INITIALIZATION Knowledgebase: ki-dev Base Query: """Was ist die Taktzeit der Linie? Was sind die geforderte Zykluszeiten des Automationssystems? Was ist die geforderte Wechselzeit der Maschinen? Was ist die geforderte Verfügbarkeiten der Linie? Was ist die geforderte Verfügbarkeiten der angefragten Komponenten?" Model: gemini-1.5-pro-preview-0409 Use Curl?: None ================================================== QUESTIONING Clarity Score: 10 Give follow-up?: False Follow-up query: ================================================== ROUTING Query type: research ================================================== RAG PARAMETERS Max Context To Include: 20 Lowest Score to Consider: 0.7 ================================================== VECTOR SEARCH ALGORITHM TO USE Use MMR search?: False Use Similarity search?: True ================================================== FILENAMES AND KEYWORDS Keywords Found: ['linie', 'geforderte'] All file names: ['2024-06-11%20W%C3%B6rterbuch.docx', '2024-06-11%20W%C3%B6rterbuch.docx', '2024-06-11%20W%C3%B6rterbuch.docx', '2024-06-11%20W%C3%B6rterbuch.docx', 'E0%20Technical%20Specification%202023.pdf', 'E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf', 'B0%20Specification%20of%20works%20%28Machining%29.docx', 'E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx', 'B0%20Specification%20of%20works%20%28Machining%29.docx', 'E0%20Technical%20Specification%202023.pdf', 'E0%20Technical%20Specification%202023.pdf', 'E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx', 'E8.0%20Reliability_and_Maintainability_Requirements.docx', 'E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf', 'E0%20Technical%20Specification%202023.pdf', 'E0%20Technical%20Specification%202023.pdf', 'E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx', 'E8.0%20Reliability_and_Maintainability_Requirements.docx', 'E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx', 'E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx'] File names to FILTER: [] ================================================== PRIMER Primer: You are a highly intelligent personal assistant. Your role is to act as an expert at reading the information provided by the user and giving the most relevant information. In your responses to enterprise users, prioritize clarity, trustworthiness, and appropriate formality. Be honest by admitting when a topic falls outside your scope of knowledge, and suggest alternative avenues for obtaining information when necessary. Make effective use of chat history to avoid redundancy and enhance response relevance, continuously adapting to integrate all necessary details in your interactions. Focus on precision and accuracy of your answers information. ================================================== FINAL QUERY Final Query: CONTEXT: ########## File: 2024-06-11%20W%C3%B6rterbuch.docx Page: 1 Context: 1 | Turnkey Projekte | "Turn-Key-Projekte im Zusammenhang mit Anlagen aus dem Maschinen- und Anlagenbau beziehen sich auf vollständige, betriebsbereite Lösungen, die von FLT geliefert werden. Diese Projekte beinhalten die gesamte Bandbreite der Leistungen, die erforderlich sind, um eine Anlage funktionsfähig und einsatzbereit zu übergeben. Für FLT umfassen Turn-Key-Projekte folgende Elemente: Planung, Design und Beschaffung: Entwicklung von Konzepten und detaillierten Plänen für die Anlage, einschließlich technischer Spezifikationen und Layouts. Beschaffung und Logistik: Einkauf aller notwendigen Komponenten inklusive Steuerungen (FLT Produkte und Zukäufe), Materialien und Ausrüstungen sowie deren Transport zur Baustelle. Bau, Montage, elekrische Installation und Inbetriebnahme bei FLT: Aufbau der Anlage, inklusive aller Montagearbeiten und der Installation von Maschinen und Systemen. mechanische Montage, elektrische Installation und Inbetriebnahme der Anlage beim Kunden: Ggf. Teil- oder Komplettaufbau beim Kunden für Vorabnahmen bzw Testaufbauten mechanische Montage, elektrische Installation und Inbetriebnahme der Anlage beim Kunden/Endkunden: Komplettaufbau und inbetriebnahme der Anlage Durchführung von Tests und Prüfungen, um sicherzustellen, dass die Anlage ordnungsgemäß funktioniert und alle Spezifikationen erfüllt werden. Einweisung und Übergabe: Einweisung des Betriebspersonals und formelle Übergabe der betriebsbereiten Anlage (BBÜ) an den Kunde oder Enkunden CE- Konformitätserklärung: Ggf. Erstellung CE- Konformitätserklärung, GEsamt CE oder CE für den FLT Liefer- und Leistungsumfang" | 2 | Modular gantry & products/ Produkte | "Modular gantry & products oder Produkte im Zusammenhang mit Anlagen aus dem Maschinen- und Anlagenbau beziehen sich auf unvollständige, nicht betriebsbereite FLT Produkte ohne Steuerungen, die von FLT geliefert werden. Dies beschränkt sich ausschließlich auf die FLT Produkte. Für FLT umfassen dies folgende Elemente: Planung, Design und Beschaffung: Nut in Bezug auf das zu liefernde Produkt. Beschaffung und Logistik: Einkauf aller notwendigen Komponenten ohne Steuerungen, Materialien und Ausrüstungen sowie ggf. deren Transport zur Baustelle. Bau, Montage, elekrische Installation und Inbetriebnahme bei FLT: Aufbau der Anlage, inklusive aller Bauarbeiten und der Installation von Maschinen und Systemen. FLT interner Bau und Montage: Aufbau der Anlage, inklusive aller Montagearbeiten und der Installation von Maschinen und Systemen. Ggf. mechanische Montage und elektrische Installation der Anlage beim Kunden Ggf. mechanische Montage und elektrische Installation der Anlage beim Endkunden" | 3 | Sales Manager FLT für Turn- key Projekte | FLT Sales Manager sind Eberhard Baum, Klaus Springer, Ralph Schaffer | 4 | Sales Manager FLT für Modular gantry & products | Sales Manager FLT für Modular gantry & products sind Paul Sattler, Boris Bayer, Lukas Schwing, Ralf Liersch, Admir Kurbadovic | 5 | Kundenzuordnung Boris Bayer #################### File: 2024-06-11%20W%C3%B6rterbuch.docx Page: 1 Context: Kundentyp: Kunden: " | 13 | FLT Automatisierungslösungen und Fertigungstechnologien | "Fibro Läpple Technology (FLT) ist ein Unternehmen, das sich auf Automatisierungs- und Verkettungslösungen und Fertigungstechnologien spezialisiert hat. Ihre Produktpalette umfasst verschiedene Systeme und Komponenten, die in der Automatisierung und im Maschinenbau eingesetzt werden. Hier sind die Hauptprodukte und Dienstleistungen von Fibro Läpple Technology: Automatisierungslösungen Roboter- und Portal basierte Automatisierungssysteme: Lösungen für die Automatisierung von Produktionsprozessen mit Robotern, einschließlich Roboterzellen und roboterbasierter Handhabung. Montagelinien: Komplettlösungen für automatisierte Montagelinien, die für verschiedene industrielle Anwendungen und Produkte konzipiert sind. Füge- und Schweißsysteme: Automatisierte Systeme für das Fügen und Schweißen, die in der Fertigung von Baugruppen und Endprodukten eingesetzt werden. Komponenten und Systeme Rundtische und Positioniersysteme: Hochpräzise Rundtische und Positioniersysteme für verschiedene Anwendungen in der Fertigung und Montage. Transfer- und Fördersysteme: Systeme für den Transport und die Positionierung von Werkstücken und Baugruppen innerhalb der Produktionslinie. Sondermaschinenbau Spezialmaschinen: Individuell entwickelte Maschinen und Anlagen, die auf spezifische Anforderungen und Anwendungen der Kunden zugeschnitten sind. Werkzeugmaschinen: Maschinen für die Bearbeitung von Werkstücken, einschließlich Fräs-, Bohr- und Schleifmaschinen. Dienstleistungen Engineering und Beratung: Unterstützung bei der Planung und Umsetzung von Automatisierungsprojekten, einschließlich Konzeptentwicklung und Machbarkeitsstudien. Wartung und Service: Umfassende Serviceleistungen zur Wartung und Reparatur von Anlagen und Systemen, um deren Verfügbarkeit und Produktivität zu gewährleisten. Schulung: Trainingsprogramme für Kunden, um deren Mitarbeiter im Umgang mit den gelieferten Systemen und Technologien zu schulen." | 14 | FLT bekannte Werkstytypen, Powertrain | "FLT bekannte Werkstytypen aus dem Bereich Powertrain, welche in verschiedenen Projekten automatisiert und verkettet worden sind: Rotoren Statoren, Zylinderblock, KGH, Block, Zylinderkop, ZK, Kopf, Kurbelwelle, Antriebseinheiten, Antriebsstrang, Getriebegehäuse Kupplungsgehäuse, Nockelmwelle, Pleuel, Lenkstangen" | 15 | FLT bekannte Werkstytypen, Karosserie Rohbau/ Body shop/ Blechteilefertigung | "FLT bekannte Werkstytypen aus dem Bereich Rohbau/Bodyshop, welche in verschiedenen Projekten automatisiert und oder die Produktionsanlage zur Fertigung der Bauteile gebaut worden sind: Motorhauben, Kofferraumdeckel, Kotflügel, Dachpaneele, Seitenwände, Querträger, Verstrebungen, Traversen Baugruppen Frontschürzen, Baugruppen Heckschürzen, Baugruppen Stoßfänger, Baugruppen Unterbodenverkleidungen, Schweller, Radläufe, Fahrzeugboden" | 16 | FLT bekannte Automationskomponenten | "FLT bekannte Automationskomponenten sind Portale, Linearp #################### File: 2024-06-11%20W%C3%B6rterbuch.docx Page: 1 Context: " | 17 | FLT bekannte Verkettungs- und Fördertechnikkomponten | Gurtförderer, Rollenförderer, Kettenförderer, Rollenbänder, Gurtbänder, Palettenumlaufbänder, Förderbänder mit Staukette, Friktionsrollenband, Zahnkettenband, Klinkenband, Rundspeicher, Flächenspeicher, Gondelspeicher, Regalspeicher | 18 | FLT Eigenfertigung oder Produkte | Eigene Produkte von FLT sind Portale, Rollenförderer, Rollenbänder, Palettenumlaufbänder, Förderbänder mit Staukette, Friktionsrollenband, Flächenspeicher, Gondelspeicher, Regalspeicher | 19 | FLT | FLT = Fibro Läpple Technology. Früherer Firmennamen lauteten FIBRO-GSA, FIBRO oder Läpple Anlagenbau | 20 | FLT bekannte Steuerungstypen | "Folgende Steuerungen Steuerungen kommen hauptsächlich bei FLT zum Einsatz Siemens (S7, 840D, 840 Dsl und Sinumerik One) und Fanuc Steuerungen (Series 30i/31i/32i) " | 21 | Gängige Fertigungsprozesse im Karosserierohbau | "Gängige Fertigungsprozesse im Karosserierohbau: Pressen, Tiefziehen, Laserschneiden, Stanzschneiden, Lichtbogenschweißen, Widerstandsschweißen, Punktschweißen, Strukturkleben, Dichtungskleben Biegen, Walzen, Fräsen, Bohren, Zusammenbau/ Montage" | 22 | FLT Bekannte Fertigungsprozesse im Karosserierohbau | "FLT Bekannte Fertigungsprozesse im Karosserierohbau: Lichtbogenschweißen, Widerstandsschweißen, Punktschweißen, Strukturkleben, Dichtungskleben Biegen, Walzen, Fräsen, Bohren" | 23 | Gängige Fertigungsprozesse im Powertrain welche üblicherweise bei Automations- und Verkettungsspezialisten mit angefragt werden. | "Gängige Fertigungsprozesse im Powertrain welche üblicherweise bei Automations- und Verkettungsspezialisten mit angefragt werden: DMC Laserstation; DMC Markierung, DMC Prägestation (Nadelpräger), Laser Strukturierung, Blasstation, Laser Reinigungsstation, Zahnkranzmontage, Lanchester-/ Geberradmontage, Lagerbockmontage, Schraubstationen, Entschraubstationen " | 24 | FLT Bekannte Fertigungsprozesse im Powertrain | FLT Bekannte Fertigungsprozesse im Powertrain: DMC Laserstation; DMC Markierung, DMC Prägestation (Nadelpräger), Laser Strukturierung, Blasstation, Laser Reinigungsstation, Zahnkranzmontage, Lanchester-/ Geberradmontage, Lagerbockmontage, Schraubstationen, Entschraubstationen. | 25 | Betriebsbereite Übergabe | Betriebsbereite Übergabe =BBÜ = Handover = Abnahme nach BGB | 26 | Endabnahme | Endabnahme = Final Acceptance, FAC oder final acceptance test (FAT) | 27 | Grundlage und Formel zur Grobberechnung "Geschätzter Gesamtumsatz" | "Die Grundlage bzw. Formel zur Grobberechnung ""Geschätzter Gesamtumsatz"" / ""Est. Total sales: Geschätzter Gesamtumsatz für Turnkey Projekte: 1. Schritt: Längen- und Baugrößenunabhängig wird die Anzahl folgender Komponenten ermittelt: Lader/Portal, Roboter (Bauteilhandling) Roboter (Prozess), Rundspeicher, Flächenspeicher, Gondelspeicher. #################### File: 2024-06-11%20W%C3%B6rterbuch.docx Page: 1 Context: 2. Schritt: Muliplikation ermittelte Anzahl aus Schritt 1 mit dem jeweligen Einzelbewertung: Lader/Portal = 0,8MEUR bei FLT Laderbaugröße LGR-3, Lader/Portal = 0,9MEUR bei FLT Laderbaugröße LGR-4, Lader/Portal = 1,0 MEUR bei FLT Laderbaugröße LGR-5, Roboter (Bauteilhandling) 0,5MEUR, Roboter (Prozess) 0,7MEUR, Rundspeicher 0,9MEUR, Flächenspeicher 0,9MEUR, Gondelspeicher 0,05 MEUR. " | 28 | Mögliche Kunden/ Endkundenkonstellationen | "Turnkey- Projekte: 1. FLT ist Auftragnehmer/ Lieferant von Endkunden (Kunde = Endkunde) 2. FLT ist Auftragnehmer/ Lieferant von Generalunternehmer GU (GU = Kunde); GU liefert an Endkunden (z.B. OEM) Modular gantry & products/ Produkte : 1. FLT ist Auftragnehmer/ Lieferant von OEM (Kunde = Endkunde) 2. FLT ist Auftragnehmer/ Lieferant von Generalunternehmer (GU = Kunde); GU liefert an Endkunden (z.B. OEM)" | 29 | Werkstücke | Die Bezeichnung Werkstücke | 30 | FLT Portalbaureihe, Grobdefinition Einsatzbereiche | "Einsatz LGR-3: Bei Einfachgreifer: Transportlast bis Werkstückgewicht 150 kg (1 Teil pro Greifer) Bei Doppelgreifer: Transportlast bis Werkstückgewicht 75 kg (2 Teile pro Greifer) Einsatz LGR-4: Bei Einfachgreifer: Transportlast bis Werkstückgewicht 300 kg (1 Teil pro Greifer) Bei Doppelgreifer: Transportlast bis Werkstückgewicht 150 kg (2 Teile pro Greifer) Einsatz LGR-5 (Z- Achse mit einem Antrieb): Bei Einfachgreifer: Transportlast bis Werkstückgewicht 600 kg (1 Teil pro Greifer) Einsatz LGR-5 (Z- Achse mit Doppelantrieb): Bei Einfachgreifer: Transportlast bis Werkstückgewicht 600 kg (1 Teil pro Greifer)" #################### File: E0%20Technical%20Specification%202023.pdf Page: 2 Context: Name of document Issue Issue date Page Page Technical specifications 2 (38) Type of document Security class: Issue Issue date Date Specification Public 2023 2022-11-25 Issuer Issue Issue date Page Appendix 81510/64331 Global Line & Equip, C.Karlsson / D.Smedman Table Of Contents 1 Introduction ............................................................................................................................................ 3 2 Safety and work Environmental requirements ...................................................................................... 4 2.1 Personnel Safety Requirements ................................................................................................... 4 2.2 Machine Systems – Safety Requirements ................................................................................... 7 3 External environmental requirements ................................................................................................. 11 3.1 General Demands ...................................................................................................................... 11 3.2 Media consumption demands..................................................................................................... 12 4 Equipment requirements ..................................................................................................................... 13 4.1 Mechanical design ...................................................................................................................... 13 4.2 Electrical design ......................................................................................................................... 18 4.3 Quality requirements .................................................................................................................. 20 4.4 Questionnaires ........................................................................................................................... 22 4.5 Functional Description ................................................................................................................ 23 4.6 Project Manuals .......................................................................................................................... 24 4.7 Manufacturing Execution system - interaction ............................................................................ 25 4.8 Cyber Security ............................................................................................................................ 26 5 Documentation .................................................................................................................................... 27 5.1 General demands ....................................................................................................................... 27 5.2 If Project contains Rebuild of existing equipment.............................................. #################### File: E0%20Technical%20Specification%202023.pdf Page: 13 Context: Name of document Issue Issue date Page Page Technical specifications 13 (38) Type of document Security class: Issue Issue date Date Specification Public 2023 2022-11-25 Issuer Issue Issue date Page Appendix 81510/64331 Global Line & Equip, C.Karlsson / D.Smedman 4 Equipment requirements 4.1 Mechanical design 4.1.1 Machine Layout A machine layout must be enclosed with the quotation. The different stations are to be specified where appropriate. The layout has to show kind of connection points for media, what the demands are for the equipment regarding pressures, flows, volumes, powers, fuses or what might be appropriate. Attention has been given to what already exists such as pillars, shuts for chips, roller conveyors, etc. Transport aisles are to be kept free. A specification of the static and dynamic floor load has to be enclosed with the quotation. For fenced areas: all important machine areas should be accessible through a suitable amount of entrances. Equipment shall be protected against forklifts or other industrial vehicle collisions, where relevant 4.1.2 Machine design There has to be enough space for maintenance work, cleaning, preventive maintenance, exchange of tools etc. in and around the machine. It has to be possible to fasten the balance compound mechanically in its upper position, when counterweights or any other balance compound is used in pieces of equipment, e.g. in a vertical machining unit. In a vertical conveyor, there has to be possibility to fasten the carrier mechanically in different positions. Vertical axis have to be equipped with weight equalizing functions e.g. balance cylinders or counterweights. The demand refers to units with a total mass above 150 kg. The demands on unit with a mass of 150 kg or less are to be discussed with Aurobay/VCPC. Vertical axis must be considered as a safety related part se paragraph 2.2.1 Use of pneumatic components in the equipment shall be decided based on the balance between functionality requirements and life- cycle cost. Identification marking for gas, liquid and ventilating installations see Appendix E, Reliability_and_Maintainability_Requirements. #################### File: E0%20Technical%20Specification%202023.pdf Page: 22 Context: Name of document Issue Issue date Page Page Technical specifications 22 (38) Type of document Security class: Issue Issue date Date Specification Public 2023 2022-11-25 Issuer Issue Issue date Page Appendix 81510/64331 Global Line & Equip, C.Karlsson / D.Smedman The demands in paragraph 4.3.2.1 is checked visually and/ or if necessary measured in an appropriate way. Process alarms /monitoring functions: All alarm and monitoring functions that are present must be tested to verify their function. The tests are made separate from the production run in paragraph 4.3.1 by creating the conditions that should trigger an alarm and then check that the correct alarm is really triggered. Examples: *If there is an alarm that should react if a press force during an assembly is too low some parts have to be manipulated to give too low press force. *If there is an alarm that should react if the wrong part number is loaded the test is made by loading the wrong part and starting the cycle. *If there is an alarm that should react if the parts are not correctly clamped during processing –then the clamping must be manipulated for example with shims between the part and the clamping points to simulate wrong alignment. The detailed function and testing procedure for these alarms should be described more in detail in the "Functional description" and "Functional test". See chapter Functional description in this document. 4.3.2.3 Test occasions The test is carried out two times –in the Test before shipment and in the Taking-over test after installation at the Aurobay/VCPC plant. Approved results must be achieved before Shipment and Taking over can take place. 4.4 Questionnaires 4.4.1 The purpose of the questionnaires The questionnaires aim to take care of the mutual knowledge and experience of the supplier and Aurobay/VCPC. They also create a possibility for a dialogue about technical development in order to reach an optimal pricing, safe and reliable solution. Completed and approved questionnaires are part of the contract. (Contractual Appendix E) #################### File: E0%20Technical%20Specification%202023.pdf Page: 23 Context: Name of document Issue Issue date Page Page Technical specifications 23 (38) Type of document Security class: Issue Issue date Date Specification Public 2023 2022-11-25 Issuer Issue Issue date Page Appendix 81510/64331 Global Line & Equip, C.Karlsson / D.Smedman 4.4.2 Execution and dialogue The questionnaires are to be reviewed jointly by the supplier and Aurobay/VCPC engineers at three occasions: ‒ Before purchase ‒ When design is finished ‒ At test before shipment 4.4.2.1 Before purchase This review is done jointly to reach the aim of the questionnaires and to avoid misunderstandings. 4.4.2.2 When design is finished Possible changes agreed upon are introduced. 4.4.2.3 At Test before shipment Possible changes agreed upon are introduced. 4.4.3 Current questionnaires Maintenance Operational Reliability, Electrical - Electrical equipment of machines Operational Reliability, Mechanical - Mechanical equipment of machines Tooling engineering Description of demands due to machining tools, tool holders, coolants and other liquids. NC Programs Description of demands due to NC programs for equipment’s. Media consumption The energy and media consumption of the equipment shall be specified by the supplier 4.5 Functional Description The agreed Functional description is part of the contract. (Contractual Appendix B-2) 4.5.1 The purpose of the functional description The purpose of the Functional description is to allow the right operation, quickly and accurately, during operation, trouble shooting and set-up changes. #################### File: E0%20Technical%20Specification%202023.pdf Page: 37 Context: Name of document Issue Issue date Page Page Technical specifications 37 (38) Type of document Security class: Issue Issue date Date Specification Public 2023 2022-11-25 Issuer Issue Issue date Page Appendix 81510/64331 Global Line & Equip, C.Karlsson / D.Smedman 8 Reliability & Maintainability 8.1 R & M General Aurobay/VCPC R&M general requirements are defined in the Appendix E “Reliability and Maintainability”. 8.2 R&M KPI:s Aurobay/VCPC has a general requirement on at least 98% technical availability. This is verified during an 8 hours test run. The general requirement can be increased by adding an equipment specific KPI matrix in Contractual Appendix B Aurobay/VCPC will point out max. 5 pcs equipment components to test replace time. Supplier is generally demanded to recognize component replace time for main components (spare parts) Table 1 - R&M KPI Matrix 8.3 Spare parts The supplier must be able to deliver ordered spare parts for the actual equipment before start of production. A BOM (bill of material see 5.2.8) list with all machine parts electrical and mechanical, is to be handed over to Aurobay/VCPC after finishing the design and no later than 2 weeks after approved design review. This list should have information of which parts is recommended as a spare or wear part. This list should also include a quotation for recommended spare and wear parts and expected delivery time. Aurobay/VCPC will then be able to order spare/wear parts made/ordered at the same time as the original part. If there during the project will be any changes on the parts Aurobay/VCPC has ordered as a spare or wear part, the supplier has R&M KPI Matrix - linked to Appen Equipment: Demands from Volvo Unit | value | Verification event /period |Comments Expected lifetime of the equipment Years Technical availability % MCBF Number Definition of "F" in MCBF ‘Max Component Replace time for... Spare parts Time - Consumables Time - Maximum downtime for planned maintenance during Time productiontime. #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 11 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 11 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 3.6 Message round trip time The round trip time, that is, from a message is sent from a PLC to the host until the reply message is received, is less than one second. To not affect the cycle time, messages may be sent in parallel to machine movements when applicable. 3.7 Message sessions The equipment communicates with the hosts via messages only. The host confirms that a message is received by answering with a reply message or by an acknowledge message. #################### File: B0%20Specification%20of%20works%20%28Machining%29.docx Page: 1 Context: Forklift and sky lift driving is not allowed without special " Aurobay " permission. Work environment demands Work environment demands are described in Volvo Group Standards 8003,19 and 8003,29. The following factors of work environment are evaluated: -- Noise -- Lighting -- Climate -- Air pollution -- Vibration -- Skin irritation -- Risk of work injury -- Ergonomics Test parts The amount of test parts are XXX parts, and they are delivered to the supplier at XXX test period. Test before shipment and taking-over test The supplier is responsible to perform tests and verifications of that all equipment is according to agreements, specifications and design reviews. The supplier must present test protocol of performed verifications before ‘Test before shipment’. Test before shipment and taking-over test will be conducted to verify that the equipment is according to agreements, specifications and design reviews. The supplier shall specify in the quotation if there are any specific costs due to specified tests. In this case the cost shall be specified per test. (See appendix F and TS) Time schedule A time schedule must be provided from the supplier before order placement, showing the following activities for each operation / station. -- Design review -- Test before shipment -- Shipment -- Installation -- Completion of erection -- Taking-Over test General for machining Chips (general) N/A Coolant (general) No residues of coolant/fluid are allowed to leak out on to the floor. Time Calculations and Process Description The contractor must perform a time calculation by operation. Time calculation shall be enclosed with quotation. The time calculation needs to follow the hole numbering from the hole chart for operations. The contractor must in the quotation include a Process Description (preferably a flowchart) describing the products transformation and path through the quoted processes. The description shall include all activities and processes that will affect the product (e.g. transportation/handling, IT-communication, machining, assembly, SPC etc.). The purpose of this document is to clearly communicate how the quoted process is planned to work and the document should be updated if changes to the process occur during the project. Cycle Time Diagram For each automatic and semi-automatic station, a diagram showing the cycle time for the automated movement shall be included. For semi-automatic stations, Aurobay will provide/or verify the total cycle time for the manual operations. The supplier must consider this in the cycle time analyse. Special Tools for Machine Adjustments and Maintenance If there is need for any special tools (repair or analysis tools, hardware, or software) it shall be clearly specified by the supplier in quotation. If need for special tools is agreed with Aurobay/VCPC, they must be included and be delivered together with the equipment delivery. If special tools, “Master pieces” or similar are necessary to verify the function and #################### File: B0%20Specification%20of%20works%20%28Machining%29.docx Page: 1 Context: Automation Suitable type of gantry-loader to be able to load/unload the machines within the specified cycletime. The supplier will also be handling the RF-id reader/writer and the stops that is located on the conveyor. The hardware (RF-id reader) will be supplied by a different supplier, but in the quotation the integration for these must be included. The ASM-module for this shall be included in the quotation. All gantrys have to communicate with MES. SPC-place There should be a SPC-box in each gantry, it will be used for frequent checks and NOK-parts. It should be possible to re-introduce the parts into the flow by using the SPC, Aurobay will supply a datamatrix-reader (Cognex Dataman 8000-series) that can read the DM-code on the rotorshafts, the supplier must handle the integration of this reader. Virtual Commissioning The contractor must in the quotation state if they during design and commissioning phase use Virtual Commissioning as a way of working. The main purpose of Virtual Commissioning is to shorten the commissioning time by enabling simultaneous activities before physical machine is completed, minimize project risks and reduce the risk for late costly modifications of the equipment. Aurobay aims to bring activities earlier in the designs and manufacturing process of the equipment, the virtual way of working naturally promotes more remote way of working, which also opens up for more closer collaboration and frequent reconciliations during projects Equipment specifications Specification of suppliers The sub-suppliers to be used, down to station level, must be stated in the quotation. State the country used for manufacturing, both for main supplier and sub-suppliers. Functional description In the Functional description Aurobay is describing the functions of manufacturing equipment. (See appendix B) Size protection (Volume) All machinery and equipment must be designed so that future geometrical changes of the Rotorshaft are protected for, according to the external dimensions given in Figure1 below. If this drives a more expensive machine, please raise the question to Aurobay before proceeding in the quotation work. ----Image alt text---->A drawing of a tube Description automatically generated<----media/image1.png---- Figure 1: Rotorshaft Technical specifications (TS) According to enclosure TS, the specifications given there, are to be followed. If something in this inquiry deviate from what is specified in the TS, the specification of this inquiry is valid. (See appendix E). Clamping, handling and gripping All surfaces used in any equipment for handling, gripping, clamping etc have to be designed in such a way that the products aren’t damaged. The surfaces and points that will be used have to be agreed with Aurobay, no other surfaces or points on the product can be used for handling. Calibration If quoted equipment includes any components which needs calibration the calibration shall be possible to perform without having to dis #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 1 Context: HMI ☒ Yes J ☐ No L Robot ☒ Yes J ☐ No L If “yes” is marked, documents shall be delivered together with the questionnaires Note: Have a structured standard and follows also the Transline. Is the PLC the master of the equipment sequences, e.g. robots? ☐ ☒ Yes J ☐ No L Define:       Note:       Are any I/O signals directly connected to any other controller than the PLC? ☐ NC ☒ No J ☐ Yes L Define:       Robot ☒ No J ☐ Yes L Define:       Other ☐ No J ☐ Yes L Define:       Note:       Is the PLC program programmed in? ☐ ☒ LAD – graphic programming languages J ☒ GRAPH (SFC) - Programming of sequences J ☐ FBD – graphic programming languages K ☒ STL – Statement list K ☐ SCL (Structured Control Language) – Programming of complex algorithms KL ☐ Other KL Define:       Note:       Are there any locked OEM developed program code? ☐ ☒ No J ☐ Yes KL Define:       Note:       Design principles - Installation, machine N/A How is Equipotential bonding achieved in the equipment? ☐ Protective bonding Define: Each equipment has its own ground cable Functional bonding Define: Each machine part is connected with cable to the same potential. Note:       Are cables fixed (load decreasing) before and after cable trailers? ☐ ☒ Yes J ☐ No L Note:       Are power cables, signal cables, hydraulic pipes and pneumatic pipes separated in the cable trailers? ☐ ☒ Yes J ☐ No L Note: #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 1 Context: Note:       Additional about Documentation Note:       trainings / Special Skills and tools Training mechanical personnel n/a What is included in the training? ☐ ☒ Presentation of machineJ ☒ Description of working cycleJ ☒ Discussion of documentation and instruction bookJ ☒ Practically go through main parts of machine using general drawingsJ ☒ Practical setting and repair workJ ☒ Practical handling of disassembly and setting instructionsJ ☒ Practical handling of preventative maintenanceJ ☐ Handling of special toolsJ ☒ Lifting methods at disassembling/assembling of machineJ ☒ Safety during reparation jobsJ ☒ Lubrication diagram and lubrication sitesJ ☐ Hydraulic systemJ ☒ Pneumatic systemJ ☒ Preventative maintenanceJ ☒ Troubleshooting and fault codesJ ☒ Cleaning instructionsJ ☒ Spare partsJ ☐ Training and documentation in ChineseJ ☐ Training and documentation in SwedishJ ☒ Training and documentation in EnglishJ Note:       Are all subsupplier's components included in training? (motorspindle, backflushfilter, etc) ☐ ☒ YesJ ☐ NoL Note:       Special Skills and Tools Are there any components in the equipment that Aurobay/VCPC are not allowed to repair/overhaul? Eg , motorspindles, special units, etc. ☐ ☐ Yes State:       ☒ No Note:       Are there any special tools needed for repairing the machine or its components? Eg lifting aid, clamp force monitoring, part seat monitoring, master for aligning fixtures, motor spindles, tool changer, etc. ☐ ☐ Yes State:       ☒ No Note:       Are there any special tools needed for executing preventative maintenance? ☐ ☐ Yes State:       ☒ No Note:       Additional about trainings / Special Skills and tools Note: #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 1 Context: Note:       Maintainability – Reparability n/a Signs / labels ☐ ☒All components are identification marked on the machine (with a sign) and in drawingJ. ☒All pipes and hoses are identification marked on the machine (with a sign) and in drawing. J ☒All set values on pressure, level, temp switches, etc are stated on the machine (with a sign) and in drawingJ. ☒Lubrication card in layout form containing the ISO grade and Aurobay/VCPC code of oils. J ☒All oil-filling points are marked with the ISO grade and Aurobay/VCPC code of oils.J Note:       Additional about Lubrications Note:       DOCUMENTATION Maintenance instructions n/a Maintenance instructions format ☐ ☒ Is delivered digitally. J State data format: pdf ☒ Is delivered on paper Note:       Do maintenance instructions cover the whole machine? ☐ ☒ Yes, wholeJ ☐ Yes partlyL State what sections:       Note:       Geometrical measures of machine? ☒ ☐ The geometry of the machine is measured when installed.J ☐ Measuring protocols are delivered with tolerances limits. J Note:       Preventive maintenance n/a Preventive maintenance instructions ☐ ☒ Is delivered digitally. J State data format: pdf ☐ Has a calculated number of hours per year. J State:       ☒ Includes interval per measure. J State unit of interval (e.g. machining hours, no of cycles):       ☒ Is delivered on paperJ ☒ Includes time per measureJ ☒ Includes machining stop time per measureJ ☒ Includes control and adjustment values (e.g. belt tension, backlash etc.) J Note:       Models and Drawings n/a Which standards do all the technical drawings (general and detailed drawings) follow? ☐----Image alt text---->otho3a<----media/image17.gif--------Image alt text---->otho3a<----media/image17.gif----☒ ISO 128, first angle projectionJ ☐ Other State which:       Note: #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 1 Context: CHANGES | Item | Type of change | Date | Signature | | -------- | -------- | -------- | -------- | V8.1 | Updated after meeting with FLT in Hassmersheim 16/11-23 and e-mail with Mr. Schaffer. | 23/11-23 | AS | | Questionnaire reused from "E2.2 Mechanical_Questionnaire Leonardo Camshaft v8.1_FLT", please update if there are any deviations. | 20/2-24 | AS | | | | | | | | | | | | | | | | | Table of CONTENTS PROJECT INFORMATION 2 NamE INFORMATION 2 TeCHNICAL ANALYSES 2 Introduction 3 Changes 4 Table of contents 5 Chapter 1 Base frames 7 2 Machine covers 9 3 Slides / guides 10 4 FixturEs / CLAMPing 12 5 Handling and transportation 13 6 Spindles 19 7 Machine tool holder / changer 22 8 Drives 23 9 Washing equipment 24 10 Cutting fluid / chip disposal 27 11 Special equipment 30 12 Cooling / refrigerating units 32 13 Vacuum 34 14 pNEUMATIcs 35 15 Hydraulics 36 16 lubrications 38 17 DOCUMENTATION 41 18 trainings / Special Skills and tools 44 Base frames Functional reliability - Design n/a Machine base frame ☐ ☒ Is welded ☐ Is casted. ☐ Is stress relievedJ ☐ Is made of aluminium profiles. ☒ The different units, in the base frame, are screwed and pinned to each other. J ☐ Have vibration damping feet to the floor. K State if any change interval:       ☒ Is bolted to the floor. State how:       ☐ Have seals between the divided base frames, to prevent leakage on to the floor. J ☒ Have no through holes in the base frame, e.g. screw holes, to prevent leakage on to the floor. J Note:       Signs, labels ☐ ☐ There is one common sign stating all units/axis and their +/- directions. J ☐ There are signs on the base frame stating the subunits/stations. J ☒ There are signs on the base frame stating the axis +/- direction. J ☐ The machine roof, have a sign stating maximum load. J Note:       Is there a common "media connection point" to the machine? (cutting fluid, pneumatic, electric, etc.) ☐ ☒ YesJ ☐ NoL Note:       Functional reliability – Material (See example on page 3) | Name | Make | Type/Standard | | -------- | -------- | -------- | Gantry beam | FLT | Steel 300 x 300 x 12,5 mm | Z-Axis | FLT | Steel 180 x 180 x 5 mm | #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 1 Context: Note:       Maintainability - Reparability n/a Horizontal transportation ☒ ☐ Roller conveyor: It is possible to change a roller without dismounting conveyor side. J ☐ Roller conveyor: Flange guide on rollers is exchangeable without dismounting roller. J ☐ There is sufficient space to exchange conveyer parts, considering nearby equipment. J Note:       Vertical transportation ☒ ☐ It is possible to lock the moving unit mechanically during maintenance work. J ☐ It is possible to lock the moving unit's counterweight mechanically during maintenance work. J Note:       Transfer function trough machine ☒ ☐ The walking beam is dividable (possible to dismount from machine, regarding weight and nearby equipment). J ☐ There is a master for setting and alignment of transfer function, fetch and leave positions. J Note:       Tilt/turn tables ☒ ☐ Gear driven tables; backlash is adjustable. J ☐ Turn motion have hard stops. J ☐ Turn motion's stop positions are adjustable. J Note:       Grippers ☐ ☒ The grippers are possible to align. J ☐ There is a master for setting and alignment. J ☒ There is zero position for setting and alignment. J Note:       Pallets ☒ ☐ The measuring result on the pallets is included in documentation J Note:       Component feeder ☒ ☐ The component feeders do not take more than 3 minutes to clean. J ☐ There is sufficient space to exchange parts, considering nearby equipment and covers. J Note:       Robot ☐ Calibration ☒ Its possible to calibrate with gripper mountedJ Note:       Maintenance positions ☐ ☒ There are service positions for all oil changesJ ☒ There are service positions for grippersJ ☐ There are other service positions state how:       Note:       Mechanical special robot training (other see chapter 18 ) ☐ ☒ Calibration of robot ☐ Motor changes ☐ Change of gearboxes Note:       Lifting equipment ☒ Note:       Storage ☐ ☒ The storage has a set position (origin) for measurement J ☒ Pillars are exchangeable J Note:       Additional #################### File: E8.0%20Reliability_and_Maintainability_Requirements.docx Page: 1 Context: 2.2.2 Planned maintenance The supplier must present all necessary planned maintenance and estimated hours/year in the quotation. Costs for spare parts used during planned maintenance shall be specified. 3 Visual factory at equipment When the position of a component is important for its functionality or maintenance activities, that position shall be marked. For example, a clearly defined reference/home/stop/maintenance position shall be marked. ----media/image3.png---- High-precision position: with Vernier scale that show the equipment’s home/stop position ----media/image4.jpeg--------media/image6.jpeg---- ----media/image5.png---- ----media/image6.png---- If a tension unit for chains is used, the actual position and alignment shall be indicated with an arrow on the movable part. On the fixed part: Green area for acceptable position. Red area for unacceptable position. Yellow area for positions that require action (e.g. remove a chain link or replace the entire chain). Oil levels, e.g. in gearboxes, must be easy to check visually and gearboxes must be mounted in such a way that the oil can be drained and refilled without the need to dismount any other component. ----media/image7.jpeg---- All visible levels of liquids in tanks, e.g. oil, shall be labelled. Green for acceptable levels. Red for unacceptable levels. Yellow for levels that require action. (adding or removing liquid). ----media/image8.jpeg--------Image alt text---->IMG_2099<----media/image9.jpeg---- 1) Media, e.g. pneumatics, hydraulics, gas, water, etc. The main valve shall be marked with a sign stating that it is the main valve ----media/image10.jpeg--------media/image13.jpeg---- ----media/image10.jpeg--------media/image11.jpeg--------media/image13.jpeg--------media/image15.jpeg----Signs specifying the pressure to be set shall be displayed in all places where the pressure can be adjusted. The working range must be given as min – max, not simply a single value. All handles of control and adjustment valves shall be green if they are normally open during production, red if they are normally closed during production, and yellow if they are adjustable during production.Colour on the handle indicates if the valve should be: Open = Green Closed = Red adjustable = Yellow  Colour on the handle indicates if the valve should be: Open = Green Closed = Red adjustable = Yellow  ----media/image12.jpeg--------media/image14.jpeg---- Indications of flow direction and content must be agreed between the supplier and VCPC or Aurobay (relevance/legal/cost). Pipes on machine shall be labelled as show Pipes should be marked accordingly:Cutting fluid / CoolantWhite Cold water < 40°C GreenHot water 40-70°CGreen+text Hot water > 70°CGreen text, Hot waterSteamGreyHydraulic- oil BrownCompressed air BlueVakuum Light blueLubricant YellowGreaseRedDetergentViolet ----media/image16.jpeg--------media/image17.jpeg--------media/image18.jpeg #################### File: E8.0%20Reliability_and_Maintainability_Requirements.docx Page: 1 Context: 2.1 Equipment reliability requirements General reliability requirements To ensure reliable & robust equipment, the supplier shall in the design phase present a risk analysis (e.g. FMEA or RCM study) for all key processes. The component selection shall comply with the following minimum design criteria: -- The equipment shall be designed to comply with the lifetime and working requirements specified in the contract, ensuring an optimal life-cycle cost. -- The equipment shall be designed to endure the environment in which it is operated and the intended process. See the detailed description in the contract appendices. -- A maintenance program shall be submitted in order to comply with the reliability criteria specified in the contract. -- For reasons of maintainability, the design must also ensure that components will be available on the market during a minimum period of 10 years, starting from job1. The requirements are specified in the KPI matrix in Contract Appendix B. Verification is carried out in different steps according to the contractual test procedures described in Contract Appendix F. Technical Availability A = (T-Td)/T*100 T = total operating time Td= total downtime during period T (caused by disturbances in supplied equipment). This assumes that spare parts and manpower are 100 percent available with no delays. This excludes logistics time, waiting or administrative downtime, and scheduled downtime for planned maintenance. It includes downtime for corrective maintenance. The equipment’s Technical Availability requirements shall be agreed as part of Contract Appendix B. Technical Availability shall be measured during a time period that shall be agreed as part of Contract Appendix B. When Technical Availability is specified per line or cell, the supplier must be able to specify the Technical Availability per piece of equipment. MCBF Equipment reliability is measured in MCBF (Mean Cycles Between Failures). MCBF = C/F C = total number of cycles run during the verification period F = total number of failures* during the verification period * Failures as defined in Contract Appendix B. MCBF must be measured during the verification period or number of cycles that shall be agreed as part of Contract Appendix B. During the verification period, equipment reliability shall be verified against the MCBF target specified in the contractual scope of supply, as described in Contract Appendix B. 2.2 Maintainability requirements Definitions Equipment maintainability is measured in Max Component Replace Time. Max Component Replace Time is the time that is required to replace a defective component and bring the unit operational again. ----media/image2.jpeg---- The complete failure time (= ONE failure) includes: WT: Waiting Time before technician is on site, before spare part is on site, etc. Notification time: Elapsed time before a problem is perceived by production operator TTR: Time to Repair Diagnose #################### File: E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf Page: 10 Context: Name of document Issue Issue date Page Page ShopFloor Interaction Concepts v1_0 10 (13) Type of document Security class: Version Issue date Date Specification Proprietary 1.0 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson Station Types Station can operation wise be of these types: • Automatic Station – All activities cycle is performed automatically. • Manual Station – One or multiple activities are performed manual by any operator, an activity may use some kind of device ( e-g nutrunner, scanner, vision, hand tools). • Semi-Automatic Station – An operation that contains both automatic and manual activities. Technology and Interfaces – Automatic Station For automatic equipment we support three types of interfaces: Automatic Equipment Ei ‚Automatic Equipment ge Automatic Equipment 135 PLC controlled - Siemens PLC controlled — Other Brand PC controlled ########## """QUERY: """Was ist die Taktzeit der Linie? Was sind die geforderte Zykluszeiten des Automationssystems? Was ist die geforderte Wechselzeit der Maschinen? Was ist die geforderte Verfügbarkeiten der Linie? Was ist die geforderte Verfügbarkeiten der angefragten Komponenten?"""" Consider the chat history for relevant information. Important: If you find information separated by a | in the context, it is a table formatted in Markdown. Final Files Sources: 2024-06-11%20W%C3%B6rterbuch.docx - Page 1, E0%20Technical%20Specification%202023.pdf - Page 2, E0%20Technical%20Specification%202023.pdf - Page 13, E0%20Technical%20Specification%202023.pdf - Page 22, E0%20Technical%20Specification%202023.pdf - Page 23, E0%20Technical%20Specification%202023.pdf - Page 37, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 11, B0%20Specification%20of%20works%20%28Machining%29.docx - Page 1, E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx - Page 1, E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx - Page 1, E8.0%20Reliability_and_Maintainability_Requirements.docx - Page 1, E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf - Page 10 ================================================== FINAL ANSWER Answer: Die geforderte Verfügbarkeit der Linie beträgt mindestens 98%. Die geforderten Informationen zu Taktzeit, Zykluszeiten des Automationssystems, Wechselzeit der Maschinen und geforderte Verfügbarkeit der angefragten Komponenten finde ich im Kontext nicht. ==================================================