INITIALIZATION Knowledgebase: ki-dev Base Query: Bitte geben Sie die folgenden Informationen tabellarisch an: Kunde: Wer ist der Kunde? (Bitte geben Sie die Kundendetails an) Endkunde: Wer ist der Endkunde? Aufstellort: Wo ist der Aufstellort der Anlage (Ort, Werk des Endkunden, Gebäude)? Hallenhöhe: Wie hoch ist die Hallenhöhe des Werkes oder Gebäudes, in dem die Anlage aufgestellt werden soll - Hallenhöhe kann auch als (Anlagenhöhe) definiert werden? Bitte keine Erläuterungen hinzufügen, nur die Tabelle mit dem Titel: Kunde, Endkunde, Aufstellort, Hallenhöhe (ohne die anderen Definitionen zu nennen). Model: gemini-1.5-pro-preview-0409 Use Curl?: None ================================================== QUESTIONING Clarity Score: 10 Give follow-up?: False Follow-up query: ================================================== ROUTING Query type: research ================================================== PRIMER Primer: You are a highly intelligent personal assistant. Your role is to act as an expert at reading the information provided by the user and giving the most relevant information. In your responses to enterprise users, prioritize clarity, trustworthiness, and appropriate formality. Be honest by admitting when a topic falls outside your scope of knowledge, and suggest alternative avenues for obtaining information when necessary. Make effective use of chat history to avoid redundancy and enhance response relevance, continuously adapting to integrate all necessary details in your interactions. Focus on precision and accuracy of your answers information. ================================================== FINAL QUERY Final Query: CONTEXT: ########## File: D0_Obligations%20suppl_purch%20v2.1.docx Page: 1 Context: Contract Appendix D The supplier’s and the purchaser’s respective obligations Project: MEPX EOL and COP/AUDIT Issue: 2.1 Change log| Station | Type of change | Date | Added in version | Signature | | -------- | -------- | -------- | -------- | -------- | | Created document | 2021-12-08 | 1.0 | Karl Sjöstrand | | Annual update | 2022-11-23 | 2.1 | Karl Sjöstrand | | | | | | | | | | | | | | | | | | | | | #################### File: D0_Obligations%20suppl_purch%20v2.1.docx Page: 1 Context: The Supplier and Purchaser shall arrange and pay for the facilities, undertakings etc. as shown below and as marked and in accordance with the notes and instructions as indicated. Note: “N/A” means “Not Applicable”| | | Arranged by: | Paid for by: | | | -------- | -------- | -------- | -------- | -------- | | | Suppl. | Purch. | Suppl. | Purch. | Notes | PERMISSION | | | | | | 1 | Permission to build the plant | ☐ | ☐ | ☐ | ☐ | NA | INSPECTION, TESTING | | | | | | 2 | Testing of the Goods as required by statutory law, regulations or directives imposed by Authorities. | ☒ | ☐ | ☒ | ☐ | | 3 | Inspection of the Purchaser’s preparatory works | ☒ | ☐ | ☒ | ☐ | | 4 | Safety and health plan. Co-ordination on the site | ☐ | ☒ | ☐ | ☒ | In accordance with Swedish regulation AFS 1999:3 (based on 92/57/EEG) | PACKING OF GOODS, TRANSPORT ETC. | | 5 | Marking of the Goods | ☒ | ☐ | ☒ | ☐ | Type of marking etc:
Reference designations | 6 | Packing of the Goods for transport | ☒ | ☐ | ☒ | ☐ | Type of packing etc: | 7 | Packing of the Goods for storage (before and during erection) | ☒ | ☐ | ☒ | ☐ | Type of packing etc: | 8 | Materials used for covering and protection | ☒ | ☐ | ☒ | ☐ | | 9 | Customs clearance, duties and charges | ☒ | ☐ | ☒ | ☐ | | 10 | Transport of the Goods to the Plant Site | ☒ | ☐ | ☒ | ☐ | | 11 | Unloading the Goods at the Plant Site | ☐ | ☒ | ☐ | ☒ | | 12 | Reception of the Goods at the Plant Site | ☐ | ☒ | ☐ | ☒ | | 13 | Storage - including directly associated handling - of the Goods at the Plant Site | ☐ | ☒ | ☐ | ☒ | Beside the Plant Site | 14 | Storage areas | ☐ | ☒ | ☐ | ☒ | Number, size, position, etc:
Indoor | 15 | Transport - including loading and unloading -of the Goods at the Plant Site
| ☐ | ☐ | ☐ | ☐ | DDP Skövde
(Incoterms 2000) | PERSONNEL, PERSONNEL FACILITIES AND BENEFITS | | 16 | Travel for the Supplier’s personnel between the Plant Site and the personnel’s homes | ☒ | ☐ | ☒ | ☐ | No. of journeys, etc:
| 17 | Travel for the Supplier’s personnel between their lodgings and the Plant Site | ☒ | ☐ | ☒ | ☐ | | 18 | Lodging for the Supplier’s personnel | ☒ | ☐ | ☒ | ☐ | Max distance from the Plant Site: | 19 | Catering for the Supplier’s personnel | ☐ | ☒ | ☒ | ☐ | | 20 | First aid, first aid materials | ☒ | ☐ | ☒ | ☐ | | 21 | Nurse, medical auxiliary | ☐ | ☒ | ☒ | ☐ | | 22 | Medical room | ☐ | ☒ | ☒ | ☐ | | 23 | Doctor | ☒ | ☐ | ☒ | ☐ | | WORKS | | | | | | 24 | Setting-out work (centrelines, reference heights etc | ☐ | ☒ | ☐ | ☒ | | 25 | Foundations | ☐ | ☒ | ☐ | ☒ | For grouting see item 37 | 26 | Foundation bolts | ☒ | ☐ | ☒ | ☐ | | 27 | Placing the works on foundation | ☐ | ☒ | ☐ | ☒ | | #################### File: D0_Obligations%20suppl_purch%20v2.1.docx Page: 1 Context: 28 | Erection openings | ☐ | ☒ | ☐ | ☒ | | 29 | Chasing, making holes, making good | ☐ | ☒ | ☐ | ☒ | | 30 | Machine erection | ☒ | ☐ | ☒ | ☐ | | 31 | Connecting the works to services like: Electric, Pneumatic, Coolant | ☐ | ☒ | ☐ | ☒ | Type, no: | 32 | Reinforcement of roads, buildings etc. for heavy lifts, transport etc. | ☐ | ☒ | ☐ | ☒ | Type: | 33 | Erection and removal of scaffolding | ☐ | ☐ | ☐ | ☐ | Type: | 34 | Anti-rust treatment | ☒ | ☐ | ☒ | ☐ | Type: | 35 | Touch-up painting | ☒ | ☐ | ☒ | ☐ | Type: | 36 | Demolition, disassembly | ☐ | ☐ | ☐ | ☐ | NA | 37 | Grouting | ☐ | ☒ | ☐ | ☒ | Material and method to be specified by the supplier | ERECTION EQUIPMENT | | | | | | 38 | Lifting and transport equipment, with operators/drivers | ☐ | ☒ | ☐ | ☒ | Type, capacity etc: | 39 | Lifting and transport aids (jacks, blocks, struts, lifting beams etc.) | ☐ | ☒ | ☐ | ☒ | Type, capacity etc: | 40 | Electrical distribution equipment, main supply panel | ☐ | ☒ | ☐ | ☒ | Type, number: | 41 | Electrical distribution equipment, local distribution panels | ☐ | ☒ | ☐ | ☒ | Type, number:
400V, 16 A (x pcs) | 42 | Gas welding sets | ☒ | ☐ | ☒ | ☐ | Type, number: | 43 | Arc welding sets | ☒ | ☐ | ☒ | ☐ | Type, number: | 44 | Arc welding supply points | ☐ | ☒ | ☐ | ☒ | Number, location: | 45 | Tools | ☒ | ☐ | ☒ | ☐ | Type etc: | 46 | Scaffolding | ☐ | ☐ | ☐ | ☐ | NA | 47 | Scaffolding timber | ☐ | ☐ | ☐ | ☐ | NA | 48 | Erection trestles, support materials | ☒ | ☐ | ☒ | ☐ | Type etc: | 49 | Heated stores | ☒ | ☐ | ☒ | ☐ | Number, size, location, etc: | 50 | Unheated stores | ☒ | ☐ | ☒ | ☐ | Number, size, location, etc: | 51 | Tool stores | ☒ | ☐ | ☒ | ☐ | Number, size, location, etc: | 52 | Office rooms with furniture | ☒ | ☐ | ☒ | ☐ | Area line side normally used | 53 | Changing rooms and washing facilities | ☐ | ☒ | ☐ | ☒ | Number, size, location, etc: | 54 | Personnel huts (rest period huts) | ☐ | ☒ | ☐ | ☒ | Number, size, location, etc: | 55 | Sanitary facilities | ☐ | ☒ | ☐ | ☒ | Number, size, location, etc: | 56 | Areas set aside for eating meals | ☐ | ☒ | ☐ | ☒ | Number, size, location, etc: | 57 | Workshop premises at the Plant Site (workshop hut) | ☒ | ☐ | ☒ | ☐ | Number, size, location, etc: | SUPPLIES AND SERVICES, ETC | | | | | | 58 | Telephone - acquisition, installation | ☐ | ☒ | ☐ | ☒ | Number of lines: | 59 | General lighting | ☐ | ☒ | ☐ | ☒ | | 60 | Point-of-use lighting | ☒ | ☐ | ☒ | ☐ | | 61 | Acetylene, oxygen | ☒ | ☐ | ☒ | ☐ | | #################### File: D0_Obligations%20suppl_purch%20v2.1.docx Page: 1 Context: 62 | Electrodes | ☒ | ☐ | ☒ | ☐ | | 63 | Electrical energy 400 V, 3- phase | ☐ | ☒ | ☐ | ☒ | | 64 | Electrical energy 230 V, 1- phase | ☐ | ☒ | ☐ | ☒ | | 65 | Oil, lubricants | ☐ | ☒ | ☐ | ☒ | Except first filling taken care of by supplier | 66 | Compressed air | ☐ | ☒ | ☐ | ☒ | Capacity, pressure: | 67 | Water, including piping, etc | ☐ | ☒ | ☐ | ☒ | Quality, quantity/capacity, pressure: | 68 | Drainage | ☐ | ☒ | ☐ | ☒ | Type, capacity: | TEST MATERIALS | | | | | | 69 | Consumption goods and wear details before warranty period starts | ☐ | ☐ | ☐ | ☐ | NA | CLEANING ETC | | | | | | 70 | Cleaning of the Plant before painting | ☒ | ☐ | ☒ | ☐ | | 71 | Cleaning of the Plant at taking over | ☒ | ☐ | ☒ | ☐ | | 72 | Cleaning material | ☒ | ☐ | ☒ | ☐ | | 73 | Removal of scrapped materials, waste, rubbish etc. | ☒ | ☐ | ☒ | ☐ | Packaging material to be handled by VCC (incl. cost) | 74 | Waste material dangerous to environment | ☒ | ☐ | ☒ | ☐ | To be handled in accordance with municipal refuse collection regulation | SECURITY ETC. | | | | | | 75 | Security personnel, guarding the Plant Site | ☐ | ☒ | ☐ | ☒ | | 76 | Fire-fighting equipment | ☐ | ☒ | ☐ | ☒ | | 77 | Notices, signs etc. at the Plant Site | ☐ | ☒ | ☐ | ☒ | | 78 | Fire-watcher during work with machines etc. liable to cause fires | ☐ | ☒ | ☐ | ☒ | | MAKING GOOD OF DEFECTS IN THE PLANT | | 79 | Repair or replacement of parts of the Plant | ☒ | ☐ | ☒ | ☐ | | 80 | Transport from/to the Plant Site of defective/repaired or replaced parts | ☒ | ☐ | ☒ | ☐ | | 81 | Travel, board, lodging for the Supplier’s personnel | ☒ | ☐ | ☒ | ☐ | | 82 | Travel, board, lodging for the Purchaser’s personnel | ☐ | ☒ | ☐ | ☒ | | 83 | Disassembly of the Plant | ☒ | ☐ | ☒ | ☐ | | 84 | Erection of the plant | ☒ | ☐ | ☒ | ☐ | | 85 | Chasing, making holes, making good | ☒ | ☐ | ☒ | ☐ | | 86 | Disassembly and erection of parts not belonging to the Plant | ☐ | ☒ | ☐ | ☒ | | 87 | Supplies | ☐ | ☒ | ☐ | ☒ | Type, quantity, etc:
| 88 | Inspection and testing performed by independent inspector as required by Authorities | ☐ | ☐ | ☐ | ☐ | NA (CE-conformity) | 89 | Inspection and testing performed by independent inspector as required by the Purchaser | ☒ | ☐ | ☐ | ☒ | | 90 | Inspection and testing performed by independent inspector as required by the Supplier | ☒ | ☐ | ☒ | ☐ | | 91 | Test materials | ☐ | ☒ | ☐ | ☒ | Type, quantity, etc:
| #################### File: E2.4%20NC%20questionnaire.doc Page: 1 Context: Evaluation Only. Created with Aspose.Words. Copyright 2003-2024 Aspose Pty Ltd.NCNC PROGRAM Project informationProject name:      Aurobay/VCPC order number:      Manufacturer:      Project number Manufacturer:      Machine type/Machine types:      Contact detailsProject Manager Manufacturer (Name/Tel no./E-mail):      Project Manager Aurobay/VCPC (Name/Tel no./E-mail):      Contact person Manufacturer (Name/Tel no./E-mail):      Contact person Aurobay/VCPC (Name/Tel no./E-mail):      Technical run throughInstance 1: Before purchaseDate:      For Manufacturer:      For Aurobay/VCPC:      Instance 2: DesignDate:      For Manufacturer:      For Aurobay/VCPC:      Instance 3: VerificationDate:      For Manufacturer:      For Aurobay/VCPC:       Comment:| Point | Comments | Date | Signature | | -------- | -------- | -------- | -------- | All | Document updated with Aurobay brand name | 220211 | JF | | | | | | | | | | | | | | | | | | | | This document was truncated here because it was created in the Evaluation Mode. #################### File: B3%20Layout.docx Page: 1 Context: B3 LAYOUT ----media/image1.emf---- ----Image alt text---->A diagram of a building Description automatically generated with medium confidence<----media/image2.png---- #################### File: C0%20Project%20time%20schedule.docx Page: 1 Context: Contract Appendix C Project Time Schedule Project: SRS02 Area: Gantrys Issue: 1.00 Aurobay time schedule Year and Week shall define finalized action Activity Year/Week Purchase Order 2024w26 Concept Design Review 2024w?? Detailed Design Review 2024w?? Test Before Shipment 2025w?? Installation start 2025w28 Completion of Erection 2025w32 Taking-Over test 2025w36 Contractual Date of Completion 2025w46 #################### File: Op160_ERAD_S700277_05.pdf Page: 1 Context: H-H ( 1 : 1 ) Spline entry ( 10 : 1 ) H H TEMPLATE: ISSUE09 Powertrain Engineering Sweden AB Skövde PROCESS DRAWING CAD system Inventor,drawing may not be changed manually Op Benämning/ Op Name Variant Detalj/ Part Datum/ Date Ritad av/ Drawn by Godk av/ Appr by Ritn Nr/ Draw No Op Station Blad/ Sheet Utg/ Rev S-700277 A Carlsson 2022-12-21 1 / 1 05 M Gonzaga 160 Grinding; Major spline Ø Rotorshaft GEN3 ERAD VERKTYGFÖRTECKNING/ TOOL LIST FÖR PRODUKTION/ FOR PRODUCTION Nr/ No Datum/ Date Namn/ Name Ändringens art/ Change Granskad av/ Checked by Godkänd av/ Approved by Datum/ Date Datum/ Date Sign Sign PT H-FAB DRIFT H-FAB Verktyg/Tool Nr/No Antal Pos Art.Nr/Item.No Antal/No Benämning Dimension/ Name Dimension 29.96`0.04 S R | 0.01 R-S
h
Ø0.1 E
r | | | | | | | | | | | | | | | | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | Section drawing show both product finished contour and for this operation 28 n 20 n Incoming material 00 A Carlsson 20221221 Grinding operation added Min. n30 .1 T.B.D. 2.9° (n29) pitch diam. E 2.5 `0.3 (2.7°) (3.2°) (2.9°) 01 A Carlsson 20230406 View on spline entry scale 10:1 added 02 A Carlsson 20230511 Measure 2.9° (Basic) was in pharantheses 02 [SC] 03 A Carlsson 20230704 [SC] Added on concentricity demand 03 04 A Carlsson 20231101 Note added * Ø29.96 measured 3x on whole length 2.75* 15.25* 27.75* #################### File: Op120_ERAD_S700279_06.pdf Page: 1 Context: F-F ( 1 : 1 ) G ( 4 : 1 ) H-H ( 1 : 1 ) View rotated 22.8° F F G H H TEMPLATE: ISSUE09 Powertrain Engineering Sweden AB Skövde PROCESS DRAWING CAD system Inventor,drawing may not be changed manually Op Benämning/ Op Name Variant Detalj/ Part Datum/ Date Ritad av/ Drawn by Godk av/ Appr by Ritn Nr/ Draw No Op Station Blad/ Sheet Utg/ Rev S-700279 A Carlsson 2021-09-06 1 / 1 06 Marie Gonzaga 120 Machining ; Drill & Deburr 8x Oil holes Rotorshaft GEN3 ERAD VERKTYGFÖRTECKNING/ TOOL LIST FÖR PRODUKTION/ FOR PRODUCTION Nr/ No Datum/ Date Namn/ Name Ändringens art/ Change Granskad av/ Checked by Godkänd av/ Approved by Datum/ Date Datum/ Date Sign Sign PT H-FAB DRIFT H-FAB Verktyg/Tool Nr/No Antal Pos Art.Nr/Item.No Antal/No Benämning Dimension/ Name Dimension 8x 9.5`0.5 n5.5 `0.1 8x 20 n 28 n 02 A Carlsson 20230208 Machining oil holes moved from op150 R S C (21.71) 0 104.86 `0.15 4x 286.15 `0.15 4x (90°) 00 A Carlsson 20220516 Design changed, rotorshaft 33996774 Rev 10 01 A Carlsson 20230111 Rotorshaft 33996774 Rev 17, no visual changes 02 Hydraulic or spring loaded pusher Incoming material Weight; 2.148 kg (n5.5) (9.5) (9.5) (n35.308) Clamp on 90° `0.4° 8x (90°) 03 A Carlsson 20230308 Major changes to tolerancing concept 03 03 03 *) Note that angle differs from product drawing (25°) 04 A Carlsson 20230405 Op station was 125 04 (22.8° *) -0.7 ( 8x) 05 A Carlsson 20230630 Edge max -0.7 symbol replaced "No burrs allowed" 05 #################### File: Op150_ERAD_S700280_06.pdf Page: 1 Context: H-H ( 1 : 1 ) H H TEMPLATE: ISSUE09 Powertrain Engineering Sweden AB Skövde PROCESS DRAWING CAD system Inventor,drawing may not be changed manually Op Benämning/ Op Name Variant Detalj/ Part Datum/ Date Ritad av/ Drawn by Godk av/ Appr by Ritn Nr/ Draw No Op Station Blad/ Sheet Utg/ Rev S-700280 A Carlsson 2021-09-06 1 / 1 06 Marie Gonzaga 150 Grinding; Journals, guide Ø & grounding Ø Rotorshaft GEN3 ERAD VERKTYGFÖRTECKNING/ TOOL LIST FÖR PRODUKTION/ FOR PRODUCTION Nr/ No Datum/ Date Namn/ Name Ändringens art/ Change Granskad av/ Checked by Godkänd av/ Approved by Datum/ Date Datum/ Date Sign Sign PT H-FAB DRIFT H-FAB Verktyg/Tool Nr/No Antal Pos Art.Nr/Item.No Antal/No Benämning Dimension/ Name Dimension C n35.0075 `0.0055 [SC] Rz 4 A B n32.9875 `0.0125 251.3 10.5 S e 0.005 u 0.004 f 0.006 A-B e 0.005 u 0.004 f 0.006 A-B h 0.05 E-S Process demand h 0.05 E-S Process demand Rz 4 Rz 2-8 h 0.02 A-B e 0.008 Rz 4 (83.14) (232.6) Section drawing show both product finished contour and for this operation 28 n 20 n (n35.308) Incoming material (n35.308) (n33.3) 00 A Carlsson 20220516 Design changed, rotorshaft 33996774 Rev 10 n35.0075 `0.0055 [SC] D (Ø29) Pitch Ø E 01 01 A Carlsson 20220830 Parallelity 0.008 was 0.006 r Ø0.01 f 0.008 A-B e 0.005 n32.992 `0.008 [SC] 02 A Carlsson 20230111 Rotorshaft 33996774 Rev 17, inner contour change 03 03 A Carlsson 20230308 Coaxial demand on Ref.B was RunOut 0.05 to R-S 04 A Carlsson 20230405 Op station was 160 04 05 A Carlsson 20230614 SC symols added, RunOut on Ref.B was Coaxial demand (n33.4) [SC] [SC] [SC] [SC] [SC] [SC] [SC] [SC] [SC] [SC] [SC] [SC] [SC] [SC] [SC] [SC] *) Created primarily in Op.100 **) Created primarily in Op.110 h 0.05 A-B [SC] ** h 0.03 A-B * h 0.03 A-B [SC] [SC] 05 #################### File: Op160_EFAD_S700298_05.pdf Page: 1 Context: H-H ( 1 : 1 ) Spline entry ( 10 : 1 ) H H TEMPLATE: ISSUE09 Powertrain Engineering Sweden AB Skövde PROCESS DRAWING CAD system Inventor,drawing may not be changed manually Op Benämning/ Op Name Variant Detalj/ Part Datum/ Date Ritad av/ Drawn by Godk av/ Appr by Ritn Nr/ Draw No Op Station Blad/ Sheet Utg/ Rev S-700298 A Carlsson 2022-12-21 1 / 1 05 M Gonzaga 160 Grinding; Major spline Ø Rotorshaft GEN3 EFAD VERKTYGFÖRTECKNING/ TOOL LIST FÖR PRODUKTION/ FOR PRODUCTION Nr/ No Datum/ Date Namn/ Name Ändringens art/ Change Granskad av/ Checked by Godkänd av/ Approved by Datum/ Date Datum/ Date Sign Sign PT H-FAB DRIFT H-FAB Verktyg/Tool Nr/No Antal Pos Art.Nr/Item.No Antal/No Benämning Dimension/ Name Dimension S R Section drawing show both product finished contour and for this operation 28 n 20 n Incoming material 00 A Carlsson 20221221 Grinding operation added Min. n30 .1 T.B.D. 2.5 `0.3 (n29) Pitch diam. E 2.9° h 0.01 R-S r Ø0.1 E n29.96`0.04 * 01 A Carlsson 20230406 View on spline entry scale 10:1 added (2.9°) (3.2°) (2.7°) 01 02 02 A Carlsson 20230511 Measure 2.9° (Basic) was in pharantheses [SC] 03 A Carlsson 20230704 [SC] Added on concentricity demand 03 15.25* 27.75* 2.75* * Ø29.96 measured 3x on whole length 04 A Carlsson 20231101 Note added 04 #################### File: B0%20Specification%20of%20works%20%28Machining%29.docx Page: 1 Context: Contract Appendix B0 General specification Main Project: SRS02 Project name: A2253_Gantrys Product: Rotorshaft Version 1.0 Table of content 1 Table of content 2 2 Project presentation 4 2.1 General 4 3 Guidelines for Quotation 5 3.1 Quotation description of content 5 3.2 Matrix for RFQ 5 3.3 Specification of prices 5 4 Scope of supply 6 4.1 Operation sequence 6 4.2 Machines new/re-used 6 4.3 Running philosophy 6 4.4 Automation 7 4.5 SPC-place 7 4.6 Virtual Commissioning 7 5 Equipment specifications 7 5.1 Specification of suppliers 7 5.2 Functional description 7 5.3 Size protection (Volume) 8 5.4 Technical specifications (TS) 8 5.5 Clamping, handling and gripping 8 5.6 Calibration 8 5.7 Component utilization 8 5.8 Risk analysis and CE marking 8 5.9 Manufacturing Execution system – interaction 9 5.10 Cyber Security 9 6 Specific equipment requirements 10 6.1 Hydraulic equipment 10 6.2 Vision system 10 6.3 Emergency location 10 6.4 Changes 10 7 Layout 10 8 Installation 10 8.1 Production media 10 9 Documentation 11 9.1 Gripping touching points 11 10 Capacity 12 10.1 Production time 12 10.2 Cycle time 12 10.3 Technical availability 12 11 Environment and safety 12 11.1 Environment 12 11.2 Ergonomic Assessment 12 11.3 Safety 13 11.4 Work environment demands 13 12 Test parts 13 13 Test before shipment and taking-over test 13 14 Time schedule 13 15 General for machining 13 15.1 Chips (general) 13 15.2 Coolant (general) 14 15.3 Time Calculations and Process Description 14 15.4 Cycle Time Diagram 14 15.5 Special Tools for Machine Adjustments and Maintenance 14 15.6 Spare parts, Option 14 15.7 Choice of colour scheme 14 Project presentation General Aurobay has been given the task of manufacturing parts for electric motors called ERAD (ElectricRearAxleDrive) and EFAD (ElectricFrontAxleDrive). The parts to be manufactured are rotorshafts. There are geometrical differences between ERAD and EFAD, but they will be manufactured in the same line, without any mechanical change-over. You are hereby invited to submit a quotation for five load/unload-solutions (gantrys). The equipment is to be installed at Aurobay, H-factory, Skövde. The main project is called SRS02 (SkövdeRotorShaft Line #2) and is a second capacity-step. First capacity-step is the already sourced SRS01. There’s also a third capacity-step planned, SRS03. Commercial contact person in the project Matus Rozvadský +46701-45 52 07 matus.rozvadsky@aurobay.com Technical contact person in the project Nils Tengvall +46709-61 39 66 nils.tengvall@aurobay.com #################### File: B0%20Specification%20of%20works%20%28Machining%29.docx Page: 1 Context: Guidelines for Quotation Quotation description of content The contractor must submit quotation and documents according to specifications in this Request for Quotation (RFQ). If, for some reason, the contractor supplied quotation must deviate from any specification in the RFQ the contractor should before submitting the quotation provide detail list of technical deviations and its reason, which should be confirmed by the buyer (Aurobay). If the contractor has suggestions for better optimized process and then that specified in the RFQ which could result in improved quality, increased efficiency and increased flexibility or save investment and operation cost the contractor can provide these suggestions as individual quotations. If supplier is not able to quote the complete inquiry, please contact Aurobay project leader for further discussions. For each operation / station, a description how the equipment works and what components are included The description shall be written in such a way, the function of the equipment is easy to understand. Matrix for RFQ Table of quotation deliveries from supplier (Minimum level)| | RFI | RFQ1 | RFQ2 | RFQ3 | Order | | -------- | -------- | -------- | -------- | -------- | -------- | Description of content | X | X | X | X | X | Price list (See Specification of prices) | X | X | X | X | X | Time schedule | X | X | X | X | X | Layout | | X | X | X | X | Questionnaire EL | | X | X | X | X | Questionnaire MECH | | X | X | X | X | Questionnaire Tooling | | X | X | X | X | NC | | X | X | X | X | Questionnaire Media | | X | X | X | X | Cycle time description/diagram | | X | X | X | X | Included Warranty | | X | X | X | X | Included Production support | | X | X | X | X | Defined Suggested spare parts | | X | | | X | Specification of prices The price must be specified according to requirements in appendix A1. The quotation can also contain options suggested by the supplier. Price and validity for these have to be stated. The service that can be supplied must be quoted in the form of type, time for appearance, cost per hour, service contract and what the supplier thinks may be of interest to Aurobay. Price should be quoted for each operation/station. Aurobay will consider the right to choose/group the different operations/stations into blocks for the supplier to quote in next quotation round. For example: Block 1 = Automatic operations / stations Block 2 = Manual operations / stations Scope of supply Aurobay requests a quote for the equipment necessary to load/unload three new turning machines and two re-used grinding machines. There should not be any mechanical change-over between variants. The parts will arrive to the gantry on a pallet-conveyor, sourced separately by Aurobay, 2D-layout of the complete line (without gantrys) included in Appendix B: “B3 Layout”. We believe that a simple axial-orientation is needed on the pallet before the gantry picks up the part, please include this in your qu #################### File: B0%20Specification%20of%20works%20%28Machining%29.docx Page: 1 Context: Automation Suitable type of gantry-loader to be able to load/unload the machines within the specified cycletime. The supplier will also be handling the RF-id reader/writer and the stops that is located on the conveyor. The hardware (RF-id reader) will be supplied by a different supplier, but in the quotation the integration for these must be included. The ASM-module for this shall be included in the quotation. All gantrys have to communicate with MES. SPC-place There should be a SPC-box in each gantry, it will be used for frequent checks and NOK-parts. It should be possible to re-introduce the parts into the flow by using the SPC, Aurobay will supply a datamatrix-reader (Cognex Dataman 8000-series) that can read the DM-code on the rotorshafts, the supplier must handle the integration of this reader. Virtual Commissioning The contractor must in the quotation state if they during design and commissioning phase use Virtual Commissioning as a way of working. The main purpose of Virtual Commissioning is to shorten the commissioning time by enabling simultaneous activities before physical machine is completed, minimize project risks and reduce the risk for late costly modifications of the equipment. Aurobay aims to bring activities earlier in the designs and manufacturing process of the equipment, the virtual way of working naturally promotes more remote way of working, which also opens up for more closer collaboration and frequent reconciliations during projects Equipment specifications Specification of suppliers The sub-suppliers to be used, down to station level, must be stated in the quotation. State the country used for manufacturing, both for main supplier and sub-suppliers. Functional description In the Functional description Aurobay is describing the functions of manufacturing equipment. (See appendix B) Size protection (Volume) All machinery and equipment must be designed so that future geometrical changes of the Rotorshaft are protected for, according to the external dimensions given in Figure1 below. If this drives a more expensive machine, please raise the question to Aurobay before proceeding in the quotation work. ----Image alt text---->A drawing of a tube Description automatically generated<----media/image1.png---- Figure 1: Rotorshaft Technical specifications (TS) According to enclosure TS, the specifications given there, are to be followed. If something in this inquiry deviate from what is specified in the TS, the specification of this inquiry is valid. (See appendix E). Clamping, handling and gripping All surfaces used in any equipment for handling, gripping, clamping etc have to be designed in such a way that the products aren’t damaged. The surfaces and points that will be used have to be agreed with Aurobay, no other surfaces or points on the product can be used for handling. Calibration If quoted equipment includes any components which needs calibration the calibration shall be possible to perform without having to dis #################### File: B0%20Specification%20of%20works%20%28Machining%29.docx Page: 1 Context: Total communication time between equipment and host summarized for all communications events within one machine cycle shall not exceed 1.0 second Preferred equipment interfaces For Siemens PLC controllers will Aurobay/VCPC provide a communication module as a PLC project, named VDcom, which shall be integrated in the equipment’s PLC logic. For PC applications will Aurobay/VCPC provide a defined MQTT/JSON interface. If other interfaces are needed, alternatives can be discussed and agreed. Interface specifications The documentation in appendix E describes more details -- E3.1 ShopFloor Interaction Concepts v xx Interaction principles on a high level for the communication towards “Manufacturing Execution System” (MES). -- E3.2 VDcom_v xxx Functional Specification Supplier Detailed specification how to use VDCom package -- E3.3 MQTT_MES_Interface Functional_Specification_Supplier_v xx Detailed specification how to use MQTT/JSON interface -- E3.4 MES_Manual_Client_Specification_Supplier_vx_x Specification how a MES Manual Client shall be implemented During the design phase will detailed specifications for each equipment be created and supplied by Aurobay/VCPC. Cyber Security In order to protect the availability and integrity of systems such as Information Technology (IT) systems and Operational Technology (OT) systems in Aurobays factory and manufacturing environments, following standard in appendix E shall be followed: -- E3.5 OT Security Conditions v1_0 This standard shall be seen as a framework. Detailed design of the cybersecurity solution for each installed equipment shall be done together with and agreed by Aurobay. Specific equipment requirements Hydraulic equipment If hydraulic equipment is used, normal oil leakage is not allowed on the product. The design of the machine shall be done in such a way that accidents with the hydraulic system, shall not affect the product. Vision system Demands on vision system according to document provided in appendix E. Emergency location There shall be an emergency location in all operations / stations to be able to empty gripper. Changes In general, all changes both hardware and software should follow the current standard of the machine. In all operations / stations where changes are to be done, the supplier should update all affected documentation. The supplier should update layout over affected operations / stations. New programs and program changes should follow existing program structure. Movements / functions should be possible to run in manual mode. Diagnostic should follow existing standard. New and removal of existing hardware should be agreed with Aurobay. Layout The quotation has to include a layout with the different operations / stations outlined. Aurobay will define an area where the equipment can be placed. The new equipment must fit into defined area. The layout has to show points of connections for on site installations. Installation Supplier has to deliver a time schedule for the work. #################### File: B0%20Specification%20of%20works%20%28Machining%29.docx Page: 1 Context: Chilled water: Aurobay is responsible for the installation to one connecting point on the machine. Aurobay are able to supply two different variants of chilled process water (depending on location and project), high temp and low temp chilled water for cooling of the machine, electrical cabinets, spindles etc. In this project Aurobay will supply with temperature 30 degrees. In this project Aurobay will supply with temperature 13 degrees. Cooling of electrical cabinets should be done with low temp water. For other equipment if nothing else stated from Volvo, high temp water is preferred as cooling media. All material in contact with the cooling water must be in stainless steel. To avoid any corrosion in the system. Including a pre-filter on the incoming water and a shut-off valve for cleaning. Supplier shall specify what type of cooling equipment to be used for each process in Appendix E Questionnaire Media Media conditions see TS. Gas: Aurobay is responsible for the installation to one connecting point on the machine. Media conditions see TS. Fluid: Aurobay is responsible for the installation to one connecting point on the machine. Media conditions see TS. All other media: To be agreed with Aurobay. Other media demands: If any other demands, for instance special pipe and wire for media supply this has to be agreed with Aurobay before signing of contract (See TS for more info Appendix E) Documentation The supplier for new and rebuilt operations / stations should update all documentation. See TS Gripping touching points The supplier should create specific 3D models that shows all the process points where the equipment is touching the product. For example, gripping points, counter stay, press points etc. One 3D model for each product. The model should be created in suppliers original format and delivered in that format (for future changes) together with a “.jt” file. Models should be stored in engine zero position It should be easy to understand what process points that correspond to what operation / station and what equipment. The different parts of the model should have the same shape as the physical part that touches the product (copy from already made design). The models should contain a hierarchy allowing parts for a certain operation / station or equipment to be blanked and un-blanked. If changes need to be done in existing documents/models describing gripping and touching points, the supplier is responsible to update with approval from Aurobay. Capacity Production time The production will run in 3 shifts, 5 days per week but it must be able to run 7 days per week in 3 shifts. The calculated production time for 3-shifts is 5000 hours per year. Cycle time The cycle time for load/unload in each operation must not exceed 10 seconds. A time study with a suitable detailed level to be included in quotation. In order to calculate buffer zones and simulate the capacity of the complete line a list of frequently performed activities must be in #################### File: B0%20Specification%20of%20works%20%28Machining%29.docx Page: 1 Context: Forklift and sky lift driving is not allowed without special " Aurobay " permission. Work environment demands Work environment demands are described in Volvo Group Standards 8003,19 and 8003,29. The following factors of work environment are evaluated: -- Noise -- Lighting -- Climate -- Air pollution -- Vibration -- Skin irritation -- Risk of work injury -- Ergonomics Test parts The amount of test parts are XXX parts, and they are delivered to the supplier at XXX test period. Test before shipment and taking-over test The supplier is responsible to perform tests and verifications of that all equipment is according to agreements, specifications and design reviews. The supplier must present test protocol of performed verifications before ‘Test before shipment’. Test before shipment and taking-over test will be conducted to verify that the equipment is according to agreements, specifications and design reviews. The supplier shall specify in the quotation if there are any specific costs due to specified tests. In this case the cost shall be specified per test. (See appendix F and TS) Time schedule A time schedule must be provided from the supplier before order placement, showing the following activities for each operation / station. -- Design review -- Test before shipment -- Shipment -- Installation -- Completion of erection -- Taking-Over test General for machining Chips (general) N/A Coolant (general) No residues of coolant/fluid are allowed to leak out on to the floor. Time Calculations and Process Description The contractor must perform a time calculation by operation. Time calculation shall be enclosed with quotation. The time calculation needs to follow the hole numbering from the hole chart for operations. The contractor must in the quotation include a Process Description (preferably a flowchart) describing the products transformation and path through the quoted processes. The description shall include all activities and processes that will affect the product (e.g. transportation/handling, IT-communication, machining, assembly, SPC etc.). The purpose of this document is to clearly communicate how the quoted process is planned to work and the document should be updated if changes to the process occur during the project. Cycle Time Diagram For each automatic and semi-automatic station, a diagram showing the cycle time for the automated movement shall be included. For semi-automatic stations, Aurobay will provide/or verify the total cycle time for the manual operations. The supplier must consider this in the cycle time analyse. Special Tools for Machine Adjustments and Maintenance If there is need for any special tools (repair or analysis tools, hardware, or software) it shall be clearly specified by the supplier in quotation. If need for special tools is agreed with Aurobay/VCPC, they must be included and be delivered together with the equipment delivery. If special tools, “Master pieces” or similar are necessary to verify the function and #################### File: E6.2%20Questionnaire%20KPI%20and%20Principles.xlsx Page: 0 Context: | Line level | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | INPUT | |:-------------|:----------------------------------------------|:-------------|:-------------|:-------------|:-----------------------------------------------------------------------------------------------|:--------| | | Parameter | Unit | Target | Best value | How to measure | | | 1.0 | Takt Time (TT) | Sec | | | 3600 * Available production hours / Yearly Customer Demand | | | 2.0 | Target Cycle Time (TCT) | Sec | | | See Appendix B0 Specification of works, chapter 9.3.1 and 9.3.2 | | | 3.0 | SSIP | Number | | Low | Count standard stock in process on layout | | | 4.0 | SSIT | Number | | Low | Count standard stock in transit on layout | | | 5.0 | Buffer | Number | | Low | Count in-line buffers on layout | | | 6.0 | Number of process operators | Number | | Low | RTO per shift (Blue collar directly connected to the line) | | | 7.0 | Used floor space (process) | m2 | | Low | In line area + material facade + component buffer + kitting areas in line + end of line buffer | | | 8.0 | Ergonomic assessment, number of red processes | Number | | Low | Based on current shop standard (VASA), VCS 8003,29 | | | 9.0 | Flow process ratio | % | >50% | High | SSIP / (SSIP + SSIT + Buffer) | | | 10.0 | Balance efficiency Operator | % | | High | ∑CT manual tasks / (Nr. of operators x TCT) | | | 11.0 | Balance efficiency automatic process | % | | High | ∑CT automatic process / (Nr. of automatic process x TCT) #################### File: E6.2%20Questionnaire%20KPI%20and%20Principles.xlsx Page: 1 Context: | Version 1.1 | Unnamed: 1 | Input Parameter | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | Unit | Comment | |:---------------------|:-------------|------------------:|:-----------------------------------------------|:-------------|:-------------|:----------|:----------| | People | | 1 | Safety built in | | | OK/NOK/NA | | | | | 2 | Ergonomic work stations | | | OK/NOK/NA | | | | | 3 | Design for best team size | | | OK/NOK/NA | | | Environment | | 4 | Minimize environmental impact | | | OK/NOK/NA | | | Standardized
work | | 5 | Job element sequence | | | OK/NOK/NA | | | | | 6 | Standard stock in process (SSIP) | | | OK/NOK/NA | | | | | 7 | Takt time | | | OK/NOK/NA | | | Flow | | 8 | Purpose allocated buffers | | | OK/NOK/NA | | | | | 9 | Standard stock in transit | | | OK/NOK/NA | | | | | 10 | Divide the production line into capacity zones | | | OK/NOK/NA | | | | | 11 | Continuous flow | | | OK/NOK/NA | | | | | 12 | Pull system | | | OK/NOK/NA | | | | | 13 | Sub flows delivering just in sequence | | | OK/NOK/NA | | | | | 14 | Full work system | | | OK/NOK/NA | | | | | 15 | Andon | | | OK/NOK/NA | | | | | 16 | Visibility | | | OK/NOK/NA | | | | | 17 | Tracea #################### File: RFQ_FLT_Acknowledgement%20of%20Receipt_2024-03-12.pdf Page: 1 Context: Request for Quotation (RFQ) Receiver at ABY/Buyer Name/Attention/ABY Reference RFQ Number / RFQ Project Name RFQ Number / RFQ Project Name: Supplier General Information Date: Supplier Name Name: Telephone: e-Mail: Job-title / position: Supplier RFQ Decision Decision: Not participating in bidding We are certified: ISO9001 Yes No ISO14001 Yes No Other third party certificate: Yes No | Signature (type electronically): | | | -------- | -------- | 12.03.2024 | We accept Aurobay's Terms and Conditions listed in RFQ | Yes | No | | -------- | -------- | -------- | | We will not be responding to this RFQ and are returning the
RFQ Package | | | -------- | -------- | | If No, please explain: | | Fibro Laepple Technology GmbH Ralph Schaffer +49 (0) 1511 746 95 78 r.schaffer@fibro-laepple.de Sales Manager Supplier Contact Person Supplier Contact Person Signature | We intend to provide quotations according to enclosed
specifications.
RFQ will be completed and available at Aurobay's buyer
latest by date specified in RFQ | | | -------- | -------- | Decision: Participating in bidding If Yes; please attach copies of certificates; If No; please motivate: A2253 SRS02 Acknowledgement of Receipt (Type or print applicable items) Acknowledgement of Receipt must be returned to issuing Aurobay Buyer with in five (5) working days after receiving RFQ Matus Rozvadsky Receiver at Aurobay / Buyer Name / Attention / Aurobay Reference Aurobay #################### File: Machine_Details_A2253.pptx Page: 1 Context: Confident ial Equipment details Incoming / Outgoing parts • Conveyor-system with palettes • RFI-tags for traceability • One palett with different positions for ERAD/EFAD • Never two parts on the same palett Reused machines • Grinding machines • Previously loaded by gantry Machine 4 • Max height machine: 2480mm • Load/unload height: 1350mm Machine 5 • Max height machine: 2300mm • Load/unload height: 1050mm New machines • Turning machines • Prepared for gantry-loading Machine 1 • Max height machine: 2050mm • Load/unload height: 1195mm Machine 2 • Max height machine: 2000mm • Load/unload height: 1150mm Machine 3 • Max height machine: 2240mm • Load/unload height: 1350mm 2D-layout of machines available on request #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: | | Name of document | Page | | -------- | -------- | -------- | Aurobay | Operational Reliability | 1 (25) | Issuer, dept | Date | Issue | Reg no | Maintenance Engineering | 2021-11-08 | 9.1 | DS 1100 | Subject | Questionnaire Operational Reliability Electrical Equipment of machines | ----media/image1.wmf---- Project INFORMATIONProject name: Leonardo CamshaftAurobay order number: A2246Manufacturer: FIBRO LÄPPLE TECHNOLOGY GMBHProject number Manufacturer: 5.72114Type of machines: GantryNamE INFORMATIONProject leader Manufacturer: Ralph SchafferProject leader Aurobay: Per FribergContact person Manufacturer Electrical: Paul LangeContact person Aurobay Electrical: Anders MantlerTeCHNICAL ANALYSESOccasion 1: Before purchaseDate: 2023-11-16For Manufacturer: Paul LangeFor Aurobay: Anders MantlerOccasion 2: DesignDate:      For Manufacturer:      For Aurobay:      Occasion 3: VerificationDate:      For Manufacturer:      For Aurobay: #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: Changes | Item | Type of change | Date | Signature | | -------- | -------- | -------- | -------- | v9.1 | Updated after discussions with FLT | 2023-11-22 | AM |       | Document version from Leonardo camshaft.
Please update if there are any deviations. | 2024-02-20 | AM |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       | #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       | #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: SCOPE The questionnaire covers questions regarding Functional Reliability, Maintainability and Maintenance Supportability of the electrical equipment. AIM Together with the machine supplier, specify the electrical equipment of the machine. By working in this way, we want to benefit the supplier’s and purchaser’s knowledge and experience, permit a dialogue about technical development and agree on a solution which provides personal safety and operational reliability. APPLICATION The questionnaire shall be completed by the supplier and delivered together with the offer. The questionnaire must be approved by the purchaser and the supplier before any purchase. Any additions or changes must be approved by the purchaser and supplier. HOW TO FILL IN THE QUESTIONNAIRE Answer the questions by marking the correct alternative, if further explanation is needed complete with text in the “note” field. If there are questions that are non-applicable leave the alternatives empty and mark the box to the right (N/A). When required, appendix shall be delivered together with the questionnaire. An explanation is required where the text "define" is stated. Tables for software and source code shall be filled in for the actual project. PROJECT MANUALS Valid Project Manuals are defined in the RFQ; section “Specification of Works”. PURPOSE WITH SMILEY Selected questions are marked with different smileys which indicates Aurobay opinion about the solutions, the smileys does not indicate a strict demand since different applications requires different solutions. J Green Smiley indicates preferred solution K Blue Smiley indicates neutral solution L Red Smiley indicates not preferred solution Contents 1 functional RELIABILITY 6 1.1 Design principles 6 1.1.1 Design principles - Connection of supply conductor N/A 6 1.1.2 Design principles - Circuit protective technology N/A 6 1.1.3 Design principles - Voltages N/A 6 1.1.4 Design principles - Temperature regulation N/A 7 1.1.5 Design principles - Electrical motors N/A 7 1.1.6 Design principles - Electrical cabinet N/A 7 1.1.7 Design principles - Safety functions N/A 7 1.1.8 Design principles - EMC N/A 8 1.1.9 Design principles - Hardware, control systems N/A 8 1.1.10 Design principles - Software, control systems N/A 9 1.1.11 Design principles - Installation, machine N/A 9 1.1.12 Design principles - Degrees of protection N/A 11 1.1.13 Design principles - Control circuits N/A 11 1.1.14 Design principles - Spare capacity N/A 11 1.2 Material 12 1.2.1 Material - Safety components N/A 12 1.2.2 Material - Enclosures N/A 12 1.2.3 Material - Cables N/A 13 1.2.4 Material – Switches, Circuit protective devices and Motor Starter Protectors N/A 14 1.2.5 Material - Dialogue, operator/machine N/A 14 1.2.6 Material - Power supply N/A 14 1.2.7 Material - Signal #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: 2.2.1 Fault detectability - Test connections N/A 22 2.2.2 Fault detectability - Diagnostics, Indications N/A 22 3 maintenance SUPPORTABILITY 23 3.1 Documentation 23 3.1.1 Documentation - Electrical equipment N/A 23 3.1.2 Documentation - Manuals N/A 24 3.1.3 Documentation - Program documentation N/A 24 3.2 Training / Technical aids 25 3.2.1 Training - Scope N/A 25 3.2.2 Technical aids - Trouble shooting and Service equipment N/A 25 #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: functional RELIABILITY Design principles Design principles - Connection of supply conductor N/A Are supply conductor connected directly to the main switch? ☐ ☒ Yes J ☐ No L Note:       Where is the main switch mounted? ☐ ☒ Side of the electrical cabinet J ☐ Front of the electrical cabinet K ☐ Door at the electrical cabinet L Note:       What type of main switch is used? ☐ ☒ Circuit breaker with overload and short circuit protection J ☐ Switch disconnector KL Note:       Is there a load on the neutral conductor? ☐ ☒ No J ☐ Yes KL Define and State I0 for each machine:      Note:       Has the equipment more than one supply point? ☐ ☒ No J ☐ Yes L Define:       Note:       Is any part of the equipment supplied with power prior to the main switch? ☐ ☒ No J ☐ Yes KL Define:       Note:       Design principles - Circuit protective technology N/A What circuit protective technology is used in power circuits? ☐ ☒ Fuse-free solution J Define Icu value of used devices:       ☐ Other K Define:       Note:       Are circuit protection for power and control circuits divided in groups and individually supervised? ☐ ☒ Yes J ☐ No L Note:       Design principles - Voltages N/A Can the nominal voltage values, for circuits suggested below, be used? ☐ U CONTROL CIRCUIT = 24VDC Max deviation in circuit = 5 % U POWER CIRCUIT = 380/400 VAC Max deviation in circuit = 5 % U EMERGENCY STOPS CIRCUIT = 24VDC Max deviation in circuit = 5 % U PROTECTIVE STOP CIRCUIT = 24VDC Max deviation in circuit = 5 % U TO OTHER EQUIPMENT = 24VDC #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: ☒ Yes J ☐ No KL Define:       Note:       Design principles - Temperature regulation N/A Aurobay suggests a maximum temperature for electrical cabinets to 35ºC and an alarm level at 40 ºC, can this be fulfilled? ☐ ☒ Yes J ☐ No L Define:       Note:       How is temperature regulation achieved in electrical cabinets? ☐ ☐ Refrigeration unit K ☒ Heat exchanger, water to air K ☐ Heat exchanger, air to air K ☐ Fan-and-filter unit L ☐ Special cooling equipment is not necessary J Note: Aurobay will provide Industrial chilled water Is temperature regulation equipment turned off when electrical cabinet doors are opened? ☐ ☒ Yes J ☐ No L Define:       Note:       Design principles - Electrical motors N/A Are High Efficiency motors used? ☐ ☒ Yes J ☐ Partly K Define:       ☐ No L Note:       Design principles - Electrical cabinet N/A How are components placed in the electrical cabinet? ☐ Append sample layout that show how the components are organised in the electrical cabinet Note: FLT will send sample drawing or screen shot of cabinet layout Design principles - Safety functions N/A Are there any programmable safety in the equipment? ☐ PLC ☐ No ☒ Yes Define:       NC ☐ No ☒ Yes Define:       Other ☒ No ☐ Yes Define:       Note:       Aurobay requires performance level (D) and category (3) according to EN ISO 13849-1 ☐ Please describe how your company handles this topic during all phases from base design to final verification / validation. Hardware design: Define: Create a layout and then a risc analysis. Then designing. Software design: Define: Use Sistema for calculation. Installation / Commission / test: Define:       Final verification / validation: Define: Test document for verifying safety. Note:       Is the safety stop circuit designed for suspension of safety gates? ☐ (E.g. to run manual movements with open safety gates) Append a technical description ☒ Yes ☐ No Note: Delivery during the project planning phase Are there any external safety brakes in the equipment? ☐ ☐ Yes with cyclic brake check Define:       ☒ Yes without cyclic brake check Define: Sitema ☐ No Note:       How are robot axis prevented to reach out from safety area? ☒ #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: How are robot axis prevented to reach out from safety area? ☒ ☐ Programed safety J (SafeMove, Dual Check Safety, Electronic Safety Circuit...) ☐ Mechanical limits L ☐ Other Define:       Note:       How is the robot safety synchronization performed? ☒ ☐ Hardware J ☐ Software J ☐ Other Define:       Note:       Does the robot have automatic cyclic brake check? ☒ ☐ Yes J ☐ No L Define:       Note:       Design principles - EMC N/A Which actions are taken to fulfil the EMC requirements? ☐ Describe: Separate power/signal cables as far as possible in the cabinet. Divided in cable trunks on the machine. Note:       Are all components and systems assembled according to supplier’s installation instructions? ☐ ☒ Yes J ☐ No L Note:       Are all coils e.g. relay coils, valves etc. equipped with interference eliminator? ☐ ☒ Yes J ☐ No L Note:       Design principles - Hardware, control systems N/A State applications from defined Project Manual that will be used for the control system ☐ Applications from defined Project ManualJ: NC with ITC For control systems outside of the Project Manual please describe and append sample control system layoutL: Define:       Note:       What is the maximum scan time for the CPU? ☐ State C.t. CPU MAX = ca. 4 ms Note:       How are cables and wires connected? ☐ ☒ Screw connectors J ☒ Cage clamp (spring force) connectors J ☐ Crimp connectors L Note:       Are any kind of wireless communication used? ☐ ☒ No J ☐ Yes K Define:       Note:       Design principles - Software, control systems N/A Does the company have a standardized and documented software structure for Robot, PLC, NC and HMI programming? ☐ PLC ☒ Yes J ☐ No L NC ☒ Yes J ☐ No L #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: HMI ☒ Yes J ☐ No L Robot ☒ Yes J ☐ No L If “yes” is marked, documents shall be delivered together with the questionnaires Note: Have a structured standard and follows also the Transline. Is the PLC the master of the equipment sequences, e.g. robots? ☐ ☒ Yes J ☐ No L Define:       Note:       Are any I/O signals directly connected to any other controller than the PLC? ☐ NC ☒ No J ☐ Yes L Define:       Robot ☒ No J ☐ Yes L Define:       Other ☐ No J ☐ Yes L Define:       Note:       Is the PLC program programmed in? ☐ ☒ LAD – graphic programming languages J ☒ GRAPH (SFC) - Programming of sequences J ☐ FBD – graphic programming languages K ☒ STL – Statement list K ☐ SCL (Structured Control Language) – Programming of complex algorithms KL ☐ Other KL Define:       Note:       Are there any locked OEM developed program code? ☐ ☒ No J ☐ Yes KL Define:       Note:       Design principles - Installation, machine N/A How is Equipotential bonding achieved in the equipment? ☐ Protective bonding Define: Each equipment has its own ground cable Functional bonding Define: Each machine part is connected with cable to the same potential. Note:       Are cables fixed (load decreasing) before and after cable trailers? ☐ ☒ Yes J ☐ No L Note:       Are power cables, signal cables, hydraulic pipes and pneumatic pipes separated in the cable trailers? ☐ ☒ Yes J ☐ No L Note: #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: Note:       Are all frequently moved cables Hi Flexible? ☐ ☒ Yes J ☐ No L Note:       In which cases are screened cables used? ☐ ☒ To servo motors J ☒ To encoders J ☒ To motors controlled by frequency converters J ☐ Other Note:       Are cables installed in cable ducts? ☐ ☒ Yes metal duct with lid ☒ Yes wire mesh duct with lid ☒ Yes wire mesh duct without lid ☐ Yes other Define:       ☐ No L Note:       Are power and signal cables separated by dividers in cable ducts? ☐ ☒ Yes J ☐ No L Note:       Are protection used for cables installed outside cable ducts? ☐ ☒ Yes, only where there is a risk for mechanical damages J ☐ Yes all K ☐ No L Note:       Are linear encoders connected with positive air-pressure? ☒ ☐ Yes J ☐ No KL Note:       How are the components in the machine connected to the electrical cabinet? ☐ ☒ Directly to the electrical cabinet ☐ Via connection box with terminals ☐ Via connection modules with connectors ☒ Via bus connected modules with connectors Note:       Are there more than one sensor connected to an input? ☐ ☒ No J ☐ Yes L Note:       Are any electrical components placed in any "wet" area of the machine? ☐ ☒ No J ☐ Yes L Define:       Note:       Design principles - Degrees of protection N/A State the minimum degrees of protection according to EN 60 529 which is used for ☐ the enclosures and components below? Electrical cabinet: IP = 55 Operator panels: IP = 55 Connection boxes: IP = 55 Cable ducts: IP =       Motors: IP = 64 Encoders: IP =       Sensors: IP = 65 Connector devices: IP =       Note: Delivery during the project planning phase Design principles - Control circuits N/A Is the control circuit’s 0- (zero) side earthed only at the point of supply (power source)? ☐ ☒ Yes J ☐ No L #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: Note:       Design principles - Spare capacity N/A Will the Aurobay requested spare spaces be fulfilled? ☐ Conductors between the connection boxes and the electrical cabinet: ≥10% Spare spaces in the cable ducts on the machine: ≥20% Spare spaces in the cable trailers on the machine: ≥20% Spare space on the mounting plates in the enclosures: ≥10% Spare space in the cable ducts in the enclosures: ≥20% Inputs in spare after start-up of the machine: ≥10% Outputs in spare after start-up of the machine:: ≥10% Free program memory after start-up of the machine: ≥20% ☒ Yes J ☐ No KL Define:       Note:       Material Material - Safety components N/A What manufacturer and type code is the emergency stop module? ☐ Manufacturer: Siemens, Pilz Type code: FailSafe I/O + Pilz PNOZ to machines Note:       What manufacturer and type code is the emergency stop button? ☐ Manufacturer: Siemens Type code:       Note:       What manufacturer and type code is the Safety stop module? ☐ Manufacturer: Siemens Type code: FailSafe I/O + FailSafe Profinet Note:       What manufacturer and type code is the Electro mechanic safety switch? ☐ Manufacturer: Euchner Type code: MGB, CET3 Note: Agree on type during design What manufacturer and type code is the Light curtain? ☒ Manufacturer:       Type code:       Note: What manufacturer and type code is the Enabling device? ☐ Manufacturer: Siemens Type code: HT10 Note:       What manufacturer and type code is the additional safety components? ☐ Function: Safety switch Manufacturer / Type code: Euchner CES Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Note:       Material - Enclosures N/A What manufacturer and type code is the Electrical cabinet? ☐ Manufacturer: Rittal Type code: VX25 State if locking device for Assa/Abloy (Aurobay Specific) are used: ☒ Yes J ☐ No L Note:       What manufacturer and type code is the Connecting boxes? ☐ Manufacturer: Rittal Type code: AE State if “double bit” locking device are used: ☒ Yes J ☐ No L Note:       What manufacturer and type code is the Operator panels? ☐ Manufacturer: Rittal Type code: AE State if “double bit” locking device are used: ☒ Yes J ☐ No L Note: #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: Note:       What manufacturer and type code is the temperature regulation unit, electrical cabinet? ☐ Manufacturer: Rittal Type code:       Note:       What manufacturer and type code is the Lighting, electrical cabinet? ☐ Manufacturer: Rittal Type code:       State if LED’s are used: ☒ Yes J ☐ No L Note:       What manufacturer and type code is the Lighting, machining area? ☒ Manufacturer:       Type code:       State if 24VDC LED’s are used: ☐ Yes J ☐ No L Note:       What manufacturer and type code is the Lighting, maintenance area? ☒ Manufacturer:       Type code:       State if 24VDC LED’s are used: ☐ Yes J ☐ No L Note:       Material - Cables N/A What manufacturer and type code is the Cables fixed installed in machine? ☐ Manufacturer: LAPP, MURR Type code:       Note:       What manufacturer and type code is the Cables for frequent movements? ☐ Manufacturer: LAPP, MURR Type code:       Note:       What manufacturer and type code is the Servo motor cable? ☐ Manufacturer: Siemens Type code:       Note:       What manufacturer and type code is the Encoder cable? ☐ Manufacturer: Siemens Type code:       Note:       What manufacturer and type code is the Motor cable? ☐ Manufacturer: LAPP Type code:       Note:       Material – Switches, Circuit protective devices and Motor Starter Protectors N/A What manufacturer and type code is the Main switch? ☐ Manufacturer: Siemens or Eaton Type code: 3VA… or NZM… Note:       What manufacturer and type code is the Circuit breakers? ☐ Manufacturer: Siemens Type code: 5SY… Note:       What manufacturer and type code is the Motor starter protectors? ☐ Manufacturer: Siemens Type code: 3RV… Note:       Material - Dialogue, operator/machine N/A What manufacturer and type code is the Signal lamps, Push-buttons, Switches, Key switches? ☐ Manufacturer: Siemens Type code: 3SU… State if LED’s are used in signal lamps: ☒ Yes J ☐ No L Note:       What manufacturer and type code is the Status traffic light? ☐ Manufacturer: Siemens, WERMA Type code: 8WD44… State if LED’s are used: ☒ Yes J ☐ No L Note:       Material - Power supply N/A #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: Note:       Material - Power supply N/A What manufacturer and type code is the Power supply unit? ☐ Manufacturer: Siemens Type code: Sitop Note:       Material - Signal collection N/A Are sensors and sensor cables according to the defined Project Manual? ☐ ☒ Yes J ☐ PartlyLK please state all sensors used outside the Project Manual in the list below ☐ No L please state all sensors used in the list below Function:       Manufacturer / Type code: IFM Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Note:       What manufacturer and type code is the Linear encoder? ☒ Manufacturer:       Type code:       State if absolute or incremental technology is used: ☐ Absolute J ☐ Incremental L Note:       What manufacturer and type code is the Rotating encoder? ☒ Manufacturer:       Type code:       State if absolute or incremental technology is used: ☐ Absolute J ☐ Incremental L Note:       What manufacturer and type code is the Data carrier (RFID) e.g. Balluff, Moby? ☒ Manufacturer:       Type code:       Note:       What manufacturer and type code is the additional Signal collection? ☐ Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Note: Delivery during the project planning phase Material - Electrical motor N/A What manufacturer and type code is the Asynchronous motor? ☐ Manufacturer: SEW Type code:       Brake Voltage: #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: Brake Voltage:       Note:       Are Servo motors according to the defined Project Manual? ☐ ☒ Yes J please state the main components in the list below ☐ Partly LK please state all components in the list below ☐ No L please state all components in the list below Function: Gantry Manufacturer / Type code: Siemens 1FK7 Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Note:       What manufacturer and type code is the Gear motor? ☐ Manufacturer: SEW Type code:       Brake Voltage:       Note:       What manufacturer and type code is the Other (special) motor? ☒ Manufacturer:       Type code:       Note:       Material - Control & Regulation N/A What manufacturer and type code is the Relays? ☐ Manufacturer: Siemens Type code:       Note: Normally not used, but if needed there will be Siemens What manufacturer and type code is the Contactor? ☐ Manufacturer: Siemens Type code: 3RT… Note:       What manufacturer and type code is the Optocoupler? ☐ Manufacturer: Siemens Type code:       Note: Normally not used, but if needed there will be Siemens Material - Control systems N/A Are PLC controls according to the defined Project Manual? ☐ ☒ Yes J please state the main components in the list below ☐ Partly LK please state all components in the list below ☐ No L please state all components in the list below Function: Siemens Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Note: Integrated in NCU Are Operating system (HMI) according to the defined Project Manual? ☐ ☒ Yes J please state the main components in the list below ☐ Partly LK please state all components in the list below ☐ No L please state all components in the list below Function: HMI screen Manufacturer / Type code: Siemens ITC1900 #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: Function: HMI screen Manufacturer / Type code: Siemens ITC1900 Function: Pushbutton panel Manufacturer / Type code: Siemens MPP464 Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Note:       Are NC controls according to the defined Project Manual? ☐ ☒ Yes J please state the main components in the list below ☐ Partly LK please state all components in the list below ☐ No L please state all components in the list below Function: NCU Manufacturer / Type code: Siemens NCU1750 Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Note:       Are Bus connected I/O modules according to the defined Project Manual? ☐ ☒ Yes J please state the main components in the list below ☐ Partly LK please state all components in the list below ☐ No L please state all components in the list below Function: I/O Manufacturer / Type code: Siemens ET200Eco/Pro Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Note:       Are Robot controls according to the defined Project Manual? ☒ ☐ Yes J please state the main components in the list below ☐ Partly LK please state all components in the list below ☐ No L please state all components in the list below Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Note:       Are Nut runner according to the defined Project Manual? ☒ #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: Are Nut runner according to the defined Project Manual? ☒ ☐ Yes J please state the main components in the list below ☐ Partly LK please state all components in the list below ☐ No L please state all components in the list below Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Note:       Are Vision applications according to the defined Project Manual? ☐ ☒ Yes J please state the main components in the list below ☐ Partly LK please state all components in the list below ☐ No L please state all components in the list below Function: Fixed DM-reader Manufacturer / Type code: Cognex 8700DX Function: Hand scanner DM Manufacturer / Type code: Cognex Dataman 370 Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Note:       Are Pressing units according to the defined Project Manual? ☒ ☐ Yes J please state the main components in the list below ☐ Partly LK please state all components in the list below ☐ No L please state all components in the list below Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Note:       What manufacturer and type code is additional systems (measuring, marking equipment, etc.)? ☒ Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code: #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: Function:       Manufacturer / Type code:       Note:       Material - Power control N/A Are Servo drives according to the defined Project Manual? ☐ ☒ Yes J please state the main components in the list below ☐ Partly LK please state all components in the list below ☐ No L please state all components in the list below Function: Axis Manufacturer / Type code: Siemens S120 Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Note:       Are Frequency converters according to the defined Project Manual? ☒ ☐ Yes J please state the main components in the list below ☐ Partly LK please state all components in the list below ☐ No L please state all components in the list below Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Note: #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: MAINTAINABILITY Reparability Reparability - Safety N/A Is it possible to open cabinet doors when the main switch is on (active)? ☐ ☒ Yes J ☐ No L Note:       Is the main switch remotely controlled? ☐ ☒ No J ☐ Yes L Note:       Are service outlets fed by earth fault breakers (RCD)? ☐ ☒ Yes J ☐ No L Note:       Are all parts in the electrical cabinet protected against direct contact ☐ according to minimum IP 2X or IP XXB? ☒ Yes J ☐ No L Note:       Are repair switches used in the equipment? ☐ ☒ Yes, monitored repair switches for all hazardous motors / drives J ☐ Yes, monitored repair switches for all motors / drives K ☐ No L Note:       Reparability - Accessibility N/A Where is the cooling system located for the electrical cabinet? ☐ ☒ Door K ☐ Roof L ☐ Side K ☐ Backplane K Note:       Are electro mechanic interlocked safety doors unlocked with or without voltage? ☐ ☒ Unlocked with voltage ☐ Unlocked without voltage Note:       Are the electrical cabinet doors interlocked/monitored? ☐ ☒ No J ☐ Yes monitored K ☐ Yes interlocked L Note:       Reparability - Marking N/A Can the Aurobay suggested cable colours be used? ☐ Power circuit - DC and AC: Black Control circuit - AC: Red Control circuit - DC: Blue Protective conductors: Green and Yellow Neutral conductors: Light blue Circuits supplied from external power sources: Orange Equipotential bonding: Green and Yellow Circuits not switched off with the main switch: Orange ☒ Yes J ☐ No L Define:       Note:       What material is used and how are the marking plates mounted? ☐ In the electrical cabinet Material marking plates: Answer: Plastic How are the marking plates mounted: Answer: On component and rail On the machine Material marking plates: Answer: Aluminium How are the marking plates mounted: Answer: Riveted Note:       Where are the marking plates mounted? ☐ ----media/image2.png---- #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: Where are the marking plates mounted? ☐ ----media/image2.png---- ☒ Pos 1 Reference designation J ☒ Pos 2 Part labelling J ☒ Pos 3 Terminal labelling J ☒ Pos 4 Cable labelling J ☒ Pos 5 I/O labelling J Note:       Are extra motor nameplates mounted? ☐ ☒ Yes for motors where the nameplate is not visible J ☐ Yes for all motors K ☐ No L Note:       Reparability - Assembly/Disassembly N/A Are connectors used in the following places? ☐ ☒ Before and after the cable trailers JK Define:       ☒ Sensors J ☐ MotorsK ☒ Servomotors J ☒ Switches J ☒ Control devices (e.g. valves) J Note:       How are brackets for inductive sensors, photocells etc. designed? ☐ ☒ Protects the sensors J ☒ Adjustable J ☐ Sleeve mounted sensors J ☒ Solid and stable J Note:       Are the physical reference points for numerically controlled axis marked ☐ on the machine frame and sliding / rotating units to simplify exchange of position sensors? ☒ Yes J ☐ No L Note:       Are components that requires adjustments placed outside interlocked / screwed machine covers? ☐ ☒ Yes J ☐ No L Define:       Note: #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: Fault detectability Fault detectability - Test connections N/A Are there connections for programming equipment on the outside of the main panel for? ☐ ☒ 230 VAC J ☒ PLC connection and label with IP information J ☒ NC connection and label with IP information J ☒ HMI connection and label with IP information J ☐ Nutrunner connection and label with IP information J ☐ Other system Define:       Note:       Fault detectability - Diagnostics, Indications N/A What components and connectors are equipped with LED indicators? ☐ ☒ Limit switches J ☒ Inductive sensors J ☒ Level switches J ☐ Photocells J ☐ Capacitive sensors J ☒ Cylinder sensors J ☒ Connectors for sensors J ☒ Connectors for valves J Note: #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: maintenance SUPPORTABILITY Documentation Documentation - Electrical equipment N/A In what system are the electrical diagrams made and delivered? ☐ ☒ EPLAN J Version: 2023 ☐ Autocad K Version:       ☐ Other system L Define:       Append sample of documentation for electrical equipment Note:       Will the symbols standard EN 60617 (EPLAN standard) be used? ☐ ☒ Yes J ☐ No KL Append sample drawing with reference symbols. Note:       Will the standard EN 81346-1 be used for reference designations? ☐ ☒ Yes based on I/O numbering J ☐ Yes K ☐ No KL Append sample drawing with reference designations. Note:       Which language(s) is/are used for the information in the electrical diagrams? ☐ State language (s) for texts: English Note:       Are English abbreviations for inputs and outputs are used (I &Q)? ☐ ☒ Yes J ☐ No L Note:       How many paper copies will be delivered? ☐ State number = 1 copies State format = A4 Note:       What does the documentation for the electrical diagram include? ☐ ☒ Contents ☒ Layout machine/plant with all electrical components ☒ Layout electrical cabinet ☒ Layout control panel ☒ Circuit diagram ☒ Cable diagram ☒ Connection table ☒ External connections ☒ Parts list electrical cabinet ☒ Parts list machine/plant (“external components”) ☒ Recommended spare parts list Note: Sparepart list as Excel Documentation - Manuals N/A Which of the instruction books/manuals below are included in the ☐ complete documentation for the electrical equipment? ☒ Clear and general description of the equipment, installation and assembling and connection to supply/supplies J ☒ Information on programming J ☒ Instructions for preventive maintenance J ☒ Instructions for adjustment, maintenance and repairs J ☒ Manuals from sub supplier J Note:       In what file format(s) will the manuals be delivered? ☐ State file type = PDF Note:       How many sets of paper manuals will be delivered? ☐ State number = 1 copies State format = A4 Note:       Which language(s) is/are used for the information in the manuals? ☐ State language(s): English Note:       Documentation - Program documentation N/A What softwares are used and delivered for programmable obje #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: | -------- | -------- | -------- | -------- |       | TIA Portal | V18 | ☐ Yes ☒ No |       | HMI Pro | 09.04.      | ☐ Yes ☒ No |       |       |       | ☐ Yes ☐ No |       |       |       | ☐ Yes ☐ No |       |       |       | ☐ Yes ☐ No |       |       |       | ☐ Yes ☐ No |       |       |       | ☐ Yes ☐ No |       |       |       | ☐ Yes ☐ No |       |       |       | ☐ Yes ☐ No |       |       |       | ☐ Yes ☐ No | Note:       What source codes are delivered for programmable objects? ☐ E.g. PLC program, HMI screens, “self made“applications| Programmable object | Source code language | Delivered source code | | -------- | -------- | -------- | PLC | English | ☒ Yes ☐ No | HMI | English/Swedish | ☒ Yes ☐ No | NC | English | ☒ Yes ☐ No |       |       | ☐ Yes ☐ No |       |       | ☐ Yes ☐ No |       |       | ☐ Yes ☐ No |       |       | ☐ Yes ☐ No |       |       | ☐ Yes ☐ No |       |       | ☐ Yes ☐ No |       |       | ☐ Yes ☐ No | Note:       Which language(s) is/are used for the information in the PLC program? ☐ State language(s): English Note:       Training / Technical aids Training - Scope N/A What training is offered regarding the machine’s electrical equipment? ☐ ☒ Machine design and method of working J ☒ Operation J ☒ Electrical diagram principles J ☒ Design principles, hardware J ☒ Design principles, software J #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: ☒ Hardware, control system J ☒ Setting, adjustment of components (e.g. encoder) J ☒ Backup and restore of all systems J ☒ Preventive maintenance J ☒ Trouble shooting J Note: #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: Technical aids - Trouble shooting and Service equipment N/A What type of programming equipment is required? ☐ Define: Laptop Note:       Is any type of special equipment required for servicing the machine? ☐ ☒ No J ☐ Yes L Define:       Note: #################### File: E5.2%20Contract%20appendix%20E%20for%202D%20factory%20Layouts%20Aurobay_VCPC_iss5_221123.doc Page: 1 Context: 2D Factory Layouts Table of Contents 1. Scope and field of application 1 2. General Requirements 1 2.1. AutoCAD Version 1 2.2. Language Requirement 1 2.3. Units, Scale and Coordinate System, 1 3. 2D Factory Layouts 2 4. Use of Xrefs (External References) 2 5. Use of layers 3 6. Use of Blocks 4 7. Points of attention concerning drawing 4 8. 2D qualitative layouts 7 Scope and field of application This description covers components production at:  Aurobay plants in Skövde - Sweden and in Zhangjiakou - China  Volvo Cars Propulsion Components (VCPC) in Skövde – Sweden Following is intended for layouts of machine lines and production equipment in Aurobay/VCPC production sites. Any deviations from this document shall require approval by Aurobay/VCPC General Requirements AutoCAD Version Files shall be saved in the latest released file format and only native AutoCAD objects shall be used. Language Requirement All text shall be written in English, including layer titles. No other language is accepted. Units, Scale and Coordinate System, Only layout files handed over by Aurobay/VCPC engineers may be used. This will ensure that the layout drawings are designed in mm and use of the respective sites coordinate system. Scaling is not allowed, scale 1:1 must be used. 2D Factory Layouts The coordinate system in the Layout Drawings is the same as in the *Plant Alignment and the 3D Plant Scan Data. This means that the same specific coordinate can be located in all these three environments, with high accuracy. It enables easy use of 3D Scan Data in combination with the layouts, just insert the scan data to 0,0. It also makes set out work of equipment installations on shopfloor easy and highly accurate by use of the *Plant Alignment Reference System. *Plant Alignment: A method and a physical reference system implemented in the shops. Coordinates of surveyed referencesSurveyed reference----media/image1.png---- 1) Reference System coordinates are loaded into the Total Station instrument. 2) The Total Station triangulates to some prisms attached to the references to find its position in the Reference System. 3) The Total Station is now ready to point out any wanted WCS coordinate from the layout drawing so the equipment can be positioned on shopfloor accordingly. Some layouts are in a 15-degree angle. Use the predefined UCS to rotate to perpendicular. All objects Z coordinate values must be Z=0 (zero). Below example is a horizontal view of a layout with a lot of objects that are not on Z=0. ----media/image2.jpeg---- Use of Xrefs (External References) Aurobay/VCPC layouts consist of several linked files, so called xrefs (external references). You most often will receive a file package (zip) from Aurobay/VCPC. Only the specified files shall be edited. Keep the xrefs as linked files. DO NOT bind the xrefs into the layout and DO NOT explode binded xrefs. The xrefs are always inserted to WCS 0,0 and rotation = 0. Use of layers Use the Aurobay/VCPC Layer #################### File: E5.2%20Contract%20appendix%20E%20for%202D%20factory%20Layouts%20Aurobay_VCPC_iss5_221123.doc Page: 1 Context: Points of attention concerning drawing When appropriate, reuse basic existing blocks where possible for standard items such as fences, pallet racks, cabinets etc. The layout drawing needs to be ‘Clean’ i.e., not filled up with a lot of details. Basic contours are usually more than sufficiently. However, the object should be easily recognizable. Include the center of the object when appropriate e.g., roller conveyors, robots etc. by showing the center by a symbol or center line. ----media/image5.jpeg---- Too detailed Better Good & Clean Too many details increases the size of the composite drawing files which lead to performance problems and not visible when plotting a whole line or shop. Not allowed, to poor or detailed ----media/image6.jpeg--------media/image7.png---- ----media/image8.jpeg---- ----media/image9.jpeg---- Good examples and allowed ----media/image10.jpeg---- ----media/image11.jpeg---- ----media/image12.jpeg--------media/image13.png---- ----media/image14.jpeg---- Good example and allowed ----media/image15.png---- 2D qualitative layouts Only qualitative objects are allowed. This means that conversion of 3D models to 2D representations must be done with appropriate tools, intended for this purpose. Example: ----media/image16.jpeg---- Erratic and difficult to read. Not allowed #################### File: F1%20Checklist%20prior%20Test%20Before%20Shipment.doc Page: 1 Context: Checklist prior ‘Test Before Shipment’ This document shall be filled in, signed and sent to the responsible project leader at Aurobay not later than 2 working days and not earlier than 10 working days before the start of the Test before shipment. The answers shall reflect the situation at the start of the Test before shipment. It is suitable to request a heads up for the status at latest 5 days prior to acceptance test. This document shall give the supplier a chance to understand which status Aurobay expect that the machine/machines shall be in before the Test before shipment starts. It shall also give Aurobay a chance to know that the machines are ready for Test before shipment. This checklist does not contain every item that needs to be done by the supplier before the test. Checklist Status prior Test Before Shipment planned 20XX-XX-XX OK NOK N/A 1) The Aurobay ‘Functional test’ has been performed and potential problems have been corrected. ☐ ☐ ☐ 2) It has been tested that all machines and equipment in the scope of supply meets the cycle time requirements from Aurobay. ☐ ☐ ☐ 3) Cycle time for the machining centres are according to the time calculations ☐ ☐ ☐ 4) All labels are mounted on their places on the machines. ☐ ☐ ☐ 5) The translation into agreed language are completed for screens, alarms, hard keys and labels. ☐ ☐ ☐ 6) Parts of all variants have been tested in all machines and the results are according to specifications and that the supplier can state that there is an fair probability to reach the capability. ☐ ☐ ☐ 7) All handling equipment (gantries, conveyors etc) have been tested with parts of all variants. ☐ ☐ ☐ 8) All fluids and mediums (e.g. cutting fluid, cooling water, pressurised air) are connected to sources with intended capacity. ☐ ☐ ☐ 9) The return pump is connected and running. ☐ ☐ ☐ 10) All waste trays (Gantry, SPC, Conveyor) are mounted as intended. ☐ ☐ ☐ Supplier comments: Date: Signature: #################### File: E4.1%20Project%20manual%20Siemens.pdf Page: 1 Context: Issuer Security class: Issue Date Anders Mantler Public 1.20 2023-10-18 Internal Contract Appendix E4.1 Project manual Siemens - Aurobay APPLICATION SIEMENS-AUROBAY EXTRANET #################### File: E4.1%20Project%20manual%20Siemens.pdf Page: 2 Context: Issuer Security class: Issue Date Anders Mantler Public 1.20 2023-10-18 Page 2 (2) Project manual Siemens Contract Appendix E Internal INSTRUCTION Siemens-Aurobay Extranet − Siemens-Aurobay Extranet provides the Aurobay Project manual and standard documents for Siemens Transline. Downloading of the documents from the Extranet is possible as soon as access is granted. Siemens Industry Online Support (SIOS) platform − The user first must register on the SIOS platform. The following link should be used to find the login and register page: www.siemens.com/sfp-extranet/register/aurobay Contract form − After registering the user clicks again on the link above, logs in and presses the button “Notify” for requesting access to the Siemens - Aurobay Extranet. − A contract form will now be sent to the user by e-mail. − The user completes the contract form and sends it to one of the persons listed for approval. Approval − The person who approves the application marks Aurobay confirmation and signs the contract form. − The approver sends the contract form to Liliana Mitroi at Siemens. The contact information will be found on the contract form. Confirmation − Siemens performs the registry and sends a confirmation to the user by e-mail. Internal application − If the application concerns a person at Aurobay, the above procedure must be followed as well. #################### File: FLT%20Wo%CC%88rterbuch2.pdf Page: 1 Context: Weiteres Wörterbuch FLT Standorte = FLT Deutschland, FLT INC USA, Laepple Taicang China #################### File: Op100_EFAD_S700305_09.pdf Page: 1 Context: H-H J ( 2 : 1 ) K ( 2 : 1 ) L ( 5 : 1 ) H H J K L TEMPLATE: ISSUE09 Powertrain Engineering Sweden AB Skövde PROCESS DRAWING CAD system Inventor,drawing may not be changed manually Op Benämning/ Op Name Variant Detalj/ Part Datum/ Date Ritad av/ Drawn by Godk av/ Appr by Ritn Nr/ Draw No Op Station Blad/ Sheet Utg/ Rev S-700305 A Carlsson 2022-06-07 1 / 1 09 Marie Gonzaga 100 Turning; NonDriveEnd side complete Rotorshaft GEN3 EFAD VERKTYGFÖRTECKNING/ TOOL LIST FÖR PRODUKTION/ FOR PRODUCTION Nr/ No Datum/ Date Namn/ Name Ändringens art/ Change Granskad av/ Checked by Godkänd av/ Approved by Datum/ Date Datum/ Date Sign Sign PT H-FAB DRIFT H-FAB Verktyg/Tool Nr/No Antal Pos Art.Nr/Item.No Antal/No Benämning Dimension/ Name Dimension (300) 0.15 0.15 (n50) (n25.936) R1.2 (n31.728) n33.3 `0.1 2.159 `0.15 Outgoing material from operation (incl. finish contour and remaining stock from op) 20° `3° n34.067 `0.1 n32.688 `0.1 h 0.1 DD1-DD2 e 0.025 1 `0.3 R2 60° `1° 120° `3° 25° `3° 2x 0 (14.79) 36.86 `0.2 28.854 `0.2 47.393 `0.15 Ra 2 S | 0.15 BB-S
h | | | | | | | | | | | | | | | | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | n49.034 `0.1 28 n 0.17 (n29.4) (2.54) Weight; 2.01 kg Incoming material Weight; 2.14 kg | 0.025 DD2-S
h
0.025 BB-S | | | | | | | | | | | | | | | | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | 30° `3° 0.4 `0.15 75° `5° 0.85 `0.1 R1.3 (n35.308) n35.308 `0.1 Ra 1.6 DD2 Loaded against fixed stop Ø45 in chuck (26.695) 45 n 185.934 `0.2 45 n DD1 20 BB R2 (13.72) 15.49 `0.15 17.653 `0.15 (20.251) (26.695) (28.854) n42.82 `0.2 11.87° `3° (n50.342) 03 #################### File: Op100_EFAD_S700305_09.pdf Page: 1 Context: 11.87° `3° (n50.342) 03 A Carlsson 20221114 Redesign Op.10 affect op100, Chuck moved (meas. 83) 03 83 20° `3° 04 A Carlsson 20230113 Design changed, rotorshaft 34024900 Rev 16 04 04 04 04 A Carlsson 20230113 Meas. 17.613,15.45,Ø32.688 was 17.616,15.444, Ø32.7 05 A Carlsson 20230124 Added axial run out BB-S 05 06 A Carlsson 20230209 Measure 36.9 was 36.95, Inner contour modified 06 06 [HIC] 07 A Carlsson 20230704 [HIC] Added on RunOut demand 07 08 A Carlsson 20230904 Note added on Roundness demand (*) 08 A Carlsson 20230904 185.934 was 185.974 ,meas. to Datum 0 changed 0.04 * *) To be measured perpendicular to the chamfer surface. 08 08 08 08 08 08 #################### File: Op110_EFAD_S700306_11.pdf Page: 1 Context: H-H L ( 2 : 1 ) M ( 2 : 1 ) J ( 5 : 1 ) H H L M J TEMPLATE: ISSUE09 Powertrain Engineering Sweden AB Skövde PROCESS DRAWING CAD system Inventor,drawing may not be changed manually Op Benämning/ Op Name Variant Detalj/ Part Datum/ Date Ritad av/ Drawn by Godk av/ Appr by Ritn Nr/ Draw No Op Station Blad/ Sheet Utg/ Rev S-700306 A Carlsson 2021-07-12 1 / 1 11 Marie Gonzaga 110 Turning; DriveEnd side complete PostProcessGauge Rotorshaft GEN3 EFAD VERKTYGFÖRTECKNING/ TOOL LIST FÖR PRODUKTION/ FOR PRODUCTION Nr/ No Datum/ Date Namn/ Name Ändringens art/ Change Granskad av/ Checked by Godkänd av/ Approved by Datum/ Date Datum/ Date Sign Sign PT H-FAB DRIFT H-FAB Verktyg/Tool Nr/No Antal Pos Art.Nr/Item.No Antal/No Benämning Dimension/ Name Dimension (n36) Outgoing material from operation (incl. finish contour and remaining stock from op) DD1 0 13.5 `0.2 53.85 `0.2 19.672 `0.05 30.35 `0.2 36.255 `0.15 (41.442) 70.825 `0.1 83.15 `0.05 (n19.26) 1 `0.1 (2.82) n35.308 `0.1 n27.61 `0.1 n31.642 `0.1 n33.4 `0.015 30° `3° R1.3 R (0.57) n28.8 `0.015** M1 (288.74) | 0.02 R-AA
h | | | | | | | | | | | | | | | | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | T B D R1.3 20 n *) Angle become 19° after cold forming Op.130 **) Ø28.8 (Calculated) expand in Op.130 and grinded in Op.160 16° `3° 15° `3° (n22.71) n34.472 `0.2 n26.85 `0.2 (n23 ) Weight; 1.816 kg Incoming material Weight; 2.01 kg 0.17 R2 (n50.342) 0.4 `0.15 R1.3 0.85 `0.1 (n35.308) 0.025 R-DD2 h 0.025 R-AA n49.034 `0.1 7.5° `3° 20° `3° 28 n S 75° `5° 30° `3° 60° `1° 120° `3° h 0.1 DD1-DD2 e 0.025 Ra 2 AA DD2 C 20 189.06 `0.04 30° `3° Ra 1.6 03 55 (n16) 0.2 0.15 0 128 03 03 04 A Carlsson 20230113 Design changed, rotorshaft 34024900 Rev 16 04 04 04 A Carlsson 20230113 #################### File: Op110_EFAD_S700306_11.pdf Page: 1 Context: 04 04 04 A Carlsson 20230113 Meas.5.5,Ø29.325,Ø31.642,14° was 2.5,Ø29.025,Ø31.6,19° 04 05 05 A Carlsson 20230125 Added axial run out R-AA Ra 2.5 06 A Carlsson 20230405 Surface demand added 06 07 A Carlsson 20230502 Measure Ø28.785, Ø33.5 was Ø29.325±0.015, Ø33.3±0.02 07 07 9°* n28.83 5 08 08 08 08 A Carlsson 20230505 Measure Ø28.8, Ø33.4, 9° was Ø28.785, Ø33.5, 14° 08 A Carlsson 20230505 Measure Ø28.83 addaed 4.43 (n28.8-n28.83) [HIC] 09 A Carlsson 20230704 [HIC] Added on RunOut demand 09 *) To be measured perpendicular to the chamfer surface. * 10 A Carlsson 20230904 Note added on Roundness demand (*) 10 A Carlsson 20230904 189.06±0.04 was 189.1±0.05, Ø26.85 was 25.85 10 10 10 #################### File: Op100_ERAD_S700271_08.pdf Page: 1 Context: H-H J ( 2 : 1 ) K ( 2 : 1 ) L ( 5 : 1 ) H H J K L TEMPLATE: ISSUE09 Powertrain Engineering Sweden AB Skövde PROCESS DRAWING CAD system Inventor,drawing may not be changed manually Op Benämning/ Op Name Variant Detalj/ Part Datum/ Date Ritad av/ Drawn by Godk av/ Appr by Ritn Nr/ Draw No Op Station Blad/ Sheet Utg/ Rev S-700271 A Carlsson 2022-06-07 1 / 1 08 Marie Gonzaga 100 Turning; NonDriveEnd side complete Rotorshaft GEN3 ERAD VERKTYGFÖRTECKNING/ TOOL LIST FÖR PRODUKTION/ FOR PRODUCTION Nr/ No Datum/ Date Namn/ Name Ändringens art/ Change Granskad av/ Checked by Godkänd av/ Approved by Datum/ Date Datum/ Date Sign Sign PT H-FAB DRIFT H-FAB Verktyg/Tool Nr/No Antal Pos Art.Nr/Item.No Antal/No Benämning Dimension/ Name Dimension (343.66) 0.15 0.16 (n50.03) (n25.936) R1.2 (n31.728) n33.3 `0.1 2.159 `0.15 Outgoing material from operation (incl. finish contour and remaining stock from op) 20° `3° n34.067 `0.1 h 0.1 DD1-DD2 e 0.025 1 `0.3 R2 60° `1° 120° `3° 25° `3° 2x 0 (23.03) 40.106 `0.2 28.854 `0.2 47.393 `0.15 Ra 2 S | 0.15 BB-S
h | | | | | | | | | | | | | | | | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | n49.034 `0.1 28 n (n50.342) 0.15 R2 (n29.4) (2.54) n42.8 `0.2 Weight; 2.324 kg Incoming material Weight; 2.485 kg | 0.025 DD2-S
h
0.025 BB-S | | | | | | | | | | | | | | | | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | 30° `3° 75° `5° 0.85 `0.1 R1.3 (n35.308) n35.308 `0.1 DD1 Loaded against fixed stop Ø45 in chuck 45 n 45 n Ra 1.6 (13.716) 15.49 `0.15 17.653 `0.15 (20.251) (26.695) (28.854) 0.4 `0.15 20 DD2 BB 229.434 `0.2 7.685° `3° 20° `3° 02 #################### File: Op100_ERAD_S700271_08.pdf Page: 1 Context: 7.685° `3° 20° `3° 02 A Carlsson 20221114 Redesign Op.10 affect op100, Chuck moved (meas. 83) 02 83 03 A Carlsson 20230113 Design changed, rotorshaft 33996774 Rev 17 n32.688 `0.1 03 03 03 03 A Carlsson 20230113 Meas. 17.613,15.45,Ø32.688 was 17.616,15.444, Ø32.7 04 A Carlsson 20230124 Added axial run out BB-S 04 05 A Carlsson 20230531 Design changed, rotorshaft 33996774 Rev 21 [HIC] 06 A Carlsson 20230704 [HIC] Added on RunOut demand 06 *) To be measured perpendicular to the chamfer surface. 07 A Carlsson 20230904 Note added on Roundness demand (*) * 07 07 07 07 07 07 07 A Carlsson 20230904 229.434 was 229.474 ,meas. to Datum 0 changed 0.04 #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 1 Context: | Auftragsnummer | Kunde | Enkunde | Verkettung/Produkt/Umbau | Werkstücktyp | Werkstückgewicht | Prozess | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | 3037560 | Mercedes Benz | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3036337 | MAG | Lovol | Projekt | Zylinderblock | 60 | Handling | 3035132 | Läppler Automotive | Läpple | Verkettung | | | Schweißen | 3035288 | Sturm | BMW | Projekt | Zylinderblock | 40 | Handling | 3036885 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3035671 | MAG | BMW Steyr | Projekt | Gehäuse E- Motor | 25 | Handling | 3035831 | Mercedes Benz AG | Mercedes Benz | Verlettung | Zylinderblock | 20 | Handling | 3035580 | Mercedes Benz Poland | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3035267 | Sturm | VW Changchun | Projekt | Zylinderblock | 40 | Handling | 3035818 | Tesla | Tesla Grünheide | Projekt | Rotor | | Handling | 3037321 | Mercedes-Benz | Mercedes Benz | Verlettung | Batterie | | Handling | 3035950 | Läppler Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037560 | Mercedes Benz | Mercedes Benz | Verlettung | Batterie | | Handling | 3036886 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037162 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036674 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037164 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036955 | Läpple Automotive | Daimler Truck | Verkettung | | | Schweißen | 3034548 | MAG | VW Chemnitz | Kleinprojekt | Zylinderkopf | 25 | Handling | 3037121 | Mercedes Benz | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3038186 | MAG | VW | Kleinprojekt | Getriebe | 25 | Handling | 3036674 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036917 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037002 | Still | Still | Verkettung | Hubmast | | Schweißen | 3037199 | MAG | VW Kassel | Projekt | Getriebegehäuse | 25 | Handling | 3037493 | Mercedes Benz | Mercedes Benz | Verlettung | Zylinderblock | 20 | Handling | 3037701 | MAG | VW Kassel | Projekt | Getriebegehäuse | 25 | Handling | 3037246 | Mercedes Benz | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3038731 | Läppler Automotive | Läppler Automotive | Verkettung | | | Schweißen | 3038739 | Mercedes Benz Berlin | Mercedes Benz | Verlettung | Rotor | 12 | Handling | 3038740 | Mercedes Benz Berlin | Mercedes Benz | Verlettung | Magnetkassette | 5 | Laserreinigung, Messen, F-Scanner, Kleben | 3038809 | Tesla | Tesla | Verlettung | Rotor | 5 | Handling | 3038998 | Läppler Automotive | Läppler Automotive | Verkettung | | | Schweißen | 3038335 | Sturm | Renault | Projekt | Bremsscheibe | 12 | Handling | #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 1 Context: Informationen werden mit folgender Linie getrennt ___________________________________________________ 1 Turnkey Projekte Turn-Key-Projekte im Zusammenhang mit Anlagen aus dem Maschinen- und Anlagenbau beziehen sich auf vollständige, betriebsbereite Lösungen, die von FLT geliefert werden. Diese Projekte beinhalten die gesamte Bandbreite der Leistungen, die erforderlich sind, um eine Anlage funktionsfähig und einsatzbereit zu übergeben. Für FLT umfassen Turn-Key-Projekte folgende Elemente: Planung, Design und Beschaffung: Entwicklung von Konzepten und detaillierten Plänen für die Anlage, einschließlich technischer Spezifikationen und Layouts. Beschaffung und Logistik: Einkauf aller notwendigen Komponenten inklusive Steuerungen (FLT Produkte und Zukäufe), Materialien und Ausrüstungen sowie deren Transport zur Baustelle. Bau, Montage, elekrische Installation und Inbetriebnahme bei FLT: Aufbau der Anlage, inklusive aller Montagearbeiten und der Installation von Maschinen und Systemen. mechanische Montage, elektrische Installation und Inbetriebnahme der Anlage beim Kunden: Ggf. Teil- oder Komplettaufbau beim Kunden für Vorabnahmen bzw Testaufbaute mechanische Montage, elektrische Installation und Inbetriebnahme der Anlage beim Kunden/Endkunden: Komplettaufbau und inbetriebnahme der Anlage Durchführung von Tests und Prüfungen, um sicherzustellen, dass die Anlage ordnungsgemäß funktioniert und alle Spezifikationen erfüllt werden. Einweisung und Übergabe: Einweisung des Betriebspersonals und formelle Übergabe der betriebsbereiten Anlage (BBÜ) an den Kunde oder Enkunden CE- Konformitätserklärung: Ggf. Erstellung CE- Konformitätserklärung, GEsamt CE oder CE für den FLT Liefer- und Leistungsumfang ___________________________________________________ 2 Modular gantry & products/ Produkte Modular gantry & products oder Produkte im Zusammenhang mit Anlagen aus dem Maschinen- und Anlagenbau beziehen sich auf unvollständige, nicht betriebsbereite FLT Produkte ohne Steuerungen, die von FLT geliefert werden. Dies beschränkt sich ausschließlich auf die FLT Produkte. Für FLT umfassen dies folgende Elemente: Planung, Design und Beschaffung: Nut in Bezug auf das zu liefernde Produkt. Beschaffung und Logistik: Einkauf aller notwendigen Komponenten ohne Steuerungen, Materialien und Ausrüstungen sowie ggf. deren Transport zur Baustelle Bau, Montage, elekrische Installation und Inbetriebnahme bei FLT: Aufbau der Anlage, inklusive aller Bauarbeiten und der Installation von Maschinen und Systemen. FLT interner Bau und Montage: Aufbau der Anlage, inklusive aller Montagearbeiten und der Installation von Maschinen und Systemen. Ggf. mechanische Montage und elektrische Installation der Anlage beim Kunden Ggf. mechanische Montage und elektrische Installation der Anlage beim Endkunden ___________________________________________________ 3 Sales Manager FLT für Turn- key Projekte FLT Sales Manager sind Eberhard Baum, Klaus Springer, Ralph Schaffer _____________________________ #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 1 Context: ___________________________________________________ 6 Mitarbeiter von FLT Lukas Schwing hat folgende Kundenzuordnung: Kundentyp: Machine Tool Manufactures, Plastics & Composite Materials; Kunden: Chiron, Starrag Gruppe, NSH Gruppe, EMAG, DVS Technolgy Group, Hermle, INDEX-Werke, SMS Gruppe, Buderus, Sandvik, Licon, Nagel, Weisser, SSB, Alfing Kessler; Gehring, KADIA, Roth Composite, Hilger & Kern, Sulo, Krupp-Kautex, Mikrosam ___________________________________________________ 7 Mitarbeiter von FLT Paul Sattler hat folgende Kundenzuordnung: Kundentyp: System Integrators, Equipment manufactures, Test cell manufactures; Kunden: EBZ, Aumann, thyssenkrupp, KUKA-Systems, VAF, Prowin A+W, Wieland Anlagentechnik, FFT, Dürr, Strama-MPS, Elfin, Manz, Conntronic, Schenck, Hofmann, Heess, Wickert, Arthur Klink, Karl Klink, SMS Elotherm, EMA, EFD, Teamtechnik, JW Fröhlich, KAPP Coburg, Bayer, MACEAS, Hof, Philipp Hafner ___________________________________________________ 8 Mitarbeiter von FLT Klaus Springer hat folgende Kundenzuordnung: Kundentyp: Car OEMs, Tier1; Kunden: BMW, Scherer Feinbau, Wabco, BorgWarner, Valeo Siemens, Schaeffler, BOSCH, GKN-Gruppe, MAHLE, Eberspächer ___________________________________________________ 9 Mitarbeiter von FLT Ralph Schaffer hat folgende Kundenzuordnung: Kundentyp: Car OEMs, Battery Systems, International suppliers, Tier1, Commercial Vehicles; Kunden: VW, Porsche, Audi, Ford, GM, Stellantis, TESLA, Arrival, Rivian, e.Go, LG, Samsung SDI, Northvolt, Elring Klinger, Leclanche, CATT, AUT Sistemas de Automacao, Nagel do Brazil, ZF, Getrag, KS Huayu, Scania, DAF, Volvo Trucks " ___________________________________________________ 10 Mitarbeiter von FLT Eberhard Baum hat folgende Kundenzuordnung: Kundentyp: Car OEM, Commercial Vehicles, Machine tool manufacturer (turn-key Projekte), Car Body Manufacturing; Kunden: Mercedes-Benz, MAN Truck & Bus, Daimler Truck & Evobus, MAN Truck & Bus, Daimler Truck & Evobus, MAG, Heller, Sturm, Wagon, Gestamp, Magna BDW, Faurecia, Georg Fischer, DGS, Step-G, HAI, Eisenwerke Brühl, Buderus Guss, Dräxlmaier, WMU" ___________________________________________________ 11 Mitarbeiter von FLT Ralf Liersch hat folgende Kundenzuordnung: Kundentyp: ""; Kunden: ""; ___________________________________________________ 12 Mitarbeiter von FLT Admir Kurbadovic hat folgende Kundenzuordnung: Kundentyp: ""; Kunden: ""; #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 1 Context: ___________________________________________________ 13 FLT Automatisierungslösungen und Fertigungstechnologien "Fibro Läpple Technology (FLT) ist ein Unternehmen, das sich auf Automatisierungs- und Verkettungslösungen und Fertigungstechnologien spezialisiert hat. Ihre Produktpalette umfasst verschiedene Systeme und Komponenten, die in der Automatisierung und im Maschinenbau eingesetzt werden. Hier sind die Hauptprodukte und Dienstleistungen von Fibro Läpple Technology: Automatisierungslösungen; Roboter- und Portal basierte Automatisierungssysteme: Lösungen für die Automatisierung von Produktionsprozessen mit Robotern, einschließlich Roboterzellen und roboterbasierter Handhabung.; Montagelinien: Komplettlösungen für automatisierte Montagelinien, die für verschiedene industrielle Anwendungen und Produkte konzipiert sind.; Füge- und Schweißsysteme: Automatisierte Systeme für das Fügen und Schweißen, die in der Fertigung von Baugruppen und Endprodukten eingesetzt werden.; Komponenten und Systeme; Rundtische und Positioniersysteme: Hochpräzise Rundtische und Positioniersysteme für verschiedene Anwendungen in der Fertigung und Montage.; Transfer- und Fördersysteme: Systeme für den Transport und die Positionierung von Werkstücken und Baugruppen innerhalb der Produktionslinie.; Sondermaschinenbau: Spezialmaschinen: Individuell entwickelte Maschinen und Anlagen, die auf spezifische Anforderungen und Anwendungen der Kunden zugeschnitten sind.; Werkzeugmaschinen: Maschinen für die Bearbeitung von Werkstücken, einschließlich Fräs-, Bohr- und Schleifmaschinen.; Dienstleistungen: Engineering und Beratung: Unterstützung bei der Planung und Umsetzung von Automatisierungsprojekten, einschließlich Konzeptentwicklung und Machbarkeitsstudien.; Wartung und Service: Umfassende Serviceleistungen zur Wartung und Reparatur von Anlagen und Systemen, um deren Verfügbarkeit und Produktivität zu gewährleisten.; Schulung: Trainingsprogramme für Kunden, um deren Mitarbeiter im Umgang mit den gelieferten Systemen und Technologien zu schulen." ___________________________________________________ 14 FLT bekannte Werkstytypen, Powertrain FLT bekannte Werkstytypen aus dem Bereich Powertrain, welche in verschiedenen Projekten automatisiert und verkettet worden sind: Rotoren: Statoren, Zylinderblock, KGH, Block, Zylinderkop, ZK, Kopf, Kurbelwelle, Antriebseinheiten, Antriebsstrang, Getriebegehäuse; Kupplungsgehäuse, Nockelmwelle, Pleuel, Lenkstangen ___________________________________________________ 15 FLT bekannte Werkstytypen, Karosserie Rohbau/ Body shop/ Blechteilefertigung "FLT bekannte Werkstytypen aus dem Bereich Rohbau/Bodyshop, welche in verschiedenen Projekten automatisiert und oder die Produktionsanlage zur Fertigung der Bauteile gebaut worden sind: Motorhauben, Kofferraumdeckel, Kotflügel, Dachpaneele, Seitenwände, Querträger, Verstrebungen, Traversen ; Baugruppen Frontschürzen, Baugruppen Heckschürzen, Baugruppen Stoßfänger, Baugruppen Unterbodenverkleidungen, Schwell #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 1 Context: ___________________________________________________ 17 FLT bekannte Verkettungs- und Fördertechnikkomponten Gurtförderer, Rollenförderer, Kettenförderer, Rollenbänder, Gurtbänder, Palettenumlaufbänder, Förderbänder mit Staukette, Friktionsrollenband, Zahnkettenband, Klinkenband, Rundspeicher, Flächenspeicher, Gondelspeicher, Regalspeicher ___________________________________________________ 18 FLT Eigenfertigung oder Produkte Eigene Produkte von FLT sind Portale, Rollenförderer, Rollenbänder, Palettenumlaufbänder, Förderbänder mit Staukette, Friktionsrollenband, Flächenspeicher, Gondelspeicher, Regalspeicher ___________________________________________________ 19 FLT FLT = Fibro Läpple Technology. Früherer Firmennamen lauteten FIBRO-GSA, FIBRO oder Läpple Anlagenbau ___________________________________________________ 20 FLT bekannte Steuerungstypen "Folgende Steuerungen Steuerungen kommen hauptsächlich bei FLT zum Einsatz Siemens (S7, 840D, 840 Dsl und Sinumerik One) und Fanuc Steuerungen (Series 30i/31i/32i) " ___________________________________________________ 21 Gängige Fertigungsprozesse im Karosserierohbau "Gängige Fertigungsprozesse im Karosserierohbau: Pressen, Tiefziehen, Laserschneiden, Stanzschneiden, Lichtbogenschweißen, Widerstandsschweißen, Punktschweißen, Strukturkleben, Dichtungskleben Biegen, Walzen, Fräsen, Bohren, Zusammenbau/ Montage" ___________________________________________________ 22 FLT Bekannte Fertigungsprozesse im Karosserierohbau "FLT Bekannte Fertigungsprozesse im Karosserierohbau: Lichtbogenschweißen, Widerstandsschweißen, Punktschweißen, Strukturkleben, Dichtungskleben; Biegen, Walzen, Fräsen, Bohren" ___________________________________________________ 23 Gängige Fertigungsprozesse im Powertrain welche üblicherweise bei Automations- und Verkettungsspezialisten mit angefragt werden. "Gängige Fertigungsprozesse im Powertrain welche üblicherweise bei Automations- und Verkettungsspezialisten mit angefragt werden: DMC Laserstation; DMC Markierung, DMC Prägestation (Nadelpräger), Laser Strukturierung, Blasstation, Laser Reinigungsstation, Zahnkranzmontage, Lanchester-/ Geberradmontage, Lagerbockmontage, Schraubstationen, Entschraubstationen " ___________________________________________________ 24 FLT Bekannte Fertigungsprozesse im Powertrain FLT Bekannte Fertigungsprozesse im Powertrain: DMC Laserstation; DMC Markierung, DMC Prägestation (Nadelpräger), Laser Strukturierung, Blasstation, Laser Reinigungsstation, Zahnkranzmontage, Lanchester-/ Geberradmontage, Lagerbockmontage, Schraubstationen, Entschraubstationen. ___________________________________________________ 25 Betriebsbereite Übergabe Betriebsbereite Übergabe =BBÜ = Handover = Abnahme nach BGB ___________________________________________________ 26 Endabnahme Endabnahme = Final Acceptance, FAC oder final acceptance test (FAT) #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 1 Context: ___________________________________________________ 27 Grundlage und Formel zur Grobberechnung "Geschätzter Gesamtumsatz" "Die Grundlage bzw. Formel zur Grobberechnung ""Geschätzter Gesamtumsatz"" / ""Est. Total sales: Geschätzter Gesamtumsatz für Turnkey Projekte: 1. Schritt: Längen- und Baugrößenunabhängig wird die Anzahl folgender Komponenten ermittelt: Lader/Portal, Roboter (Bauteilhandling) Roboter (Prozess), Rundspeicher, Flächenspeicher, Gondelspeicher.; 2. Schritt: Muliplikation ermittelte Anzahl aus Schritt 1 mit dem jeweligen Einzelbewertung: Lader/Portal = 800000 EUR bei FLT Laderbaugröße LGR-3, Lader/Portal = 900000 EUR bei FLT Laderbaugröße LGR-4, Lader/Portal = 1000000 EUR bei FLT Laderbaugröße LGR-5, Roboter (Bauteilhandling) 500000 EUR, Roboter (Prozess) 700000 EUR, Rundspeicher 900000 EUR, Flächenspeicher 900000 EUR, Gondelspeicher 50000 EUR." ___________________________________________________ 28 Mögliche Kunden/ Endkundenkonstellationen Turnkey- Projekte: 1. FLT ist Auftragnehmer/ Lieferant von Endkunden (Kunde = Endkunde); 2. FLT ist Auftragnehmer/ Lieferant von Generalunternehmer GU (GU = Kunde); GU liefert an Endkunden (z.B. OEM); Modular gantry & products/ Produkte: 1. FLT ist Auftragnehmer/ Lieferant von OEM (Kunde = Endkunde); 2. FLT ist Auftragnehmer/ Lieferant von Generalunternehmer (GU = Kunde); GU liefert an Endkunden (z.B. OEM) ___________________________________________________ 29 Werkstücke ___________________________________________________ 30 FLT Portalbaureihe, Grobdefinition Einsatzbereiche Einsatz LGR-3: Bei Einfachgreifer: Transportlast bis Werkstückgewicht 150 kg (1 Teil pro Greifer); Bei Doppelgreifer: Transportlast bis Werkstückgewicht 75 kg (2 Teile pro Greifer); Einsatz LGR-4: Bei Einfachgreifer: Transportlast bis Werkstückgewicht 150-300 kg (1 Teil pro Greifer); Bei Doppelgreifer: Transportlast bis Werkstückgewicht 75-150 kg (2 Teile pro Greifer); Einsatz LGR-5 (Z- Achse mit einem Antrieb): Bei Einfachgreifer: Transportlast bis Werkstückgewicht 300-600 kg (1 Teil pro Greifer); Einsatz LGR-5 (Z- Achse mit Doppelantrieb): Bei Einfachgreifer: Transportlast bis Werkstückgewicht 600-1000 kg (1 Teil pro Greifer); #################### File: Op120_EFAD_S700299_07.pdf Page: 1 Context: F-F ( 1 : 1 ) G ( 4 : 1 ) H-H ( 1 : 1 ) View rotated 22.8° F F G H H TEMPLATE: ISSUE09 Powertrain Engineering Sweden AB Skövde PROCESS DRAWING CAD system Inventor,drawing may not be changed manually Op Benämning/ Op Name Variant Detalj/ Part Datum/ Date Ritad av/ Drawn by Godk av/ Appr by Ritn Nr/ Draw No Op Station Blad/ Sheet Utg/ Rev S-700299 A Carlsson 2021-09-06 1 / 1 07 Marie Gonzaga 120 Machining ; Drill & Deburr 8x Oil holes Rotorshaft GEN3 EFAD VERKTYGFÖRTECKNING/ TOOL LIST FÖR PRODUKTION/ FOR PRODUCTION Nr/ No Datum/ Date Namn/ Name Ändringens art/ Change Granskad av/ Checked by Godkänd av/ Approved by Datum/ Date Datum/ Date Sign Sign PT H-FAB DRIFT H-FAB Verktyg/Tool Nr/No Antal Pos Art.Nr/Item.No Antal/No Benämning Dimension/ Name Dimension 9.5 `0.5 8x n5.5 `0.1 8x 20 n 28 n 03 A Carlsson 20230208 Machining oil holes moved from op150 R S C (38.43) 0 121.58 `0.15 4x 250.77 `0.15 4x (22.8°)* (90°) 00 A Carlsson 20220516 Design changed, rotorshaft 34024900 Rev 9 02 A Carlsson 20230111 Rotorshaft 34024900 Rev 16, no visual changes 03 Hydraulic or spring loaded pusher Incoming material Weight; 1.816 kg (n5.5) (9.5) (9.5) 01 A Carlsson 20220811 Measure 250.77 was 241.43 (90°) 90° `0.4° 8x Clamp on (n35.308 ) *) Note that angle differs from product drawing (25°) 04 A Carlsson 20230308 Major changes to tolerancing concept 04 04 04 05 05 A Carlsson 20230405 Op station was 125 06 A Carlsson 20230630 Edge max -0.7 symbol replaced "No burrs allowed" -0.7 ( 8x) 06 #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 1 Context: | | | | -------- | -------- | | SEW-EURODRIVE – Driving the world | | | Aurobay plant in Skövde Sweden and Zhangjiakou China
Volvo Cars Propulsion Components (VCPC) in Skövde Sweden
PROJECT MANUAL
Requirements for machinery equipment
Purchase parts list
Gear motors, inverters and servo technology for Conveying, Mechanical Handling, Transportation | | | Version 1.0 17 NOV 2021 By Ted Jarl | | | SEW-EURODRIVE AB
Gnejsvägen 6-8
553 03 Jönköping
Phone: 036 – 34 42 00
www.sew-eurodrive.se | | #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 2 Context: 2 Philosophy and Direction Reduction in TCO (Total Cost of Ownership) To achieve this, the project book focuses on: Use of latest High Efficiency products Decentralization with “off the shelf” products where ever possible Leading to increased Modularization and Standardization | Benefits related to:
Project and installation | Benefits related to:
Operation and life cycle | | -------- | -------- | | Modularization, multi-use
Approved modules
Reduced project risk
Flexibility in design
Reduced Engineering and
design time
Reduced Installation Time
Smaller power supply (higher effi-
ciency and higher performance )
Reduced Cabling
Reduced overall components | Very high flexibility in production
for different (car) models
Positioning with high performance
and flexibility controlled directly in the drive
Reduced Down time
Reduced Maintenance costs
Reduced / Standardized /
Rationalized Component list
Less spare part stock for
maintenance
High Data Levels Available (higher Potential
for operation and Service information)
Low Noise / Low Heat | | = Overall reduced costs | = High Availability
= High efficiency | #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 3 Context: 3 Decentralized technology – best practice installation guidance: Installers should consider the best location for decentralized drives for the application, taking into account the points below. If for there is a basis to use an alternative strategy to that suggested for specific applications then that should be raised as a deviation request with Aurobay/VCPC. It is generally recommended to mount those products close to the equipment being controlled. This is generally more economical and can be technically advantageous, note points below: - Shorter cable runs reduce risks caused by; e.g. high cable capacitance, high leakage currents, EMC etc. - Reduced Cabling costs. - Reduced use of space for cabling/cable trays etc. - Easier to identify which controller relates to which application. - Majority of I/O (sensors) are routed via drives I/O – cabling is significantly reduced and easier to access if the controllers are in closer proximity. - Enables more modular commissioning possibilities, when the equipment (eg. Conveyor) is installed as a self-contained unit (ie. with its I/O and controller linked/associated). - Further detailed information can be found in the specific product manuals. Hybrid pre-fabricated cables: It is generally preferred practice to utilize pre-fabricated cables for connecting specific SEW equipment as are de- tailed in this project book. It is generally found that this reduces problems during installation and reduces ongoing risk due to EMC and other potential installation related issues. Take care when selecting required lengths of ca- bles not to over order by too much, but if you do finish up with excess length then consider the following best prac- tices: - Where possible, double back excessive lengths in the cable duct, taking care not to overfill ducts or com- promise the general installation guidance of that or other cables e.g. mixing with low signal level cables, compromising cable bending radiuses. - Where it’s necessary to coil the cable, keep the coil loose and as large as possible and locate as practi- cally as possible (ie. not jammed between the inverter and its fixings, or next to other control equipment or heat sources etc). For more general installation details please refer to the specific product manuals and general EMC installation Guidelines available via the following link. EMC-Complaint installation Practice Duty / Standby drive arrangements: Standby drives are not normally required unless specifically asked for in the RFQ, however all drives should use plugs and sockets to ensure the MTTR figure is as low as possible. On certain applications (e.g. Drop Sections), duty/standby motor gearboxes are required, this will be stated in the RFQ #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 4 Context: 4 1 Introduction .............................................................................................. 5 1.1 Contacts ............................................................................................................................................ 5 1.2 General requirements ....................................................................................................................... 6 1.2.1 Flow chart product selector Aurobay/VCPC ............................................................................... 7 1.3 Information platform .......................................................................................................................... 8 1.3.1 SEW web page for Aurobay/VCPC ............................................................................................ 8 1.3.2 Documentation Links .................................................................................................................. 8 1.3.3 SEW Online Support ................................................................................................................... 9 2 Product specifications ........................................................................... 10 2.1 Product overview ............................................................................................................................ 10 2.2 MOVI-C platform philosophy ........................................................................................................... 11 2.2.1 MOVIKIT application modules .................................................................................................. 11 2.2.2 Application solution concepts ................................................................................................... 12 2.3 MOVI-C for decentralized installation – the electronics cover concept .......................................... 13 2.4 MOVI-C electronics cover ............................................................................................................... 14 2.5 MOVI-C MOVIGEAR performance ................................................................................................. 16 2.5.1 Type code explanation .............................................................................................................. 16 2.5.2 MOVI-C MOVIGEAR performance – standard configuration ................................................... 17 2.5.3 Plug configuration MOVIGEAR performance ........................................................................... 18 2.6 MOVI-C MOVIMOT® advanced ..................................................................................................... 19 2.6.1 Type code explanation of the complete drive unit .................................................................... 19 2.6.2 MOVI-C MOVIMOT® advanced – standard configuration ....................................................... 20 2.6.3 Plug conf #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 5 Context: 5 1 Introduction 1.1 Contacts Aurobay, Skövde Josef Ivarsson Maintenance engineer mechanical Mail: Phone: josef.ivarsson@volvocars.com +46 702 288 565 Volvo Cars Propulsion Components (VCPC) Skövde Robert Elmersson Maintenance engineer Electrical Mail: Phone: Robert.elmersson@volvocars.com +46 72 3915258 Aurobay, China, Zhangjiakou Wenfei Kang Maintenance engineer mechanical Mail: Phone: wenfei.kang@volvocars.com +31 356 324 16 SEW-EURODRIVE Sweden SEW-EURODRIVE Sweden Andreas Almqvist Inside Sales Engineer Mail: Phone: Mail: Phone: kundservice@sew.se +46 036 42 00 Andreas.almqvist@sew.se +46 036 34 42 44 Björn Grönlund Sales Engineer (Contact Skövde) Mail: Phone: bjorn.gronlund@sew.se +46 36 344 215 Alf Renhag Application Engineer Mail: Phone: alf.renhag@sew.se +46 36 344 223 Ted Jarl Local Account Manager Mail: Phone: ted.jarl@sew.se +46 31 709 688 2 SEW-EURODRIVE China, ZhangJiaKou Zheng Li Sales engineer Mail: Cell Phone: Fax: zheng.li@sew-eurodrive.cn +86 0 159 3239 5795 +31 341 687 99 SEW-EURODRIVE HQ Germany Marco Bregler Christian Bolz Service Electronics - Product & Application sup- port SE-PAS Mail: Phone: Mail: Phone: marco.bregler@sew-eurodrive.de +49 7251 75 2447 christian.bolz@sew-eurodrive.de +49 7251 75 2362 #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 6 Context: 6 1.2 General requirements Project Nr. N.N. Project manual: SEW-EURODRIVE (SEW) and Aurobay/VCPC defined a standard in order to reduce the number of variants and to realize energy saving potentials. This project manual describes SEW solutions for Aurobay/VCPC. In order to achieve standardization within the facilities and during the order process every machine manufacturer has to comply with the specified SEW products and solutions. If a deviant solution is necessary, the machine manufacturer must follow Aurobay/VCPC deviation request process for approval. Documents: For engineering, installation, commissioning, maintenance etc. all relevant SEW documents have to be considered. Links and details can be found in chapter 1.3 on page 8. SEW type codes and serial numbers of installed SEW drives must be documented in the machine builder specifications in order to ensure fast maintenance/repair processes. Nameplate example: This information can also be found in the order confirmation. Safety: The machine builder is responsible for implementation of safety laws and regulations of the country of installation. Bus technology: PROFINET IO / Option PROFIsafe Philosophy: Decentralized drive technology is preferred. | © >» AV, . SEAWAEITROD li 5 Serial number € € KA47 DRNOOLA/BEQ/IS/18 01.7392625201.0001.16£ inverter duty VPWM 3~TEC60034 Hz 50 1/min 1461/30 v230/400 A/Y kw 1,551 A5.9/3.4 eff% 856183 Cos 0,74 P54 Th.Kl. 155(F) Vor 400 AC i 48,95 Nm480 IMM1A Nm 20 “> CLP 220 Miner.Ö/0.81 BG1.5 kg 44.000 188 578 2 Made in 777? #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 7 Context: 7 1.2.1 Flow chart product selector Aurobay/VCPC The products and concepts described in this Project Manual are intended to cover requirements at Aurobay plant in Skövde Sweden and Zhangjiakou China & Volvo Cars Propulsion Components (VCPC) in Skövde Sweden and must be used to the greatest possible extent. If any deviations from Project Manuals becomes necessary the re- quired deviation must be clarified with the Aurobay/VCPC responsible team. This product selector flow chart is a Aurobay/VCPC unique part that shall be used. The aim with the product selector is to balance between investment cost and warehousing/running cost. Need for Decentralized drives and mechatronic solutions ‘No limitations within this project manual ‘More then 3 identical Applications? Movigear is prefered Application contains only component that already exists in Aurobay/VCPC warehouse (from earlier project) Application possible to design with Movigear? Deviation from project manual is given for these components Use Movigear from project manual #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 8 Context: 8 1.3 Information platform 1.3.1 SEW web page for Aurobay/VCPC SEW created a password protected web page for Aurobay/VCPC where the customer and involved machine build- ers can find the latest version of this project book as well as other relevant documents (e.g. manuals or replace- ment guides). https://share.sew-eurodrive.com/rooms/Aurobay-VCPC/default.aspx User: Aurobay-VCPC@sew-extranet.de Password: Aurobay-VCPC-SEW 1.3.2 Documentation Links Documentation links can be found on the “SEW web page for Aurobay/ VCPC”, see chapter 1.3.1. All links available there are updated automatically when changes in documentation have been made. #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 9 Context: 9 1.3.3 SEW Online Support Please find our Online Support at https://www.sew-eurodrive.de/home.html or https://www.sew-eurodrive.se/hemsida.html Short description of most important functions available at the Online Support: Engineering & selection Product configurator: For example, configure a gear motor and get a CAD model Selection guide for functional safety: Find SEW solutions for safety applications Energy efficiency tool: Find global efficiency regulations Data & documents Documentation: Find documentation (e.g. operating manual) Product data: For example, find technical details of a gear motor using its SEW serial number Software: For example, find e.g. SEW startup software, EPLAN macros or fieldbus device description files &DE | Engishw Login w Products | Solutions | Services | Industries | Online Support, Online Support = Online Support loro fen 237 ed Our Online Support provides you with all the functions and services that are available online. This is where you find CAD data, Colorect Ba asta ato wie haere Uae og Holm ote VANS Engineering & selection > Inquiry & order » Delivery & material flow » Startup & maintenance > Data & documents » Individual settings 0 Related links 2 #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 10 Context: 10 2 Product specifications 2.1 Product overview Note: This is only an overview. For detailed information about standardized variants of each type refer to corre- sponding chapter below. | Standard Only for needs with technical reasons, written Aurobay/ VCPC agreement MOVIMOT required felxible (MMF3) IES drive MOVIGEAR perfomance MOVIMOT performance Asyne. motor DRN series (IE3) ie MOVIMOT advanced ES Medium inertia synchronous servo motor CM3C Asynchronous ‘servo motor DRL Generation MOVI-C Cabinet versions #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 11 Context: 11 2.2 MOVI-C platform philosophy MOVI-C is the new standard for new installations as well as for retrofit. MOVI-C is to be understood as a platform. - Uniform handling, no matter if decentral or cabinet installation. - MOVI-C drives can handle asynchronous and synchronous motors, open loop or closed loop, no matter if decentral drive or drive for cabinet. - Additional benefits due to MOVILINK® DDI drive interface, for example: o Automatic motor startup (electronic name plate) o Additional diagnostics (e.g. brake diagnostics 1) o Reduce number of variants o Single cable installation 2.2.1 MOVIKIT application modules MOVIKIT are SEW predefined solution packages with a set of functionalities to solve different application require- ments. They provide a standardized fieldbus interface for control by upper level PLC. Note: MOVIKIT that are performed inside stand-alone drives are named with the extension “drive”. MOVIKIT that are performed on a SEW controller for multiple connected axis do not have the name extension “drive”. MOVIKIT velocity (drive): This is the basic standard without extra costs. MOVIKIT rapid/creep pos. drive: Rapid creep positioning on local sensors MOVIKIT positioning (drive): Functionality of MOVIKIT velocity plus additional functionality like: - Jog mode - Positioning absolute, relative, modulo - Referencing - Touchprobe / remaining distance positioning - extendable process data for configurable additional functionality With motor encoder MOVIKIT robotics, MAC, gearing, … Higher level motion control application solutions with MOVI-C controller For full overview and details about MOVIKIT please find the corresponding manuals on SEW online support. This figure of process data interface is an example to better understand the idea and benefits of MOVIKIT. MOVIKIT velocity (drive) MOVIKIT positioning (drive) 1 In preparation #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 12 Context: 12 2.2.2 Application solution concepts Note: As described above decentral drives and cabinet drives can run asynchronous and synchronous motors, with or without motor encoder. Therefore, the figures are to be understood as examples, e.g. scissor lift as an ex- ample for hoisting in general, picture of asynchronous motor could also be a synchronous motor. Decentralized drives and cabinet drives can be mixed. The final selection should be done according to the defined standards and what fit best for the application. If possible a decentralized solution is preferred. | | Decentral drive | Cabinet drive | | -------- | -------- | -------- | | Positioning on motor encoder | X | X | | Positioning on external encoder | -- | X | | Basic safety functionality (STO, SS1) | X | X | | High level safety functionality (e.g. SLS, SOS, …) | -- | X | | High power requirement | Up to 7.5kW planned for
Q1/2021, contact SEW | X | | High level application solution
(e.g. multi axis application like camming, synchronous motion, cus-
tomized, ) | In order to keep variants low the
decentralized drive is excluded
here because this would result in
another variant of the electronics
cover. | X | Some examples for decentralized drives: Note: Like roller bed, turn table is more of a general horizontal application solution, the scissor lift is an example for hoisting in general. So if mechanical brake is required the preferred solution is with MOVIMOT® advanced. 2.2.2 Application solution concepts SEW Note: As described above decental drives and cabinet drives can run asynchronous and synchronous motor, with or without motor encoder. Thereore, Ih igures are to be understood as examples, e.g. scissor if as an ample fr hoisting in general, picture of asynchronous motor coud also be a synchronous motor. Decentralized ‘eves and cabinet drives can be mixed. The tinal sehon shouldbe done according a Ihe defined standards and ‘what ft best forthe application. I possible a decentralized solution f prefered Deserve Cabinet ve Postonng on meir encoder x x Postonng on enteral enoder x ase say untonlty (STO, SSH) x x ihlevel set inctonaly (9, S18, S08...) x gh power eaten Up 750 paved or x ito ect S07 Tighlevt applesionsouton nat ep ara x (63 mu a plate cammig, ren mon, cun- | Saeed ete ‘emized) ‘otra al he econ {5 tomy aaa ‘Some examples for decentralized drives: is [RR vor save IBY wom acre ostcona — | | MOVIOT positon dive ah a = = a,, a Fee e = =." -@ € Not: Like roller bed, tum table is more ofa general horizontal application solution, the scissor it isan example for hoisting in general. So if mechanical brake is required the prefered solution is with MOVIMOT® advanced. 2 #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 13 Context: 13 2.3 MOVI-C for decentralized installation – the electronics cover concept MOVILINK® DDI interface | | | | | | | Hybrid motor cable
for single cable
installation | | | | | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | | | | | | | | | | | | | | MOVIGEAR®
performance | | | MOVIMOT®
advanced | | | MOVIMOT®
flexible | | | MOVIMOT®
performance | | | | Mechatronic drive systemgear, synchronous motorand electronics (IE5) inte-grated | | | Asynchronous motor withelectronics integrated | | | Remote mounted(pluggable, maintenanceswitch, …) | | | Synchronous motor withdrive electronics integrated(IE4/IE5) | | | SEW 2.3 MOVLC for decentralized installation - the electronics cover concept MOVILINK® DDI interface Hybrid motor cable Tor single cable ition and electronics (IS) inte grated MOVIGEAR® Movmor“ MoviMoT® ‘MovIMOT™ Performance, advanced. flexible performance Mechatronic dive system | Asynchronous motor wih | Remote mounted | Synchronous mator with gear, synchronous motor | eiechenes integrated | pluggable, maintenance | electronics integrated ‘ie (IES) 13 #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 14 Context: 14 2.4 MOVI-C electronics cover | Electronic cover
Sample type code | DFC20A-0032-503-A-000-001 /SBA /B | | | -------- | -------- | -------- | | Product family | DFC | DFC = Electronic cover for Direct Fieldbus Communication | | Communication type
Connection | 2
0 | 2 = PROFINET IO
0 = Standard, M12 plug connection | | Version communication | A | | | |- | | | Nominal output current | 0032 | 0020 = 2,0A (size 1)
0025 = 2,5A (size 1)
0032 = 3,2 A (size 1) (preferred or for stock)
0040 = 4,0A (size 1E)
0055 = 5,5 A (size 1E) (preferred or for stock) | | |- | | | Supply voltage
EMC variant
Supply type | 5
0
3 | 5 = AC 380 – 500 V
0 = standard
3 = 3-phase | | |- | | | Version | A | | | |- | | | Device variant
technology level
application level
(see chapter 2.2.1 MOVIKIT ap-
plication modules) | 0
0
X | 0 = standard (process data communication)
0 = Technology level standard
X = 0: SEW MOVIKIT velocity
X = 1: SEW MOVIKIT velocity, positioning, …
For stock only application level 1 | | |- | | | MOVIKIT® version | 001 | 001 = MOVIKIT® velocity preinstalled | | Optional for first installation | | | | Options | /SBA
/B | Safety option with PROFIsafe
Integrated brake control | SBA add the safety option CSB51A for PROFIsafe communication and basic safety function STO, SS1. #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 15 Context: 15 Electronics cover connections: 2x M12 communication in/out 3x M12 for DI / DIO X4233_1 / X4233_2 X5133_1 (DI01 / DI02) X5133_2 (DI03 / DI04) X5133_3 (DIO01 / DIO02) #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 16 Context: 16 2.5 MOVI-C MOVIGEAR performance Permanent magnet motor, gear and inverter electronics fully integrated Hollow shaft mounted with torque arm directly controlled via the fieldbus interface. 2.5.1 Type code explanation | Sample type code: | MGFTT2-DFC-C/DI/AZ1Z/DSP/IV/BW1 | | | -------- | -------- | -------- | | Product family: | MG | MG = MOVIGEAR | | Gear unit type: | F | F = parallel shaft helical gear unit | | Shaft design:Housing mounting:Torque class: | TT2 | T = TorqLOC® hollow shaft mounting systemT = torque arm2 = 200Nm, 4 = 400Nm | | |- | | | Communication type: | DFC | Direct Fieldbus Communication | | |- | | | Version: | C | MOVIGEAR version | | |/ | | | Options: | DI
AZ1Z
DSP
IV
BW1 | DI = digital interface MOVILINK DDI
AZ1Z = integrated multiturn encoder with MOVILINK® DDI connection
DSP = DynaStop® electrodynamic retarding function
IV = plug connector
BW1 = integrated braking resistor BW1
PE = pressure compensation
… | SEW 2.5 MOVL-C MOVIGEAR performance FF Permanent magnet moter, gear and inverter electronics fly integrated Hollow shat maunted with torque arm directly contre vi the hldbus interlace 2.5.1 Type code explanation ‘Sample ype code MGFTT2 DFC-C;DUAZIZDSPAViBWt Product tum mG [ NG = MovIGEAR (Gear unt iype: F | F = pari shat helical gear unit Sat design: T | T= TorLOO® how shat mounting syst Housing mouning 7 | Tinte am Torque lass: 2 _| 252000, ~ coon ‘Communication pe DFC _ | Direct Fiskus Communication Version: © | WOVIGEAR version ‘Options Dr | B= ail inetace MOVIEINK DOT Azız. | Aziz = negrsio mutium encode ith MOVILINKS OD! connection DsP | DSP - DynaSiop® lectoayname retarding uncion WV | N= pig eometior swt | BWV! = mogated braking resistor BWt PE pressure compensation 16 #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 17 Context: 17 2.5.2 MOVI-C MOVIGEAR performance – standard configuration | MOVIGEAR version: | 2 sizes (0,8kW to 2,2kW) Name | Gear ratio | Nominal speed | Nominal torque | Max. torque | | |MGFTT2 – … | 3.37…55.25 | 35…400rpm | 20…200Nm | 76…220Nm | | -------- | -------- | -------- | -------- | -------- | -------- | | | MGFTT4 – …MGFTT4 – …/XT | 3.53…56.49 | 35…400rpm | 34…386Nm50…400Nm | 120…475Nm150…475Nm | | Preferred gear ratios 2
(other ratios on spe-
cial request) | MGFTT2 - | 5.00 (2 stages)
9.71 (2 stages)
18.52 (2 stages)
37.24 (3 stages)
55.25 (3 stages) | 400rpm
206rpm
108rpm
53.7rpm
36.2rpm | | | | |Only with needs
where higher
speed or torque
required MGFTT4 | 6.34 (2 stages)
12.66 (2 stages)
25.72 (2 stages)
48.00 (3 stages) | 315rpm
158rpm
77.8rpm
41.7rpm | | | | Voltage : | 380 … 500V 50Hz / 60Hz | | | | | | Shaft type: | TorqLOC® | | | | | | Mounting position : | /PG (universal: MU = M1 … M6) | | | | | | Efficiency class: | IE5 / IES2 (currently highest standard) | | | | | | Connection: | 2x M23 connector angled (in/out) for power (daisy chain)
2x M12 connector (in/out) for communication
1x M12 connector for engineering
3x M12 DI / DIO
See chapter 2.5.3 Plug configuration MOVIGEAR performance | | | | | | Name plate: | According to SEW standard | | | | | | Electronics cover: | According to chapter 2.4 MOVI-C electronics cover | | | | | | Communication: | PROFINET® (DFC) / PROFIsafe (only if equipped with safety option) | | | | | | Local IO`s: | 4DI or 2DI/DO | | | | | | Optional: | | | | | | | Integrated encoder: | /AZ1Z (integrated single turn encoder for speed range 1:2000) | | | | | | Electrodynamic
deceleration
function: | /DSP (DynaStop®) | | | | | | Safety: | CSB51A with PROFIsafe communication | | | | | | Application Level: | 1, for SEW MOVIKIT® (velocity, positioning, …, (see chapter 2.2.1 MOVIKIT application modules))
(0 is default for MOVIKIT velocity if only speed control required) | | | | | 2 This selection is in order to keep variants and therefore spare parts low. As the MOVIGEAR is with synchronous motor inside it is not #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 18 Context: 18 2.5.3 Plug configuration MOVIGEAR performance Connection box (lower part): Plug color code: | | M23 power for mains angled version Optional: M23 OUT, MANDATORY FOR SPARES | | | X1203_1 / position X (in) X1203_2 / position X (out) | | | black black | | | |Optional: 1x M12 engineering | | | X4142 / position 3 | | | | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | | Optional: M12 5 pin L-coded 24V support (in/out) | | | X1523 (in) / position X | | light grey | light grey | | | |(mandatory for spare part) | | | X2313 (out) position 2 | | | | | Electronics cover: 2x M12 communication in/out 3x M12 for DI / DIO (see chapter 2.4 MOVI-C electronics cover) X4233_1 / X4233_2 X5133_1 (DI01 / DI02) X5133_2 (DI03 / DI04) X5133_3 (DIO01 / DIO02) H x1203_2 #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 19 Context: 19 2.6 MOVI-C MOVIMOT® advanced Standard asynchronous motor with electronics fully integrated controlled via the fieldbus interface and to be combined with standard gearboxes. 2.6.1 Type code explanation of the complete drive unit Note: There are additional nameplates at the single parts of the complete drive unit that give additional specific detail information, e.g. nameplate motor and nameplate electronics. | Sample type code:
Geared motor with MOVIMOT® advanced | KA87 DRN100LS4 /BE2HR /DI /DFC /EI8Z /IV | | | -------- | -------- | -------- | | Gear unit: | KA87 | K: helical bevel gear
A: hollow key shaft
87: size of gear unit | | Motor type: | DRN
100
LS
4 | Asynchronous motor series DRN
size
length
4 poles | | Motor brake: | BE2HR | Mechanical brake type BE size 2brake option manual release automatic disengaging function | | Electronics: | DI
DFC | Digital motor integration
Direct Fieldbus Communication | | Options: | EI8Z
IV | integrated singleturn encoder with MOVILINK® DDI connection
IV = plug connector
and more … | #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 20 Context: 20 2.6.2 MOVI-C MOVIMOT® advanced – standard configuration 2.6.2.1 Standard assignment for DRN motor 230/400V 50Hz in STAR connection | MOVIMOT® advanced | DRN.. 71M4.. | 80MK4.. | 80M4.. | 90S4.. | 90L4.. | 100LS4.. | | Electronics cover | 0020 | 0020 | 0025 | 0032 | 0040 | 0055 | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | Nominal power kW | 0.37 | 0.55 | 0.75 | 1.1 | 1.5 | 2.2 | | Nominal torque (MN) Nm | 2.5 | 3.7 | 5.1 | 7.5 | 10.2 | 15 | | Overload capacity of MN % | 210 | 210 | 210 | 210 | 210 | 210 | | Nominal speed min-1 | 1400 | 1400 | 1400 | 1400 | 1400 | 1400 | | Speed range without encoder | 1/10 | 1/10 | 1/10 | 1/10 | 1/10 | 1/10 | | Speed range with encoder | 1/1400 | 1/1400 | 1/1400 | 1/1400 | 1/1400 | 1/1400 | | Brake type
Brake torque 3 Nm
Brake voltage: V | BE05
5
230 | BE1
7
230 | BE1
10
230 | BE2
14
230 | BE2
20
230 | BE5
28
230 | 2.6.2.2 Standard assignment for DRN motor 230/400V 50Hz in DELTA connection | MOVIMOT® advanced | DRN.. 71M4.. | 80MK4.. | 80M4.. | 90S4.. | 90L4.. | | | Electronics cover | 0020 | 0025 | 0032 | 0040 | 0055 | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | Nominal power kW | 0.55 | 0.75 | 1.1 | 1.5 | 2.2 | | | Nominal torque (MN) Nm | 1.8 | 2.5 | 3.6 | 4.9 | 7.2 | | | Overload capacity of MN % | 210 | 210 | 210 | 210 | 210 | | | Nominal speed min-1 | 2900 | 2900 | 2900 | 2900 | 2900 | | | Speed range without encoder | 1/20 | 1/20 | 1/20 | 1/20 | 1/20 | | | Speed range with encoder | 1/2900 | 1/2900 | 1/2900 | 1/2900 | 1/2900 | | | Brake type
Brake torque 4 Nm
Brake voltage V | BE05
5
230 | BE1
7
230 | BE1
10
230 | BE2
14
230 | BE2
14
230 | | 3 Other combination or brake torque only after approval. 4 Other combination or brake torque only after approval. #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 21 Context: 21 | Gearbox: | Refer to chapter 2.10 Gear boxes – overview on page 34 following. | | -------- | -------- | | Mounting position: | Preferred: M1 – 270° position 3 | | Connection: | 2x M23 connector angled (in/out) for power (daisy chain)
2x M12 connector (in/out) for communication
1x M12 connector for engineering
3x M12 DI / DIO
See chapter 2.6.3 Plug configuration MOVIMOT® advanced | | Name plate: | According to SEW standard | | Electronics cover: | According to chapter 2.4 MOVI-C electronics cover | | Communication: | PROFINET® (DFC) | | Local IO`s: | 4DI and 2DI/DO | | Braking resistor: | Integrated BW1 or external according to project planning | | Optional: | | | Safety: | CSB51A with PROFIsafe communication | | Integrated encoder: | /EI8Z (SEW integrated encoder for MOVILINK® DDI, 12 bit resolution) | | Application Level: | 1, for SEW MOVIKIT® (velocity, positioning, …, (see chapter 2.2.1 MOVIKIT application modules))
(0 is default for MOVIKIT velocity if only speed control required) | | Motor protection: | TF | Gearbox ‘lero chapter 2 10 Gear bores —overew 0 pt 3 folowing Mouning posten: Prefered: Mt 270° poston 8 Connection 2x MBS connecior angled (out) for awe (day chan) Ate connector (not for cammuneaten ‘ve M12 eonnetorforenginering axan2 B/D. ‘See chapter 2.6.5 Plug configuration MOVIMOTS advanced ‘Name plate: ‘According to SEW standard Elecvones cover | According to chapter 24 MOVEC electronics cove ‘Communication: | PROFINET® (OFC) Loeal Dl and 20100 Braking esisor | Inlegrated BW or exeral according fo projet planning Optional: Satay ‘CSESIA wih PROFIsafe communication Integrated encoder: | (EZ (SEW integrated encode or NOVILINKE® DDI, 12 ron) ‘Appicaton Level: | 1. for SEW MOVIKITE (olcıy positonig, (68 chapter 22.1 MOVIKIT applcaten modules) (Gis default for MOVIAT velocty only speed contr! requis) Motorprotecton: | TF at #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 22 Context: 22 2.6.3 Plug configuration MOVIMOT® advanced Connection box (lower part): Plug color code: | | M23 power for mains Optional: M23 OUT, MANDATORY FOR SPARES | | | X1203_1 / position 3 (in) X1203_2 / position 3 (out) | | | black black | | | |Optional: 1x M12 engineering | | | X4142 / position X | | | | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | | Optional: M12 5 pin L-coded 24V support (in/out) | | | X1523 (in) / X2313 (out) position 3 | | | light grey | | Electronics cover: 2x M12 communication in/out 3x M12 for DI / DIO (see chapter 2.4 MOVI-C electronics cover) X4233_1 / X4233_2 X5133_1 (DI01 / DI02) X5133_2 (DI03 / DI04) X5133_3 (DIO01 / DIO02) X1203 2 1206 2242 #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 23 Context: 23 2.7 MOVI-C MOVIMOT® flexible complete MMF3… | Sample type code: | MMF31 S02 D11-5D3 SFCO0-C/IV/BW1/DFC20A-0032 | | | -------- | -------- | -------- | | Product family | MMF | MOVIMOT® flexible | | Variant
Size | 3
1 | Device variant
for electronic cover size 1 with or without cooling fins | | Front option (MMF3 only) | S02 | 0 = Housing with metric threads for cable glands2 = Prepared for keypad | | |- | | | Maintenance switch (MMF3 only) | D11 | Maintenance switch with feedback contact | | |- | | | Supply | 5
D
3 | 5 = AC 380 – 500 V
D = EMC filter limit value category C3 (EN 61800-3)
3 = 3-phase | | |- | | | Connection unit | SF
CO
0 | SF = Connection unit for system- or fieldbus
CO = MOVILINK® DDI via coax cable (motors with digital interface)
(DI = integrated MOVILINK® DDI slave for motors without digital interface
(retrofit))
0 = standard connection board | | |- | | | |C | Generation C | | Options
(mandatory) | /… | IV = plug connector (see chapter 2.7.1 Plug configuration MMF)
BW1 = integrated BG1 braking resistor | | Electronics cover design | /DFC
20
A
-00xx | Direct Fieldbus Communication
PROFINET IO via M12 plug
Version
Nominal output current
Defined standard see chapter 2.4 MOVI-C electronics cover | 2.7 MOVI-C MOVIMOT® flexible complete nea, ‘Sample ype code ‘untFsi 502 D11-5D3 SFCOO-CIVIBWNIDFC20A 0052 Product fy tune OVINOTE foxble Yaranı 3 | Deve vanant Sie 4 _ | ferelectroni oversize 1 win or itnout calng ne Front eption (FS ony) 5 —_| 0 Housing wih matic tveads for cable glands 2 _| 22 Preparedtorkaypad Maltonance wich (MBIFS ony) | Dom Maintenance svich wih feedback coat ‘Supply = AG 380 —6000 ‘DNC er it vate stegory C3 (EN 618003) S2Sphase ‘Connection unt = ‘SE = Gansacton unit fox syston- or eldbus (GO MOVILINK® DD! wa coax cable (motors with cgtalirtetace) (DI. inegrates MOVILINKD DO slave for motors wihout gal inetace (reve) 6° Saar connecton board Generation © ‘Options mandatoy) |W = plug connector (see chapir 27.1 Pug coniguation MMF) Bt = negated 861 braking resistor stones cover sign Dies Fokus Communication PROEINETIO va iz ala Version Nominal oaput curent Defined standard see chapter2.4 MOVEC electronics cover 2 #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 24 Context: 24 2.7.1 Plug configuration MMF3 The MMF are to be delivered with following plug configuration: Connection box: Plug color code: | 2x M23 power for mains | | | | X1203_1 / position X (in) X1203_2 / position X (out) | | | | | | black black | | | |1x M23 motor connector | | | X2104 / position X (motors with MOVILINK® DDI) | | | | | | without | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | | Optional: M12 5 pin L-coded 24V support (in/out) | | | | | | X1523 (in) / X2313 (out) position X | | | light grey | | 1x M23 motor connector X2104 / position 3 (motors with MOVILINK® DDI) without Electronics cover: 2x M12 communication in/out 3x M12 for DI / DIO (see chapter 2.4 MOVI-C electronics cover) X4233_1 / X4233_2 X5133_1 (DI01 / DI02) X5133_2 (DI03 / DI04) X5133_3 (DIO01 / DIO02) SEW 2.7.1 Plug configuration MMF3 ‘The MMF are tobe delivered with following plug caniguration: Connection box: Plug color code: 1x M23 motor connector X2104 postion 3 (motors with MOVILINK® DDI) without Electronics cover: ‘2 M2 communication inlout Xi233 11102232 312 for DI/ DIO 5133-1 (D101 / D102) (see chapter 5133-2 (0103 0104) 2AMOVI-C electronics cover) __X5133_3 (01001 / 01002) 24 #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 25 Context: 25 2.7.2 Asynchronous DRN – motor for decentralized inverter MOVIMOT flexible General information Motor types: DRN (IE3) types of asynchronous three phase motor with or without brakes Motor version: SEW standard IEC motor (CE) All sizes: DRN motor Only 4-pole motors are to be used Interface: MOVILINK® DDI Voltage: 230/400V , 50Hz Insulation class: F Motor protection: TF (PTC temperature sensor) Motor connection: KD1 (M23) hybrid cable for motor power, brake power & MOVILINK® DDI interface for motor up to DRN132S4 angled if available Position of terminal box and cable entry / connector position: M23 picture? Preferred: 0° / X 5 Name plate: according to SEW standard Optional accessories Brake: BE single disk for asynchronous motors (DRN) 6 always with HR non-locking manual brake release Brake voltage: 400V Brake rectifier: n.a. (direct controlled by inverter) Encoder: EI8Z (SEW integrated encoder for MOVILINK® DDI) Forced cooling: n.a. 5 Must be optimized referring to mounting position of complete gear motor 6 Brake size and torque to be defined by proper project planning, SEW standard assignment preferred #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 26 Context: 26 2.7.3 Permanent magnet motors CM3C / CMP / CMPZ for MOVIMOT flexible This page will be updated soon. Please contact Powertrain E.S and SEW. General information Motor types: CMP/CMPZ types of permanent magnet synchronous motors with or without brakes, with or without additional mass inertia, encoder is mandatory Motor version: SEW synchronous motors CM3C (preferred) 7 CMP: IN=1,2A(M0=0,5Nm) up to IN=98A(M0=95Nm) CMPZ: IN=7,3A(M0=6,4NM) up to IN=32,2A(M0=47Nm) Only motors with nominal speed nn=3000rpm / 4500rpm and 400V system voltage are to be used Motor protection: PK (PT1000) Motor connection plug: Matching connector, adjustable (up to CMP112M) Terminals bigger motors than CMP112M (CMPZ100L) Preferred: 0° / X 8 Optional accessories Brake type: BK for CMP40 – CMP63, BP for CMP71 – CMP100 (holding brakes) BY for CMPZ71 – CMPZ100 and CMP112 (working brakes) always with HR non-locking manual brake release Brake voltage: 400V for BY 24V DC else Brake rectifier: BMKB (for BY) BMV (for BK / BP) Encoder: Forced cooling: No forced cooling Name plate: according to SEW standard 7 As soon as available 8 Must be optimized referring to mounting position of complete gear motor #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 27 Context: 27 2.8 Prefabricated cables The following figure shows the minimum required cable cross section depending on cable length and current (ex- ample: three-core sheathed cable in pipe or cable). This is only an overview. Please keep in mind that the maxi- mum possible cable length could be limited by different reasons. I [m] 150 130 110 100 90 70 50 30 N 25 mm? 90 100 qx Al #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 28 Context: 28 2.8.1 Prefabricated cables for supply for MOVI-C decentralized drives as specified above X1203_1: Mains AC voltage IN and X1203_2: Mains AC voltage OUT Type of cable Order No. Fixed installation: CE HELUKABEL® TOPFLEX® -600-PVC 18127479 18127495 2.5 mm2 4 mm2 Cable carrier: CE HELUKABEL® TOPFLEX® -611-PUR (halogen-free) 18133967 18133983 2.5 mm2 4 mm2 Fixed installation: CE HELUKABEL® TOPFLEX® -600-PVC 18127460 18127487 2.5 mm2 4 mm2 Cable carrier: CE HELUKABEL® TOPFLEX® -611-PUR (halogen-free) 18133959 18133975 2.5 mm2 4 mm2 Cable carrier: UL HELUKABEL® MULTIFLEX® -512 18166318 4 mm2 SEW 2.8.1 Prefabricated cables for supply for MOVI-C decentralized drives as specified above X1203_1:Mains AO volage IN and X1200_2: Mains AG votage OUT Ber =< Se | | slates |e |e - = (halogen-tree} era Arm ea SK | ee | eines | ~ = {halogen-tree) sess Aine [= m = #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 29 Context: 29 2.8.2 Prefabricated cables for motors with MOVILINK® DDI for MOVIMOT flexible X2104: Inverter output with MOVILINK® DDI Connection type M23, female, union nut with female thread, TE Connectivity - Intercontec Products, series 723, SEW insert, SpeedTec equipment, coding ring: without, protected against contact Connection diagram Assignment Contact |Signal Description Design with brake rectifier for 2-wire and 3-wire brakes 24 V (/BGx) for 2-wire AC 110 - 500 V brakes U U Motor connection, phase U lv Motor connection, phase V w lw Motor connection, phase W PE [PE PE connection 1 [oı MOVILINK® DDI A [Brake A Reserved | Brake connection- B [Brake B | Brake connection 15 | Reserved c |Brake C Brake connection 13 | Reserved D [Brake D | Brake connection 14 | Brake connection+ #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 30 Context: 30 MMF. Conformity: CE / UL Motor Installation type Order number | X2104
(female) | | srotom
suonorhcnys
rof
)elam(
dna
1DK
suonorhcnysa | 4x 1.5 mm2
+
28123905 4x 1.0 mm2
+
Fixed installation:
RG58
4x 2.5 mm2
+
28123913 4x 1.0 mm2
+
RG58 4x 1.5 mm2
+
28123859 4x 1.0 mm2
+
Cable carrier: RG58
4x 2.5 mm2
+
28123867 4x 1.0 mm2
+
RG58 | | X2104
(female) | | open | 4x 1.5 mm2
+
28124367 4x 1.0 mm2
+
Fixed installation:
RG58
4x 2.5 mm2
+
28124375 4x 1.0 mm2
+
RG58 | | -------- | -------- | -------- | -------- | | | | | 4x 1.5 mm2+28124332 4x 1.0 mm2+Cable carrier: RG584x 2.5 mm2+28124340 4x 1.0 mm2+RG58 | Conformity CE / UL Mote instalation ype Corder umber SEW xe108 (female) > — eq ing ea KO (ale for synchronous and eynewengus mators 2a23005 aaa ats 418 425 ad om mn? on mn? cable carer 2a2s860 2avase6 ats and “23 418 on me om mn? xe108 (female) oven 2a124067 aaa ats 418 425 ad om mn? on mn? cable carer aaa az “is 418 42s 418 om me om mn? 0 #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 31 Context: 31 2.8.3 Prefabricated cables for 24V supply for MOVI-C decentralized drives X1523: DC 24V backup voltage Input X1523: DC 24V backup voltage Output | | Fixed installation: | CE / UL | Type of cable HELUKABEL®
JZ-500 | Order No. 28114345 | 5 x 2.5 mm2
DC 60V | | |Fixed installation: | CE / UL | HELUKABEL®
JZ-500 | 28117786 | 5 x 2.5 mm2
DC 60V | 2.8.3 Prefabricated cables for 24V supply for MOVI-C decentralized drives X1523: DC 24V backup voltage Input SEW X1523: DC 24V backup voltage Output Fe ==. SET Tem | man | unse ati" = SE [ar | mans | ame ste a #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 32 Context: 32 2.8.4 Prefabricated cables for motors for cabinet inverters This chapter will be updated soon. Please contact Powertrain Engineering and SEW. 2.8.4.1 Power cables for asynchronous brake motors with /IS connector Order number, cross section 1.5mm2 up to 15m length: | Star connection | Delta connection | | | -------- | -------- | -------- | | 08185336 | 08178178 | For fixed and cable carrier installation | 2.8.4 Prefabricated cables for motors for cabinet inverters ‘This chapter will b updated soon. Please contact Powertrain Engineering and SEW. 2.8.4.1 Power cables for asynchronous brake motors with iS connector Motors T Brakes “Connector [ores B03 barı (BEDS, BES [orso E05, OF, 8€2 ron (BE, BE2. BES ns Ioaıoo er baunn2 1 Bes, BEI lonw1395 BES BE FR | abiecore colar [Signal | Gomtact | Motor connection sie les bck 64) ur 2 ve 3 as an * Der mussen T ee 5 es a £ ESET ‘ic (OK) TW 7 | @eus2s2 { [te ® ‘Six gomscton lees ne um) Bde | tr ics. [nad (0) [arate 1310 les Bue u) Bie | m cas Bk (0) WTF 2 cs Greenyeton one) | ne pe les ‘Shs ‘Sheting [able gn Order number, cross section 1.5mm? upto 15m length: ‘Sar connection Datta connection 08185396 08178178 For fied and cable carter installation 2 #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 33 Context: 33 2.9 MOVI-C electronics – additional accessories | Keypad
(for cabinet installation 1 per cabinet)
CBG21A, order number: 28238133 | Engineering interface adapter
USM21A, order number: 28231449
interface cable RJ10 to RJ10 included
Interface cable:
USM21A (RJ10) to drive with SUB-D 9 engineering interface
Order number: 18123864
Interface cable:
USM21A (RJ10) to drive with M12 engineering interface
Order number: 28111680
Remote connection:
CBG. keypad (SUB-D 9) to drive with M12 engineering interface
order number: 28117840 | | -------- | -------- | SEW 2.9 MOVLC electronics - additional accessories Keypad (toccabinetinstaltion 1 per eine) (CRG2IA. order number 28238199 Engineering wtoiace adapir USMEtA, oder number: 26291449 A interlace cebe RI1O 1 RUIO melased Interece abe: LUst1A (RIO) to ve wh SUB-D 9 engineering intrace (rer umber: 18123864 Iotertace cable USWA (RIO) ove wih 2 engineering intertace ‘Onder number: 28111680 a Remote connect! (086. keypad (SUB-D 9) fo dm m M12 onginaeng trace ‘order numer 28117240 mo a #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 34 Context: 34 2.10 Gear boxes – overview Note: This is only an overview. For detailed information about standardized variants of each gear box type refer to corresponding chapter below. Example type code: 9 ….. ….. Followed by connected parts, typically direct mounted motor Followed by connected parts, typically direct mounted motor K K 37 37 /T /T Gear box option: /T for torque arm Gear box option: /T for torque arm Gear box size Gear box size Gear box type: K for helical bevel gear Gear box type: K for helical bevel gear A A Gear box type: only present if no solid shaft: A for hollow key shaft Gear box type: only present if no solid shaft: A for hollow key shaft 9 Important: The type code does not contain all available information (e.g. gear ratio). Those information can be found on the nameplate or by using the SEW serial number. ® standard Helical gear: a With written Aurobay/ VCPC agreement Type-R. . ype Type-F. Helical-worm gear: Spiroplan gear: Type-S. Type -W. Helical-bevel gear: Type-K. Servo helical-bevel gear: Type -BS.F #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 35 Context: 35 2.10.1 Helical-Bevel-gear boxes – K- type Design: Metric (e.g. shafts, flanges etc.) Lubricants: Standard as supplied by SEW Notes: No overhung force to TorqLOC® or Shrink-Disk gear KH gear only if KT is not available (depending on gear box size) Preferred mounting position is M1A 10 10 Other mounting positions for constructive or maintenance reasons only. #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 36 Context: 36 2.10.2 Parallel-shaft-helical-gear boxes – F- type Design: Metric (e.g. Shafts, flanges etc.) Lubricants: Standard as supplied by SEW Notes: No overhung force to TorqLOC® or Shrink-Disk gear FH gear if FT is not available (depending on gear box size) Preferred mounting position is M1 11 11 Other mounting positions for constructive or maintenance reasons only. #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 37 Context: 37 2.10.3 Helical-gear boxes – R- type Design: Metric (e.g. Shafts, flanges etc.) Lubricants: Standard as supplied by SEW Notes: Preferred mounting position is M1 12 12 Other mounting positions for constructive or maintenance reasons only. #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 38 Context: 38 2.11 Product specification for DOL motor 2.11.1 Example type code: 13 …. …. 44 /IS /IS /TF /TF 90L N 90L N /BE2/HR /BE2/HR 4 pole motor 4 pole motor Gear box coding Gear box coding /V /AS7W /V /AS7W Motor option: brake / brake option Motor option: brake / brake option Motor size Motor size Motor type N for „standard motor“ efficiency class IE3 Motor type N for „standard motor“ efficiency class IE3 Motor option: forced cooling Motor option: forced cooling Motor option: Encoder Motor option: Encoder Motor option: temperature sensor Motor option: temperature sensor Motor option: connector Motor option: connector DR DR Motor type DR for asynchronous series Motor type DR for asynchronous series 13 Important: The type code does not contain all information possible (e.g. motor voltage). Those information can be found on the nameplate or with the SEW serial number. #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 39 Context: 39 2.11.2 Asynchronous DRN – motor for cabinet inverter, open loop or closed loop General information Motor types: DRN (IE3) types of Asynchronous Three Phase Motor with or without brakes Motor version: SEW standard IEC motor (CE) All sizes: DRN motor Only 4-pole motors are to be used Voltage: 230/400V, 50Hz Insulation class: F Motor protection: TF (PTC temperature sensor) Motor connection: IS from DR63MS4 up to DRN132S4 (IEC power 5,5kW) 14 (ISU if use of prefabricated cable possible) Terminals bigger motors than DRN132S4 Position of terminal box and cable entry / connector position: Preferred: 0° / X 15 Name plate: according to SEW standard Optional accessories Brake: BE single disk for asynchronous motors (DRN) 16 always with HR non-locking manual brake release Brake voltage: 400V Brake rectifier: Order No. BMKB 1.5 BMP 3.1 BST 0.7S (400V) (for motors with brake size up to BE32 (for motors with brake size bigger than BE32) (only for safety reason, brake size up to BE32) 08281602 08295077 18255205 Encoder: AK8W (FS) with M23 plug connector (only if closed loop operation required or for safety reasons) Forced cooling: AC 200-525V / 50Hz (only if required by proper project planning) Diagnostic sensors:  DUE-d8/DUE-d6 contactless Brake diagnostic sensor (function and abrasion) for DRN-motors always with evaluation unit DUE-1K for BE brakes  PK temperature sensor PT1000 14 star or delta connection referring to proper project planning 15 Must be optimized referring to mounting position of complete gear motor 16 Brake size and torque to be defined by proper project planning, SEW standard assignment preferred #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 40 Context: 40 2.11.3 Asynchronous DRN – motor for mains operation Note: The preferred application solution is with VFD. Specifications for motors for VFD operation you can find in corresponding chapters above. General information Motor types: DRN (IE3) type of Asynchronous Three Phase Motor with or without brakes Motor version: SEW standard IEC motor (CE) All sizes: DRN motor Only 4-pole motors are to be used Voltage: 230/400V, 50Hz Insulation class: F Motor protection: VFD use TF thermistor with motors above 4kW Motor connection: IS from DRN63MS4 up to DRN132S4 (IEC power 5,5kW) 17 Terminals bigger motors than DRN132S4 Position of terminal box and cable entry / connector position: Preferred: 0° / X 18 Name plate: according to SEW standard Optional accessories Brake: BE single disk for asynchronous motors (DRN) 19 Brake voltage: 400V Brake rectifier: (cabinet installation) BMKB for motors with line installation Encoder: n.a. Forced cooling: n.a. Diagnostic sensors:  DUE-d8/DUE-d6 contactless Brake diagnostic sensor (function and abrasion) for DRN-motors always with evaluation unit DUE-1K for BE brakes  PK temperature sensor PT1000 17 star or delta connection referring to proper project planning 18 Must be optimized referring to mounting position of complete gear motor 19 Brake size and torque to be defined by proper project planning, SEW standard assignment preferred #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 41 Context: 41 3 Document management | Date | Version | Changes | Revised by | | -------- | -------- | -------- | -------- | | 16.11.2021 | V1.0 | Creation | Ted Jarl | #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 97 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 97 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson HEX DEC HMI text Comment Suggested Solution 2) Check that size of the mailbox is 8000byte 327 807 INT Rcv 3504 Block: Copy mailbox to msg failed Could not copy message to mailbox Block copying from mailbox DB to message DB failed 330 816 MSG Rcv 3504: Received error message Error message from MES received Nothing is wrong in VDcom. Error message from MES. Read Errormessage 340 832 MSG Rcv 3503: Contract ID is faulty VDcom expected another Contract ID from MES Incorrect Contract ID 1) IT error - MES is sending a faulty Contract ID 2) Configuration error - Wrong Contract ID is set in FC7001 341 833 MSG Rcv 3504: Contract ID is faulty VDcom expected another Contract ID from MES Incorrect Contract ID 1) IT error - MES is sending a faulty Contract ID 2) Configuration error - Wrong Contract ID is set in FC7001 30A 778 INT Rcv 3504: Message not empty at start Statemachine has been activated but there is data in message Check if the template for this message is empty 30B 779 INT Rcv 3503: Message not empty at start Statemachine has been activated but there is data in message Check if the template for this message is empty 30C 780 INT Snd 3501: Send block active Sendblock that is connected to the statemachine is not in correct state Send block is active, probably internal error. Contact the VDcom group 1) Check link between statemachine and send block 2) Most likely an error in the sendblock 30D 781 INT Rcv 3503, 3504: Receive block active Receiveblock that is connected to the statemachine is not in correct state Send block is active, probably internal error. Contact the VDcom group 1) Check link between statemachine and #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 98 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 98 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson HEX DEC HMI text Comment Suggested Solution send block 2) Most likely an error in the sendblock #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 99 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 99 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 8.1.4 S4_DynamicInfoRequest, Warning & Alarm codes HEX DEC HMI text Comment Suggested Solution Warnings 401 1025 Warning Snd 3507: Timeout sending message VDcom failed to send message to VD Connection between machine and VD is down 1) Check if there anything wrong with the network 2) Contact the IT department and ask if VD is down 402 1026 Warning Rcv 3508: Timeout response message VDcom could send message to VD but get no response VDcom has a connection with VD. But MES does not reply 403 1027 Warning iS4MsgReset set when not in state 10 The machine sets iS4MsgReset when the statemachine is not in step 10 The machine is handling the VDcom interface incorrectly 405 1029 Can't clear messages Alarms 410 1040 MSG Snd 3507: Work unit name must be 8 characters The Workunit set in FC7001 has the wrong length Make sure that the Workunit name is 8 characters long Make sure that the two first bytes are set to 8 The name is set in FC7001 415 1045 INT Snd 3507 Block: Copy template to msg failed Error has occurred when the template block is used to empty send message Check that the template for message 3507 is correct. Is contract ID correct? Check that message and the template has the size 416 1046 INT Snd 3507 Block: Mailbox data block too small Sendmessage is bigger than mailbox Send message is bigger than mailbox (8000byte) 1) Check that Length in VDcom header is correct 2) Check that mailbox is set to 8000byte 417 1047 INT Snd 3507 Block: Copy msg DB to mailbox failed Could not copy message to mailbox Block copying the message DB to mailbox DB failed 420 1056 INT Rcv 3508 Block: Copy template to msg failed Error occurred when template is used to empty receive message Check that the template for message 3508 is correct. Is contract ID correct? Check that message and the template has the size 421 1057 INT Rcv 3508 Block: Mailbox data block too small Receive message is bigger than mailbox Received message is bigger than mailbox (8000byte) 1) Check that Length in VDcom header is correct 2) Check that size of the mailbox is 8000byte 422 1058 INT Rcv 3508 Block: Copy mailbox to msg failed Could not copy from mailbox to message Block copying from mailbox DB to message DB failed 430 1072 MSG Rcv 3508: Received error message Error message from MES received Nothing is wrong in VDcom. Error message from MES. Read Errormessage 440 1088 MSG Rcv 3508: Contract ID is faulty VDcom expected another Contract ID from MES Incorrect Contract ID 1) IT error - MES is sending a faulty Contract ID #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 100 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 100 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson HEX DEC HMI text Comment Suggested Solution 2) Configuration error - Wrong Contract ID is set in FC7001 40A 1034 INT Rcv 3508: Message not empty at start Statemachine has been activated but there is data in message Check if the template for this message is empty 40C 1036 INT Snd 3507: Send block active Sendblock that is connected to the statemachine is not in correct state Send block is active, probably internal error. Contact the VDcom group 1) Check link between statemachine and send block 2) Most likely an error in the sendblock 40D 1037 INT Rcv 3508: Receive block active Receiveblock that is connected to the statemachine is not in correct state Receiveblock is active, probably internal error. Contact the VDcom group 1) Check link between statemachine and send block 2) Most likely an error in the sendblock #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 101 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 101 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 8.1.5 S5_DynamicEvent, Warning & Alarm codes HEX DEC HMI text Comment Suggested Solution Warnings 501 1281 Warning Snd 3509: Timeout sending message VDcom failed to send message to VD Connection between machine and VD is down 1) Check if there anything wrong with the network 2) Contact the IT department and ask if VD is down 502 1282 Warning Rcv 3510: Timeout response message VDcom could send message to VD but get no response VDcom has a connection with VD. But MES does not reply 503 1283 Warning iS5MsgReset set when not in state 10 The machine sets iS5MsgReset when the statemachine is not in step 10 The machine is handling the VDcom interface incorrectly 505 1285 Can't clear messages Alarms 510 1296 MSG Snd 3509: Work unit name must be 8 characters The Workunit set in FC7001 has the wrong length Make sure that the Workunit name is 8 characters long Make sure that the two first bytes are set to 8 The name is set in FC7001 515 1301 INT Snd 3509 Block: Copy template to msg failed Error has occurred when the template block is used to empty send message Check that the template for message 3509 is correct. Is contract ID correct? Check that message and the template has the size 516 1302 INT Snd 3509 Block: Mailbox data block too small Sendmessage is bigger than mailbox Send message is bigger than mailbox (8000byte) 1) Check that Length in VDcom header is correct 2) Check that mailbox is set to 8000byte 517 1303 INT Snd 3509 Block: Copy msg DB to mailbox failed Could not copy message to mailbox Block copying the message DB to mailbox DB failed 520 1312 INT Rcv 3510 Block: Copy template to msg failed Error occurred when template is used to empty receive message Check that the template for message 3510 is correct. Is contract ID correct? Check that message and the template has the size 521 1313 INT Rcv 3510 Block: Mailbox data block too small Receive message is bigger than mailbox Received message is bigger than mailbox (8000byte) 1) Check that Length in VDcom header is correct 2) Check that size of the mailbox is 8000byte 522 1314 INT Rcv 3510 Block: Copy mailbox to msg failed Could not copy from mailbox to message Block copying from mailbox DB to message DB failed 530 1328 MSG Rcv 3510: Received error message Error message from MES received Nothing is wrong in VDcom. Error message from MES. Read Errormessage 540 1344 MSG Rcv 3510: Contract ID is faulty VDcom expected another Contract ID from MES Incorrect Contract ID 1) IT error - MES is sending a faulty Contract ID #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 102 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 102 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson HEX DEC HMI text Comment Suggested Solution 2) Configuration error - Wrong Contract ID is set in FC7001 50A 1290 INT Rcv 3510: Message not empty at start Statemachine has been activated but there is data in message Check if the template for this message is empty 50C 1292 INT Snd 3509: Send block active Sendblock that is connected to the statemachine is not in correct state Send block is active, probably internal error. Contact the VDcom group 1) Check link between statemachine and send block 2) Most likely an error in the sendblock 50D 1293 INT Rcv 3510: Receive block active Receiveblock that is connected to the statemachine is not in correct state Receiveblock is active, probably internal error. Contact the VDcom group 1) Check link between statemachine and send block 2) Most likely an error in the sendblock #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 103 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 103 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 8.1.6 S6_OperatorAuthorization, Warning & Alarm codes HEX DEC HMI text Comment Suggested Solution Warnings 605 1541 Can’t clear messages Alarms 610 1552 MSG Snd 3511: Work unit name must be 8 characters The Workunit set in FC7001 has the wrong length Make sure that the Workunit name is 8 characters long Make sure that the two first bytes are set to 8 The name is set in FC7001 611 1553 INT Snd 3511: Operator ID is empty Machine code hasn’t given any operator ID in send message This value is set in the suppliers machine code 615 1557 INT Snd 3511 Block: Copy template to msg failed Error occurred when template is used to empty receive message Check that the template for message 3511 is correct. Is contract ID correct? Check that message and the template has the size 616 1558 INT Snd 3511 Block: Mailbox data block too small Receive message is bigger than mailbox Send message is bigger than mailbox (8000byte) 1) Check that Length in VDcom header is correct 2) Check that mailbox is set to 8000byte 617 1559 INT Snd 3511 Block: Copy msg DB to mailbox failed Could not copy message to mailbox Block copying the message DB to mailbox DB failed 620 1568 INT Rcv 3512 Block: Copy template to msg failed Error occurred when template is used to empty receive message Check that the template for message 3512 is correct. Is contract ID correct? Check that message and the template has the size 621 1569 INT Rcv 3512 Block: Mailbox data block too small Error occurred when template is used to empty receive message Received message is bigger than mailbox (8000byte) 1) Check that Length in VDcom header is correct 2) Check that size of the mailbox is 8000byte 622 1570 INT Rcv 3512 Block: Copy mailbox to msg failed Could not copy from mailbox to message Block copying from mailbox DB to message DB failed 630 1584 MSG Rcv 3512: Received Operator ID does not match Sent and received operator ID does not match 1) Check that correct Operator-ID has been sent 2) Check that correct Operator-ID has been received 631 1585 MSG Rcv 3512: Received Operator ID does not exist MES could not find operator ID Check that Operator-ID is defined in MES 640 1600 MSG Rcv 3512: Contract ID is faulty VDcom expected another Contract ID from MES Incorrect Contract ID 1) IT error - MES is sending a faulty Contract ID 2) Configuration error - Wrong Contract ID is set in FC7001 60A 1546 INT Rcv 3512: Message not empty at start Statemachine has been activated but there is data in message Check if the template for this message is empty #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 104 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 104 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson HEX DEC HMI text Comment Suggested Solution 60C 1548 INT Snd 3511: Send block active Sendblock that is connected to the statemachine is not in correct state Send block is active, probably internal error. Contact the VDcom group 1) Check link between statemachine and send block 2) Most likely an error in the sendblock 60D 1549 INT Rcv 3512: Receive block active Receiveblock that is connected to the statemachine is not in correct state Receiveblock is active, probably internal error. Contact the VDcom group 1) Check link between statemachine and send block 2) Most likely an error in the sendblock 60E 1550 INT Snd 3511: Timeout sending message VDcom failed to send message to VD Connection between machine and VD is down 1) Check if there anything wrong with the network 2) Contact the IT department and ask if VD is down 60F 1551 INT Rcv 3512: Timeout response message VDcom could send message to VD but get no response VDcom has a connection with VD. But MES does not reply #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 105 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 105 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 8.1.7 S7_ RecipeAsynchronous, Warning & Alarm codes HEX DEC HMI text Comment Suggested Solution Warnings 705 1797 Can’t clear messages Alarms 720 1824 INT Rcv 3502 Block: Copy template to msg failed Error occurred when template is used to empty receive message Check that the template for message 3502 is correct. Is contract ID correct? Check that message and the template has the size 721 1825 INT Rcv 3502 Block: Mailbox data block too small Receive message is bigger than mailbox Received message is bigger than mailbox (8000byte) 1) Check that Length in VDcom header is correct 2) Check that size of the mailbox is 8000byte 722 1826 INT Rcv 3502 Block: Copy mailbox to msg failed Could not copy from mailbox to message Block copying from mailbox DB to message DB failed 740 1856 MSG Rcv 3502: Contract ID is faulty VDcom expected another Contract ID from MES Incorrect Contract ID 1) IT error - MES is sending a faulty Contract ID 2) Configuration error - Wrong Contract ID is set in FC7001 70A 1802 INT Rcv 3502: Message not empty at start Statemachine has been activated but there is data in message Check if the template for this message is empty 70E 1806 INT Rcv 3502: Receive block active Receiveblock that is connected to the statemachine is not in correct state Send block is active, probably internal error. Contact the VDcom group 1) Check link between statemachine and send block 2) Most likely an error in the sendblock #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 106 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 106 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 8.1.8 S8_ ResultAsynchronous, Warning & Alarm codes HEX DEC HMI text Comment Suggested Solution Warnings 801 2049 Warning Snd 3505: Timeout sending message VDcom could not send message to VD Connection between machine and VD is down 1) Check if there anything wrong with the network 2) Contact the IT department and ask if VD is down 802 2050 Warning Snd 3505: Timeout response message VDcom could send message to VD but get no response VDcom has a connection with VD. But MES does not reply 802 2050 Can’t clear messages 803 2051 Warning iS8MsgReset set when not in state 10 The machine sets iS8MsgReset when the statemachine is not in step 10 The machine is handling the VDcom interface incorrectly 805 2053 Can’t clear messages Alarms 810 2064 MSG Snd 3505: Work unit name must be 8 characters The Workunit set in FC7001 has the wrong length Make sure that the Workunit name is 8 characters long Make sure that the two first bytes are set to 8 The name is set in FC7001 815 2069 INT Snd 3505 Block: Copy template to msg failed Error has occurred when the template block is used to empty send message Check that the template for message 3505 is correct. Is contract ID correct? Check that message and the template has the size 816 2070 INT Snd 3505 Block: Mailbox data block too small Sendmessage is bigger than mailbox Send message is bigger than mailbox (8000byte) 1) Check that Length in VDcom header is correct 2) Check that mailbox is set to 8000byte 817 2071 INT Snd 3505 Block: Copy msg DB to mailbox failed Could not copy message to mailbox Block copying the message DB to mailbox DB failed 820 2080 INT Rcv 3506 Block: Copy template to msg failed Error occurred when template is used to empty receive message Check that the template for message 3506 is correct. Is contract ID correct? Check that message and the template has the size 821 2081 INT Rcv 3506 Block: Length message header faulty Sendmessage is bigger than mailbox Received message is bigger than mailbox (8000byte) 1) Check that Length in VDcom header is correct 2) Check that size of the mailbox is 8000byte 822 2082 INT Rcv 3506 Block: Copy mailbox to msg failed Could not copy from mailbox to message Block copying from mailbox DB to message DB failed 830 2096 MSG Rcv 3506: Received error message Error message from MES received Nothing is wrong in VDcom. Error message from MES. Read Errormessage #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 107 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 107 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson HEX DEC HMI text Comment Suggested Solution 840 2112 MSG Rcv 3506: Contract ID is faulty VDcom expected another Contract ID from MES Incorrect Contract ID 1) IT error - MES is sending a faulty Contract ID 2) Configuration error - Wrong Contract ID is set in FC7001 80A 2058 INT Rcv 3506: Message not empty at start Statemachine has been activated but there is data in message Check if the template for this message is empty 80C 2060 INT Snd 3505: Send block active Sendblock that is connected to the statemachine is not in correct state Send block is active, probably internal error. Contact the VDcom group 1) Check link between statemachine and send block 2) Most likely an error in the sendblock 80D 2061 INT Rcv 3506: Receive block active Sendblock that is connected to the statemachine is not in correct state Send block is active, probably internal error. Contact the VDcom group 1) Check link between statemachine and send block 2) Most likely an error in the sendblock #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 108 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 108 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 8.1.10 S9_ DynamicInfoAsynchronous, Warning & Alarm codes HEX DEC HMI text Comment Suggested Solution Warnings 905 2309 Can’t clear messages Alarms 920 2336 INT Rcv 3508 Block: Copy template to msg failed Error occurred when template is used to empty receive message Check that the template for message 3508 is correct. Is contract ID correct? Check that message and the template has the size 921 2337 INT Rcv 3508 Block: Mailbox data block too small Receive message is bigger than mailbox Received message is bigger than mailbox (8000byte) 1) Check that Length in VDcom header is correct 2) Check that size of the mailbox is 8000byte 922 2338 INT Rcv 3508 Block: Copy mailbox to msg failed Could not copy from mailbox to message Block copying from mailbox DB to message DB failed 940 2368 MSG Rcv 3508: Contract ID is faulty VDcom expected another Contract ID from MES Incorrect Contract ID 1) IT error - MES is sending a faulty Contract ID 2) Configuration error - Wrong Contract ID is set in FC7001 90A 2314 INT Rcv 3508: Message not empty at start Statemachine has been activated but there is data in message Check if the template for this message is empty 90D 2317 INT Rcv 3508: Receive block active Receiveblock that is connected to the statemachine is not in correct state Receiveblock is active, probably internal error. Contact the VDcom group 1) Check link between statemachine and send block 2) Most likely an error in the sendblock #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 109 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 109 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 8.1.11 Miscellaneous Alarm codes These alarms are not connected to any statemachine type. | | HEX Alarms | | | DEC | | | HMI text | | | Comment | | | Suggested Solution | | | B01 | | | 2817 | | | INT Snd 3514 S1 Copy template to msg failed | | | Error has occurred when the template block is used to
empty send message | | | Check that the template for message 3502 is correct.
Is contract ID correct?
Check that message and the template has the size | | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | B02 | | | 2818 | | | INT Snd 3514 S1: Mailbox data block too small | | | Sendmessage is bigger than mailbox | | | | Send message is bigger than mailbox (8000byte) | | | | | | | | | | | | | | | | 1) Check that Length in VDcom header is correct | | | | | | | | | | | | | | | | 2) Check that mailbox is set to 8000byte | | | B03 | | | 2819 | | | INT Snd 3514 S1: Copy msg DB to mailbox failed | | | Could not copy message to mailbox | | | Block copying the message DB to mailbox DB failed | | | | B04 | | | 2820 | | | INT Snd 3514 S2: Copy template to msg failed | | | Error has occurred when the template block is used to
empty send message | | | | Check that the template for message 3502 is correct. | | | | | | | | | | | | | | | | Is contract ID correct? | | | | | | | | | | | | | | | | Check that message and the template has the size | | | B05 | | | 2821 | | | INT Snd 3514 S2: Mailbox data block too small | | | Sendmessage is bigger than mailbox | | | Send message is bigger than mailbox (8000byte)
1) Check that Length in VDcom header is correct
2) Check that mailbox is set to 8000byte | | | | |B06 | | | 2822 | | | INT Snd 3514 S2: Copy msg DB to mailbox failed | | | Could not copy message to mailbox | | | Block copying the message DB to mailbox DB failed | | | B07 | | | 2823 | | | INT Snd 3514 S3: Copy template to msg failed | | | Error has occurred when the template block is used to
empty send message | | | Check that the template for message 3502 is correct.
Is contract ID correct?
Check that message and the template has the size | | | | B08 | | | 2824 | | | INT Snd 3514 S3: Mailbox data block too small | | | Sendmessage is bigger than mailbox | | | | Send message is bigger than mailbox (8000byte) | | #################### File: Op110_ERAD_S700272_10.pdf Page: 1 Context: H-H L ( 2 : 1 ) M ( 2 : 1 ) J ( 5 : 1 ) H H L M J TEMPLATE: ISSUE09 Powertrain Engineering Sweden AB Skövde PROCESS DRAWING CAD system Inventor,drawing may not be changed manually Op Benämning/ Op Name Variant Detalj/ Part Datum/ Date Ritad av/ Drawn by Godk av/ Appr by Ritn Nr/ Draw No Op Station Blad/ Sheet Utg/ Rev S-700272 A Carlsson 2021-07-12 1 / 1 10 Marie Gonzaga 110 Turning; DriveEnd side complete PostProcessGauge Rotorshaft GEN3 ERAD VERKTYGFÖRTECKNING/ TOOL LIST FÖR PRODUKTION/ FOR PRODUCTION Nr/ No Datum/ Date Namn/ Name Ändringens art/ Change Granskad av/ Checked by Godkänd av/ Approved by Datum/ Date Datum/ Date Sign Sign PT H-FAB DRIFT H-FAB Verktyg/Tool Nr/No Antal Pos Art.Nr/Item.No Antal/No Benämning Dimension/ Name Dimension (n36) Outgoing material from operation (incl. finish contour and remaining stock from op) DD1 0.15 0 13.5 `0.2 32.12 `0.2 19.672 `0.05 30.35 `0.2 36.255 `0.15 (41.442) 70.825 `0.1 83.15 `0.05 (n19.26) 1 `0.1 (2.82) n35.308 `0.1 n27.61 `0.1 n31.642 `0.1 n33.4 `0.015 30° `3° R1.3 R 5 n28.8 `0.015** M1 (332.24) | 0.02 R-AA
h | | | | | | | | | | | | | | | | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | R1.3 20 n *) Angle become 19° after cold forming Op.130 **) Ø28.8 (calculated) expand in Op.130 and grinded in Op.160 16° `3° 15° `3° (n22.71) n34.472 `0.2 n26.85 `0.2 (n16) (n23 ) Weight; 2.148 kg Incoming material Weight; 2.324 kg 0.15 R2 (n50.342) 0.4 `0.15 R1.3 0.85 `0.1 (n35.308) 0.025 R-DD2 h 0.025 R-AA n49.034 `0.1 7.5° `3° 20° `3° 28 n S 75° `5° 30° `3° 60° `1° 120° `3° h 0.1 DD1-DD2 e 0.025 Ra 2 AA DD2 C 20 232.56 `0.04 30° `3° Ra 1.6 128 55 0 0.2 03 A Carlsson 20230113 Design changed, rotorshaft 33996774 Rev 17 03 A Carlsson 20230113 Meas. 5.5,Ø29.325,Ø31.642,14° was 2.5,Ø29.025,Ø31.6,19° #################### File: Op110_ERAD_S700272_10.pdf Page: 1 Context: 03 03 03 04 A Carlsson 20230125 Added axial run out R-AA 04 Ra 2.5 05 A Carlsson 20230405 Surface demand added 05 9°* 06 06 06 A Carlsson 20230502 Measure Ø28.785, Ø33.5 was Ø29.325±0.015, Ø33.3±0.02 T B D 4.43 (Ø28.8-Ø28.83) n28.83 07 A Carlsson 20230505 Measure Ø28.8, Ø33.4, 9° was Ø28.785, Ø33.5, 14° 07 07 07 07 A Carlsson 20230505 Measure Ø28.83 addaed 07 (0.57) [HIC] 08 A Carlsson 20230704 [HIC] Added on RunOut demand 08 *) To be measured perpendicular to the chamfer surface. * 09 09 A Carlsson 20230904 Note added on Roundness demand (*) 09 09 A Carlsson 20230904 232.56±0.04 was 232.6±0.05, Ø26.85 was 25.85 09 ########## """QUERY: Bitte geben Sie die folgenden Informationen tabellarisch an: Kunde: Wer ist der Kunde? (Bitte geben Sie die Kundendetails an) Endkunde: Wer ist der Endkunde? Aufstellort: Wo ist der Aufstellort der Anlage (Ort, Werk des Endkunden, Gebäude)? Hallenhöhe: Wie hoch ist die Hallenhöhe des Werkes oder Gebäudes, in dem die Anlage aufgestellt werden soll - Hallenhöhe kann auch als (Anlagenhöhe) definiert werden? Bitte keine Erläuterungen hinzufügen, nur die Tabelle mit dem Titel: Kunde, Endkunde, Aufstellort, Hallenhöhe (ohne die anderen Definitionen zu nennen).""" Consider the chat history for relevant information. Important: If you find information separated by a | in the context, it is a table formatted in Markdown. Final Files Sources: D0_Obligations%20suppl_purch%20v2.1.docx - Page 1, E2.4%20NC%20questionnaire.doc - Page 1, B3%20Layout.docx - Page 1, C0%20Project%20time%20schedule.docx - Page 1, Op160_ERAD_S700277_05.pdf - Page 1, Op120_ERAD_S700279_06.pdf - Page 1, Op150_ERAD_S700280_06.pdf - Page 1, Op160_EFAD_S700298_05.pdf - Page 1, B0%20Specification%20of%20works%20%28Machining%29.docx - Page 1, E6.2%20Questionnaire%20KPI%20and%20Principles.xlsx - Page 0, E6.2%20Questionnaire%20KPI%20and%20Principles.xlsx - Page 1, RFQ_FLT_Acknowledgement%20of%20Receipt_2024-03-12.pdf - Page 1, Machine_Details_A2253.pptx - Page 1, E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx - Page 1, E5.2%20Contract%20appendix%20E%20for%202D%20factory%20Layouts%20Aurobay_VCPC_iss5_221123.doc - Page 1, F1%20Checklist%20prior%20Test%20Before%20Shipment.doc - Page 1, E4.1%20Project%20manual%20Siemens.pdf - Page 1, E4.1%20Project%20manual%20Siemens.pdf - Page 2, FLT%20Wo%CC%88rterbuch2.pdf - Page 1, Op100_EFAD_S700305_09.pdf - Page 1, Op110_EFAD_S700306_11.pdf - Page 1, Op100_ERAD_S700271_08.pdf - Page 1, 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx - Page 1, Op120_EFAD_S700299_07.pdf - Page 1, E4.6%20Project%20manual%20SEW.pdf - Page 1, E4.6%20Project%20manual%20SEW.pdf - Page 2, E4.6%20Project%20manual%20SEW.pdf - Page 3, E4.6%20Project%20manual%20SEW.pdf - Page 4, E4.6%20Project%20manual%20SEW.pdf - Page 5, E4.6%20Project%20manual%20SEW.pdf - Page 6, E4.6%20Project%20manual%20SEW.pdf - Page 7, E4.6%20Project%20manual%20SEW.pdf - Page 8, E4.6%20Project%20manual%20SEW.pdf - Page 9, E4.6%20Project%20manual%20SEW.pdf - Page 10, E4.6%20Project%20manual%20SEW.pdf - Page 11, E4.6%20Project%20manual%20SEW.pdf - Page 12, E4.6%20Project%20manual%20SEW.pdf - Page 13, E4.6%20Project%20manual%20SEW.pdf - Page 14, E4.6%20Project%20manual%20SEW.pdf - Page 15, E4.6%20Project%20manual%20SEW.pdf - Page 16, E4.6%20Project%20manual%20SEW.pdf - Page 17, E4.6%20Project%20manual%20SEW.pdf - Page 18, E4.6%20Project%20manual%20SEW.pdf - Page 19, E4.6%20Project%20manual%20SEW.pdf - Page 20, E4.6%20Project%20manual%20SEW.pdf - Page 21, E4.6%20Project%20manual%20SEW.pdf - Page 22, E4.6%20Project%20manual%20SEW.pdf - Page 23, E4.6%20Project%20manual%20SEW.pdf - Page 24, E4.6%20Project%20manual%20SEW.pdf - Page 25, E4.6%20Project%20manual%20SEW.pdf - Page 26, E4.6%20Project%20manual%20SEW.pdf - Page 27, E4.6%20Project%20manual%20SEW.pdf - Page 28, E4.6%20Project%20manual%20SEW.pdf - Page 29, E4.6%20Project%20manual%20SEW.pdf - Page 30, E4.6%20Project%20manual%20SEW.pdf - Page 31, E4.6%20Project%20manual%20SEW.pdf - Page 32, E4.6%20Project%20manual%20SEW.pdf - Page 33, E4.6%20Project%20manual%20SEW.pdf - Page 34, E4.6%20Project%20manual%20SEW.pdf - Page 35, E4.6%20Project%20manual%20SEW.pdf - Page 36, E4.6%20Project%20manual%20SEW.pdf - Page 37, E4.6%20Project%20manual%20SEW.pdf - Page 38, E4.6%20Project%20manual%20SEW.pdf - Page 39, E4.6%20Project%20manual%20SEW.pdf - Page 40, E4.6%20Project%20manual%20SEW.pdf - Page 41, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 97, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 98, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 99, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 100, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 101, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 102, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 103, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 104, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 105, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 106, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 107, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 108, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 109, Op110_ERAD_S700272_10.pdf - Page 1 ================================================== FINAL ANSWER Answer: ## Kunde, Endkunde, Aufstellort, Hallenhöhe | Kunde | Endkunde | Aufstellort | Hallenhöhe | |---|---|---|---| | Aurobay | Aurobay | Aurobay, H-factory, Skövde | Nicht verfügbar | ==================================================