INITIALIZATION
Knowledgebase: ki-dev
Base Query: "Bitte geben Sie die folgenden Informationen tabellarisch an:
Kunde: Wer ist der Kunde? (Bitte geben Sie die Kundendetails an) Endkunde: Wer ist der Endkunde? Aufstellort: Wo ist der Aufstellort der Anlage (Ort, Werk des Endkunden, Gebäude)? Hallenhöhe: Wie hoch ist die Hallenhöhe des Werkes oder Gebäudes, in dem die Anlage aufgestellt werden soll - Hallenhöhe kann auch als (Anlangenhöhe) definiert werden? Sales-Manager: Wer ist der verantwortliche FLT Sales Manager für diesen Kunden""
keine erläuterung hinzufügen bitte nur die Tabelle Tabellen Titel: Kunde,Endkunde, Aufstellort, Hallenhöhe (ohne die anderen definitionen zu nennen), Sales Manager"
Model: gemini-1.5-pro-preview-0409
Use Curl?: None
==================================================
QUESTIONING
Clarity Score: 10
Give follow-up?: False
Follow-up query:
==================================================
ROUTING
Query type: research
==================================================
PRIMER
Primer:
You are a highly intelligent personal assistant. Your role is to act as an expert
at reading the information provided by the user and giving the most relevant information.
In your responses to enterprise users, prioritize clarity, trustworthiness, and appropriate formality.
Be honest by admitting when a topic falls outside your scope of knowledge, and suggest
alternative avenues for obtaining information when necessary.
Make effective use of chat history to avoid redundancy and enhance response relevance, continuously
adapting to integrate all necessary details in your interactions.
Focus on precision and accuracy of your answers information.
==================================================
FINAL QUERY
Final Query: CONTEXT: ##########
File: E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx.txt
Page: 1
Context: \n| Unnamed: 0 | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | Unnamed: 6 | Unnamed: 7 | Unnamed: 8 | Unnamed: 9 | Unnamed: 10 | Unnamed: 11 | Unnamed: 12 | Unnamed: 13 |
|:-------------|:-------------|:-------------|:-------------|:-------------|:-------------------------------------------------|:-------------|:-------------|:---------------------------------------|:-------------|:---------------------|:--------------|:--------------|:--------------|
| | | | | | Foundry Prime Package | | | Foundry Prime Specification | | | | | |
| | | | | | | | | | | | | | |
| | | | | | MH Dresspack package ProfiNet Ax 1-3 | | | Dresspack MH ProfiNet Ax 1-3 | | IRB 6700, 7600, 8700 | | | 0.0 |
| | | | | | MH Dresspack package ProfiNet Ax 1-6 | | | Dresspack MH ProfiNet Ax 1-6 | | IRB 6700, 7600, 8700 | | | |
| | | | | | Media and Communication Parallel & Air Upper arm | | | Media and Communication Parallel & Air | | IRB 1200, 2600, 4600 | | | |
| | | | | | | | | | | | | | |
| | | | | | MU 100 Package | | | Specification MU 100 | | | | | |
| | | | | | MU 200 Package | | | Specification MU 200 | | | | | |
\n| Unnamed: 0 | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | Unnamed: 6 | Unnamed: 7 | Unnamed: 8 | Unnamed: 9 | Unnamed: 10 | Unnamed: 11 | Unnamed: 12 | Unnamed: 13 |
|:-------------|:-------------|:-------------|:-------------|:-------------|:-----------------|:-------------|:-------------|:---------------------------|:-------------|:--------------|:--------------|:--------------|:--------------|
| | | | | | MU 300 Package | | | Specification MU 300 | | | | | |
| | | | | | MU 400 Package | | | Specification MU 400 | | | | | |
| | | | | | | | | | | | | | |
| | | | | | SafeMove | | | | | | | | |
| | | | | | SafeMove | | | Specification SaveMove2 | | | | | |
| | | | | | | | | | | | | | |
| | | | | | Options IRB | | | | | | | | |
| | | | 213-1 | | Safety Lamp | | | Used when 2 or more robots | | | | | |
| | | | 159-1 | | Fork lift device | | | | | | | | |
####################
File: E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx.txt
Page: 1
Context: | | | | 37-1 | | Baseplate | | | Only IRB 6700 | | | | | |
\n| Unnamed: 0 | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | Unnamed: 6 | Unnamed: 7 | Unnamed: 8 | Unnamed: 9 | Unnamed: 10 | Unnamed: 11 | Unnamed: 12 | Unnamed: 13 |
|:-------------|:-------------|:-------------|:-------------|:--------------|:--------------------------------------|:-------------|:---------------|:---------------------|:-------------|:--------------|:--------------|:--------------|:--------------|
| | | | | Line Builder: | | | Line: | | Company: | | | | |
| | | | | | | | | | | | | | |
| | | | | Order No: | | | Station: | | Site: | | | | |
| | | | | | | | | | | | | | |
| | | | | Order date: | | | Asset No: | | | | | | |
| | | | | | | | | | | | | | |
| | | | | Project | | | Delivery time: | | | | | | |
| | | No: | | | Description | | | How to use this form | | | | | |
| | | | | | Basic Package acc. to below Std spec. | | | | | | | | |
\n| Unnamed: 0 | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | Unnamed: 6 | Unnamed: 7 | Unnamed: 8 | Unnamed: 9 | Unnamed: 10 | Unnamed: 11 | Unnamed: 12 | Unnamed: 13 |
|:-------------|:-------------|:-------------|:-------------|:-------------|:--------------------------------------|:-------------|:-------------|:-------------|:-------------|:--------------|:--------------|:--------------|:--------------|
| | | | 210-3 | | Controller connection cable 15 m | | | | | | | | |
| | | | 210-4 | | Controller connection cable 22 m | | | | | | | | |
| | | | 210-5 | | Controller connection cable 30 m | | | | | | | | |
| | | | | | Options Controller | | | | | | | | |
| | | | 752-2 | | 6HSB 6p+PE | | | | | | | | |
| | | | 708-2 | | Max ambient temperature 52C | | | | | | | | |
| | | | 727-1 | | 24V 8Amps | | | | | | | | |
| | | | 784-1 | | FlexPend Ext Cable 15m | | | | | | | | |
####################
File: E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx.txt
Page: 1
Context: | | | | 784-2 | | FlexPend Ext Cable 22m | | | | | | | | |
| | | | 731-2 | | Safety interface, external connection | | | | | | | | |
\n| Unnamed: 0 | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | Unnamed: 6 | Unnamed: 7 | Unnamed: 8 | Unnamed: 9 | Unnamed: 10 | Unnamed: 11 | Unnamed: 12 | Unnamed: 13 |
|:-------------|:-------------|:-------------|:-------------|:-------------|:---------------------------------------|:-------------|:-------------|:----------------------------|:-------------|:--------------|:--------------|:--------------|:--------------|
| | | | 702-1 | | Connector plug | | | | | | | | |
| | | | 1541-1 | | Digital Base unit 24VDC I/O 16in/16out | | | | | | | | |
| | | | 888-2 | | PROFINET IO M/S SW | | | | | | | | |
| | | | 1582-1 | | OPC UA Server | | | | | | | | |
| | | | | | ABB SAFE IO CI502 | | | I/O board ordered separetly | | | | | |
| | | | | | If needed, choose of below options | | | | | | | | |
| | | | 970-1 | | RS232 Serial Channel | | | | | | | | |
| | | | 840-1 | | Ethernet I/P Adapter | | | Requires 970-1 | | | | | |
| | | | 840-2 | | Fieldbus Adapter, Profibus DP slave | | | Requires 970-1 | | | | | |
\n| Unnamed: 0 | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | Unnamed: 6 | Unnamed: 7 | Unnamed: 8 | Unnamed: 9 | Unnamed: 10 | Unnamed: 11 | Unnamed: 12 | Unnamed: 13 |
|:-------------|:-------------|:-------------|:-------------|:-------------|:-------------------------------------|:-------------|:-------------|:---------------|:-------------|:--------------|:--------------|:--------------|:--------------|
| | | | 840-3 | | PROFINET IO Adapter | | | Requires 970-1 | | | | | |
| | | | | | SoftWare Options | | | | | | | | |
| | | | 1241-1 | | Prepered for ABB CI502 | | | Requires 888-2 | | | | | |
| | | | 612-1 | | Path Offset | | | | | | | | |
| | | | 885-1 | | SoftMove | | | | | | | | |
| | | | 610-1 | | Independent axis | | | | | | | | |
####################
File: E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx.txt
Page: 1
Context: | | | | 617-1 | | FlexPendant interface | | | | | | | | |
| | | | | | | | | | | | | | |
| | | | | | Options Dresspack | | | | | | | | |
| | | | 94-2 & 859-2 | | Floor cable ProfiNet & Parallel, 15m | | | | | | | | |
\n| How to use this form |
|:---------------------------------------------------------------------------------------------------------------------------------|
| |
| Only yellow fields may be filled out |
| In the Column ""No.", Quantity of 1, 2, 3 etc. is only valid. |
| Red colours mean selection NOT possible. |
| Any project unigue comment has to be stated in the "Project Unique comments" sheet and must also be approved by Volvo in written |
| |
| Descriptions can be found by following each Hyperlink. |
\n| Unnamed: 0 | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | Unnamed: 6 | Unnamed: 7 | Unnamed: 8 | Unnamed: 9 | Unnamed: 10 | Unnamed: 11 | Unnamed: 12 | Unnamed: 13 |
|:-------------|:-------------|:-------------|:-------------|:-------------|:-------------------------------------|:-------------|:-------------|:----------------------|:-------------|:--------------|:--------------|:--------------|:--------------|
| | | | 94-3 & 859-3 | | Floor cable ProfiNet & Parallel, 22m | | | | | | | | |
| | | | 94-4 & 859-4 | | Floor cable ProfiNet & Parallel, 30m | | | | | | | | |
| | | | | | | | | | | | | | |
| | | | | | Extra options | | | Choose on other sheet | | | | | |
\n| Safemove 2 Specification | Unnamed: 1 |
|:---------------------------|:-------------------|
| | |
| Option | Specification |
| 997-1 | ProfiSafe F-Device |
| 1125-2 | SafeMove Pro |
\n| IRB M2004 Basic Specification | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 |
|:--------------------------------|:------------------------------------------------|:-------------|:-------------|:-------------|:------------------------------|
| | | | | | |
| Option | Description | | | | |
| 435-XX | IRB XXXX XXXKg/X,XXm (Specify Version) | | | | |
| 209-202 | Manipulator colour, ABB Graphite White standard | | | | |
| 287-4 | Protection, Standard | | | | |
| 334-1 | Signs on manipulator, ABB | | | | |
| 804-1 | Syncronize labels | | | | (Only valid on 6700 variants) |
| 700-3 | Controller, Single Cabinet | | | | |
| 129-1 | Prepared for CE labelling | | | | |
| 769-2 | Mains voltage, 400V | | | | |
####################
File: E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx.txt
Page: 1
Context: | 752-1 | Mains connection type, cable gland | | | | |
| 742-1 | Mains switch, Rotary switch | | | | |
| 708-1 | Room temperature, Max 45 C | | | | |
\n| IRB M2004 Basic Specification | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 |
|:--------------------------------|:----------------------------------------------|:-------------|:-------------|:-------------|:-------------|
| 764-2 | Moist Dust Filter | | | | |
| 741-1 | Cabinet connector protection | | | | |
| 438-5 | Standard + 24 Months | | | | |
| 210-2 | Manipulator cable Length, 7m | | | | |
| 701-1 | FlexPendant with 10m cable | | | | |
| 888-3 | Profinet I/O slave SW | | | | |
| 707-1 | LAN, Ethernet on conn. Plate | | | | |
| 731-1 | Safety interface, Safety internal connection. | | | | |
| 737-1 | Status LED on front | | | | |
| 736-1 | Service outlet 230V | | | | |
| 608-1 | World Zones | | | | |
| 611-1 | Path Recovery | | | | |
| 613-1 | Collision Detection | | | | |
| 614-1 | FTP and NFS client | | | | |
| 616-1 | PC Interface | | | | |
| 623-1 | Multitasking | | | | |
\n| IRB M2004 Basic Specification | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 |
|:--------------------------------|:-----------------|:-------------|:-------------|:-------------|:-------------|
| 1999-1 | Axis Calibration | | | | |
| 735-8 | Keyless 2 modes | | | | |
| 996-1 | Safety Module | | | | |
| 941-1 | Ethernet switch | | | | |
\n| Foundry Plus basic Specification | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | Unnamed: 6 | Unnamed: 7 | Unnamed: 8 | Unnamed: 9 | Unnamed: 10 | Unnamed: 11 | Unnamed: 12 | Unnamed: 13 | Unnamed: 14 | Unnamed: 15 |
|:-----------------------------------|:--------------------------------------|:-------------|:-------------|:-------------|:-------------|:-------------|:-------------|:-------------|:-------------|:--------------|:--------------|:--------------|:--------------|:--------------|:--------------|
| | | | | | | | | | | | | | | | |
| Option | Specification | | | | | | | | | | | | | | |
| 287-3 | Foundry Plus | | | | | | | | | | | | | | |
####################
File: E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx.txt
Page: 1
Context: | 334-2 | Signs on Manipulator, ABB and Foundry | | | | | | | | | | | | | | |
| 430-1 | Upper arm covers | | | | | | | | | | | | | | |
| 908-1 | Foundry Plus Cable Guard | | | | | | | | | | | | | | |
| | | | | | | | | | | | | | | | |
| | | | | | | | | | | | | | | | |
\n| Foundry Plus basic Specification | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | Unnamed: 6 | Unnamed: 7 | Unnamed: 8 | Unnamed: 9 | Unnamed: 10 | Unnamed: 11 | Unnamed: 12 | Unnamed: 13 | Unnamed: 14 | Unnamed: 15 |
|:-----------------------------------|:-------------|:-------------|:-------------|:-------------|:-------------|:-------------|:-------------|:-------------|:-------------|:--------------|:--------------|:--------------|:--------------|:--------------|:-------------------------|
| | | | | | | | | | | | | | | | |
| | | | | | | | | | | | | | | | |
| | | | | | | | | | | | | | | | |
| | | | | | | | | | | | | | | | Foundry Plus Cable Guard |
\n| Foundry Plus basic Specification | Unnamed: 1 |
|:-----------------------------------|:--------------------------------------|
| | |
| Option | Specification |
| 287-6 | Foundry Prime |
| 334-2 | Signs on Manipulator, ABB and Foundry |
| 209-196 | ABB grey standard |
\n| ProfiBus Dresspack Ax1-3 Specification | Unnamed: 1 |
|:-----------------------------------------|:--------------------------------|
| | |
| Option | Description |
| 16-1 | Connection to Cabinet |
| 455-4 | Communication, Parallel and Bus |
| 92-2 | 7m, ProfiBus floor cable |
| 778-1 | Material Handling |
| 798-3(6700) | Lower Arm Ax. 1-3 (IRB 6700) |
| 458-1 | CP/CS, Proc 1 axis 3 |
\n| ProfiBus Dresspack Ax1-3 and Ax 3-6 Specification | Unnamed: 1 |
|:----------------------------------------------------|:--------------------------------|
| | |
| Option | Description |
| 16-1 | Connection to Cabinet |
| 455-4 | Communication, Parallel and Bus |
| 92-2 | 7m, ProfiBus floor cable |
| 778-1 | Material Handling |
| 798-3(6700) | Lower Arm Ax. 1-3 (IRB 6700) |
| 780-4 | Upper Arm Ax. 3-6 |
| 543-1 | CP/CS/BUS, Proc 1 axis 6 |
\n| ProfiNet Dresspack Ax1-3 Specification | Unnamed: 1 |
|:-----------------------------------------|:-------------------------------------|
####################
File: E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx.txt
Page: 1
Context: |:-----------------------------------------|:-------------------------------------|
| | |
| Option | Description |
| 16-1 | Connection to Cabinet |
| 455-8 | Communication, Parallel and Ethernet |
| 94-1 | 7m, Parallel floor cable |
| 859-1 | 7m, EtherNet floor cable |
| 778-1 | Material Handling |
| 798-3 | Lower Arm Ax. 1-3 |
| 458-1 | CP/CS, Proc 1 axis 3 |
\n| ProfiNet Dresspack Ax1-3 and Ax 3-6 Specification | Unnamed: 1 |
|:----------------------------------------------------|:-------------------------------------|
| | |
| Option | Description |
| 16-1 | Connection to Cabinet |
| 455-8 | Communication, Parallel and Ethernet |
| 94-1 | 7m, Parallel floor cable |
| 859-1 | 7m, EtherNet floor cable |
| 778-1 | Material Handling |
| 798-3 | Lower Arm Ax. 1-3 |
| 780-4 | Upper Arm Ax. 3-6 |
| 543-1 | CP/CS/BUS, Proc 1 axis 6 |
\n| Media & Communication Parallel and air | Unnamed: 1 |
|:-----------------------------------------|:----------------------------------------|
| | |
| Option | Description |
| 16-1 | Connection to Cabinet |
| 94-1 | 7m Connection of Parallel Communication |
| 803-2 | Ethernet, Parallel, Air |
| 859-1 | Conn. Of Ethernet, 7m |
| 431-1 | Connector kit Upper arm |
\n| MU100 package | Unnamed: 1 |
|:----------------|:-----------------------|
| | |
| Option | Description |
| 864-1 | On base |
| 1300-1 | 1pcs Motor unit MU 100 |
| 209-202 | ABB Graphite White std |
| 1317-1 | 1pcs IRC5-MU POW 7m |
| 1324-1 | 1pcs SMB-MU/GU SIGN 3m |
| 907-1 | Single drive unit |
| 946-1 | Prepared for MU/GU |
\n| MU200 package | Unnamed: 1 |
|:----------------|:-----------------------|
| | |
| Option | Description |
| 864-1 | On base |
| 1300-1 | 1pcs Motor unit MU 200 |
| 209-202 | ABB Graphite White std |
| 1317-1 | 1pcs IRC5-MU POW 7m |
| 1324-1 | 1pcs SMB-MU/GU SIGN 3m |
| 907-1 | Single drive unit |
| 946-1 | Prepared for MU/GU |
\n| MU300 package | Unnamed: 1 |
|:----------------|:-----------------------|
| | |
| Option | Description |
| 864-1 | On base |
| 1300-1 | 1pcs Motor unit MU 300 |
| 209-202 | ABB Graphite White std |
| 1317-1 | 1pcs IRC5-MU POW 7m |
| 1324-1 | 1pcs SMB-MU/GU SIGN 3m |
| 907-1 | Single drive unit |
| 946-1 | Prepared for MU/GU |
\n| MU400 package | Unnamed: 1 |
|:----------------|:-----------------------|
| | |
####################
File: E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx.txt
Page: 1
Context: |:----------------|:-----------------------|
| | |
| Option | Description |
| 864-1 | On base |
| 1300-1 | 1pcs Motor unit MU 400 |
| 209-202 | ABB Graphite White std |
| 1317-1 | 1pcs IRC5-MU POW 7m |
| 1324-1 | 1pcs SMB-MU/GU SIGN 3m |
| 907-1 | Single drive unit |
| 946-1 | Prepared for MU/GU |
\n| This sheet is intended for project unique comments (additional options) which have to be approved by Volvo | Unnamed: 1 | Unnamed: 2 |
|:-------------------------------------------------------------------------------------------------------------|:-------------|:-------------|
| | | |
| Option number | Column2 | Column3 |
| Option number | Description | Price |
| | | |
| | | |
| | | |
| | | |
| | | |
| | | |
| | | |
| | | |
| | | |
| | | |
| | | |
\n| This sheet is intended for project unique comments (additional options) which have to be approved by Volvo | Unnamed: 1 | Unnamed: 2 |
|:-------------------------------------------------------------------------------------------------------------|:-------------|:-------------|
| | | |
| | | |
| | | |
| | | |
| | | |
| | | |
| | | |
| | | |
| | | |
| | | |
| | | |
| | | |
| | | |
| | | |
| | Total | |
####################
File: E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx.txt
Page: 1
Context: | Unnamed: 0 | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | Unnamed: 6 | Unnamed: 7 | Unnamed: 8 | Unnamed: 9 | Unnamed: 10 | Unnamed: 11 | Unnamed: 12 | Unnamed: 13 |
|:-------------|:-------------------|:-------------|:----------------------------------------------------------------------------------------|:-------------|:-------------------------------|:-------------------------------|:-------------|:-------------|:-------------|:--------------|:--------------|:--------------|:--------------|
| | | | | | | | | | | | | | |
| | | | Valid for Aurobay plant in Skövde And Volvo Cars Propulsion Components (VCPC) in Skövde | | | | | | | | | | |
| | | | | | | | | | | | | | |
| | | | | | | | | | | | | | |
| | Specification form | | | | | Base Robot + Standard Packages | | | | | | | |
| | | | | | Please, fill out yellow fields | | | | | | | | |
\n| Unnamed: 0 | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | Unnamed: 6 | Unnamed: 7 | Unnamed: 8 | Unnamed: 9 | Unnamed: 10 | Unnamed: 11 | Unnamed: 12 | Unnamed: 13 |
|:-------------|:-------------|:-------------|:-------------|:-------------|:---------------------|:-------------|:-------------|:---------------------------|:-------------|:--------------|:--------------|:--------------|:--------------|
| | | | | | Variant of IRB | | | | | | | | |
| | | | 435-95 | | IRB 2600 20/1,65 | | | Standard Specification | | | | | 0.0 |
| | | | 435-84 | | IRB 4600 60/2,05 | | | Standard Specification | | | | | 0.0 |
| | | | 435-86 | | IRB 4600 40/2,55 | | | Standard Specification | | | | | 0.0 |
| | | | 435-111 | | IRB 6700-235/2.65 | | | Standard Specification | | | | | |
| | | | 435-112 | | IRB 6700-205/2.80 | | | Standard Specification | | | | | |
| | | | 435-114 | | IRB 6700-150/3.2 | | | Standard Specification | | | | | |
| | | | 435-121 | | IRB 1200-7/0.7 | | | Standard Specification | | | | | |
| | | | 435-xxx | | | | | Standard Specification | | | | | |
| | | | | | Foundry Plus Package | | | Foundry Plus Specification | | | | | 0.0 |
####################
File: RFQ_FLT_Acknowledgement%20of%20Receipt_2024-03-12.pdf
Page: 1
Context: Request for Quotation (RFQ)
Receiver at ABY/Buyer Name/Attention/ABY Reference
RFQ Number / RFQ Project Name
RFQ Number / RFQ Project Name:
Supplier General Information
Date:
Supplier Name
Name:
Telephone:
e-Mail:
Job-title / position:
Supplier RFQ Decision
Decision: Not participating in bidding
We are certified: ISO9001
Yes
No
ISO14001
Yes
No
Other third party certificate:
Yes
No
| Signature (type electronically): | |
| -------- | -------- |
12.03.2024
| We accept Aurobay's Terms and Conditions listed in RFQ | Yes | No |
| -------- | -------- | -------- |
| We will not be responding to this RFQ and are returning the
RFQ Package | |
| -------- | -------- |
| If No, please explain: | |
Fibro Laepple Technology GmbH
Ralph Schaffer
+49 (0) 1511 746 95 78
r.schaffer@fibro-laepple.de
Sales Manager
Supplier Contact Person
Supplier Contact Person Signature
| We intend to provide quotations according to enclosed
specifications.
RFQ will be completed and available at Aurobay's buyer
latest by date specified in RFQ | |
| -------- | -------- |
Decision: Participating in bidding
If Yes; please attach copies of certificates;
If No; please motivate:
A2253 SRS02
Acknowledgement of Receipt
(Type or print applicable items)
Acknowledgement of Receipt must be returned to issuing Aurobay Buyer with in five (5) working days after receiving RFQ
Matus Rozvadsky
Receiver at Aurobay / Buyer Name / Attention / Aurobay Reference
Aurobay
####################
File: D0_Obligations%20suppl_purch%20v2.1.docx
Page: 1
Context: Contract Appendix D
The supplier’s and the purchaser’s respective obligations
Project: MEPX
EOL and COP/AUDIT
Issue: 2.1
Change log| Station | Type of change | Date | Added in version | Signature |
| -------- | -------- | -------- | -------- | -------- |
| Created document | 2021-12-08 | 1.0 | Karl Sjöstrand |
| Annual update | 2022-11-23 | 2.1 | Karl Sjöstrand |
| | | | |
| | | | |
| | | | |
| | | | |
####################
File: D0_Obligations%20suppl_purch%20v2.1.docx
Page: 1
Context: The Supplier and Purchaser shall arrange and pay for the facilities, undertakings etc. as shown below and as marked and in accordance with the notes and instructions as indicated.
Note: “N/A” means “Not Applicable”| | | Arranged by: | Paid for by: | |
| -------- | -------- | -------- | -------- | -------- |
| | Suppl. | Purch. | Suppl. | Purch. | Notes |
PERMISSION | | | | | |
1 | Permission to build the plant | ☐ | ☐ | ☐ | ☐ | NA |
INSPECTION, TESTING | | | | | |
2 | Testing of the Goods as required by statutory law, regulations or directives imposed by Authorities. | ☒ | ☐ | ☒ | ☐ | |
3 | Inspection of the Purchaser’s preparatory works | ☒ | ☐ | ☒ | ☐ | |
4 | Safety and health plan. Co-ordination on the site | ☐ | ☒ | ☐ | ☒ | In accordance with Swedish regulation AFS 1999:3 (based on 92/57/EEG) |
PACKING OF GOODS, TRANSPORT ETC. | |
5 | Marking of the Goods | ☒ | ☐ | ☒ | ☐ | Type of marking etc:
Reference designations |
6 | Packing of the Goods for transport | ☒ | ☐ | ☒ | ☐ | Type of packing etc: |
7 | Packing of the Goods for storage (before and during erection) | ☒ | ☐ | ☒ | ☐ | Type of packing etc: |
8 | Materials used for covering and protection | ☒ | ☐ | ☒ | ☐ | |
9 | Customs clearance, duties and charges | ☒ | ☐ | ☒ | ☐ | |
10 | Transport of the Goods to the Plant Site | ☒ | ☐ | ☒ | ☐ | |
11 | Unloading the Goods at the Plant Site | ☐ | ☒ | ☐ | ☒ | |
12 | Reception of the Goods at the Plant Site | ☐ | ☒ | ☐ | ☒ | |
13 | Storage - including directly associated handling - of the Goods at the Plant Site | ☐ | ☒ | ☐ | ☒ | Beside the Plant Site |
14 | Storage areas | ☐ | ☒ | ☐ | ☒ | Number, size, position, etc:
Indoor |
15 | Transport - including loading and unloading -of the Goods at the Plant Site
| ☐ | ☐ | ☐ | ☐ | DDP Skövde
(Incoterms 2000) |
PERSONNEL, PERSONNEL FACILITIES AND BENEFITS | |
16 | Travel for the Supplier’s personnel between the Plant Site and the personnel’s homes | ☒ | ☐ | ☒ | ☐ | No. of journeys, etc:
|
17 | Travel for the Supplier’s personnel between their lodgings and the Plant Site | ☒ | ☐ | ☒ | ☐ | |
18 | Lodging for the Supplier’s personnel | ☒ | ☐ | ☒ | ☐ | Max distance from the Plant Site: |
19 | Catering for the Supplier’s personnel | ☐ | ☒ | ☒ | ☐ | |
20 | First aid, first aid materials | ☒ | ☐ | ☒ | ☐ | |
21 | Nurse, medical auxiliary | ☐ | ☒ | ☒ | ☐ | |
22 | Medical room | ☐ | ☒ | ☒ | ☐ | |
23 | Doctor | ☒ | ☐ | ☒ | ☐ | |
WORKS | | | | | |
24 | Setting-out work (centrelines, reference heights etc | ☐ | ☒ | ☐ | ☒ | |
25 | Foundations | ☐ | ☒ | ☐ | ☒ | For grouting see item 37 |
26 | Foundation bolts | ☒ | ☐ | ☒ | ☐ | |
27 | Placing the works on foundation | ☐ | ☒ | ☐ | ☒ | |
####################
File: D0_Obligations%20suppl_purch%20v2.1.docx
Page: 1
Context: 28 | Erection openings | ☐ | ☒ | ☐ | ☒ | |
29 | Chasing, making holes, making good | ☐ | ☒ | ☐ | ☒ | |
30 | Machine erection | ☒ | ☐ | ☒ | ☐ | |
31 | Connecting the works to services like:
Electric, Pneumatic, Coolant | ☐ | ☒ | ☐ | ☒ | Type, no: |
32 | Reinforcement of roads, buildings etc. for heavy lifts, transport etc. | ☐ | ☒ | ☐ | ☒ | Type: |
33 | Erection and removal of scaffolding | ☐ | ☐ | ☐ | ☐ | Type: |
34 | Anti-rust treatment | ☒ | ☐ | ☒ | ☐ | Type: |
35 | Touch-up painting | ☒ | ☐ | ☒ | ☐ | Type: |
36 | Demolition, disassembly | ☐ | ☐ | ☐ | ☐ | NA |
37 | Grouting | ☐ | ☒ | ☐ | ☒ | Material and method to be specified by the supplier |
ERECTION EQUIPMENT | | | | | |
38 | Lifting and transport equipment, with operators/drivers | ☐ | ☒ | ☐ | ☒ | Type, capacity etc: |
39 | Lifting and transport aids (jacks, blocks, struts, lifting beams etc.) | ☐ | ☒ | ☐ | ☒ | Type, capacity etc: |
40 | Electrical distribution equipment, main supply panel | ☐ | ☒ | ☐ | ☒ | Type, number: |
41 | Electrical distribution equipment, local distribution panels | ☐ | ☒ | ☐ | ☒ | Type, number:
400V, 16 A (x pcs) |
42 | Gas welding sets | ☒ | ☐ | ☒ | ☐ | Type, number: |
43 | Arc welding sets | ☒ | ☐ | ☒ | ☐ | Type, number: |
44 | Arc welding supply points | ☐ | ☒ | ☐ | ☒ | Number, location: |
45 | Tools | ☒ | ☐ | ☒ | ☐ | Type etc: |
46 | Scaffolding | ☐ | ☐ | ☐ | ☐ | NA |
47 | Scaffolding timber | ☐ | ☐ | ☐ | ☐ | NA |
48 | Erection trestles, support materials | ☒ | ☐ | ☒ | ☐ | Type etc: |
49 | Heated stores | ☒ | ☐ | ☒ | ☐ | Number, size, location, etc: |
50 | Unheated stores | ☒ | ☐ | ☒ | ☐ | Number, size, location, etc: |
51 | Tool stores | ☒ | ☐ | ☒ | ☐ | Number, size, location, etc: |
52 | Office rooms with furniture | ☒ | ☐ | ☒ | ☐ | Area line side normally used |
53 | Changing rooms and washing facilities | ☐ | ☒ | ☐ | ☒ | Number, size, location, etc: |
54 | Personnel huts (rest period huts) | ☐ | ☒ | ☐ | ☒ | Number, size, location, etc: |
55 | Sanitary facilities | ☐ | ☒ | ☐ | ☒ | Number, size, location, etc: |
56 | Areas set aside for eating meals | ☐ | ☒ | ☐ | ☒ | Number, size, location, etc: |
57 | Workshop premises at the Plant Site (workshop hut) | ☒ | ☐ | ☒ | ☐ | Number, size, location, etc: |
SUPPLIES AND SERVICES, ETC | | | | | |
58 | Telephone - acquisition, installation | ☐ | ☒ | ☐ | ☒ | Number of lines: |
59 | General lighting | ☐ | ☒ | ☐ | ☒ | |
60 | Point-of-use lighting | ☒ | ☐ | ☒ | ☐ | |
61 | Acetylene, oxygen | ☒ | ☐ | ☒ | ☐ | |
####################
File: D0_Obligations%20suppl_purch%20v2.1.docx
Page: 1
Context: 62 | Electrodes | ☒ | ☐ | ☒ | ☐ | |
63 | Electrical energy 400 V, 3- phase | ☐ | ☒ | ☐ | ☒ | |
64 | Electrical energy 230 V, 1- phase | ☐ | ☒ | ☐ | ☒ | |
65 | Oil, lubricants | ☐ | ☒ | ☐ | ☒ | Except first filling taken care of by supplier |
66 | Compressed air | ☐ | ☒ | ☐ | ☒ | Capacity, pressure: |
67 | Water, including piping, etc | ☐ | ☒ | ☐ | ☒ | Quality, quantity/capacity, pressure: |
68 | Drainage | ☐ | ☒ | ☐ | ☒ | Type, capacity: |
TEST MATERIALS | | | | | |
69 | Consumption goods and wear details before warranty period starts | ☐ | ☐ | ☐ | ☐ | NA |
CLEANING ETC | | | | | |
70 | Cleaning of the Plant before painting | ☒ | ☐ | ☒ | ☐ | |
71 | Cleaning of the Plant at taking over | ☒ | ☐ | ☒ | ☐ | |
72 | Cleaning material | ☒ | ☐ | ☒ | ☐ | |
73 | Removal of scrapped materials, waste, rubbish etc. | ☒ | ☐ | ☒ | ☐ | Packaging material to be handled by VCC (incl. cost) |
74 | Waste material dangerous to environment | ☒ | ☐ | ☒ | ☐ | To be handled in accordance with municipal refuse collection regulation |
SECURITY ETC. | | | | | |
75 | Security personnel, guarding the Plant Site | ☐ | ☒ | ☐ | ☒ | |
76 | Fire-fighting equipment | ☐ | ☒ | ☐ | ☒ | |
77 | Notices, signs etc. at the Plant Site | ☐ | ☒ | ☐ | ☒ | |
78 | Fire-watcher during work with machines etc. liable to cause fires | ☐ | ☒ | ☐ | ☒ | |
MAKING GOOD OF DEFECTS IN THE PLANT | |
79 | Repair or replacement of parts of the Plant | ☒ | ☐ | ☒ | ☐ | |
80 | Transport from/to the Plant Site of defective/repaired or replaced parts | ☒ | ☐ | ☒ | ☐ | |
81 | Travel, board, lodging for the Supplier’s personnel | ☒ | ☐ | ☒ | ☐ | |
82 | Travel, board, lodging for the Purchaser’s personnel | ☐ | ☒ | ☐ | ☒ | |
83 | Disassembly of the Plant | ☒ | ☐ | ☒ | ☐ | |
84 | Erection of the plant | ☒ | ☐ | ☒ | ☐ | |
85 | Chasing, making holes, making good | ☒ | ☐ | ☒ | ☐ | |
86 | Disassembly and erection of parts not belonging to the Plant | ☐ | ☒ | ☐ | ☒ | |
87 | Supplies | ☐ | ☒ | ☐ | ☒ | Type, quantity, etc:
|
88 | Inspection and testing performed by independent inspector as required by Authorities | ☐ | ☐ | ☐ | ☐ | NA (CE-conformity) |
89 | Inspection and testing performed by independent inspector as required by the Purchaser | ☒ | ☐ | ☐ | ☒ | |
90 | Inspection and testing performed by independent inspector as required by the Supplier | ☒ | ☐ | ☒ | ☐ | |
91 | Test materials | ☐ | ☒ | ☐ | ☒ | Type, quantity, etc:
|
####################
File: E2.5%20Questionnaire%20Media.xlsx
Page: 1
Context: | Unnamed: 0 | Unnamed: 1 | Unnamed: 2 |
|:-------------|:-------------|:-----------------|
| Date | OP/station | What has changed |
####################
File: Op110_ERAD_S700272_10.pdf
Page: 1
Context: H-H
L ( 2 : 1 )
M ( 2 : 1 )
J ( 5 : 1 )
H
H
L
M
J
TEMPLATE: ISSUE09
Powertrain Engineering Sweden AB
Skövde
PROCESS DRAWING
CAD system
Inventor,drawing may not be changed manually
Op Benämning/ Op Name
Variant
Detalj/ Part
Datum/ Date
Ritad av/ Drawn by
Godk av/ Appr by
Ritn Nr/ Draw No
Op Station
Blad/ Sheet Utg/ Rev
S-700272
A Carlsson
2021-07-12
1 / 1
10
Marie Gonzaga
110
Turning; DriveEnd side complete
PostProcessGauge
Rotorshaft
GEN3 ERAD
VERKTYGFÖRTECKNING/ TOOL LIST
FÖR PRODUKTION/ FOR PRODUCTION
Nr/ No
Datum/ Date
Namn/ Name
Ändringens art/ Change
Granskad av/ Checked by
Godkänd av/ Approved by
Datum/ Date
Datum/ Date
Sign
Sign
PT H-FAB
DRIFT H-FAB
Verktyg/Tool
Nr/No Antal Pos Art.Nr/Item.No Antal/No Benämning Dimension/ Name Dimension
(n36)
Outgoing material from operation
(incl. finish contour and remaining stock from op)
DD1
0.15
0
13.5 `0.2
32.12 `0.2
19.672 `0.05
30.35 `0.2
36.255 `0.15
(41.442)
70.825 `0.1
83.15 `0.05
(n19.26)
1 `0.1
(2.82)
n35.308
`0.1
n27.61
`0.1
n31.642
`0.1
n33.4
`0.015
30° `3°
R1.3
R
5
n28.8
`0.015**
M1
(332.24)
| 0.02 R-AA
h | | | | | | | | | | | | | | | | |
| -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- |
| | | | | | | | | | | | | | | | | |
| | | | | | | | | | | | | | | | | |
R1.3
20
n
*) Angle become 19°
after cold forming Op.130
**) Ø28.8 (calculated)
expand in Op.130
and grinded in Op.160
16° `3°
15° `3°
(n22.71)
n34.472
`0.2
n26.85
`0.2
(n16)
(n23
)
Weight; 2.148 kg
Incoming material
Weight; 2.324 kg
0.15
R2
(n50.342)
0.4 `0.15
R1.3
0.85 `0.1
(n35.308)
0.025 R-DD2
h 0.025
R-AA
n49.034
`0.1
7.5° `3°
20° `3°
28
n
S
75° `5°
30° `3°
60° `1°
120° `3°
h
0.1
DD1-DD2
e 0.025
Ra 2
AA
DD2
C
20
232.56 `0.04
30° `3°
Ra 1.6
128
55
0
0.2
03
A Carlsson 20230113
Design changed, rotorshaft 33996774 Rev 17
03
A Carlsson 20230113
Meas. 5.5,Ø29.325,Ø31.642,14° was 2.5,Ø29.025,Ø31.6,19°
####################
File: Op110_ERAD_S700272_10.pdf
Page: 1
Context: 03
03
03
04 A Carlsson 20230125
Added axial run out R-AA
04
Ra 2.5
05
A Carlsson 20230405
Surface demand added
05
9°*
06
06
06
A Carlsson 20230502
Measure Ø28.785, Ø33.5 was Ø29.325±0.015, Ø33.3±0.02
T B D
4.43 (Ø28.8-Ø28.83)
n28.83
07
A Carlsson 20230505
Measure Ø28.8, Ø33.4, 9° was Ø28.785, Ø33.5, 14°
07
07
07
07
A Carlsson 20230505
Measure Ø28.83 addaed
07
(0.57)
[HIC]
08
A Carlsson 20230704
[HIC] Added on RunOut demand
08
*) To be measured perpendicular
to the chamfer surface.
*
09
09
A Carlsson 20230904
Note added on Roundness demand (*)
09
09
A Carlsson 20230904
232.56±0.04 was 232.6±0.05, Ø26.85 was 25.85
09
####################
File: B3%20Layout.docx
Page: 1
Context: B3 LAYOUT
----media/image1.emf----
----Image alt text---->A diagram of a building
Description automatically generated with medium confidence<----media/image2.png----
####################
File: Appendix%20A1.DOC
Page: 1
Context: Specification of the Contract Price
Specify the price, broken down in relevant positions, according to your price sheet.
Options, installation, commissioning, transport (DDP/DAP), warranty and other services to be separated from machine equipment.
Hourly rates for alteration and additional work
Include price sheet with hourly rates for Hourly rates for alteration and additional work
####################
File: Machine_Details_A2253.pptx
Page: 1
Context: Confident
ial
Equipment details
Incoming / Outgoing parts
• Conveyor-system with palettes
• RFI-tags for traceability
• One palett with different positions for ERAD/EFAD
• Never two parts on the same palett
Reused machines
• Grinding machines
• Previously loaded by gantry
Machine 4
• Max height machine: 2480mm
• Load/unload height: 1350mm
Machine 5
• Max height machine: 2300mm
• Load/unload height: 1050mm
New machines
• Turning machines
• Prepared for gantry-loading
Machine 1
• Max height machine: 2050mm
• Load/unload height: 1195mm
Machine 2
• Max height machine: 2000mm
• Load/unload height: 1150mm
Machine 3
• Max height machine: 2240mm
• Load/unload height: 1350mm
2D-layout of
machines available
on request
Auropay
####################
File: B0%20Specification%20of%20works%20%28Machining%29.docx
Page: 1
Context: Contract Appendix B0
General specification
Main Project:
SRS02
Project name:
A2253_Gantrys
Product: Rotorshaft
Version 1.0
Table of content
1 Table of content 2
2 Project presentation 4
2.1 General 4
3 Guidelines for Quotation 5
3.1 Quotation description of content 5
3.2 Matrix for RFQ 5
3.3 Specification of prices 5
4 Scope of supply 6
4.1 Operation sequence 6
4.2 Machines new/re-used 6
4.3 Running philosophy 6
4.4 Automation 7
4.5 SPC-place 7
4.6 Virtual Commissioning 7
5 Equipment specifications 7
5.1 Specification of suppliers 7
5.2 Functional description 7
5.3 Size protection (Volume) 8
5.4 Technical specifications (TS) 8
5.5 Clamping, handling and gripping 8
5.6 Calibration 8
5.7 Component utilization 8
5.8 Risk analysis and CE marking 8
5.9 Manufacturing Execution system – interaction 9
5.10 Cyber Security 9
6 Specific equipment requirements 10
6.1 Hydraulic equipment 10
6.2 Vision system 10
6.3 Emergency location 10
6.4 Changes 10
7 Layout 10
8 Installation 10
8.1 Production media 10
9 Documentation 11
9.1 Gripping touching points 11
10 Capacity 12
10.1 Production time 12
10.2 Cycle time 12
10.3 Technical availability 12
11 Environment and safety 12
11.1 Environment 12
11.2 Ergonomic Assessment 12
11.3 Safety 13
11.4 Work environment demands 13
12 Test parts 13
13 Test before shipment and taking-over test 13
14 Time schedule 13
15 General for machining 13
15.1 Chips (general) 13
15.2 Coolant (general) 14
15.3 Time Calculations and Process Description 14
15.4 Cycle Time Diagram 14
15.5 Special Tools for Machine Adjustments and Maintenance 14
15.6 Spare parts, Option 14
15.7 Choice of colour scheme 14
Project presentation
General
Aurobay has been given the task of manufacturing parts for electric motors called ERAD (ElectricRearAxleDrive) and EFAD (ElectricFrontAxleDrive).
The parts to be manufactured are rotorshafts.
There are geometrical differences between ERAD and EFAD, but they will be manufactured in the same line, without any mechanical change-over.
You are hereby invited to submit a quotation for five load/unload-solutions (gantrys).
The equipment is to be installed at Aurobay, H-factory, Skövde.
The main project is called SRS02 (SkövdeRotorShaft Line #2) and is a second capacity-step.
First capacity-step is the already sourced SRS01.
There’s also a third capacity-step planned, SRS03.
Commercial contact person in the project
Matus Rozvadský
+46701-45 52 07
matus.rozvadsky@aurobay.com
Technical contact person in the project
Nils Tengvall
+46709-61 39 66
nils.tengvall@aurobay.com
####################
File: B0%20Specification%20of%20works%20%28Machining%29.docx
Page: 1
Context: Guidelines for Quotation
Quotation description of content
The contractor must submit quotation and documents according to specifications in this Request for Quotation (RFQ). If, for some reason, the contractor supplied quotation must deviate from any specification in the RFQ the contractor should before submitting the quotation provide detail list of technical deviations and its reason, which should be confirmed by the buyer (Aurobay).
If the contractor has suggestions for better optimized process and then that specified in the RFQ which could result in improved quality, increased efficiency and increased flexibility or save investment and operation cost the contractor can provide these suggestions as individual quotations.
If supplier is not able to quote the complete inquiry, please contact Aurobay project leader for further discussions.
For each operation / station, a description how the equipment works and what components are included
The description shall be written in such a way, the function of the equipment is easy to understand.
Matrix for RFQ
Table of quotation deliveries from supplier (Minimum level)| | RFI | RFQ1 | RFQ2 | RFQ3 | Order |
| -------- | -------- | -------- | -------- | -------- | -------- |
Description of content | X | X | X | X | X |
Price list (See Specification of prices) | X | X | X | X | X |
Time schedule | X | X | X | X | X |
Layout | | X | X | X | X |
Questionnaire EL | | X | X | X | X |
Questionnaire MECH | | X | X | X | X |
Questionnaire Tooling | | X | X | X | X |
NC | | X | X | X | X |
Questionnaire Media | | X | X | X | X |
Cycle time description/diagram | | X | X | X | X |
Included Warranty | | X | X | X | X |
Included Production support | | X | X | X | X |
Defined Suggested spare parts | | X | | | X |
Specification of prices
The price must be specified according to requirements in appendix A1.
The quotation can also contain options suggested by the supplier.
Price and validity for these have to be stated.
The service that can be supplied must be quoted in the form of type, time for appearance, cost per hour, service contract and what the supplier thinks may be of interest to Aurobay.
Price should be quoted for each operation/station.
Aurobay will consider the right to choose/group the different operations/stations into blocks for the supplier to quote in next quotation round.
For example:
Block 1 = Automatic operations / stations
Block 2 = Manual operations / stations
Scope of supply
Aurobay requests a quote for the equipment necessary to load/unload three new turning machines and two re-used grinding machines. There should not be any mechanical change-over between variants.
The parts will arrive to the gantry on a pallet-conveyor, sourced separately by Aurobay, 2D-layout of the complete line (without gantrys) included in Appendix B: “B3 Layout”.
We believe that a simple axial-orientation is needed on the pallet before the gantry picks up the part, please include this in your qu
####################
File: B0%20Specification%20of%20works%20%28Machining%29.docx
Page: 1
Context: Automation
Suitable type of gantry-loader to be able to load/unload the machines within the specified cycletime.
The supplier will also be handling the RF-id reader/writer and the stops that is located on the conveyor.
The hardware (RF-id reader) will be supplied by a different supplier, but in the quotation the integration for these must be included.
The ASM-module for this shall be included in the quotation.
All gantrys have to communicate with MES.
SPC-place
There should be a SPC-box in each gantry, it will be used for frequent checks and NOK-parts.
It should be possible to re-introduce the parts into the flow by using the SPC, Aurobay will supply a datamatrix-reader (Cognex Dataman 8000-series) that can read the DM-code on the rotorshafts, the supplier must handle the integration of this reader.
Virtual Commissioning
The contractor must in the quotation state if they during design and commissioning phase use Virtual Commissioning as a way of working.
The main purpose of Virtual Commissioning is to shorten the commissioning time by enabling simultaneous activities before physical machine is completed, minimize project risks and reduce the risk for late costly modifications of the equipment.
Aurobay aims to bring activities earlier in the designs and manufacturing process of the equipment, the virtual way of working naturally promotes more remote way of working, which also opens up for more closer collaboration and frequent reconciliations during projects
Equipment specifications
Specification of suppliers
The sub-suppliers to be used, down to station level, must be stated in the quotation.
State the country used for manufacturing, both for main supplier and sub-suppliers.
Functional description
In the Functional description Aurobay is describing the functions of manufacturing equipment.
(See appendix B)
Size protection (Volume)
All machinery and equipment must be designed so that future geometrical changes of the Rotorshaft are protected for, according to the external dimensions given in Figure1 below.
If this drives a more expensive machine, please raise the question to Aurobay before proceeding in the quotation work.
----Image alt text---->A drawing of a tube
Description automatically generated<----media/image1.png----
Figure 1: Rotorshaft
Technical specifications (TS)
According to enclosure TS, the specifications given there, are to be followed.
If something in this inquiry deviate from what is specified in the TS, the specification of this inquiry is valid. (See appendix E).
Clamping, handling and gripping
All surfaces used in any equipment for handling, gripping, clamping etc have to be designed in such a way that the products aren’t damaged.
The surfaces and points that will be used have to be agreed with Aurobay, no other surfaces or points on the product can be used for handling.
Calibration
If quoted equipment includes any components which needs calibration the calibration shall be possible to perform without having to dis
####################
File: B0%20Specification%20of%20works%20%28Machining%29.docx
Page: 1
Context: Total communication time between equipment and host summarized for all communications events within one machine cycle shall not exceed 1.0 second
Preferred equipment interfaces
For Siemens PLC controllers will Aurobay/VCPC provide a communication module as a PLC project, named VDcom, which shall be integrated in the equipment’s PLC logic.
For PC applications will Aurobay/VCPC provide a defined MQTT/JSON interface.
If other interfaces are needed, alternatives can be discussed and agreed.
Interface specifications
The documentation in appendix E describes more details
-- E3.1 ShopFloor Interaction Concepts v xx
Interaction principles on a high level for the communication towards “Manufacturing Execution System” (MES).
-- E3.2 VDcom_v xxx Functional Specification Supplier
Detailed specification how to use VDCom package
-- E3.3 MQTT_MES_Interface Functional_Specification_Supplier_v xx
Detailed specification how to use MQTT/JSON interface
-- E3.4 MES_Manual_Client_Specification_Supplier_vx_x
Specification how a MES Manual Client shall be implemented
During the design phase will detailed specifications for each equipment be created and supplied by Aurobay/VCPC.
Cyber Security
In order to protect the availability and integrity of systems such as Information Technology (IT) systems and Operational Technology (OT) systems in Aurobays factory and manufacturing environments, following standard in appendix E shall be followed:
-- E3.5 OT Security Conditions v1_0
This standard shall be seen as a framework. Detailed design of the cybersecurity solution for each installed equipment shall be done together with and agreed by Aurobay.
Specific equipment requirements
Hydraulic equipment
If hydraulic equipment is used, normal oil leakage is not allowed on the product.
The design of the machine shall be done in such a way that accidents with the hydraulic system, shall not affect the product.
Vision system
Demands on vision system according to document provided in appendix E.
Emergency location
There shall be an emergency location in all operations / stations to be able to empty gripper.
Changes
In general, all changes both hardware and software should follow the current standard of the machine.
In all operations / stations where changes are to be done, the supplier should update all affected documentation.
The supplier should update layout over affected operations / stations.
New programs and program changes should follow existing program structure.
Movements / functions should be possible to run in manual mode.
Diagnostic should follow existing standard.
New and removal of existing hardware should be agreed with Aurobay.
Layout
The quotation has to include a layout with the different operations / stations outlined. Aurobay will define an area where the equipment can be placed. The new equipment must fit into defined area.
The layout has to show points of connections for on site installations.
Installation
Supplier has to deliver a time schedule for the work.
####################
File: B0%20Specification%20of%20works%20%28Machining%29.docx
Page: 1
Context: Chilled water:
Aurobay is responsible for the installation to one connecting point on the machine.
Aurobay are able to supply two different variants of chilled process water (depending on location and project), high temp and low temp chilled water for cooling of the machine, electrical cabinets, spindles etc.
In this project Aurobay will supply with temperature 30 degrees.
In this project Aurobay will supply with temperature 13 degrees.
Cooling of electrical cabinets should be done with low temp water. For other equipment if nothing else stated from Volvo, high temp water is preferred as cooling media.
All material in contact with the cooling water must be in stainless steel.
To avoid any corrosion in the system. Including a pre-filter on the incoming water and a shut-off valve for cleaning.
Supplier shall specify what type of cooling equipment to be used for each process in Appendix E Questionnaire Media
Media conditions see TS.
Gas:
Aurobay is responsible for the installation to one connecting point on the machine.
Media conditions see TS.
Fluid:
Aurobay is responsible for the installation to one connecting point on the machine.
Media conditions see TS.
All other media:
To be agreed with Aurobay.
Other media demands:
If any other demands, for instance special pipe and wire for media supply this has to be agreed with Aurobay before signing of contract (See TS for more info Appendix E)
Documentation
The supplier for new and rebuilt operations / stations should update all documentation.
See TS
Gripping touching points
The supplier should create specific 3D models that shows all the process points where the equipment is touching the product. For example, gripping points, counter stay, press points etc.
One 3D model for each product.
The model should be created in suppliers original format and delivered in that format (for future changes) together with a “.jt” file.
Models should be stored in engine zero position
It should be easy to understand what process points that correspond to what operation / station and what equipment.
The different parts of the model should have the same shape as the physical part that touches the product (copy from already made design).
The models should contain a hierarchy allowing parts for a certain operation / station or equipment to be blanked and un-blanked.
If changes need to be done in existing documents/models describing gripping and touching points, the supplier is responsible to update with approval from Aurobay.
Capacity
Production time
The production will run in 3 shifts, 5 days per week but it must be able to run 7 days per week in 3 shifts.
The calculated production time for 3-shifts is 5000 hours per year.
Cycle time
The cycle time for load/unload in each operation must not exceed 10 seconds. A time study with a suitable detailed level to be included in quotation.
In order to calculate buffer zones and simulate the capacity of the complete line a list of frequently performed activities must be in
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File: B0%20Specification%20of%20works%20%28Machining%29.docx
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Context: Forklift and sky lift driving is not allowed without special " Aurobay " permission.
Work environment demands
Work environment demands are described in Volvo Group Standards 8003,19 and 8003,29.
The following factors of work environment are evaluated:
-- Noise
-- Lighting
-- Climate
-- Air pollution
-- Vibration
-- Skin irritation
-- Risk of work injury
-- Ergonomics
Test parts
The amount of test parts are XXX parts, and they are delivered to the supplier at XXX test period.
Test before shipment and taking-over test
The supplier is responsible to perform tests and verifications of that all equipment is according to agreements, specifications and design reviews. The supplier must present test protocol of performed verifications before ‘Test before shipment’.
Test before shipment and taking-over test will be conducted to verify that the equipment is according to agreements, specifications and design reviews.
The supplier shall specify in the quotation if there are any specific costs due to specified tests. In this case the cost shall be specified per test.
(See appendix F and TS)
Time schedule
A time schedule must be provided from the supplier before order placement, showing the following activities for each operation / station.
-- Design review
-- Test before shipment
-- Shipment
-- Installation
-- Completion of erection
-- Taking-Over test
General for machining
Chips (general)
N/A
Coolant (general)
No residues of coolant/fluid are allowed to leak out on to the floor.
Time Calculations and Process Description
The contractor must perform a time calculation by operation. Time calculation shall be enclosed with quotation.
The time calculation needs to follow the hole numbering from the hole chart for operations.
The contractor must in the quotation include a Process Description (preferably a flowchart) describing the products transformation and path through the quoted processes. The description shall include all activities and processes that will affect the product (e.g. transportation/handling, IT-communication, machining, assembly, SPC etc.). The purpose of this document is to clearly communicate how the quoted process is planned to work and the document should be updated if changes to the process occur during the project.
Cycle Time Diagram
For each automatic and semi-automatic station, a diagram showing the cycle time for the automated movement shall be included.
For semi-automatic stations, Aurobay will provide/or verify the total cycle time for the manual operations.
The supplier must consider this in the cycle time analyse.
Special Tools for Machine Adjustments and Maintenance
If there is need for any special tools (repair or analysis tools, hardware, or software) it shall be clearly specified by the supplier in quotation. If need for special tools is agreed with Aurobay/VCPC, they must be included and be delivered together with the equipment delivery.
If special tools, “Master pieces” or similar are necessary to verify the function and
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File: B5%20Tech_SignOff_ProjectXX_SupplierXX_v1.0.docx
Page: 1
Context: Technical sign off
Project:
Products:
Area / Site:
Issue:
1.0
_______________ _______________
Name Name
Aurobay Supplier:
Contents
Technical sign off 1
Appendix B – Specification of work 3
Appendix C – Time Schedule 3
Appendix D – Obligations of the contractor & the purchaser 3
Appendix E – Technical specifications and standards 3
Appendix F – Takingover tests abd process protocol 3
Appendix G – Drawings etc 3
Appendix H – Training 3
Appendix I – Local instructions 3
Appendix J – Supplier’s quotation 3
Appendix B – Specification of work
Appendix C – Time schedule
Appendix D – Obligations of the contractor & the purchaser
Appendix E – Technical specifications and standards
Appendix F – Taking-over tests and process protocol
Appendix G – Drawings etc
Appendix H – Training
Appendix I – Local instructions
Appendix J – Supplier’s quotation
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File: E8.0%20Reliability_and_Maintainability_Requirements.docx
Page: 1
Context: Reliability and Maintainability Requirements
OrientationThis document contains the basic requirements for Reliability and Maintainability of factory process equipment.Contents
1 Scope and field of application 3
2 General requirements 4
2.1 Equipment reliability requirements 4
2.2 Maintainability requirements 5
2.2.1 Max Component Replace Time 6
2.2.2 Planned maintenance 6
3 Visual factory at equipment 7
3.1 Media, e.g. pneumatics, hydraulics, gas, water, etc. 9
1 Scope and field of applicationThese requirements apply to all equipment and all plants at Aurobay/VCPC.
For reliability, this document contains general reliability requirements and general design prerequisites to ensure long equipment lifetime. More detailed reliability requirements for specific equipment types are integrated in the relevant technical standards (Contract Appendix E Technical standards & specifications).
The maintainability requirements that can be influenced during design have been emphasized. Different aspects that contribute to reliability & maintainability (R&M) are shown below.
----media/image1.png----
2 General requirements
The purpose is to verify and secure all R&M requirements in the different phases of a project to ensure an optimal life-cycle cost. For that reason, suppliers are invited to:
-- Propose standard components and functionalities where possible
-- Challenge concept and design during the Request for Quotation (RFQ) phase
-- Give feedback and contribute on specifications
-- Question “Nice to have” versus “Must have”.
Any deviations from the standard shall be agreed with VCPC/Aurobay project group.
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File: E8.0%20Reliability_and_Maintainability_Requirements.docx
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Context: 2.1 Equipment reliability requirements
General reliability requirements
To ensure reliable & robust equipment, the supplier shall in the design phase present a risk analysis (e.g. FMEA or RCM study) for all key processes. The component selection shall comply with the following minimum design criteria:
-- The equipment shall be designed to comply with the lifetime and working requirements specified in the contract, ensuring an optimal life-cycle cost.
-- The equipment shall be designed to endure the environment in which it is operated and the intended process. See the detailed description in the contract appendices.
-- A maintenance program shall be submitted in order to comply with the reliability criteria specified in the contract.
-- For reasons of maintainability, the design must also ensure that components will be available on the market during a minimum period of 10 years, starting from job1.
The requirements are specified in the KPI matrix in Contract Appendix B.
Verification is carried out in different steps according to the contractual test procedures described in Contract Appendix F.
Technical Availability
A = (T-Td)/T*100
T = total operating time
Td= total downtime during period T (caused by disturbances in supplied equipment).
This assumes that spare parts and manpower are 100 percent available with no delays.
This excludes logistics time, waiting or administrative downtime, and scheduled downtime for planned
maintenance. It includes downtime for corrective maintenance.
The equipment’s Technical Availability requirements shall be agreed as part of Contract Appendix B. Technical Availability shall be measured during a time period that shall be agreed as part of Contract Appendix B.
When Technical Availability is specified per line or cell, the supplier must be able to specify the Technical Availability per piece of equipment.
MCBF
Equipment reliability is measured in MCBF (Mean Cycles Between Failures). MCBF = C/F C = total number of cycles run during the verification period
F = total number of failures* during the verification period
* Failures as defined in Contract Appendix B.
MCBF must be measured during the verification period or number of cycles that shall be agreed as part of Contract Appendix B.
During the verification period, equipment reliability shall be verified against the MCBF target specified in the contractual scope of supply, as described in Contract Appendix B.
2.2 Maintainability requirements
Definitions
Equipment maintainability is measured in Max Component Replace Time.
Max Component Replace Time is the time that is required to replace a defective component and bring the unit operational again.
----media/image2.jpeg----
The complete failure time (= ONE failure) includes:
WT: Waiting Time before technician is on site, before spare part is on site, etc. Notification time: Elapsed time before a problem is perceived by production operator
TTR: Time to Repair
Diagnose
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File: E8.0%20Reliability_and_Maintainability_Requirements.docx
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Context: 2.2.2 Planned maintenance
The supplier must present all necessary planned maintenance and estimated hours/year in the quotation.
Costs for spare parts used during planned maintenance shall be specified.
3 Visual factory at equipment
When the position of a component is important for its functionality or maintenance activities, that position shall be marked. For example, a clearly defined reference/home/stop/maintenance position shall be marked.
----media/image3.png----
High-precision position: with Vernier scale that show the equipment’s home/stop position
----media/image4.jpeg--------media/image6.jpeg---- ----media/image5.png----
----media/image6.png----
If a tension unit for chains is used, the actual position and alignment shall be indicated with an arrow on the movable part.
On the fixed part:
Green area for acceptable position.
Red area for unacceptable position.
Yellow area for positions that require action (e.g. remove a chain link or replace the entire chain).
Oil levels, e.g. in gearboxes, must be easy to check visually and gearboxes must be mounted in such a way that the oil can be drained and refilled without the need to dismount any other component.
----media/image7.jpeg----
All visible levels of liquids in tanks, e.g. oil, shall be labelled. Green for acceptable levels. Red for unacceptable levels. Yellow for levels that require action. (adding or removing liquid).
----media/image8.jpeg--------Image alt text---->IMG_2099<----media/image9.jpeg----
1) Media, e.g. pneumatics, hydraulics, gas, water, etc.
The main valve shall be marked with a sign stating that it is the main valve
----media/image10.jpeg--------media/image13.jpeg----
----media/image10.jpeg--------media/image11.jpeg--------media/image13.jpeg--------media/image15.jpeg----Signs specifying the pressure to be set shall be displayed in all places where the pressure can be adjusted. The working range must be given as min – max, not simply a single value.
All handles of control and adjustment valves shall be green if they are normally open during production, red if they are normally closed during production, and yellow if they are adjustable during production.Colour on the handle indicates if the valve should be:
Open = Green
Closed = Red
adjustable = Yellow
Colour on the handle indicates if the valve should be:
Open = Green
Closed = Red
adjustable = Yellow
----media/image12.jpeg--------media/image14.jpeg----
Indications of flow direction and content must be agreed between the supplier and VCPC or Aurobay (relevance/legal/cost). Pipes on machine shall be labelled as show
Pipes should be marked accordingly:Cutting fluid / CoolantWhite Cold water < 40°C GreenHot water 40-70°CGreen+text Hot water > 70°CGreen text, Hot waterSteamGreyHydraulic- oil BrownCompressed air BlueVakuum Light blueLubricant YellowGreaseRedDetergentViolet ----media/image16.jpeg--------media/image17.jpeg--------media/image18.jpeg
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File: E5.2%20Contract%20appendix%20E%20for%202D%20factory%20Layouts%20Aurobay_VCPC_iss5_221123.doc
Page: 1
Context: 2D Factory Layouts
Table of Contents
1. Scope and field of application 1
2. General Requirements 1
2.1. AutoCAD Version 1
2.2. Language Requirement 1
2.3. Units, Scale and Coordinate System, 1
3. 2D Factory Layouts 2
4. Use of Xrefs (External References) 2
5. Use of layers 3
6. Use of Blocks 4
7. Points of attention concerning drawing 4
8. 2D qualitative layouts 7
Scope and field of application
This description covers components production at:
Aurobay plants in Skövde - Sweden and in Zhangjiakou - China
Volvo Cars Propulsion Components (VCPC) in Skövde – Sweden
Following is intended for layouts of machine lines and production equipment in Aurobay/VCPC production sites. Any deviations from this document shall require approval by Aurobay/VCPC
General Requirements
AutoCAD Version
Files shall be saved in the latest released file format and only native AutoCAD objects shall be used.
Language Requirement
All text shall be written in English, including layer titles. No other language is accepted.
Units, Scale and Coordinate System,
Only layout files handed over by Aurobay/VCPC engineers may be used. This will ensure that the layout drawings are designed in mm and use of the respective sites coordinate system. Scaling is not allowed, scale 1:1 must be used.
2D Factory Layouts
The coordinate system in the Layout Drawings is the same as in the *Plant Alignment and the 3D Plant Scan Data. This means that the same specific coordinate can be located in all these three environments, with high accuracy.
It enables easy use of 3D Scan Data in combination with the layouts, just insert the scan data to 0,0.
It also makes set out work of equipment installations on shopfloor easy and highly accurate by use of the *Plant Alignment Reference System.
*Plant Alignment: A method and a physical reference system implemented in the shops.
Coordinates of surveyed referencesSurveyed reference----media/image1.png----
1) Reference System coordinates are loaded into the Total Station instrument.
2) The Total Station triangulates to some prisms attached to the references to find its position in the Reference System.
3) The Total Station is now ready to point out any wanted WCS coordinate from the layout drawing so the equipment can be positioned on shopfloor accordingly.
Some layouts are in a 15-degree angle. Use the predefined UCS to rotate to perpendicular.
All objects Z coordinate values must be Z=0 (zero).
Below example is a horizontal view of a layout with a lot of objects that are not on Z=0.
----media/image2.jpeg----
Use of Xrefs (External References)
Aurobay/VCPC layouts consist of several linked files, so called xrefs (external references). You most often will receive a file package (zip) from Aurobay/VCPC.
Only the specified files shall be edited.
Keep the xrefs as linked files. DO NOT bind the xrefs into the layout and DO NOT explode binded xrefs.
The xrefs are always inserted to WCS 0,0 and rotation = 0.
Use of layers
Use the Aurobay/VCPC Layer
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File: E5.2%20Contract%20appendix%20E%20for%202D%20factory%20Layouts%20Aurobay_VCPC_iss5_221123.doc
Page: 1
Context: Points of attention concerning drawing
When appropriate, reuse basic existing blocks where possible for standard items such as fences, pallet racks, cabinets etc.
The layout drawing needs to be ‘Clean’ i.e., not filled up with a lot of details.
Basic contours are usually more than sufficiently.
However, the object should be easily recognizable.
Include the center of the object when appropriate e.g., roller conveyors, robots etc. by showing the center by a symbol or center line.
----media/image5.jpeg----
Too detailed Better Good & Clean
Too many details increases the size of the composite drawing files which lead to performance problems and not visible when plotting a whole line or shop.
Not allowed, to poor or detailed
----media/image6.jpeg--------media/image7.png----
----media/image8.jpeg----
----media/image9.jpeg----
Good examples and allowed
----media/image10.jpeg----
----media/image11.jpeg----
----media/image12.jpeg--------media/image13.png----
----media/image14.jpeg----
Good example and allowed
----media/image15.png----
2D qualitative layouts
Only qualitative objects are allowed.
This means that conversion of 3D models to 2D representations
must be done with appropriate tools, intended for this purpose.
Example:
----media/image16.jpeg----
Erratic and difficult to read.
Not allowed
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File: C1%20Quotation%20time%20schedule.docx
Page: 1
Context: Contract Appendix C
QUOTATION Time Schedule
Project: SRS02
Area: Gantrys
Issue: 1.00
Aurobay time schedule
Activity Year/Week
Send out RFQ 2024w11
Get 1st Round Quotation from Supplier 2024w15
Technical Discussion/Negotiation 2024w16-22
Technical Signoff 2024w23
Final Commercial Negotiation 2024w24-25
Purchase Order 2024w26
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File: 2024-06-11%20W%C3%B6rterbuch.docx
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Context: 1 | Turnkey Projekte | "Turn-Key-Projekte im Zusammenhang mit Anlagen aus dem Maschinen- und Anlagenbau beziehen sich auf vollständige, betriebsbereite Lösungen, die von FLT geliefert werden. Diese Projekte beinhalten die gesamte Bandbreite der Leistungen, die erforderlich sind, um eine Anlage funktionsfähig und einsatzbereit zu übergeben.
Für FLT umfassen Turn-Key-Projekte folgende Elemente:
Planung, Design und Beschaffung: Entwicklung von Konzepten und detaillierten Plänen für die Anlage, einschließlich technischer Spezifikationen und Layouts.
Beschaffung und Logistik: Einkauf aller notwendigen Komponenten inklusive Steuerungen (FLT Produkte und Zukäufe), Materialien und Ausrüstungen sowie deren Transport zur Baustelle.
Bau, Montage, elekrische Installation und Inbetriebnahme bei FLT: Aufbau der Anlage, inklusive aller Montagearbeiten und der Installation von Maschinen und Systemen.
mechanische Montage, elektrische Installation und Inbetriebnahme der Anlage beim Kunden: Ggf. Teil- oder Komplettaufbau beim Kunden für Vorabnahmen bzw Testaufbauten
mechanische Montage, elektrische Installation und Inbetriebnahme der Anlage beim Kunden/Endkunden: Komplettaufbau und inbetriebnahme der Anlage Durchführung von Tests und Prüfungen, um sicherzustellen, dass die Anlage ordnungsgemäß funktioniert und alle Spezifikationen erfüllt werden.
Einweisung und Übergabe: Einweisung des Betriebspersonals und formelle Übergabe der betriebsbereiten Anlage (BBÜ) an den Kunde oder Enkunden
CE- Konformitätserklärung: Ggf. Erstellung CE- Konformitätserklärung, GEsamt CE oder CE für den FLT Liefer- und Leistungsumfang" |
2 | Modular gantry & products/ Produkte | "Modular gantry & products oder Produkte im Zusammenhang mit Anlagen aus dem Maschinen- und Anlagenbau beziehen sich auf unvollständige, nicht betriebsbereite FLT Produkte ohne Steuerungen, die von FLT geliefert werden. Dies beschränkt sich ausschließlich auf die FLT Produkte.
Für FLT umfassen dies folgende Elemente:
Planung, Design und Beschaffung: Nut in Bezug auf das zu liefernde Produkt.
Beschaffung und Logistik: Einkauf aller notwendigen Komponenten ohne Steuerungen, Materialien und Ausrüstungen
sowie ggf. deren Transport zur Baustelle.
Bau, Montage, elekrische Installation und Inbetriebnahme bei FLT: Aufbau der Anlage, inklusive aller Bauarbeiten und der Installation von Maschinen und Systemen.
FLT interner Bau und Montage: Aufbau der Anlage, inklusive aller Montagearbeiten und der Installation von Maschinen und Systemen.
Ggf. mechanische Montage und elektrische Installation der Anlage beim Kunden
Ggf. mechanische Montage und elektrische Installation der Anlage beim Endkunden" |
3 | Sales Manager FLT für Turn- key Projekte | FLT Sales Manager sind Eberhard Baum, Klaus Springer, Ralph Schaffer |
4 | Sales Manager FLT für Modular gantry & products | Sales Manager FLT für Modular gantry & products sind Paul Sattler, Boris Bayer, Lukas Schwing, Ralf Liersch, Admir Kurbadovic |
5 | Kundenzuordnung Boris Bayer
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File: 2024-06-11%20W%C3%B6rterbuch.docx
Page: 1
Context: Kundentyp: Railway, Wood & Construction, Construction Machines, Agriculture & Industrial Machines
Kunden: DB, Bombardier, Swissrail, ÖBB, Zulieferbetriebe, HOMAG, EBAWE, Binderholz, Nolte, Voxeljet, Layher, Vollert, Weckemann, BOMAG, Kaeser, Palfinger, JCB Caterpillar, TEREX, HAMM, Wacker, Volvo, Putzmeister, Atlas Copco, John Deere, ACO-Gruppe, Kion-Gruppe, Jungheinrich, BSH, Miele, Hörmann, Saint Gobain, Schott, Buderus, Vaillant, Viessmann, Siemens" |
6 | Kundenzuordnung Lukas Schwing | "Kundenzuordnung Lukas Schwing:
Kundentyp: Machine Tool Manufactures, Plastics & Composite Materials
Kunden: Chiron, Starrag Gruppe, NSH Gruppe, EMAG, DVS Technolgy Group, Hermle, INDEX-Werke, SMS Gruppe, Buderus, Sandvik, Licon, Nagel, Weisser, SSB, Alfing Kessler; Gehring, KADIA, Roth Composite, Hilger & Kern, Sulo, Krupp-Kautex, Mikrosam" |
7 | Kundenzuordnung Paul Sattler | "Kundenzuordnung Paul Sattler:
Kundentyp: System Integrators, Equipment manufactures, Test cell manufactures
Kunden: EBZ, Aumann, thyssenkrupp, KUKA-Systems, VAF, Prowin A+W, Wieland Anlagentechnik, FFT, Dürr, Strama-MPS, Elfin, Manz, Conntronic, Schenck, Hofmann, Heess, Wickert, Arthur Klink, Karl Klink, SMS Elotherm, EMA, EFD, Teamtechnik, JW Fröhlich, KAPP Coburg, Bayer, MACEAS, Hof, Philipp Hafner" |
8 | Kundenzuordnung Klaus Springer | "Kundenzuordnung Klaus Springer:
Kundentyp: Car OEMs, Tier1
Kunden: BMW, Scherer Feinbau, Wabco, BorgWarner, Valeo Siemens, Schaeffler, BOSCH, GKN-Gruppe, MAHLE, Eberspächer" |
9 | Kundenzuordnung Ralph Schaffer | "Kundenzuordnung Ralph Schaffer:
Kundentyp: Car OEMs, Battery Systems, International suppliers, Tier1, Commercial Vehicles
Kunden: VW, Porsche, Audi, Ford, GM, Stellantis, TESLA, Arrival, Rivian, e.Go, LG, Samsung SDI, Northvolt, Elring Klinger, Leclanche, CATT, AUT Sistemas de Automacao, Nagel do Brazil, ZF, Getrag, KS Huayu, Scania, DAF, Volvo Trucks " |
10 | Kundenzuordnung Eberhard Baum | "Kundenzuordnung Eberhard Baum:
Kundentyp: Car OEM, Commercial Vehicles, Machine tool manufacturer (turn-key Projekte), Car Body Manufacturing
Kunden: Mercedes-Benz, MAN Truck & Bus, Daimler Truck & Evobus, MAN Truck & Bus, Daimler Truck & Evobus, MAG, Heller, Sturm, Wagon, Gestamp, Magna BDW, Faurecia, Georg Fischer, DGS, Step-G, HAI, Eisenwerke Brühl, Buderus Guss, Dräxlmaier, WMU" |
11 | Kundenzuordnung Ralf Liersch | "Kundenzuordnung Ralf Liersch:
Kundentyp:
Kunden: " |
12 | Kundenzuordnung Admir Kurbadovic | "Kundenzuordnung Admir Kurbadovic:
Kundentyp:
Kunden: " |
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File: 2024-06-11%20W%C3%B6rterbuch.docx
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Context: Kundentyp:
Kunden: " |
13 | FLT Automatisierungslösungen und Fertigungstechnologien | "Fibro Läpple Technology (FLT) ist ein Unternehmen, das sich auf Automatisierungs- und Verkettungslösungen und Fertigungstechnologien spezialisiert hat. Ihre Produktpalette umfasst verschiedene Systeme und Komponenten, die in der Automatisierung und im Maschinenbau eingesetzt werden. Hier sind die Hauptprodukte und Dienstleistungen von Fibro Läpple Technology:
Automatisierungslösungen
Roboter- und Portal basierte Automatisierungssysteme: Lösungen für die Automatisierung von Produktionsprozessen mit Robotern, einschließlich Roboterzellen und roboterbasierter Handhabung.
Montagelinien: Komplettlösungen für automatisierte Montagelinien, die für verschiedene industrielle Anwendungen und Produkte konzipiert sind.
Füge- und Schweißsysteme: Automatisierte Systeme für das Fügen und Schweißen, die in der Fertigung von Baugruppen und Endprodukten eingesetzt werden.
Komponenten und Systeme
Rundtische und Positioniersysteme: Hochpräzise Rundtische und Positioniersysteme für verschiedene Anwendungen in der Fertigung und Montage.
Transfer- und Fördersysteme: Systeme für den Transport und die Positionierung von Werkstücken und Baugruppen innerhalb der Produktionslinie.
Sondermaschinenbau
Spezialmaschinen: Individuell entwickelte Maschinen und Anlagen, die auf spezifische Anforderungen und Anwendungen der Kunden zugeschnitten sind.
Werkzeugmaschinen: Maschinen für die Bearbeitung von Werkstücken, einschließlich Fräs-, Bohr- und Schleifmaschinen.
Dienstleistungen
Engineering und Beratung: Unterstützung bei der Planung und Umsetzung von Automatisierungsprojekten, einschließlich Konzeptentwicklung und Machbarkeitsstudien.
Wartung und Service: Umfassende Serviceleistungen zur Wartung und Reparatur von Anlagen und Systemen, um deren Verfügbarkeit und Produktivität zu gewährleisten.
Schulung: Trainingsprogramme für Kunden, um deren Mitarbeiter im Umgang mit den gelieferten Systemen und Technologien zu schulen." |
14 | FLT bekannte Werkstytypen, Powertrain | "FLT bekannte Werkstytypen aus dem Bereich Powertrain, welche in verschiedenen Projekten automatisiert und verkettet worden sind: Rotoren
Statoren, Zylinderblock, KGH, Block, Zylinderkop, ZK, Kopf, Kurbelwelle, Antriebseinheiten, Antriebsstrang, Getriebegehäuse
Kupplungsgehäuse, Nockelmwelle, Pleuel, Lenkstangen" |
15 | FLT bekannte Werkstytypen, Karosserie Rohbau/ Body shop/ Blechteilefertigung | "FLT bekannte Werkstytypen aus dem Bereich Rohbau/Bodyshop, welche in verschiedenen Projekten automatisiert und oder die Produktionsanlage zur Fertigung der Bauteile gebaut worden sind: Motorhauben, Kofferraumdeckel, Kotflügel, Dachpaneele, Seitenwände, Querträger, Verstrebungen, Traversen
Baugruppen Frontschürzen, Baugruppen Heckschürzen, Baugruppen Stoßfänger, Baugruppen Unterbodenverkleidungen, Schweller, Radläufe, Fahrzeugboden" |
16 | FLT bekannte Automationskomponenten | "FLT bekannte Automationskomponenten sind Portale, Linearp
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Page: 1
Context: " |
17 | FLT bekannte Verkettungs- und Fördertechnikkomponten | Gurtförderer, Rollenförderer, Kettenförderer, Rollenbänder, Gurtbänder, Palettenumlaufbänder, Förderbänder mit Staukette, Friktionsrollenband, Zahnkettenband, Klinkenband, Rundspeicher, Flächenspeicher, Gondelspeicher, Regalspeicher |
18 | FLT Eigenfertigung oder Produkte | Eigene Produkte von FLT sind Portale, Rollenförderer, Rollenbänder, Palettenumlaufbänder, Förderbänder mit Staukette, Friktionsrollenband, Flächenspeicher, Gondelspeicher, Regalspeicher |
19 | FLT | FLT = Fibro Läpple Technology. Früherer Firmennamen lauteten FIBRO-GSA, FIBRO oder Läpple Anlagenbau |
20 | FLT bekannte Steuerungstypen | "Folgende Steuerungen Steuerungen kommen hauptsächlich bei FLT zum Einsatz Siemens (S7, 840D, 840 Dsl und Sinumerik One) und Fanuc Steuerungen (Series 30i/31i/32i)
" |
21 | Gängige Fertigungsprozesse im Karosserierohbau | "Gängige Fertigungsprozesse im Karosserierohbau: Pressen, Tiefziehen, Laserschneiden, Stanzschneiden, Lichtbogenschweißen, Widerstandsschweißen, Punktschweißen, Strukturkleben, Dichtungskleben
Biegen, Walzen, Fräsen, Bohren, Zusammenbau/ Montage" |
22 | FLT Bekannte Fertigungsprozesse im Karosserierohbau | "FLT Bekannte Fertigungsprozesse im Karosserierohbau: Lichtbogenschweißen, Widerstandsschweißen, Punktschweißen, Strukturkleben, Dichtungskleben
Biegen, Walzen, Fräsen, Bohren" |
23 | Gängige Fertigungsprozesse im Powertrain welche üblicherweise bei Automations- und Verkettungsspezialisten mit angefragt werden. | "Gängige Fertigungsprozesse im Powertrain welche üblicherweise bei Automations- und Verkettungsspezialisten mit angefragt werden: DMC Laserstation; DMC Markierung, DMC Prägestation (Nadelpräger), Laser Strukturierung, Blasstation, Laser Reinigungsstation, Zahnkranzmontage, Lanchester-/ Geberradmontage, Lagerbockmontage, Schraubstationen, Entschraubstationen
" |
24 | FLT Bekannte Fertigungsprozesse im Powertrain | FLT Bekannte Fertigungsprozesse im Powertrain: DMC Laserstation; DMC Markierung, DMC Prägestation (Nadelpräger), Laser Strukturierung, Blasstation, Laser Reinigungsstation, Zahnkranzmontage, Lanchester-/ Geberradmontage, Lagerbockmontage, Schraubstationen, Entschraubstationen. |
25 | Betriebsbereite Übergabe | Betriebsbereite Übergabe =BBÜ = Handover = Abnahme nach BGB |
26 | Endabnahme | Endabnahme = Final Acceptance, FAC oder final acceptance test (FAT) |
27 | Grundlage und Formel zur Grobberechnung "Geschätzter Gesamtumsatz" | "Die Grundlage bzw. Formel zur Grobberechnung ""Geschätzter Gesamtumsatz"" / ""Est. Total sales:
Geschätzter Gesamtumsatz für Turnkey Projekte:
1. Schritt: Längen- und Baugrößenunabhängig wird die Anzahl folgender Komponenten ermittelt: Lader/Portal, Roboter (Bauteilhandling) Roboter (Prozess), Rundspeicher, Flächenspeicher, Gondelspeicher.
####################
File: 2024-06-11%20W%C3%B6rterbuch.docx
Page: 1
Context: 2. Schritt: Muliplikation ermittelte Anzahl aus Schritt 1 mit dem jeweligen Einzelbewertung:
Lader/Portal = 0,8MEUR bei FLT Laderbaugröße LGR-3, Lader/Portal = 0,9MEUR bei FLT Laderbaugröße LGR-4, Lader/Portal = 1,0 MEUR bei FLT Laderbaugröße LGR-5, Roboter (Bauteilhandling) 0,5MEUR, Roboter (Prozess) 0,7MEUR, Rundspeicher 0,9MEUR, Flächenspeicher 0,9MEUR, Gondelspeicher 0,05 MEUR.
" |
28 | Mögliche Kunden/ Endkundenkonstellationen | "Turnkey- Projekte:
1. FLT ist Auftragnehmer/ Lieferant von Endkunden (Kunde = Endkunde)
2. FLT ist Auftragnehmer/ Lieferant von Generalunternehmer GU (GU = Kunde); GU liefert an Endkunden (z.B. OEM)
Modular gantry & products/ Produkte :
1. FLT ist Auftragnehmer/ Lieferant von OEM (Kunde = Endkunde)
2. FLT ist Auftragnehmer/ Lieferant von Generalunternehmer (GU = Kunde); GU liefert an Endkunden (z.B. OEM)" |
29 | Werkstücke | Die Bezeichnung Werkstücke |
30 | FLT Portalbaureihe, Grobdefinition Einsatzbereiche | "Einsatz LGR-3:
Bei Einfachgreifer: Transportlast bis Werkstückgewicht 150 kg (1 Teil pro Greifer)
Bei Doppelgreifer: Transportlast bis Werkstückgewicht 75 kg (2 Teile pro Greifer)
Einsatz LGR-4:
Bei Einfachgreifer: Transportlast bis Werkstückgewicht 300 kg (1 Teil pro Greifer)
Bei Doppelgreifer: Transportlast bis Werkstückgewicht 150 kg (2 Teile pro Greifer)
Einsatz LGR-5 (Z- Achse mit einem Antrieb):
Bei Einfachgreifer: Transportlast bis Werkstückgewicht 600 kg (1 Teil pro Greifer)
Einsatz LGR-5 (Z- Achse mit Doppelantrieb):
Bei Einfachgreifer: Transportlast bis Werkstückgewicht 600 kg (1 Teil pro Greifer)"
####################
File: C0%20Project%20time%20schedule.docx
Page: 1
Context: Contract Appendix C
Project Time Schedule
Project: SRS02
Area: Gantrys
Issue: 1.00
Aurobay time schedule Year and Week shall define finalized action
Activity Year/Week
Purchase Order 2024w26
Concept Design Review 2024w??
Detailed Design Review 2024w??
Test Before Shipment 2025w??
Installation start 2025w28
Completion of Erection 2025w32
Taking-Over test 2025w36
Contractual Date of Completion 2025w46
####################
File: Appendix%20A2.doc
Page: 1
Context: Subsupplier
|
SUPPLIER |
COUNTRY |
CONTACT |
CONTACT PHONE & EMAIL |
| -------- | -------- | -------- | -------- |
| | | |
| | | |
| | | |
| | | |
| | | |
| | | |
| | | |
####################
File: Op110_EFAD_S700306_11.pdf
Page: 1
Context: H-H
L ( 2 : 1 )
M ( 2 : 1 )
J ( 5 : 1 )
H
H
L
M
J
TEMPLATE: ISSUE09
Powertrain Engineering Sweden AB
Skövde
PROCESS DRAWING
CAD system
Inventor,drawing may not be changed manually
Op Benämning/ Op Name
Variant
Detalj/ Part
Datum/ Date
Ritad av/ Drawn by
Godk av/ Appr by
Ritn Nr/ Draw No
Op Station
Blad/ Sheet Utg/ Rev
S-700306
A Carlsson
2021-07-12
1 / 1
11
Marie Gonzaga
110
Turning; DriveEnd side complete
PostProcessGauge
Rotorshaft
GEN3 EFAD
VERKTYGFÖRTECKNING/ TOOL LIST
FÖR PRODUKTION/ FOR PRODUCTION
Nr/ No
Datum/ Date
Namn/ Name
Ändringens art/ Change
Granskad av/ Checked by
Godkänd av/ Approved by
Datum/ Date
Datum/ Date
Sign
Sign
PT H-FAB
DRIFT H-FAB
Verktyg/Tool
Nr/No Antal Pos Art.Nr/Item.No Antal/No Benämning Dimension/ Name Dimension
(n36)
Outgoing material from operation
(incl. finish contour and remaining stock from op)
DD1
0
13.5 `0.2
53.85 `0.2
19.672 `0.05
30.35 `0.2
36.255 `0.15
(41.442)
70.825 `0.1
83.15 `0.05
(n19.26)
1 `0.1
(2.82)
n35.308
`0.1
n27.61
`0.1
n31.642
`0.1
n33.4
`0.015
30° `3°
R1.3
R
(0.57)
n28.8
`0.015**
M1
(288.74)
| 0.02 R-AA
h | | | | | | | | | | | | | | | | |
| -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- |
| | | | | | | | | | | | | | | | | |
| | | | | | | | | | | | | | | | | |
T B D
R1.3
20
n
*) Angle become 19°
after cold forming Op.130
**) Ø28.8 (Calculated)
expand in Op.130
and grinded in Op.160
16° `3°
15° `3°
(n22.71)
n34.472
`0.2
n26.85
`0.2
(n23
)
Weight; 1.816 kg
Incoming material
Weight; 2.01 kg
0.17
R2
(n50.342)
0.4 `0.15
R1.3
0.85 `0.1
(n35.308)
0.025 R-DD2
h 0.025
R-AA
n49.034
`0.1
7.5° `3°
20° `3°
28
n
S
75° `5°
30° `3°
60° `1°
120° `3°
h
0.1
DD1-DD2
e 0.025
Ra 2
AA
DD2
C
20
189.06 `0.04
30° `3°
Ra 1.6
03
55
(n16)
0.2
0.15
0
128
03
03
04 A Carlsson 20230113
Design changed, rotorshaft 34024900 Rev 16
04
04
04 A Carlsson 20230113
####################
File: Op110_EFAD_S700306_11.pdf
Page: 1
Context: 04
04
04 A Carlsson 20230113
Meas.5.5,Ø29.325,Ø31.642,14° was 2.5,Ø29.025,Ø31.6,19°
04
05
05
A Carlsson 20230125
Added axial run out R-AA
Ra 2.5
06
A Carlsson 20230405
Surface demand added
06
07
A Carlsson 20230502
Measure Ø28.785, Ø33.5 was Ø29.325±0.015, Ø33.3±0.02
07
07
9°*
n28.83
5
08
08
08
08
A Carlsson 20230505
Measure Ø28.8, Ø33.4, 9° was Ø28.785, Ø33.5, 14°
08
A Carlsson 20230505
Measure Ø28.83 addaed
4.43 (n28.8-n28.83)
[HIC]
09
A Carlsson 20230704
[HIC] Added on RunOut demand
09
*) To be measured perpendicular
to the chamfer surface.
*
10
A Carlsson 20230904
Note added on Roundness demand (*)
10
A Carlsson 20230904
189.06±0.04 was 189.1±0.05, Ø26.85 was 25.85
10
10
10
####################
File: E6.2%20Questionnaire%20KPI%20and%20Principles.xlsx
Page: 1
Context: | Version 1.1 | Unnamed: 1 | Input Parameter | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | Unit | Comment |
|:---------------------|:-------------|------------------:|:-----------------------------------------------|:-------------|:-------------|:----------|:----------|
| People | | 1 | Safety built in | | | OK/NOK/NA | |
| | | 2 | Ergonomic work stations | | | OK/NOK/NA | |
| | | 3 | Design for best team size | | | OK/NOK/NA | |
| Environment | | 4 | Minimize environmental impact | | | OK/NOK/NA | |
| Standardized
work | | 5 | Job element sequence | | | OK/NOK/NA | |
| | | 6 | Standard stock in process (SSIP) | | | OK/NOK/NA | |
| | | 7 | Takt time | | | OK/NOK/NA | |
| Flow | | 8 | Purpose allocated buffers | | | OK/NOK/NA | |
| | | 9 | Standard stock in transit | | | OK/NOK/NA | |
| | | 10 | Divide the production line into capacity zones | | | OK/NOK/NA | |
| | | 11 | Continuous flow | | | OK/NOK/NA | |
| | | 12 | Pull system | | | OK/NOK/NA | |
| | | 13 | Sub flows delivering just in sequence | | | OK/NOK/NA | |
| | | 14 | Full work system | | | OK/NOK/NA | |
| | | 15 | Andon | | | OK/NOK/NA | |
| | | 16 | Visibility | | | OK/NOK/NA | |
| | | 17 | Tracea
####################
File: E5.1%20Requirements%20on%20deliveries%20of%203D%20models.doc
Page: 1
Context: This document is a supplement to Aurobay and Volvo Cars Propulsion Components (VCPC) Technical Specification (TS). It describes how 3D models and corresponding JT-files should be created to facilitate virtual analysis and verification in Aurobay/VCPC manufacturing’s product and process development projects.
The main driver is to store and use equipment models that will support the ability to show the equipment together with the product for all configurations and for every variant of the product. The 3D models must be created and stored in a way that will support kinematic analysis. The reason for this is that the systems used for analysis and verification can only move models relative to other models; they cannot move entities within models.
To get the best functionality, the JT-file should be in version 9.5 and XTBREP format.
The file size for the JT-file should be the smallest possible, the model of the product doesn’t need to be in high detail in the equipment model as this will only enlarge the model file but its important that the model of the product has correct volume geometry’s. The coloring of each equipment part should be as close to the reality as possible.
There should be a continuous delivery of updated JT-files during the project. The JT-files should be named according to TS but with an added date information. Ex NAME_YYYYMMDD
Minimum demand are deliveries during:
-- Concept review
-- Detailed design review
-- Manufacturing
-- Final documentation
If changes are made to the models between the manufacturing and final documentation delivery, Volvo should be informed, and the need of extra deliveries should be discussed.
Modeling
All parts in an equipment design shall be modeled as separate parts, one model per part.
These parts shall be grouped into subassemblies based on how they are physically connected.
Also, parts that move together relative to other parts of the equipment during use are natural subassemblies. This is valid for both 3D CAD models and JT-files.
Many types of equipment take on different configurations for different product variants. This is achieved either by moving parts of the equipment relative to each other or by removing and adding different parts of the equipment for different variants. In both cases, it is important that the equipment is modelled so that the models in their entirety can be moved or removed during analysis to allow the equipment to be visualized exactly the way it will look during operation.
Equipment close to the product should be modeled and delivered in the position where it is interacting with the product. The other positions are preferably added to the model as a separate subassembly. These different subassemblies should be possible to blank and unblank in an easy way. The name of the subassembly should clearly show what state it is representing.
For more complex stations, fixtures, gripper, etc, this may not be possible and should then be discussed with Aurobay/VCPC during des
####################
File: Op160_ERAD_S700277_05.pdf
Page: 1
Context: H-H ( 1 : 1 )
Spline entry ( 10 : 1 )
H
H
TEMPLATE: ISSUE09
Powertrain Engineering Sweden AB
Skövde
PROCESS DRAWING
CAD system
Inventor,drawing may not be changed manually
Op Benämning/ Op Name
Variant
Detalj/ Part
Datum/ Date
Ritad av/ Drawn by
Godk av/ Appr by
Ritn Nr/ Draw No
Op Station
Blad/ Sheet Utg/ Rev
S-700277
A Carlsson
2022-12-21
1 / 1
05
M Gonzaga
160
Grinding; Major spline Ø
Rotorshaft
GEN3 ERAD
VERKTYGFÖRTECKNING/ TOOL LIST
FÖR PRODUKTION/ FOR PRODUCTION
Nr/ No
Datum/ Date
Namn/ Name
Ändringens art/ Change
Granskad av/ Checked by
Godkänd av/ Approved by
Datum/ Date
Datum/ Date
Sign
Sign
PT H-FAB
DRIFT H-FAB
Verktyg/Tool
Nr/No Antal Pos Art.Nr/Item.No Antal/No Benämning Dimension/ Name Dimension
29.96`0.04
S
R
| 0.01 R-S
h
Ø0.1 E
r | | | | | | | | | | | | | | | | |
| -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- |
| | | | | | | | | | | | | | | | | |
| | | | | | | | | | | | | | | | | |
Section drawing show both product finished contour and for this operation
28
n
20
n
Incoming material
00
A Carlsson 20221221
Grinding operation added
Min. n30
.1
T.B.D.
2.9°
(n29) pitch diam.
E
2.5 `0.3
(2.7°)
(3.2°)
(2.9°)
01
A Carlsson 20230406
View on spline entry scale 10:1 added
02
A Carlsson 20230511
Measure 2.9° (Basic) was in pharantheses
02
[SC]
03
A Carlsson 20230704
[SC] Added on concentricity demand
03
04 A Carlsson 20231101
Note added
* Ø29.96 measured 3x on whole length
2.75*
15.25*
27.75*
####################
File: Op150_ERAD_S700280_06.pdf
Page: 1
Context: H-H ( 1 : 1 )
H
H
TEMPLATE: ISSUE09
Powertrain Engineering Sweden AB
Skövde
PROCESS DRAWING
CAD system
Inventor,drawing may not be changed manually
Op Benämning/ Op Name
Variant
Detalj/ Part
Datum/ Date
Ritad av/ Drawn by
Godk av/ Appr by
Ritn Nr/ Draw No
Op Station
Blad/ Sheet Utg/ Rev
S-700280
A Carlsson
2021-09-06
1 / 1
06
Marie Gonzaga
150
Grinding; Journals, guide Ø & grounding Ø
Rotorshaft
GEN3 ERAD
VERKTYGFÖRTECKNING/ TOOL LIST
FÖR PRODUKTION/ FOR PRODUCTION
Nr/ No
Datum/ Date
Namn/ Name
Ändringens art/ Change
Granskad av/ Checked by
Godkänd av/ Approved by
Datum/ Date
Datum/ Date
Sign
Sign
PT H-FAB
DRIFT H-FAB
Verktyg/Tool
Nr/No Antal Pos Art.Nr/Item.No Antal/No Benämning Dimension/ Name Dimension
C
n35.0075 `0.0055
[SC]
Rz 4
A
B
n32.9875
`0.0125
251.3
10.5
S
e 0.005
u 0.004
f 0.006 A-B
e 0.005
u 0.004
f 0.006 A-B
h 0.05 E-S
Process demand
h 0.05 E-S
Process demand
Rz 4
Rz 2-8
h
0.02
A-B
e 0.008
Rz 4
(83.14)
(232.6)
Section drawing show both product finished contour and for this operation
28
n
20
n
(n35.308)
Incoming material
(n35.308)
(n33.3)
00
A Carlsson 20220516
Design changed, rotorshaft 33996774 Rev 10
n35.0075
`0.0055 [SC]
D (Ø29)
Pitch Ø
E
01
01
A Carlsson 20220830
Parallelity 0.008 was 0.006
r Ø0.01
f 0.008 A-B
e 0.005
n32.992
`0.008 [SC]
02
A Carlsson 20230111
Rotorshaft 33996774 Rev 17, inner contour change
03
03
A Carlsson 20230308
Coaxial demand on Ref.B was RunOut 0.05 to R-S
04 A Carlsson 20230405
Op station was 160
04
05
A Carlsson 20230614
SC symols added, RunOut on Ref.B was Coaxial demand
(n33.4)
[SC]
[SC]
[SC]
[SC]
[SC]
[SC]
[SC]
[SC]
[SC]
[SC]
[SC]
[SC]
[SC]
[SC]
[SC]
[SC]
*) Created primarily in Op.100
**) Created primarily in Op.110
h 0.05 A-B
[SC]
**
h 0.03 A-B
*
h 0.03 A-B
[SC]
[SC]
05
####################
File: F1%20Checklist%20prior%20Test%20Before%20Shipment.doc
Page: 1
Context: Checklist prior ‘Test Before Shipment’
This document shall be filled in, signed and sent to the responsible project leader at Aurobay not later than 2 working days and not earlier than 10 working days before the start of the Test before shipment. The answers shall reflect the situation at the start of the Test before shipment.
It is suitable to request a heads up for the status at latest 5 days prior to acceptance test.
This document shall give the supplier a chance to understand which status Aurobay expect that the machine/machines shall be in before the Test before shipment starts. It shall also give Aurobay a chance to know that the machines are ready for Test before shipment.
This checklist does not contain every item that needs to be done by the supplier before the test.
Checklist
Status prior Test Before Shipment planned 20XX-XX-XX
OK NOK N/A
1) The Aurobay ‘Functional test’ has been performed and potential problems have been corrected. ☐ ☐ ☐
2) It has been tested that all machines and equipment in the scope of
supply meets the cycle time requirements from Aurobay. ☐ ☐ ☐
3) Cycle time for the machining centres are according to the time
calculations ☐ ☐ ☐
4) All labels are mounted on their places on the machines. ☐ ☐ ☐
5) The translation into agreed language are completed for screens, alarms,
hard keys and labels. ☐ ☐ ☐
6) Parts of all variants have been tested in all machines and the
results are according to specifications and that the supplier can state that there is an fair probability to reach the capability. ☐ ☐ ☐
7) All handling equipment (gantries, conveyors etc) have been tested
with parts of all variants. ☐ ☐ ☐
8) All fluids and mediums (e.g. cutting fluid, cooling water, pressurised air)
are connected to sources with intended capacity. ☐ ☐ ☐
9) The return pump is connected and running. ☐ ☐ ☐
10) All waste trays (Gantry, SPC, Conveyor) are mounted as intended. ☐ ☐ ☐
Supplier comments:
Date:
Signature:
####################
File: E4.8%20Project%20manual%20Cognex%202023.pdf
Page: 1
Context: Cognex Corporation One Vision Drive Natick, MA 01760-2059 (508) 650-3000 fax (508) 650-3333 www.cognex.com
Cognex Project manual
Vision & Auto ID Solutions
Aurobay plant in Skövde - Sweden and Zhangjiakou – China
Volvo Cars Propulsion Components (VCPC) in Skövde – Sweden
####################
File: E4.8%20Project%20manual%20Cognex%202023.pdf
Page: 2
Context: Cognex Corporation One Vision Drive Natick, MA 01760-2059 (508) 650-3000 fax (508) 650-3333 www.cognex.com
1.0
Revision History
| Revision
Date | Version
No. | Document Name | Revision | Paragraph
Affected | Revised by |
| -------- | -------- | -------- | -------- | -------- | -------- |
| 2022-12-
16 | 3.0 | Cognex_Project_Manual_Aurobay_VCPC_2023 | 2023 Update | 5.2.6,
5.2.9, 6.1,
6.2, A.0 | Aurobay/Cognex
Daniel van
Rookhuijzen
Robert Axelsson |
| 2022-01-
14 | 2.0 | Cognex_Project_Manual Aurobay/VCPC | New brand
Aurobay/VCPC | | Aurobay/Cognex
Daniel van
Rookhuijzen
Robert Axelsson |
| 2021-01-14 | 1.1 | Project_Guide_Cognex_Volvo_Cars | Temporary version forRFQ EV Engine | | PowertrainEngineeringSwedenRobert Axelsson |
| 2020-03-
10 | 1.0 | Project_Guide_Cognex_Volvo_Cars | New documents | | Cognex
Zani Abdulovski |
| Content Description
This document is written in collaboration between representatives from Cognex International, Sweden and Aurobay/VCPC Skövde,
Sweden.
This document contains solutions and guidelines connected to Vision & Auto-ID products preferably used by Aurobay/VCPC. This also
includes specifications of products preferably used for installment in equipment and machines with Aurobay/VCPC as end-customer.
The purpose of this project book is to specify certain preferred products and functions, in order to develop a higher level of
standardization of products and its functions in production.
This document does not contain any installation guidelines or instructions. Installations must be carried out in accordance with local
regulations and laws. This also entails that product installations are according to each product specific installation instruction.
Content Information
Please be advised! This document is considered as a living document and changes can be performed without any prior notification by
responsible authors.
Cognex International do not take any responsibility for installations of products included in this document. Further, neither is Cognex
International liable that the information regarding hardware and software in this document is absolutely 100% correct, as changes may
occur between document revisions. Nevertheless, the content of this document is checked regularly, but minor errors may exist.
Always request the latest version of this document.
Content Specification
This document includes products within the Vision & Auto-ID range preferred by Aurobay/VCPC. This includes products such as vision
cameras, vision systems, 1D/2D code readers, lighting, etc.
Allowance to use products and accessories not mentioned in this document can be granted after motivational discussion with
Aurobay/VCPC representatives, see section 3.2 | | | | | |
####################
File: E4.8%20Project%20manual%20Cognex%202023.pdf
Page: 3
Context: Cognex Corporation One Vision Drive Natick, MA 01760-2059 (508) 650-3000 fax (508) 650-3333 www.cognex.com
2.0
Table of Content
| | Description | Page Number |
| -------- | -------- | -------- |
| 1.0 | Revision History | 2 |
| 2.0 | Table of Content | 3 |
| 3.0 | Cognex Overview | 4 |
| 3.1 | Service & Support | 4 |
| 3.2 | Primary Project Contacts | 5 |
| 3.3 | Worldwide Locations | 5 |
| 4.0 | Preparation of a requirement specification and a system specification | 6 |
| 5.0 | Successfully machine vision requirement/system specification | 7 |
| 5.1 | Concept automations systems | 7 |
| 5.2 | General requirements for a vision system | 8 |
| 5.3 | Auto ID/Traceability | 11 |
| 5.4 | In Process Verifications | 13 |
| 5.5 | Dimensional Gaging | 14 |
| 5.6 | RTV glue bead seal inspections | 15 |
| 5.7 | Vision Guided Robotics | 15 |
| 6.0 | Products | 18 |
| 6.1 | ID Readers - Dataman | 18 |
| 6.2 | Smart Camera Solutions- In-sight series | 20 |
| 6.3 | PC based Vision Solution- VisionPro & Designer | 23 |
| 7.0 | Backup vision system | 26 |
| 7.1 | Backup camera/controller | 26 |
| 8.0 | Industrial PC for machine vision solution | 27 |
| A.0 | Approved source list | 28 |
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3.0
Cognex Overview
Cognex Corporation designs, develops, manufactures, and markets machine vision systems, or computers that can "see."
Cognex is the world's leader in the machine vision industry, having shipped more than1 500,000 machine vision systems
since the company's founding in 1981. Cognex's Modular Vision Systems Division, headquartered in Natick,
Massachusetts, specializes in machine vision systems that are used for traceability, error proofing and vision guidance.
Cognex is continually investing a large amount of capital into research and development to ensure that our partners have
the latest technology available. Our products cover all major industries including semiconductors, automotive, aerospace,
and packaging and pharmaceuticals. Each one of these industries has brought a unique development challenge to
Cognex and we have delivered products to meet their price and performance requirements. Our proven commitment to
R&D protects and enhances Aurobay/VCPC investment in Machine Vision Technology. In addition to our best-in-class
technology, Cognex also has the resources and facilities to support Aurobay/VCPC Engineering, OEMs and Plants
around the world.
3.1
Cognex Service & Support
For Cognex global websites, please reference www.cognex.com/support
| Sweden | | | |
| -------- | -------- | -------- | -------- |
| Contact | Location | Phone | E-Mail |
| Tech Support | Västerås, Sweden | +4621145580 | ts.global@cognex.com |
| Germany | | | |
| Contact | Location | Phone | E-Mail |
| Tech Support | Karlsruhe | +4972166390 | ts.global@cognex.com |
| France | | | |
| Contact | Contact | Contact | Contact |
| Tech Support | Tech Support | +33170617387 | ts.global@cognex.com |
| United States | | | |
| Contact | Location | Phone | E-Mail |
| Tech Support | Natick, MA | +15086504100 | ts.global@cognex.com |
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3.2
Primary Project Contacts Cognex
Cognex focuses on the automotive industry by employing key individuals in each region of the globe. These employees
are directly responsible for Cognex business in their respective regions.
| Location | Contact | Location | Phone | Email |
| -------- | -------- | -------- | -------- | -------- |
| Sweden | Albin Widman | Västerås, Sweden | +46 70-391 36 99 | Albin.widman@cognex.com |
Primary Project Contacts Aurobay/VCPC
| Location | Contact | Responsibility | Phone | Email |
| -------- | -------- | -------- | -------- | -------- |
| Skövde | Robert Axelsson | Plant Maintenance | +46728803992 | robert.axelsson@aurobay.com
robert.axelsson@volocars.com |
| China | Guo Young (Tim) | Plant Maintenance | +8613603162125 | yong.guo@aurobay.com |
3.3
Cognex Worldwide Locations
In addition to Cognex worldwide locations, there are distribution partners and certified vision integrators. For the most up
to date information please use Cognex global website www.cognex.com/company
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4.0
Preparation of a requirement specification and a system specification
To implement a machine vision application successfully, a developer needs to know precisely what system it needs to
achieve.
That makes it essential to understand the characteristics of the parts and subassemblies which the vision system will
examine, as well as the specifications of the production line itself.
The key characteristics include:
Specific part dimensions
Part tolerances
Needed level of measurement precision
Minimum size of defects to be detected
Speed of the production line.
Experience shows that one of the most important considerations for automotive applications is potential variation in the
parts or subassemblies.
Virtually all manufacturing processes will produce some degree of variability. While the best machine vision technology is
robust enough to compensate automatically for minor differences over time, the application itself needs to take major
changes into account. These variations usually fall into several categories:
Parts produced in distinctly different colors, textures, shapes and sizes
Process tolerances that allow noticeable variations in color, texture, shape and size
Variations caused by on-going modifications to the production process
Substitutions of components and materials
Different suppliers for a single part
The presence of oil, paint, cleaning solvents and other substances which might obscure a part or change its
appearance. (Note: these may be accidentally introduced, or they may be a known result of the production
process.)
Imprecise control over the part's orientation.
Even though machine vision systems have become much simpler to use, the applications themselves can still be
complex. In some cases, the best way to ensure success is to rely on the experience and know-how of a vision
system vendor or qualified system integrator. This is especially true in applications with demanding inspections,
complex lighting and optical strategies.
Planning, specifying, and implementing a machine vision system that fit for purpose should involve more than simply
choosing the machine vision components.
Aurobay/VCPC will use “VDI/VDE/VDMA 2632” series of standards for machine vision, published by the VDI/VDE Society
Measurement and Automatic Control, developed in conjunction with VDMA Machine Vision in Germany.
Part 2 of these standards is the “Guideline for the preparation of a requirement specification and a system
specification” which places particular emphasis on the representation and description of influencing factors as well on
their effects.
General objectives in VDMA 2632
Instructions and hints to prepare a requirement specification and a system specification
Amendment of typic
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5.0
Successfully Machine Vision requirement/system specification
5.1
Concepts automations systems
At Aurobay/VCPC we have system hierarchy for our productions line for machining and assembly and from
station level we have concepts for automatic, semi manual and manual station.
Aurobay/VCPC Engine Enterprise and manufacturing system hierarchy
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5.2
General requirements for a vision system
5.2.1
Hardware & Communication
PROFINET is the default communication technique for communication with PLC and robots in machining
and assembly line.
The interface between the vision system and “Shop Floor Control” should be approved by Aurobay/VCPC.
For some machine vision equipment and barcode readers Aurobay/VCPC have developed interface for
direct communications to host system as virtual device see “Shop Floor Control Concept Description” and
“VDcom_Functional_Specification_Supplier”.
IP addresses for all components are provided by Aurobay/VCPC, products must be configured with fixed IP
addresses.
5.2.2
Illumination and optics
To help with design of lighting technique and lens calculations Cognex have interactive tools for Light and Lens
advisor.
www.cognex.com/resources/interactive-tools
| The sys |
| -------- |
| must no |
| lighting. |
Always try to use LED lights to minimize energy consumption and maintenance interval of replacing lights
source. When camera or pars are moving use “strobe” to handle blur image.
For manual station consider that operator in surroundings can be disturbed by flashing light and try to use IR
light. Otherwise use enclose housing to encapsulate lighting.
If possible, measure the light intensity and create alarm when light need replacing
For accurate measurement applications only use lenses with fixed focal length to get stable and
reproducible result.
5.2.3
Mechanical
Ensure high stability of mechanical parts and mounts.
Protect hardware when required, e.g. in environments with moving parts or risk for collision. Use cover or
enclose housing for camera to avoid dust, water, oil, and ambient light.
5.2.4
Features and controls
When a check does not pass, the type and location shall appear in station HMI system. Alarms and
communication to other systems as PLC or host system must be approved in consultation with
Aurobay/VCPC.
Internal alarms and error messages from the vision system is presented in an appropriate manner to
minimize time for trouble shooting in local or stations HMI system.
If the system includes several independent checks or functions, it should be possible to enable / disable
them.
It must be possible to activate a function that automatically saves images of non-approved result in the
camera or connected PC. It should be possible to limit the number of stored images.
It should be possible to make subsequent inspections of stored images to validate result and more easily
analyze why errors occurs.
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If there are applications with several control or result in sequence image name need to be saved with
information about control result e.g. ___.
The system must be able to collect statistics for the inspection so that the traceability of production can be
obtained about result and global identification product number. Which parameters to be stored and send to
“Shop Floor Control” in VDcom specification in consultation with Aurobay/VCPC. Often PLC or host have
Global product ID, so machine vision only needs to send result e.g. .
If monitoring or verification fails, the capability to manually approve after inspection from operator.
Management of discards and non-approved checks will be discussed in consultation with Aurobay/VCPC.
5.2.5
HMI
The HMI language must be changeable between the home language “Swedish/Chinese” and English.
Interface for setting the parameters and prescriptions should be available in the camera / stations HMI.
There shall be a User Access control for different categories of employees as Operators, Maintenance
supervisor etc.
The system shall include self-diagnosis. Internal alarms and error messages from the vision system is
presented in an appropriate manner to minimize time for trouble shooting. For example, information is sent
to a host control system or PLC for result and traceability data.
Local and stations HMI interfaces are developed together with Aurobay/VCPC. Layout for presenting result
shall follow physical name from electrical and mechanically drawing and placement in station.
5.2.6
Software application and configuration tools
Maintenance personnel should be able to make all necessary adjustments including changes in the
application program. Required equipment and software that is not included in delivery, should be specified,
such as development environments (version number, etc.).
All source code for software adapted to the Aurobay/VCPC application are to be included in the delivery.
The code may not be locked with a password.
Use only English installation to ovoid problem with comments and other text that will not be translated if
other language is use as setup/programming installation
5.2.7
Maintenance and service
When repairing the vision system, it must be easy to replace parts of the vision system such as computer,
camera and lighting. There must be clear procedures and instruction for restoring calibration and backup
management.
If possible a referencing part should be designated to check deviations in camera position or production
parts. Best way is to have function and setup assistant where it’s possible to have part/mastering geometry
visible in camera application for mechanical adjustment.
5.2.8
Feasib
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5.2.9
Education and basic skill machine vision
To get basic skill for machine vision Cognex have education and training material in several language for
classroom, on-demand training video, recorded and helping documents for all products.
www.cognex.com/training.
For most vision system from smart camera to PC based machine vision Its highly recommended to have at
least knowledge corresponding Certified Vision Professional Basic from Association for Advancing
Automation A3. Certification and courses are available online or as PDF documentation.
www.automate.org
5.2.10 Technical documentation and system specification
Basically, state how application is solved
Lighting method and placement of lighting
Type of camera and placement of camera
Description of techniques for Image Pre-Processing
Parameter description
Description of characteristic from process or product to validate/measure
Description about defects or features which can be detected
Interfaces with other system
Instructions for calibration/backup/restoring/maintenance of system
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5.3
Auto ID/Traceability
| Automatic ident | ification tech | nology is | beginning to be applied m | ore and m |
| -------- | -------- | -------- | -------- | -------- |
| identification of | products, go | ods, pall | ets, transported material for | ms an inh |
| process automa | tion and ma | ke sure t | hat right part is used in the | assembly. |
| traceability and | assembly’s | birth hist | ory. | |
| Aurobay/VCPC | use 1D, 2D | barcode | or RFID to identify articles | and raw m |
| production valu | e chain. | | | |
| The automatic i | dentification | not only | allow for unique identificatio | n, but als |
| traceability of id | entified item | , as well | as validation of technologic | al procedu |
| productions. | | | | |
| Control |
| -------- |
| quality |
| and par |
Aurobay/VCPC have mandatory standards for traceability of product and processes and their documentation.
Every product will go thru PPAP (Production Part Approval Process) and in some case APQP (Advanced
Product Quality Planning).
Information about how to mark product for VCPC will be in drawing and explained in Volvo Cars Standard (VCS)
VCS5051,4 Parts marking with barcodes and 2-D symbologies
VCS5051,17 Text marking on product
5.3.1
Code reading
The use of 2D Data matrix code reading is a true cutting-edge machine vision application with enormous
potential. Data matrix code are designed to recognize even if symbol have some problems with confusing
backgrounds, low contrast or degrading markings that are common when direct part marking on automotive
parts are using. As manufacturer we make greater use of sophisticated 2D Data Matrix codes, Vision systems
and ID readers are used to read codes and then use the detailed information for tracking, verification, and
statistical quality control. Data matrix 2D symbols has many advantages such as compact size and large data
capacity.
Reading 2D code
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Reading 2D code for Identification camshaft
Requirement
Installation with minimum reading resolution of 5PPM (Pixel Per Module) 2D code
Installation with minimum reading resolution of 2 PPM (Pixel Per Module) 1D code
When reading Data Matrix code, there shall be possible with three reading attempts with
different exposure times or adjusting illumination intensity.
5.3.2
Print Verification
Barcode verification is the process of grading the quality of barcodes and is done by capturing an image of the
code and then analyzing against barcode standards. Each barcode type, such as 1D, 2D, and direct park mark
(DPM), has several different parameters based on a governing standard, such as ISO 29158 that are analyzed
results from each parameter are graded and then an overall grade is determined. All verification and test are to
be sure that marking process are within thresholds and will be readable in production value chain.
Compared to barcode readers, barcode verifiers are a superior measure of symbol readability because they
normalize the range of performance among various types of readers from handheld to fixed mount cameras.
Verifiers analyze and report on formal parameters based on international standards. These standards enable
interoperability between barcode printing and scanning systems, so that both industries and individuals can be
scanned successfully, regardless of where they were produced or handled.
Verification helps confirm that a code being produced will be accepted anywhere, by any reader. It is the only
way to formally assign a grade to a barcode, as well as the most reliable way to diagnose and fix marking errors.
Verification Datamatrix 2D code
Requirement
For all barcode printing both for label and direct part marking there shall be a process control
for grading readability.
The quality must be level ≥ 2 according to ISO/IEC TR 29158:2011
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7,
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5.4
In Process Verifications
In process verification encompasses a wide variety of applications from validating the presence / absence of part
features to part model detection to gauging of part characteristics. Users easily "train" vision systems to look for
detailed patterns and shapes that match templates for correctly made subassemblies or detection of
characteristic for error proofing.
Verification closed fuel injectors
Check of Assembled valve spring
Requirement
Result need to be visualized on local HMI or send to PLC and visualization in work cell HMI.
If result not OK then this must be present in alarm list for work cells control system.
When using automatic function in machine to solve Error proofing for manufacturing control
there should also be a plan how to validate system in operators standardize work for quality
inspection.
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5.5
Dimensional Gaging
With their precise recognition capabilities and easy programmability, machine vision systems excels to ensuring
that measurements are correct. Dimensional gaging by machine vision often involves a variety of odd lines,
angles, arcs, diameters, and tolerances. Almost without exception, the systems can measure much more
quickly, and with far greater reliability and accuracy than would be possible with most manual methods.
Measurement in a “strict sense” requires the measurements result to be traceable and also when doing inline
measurement or metrological confirmation equipment need to perform Measurement system analysis “MSA”
Dimensional measurement and counting of holes
Requirement
System needs to be calibrated and mapping pixels in camera sensor to a “world coordinate
systems” in mm.
For process data that have traceability requirements logging of data should be prepared to
communication with MES Systems or Quality database storage.
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5.6
RTV glue bead seal inspections
Room Temperature Vulcanizing (RTV) silicon is a type of rubber used to create a seal between two surfaces to
prevent leak while under compression in an engine. It is critical that a consistent and correct amount of RTV is
dispensed to prevent oil and coolant leaks. A 2D or 3D accurately locate the position for the bead and detects
gap, voids, bubble and measure its width with high accuracy. As an alternative solution a 3D laser sensor
mounted on robot can calculate RTV bead volume to ensure correct amount of RTV have been dispensed.
Inspections need to be performed in-line, so performance of dispensing equipment can be monitored and catch
errors during production. Shiny or transparent beads can make it difficult for 2D vision sensors and even
advanced vision systems with bead inspection tools to fixture and inspect the target image properly. System
communicates dimensional results in real world units and pass/fail to downstream systems which can track
performance and signal the need for corrective measures.
RTV bead inspection of cylinder block
RTV sealing bead inspection
_ Fellsta oe
Necimum
Resultat:
Lighting OK 2 Sesitheck OK 2
‘AcaGlobalfiesOK 2°
Camera Status: Single check results:
Status Cameral OK 2 Total defects count 0
StadeComeZ0K | 8 Width detects cout 0
Status Camera3 0K 2 Position defects count 0
Conlni defects count a
Citcal defects count a
Co mi
Entermäintenanse | Ente staistice
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Requirement
System needs to measure dimensional results for position, width, continuity and gaps
If 3D-systems are used volume should be measured
Tolerances for measurements need to be adjustable dived into different zones and track/path.
System needs to be calibrated and mapping pixels in camera sensor to a “world coordinate
systems” in mm.
Alarms need to be visualized for operator and dived into different zones or individual
measurements points with real or virtual image displaying bead paths so it’s easy to identify
“real” position for value that are not within tolerance.
It should be possible for system to handle different track and products. Recipe will come from
“Shop Floor Control System” and host computer.
5.7
Vision Guide Robotics (VGR)
Robotic pick-and-place is an important automated manufacturing process. Today machine vision systems enable
a robot to locate the part or subassembly on which it is working, regardless of rotation or scale Vision system or
the “robot eye” provides process-integrated solutions for contact-free identification, location recognition, and
high-precision joining and monitoring of components throughout the process chain. In most applications,
machine vision systems provide real-time data and live feedback to guide robots as they go through
programmed sequences of operations. To perform this level of machine guidance, a vision system usually
locates parts for the robot to pick up, identifies the correct locations at which to place or fasten the parts, and
sends this information to the robot for the assembly procedure. It’s possible to use both 2D and 3D cameras for
robot guiding to locate grip points of disoriented object within 3D space. When part geometries are changed or
new components integrated, for example, there is no need for costly mechanical adaptation or even complete
reconfiguration of the machine. The system can manage an almost infinite number of components.
Robot guiding to remove AGV adapter plate from engine
A very common application in powertrain are palletizing. This are robot guiding system for stacking unstacking of
heavy payload semi sorted components or raw material from pallets. Aurobay/VCPC have this type of station for
Cylinder block, Bedplate, Cylinder head, Crankshaft.
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De-palletizing of bedplate
Requirement
Mastering procedure between camera and robot need to be automatically so we don't need
manually calculate measurements or move robot manually to get camera and robot calibrated
Mastering or calibration of camera/robot should not exceed 1h in case of replacement.
We should have mechanic master position and master part and function so we can check that
measured value is stable.
Efficient object position determination in 4 degrees = x, y, z and Rz
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6.0
Products
6.1
ID Readers - DataMan
Handheld readers
DataMan 870000
Decodes well-marked DPM codes with IP67-rated housing and an
OLED display screen for easy setup and use.
DataMan 8700DX
Offers cutting-edge performance and operator
feedback on the toughest DPM and label-
based codes while withstanding harsh oils, dirt,
and water.
RESOLUTION CONNECTIVITY
= O 8: 3
=] 4.,6MP es =
SYMBOLOGIES FEATURES
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DataMan 8700LX
Decodes well-marked 1D and 2D label-based codes,
with an OLED display screen for easy setup and use.
RESOLUTION CONNECTIVITY
=) 16mp © ep -& 3
USB = Bluetooth
SYMBOLOGIES | FEATURES
un
Powered Display
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Fixed mount readers
COGNEX
Fixed mount readers
DataMan 280 Series
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meh wt Be
DataMan 370 Series
vor son eas perfomance or be
‘radest range of appicatons,ncuding
CcopexCapraten One Vion Ove MNalMAOITSEEE (ERS ae OHSS wx
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6.2
Smart Camera Solutions – In-Sight Series
In-Sight 2800 – Vision Sensor Series
In-Sight 7000 Series
In-Sight 2800 Series
The In-Sight® 2800 vision system combines edge learning technology
with traditional rule-based vision to solve a range of error-proofing
tasks. From simple presence/absence detection to more advanced
categorization and sorting applications, this fully integrated vision
system offers an easy-to-use solution for automating inspections.
TOOL SET SOLUTION FEATURES
= =] ‘D EHE
VDIEL 2: Up to 1.6MP Se Co) ites Za
Up to 104.4 mm
In-Sight 7000 Series
Combines modular integrated lighting
and optics for optimal image formation
with powerful vision tools and ease of use
in a compact footprint for fast, accurate
inspections on space-constrained
production lines.
RESOLUTION FEATURES
„lb — © ® ©
5MP IPs? HOR ne Auschocus
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In-Sight 9000 Series
In-Sight D900 series
In-Sight 9000 Series
Rugged, ultra-high-resolution standalone vision systems equipped with
a full suite of In-Sight vision tools solve high accuracy part location,
measurement, and inspection applications. Line scan and area scan
image acquisition options are available for imaging large continuously
moving or stationary objects.
TOOL SET RESOLUTION FEATURES
ay @@} | Area Scan: Up to 12MP 5 %
Per
Line Scan: Up to 32MP ——soroctromal
Color
In-Sight D900 Series Br
The In-Sight D900 vision system leverages advanced
Al-based tools to solve challenging OCR, assembly
verification, and defect detection tasks. Processing takes
place on-device, which eliminates the need for a PC,
simplifying application deployment and bringing the power
of deep learning to non-programmers.
TOOL SET RESOLUTION FEATURES
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= 19500 3RD fem :
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In-Sight 3DL4000 Series
In-Sight 3D-L4000 Series
A unique vision system combining 3D laser
displacement technology with a high-performance smart
camera allowing factory engineers to quickly, accurately,
and cost effectively solve a wide variety of inspections
thanks to a comprehensive suite of true 3D vision tools,
easy setup, and speckle-free blue laser optics.
TOOL SET | 3D RESOLUTION FEATURES
** 2000 points 4) da nA
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6.3
PC Based Vision Solution – VisionPro & Designer
VisionPro
A powerful development environment to tackle
any vision challenge. VisionPro enables the rapid
development of sophisticated vision software
through its extensive tool prototyping that allows
you to visually define and tune your application,
using either traditional rule-based vision or
deep learning-enabled smart tools. VisionPro's S
seamlessly integrated programming interface na
enables the deployment of highly-customizable Dr El = =
applications on your PC platform.
PatMax LineMax Beadinspect SmartLine
Object location Line finding Glue bead inspection Intelligent line detection
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File: E4.8%20Project%20manual%20Cognex%202023.pdf
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Context: Cognex Corporation One Vision Drive Natick, MA 01760-2059 (508) 650-3000 fax (508) 650-3333 www.cognex.com
VisionPro Industry Leading Toolset
PatMax
The industry standard for part and feature location.
Trained image Confusing background
Identification and Verification
Achieve optimum ID reading and character verification.
OCVMax
os
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LineMax
Advanced line finding under low contrast and
noisy conditions.
Noisy background Low contrast
Smart Tools
Combining the best features of rule-based vision
and deep learning technologies.
Glass
Degraded DataMatrix codes Vertical shift dot-matrix font
SmartLine line detection tool
VisionPro Deep Learning
A best-in-class, deep learning-based image analysis software for factory automation.
####################
File: E4.8%20Project%20manual%20Cognex%202023.pdf
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Context: Cognex Corporation One Vision Drive Natick, MA 01760-2059 (508) 650-3000 fax (508) 650-3333 www.cognex.com
VisionPro Related Hardware
Cognex Industrial Cameras (CIC)
Cognex Industrial Cameras are designed to
easily integrate with Cognex vision software.
These small, lightweight cameras in signature
Cognex black and yellow show that your
system has the leading machine vision
technology inside.
GigE Vision Frame Grabber
Compatible with high-speed and high-resolution cameras from many manufacturers.
3D-A5000 Series
State-of-the-art area scan 3D camera
captures high-resolution 3D point
cloud images in a fraction of the time
of current methods. Using unique 3D
imaging technology, it solves challenging
assembly verification, in-line metrology,
and robotic guidance applications.
97 mm
UD Bes
1.5 million points /4p\ A Yo
Lgredunt Codtrratind P65
_.
Te
####################
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Context: Cognex Corporation One Vision Drive Natick, MA 01760-2059 (508) 650-3000 fax (508) 650-3333 www.cognex.com
7.0
Backup vision system
General information:
If applicable Master/reference image for programming of each product/job should be delivered with system.
7.1
Backup camera/controller
Description of the most common equipment’s from Cognex see 7.1.1 to 7.1.4
7.1.1
Insight product
Complete system backup with all program/job and systems settings in file folder.
File folder should include following file
Camera_1.JOB (Program job used in camera 1..n)
backup.dat
hosts.net
image.BMP
image.JPG
Proc.set (System settings)
7.1.2
Dataman product
Complete system backup as compressed .DMB file
File to be include in Compressed file
config.cdc (Device system settings)
config.cfg (Application parameter settings)
descriptor.xml (Serial number, Feature Keys, Firmware)
7.1.3
Vision View (Operator panel)
Complete backup with systems settings in file folder
File to be include in file folder:
VisionView.xlm
RemoteSubnetsPluginSettings.xlm
PlatformSettings.vvs
InsightSystemSettings.xlm
ImageViewPluginSettings.xlm
CnxFocusPlugInsettings.xlm
Backup.xlm
VisionViewLastView.xlm
7.1.4
PC based systems based on Vision Pro
Complete copy of project folder with included database.
To make it easier with backup and restoring applications in new computer all database and applications file
should be in project folder.
Always deliver Instruction how to handle restoring of application if we need to move to new computer. For
Industrial PC and platforms for Windows we use full image backup software from Acronis to build image to
restore system, including boot information, application, settings, and hidden files.
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8.0
Industrial PC for machine vision solution
At Aurobay/VCPC we use dedicated Industrial PC (IPC). Type and model of PC used in project must be agreed
with project team. There is several IPC from Siemens and Advantech to choose from to match application
requirements.
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A.0
Approved source list
These equipment and accessories are preferred models to be used for Aurobay/VCPC production line.
Attention for Firmware version especially for In-sight and dataman product series that have change Profinet
communication interface to Profinet class B for many products that require to change GSD file in PLC etc.
In-Sight 2800 series
Simple Inspection and assembly error-proofing
*For other resolutions or color Contact Aurobay/VCPC for advice
| Product no | Description | Aurobay Part No | Firmware/Software |
| -------- | -------- | -------- | -------- |
| IS2801M-24520-EA | In-Sight 2800 – 1.6 MP ME 12MM
HSLL Torch RGBW Diff | | In-Sight Vision Suite
*Attention Profinet B class |
| Accessory’s part nr | Description | Aurobay Part No | |
| CCB-84901-2001-05 | X CODE M12X8 TO RJ45 CBL | | |
| CCB-PWRIO-15 | Power/IO 15 M12-12 Flying leads | 6600042745 | |
In-Sight 7000 series
Fixed-mount smart camera general applications
| Product no | Description | Aurobay Part No | Firmware |
| -------- | -------- | -------- | -------- |
| IS7600M-363-50 | IN-Sight 7600 Patmax SVGA or
VGA resolution Mono | | In-Sight 6.5.0
*Attention Profinet B class |
| IS7600C-363-50 | IN-Sight 7600 Patmax SVGA or
VGA resolution Colour | | In-Sight 6.5.0
*Attention Profinet B class |
| IS7802M-373-50 | IN-Sight 7800 Patmax Redline2MP resolution Mono | | In-Sight 6.5.0*Attention Profinet B class |
| IS7905M-373-50 | IN-Sight 7900 Patmax Redline
5MP resolution Mono | | In-Sight 6.5.0
*Attention Profinet B class |
Up to 104.4 mm
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| | | | |
| -------- | -------- | -------- | -------- |
| Accessory’s part nr | Description | Aurobay Part No | |
| CCB-84901-2001-10 | Ethernet 10m M12-RJ45, straight | | |
| CCB-84901-2001-15 | Ethernet 15m M12-RJ45, straight | 6600105447 | |
| CCB-84901-2001-30 | Ethernet 30m M12-RJ45, straight | | |
| CCB-84901-2RBT-10 | Ethernet 10m M12-RJ45, right
angle | | |
| CCB-PWRIO-10 | Power/IO 10 M12-12 Flying leads | 6600019238 | |
| CCB-PWRIO-15 | Power/IO 15 M12-12 Flying leads | 6600042745 | |
| CLRR-R7030G1CLR | External ring light 130mm | | |
| CCB-M12LTF-05 | In-Sight 7000 External light cable
0,5m | 6600105448 | |
| ISL-7000-IR | Internal IR ring light used with
(ISLM-7000-WHI) 850 nm | 6600132612 | |
| ISL-7000-RD | Internal Red ring light used with
(ISLM-7000-WHI) 617nm | | |
| ISLM-7000-WHI | Internal light housing pre-
installed white ring light | 6600121763 | |
| COV-7000-CLR | Internal clear illumination lens
cover | 6600121762 | |
| IVSL-ODDM-S75-625 | Direct connected External brick
light (625nm red) | | |
| IVSL-YLW2X-625 | Direct connected External bar
light (625nm, red) | | |
| IVSL-YLW2X-850 | Direct connected External bar
light (850mn, IR) | | |
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| IVSl-5PM12-J300 | Cable external brick/bar light
0,3m | | |
| -------- | -------- | -------- | -------- |
| IVSl-5PM12-J300 | Cable external brick/bar light 1m | | |
In-Sight 9900 Series
Fixed-mount smart camera special applications high resolution HDR+ function
Line scan for high resolution or to handle cylindrical objects
*Contact Aurobay/VCPC for advice with application
| Product no | Description | Aurobay Part No | Firmware |
| -------- | -------- | -------- | -------- |
| IS9902L-373-50 | In-Sight line scan 2K pixels
PatMax Redline | | In-Sight 6.2.1 |
| IS9912M-373-50 | In-Sight 12MP with Patmax
Redline HDR+ | | In-Sight 6.2.1 |
| | | | |
| Accessory’s part nr | Description | Aurobay Part No | |
| CCB-84901-2001-10 | Ethernet 10m M12-RJ45
Connector, Straight | | |
| CCB-84901-2001-15 | Ethernet 15m M12-RJ45
Connector, Straight | 6600105447 | |
| CCB-84901-2001-30 | Ethernet 30m M12-RJ45
Connector, Straight | | |
| CCB-84901-2RBT-10 | Ethernet Robotic 10m M12-RJ45
Connector, Straight | | |
| CCB-PWRIO-10 | Power/IO 10 M12-12 Flying leads | 6600019238 | |
| CCB-PWRIO-15 | Power/IO 15 M12-12 Flying leads | 6600042745 | |
| CLRR-R7030G1CLR | External ring light 130mm | | |
| CCB-M12LTF-05 | In-Sight 7000 External light cable
0,5m | | |
| LEC-86570 | Edmund Optics 12mm, HP series
1.1” Fixed focal length | | |
| LEC-86571 | Edmund Optics 16mm, HP series
1” Fixed focal length | | |
| LEC-86572 | Edmund Optics 25mm, HP series
1” Fixed focal length | | |
| LEC-86573 | Edmund Optics 35mm, HP series
1.1” Fixed focal length | | |
De:
=
a‘
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| LEC-86574 | Edmund Optics 50mm, HP series
1.1” Fixed focal length | | |
| -------- | -------- | -------- | -------- |
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In-Sight Vidi D900
Fixed-mount smart camera special applications for deep learning-based solution for defect detection with artificial
intelligence. Power of both traditional machine vision and deep learning
USB dongle are needed for deployment and training from PC configuration tool.
| Product no | Description | Aurobay Part No | Firmware |
| -------- | -------- | -------- | -------- |
| ISD905M-61-3709 | In-Sight Vidi 5MP, HDR+ All ViDi
tool ViDiDetect, ViDiCheck, and
ViDiRead | | In-Sight ViDi 1.7.0 |
| ISD902M-61-3709 | In-Sight Vidi 2,3MP HDR+, All
ViDi tool ViDiDetect, ViDiCheck,
and ViDiRead | | In-Sight ViDi 1.7.0 |
| ISP1YT-3709(Dev. License) | In-Sight Vidi 1.2 and newer.Vidi Complete tool | | In-Sight ViDi 1.7.0 |
| Accessory’s part nr | Description | Aurobay Part No | |
| CCB-84901-2001-10 | Ethernet 10m M12-RJ45
Connector, Straight | | |
| CCB-84901-2001-15 | Ethernet 15m M12-RJ45
Connector, Straight | 6600105447 | |
| CCB-84901-2001-30 | Ethernet 30m M12-RJ45
Connector, Straight | | |
| CCB-84901-2RBT-10 | Ethernet 10m M12-RJ45
Connector, right 45 degrees | | |
| CCB-PWRIO-10 | Power/IO 10 M12-12 Flying leads | 6600019238 | |
| CCB-PWRIO-15 | Power/IO 15 M12-12 Flying leads | 6600042745 | |
| CLRR-R7030G1CLR | External ring light 130mm | | |
| CCB-M12LTF-05 | In-Sight 7000 External light cable
0,5m | | |
| ISLM-7000-WHI | Internal light housing pre-
installed white ring light | 6600121763 | |
| COV-7000-CLR | Internal clear illumination lens
cover | 6600121762 | |
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In-Sight 3DL4000
Smart camera with 3D laser displacement for use of both 3D and 2D vision tool
| Product no | Description | | Aurobay Part no | Firmware | | |
| -------- | -------- | -------- | -------- | -------- | -------- | -------- |
| IS3DL4300-20-3760 | In-Sight 3D-L4300 | | | | 3D-L4000 1.0.1 | |
| IS3D-CORR40-00 | | 40 mm Correction | | | | |
| | | Target | | | | |
| Accessories part no | Description | | Aurobay Part no | Firmware | | |
| Contact Aurobay/VCPC for related accessories | | | | | | |
In-Sight 3D-L4000 working distance
WORKING DISTANGE
NON
Clearance distance (CD) 92 mm 130 mm 180 mm
Near field of view 55 mm 75 mm 95 mm
Far field of view 90 mm 180 mm 460 mm
Measurement range (MR) 106 mm 235 mm 745 mm
—>
Far FOV
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ID Products
Dataman 8000-series
Handheld Readers Barcode 1D and 2D
| Product no | Description | Aurobay Part No | Firmware |
| -------- | -------- | -------- | -------- |
| DMR-8700LX--E | DM8700LX Corded
Reader w/ Ethernet for
1D/2D codes on labels | | Dataman 6.2.6 |
| DMR-8700DQ-E | DM8700DQ Corded
Reader w/ Ethernet | | Dataman 6.2.6 |
| DMR-8700-DX-E | Dataman 8700(1440x1080) Handheldcorded reader withEthernetcommunications module | | Dataman 6.2.6 |
| DMR-8700-B-E | Dataman 8700
(1400x1080) Handheld
Bluetooth reader with
Ethernet connected
base. | | Dataman 6.2.6 |
| Product no | Description | Aurobay Part No | Firmware |
| DM8700-PWR-00 | 230VAC/24VDC Power
Supply, Base station | | |
| CPS-AC-POE1A-EU | DataMan 230VAC/24VDC
POE (Power Over
Internet) | 6202651889 | |
| CPS-24V-POE1 | DataMan 24VDC POE
(Power Over Internet)
DIN rail mounted | | |
| DMA-BATERY-5000 | DataMan 8700 Wireless
Spare Battery | | |
| DMC-HH-ENET-05 | Dataman 8700 Ethernet
cable, 5m | | |
| DMC-HH-ENET-05C | Dataman 8700 Ethernet
cable, coiled, 5m | | |
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DataMan 300-series
Fixed Readers Barcode 1D and 2D
* For long distance reading or lighting selection in manual station with operators Contact Aurobay/VCPC for advice
| Product no | Description | Aurobay Part No | Firmware |
| -------- | -------- | -------- | -------- |
| DMR-280S-0540-P | 16MM HSLL, 2D & 1D
CODE | | DataMan 6.3.3 |
| DMR-280X-MAX | DM280X, 16MM HSLL,
RED HPIL, 1/2 POL | | DataMan 6.3.3 |
| DMR-374X-MAX | Dataman 374(2048x1536), HDRtechnology with HighPower Integrated Light(HPIL), 24mm LiquidLens. | | Dataman 6.1.14*Attention Profinet B class |
| Product no | Description | Aurobay Part No | Firmware |
| CCB-PWRIO-05 | Power 5 m M12x12
flying leads | | |
| CCB-PWRIO-10 | Power 10m M12x12
flying leads | 6600019238 | |
| CCB-PWRIO-15 | Power 15 m M12x12
flying leads | 6600042745 | |
| CCB-84901-2001-05 | Ethernet 5m M12-RJ45
Connector, Straight | | |
| CCB-84901-2001-10 | Ethernet 10m M12-RJ45
Connector, Straight | | |
| CCB-84901-2001-15 | Ethernet 15m M12-RJ45
Connector, Straight | 6600105447 | |
| CCB-84901-2RBT-10 | Ethernet Robotic 10m
M12-RJ45 Connector,
Straight | | |
| CKR-200-CBL-EXT | Power 5m extension
cable M12 Male -
>Female | 6600121688 | |
13 mm
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Context: Cognex Corporation One Vision Drive Natick, MA 01760-2059 (508) 650-3000 fax (508) 650-3333 www.cognex.com
| 280-TORCH-DOME | Multi torch dome front
cover accessories | | |
| -------- | -------- | -------- | -------- |
| DM300-LENS-25 | Lenses 25MM M12 | 6600129484 | |
| DM300-EXT | Extension | 6600129482 | |
| DM30X-HPIA3-IR | Integrated IR light | 6600129473 | |
| IVSL-ODDM-S75-625 | Direct connected
External brick light (red) | | |
| IVSL-YLW2X-625 | Direct connected
External bar light
(625nm, red) | | |
| IVSL-YLW2X-850 | Direct connected
External bar light
(850nm, IR) | | |
| IVSL-M12X5-J300 | Cable external brick/bar
light 0,3m | | |
| IVSL-M12X5-J1000 | Cable external brick/bar
light 1m | | |
Vision 3D Area scan systems
3D-A5000
Used PC need to be approved by Aurobay/VCPC
| Product no | Description | Aurobay Part No | Firmware |
| -------- | -------- | -------- | -------- |
| 3D-A5120-2101-U | 3D AreaScan with
Deployment kit | | Software included in the
part nr |
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| | | Near end FOV: 900 x 675 mm Far end FOV: 1760 x 1320 mm | | |
| 3D-A5060-2141-U | 3D AreaScan with
Deployment kit
Near end FOV: 520 x 390 mm
Far end FOV: 645 x 490 mm | | | Software included in the
part nr |
| -------- | -------- | -------- | -------- | -------- |
| | | | | |
| Accessory’s part nr | Description | | Aurobay Part No | Firmware |
| CBL-20P2-S1 | Power/IO 3DA5000 M12
to flying lead, Straight,
20m | | 6600117590 | |
| CCB-POWER-S001-20 | Power Cable, M12 to
flying lead, straight, 20m | | | |
| CCB-84901-2001-15 | Ethernet 15m M12-RJ45
Connector, Straight | | | |
VisionPro- PC vision software
Vision Pro Firmware should be 9.3 or higher other versions need approval from Volvo.
For additional development using laptop or desktop PC separate development license dongle needed: VPRO-DEV-SW-
WB
Product no
Description
Aurobay Part No
Firmware
VisionPro
VPRO-MAX-WB
VPRO 9.3, PC based
vision systems
Deployment
VPRO 9.3->
Cognex Designer
Graphical user interface
2D and 3D application
development
Designer 4.4
Additional Material
VisioinView 900
Industrial Operator panel Touch Screen
Up to Nine In-Sight or DataMan systems simultaneously without requiring a PC on the factory floor.
Product no
Description
Aurobay Part No
Firmware
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Context: Cognex Corporation One Vision Drive Natick, MA 01760-2059 (508) 650-3000 fax (508) 650-3333 www.cognex.com
| VV900-00 | VisionView 900 operator
panel HMI 9
WSVGA/24VCD | 6206866841 | |
| -------- | -------- | -------- | -------- |
| | | | |
| Note: For In-Sight series there is WEB HMI available as an option. | | | |
####################
File: Orgalime%20SE01%20General%20Conditions.pdf
Page: 1
Context: This document is used under sublicense from Teknikföretagen. It may not be stored on internal or external networks.
ORGALIME SE 01
GENERAL CONDITIONS FOR THE SUPPLY AND ERECTION
OF MECHANICAL, ELECTRICAL AND ELECTRONIC PRODUCTS
Brussels, September 2001
PREAMBLE
1.
These General Conditions shall apply when the parties
agree In Writing or otherwise thereto. When the General
Conditions apply to a specific contract, modifications of or
deviations from them must be agreed In Writing.
DEFINITIONS
2.
In these General Conditions the following terms shall
have the meanings herein assigned to them :
-
"Contract” shall mean the written agreement
between the parties concerning performance of the Works, and
all appendices, including agreed amendments and additions to
the said documents.
-
"Contract Price" shall mean the payment to be
made for the Works. If erection is to be carried out on a time
basis and has not been completed, the Contract Price for the
purposes of Clauses 17, 40, 41 and 47 shall be the price for
the Plant with the addition of 10 per cent or of any other
percentage that may have been agreed by the parties.
-
"Gross Negligence" shall mean an act or omission
implying either a failure to pay due regard to serious
consequences, which a conscientious contracting party would
normally foresee as likely to ensue, or a deliberate disregard of
the consequences of such act or omission.
-
"In Writing" shall mean communication by
document signed by the parties, or by letter, fax, electronic
mail and by such other means as are agreed by the parties.
-
"Plant" shall mean all machinery, apparatus,
materials and articles to be supplied by the Contractor under
the Contract.
-
"Site" shall mean the place where the Plant is to be
erected, including as much of the surrounding area as is
necessary for unloading, storage and internal transport of the
Plant and erection equipment.
-
"Works" shall mean the Plant including the erection
and other work to be carried out by the Contractor under the
Contract. If the Works according to the Contract shall be taken
over by separate sections intended to be used independently
from each other, these Conditions shall apply to each section
separately. The term “Works” shall then refer to the section in
question.
PRODUCT INFORMATION
3.
All information and data contained in general product
documentation and price lists, whether in electronic or any
other form, are binding only to the extent that they are by
reference expressly included in the Contract.
DRAWINGS AND DESCRIPTIONS
4.
All drawings and technical documents relating to the
Works submitted by one party to the other prior or subsequent
to the formation of the Contract shall remain the property of
the submitting party.
Drawings, technical documents or other technical
information received by one party shall not, without the
consent of the other party, be used f
####################
File: Orgalime%20SE01%20General%20Conditions.pdf
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Context: requirements, the tests shall be carried out in accordance
with general practice in the appropriate branch of industry
concerned in the country of manufacture.
7.
The Contractor shall notify the Purchaser In Writing of
these tests in sufficient time to permit the Purchaser to be
represented at the tests. If the Purchaser is not represented,
the test report shall be sent to the Purchaser and shall be
accepted as accurate.
8.
If the tests show the Plant not to be in accordance with
the Contract, the Contractor shall without delay remedy any
deficiencies in order to ensure that the Plant complies with
the Contract. New tests shall then be carried out at the
Purchaser's request, unless the deficiency was insignificant.
9.
The Contractor shall bear all costs for tests carried out
at the place of manufacture. The Purchaser shall however
bear all travelling and living expenses for his representatives
in connection with such tests.
####################
File: Orgalime%20SE01%20General%20Conditions.pdf
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Context: ORGALIME
####################
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Context: This document is used under sublicense from Teknikföretagen. It may not be stored on internal or external networks. 2PREPARATORY WORK AND WORKING CONDITIONS 10. The Contractor shall provide in good time drawings showing the manner in which the Plant is to be erected, together with all information required for preparing suitable foundations, for providing access for the Plant and any necessary equipment to the point where the Plant is to be erected, and for making all necessary connections to the Works. 11. The Purchaser shall provide in good time all installations, and ensure that the conditions necessary for the erection of the Plant and for the correct operation of the Works are fulfilled. This shall not apply to preparatory work which according to the Contract shall be performed by the Contractor. 12. The preparatory work shall be carried out by the Purchaser in accordance with the drawings and information provided by the Contractor under Clause 10. The work shall be completed in good time. In any case the Purchaser shall ensure that the foundations are structurally sound. If the Purchaser is responsible for transporting the Plant to the Site, he shall ensure that the Plant is on the Site in good time. 13. If an error or omission in the drawings or information referred to in Clause 10 is discovered by the Contractor or notified to him In Writing before expiry of the period referred to in Clause 52, the cost of any necessary remedial work shall be borne by the Contractor. 14. The Purchaser shall ensure that: a) the Contractor's personnel are able to start work in accordance with the agreed time schedule and to work during normal working hours. Provided that the Purchaser has been given notice In Writing in reasonable time, work may be performed outside normal working hours to the extent deemed necessary by the Contractor. b) he has, in good time before erection is started, informed the Contractor In Writing of all relevant safety regulations in force at the Site. The erection shall not be carried out in unhealthy or dangerous surroundings. All the necessary safety and precautionary measures shall have been taken before erection is started and shall be maintained. c) the Contractor's personnel are able to obtain suitable and convenient board and lodging in the neighbourhood of the Site and have access to internationally acceptable hygiene facilities and medical services. d) he has made available to the Contractor free of charge at the proper time on the Site all necessary cranes, lifting equipment and equipment for transport on the Site, auxiliary tools, machinery, materials and supplies (including fuel, oils, grease and other materials, gas, water, electricity, steam, compressed air, heating, lighting, etc...), as well as the measuring and testing instruments of the Purchaser available on the Site. The Contractor shall specify In Writing his requirements concerning such cranes, lifting equipment, measuring and testing instruments and e
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Context: for such delay, had become due. e) the Purchaser shall reimburse the Contractor for any costs not covered by Clause 44 or 45, which are reasonably incurred by the Contractor as a result of measures under a), b) or c) of this Clause. 17. If completion of the Works is prevented by the Purchaser’s default as referred to in Clause 16, and this is not due to any such circumstance as mentioned in Clause 67, the Contractor may also by notice In Writing require the Purchaser to remedy his default within a final reasonable period. If, for any reason for which the Contractor is not responsible, the Purchaser fails to remedy his default within such period, the Contractor may by notice In Writing terminate the Contract. The Contractor shall then be entitled to compensation for the loss he suffers because of the Purchaser's default. The compensation shall not exceed the Contract Price.
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Context: This document is used under sublicense from Teknikföretagen. It may not be stored on internal or external networks. 3LOCAL LAWS AND REGULATIONS 18. The Contractor shall ensure that the Works are carried out and are in accordance with any laws, regulations and rules which are applicable to the Works. If required by the Contractor, the Purchaser shall provide the relevant information on these laws, regulations and rules In Writing. 19. The Contractor shall carry out any variation work caused by changes in laws, regulations and rules referred to in Clause 18, or in their generally accepted interpretation, occurring between the dates of submission of the tender and taking-over. The Purchaser shall bear the extra costs and other consequences resulting from such changes, including variation work. 20. If the parties are unable to agree on the extra costs and other consequences of changes in laws, regulations and rules, referred to in Clause 18, the Contractor shall be compensated on a time basis for any variation work until the dispute has been settled in accordance with Clause 72. VARIATIONS 21. Subject to the provisions of Clause 25, the Purchaser is entitled to require variations to the scope, design and construction of the Works until the Works have been taken over. The Contractor may suggest such variations In Writing. 22. Requests for variations shall be submitted to the Contractor In Writing and shall contain an exact description of the variation required. 23. As soon as possible after receipt of a request for a variation or after having himself made a proposal for a variation, the Contractor shall notify the Purchaser In Writing whether and how the variation can be carried out, stating the resulting alteration to the Contract Price, the time for completion and other terms of the Contract. The Contractor shall also give such notice to the Purchaser when variations are required as a result of changes in laws, regulations and rules referred to in Clause 18. 24. If completion of the Works is delayed as a result of disagreement between the parties on the consequences of variations, the Purchaser shall pay any part of the Contract Price which would have become due if the Works had not been delayed. 25. Save as provided in Clause 19, the Contractor shall not be obliged to carry out variations required by the Purchaser until either the parties have agreed on how the variations will affect the Contract Price, the time for completion and other terms of the Contract, or the dispute has been settled in accordance with Clause 72. PASSING OF RISK 26. The risk of loss of or damage to the Plant shall pass to the Purchaser in accordance with any agreed trade term, which shall be construed in accordance with the INCOTERMS in force at the date of formation of the Contract. If no trade term is specifically agreed, delivery of the Plant shall be Ex works (EXW). Any risk of loss or damage to the Works not covered by the first paragraph of this Clause sh
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Context: The Contractor shall prepare a test-report of the taking-over tests. This report shall be sent to the Purchaser. If the Purchaser has not been represented at the taking-over tests after having been notified in accordance with Clause 27, the test report shall be accepted as accurate. 32. If the taking-over tests show the Works not to be in accordance with the Contract, the Contractor shall without delay remedy the deficiencies. If the Purchaser so requires In Writing without undue delay, new tests shall be carried out in accordance with Clauses 27-31. This shall not apply when the deficiency was insignificant.
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Context: This document is used under sublicense from Teknikföretagen. It may not be stored on internal or external networks. 4TAKING-OVER 33. Taking-over of the Works takes place : a) when the taking-over tests have been satisfactorily completed or are regarded under Clause 29 as having been satisfactorily completed, or b) where the parties have agreed not to carry out taking-over tests, when the Purchaser has received a Contractor's notice In Writing that the Works have been completed, provided that the Works are as required for taking-over according to the Contract. Minor deficiencies which do not affect the efficiency of the Works shall not prevent taking-over. 34. The Purchaser is not entitled to use the Works or any part thereof before taking-over. If the Purchaser does so without the Contractor's consent In Writing, he shall be deemed to have taken over the Works. The Contractor shall then be relieved of his duty to carry out taking -over tests. 35. As soon as the Works have been taken over in accordance with Clause 33 or 34, the period, referred to in Clause 52, shall start to run. The Purchaser shall, at the Contractor's request In Writing, issue a certificate stipulating when the Works have been taken over. The Purchaser's failure to issue a certificate shall not affect taking-over according to Clauses 33 and 34. COMPLETION. CONTRACTOR'S DELAY 36. The Works shall be considered as completed when they are taken over in accordance with Clause 33 or 34. 37. If the parties instead of specifying the date for completion, have specified a period of time on the expiry of which taking-over shall take place, such period shall start to run as soon as the Contract is entered into, all official formalities have been completed, payments due at the formation of the Contract have been made, any agreed securities have been given and any other preconditions have been fulfilled. 38. If the Contractor anticipates that he will not be able to comply with his obligations within the times specified in the Contract, he shall forthwith notify the Purchaser thereof In Writing, stating the reason, and, if possible, when compliance can be expected. If the Contractor fails to give such notice, the Purchaser shall be entitled to compensation for any additional costs which he incurs and which he could have avoided had he received such notice. 39. The Contractor shall be entitled to an extension of the time for completion if delay occurs : a) because of any of the circumstances referred to in Clause 67, or b) as a result of variation work under Clause 19, or c) as a result of variations under Clauses 21-25, or d) as a result of suspension under Clauses 16, 47 or 70, or e) by an act or omission on the part of the Purchaser. The extension shall be reasonable having regard to all the circumstances. This provision applies regardless of whether the reason for the delay occurs before or after the agreed time for completion. 40. The Contractor is in delay when the Works are
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Context: cannot be used as intended by the parties. If the Purchaser terminates the Contract he shall be entitled to compensation for the loss he has suffered as a result of the Contractor's delay. The total compensation, including the liquidated damages which are payable under Clause 40, shall not exceed 15 per cent of that part of the Contract Price which is attributable to the part of the Works in respect of which the Contract is terminated. The Purchaser shall also have the right to terminate the Contract by notice In Writing to the Contractor, if it is clear from the circumstances that there will occur a delay in completion of the Works which, under Clause 40 would entitle the Purchaser to maximum liquidated damages. In case of termination on this ground, the Purchaser shall be entitled to maximum liquidated damages and compensation under the third paragraph of this Clause 41.
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Context: This document is used under sublicense from Teknikföretagen. It may not be stored on internal or external networks. 542. Liquidated damages under Clause 40 and termination of the Contract with limited compensation under Clause 41 are the only remedies available to the Purchaser in case of delay on the part of the Contractor. All other claims against the Contractor based on such delay shall be excluded, except where the Contractor has been guilty of Gross Negligence. PAYMENT 43. Unless otherwise agreed, payment shall be made within 30 days from the date of the invoice as follows: a) when erection is carried out on a time basis : - one third of the agreed price for the Plant at the formation of the Contract, - one third when the Contractor notifies the Purchaser that the Plant, or the essential part of it, is ready for dispatch from the place of manufacture and - the final third on arrival of the Plant at the Site. Payment for erection shall be made against monthly invoices b) when erection is included in the lump sum Contract Price : - 30 per cent of the Contract Price at the forma-tion of the Contract, - 30 per cent when the Contractor notifies the Purchaser that the Plant, or the essential part of it, is ready for dispatch from the place of manufacture, - 30 per cent on arrival of the Plant at the Site, - the remaining part of the Contract Price on taking-over. 44. When erection is carried out on a time basis the following items shall be separately charged : a) all travelling expenses incurred by the Contractor in respect of his personnel and the transport of their equipment and personal effects (within reasonable limits) in accordance with the specified method and class of travel where these are specified in the Contract. b) cost of board and lodging and other living expenses, including any appropriate allowances, of the Contractor's personnel for each day's absence from their homes, including non-working days and holidays. c) the time worked, which shall be calculated by reference to the number of hours certified as worked in the time-sheets signed by the Purchaser. Overtime and work on Sundays, holidays and at night will be charged at special rates. The rates shall be as agreed in the Contract, or, failing agreement, as normally charged by the Contractor. Save as otherwise provided, the hourly rates cover the wear and tear of the Contractor's tools and light equipment. d) time necessarily spent on : - preparation and formalities incidental to the outward and homeward journeys, - the outward and homeward journeys and other journeys to which the personnel are entitled in accordance with current law, regulations or collective agreements in the Contractor's country, - daily travel between lodgings and the Site, if it exceeds half an hour each way and there are no suitable lodgings closer to the Site, - waiting when work is prevented by circumstances for which the Contractor is not responsible under the Contract, all at the same ra
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Context: the due date of payment. In case of late payment the Contractor may, after having notified the Purchaser In Writing, suspend his performance of the Contract until he receives payment. If the Purchaser has not paid the amount due within three months, the Contractor shall be entitled to terminate the Contract by notice In Writing to the Purchaser and to claim compensation for the loss he has incurred. The compensation shall not exceed the Contract Price. RETENTION OF TITLE 48. The Plant shall remain the property of the Contractor until paid for in full, including payment for the erection of the Plant, to the extent that such retention of title is valid under the applicable law.
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Context: This document is used under sublicense from Teknikföretagen. It may not be stored on internal or external networks. 6The Purchaser shall at the request of the Contractor assist him in taking any measures necessary to protect the Contractor's title to the Plant in the country concerned. The retention of title shall not affect the passing of risk under Clause 26. LIABILITY FOR DAMAGE TO PROPERTY BEFORE TAKING-OVER 49. The Contractor shall be liable for any damage to the Works which occurs before the risk has passed to the Purchaser. This applies irrespective of the cause of the damage, unless the damage has been caused by the Purchaser or anyone for whom he is responsible in connection with performance of the Contract. Even if the Contractor is not liable for the damage to the Works in accordance with this Clause, the Purchaser may require the Contractor to remedy the damage at the Purchaser's cost. 50. The Contractor shall be liable for damage to the Purchaser's property occurring before taking-over of the Works only if it is proved that such damage was caused by negligence on the part of the Contractor or anyone for whom he is responsible in connection with the performance of the Contract. The Contractor shall however under no circumstances be liable for loss of production, loss of profit or any other consequential economic loss. LIABILITY FOR DEFECTS 51. Pursuant to the provisions of Clauses 52-65 inclusive, the Contractor shall remedy any defect or non-conformity (hereinafter termed defect(s))in the Works resulting from faulty design, materials or workmanship. 52. The Contractor's liability is limited to defects in the Works which appear within a period of one year from taking-over. If the daily use of the Works exceeds that which is agreed, this period shall be reduced proportionately. If taking-over has been delayed for reasons for which the Purchaser is responsible, the Contractor's liability for defects shall not, except as stated in Clause 53, be extended beyond 18 months after delivery of the Plant. 53. When a defect in a part of the Works has been remedied, the Contractor shall be liable for defects in the repaired or replaced part under the same terms and conditions as those applicable to the original Works for a period of one year. For the remaining parts of the Works the period mentioned in Clause 52 shall be extended only by a period equal to the period during which the Works have been out of operation as a result of the defect. 54. The Purchaser shall without undue delay notify the Contractor In Writing of any defect which appears. Such notice shall under no circumstance be given later than two weeks after the expiry of the period given in Clause 52. The notice shall contain a description of the defect. If the Purchaser fails to notify the Contractor In Writing of a defect within the time-limits set forth in this Clause, he loses his right to have the defect remedied. Where the defect is such that it may cause damage,
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Context: 59. Defective parts which have been replaced shall be made available to the Contractor and shall be his property. 60. If, within a reasonable time, the Contractor does not fulfil his obligations under Clause 55, the Purchaser may, by notice In Writing, fix a final time for completion of the Contractor's obligations. If the Contractor fails to fulfil his obligations within such final time, the Purchaser may himself undertake or employ a third party to undertake necessary remedial works at the risk and expense of the Contractor. Where successful remedial works have been undertaken by the Purchaser or a third party, reimbursement by the Contractor of reasonable costs incurred by the Purchaser shall be in full settlement of the Contractor's liabilities for the said defect. 61. Where the defect has not been successfully remedied as stipulated under Clause 60 :
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Context: This document is used under sublicense from Teknikföretagen. It may not be stored on internal or external networks. 7a) the Purchaser is entitled to a reduction of the Contract Price in proportion to the reduced value of the Works, provided that under no circumstance shall such reduction exceed 15 per cent of the Contract Price, or b) where the defect is so substantial as to significantly deprive the Purchaser of the benefit of the Contract, the Purchaser may terminate the Contract by notice In Writing to the Contractor. The Purchaser is then entitled to compensation for the loss he has suffered up to a maximum of 15 per cent of the Contract Price. 62. The Contractor is not liable for defects arising out of materials provided, or a design stipulated or specified by the Purchaser. 63. The Contractor is liable only for defects which appear under the conditions of operation provided for in the Contract and under proper use of the Works. The Contractor's liability does not cover defects which are caused by faulty maintenance or faulty repair by the Purchaser, or by alterations carried out without the Contractor's consent In Writing. Finally the Contractor's liability does not cover normal wear and tear or deterioration. 64. Notwithstanding the provisions of Clauses 51-65 the Contractor shall not be liable for defects in any part of the Works for more than two years from taking-over. If taking over has been delayed for reasons for which the Purchaser is responsible, the Contractor's liability for defects shall not be extended beyond 30 months after delivery of the Plant. 65. Save as stipulated in Clauses 51-64, the Contractor shall not be liable for defects. This applies to any loss the defect may cause including loss of production, loss of profit and other indirect loss. This limitation of the Contractor's liability shall not apply if he has been guilty of Gross Negligence. ALLOCATION OF LIABILITY FOR DAMAGE CAUSED BY THE WORKS 66. The Contractor shall not be liable for any damage to property caused by the Works after completion and whilst in the possession of the Purchaser. Nor shall the Contractor be liable for any damage to products manufactured by the Purchaser, or to products of which the Purchaser's products form a part. If the Contractor incurs liability towards any third party for such damage to property as described in the preceding paragraph, the Purchaser shall indemnify, defend and hold the Contractor harmless. If a claim for damage as described in this Clause is lodged by a third party against one of the parties, the latter party shall forthwith inform the other party thereof In Writing. The Contractor and the Purchaser shall be mutually obliged to let themselves be summoned to the court or arbitral tribunal examining claims for damages lodged against one of them on the basis of damage allegedly caused by the Works. The limitation of the Contractor's liability in the first paragraph of this Clause shall not apply where th
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Context: Save as otherwise stated in these General Conditions there shall be no liability for either party towards the other party for loss of production, loss of profit, loss of use, loss of contracts or for any other consequential or indirect loss whatsoever.
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Context: This document is used under sublicense from Teknikföretagen. It may not be stored on internal or external networks. 8DISPUTES AND APPLICABLE LAW 72. All disputes arising out of or in connection with the Contract shall be finally settled under the Rules of Arbitration of the International Chamber of Commerce by one or more arbitrators appointed in accordance with the said rules. 73. The Contract shall be governed by the substantive law of the Contractor's country. This is an Orgalime publication. Orgalime groups the central trade federations of the mechanical, electrical, electronic and metalworking industries in twenty European countries and provides liaison between these organisations in the legal, technical and economic fields. All rights reserved © Editeur responsable : Adrian Harris, Secretary General ORGALIME (Liaison group of the European mechanical; electrical; electronic and metalworking industries) "Diamant Building", 80 Bld Reyers – B – 1030 Brussels Tel : + (32).(2).706.82.35 Fax : +(32).(2).706.82.50 e-mail : secretariat@orgalime.org
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Context: Evaluation Only. Created with Aspose.Words. Copyright 2003-2024 Aspose Pty Ltd.NCNC PROGRAM
Project informationProject name:
Aurobay/VCPC order number:
Manufacturer:
Project number Manufacturer:
Machine type/Machine types:
Contact detailsProject Manager Manufacturer (Name/Tel no./E-mail):
Project Manager Aurobay/VCPC (Name/Tel no./E-mail):
Contact person Manufacturer (Name/Tel no./E-mail):
Contact person Aurobay/VCPC (Name/Tel no./E-mail):
Technical run throughInstance 1: Before purchaseDate:
For Manufacturer:
For Aurobay/VCPC:
Instance 2: DesignDate:
For Manufacturer:
For Aurobay/VCPC:
Instance 3: VerificationDate:
For Manufacturer:
For Aurobay/VCPC:
Comment:| Point | Comments | Date | Signature |
| -------- | -------- | -------- | -------- |
All | Document updated with Aurobay brand name | 220211 | JF |
| | | |
| | | |
| | | |
| | | |
| | |
This document was truncated here because it was created in the Evaluation Mode.
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Table of content
1.
Document change log ............................................................................................................ 3
2.
Introduction ............................................................................................................................ 4
3.
Concept overview ................................................................................................................... 4
Shopfloor Information Flows .............................................................................................. 4
Execution Control .............................................................................................................. 5
Process Information .......................................................................................................... 5
Operator Support .............................................................................................................. 6
Architecture ....................................................................................................................... 7
4.
Concept detailed .................................................................................................................... 8
Execution Control .............................................................................................................. 8
Basic statements ........................................................................................................ 8
Interaction points ........................................................................................................ 9
Station Types .................................................................................................................. 10
Technology and Interfaces – Automatic Station ............................................................... 10
PLC controlled equipment, Siemens ........................................................................ 11
PLC controlled equipment, other brands .................................................................. 11
PC controlled equipment (MQTT/JSON) .................................................................. 11
Technology and Interfaces – Manual Station ................................................................... 12
Technology and Interfaces – Semi Automatic Station...................................................... 12
A Semi-Automatic station can depend on different prerequisites be a mix of technologies and
interfaces from both Automatic and Manual stations. ................................................................. 12
The design shall be done and decided
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1. Document change log
| Ver | Date | By | Description |
| -------- | -------- | -------- | -------- |
| 1.0 | 2022-01-19 | Thore Andersson | New document |
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2. Introduction
The main objective with this document is to give a high-level description how the equipment shall
be connected to Aurobay/VCPC host systems.
The document is applicable for combustion engine and electric propulsion components production
at:
•
Aurobay plant in Skövde - Sweden and Zhangjiakou - China
•
Volvo Cars Propulsion Components (VCPC) plant in Skövde – Sweden
More detailed descriptions and specifications will be provided later in the purchasing process or on
request.
3. Concept overview
This chapter summarize why and how the equipment at the shopfloor interact with the host
systems at an enterprise level.
The chapter Concept detailed will give a more detailed information about some areas.
Shopfloor Information Flows
The figure below describes the main principal information flows to and from the shopfloor.
The purpose of the Information Flows:
•
Secure a lean, efficient and a quality assured execution of the manufacturing.
•
Secure needed traceability from the manufacturing process.
•
Collect OEE/KPI data.
•
Support operator with needed information and tools.
•
Collect information from the shopfloor for analyzes and optimization.
•
Support a dynamic and flexible preparation of the execution at the shop floor (e.g. define the Bill-of-
Process). The preparation can be managed in a quicker, quality assured and traceable way in the
host systems(PLM, ERP MES) systems instead of managed in each equipment.
[20 TER
Enterprise [112 Intelligence Visualization
Digital bat on
Ele] uality
CD MES Analyzing Management
ShopFloor
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Execution Control
The Manufacturing Execution System (MES) is the master and equipment’s are slaves in the
context that the equipment requests to perform activities for a part and MES decides.
MES is also responsible for routing decisions when applicable.
The figure below describes a common interaction scenario for an automatic equipment.
Other scenarios may be applicable based on equipment design, prerequisites, and requirements.
Process Information
With the objective to be able to analyze, control and optimize the manufacturing process we aim to
collect as much process information from the equipment and process that are relevant
As you as an expert in your equipment/process we expect that you support us defining which
process information to collect.
(This process information is additional to execution information that we define shall be sent in the
Result message connected to execution of each single part).
{Equipment
ding
Equipment
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Operator Support
To support manufacturing steps that are performed fully or partly by an operator we have
developed a concept called “MES Manual Client”.
“MES Manual Client” have following feature:
•
Enable configurable assembly sequence in a Manual Station , containing both activities performed
by a device/equipment or manually by the operator
•
Online instructions in a Web Interface
•
Support control of connected device as,
o
Nutrunner
o
Vision
o
Scanners
o
RFID
o
PLC
•
Aurobay/VCPC supply standardized PLC code for a Siemens PLC that manage the devices
connected to the PLC
o
Pick-to-light
o
Sensor checks
•
ANDON request
MES Manual Client
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Architecture
All equipment at the shop floor shall be connected to the applicable host application via the shop
floor integration platform called Virtual Device (VD).
Virtual Device (VD) is developed by Aurobay/VCPC and have standardized interfaces and
transformers towards devices as PLC, Vision, Nut runners, Scanners and PC.
Enterprise ERP SSH VET uc)
aan Intelligence
Digital oe er
ioe Eic} uali
Applications DS Analyzing Management
|
Shop Floor & una
Devices devices...
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4. Concept detailed
This chapter gives a more detailed description of some areas.
Execution Control
Basic statements
The Manufacturing Execution System (MES) is the master and equipment’s are slaves in the
context that the equipment requests to perform activities for a part and MES decides.
Following statements describes in a generic level how:
•
MES is master while the equipment at the Shop floor is slave
o
Equipment requests – MES decides.
o
MES decides based on the prepared process, route and status of the part.
o
Different message content leads to different physical events/outcomes.
•
Every part & every operation
o
Equipment request information from MES for every single part in every single operation.
o
MES creates a unique identification for each produced part:
▪
Final Material Identifier (PartNumber/ SerialNumber/VendorCode)
o
Support multiple ways to identify & communicate the part identification:
▪
Final Material Identifier
▪
Raw Material Identifier
▪
Temporary Identifier (e.g. fixed RFID identification)
•
MES control the process
o
Equipment shall perform each operation based on the information given from MES, not
based on any local evaluation/configuration in the equipment.
o
MES owns the status of the part, no status of the part shall be stored in the equipment.
•
Routing of parts
o
If the flow contains several possible ways through the line shall each selection of route be
requested from MES
•
Sample test management
o
MES initiate and manage sample test operations.
o
Sample test can be initiated based on counters, timers or other events.
•
Defect management
o
Defects for a part is managed in MES.
o
Equipment initiate defects and sends needed data to MES if applicable.
•
Material Handling
o
MES is responsible to secure traceability to used material lots or serial when applicable,
depending on different prerequisites the equipment may manage the scanning.
o
If critical part, the equipment may have to secure exact tracking of switch between lots on
fed material (specified together with Aurobay/VCPC).
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Interaction points
Interaction between the equipment and MES shall be performed at several places in the line. The
following figure shows examples of locations where communication may occur, e.g., processing
equipment, assembly equipment, transportation equipment and buffers.
Communication is mostly bi-directional where messages are acknowledged to make sure the
information is received by the other party.
The figure below describes a common interaction scenario for an automatic equipment.
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Station Types
Station can operation wise be of these types:
•
Automatic Station – All activities cycle is performed automatically.
•
Manual Station – One or multiple activities are performed manual by any operator, an activity may
use some kind of device ( e-g nutrunner, scanner, vision, hand tools).
•
Semi-Automatic Station – An operation that contains both automatic and manual activities.
Technology and Interfaces – Automatic Station
For automatic equipment we support three types of interfaces:
Automatic Equipment Ei ‚Automatic Equipment ge Automatic Equipment 135
PLC controlled - Siemens PLC controlled — Other Brand PC controlled
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PLC controlled equipment, Siemens
For Siemens PLC Aurobay/VCPC provides a communication module as a PLC project, named
VDcom, which shall be integrated and used in Siemens control systems. The VDcom_v2
communication data and function blocks are implemented in the supplier’s PLC project. VDcom_v2
includes functionality to manage communication and HMI screens.
VDcom_v2 is module based containing different modules with different functionality and for
different types of PLC. For each single equipment will a VDcom_v2 package be built based on the
needs for that equipment.
During the design phase the VDcom_v2 package will be specified and delivered together with a
detailed specification that describes the information exchange for each single equipment.
VDcom_v2 supports Siemens Simatic S7 Classic, Sinumeric and TIA-portal.
Detailed specification how to use VDCom package is described in appendix E3.2 VDcom_v xxx
Functional Specification Supplier.
PLC controlled equipment, other brands
At the moment (January 2022) we don’t have interfaces for any other PLC brands then Siemens.
However, we in the near future plan to develop a generic interface using OPC-UA.
If these can be applicable for your equipment, ask your contact at Aurobay/VCPC for further
discussions.
PC controlled equipment (MQTT/JSON)
For connecting an equipment that have a PC as a master of the machine/cell we have a
standardized interface using the protocol MQTT and using open standard file format JSON.
Detailed specification how to use MQTT/JSON interface is described in appendix E3.3
MQTT_MES_Interface Functional_Specification_Supplier_v xx.
VDcom v2
Communication
Equipment Interface
Equipment PLC/NCU
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Technology and Interfaces – Manual Station
Aurobay/VCPC standardized concept for manual station control.
All assembly activities included in a recipe for a specific product in a specific manual station is
actually executed in the MES server.
Instructions for the operator is shown on HMI for the manual station
All hardware equipment in a manual station should be seen as distributed tools for the MES server
execution.
A typical configuration of such tools is :
•
Windows PC running a MES-client in a Web browser
•
PLC with I/O for magazines and manual tools, scanners, etc.
•
Nut runners
•
Scanners
The devices are directly connected via Aurobay/VCPC factory network to VD (Virtual Device).
In an acquisition of an assembly line Aurobay/VCPC expects the line supplier to provide all
hardware needed for assembly station control, such as IPC, PLC, Nut runner, etc. The supplier
should also do all wiring except network connections. The supplier is also expected update an
interfacing document called the “Equipment List” and verify and test the wiring correctness.
The installation of Windows on the IPC will be done by Aurobay/VCPC.
The PLC Project for the PLC will be provided by Aurobay/VCPC and the PLC software installation
could either be done by Aurobay/VCPC Maintenance department or by the Supplier.
Aurobay/VCPC will support all the network connection including Nut runners and Scanners.
The commission of a manual station will be a collaboration between supplier and Aurobay/VCPC.
To interface the main line conveyor control a PN/PN coupler is used. An I/O map is defined and
available for the control interchange.
Technology and Interfaces – Semi Automatic Station
A Semi-Automatic station can depend on different prerequisites be a mix of technologies
and interfaces from both Automatic and Manual stations.
The design shall be done and decided together Aurobay/VCPC.
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Project documentation
Additional to the generic specification included in the RFQ documentation, we will within the project
analyze and detailed specify how each equipment shall communicate.
Example of documents that will provided for each equipment within the project:
•
Interaction Philosophy: a document describing how the equipment shall interact with the MES:
o
Which type of data to communicate and when to communicate.
o
How to handle ”Normal” and ”Abnormal” scenarios.
•
Message specification: a detailed specification of which messages that shall be used and the data
that shall be exchanged in the messages.
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Aurobay
Operational Technology
Security Requirements for
Product Suppliers and
System Integrators
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Contents
Document change log ................................................................................................................... 3
General ......................................................................................................................................... 4
Section 1: Definitions ..................................................................................................................... 4
Section 2: FR 1 – Identification and authentication control (IAC) .................................................. 5
Section 3: FR 2 – Use Control (Input Validation) ........................................................................... 6
Section 4: FR 3 – System Integrity (Basic Security Requirements) ............................................... 7
Section 5: FR 4 – Data confidentiality (Encryption) ....................................................................... 8
Section 6: FR 5 - Restricted Data Flow (Network Architecture) ..................................................... 9
Section 7: FR 6 - Timely Response to Events (Logging Requirements) ..................................... 10
Section 8: FR 7 - Resource Availability (Hardening) ................................................................... 11
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Document change log
| Ver | Date | By | Description |
| -------- | -------- | -------- | -------- |
| 1.0 | 2022-01-25 | Jonas Rendahl | New document |
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General
The purpose of this document is to ensure the Availability, Security and Safety of Operational Technology (OT)
Systems and Infrastructure supporting Aurobay’s factory and production environments. The document is an extract
of Aurobay’s information security Policies and Directives and presents the minimum-security requirements and
measures for OT-Systems.
The conditions are primarily written for Operational Technology Systems that goes by the definition: “Operational
technology (OT) is hardware and software that detects or causes a change, through the direct monitoring and/or
control of industrial equipment, assets, processes and events”.
The conditions are based on the seven Foundational Requirements (FRs) described in IEC 62443‑1‑1 along with the
defined Security Requirements (SRs) from IEC 62443-3-3. Both FRs and SRs is being referenced throughout the
document. Some controls are adapted towards Aurobay’s Operational Technology needs. The conditions do not
supersede any additional security or safety requirement that might be mandatory for the implemented System.
Section 1: Definitions
“Agreement” means the agreement (including all annexes, appendixes and amendments) to which these OT
Security Conditions are attached to.
“Asset Owner” individual or company responsible for the System or function. The term "Asset Owner" is used in
place of the generic term "end user" or “System Owner” to provide differentiation.
“Integrity” property of protecting the accuracy and completeness of assets.
“Product Supplier” manufacturer of hardware and/or software product.
“System” is used to specify the System under consideration along with its hardware and software components.
Throughout the document System refers to the installation, upgrade or extension of new or already existing
Operational Technology Systems in Aurobay’s infrastructure. The addition of “OT” before “System” is used whenever
needed to differentiate between other Aurobay Systems (such as IT-Systems) and the System under consideration
(Operational Technology).
“System integrator” person or company that specialises in bringing together component subsystems into a whole
and ensuring that those subsystems perform in accordance with project specifications.
“Zone(s)” grouping of logical or physical assets that share purpose and security requirements, common to be a
limited network range with boundary control (limited data flow).
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Section 2: FR 1 – Identification and authentication control (IAC)
| | Rationale: Asset Owners will have to develop a list of all users (humans, software processes and devices) and to determine for each System component the required level of IAC protection. The goal of | |
| |IAC is to protect the System by verifying the identity of any user requesting access to the System before | |
| -------- | -------- | -------- |
| | activating the communication. | |
a) SR 1.1 - The System shall provide the capability to identify and authenticate all human users. This capability
shall enforce such identification and authentication on all interfaces which provide human user access to the
System to support segregation of duties and least privilege.
i. Accounts within the System should be role based and follow a logical structure; User Account, Group
Account (e.g. operator account), Administrator Account (e.g. a maintenance engineer account), Service
Account/Technical Account (e.g. an account for solutions and OPC integrations).
ii. The account names themselves should indicate type of account, e.g. Operator accounts, Group accounts
and Service accounts should preferably indicate purpose of the account.
iii. Accounts should be limited based on their role and only available for intended users, e.g. Operator account
should be limited to only necessary functions within the System.
b) SR 1.3 - The System shall provide the capability to support the management of all accounts by authorized users,
including adding, activating, modifying, disabling and removing accounts.
i. For Systems utilizing password-based authentication, the System shall provide the capability to enforce
configurable password strength based on minimum length and variety of character types.
ii. All passwords (authentication data) shall be managed as confidential data and stored encrypted within the
device, application, System or System documentation (and not kept in clear text).
##########
"""QUERY: "Bitte geben Sie die folgenden Informationen tabellarisch an:
Kunde: Wer ist der Kunde? (Bitte geben Sie die Kundendetails an) Endkunde: Wer ist der Endkunde? Aufstellort: Wo ist der Aufstellort der Anlage (Ort, Werk des Endkunden, Gebäude)? Hallenhöhe: Wie hoch ist die Hallenhöhe des Werkes oder Gebäudes, in dem die Anlage aufgestellt werden soll - Hallenhöhe kann auch als (Anlangenhöhe) definiert werden? Sales-Manager: Wer ist der verantwortliche FLT Sales Manager für diesen Kunden""
keine erläuterung hinzufügen bitte nur die Tabelle Tabellen Titel: Kunde,Endkunde, Aufstellort, Hallenhöhe (ohne die anderen definitionen zu nennen), Sales Manager""""
Consider the chat history for relevant information. Important: If you find information separated by a | in the context, it is a table formatted in Markdown.
Final Files Sources: E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx.txt - Page 1, RFQ_FLT_Acknowledgement%20of%20Receipt_2024-03-12.pdf - Page 1, D0_Obligations%20suppl_purch%20v2.1.docx - Page 1, E2.5%20Questionnaire%20Media.xlsx - Page 1, Op110_ERAD_S700272_10.pdf - Page 1, B3%20Layout.docx - Page 1, Appendix%20A1.DOC - Page 1, Machine_Details_A2253.pptx - Page 1, B0%20Specification%20of%20works%20%28Machining%29.docx - Page 1, B5%20Tech_SignOff_ProjectXX_SupplierXX_v1.0.docx - Page 1, E8.0%20Reliability_and_Maintainability_Requirements.docx - Page 1, E5.2%20Contract%20appendix%20E%20for%202D%20factory%20Layouts%20Aurobay_VCPC_iss5_221123.doc - Page 1, C1%20Quotation%20time%20schedule.docx - Page 1, 2024-06-11%20W%C3%B6rterbuch.docx - Page 1, C0%20Project%20time%20schedule.docx - Page 1, Appendix%20A2.doc - Page 1, Op110_EFAD_S700306_11.pdf - Page 1, E6.2%20Questionnaire%20KPI%20and%20Principles.xlsx - Page 1, E5.1%20Requirements%20on%20deliveries%20of%203D%20models.doc - Page 1, Op160_ERAD_S700277_05.pdf - Page 1, Op150_ERAD_S700280_06.pdf - Page 1, F1%20Checklist%20prior%20Test%20Before%20Shipment.doc - Page 1, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 1, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 2, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 3, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 4, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 5, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 6, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 7, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 8, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 9, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 10, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 11, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 12, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 13, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 14, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 15, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 16, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 17, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 18, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 19, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 20, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 21, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 22, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 23, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 24, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 25, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 26, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 27, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 28, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 29, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 30, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 31, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 32, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 33, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 34, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 35, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 36, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 37, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 38, Orgalime%20SE01%20General%20Conditions.pdf - Page 1, Orgalime%20SE01%20General%20Conditions.pdf - Page 2, Orgalime%20SE01%20General%20Conditions.pdf - Page 3, Orgalime%20SE01%20General%20Conditions.pdf - Page 4, Orgalime%20SE01%20General%20Conditions.pdf - Page 5, Orgalime%20SE01%20General%20Conditions.pdf - Page 6, Orgalime%20SE01%20General%20Conditions.pdf - Page 7, Orgalime%20SE01%20General%20Conditions.pdf - Page 8, E2.4%20NC%20questionnaire.doc - Page 1, E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf - Page 1, E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf - Page 2, E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf - Page 3, E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf - Page 4, E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf - Page 5, E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf - Page 6, E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf - Page 7, E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf - Page 8, E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf - Page 9, E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf - Page 10, E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf - Page 11, E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf - Page 12, E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf - Page 13, E3.5%20OT%20Security%20Conditions%20v1_0.pdf - Page 1, E3.5%20OT%20Security%20Conditions%20v1_0.pdf - Page 2, E3.5%20OT%20Security%20Conditions%20v1_0.pdf - Page 3, E3.5%20OT%20Security%20Conditions%20v1_0.pdf - Page 4, E3.5%20OT%20Security%20Conditions%20v1_0.pdf - Page 5
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FINAL ANSWER
Answer: | Kunde | Endkunde | Aufstellort | Hallenhöhe | Sales Manager |
|---|---|---|---|---|
| Fibro Laepple Technology GmbH | Aurobay | Aurobay, H-factory, Skövde, Schweden | Nicht spezifiziert | Ralph Schaffer |
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