INITIALIZATION Knowledgebase: ki-dev Base Query: Bitte geben Sie die folgenden Informationen tabellarisch an: Kunde: Wer ist der Kunde? (Bitte geben Sie die Kundendetails an) Endkunde: Wer ist der Endkunde? Aufstellort: Wo ist der Aufstellort der Anlage (Ort, Werk des Endkunden, Gebäude)? Hallenhöhe: Wie hoch ist die Hallenhöhe des Werkes oder Gebäudes, in dem die Anlage aufgestellt werden soll - Hallenhöhe kann auch als (Anlagenhöhe) definiert werden? Bitte keine Erläuterungen hinzufügen, nur die Tabelle mit dem Titel: Kunde, Endkunde, Aufstellort, Hallenhöhe (ohne die anderen Definitionen zu nennen). Model: gemini-1.5-pro-preview-0409 Use Curl?: None ================================================== QUESTIONING Clarity Score: 10 Give follow-up?: False Follow-up query: ================================================== ROUTING Query type: research ================================================== PRIMER Primer: You are a highly intelligent personal assistant. Your role is to act as an expert at reading the information provided by the user and giving the most relevant information. In your responses to enterprise users, prioritize clarity, trustworthiness, and appropriate formality. Be honest by admitting when a topic falls outside your scope of knowledge, and suggest alternative avenues for obtaining information when necessary. Make effective use of chat history to avoid redundancy and enhance response relevance, continuously adapting to integrate all necessary details in your interactions. Focus on precision and accuracy of your answers information. ================================================== FINAL QUERY Final Query: CONTEXT: ########## File: E4.8%20Project%20manual%20Cognex%202023.pdf Page: 3 Context: Cognex Corporation One Vision Drive Natick, MA 01760-2059 (508) 650-3000 fax (508) 650-3333 www.cognex.com 2.0 Table of Content | | Description | Page Number | | -------- | -------- | -------- | | 1.0 | Revision History | 2 | | 2.0 | Table of Content | 3 | | 3.0 | Cognex Overview | 4 | | 3.1 | Service & Support | 4 | | 3.2 | Primary Project Contacts | 5 | | 3.3 | Worldwide Locations | 5 | | 4.0 | Preparation of a requirement specification and a system specification | 6 | | 5.0 | Successfully machine vision requirement/system specification | 7 | | 5.1 | Concept automations systems | 7 | | 5.2 | General requirements for a vision system | 8 | | 5.3 | Auto ID/Traceability | 11 | | 5.4 | In Process Verifications | 13 | | 5.5 | Dimensional Gaging | 14 | | 5.6 | RTV glue bead seal inspections | 15 | | 5.7 | Vision Guided Robotics | 15 | | 6.0 | Products | 18 | | 6.1 | ID Readers - Dataman | 18 | | 6.2 | Smart Camera Solutions- In-sight series | 20 | | 6.3 | PC based Vision Solution- VisionPro & Designer | 23 | | 7.0 | Backup vision system | 26 | | 7.1 | Backup camera/controller | 26 | | 8.0 | Industrial PC for machine vision solution | 27 | | A.0 | Approved source list | 28 | #################### File: E4.8%20Project%20manual%20Cognex%202023.pdf Page: 10 Context: Cognex Corporation One Vision Drive Natick, MA 01760-2059 (508) 650-3000 fax (508) 650-3333 www.cognex.com 5.2.9 Education and basic skill machine vision  To get basic skill for machine vision Cognex have education and training material in several language for classroom, on-demand training video, recorded and helping documents for all products. www.cognex.com/training.  For most vision system from smart camera to PC based machine vision Its highly recommended to have at least knowledge corresponding Certified Vision Professional Basic from Association for Advancing Automation A3. Certification and courses are available online or as PDF documentation. www.automate.org 5.2.10 Technical documentation and system specification  Basically, state how application is solved  Lighting method and placement of lighting  Type of camera and placement of camera  Description of techniques for Image Pre-Processing  Parameter description  Description of characteristic from process or product to validate/measure  Description about defects or features which can be detected  Interfaces with other system  Instructions for calibration/backup/restoring/maintenance of system #################### File: E4.8%20Project%20manual%20Cognex%202023.pdf Page: 14 Context: Cognex Corporation One Vision Drive Natick, MA 01760-2059 (508) 650-3000 fax (508) 650-3333 www.cognex.com 5.5 Dimensional Gaging With their precise recognition capabilities and easy programmability, machine vision systems excels to ensuring that measurements are correct. Dimensional gaging by machine vision often involves a variety of odd lines, angles, arcs, diameters, and tolerances. Almost without exception, the systems can measure much more quickly, and with far greater reliability and accuracy than would be possible with most manual methods. Measurement in a “strict sense” requires the measurements result to be traceable and also when doing inline measurement or metrological confirmation equipment need to perform Measurement system analysis “MSA” Dimensional measurement and counting of holes Requirement  System needs to be calibrated and mapping pixels in camera sensor to a “world coordinate systems” in mm.  For process data that have traceability requirements logging of data should be prepared to communication with MES Systems or Quality database storage. otsoso.ne.., ame: Cortal re ter tt Sh mm Pre erry 5000 000 ee rary fr #################### File: E4.8%20Project%20manual%20Cognex%202023.pdf Page: 17 Context: Cognex Corporation One Vision Drive Natick, MA 01760-2059 (508) 650-3000 fax (508) 650-3333 www.cognex.com De-palletizing of bedplate Requirement  Mastering procedure between camera and robot need to be automatically so we don't need manually calculate measurements or move robot manually to get camera and robot calibrated  Mastering or calibration of camera/robot should not exceed 1h in case of replacement.  We should have mechanic master position and master part and function so we can check that measured value is stable.  Efficient object position determination in 4 degrees = x, y, z and Rz #################### File: E4.8%20Project%20manual%20Cognex%202023.pdf Page: 19 Context: Cognex Corporation One Vision Drive Natick, MA 01760-2059 (508) 650-3000 fax (508) 650-3333 www.cognex.com Fixed mount readers #################### File: E4.8%20Project%20manual%20Cognex%202023.pdf Page: 28 Context: Cognex Corporation One Vision Drive Natick, MA 01760-2059 (508) 650-3000 fax (508) 650-3333 www.cognex.com A.0 Approved source list These equipment and accessories are preferred models to be used for Aurobay/VCPC production line. Attention for Firmware version especially for In-sight and dataman product series that have change Profinet communication interface to Profinet class B for many products that require to change GSD file in PLC etc. In-Sight 2800 series Simple Inspection and assembly error-proofing *For other resolutions or color Contact Aurobay/VCPC for advice | Product no | Description | Aurobay Part No | Firmware/Software | | -------- | -------- | -------- | -------- | | IS2801M-24520-EA | In-Sight 2800 – 1.6 MP ME 12MM
HSLL Torch RGBW Diff | | In-Sight Vision Suite
*Attention Profinet B class | | Accessory’s part nr | Description | Aurobay Part No | | | CCB-84901-2001-05 | X CODE M12X8 TO RJ45 CBL | | | | CCB-PWRIO-15 | Power/IO 15 M12-12 Flying leads | 6600042745 | | In-Sight 7000 series Fixed-mount smart camera general applications | Product no | Description | Aurobay Part No | Firmware | | -------- | -------- | -------- | -------- | | IS7600M-363-50 | IN-Sight 7600 Patmax SVGA or
VGA resolution Mono | | In-Sight 6.5.0
*Attention Profinet B class | | IS7600C-363-50 | IN-Sight 7600 Patmax SVGA or
VGA resolution Colour | | In-Sight 6.5.0
*Attention Profinet B class | | IS7802M-373-50 | IN-Sight 7800 Patmax Redline2MP resolution Mono | | In-Sight 6.5.0*Attention Profinet B class | | IS7905M-373-50 | IN-Sight 7900 Patmax Redline
5MP resolution Mono | | In-Sight 6.5.0
*Attention Profinet B class | Up to 104.4 mm #################### File: E4.8%20Project%20manual%20Cognex%202023.pdf Page: 33 Context: Cognex Corporation One Vision Drive Natick, MA 01760-2059 (508) 650-3000 fax (508) 650-3333 www.cognex.com In-Sight 3DL4000 Smart camera with 3D laser displacement for use of both 3D and 2D vision tool | Product no | Description | | Aurobay Part no | Firmware | | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | IS3DL4300-20-3760 | In-Sight 3D-L4300 | | | | 3D-L4000 1.0.1 | | | IS3D-CORR40-00 | | 40 mm Correction | | | | | | | | Target | | | | | | Accessories part no | Description | | Aurobay Part no | Firmware | | | | Contact Aurobay/VCPC for related accessories | | | | | | | In-Sight 3D-L4000 working distance WORKING DISTANGE NON Clearance distance (CD) 92 mm 130 mm 180 mm Near field of view 55 mm 75 mm 95 mm Far field of view 90 mm 180 mm 460 mm Measurement range (MR) 106 mm 235 mm 745 mm —> Far FOV #################### File: E4.8%20Project%20manual%20Cognex%202023.pdf Page: 36 Context: Cognex Corporation One Vision Drive Natick, MA 01760-2059 (508) 650-3000 fax (508) 650-3333 www.cognex.com | 280-TORCH-DOME | Multi torch dome front
cover accessories | | | | -------- | -------- | -------- | -------- | | DM300-LENS-25 | Lenses 25MM M12 | 6600129484 | | | DM300-EXT | Extension | 6600129482 | | | DM30X-HPIA3-IR | Integrated IR light | 6600129473 | | | IVSL-ODDM-S75-625 | Direct connected
External brick light (red) | | | | IVSL-YLW2X-625 | Direct connected
External bar light
(625nm, red) | | | | IVSL-YLW2X-850 | Direct connected
External bar light
(850nm, IR) | | | | IVSL-M12X5-J300 | Cable external brick/bar
light 0,3m | | | | IVSL-M12X5-J1000 | Cable external brick/bar
light 1m | | | Vision 3D Area scan systems 3D-A5000 Used PC need to be approved by Aurobay/VCPC | Product no | Description | Aurobay Part No | Firmware | | -------- | -------- | -------- | -------- | | 3D-A5120-2101-U | 3D AreaScan with
Deployment kit | | Software included in the
part nr | COGNEX ‘2E0-TORCHOOME | Mult toreh dome front ‘DMB00-LENS 25 Lenses 25m ura | 6s00r20404 ‘Dw00-EXT Extension ‘500120482, NOX APIA Integrated Right | 6so0'20473 INSL-OD0W-S75825 | Direct connected. External brick ight (ed) WSLYLWAKE2S ‘Direct connected External bar ight (625nm, ea), WSLYLW2KES0 ‘Direct connected External bar ight Ry TWSL-WFaXE 300 ‘Cable extemal biekbar ont om WSLAT2XE-11000 [cable extemal bieKbar nt im Vision 20 Area scan systems D-AS000 Used PC need to be sporoved by AubayVEPC. Product no Description ‘Aurobay PartNo Firmware Aston. ‘30 AreaScan with ‘Software included nthe Deployment kit pertne CcopexCapraten One Vion Ove MNalMAOITSEEE (ERS ae OHSS wx #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 3 Context: 3 Decentralized technology – best practice installation guidance: Installers should consider the best location for decentralized drives for the application, taking into account the points below. If for there is a basis to use an alternative strategy to that suggested for specific applications then that should be raised as a deviation request with Aurobay/VCPC. It is generally recommended to mount those products close to the equipment being controlled. This is generally more economical and can be technically advantageous, note points below: - Shorter cable runs reduce risks caused by; e.g. high cable capacitance, high leakage currents, EMC etc. - Reduced Cabling costs. - Reduced use of space for cabling/cable trays etc. - Easier to identify which controller relates to which application. - Majority of I/O (sensors) are routed via drives I/O – cabling is significantly reduced and easier to access if the controllers are in closer proximity. - Enables more modular commissioning possibilities, when the equipment (eg. Conveyor) is installed as a self-contained unit (ie. with its I/O and controller linked/associated). - Further detailed information can be found in the specific product manuals. Hybrid pre-fabricated cables: It is generally preferred practice to utilize pre-fabricated cables for connecting specific SEW equipment as are de- tailed in this project book. It is generally found that this reduces problems during installation and reduces ongoing risk due to EMC and other potential installation related issues. Take care when selecting required lengths of ca- bles not to over order by too much, but if you do finish up with excess length then consider the following best prac- tices: - Where possible, double back excessive lengths in the cable duct, taking care not to overfill ducts or com- promise the general installation guidance of that or other cables e.g. mixing with low signal level cables, compromising cable bending radiuses. - Where it’s necessary to coil the cable, keep the coil loose and as large as possible and locate as practi- cally as possible (ie. not jammed between the inverter and its fixings, or next to other control equipment or heat sources etc). For more general installation details please refer to the specific product manuals and general EMC installation Guidelines available via the following link. EMC-Complaint installation Practice Duty / Standby drive arrangements: Standby drives are not normally required unless specifically asked for in the RFQ, however all drives should use plugs and sockets to ensure the MTTR figure is as low as possible. On certain applications (e.g. Drop Sections), duty/standby motor gearboxes are required, this will be stated in the RFQ #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 10 Context: 10 2 Product specifications 2.1 Product overview Note: This is only an overview. For detailed information about standardized variants of each type refer to corre- sponding chapter below. | Standard Only for needs with technical reasons, written Aurobay/ VCPC agreement MOVIMOT required felxible (MMF3) IES drive MOVIGEAR perfomance MOVIMOT performance Asyne. motor DRN series (IE3) ie MOVIMOT advanced ES Medium inertia synchronous servo motor CM3C Asynchronous ‘servo motor DRL Generation MOVI-C Cabinet versions #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 14 Context: 14 2.4 MOVI-C electronics cover | Electronic cover
Sample type code | DFC20A-0032-503-A-000-001 /SBA /B | | | -------- | -------- | -------- | | Product family | DFC | DFC = Electronic cover for Direct Fieldbus Communication | | Communication type
Connection | 2
0 | 2 = PROFINET IO
0 = Standard, M12 plug connection | | Version communication | A | | | |- | | | Nominal output current | 0032 | 0020 = 2,0A (size 1)
0025 = 2,5A (size 1)
0032 = 3,2 A (size 1) (preferred or for stock)
0040 = 4,0A (size 1E)
0055 = 5,5 A (size 1E) (preferred or for stock) | | |- | | | Supply voltage
EMC variant
Supply type | 5
0
3 | 5 = AC 380 – 500 V
0 = standard
3 = 3-phase | | |- | | | Version | A | | | |- | | | Device variant
technology level
application level
(see chapter 2.2.1 MOVIKIT ap-
plication modules) | 0
0
X | 0 = standard (process data communication)
0 = Technology level standard
X = 0: SEW MOVIKIT velocity
X = 1: SEW MOVIKIT velocity, positioning, …
For stock only application level 1 | | |- | | | MOVIKIT® version | 001 | 001 = MOVIKIT® velocity preinstalled | | Optional for first installation | | | | Options | /SBA
/B | Safety option with PROFIsafe
Integrated brake control | SBA add the safety option CSB51A for PROFIsafe communication and basic safety function STO, SS1. #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 18 Context: 18 2.5.3 Plug configuration MOVIGEAR performance Connection box (lower part): Plug color code: | | M23 power for mains angled version Optional: M23 OUT, MANDATORY FOR SPARES | | | X1203_1 / position X (in) X1203_2 / position X (out) | | | black black | | | |Optional: 1x M12 engineering | | | X4142 / position 3 | | | | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | | Optional: M12 5 pin L-coded 24V support (in/out) | | | X1523 (in) / position X | | light grey | light grey | | | |(mandatory for spare part) | | | X2313 (out) position 2 | | | | | Electronics cover: 2x M12 communication in/out 3x M12 for DI / DIO (see chapter 2.4 MOVI-C electronics cover) X4233_1 / X4233_2 X5133_1 (DI01 / DI02) X5133_2 (DI03 / DI04) X5133_3 (DIO01 / DIO02) H x1203_2 #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 20 Context: 20 2.6.2 MOVI-C MOVIMOT® advanced – standard configuration 2.6.2.1 Standard assignment for DRN motor 230/400V 50Hz in STAR connection | MOVIMOT® advanced | DRN.. 71M4.. | 80MK4.. | 80M4.. | 90S4.. | 90L4.. | 100LS4.. | | Electronics cover | 0020 | 0020 | 0025 | 0032 | 0040 | 0055 | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | Nominal power kW | 0.37 | 0.55 | 0.75 | 1.1 | 1.5 | 2.2 | | Nominal torque (MN) Nm | 2.5 | 3.7 | 5.1 | 7.5 | 10.2 | 15 | | Overload capacity of MN % | 210 | 210 | 210 | 210 | 210 | 210 | | Nominal speed min-1 | 1400 | 1400 | 1400 | 1400 | 1400 | 1400 | | Speed range without encoder | 1/10 | 1/10 | 1/10 | 1/10 | 1/10 | 1/10 | | Speed range with encoder | 1/1400 | 1/1400 | 1/1400 | 1/1400 | 1/1400 | 1/1400 | | Brake type
Brake torque 3 Nm
Brake voltage: V | BE05
5
230 | BE1
7
230 | BE1
10
230 | BE2
14
230 | BE2
20
230 | BE5
28
230 | 2.6.2.2 Standard assignment for DRN motor 230/400V 50Hz in DELTA connection | MOVIMOT® advanced | DRN.. 71M4.. | 80MK4.. | 80M4.. | 90S4.. | 90L4.. | | | Electronics cover | 0020 | 0025 | 0032 | 0040 | 0055 | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | Nominal power kW | 0.55 | 0.75 | 1.1 | 1.5 | 2.2 | | | Nominal torque (MN) Nm | 1.8 | 2.5 | 3.6 | 4.9 | 7.2 | | | Overload capacity of MN % | 210 | 210 | 210 | 210 | 210 | | | Nominal speed min-1 | 2900 | 2900 | 2900 | 2900 | 2900 | | | Speed range without encoder | 1/20 | 1/20 | 1/20 | 1/20 | 1/20 | | | Speed range with encoder | 1/2900 | 1/2900 | 1/2900 | 1/2900 | 1/2900 | | | Brake type
Brake torque 4 Nm
Brake voltage V | BE05
5
230 | BE1
7
230 | BE1
10
230 | BE2
14
230 | BE2
14
230 | | 3 Other combination or brake torque only after approval. 4 Other combination or brake torque only after approval. #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 22 Context: 22 2.6.3 Plug configuration MOVIMOT® advanced Connection box (lower part): Plug color code: | | M23 power for mains Optional: M23 OUT, MANDATORY FOR SPARES | | | X1203_1 / position 3 (in) X1203_2 / position 3 (out) | | | black black | | | |Optional: 1x M12 engineering | | | X4142 / position X | | | | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | | Optional: M12 5 pin L-coded 24V support (in/out) | | | X1523 (in) / X2313 (out) position 3 | | | light grey | | Electronics cover: 2x M12 communication in/out 3x M12 for DI / DIO (see chapter 2.4 MOVI-C electronics cover) X4233_1 / X4233_2 X5133_1 (DI01 / DI02) X5133_2 (DI03 / DI04) X5133_3 (DIO01 / DIO02) X1203 2 1206 2242 #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 24 Context: 24 2.7.1 Plug configuration MMF3 The MMF are to be delivered with following plug configuration: Connection box: Plug color code: | 2x M23 power for mains | | | | X1203_1 / position X (in) X1203_2 / position X (out) | | | | | | black black | | | |1x M23 motor connector | | | X2104 / position X (motors with MOVILINK® DDI) | | | | | | without | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | | Optional: M12 5 pin L-coded 24V support (in/out) | | | | | | X1523 (in) / X2313 (out) position X | | | light grey | | 1x M23 motor connector X2104 / position 3 (motors with MOVILINK® DDI) without Electronics cover: 2x M12 communication in/out 3x M12 for DI / DIO (see chapter 2.4 MOVI-C electronics cover) X4233_1 / X4233_2 X5133_1 (DI01 / DI02) X5133_2 (DI03 / DI04) X5133_3 (DIO01 / DIO02) SEW 2.7.1 Plug configuration MMF3 ‘The MMF are tobe delivered with following plug caniguration: Connection box: Plug color code: 1x M23 motor connector X2104 postion 3 (motors with MOVILINK® DDI) without Electronics cover: ‘2 M2 communication inlout Xi233 11102232 312 for DI/ DIO 5133-1 (D101 / D102) (see chapter 5133-2 (0103 0104) 2AMOVI-C electronics cover) __X5133_3 (01001 / 01002) 24 #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 30 Context: 30 MMF. Conformity: CE / UL Motor Installation type Order number | X2104
(female) | | srotom
suonorhcnys
rof
)elam(
dna
1DK
suonorhcnysa | 4x 1.5 mm2
+
28123905 4x 1.0 mm2
+
Fixed installation:
RG58
4x 2.5 mm2
+
28123913 4x 1.0 mm2
+
RG58 4x 1.5 mm2
+
28123859 4x 1.0 mm2
+
Cable carrier: RG58
4x 2.5 mm2
+
28123867 4x 1.0 mm2
+
RG58 | | X2104
(female) | | open | 4x 1.5 mm2
+
28124367 4x 1.0 mm2
+
Fixed installation:
RG58
4x 2.5 mm2
+
28124375 4x 1.0 mm2
+
RG58 | | -------- | -------- | -------- | -------- | | | | | 4x 1.5 mm2+28124332 4x 1.0 mm2+Cable carrier: RG584x 2.5 mm2+28124340 4x 1.0 mm2+RG58 | Conformity CE / UL Mote instalation ype Corder umber SEW xe108 (female) > — eq ing ea KO (ale for synchronous and eynewengus mators 2a23005 aaa ats 418 425 ad om mn? on mn? cable carer 2a2s860 2avase6 ats and “23 418 on me om mn? xe108 (female) oven 2a124067 aaa ats 418 425 ad om mn? on mn? cable carer aaa az “is 418 42s 418 om me om mn? 0 #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 34 Context: 34 2.10 Gear boxes – overview Note: This is only an overview. For detailed information about standardized variants of each gear box type refer to corresponding chapter below. Example type code: 9 ….. ….. Followed by connected parts, typically direct mounted motor Followed by connected parts, typically direct mounted motor K K 37 37 /T /T Gear box option: /T for torque arm Gear box option: /T for torque arm Gear box size Gear box size Gear box type: K for helical bevel gear Gear box type: K for helical bevel gear A A Gear box type: only present if no solid shaft: A for hollow key shaft Gear box type: only present if no solid shaft: A for hollow key shaft 9 Important: The type code does not contain all available information (e.g. gear ratio). Those information can be found on the nameplate or by using the SEW serial number. ® standard Helical gear: a With written Aurobay/ VCPC agreement Type-R. . ype Type-F. Helical-worm gear: Spiroplan gear: Type-S. Type -W. Helical-bevel gear: Type-K. Servo helical-bevel gear: Type -BS.F #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 36 Context: 36 2.10.2 Parallel-shaft-helical-gear boxes – F- type Design: Metric (e.g. Shafts, flanges etc.) Lubricants: Standard as supplied by SEW Notes: No overhung force to TorqLOC® or Shrink-Disk gear FH gear if FT is not available (depending on gear box size) Preferred mounting position is M1 11 11 Other mounting positions for constructive or maintenance reasons only. #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 37 Context: 37 2.10.3 Helical-gear boxes – R- type Design: Metric (e.g. Shafts, flanges etc.) Lubricants: Standard as supplied by SEW Notes: Preferred mounting position is M1 12 12 Other mounting positions for constructive or maintenance reasons only. #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 40 Context: 40 2.11.3 Asynchronous DRN – motor for mains operation Note: The preferred application solution is with VFD. Specifications for motors for VFD operation you can find in corresponding chapters above. General information Motor types: DRN (IE3) type of Asynchronous Three Phase Motor with or without brakes Motor version: SEW standard IEC motor (CE) All sizes: DRN motor Only 4-pole motors are to be used Voltage: 230/400V, 50Hz Insulation class: F Motor protection: VFD use TF thermistor with motors above 4kW Motor connection: IS from DRN63MS4 up to DRN132S4 (IEC power 5,5kW) 17 Terminals bigger motors than DRN132S4 Position of terminal box and cable entry / connector position: Preferred: 0° / X 18 Name plate: according to SEW standard Optional accessories Brake: BE single disk for asynchronous motors (DRN) 19 Brake voltage: 400V Brake rectifier: (cabinet installation) BMKB for motors with line installation Encoder: n.a. Forced cooling: n.a. Diagnostic sensors:  DUE-d8/DUE-d6 contactless Brake diagnostic sensor (function and abrasion) for DRN-motors always with evaluation unit DUE-1K for BE brakes  PK temperature sensor PT1000 17 star or delta connection referring to proper project planning 18 Must be optimized referring to mounting position of complete gear motor 19 Brake size and torque to be defined by proper project planning, SEW standard assignment preferred #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: functional RELIABILITY Design principles Design principles - Connection of supply conductor N/A Are supply conductor connected directly to the main switch? ☐ ☒ Yes J ☐ No L Note:       Where is the main switch mounted? ☐ ☒ Side of the electrical cabinet J ☐ Front of the electrical cabinet K ☐ Door at the electrical cabinet L Note:       What type of main switch is used? ☐ ☒ Circuit breaker with overload and short circuit protection J ☐ Switch disconnector KL Note:       Is there a load on the neutral conductor? ☐ ☒ No J ☐ Yes KL Define and State I0 for each machine:      Note:       Has the equipment more than one supply point? ☐ ☒ No J ☐ Yes L Define:       Note:       Is any part of the equipment supplied with power prior to the main switch? ☐ ☒ No J ☐ Yes KL Define:       Note:       Design principles - Circuit protective technology N/A What circuit protective technology is used in power circuits? ☐ ☒ Fuse-free solution J Define Icu value of used devices:       ☐ Other K Define:       Note:       Are circuit protection for power and control circuits divided in groups and individually supervised? ☐ ☒ Yes J ☐ No L Note:       Design principles - Voltages N/A Can the nominal voltage values, for circuits suggested below, be used? ☐ U CONTROL CIRCUIT = 24VDC Max deviation in circuit = 5 % U POWER CIRCUIT = 380/400 VAC Max deviation in circuit = 5 % U EMERGENCY STOPS CIRCUIT = 24VDC Max deviation in circuit = 5 % U PROTECTIVE STOP CIRCUIT = 24VDC Max deviation in circuit = 5 % U TO OTHER EQUIPMENT = 24VDC #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: Fault detectability Fault detectability - Test connections N/A Are there connections for programming equipment on the outside of the main panel for? ☐ ☒ 230 VAC J ☒ PLC connection and label with IP information J ☒ NC connection and label with IP information J ☒ HMI connection and label with IP information J ☐ Nutrunner connection and label with IP information J ☐ Other system Define:       Note:       Fault detectability - Diagnostics, Indications N/A What components and connectors are equipped with LED indicators? ☐ ☒ Limit switches J ☒ Inductive sensors J ☒ Level switches J ☐ Photocells J ☐ Capacitive sensors J ☒ Cylinder sensors J ☒ Connectors for sensors J ☒ Connectors for valves J Note: #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: How are robot axis prevented to reach out from safety area? ☒ ☐ Programed safety J (SafeMove, Dual Check Safety, Electronic Safety Circuit...) ☐ Mechanical limits L ☐ Other Define:       Note:       How is the robot safety synchronization performed? ☒ ☐ Hardware J ☐ Software J ☐ Other Define:       Note:       Does the robot have automatic cyclic brake check? ☒ ☐ Yes J ☐ No L Define:       Note:       Design principles - EMC N/A Which actions are taken to fulfil the EMC requirements? ☐ Describe: Separate power/signal cables as far as possible in the cabinet. Divided in cable trunks on the machine. Note:       Are all components and systems assembled according to supplier’s installation instructions? ☐ ☒ Yes J ☐ No L Note:       Are all coils e.g. relay coils, valves etc. equipped with interference eliminator? ☐ ☒ Yes J ☐ No L Note:       Design principles - Hardware, control systems N/A State applications from defined Project Manual that will be used for the control system ☐ Applications from defined Project ManualJ: NC with ITC For control systems outside of the Project Manual please describe and append sample control system layoutL: Define:       Note:       What is the maximum scan time for the CPU? ☐ State C.t. CPU MAX = ca. 4 ms Note:       How are cables and wires connected? ☐ ☒ Screw connectors J ☒ Cage clamp (spring force) connectors J ☐ Crimp connectors L Note:       Are any kind of wireless communication used? ☐ ☒ No J ☐ Yes K Define:       Note:       Design principles - Software, control systems N/A Does the company have a standardized and documented software structure for Robot, PLC, NC and HMI programming? ☐ PLC ☒ Yes J ☐ No L NC ☒ Yes J ☐ No L #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: Note:       What manufacturer and type code is the temperature regulation unit, electrical cabinet? ☐ Manufacturer: Rittal Type code:       Note:       What manufacturer and type code is the Lighting, electrical cabinet? ☐ Manufacturer: Rittal Type code:       State if LED’s are used: ☒ Yes J ☐ No L Note:       What manufacturer and type code is the Lighting, machining area? ☒ Manufacturer:       Type code:       State if 24VDC LED’s are used: ☐ Yes J ☐ No L Note:       What manufacturer and type code is the Lighting, maintenance area? ☒ Manufacturer:       Type code:       State if 24VDC LED’s are used: ☐ Yes J ☐ No L Note:       Material - Cables N/A What manufacturer and type code is the Cables fixed installed in machine? ☐ Manufacturer: LAPP, MURR Type code:       Note:       What manufacturer and type code is the Cables for frequent movements? ☐ Manufacturer: LAPP, MURR Type code:       Note:       What manufacturer and type code is the Servo motor cable? ☐ Manufacturer: Siemens Type code:       Note:       What manufacturer and type code is the Encoder cable? ☐ Manufacturer: Siemens Type code:       Note:       What manufacturer and type code is the Motor cable? ☐ Manufacturer: LAPP Type code:       Note:       Material – Switches, Circuit protective devices and Motor Starter Protectors N/A What manufacturer and type code is the Main switch? ☐ Manufacturer: Siemens or Eaton Type code: 3VA… or NZM… Note:       What manufacturer and type code is the Circuit breakers? ☐ Manufacturer: Siemens Type code: 5SY… Note:       What manufacturer and type code is the Motor starter protectors? ☐ Manufacturer: Siemens Type code: 3RV… Note:       Material - Dialogue, operator/machine N/A What manufacturer and type code is the Signal lamps, Push-buttons, Switches, Key switches? ☐ Manufacturer: Siemens Type code: 3SU… State if LED’s are used in signal lamps: ☒ Yes J ☐ No L Note:       What manufacturer and type code is the Status traffic light? ☐ Manufacturer: Siemens, WERMA Type code: 8WD44… State if LED’s are used: ☒ Yes J ☐ No L Note:       Material - Power supply N/A #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       | #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: Note:       Design principles - Spare capacity N/A Will the Aurobay requested spare spaces be fulfilled? ☐ Conductors between the connection boxes and the electrical cabinet: ≥10% Spare spaces in the cable ducts on the machine: ≥20% Spare spaces in the cable trailers on the machine: ≥20% Spare space on the mounting plates in the enclosures: ≥10% Spare space in the cable ducts in the enclosures: ≥20% Inputs in spare after start-up of the machine: ≥10% Outputs in spare after start-up of the machine:: ≥10% Free program memory after start-up of the machine: ≥20% ☒ Yes J ☐ No KL Define:       Note:       Material Material - Safety components N/A What manufacturer and type code is the emergency stop module? ☐ Manufacturer: Siemens, Pilz Type code: FailSafe I/O + Pilz PNOZ to machines Note:       What manufacturer and type code is the emergency stop button? ☐ Manufacturer: Siemens Type code:       Note:       What manufacturer and type code is the Safety stop module? ☐ Manufacturer: Siemens Type code: FailSafe I/O + FailSafe Profinet Note:       What manufacturer and type code is the Electro mechanic safety switch? ☐ Manufacturer: Euchner Type code: MGB, CET3 Note: Agree on type during design What manufacturer and type code is the Light curtain? ☒ Manufacturer:       Type code:       Note: What manufacturer and type code is the Enabling device? ☐ Manufacturer: Siemens Type code: HT10 Note:       What manufacturer and type code is the additional safety components? ☐ Function: Safety switch Manufacturer / Type code: Euchner CES Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Note:       Material - Enclosures N/A What manufacturer and type code is the Electrical cabinet? ☐ Manufacturer: Rittal Type code: VX25 State if locking device for Assa/Abloy (Aurobay Specific) are used: ☒ Yes J ☐ No L Note:       What manufacturer and type code is the Connecting boxes? ☐ Manufacturer: Rittal Type code: AE State if “double bit” locking device are used: ☒ Yes J ☐ No L Note:       What manufacturer and type code is the Operator panels? ☐ Manufacturer: Rittal Type code: AE State if “double bit” locking device are used: ☒ Yes J ☐ No L Note: #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: Function: HMI screen Manufacturer / Type code: Siemens ITC1900 Function: Pushbutton panel Manufacturer / Type code: Siemens MPP464 Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Note:       Are NC controls according to the defined Project Manual? ☐ ☒ Yes J please state the main components in the list below ☐ Partly LK please state all components in the list below ☐ No L please state all components in the list below Function: NCU Manufacturer / Type code: Siemens NCU1750 Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Note:       Are Bus connected I/O modules according to the defined Project Manual? ☐ ☒ Yes J please state the main components in the list below ☐ Partly LK please state all components in the list below ☐ No L please state all components in the list below Function: I/O Manufacturer / Type code: Siemens ET200Eco/Pro Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Note:       Are Robot controls according to the defined Project Manual? ☒ ☐ Yes J please state the main components in the list below ☐ Partly LK please state all components in the list below ☐ No L please state all components in the list below Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Note:       Are Nut runner according to the defined Project Manual? ☒ #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: Note:       Material - Power supply N/A What manufacturer and type code is the Power supply unit? ☐ Manufacturer: Siemens Type code: Sitop Note:       Material - Signal collection N/A Are sensors and sensor cables according to the defined Project Manual? ☐ ☒ Yes J ☐ PartlyLK please state all sensors used outside the Project Manual in the list below ☐ No L please state all sensors used in the list below Function:       Manufacturer / Type code: IFM Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Note:       What manufacturer and type code is the Linear encoder? ☒ Manufacturer:       Type code:       State if absolute or incremental technology is used: ☐ Absolute J ☐ Incremental L Note:       What manufacturer and type code is the Rotating encoder? ☒ Manufacturer:       Type code:       State if absolute or incremental technology is used: ☐ Absolute J ☐ Incremental L Note:       What manufacturer and type code is the Data carrier (RFID) e.g. Balluff, Moby? ☒ Manufacturer:       Type code:       Note:       What manufacturer and type code is the additional Signal collection? ☐ Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Note: Delivery during the project planning phase Material - Electrical motor N/A What manufacturer and type code is the Asynchronous motor? ☐ Manufacturer: SEW Type code:       Brake Voltage: #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: maintenance SUPPORTABILITY Documentation Documentation - Electrical equipment N/A In what system are the electrical diagrams made and delivered? ☐ ☒ EPLAN J Version: 2023 ☐ Autocad K Version:       ☐ Other system L Define:       Append sample of documentation for electrical equipment Note:       Will the symbols standard EN 60617 (EPLAN standard) be used? ☐ ☒ Yes J ☐ No KL Append sample drawing with reference symbols. Note:       Will the standard EN 81346-1 be used for reference designations? ☐ ☒ Yes based on I/O numbering J ☐ Yes K ☐ No KL Append sample drawing with reference designations. Note:       Which language(s) is/are used for the information in the electrical diagrams? ☐ State language (s) for texts: English Note:       Are English abbreviations for inputs and outputs are used (I &Q)? ☐ ☒ Yes J ☐ No L Note:       How many paper copies will be delivered? ☐ State number = 1 copies State format = A4 Note:       What does the documentation for the electrical diagram include? ☐ ☒ Contents ☒ Layout machine/plant with all electrical components ☒ Layout electrical cabinet ☒ Layout control panel ☒ Circuit diagram ☒ Cable diagram ☒ Connection table ☒ External connections ☒ Parts list electrical cabinet ☒ Parts list machine/plant (“external components”) ☒ Recommended spare parts list Note: Sparepart list as Excel Documentation - Manuals N/A Which of the instruction books/manuals below are included in the ☐ complete documentation for the electrical equipment? ☒ Clear and general description of the equipment, installation and assembling and connection to supply/supplies J ☒ Information on programming J ☒ Instructions for preventive maintenance J ☒ Instructions for adjustment, maintenance and repairs J ☒ Manuals from sub supplier J Note:       In what file format(s) will the manuals be delivered? ☐ State file type = PDF Note:       How many sets of paper manuals will be delivered? ☐ State number = 1 copies State format = A4 Note:       Which language(s) is/are used for the information in the manuals? ☐ State language(s): English Note:       Documentation - Program documentation N/A What softwares are used and delivered for programmable obje #################### File: Op110_ERAD_S700272_10.pdf Page: 1 Context: 03 03 03 04 A Carlsson 20230125 Added axial run out R-AA 04 Ra 2.5 05 A Carlsson 20230405 Surface demand added 05 9°* 06 06 06 A Carlsson 20230502 Measure Ø28.785, Ø33.5 was Ø29.325±0.015, Ø33.3±0.02 T B D 4.43 (Ø28.8-Ø28.83) n28.83 07 A Carlsson 20230505 Measure Ø28.8, Ø33.4, 9° was Ø28.785, Ø33.5, 14° 07 07 07 07 A Carlsson 20230505 Measure Ø28.83 addaed 07 (0.57) [HIC] 08 A Carlsson 20230704 [HIC] Added on RunOut demand 08 *) To be measured perpendicular to the chamfer surface. * 09 09 A Carlsson 20230904 Note added on Roundness demand (*) 09 09 A Carlsson 20230904 232.56±0.04 was 232.6±0.05, Ø26.85 was 25.85 09 #################### File: Op110_ERAD_S700272_10.pdf Page: 1 Context: H-H L ( 2 : 1 ) M ( 2 : 1 ) J ( 5 : 1 ) H H L M J TEMPLATE: ISSUE09 Powertrain Engineering Sweden AB Skövde PROCESS DRAWING CAD system Inventor,drawing may not be changed manually Op Benämning/ Op Name Variant Detalj/ Part Datum/ Date Ritad av/ Drawn by Godk av/ Appr by Ritn Nr/ Draw No Op Station Blad/ Sheet Utg/ Rev S-700272 A Carlsson 2021-07-12 1 / 1 10 Marie Gonzaga 110 Turning; DriveEnd side complete PostProcessGauge Rotorshaft GEN3 ERAD VERKTYGFÖRTECKNING/ TOOL LIST FÖR PRODUKTION/ FOR PRODUCTION Nr/ No Datum/ Date Namn/ Name Ändringens art/ Change Granskad av/ Checked by Godkänd av/ Approved by Datum/ Date Datum/ Date Sign Sign PT H-FAB DRIFT H-FAB Verktyg/Tool Nr/No Antal Pos Art.Nr/Item.No Antal/No Benämning Dimension/ Name Dimension (n36) Outgoing material from operation (incl. finish contour and remaining stock from op) DD1 0.15 0 13.5 `0.2 32.12 `0.2 19.672 `0.05 30.35 `0.2 36.255 `0.15 (41.442) 70.825 `0.1 83.15 `0.05 (n19.26) 1 `0.1 (2.82) n35.308 `0.1 n27.61 `0.1 n31.642 `0.1 n33.4 `0.015 30° `3° R1.3 R 5 n28.8 `0.015** M1 (332.24) | 0.02 R-AA
h | | | | | | | | | | | | | | | | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | R1.3 20 n *) Angle become 19° after cold forming Op.130 **) Ø28.8 (calculated) expand in Op.130 and grinded in Op.160 16° `3° 15° `3° (n22.71) n34.472 `0.2 n26.85 `0.2 (n16) (n23 ) Weight; 2.148 kg Incoming material Weight; 2.324 kg 0.15 R2 (n50.342) 0.4 `0.15 R1.3 0.85 `0.1 (n35.308) 0.025 R-DD2 h 0.025 R-AA n49.034 `0.1 7.5° `3° 20° `3° 28 n S 75° `5° 30° `3° 60° `1° 120° `3° h 0.1 DD1-DD2 e 0.025 Ra 2 AA DD2 C 20 232.56 `0.04 30° `3° Ra 1.6 128 55 0 0.2 03 A Carlsson 20230113 Design changed, rotorshaft 33996774 Rev 17 03 A Carlsson 20230113 Meas. 5.5,Ø29.325,Ø31.642,14° was 2.5,Ø29.025,Ø31.6,19° #################### File: E3.3%20MQTT_MES_Interface%20Functional_Specification_Supplier_v1_1.pdf Page: 12 Context: Name of document Issue Issue date Page Page MQTT_MES_Interface Functional_Specification_Supplier_v1_1 12 (29) Type of document Security class: Version Issue date Date Specification Proprietary 1.1 2022-01-18 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson RecipeRequest Purpose The Request Type RecipeRequest controls communication necessary to fetch a recipe with instructions from MES when a part enters a Work Unit. A Request Event is initiated when a part enters the station and is ended when the part is ready to be processed. State machine 0 Init Sent Material Identified Verification failed Received Receipe New part arrives 1 Wait for message 10 2 Start Operation Reset Alarm Received Release Material 3 Release Part Received Material Identified Negative Acknowledge Received RecipeOnHold Rn Te MATT MES inetace Funct en Speciation Proprietary 2022-01-18, 164331 Global Line & Equip, Thore Andersson 4.2. RecipeRequest 4.2.1. Purpose ‘The Request Type RecipeRequest controls communication necessary to fetch a recipe with instructions from MES when a part enters a Work Uni. ‘A Request Event is infiated when a part enters the station and is ended when Ihe par is ready to be processed. 4,22. State machine sent Ne uae Material entifies Received “Release Material” 7 I 7 Received “*Receipe” . 7 #################### File: E3.3%20MQTT_MES_Interface%20Functional_Specification_Supplier_v1_1.pdf Page: 14 Context: Name of document Issue Issue date Page Page MQTT_MES_Interface Functional_Specification_Supplier_v1_1 14 (29) Type of document Security class: Version Issue date Date Specification Proprietary 1.1 2022-01-18 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson Following part specify the sequence and management of the Request Type Recipe Request, referring to references pointed in the sequence diagram 4.2.3.1. Send ‘Material Identified’ (ref.1) MES Interface 1. New part arrives to the station 2. Store timestamp for Performance Indicator event type Part In Work Unit 3. Part is identified 4. Store timestamp for Performance Indicator event type Trig MaterialIdentified 5. Send Material Identified message a. Depending on type of identification that are used different identification objects used in Material Identified MES 6. MES evaluate the status and the preparation of the part, based on this decide how to proceed 7. MES send response message depending on decision (see alternatives below) 4.2.3.2. Receive ‘Recipe’ (ref.2) If evaluation in MES gives that operations shall be performed in the actual equipment. MES 8. Send Recipe message a. The message contains all the information needed for perform the operation in the actual equipment (Activities, Program Codes, Parameters, Handling Parameters etc.) MES Interface 9. Receive Recipe message 10. Verify content in message a. If verification fails: View alarm and stop execution of the actual Request Event b. If verification succeeds: Continue with next step 11. Start operation in equipment according data given in the Recipe message 12. Store timestamp for Performance Indicator event type Start Of Processing 13. Send Performance Indicator message with all stored events and corresponding timestamps #################### File: E3.3%20MQTT_MES_Interface%20Functional_Specification_Supplier_v1_1.pdf Page: 15 Context: Name of document Issue Issue date Page Page MQTT_MES_Interface Functional_Specification_Supplier_v1_1 15 (29) Type of document Security class: Version Issue date Date Specification Proprietary 1.1 2022-01-18 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 4.2.3.3. Receive ‘Release Material’ (ref.3) If evaluation in MES gives that no operations shall be performed in the actual equipment. The reason can be one following • If the “Identifier” has a logical empty status • If the part has status 'To rectifying/repair without intermediate assembly' (e.g.REPNO) • If there are no activities prepared in the for the part • If all activities for the actual WorkUnit are OK (=already done) MES 8. Send ‘Release Material’ message a. The message contains all the information needed to release/transport further in the route (Next Destination, Handling Parameters) MES Interface 9. Receive ‘Release Material’ message 10. Verify content in message a. If verification fails: View alarm and stop execution of the actual Request Event b. If verification succeeds: Continue with next step 11. Release part from station according to data given in the ‘Release Material’ message 12. Store timestamp for Performance Indicator event type Direct Release 13. Send ‘Performance Indicator’ message with all stored events 4.2.3.4. Receive ‘Recipe On Hold’ (ref.4) If evaluation in MES gives that the status for the actual WorkUnit is “On Hold”. The reason can be one of following • At a start station: No orders to start in MES for the moment, wait for orders from ERP. • Waiting for approved testsample connected to the actual WorkUnit • Zone-WIP – management: Control number of parts within a certain area of the line (eventual future MES functionality) MES 8. Send ‘Recipe On Hold’ message a. The message contains information about the reason of the ‘Recipe On Hold’ MES Interface 9. Receive ‘Recipe On Hold’ message 10. Verify content in message a. If verification fails: View alarm and stop execution of the actual Request Event b. If verification succeeds: Continue with next step 11. Manage warning 12. Continue to wait for a response message from MES #################### File: E3.3%20MQTT_MES_Interface%20Functional_Specification_Supplier_v1_1.pdf Page: 19 Context: Name of document Issue Issue date Page Page MQTT_MES_Interface Functional_Specification_Supplier_v1_1 19 (29) Type of document Security class: Version Issue date Date Specification Proprietary 1.1 2022-01-18 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 4.3.3.2. Receive ‘Release Material’ (ref.2) If evaluation in MES of the content in the Result message are correct and following routing of the part is decided MES 6. Send ‘Release Material’ message a. The message contains all the information needed to release/transport further in the route (Next Destination, Handling Parameters) MES Interface 1. Receive ‘Release Material’ message 2. Verify content in message a. If verification fails: Manage alarm and stop execution of the actual Request Event b. If verification succeeds: Continue with next step 3. Release part from station according to data given in the ‘Release Material’ message 4. Store timestamp for Performance Indicator event type Part Leave WorkUnit 5. Send ‘Performance Indicator’ message with all stored events and corresponding timestamps 4.3.3.3. Receive ‘Result Acknowledge’ (ref.3) If evaluation in MES fails and of some reason it’s not possible to decide further actions. MES 6. Send ‘Material Identified Negative Acknowledge’ message a. The message contains information about the reason of failed execution in MES MES Interface 7. Receive ‘Material Identified Negative Acknowledge’ message 8. Verify content in message a. If verification fails: Manage alarm and stop execution of the actual Request Event b. If verification succeeds: Continue with next step 9. Manage alarm 4.3.3.4. Timeout (ref.4), optional If specified the MES Interface shall monitor the time elapsed between sending a request message and when a response message is received from MES MES Interface 4. Monitor response time and initiate a warning if time pass limit 5. Manage warning 6. Continue to wait for a response message from MES #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 2 Context: Index Contacts, Europé 3 Contacts, Global 4 Contacts, Germany, HOT-LINE_ MAIL 5 Update, Version 6 Spindle, 2151B 7 Spindle, 2151B Size 1, Dimensions 8 Spindle, 2151B Size 2, Dimensions 9 Spindle, 2151B, Part list 10 Spindle, 2152B 11 Spindle, 2152B, Dimensions 12 Spindle, 2152B, Dimensions 13 Spindle, 2152B, Part list 14 Spindle, 2153A 15 Spindle, 2153A, Dimensions 16 Spindle, 2153A, Dimensions 17 Spindle, 2153A, Part list 18 Spindle, 2162A 19 Spindle, 2162A, Dimensions 20 Spindle, 2162A, Part list 21 Spindle, 2162A, configurator 22 Spindle, 2157B 23 Spindle, 2157B_1, Dimensions, straight 24 Spindle, 2157B_1, Dimensions, angular 25 Spindle, 2157B. Part list 26 MaXYmos NC, Measuring module MEM + Display DIM 27 MaXYmos NC, MEM + DIM, Dimensions 28 MaXYmos NC, MEM + DIM, Technical spec 29 MaXYmos NC, MEM + DIM, Technical spec 30 Driver, Indra Drive 31 Driver, Dimensions 12A 32 Driver, Dimensions 28A 33 Driver, Dimensions 54A 34 Driver, Dimensions 70A 35 Driver, Dimensions 100A 36 Documentation 37 Misc 38 2 #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 7 Context: Measuring chain MaXYmos NC, 2151B Complete measuring chain MaXYmos NC, 1-60 kN Model: 2151B Size 1 2151B Size 2 Force: 1-15 kN 30-60 kN Stroke: 200 mm 400 mm Speed: Up to 300 mm/s Up to 700 mm/s Bosch integrated safety 7 #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 10 Context: Part list, 2151B Type Product 2151B02012001 Spindle Spindle, size 1, 200mm, 2/1 kN NCFH 02 01 200 1 2151B05012001 Spindle Spindle, size 1, 200mm, 5/1 kN NCFH 05 01 200 1 2151B05022001 Spindle Spindle, size 1, 200mm, 5/2 kN NCFH 05 02 200 1 2151B10012001 Spindle Spindle, size 1, 200mm, 10/1 kN NCFH 10 01 200 1 2151B10022001 Spindle Spindle, size 1, 200mm, 10/2 kN NCFH 10 02 200 1 2151B10052001 Spindle Spindle, size 1, 200mm, 10/5 kN NCFH 10 05 200 1 2151B15022001 Spindle Spindle, size 1, 200mm, 15/2 kN NCFH 15 02 200 1 2151B15052001 Spindle Spindle, size 1, 200mm, 15/5 kN NCFH 15 05 200 1 2151B30154002 Spindle Spindle, size 2, 400mm, 30/15 kN NCFH 30 15 400 2 2151B60154002 Spindle Spindle, size 2, 400mm, 60/15 kN NCFH 60 15 400 2 2151B60304002 Spindle Spindle, size 2, 400mm, 60/30 kN NCFH 60 30 400 2 2180ANCFH0215SB Driver Servo amplifier for NCFH up to 15 kN, size 1 IndraDrive 28 A 2180ANCFH0030SB Driver Servo amplifier for NCFH 30 kN, size 2 IndraDrive 54 A 2180ANCFH0060SB Driver Servo amplifier for NCFH 60 kN, size 2 IndraDrive 70 A 5847B0 Evaluation maXYmos NC MEM 5847B0 5877AZ000 Display maXYmos DIM 5877AZ000 KSM333040-5 Cable NCFH size 1 motor cable 2,5 qmm NCFH size 1 motor cable length 5 m KSM333040-10 Cable NCFH size 1 motor cable 2,5 qmm NCFH size 1 motor cable length 10 m KSM333040-15 Cable NCFH size 1 motor cable 2,5 qmm NCFH size 1 motor cable length 15 m KSM333040-20 Cable NCFH size 1 motor cable 2,5 qmm NCFH size 1 motor cable length 20 m KSM333010-5 Cable NCFH size 2 motor cable 6 qmm NCFH size 2 motor cable length 5 m KSM333010-10 Cable NCFH size 2 motor cable 6 qmm NCFH size 2 motor cable length 10 m KSM333010-15 Cable NCFH size 2 motor cable 6 qmm NCFH size 2 motor cable length 15 m KSM333010-20 Cable NCFH size 2 motor cable 6 qmm NCFH size 2 motor cable length 20 m KSM18028885-5 Cable NCFH feedback cable NCFH feedback cable length 5 m KSM18028885-10 Cable NCFH feedback cable NCFH feedback cable length 10 m KSM18028885-15 Cable NCFH feedback cable NCFH feedback cable length 15 m KSM18028885-20 Cable #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 13 Context: Assembly option, 2152B 13 Possible Assembly Fig. 3: Extremly narrow assembly space requirements from NC joining module NCFS #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 15 Context: Measuring chain MaXYmos NC, 2153A Model: 2153A Force: 5-800 kN Stroke: 0-400, Optional Speed: up to 300 mm/s Bosch integrated safety 15 Functional Principle with maXYmos NC Type 5847A.. PROFIBUS NC Joining Module PROFINET NCFN Type 21534... EtherNet/IP Analog force signal EtherCAT Machine Interface PLC __Absoulte encoder > Measurement range switch KSM18028884-5 Nominal Value/Actual Value ‘Commands AC servo motor ORNS Safety zone IndraDrive box Servo amplifier MEM DIM Strain gage < > t force sensor \ oe <> << Threaded Cable SERCOS III Cable spindle drive safety zone box KSM18029160-5 144,9 120021614... KSM18029161-1 (Cable length max. 5 m) Configuration, parameterization, evaluation and visualization Motor Control maXYmos NC Type 58474... Feedback + t PC Ethernet interface CSV, Q-DAS®, PDF, XML, Visualization via VNC® #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 17 Context: Dimension, 2153A 17 Dimensions ine ala ls |al«xlalalalalerlo ® ee | calx |vlov 21538. w cosi00 | eras | - [35 | 3 Beeren | > com00 | 778.3 | = | 335 | 50 | 7 | 20 [5 [8 [100] 70 | 70] mane | 49 [50] wef ]s |= ‘o1a200 | 9043 | Toes | 00 | 20 [170 | 30 [5 [137 | v20| 100 [100] mioa0 ol 70 [70] 190] 20 [a5] 17 ‘oros00 | 1105 | 1263 | zoo | eo [110 | s0 [5 [157 [120 100| 100] mio0(| 70 [70 | 180[ 20 [45] 11 ‚013200 | 9043 | toss [soo | eo | 110 | 30 [5 [157 [120 10 [100] mioworaw| 70 [70 | 180[ 20 [45] 11 ‚015400 | 1105 | 1263 | 00 | eo [110 | s0 [5 [157 [120 10 [100] miowotaw| 70 [70 | 1s0] 20 [as 1 ‘o30200 | 1082 | 1237 | 52e | 90 | 120 | 50[5 [148] 150] 100|100] mazes [75 [75 | 215] 20 [4517 02000 | 1282 | 1437 [28 | so [120 [50 [5 [148 | 150 | 100|100| _mtaea | 75 [75 | 215] 20 [45 [01 ‘og0200 | 1 150 1345 | sa | 110 | 150 | 50 [5 [177 | 180 | 130] 130] _mnee2 | 90 [90 | 215] 20 [45 [iss Season | 1350 | 1595 [724 | mo [so [so [3 [177 | tao] 130] 130] _mneaa | 90 [30 | 215] 20 [45 [a5 100200 [73525] 157.5] e10 | 160 [195 | 50 | 5 1227 [230| 170] 170] mano | 115 [115] 200] 28 |e [175 100400 [15325] 1757.5] 240 | 160 | 195 | 50 | 5 1227 [2:0 | 170] 170[ ma0a0 | 115 [115 200] 28 [es [175 200100 [1732.5] 1957.5] 968 | 160 | 200 | 50 [5 [247 | 250 | 190[190| 20x80 | 115195] 282] 36 [9 | 22 ‘300800 [1685.5] 2110.8] 035 | 200 [240 | 72 [8 I2e 120012101210] maaxas | 150 [150] 77] 36 [9 [26 © Dimension with safety device #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 19 Context: Measuring chain MaXYmos NC, 2162A Model: 2162A Force: 10, 20, 40 and 90 KN Stroke: 0-350 Speed: 200 - 250 mm/s Without Bosch integrated safety 19 #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 24 Context: Measuring chain MaXYmos NC, 2157B Model:2157B Force: Up to 1,5KN Stroke:0-250mm Speed: up to 400 mm/s Bosch integrated safety 23 Functional principle with maXYmos NC Type 5847... PROFIRUS INC Joining Module PROFINET NCEN Type 21578. EtherNet/P Analog force signal Measurement range switch KONVTBO2EE84-5 Safety zone IndraDrive box Servo amplifier mem able Sercos u safety zone box KSMIEOBS160-5 KSM1BO2S161-1 (Cable length max. 5 m) Configuration, parameterization, ‘evaluation and vauazation ‘Motor Control ‘max¥mos NC Type 5847. force sensor Feedback Charge ample + x heel merce (CSV, C-DAS', PDF, XML, ‘Visualization via INC“ #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 35 Context: Servo drive for press type: 2157, < 1,5KN Part list, Bosch Indra drive 12A. For spindle type 2157 Control unit CSB02.1B-ET-EC-NN-S4-NN-NN-FW same for all sizes of power units Firmware FWA-INDRV*-MPB-18VRS-D5-1-SRV-NN same for all sizes of power units Power unit HCS02.1E-W0012-A-03-NNNN size pending Shield connection HAS02.1-002-NNN-NN Line filter NFD3.1-480-007 size pending Safety zone module HSZ01.1-D08-D04-NNNN same for all sizes of power units Only Complete driver package can be purchased via Kistler Spareparts, separate parts of the driver can be purchased via Bosch directly 32 Dimensions of power section/converter HCS02.1E-W0012 4 80 min 03 316: 290 80 nin 80 min 95 ein Ht A: minimal instalation space (when using the accessory HASO2.1); addtional space for cable B: minimal installation space; additonal space for cable Dimensions of line filter NFDO3.1-480-007. Power section ine filter HCS02.1E-woo12] |NFDO3.1-490:007 Dimensions of ne Fiter NFDO3.1-480.007 H D 160 0 w 20 #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 36 Context: Servo drive for press type: 2151B, < 15KN Part list, Bosch Indra drive 28A. For spindle type 2151B 15kN/10kN/05kN Control unit CSB02.1B-ET-EC-NN-S4-NN-NN-FW same for all sizes of power units Firmware FWA-INDRV*-MPB-18VRS-D5-1-SRV-NN same for all sizes of power units Power unit HCS02.1E-W0028-A-03-NNNN size pending Shield connection HAS02.1-002-NNN-NN Line filter NFD3.1-480-007 size pending Safety zone module HSZ01.1-D08-D04-NNNN same for all sizes of power units Only Complete driver package can be purchased via Kistler Spareparts, separate parts of the driver can be purchased via Bosch directly 33 Dimensions of power section/converter HCS02.1E-W0028 min. 265 206.5 80 A: minimal instalation space (when using the accessory HASO2.1); addtional space for cable B: minimal installation space; additonal space for cable Dimensions of line filter NFDO3.1-480-007. For Til al Ea ens [ean aa i i ar TT = 2 7 IB 5 = I 2 T #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 37 Context: Servo drive for press type: 2151B, < 60KN Part list, Bosch Indra drive 54A. For spindle type 2151B 30kN Control unit CSB02.1B-ET-EC-NN-S4-NN-NN-FW same for all sizes of power units Firmware FWA-INDRV*-MPB-18VRS-D5-1-SRV-NN same for all sizes of power units Power unit HCS02.1E-W0054-A-03-NNNN size pending Shield connection HAS02.1-002-NNN-NN Line filter NFD3.1-480-016 size pending Safety zone module HSZ01.1-D08-D04-NNNN same for all sizes of power units Part list, Bosch Indra drive 70A. For spindle type 2151B 60kN Control unit CSB02.1B-ET-EC-NN-S4-NN-NN-FW same for all sizes of power units Firmware FWA-INDRV*-MPB-18VRS-D5-1-SRV-NN same for all sizes of power units Power unit HCS02.1E-W0070-A-03-NNNN size pending Shield connection HAS02.1-002-NNN-NN Line filter NFD3.1-480-016 size pending Safety zone module HSZ01.1-D08-D04-NNNN same for all sizes of power units Only Complete driver package can be purchased via Kistler Spareparts, separate parts of the driver can be purchased via Bosch directly 34 Dimensions of power section/converter HCS02.1E-W0054 and HCS02.1E-W0070 25 min. 265 206.5 80 IM Pi nin.s5 105 A minimal installation space (when using the acessory HASO2.); addtional space for cable 8: minimal instalation space; addtional space for cable Dimensions of lin filter NFDO3.1-480-016 Fri [ Et al Ea ans fun rom HCS02.1&.w0070_| NFDO3.1-480-016 Dimensions of line Fiter NFDO3.1-480.016. H D w 220 0 = | #################### File: E4.3%20Project%20manual_IFM%20electric.pdf Page: 13 Context: | | Aurobay/VCPC
ifm Project Manual | | | | | -------- | -------- | -------- | -------- | -------- | | Cylinder sensors
Sensor photo Article no. Description Comment
Magnetic sensitivity 2,8 mT; for T-slot cylinders;
MK5100 Travel speed > 10m/s; normally open; with GMR cell;
24V DC; PNP; flush mountable PUR cable / 2m
for T-slot cylinders
Magnetic sensitivity 2,8 mT; with GMR cell;
MK5102 Travel speed > 10m/s; normally open; PUR-cable / 0,3m;
24V DC; PNP; flush mountable connector M8
Turnable coupling ring
for T-slot cylinders
Magnetic sensitivity 2,8 mT; GMR cell;
MK5116 Travel speed > 10m/s; normally open; PUR-cable / 1 m; cross-linked;
24V DC; PNP; flush mountable connector M12
Turnable coupling ring
for T-slot cylinders
Magnetic sensitivity 2,8 mT; GMR cell;
MK5142 Travel speed > 10m/s; normally open; PUR-cable / 2 m;
24V DC; PNP; flush mountable connector M12
Turnable coupling ring
for C-slot cylinders
GMR cell;
MK5314 Magnetic sensitivity 2,8 mT;
PUR-cable / 0,3 m;
Travel speed > 10m/s; normally open;
connector M12
24V DC; PNP; flush mountable
Turnable coupling ring
For detailed information about the respective article no. please click on the article no.
to get linked to the datasheet on the ifm homepage.
For accessories please click „Accessories“ on the left side of the datasheet-page at
the ifm homepage. | | | | | | Version 2.2
release November 2021 | | | page 13 of 31 | | ® Aurobay/VCPC ifm Project Manual Cylinder sensors Sensor photo | Atle no. Desrpion Conment ate matey 28 0 trae eae aan | Sevag oo Te ratofioe at may an, ae uncıan | Brei | Ri GE hing a nt matey 28. a rare Be a sorte rt many 2a aa wann | Keen yon canon mss1a | Maan snsiviy 28 mt MR el ~ lush mountable Turmable coupling rin For detailed information about the respective article no. please click on the article no. to get linked to the datasheet on the ifm homepage. For accessories please click „Accessories“ on the left side of the datasheet-page at the ifm homepage. Version 22 release November 2021 im - elose +0 you! Page 130131 #################### File: E4.3%20Project%20manual_IFM%20electric.pdf Page: 24 Context: | | Aurobay/VCPC
ifm Project Manual | | | | | -------- | -------- | -------- | -------- | -------- | | Memory plug, IO-Link sensors
Memory plug for IO-Link sensors ,
OUT1: DC PNP / OUT2: electrically
E30398 connected , Operating voltage: 18...32
V DC Parameter memory for IO-Link
sensors , Storage capacity: 2 Kbytes
For detailed information about the respective article no. please click on the article no.
to get linked to the datasheet on the ifm homepage.
For accessories please click „Accessories“ on the left side of the datasheet-page at
the ifm homepage. | | | | | | Version 2.2
release November 2021 | | | page 24 of 31 | | Aurobay/VCPC ifm Project Manual OUT BEFNB our eeany Sind: unig a a non emadiy Zihyee For detailed information about the respective article no. please click on the article no. to get linked to the datasheet on the ifm homepage. For accessories please click „Accessories“ on the left side of the datasheet-page at the ifm homepage. Version 22 release November 2021 im - elose +0 you! page 2431 #################### File: E4.3%20Project%20manual_IFM%20electric.pdf Page: 29 Context: | | Aurobay/VCPC
ifm Project Manual | | | | | -------- | -------- | -------- | -------- | -------- | | Sockets M8
Socket photo Article no. Description Comment
4-wire;
Socket with M8 connector; straight;
EVC151
PUR cable / 5 m; without LED free from halogen and silicone
gold-plated contacts
3-wire;
Socket with M8 connector; straight;
EVC141
PUR cable / 2 m; without LED free from halogen and silicone
gold-plated contacts
3-wire;
Socket with M8 connector; angled;
EVC147
PUR cable / 2 m; with LED free from halogen and silicone
gold-plated contacts
3-wire;
Socket with M8 connector; angled;
EVC148
PUR cable / 5 m; with LED free from halogen and silicone
gold-plated contacts
For detailed information about the respective article no. please click on the article no.
to get linked to the datasheet on the ifm homepage.
For accessories please click „Accessories“ on the left side of the datasheet-page at
the ifm homepage. | | | | | | Version 2.2
release November 2021 | | | page 29 of 31 | | Aurobay/VCPC ifm Project Manual Sockets M8 Socket photo | Article no. Description Comment avast | ueatie sm: wow LED fre rom halogen an icon zu Manege EvouT | Puneater tm wins angled: ine rom halogen and scone oldie contacts cous [seta angled: tre rom halogen an icon ‘opined contacts For detailed information about the respective article no. please click on the article no. to get linked to the datasheet on the ifm homepage. For accessories please click „Accessories“ on the left side of the datasheet-page at the ifm homepage. Version 22 a ! teen aot ifm - elose +0 you! page 29031 #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 13 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 13 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 4.3 Verifications of received information The machine logic has the responsibility to verify the received information in messages from the host system. The purpose of the verification is to secure that the operation in the equipment can be performed in a correct way and prevent that no undefined scenario occurs that can have: • Impact on Product quality • Impact on Personal safety • Cause mechanically destruction of the equipment The verification shall secure that the equipment is prepared both hardware and software’s wise to execute the operation according to received information (example: Program Code and Parameters received in the Recipe) If the verification detects any non-approved information in a received message, the machine cycle shall be stopped and an alarm shall be raised and handled by the equipment’s common alarm handling (indicated on HMI and/or stack lights and viewed in the common alarm list). Defining which information that shall be verified in received messages shall be done together with Aurobay/VCPC for each implementation. 4.4 Alarm handling and reset of statemachine 4.4.1 VDcom “Communication NOK” The main VDcom block FC7000 that shall be called in OB1 (see further in) have an output oComNOK that indicates if VDcom not have a connection established with the host application VirtualDevice (VD). 4.4.2 Supervision of “Communication NOK” The output oComNOK shall be supervised but the outcome due to lost connection must differ depending on what state the equipment is in. oComNOK = 1 warning when the equipment is idle = warning. oComNOK = 1 when the equipment is trying to communicate and causing stop of cycle = alarm. Following alarm/warning text shall be used: • Swedish: “Ingen uppkoppling mot host” • English: “No connection to host” Network 1: Main loop for VDCom Comment %C7000 "VDC_System_1" EN ENO 61.0 0ComNOk —#tComNok "FirstScan’ — jFirstscan #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 21 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 21 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 5.3 S1_RecipeRequest The state machine S1_RecipeRequest controls communication necessary to fetch a recipe with instructions from MES when a part enters a Work Unit. The state machine is initiated when a part enters the station and is ended when the part is ready to be processed. 5.3.1 State machine 0 Init Sent Material Identified Verification failed Received Receipe New part arrives 1 Wait for message 10 2 Wait for equip. ack. Receipe Reset Alarm Equipment acknowledge Received Release Material 3 Wait for equip. Ack. Release Equipment acknowledge Received Material Identified Negative Acknowledge [WaitForResponse = false] Received Material Identified Negative Acknowledge [WaitForResponse = true] #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 27 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 27 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 5.4.3 Activity diagram S2.1 Part processing is done S2.5 Release part Reset message S2.8 Reset State Machine S2.9 | R e se n d | m e ssa g e | | -------- | -------- | Resend message Alarm S2.3 Wait for reply "Release Material" received S2.2 Prepare "Result" DB & send message S2.4 Fetch information from "Release Material" DB S2.7 Trigger on error S2.6 Trigger on warning Warning #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 29 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 29 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 5.4.4 MES behavior This part describes how MES will respond to the message 3505Result based on material status, part preparation and part workflow. 5.4.4.1 Release Material Message 3503ReleaseMaterial is sent from MES to the equipment if the result has been stored and corrected executed in MES. The message contains information about Next destination in route and HandlingParameters if applicable 5.4.4.2 Result Acknowledge (with success = False) Message 3506ResultAcknowledge (with success = False) can be sent from MES due to following reasons: 1. Abnormal scenario: If MES are not able to store the result or execute correctly. 2. Normal scenario: If release of the actual WorkUnit shall be blocked of any reasons. Then the equipment can be set to “Wait for Response”-mode and continue waiting for a respond from MES. Aurobay/VCPC will specify in detail if the “Wait for Response”-functionality shall be used. #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 33 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 33 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson S3.9 Reset statemachine to resend message (State: 10, Actor: Equipment) 1 Pulse iS3MsgReset. 5.5.4 MES behavior This part describes how MES will respond to the message 3501MaterialIdentified based on material status, part preparation and part workflow. 5.5.4.1 Release Material Message 3503ReleaseMaterial is sent from MES to the equipment if the request is corrected executed in MES. The message contains information about Next destination in route and HandlingParameters if applicable 5.5.4.2 Material Identified Negative Acknowledge Message 3504MaterialIdentifiedNegativeAcknowledge can be sent from MES due to following reasons: 1. Abnormal scenario: The MES can’t give a correct respond to the request, due to incorrect data (part status or preparation) 2. Normal scenario: If start of the actual WorkUnit is blocked of any reasons. Then the equipment can be set to “Wait for Response”-mode and continue waiting for a respond from MES. Aurobay/VCPC will specify in detail if the “Wait for Response”-functionality shall be used. #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 40 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 40 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 5.7.3 Activity diagram S5.4 Manage info Reset message S5.7 Reset State Machine S5.8 | R e s e n d | m e s s a g | | -------- | -------- | Resend message Alarm S5.2 Wait for reply "Dynamic Event Acknowledge" received S5.1 Prepare "Dynamic Event" DB & send message S5.3 Fetch information from "Dynamic Event Acknowledge" DB S5.6 Trigger on error S5.5 Trigger on warning Warning #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 50 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 50 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 5.9.4 MES behavior When using the S7_RecipeAsynchrous statemachine the Material Identified message is sent from another equipment(datapoint) that manage the transport and identification. MES will evaluate based on material status, part preparation and part workflow if any operation shall be performed in the actual equipment If any operation shall be performed a 3502Recipe message is sent from MES. The message contains all the information needed for perform the operation in the actual equipment. No error messages will be sent from MES to S7_RecipeAsynchrous statemachine. 5.9.5 Additional information 5.9.5.1 Instances of statemachines Both statemachines types S1_RecipeRequest and S7_RecipeAsynchronous can be used in parallel in the same subsystem if needed. Only one instance of the statemachines type S7_RecipeAsynchronous can be used per subsystem 5.9.5.2 Use together with S8_ ResultAsynchronous The S7_RecipeAsynchronous is normally used together with S8_ ResultAsynchronous for manage the sending of the result message. #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 55 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 55 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 5.10.4 MES behavior This part describes how MES will respond to the message 3505Result based on material status, part preparation and part workflow. 5.10.4.1 Result Acknowledge, with success = True Message 3506ResultAcknowledge (with success = True) is sent from MES to the equipment if the result has been stored and corrected executed in MES. 5.10.4.2 Result Acknowledge, with success = False Message 3506ResultAcknowledge (with success = False) can be sent if MES are not able to store the result or execute correctly. 5.10.5 Additional information 5.10.5.1 Instances of statemachines Both statemachines types S2_ResultSending and S8_ResultAsynchronous can be used in parallel in the same subsystem if needed. Only one instance of the statemachines type S8_ResultAsynchronous can be used per subsystem 5.10.5.2 Use together with S7_RecipeAsynchronous The S8_ ResultAsynchronous is normally used together with S7_RecipeAsynchronous for manage the receiving of the recipe message. #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 64 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 64 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson Name Type Comment “FinalMaterialIdentifier.SupplierID” iAlarmIn_Pos7 Bool True = Alarm in position 7 iComponentPartNo_Pos7 String [18] Space = No component in position 7. “FinalMaterialIdentifier.Partnumber” iComponentSerialNo_Pos7 String [18] Space = No component in position 7. “FinalMaterialIdentifier.Serialnumber” iComponentSupplierID_Pos7 String [16] Space = No component in position 7. “FinalMaterialIdentifier.SupplierID” iAlarmIn_Pos8 Bool True = Alarm in position 8 iComponentPartNo_Pos8 String [18] Space = No component in position 8. “FinalMaterialIdentifier.Partnumber” iComponentSerialNo_Pos8 String [18] Space = No component in position 8. “FinalMaterialIdentifier.Serialnumber” iComponentSupplierID_Pos8 String [16] Space = No component in position 8. “FinalMaterialIdentifier.SupplierID” #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 71 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 71 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 6.1.2.3 Configure “Subsystem Name” (Optional) Subsystem name is viewed on several VDcom HMI pages and it’s possible to define other names that describes the equipment and/or operation (example: Robot, Drilling1 …..) This information are used for following purpose: • Viewed in VDcom HMI / Page: o VDcom Subsystem Overview o VDcom State Machines Overview o VDcom State Machine Default is Subsys 1 defined NER sub! > Subsystem name Comment s_MovE EN — IN our — #tSubhame #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 82 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 82 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 7.8 Reset-button HMI Following pictures shows have the “Reset” – button will behave. Reset button indicator changed to blue if button is pressed → oSxResetFromHMI is set to TRUE. When the machine logic have done the reset by set iSxActive to FALSE, the indicator will change back to grey Reset button is viewed and button is enabled if iSxEnableHMIReset is set to TRUE No reset button is viewed and button is disabled if iSxEnableHMIReset is set to FALSE 82 (140) Speciation 164331 Global Line & Equip. Thore Andersson 2 2022.01.19, 7.8 Reset-button HMI Following pictures shows have the "Reset" - button will behave. #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 85 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 85 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 7.9.3 Result Template HMI Page to show important information that is sent in the “Result” message. Fi F3 FS | | A| © F11 F13 Result Material Identifier mg = | [Operator | rag | PartNumber Serialtumber Supplied | | eo | | | Raw | | PartNumber Serialtiumber Supplierid | | | No of Activities: 0 ‘Activity Information ActivityiD | Actmityrype | Status | Manualapproval | Operatorid |Partfunctionselected| Operatorid | 0 | o | 0 | Lo | [0 | oped Ld [0 | oped Ld [0 | oped Ld [0 | oped Ld [| op Ld F2 F4 F6 Fs F10 F12 F14 #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 102 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 102 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson HEX DEC HMI text Comment Suggested Solution 2) Configuration error - Wrong Contract ID is set in FC7001 50A 1290 INT Rcv 3510: Message not empty at start Statemachine has been activated but there is data in message Check if the template for this message is empty 50C 1292 INT Snd 3509: Send block active Sendblock that is connected to the statemachine is not in correct state Send block is active, probably internal error. Contact the VDcom group 1) Check link between statemachine and send block 2) Most likely an error in the sendblock 50D 1293 INT Rcv 3510: Receive block active Receiveblock that is connected to the statemachine is not in correct state Receiveblock is active, probably internal error. Contact the VDcom group 1) Check link between statemachine and send block 2) Most likely an error in the sendblock #################### File: D0_Obligations%20suppl_purch%20v2.1.docx Page: 1 Context: Contract Appendix D The supplier’s and the purchaser’s respective obligations Project: MEPX EOL and COP/AUDIT Issue: 2.1 Change log| Station | Type of change | Date | Added in version | Signature | | -------- | -------- | -------- | -------- | -------- | | Created document | 2021-12-08 | 1.0 | Karl Sjöstrand | | Annual update | 2022-11-23 | 2.1 | Karl Sjöstrand | | | | | | | | | | | | | | | | | | | | | #################### File: D0_Obligations%20suppl_purch%20v2.1.docx Page: 1 Context: 62 | Electrodes | ☒ | ☐ | ☒ | ☐ | | 63 | Electrical energy 400 V, 3- phase | ☐ | ☒ | ☐ | ☒ | | 64 | Electrical energy 230 V, 1- phase | ☐ | ☒ | ☐ | ☒ | | 65 | Oil, lubricants | ☐ | ☒ | ☐ | ☒ | Except first filling taken care of by supplier | 66 | Compressed air | ☐ | ☒ | ☐ | ☒ | Capacity, pressure: | 67 | Water, including piping, etc | ☐ | ☒ | ☐ | ☒ | Quality, quantity/capacity, pressure: | 68 | Drainage | ☐ | ☒ | ☐ | ☒ | Type, capacity: | TEST MATERIALS | | | | | | 69 | Consumption goods and wear details before warranty period starts | ☐ | ☐ | ☐ | ☐ | NA | CLEANING ETC | | | | | | 70 | Cleaning of the Plant before painting | ☒ | ☐ | ☒ | ☐ | | 71 | Cleaning of the Plant at taking over | ☒ | ☐ | ☒ | ☐ | | 72 | Cleaning material | ☒ | ☐ | ☒ | ☐ | | 73 | Removal of scrapped materials, waste, rubbish etc. | ☒ | ☐ | ☒ | ☐ | Packaging material to be handled by VCC (incl. cost) | 74 | Waste material dangerous to environment | ☒ | ☐ | ☒ | ☐ | To be handled in accordance with municipal refuse collection regulation | SECURITY ETC. | | | | | | 75 | Security personnel, guarding the Plant Site | ☐ | ☒ | ☐ | ☒ | | 76 | Fire-fighting equipment | ☐ | ☒ | ☐ | ☒ | | 77 | Notices, signs etc. at the Plant Site | ☐ | ☒ | ☐ | ☒ | | 78 | Fire-watcher during work with machines etc. liable to cause fires | ☐ | ☒ | ☐ | ☒ | | MAKING GOOD OF DEFECTS IN THE PLANT | | 79 | Repair or replacement of parts of the Plant | ☒ | ☐ | ☒ | ☐ | | 80 | Transport from/to the Plant Site of defective/repaired or replaced parts | ☒ | ☐ | ☒ | ☐ | | 81 | Travel, board, lodging for the Supplier’s personnel | ☒ | ☐ | ☒ | ☐ | | 82 | Travel, board, lodging for the Purchaser’s personnel | ☐ | ☒ | ☐ | ☒ | | 83 | Disassembly of the Plant | ☒ | ☐ | ☒ | ☐ | | 84 | Erection of the plant | ☒ | ☐ | ☒ | ☐ | | 85 | Chasing, making holes, making good | ☒ | ☐ | ☒ | ☐ | | 86 | Disassembly and erection of parts not belonging to the Plant | ☐ | ☒ | ☐ | ☒ | | 87 | Supplies | ☐ | ☒ | ☐ | ☒ | Type, quantity, etc:
| 88 | Inspection and testing performed by independent inspector as required by Authorities | ☐ | ☐ | ☐ | ☐ | NA (CE-conformity) | 89 | Inspection and testing performed by independent inspector as required by the Purchaser | ☒ | ☐ | ☐ | ☒ | | 90 | Inspection and testing performed by independent inspector as required by the Supplier | ☒ | ☐ | ☒ | ☐ | | 91 | Test materials | ☐ | ☒ | ☐ | ☒ | Type, quantity, etc:
| #################### File: E3.5%20OT%20Security%20Conditions%20v1_0.pdf Page: 4 Context: Organisation Type of document Document Owner Aurobay (Powertrain Engineering Sweden AB) Instruction Chief Information Security Officer Name of document Version Issue date Page Operational Technology Security Conditions 1.0 2022-04-25 4 (11) Information Classification: Internal OT Security Conditions Page 4(11) General The purpose of this document is to ensure the Availability, Security and Safety of Operational Technology (OT) Systems and Infrastructure supporting Aurobay’s factory and production environments. The document is an extract of Aurobay’s information security Policies and Directives and presents the minimum-security requirements and measures for OT-Systems. The conditions are primarily written for Operational Technology Systems that goes by the definition: “Operational technology (OT) is hardware and software that detects or causes a change, through the direct monitoring and/or control of industrial equipment, assets, processes and events”. The conditions are based on the seven Foundational Requirements (FRs) described in IEC 62443‑1‑1 along with the defined Security Requirements (SRs) from IEC 62443-3-3. Both FRs and SRs is being referenced throughout the document. Some controls are adapted towards Aurobay’s Operational Technology needs. The conditions do not supersede any additional security or safety requirement that might be mandatory for the implemented System. Section 1: Definitions “Agreement” means the agreement (including all annexes, appendixes and amendments) to which these OT Security Conditions are attached to. “Asset Owner” individual or company responsible for the System or function. The term "Asset Owner" is used in place of the generic term "end user" or “System Owner” to provide differentiation. “Integrity” property of protecting the accuracy and completeness of assets. “Product Supplier” manufacturer of hardware and/or software product. “System” is used to specify the System under consideration along with its hardware and software components. Throughout the document System refers to the installation, upgrade or extension of new or already existing Operational Technology Systems in Aurobay’s infrastructure. The addition of “OT” before “System” is used whenever needed to differentiate between other Aurobay Systems (such as IT-Systems) and the System under consideration (Operational Technology). “System integrator” person or company that specialises in bringing together component subsystems into a whole and ensuring that those subsystems perform in accordance with project specifications. “Zone(s)” grouping of logical or physical assets that share purpose and security requirements, common to be a limited network range with boundary control (limited data flow). #################### File: E3.5%20OT%20Security%20Conditions%20v1_0.pdf Page: 5 Context: Organisation Type of document Document Owner Aurobay (Powertrain Engineering Sweden AB) Instruction Chief Information Security Officer Name of document Version Issue date Page Operational Technology Security Conditions 1.0 2022-04-25 5 (11) Information Classification: Internal OT Security Conditions Page 5(11) Section 2: FR 1 – Identification and authentication control (IAC) | | Rationale: Asset Owners will have to develop a list of all users (humans, software processes and devices) and to determine for each System component the required level of IAC protection. The goal of | | | |IAC is to protect the System by verifying the identity of any user requesting access to the System before | | | -------- | -------- | -------- | | | activating the communication. | | a) SR 1.1 - The System shall provide the capability to identify and authenticate all human users. This capability shall enforce such identification and authentication on all interfaces which provide human user access to the System to support segregation of duties and least privilege. i. Accounts within the System should be role based and follow a logical structure; User Account, Group Account (e.g. operator account), Administrator Account (e.g. a maintenance engineer account), Service Account/Technical Account (e.g. an account for solutions and OPC integrations). ii. The account names themselves should indicate type of account, e.g. Operator accounts, Group accounts and Service accounts should preferably indicate purpose of the account. iii. Accounts should be limited based on their role and only available for intended users, e.g. Operator account should be limited to only necessary functions within the System. b) SR 1.3 - The System shall provide the capability to support the management of all accounts by authorized users, including adding, activating, modifying, disabling and removing accounts. i. For Systems utilizing password-based authentication, the System shall provide the capability to enforce configurable password strength based on minimum length and variety of character types. ii. All passwords (authentication data) shall be managed as confidential data and stored encrypted within the device, application, System or System documentation (and not kept in clear text). #################### File: E3.5%20OT%20Security%20Conditions%20v1_0.pdf Page: 8 Context: Organisation Type of document Document Owner Aurobay (Powertrain Engineering Sweden AB) Instruction Chief Information Security Officer Name of document Version Issue date Page Operational Technology Security Conditions 1.0 2022-04-25 8 (11) Information Classification: Internal OT Security Conditions Page 8(11) Section 5: FR 4 – Data confidentiality (Encryption) | | Rationale: Some System-generated information, whether at rest or in transit, is of a confidential or sensitive nature. This implies that some communication channels and data-stores require protection | | | |against eavesdropping and unauthorized access. | | a) SR 4.1 - The System shall provide the capability to protect sensitive or confidential information for which explicit read authorization is supported, whether at rest or in transit. i. Protection of information, at rest or in transit, can be maintained through encryption, authentication and access management (such as passwords) among other techniques. It is crucial that the technique chosen considers the potential ramifications on System performance and the capability to recover from System failure or attack. ii. The System shall provide the capability to protect sensitive or confidential information traversing any network Zone boundary. Through encrypted communication or authentication and access management (such as passwords) among other techniques. b) SR 4.3 - If cryptography is required, the System shall use cryptographic algorithms, key size and mechanisms for key establishment and management according to commonly accepted security industry best practices and recommendations. #################### File: E3.5%20OT%20Security%20Conditions%20v1_0.pdf Page: 9 Context: Organisation Type of document Document Owner Aurobay (Powertrain Engineering Sweden AB) Instruction Chief Information Security Officer Name of document Version Issue date Page Operational Technology Security Conditions 1.0 2022-04-25 9 (11) Information Classification: Internal OT Security Conditions Page 9(11) Section 6: FR 5 - Restricted Data Flow (Network Architecture) | | Rationale: Network segmentation is used by organisations for a variety of purposes, including cyber security. The main reasons for segmenting networks are to reduce the exposure, or ingress, of network | | | |traffic into a System and reduce the spread, or egress, of network traffic from a System. Aurobay | | | -------- | -------- | -------- | | | Operational Technology (OT) Systems and networks should be segmented and segregated from Aurobay | | | |IT-business networks, WAN environments and external solutions using firewall technology. | | a) SR 5.1 - The System shall provide the capability to logically segment OT-System networks from non-OT-System networks and to logically segment OT-System networks from other OT-System networks. i. The System integrator shall together with the Asset Owner and Product Supplier determine if the System shall be part of an already existing network Zone, or if a new network Zone is to be created. ii. Network Zone and segmentation criteria shall be determined by the Product Supplier or System integrator and Asset Owner. The decisions shall be documented in the technical project specification with minimum areas covered: • System IP address - The System (network) should have an IP-address range assigned or approved by Aurobay ensuring that the network segment is routable allowing Aurobay to align the System with the overall network architecture of Aurobay and the manufacturing site. • Integrations – To secure integrations between the System zone and other network Zones the System Integrator shall specify any (ingress and/or egress) integrations needed across the System network Zone boundary (such as, remote access, update services and MES integrations). b) Aurobay’s managed remote access should always be evaluated as remote access method before considering a Product Supplier’s or System integrator’s remote access method. Any third party, Product Supplier or System integrator solution (not Aurobay standard) must be reviewed by Aurobay before implementation. c) If the System is installed in an air-gaped network (without any connections to other networks Zones) the System integrator or Product Supplier shall verify the physical isolation during site acceptance test. d) SR 5.2 - The System shall provide the capability to monitor and control communications at Zone boundaries to enforce the compartmentalization defined in the risk-based Zones and conduits model in IEC62443. i. All boundaries implemented with firewall technology between the System network Zone and Aurobay IT- business networks and oth #################### File: Orgalime%20SE01%20Addendum%202021-10-25.pdf Page: 3 Context: Contract Price shall be correspondingly adjusted upwards or downwards. 6. INTELLECTUAL PROPERTY RIGHTS, TRADEMARKS, LOGOTYPES ETC. 6.1 Contractor warrants to Purchaser that it has and will maintain sufficient rights and interests in all Intellectual Property related to the Works necessary to fulfil its obligations and grant any rights hereunder. 6.2 Contractor shall indemnify Purchaser, its Affiliates and representatives from and against any and all losses, damages, costs and expenses incurred as a result of any and all claims, suits, #################### File: Orgalime%20SE01%20Addendum%202021-10-25.pdf Page: 4 Context: 4 (16) 2021-10-25 actions or proceedings (each a “Claim”) brought against Purchaser, its Affiliates or representatives arising out of an allegation that the Works (or any use or other activity related thereto) infringe any Intellectual Property of a third party. Purchaser shall (i) notify Contractor without undue delay in writing of any Claim; (ii) allow Contractor to control the defence of and potentially settle such Claim; and (iii) provide reasonable assistance (at Contractor’s expense) in connection thereto. 6.3 Contractor and its subcontractors may not use any of Purchaser’s trademarks or logotypes (whether for advertisement, exhibitions or any other purpose) without the prior written consent of Purchaser and, if consent is given, strictly in accordance with the explicit instructions and requirements of Purchaser. 7. ENVIRONMENTAL MATTERS 7.1 7.2 7.3 7.4 Purchaser strives to strategically implement a “circular economy”, which is why Contractor shall adopt a holistic view of the environmental impact that the Works may have, taking into account the waste hierarchy and the complete life cycle of the Works. Contractor shall take all reasonable steps to protect the environment in compliance with applicable laws, rules and regulations and Purchaser’s reasonable instructions. Contractor shall continuously and without delay provide Purchaser with all information and documentation (in the local language of destination of the Works, if not otherwise requested by Purchaser) required by applicable laws, rules and regulations. The documentation shall be submitted through https:// www.aurobay.com/supplier/. For Works purchased outside the European Economic Area and subject to any REACH- regulation (European Union (EC) 1907/2006 concerning Registration, Evaluation and Authorization of Chemicals) being applicable, Contractor shall take – and confirm in writing to Purchaser that it has taken – the importer role by nominating a so-called Only Representative to fulfil the obligations of importers under REACH. Contractor shall keep Purchaser informed of any Works that are classified as dangerous goods under applicable laws, rules and regulations. That information shall be submitted by through https://www.aurobay.com/supplier/. 7.5 Further, Contractor shall appoint a single pointof contact regarding such Works and inform Purchaser thereof. Upon Purchaser’s request, Contractor shall provide Purchaser with a complete sustainability assessment note in substance and form reasonably acceptable to Purchaser. 8. AUDIT RIGHTS 8.1 Each Party shall continuously inform the other Party, in written English, on all matters that are of importance to its performance under the Agreement. 8.2 Upon Purchaser’s request, Contractor shall on a monthly basis provide Purchaser with statistics on performed work, costs, delivery performance and any other information which Purchaser may reasonably reque #################### File: Orgalime%20SE01%20Addendum%202021-10-25.pdf Page: 7 Context: matter. 15.14 No amendment of this Agreement will be effective unless it is In Writing and signed by both Parties. 15.15 No failure by either Party, at any time, to require the other Party to perform shall in any way affect the right to require such performance at any time thereafter, nor shall the waiver of either Party of a breach under the Agreement constitute a waiver of any later breach of the same or any other provision. #################### File: Orgalime%20SE01%20Addendum%202021-10-25.pdf Page: 14 Context: Contractor has fulfilled his obligations in respect of a defect when he (i) delivers to the Purchaser a duly repaired or replaced part or, where applicable, (ii) reimburses the Purchaser for the costs or expenses (including, for the avoidance of doubt, those set forth in Clause 57 of the General Conditions as amended by this Addendum) incurred by him in connection with remedying the defect himself or employing a third party to remedy the defect in accordance with paragraph 3 of this Clause 55 of the General Conditions. 57. Clause 57 of the General Conditions is deleted and replace by the following: #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 1 Context: Functional reliability – Material (example see page 3) | Name | Make | Type/Standard | | -------- | -------- | -------- | | | | | | | | | | #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 1 Context: Note:       Maintainability - Reparability n/a Slides and guides ☐ ☐ It is possible to check if a guide runs heavily. J State how:       ☒ The reference positions are marked out on the guides. J State how: By Nonius plates ☒ How to change linear encoders is described in the maintenance manual. J ☐ Linear encoders are equipped with a pneumatic overpressure, for contamination protection. J ☒ It is possible to lock the vertical slide unit mechanically during maintenance work. J ☐ It is possible to lock the vertical slide unit's counterweight mechanically during maintenance work. J ☒ It is possible to adjust the guide runners (rollers). J ☐ Traditional slide is equipped with a wedge, for gap adjustment. J Note:       Additional about Slides / guides Note:       FixturEs / CLAMPing Functional Reliability - Design n/a State what type of clamping device and power supply is used? ☒ Example on clamping: Chuck, Support, Steady rest, Fixture, etc. Example on media: Hydraulic, Pneumatic, Electric, Disc spring, etc. | Type of clamping device | Type of media | | -------- | -------- | | | | | Note:       Clamping unit / fixture ☒ ☐ The clamping unit is connected to the central lubrication system. J ☐ The clamping unit remains in position in case of power failure. J ☐ There is positive pneumatic pressure in the fixture, to prevent dirt/fluid from entering the unit. J ☐ There is a drainage hole drilled, to allow fluid drainage. J ☐ There is flushing through the clamping shoulders, to prevent dirt/swarfs on clamping surfaces. J ☐ There are reference washers for index and clamping shoulders, to simplify aligning. J ☐ The clamping unit/fixture is screwed and pinned to the standJ ☐ There is part seat monitoring of the work peace. J State how:       ☐ There is clamping control. J State how:       ☐ Measuring protocol of fixtures will be delivered. J Note:       Functional Reliability – Material (See example on page 3) | Name | Make | Type/Standard | | -------- | -------- | -------- | | | | | | | #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 1 Context: Note:       l/min Are main valves chosen to prevent pressure peaks ☒ ☐ YesJ ☐ NoL Closing time:      ms Opening time:      ms Functional reliability – Material /example see page 3) | Name | Make | Type/Standard | | -------- | -------- | -------- | | | | | | | | | | Note:       Maintainability - Reparability n/a Pumps ☒ ☐ The pump is possible to bleed. J ☐ The pump is fitted with a so called spacer fitting between the motor and pumpJ ☐ The pump motor is equipped with set screws to simplify alignment motor/pumpJ Note:       Valves ☒ ☐ There are signs indicating the status of the valve, e.g. open, closed, in operation, emptying tank etcJ Note:       Pipes ☒ ☐ Manometers are fitted on pressure pipes. J ☐ Pipes are marked with flow direction and type of fluid. J ☐ Flowmeters are fitted on critical flows. J Note:       Additional about Cutting fluid / Chip disposal Note:       Special equipment Functional reliability - Design n/a Liquid sealing ☒ State the type of applying method. (Rotospray, string, screening, etc) State:       ☐ The machine does not have to stop production during change of chemical. J ☐ It is designed according to the principal "touch free change" of the chemical. J Note:       Marking equipment ☒ State what type of marking method is used. (Needle stamping, scribing, painting, laser, etc) State:       ☐ The marking equipment's stand or holder is so rigid that it cannot vibrate or "sway"J. ☐ Laser marking equipment's working area are encapsulated so no light can get out. J Note:       Identification equipment ☐ State what type of identification method is used. (Vision camera, data chip, mechanical, etc.) State:       ☒ A vision camera's stand or holder is so rigid that it can not vibrate or "sway"J. Note:       Nutrunners ☒ ☐ The nutrunners are mounted in such a way that their cabling are fixed. (part moves to nutrunner) J ☐ Moving cabling is mounted so that no wear occurs. J ☐ Calibration protocol will be delivered with the final documentation. J #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 1 Context: Additional about Washing equipment Note:       Cutting fluid / chip disposal Functional reliability - Design n/a How are chips disposed from machine? ☒ ☐ Chip conveyor State type:       ☐ Cutting fluid ☐ Other State:       Note:       Cutting fluid pumps ☒ ☐ There are shut-off valves before and after the pumpJ ☐ There are compensators before the pumpJ ☐ There are compensators after the pumpJ ☐ There are check valves on the pressure pipesJ ☐ There is an eccentric cone (flat upper edge) on the suction pipeJ ☐ There are no bends directly before or after the pumpJ ☐ The pumps are frequency controlledJ ☐ The pumps are equipped with softstart K ----media/image2.wmf---- Note:       Cutting fluid tanks ☒ ☐ All return pipes discharge below the minimum fluid level. J ☐ The tank is divided internally between suction and return sides. J ☐ The tank is equipped with level glass. J ☐ The tank is equipped with identification label stating the volume and type of tank (dirty/clean )J ☐ The tank is equipped with automatic filling of freshwater. J ☐ The pipe of freshwater filling ends over the top level of the tank. J ☐ There is an inspection hole to allow cleaning. J ☐ The suction pipe’s connection to the tank is made according to Fig A. ☐ The suction pipe’s connection to the tank is made according to Fig B. ☐ The lowest fluid level is twice the diameter of the suction pipe above the inlet of the suction pipe, see fig. A and B. Fig. A Fig. B ----media/image3.wmf---- ----media/image4.wmf---- Note:       What type of filter is used? ☒ ☐ Cartridge filter (single) K ☐ Cartridge filter (changeable filter) J ☐ Back flush filterJ ☐ Filter basketK ☐ Filter bagK ☐ Band filterJ ☐ Centrifugal filterK ☐ Other State:       Note:       Is there an oil separator? ☒ ☐ Yes State type:       ☐ No Note:       Is a chip-crushing mill used? ☒ ☐ Yes ☐ No Note:       Is a chip compressor used? ☒ ☐ Yes ☐ No Note:       What is the maximum flow? ☒ #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 1 Context: Note:       Maintainability - Reparability n/a Clamping unit (fixture)? ☒ ☐ There is a master for setting and alignment. J ☐ It is possible to check the clamping force. J State how.       ☐ The nominal/max clamping force value is stated in documentation. J ☐ It’s possible to remove fixture/clamping device as a unit, without disassembling it. J ☐ It is possible to, during maintenance, lift workpiece in and out. J ☐ There are screw holes for lifting eyebolts. To simplify dismount from machine. J ☐ There is a special tool needed for the part seat monitoring system. J Note:       Additional about Fixtures / Clamping Note:       Handling and transportation Functional Reliability - Design n/a Horizontal transportation ☐ ☒ What type of transportation? (roller conveyor, chain conveyor, etc) State: Accumulating pallet conveyor ☒ The transport's guiding to work piece is hardenedJ ☒ The transport is equipped with drip traysJ ☒ The legs of the base frame are adjustable. (vertically) J ☒ The transport is equipped with automatic chain/belt tensionJ ☒ There are mechanical stops at the end of the transportJ ☐ The horizontal transportation is equipped with impact cover where there is manual loading/unloading, to prevent damage (on conveyor sides). J ☐ The legs are equipped with impact cover, where there is loading/unloading with forklift. J Note:       Stop/separation device ☐ ☒ What power supply is used for stop/separation device? (pneumatic, hydraulic, electric, etc.) State: Pneumatic ☒ The stops are fixed to the stand with pin, wedge or otherJ ☒ The stops are designed to withstand maximum technical loadJ ☐ The stops are provided with bumpersJ ☒ Stops remain in position at power failureJ Note:       Locating/fixing device ☒ ☐ How is locating/fixing carried out? State:       ☐ What power supply is used for locating/fixing device? (pneumatic, hydraulic, electric, etc.) State:       ☐ The locating/fixing devices are fixed to the stand with pin, wedge or otherJ ☐ Locating/fixing devices remain in position at power failureJ #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 1 Context: Note:       Maintainability - Reparability n/a Machine base frame ☐ ☐ Have "zero line marks", that states the coordinates (X/Y-axis), for aligning of the machine. J ☒ The "zero line" is stated in foundation layout. J ☐ Have a flat surface for a magnetic foot, for aligning of the machine and it's units. J ☒ Have a flat surface for a spirit level, for aligning of the machine and it's units. J Note:       How will maintenance work on a high level be performed safely (>2000mm)? ☒ From a fixed maintenance platformJ ☐ OtherKState:       ☐ There is no work over 2000mmJ Note:       All necessary safety devices for maintenance work are included? ☒ YesJ ☐ OtherK state how:       ☐ NoL ☐ There are no safety devices neededJ Additional about Base frames Note:       Machine covers Functional reliability - Design n/a Safety fence/covers ☐ ☒ The guard is designed to contain and withstand ejected parts from workpiece, machinery, or tool ☒ The guard is designed to protect the operator to reach hazard zone ☐ The guard is designed for another purpose specify      ☐ The guards equipped with safety glass to contain and withstand ejected parts from workpiece, machinery or tool is specified on a machine layout. J ☐ There are safety glass with limited lifetime L State change interval:       ☐ There are "guillotine type" hatches/doors on the machineL ☐ The “guillotine type hatches/door are equipped with a locking device. State how the locking is performed:       Note:       Functional reliability – Material (See example on page 3) | Name | Make | Type/Standard | | -------- | -------- | -------- | Safety fence | SSP | Steel grating | Safety door | SSP | Manual swivelling door | Safety switch | Euchner | Type MGB... | Overhead machine door in case of parallel machines/ Overhead maintenance door per gantry | FLT | Pneumatic operated sliding door | Safety switch | Euchner | CES... | #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 1 Context: Note:       Roller conveyor ☒ ☐ There are accumulative rollers ☐ The accumulating rollers have adjustable friction drive State how:       ☐ There are fixed rollers ☐ There are rollers with guide flange on ☐ The rollers are hardenedJ ☐ The rollers have ball bearingsJ ☐ The rollers are pre lubricated for lifeJ Note:       Vertical transportation ☒ ☐ What type of vertical transportation? (Elevator, lift table, etc) State:       ☐ There is weight equilibration. (pneumatic, hydraulic, counterweight, etc) State type:       ☐ There is a redundant system for the lifting cables. (wire, belt, etc) J State type:       ☐ The vertical transport device is dedicated to carriage of passengers. ☐ There is fall protection. J ☐ There is a supporting device attached to the elevator column. ☐ The vertical motion is equipped with mechanical hard stops. J Note:       Transfer function trough machine ☐ ☒ What type of transport is used? Transfer (lift and carry), Gantry, etc. State: FLT standard gantry type LGR4 ☐ There is turning and tilting of work piece in machine. K ☒ Lifting motion remains in position in case of power failure. J Note:       Tilt/turntable ☒ ☐ What type of tilt/turntable is used? State:       ☐ The turntable is equipped with a safety clutch. Note:       Grippers ☐ ☒ What power supply is used? (Pneumatic, hydraulic, etc) State: Pneumatic ☐ Gripper has multifunctional use, lifting both work piece and packing materials. K ☒ The gripper is fixed to the stand with key pin or similar, to simplify aligning. J ☒ The gripper fingers are hardened. J ☒ The gripper fingers have changeable inserts. J ☒ Gripper remains in position in case of power failure. J ☐ The gripper is equipped with a tool change system. K ☒ There is a sensor to check the gripper status shut and empty. J ☒ There is a sensor to check the gripper status shut with material. J ☒ There is a sensor to check the gripper status open. J Note: Standard lever gripper: The endeffector is power fail safe, the clamping force is obtained by means of spring pressure within the gripper. Part clamping pneumatically. #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 1 Context: Gripper width adjustment: Gripping width parallel adjustable by 2 x 80 mm servodriven adjustment unit, adjusting speed 30 mm/sec. Adjustment unit based on the FLT standard gripper module “Motorgrip” size 4. Adjustment controlled by Siemens servodrive 1FK7…, power transmission via trapezoidal spindle. Pallets ☐ ☒ What type of material? Steel, Aluminium, etc. State: Basis pallet made of aluminium, workpiece touching parts made of hardened steel ☒ What is the weight of the pallet? State: appr. 15 kg ☐ The pallet is used as fixture in the machine. ☐ Aluminium pallet; threaded holes are equipped with thread inserts. J ☒ All guides on pallet are hardened, e.g., index holes, stop lugs, etc. J ☒ The pallet has no moving components attached, e.g. bearings, shock absorbers, etc. J ☒ No holes (dirt/water collector) such as recesses, allen screws, etc points upwardsJ. ☐ The pallet is id marked, with unique marking on each pallet. J ☐ The pallet is equipped with bumpers. State:       ☒ All screws are locked and secured. J ☐ All screwed on wear parts are fixed in position. (for easy exchange) J ☐ The escort memory is accessible and replaceable with work piece still on the pallet. J Note: Aluminium pallet has no threaded holes its with bolt and nut. Component feeders ☒ Which types are used? Vibrator feeder, Step feeder, Conveyor belt, Stacker magazine, Other State:       What power supply is used for component feeder? (Pneumatic, hydraulic, electric, etc.) State:       ☐ The component feeder is mechanically designed so that it is impossible for a wrong type or size of component to reach assembly positionJ ☐ The component feeder is mechanically designed so that it is impossible for a wrong oriented component to reach assembly positionJ ☐ The component feeder is designed so that the dirt, coming with the component, does not reach assembly position E.g. oil, debris, etc.J Note:       Robot ☐ #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 1 Context: Note:       Maintainability - repairability n/a Signs / labels ☐ ☒All components are identification marked on the machine (with a sign) and in drawingJ. ☒All pipes and hoses are identification marked on the machine (with a sign) and in drawing. J ☒All set values on pressure switches, etc are stated on the machine (with a sign) and in drawingJ. Note:       Additional about Pneumatics Note:       Hydraulics Functional reliability - Design n/a Aurobay/VCPC requires performance level (D) and category (3) according to EN ISO 13849-1 describe how the hydraulic system is designed to reach this level State how:       Hydraulic system general ☒ ☐ Pressure peaks do not exceed the maximum system pressure by more than 20%.J ☐ The hoses are mounted in the equipment according to DIN 20066. J ☐ The hydraulic system does not need to be cooled. J ☐ The hydraulic system is designed for a filter change interval of min 365 days. J ☐ The hydraulic system is designed with energy saving function. J ☐ The hydraulic fluid to be used, is according to Aurobay/VCPC specification. J State:       Note:       Hydraulic tank ☒ ☐ All pipe connections through the tank cap are raised (by about 20mm) and welded. J ☐ The tank has sloping bottom. J ☐ All return pipes discharge below the minimum fluid level. J ☐ The tank is divided internally between suction and return sides. J ☐ There are drip channels on the sides of the tank. J ☐ The tank is equipped with level glass and level sensor. J ☐ The tank is equipped with thermometer. J ☐ The tank is equipped with lifting eyes. J ☐ The hydraulic tank is equipped with connections for a cleaning machine. J ☐ There is an inspection hatch to allow cleaning. J ☐ The tank size is according to the principle 2-4 times the pump capacity in l/min. J Note:       Hydraulic pump ☒ ☐ The pump and motor are mounted on vibration-damping elements. J ☐ The suction and pressure sides of the pump are connected with vibration #################### File: Orgalime%20SE01%20General%20Conditions.pdf Page: 1 Context: This document is used under sublicense from Teknikföretagen. It may not be stored on internal or external networks. ORGALIME SE 01 GENERAL CONDITIONS FOR THE SUPPLY AND ERECTION OF MECHANICAL, ELECTRICAL AND ELECTRONIC PRODUCTS Brussels, September 2001 PREAMBLE 1. These General Conditions shall apply when the parties agree In Writing or otherwise thereto. When the General Conditions apply to a specific contract, modifications of or deviations from them must be agreed In Writing. DEFINITIONS 2. In these General Conditions the following terms shall have the meanings herein assigned to them : - "Contract” shall mean the written agreement between the parties concerning performance of the Works, and all appendices, including agreed amendments and additions to the said documents. - "Contract Price" shall mean the payment to be made for the Works. If erection is to be carried out on a time basis and has not been completed, the Contract Price for the purposes of Clauses 17, 40, 41 and 47 shall be the price for the Plant with the addition of 10 per cent or of any other percentage that may have been agreed by the parties. - "Gross Negligence" shall mean an act or omission implying either a failure to pay due regard to serious consequences, which a conscientious contracting party would normally foresee as likely to ensue, or a deliberate disregard of the consequences of such act or omission. - "In Writing" shall mean communication by document signed by the parties, or by letter, fax, electronic mail and by such other means as are agreed by the parties. - "Plant" shall mean all machinery, apparatus, materials and articles to be supplied by the Contractor under the Contract. - "Site" shall mean the place where the Plant is to be erected, including as much of the surrounding area as is necessary for unloading, storage and internal transport of the Plant and erection equipment. - "Works" shall mean the Plant including the erection and other work to be carried out by the Contractor under the Contract. If the Works according to the Contract shall be taken over by separate sections intended to be used independently from each other, these Conditions shall apply to each section separately. The term “Works” shall then refer to the section in question. PRODUCT INFORMATION 3. All information and data contained in general product documentation and price lists, whether in electronic or any other form, are binding only to the extent that they are by reference expressly included in the Contract. DRAWINGS AND DESCRIPTIONS 4. All drawings and technical documents relating to the Works submitted by one party to the other prior or subsequent to the formation of the Contract shall remain the property of the submitting party. Drawings, technical documents or other technical information received by one party shall not, without the consent of the other party, be used f #################### File: Orgalime%20SE01%20General%20Conditions.pdf Page: 2 Context: This document is used under sublicense from Teknikföretagen. It may not be stored on internal or external networks. 2 PREPARATORY WORK AND WORKING CONDITIONS 10. The Contractor shall provide in good time drawings showing the manner in which the Plant is to be erected, together with all information required for preparing suitable foundations, for providing access for the Plant and any necessary equipment to the point where the Plant is to be erected, and for making all necessary connections to the Works. 11. The Purchaser shall provide in good time all installations, and ensure that the conditions necessary for the erection of the Plant and for the correct operation of the Works are fulfilled. This shall not apply to preparatory work which according to the Contract shall be performed by the Contractor. 12. The preparatory work shall be carried out by the Purchaser in accordance with the drawings and information provided by the Contractor under Clause 10. The work shall be completed in good time. In any case the Purchaser shall ensure that the foundations are structurally sound. If the Purchaser is responsible for transporting the Plant to the Site, he shall ensure that the Plant is on the Site in good time. 13. If an error or omission in the drawings or information referred to in Clause 10 is discovered by the Contractor or notified to him In Writing before expiry of the period referred to in Clause 52, the cost of any necessary remedial work shall be borne by the Contractor. 14. The Purchaser shall ensure that: a) the Contractor's personnel are able to start work in accordance with the agreed time schedule and to work during normal working hours. Provided that the Purchaser has been given notice In Writing in reasonable time, work may be performed outside normal working hours to the extent deemed necessary by the Contractor. b) he has, in good time before erection is started, informed the Contractor In Writing of all relevant safety regulations in force at the Site. The erection shall not be carried out in unhealthy or dangerous surroundings. All the necessary safety and precautionary measures shall have been taken before erection is started and shall be maintained. c) the Contractor's personnel are able to obtain suitable and convenient board and lodging in the neighbourhood of the Site and have access to internationally acceptable hygiene facilities and medical services. d) he has made available to the Contractor free of charge at the proper time on the Site all necessary cranes, lifting equipment and equipment for transport on the Site, auxiliary tools, machinery, materials and supplies (including fuel, oils, grease and other materials, gas, water, electricity, steam, compressed air, heating, lighting, etc...), as well as the measuring and testing instruments of the Purchaser available on the Site. The Contractor shall specify In Writing his requirements concerning such cr #################### File: Orgalime%20SE01%20Agreement_2021-08-10.docx Page: 1 Context: Payment Terms The Purchaser shall pay the Contract Price with: i) 80% at Completion of Erection; and (ii) 20% at the Actual Date of Completion. For the avoidance of doubt, the payment under (ii) above is conditional upon the Contractor having provided the Purchaser with necessary documentation to permit the Purchaser to commission, operate, repair and maintain the Works (e.g. any information and drawings. Payment terms shall be 60 days net from the Purchaser’s receipt of invoice. The obligation of the Purchaser to pay an invoice within 60 days from the date of the invoice does not apply if any such invoice has been sent prematurely, i.e. before the Contractor and Purchaser agrees that the work corresponding to the relevant payment has been performed. If partial payment terms applies as between the parties, the Contractor shall send each invoice representing a partial payment separately. Invoices shall state the Contractor’s name, relevant purchase order number, invoice period and the Contractor’s bank account for payment. The Contractor shall comply with Purchaser’s invoicing instructions. The Purchaser's VAT No. is [●]. Liquidated Damages If the Contractor fails to deliver a Key Milestone on time as set out in the Time Schedule and the delay is not caused by circumstances which according to the Contract entitles the Contractor to an extension of the Contractual Date of Completion, the Purchaser shall, in addition to any other right in the Contract, be entitled to liquidated damages, irrespective of whether the delay is caused by the Contractor or any of its sub-contractors. The liquidated damages shall, in respect of any delayed Key Milestone, be payable at a rate of 1.5% of the Contract Price for each commenced week of delay. The total amount of liquidated damages for all Key Milestone pursuant to this Section 7.1 shall not exceed 7.5% of the Contract Price. In the event that the Contractor is delayed and thus the Actual Date of Completion, in accordance with Clause 36 of the General Conditions as amended by the Addendum, occurs later than the Contractual Date of Completion and the delay is not caused by circumstances which according to the Contract entitles the Contractor to an extension of the Contractual Date of Completion, the Purchaser shall be entitled to liquidated damages, irrespective of whether the delay is caused by the Contractor or any of its sub-contractors. The liquidated damages shall be payable at a rate of 1.5% of the Contract Price for each commenced calendar week of delay. The total amount of liquidated damages pursuant to this Section 7.2 shall not exceed 15% of the Contract Price. Contractual Documents The Contract comprises of the following contractual documents: This main document signed by the Parties; Specification of the Contract Price including hourly rates for alteration and additional work, Appendix A1 List of sub-contractors, Appendix A2 Orgalime SE01 – Addendum (European Version), Appendix A3 #################### File: E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx Page: 4 Context: | Foundry Plus basic Specification | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | Unnamed: 6 | Unnamed: 7 | Unnamed: 8 | Unnamed: 9 | Unnamed: 10 | Unnamed: 11 | Unnamed: 12 | Unnamed: 13 | Unnamed: 14 | Unnamed: 15 | |:-----------------------------------|:--------------------------------------|:-------------|:-------------|:-------------|:-------------|:-------------|:-------------|:-------------|:-------------|:--------------|:--------------|:--------------|:--------------|:--------------|:-------------------------| | | | | | | | | | | | | | | | | | | Option | Specification | | | | | | | | | | | | | | | | 287-3 | Foundry Plus | | | | | | | | | | | | | | | | 334-2 | Signs on Manipulator, ABB and Foundry | | | | | | | | | | | | | | | | 430-1 | Upper arm covers | | | | | | | | | | | | | | | | 908-1 | Foundry Plus Cable Guard | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | #################### File: E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx Page: 5 Context: | Foundry Plus basic Specification | Unnamed: 1 | |:-----------------------------------|:--------------------------------------| | | | | Option | Specification | | 287-6 | Foundry Prime | | 334-2 | Signs on Manipulator, ABB and Foundry | | 209-196 | ABB grey standard | #################### File: E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx Page: 16 Context: | This sheet is intended for project unique comments (additional options) which have to be approved by Volvo | Unnamed: 1 | Unnamed: 2 | |:-------------------------------------------------------------------------------------------------------------|:-------------|:-------------| | | | | | Option number | Column2 | Column3 | | Option number | Description | Price | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | #################### File: Op150_ERAD_S700280_06.pdf Page: 1 Context: H-H ( 1 : 1 ) H H TEMPLATE: ISSUE09 Powertrain Engineering Sweden AB Skövde PROCESS DRAWING CAD system Inventor,drawing may not be changed manually Op Benämning/ Op Name Variant Detalj/ Part Datum/ Date Ritad av/ Drawn by Godk av/ Appr by Ritn Nr/ Draw No Op Station Blad/ Sheet Utg/ Rev S-700280 A Carlsson 2021-09-06 1 / 1 06 Marie Gonzaga 150 Grinding; Journals, guide Ø & grounding Ø Rotorshaft GEN3 ERAD VERKTYGFÖRTECKNING/ TOOL LIST FÖR PRODUKTION/ FOR PRODUCTION Nr/ No Datum/ Date Namn/ Name Ändringens art/ Change Granskad av/ Checked by Godkänd av/ Approved by Datum/ Date Datum/ Date Sign Sign PT H-FAB DRIFT H-FAB Verktyg/Tool Nr/No Antal Pos Art.Nr/Item.No Antal/No Benämning Dimension/ Name Dimension C n35.0075 `0.0055 [SC] Rz 4 A B n32.9875 `0.0125 251.3 10.5 S e 0.005 u 0.004 f 0.006 A-B e 0.005 u 0.004 f 0.006 A-B h 0.05 E-S Process demand h 0.05 E-S Process demand Rz 4 Rz 2-8 h 0.02 A-B e 0.008 Rz 4 (83.14) (232.6) Section drawing show both product finished contour and for this operation 28 n 20 n (n35.308) Incoming material (n35.308) (n33.3) 00 A Carlsson 20220516 Design changed, rotorshaft 33996774 Rev 10 n35.0075 `0.0055 [SC] D (Ø29) Pitch Ø E 01 01 A Carlsson 20220830 Parallelity 0.008 was 0.006 r Ø0.01 f 0.008 A-B e 0.005 n32.992 `0.008 [SC] 02 A Carlsson 20230111 Rotorshaft 33996774 Rev 17, inner contour change 03 03 A Carlsson 20230308 Coaxial demand on Ref.B was RunOut 0.05 to R-S 04 A Carlsson 20230405 Op station was 160 04 05 A Carlsson 20230614 SC symols added, RunOut on Ref.B was Coaxial demand (n33.4) [SC] [SC] [SC] [SC] [SC] [SC] [SC] [SC] [SC] [SC] [SC] [SC] [SC] [SC] [SC] [SC] *) Created primarily in Op.100 **) Created primarily in Op.110 h 0.05 A-B [SC] ** h 0.03 A-B * h 0.03 A-B [SC] [SC] 05 #################### File: E2.4%20NC%20questionnaire.doc Page: 1 Context: Evaluation Only. Created with Aspose.Words. Copyright 2003-2024 Aspose Pty Ltd.NCNC PROGRAM Project informationProject name:      Aurobay/VCPC order number:      Manufacturer:      Project number Manufacturer:      Machine type/Machine types:      Contact detailsProject Manager Manufacturer (Name/Tel no./E-mail):      Project Manager Aurobay/VCPC (Name/Tel no./E-mail):      Contact person Manufacturer (Name/Tel no./E-mail):      Contact person Aurobay/VCPC (Name/Tel no./E-mail):      Technical run throughInstance 1: Before purchaseDate:      For Manufacturer:      For Aurobay/VCPC:      Instance 2: DesignDate:      For Manufacturer:      For Aurobay/VCPC:      Instance 3: VerificationDate:      For Manufacturer:      For Aurobay/VCPC:       Comment:| Point | Comments | Date | Signature | | -------- | -------- | -------- | -------- | All | Document updated with Aurobay brand name | 220211 | JF | | | | | | | | | | | | | | | | | | | | This document was truncated here because it was created in the Evaluation Mode. #################### File: E2.3%20Questionnaire_Tooling.docx Page: 1 Context: Note:       Is it likely that this material will cause machining problems (bad tool life, chip problems etc.)? ☐ ☐ Yes ☐ No Note:       Metal working fluids N/A Is the machining dry (or minimum quantity lubrication used) in this operation? ☐ ☐ Yes ☐ No Note:       Are there any machining operations where special cleaning/filtering of metal working fluid is required? ☐ ☐ Yes If yes, which tool and which cleanliness is required?       ☐ No Note:       If wet machining with neat oil, which type of oil? ☐ Type of oil:       Tank volume / Fluid volume:       ltr. Note:       If MQL (minimum quantity lubrication) is used, - How? ☐ ☐ Internal application through the spindle / tool ☐ One channel system ☐ Two channel system ☐ External application Tank volume:       ltr. Oil consumption per spindle:       ml/h Note:       How is the coolant (emulsion, neat oil) applied (to the cutting zone)? ☐ ☐ Coolant through the spindle / tool ☐ External coolant ☐ Possibility to adjust direction ☐ Both internal and external flow at the same time fluid pressure: Min / Max       /       bar; flow rate: Min / Max       /       ltr/min Please specify principal of the design of nozzles (Grinding)       Note:       How is fluid cleanliness maintained? ☐ ☐ Police filter ☐ Back flush filter ☐ Automatic back flush during production ☐ Paper band filter ☐ Endless band filter ☐ Rake filter ☐ Bag filter ☐ Plain filter ☐ Double filter ☐ Other:       Note:       Recommended / required filtration degree: According to ISO 4406, from central system; Steel and Cast iron: 18/14, Aluminum 19/15 (Additional filtering step is often required based on tools and machining methods) When absolute filtration is required, – degree?       μm. Note:       Pump capacity? ☐ Min pressure:      bar Max pressure:      bar Min flow:       ltr./min Max flow:       ltr./min ☐ Variable pressure and flow ☐ Possibility to adjust pressure individually per tool ☐ Flow indicator ☐ Pressure indicator ☐High pressure and low pressure system active at the same time Note:       How is chip handling arranged? ☐ ☐ The machine is prepared for dry machining ☐ Compressed air is used as chip transport media ☐ The cutting fluid is used as chip transport media ☐ The machine is equipped with chip-suction device ☐ The machine is equipped with mechanical chip-transport (screw, chain, conveyor belt, etc.), direct into a collecting vessel ☐ Other;       Note:       Is there need for a chip crusher?       Are the coolant nozzles optimized to get a consistent laminar flow? ☐ ☐ Yes ☐ No Note:       Is it possible to adjust the direction of the coolant nozzle? ☐ ☐ Yes ☐ No #################### File: E2.3%20Questionnaire_Tooling.docx Page: 1 Context: |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       | #################### File: I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf Page: 3 Context: 4.1 Basic requirements ....................................................................................................................... 11 4.2 Electrical work ............................................................................................................................... 12 4.3 Conduct of electrical installation ................................................................................................ 12 4.4 Electrical equipment .................................................................................................................... 12 5. Chemical handling ............................................................................................................................. 13 6. Fire protection .................................................................................................................................... 13 6.1 Aerosols ........................................................................................................................................... 13 6.2 Disconnection of fire alarm ......................................................................................................... 13 6.3 Drilling and sawing ....................................................................................................................... 14 6.4 Groundworks ................................................................................................................................. 14 6.5 Fire cells ......................................................................................................................................... 14 6.6 Flammable products .................................................................................................................... 14 6.7 Fire alarm, permanent extinguishing devices .......................................................................... 14 6.8 Fire-Extinguishing Equipment .................................................................................................... 14 6.9 Building dryers .............................................................................................................................. 14 6.10 Hot works ..................................................................................................................................... 14 6.11 Information.................................................................................................................................... 15 6.12 Emergency Alarm ........................................................................................................................ 15 6.13 Welding with gas ........................................................................................................................ 15 6.14 Washing, rinsing and cleaning .................................................................................................. 15 6.15 Setting up of temporary offices, sheds or similar .. #################### File: I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf Page: 5 Context: 2.1.1 Definition risk works Below are examples of work that are classified as risk works and that require SSG-training and also examples of work that does not require the training: | Type of work | Education required YES | NO | | Construction work – execution, management and project management | X | | | -------- | -------- | -------- | | Electrical installation work – execution, management and projectmanagement | X | | | Machine installations, electrical and mechanical - execution,
management and project management | X | | | Property management, electrical and mechanical - execution,
management and project management | X | | | Maintenance work, electrical and mechanical - execution, management
and project management | X | | | Inspection - / audit work on machine - or construction installation | X | | | Industrial Cleaning, factory/workshops | X | | | Building of racks | X | | | Building of scaffolding | X | | | Piping | X | | | Building ventilation system | X | | | Roadworks | X | | | Excavation work | X | | | Paintingwork | X | | | Forestry work | X | | | Cleaning, public spaces | | X | | People working in offices | | X | | Logistics transport | | X | | Kitchen personnel | | X | 2.1.2 How it works for the contractor 1. If the contracting company is not registered with SSG, it must be registered at ssg.se/nyentreprenor. When registering, the contractor shall register the name of the person at the company who will be acting as the administrator relating to SSG Entre. 2. The company will then be given access to the administration tool My SSG, where the contractor employees are registered and Powertrain Engineering Sweden’s (Aurobay) #################### File: I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf Page: 13 Context: Cover electrical equipment and tie down cables so that they are not laying unprotected exposed on the floor. Contractors are responsible for keeping their own equipment in good condition and to use it correctly. Never start a machine, engine, or transmission, and never energize an electrical installation until you have assured yourself that there are not any people that can be exposed to any danger within the danger area. All electrical equipment must be connected to the via a RCD on the construction site 5. Chemical handling The contractor must timely provide the Client /Construction Work Coordinator (BAS) with a list as well as safety data sheets (SDS) of the chemical products to be used in the current contract. The contractor is responsible for the chemical products used are in accordance with current legislation and Aurobay´s internal regulations. SDS must be available to those using the chemical products in the places where they are used. No chemicals may be left at NewC´s area after finalized construction. Chemicals and chemical waste must be stored in accordance with Aurobay´s procedures and guidelines. 6. Fire protection 6.1 Aerosols The local fire protection organization must always be contacted before any work begins that might create any kind of aerosols, such as spray painting, cleaning with compressed air, solvents, etc. 6.2 Disconnection of fire alarm Permission is required. Permission is sought from the local fire protection organization. #################### File: E5.0%20Equipment_documentation_requirements.pdf Page: 5 Context: 2 Mechanic Documentation • Mechanical BOM • Mechanical drawings 2D 3D • Mechanical parts list Example of documentation found here: [D 0Machine Documentation ORSICH [1 1 Electric Documentation 1353 [1 2 Mechanic Documentation 2H [1 3Programs 34855 | 4Fluid Plans aie |] 5 Machine Layout SEHE 2020-01-28 10:27 2020-01-28 10:27 2020-01-28 10:28 2020-01-28 10:28 2020-01-28 10:28 2020-01-28 10:28 File folder File folder File folder File folder File folder File folder #################### File: E5.0%20Equipment_documentation_requirements.pdf Page: 7 Context: 2 Mechanic Documentation structure explanation continues #################### File: E5.0%20Equipment_documentation_requirements.pdf Page: 9 Context: BOM CATEGORIES Explained Below categories shall be included in your delivery. It is not necessary in this specific order, use your common ledger extracted from your ERP/PDM (VAULT) Drawing of part/component shall be delivered in your final delivery. This is for us to see in an early stage if your delivery covers our demands. Usually nuts, bracket and switches are excluded. Spare and wear parts is parts that you prior and think we will need in stock to secure our production. Spare or wear part? A Wear part is most often a part touching the detail we are producing. A typical wear part is an index or clamping finger in a robot gripper. A Spare part is for example the pneumatic cylinder for the robot gripper, not in touch with our product but essential for the function of our robot gripper. details. Drawing number of assembly & sub-assembly drawing. For Example 1264-0175 contains many part drawings and parts. For all wear parts: a manufacturing drawing. (stp included) Shall be delivered. A carry over drawing (reused) is already in use at Aurobay/VCPC. We want to be notified if drawing already excists in our systems. ‚Ass. & Subassembly Drawing-| Pos-jQuanf-j Par/Drawing number [7 Partname [=] Commer-| Manufacturer /-| Spare Wearparj-] Drawing included [-| Carry over drawi 1264-0175 0 SPOOPTT x 1264-0175 15 | 4 EIS ‘Switch bracket m 1264-0175 104 | 4 OGP7O1 Switch Im 5 1264-0175 103 | 4 | _2TLA020051R5400 Adam Safety switch Adam ABB 1264-0175 2 | ı Panel 2050x1500 Panel Troax 1264-0175 101 | 2 | 28601821 for panel 2050 Post Troax 60x40, Troax mm 12640175 6 [4 12842218 Stop w x x 12640175 5 1 1284-1296] Protection plate x 12640175 a 1 1284-1276] Stand / frame Alex x 12640175 3 1 1254-0331 Locking x 12640175 2 1 1264-0174 ‘Attachment x 1264-0175 1 a 1264-0172 Drawer x 12540172 ° Drawer x 12640172 4 2 1264-1264 Ruler x 1264-0172 3 1 1264-1262 Gable , front x #################### File: Op100_EFAD_S700305_09.pdf Page: 1 Context: 11.87° `3° (n50.342) 03 A Carlsson 20221114 Redesign Op.10 affect op100, Chuck moved (meas. 83) 03 83 20° `3° 04 A Carlsson 20230113 Design changed, rotorshaft 34024900 Rev 16 04 04 04 04 A Carlsson 20230113 Meas. 17.613,15.45,Ø32.688 was 17.616,15.444, Ø32.7 05 A Carlsson 20230124 Added axial run out BB-S 05 06 A Carlsson 20230209 Measure 36.9 was 36.95, Inner contour modified 06 06 [HIC] 07 A Carlsson 20230704 [HIC] Added on RunOut demand 07 08 A Carlsson 20230904 Note added on Roundness demand (*) 08 A Carlsson 20230904 185.934 was 185.974 ,meas. to Datum 0 changed 0.04 * *) To be measured perpendicular to the chamfer surface. 08 08 08 08 08 08 #################### File: Machine_Details_A2253.pptx Page: 1 Context: Confident ial Equipment details Incoming / Outgoing parts • Conveyor-system with palettes • RFI-tags for traceability • One palett with different positions for ERAD/EFAD • Never two parts on the same palett Reused machines • Grinding machines • Previously loaded by gantry Machine 4 • Max height machine: 2480mm • Load/unload height: 1350mm Machine 5 • Max height machine: 2300mm • Load/unload height: 1050mm New machines • Turning machines • Prepared for gantry-loading Machine 1 • Max height machine: 2050mm • Load/unload height: 1195mm Machine 2 • Max height machine: 2000mm • Load/unload height: 1150mm Machine 3 • Max height machine: 2240mm • Load/unload height: 1350mm 2D-layout of machines available on request #################### File: Op110_EFAD_S700306_11.pdf Page: 1 Context: 04 04 04 A Carlsson 20230113 Meas.5.5,Ø29.325,Ø31.642,14° was 2.5,Ø29.025,Ø31.6,19° 04 05 05 A Carlsson 20230125 Added axial run out R-AA Ra 2.5 06 A Carlsson 20230405 Surface demand added 06 07 A Carlsson 20230502 Measure Ø28.785, Ø33.5 was Ø29.325±0.015, Ø33.3±0.02 07 07 9°* n28.83 5 08 08 08 08 A Carlsson 20230505 Measure Ø28.8, Ø33.4, 9° was Ø28.785, Ø33.5, 14° 08 A Carlsson 20230505 Measure Ø28.83 addaed 4.43 (n28.8-n28.83) [HIC] 09 A Carlsson 20230704 [HIC] Added on RunOut demand 09 *) To be measured perpendicular to the chamfer surface. * 10 A Carlsson 20230904 Note added on Roundness demand (*) 10 A Carlsson 20230904 189.06±0.04 was 189.1±0.05, Ø26.85 was 25.85 10 10 10 #################### File: Op110_EFAD_S700306_11.pdf Page: 1 Context: H-H L ( 2 : 1 ) M ( 2 : 1 ) J ( 5 : 1 ) H H L M J TEMPLATE: ISSUE09 Powertrain Engineering Sweden AB Skövde PROCESS DRAWING CAD system Inventor,drawing may not be changed manually Op Benämning/ Op Name Variant Detalj/ Part Datum/ Date Ritad av/ Drawn by Godk av/ Appr by Ritn Nr/ Draw No Op Station Blad/ Sheet Utg/ Rev S-700306 A Carlsson 2021-07-12 1 / 1 11 Marie Gonzaga 110 Turning; DriveEnd side complete PostProcessGauge Rotorshaft GEN3 EFAD VERKTYGFÖRTECKNING/ TOOL LIST FÖR PRODUKTION/ FOR PRODUCTION Nr/ No Datum/ Date Namn/ Name Ändringens art/ Change Granskad av/ Checked by Godkänd av/ Approved by Datum/ Date Datum/ Date Sign Sign PT H-FAB DRIFT H-FAB Verktyg/Tool Nr/No Antal Pos Art.Nr/Item.No Antal/No Benämning Dimension/ Name Dimension (n36) Outgoing material from operation (incl. finish contour and remaining stock from op) DD1 0 13.5 `0.2 53.85 `0.2 19.672 `0.05 30.35 `0.2 36.255 `0.15 (41.442) 70.825 `0.1 83.15 `0.05 (n19.26) 1 `0.1 (2.82) n35.308 `0.1 n27.61 `0.1 n31.642 `0.1 n33.4 `0.015 30° `3° R1.3 R (0.57) n28.8 `0.015** M1 (288.74) | 0.02 R-AA
h | | | | | | | | | | | | | | | | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | T B D R1.3 20 n *) Angle become 19° after cold forming Op.130 **) Ø28.8 (Calculated) expand in Op.130 and grinded in Op.160 16° `3° 15° `3° (n22.71) n34.472 `0.2 n26.85 `0.2 (n23 ) Weight; 1.816 kg Incoming material Weight; 2.01 kg 0.17 R2 (n50.342) 0.4 `0.15 R1.3 0.85 `0.1 (n35.308) 0.025 R-DD2 h 0.025 R-AA n49.034 `0.1 7.5° `3° 20° `3° 28 n S 75° `5° 30° `3° 60° `1° 120° `3° h 0.1 DD1-DD2 e 0.025 Ra 2 AA DD2 C 20 189.06 `0.04 30° `3° Ra 1.6 03 55 (n16) 0.2 0.15 0 128 03 03 04 A Carlsson 20230113 Design changed, rotorshaft 34024900 Rev 16 04 04 04 A Carlsson 20230113 #################### File: E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf Page: 3 Context: axlar eller framåtböjd rygg, medför en ogynnsam belastning på leder och muskler vilket innebär risk för skadlig inverkan. One fixed working height does not suit everyone. Individual height adjustment must be possible where the task so requires. En fast arbetshöjd passar inte alla. Individuell höjdjustering måste kunna utföras där arbets- uppgiften så kräver. Printed copies are uncontrolled. Print date: 2018-11-06 #################### File: E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf Page: 4 Context: STANDARD VCS 8003,29 Volvo Car Corporation Issue: Page: 2018-11 Issue 6 4(14) The working distance is crucial for the load applied to the body. As short a distance as possible to the gripping and working area shall always be strived for. Arbetsavståndet är mycket avgörande för belast- ningen på kroppen. Ett så kort avstånd som möjligt till grip- och arbetsyta ska alltid eftersträvas. 2.1 Static load 2.1 Statisk belastning Static load causes an increased risk of musculo- skeletal disorders. Static loads can occur at, e.g., incorrect working height, wrong working distance or be repetitive, physically monotonous work without adequate recovery, precision work, poor lighting, unfamiliarity/lack of experience and stress. The static tension inhibits muscle function. Work intensity and work duration, as well as the number of breaks are decisive for the muscle’s ability to recover. The risk of static load shall be considered when planning the working arrangements, such as job content, job rotation and work enlargement. Statisk belastning innebär en ökad risk för belast- ningsbesvär. Statisk belastning kan bl.a. uppstå vid felaktig arbetshöjd, felaktigt arbetsavstånd eller vid repetitivt ensidigt upprepat arbete utan tillräcklig återhämtning, precisionsarbete, dålig belysning, ovana/bristande erfarenhet och stress. Den statiska spänningen hämmar muskelns funktion. Arbetsintensiteten samt arbetstidens längd och antalet pauser är avgörande för muskelns åter- hämtningsförmåga. Risken för statisk belastning ska beaktas vid planering av arbetsupplägg, t.ex. arbetsinnehåll, arbetsrotation och arbetsutvidgning. 3 Manual handling and other exertion of force 3 Manuell hantering och annan kraftutövning Efforts should focus on creating variation in move- ments and loads during work performance. The employee, regardless of age and gender, shall be able to work with materials, equipment, and controls without being exposed to physical loads that are harmful to his/her health or unnecessarily fatiguing. Insatserna bör inriktas på att skapa rörelse- och belastningsmässig variation i arbetet. Arbetstag- aren, oberoende av ålder och kön, ska kunna arbeta med material, utrustning och reglage utan att utsättas för hälsofarliga eller onödigt tröttande fysiska belastningar. Printed copies are uncontrolled. Print date: 2018-11-06 Female 1560mm Male 1910mm #################### File: E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf Page: 5 Context: STANDARD VCS 8003,29 Volvo Car Corporation Issue: Page: 2018-11 Issue 6 5(14) To avoid musculoskeletal injuries, the total load level should be considered (postures, movements, manual handling and other exertion of force). För att undvika belastningsbesvär bör den totala belastningsnivån beaktas (arbetsställningar, arbetsrörelser, manuell hantering och annan kraftutövning). 3.1 Materials handling 3.1 Materialhantering Materials handling is often a large part of the work at a workplace and is thus of great importance to the total load level. Materialhantering utgör ofta en stor del av arbetet på arbetsplatsen och har därför stor betydelse för den totala belastningsdosen. For recommended working distance, working height and weight, see figures 1, 2, and 3, and table 1 in the appendix. För rekommenderat arbetsavstånd, arbetshöjd och vikt, se figur 1, 2 och 3 samt tabell 1 i bilagan. The operator shall be able to handle materials with his/her centre of gravity near the body. Operatören ska kunna hantera material med tyngdpunkten nära kroppen. Simultaneous requirements on exertion and accuracy shall be avoided. Samtidiga kraft- och precisionskrav ska undvikas. The degree of compaction of the material and packing pattern shall allow easy access and appropriate hand grips, such as underhand grip instead of overhand grip. Materialets packningsgrad och packningsmönster ska medge god åtkomlighet och lämpliga hand- grepp, t.ex. underhandsgrepp istället för överhandsgrepp. 3.2 Fixtures/Magazines 3.2 Fixturer/Magasin 3.2.1 General 3.2.1 Allmänt Clamps, guide lugs and pins shall be placed so that the operator can work with the hand close to his/her functional base position, see figures 1, 2, and 3 in the appendix. Accessibility and field of vision must not be restricted by safety fencing, clamps, guide lugs, etc. Pedals and controls shall be designed so that a minimum of force needs to be used during prolonged and repetitive work. Spännen, styrklackar och pinnar ska placeras så att operatören kan arbeta med handen nära hans/ hennes funktionella utgångsläge, se figur 1, 2 och 3 i bilagan. Åtkomlighet och synfält får ej begränsas av säkerhetsstaket, spännen, styrklackar, m.m. Pedaler och reglage ska vara utformade så att liten kraft behöver användas vid långvarigt och upprepat arbete. 3.2.2 Working heights for manual work in fixture/magazine 3.2.2 Arbetshöjder vid manuellt arbete i fixtur/magasin When the produced part shall be loaded into a fixture without any special requirements concerning precision, the working height should be between 800 mm and 1000 mm. For parts that are large or heavy, the working height should not exceed 900 mm. Note that when loading, it should not be necessary to lift the parts over clamps or lugs. I de fall detaljen ska laddas i en fixtur utan några speciella krav på precision bör arbetshöjden vara mellan 800 och 1000 mm. För stora eller tun #################### File: E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf Page: 9 Context: STANDARD VCS 8003,29 Volvo Car Corporation Issue: Page: 2018-11 Issue 6 9(14) The requirements specified below shall be considered. Nedanstående krav ska beaktas. 3.7.1 Weight 3.7.1 Vikt Tools shall be as light as possible considering their function. Tool weight, torque, frequency as well as the working distance decide if load-relieving devices are required (e.g. load-relieving lever, suspension device or similar). Verktyg ska vara så lätta som möjligt med hänsyn till funktion. Verktygets vikt, moment, frekvens och arbetsavståndet avgör om avlastningsanordningar behövs (t.ex. avlastningsarm, upphängningsan- ordning el. dylikt). Battery-powered machines shall not be used in frequently repeated assembly work due to their weight and reaction torques. Alternative machine type shall be investigated. Batteridrivna maskiner ska inte användas i frekvent monteringsarbete p.g.a. tyngd och reaktions- moment. Alternativ maskintyp ska undersökas. 3.7.2 Grips, handles, controls 3.7.2 Grepp, handtag, reglage Machine/equipment shall allow a good line of sight. Maskin/utrustning måste medge goda siktförhållanden. Tools shall be well balanced. The ratio between the grip/handle and the working parts shall be designed to avoid extreme positions of joints in hands and arms. Verktyg ska vara välbalanserade. Förhållandet mellan handtaget och de arbetande delarna ska vara avpassat så att man kan undvika ytterläges- belastningar i händer och armar. Grips/handles shall be long enough to fit the entire width of the hand (incl. glove, when used), i.e. > 120 mm. Different handle sizes shall be considered to suit both big and small hands. Handtag ska vara så långt att hela handens bredd ryms (inklusive handske när sådan används), d.v.s.  120 mm. Olika storlekar på handtag ska beaktas för att passa både stora och små händer. Grip/handle parts shall be designed to accommodate the requisite grips and forces so that the operator can easily change his/her grip. Greppdelar ska vara anpassade till de grepp och den kraft som behövs så att det går lätt att växla grepp. The material in grip parts shall provide sufficient friction also with oily/wet hands without requiring a high spot load on hand/fingers. Materialet i greppdelar ska ge god friktion även med oljiga/fuktiga händer utan att ge hög punkt- belastning i hand/fingrar. Hand grips which require a pressure > 25 N/2,5 kP shall be avoided. Handgrepp som kräver > 25 N/2,5 kP tryck ska undvikas. All controls shall be easy to manoeuvre and easily accessible for both right- and left-handed persons. Samtliga reglage ska vara lätt manövrerbara och lättåtkomliga för både höger- och vänsterhänta. If necessary, it shall be possible to activate the starter with the index finger and/or long finger. Pådraget ska vid behov kunna aktiveras med pek- och/eller långfinger. It shall be possible to reach the reversing knob with both the left and right hand without r #################### File: E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf Page: 15 Context: Standard Appendix A to VCS 8003,29 Page 1(4) Volvo Car Corporation Work load, work postures, working movements 172 cm = man/woman of average height Fig.1 Assessment templates Non-injurious impact Possibly injurious impact depending on number of movements or the duration of the posture Injurious impact when occurring for longer periods of time, lengthy or often Tabell 1 Lifting diagram*) **) | Lifting area | A | | Lifting frequency times/hour
1-10 10 -30 30 - 60 60 -120 12,0 | 7 | 3 | 2 | | |B | | 7,0 | 5 | 2 | 1 | *) For higher frequencies/weights/distance an ergonomics risk assessment is required **) VCBC shall use: Assembly: Before contract: Checklist “Checklista – Miljö, media samt ergonomi för sammansättnings- utrustning”, form No. 50751 (in Swedish only) After contract: Checklist “Assembly follow-up”, tab “2 Ergonomics”, form No. 50668 Stamping: Checklist: Physical work environment – Stamping at VCBC (Volvo Cars Body Components), form No 50431 (in Swedish only) When handling several objects in the same work cycle, the frequency values shall be added. When working sitting down, the mass values in the diagram shall be halved. A maximum of 7 kg shall be lifted when sitting. 7‘ 7‘ [> #################### File: E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf Page: 19 Context: Standard Bilaga A till VCS 8003,29 Page 1(3) Volvo Car Corporation Arbetstyngd, arbetsställningar, arbetsrörelser 172 cm = medellängd man/kvinna Fig. 1 Bedömningsmallar Ej skadlig inverkan Möjlig skadlig inverkan beroende på antal rörelser eller ställningens varaktighet Skadlig inverkan vid förekomst längre stunder, långvarigt eller ofta Tabell 1 Lyft *) **) | Lyftområde | A | | Lyftfrekvens ggr/tim
1-10 10 -30 30 - 60 60 -
120 12,0 | 7 | 3 | 2 | | |B | | 7,0 | 5 | 2 | 1 | *) För högre vikter/frekvenser/avstånd krävs ergonomisk riskbedömning **) VCBC ska använda: Sammansättning: Innan kontrakt: Checklista – Miljö, media samt ergonomi för sammansättnings- utrustning, blankettnr 50751 Efter kontrakt: Checklista – Assembly follow-up, flik 2 Ergonomics, blankettnr 50668 Pressning: Checklista; Fysisk arbetsmiljö – Pressning på VCBC (Volvo Cars Body Components), blankettnr 50431 (endast på svenska) Vid hantering av flera objekt i samma arbetscykel adderas frekvensen. Vid sittande arbetsställning halveras vikterna i schemat. Max 7 kg får lyftas sittande. Höjd Avstånd Fig. 2 Fig. 3 VOLVO Standard Volvo Car Corpor Bilaga A til VCS 8003,29 Page 109) Arbetstyngd, arbetsstälninger, 172 cm = medellngd manıkvinna arbetsrorelser ‘Bedémningsmallar a Ej skadiginveckan Mölig sag inverkan beroende pä antal ‘Breer eller sälningens varakighet Stunder, lingvarigt ler ota H Skacig invorkan vi förekomstlängre Tabollt Lyf)" Lomräde [Lyttrekvons gorim 1-10 |10-30 |20-50 |eo 120 if 120 7 32 8 7015 2_]ı *) För högre vikerfrekvenserlauständ kräve Orgonomisk ekbedömning ") VORO ska anvanda: ‘Sammansitring:Innan korvakt: Chocksta — "Mi, media samt ergonomi för sammansättings using, lankett 50751 Eiter konirak: Checklita ~ Assembly folow-up, (ik 2 Ergonomics, bankeitr 50668 Pressning: Checklist: Fysisk arbotsmilé — Pressning pä VCBC (Vovo Cars Body Components), blankettn 50431 (endast pi Fiat svenska} Vid nantering av era objek samma arbelscykel adderasIrekvansen. Vid sitande arbetstälning halvras vikterna| schemat. Max 7 kg tr fas sitande. Heid Avständ Fig. Fig. 2 ® #################### File: E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf Page: 21 Context: Standard Bilaga A till VCS 8003,29 Page 3(3) Volvo Car Corporation Frigång arm/hand Fig. 8 Fig. 9 Skulderrörelser Armlyft framåt och åt sidan Arbetsställningar som är höft/knäbelastande Huksittande Höftsittande Knäsittande Kliv Sluttande plan Fig. 10 Tabell 2 Skjuta- och dra-arbete − Modell för bedömning av skjuta- och dra-arbete vagnar A. Vagnar, tyngre emballage | Kraft (N) | | röd | | | gul | | | grön | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | Start | >300 (ca. 30 kp) | | | 300-150 | | | <150 | | | | Kontinuerligt | >200 | | | 200-100 | | | <100 | | | Gäller för vagnar och tyngre emballage på hjul eller skenor. Modellen ovan gäller vid bra ergonomiska förhållanden, d.v.s symetriskt tvåhandsgerpp, väl utformade handtag placerade i lämplig höjd och under goda omgivningsbetingelser. Om denna typ av arbete utförs ofta ska värdena ovan halveras. Tabell 3 B. Upphängningsanordningar, traverser, etc | Kraft (N) | röd | grön | | -------- | -------- | -------- | | Start | >50 (ca. 5 kp) | <50 | | Kontinuerligt | >40 | <40 | Gäller för skjuta- och dra-arbete i den upprepade arbetscykeln vid för övrigt bra ergonomiska förhållanden (traverser, upphängningsanordningar, lyftverktyg, avlastningsarmar, grimmor, handverktyg, svetstänger, arbetsobjekt etc). Se schemat ovan. VOLVO Standard Volvo Car Corporation Bilaga A til VCS 8003.29 Page 308) Figg ara ant i amare on ’ u \ En. rs Skulseröreser Army ramät och Al sidan Arbeisstälningar som ar hatUknabelastande Huksitande Hottsitande Kndsitande kv Stuttande plan Fig. 10 “Taboll2 Skjuta- och dra-arbete~ Model fr bedomning av shut ch dra-arbele agar ‘A Vagnar,tyngre embalage Kran cw) | sur CI Star >800 30%) _]00-160 [<ıso [Kontnuerigt |»200 200-100 [<100 Giller 6r vagnar och tyngre emballage pä hjul eller skenor. Modellen ovan gälle vid bra ergonomiska ‘erhillanden, dvs symetiskt Ivahandsgerpp, val utformade handtag placerade i mplg hod och under oda omginingsbetingelser. Om denna typ av arbete ulés ofa ska vardena ovan halveras. Tabor 8. Upphingingsanordingat, Kamm | zu wravorser, dio [Start ‚>50 (ca. 5 kp) <50 Konimuerigt [40 = Giller or skiuta- och dra-arbte i dan upprepade arbetscykeln vd fr &vrgt ba ergonomiska örhälanden (averser, upphangeingsanordningar,lyfverktyg, avastringsarmar, grimmor, handverkty, svestanger, atbetsobjokt ac). Se schemal ovan. #################### File: B0%20Specification%20of%20works%20%28Machining%29.docx Page: 1 Context: Automation Suitable type of gantry-loader to be able to load/unload the machines within the specified cycletime. The supplier will also be handling the RF-id reader/writer and the stops that is located on the conveyor. The hardware (RF-id reader) will be supplied by a different supplier, but in the quotation the integration for these must be included. The ASM-module for this shall be included in the quotation. All gantrys have to communicate with MES. SPC-place There should be a SPC-box in each gantry, it will be used for frequent checks and NOK-parts. It should be possible to re-introduce the parts into the flow by using the SPC, Aurobay will supply a datamatrix-reader (Cognex Dataman 8000-series) that can read the DM-code on the rotorshafts, the supplier must handle the integration of this reader. Virtual Commissioning The contractor must in the quotation state if they during design and commissioning phase use Virtual Commissioning as a way of working. The main purpose of Virtual Commissioning is to shorten the commissioning time by enabling simultaneous activities before physical machine is completed, minimize project risks and reduce the risk for late costly modifications of the equipment. Aurobay aims to bring activities earlier in the designs and manufacturing process of the equipment, the virtual way of working naturally promotes more remote way of working, which also opens up for more closer collaboration and frequent reconciliations during projects Equipment specifications Specification of suppliers The sub-suppliers to be used, down to station level, must be stated in the quotation. State the country used for manufacturing, both for main supplier and sub-suppliers. Functional description In the Functional description Aurobay is describing the functions of manufacturing equipment. (See appendix B) Size protection (Volume) All machinery and equipment must be designed so that future geometrical changes of the Rotorshaft are protected for, according to the external dimensions given in Figure1 below. If this drives a more expensive machine, please raise the question to Aurobay before proceeding in the quotation work. ----Image alt text---->A drawing of a tube Description automatically generated<----media/image1.png---- Figure 1: Rotorshaft Technical specifications (TS) According to enclosure TS, the specifications given there, are to be followed. If something in this inquiry deviate from what is specified in the TS, the specification of this inquiry is valid. (See appendix E). Clamping, handling and gripping All surfaces used in any equipment for handling, gripping, clamping etc have to be designed in such a way that the products aren’t damaged. The surfaces and points that will be used have to be agreed with Aurobay, no other surfaces or points on the product can be used for handling. Calibration If quoted equipment includes any components which needs calibration the calibration shall be possible to perform without having to dis #################### File: E1.1%20VCS%208010%2C39%20Safety%20of%20machinery.pdf Page: 1 Context: STANDARD VCS 8010,39 Volvo Car Corporation Issue: Page: 2020-11 5 1(22) MACHINE SYSTEMS Safety of machinery – General principles for design – Risk assessment and risk reduction Orientation This standard is based on ISO 12100. This issue differs from issue 4 in the following: • Uniquely coded products must be used in some cases, as described in section 6.3.2.5.2. • Measures for laser safety are described in section 6.3.5.4. • Clarification about UL marking in the USA and CCC marking in China are described in section 5.4 Hazard identification. • Documentation of risk assessment and risk reduction is described in section 7. This document constitutes Volvo Car Corporation’s (“Volvo Cars”) supplementary requirements to ISO 12100 Safety of machinery - General principles for design - Risk assessment and risk reduction. All deviations from this standard shall be documented and approved by Volvo Cars. Contents 1 Scope and field of application ..................................................................................................... 1 2 Normative references .................................................................................................................... 2 3 Terms and definitions ................................................................................................................... 2 4 Strategy for risk assessment and risk reduction ....................................................................... 2 5 Risk assessment ........................................................................................................................... 3 6 Risk reduction ................................................................................................................................ 3 7 Documentation of risk assessment and risk reduction .......................................................... 12 Appendix 1 ........................................................................................................................................... 13 Appendix 2 ........................................................................................................................................... 17 Appendix 3 ........................................................................................................................................... 20 1 Scope and field of application Where Volvo Cars’ requirements differ from ISO 12100, an indication is provided under the relevant heading. It should be noted that the requirements in ISO 12100 still apply unless they directly conflict with Volvo Cars’ requirements. Harmonized standards shall apply unless otherwise agreed in writing. Printed copies are uncontrolled. Print date: 2020-11-13 #################### File: E1.1%20VCS%208010%2C39%20Safety%20of%20machinery.pdf Page: 11 Context: STANDARD VCS 8010,39 Volvo Car Corporation Issue: Page: 2020-11 5 11(22) If equipment/machinery cannot be provided with safe service platforms, the contractor shall provide the means to service the equipment/machinery in a safe manner. One solution could be to use fall- protection equipment. The chosen solution shall be agreed with Volvo Cars. The contractor shall provide the equipment with attachment points for fall protection in accordance with applicable standards. If a machine contains a confined space with a hazardous atmosphere, the entrance dimensions shall be a minimum of 600 mm. Vertical conveyors (not for passenger transport) Vertical conveyors shall be designed for safe maintenance. Passenger transport is prohibited. Vertical conveyors shall be surrounded by protection to prevent objects from falling out/off. The operator entrance on all access levels shall be through an interlocked gate, not through the material intake. If the risk assessment determines that the gates should not only be interlocked but also locked with, e.g., lockable door handles that automatically unlock when the area is safe to enter, these shall be used. This is to prevent anyone from entering the vertical conveyor area before the counterweight and the vertical conveyor have been mechanically secured. The opening and the floor area around vertical shafts shall be marked with yellow/black warning colours and equipped with a highly visible profile curtain. If there is a risk of persons being pulled in and falling down at the entrance of vertical conveyors, the distance between the fence/guard rail and the vertical conveyor shaft shall be more than 2000 mm. Vertical conveyor shafts shall be surrounded by a fence. The inlet and outlet openings shall be equipped with a fence/guard rail that is as high as possible. The size of the fence’s/guard rail’s inner surface shall be determined by the transport route. Warning signs shall be posted. Attachment points for fall protection harnesses shall be installed on a rail system according to the applicable standard and be within safe reaching distance. If the operator workplace is situated directly before or after the vertical conveyor, the opening shall be provided with protection, for example interlocked roller doors. The design shall be agreed with Volvo Cars. A flashing yellow light shall only be used as the warning: DANGER - MACHINE STARTING. 6.4 Information for use 6.4.1 Markings, signs (pictograms), written warnings There shall be warning signs/markings on the floor at every location where it is possible to unintentionally step into a safety zone, e.g. at light beams or passages between safety zones. Where there is a crush hazard or other hazard that could lead to personal injury, the hazard zone shall be marked with yellow/black warning colours. Where there is a risk of objects being loaded into fixtures getting caught in roller doors while waiting for loa #################### File: E1.1%20VCS%208010%2C39%20Safety%20of%20machinery.pdf Page: 19 Context: STANDARD VCS 8010,39 Volvo Car Corporation Issue: Page: 2020-11 5 19(22) Risk areas enclosed with fences and interlocked doors or other safety devices, e.g. light beams, shall have a Personal padlock sign informing operators that padlocks shall be used to lock out power before entering the risk area. Printed copies are uncontrolled. Print date: 2020-11-13 #################### File: Appendix%20A1.DOC Page: 1 Context: Specification of the Contract Price Specify the price, broken down in relevant positions, according to your price sheet. Options, installation, commissioning, transport (DDP/DAP), warranty and other services to be separated from machine equipment. Hourly rates for alteration and additional work Include price sheet with hourly rates for Hourly rates for alteration and additional work #################### File: E4.4%20Project%20manual%20Festo.pdf Page: 40 Context: Festo SE & Co. KG Page 40 from 41 13.01.2022 Volvo_Cars_Skövde_Zhangjiakou_Spezification_v1.5_2022-01_EN.docx 6 Alphabetically list of approved products ADN-... ......................................................................... 12 ADN-…-ELx-… ............................................................... 34 ADN-…-KP-… ................................................................ 28 AEN-... ......................................................................... 12 CPX-............................................................................. 18 CPX-F8DE-P ................................................................. 34 CPX-FVDA-P2 ............................................................... 35 CRVZS-... ..................................................................... 23 DACS-… ....................................................................... 27 DFLC-… .................................................................. 12, 27 DFLG-… ........................................................................ 27 DFM-... ......................................................................... 13 DFSP-... ....................................................................... 14 DFST-... ........................................................................ 14 DGC-... ......................................................................... 13 DGC-…-1H…-PN-… ........................................................ 28 DGE-...-ZR .................................................................... 15 DGSL-…........................................................................ 13 DGSL-…-C-…................................................................. 28 DGSL--…-E3-….............................................................. 34 DGST-… ....................................................................... 13 DHPS-… ....................................................................... 16 DHRS-... ....................................................................... 16 DRRD-… ....................................................................... 14 DRVS-… ....................................................................... 14 DSBC-…-…-D3-PPSA-N3 ............................................... 12 DSBC-…-…-D3-PPVA-N3 ............................................... 12 DSBC-…-C-… ................................................................ 28 DSBC-…-E1-… .............................................................. 34 DSNU-... ...................................................................... 12 DSNU-…-KP-… .............................................................. 28 EGC-...-BS .................................................................... 15 EGC-...-TB .................................................................... 15 EMCA-… ....................................................................... 15 ERMB-... ..................................... #################### File: E6.1%20MEPS%20Fundamental%20principles%20for%20process%20design%20v1_3.xlsx Page: 0 Context: | | | | | Parts orientation in container | Purpose:
Enable efficient picking of parts/ minimise Muda of walking for operators on the line. | | | | | Packaging design enables good/ ergonomic positions of the parts in the container. | | | | | | | | Parts orientation in the container is optimised for picking. | | √ | | | #################### File: E4.2%20Project%20manual%20Atlas%20Copco.pdf Page: 17 Context: 17 Document owner: Jens Lindqvist. email: jens.lindqvist@volvocars.com Aurobay_Projekt_Manual_AtlasCopco_ver2_0 The QST nut runners are suitable for yield / gradient tightening strategy. | | Travel | Torque
range | | Speed | Min | Weight | | Square | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | Model | mm | Nm | ft lb | r/min | C-C | kg | lb | in | Ordering No. | | QST34-20CT-T50-L150-H10 | 50 | 4-20 | 2.9-14.7 | 1000 | 34 | 2 | 4.4 | 3/8 | 8435 6010 10 | | QST42-20CT-T50-L134 -H10 | 50 | 6-20 | 4-14 | 2000 | 43 | 3.1 | 6.9 | 3/8 | 8435 6020 10 | | QST42-50CT-T50-L134-H13 | 50 | 10-50 | 7-35 | 700 | 43 | 3.8 | 8.4 | 1/2 | 8435 6030 10 | | QST42-50COT-T50-L134-H13 | 50 | 10-50 | 7-35 | 700 | 31 | 4.5 | 9.9 | 1/2 | 8435 6030 20 | | QST50-150CT-T50-L137-H13 | 50 | 30-150 | 22-110 | 380 | 51 | 5.8 | 12.8 | 1/2 | 8435 6050 10 | | QST62-230CT-T50-L152-H19 | 50 | 40-230 | 29-170 | 330 | 63 | 10.2 | 22.5 | 3/4 | 8435 6065 10 | | QST62-230COT-T50-L152-H19 | 50 | 40-220 | 29-162 | 330 | 45 | 12.8 | 28.2 | 3/4 | 8435 6065 20 | | QST62-350CT-T50-L152-H19 | 50 | 50-350 | 37-258 | 220 | 63 | 10.2 | 22.5 | 3/4 | 8435 6070 10 | #################### File: E6.2%20Questionnaire%20KPI%20and%20Principles.xlsx Page: 1 Context: | Version 1.1 | Unnamed: 1 | Input Parameter | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | Unit | Comment | |:---------------------|:-------------|------------------:|:-----------------------------------------------|:-------------|:-------------|:----------|:----------| | People | | 1 | Safety built in | | | OK/NOK/NA | | | | | 2 | Ergonomic work stations | | | OK/NOK/NA | | | | | 3 | Design for best team size | | | OK/NOK/NA | | | Environment | | 4 | Minimize environmental impact | | | OK/NOK/NA | | | Standardized
work | | 5 | Job element sequence | | | OK/NOK/NA | | | | | 6 | Standard stock in process (SSIP) | | | OK/NOK/NA | | | | | 7 | Takt time | | | OK/NOK/NA | | | Flow | | 8 | Purpose allocated buffers | | | OK/NOK/NA | | | | | 9 | Standard stock in transit | | | OK/NOK/NA | | | | | 10 | Divide the production line into capacity zones | | | OK/NOK/NA | | | | | 11 | Continuous flow | | | OK/NOK/NA | | | | | 12 | Pull system | | | OK/NOK/NA | | | | | 13 | Sub flows delivering just in sequence | | | OK/NOK/NA | | | | | 14 | Full work system | | | OK/NOK/NA | | | | | 15 | Andon | | | OK/NOK/NA | | | | | 16 | Visibility | | | OK/NOK/NA | | | | | 17 | Tracea #################### File: E0%20Technical%20Specification%202023.pdf Page: 20 Context: Name of document Issue Issue date Page Page Technical specifications 20 (38) Type of document Security class: Issue Issue date Date Specification Public 2023 2022-11-25 Issuer Issue Issue date Page Appendix 81510/64331 Global Line & Equip, C.Karlsson / D.Smedman equipment that is protected against dangerous short-circuiting must have a free area of at least 0.8 meters. 4.2.8 Design review 4.2.8.1 Before manufacturing Before manufacturing starts or purchase from sub-suppliers is done, Aurobay/VCPC has to be given the opportunity to perform a design review. For hardware design all design drawings, electrical drawings, safety documentation and parts lists, must be delivered to Aurobay/VCPC. For software design all design documents such as PLC, HMI, Robot and safety templates, must be delivered to Aurobay/VCPC. Manufacturing and purchase must not start prior to this review is carried out by Aurobay/VCPC and for this a minimum of two working weeks are needed. Gradually as drawings and schemes are completed, these must be forwarded to Aurobay/VCPC. NB: This review does not mean any kind of taking over of the warranty or responsibility. 4.2.8.2 Changes Aurobay/VCPC has to be given the opportunity to express its viewpoints prior the supplier makes any changes to the specifications in relation to earlier agreed design. Where very urgent changes are concerned, which do not influence product quality, the equipment layout, connections to media or interface to superior control system, the Aurobay/VCPC viewpoints may be obtained verbally and confirmed in writing. 4.3 Quality requirements 4.3.1 Measurable characteristics with tolerance limit 4.3.1.1 Demands The corrected machine capability index Cmk must not be less than 2,0. The requirement is applicable to all produced characteristics and Aurobay/VCPC reserves the right to decide which properties that is to be tested. 4.3.1.2 Test method Cmk is determined on 50 consecutively produced parts if no other agreement has been made. The equipment must work inside specified cycle time during the test. Unless otherwise stated Cmk is the difference between the mean value and the nearest tolerance limit divided by half the spread 3s. #################### File: E0%20Technical%20Specification%202023.pdf Page: 25 Context: Name of document Issue Issue date Page Page Technical specifications 25 (38) Type of document Security class: Issue Issue date Date Specification Public 2023 2022-11-25 Issuer Issue Issue date Page Appendix 81510/64331 Global Line & Equip, C.Karlsson / D.Smedman 4.7 Manufacturing Execution system - interaction General requirement The main principal is that all equipment shall be controlled and supervised by Aurobay/VCPC “Manufacturing Execution System” (MES). MES is the master and equipment’s are slaves in the context that the equipment requests to perform activities for a part and MES decides. In other words, all equipment’s should request for information from MES before start activities and should send result and wait for a response before the part is released to next station. MES is responsible for routing decisions when applicable. The equipment shall in real-time send performance information to MES (e.g. operation modes and alarm events) Preferred equipment interfaces For Siemens PLC controllers will Aurobay/VCPC provide a communication module as a PLC project, named VDcom, which shall be integrated in the equipment’s PLC logic For PC applications will Aurobay/VCPC provide a defined MQTT/JSON interface. If other interfaces is needed, alternatives can be discussed and agreed. Interface specifications Applicable generic interface specifications are a part of the contract. (Contractual Appendix E) During the design phase will detailed specifications for each equipment be created and supplied by Aurobay/VCPC. Verification of supplier’s Digital implementation Aurobay/VCPC will verify that the supplier has implemented and programmed the equipment’s interaction with the Aurobay/VCPC MES system (e.g., IT-tests) as specified. This verification will be performed as a part of the overall project tests • Test before shipment • Taking-over test Test before shipment: Prior to the test Aurobay/VCPC will prepare and provide an application that emulate the equipment communication towards MES. Commissioning & Taking-over test: Will be done connected to the plants factory network, running with the Aurobay/VCPC MES and supporting applications. #################### File: E5.1%20Requirements%20on%20deliveries%20of%203D%20models.doc Page: 1 Context: This document is a supplement to Aurobay and Volvo Cars Propulsion Components (VCPC) Technical Specification (TS). It describes how 3D models and corresponding JT-files should be created to facilitate virtual analysis and verification in Aurobay/VCPC manufacturing’s product and process development projects. The main driver is to store and use equipment models that will support the ability to show the equipment together with the product for all configurations and for every variant of the product. The 3D models must be created and stored in a way that will support kinematic analysis. The reason for this is that the systems used for analysis and verification can only move models relative to other models; they cannot move entities within models. To get the best functionality, the JT-file should be in version 9.5 and XTBREP format. The file size for the JT-file should be the smallest possible, the model of the product doesn’t need to be in high detail in the equipment model as this will only enlarge the model file but its important that the model of the product has correct volume geometry’s. The coloring of each equipment part should be as close to the reality as possible. There should be a continuous delivery of updated JT-files during the project. The JT-files should be named according to TS but with an added date information. Ex NAME_YYYYMMDD Minimum demand are deliveries during: -- Concept review -- Detailed design review -- Manufacturing -- Final documentation If changes are made to the models between the manufacturing and final documentation delivery, Volvo should be informed, and the need of extra deliveries should be discussed. Modeling All parts in an equipment design shall be modeled as separate parts, one model per part. These parts shall be grouped into subassemblies based on how they are physically connected. Also, parts that move together relative to other parts of the equipment during use are natural subassemblies. This is valid for both 3D CAD models and JT-files. Many types of equipment take on different configurations for different product variants. This is achieved either by moving parts of the equipment relative to each other or by removing and adding different parts of the equipment for different variants. In both cases, it is important that the equipment is modelled so that the models in their entirety can be moved or removed during analysis to allow the equipment to be visualized exactly the way it will look during operation. Equipment close to the product should be modeled and delivered in the position where it is interacting with the product. The other positions are preferably added to the model as a separate subassembly. These different subassemblies should be possible to blank and unblank in an easy way. The name of the subassembly should clearly show what state it is representing. For more complex stations, fixtures, gripper, etc, this may not be possible and should then be discussed with Aurobay/VCPC during des ########## """QUERY: Bitte geben Sie die folgenden Informationen tabellarisch an: Kunde: Wer ist der Kunde? (Bitte geben Sie die Kundendetails an) Endkunde: Wer ist der Endkunde? Aufstellort: Wo ist der Aufstellort der Anlage (Ort, Werk des Endkunden, Gebäude)? Hallenhöhe: Wie hoch ist die Hallenhöhe des Werkes oder Gebäudes, in dem die Anlage aufgestellt werden soll - Hallenhöhe kann auch als (Anlagenhöhe) definiert werden? Bitte keine Erläuterungen hinzufügen, nur die Tabelle mit dem Titel: Kunde, Endkunde, Aufstellort, Hallenhöhe (ohne die anderen Definitionen zu nennen).""" Consider the chat history for relevant information. Important: If you find information separated by a | in the context, it is a table formatted in Markdown. Final Files Sources: E4.8%20Project%20manual%20Cognex%202023.pdf - Page 3, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 10, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 14, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 17, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 19, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 28, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 33, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 36, E4.6%20Project%20manual%20SEW.pdf - Page 3, E4.6%20Project%20manual%20SEW.pdf - Page 10, E4.6%20Project%20manual%20SEW.pdf - Page 14, E4.6%20Project%20manual%20SEW.pdf - Page 18, E4.6%20Project%20manual%20SEW.pdf - Page 20, E4.6%20Project%20manual%20SEW.pdf - Page 22, E4.6%20Project%20manual%20SEW.pdf - Page 24, E4.6%20Project%20manual%20SEW.pdf - Page 30, E4.6%20Project%20manual%20SEW.pdf - Page 34, E4.6%20Project%20manual%20SEW.pdf - Page 36, E4.6%20Project%20manual%20SEW.pdf - Page 37, E4.6%20Project%20manual%20SEW.pdf - Page 40, E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx - Page 1, Op110_ERAD_S700272_10.pdf - Page 1, E3.3%20MQTT_MES_Interface%20Functional_Specification_Supplier_v1_1.pdf - Page 12, E3.3%20MQTT_MES_Interface%20Functional_Specification_Supplier_v1_1.pdf - Page 14, E3.3%20MQTT_MES_Interface%20Functional_Specification_Supplier_v1_1.pdf - Page 15, E3.3%20MQTT_MES_Interface%20Functional_Specification_Supplier_v1_1.pdf - Page 19, E4.5%20Project%20manual%20Kistler.pdf - Page 2, E4.5%20Project%20manual%20Kistler.pdf - Page 7, E4.5%20Project%20manual%20Kistler.pdf - Page 10, E4.5%20Project%20manual%20Kistler.pdf - Page 13, E4.5%20Project%20manual%20Kistler.pdf - Page 15, E4.5%20Project%20manual%20Kistler.pdf - Page 17, E4.5%20Project%20manual%20Kistler.pdf - Page 19, E4.5%20Project%20manual%20Kistler.pdf - Page 24, E4.5%20Project%20manual%20Kistler.pdf - Page 35, E4.5%20Project%20manual%20Kistler.pdf - Page 36, E4.5%20Project%20manual%20Kistler.pdf - Page 37, E4.3%20Project%20manual_IFM%20electric.pdf - Page 13, E4.3%20Project%20manual_IFM%20electric.pdf - Page 24, E4.3%20Project%20manual_IFM%20electric.pdf - Page 29, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 13, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 21, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 27, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 29, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 33, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 40, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 50, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 55, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 64, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 71, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 82, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 85, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 102, D0_Obligations%20suppl_purch%20v2.1.docx - Page 1, E3.5%20OT%20Security%20Conditions%20v1_0.pdf - Page 4, E3.5%20OT%20Security%20Conditions%20v1_0.pdf - Page 5, E3.5%20OT%20Security%20Conditions%20v1_0.pdf - Page 8, E3.5%20OT%20Security%20Conditions%20v1_0.pdf - Page 9, Orgalime%20SE01%20Addendum%202021-10-25.pdf - Page 3, Orgalime%20SE01%20Addendum%202021-10-25.pdf - Page 4, Orgalime%20SE01%20Addendum%202021-10-25.pdf - Page 7, Orgalime%20SE01%20Addendum%202021-10-25.pdf - Page 14, E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx - Page 1, Orgalime%20SE01%20General%20Conditions.pdf - Page 1, Orgalime%20SE01%20General%20Conditions.pdf - Page 2, Orgalime%20SE01%20Agreement_2021-08-10.docx - Page 1, E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx - Page 4, E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx - Page 5, E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx - Page 16, Op150_ERAD_S700280_06.pdf - Page 1, E2.4%20NC%20questionnaire.doc - Page 1, E2.3%20Questionnaire_Tooling.docx - Page 1, I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf - Page 3, I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf - Page 5, I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf - Page 13, E5.0%20Equipment_documentation_requirements.pdf - Page 5, E5.0%20Equipment_documentation_requirements.pdf - Page 7, E5.0%20Equipment_documentation_requirements.pdf - Page 9, Op100_EFAD_S700305_09.pdf - Page 1, Machine_Details_A2253.pptx - Page 1, Op110_EFAD_S700306_11.pdf - Page 1, E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf - Page 3, E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf - Page 4, E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf - Page 5, E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf - Page 9, E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf - Page 15, E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf - Page 19, E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf - Page 21, B0%20Specification%20of%20works%20%28Machining%29.docx - Page 1, E1.1%20VCS%208010%2C39%20Safety%20of%20machinery.pdf - Page 1, E1.1%20VCS%208010%2C39%20Safety%20of%20machinery.pdf - Page 11, E1.1%20VCS%208010%2C39%20Safety%20of%20machinery.pdf - Page 19, Appendix%20A1.DOC - Page 1, E4.4%20Project%20manual%20Festo.pdf - Page 40, E6.1%20MEPS%20Fundamental%20principles%20for%20process%20design%20v1_3.xlsx - Page 0, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 17, E6.2%20Questionnaire%20KPI%20and%20Principles.xlsx - Page 1, E0%20Technical%20Specification%202023.pdf - Page 20, E0%20Technical%20Specification%202023.pdf - Page 25, E5.1%20Requirements%20on%20deliveries%20of%203D%20models.doc - Page 1 ================================================== FINAL ANSWER Answer: ## Kunde, Endkunde, Aufstellort, Hallenhöhe | Kunde | Endkunde | Aufstellort | Hallenhöhe | |---|---|---|---| | | Aurobay | Skövde | | ==================================================