an explaining text shall be displayed.
Screen saver
The HMI shall be provided with a screen saver function. The time for activation shall be 5 minutes.
The screen shall be activated once a key is pressed.
Keys pressed when the screen is off may have no other effect than switching on the screen.
Password
Certain functions shall be protected with password. The use of password has to be agreed upon between Aurobay and supplier.
Password must be reset when the screensaver is activated.
Lamp test
There shall be a lamp test function for lamps in the equipment. The lamp test shall be off-delayed for approx. 20 seconds.
Language selection
All HMI-screens shall be operator changeable between the supplier’s language and customer language. When Swedish is used letters å, ä and ö must be used.
HMI-header
All HMI-screens shall contain one and the same HMI-header. The header shall contain at least operating mode, operation/station number and date/time.
Main panel
Single machine, machine in a machining cell, gantry or conveyor/sector control has its own main panel.
Main panel - HMI screens
Below are the standard screens that are to be present in the HMI. Further screens may be necessary to realise described functions.
The menu structure must follow the by Aurobay designed 2-line structure. Final menu structure is an agreement between Aurobay and supplier.
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Context: English/Swedish menu structure
| | Machine-overview
Översikt | Sensor layout 1
Givarbild 1* | Sensor layout 2
Givarbild 2* | Sensor layout 3
Givarbild 3* | Sensor layout 4
Givarbild 4* | Sensor layout 5
Givarbild 5* | Sensor layout 6
Givarbild 6* | Sensor layout 7
Givarbild 7* | Sensor layout 8
Givarbild 8* | Sensor layout 9
Givarbild 9* | 1 |
| -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- |
| Start-up conditions
Startvillkor | Cycle types
Cykeltyper | Deselection
Delfunk. | Settings
Inställning | | | | Workpiece status
Detaljstatus | Program selection
Programval | Shift Model
Skiftmodell | 2 |
| Group 1
Grupp 1* | Group 2
Grupp 2* | Group 3
Grupp 3* | Group 4
Grupp 4* | Group 5
Grupp 5* | Group 6
Grupp 6* | Group 7
Grupp 7* | Group 8
Grupp 8* | Group 9
Grupp 9* | Group 10
Grupp 10* | 3 |
Second row, left | Tool management
Verktygdata | | | Cycle time
Cykeltid | | | Sample check
Stickprov | Workp. Counter
Detaljräkn. | | Utilization
Skiftutfall | 4 |
| Alarm/Message
Larm/medd. | History
Historik | Alarm analyse
Statistik | Alarm export
Larmexport | | | ProDiag Unit
Diag. enhet | ProDiag Detail
Diag. detalj | Network
Buss diag. | RF-id diagnostic
RF-id diag. | 5 |
| Process fault
Processfel | SPC-info
SPC-info | | | | | | VDCom
VDCom | RF-id data
RF-id data | Interface layout
Interface | 6 |
| NC-testprg.
NC-testprg. | Service pos.
Servicepos. | PLC status
PLC-status | | | | | | | Lamp test
Lamptest | 7 |
| Operating manual
Op-manual | Maintenance manual
Uh-manual | | | | | | | | Version
Version | 8 |
| | | | | | | | | | | |
1 2 3 4 5 6 7 8Bottom row----media/image2.emf----Overview screen
ÖversiktPrepare
Driftinställn.Manual mode
Manuellfunk.Production
ProduktionDiagnostic
DiagnostikProcess
ProcessMaintenance
UnderhållDocumentation
Dokument----media/image3.emf----8 Language Lamp
selection test
When necessary, a 3rd level can be used.
*Text to be adapted.Free useable.
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Context: Overview screen
There shall be a clear graphical machine illustration in one or more pictures. In a machining cell the overview picture shall view all belonging units/machines status. Same picture shall be present in all unit/machine panels.
Following indications/information shall be present in the picture.| Machine/unit status
Green = cycle on
Yellow = warning
Red = alarm | Door status
Green = closed and locked
Yellow = closed but unlocked
Red = open |
| -------- | -------- |
Initial position
Green = initial position | Emergency stop
Red dot for each engaged e-stop button. |
Workpiece status
Green = Ok, finished
Bright green = Ok, not started (raw part)
Yellow = Control workpiece
Red = Not ok workpiece | Tool status
Yellow = warning limit for a tool reached
Red = tool worn out, alarm limit for a tool reached. |
Clamping
Appropriate symbol to show clamped or un-clamped. | Excluded part function
Text and graphic indication in HMI when a part function is excluded. |
Actual cycle time
Running time for ongoing cycle, seconds + one decimal | Previous cycle time
Seconds + one decimal |
Number of workpieces
Number of produced workpieces, from ‘Shift- counter’ in picture 'Workpiece counter'. | |
The picture shall also contain some of following information: Workpiece type, serial number and article number. Has to be agreed with Aurobay.
Manual operation
Movements and functions shall be executed with functional keys located on the left and right side of the screen. The movements and functions shall be structured in such way so the initial positions are grouped together. Information shall be presented for the operator about position reached, movement running and if a movement is possible to execute.
The field for the movement’s position/execution shall be operator changeable between plain text and PLC address.
----Image alt text---->En bild som visar text, Teckensnitt, linje, skärmbild
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----Image alt text---->En bild som visar text, skärmbild, Teckensnitt, linje
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Parameter settings
A screen, where all settings for the process e.g. time, speed, position etc. are viewed and possible to adjust in HMI.
Workpiece status
Data’s such as workpiece type and workpiece information etc. are viewed and possible to delete, and in some case possible to adjust in HMI for all positions in the equipment.
VDCOM-screens
Multiple screens containing status and diagnostics of the VDCOM-communication. Screens will be supplied by Aurobay but must be set-up by the machine supplier.
For Sinumerik controls, HMI-screens are provided for Transline HMI Pro.
For Simatic HMI, HMI-screens are provided for TIA WinCC.
Program selection
Program number to run is received in the telegram from the host-computer. No local program selection must be made.
In machines with two or more parallel fixtures shall different workpiece types be run simultaneously, as long as they are run with the same NC-program.
For start-up, trial runs etc. manual selection of program must be possible in HMI. In this case there is no communication with the host-computer.
Subsystems
The operator screens needed for any subsystem, i.e. displaying, changing and trouble-shooting of parameters and data. Example of subsystems is positioning unit, nutrunner system, marking and camera systems.
Workpiece counters
A screen, which shows counters for all workpiece types collected and individual counters for each type. The counters shall show total number of pieces, number of OK pieces and number of NOT OK pieces. The counters shall be divided in total and shift. The counters for shift shall be possible to reset individually.
Cycle time
A screen which shows the cycle times. The time is viewed with one decimal resolution. Reference cycle time shall be viewed and set in HMI.
Both total cycle time and machining time shall be measured and viewed. Total cycle time = incl. load/unload, Machining time = excl. load/unload.
The cycle time measuring must be paused when the input place is empty or output place is full.
The ten last cycle times shall be stored and viewed.
Sensor layout
One or more screens over the equipment, which shows where all signal collecting devices (digital inputs) are placed and their current status e.g. proximity switches, pressure switches. The devices should contain reference designation and text comment.
Interface layout
A screen that shows the signal exchange between communicating equipment e.g. between machine and robot. All signals should be described with text comments and reference designation.
Diagnostic
There shall be pictures to realise the demands in chapter 5 Diagnostics. When bus-system is used, diagnostics shall be done with standard pictures provided by the system supplier.
Service
To see and manipulate the PLC variables (I, Q, F, T, C, DB etc.).
Process fault
A screen which shows the workpiece, and in which position a process fault has occurred. Process fault means e.g. tightening, assembly an
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Context: Swedish| Pos.
| Designation (English) | Designation (Swedish) | Component | Colour | Remark |
| -------- | -------- | -------- | -------- | -------- | -------- |
| Emergency stop | Nödstopp | Mushroom pushbutton | Red | |
1 | Auto, Auto local, Step, Man
| Auto, Enk, Steg, Man
| Switch, 4-way
| | Mode selector, from left to right
Auto = automatic, interlinked mode
Enk. = automatic, local mode
Steg = step mode
Man. = manual mode |
2 | Machine on | Maskin till | Pushbutton with lamp | White | Switch on the medias for the equipment e.g. control power, pneumatic, hydraulic etc.
Flashing light = Start-up ongoing
Fixed light = All media switched on |
3 | Machine off | Maskin från | Pushbutton | Black | Switch off the medias for the equipment e.g. control power, pneumatic, hydraulic etc. |
4 | Initial position | Utgångsläge | Pushbutton with lamp | White | Go to initial position for the equipment.
Flashing light = Moves to IP.
Fixed light = IP reached. |
5 | Hold cycle | Håll cykel | Pushbutton, raised | Yellow | Stops the automatic cycle immediately for the equipment. |
6 | Start cycle | Start cykel | Pushbutton with lamp | Green | Starts the automatic cycle for the equipment/Activating step cycle.
Flashing light = OK to start cycle/ OK to perform next step
Fixed light = Automatic cycle on/step in progress. |
7 | Stop cycle | Stopp cykel | Pushbutton with lamp | White | Stop at the end of cycle for the equipment.
Flashing light = Stop cycle selected. Fixed light = Cycle stopped. |
8 | Request entrance | Begäran inträde | Pushbutton with lamp | White | Unlocks all doors.
Flashing light = Cycle stops in end of cycle.
Fixed light = Cycle stopped, entrance allowed. |
9 | Reset alarm | Återställ larm | Pushbutton with lamp | Red | Acknowledge and reset of alarm and alarm text. Also safety/ emergency stop circuit is reset with this button.
Flashing light = Unacknowledged alarm
Fixed light = Acknowledged alarm |
10 | Man. mode without inter-locks | Man. utan förregling | Key switch, 2-way with spring return | | Enables manual movement without software interlocks. |
11 | Suppress e-stop, 0, Running with open door | Handenhet
Bygla, 0, Till | Key switch, 3-way with spring return, fixed | | Suppress of e-stop when connecting hand unit and release of running with open safety gate. |
MPP464
----Image alt text---->En bild som visar skärmbild, cirkel, elektronik, musik
Automatiskt genererad beskrivning<----media/image13.png----
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Context: Automatiskt genererad beskrivning<----media/image13.png----
| Pos.
| Designation (English) | Designation (Swedish) | Component | Colour | Remark |
| -------- | -------- | -------- | -------- | -------- | -------- |
| Emergency stop | Nödstopp | Mushroom pushbutton | Red | |
1 | Machine on | Maskin till | Pushbutton with lamp | White | Switch on the medias for the equipment e.g. control power, pneumatic, hydraulic etc.
Flashing light = Start-up ongoing
Fixed light = All media switched on |
2 | Initial position | Utgångsläge | Pushbutton with lamp | White | Go to initial position for the equipment.
Flashing light = Moves to IP.
Fixed light = IP reached. |
3 | Start cycle | Start cykel | Pushbutton with lamp | Green | Starts the automatic cycle for the equipment/Activating step cycle.
Flashing light = OK to start cycle/ OK to perform next step
Fixed light = Automatic cycle on/step in progress. |
4 | Request entrance | Begäran inträde | Pushbutton with lamp | White | Unlocks all doors.
Flashing light = Cycle stops in end of cycle.
Fixed light = Cycle stopped, entrance allowed. |
5 | Machine off | Maskin från | Pushbutton | Black | Switch off the medias for the equipment e.g. control power, pneumatic, hydraulic etc. |
6 | Hold cycle | Håll cykel | Pushbutton | Yellow | Stops the automatic cycle immediately for the equipment. |
7 | Stop cycle | Stopp cykel | Pushbutton with lamp | White | Stop at the end of cycle for the equipment.
Flashing light = Stop cycle selected. Fixed light = Cycle stopped. |
8 | Reset alarm | Återställ larm | Pushbutton with lamp | Red | Acknowledge and reset of alarm and alarm text. Also, safety/ emergency stop circuit is reset with this button.
Flashing light = Unacknowledged alarm
Fixed light = Acknowledged alarm |
9 | Free | | | | |
10 | Free | | | | |
11 | Free | | | | |
12 | Man. mode without inter-locks | Man. utan förregling | Key switch, 2-way with spring return | | Enables manual movement without software interlocks. |
13 | Auto, Auto local, Step, Man
Auto, Step, Man | Auto, Enk, Steg, Man
Auto, Steg, Man | Switch, 4-way
Switch, 3-way | | Mode selector, from left to right
Auto = automatic, interlinked mode
Enk. = automatic, local mode
Steg = step mode
Man. = manual mode
Mode selector, from left to right
Auto = automatic mode
Steg = step mode
Man. = manual mode |
Gate panel
Each gate shall be provided with a push-button panel and four illuminated push buttons: The unit panel can be used if it is located close to the gate. The mounting order of the buttons shall be according to the table below.
Gate panel - hard keys and permanent indications
The flashing frequency for all lamps must be 1 Hz.
Swedish| Designation (English) | Designation (Swedish) | Component | Colour | Remark |
| -------- | -------- | -------- | -------- | -------- |
Request entrance | Begäran inträde | Pushbutton with lamp | White | Flashing light = Cycle stops in e
####################
File: B2%20Functional%20description%20Gantry%20Rotorshaft%20MEP.docx
Page: 1
Context: Entrance/exit safety area
-- Request entrance: This push button is provided to allow entrance into the safety area. When it is pushed the automatic cycle stops as soon as possible, the lamp starts to flash and remains flashing until the automatic cycle stops. Then it lights with fixed light. When the automatic cycle has stopped, the locking coil is released and the gate can be opened. If the automatic cycle is interrupted, it must be possible to open the safety gate. Request entrance must be possible in all operating modes.
-- Reset safety: When the safety gate is opened the safety circuit is affected and the lamp “Reset safety” lights. Acknowledge closed safety gates by pressing “Reset safety”. The locking mechanism is interlocked and the lamp “Reset safety” goes off. Acknowledge can also be made from the main panel with push-button “Reset alarm”, if there is overview of the complete safety area.
-- Start cycle: When the safety circuit is reset the lamp starts to flash and pressing the push button restarts the cycle. The lamp lights with fixed light. “Start cycle” starts the cycle for the complete machine.
-- Initial position: When it is activated the equipment moves to initial position and the lamp starts to flash. When initial position is reached the lamp lights with fixed light.
--
Traffic light
Automatic machine
Each machine shall have a traffic light. The traffic light shall be positioned in the operator aisle where the operators easily can see it. Emergency stop must not interrupt the power supply to the traffic light.
The flashing frequency for all lamps must be 1 Hz (except white quick flash which has another frequency).
From top to bottom it shall have the colours red, yellow, blue and green with the following meaning:| Colour | Flashing | Fixed | Remark |
| -------- | -------- | -------- | -------- |
Red | Unacknowledged alarm | Acknowledged alarm | |
Yellow | Andon | Warning | Andon has priority. |
Blue | Output place full
(Blocked) | Input place empty
(Starved) | Off when the cycle is off or alarm. |
Green | - | Cycle on | Off when there is an alarm. |
Yellow:
-- The yellow lamp shall go off automatically as soon as the reason is taken care off.
-- A message which not requires any action from the operator, doesn’t light up the yellow lamp.
-- High temperature in electrical cabinets shall emit a warning and after 2 hours turn over to an alarm.
-- Excluded part function doesn’t light up the yellow lamp.
Blue:
-- Blue lamp is only turned on when the cycle is on.
-- Blue lamp is not turned on when emptying of the machine is selected.
-- Blue lamp is not turned on during the load/unload sequence, since this is a part of the machine time.
-- Input place empty: The first position of the machine is ready to begin a new work cycle, but the input place is empty (STARVED)
-- Output place full: The last position of the machine is ready to end its work cycle, but the output place is occupied (BLOCKED)
-- Input place empty/ Output place fu
####################
File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf
Page: 97
Context: Name of document
Issue
Issue date
Page
Page
VDcom_v2_2_1_Functional_Specification_Supplier_2
97 (110)
Type of document
Security class:
Version
Issue date
Date
Specification
Proprietary
2
2022-01-19
Issuer
Issue
Issue date
Page
Appendix
64331 Global Line & Equip, Thore Andersson
HEX
DEC
HMI text
Comment
Suggested Solution
2) Check that size of the mailbox is
8000byte
327
807
INT Rcv 3504 Block: Copy mailbox to msg failed
Could not copy message to mailbox
Block copying from mailbox DB to message
DB failed
330
816
MSG Rcv 3504: Received error message
Error message from MES received
Nothing is wrong in VDcom. Error message
from MES. Read Errormessage
340
832
MSG Rcv 3503: Contract ID is faulty
VDcom expected another Contract ID from
MES
Incorrect Contract ID
1) IT error - MES is sending a faulty
Contract ID
2) Configuration error - Wrong Contract ID
is set in FC7001
341
833
MSG Rcv 3504: Contract ID is faulty
VDcom expected another Contract ID from
MES
Incorrect Contract ID
1) IT error - MES is sending a faulty
Contract ID
2) Configuration error - Wrong Contract ID
is set in FC7001
30A
778
INT Rcv 3504: Message not empty at start
Statemachine has been activated but there
is data in message
Check if the template for this message is
empty
30B
779
INT Rcv 3503: Message not empty at start
Statemachine has been activated but there
is data in message
Check if the template for this message is
empty
30C
780
INT Snd 3501: Send block active
Sendblock that is connected to the
statemachine is not in correct state
Send block is active, probably internal
error. Contact the VDcom group
1) Check link between statemachine and
send block
2) Most likely an error in the sendblock
30D
781
INT Rcv 3503, 3504: Receive block active
Receiveblock that is connected to the
statemachine is not in correct state
Send block is active, probably internal
error. Contact the VDcom group
1) Check link between statemachine and
####################
File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf
Page: 98
Context: Name of document
Issue
Issue date
Page
Page
VDcom_v2_2_1_Functional_Specification_Supplier_2
98 (110)
Type of document
Security class:
Version
Issue date
Date
Specification
Proprietary
2
2022-01-19
Issuer
Issue
Issue date
Page
Appendix
64331 Global Line & Equip, Thore Andersson
HEX
DEC
HMI text
Comment
Suggested Solution
send block
2) Most likely an error in the sendblock
####################
File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf
Page: 99
Context: Name of document
Issue
Issue date
Page
Page
VDcom_v2_2_1_Functional_Specification_Supplier_2
99 (110)
Type of document
Security class:
Version
Issue date
Date
Specification
Proprietary
2
2022-01-19
Issuer
Issue
Issue date
Page
Appendix
64331 Global Line & Equip, Thore Andersson
8.1.4 S4_DynamicInfoRequest, Warning & Alarm codes
HEX
DEC
HMI text
Comment
Suggested Solution
Warnings
401
1025
Warning Snd 3507: Timeout sending message
VDcom failed to send message to VD
Connection between machine and VD is down
1) Check if there anything wrong with the network
2) Contact the IT department and ask if VD is down
402
1026
Warning Rcv 3508: Timeout response message
VDcom could send message to VD but get no response
VDcom has a connection with VD. But MES does not
reply
403
1027
Warning iS4MsgReset set when not in state 10
The machine sets iS4MsgReset when the statemachine
is not in step 10
The machine is handling the VDcom interface
incorrectly
405
1029
Can't clear messages
Alarms
410
1040
MSG Snd 3507: Work unit name must be 8 characters
The Workunit set in FC7001 has the wrong length
Make sure that the Workunit name is 8 characters
long
Make sure that the two first bytes are set to 8
The name is set in FC7001
415
1045
INT Snd 3507 Block: Copy template to msg failed
Error has occurred when the template block is used to
empty send message
Check that the template for message 3507 is correct.
Is contract ID correct?
Check that message and the template has the size
416
1046
INT Snd 3507 Block: Mailbox data block too small
Sendmessage is bigger than mailbox
Send message is bigger than mailbox (8000byte)
1) Check that Length in VDcom header is correct
2) Check that mailbox is set to 8000byte
417
1047
INT Snd 3507 Block: Copy msg DB to mailbox failed
Could not copy message to mailbox
Block copying the message DB to mailbox DB failed
420
1056
INT Rcv 3508 Block: Copy template to msg failed
Error occurred when template is used to empty
receive message
Check that the template for message 3508 is correct.
Is contract ID correct?
Check that message and the template has the size
421
1057
INT Rcv 3508 Block: Mailbox data block too small
Receive message is bigger than mailbox
Received message is bigger than mailbox (8000byte)
1) Check that Length in VDcom header is correct
2) Check that size of the mailbox is 8000byte
422
1058
INT Rcv 3508 Block: Copy mailbox to msg failed
Could not copy from mailbox to message
Block copying from mailbox DB to message DB failed
430
1072
MSG Rcv 3508: Received error message
Error message from MES received
Nothing is wrong in VDcom. Error message from
MES. Read Errormessage
440
1088
MSG Rcv 3508: Contract ID is faulty
VDcom expected another Contract ID from MES
Incorrect Contract ID
1) IT error - MES is sending a faulty Contract ID
####################
File: B5%20Tech_SignOff_ProjectXX_SupplierXX_v1.0.docx
Page: 1
Context: Technical sign off
Project:
Products:
Area / Site:
Issue:
1.0
_______________ _______________
Name Name
Aurobay Supplier:
Contents
Technical sign off 1
Appendix B – Specification of work 3
Appendix C – Time Schedule 3
Appendix D – Obligations of the contractor & the purchaser 3
Appendix E – Technical specifications and standards 3
Appendix F – Takingover tests abd process protocol 3
Appendix G – Drawings etc 3
Appendix H – Training 3
Appendix I – Local instructions 3
Appendix J – Supplier’s quotation 3
Appendix B – Specification of work
Appendix C – Time schedule
Appendix D – Obligations of the contractor & the purchaser
Appendix E – Technical specifications and standards
Appendix F – Taking-over tests and process protocol
Appendix G – Drawings etc
Appendix H – Training
Appendix I – Local instructions
Appendix J – Supplier’s quotation
####################
File: Op160_ERAD_S700277_05.pdf
Page: 1
Context: H-H ( 1 : 1 )
Spline entry ( 10 : 1 )
H
H
TEMPLATE: ISSUE09
Powertrain Engineering Sweden AB
Skövde
PROCESS DRAWING
CAD system
Inventor,drawing may not be changed manually
Op Benämning/ Op Name
Variant
Detalj/ Part
Datum/ Date
Ritad av/ Drawn by
Godk av/ Appr by
Ritn Nr/ Draw No
Op Station
Blad/ Sheet Utg/ Rev
S-700277
A Carlsson
2022-12-21
1 / 1
05
M Gonzaga
160
Grinding; Major spline Ø
Rotorshaft
GEN3 ERAD
VERKTYGFÖRTECKNING/ TOOL LIST
FÖR PRODUKTION/ FOR PRODUCTION
Nr/ No
Datum/ Date
Namn/ Name
Ändringens art/ Change
Granskad av/ Checked by
Godkänd av/ Approved by
Datum/ Date
Datum/ Date
Sign
Sign
PT H-FAB
DRIFT H-FAB
Verktyg/Tool
Nr/No Antal Pos Art.Nr/Item.No Antal/No Benämning Dimension/ Name Dimension
29.96`0.04
S
R
| 0.01 R-S
h
Ø0.1 E
r | | | | | | | | | | | | | | | | |
| -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- |
| | | | | | | | | | | | | | | | | |
| | | | | | | | | | | | | | | | | |
Section drawing show both product finished contour and for this operation
28
n
20
n
Incoming material
00
A Carlsson 20221221
Grinding operation added
Min. n30
.1
T.B.D.
2.9°
(n29) pitch diam.
E
2.5 `0.3
(2.7°)
(3.2°)
(2.9°)
01
A Carlsson 20230406
View on spline entry scale 10:1 added
02
A Carlsson 20230511
Measure 2.9° (Basic) was in pharantheses
02
[SC]
03
A Carlsson 20230704
[SC] Added on concentricity demand
03
04 A Carlsson 20231101
Note added
* Ø29.96 measured 3x on whole length
2.75*
15.25*
27.75*
##########
"""QUERY: "Bitte geben Sie die folgenden Informationen tabellarisch an:
Kunde: Wer ist der Kunde? (Bitte geben Sie die Kundendetails an) Endkunde: Wer ist der Endkunde? Aufstellort: Wo ist der Aufstellort der Anlage (Ort, Werk des Endkunden, Gebäude)? Hallenhöhe: Wie hoch ist die Hallenhöhe des Werkes oder Gebäudes, in dem die Anlage aufgestellt werden soll - Hallenhöhe kann auch als (Anlangenhöhe) definiert werden? Sales-Manager: Wer ist der verantwortliche FLT Sales Manager für diesen Kunden""
keine erläuterung hinzufügen bitte nur die Tabelle Tabellen Titel: Kunde,Endkunde, Aufstellort, Hallenhöhe (ohne die anderen definitionen zu nennen), Sales Manager""""
Consider the chat history for relevant information. Use all information included. Use as much tokens as needed. Important: If you find information separated by a | in the context, it is a table formatted in Markdown.
Final Files Sources: E8.0%20Reliability_and_Maintainability_Requirements.docx - Page 1, Machine_Details_A2253.pptx - Page 1, Orgalime%20SE01%20Agreement_2021-08-10.docx - Page 1, B0%20Specification%20of%20works%20%28Machining%29.docx - Page 1, Appendix%20A1.DOC - Page 1, Op110_ERAD_S700272_10.pdf - Page 1, Op110_EFAD_S700306_11.pdf - Page 1, E1.4%20VCS%208003%2C19%20Workplaces%20%E2%80%93%20requirements%20and%20applications.pdf - Page 1, E1.4%20VCS%208003%2C19%20Workplaces%20%E2%80%93%20requirements%20and%20applications.pdf - Page 2, E1.4%20VCS%208003%2C19%20Workplaces%20%E2%80%93%20requirements%20and%20applications.pdf - Page 3, E1.4%20VCS%208003%2C19%20Workplaces%20%E2%80%93%20requirements%20and%20applications.pdf - Page 4, E1.4%20VCS%208003%2C19%20Workplaces%20%E2%80%93%20requirements%20and%20applications.pdf - Page 5, E1.4%20VCS%208003%2C19%20Workplaces%20%E2%80%93%20requirements%20and%20applications.pdf - Page 6, E1.4%20VCS%208003%2C19%20Workplaces%20%E2%80%93%20requirements%20and%20applications.pdf - Page 7, E4.1%20Project%20manual%20Siemens.pdf - Page 1, E4.1%20Project%20manual%20Siemens.pdf - Page 2, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 1, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 2, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 3, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 4, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 5, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 6, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 7, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 8, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 9, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 10, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 11, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 12, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 13, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 14, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 15, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 16, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 17, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 18, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 19, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 20, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 21, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 22, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 23, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 24, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 25, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 26, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 27, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 28, B3%20Layout.docx - Page 1, D0_Obligations%20suppl_purch%20v2.1.docx - Page 1, E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf - Page 1, E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf - Page 2, E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf - Page 3, E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf - Page 4, E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf - Page 5, E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf - Page 6, E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf - Page 7, E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf - Page 8, E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf - Page 9, E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf - Page 10, E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf - Page 11, E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf - Page 12, E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf - Page 13, E2.4%20NC%20questionnaire.doc - Page 1, Op160_EFAD_S700298_05.pdf - Page 1, Op100_EFAD_S700305_09.pdf - Page 1, I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf - Page 1, I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf - Page 2, I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf - Page 3, I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf - Page 4, I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf - Page 5, I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf - Page 6, I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf - Page 7, I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf - Page 8, I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf - Page 9, I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf - Page 10, I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf - Page 11, I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf - Page 12, I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf - Page 13, I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf - Page 14, I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf - Page 15, I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf - Page 16, I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf - Page 17, I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf - Page 18, Op150_ERAD_S700280_06.pdf - Page 1, B2%20Functional%20description%20Gantry%20Rotorshaft%20MEP.docx - Page 1, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 97, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 98, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 99, B5%20Tech_SignOff_ProjectXX_SupplierXX_v1.0.docx - Page 1, Op160_ERAD_S700277_05.pdf - Page 1
==================================================
FINAL ANSWER
Answer: | Kunde | Endkunde | Aufstellort | Hallenhöhe | Sales Manager |
|---|---|---|---|---|
| Powertrain Engineering Sweden AB, reg. no. 556830-5964, Pumpgatan 1, 417 55 Gothenburg, a Swedish company (the “Purchaser”) | [Company Name], reg. no. [●], [Address], a [Nationality] company, (the “Contractor”) | Aurobay, H-factory, Skövde | 2480mm (Machine 4), 2300mm (Machine 5), 2050mm (Machine 1), 2000mm (Machine 2), 2240mm (Machine 3) | Matus Rozvadský |
==================================================