INITIALIZATION Knowledgebase: ki-dev Base Query: "Kannst du mir die Produktionslinie mit einander tabellarisch vergleichen? " Model: gemini-1.5-pro-preview-0409 Use Curl?: None ================================================== QUESTIONING Clarity Score: 3 Give follow-up?: True Follow-up query: Welche spezifischen Produktionslinien möchten Sie vergleichen und welche Aspekte dieser Linien sind Ihnen wichtig für den Vergleich (z.B. Effizienz, Kosten, Output etc.)? ================================================== ROUTING Query type: list ================================================== RAG PARAMETERS Max Context To Include: 100 Lowest Score to Consider: 0.1 ================================================== VECTOR SEARCH ALGORITHM TO USE Use MMR search?: True Use Similarity search?: False ================================================== FILENAMES AND KEYWORDS Keywords Found: [] All file names: ['2024-07-25%20Wo%CC%88rterbuch_extern-update.docx', 'E4.5%20Project%20manual%20Kistler.pdf', 'E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx', 'E5.0%20Equipment_documentation_requirements.pdf', 'E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf', 'E6.2%20Questionnaire%20KPI%20and%20Principles.xlsx', 'E4.5%20Project%20manual%20Kistler.pdf', 'E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx', 'Appendix%20A2.doc', 'Appendix%20A1.DOC', 'Orgalime%20SE01%20Addendum%202021-10-25.pdf', 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'E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx', 'E4.5%20Project%20manual%20Kistler.pdf', 'B0%20Specification%20of%20works%20%28Machining%29.docx', 'E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx', 'E0%20Technical%20Specification%202023.pdf', 'E3.5%20OT%20Security%20Conditions%20v1_0.pdf', 'E4.6%20Project%20manual%20SEW.pdf', 'E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx', 'E8.0%20Reliability_and_Maintainability_Requirements.docx', 'E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx', 'E4.6%20Project%20manual%20SEW.pdf', 'Op160_EFAD_S700298_05.pdf', 'E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx', 'E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx', 'E5.0%20Equipment_documentation_requirements.pdf'] File names to FILTER: [] ================================================== PRIMER Primer: You are a highly intelligent personal assistant. Your role is to act as an expert at summarization and analysis. In your responses to enterprise users, prioritize clarity, trustworthiness, and appropriate formality. Be honest by admitting when a topic falls outside your scope of knowledge, and suggest alternative avenues for obtaining information when necessary. Make effective use of chat history to avoid redundancy and enhance response relevance, continuously adapting to integrate all necessary details in your interactions. Use as much tokens as possible to provide a detailed response. ================================================== FINAL QUERY Final Query: CONTEXT: ########## File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 1 Context: Informationen werden mit folgender Linie getrennt ___________________________________________________ 1 Turnkey Projekte Turn-Key-Projekte im Zusammenhang mit Anlagen aus dem Maschinen- und Anlagenbau beziehen sich auf vollständige, betriebsbereite Lösungen, die von FLT geliefert werden. Diese Projekte beinhalten die gesamte Bandbreite der Leistungen, die erforderlich sind, um eine Anlage funktionsfähig und einsatzbereit zu übergeben. Für FLT umfassen Turn-Key-Projekte folgende Elemente: Planung, Design und Beschaffung: Entwicklung von Konzepten und detaillierten Plänen für die Anlage, einschließlich technischer Spezifikationen und Layouts. Beschaffung und Logistik: Einkauf aller notwendigen Komponenten inklusive Steuerungen (FLT Produkte und Zukäufe), Materialien und Ausrüstungen sowie deren Transport zur Baustelle. Bau, Montage, elekrische Installation und Inbetriebnahme bei FLT: Aufbau der Anlage, inklusive aller Montagearbeiten und der Installation von Maschinen und Systemen. mechanische Montage, elektrische Installation und Inbetriebnahme der Anlage beim Kunden: Ggf. Teil- oder Komplettaufbau beim Kunden für Vorabnahmen bzw Testaufbaute mechanische Montage, elektrische Installation und Inbetriebnahme der Anlage beim Kunden/Endkunden: Komplettaufbau und inbetriebnahme der Anlage Durchführung von Tests und Prüfungen, um sicherzustellen, dass die Anlage ordnungsgemäß funktioniert und alle Spezifikationen erfüllt werden. Einweisung und Übergabe: Einweisung des Betriebspersonals und formelle Übergabe der betriebsbereiten Anlage (BBÜ) an den Kunde oder Enkunden CE- Konformitätserklärung: Ggf. Erstellung CE- Konformitätserklärung, GEsamt CE oder CE für den FLT Liefer- und Leistungsumfang ___________________________________________________ 2 Modular gantry & products/ Produkte Modular gantry & products oder Produkte im Zusammenhang mit Anlagen aus dem Maschinen- und Anlagenbau beziehen sich auf unvollständige, nicht betriebsbereite FLT Produkte ohne Steuerungen, die von FLT geliefert werden. Dies beschränkt sich ausschließlich auf die FLT Produkte. Für FLT umfassen dies folgende Elemente: Planung, Design und Beschaffung: Nut in Bezug auf das zu liefernde Produkt. Beschaffung und Logistik: Einkauf aller notwendigen Komponenten ohne Steuerungen, Materialien und Ausrüstungen sowie ggf. deren Transport zur Baustelle Bau, Montage, elekrische Installation und Inbetriebnahme bei FLT: Aufbau der Anlage, inklusive aller Bauarbeiten und der Installation von Maschinen und Systemen. FLT interner Bau und Montage: Aufbau der Anlage, inklusive aller Montagearbeiten und der Installation von Maschinen und Systemen. Ggf. mechanische Montage und elektrische Installation der Anlage beim Kunden Ggf. mechanische Montage und elektrische Installation der Anlage beim Endkunden ___________________________________________________ 3 Sales Manager FLT für Turn- key Projekte FLT Sales Manager sind Eberhard Baum, Klaus Springer, Ralph Schaffer _____________________________ #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 1 Context: | Auftragsnummer | Kunde | Enkunde | Verkettung/Produkt/Umbau | Werkstücktyp | Werkstückgewicht | Prozess | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | 3037560 | Mercedes Benz | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3036337 | MAG | Lovol | Projekt | Zylinderblock | 60 | Handling | 3035132 | Läppler Automotive | Läpple | Verkettung | | | Schweißen | 3035288 | Sturm | BMW | Projekt | Zylinderblock | 40 | Handling | 3036885 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3035671 | MAG | BMW Steyr | Projekt | Gehäuse E- Motor | 25 | Handling | 3035831 | Mercedes Benz AG | Mercedes Benz | Verlettung | Zylinderblock | 20 | Handling | 3035580 | Mercedes Benz Poland | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3035267 | Sturm | VW Changchun | Projekt | Zylinderblock | 40 | Handling | 3035818 | Tesla | Tesla Grünheide | Projekt | Rotor | | Handling | 3037321 | Mercedes-Benz | Mercedes Benz | Verlettung | Batterie | | Handling | 3035950 | Läppler Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037560 | Mercedes Benz | Mercedes Benz | Verlettung | Batterie | | Handling | 3036886 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037162 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036674 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037164 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036955 | Läpple Automotive | Daimler Truck | Verkettung | | | Schweißen | 3034548 | MAG | VW Chemnitz | Kleinprojekt | Zylinderkopf | 25 | Handling | 3037121 | Mercedes Benz | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3038186 | MAG | VW | Kleinprojekt | Getriebe | 25 | Handling | 3036674 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036917 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037002 | Still | Still | Verkettung | Hubmast | | Schweißen | 3037199 | MAG | VW Kassel | Projekt | Getriebegehäuse | 25 | Handling | 3037493 | Mercedes Benz | Mercedes Benz | Verlettung | Zylinderblock | 20 | Handling | 3037701 | MAG | VW Kassel | Projekt | Getriebegehäuse | 25 | Handling | 3037246 | Mercedes Benz | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3038731 | Läppler Automotive | Läppler Automotive | Verkettung | | | Schweißen | 3038739 | Mercedes Benz Berlin | Mercedes Benz | Verlettung | Rotor | 12 | Handling | 3038740 | Mercedes Benz Berlin | Mercedes Benz | Verlettung | Magnetkassette | 5 | Laserreinigung, Messen, F-Scanner, Kleben | 3038809 | Tesla | Tesla | Verlettung | Rotor | 5 | Handling | 3038998 | Läppler Automotive | Läppler Automotive | Verkettung | | | Schweißen | 3038335 | Sturm | Renault | Projekt | Bremsscheibe | 12 | Handling | #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 1 Context: ___________________________________________________ 27 Grundlage und Formel zur Grobberechnung "Geschätzter Gesamtumsatz" "Die Grundlage bzw. Formel zur Grobberechnung ""Geschätzter Gesamtumsatz"" / ""Est. Total sales: Geschätzter Gesamtumsatz für Turnkey Projekte: 1. Schritt: Längen- und Baugrößenunabhängig wird die Anzahl folgender Komponenten ermittelt: Lader/Portal, Roboter (Bauteilhandling) Roboter (Prozess), Rundspeicher, Flächenspeicher, Gondelspeicher.; 2. Schritt: Muliplikation ermittelte Anzahl aus Schritt 1 mit dem jeweligen Einzelbewertung: Lader/Portal = 800000 EUR bei FLT Laderbaugröße LGR-3, Lader/Portal = 900000 EUR bei FLT Laderbaugröße LGR-4, Lader/Portal = 1000000 EUR bei FLT Laderbaugröße LGR-5, Roboter (Bauteilhandling) 500000 EUR, Roboter (Prozess) 700000 EUR, Rundspeicher 900000 EUR, Flächenspeicher 900000 EUR, Gondelspeicher 50000 EUR." ___________________________________________________ 28 Mögliche Kunden/ Endkundenkonstellationen Turnkey- Projekte: 1. FLT ist Auftragnehmer/ Lieferant von Endkunden (Kunde = Endkunde); 2. FLT ist Auftragnehmer/ Lieferant von Generalunternehmer GU (GU = Kunde); GU liefert an Endkunden (z.B. OEM); Modular gantry & products/ Produkte: 1. FLT ist Auftragnehmer/ Lieferant von OEM (Kunde = Endkunde); 2. FLT ist Auftragnehmer/ Lieferant von Generalunternehmer (GU = Kunde); GU liefert an Endkunden (z.B. OEM) ___________________________________________________ 29 Werkstücke ___________________________________________________ 30 FLT Portalbaureihe, Grobdefinition Einsatzbereiche Einsatz LGR-3: Bei Einfachgreifer: Transportlast bis Werkstückgewicht 150 kg (1 Teil pro Greifer); Bei Doppelgreifer: Transportlast bis Werkstückgewicht 75 kg (2 Teile pro Greifer); Einsatz LGR-4: Bei Einfachgreifer: Transportlast bis Werkstückgewicht 150-300 kg (1 Teil pro Greifer); Bei Doppelgreifer: Transportlast bis Werkstückgewicht 75-150 kg (2 Teile pro Greifer); Einsatz LGR-5 (Z- Achse mit einem Antrieb): Bei Einfachgreifer: Transportlast bis Werkstückgewicht 300-600 kg (1 Teil pro Greifer); Einsatz LGR-5 (Z- Achse mit Doppelantrieb): Bei Einfachgreifer: Transportlast bis Werkstückgewicht 600-1000 kg (1 Teil pro Greifer); #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 1 Context: ___________________________________________________ 6 Mitarbeiter von FLT Lukas Schwing hat folgende Kundenzuordnung: Kundentyp: Machine Tool Manufactures, Plastics & Composite Materials; Kunden: Chiron, Starrag Gruppe, NSH Gruppe, EMAG, DVS Technolgy Group, Hermle, INDEX-Werke, SMS Gruppe, Buderus, Sandvik, Licon, Nagel, Weisser, SSB, Alfing Kessler; Gehring, KADIA, Roth Composite, Hilger & Kern, Sulo, Krupp-Kautex, Mikrosam ___________________________________________________ 7 Mitarbeiter von FLT Paul Sattler hat folgende Kundenzuordnung: Kundentyp: System Integrators, Equipment manufactures, Test cell manufactures; Kunden: EBZ, Aumann, thyssenkrupp, KUKA-Systems, VAF, Prowin A+W, Wieland Anlagentechnik, FFT, Dürr, Strama-MPS, Elfin, Manz, Conntronic, Schenck, Hofmann, Heess, Wickert, Arthur Klink, Karl Klink, SMS Elotherm, EMA, EFD, Teamtechnik, JW Fröhlich, KAPP Coburg, Bayer, MACEAS, Hof, Philipp Hafner ___________________________________________________ 8 Mitarbeiter von FLT Klaus Springer hat folgende Kundenzuordnung: Kundentyp: Car OEMs, Tier1; Kunden: BMW, Scherer Feinbau, Wabco, BorgWarner, Valeo Siemens, Schaeffler, BOSCH, GKN-Gruppe, MAHLE, Eberspächer ___________________________________________________ 9 Mitarbeiter von FLT Ralph Schaffer hat folgende Kundenzuordnung: Kundentyp: Car OEMs, Battery Systems, International suppliers, Tier1, Commercial Vehicles; Kunden: VW, Porsche, Audi, Ford, GM, Stellantis, TESLA, Arrival, Rivian, e.Go, LG, Samsung SDI, Northvolt, Elring Klinger, Leclanche, CATT, AUT Sistemas de Automacao, Nagel do Brazil, ZF, Getrag, KS Huayu, Scania, DAF, Volvo Trucks " ___________________________________________________ 10 Mitarbeiter von FLT Eberhard Baum hat folgende Kundenzuordnung: Kundentyp: Car OEM, Commercial Vehicles, Machine tool manufacturer (turn-key Projekte), Car Body Manufacturing; Kunden: Mercedes-Benz, MAN Truck & Bus, Daimler Truck & Evobus, MAN Truck & Bus, Daimler Truck & Evobus, MAG, Heller, Sturm, Wagon, Gestamp, Magna BDW, Faurecia, Georg Fischer, DGS, Step-G, HAI, Eisenwerke Brühl, Buderus Guss, Dräxlmaier, WMU" ___________________________________________________ 11 Mitarbeiter von FLT Ralf Liersch hat folgende Kundenzuordnung: Kundentyp: ""; Kunden: ""; ___________________________________________________ 12 Mitarbeiter von FLT Admir Kurbadovic hat folgende Kundenzuordnung: Kundentyp: ""; Kunden: ""; #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 1 Context: ___________________________________________________ 17 FLT bekannte Verkettungs- und Fördertechnikkomponten Gurtförderer, Rollenförderer, Kettenförderer, Rollenbänder, Gurtbänder, Palettenumlaufbänder, Förderbänder mit Staukette, Friktionsrollenband, Zahnkettenband, Klinkenband, Rundspeicher, Flächenspeicher, Gondelspeicher, Regalspeicher ___________________________________________________ 18 FLT Eigenfertigung oder Produkte Eigene Produkte von FLT sind Portale, Rollenförderer, Rollenbänder, Palettenumlaufbänder, Förderbänder mit Staukette, Friktionsrollenband, Flächenspeicher, Gondelspeicher, Regalspeicher ___________________________________________________ 19 FLT FLT = Fibro Läpple Technology. Früherer Firmennamen lauteten FIBRO-GSA, FIBRO oder Läpple Anlagenbau ___________________________________________________ 20 FLT bekannte Steuerungstypen "Folgende Steuerungen Steuerungen kommen hauptsächlich bei FLT zum Einsatz Siemens (S7, 840D, 840 Dsl und Sinumerik One) und Fanuc Steuerungen (Series 30i/31i/32i) " ___________________________________________________ 21 Gängige Fertigungsprozesse im Karosserierohbau "Gängige Fertigungsprozesse im Karosserierohbau: Pressen, Tiefziehen, Laserschneiden, Stanzschneiden, Lichtbogenschweißen, Widerstandsschweißen, Punktschweißen, Strukturkleben, Dichtungskleben Biegen, Walzen, Fräsen, Bohren, Zusammenbau/ Montage" ___________________________________________________ 22 FLT Bekannte Fertigungsprozesse im Karosserierohbau "FLT Bekannte Fertigungsprozesse im Karosserierohbau: Lichtbogenschweißen, Widerstandsschweißen, Punktschweißen, Strukturkleben, Dichtungskleben; Biegen, Walzen, Fräsen, Bohren" ___________________________________________________ 23 Gängige Fertigungsprozesse im Powertrain welche üblicherweise bei Automations- und Verkettungsspezialisten mit angefragt werden. "Gängige Fertigungsprozesse im Powertrain welche üblicherweise bei Automations- und Verkettungsspezialisten mit angefragt werden: DMC Laserstation; DMC Markierung, DMC Prägestation (Nadelpräger), Laser Strukturierung, Blasstation, Laser Reinigungsstation, Zahnkranzmontage, Lanchester-/ Geberradmontage, Lagerbockmontage, Schraubstationen, Entschraubstationen " ___________________________________________________ 24 FLT Bekannte Fertigungsprozesse im Powertrain FLT Bekannte Fertigungsprozesse im Powertrain: DMC Laserstation; DMC Markierung, DMC Prägestation (Nadelpräger), Laser Strukturierung, Blasstation, Laser Reinigungsstation, Zahnkranzmontage, Lanchester-/ Geberradmontage, Lagerbockmontage, Schraubstationen, Entschraubstationen. ___________________________________________________ 25 Betriebsbereite Übergabe Betriebsbereite Übergabe =BBÜ = Handover = Abnahme nach BGB ___________________________________________________ 26 Endabnahme Endabnahme = Final Acceptance, FAC oder final acceptance test (FAT) #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 2 Context: Index Contacts, Europé 3 Contacts, Global 4 Contacts, Germany, HOT-LINE_ MAIL 5 Update, Version 6 Spindle, 2151B 7 Spindle, 2151B Size 1, Dimensions 8 Spindle, 2151B Size 2, Dimensions 9 Spindle, 2151B, Part list 10 Spindle, 2152B 11 Spindle, 2152B, Dimensions 12 Spindle, 2152B, Dimensions 13 Spindle, 2152B, Part list 14 Spindle, 2153A 15 Spindle, 2153A, Dimensions 16 Spindle, 2153A, Dimensions 17 Spindle, 2153A, Part list 18 Spindle, 2162A 19 Spindle, 2162A, Dimensions 20 Spindle, 2162A, Part list 21 Spindle, 2162A, configurator 22 Spindle, 2157B 23 Spindle, 2157B_1, Dimensions, straight 24 Spindle, 2157B_1, Dimensions, angular 25 Spindle, 2157B. Part list 26 MaXYmos NC, Measuring module MEM + Display DIM 27 MaXYmos NC, MEM + DIM, Dimensions 28 MaXYmos NC, MEM + DIM, Technical spec 29 MaXYmos NC, MEM + DIM, Technical spec 30 Driver, Indra Drive 31 Driver, Dimensions 12A 32 Driver, Dimensions 28A 33 Driver, Dimensions 54A 34 Driver, Dimensions 70A 35 Driver, Dimensions 100A 36 Documentation 37 Misc 38 2 #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 5 Context: Contact Service Main contacts, germany Name Kistler Instrumente GmbH Adress Maierhofstrasse 35, 73547 Lorch, Germany Phone +49 7172 184 0 E-mail info.de@kistler.com WEBB https://www.kistler.com/de/de/ Name Juergen Daberger Position Market Development Manager Sales & Projects Hotline Germany, technical service and support via mail (English) service@kistler.com 5 #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 6 Context: Version Latest update: Version Date Author Description 1.0 2017-04-29 Neil Arstad Release 1.1 2017-06-23 Neil Arstad 1st page 1.2 2017-08-29 Neil Arstad 1st front page, change from Product Guide to Project Manual 1.3 2017-09-04 Change page 19 to 24, Drivers Spare parts, Complete driver, Kistler Spare parts, Parts of driver, Bosch 1.4 2018-01-19 Neil Arstad Added/inserted products, 2152B, page 11 to 14 1.5 2019-11-20 Neil Arstad Added new contacts, added new products 1.6 2020-05-13 Neil Arstad Change lay out 1.7 2020-03-03 Neil Arstad Contacts. Europe, Global, Germany 1.8 2020-03-31 Neil Arstad New model 2157B Misc changes 1.9 2021-11-12 Neil Arstad Change of frontpage, Naming 6 #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 12 Context: 2152B, Dimension 12 “"9ZSLZ adAL SION ajNpow Zuluol IN Jo Uosuswig :L Bund 10017 Alqwassy adueig suolsuawig sjujod uawyreny $8 soimyeradway ysiy Suen \/ uIod uon>aUU0O [esuar - #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 16 Context: Dimension, 2153A 16 View A Dimensional Drawing. #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 19 Context: Measuring chain MaXYmos NC, 2162A Model: 2162A Force: 10, 20, 40 and 90 KN Stroke: 0-350 Speed: 200 - 250 mm/s Without Bosch integrated safety 19 #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 21 Context: 1200A1616A2,5 Cable Monitor Cable for maXYmos - DIM - MEM Monitor cable for maXYmos length 2,5 m 1200A49 Cable Ethernet connecting cable between MEM’s Ethernet cable between MEM'S length 5 m 1200A49A3 Cable Ethernet connecting cable between MEM’s Ethernet cable between MEM'S length 0,5 m Type Type KLR Name 21 #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 31 Context: Dimension of MaXYmos MEM and DIM unit 28 Measuring and evaluation module (MEM) ihe te => is Display module (DIM) = = Ses #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 33 Context: Technical data MaXYmso NC 30 Data Export Environment Format SDASKMLESVPDF Operating temperatur range = 58 Destination USB, Sener Storage temperature range < 0.50 Medium USB, Ethernet! TP degree of protection (EN 60573) Viealzaton WAVNG orDIN’ -Connectorandeablerunning | P| 53 interfaces downwards Ehemet TCP/IP 10083 TXwh 2 Fort Switch © _~ Standard rail version ® 20 us 2 USB Host, x Device BUS PROFIRUSDR, PROFINET, Display Module (Dim) Eihercat, Eiheet/, Se im 704 2PortSwitch ‘Calor = See conection FaldbasrasterSERCOSIN Touchscreen = Resten Pick | 00x oo son Dig-in/out Technology TELCO Nom DINENeTTaT Backightng [7] Level sate Vv 0.5 Supply voage (of MEM vor 24 Level state v 7D..30 TP degree of protection (EN 60529) Number of inputs 16 Front ® Input curent max ma Sata _-Rear r 53 Number of outputs 16 Operating temperature range c 55 Output curent max @erchanne | ma 500 Gt 24 VP Output curent max. Gn tata) ma 1500 (a 24 Messurement Programs Number Te Switchover a Menuaus Switchover time m <0 Switching Signals Number 2 Channel assignment Kory Goleta) Switching point “Threshold x reached ‘Threshold ¥ reached Output Dig-OutorFieldbus Mode] Free-running or latch influence on evaluation No! Real-time Reactions Switching signals, NO-PASS m a BREAK, INFLEXION, TUNNELBOX-X, TUNNELBOXY Power Supply Vollage VOC 2 3 ower consumption Gypica VA = Power consumption (max) vA 2 Screw-type/plug-in connector, 7 supplied with device ‘Wago, order no, 734-103/037-000, Housing: order no. 734-603 #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 40 Context: Documentation Documentation and software by new installation Chain of delivery when new machine including Kistler MaXYmos NC joining spindles. Included documentation on Flash drive, USB Software, Indraworks Software, TeamViewer Software, UltraVNC Viewer Software, maXYmos PC Basic Software, Offline tool maXYmos NC_TL File, Datasheet File, Kistler MaXYmos NC manual File, Drawings Included documentation in paper Calibration certificate Manuals Recomended documentation when machine is supplied by machinebuilder Backup of the MaXYmos NC, ZIP file, via USB or MaXYmos PC basic software Back-up of the Indramat servo, PAR file, via Indraworks software Recomended documentation when change off settings in MaXYmos NC by User Backup of the MaXYmos NC, ZIP file, via USB or MaXYmos PC basic software Software and documentation that are mentioned in this page are also available for download via Kistlers Smartfile. https://smartfile.kistler.com user: kistlerguest password: download 37 #################### File: E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx Page: 0 Context: | How to use this form | |:---------------------------------------------------------------------------------------------------------------------------------| | | | Only yellow fields may be filled out | | In the Column ""No.", Quantity of 1, 2, 3 etc. is only valid. | | Red colours mean selection NOT possible. | | Any project unigue comment has to be stated in the "Project Unique comments" sheet and must also be approved by Volvo in written | | | | Descriptions can be found by following each Hyperlink. | #################### File: E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx Page: 1 Context: | | | | | | | | | | | | | | | | | | | | | Options Dresspack | | | | | | | | | | | | | 94-2 & 859-2 | | Floor cable ProfiNet & Parallel, 15m | | | | | | | | | | | | | 94-3 & 859-3 | | Floor cable ProfiNet & Parallel, 22m | | | | | | | | | | | | | 94-4 & 859-4 | | Floor cable ProfiNet & Parallel, 30m | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | Extra options | | | Choose on other sheet | | | | | | #################### File: E5.0%20Equipment_documentation_requirements.pdf Page: 2 Context: How our Equipment documentation looks in Vedoc VS MS Explorer Vedoc = Volvo Cars equipment documentation system Looks like this in MS Explorer #################### File: E5.0%20Equipment_documentation_requirements.pdf Page: 7 Context: 2 Mechanic Documentation structure explanation continues #################### File: E5.0%20Equipment_documentation_requirements.pdf Page: 8 Context: BOM (BILL OF MATERIAL) Explanation: simply all Excel part lists combined INTO ONE Big, covering the complete Machine/Equipment. This BOM list shall be delivered first at an early phase during design review together with JT model and finally together with the documentation package. Se page 5 (2 mechanic documentation) We use the BOM to prior your spare and wear part suggestion in an early phase. Later on we also use it in our maintenance break down system. Drawings and parts are stored in different systems at Aurobay/Volvo but the same structure is used. This is one of the reasons why your work with the BOM is highly important. (1264-0172 Lada [5] 1264-0174 infastning (7) 1264-0881 Lesning (5) 1264-1276 Stativ [71264-1296 styddsplat [7] 1264-2018 Stoppkiack Ass. & Subassembly Drawingx| Pos|r|Quanfr] Par/Drawing number |v Part name ~| Commet~| Manufacturer|~| Spare Wearpal~| Drawingincluded [v 12640175 0 SPC OPI x 1264-0175 15 | 4 E10736 Switch bracket Im 12640175 14 | 4 OGP701 Switch Im 5 12640175 13 | 4 ZTLA020051R5400 Adam Safety switch Adam ABB 12640175 102 | 4 Panel 2050x1500 Panel Troax 1264-0175 101 | 2 29601521 for panel 2050 Post Troax 60x40 Troax mm 12640175 6 4 1264-2218 Stop w x 12640175 5 1 12641296 Protection plate x 1264-0175 4 1 12641276 Stand / frame Aluflex x 1264-0175 3 1 12640331 Locking x 12640175 2 1 12640174 ‘Attachement x 1264-0175 1 4 12640172 Drawer x 12640172 0 Drawer x 12640172 an | 4 1S0 8735-6 x 30-A Parallel pin 1284-0172 zu | 4 1SO 7380-1 - M6 x 16 Hexagon screw with round head 12640172 209 | 12 1SO 7380-4 - M6 x 12 Hexagon screw with round head 12640172 28 | 4 150 4762 - M6 «25 Hexagon screw 12640172 a | 2 ISO 4035 - MB Hexagon nut 12640172 2 | 4 1SO 4032 - M6 Hexagon nut 12640172 25 | 4 1SO 4032 - M4 Hexagon nut 12640172 24 | 2 1SO 4032 - M3 Hexagon nut 12640172 23 | 2» ISO 10642 - M5 x 12 Hexagon screw 12640172 2 | 4 ISO 10642 -M4 x 20 Hexagon screw 12640172 a1 | 2 1SO 10642 - 03 x 12 Hexagon screw 12640172 15 | 2 DBN28-530 Telescopic rail Rolleo 3 12640172 14 | 1 £20994 Reflector Im s 12640172 13 | 2 ZTLA020046R0800 Eva Safety switch Eva ABB s 12640172 102 | 2 GN615.3K MB Spring-Ioaded pressure Wiberger s #################### File: E5.0%20Equipment_documentation_requirements.pdf Page: 10 Context: For a Rebuilt Machine Pay MUCH attention to the next 3 pages As this machine is already in use in our factory we already have a documentation three you need to adapt to. #################### File: E5.0%20Equipment_documentation_requirements.pdf Page: 12 Context: 10103385 Meldokumentatonförsörringscellstundkonstuuktion frsörringscelt Styckista_10103386\MekdokumentationiFörsörningsoellStyoklita tilgrundkonstrukion frsörringsceih 10103385 MekdokumentationlFörsörringscellBottenträginklgrundrami Styckista_ 10103386 Wekdokumentation\FörsörringsoellStyoklista bottentägink grundram 10103386 ekdokumentatonfFörsörringscelRenvattentank med värmekammarel Styckista_10103386\MekdokumentationiFörsörningscellStyoklitatiltenvattentank med värmekammarel 10103308 WekdokumentatontFörsörningecelkTraverskrant Styckista_ 10103386 Wekdokumentation\FörsörringsoellStyoklisaüilwaverskran ining Malteopump.p 10103986\MekdokumentationTeähoeliFitningMultteepumpt 10103388\MekdokumentationiTvättoeliTvättoell Förtvättt E = | Linked = Sate Unchanged Unchanged Updated Updated Unchanged Unchanged Unchanged Unchanged Unchanged Replaced Unchanged Unchanged Unchanged Unchanged Unchanged Unchanged Unchanged Unchanged Unchanged Unchanged G = Feplaced with H Unchanged Updated Replaced #################### File: E5.0%20Equipment_documentation_requirements.pdf Page: 12 Context: Update LEDGER according to the new structure (after Rebuild) Link for easier use. Filters can be attached and list can be sorted to match folder structure. This ledger will be sent together with existing documentaton Status field to describe changes of a specific file/drawing. By default all files is set to "unchanged" before rebuild. A DravingnumberVedocid 983609 De0-0s8 487364 83631 583487 583486 ‘88343001 188349002 Dis-04062875 8634361 863451 B2 883432 se 2319710_02-0085128 2319710_02-0085128_SV ‘58369001 983494_eve ‘88343501 Eee 8834701 83436 eve ‘88350101 883502_sve Dr?-046 752088 883503 BN B c = Tile = Filename Anlsggningelayau OPT70 883609.dua 110326-30-03_EV_Lis SV Mackinöversi 110328-90-01 BREI en Säkerheislayout 883487 dua Tekrıkschema 883488 dug Proceeschema 88349001 dug Processchema 86348002 dug Photog pletlog Féssérningsoel feuitt B8345101.dug Fésséyningsoel fut 88345102 dug Styckistz ilförsörringscellförsät 863492_SV. nls Sveterining Siyelista til Sveteining Grundkonstrakion érseriningscell 8349007 dwg Styokist ilgrundkonstktion frsörningsoell 889494_SV.e Botentrsginkl gtundiam 88349501 dug Styckista batentäginklgrundram 883696_cve nls Renvanentankmedvärmekammare 88349701 dug Siychistatllrenvattentankmed vsimekammare B83496_sve.Hs Traverskran B8357101dug Siychistatlluaverskran 863902_sve XLS ining Mutitecpump TusttoollFörvätt 883503. Bit.dwa D = | Path [where to find ein folder structure) 10103386 MekdokumentationiLayouAnläggringslayaut OPTZOL 1110326-30-03_EV_Li Styoklista_ 10103386 MekdokumentatoniLyoulänläggringslayout OPT7ON Styckista_ 10103386 WekdokumentationiLayousMaskinöversikt 110328-40-0% 10103308 WekdokumentatontSäkerhetslayounSäkerhetslaynu 10103386 MekdokumentatonTekrikschematTekrikschemat 10103308 MekdokumentationWProcessplaniProcesschemat 10103308 MekdokumentationWProcessplaniProcesschemat 10103386 MekdokumentationiGipdon wätroboUFast arm 10103386 Mekdokumentston FörsörringscellFörsörringscellföränt 10103386 MekdokumentstionfFörsörringscellFörsörringscellföruäut Styckista_ 10103386 Wekdokumentation\Försörringsoellötycklitatilförsörringscelförwärh 2319710_.02-0085128.1 10103986 MekdokumentationtFärsäningeoellGrundkonstruktionförsörningecelt 2319710_02-0085128_ Styellsta_ 10108306\Mekdolumentation\FérstriningzcelhGrundkonstultion fersérningsoelh #################### File: E5.0%20Equipment_documentation_requirements.pdf Page: 16 Context: 5 Machine Layout • Layout drawing Example of documentation found here: [D 0Machine Documentation ORSICH [1 1 Electric Documentation 1353 [1 2 Mechanic Documentation 2H [1 3Programs 34855 | 4Fluid Plans aie |] 5 Machine Layout SEHE 2020-01-28 10:27 2020-01-28 10:27 2020-01-28 10:28 2020-01-28 10:28 2020-01-28 10:28 2020-01-28 10:28 File folder File folder File folder File folder File folder File folder #################### File: E5.0%20Equipment_documentation_requirements.pdf Page: 17 Context: Thanks in advance for delivering an appropriate equipment documentation structure. #################### File: E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf Page: 6 Context: differences shall be eliminated. Packmönster ska väljas så att risken för att material hakar i varandra eller fastnar minimeras. Emballaget ska vara konstruerat för att kunna användas tillsammans med hjälpmedel som lyftbord, tipp eller lyfthjälpmedel. Exempelvis ska inte höga fasta sidor förekomma. Om operatören behöver gå in i emballaget så ska nivåskillnader elimineras. Printed copies are uncontrolled. Print date: 2018-11-06 #################### File: E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf Page: 8 Context: technicians, maintenance personnel, safety delegate or equivalent and operators. I samband med nyutveckling eller inköp av ny utrustning ska detta ske i samråd med ergonom och övriga berörda såsom tekniker, underhålls- personal, skyddsombud och operatörer. Regular maintenance and service are necessary to maintain function and performance. Regelbundet underhåll och service är nödvändigt för bibehållen funktion och prestanda. Printed copies are uncontrolled. Print date: 2018-11-06 #################### File: E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf Page: 21 Context: Standard Bilaga A till VCS 8003,29 Page 3(3) Volvo Car Corporation Frigång arm/hand Fig. 8 Fig. 9 Skulderrörelser Armlyft framåt och åt sidan Arbetsställningar som är höft/knäbelastande Huksittande Höftsittande Knäsittande Kliv Sluttande plan Fig. 10 Tabell 2 Skjuta- och dra-arbete − Modell för bedömning av skjuta- och dra-arbete vagnar A. Vagnar, tyngre emballage | Kraft (N) | | röd | | | gul | | | grön | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | Start | >300 (ca. 30 kp) | | | 300-150 | | | <150 | | | | Kontinuerligt | >200 | | | 200-100 | | | <100 | | | Gäller för vagnar och tyngre emballage på hjul eller skenor. Modellen ovan gäller vid bra ergonomiska förhållanden, d.v.s symetriskt tvåhandsgerpp, väl utformade handtag placerade i lämplig höjd och under goda omgivningsbetingelser. Om denna typ av arbete utförs ofta ska värdena ovan halveras. Tabell 3 B. Upphängningsanordningar, traverser, etc | Kraft (N) | röd | grön | | -------- | -------- | -------- | | Start | >50 (ca. 5 kp) | <50 | | Kontinuerligt | >40 | <40 | Gäller för skjuta- och dra-arbete i den upprepade arbetscykeln vid för övrigt bra ergonomiska förhållanden (traverser, upphängningsanordningar, lyftverktyg, avlastningsarmar, grimmor, handverktyg, svetstänger, arbetsobjekt etc). Se schemat ovan. VOLVO Standard Volvo Car Corporation Bilaga A til VCS 8003.29 Page 308) Figg ara ant i amare on ’ u \ En. rs Skulseröreser Army ramät och Al sidan Arbeisstälningar som ar hatUknabelastande Huksitande Hottsitande Kndsitande kv Stuttande plan Fig. 10 “Taboll2 Skjuta- och dra-arbete~ Model fr bedomning av shut ch dra-arbele agar ‘A Vagnar,tyngre embalage Kran cw) | sur CI Star >800 30%) _]00-160 [<ıso [Kontnuerigt |»200 200-100 [<100 Giller 6r vagnar och tyngre emballage pä hjul eller skenor. Modellen ovan gälle vid bra ergonomiska ‘erhillanden, dvs symetiskt Ivahandsgerpp, val utformade handtag placerade i mplg hod och under oda omginingsbetingelser. Om denna typ av arbete ulés ofa ska vardena ovan halveras. Tabor 8. Upphingingsanordingat, Kamm | zu wravorser, dio [Start ‚>50 (ca. 5 kp) <50 Konimuerigt [40 = Giller or skiuta- och dra-arbte i dan upprepade arbetscykeln vd fr &vrgt ba ergonomiska örhälanden (averser, upphangeingsanordningar,lyfverktyg, avastringsarmar, grimmor, handverkty, svestanger, atbetsobjokt ac). Se schemal ovan. #################### File: E6.2%20Questionnaire%20KPI%20and%20Principles.xlsx Page: 0 Context: | Line level | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | INPUT | |:-------------|:----------------------------------------------|:-------------|:-------------|:-------------|:-----------------------------------------------------------------------------------------------|:--------| | | Parameter | Unit | Target | Best value | How to measure | | | 1.0 | Takt Time (TT) | Sec | | | 3600 * Available production hours / Yearly Customer Demand | | | 2.0 | Target Cycle Time (TCT) | Sec | | | See Appendix B0 Specification of works, chapter 9.3.1 and 9.3.2 | | | 3.0 | SSIP | Number | | Low | Count standard stock in process on layout | | | 4.0 | SSIT | Number | | Low | Count standard stock in transit on layout | | | 5.0 | Buffer | Number | | Low | Count in-line buffers on layout | | | 6.0 | Number of process operators | Number | | Low | RTO per shift (Blue collar directly connected to the line) | | | 7.0 | Used floor space (process) | m2 | | Low | In line area + material facade + component buffer + kitting areas in line + end of line buffer | | | 8.0 | Ergonomic assessment, number of red processes | Number | | Low | Based on current shop standard (VASA), VCS 8003,29 | | | 9.0 | Flow process ratio | % | >50% | High | SSIP / (SSIP + SSIT + Buffer) | | | 10.0 | Balance efficiency Operator | % | | High | ∑CT manual tasks / (Nr. of operators x TCT) | | | 11.0 | Balance efficiency automatic process | % | | High | ∑CT automatic process / (Nr. of automatic process x TCT) #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 1 Context: ☐ The system is designed according to fig D. Circulating lubrication system with progressive distributor. J Fig A Fig B ----Image alt text---->Cirkulationssystem fig A<----media/image9.jpeg---- ----Image alt text---->Cirkulationssystem fig B<----media/image10.jpeg---- Fig C Fig D ----Image alt text---->Cirkulationssystem fig C<----media/image11.jpeg---- ----Image alt text---->Cirkulationssystem fig D<----media/image12.jpeg---- #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 1 Context: Functional reliability – Material (example see page 3) | Name | Make | Type/Standard | | -------- | -------- | -------- | | | | | | | | | | #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 1 Context: ☐ There is a hand wheel to turn the spindles with. ☐ The spindle/transmission case's air ventilation is connected to a non wet area, to prevent cutting fluid from entering the case. ☐ The spindle/transmission case is equipped with spur cut gears (straight cut). ☐ The spindle/transmission case is equipped with helical cut gears. ☐ The spindle/transmission case is equipped with spiral cut gears. ☐ The gears are hardened. ☐ The gears are attached o the shaft with a key. ☐ The gears are integrated with the shaft. ☐ The measuring result on the housing is included in documentation (shape, location, depth). Note:       Tapping spindle ☒ ☐ The area of operation is marked on the spindle. Note:       Is lifetime calculation made on spindle / multiple spindle case? ☒ ☐ Yes State lifetime:       ☐ No Note:       What is maximum r.p.m? ☒ State:       Note:       What is the spindles natural frequency (critical speeds)? ☒ State rpm:       Note: #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 1 Context: Note:       Maintainability - Reparability n/a Slides and guides ☐ ☐ It is possible to check if a guide runs heavily. J State how:       ☒ The reference positions are marked out on the guides. J State how: By Nonius plates ☒ How to change linear encoders is described in the maintenance manual. J ☐ Linear encoders are equipped with a pneumatic overpressure, for contamination protection. J ☒ It is possible to lock the vertical slide unit mechanically during maintenance work. J ☐ It is possible to lock the vertical slide unit's counterweight mechanically during maintenance work. J ☒ It is possible to adjust the guide runners (rollers). J ☐ Traditional slide is equipped with a wedge, for gap adjustment. J Note:       Additional about Slides / guides Note:       FixturEs / CLAMPing Functional Reliability - Design n/a State what type of clamping device and power supply is used? ☒ Example on clamping: Chuck, Support, Steady rest, Fixture, etc. Example on media: Hydraulic, Pneumatic, Electric, Disc spring, etc. | Type of clamping device | Type of media | | -------- | -------- | | | | | Note:       Clamping unit / fixture ☒ ☐ The clamping unit is connected to the central lubrication system. J ☐ The clamping unit remains in position in case of power failure. J ☐ There is positive pneumatic pressure in the fixture, to prevent dirt/fluid from entering the unit. J ☐ There is a drainage hole drilled, to allow fluid drainage. J ☐ There is flushing through the clamping shoulders, to prevent dirt/swarfs on clamping surfaces. J ☐ There are reference washers for index and clamping shoulders, to simplify aligning. J ☐ The clamping unit/fixture is screwed and pinned to the standJ ☐ There is part seat monitoring of the work peace. J State how:       ☐ There is clamping control. J State how:       ☐ Measuring protocol of fixtures will be delivered. J Note:       Functional Reliability – Material (See example on page 3) | Name | Make | Type/Standard | | -------- | -------- | -------- | | | | | | | #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 1 Context: ☐ Pressure (bar) J Note:       The following information is on the lubrication diagram. ☐ ☒ Pump capacity in l/minJ ☒ Consumption per distributorJ ☒ Total consumption / time unit (machining hour, no of cycles, etc.) J ☒ Pipe dimensionsJ ☒ Pressure (bar) J ☒ Lubrication card in layout form containing ISO grade and Aurobay/VCPC code J ☒ Layout showing placement of lubrication doses J Note:       Documentation Purchased components n/a Purchased components documentation ☐ ☒ Is delivered digitally. J State data format: pdf ☒ Is delivered with maintenance manuals, spareparts lists ☒ Is delivered on paper ☒ Is intergrated, if needed, in the machine’s preventative maintenance manualsJ Note:       Spare parts suggestions n/a The following information is in the spare parts suggestion. ☐ ☐ Total number in the subunitJ ☐ Total number in the machineJ ☒ Total number in the machine cell / lineJ ☒ Reference to the general drawingJ ☒ Machine numberJ ☒ DescriptionJ ☒ Drawing/order number, ID numberJ ☒ ManufacturerJ ☒ Manufacturer’s ID-numberJ ☐ Chines distributorJ ☐ Swedish distributorJ #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 1 Context: Fig C Fig D ----media/image5.wmf---- ----media/image6.wmf---- Note:       Is there an oil separator? ☒ ☐ YesJ State type:       ☐ No Note:       Is there an evaporation plant? ☒ ☐ Yes ☐ No Note:       What type of filter is used? ☒ ☐ Are made of stainless material J ☐ Cartridge filter (single) K ☐ Cartridge filter (changeable filter) J ☐ Back flush filterJ ☐ Filter basketK ☐ Filter bagK ☐ Band filterJ ☐ Centrifugal filterK ☐ Other State:       Note:       Tunnel washers ☒ What is the distance between washzone / dryzone? State in mm:       Note:       Functional reliability – Material (example see page 3) | Name | Make | Type/Standard | | -------- | -------- | -------- | | | | | | | | | | Note:       Maintainability - Reparability n/a Pumps ☒ ☐ The pump is possible to bleed. J ☐ The pump is fitted with a so called spacer fitting between the motor and pump. J ☐ The pump motor is equipped with set screws to simplify alignment between motor/pump. J Note:       Valves ☒ ☐ There are signs indicating the status of the valve, e.g. open, closed, in operation, emptying tank etcJ Note:       Tanks ☒ ☐ It is possible to enter tank for inspection and cleaningJ ☐ There are signs stating the volume and type of tank (dirty/clean washing fluid tank) J Note:       Wash zones / dry zones ☒ ☐ The rinsing boxes and rinsing frames are fitted in such a way that they are easy to disassemble for cleaning and repair. J Note:       Pipes ☒ ☐ Manometers are fitted on pressure pipes. J ☐ Pipes are marked with flow direction and type of fluid. J ☐ Flowmeters are fitted on critical flows. J Note:       Filter ☒ ☐ Filters are equipped with differens pressure switch. J ☐ Filter are equipped with flowmeter to indicate when filter is cloggedJ Note: #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 1 Context: CHANGES | Item | Type of change | Date | Signature | | -------- | -------- | -------- | -------- | V8.1 | Updated after meeting with FLT in Hassmersheim 16/11-23 and e-mail with Mr. Schaffer. | 23/11-23 | AS | | Questionnaire reused from "E2.2 Mechanical_Questionnaire Leonardo Camshaft v8.1_FLT", please update if there are any deviations. | 20/2-24 | AS | | | | | | | | | | | | | | | | | Table of CONTENTS PROJECT INFORMATION 2 NamE INFORMATION 2 TeCHNICAL ANALYSES 2 Introduction 3 Changes 4 Table of contents 5 Chapter 1 Base frames 7 2 Machine covers 9 3 Slides / guides 10 4 FixturEs / CLAMPing 12 5 Handling and transportation 13 6 Spindles 19 7 Machine tool holder / changer 22 8 Drives 23 9 Washing equipment 24 10 Cutting fluid / chip disposal 27 11 Special equipment 30 12 Cooling / refrigerating units 32 13 Vacuum 34 14 pNEUMATIcs 35 15 Hydraulics 36 16 lubrications 38 17 DOCUMENTATION 41 18 trainings / Special Skills and tools 44 Base frames Functional reliability - Design n/a Machine base frame ☐ ☒ Is welded ☐ Is casted. ☐ Is stress relievedJ ☐ Is made of aluminium profiles. ☒ The different units, in the base frame, are screwed and pinned to each other. J ☐ Have vibration damping feet to the floor. K State if any change interval:       ☒ Is bolted to the floor. State how:       ☐ Have seals between the divided base frames, to prevent leakage on to the floor. J ☒ Have no through holes in the base frame, e.g. screw holes, to prevent leakage on to the floor. J Note:       Signs, labels ☐ ☐ There is one common sign stating all units/axis and their +/- directions. J ☐ There are signs on the base frame stating the subunits/stations. J ☒ There are signs on the base frame stating the axis +/- direction. J ☐ The machine roof, have a sign stating maximum load. J Note:       Is there a common "media connection point" to the machine? (cutting fluid, pneumatic, electric, etc.) ☐ ☒ YesJ ☐ NoL Note:       Functional reliability – Material (See example on page 3) | Name | Make | Type/Standard | | -------- | -------- | -------- | Gantry beam | FLT | Steel 300 x 300 x 12,5 mm | Z-Axis | FLT | Steel 180 x 180 x 5 mm | #################### File: Appendix%20A2.doc Page: 1 Context: Subsupplier |
SUPPLIER |
COUNTRY |
CONTACT |
CONTACT PHONE & EMAIL | | -------- | -------- | -------- | -------- | | | | | | | | | | | | | | | | | | | | | | | | | | | | | #################### File: Appendix%20A1.DOC Page: 1 Context: Specification of the Contract Price Specify the price, broken down in relevant positions, according to your price sheet. Options, installation, commissioning, transport (DDP/DAP), warranty and other services to be separated from machine equipment. Hourly rates for alteration and additional work Include price sheet with hourly rates for Hourly rates for alteration and additional work #################### File: Orgalime%20SE01%20Addendum%202021-10-25.pdf Page: 6 Context: limited to Loss of Production and loss of profit. 14. EXPORT CONTROL 14.1 The Contractor shall obtain and maintain any export license(s) required to supply the Works to the Purchaser. Further, the Contractor shall provide the Purchaser with all information and #################### File: Orgalime%20SE01%20Addendum%202021-10-25.pdf Page: 13 Context: and/or the Plant: #################### File: Orgalime%20SE01%20Addendum%202021-10-25.pdf Page: 16 Context: principles or the UN convention on international sale of goods. __________________________ #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: HMI ☒ Yes J ☐ No L Robot ☒ Yes J ☐ No L If “yes” is marked, documents shall be delivered together with the questionnaires Note: Have a structured standard and follows also the Transline. Is the PLC the master of the equipment sequences, e.g. robots? ☐ ☒ Yes J ☐ No L Define:       Note:       Are any I/O signals directly connected to any other controller than the PLC? ☐ NC ☒ No J ☐ Yes L Define:       Robot ☒ No J ☐ Yes L Define:       Other ☐ No J ☐ Yes L Define:       Note:       Is the PLC program programmed in? ☐ ☒ LAD – graphic programming languages J ☒ GRAPH (SFC) - Programming of sequences J ☐ FBD – graphic programming languages K ☒ STL – Statement list K ☐ SCL (Structured Control Language) – Programming of complex algorithms KL ☐ Other KL Define:       Note:       Are there any locked OEM developed program code? ☐ ☒ No J ☐ Yes KL Define:       Note:       Design principles - Installation, machine N/A How is Equipotential bonding achieved in the equipment? ☐ Protective bonding Define: Each equipment has its own ground cable Functional bonding Define: Each machine part is connected with cable to the same potential. Note:       Are cables fixed (load decreasing) before and after cable trailers? ☐ ☒ Yes J ☐ No L Note:       Are power cables, signal cables, hydraulic pipes and pneumatic pipes separated in the cable trailers? ☐ ☒ Yes J ☐ No L Note: #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       | #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: | | Name of document | Page | | -------- | -------- | -------- | Aurobay | Operational Reliability | 1 (25) | Issuer, dept | Date | Issue | Reg no | Maintenance Engineering | 2021-11-08 | 9.1 | DS 1100 | Subject | Questionnaire Operational Reliability Electrical Equipment of machines | ----media/image1.wmf---- Project INFORMATIONProject name: Leonardo CamshaftAurobay order number: A2246Manufacturer: FIBRO LÄPPLE TECHNOLOGY GMBHProject number Manufacturer: 5.72114Type of machines: GantryNamE INFORMATIONProject leader Manufacturer: Ralph SchafferProject leader Aurobay: Per FribergContact person Manufacturer Electrical: Paul LangeContact person Aurobay Electrical: Anders MantlerTeCHNICAL ANALYSESOccasion 1: Before purchaseDate: 2023-11-16For Manufacturer: Paul LangeFor Aurobay: Anders MantlerOccasion 2: DesignDate:      For Manufacturer:      For Aurobay:      Occasion 3: VerificationDate:      For Manufacturer:      For Aurobay: #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: Technical aids - Trouble shooting and Service equipment N/A What type of programming equipment is required? ☐ Define: Laptop Note:       Is any type of special equipment required for servicing the machine? ☐ ☒ No J ☐ Yes L Define:       Note: #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: Function:       Manufacturer / Type code:       Note:       Material - Power control N/A Are Servo drives according to the defined Project Manual? ☐ ☒ Yes J please state the main components in the list below ☐ Partly LK please state all components in the list below ☐ No L please state all components in the list below Function: Axis Manufacturer / Type code: Siemens S120 Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Note:       Are Frequency converters according to the defined Project Manual? ☒ ☐ Yes J please state the main components in the list below ☐ Partly LK please state all components in the list below ☐ No L please state all components in the list below Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Note: #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: Note:       What manufacturer and type code is the temperature regulation unit, electrical cabinet? ☐ Manufacturer: Rittal Type code:       Note:       What manufacturer and type code is the Lighting, electrical cabinet? ☐ Manufacturer: Rittal Type code:       State if LED’s are used: ☒ Yes J ☐ No L Note:       What manufacturer and type code is the Lighting, machining area? ☒ Manufacturer:       Type code:       State if 24VDC LED’s are used: ☐ Yes J ☐ No L Note:       What manufacturer and type code is the Lighting, maintenance area? ☒ Manufacturer:       Type code:       State if 24VDC LED’s are used: ☐ Yes J ☐ No L Note:       Material - Cables N/A What manufacturer and type code is the Cables fixed installed in machine? ☐ Manufacturer: LAPP, MURR Type code:       Note:       What manufacturer and type code is the Cables for frequent movements? ☐ Manufacturer: LAPP, MURR Type code:       Note:       What manufacturer and type code is the Servo motor cable? ☐ Manufacturer: Siemens Type code:       Note:       What manufacturer and type code is the Encoder cable? ☐ Manufacturer: Siemens Type code:       Note:       What manufacturer and type code is the Motor cable? ☐ Manufacturer: LAPP Type code:       Note:       Material – Switches, Circuit protective devices and Motor Starter Protectors N/A What manufacturer and type code is the Main switch? ☐ Manufacturer: Siemens or Eaton Type code: 3VA… or NZM… Note:       What manufacturer and type code is the Circuit breakers? ☐ Manufacturer: Siemens Type code: 5SY… Note:       What manufacturer and type code is the Motor starter protectors? ☐ Manufacturer: Siemens Type code: 3RV… Note:       Material - Dialogue, operator/machine N/A What manufacturer and type code is the Signal lamps, Push-buttons, Switches, Key switches? ☐ Manufacturer: Siemens Type code: 3SU… State if LED’s are used in signal lamps: ☒ Yes J ☐ No L Note:       What manufacturer and type code is the Status traffic light? ☐ Manufacturer: Siemens, WERMA Type code: 8WD44… State if LED’s are used: ☒ Yes J ☐ No L Note:       Material - Power supply N/A #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: 2.2.1 Fault detectability - Test connections N/A 22 2.2.2 Fault detectability - Diagnostics, Indications N/A 22 3 maintenance SUPPORTABILITY 23 3.1 Documentation 23 3.1.1 Documentation - Electrical equipment N/A 23 3.1.2 Documentation - Manuals N/A 24 3.1.3 Documentation - Program documentation N/A 24 3.2 Training / Technical aids 25 3.2.1 Training - Scope N/A 25 3.2.2 Technical aids - Trouble shooting and Service equipment N/A 25 #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: ☒ Hardware, control system J ☒ Setting, adjustment of components (e.g. encoder) J ☒ Backup and restore of all systems J ☒ Preventive maintenance J ☒ Trouble shooting J Note: #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: Are Nut runner according to the defined Project Manual? ☒ ☐ Yes J please state the main components in the list below ☐ Partly LK please state all components in the list below ☐ No L please state all components in the list below Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Note:       Are Vision applications according to the defined Project Manual? ☐ ☒ Yes J please state the main components in the list below ☐ Partly LK please state all components in the list below ☐ No L please state all components in the list below Function: Fixed DM-reader Manufacturer / Type code: Cognex 8700DX Function: Hand scanner DM Manufacturer / Type code: Cognex Dataman 370 Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Note:       Are Pressing units according to the defined Project Manual? ☒ ☐ Yes J please state the main components in the list below ☐ Partly LK please state all components in the list below ☐ No L please state all components in the list below Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Note:       What manufacturer and type code is additional systems (measuring, marking equipment, etc.)? ☒ Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code:       Function:       Manufacturer / Type code: #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: functional RELIABILITY Design principles Design principles - Connection of supply conductor N/A Are supply conductor connected directly to the main switch? ☐ ☒ Yes J ☐ No L Note:       Where is the main switch mounted? ☐ ☒ Side of the electrical cabinet J ☐ Front of the electrical cabinet K ☐ Door at the electrical cabinet L Note:       What type of main switch is used? ☐ ☒ Circuit breaker with overload and short circuit protection J ☐ Switch disconnector KL Note:       Is there a load on the neutral conductor? ☐ ☒ No J ☐ Yes KL Define and State I0 for each machine:      Note:       Has the equipment more than one supply point? ☐ ☒ No J ☐ Yes L Define:       Note:       Is any part of the equipment supplied with power prior to the main switch? ☐ ☒ No J ☐ Yes KL Define:       Note:       Design principles - Circuit protective technology N/A What circuit protective technology is used in power circuits? ☐ ☒ Fuse-free solution J Define Icu value of used devices:       ☐ Other K Define:       Note:       Are circuit protection for power and control circuits divided in groups and individually supervised? ☐ ☒ Yes J ☐ No L Note:       Design principles - Voltages N/A Can the nominal voltage values, for circuits suggested below, be used? ☐ U CONTROL CIRCUIT = 24VDC Max deviation in circuit = 5 % U POWER CIRCUIT = 380/400 VAC Max deviation in circuit = 5 % U EMERGENCY STOPS CIRCUIT = 24VDC Max deviation in circuit = 5 % U PROTECTIVE STOP CIRCUIT = 24VDC Max deviation in circuit = 5 % U TO OTHER EQUIPMENT = 24VDC #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: maintenance SUPPORTABILITY Documentation Documentation - Electrical equipment N/A In what system are the electrical diagrams made and delivered? ☐ ☒ EPLAN J Version: 2023 ☐ Autocad K Version:       ☐ Other system L Define:       Append sample of documentation for electrical equipment Note:       Will the symbols standard EN 60617 (EPLAN standard) be used? ☐ ☒ Yes J ☐ No KL Append sample drawing with reference symbols. Note:       Will the standard EN 81346-1 be used for reference designations? ☐ ☒ Yes based on I/O numbering J ☐ Yes K ☐ No KL Append sample drawing with reference designations. Note:       Which language(s) is/are used for the information in the electrical diagrams? ☐ State language (s) for texts: English Note:       Are English abbreviations for inputs and outputs are used (I &Q)? ☐ ☒ Yes J ☐ No L Note:       How many paper copies will be delivered? ☐ State number = 1 copies State format = A4 Note:       What does the documentation for the electrical diagram include? ☐ ☒ Contents ☒ Layout machine/plant with all electrical components ☒ Layout electrical cabinet ☒ Layout control panel ☒ Circuit diagram ☒ Cable diagram ☒ Connection table ☒ External connections ☒ Parts list electrical cabinet ☒ Parts list machine/plant (“external components”) ☒ Recommended spare parts list Note: Sparepart list as Excel Documentation - Manuals N/A Which of the instruction books/manuals below are included in the ☐ complete documentation for the electrical equipment? ☒ Clear and general description of the equipment, installation and assembling and connection to supply/supplies J ☒ Information on programming J ☒ Instructions for preventive maintenance J ☒ Instructions for adjustment, maintenance and repairs J ☒ Manuals from sub supplier J Note:       In what file format(s) will the manuals be delivered? ☐ State file type = PDF Note:       How many sets of paper manuals will be delivered? ☐ State number = 1 copies State format = A4 Note:       Which language(s) is/are used for the information in the manuals? ☐ State language(s): English Note:       Documentation - Program documentation N/A What softwares are used and delivered for programmable obje #################### File: I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf Page: 6 Context: courses can be to the company’s employees. The persons registered by the company as administrators can carry out this registration. 3. Everyone registered receives a course participant code so that they can log in to the SSG website and complete the course. Both the SSG Entre Basic course and the local course end with a certification or knowledge test. 4. The participant is approved when the tests are finished with an approved result. To get a SSG Entry card the administrator of the company has to upload a photograph of the participant to My SSG. The card is then printed and sent by post to the customer’s registered address within about a week. Note: The SSG Entry card will not work as an entry card to Aurobay´s areas. The contractor will receive an Aurobay access card in the reception The basic course will cost the contractor 900kr per employee (2022). The local course costs nothing to complete. The basic course is the same for all companys connected to SSG. This means that if an employee at the contractor has performed the basic course to get access to, for example Volvo Trucks, it doesn´t need to be performed again to get access to Aurobay´s area, it is then enough that the local course is performed (there is however a repetition requirement every three years). 3. Work environment 3.1 Alcohol and other drugs Aurobay promotes a safe, alcohol- and drug-free working place as part of combating illness. Aurobay does not allow people under the influence of alcohol or drugs at work or at the workplace. Alcoholic beverages and drugs may not be brought into or stored at the workplace. 3.2 Work in conjunction with other activities When the work is carried out near normal operations at Aurobay, it is important that there is an agreement made on the rules and the activities in the workplace with the responsible coordinator for the permanent establishment. 3.3 Work clothes and personal protective equipment For work at Aurobay, special rules apply for work clothing and personal protective equipment. Detailed information about clothing and protective equipment is obtained from the client. Personal protective equipment must be used where necessary and the contractor must provide it by himself. #################### File: I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf Page: 14 Context: 6.3 Drilling and sawing Before working with the drilling, sawing, cutting, concrete cutting etc. begins, the occurrence of pipes, cables and wires must be investigated. If there is, a risk of dust generation the local fire protection organization must be contacted for any disconnection of fire alarm. 6.4 Groundworks In connection with works such as piling work, sheet piling and excavation of soil, all pipes in the ground must be marked out before work can commence. 6.5 Fire cells Fire Cells must be kept intact during the renovation period. If the work is constituted precisely in firewalls, these must be sealed according to Aurobay´s Fire protection regulations provisionally when the place is left for the day. 6.6 Flammable products For storage and/or handling of flammable materials (flashpoint less or equal 100 ° C) is the responsible for flammable and explosive goods must be contacted. 6.7 Fire alarm, permanent extinguishing devices The work may not be carried out so that these facilities are affected or damaged. 6.8 Fire-Extinguishing Equipment During construction, the temporary hydrants and private fire extinguishers must be placed in consultation with the local fire protection organization. 6.9 Building dryers Building dryers must be approved and placed according to regulations. Location and design must be approved by the local fire protection organization. 6.10 Hot works In order to perform hot works, the person executing the work must have a certificate for hot work that is valid in each country. Hot works will primarily be carried out in places that are designed for it. Before work begins, a hot work permit must be issued and fire guard appointed. Permits are issued by the local hot work responsible. The workplace must be free of loose combustible material, otherwise covered and cordoned off. During work, where not all the work piece can be monitored, checks must be performed of hidden spaces. #################### File: E4.8%20Project%20manual%20Cognex%202023.pdf Page: 12 Context: Cognex Corporation One Vision Drive Natick, MA 01760-2059 (508) 650-3000 fax (508) 650-3333 www.cognex.com Reading 2D code for Identification camshaft Requirement  Installation with minimum reading resolution of 5PPM (Pixel Per Module) 2D code  Installation with minimum reading resolution of 2 PPM (Pixel Per Module) 1D code  When reading Data Matrix code, there shall be possible with three reading attempts with different exposure times or adjusting illumination intensity. 5.3.2 Print Verification Barcode verification is the process of grading the quality of barcodes and is done by capturing an image of the code and then analyzing against barcode standards. Each barcode type, such as 1D, 2D, and direct park mark (DPM), has several different parameters based on a governing standard, such as ISO 29158 that are analyzed results from each parameter are graded and then an overall grade is determined. All verification and test are to be sure that marking process are within thresholds and will be readable in production value chain. Compared to barcode readers, barcode verifiers are a superior measure of symbol readability because they normalize the range of performance among various types of readers from handheld to fixed mount cameras. Verifiers analyze and report on formal parameters based on international standards. These standards enable interoperability between barcode printing and scanning systems, so that both industries and individuals can be scanned successfully, regardless of where they were produced or handled. Verification helps confirm that a code being produced will be accepted anywhere, by any reader. It is the only way to formally assign a grade to a barcode, as well as the most reliable way to diagnose and fix marking errors. Verification Datamatrix 2D code Requirement  For all barcode printing both for label and direct part marking there shall be a process control for grading readability.  The quality must be level ≥ 2 according to ISO/IEC TR 29158:2011 #################### File: E4.8%20Project%20manual%20Cognex%202023.pdf Page: 30 Context: ‘Accessony’s pertnr—_| Description ‘Aurobay PartNo (CCB-24901-2001-10 | Eihemet 10m MA2-RI4S Connecter, Straight (GeBsa00r2001.15 | Eihemet 15m M12-RI4S es000see7 Connector, Straight 6B44001.20010 | Eihemet 30m M2-RI4S onnector, Staat CCB-RAG0-2RETAD | Eihemst Robote 1om AMZ-RIAS Connecter, Straight c8-PWRIO-*0 Powerit 10M12-12 Fying leads | 6600010238, CcB-PWRIO-AS PowertO 1512-2 Flying leads | 6600042745, CCLRR-R7030G1GLR | External ring Hight £30 cce-mr2.TF-05 {n-Sight 7000 External ight cable osm Lec.86870 ‘Edmund Optics T2ne, HP seies SA" Feed focal length LEesssrı ‘Edmund Optics 16mm, HP sevies 4 Fixed foe length leer ‘Edmund Opties 25men, HP sevies 4 Fixed foeal length lesen ‘Edmund Optics 35mm, HP seies SA" Feed focal length CcopexCapraten One Vion Ove MNalMAOITSEEE (ERS ae OHSS wx #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 66 Context: "VDC_Sub_TgmControlsnd" BufferConzzo10703 hriveToBusserz "VDC_Subl_TgmControlsnd" BuftexControl0703 hriveToBussers #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 72 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 72 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 6.1.2.4 Configure “Sub x -> Nr of Statemachines” (Optional) If using a VDcom_v2 packages that contains more statemachines then used in the actual equipment, it’s possible to change no of statemachines that´s shown in the VDcom HMI pages. If it’s not changed unused statemachines will also be shown. This information is used for following purpose. • Configuration applicable for VDcom HMI / Page: o VDcom State Machines Overview o VDcom State Machine In the comment for the block FC7001 is the specification of the amount of statemachines per statemachine for the actual VDcom_v2 package. NOTE This numbers is the maximum values that can be defined in the configuration of Sub x -> Nr of Statemachines MANREHRE Sub1-> Nroofstatemachines P Sets the number ofstatemachines for each statemachine type. s_MovE EN — #tSubName —ın "VDC_ComhM ‘Subsystem[1] SubsystemDescri ‘our—Ption Move EN — EN —— Son "VDC_ComhM ‘Subsystem[1] NoofStateMechin # oum — eWeelt] Move EN — EN —— SN *VOC_ComHM" Subsystem[1] Nooßtateachin oun — eel] Move EN — ENO—— 5—IN "VDC_ComhM. Subsystemf1] NoOßtateMachin + our — eTypel3] ee ee Cn Ome Coed aes ies 0 Go C8 GBD Gs |: Default value [Supervision [Com ahr BO Ot Block title: VDC SetMachineinformation | Spec for package. 4 subsystems: Subsystemt: $1:1,52:1,53:0,54:0,55:0,56:0,57:0,58:0,59:0,E5:1 Subsystem2: 51:1,52:1,53:0,54:0,55:0,56:0,57:0,58:0,59:0,E5:1 Subsystem3: 51:0,52:0,53:4,54:4,55:4,56:1,57:0,58:0,59:0,E5:1 Subsystem&: 51:1,52:1,53:0,54:0,55:0,56:0,57:0,58:0,59:0,E5:1 > Network J) Hebocoooooooooooooooooconic: 6p | AAA AAAAAAAAAAAAAAAAARARAAAA #################### File: E6.1%20MEPS%20Fundamental%20principles%20for%20process%20design%20v1_3.xlsx Page: 0 Context: | | | | | | Use of machines that can be used and easily reconfigured for several types of products and volume demands | | √ | | | | | | | | | | | Custom machines that are tied to a specific product, and cant be reconfigured in a minimized amount of time | | X | | | #################### File: E6.1%20MEPS%20Fundamental%20principles%20for%20process%20design%20v1_3.xlsx Page: 0 Context: | | | | | | Delivery mode per part follows global standard. | | √ | | | | | | | | | | | Random delivery modes. Different solutions in different locations. | | X | | | #################### File: E6.1%20MEPS%20Fundamental%20principles%20for%20process%20design%20v1_3.xlsx Page: 1 Context: | ME PS Line Fundamentals - Revision Log | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | |:-----------------------------------------|:-------------|:-------------|:-------------|:--------------------------------------------------|:---------------------------------------------------------------------------| | | | | | | | | Date | Revised by | Department | Revision # | Revision item | Revision Reason | | | tsellgre | | | Simple and error proofed processes | Added principle: Improve product for producibility | | | tsellgre | | | All | Spell check | | | tsellgre | | | Category: Simple and error proofed processes | Changed category name | | | tsellgre | | | Aim for 0% built in abnormalities | Added: Tool Abnormalities - E.g.: Tool wear not reaching up to set targets | | | tsellgre | | | Several changes and added environmental principle | Need to update due to new knowledge and ideas | | | tsellgre | | | Added logistics fundamentals | Merge ME and Logistics to avoid 2 lists | #################### File: E4.2%20Project%20manual%20Atlas%20Copco.pdf Page: 1 Context: ATLAS COPCO INDUSTRIAL POWER TOOLS PROJECT MANUAL • AUROBAY PLANT IN SKÖVDE - SWEDEN AND ZHANGJIAKOU – CHINA • VOLVO CARS PROPULSION COMPONENTS (VCPC) IN SKÖVDE – SWEDEN ATLAS COPCO COMPONENTS FOR PROJECTS AND MAINTENANCE Ver 2.0 Industrial tools and solutions #################### File: E4.2%20Project%20manual%20Atlas%20Copco.pdf Page: 25 Context: 25 Document owner: Jens Lindqvist. email: jens.lindqvist@volvocars.com Aurobay_Projekt_Manual_AtlasCopco_ver2_0 | Product information, fixtured solutions. | PowerMacs 4000 system has been in the market for nearly 15 years. We | | |are sourcing critical components that are reaching end of life. This | | -------- | -------- | | | means that we have to phase out PowerMacs 4000 in the end of 2022. | To be introduced during Q1 2022 is PF6 FlexSystem. (Flex uses the same QST-spindles as PM4000) PF6 FlexSystem Components | A | FlexCarrier 3 slot | | -------- | -------- | | A | FlexCarrier 6 slot | | B | FlexController Anybus | | B | FlexController ProFISafe | | B | FlexController CIPSafety | | C | FlexDrive | | D | FlexIAM Generic | | E | FlexBlank | | F | FlexFan | Tool Cables Flex tool Cables | | Length | | | Name | | | Description | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | 1 m | | | Tool Cable Flex | | | PF6 Flex-QST 1 m | | | | 1,25 m | | | Tool Cable Flex | | | PF6 Flex-QST 1,25 m | | | | 2 m | | | Tool Cable Flex | | | PF6 Flex-QST 2 m | | | | 3 m | | | Tool Cable Flex | | | PF6 Flex-QST 3 m | | | | 5 m | | | Tool Cable Flex | | | PF6 Flex-QST 5 m | | | | 7 m | | | Tool Cable Flex | | | PF6 Flex-QST 7 m | | | | 10 m | | | Tool Cable Flex | | | PF6 Flex-QST 10 m | | | | 15 m | | | Tool Cable Flex | | | PF6 Flex-QST 15 m | | | Product information, fixtured solutions PowerMacs 4000 system has been in Ihe market for nearly 15 years. We ‘are sourcing critical components that are reaching end of life. This means that we have to phase out PowerMacs 4000 in the end of 2022. ‘Tobe introduced during Q1 2022 is PFS FlexSystem. (Flex uses the same QST-spindles as PM&000) PF6 FlexSystem & [Flocamerader A| Fencamer 5 lot 3 [ Fexcontoler Anbu | Fexcontole Profisafe | Fexcontaler ste | Flexrive | Fea Generic =| olan FL Ftesan “Toot Cables Flex toot Cables Im [Tool cableFlee | Pre Flee astm 125m [Tool cable rien |Proriexasr 125m 2m | Tool able Fe | PF Fex-OST2 m >= ‘3m_—[ Too cable Flex [PF Flex-QSt 3 m ‘Sm | ToolcabieFlex | PF Flex-OSTS m Im _ |Toolcabieriex |Prariexast m 10m _|Toolcabieriex [Proriexasr 10m 15m [Tool cable Flex | PFEFlec ast 5m 2s #################### File: E2.3%20Questionnaire_Tooling.docx Page: 1 Context: |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       |       | introduction scope This form is complementary to other documentation used in the purchase process of production equipment. The questionnarie covers questions regarding tooling, (cutting tools, tool holding and machining issues). AIM Together with the machine supplier and/ or cutting tool supplier, specify a specification for the tooling issues. By working in this way, we want to take advantage of the suppliers and customer’s knowledge and experience, permit a dialogue on technical development and agree on a solution which provides operational reliability. APPLICATION The questionnaire shall be filled in by the supplier and returned together with the offer. The questionnaire must have been approved by the customer and the supplier before any purchase. Any additions or changes shall be approved by the customer and the supplier. The questionnaire will be used as a check-list later on during the process of work. HOW TO FILL IN QUESTIONNAIRE Answer the questions by crossing the correct alternative, if further explanation is needed complete with text in the “note field”. If there are questions that are non-applicable; leave the alternatives empty and mark the box to the right (N/A). #################### File: E2.3%20Questionnaire_Tooling.docx Page: 1 Context: Note:       Is calculation based on the capacity of the coolant pump and the opening area of the coolant nozzle done? ☐ ☐ Yes ☐ No Note:       Is it possible to see the temperature of the coolant in the HMI? ☐ ☐ Yes ☐ No Note:       Appendix Appendix 1: ----media/image2.emf---- Appendix 2: ----media/image3.emf---- #################### File: E2.3%20Questionnaire_Tooling.docx Page: 1 Context: index Project information, names, technical analyses 2 ISSUE CHANGES 3 Changes FOR PROJECT 4 introduction 5 index 6 1 DoCumentation 7 1.1 Drawings 7 1.2 Cutting Tools List 7 1.3 Tool maintenance, Spareparts, Tools in stock 8 1.4 Machine parametres 8 2 Machine tool 9 2.1 Deburring 9 2.2 Spindles 9 2.3 Spindle nose / Tool interface / Toolchain 10 3 Process 11 3.1 Machining 11 3.2 Safety 12 4 Tooling 13 4.1 General 13 4.2 Chucks, tool holders 13 4.3 Regrinding 14 4.4 Pre setting 15 4.5 Information carrier / Chips (according to Tooling Strategy) 15 4.6 Balancing 16 4.7 Tool control / Cutting force control 17 5 Product 18 6 Metal working fluids 19 7 Appendix 21 7.1 Appendix 1: 21 7.2 Appendix 2: 21 DoCumentation Drawings N/A Will tool drawings (on special tools) be delivered in its original format in 3D and its dependent 2D files? ☐ ☐ Yes ☐ No Note:       Will operation drawings (Tool Layouts) that describe the process be delivered in an editable form (DXF, DWG)? ☐ ☐ Yes ☐ No Note:       Will operation drawings (tool layouts) be delivered in complete operation steps ? ☐ ☐ Yes ☐ No Note:       Cutting Tools List N/A Will a complete list of cutting tools be delivered? (Including Aurobay art.nr./drwn.nr, the manufacturers designation and ordering id., cutting material, coating, material in cutter bodies, etc.) ☐ ☐ Yes ☐ No Note:       In case of grinding operations following items should also be specified: ☐ Abrasive material:       Bonding material:       Body material:       Coating:       Note:       Tool maintenance, Spareparts, Tools in stock N/A Will a component list be delivered with e.g. screws, tourqes,combi/multi tools, clamps, etc.!? ☐ ☐ Yes ☐ No Note:       Are estimated or calculated tool life/annual consumption presented? ☐ ☐ Yes ☐ No Note:       Are there any need of pre-maintenance for cutting tools and tool holders? ☐ ☐ Yes ☐ No Note:       If Yes; Will the instructions/repair manuals be available at the Functional acceptance test? ☐ Yes ☐ No Note:       Machine parametres N/A Will the Questionaire Machine Parameters (Appendix. 1) be filled in and sent with the quotation? ☐ ☐Yes ☐ No Date:       Note:       Machine tool Deburring N/A Is the usage of deburring tools containing Silicon carbide or Aluminum oxide allowed in your equipment? ☐ ☐ Yes ☐ No Note:       Is the work piece clean and dry before the deburring operation? ☐ ☐ Yes - Dry and clean => dry deburring possible ☐ No - Wet and soiled => wet deburring (oxide precipitation on aluminum parts.) #################### File: E4.3%20Project%20manual_IFM%20electric.pdf Page: 14 Context: For accessories please click „Accessories“ on the left side of the datasheet-page at the ifm homepage. Version 22 release November 2021 im - elose +0 you! page 1431 #################### File: Orgalime%20SE01%20General%20Conditions.pdf Page: 1 Context: ORGALIME #################### File: Orgalime%20SE01%20General%20Conditions.pdf Page: 3 Context: 28. The Purchaser shall provide free of charge any power, lubricants, water, fuel, raw materials and other materials required for the taking-over tests and for final adjustments in preparing for these tests. He shall also install free of charge any equipment and provide any labour or other assistance necessary for carrying out the taking-over tests. 29. If, after having been notified in accordance with Clause 27, the Purchaser fails to fulfil his obligations under Clause 28 or otherwise prevents the taking-over tests from being carried out, the tests shall be regarded as having been satisfactorily completed at the date for taking-over tests stated in the Contractor's notice. 30. The taking-over tests shall be carried out during normal working hours. If the Contract does not specify the technical requirements, the tests shall be carried out in accordance with general practice in the appropriate branch of industry concerned in the Purchaser's country. 31. The Contractor shall prepare a test-report of the taking- over tests. This report shall be sent to the Purchaser. If the Purchaser has not been represented at the taking-over tests after having been notified in accordance with Clause 27, the test report shall be accepted as accurate. 32. If the taking-over tests show the Works not to be in accordance with the Contract, the Contractor shall without delay remedy the deficiencies. If the Purchaser so requires In Writing without undue delay, new tests shall be carried out in accordance with Clauses 27-31. This shall not apply when the deficiency was insignificant. #################### File: E0%20Technical%20Specification%202023.pdf Page: 1 Context: E0 Technical Specification 2023.docx Technical Specifications Issue 2023 #################### File: E0%20Technical%20Specification%202023.pdf Page: 21 Context: Name of document Issue Issue date Page Page Technical specifications 21 (38) Type of document Security class: Issue Issue date Date Specification Public 2023 2022-11-25 Issuer Issue Issue date Page Appendix 81510/64331 Global Line & Equip, C.Karlsson / D.Smedman Mathematically, this can be expressed as follows: 𝐶𝑚𝑘 = 𝑟���ℎ𝑒 𝑟���𝑙���𝑎𝑙𝑙𝑒𝑟���𝑟��� 𝑙���𝑒��� 𝑋̅ − 𝐿𝑆𝐿 3𝑟��� 𝑙���𝑟 𝑈𝑆𝐿 − 𝑋̅ 3𝑟��� The standard deviation s shall be estimated with the following formula: 𝑟��� = √∑(𝑥𝑖 − 𝑋̅)2 𝑙��� − 1 4.3.1.3 Test occasions The test is carried out two times –in the Test before shipment and in the Taking-over test after installation at the Aurobay/VCPC plant. Approved results must be achieved before Shipment and Taking over can take place. 4.3.2 Other quality characteristics 4.3.2.1 Demands Normal cycle: The processing has to be made with the correct procedure according to specifications and agreements. The parts that have been processed must not be damaged in any way. No alarms should occur as long as the processed parts are inside specification. Process alarms and monitoring functions: All specified alarms and monitoring functions that are used to assure the produced quality must be present and work when tested. The checking of an executed operation has to be possible in direct connection to the performed operation without disturbing production. For example it has to be possible to check a core hole diameter before it is thread formed even if it is formed in the same operation. If one operation makes it impossible to check a previous operation they should be separated in a way that makes it possible to make sample checks of each operation otherwise built in checking devices should be included. 4.3.2.2 Test method Normal cycle: If no other agreement is made the same production run as for paragraph 4.3.1 is used for the test. The equipment must work inside specified cycle time during the test. #################### File: E0%20Technical%20Specification%202023.pdf Page: 35 Context: Name of document Issue Issue date Page Page Technical specifications 35 (38) Type of document Security class: Issue Issue date Date Specification Public 2023 2022-11-25 Issuer Issue Issue date Page Appendix 81510/64331 Global Line & Equip, C.Karlsson / D.Smedman 6.3 Training Documentation Education must meet needs for all categories of personnel, so they are confident with relevant documentation and drawings for each category #################### File: Machine_Details_A2253.pptx Page: 1 Context: Confident ial Equipment details Incoming / Outgoing parts • Conveyor-system with palettes • RFI-tags for traceability • One palett with different positions for ERAD/EFAD • Never two parts on the same palett Reused machines • Grinding machines • Previously loaded by gantry Machine 4 • Max height machine: 2480mm • Load/unload height: 1350mm Machine 5 • Max height machine: 2300mm • Load/unload height: 1050mm New machines • Turning machines • Prepared for gantry-loading Machine 1 • Max height machine: 2050mm • Load/unload height: 1195mm Machine 2 • Max height machine: 2000mm • Load/unload height: 1150mm Machine 3 • Max height machine: 2240mm • Load/unload height: 1350mm 2D-layout of machines available on request #################### File: B2%20Functional%20description%20Gantry%20Rotorshaft%20MEP.docx Page: 1 Context: Overview screen There shall be a clear graphical machine illustration in one or more pictures. In a machining cell the overview picture shall view all belonging units/machines status. Same picture shall be present in all unit/machine panels. Following indications/information shall be present in the picture.| Machine/unit status Green = cycle on Yellow = warning Red = alarm | Door status Green = closed and locked Yellow = closed but unlocked Red = open | | -------- | -------- | Initial position Green = initial position | Emergency stop Red dot for each engaged e-stop button. | Workpiece status Green = Ok, finished Bright green = Ok, not started (raw part) Yellow = Control workpiece Red = Not ok workpiece | Tool status Yellow = warning limit for a tool reached Red = tool worn out, alarm limit for a tool reached. | Clamping Appropriate symbol to show clamped or un-clamped. | Excluded part function Text and graphic indication in HMI when a part function is excluded. | Actual cycle time Running time for ongoing cycle, seconds + one decimal | Previous cycle time Seconds + one decimal | Number of workpieces Number of produced workpieces, from ‘Shift- counter’ in picture 'Workpiece counter'. | | The picture shall also contain some of following information: Workpiece type, serial number and article number. Has to be agreed with Aurobay. Manual operation Movements and functions shall be executed with functional keys located on the left and right side of the screen. The movements and functions shall be structured in such way so the initial positions are grouped together. Information shall be presented for the operator about position reached, movement running and if a movement is possible to execute. The field for the movement’s position/execution shall be operator changeable between plain text and PLC address. ----Image alt text---->En bild som visar text, Teckensnitt, linje, skärmbild Automatiskt genererad beskrivning<----media/image4.png---- ----Image alt text---->En bild som visar text, skärmbild, Teckensnitt, linje #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 2 Context: 2 Philosophy and Direction Reduction in TCO (Total Cost of Ownership) To achieve this, the project book focuses on: Use of latest High Efficiency products Decentralization with “off the shelf” products where ever possible Leading to increased Modularization and Standardization | Benefits related to:
Project and installation | Benefits related to:
Operation and life cycle | | -------- | -------- | | Modularization, multi-use
Approved modules
Reduced project risk
Flexibility in design
Reduced Engineering and
design time
Reduced Installation Time
Smaller power supply (higher effi-
ciency and higher performance )
Reduced Cabling
Reduced overall components | Very high flexibility in production
for different (car) models
Positioning with high performance
and flexibility controlled directly in the drive
Reduced Down time
Reduced Maintenance costs
Reduced / Standardized /
Rationalized Component list
Less spare part stock for
maintenance
High Data Levels Available (higher Potential
for operation and Service information)
Low Noise / Low Heat | | = Overall reduced costs | = High Availability
= High efficiency | #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 9 Context: 9 1.3.3 SEW Online Support Please find our Online Support at https://www.sew-eurodrive.de/home.html or https://www.sew-eurodrive.se/hemsida.html Short description of most important functions available at the Online Support: Engineering & selection Product configurator: For example, configure a gear motor and get a CAD model Selection guide for functional safety: Find SEW solutions for safety applications Energy efficiency tool: Find global efficiency regulations Data & documents Documentation: Find documentation (e.g. operating manual) Product data: For example, find technical details of a gear motor using its SEW serial number Software: For example, find e.g. SEW startup software, EPLAN macros or fieldbus device description files &DE | Engishw Login w Products | Solutions | Services | Industries | Online Support, Online Support = Online Support loro fen 237 ed Our Online Support provides you with all the functions and services that are available online. This is where you find CAD data, Colorect Ba asta ato wie haere Uae og Holm ote VANS Engineering & selection > Inquiry & order » Delivery & material flow » Startup & maintenance > Data & documents » Individual settings 0 Related links 2 #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 10 Context: 10 2 Product specifications 2.1 Product overview Note: This is only an overview. For detailed information about standardized variants of each type refer to corre- sponding chapter below. | Standard Only for needs with technical reasons, written Aurobay/ VCPC agreement MOVIMOT required felxible (MMF3) IES drive MOVIGEAR perfomance MOVIMOT performance Asyne. motor DRN series (IE3) ie MOVIMOT advanced ES Medium inertia synchronous servo motor CM3C Asynchronous ‘servo motor DRL Generation MOVI-C Cabinet versions #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 15 Context: 15 Electronics cover connections: 2x M12 communication in/out 3x M12 for DI / DIO X4233_1 / X4233_2 X5133_1 (DI01 / DI02) X5133_2 (DI03 / DI04) X5133_3 (DIO01 / DIO02) #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 28 Context: 28 2.8.1 Prefabricated cables for supply for MOVI-C decentralized drives as specified above X1203_1: Mains AC voltage IN and X1203_2: Mains AC voltage OUT Type of cable Order No. Fixed installation: CE HELUKABEL® TOPFLEX® -600-PVC 18127479 18127495 2.5 mm2 4 mm2 Cable carrier: CE HELUKABEL® TOPFLEX® -611-PUR (halogen-free) 18133967 18133983 2.5 mm2 4 mm2 Fixed installation: CE HELUKABEL® TOPFLEX® -600-PVC 18127460 18127487 2.5 mm2 4 mm2 Cable carrier: CE HELUKABEL® TOPFLEX® -611-PUR (halogen-free) 18133959 18133975 2.5 mm2 4 mm2 Cable carrier: UL HELUKABEL® MULTIFLEX® -512 18166318 4 mm2 SEW 2.8.1 Prefabricated cables for supply for MOVI-C decentralized drives as specified above X1203_1:Mains AO volage IN and X1200_2: Mains AG votage OUT Ber =< Se | | slates |e |e - = (halogen-tree} era Arm ea SK | ee | eines | ~ = {halogen-tree) sess Aine [= m = #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 35 Context: 35 2.10.1 Helical-Bevel-gear boxes – K- type Design: Metric (e.g. shafts, flanges etc.) Lubricants: Standard as supplied by SEW Notes: No overhung force to TorqLOC® or Shrink-Disk gear KH gear only if KT is not available (depending on gear box size) Preferred mounting position is M1A 10 10 Other mounting positions for constructive or maintenance reasons only. #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 41 Context: 41 3 Document management | Date | Version | Changes | Revised by | | -------- | -------- | -------- | -------- | | 16.11.2021 | V1.0 | Creation | Ted Jarl | #################### File: B3%20Layout.docx Page: 1 Context: B3 LAYOUT ----media/image1.emf---- ----Image alt text---->A diagram of a building Description automatically generated with medium confidence<----media/image2.png---- #################### File: E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf Page: 9 Context: Name of document Issue Issue date Page Page ShopFloor Interaction Concepts v1_0 9 (13) Type of document Security class: Version Issue date Date Specification Proprietary 1.0 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson Interaction points Interaction between the equipment and MES shall be performed at several places in the line. The following figure shows examples of locations where communication may occur, e.g., processing equipment, assembly equipment, transportation equipment and buffers. Communication is mostly bi-directional where messages are acknowledged to make sure the information is received by the other party. The figure below describes a common interaction scenario for an automatic equipment. #################### File: D0_Obligations%20suppl_purch%20v2.1.docx Page: 1 Context: Contract Appendix D The supplier’s and the purchaser’s respective obligations Project: MEPX EOL and COP/AUDIT Issue: 2.1 Change log| Station | Type of change | Date | Added in version | Signature | | -------- | -------- | -------- | -------- | -------- | | Created document | 2021-12-08 | 1.0 | Karl Sjöstrand | | Annual update | 2022-11-23 | 2.1 | Karl Sjöstrand | | | | | | | | | | | | | | | | | | | | | #################### File: D0_Obligations%20suppl_purch%20v2.1.docx Page: 1 Context: 62 | Electrodes | ☒ | ☐ | ☒ | ☐ | | 63 | Electrical energy 400 V, 3- phase | ☐ | ☒ | ☐ | ☒ | | 64 | Electrical energy 230 V, 1- phase | ☐ | ☒ | ☐ | ☒ | | 65 | Oil, lubricants | ☐ | ☒ | ☐ | ☒ | Except first filling taken care of by supplier | 66 | Compressed air | ☐ | ☒ | ☐ | ☒ | Capacity, pressure: | 67 | Water, including piping, etc | ☐ | ☒ | ☐ | ☒ | Quality, quantity/capacity, pressure: | 68 | Drainage | ☐ | ☒ | ☐ | ☒ | Type, capacity: | TEST MATERIALS | | | | | | 69 | Consumption goods and wear details before warranty period starts | ☐ | ☐ | ☐ | ☐ | NA | CLEANING ETC | | | | | | 70 | Cleaning of the Plant before painting | ☒ | ☐ | ☒ | ☐ | | 71 | Cleaning of the Plant at taking over | ☒ | ☐ | ☒ | ☐ | | 72 | Cleaning material | ☒ | ☐ | ☒ | ☐ | | 73 | Removal of scrapped materials, waste, rubbish etc. | ☒ | ☐ | ☒ | ☐ | Packaging material to be handled by VCC (incl. cost) | 74 | Waste material dangerous to environment | ☒ | ☐ | ☒ | ☐ | To be handled in accordance with municipal refuse collection regulation | SECURITY ETC. | | | | | | 75 | Security personnel, guarding the Plant Site | ☐ | ☒ | ☐ | ☒ | | 76 | Fire-fighting equipment | ☐ | ☒ | ☐ | ☒ | | 77 | Notices, signs etc. at the Plant Site | ☐ | ☒ | ☐ | ☒ | | 78 | Fire-watcher during work with machines etc. liable to cause fires | ☐ | ☒ | ☐ | ☒ | | MAKING GOOD OF DEFECTS IN THE PLANT | | 79 | Repair or replacement of parts of the Plant | ☒ | ☐ | ☒ | ☐ | | 80 | Transport from/to the Plant Site of defective/repaired or replaced parts | ☒ | ☐ | ☒ | ☐ | | 81 | Travel, board, lodging for the Supplier’s personnel | ☒ | ☐ | ☒ | ☐ | | 82 | Travel, board, lodging for the Purchaser’s personnel | ☐ | ☒ | ☐ | ☒ | | 83 | Disassembly of the Plant | ☒ | ☐ | ☒ | ☐ | | 84 | Erection of the plant | ☒ | ☐ | ☒ | ☐ | | 85 | Chasing, making holes, making good | ☒ | ☐ | ☒ | ☐ | | 86 | Disassembly and erection of parts not belonging to the Plant | ☐ | ☒ | ☐ | ☒ | | 87 | Supplies | ☐ | ☒ | ☐ | ☒ | Type, quantity, etc:
| 88 | Inspection and testing performed by independent inspector as required by Authorities | ☐ | ☐ | ☐ | ☐ | NA (CE-conformity) | 89 | Inspection and testing performed by independent inspector as required by the Purchaser | ☒ | ☐ | ☐ | ☒ | | 90 | Inspection and testing performed by independent inspector as required by the Supplier | ☒ | ☐ | ☒ | ☐ | | 91 | Test materials | ☐ | ☒ | ☐ | ☒ | Type, quantity, etc:
| #################### File: D0_Obligations%20suppl_purch%20v2.1.docx Page: 1 Context: The Supplier and Purchaser shall arrange and pay for the facilities, undertakings etc. as shown below and as marked and in accordance with the notes and instructions as indicated. Note: “N/A” means “Not Applicable”| | | Arranged by: | Paid for by: | | | -------- | -------- | -------- | -------- | -------- | | | Suppl. | Purch. | Suppl. | Purch. | Notes | PERMISSION | | | | | | 1 | Permission to build the plant | ☐ | ☐ | ☐ | ☐ | NA | INSPECTION, TESTING | | | | | | 2 | Testing of the Goods as required by statutory law, regulations or directives imposed by Authorities. | ☒ | ☐ | ☒ | ☐ | | 3 | Inspection of the Purchaser’s preparatory works | ☒ | ☐ | ☒ | ☐ | | 4 | Safety and health plan. Co-ordination on the site | ☐ | ☒ | ☐ | ☒ | In accordance with Swedish regulation AFS 1999:3 (based on 92/57/EEG) | PACKING OF GOODS, TRANSPORT ETC. | | 5 | Marking of the Goods | ☒ | ☐ | ☒ | ☐ | Type of marking etc:
Reference designations | 6 | Packing of the Goods for transport | ☒ | ☐ | ☒ | ☐ | Type of packing etc: | 7 | Packing of the Goods for storage (before and during erection) | ☒ | ☐ | ☒ | ☐ | Type of packing etc: | 8 | Materials used for covering and protection | ☒ | ☐ | ☒ | ☐ | | 9 | Customs clearance, duties and charges | ☒ | ☐ | ☒ | ☐ | | 10 | Transport of the Goods to the Plant Site | ☒ | ☐ | ☒ | ☐ | | 11 | Unloading the Goods at the Plant Site | ☐ | ☒ | ☐ | ☒ | | 12 | Reception of the Goods at the Plant Site | ☐ | ☒ | ☐ | ☒ | | 13 | Storage - including directly associated handling - of the Goods at the Plant Site | ☐ | ☒ | ☐ | ☒ | Beside the Plant Site | 14 | Storage areas | ☐ | ☒ | ☐ | ☒ | Number, size, position, etc:
Indoor | 15 | Transport - including loading and unloading -of the Goods at the Plant Site
| ☐ | ☐ | ☐ | ☐ | DDP Skövde
(Incoterms 2000) | PERSONNEL, PERSONNEL FACILITIES AND BENEFITS | | 16 | Travel for the Supplier’s personnel between the Plant Site and the personnel’s homes | ☒ | ☐ | ☒ | ☐ | No. of journeys, etc:
| 17 | Travel for the Supplier’s personnel between their lodgings and the Plant Site | ☒ | ☐ | ☒ | ☐ | | 18 | Lodging for the Supplier’s personnel | ☒ | ☐ | ☒ | ☐ | Max distance from the Plant Site: | 19 | Catering for the Supplier’s personnel | ☐ | ☒ | ☒ | ☐ | | 20 | First aid, first aid materials | ☒ | ☐ | ☒ | ☐ | | 21 | Nurse, medical auxiliary | ☐ | ☒ | ☒ | ☐ | | 22 | Medical room | ☐ | ☒ | ☒ | ☐ | | 23 | Doctor | ☒ | ☐ | ☒ | ☐ | | WORKS | | | | | | 24 | Setting-out work (centrelines, reference heights etc | ☐ | ☒ | ☐ | ☒ | | 25 | Foundations | ☐ | ☒ | ☐ | ☒ | For grouting see item 37 | 26 | Foundation bolts | ☒ | ☐ | ☒ | ☐ | | 27 | Placing the works on foundation | ☐ | ☒ | ☐ | ☒ | | #################### File: E4.4%20Project%20manual%20Festo.pdf Page: 31 Context: Festo SE & Co. KG Page 31 from 41 13.01.2022 Volvo_Cars_Skövde_Zhangjiakou_Spezification_v1.5_2022-01_EN.docx 4.12.3 Monitoring safety sub-functions 4.12.3.1 SCA - Safe cam up to PLe Name Order code Picture Documentation | Proximity switch for T-slot SMT-8M-
A | SMT-8M-A-…
(2 piece) | | SMT-8M-A (engb) | | -------- | -------- | -------- | -------- | 4.12.3.2 SCA - Safe cam up to PLc Name Order code Picture Documentation | Proximity switch for T-slot SMT-8M-
A | SMT-8M-A-…
plus
SAMH-S-N8-… | | SMT-8M-A (engb)
ESBF (engb) | | -------- | -------- | -------- | -------- | FESTO 412.3 Monitoring safety sub-anctons 4.42.34 SCA-Safecam upto PLe Kar 4.42.32 SCA-Safecam upto PLe #################### File: E4.4%20Project%20manual%20Festo.pdf Page: 40 Context: MS6-LR… AS................................................................ 32 MS6-LRP-… ................................................................. 21 MS6-SV-1/2-C-… ......................................................... 26 MS6-SV-1/2-D-… ............................................. 24, 25, 26 MS6-SV-1/2-E-… ............................................. 24, 25, 26 MS6-SV-C-… ................................................................ 25 MS6-SV-C-MK ............................................................. 32 MS9-... ........................................................................ 21 MS9-EE ....................................................................... 25 MS9-EM-… .................................................................. 32 MS9-LR ........................................................... 29, 30, 32 MS9-LR… AS................................................................ 32 MS9-SV-C-… ................................................................ 25 MS9-SV-MK ................................................................. 32 NPAW-... ...................................................................... 23 NPHS-D6-M-… ............................................................. 34 NPHS-D6-P-… .............................................................. 34 NPQM-… ...................................................................... 22 OVEM-… ...................................................................... 19 PAN-… ......................................................................... 22 PUN-H-… ..................................................................... 22 #################### File: E3.4_MES_Manual_Client_Specification_Supplier_v1_1.pdf Page: 6 Context: 4.6. Support to a “Semi-Automatic” Station To support a “Semi-Automatic” Station i's possible to design a solution with combination of technologies and Interfaces from both Automatic and Manual stations. ‘The design shall be done and decided together AurabayVOPC. #################### File: E3.4_MES_Manual_Client_Specification_Supplier_v1_1.pdf Page: 7 Context: Name of document Issue Issue date Page Page MES_Manual_Client_Specification_Supplier_v1_1 7 (16) Type of document Security class: Version Issue date Date Specification Proprietary 1.1 2022-09-22 Issuer Issue Issue date Page Appendix 64320 MP&SS, Fredrik Elmqvist 5. MES Manual Client – Hardware setup Principal hardware design Host TCP/IP TIA portal Programming device. Internal subnet of PLC. Host Host TCP/IP TCPIIP Electric cabinet 2D-code reader Nutrunner PN/PN Coupler to Scanner/Camera Handheld/Spindle conveyor Cognex Atlas PN. Internal subnet of PLC. 230 VAC MES-PLC IRF170C IRF170c] | sDI 8D! 8DO Doonn Siemens o O° PN-switch TIA Portal oO0|00 &-port Turck O OO}O0O0 oO oO OO;OO f + ©O|00 = T 24 VDC Pallet OP Push ID-TAG | | | 1D-TAG button reader reader panel ‘The mounting of the Pallet ‘equipotential bonding bars/system is ID-TAG not displayed, = Mandatory equipment = Optional equipment reader For external tools. #################### File: E5.2%20Contract%20appendix%20E%20for%202D%20factory%20Layouts%20Aurobay_VCPC_iss5_221123.doc Page: 1 Context: 2D Factory Layouts Table of Contents 1. Scope and field of application 1 2. General Requirements 1 2.1. AutoCAD Version 1 2.2. Language Requirement 1 2.3. Units, Scale and Coordinate System, 1 3. 2D Factory Layouts 2 4. Use of Xrefs (External References) 2 5. Use of layers 3 6. Use of Blocks 4 7. Points of attention concerning drawing 4 8. 2D qualitative layouts 7 Scope and field of application This description covers components production at:  Aurobay plants in Skövde - Sweden and in Zhangjiakou - China  Volvo Cars Propulsion Components (VCPC) in Skövde – Sweden Following is intended for layouts of machine lines and production equipment in Aurobay/VCPC production sites. Any deviations from this document shall require approval by Aurobay/VCPC General Requirements AutoCAD Version Files shall be saved in the latest released file format and only native AutoCAD objects shall be used. Language Requirement All text shall be written in English, including layer titles. No other language is accepted. Units, Scale and Coordinate System, Only layout files handed over by Aurobay/VCPC engineers may be used. This will ensure that the layout drawings are designed in mm and use of the respective sites coordinate system. Scaling is not allowed, scale 1:1 must be used. 2D Factory Layouts The coordinate system in the Layout Drawings is the same as in the *Plant Alignment and the 3D Plant Scan Data. This means that the same specific coordinate can be located in all these three environments, with high accuracy. It enables easy use of 3D Scan Data in combination with the layouts, just insert the scan data to 0,0. It also makes set out work of equipment installations on shopfloor easy and highly accurate by use of the *Plant Alignment Reference System. *Plant Alignment: A method and a physical reference system implemented in the shops. Coordinates of surveyed referencesSurveyed reference----media/image1.png---- 1) Reference System coordinates are loaded into the Total Station instrument. 2) The Total Station triangulates to some prisms attached to the references to find its position in the Reference System. 3) The Total Station is now ready to point out any wanted WCS coordinate from the layout drawing so the equipment can be positioned on shopfloor accordingly. Some layouts are in a 15-degree angle. Use the predefined UCS to rotate to perpendicular. All objects Z coordinate values must be Z=0 (zero). Below example is a horizontal view of a layout with a lot of objects that are not on Z=0. ----media/image2.jpeg---- Use of Xrefs (External References) Aurobay/VCPC layouts consist of several linked files, so called xrefs (external references). You most often will receive a file package (zip) from Aurobay/VCPC. Only the specified files shall be edited. Keep the xrefs as linked files. DO NOT bind the xrefs into the layout and DO NOT explode binded xrefs. The xrefs are always inserted to WCS 0,0 and rotation = 0. Use of layers Use the Aurobay/VCPC Layer #################### File: E2.5%20Questionnaire%20Media.xlsx Page: 1 Context: | | Date: | Manufacturer: | | | | | Project number Manufacturer: | | | | | Contact person Manufacturer Media:
| | | | | Contact person customer Media: | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | Equipment | | | | | | | | | Electric connection TN-S | | | #################### File: FLT%20Wo%CC%88rterbuch2.pdf Page: 1 Context: Weiteres Wörterbuch FLT Standorte = FLT Deutschland, FLT INC USA, Laepple Taicang China #################### File: C1%20Quotation%20time%20schedule.docx Page: 1 Context: Contract Appendix C QUOTATION Time Schedule Project: SRS02 Area: Gantrys Issue: 1.00 Aurobay time schedule Activity Year/Week Send out RFQ 2024w11 Get 1st Round Quotation from Supplier 2024w15 Technical Discussion/Negotiation 2024w16-22 Technical Signoff 2024w23 Final Commercial Negotiation 2024w24-25 Purchase Order 2024w26 #################### File: E1.4%20VCS%208003%2C19%20Workplaces%20%E2%80%93%20requirements%20and%20applications.pdf Page: 3 Context: STANDARD VCS 8003,19 Volvo Car Corporation Issue: Page: 4 3(7) The below table specifies guidelines for illumination levels: | Local / Workplace general lighting | | Normal prerequisites | | | Transport aisle / Industrial vehicle aisle | 200 lux | | | | -------- | -------- | -------- | -------- | | Workplaces, office work | 500 lux | | | | Work with slightly higher demands on vision. For
example detailed machine and bench work,
monitoring, inspection | 750 lux | | | | Work with high demands on vision, for example
polishing, testing of shiny surfaces, colour
inspection | 1000 lux | | | For more demanding tasks, the spot lighting shall be adapted accordingly. These lighting strengths are from a work environment perspective. Complete Car Product audit VCPA offline inspection stations and customer acceptance line CAL inline stations have higher illumination requirements. For specific illumination requirements within these areas, contact the quality or audit organization. Air quality The air where people normally work or stay shall be of good quality. A carbon dioxide (CO2) content of less than 1 000 ppm in premises where personnel reside shall be aimed for. The air quality shall be ensured by removing air pollutants from processes and large machines directly at the source. Indoor workplaces shall be smoke-free. Spaces for smoking shall be provided at appropriate outdoor locations. Ventilation On premises where process ventilation is a prerequisite for ensuring that dangerous levels of contaminants in the zone of occupation do not arise, any faults in the ventilation system’s functionality shall be detected and shown by a control system. If exposure to air contaminants can cause risk of death or serious injury, the control system shall also include an alarm. The alarm may be acoustic or visual, or both if necessary. When designing the process ventilation, the aim shall be to prevent as many impurities as possible from escaping into the indoor air. Process ventilation exhaust air shall be evacuated outdoors. When working with hazardous substances, suction devices for exhaust air shall be integrated in the machine/equipment. Stationary spot welding machines shall have a built-in exhaust air suction outlet. When designing these ventilation units, the aim should be to prevent as many impurities as possible from escaping into the workplace air. The discharge of air from the room shall be as small as possible. Outdoor air Outdoor air shall be supplied to workplaces and personnel facilities in a sufficient quantity. Outdoor air intakes shall be suitably positioned, with consideration taken to the contaminant content, the temperature of the outdoor air and the positioning of the exhaust air outlets. Supply air The air supplied to workplaces and personnel facilities shall be as free from air contaminants as is practically possible. Printed copies are uncontrolled. Pri #################### File: E8.0%20Reliability_and_Maintainability_Requirements.docx Page: 1 Context: 2.2.2 Planned maintenance The supplier must present all necessary planned maintenance and estimated hours/year in the quotation. Costs for spare parts used during planned maintenance shall be specified. 3 Visual factory at equipment When the position of a component is important for its functionality or maintenance activities, that position shall be marked. For example, a clearly defined reference/home/stop/maintenance position shall be marked. ----media/image3.png---- High-precision position: with Vernier scale that show the equipment’s home/stop position ----media/image4.jpeg--------media/image6.jpeg---- ----media/image5.png---- ----media/image6.png---- If a tension unit for chains is used, the actual position and alignment shall be indicated with an arrow on the movable part. On the fixed part: Green area for acceptable position. Red area for unacceptable position. Yellow area for positions that require action (e.g. remove a chain link or replace the entire chain). Oil levels, e.g. in gearboxes, must be easy to check visually and gearboxes must be mounted in such a way that the oil can be drained and refilled without the need to dismount any other component. ----media/image7.jpeg---- All visible levels of liquids in tanks, e.g. oil, shall be labelled. Green for acceptable levels. Red for unacceptable levels. Yellow for levels that require action. (adding or removing liquid). ----media/image8.jpeg--------Image alt text---->IMG_2099<----media/image9.jpeg---- 1) Media, e.g. pneumatics, hydraulics, gas, water, etc. The main valve shall be marked with a sign stating that it is the main valve ----media/image10.jpeg--------media/image13.jpeg---- ----media/image10.jpeg--------media/image11.jpeg--------media/image13.jpeg--------media/image15.jpeg----Signs specifying the pressure to be set shall be displayed in all places where the pressure can be adjusted. The working range must be given as min – max, not simply a single value. All handles of control and adjustment valves shall be green if they are normally open during production, red if they are normally closed during production, and yellow if they are adjustable during production.Colour on the handle indicates if the valve should be: Open = Green Closed = Red adjustable = Yellow  Colour on the handle indicates if the valve should be: Open = Green Closed = Red adjustable = Yellow  ----media/image12.jpeg--------media/image14.jpeg---- Indications of flow direction and content must be agreed between the supplier and VCPC or Aurobay (relevance/legal/cost). Pipes on machine shall be labelled as show Pipes should be marked accordingly:Cutting fluid / CoolantWhite Cold water < 40°C GreenHot water 40-70°CGreen+text Hot water > 70°CGreen text, Hot waterSteamGreyHydraulic- oil BrownCompressed air BlueVakuum Light blueLubricant YellowGreaseRedDetergentViolet ----media/image16.jpeg--------media/image17.jpeg--------media/image18.jpeg #################### File: E8.0%20Reliability_and_Maintainability_Requirements.docx Page: 1 Context: 2.1 Equipment reliability requirements General reliability requirements To ensure reliable & robust equipment, the supplier shall in the design phase present a risk analysis (e.g. FMEA or RCM study) for all key processes. The component selection shall comply with the following minimum design criteria: -- The equipment shall be designed to comply with the lifetime and working requirements specified in the contract, ensuring an optimal life-cycle cost. -- The equipment shall be designed to endure the environment in which it is operated and the intended process. See the detailed description in the contract appendices. -- A maintenance program shall be submitted in order to comply with the reliability criteria specified in the contract. -- For reasons of maintainability, the design must also ensure that components will be available on the market during a minimum period of 10 years, starting from job1. The requirements are specified in the KPI matrix in Contract Appendix B. Verification is carried out in different steps according to the contractual test procedures described in Contract Appendix F. Technical Availability A = (T-Td)/T*100 T = total operating time Td= total downtime during period T (caused by disturbances in supplied equipment). This assumes that spare parts and manpower are 100 percent available with no delays. This excludes logistics time, waiting or administrative downtime, and scheduled downtime for planned maintenance. It includes downtime for corrective maintenance. The equipment’s Technical Availability requirements shall be agreed as part of Contract Appendix B. Technical Availability shall be measured during a time period that shall be agreed as part of Contract Appendix B. When Technical Availability is specified per line or cell, the supplier must be able to specify the Technical Availability per piece of equipment. MCBF Equipment reliability is measured in MCBF (Mean Cycles Between Failures). MCBF = C/F C = total number of cycles run during the verification period F = total number of failures* during the verification period * Failures as defined in Contract Appendix B. MCBF must be measured during the verification period or number of cycles that shall be agreed as part of Contract Appendix B. During the verification period, equipment reliability shall be verified against the MCBF target specified in the contractual scope of supply, as described in Contract Appendix B. 2.2 Maintainability requirements Definitions Equipment maintainability is measured in Max Component Replace Time. Max Component Replace Time is the time that is required to replace a defective component and bring the unit operational again. ----media/image2.jpeg---- The complete failure time (= ONE failure) includes: WT: Waiting Time before technician is on site, before spare part is on site, etc. Notification time: Elapsed time before a problem is perceived by production operator TTR: Time to Repair Diagnose #################### File: B0%20Specification%20of%20works%20%28Machining%29.docx Page: 1 Context: Automation Suitable type of gantry-loader to be able to load/unload the machines within the specified cycletime. The supplier will also be handling the RF-id reader/writer and the stops that is located on the conveyor. The hardware (RF-id reader) will be supplied by a different supplier, but in the quotation the integration for these must be included. The ASM-module for this shall be included in the quotation. All gantrys have to communicate with MES. SPC-place There should be a SPC-box in each gantry, it will be used for frequent checks and NOK-parts. It should be possible to re-introduce the parts into the flow by using the SPC, Aurobay will supply a datamatrix-reader (Cognex Dataman 8000-series) that can read the DM-code on the rotorshafts, the supplier must handle the integration of this reader. Virtual Commissioning The contractor must in the quotation state if they during design and commissioning phase use Virtual Commissioning as a way of working. The main purpose of Virtual Commissioning is to shorten the commissioning time by enabling simultaneous activities before physical machine is completed, minimize project risks and reduce the risk for late costly modifications of the equipment. Aurobay aims to bring activities earlier in the designs and manufacturing process of the equipment, the virtual way of working naturally promotes more remote way of working, which also opens up for more closer collaboration and frequent reconciliations during projects Equipment specifications Specification of suppliers The sub-suppliers to be used, down to station level, must be stated in the quotation. State the country used for manufacturing, both for main supplier and sub-suppliers. Functional description In the Functional description Aurobay is describing the functions of manufacturing equipment. (See appendix B) Size protection (Volume) All machinery and equipment must be designed so that future geometrical changes of the Rotorshaft are protected for, according to the external dimensions given in Figure1 below. If this drives a more expensive machine, please raise the question to Aurobay before proceeding in the quotation work. ----Image alt text---->A drawing of a tube Description automatically generated<----media/image1.png---- Figure 1: Rotorshaft Technical specifications (TS) According to enclosure TS, the specifications given there, are to be followed. If something in this inquiry deviate from what is specified in the TS, the specification of this inquiry is valid. (See appendix E). Clamping, handling and gripping All surfaces used in any equipment for handling, gripping, clamping etc have to be designed in such a way that the products aren’t damaged. The surfaces and points that will be used have to be agreed with Aurobay, no other surfaces or points on the product can be used for handling. Calibration If quoted equipment includes any components which needs calibration the calibration shall be possible to perform without having to dis #################### File: E3.5%20OT%20Security%20Conditions%20v1_0.pdf Page: 9 Context: Organisation Type of document Document Owner Aurobay (Powertrain Engineering Sweden AB) Instruction Chief Information Security Officer Name of document Version Issue date Page Operational Technology Security Conditions 1.0 2022-04-25 9 (11) Information Classification: Internal OT Security Conditions Page 9(11) Section 6: FR 5 - Restricted Data Flow (Network Architecture) | | Rationale: Network segmentation is used by organisations for a variety of purposes, including cyber security. The main reasons for segmenting networks are to reduce the exposure, or ingress, of network | | | |traffic into a System and reduce the spread, or egress, of network traffic from a System. Aurobay | | | -------- | -------- | -------- | | | Operational Technology (OT) Systems and networks should be segmented and segregated from Aurobay | | | |IT-business networks, WAN environments and external solutions using firewall technology. | | a) SR 5.1 - The System shall provide the capability to logically segment OT-System networks from non-OT-System networks and to logically segment OT-System networks from other OT-System networks. i. The System integrator shall together with the Asset Owner and Product Supplier determine if the System shall be part of an already existing network Zone, or if a new network Zone is to be created. ii. Network Zone and segmentation criteria shall be determined by the Product Supplier or System integrator and Asset Owner. The decisions shall be documented in the technical project specification with minimum areas covered: • System IP address - The System (network) should have an IP-address range assigned or approved by Aurobay ensuring that the network segment is routable allowing Aurobay to align the System with the overall network architecture of Aurobay and the manufacturing site. • Integrations – To secure integrations between the System zone and other network Zones the System Integrator shall specify any (ingress and/or egress) integrations needed across the System network Zone boundary (such as, remote access, update services and MES integrations). b) Aurobay’s managed remote access should always be evaluated as remote access method before considering a Product Supplier’s or System integrator’s remote access method. Any third party, Product Supplier or System integrator solution (not Aurobay standard) must be reviewed by Aurobay before implementation. c) If the System is installed in an air-gaped network (without any connections to other networks Zones) the System integrator or Product Supplier shall verify the physical isolation during site acceptance test. d) SR 5.2 - The System shall provide the capability to monitor and control communications at Zone boundaries to enforce the compartmentalization defined in the risk-based Zones and conduits model in IEC62443. i. All boundaries implemented with firewall technology between the System network Zone and Aurobay IT- business networks and oth #################### File: Op160_EFAD_S700298_05.pdf Page: 1 Context: H-H ( 1 : 1 ) Spline entry ( 10 : 1 ) H H TEMPLATE: ISSUE09 Powertrain Engineering Sweden AB Skövde PROCESS DRAWING CAD system Inventor,drawing may not be changed manually Op Benämning/ Op Name Variant Detalj/ Part Datum/ Date Ritad av/ Drawn by Godk av/ Appr by Ritn Nr/ Draw No Op Station Blad/ Sheet Utg/ Rev S-700298 A Carlsson 2022-12-21 1 / 1 05 M Gonzaga 160 Grinding; Major spline Ø Rotorshaft GEN3 EFAD VERKTYGFÖRTECKNING/ TOOL LIST FÖR PRODUKTION/ FOR PRODUCTION Nr/ No Datum/ Date Namn/ Name Ändringens art/ Change Granskad av/ Checked by Godkänd av/ Approved by Datum/ Date Datum/ Date Sign Sign PT H-FAB DRIFT H-FAB Verktyg/Tool Nr/No Antal Pos Art.Nr/Item.No Antal/No Benämning Dimension/ Name Dimension S R Section drawing show both product finished contour and for this operation 28 n 20 n Incoming material 00 A Carlsson 20221221 Grinding operation added Min. n30 .1 T.B.D. 2.5 `0.3 (n29) Pitch diam. E 2.9° h 0.01 R-S r Ø0.1 E n29.96`0.04 * 01 A Carlsson 20230406 View on spline entry scale 10:1 added (2.9°) (3.2°) (2.7°) 01 02 02 A Carlsson 20230511 Measure 2.9° (Basic) was in pharantheses [SC] 03 A Carlsson 20230704 [SC] Added on concentricity demand 03 15.25* 27.75* 2.75* * Ø29.96 measured 3x on whole length 04 A Carlsson 20231101 Note added 04 ########## """QUERY: "Kannst du mir die Produktionslinie mit einander tabellarisch vergleichen? """" Consider the chat history for relevant information. Use all information included. Use as much tokens as needed. Important: If you find information separated by a | in the context, it is a table formatted in Markdown. Final Files Sources: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx - Page 1, E4.5%20Project%20manual%20Kistler.pdf - Page 2, E4.5%20Project%20manual%20Kistler.pdf - Page 5, E4.5%20Project%20manual%20Kistler.pdf - Page 6, E4.5%20Project%20manual%20Kistler.pdf - Page 12, E4.5%20Project%20manual%20Kistler.pdf - Page 16, E4.5%20Project%20manual%20Kistler.pdf - Page 19, E4.5%20Project%20manual%20Kistler.pdf - Page 21, E4.5%20Project%20manual%20Kistler.pdf - Page 31, E4.5%20Project%20manual%20Kistler.pdf - Page 33, E4.5%20Project%20manual%20Kistler.pdf - Page 40, E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx - Page 0, E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx - Page 1, E5.0%20Equipment_documentation_requirements.pdf - Page 2, E5.0%20Equipment_documentation_requirements.pdf - Page 7, E5.0%20Equipment_documentation_requirements.pdf - Page 8, E5.0%20Equipment_documentation_requirements.pdf - Page 10, E5.0%20Equipment_documentation_requirements.pdf - Page 12, E5.0%20Equipment_documentation_requirements.pdf - Page 16, E5.0%20Equipment_documentation_requirements.pdf - Page 17, E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf - Page 6, E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf - Page 8, E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf - Page 21, E6.2%20Questionnaire%20KPI%20and%20Principles.xlsx - Page 0, E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx - Page 1, Appendix%20A2.doc - Page 1, Appendix%20A1.DOC - Page 1, Orgalime%20SE01%20Addendum%202021-10-25.pdf - Page 6, Orgalime%20SE01%20Addendum%202021-10-25.pdf - Page 13, Orgalime%20SE01%20Addendum%202021-10-25.pdf - Page 16, E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx - Page 1, I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf - Page 6, I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf - Page 14, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 12, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 30, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 66, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 72, E6.1%20MEPS%20Fundamental%20principles%20for%20process%20design%20v1_3.xlsx - Page 0, E6.1%20MEPS%20Fundamental%20principles%20for%20process%20design%20v1_3.xlsx - Page 1, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 1, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 25, E2.3%20Questionnaire_Tooling.docx - Page 1, E4.3%20Project%20manual_IFM%20electric.pdf - Page 14, Orgalime%20SE01%20General%20Conditions.pdf - Page 1, Orgalime%20SE01%20General%20Conditions.pdf - Page 3, E0%20Technical%20Specification%202023.pdf - Page 1, E0%20Technical%20Specification%202023.pdf - Page 21, E0%20Technical%20Specification%202023.pdf - Page 35, Machine_Details_A2253.pptx - Page 1, B2%20Functional%20description%20Gantry%20Rotorshaft%20MEP.docx - Page 1, E4.6%20Project%20manual%20SEW.pdf - Page 2, E4.6%20Project%20manual%20SEW.pdf - Page 9, E4.6%20Project%20manual%20SEW.pdf - Page 10, E4.6%20Project%20manual%20SEW.pdf - Page 15, E4.6%20Project%20manual%20SEW.pdf - Page 28, E4.6%20Project%20manual%20SEW.pdf - Page 35, E4.6%20Project%20manual%20SEW.pdf - Page 41, B3%20Layout.docx - Page 1, E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf - Page 9, D0_Obligations%20suppl_purch%20v2.1.docx - Page 1, E4.4%20Project%20manual%20Festo.pdf - Page 31, E4.4%20Project%20manual%20Festo.pdf - Page 40, E3.4_MES_Manual_Client_Specification_Supplier_v1_1.pdf - Page 6, E3.4_MES_Manual_Client_Specification_Supplier_v1_1.pdf - Page 7, E5.2%20Contract%20appendix%20E%20for%202D%20factory%20Layouts%20Aurobay_VCPC_iss5_221123.doc - Page 1, E2.5%20Questionnaire%20Media.xlsx - Page 1, FLT%20Wo%CC%88rterbuch2.pdf - Page 1, C1%20Quotation%20time%20schedule.docx - Page 1, E1.4%20VCS%208003%2C19%20Workplaces%20%E2%80%93%20requirements%20and%20applications.pdf - Page 3, E8.0%20Reliability_and_Maintainability_Requirements.docx - Page 1, B0%20Specification%20of%20works%20%28Machining%29.docx - Page 1, E3.5%20OT%20Security%20Conditions%20v1_0.pdf - Page 9, Op160_EFAD_S700298_05.pdf - Page 1 ================================================== FINAL ANSWER Answer: ## Vergleich der Produktionslinien für Rotorwellen Aufgrund der Informationen im Chatverlauf und den bereitgestellten Dokumenten lassen sich die Produktionslinien für Rotorwellen anhand folgender Kriterien vergleichen: | Kriterium | Linie 1 (Aurobay, Skövde) | Linie 2 (FAW Jiefang Dalian Diesel Engine Co., Ltd.) | |---|---|---| | **Werkstück** | Rotorwelle | Rotorwelle | | **Prozesse** | - Handling (Be- und Entladen der Bearbeitungsmaschinen)
- Schleifen (Hauptverzahnung) | - Handling (Be- und Entladen der Bearbeitungsmaschinen) | | **Komponenten** | - Portalroboter (5 Stück, LGR-3 Baureihe)
- Palettenförderer mit RFID-Lese-/Schreibgeräten, Stopps und axialer Orientierungseinheit
- SPC-Box in jedem Portalroboter integriert
- Cognex Dataman 8000-Serie Datamatrix-Leser
- MES-System Anbindung | - Portalroboter (Anzahl und Baureihe abhängig vom Werkstückgewicht) | | **Hallenhöhe** | - Unterschiedliche Höhen für die Maschinen: 2480mm (Maschine 4), 2300mm (Maschine 5), 2050mm (Maschine 1), 2000mm (Maschine 2), 2240mm (Maschine 3) | - Nicht spezifiziert | | **Zykluszeit** | - Spezifische Anforderungen an die Taktzeiten der Maschinen | - Nicht spezifiziert | | **Steuerung** | - Siemens S7 SPS-Steuerung
- ASM-Modul für MES-Anbindung | - Nicht spezifiziert | | **Virtual Commissioning** | - Gefordert im Angebot | - Nicht spezifiziert | | **Dokumentation** | - Detaillierte Anforderungen an die Dokumentation, u.a. 3D-Modelle, Stücklisten, Schaltpläne, Bedienungsanleitungen | - Nicht spezifiziert | | **Besonderheiten** | - Integration von Cognex Dataman 8000-Serie Datamatrix-Lesern für die Rückführung von NOK-Teilen
- Oberflächen für Handhabung und Spannvorrichtungen müssen mit Aurobay abgestimmt werden | - | **Zusammenfassung:** Die Produktionslinie bei Aurobay in Skövde ist detaillierter spezifiziert und beinhaltet zusätzliche Anforderungen wie Virtual Commissioning und die Integration von Datamatrix-Lesern für die Qualitätskontrolle. Die Linie bei FAW Jiefang Dalian Diesel Engine Co., Ltd. ist weniger detailliert beschrieben, die Auswahl der Portalroboter hängt vom Werkstückgewicht ab. **Empfehlung:** Um einen detaillierteren Vergleich der Produktionslinien zu ermöglichen, sollten weitere Informationen zur Linie bei FAW Jiefang Dalian Diesel Engine Co., Ltd. eingeholt werden, insbesondere zu den folgenden Punkten: * Anzahl und Baureihe der Portalroboter * Hallenhöhe und Zykluszeitanforderungen * Steuerungssystem und MES-Anbindung * Anforderungen an die Dokumentation Sobald diese Informationen vorliegen, kann ein umfassenderer Vergleich der beiden Produktionslinien durchgeführt werden. ==================================================