INITIALIZATION Knowledgebase: ki-dev Base Query: Welche Komponenten sind in der Anfrage für das Automatisierungssystem enthalten? Tabellarische Auflistung der Antworten wie folgt: Anzahl Lader oder Roboter, Bänder, SPC, Zusätzliche Komponenten, Prozess Steuerungen, Ermittlung Laderbaugröße. Model: gemini-1.5-pro-preview-0409 Use Curl?: None ================================================== QUESTIONING Clarity Score: 10 Give follow-up?: False Follow-up query: ================================================== ROUTING Query type: list ================================================== RAG PARAMETERS Max Context To Include: 100 Lowest Score to Consider: 0.1 ================================================== VECTOR SEARCH ALGORITHM TO USE Use MMR search?: True Use Similarity search?: False ================================================== FILENAMES AND KEYWORDS Keywords Found: ['SPC', 'anzahl', 'ermittlung'] All file names: ['2024-07-25%20Wo%CC%88rterbuch_extern-update.docx', 'E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx', 'E4.8%20Project%20manual%20Cognex%202023.pdf', 'Machine_Details_A2253.pptx', 'E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf', 'E2.3%20Questionnaire_Tooling.docx', 'E3.4_MES_Manual_Client_Specification_Supplier_v1_1.pdf', 'Appendix%20A1.DOC', 'E4.5%20Project%20manual%20Kistler.pdf', 'E5.0%20Equipment_documentation_requirements.pdf', 'E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx', '2024-07-25%20Wo%CC%88rterbuch_extern-update.docx', 'E4.4%20Project%20manual%20Festo.pdf', 'E4.6%20Project%20manual%20SEW.pdf', 'E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx', 'E4.5%20Project%20manual%20Kistler.pdf', 'B2%20Functional%20description%20Gantry%20Rotorshaft%20MEP.docx', 'B0%20Specification%20of%20works%20%28Machining%29.docx', 'E6.1%20MEPS%20Fundamental%20principles%20for%20process%20design%20v1_3.xlsx', 'E2.3%20Questionnaire_Tooling.docx', 'E5.0%20Equipment_documentation_requirements.pdf', 'E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx', 'E5.0%20Equipment_documentation_requirements.pdf', 'E4.3%20Project%20manual_IFM%20electric.pdf', 'E4.5%20Project%20manual%20Kistler.pdf', '2024-07-25%20Wo%CC%88rterbuch_extern-update.docx', 'E3.5%20OT%20Security%20Conditions%20v1_0.pdf', 'E3.4_MES_Manual_Client_Specification_Supplier_v1_1.pdf', 'E6.2%20Questionnaire%20KPI%20and%20Principles.xlsx', 'Appendix%20A2.doc', 'E0%20Technical%20Specification%202023.pdf', 'E4.6%20Project%20manual%20SEW.pdf', 'E2.5%20Questionnaire%20Media.xlsx', 'E4.6%20Project%20manual%20SEW.pdf', 'E4.2%20Project%20manual%20Atlas%20Copco.pdf', 'E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf', 'RFQ_FLT_Acknowledgement%20of%20Receipt_2024-03-12.pdf', 'E5.0%20Equipment_documentation_requirements.pdf', 'E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx', 'E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf', 'E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx', 'E5.0%20Equipment_documentation_requirements.pdf', 'E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx', 'E4.6%20Project%20manual%20SEW.pdf', 'E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf', 'E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx', 'E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf', 'E2.3%20Questionnaire_Tooling.docx', 'E4.6%20Project%20manual%20SEW.pdf', 'E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf', 'E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf', 'E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx', 'E0%20Technical%20Specification%202023.pdf', 'E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx', 'E4.2%20Project%20manual%20Atlas%20Copco.pdf', 'F1%20Checklist%20prior%20Test%20Before%20Shipment.doc', 'E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx', 'E4.5%20Project%20manual%20Kistler.pdf', '2024-07-25%20Wo%CC%88rterbuch_extern-update.docx', 'E4.6%20Project%20manual%20SEW.pdf', 'E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx', 'E4.4%20Project%20manual%20Festo.pdf', 'E2.3%20Questionnaire_Tooling.docx', 'E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx', 'E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf', 'E4.3%20Project%20manual_IFM%20electric.pdf', 'E6.1%20MEPS%20Fundamental%20principles%20for%20process%20design%20v1_3.xlsx', 'E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx', 'E5.2%20Contract%20appendix%20E%20for%202D%20factory%20Layouts%20Aurobay_VCPC_iss5_221123.doc', 'E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx', 'E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx', 'E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx', 'E5.0%20Equipment_documentation_requirements.pdf', 'B2%20Functional%20description%20Gantry%20Rotorshaft%20MEP.docx', 'E1.1%20VCS%208010%2C39%20Safety%20of%20machinery.pdf', 'E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf', 'E4.5%20Project%20manual%20Kistler.pdf', 'E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx', 'E6.1%20MEPS%20Fundamental%20principles%20for%20process%20design%20v1_3.xlsx', 'E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx', 'E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx', 'E0%20Technical%20Specification%202023.pdf', 'E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx', 'E2.3%20Questionnaire_Tooling.docx', 'E0%20Technical%20Specification%202023.pdf', 'E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx', 'E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx', 'E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx', 'E0%20Technical%20Specification%202023.pdf', 'E4.6%20Project%20manual%20SEW.pdf', 'B0%20Specification%20of%20works%20%28Machining%29.docx', 'Orgalime%20SE01%20Agreement_2021-08-10.docx', '2024-07-25%20Wo%CC%88rterbuch_extern-update.docx', 'E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf', 'B5%20Tech_SignOff_ProjectXX_SupplierXX_v1.0.docx', 'I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf', 'E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf', 'B0%20Specification%20of%20works%20%28Machining%29.docx', 'E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx', 'E4.2%20Project%20manual%20Atlas%20Copco.pdf'] File names to FILTER: ['B0%20Specification%20of%20works%20%28Machining%29.docx', 'F1%20Checklist%20prior%20Test%20Before%20Shipment.doc'] ================================================== PRIMER Primer: You are a highly intelligent personal assistant. Your role is to act as an expert at summarization and analysis. In your responses to enterprise users, prioritize clarity, trustworthiness, and appropriate formality. Be honest by admitting when a topic falls outside your scope of knowledge, and suggest alternative avenues for obtaining information when necessary. Make effective use of chat history to avoid redundancy and enhance response relevance, continuously adapting to integrate all necessary details in your interactions. Use as much tokens as possible to provide a detailed response. ================================================== FINAL QUERY Final Query: CONTEXT: ########## File: B0%20Specification%20of%20works%20%28Machining%29.docx Page: 1 Context: Automation Suitable type of gantry-loader to be able to load/unload the machines within the specified cycletime. The supplier will also be handling the RF-id reader/writer and the stops that is located on the conveyor. The hardware (RF-id reader) will be supplied by a different supplier, but in the quotation the integration for these must be included. The ASM-module for this shall be included in the quotation. All gantrys have to communicate with MES. SPC-place There should be a SPC-box in each gantry, it will be used for frequent checks and NOK-parts. It should be possible to re-introduce the parts into the flow by using the SPC, Aurobay will supply a datamatrix-reader (Cognex Dataman 8000-series) that can read the DM-code on the rotorshafts, the supplier must handle the integration of this reader. Virtual Commissioning The contractor must in the quotation state if they during design and commissioning phase use Virtual Commissioning as a way of working. The main purpose of Virtual Commissioning is to shorten the commissioning time by enabling simultaneous activities before physical machine is completed, minimize project risks and reduce the risk for late costly modifications of the equipment. Aurobay aims to bring activities earlier in the designs and manufacturing process of the equipment, the virtual way of working naturally promotes more remote way of working, which also opens up for more closer collaboration and frequent reconciliations during projects Equipment specifications Specification of suppliers The sub-suppliers to be used, down to station level, must be stated in the quotation. State the country used for manufacturing, both for main supplier and sub-suppliers. Functional description In the Functional description Aurobay is describing the functions of manufacturing equipment. (See appendix B) Size protection (Volume) All machinery and equipment must be designed so that future geometrical changes of the Rotorshaft are protected for, according to the external dimensions given in Figure1 below. If this drives a more expensive machine, please raise the question to Aurobay before proceeding in the quotation work. ----Image alt text---->A drawing of a tube Description automatically generated<----media/image1.png---- Figure 1: Rotorshaft Technical specifications (TS) According to enclosure TS, the specifications given there, are to be followed. If something in this inquiry deviate from what is specified in the TS, the specification of this inquiry is valid. (See appendix E). Clamping, handling and gripping All surfaces used in any equipment for handling, gripping, clamping etc have to be designed in such a way that the products aren’t damaged. The surfaces and points that will be used have to be agreed with Aurobay, no other surfaces or points on the product can be used for handling. Calibration If quoted equipment includes any components which needs calibration the calibration shall be possible to perform without having to dis #################### File: B0%20Specification%20of%20works%20%28Machining%29.docx Page: 1 Context: Contract Appendix B0 General specification Main Project: SRS02 Project name: A2253_Gantrys Product: Rotorshaft Version 1.0 Table of content 1 Table of content 2 2 Project presentation 4 2.1 General 4 3 Guidelines for Quotation 5 3.1 Quotation description of content 5 3.2 Matrix for RFQ 5 3.3 Specification of prices 5 4 Scope of supply 6 4.1 Operation sequence 6 4.2 Machines new/re-used 6 4.3 Running philosophy 6 4.4 Automation 7 4.5 SPC-place 7 4.6 Virtual Commissioning 7 5 Equipment specifications 7 5.1 Specification of suppliers 7 5.2 Functional description 7 5.3 Size protection (Volume) 8 5.4 Technical specifications (TS) 8 5.5 Clamping, handling and gripping 8 5.6 Calibration 8 5.7 Component utilization 8 5.8 Risk analysis and CE marking 8 5.9 Manufacturing Execution system – interaction 9 5.10 Cyber Security 9 6 Specific equipment requirements 10 6.1 Hydraulic equipment 10 6.2 Vision system 10 6.3 Emergency location 10 6.4 Changes 10 7 Layout 10 8 Installation 10 8.1 Production media 10 9 Documentation 11 9.1 Gripping touching points 11 10 Capacity 12 10.1 Production time 12 10.2 Cycle time 12 10.3 Technical availability 12 11 Environment and safety 12 11.1 Environment 12 11.2 Ergonomic Assessment 12 11.3 Safety 13 11.4 Work environment demands 13 12 Test parts 13 13 Test before shipment and taking-over test 13 14 Time schedule 13 15 General for machining 13 15.1 Chips (general) 13 15.2 Coolant (general) 14 15.3 Time Calculations and Process Description 14 15.4 Cycle Time Diagram 14 15.5 Special Tools for Machine Adjustments and Maintenance 14 15.6 Spare parts, Option 14 15.7 Choice of colour scheme 14 Project presentation General Aurobay has been given the task of manufacturing parts for electric motors called ERAD (ElectricRearAxleDrive) and EFAD (ElectricFrontAxleDrive). The parts to be manufactured are rotorshafts. There are geometrical differences between ERAD and EFAD, but they will be manufactured in the same line, without any mechanical change-over. You are hereby invited to submit a quotation for five load/unload-solutions (gantrys). The equipment is to be installed at Aurobay, H-factory, Skövde. The main project is called SRS02 (SkövdeRotorShaft Line #2) and is a second capacity-step. First capacity-step is the already sourced SRS01. There’s also a third capacity-step planned, SRS03. Commercial contact person in the project Matus Rozvadský +46701-45 52 07 matus.rozvadsky@aurobay.com Technical contact person in the project Nils Tengvall +46709-61 39 66 nils.tengvall@aurobay.com #################### File: B0%20Specification%20of%20works%20%28Machining%29.docx Page: 1 Context: Guidelines for Quotation Quotation description of content The contractor must submit quotation and documents according to specifications in this Request for Quotation (RFQ). If, for some reason, the contractor supplied quotation must deviate from any specification in the RFQ the contractor should before submitting the quotation provide detail list of technical deviations and its reason, which should be confirmed by the buyer (Aurobay). If the contractor has suggestions for better optimized process and then that specified in the RFQ which could result in improved quality, increased efficiency and increased flexibility or save investment and operation cost the contractor can provide these suggestions as individual quotations. If supplier is not able to quote the complete inquiry, please contact Aurobay project leader for further discussions. For each operation / station, a description how the equipment works and what components are included The description shall be written in such a way, the function of the equipment is easy to understand. Matrix for RFQ Table of quotation deliveries from supplier (Minimum level)| | RFI | RFQ1 | RFQ2 | RFQ3 | Order | | -------- | -------- | -------- | -------- | -------- | -------- | Description of content | X | X | X | X | X | Price list (See Specification of prices) | X | X | X | X | X | Time schedule | X | X | X | X | X | Layout | | X | X | X | X | Questionnaire EL | | X | X | X | X | Questionnaire MECH | | X | X | X | X | Questionnaire Tooling | | X | X | X | X | NC | | X | X | X | X | Questionnaire Media | | X | X | X | X | Cycle time description/diagram | | X | X | X | X | Included Warranty | | X | X | X | X | Included Production support | | X | X | X | X | Defined Suggested spare parts | | X | | | X | Specification of prices The price must be specified according to requirements in appendix A1. The quotation can also contain options suggested by the supplier. Price and validity for these have to be stated. The service that can be supplied must be quoted in the form of type, time for appearance, cost per hour, service contract and what the supplier thinks may be of interest to Aurobay. Price should be quoted for each operation/station. Aurobay will consider the right to choose/group the different operations/stations into blocks for the supplier to quote in next quotation round. For example: Block 1 = Automatic operations / stations Block 2 = Manual operations / stations Scope of supply Aurobay requests a quote for the equipment necessary to load/unload three new turning machines and two re-used grinding machines. There should not be any mechanical change-over between variants. The parts will arrive to the gantry on a pallet-conveyor, sourced separately by Aurobay, 2D-layout of the complete line (without gantrys) included in Appendix B: “B3 Layout”. We believe that a simple axial-orientation is needed on the pallet before the gantry picks up the part, please include this in your qu #################### File: F1%20Checklist%20prior%20Test%20Before%20Shipment.doc Page: 1 Context: Checklist prior ‘Test Before Shipment’ This document shall be filled in, signed and sent to the responsible project leader at Aurobay not later than 2 working days and not earlier than 10 working days before the start of the Test before shipment. The answers shall reflect the situation at the start of the Test before shipment. It is suitable to request a heads up for the status at latest 5 days prior to acceptance test. This document shall give the supplier a chance to understand which status Aurobay expect that the machine/machines shall be in before the Test before shipment starts. It shall also give Aurobay a chance to know that the machines are ready for Test before shipment. This checklist does not contain every item that needs to be done by the supplier before the test. Checklist Status prior Test Before Shipment planned 20XX-XX-XX OK NOK N/A 1) The Aurobay ‘Functional test’ has been performed and potential problems have been corrected. ☐ ☐ ☐ 2) It has been tested that all machines and equipment in the scope of supply meets the cycle time requirements from Aurobay. ☐ ☐ ☐ 3) Cycle time for the machining centres are according to the time calculations ☐ ☐ ☐ 4) All labels are mounted on their places on the machines. ☐ ☐ ☐ 5) The translation into agreed language are completed for screens, alarms, hard keys and labels. ☐ ☐ ☐ 6) Parts of all variants have been tested in all machines and the results are according to specifications and that the supplier can state that there is an fair probability to reach the capability. ☐ ☐ ☐ 7) All handling equipment (gantries, conveyors etc) have been tested with parts of all variants. ☐ ☐ ☐ 8) All fluids and mediums (e.g. cutting fluid, cooling water, pressurised air) are connected to sources with intended capacity. ☐ ☐ ☐ 9) The return pump is connected and running. ☐ ☐ ☐ 10) All waste trays (Gantry, SPC, Conveyor) are mounted as intended. ☐ ☐ ☐ Supplier comments: Date: Signature: ########## """QUERY: Welche Komponenten sind in der Anfrage für das Automatisierungssystem enthalten? Tabellarische Auflistung der Antworten wie folgt: Anzahl Lader oder Roboter, Bänder, SPC, Zusätzliche Komponenten, Prozess Steuerungen, Ermittlung Laderbaugröße.""" Consider the chat history for relevant information. Use all information included. Use as much tokens as needed. Important: If you find information separated by a | in the context, it is a table formatted in Markdown. Final Files Sources: B0%20Specification%20of%20works%20%28Machining%29.docx - Page 1, F1%20Checklist%20prior%20Test%20Before%20Shipment.doc - Page 1 ================================================== FINAL ANSWER Answer: ## Komponenten des Automatisierungssystems: | Kategorie | Beschreibung | Anzahl | |---|---|---| | **Lader oder Roboter** | Portalroboter (Gantry) zum Be- und Entladen der Maschinen | 5 | | **Bänder** | Palettenförderer zum Transport der Teile zu den Portalrobotern | Bereits vorhanden, Planung berücksichtigen | | **SPC** | | | | **SPC-Box** | In jedem Portalroboter integriert, für Qualitätsprüfungen und Nacharbeit | 5 | | **Datamatrix-Leser** | Cognex Dataman 8000-Serie (von Aurobay bereitgestellt), Integration durch Lieferanten erforderlich | 5 | | **Zusätzliche Komponenten** | | | | **RFID-Lese-/Schreibgeräte** | Anbindung an den Förderer, Hardware von Drittanbieter, Integration durch Lieferanten | Mindestens 5 (je nach Ausführung des Systems) | | **Stopps** | Integration in den Förderer | Mindestens 5 (je nach Ausführung des Systems) | | **Axiale Orientierungseinheit** | Für die Ausrichtung der Teile auf dem Palettenförderer | 1 | | **Prozess Steuerungen** | | | | **SPS-Steuerung** | Steuerung der Portalroboter und Integration in das MES-System | 5 | | **ASM-Modul** | Anbindung an das MES-System | Im Angebot enthalten | | **Ermittlung Laderbaugröße** | | | | **Hallenhöhe** | Unterschiedliche Höhen für die Maschinen: 2480mm (Maschine 4), 2300mm (Maschine 5), 2050mm (Maschine 1), 2000mm (Maschine 2), 2240mm (Maschine 3) | Berücksichtigung bei der Dimensionierung der Portalroboter | | **Zykluszeitvorgaben** | Spezifische Anforderungen an die Taktzeiten der Maschinen | Entsprechende Auslegung der Portalroboter | | **Geometrie der Rotorenwellen** | Berücksichtigung zukünftiger Änderungen der Abmessungen | Flexibles Design der Greifer und Handhabungssysteme | **Zusätzliche Informationen:** * Die Portalroboter müssen mit dem MES-System von Aurobay kommunizieren können. * Die Steuerung der Portalroboter muss eine virtuelle Inbetriebnahme ermöglichen. * Alle Oberflächen, die für die Handhabung der Teile verwendet werden, müssen so gestaltet sein, dass die Produkte nicht beschädigt werden. * Die verwendeten Oberflächen und Punkte müssen mit Aurobay abgestimmt werden. **Zusammenfassend lässt sich sagen, dass die Anfrage für das Automatisierungssystem die folgenden Hauptkomponenten umfasst:** * 5 Portalroboter mit integrierter SPC-Funktionalität und Anbindung an das MES-System * Ein Palettenförderer mit RFID-Lese-/Schreibgeräten, Stopps und einer axialen Orientierungseinheit * Ein übergeordnetes Steuerungssystem mit SPS und ASM-Modul Die genaue Anzahl und Auslegung der Komponenten hängt von den spezifischen Anforderungen des Kunden und den Gegebenheiten vor Ort ab. ==================================================