INITIALIZATION Knowledgebase: ki-dev Base Query: Liste tabellarisch auf, wie viele Lader/Portale, Roboter, Rundspeicher, Flächenspeicher und Gondelspeicher für den Endkunden und/oder den Kunden eingesetzt werden. Zusätzlich wurde für jede Einheit im Wörterbuch ein Preis spezifiziert - bitte füge diesen hinzu und multipliziere diesen mit der Warenanzahl - am ende gebe die gesamt Summe unter der Tabelle zurück Model: gemini-1.5-pro-preview-0409 Use Curl?: None ================================================== QUESTIONING Clarity Score: 10 Give follow-up?: False Follow-up query: ================================================== ROUTING Query type: list ================================================== RAG PARAMETERS Max Context To Include: 100 Lowest Score to Consider: 0.1 ================================================== VECTOR SEARCH ALGORITHM TO USE Use MMR search?: True Use Similarity search?: False ================================================== FILENAMES AND KEYWORDS Keywords Found: [] All file names: ['2024-07-25%20Wo%CC%88rterbuch_extern-update.docx', 'E5.0%20Equipment_documentation_requirements.pdf', 'Appendix%20A1.DOC', 'E2.5%20Questionnaire%20Media.xlsx', 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'2024-07-25%20Wo%CC%88rterbuch_extern-update.docx', 'Op100_EFAD_S700305_09.pdf', 'B5%20Tech_SignOff_ProjectXX_SupplierXX_v1.0.docx', 'I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf', 'E2.4%20NC%20questionnaire.doc', 'E4.6%20Project%20manual%20SEW.pdf', 'E4.6%20Project%20manual%20SEW.pdf', 'F1%20Checklist%20prior%20Test%20Before%20Shipment.doc', 'E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf', 'E4.5%20Project%20manual%20Kistler.pdf', 'E4.6%20Project%20manual%20SEW.pdf', 'E0%20Technical%20Specification%202023.pdf', 'E8.0%20Reliability_and_Maintainability_Requirements.docx', 'Orgalime%20SE01%20Agreement_2021-08-10.docx', 'E4.8%20Project%20manual%20Cognex%202023.pdf', 'E4.5%20Project%20manual%20Kistler.pdf', 'E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf', 'E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf', 'E0%20Technical%20Specification%202023.pdf', 'E6.1%20MEPS%20Fundamental%20principles%20for%20process%20design%20v1_3.xlsx', 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================================================== PRIMER Primer: You are a highly intelligent personal assistant. Your role is to act as an expert at summarization and analysis. In your responses to enterprise users, prioritize clarity, trustworthiness, and appropriate formality. Be honest by admitting when a topic falls outside your scope of knowledge, and suggest alternative avenues for obtaining information when necessary. Make effective use of chat history to avoid redundancy and enhance response relevance, continuously adapting to integrate all necessary details in your interactions. Use as much tokens as possible to provide a detailed response. ================================================== FINAL QUERY Final Query: CONTEXT: ########## File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 1 Context: Auftragsnumme r Kunde Enkunde Verkettung/Produkt/Umba u 3037560 Mercedes Benz Mercedes Benz Verlettung 3036337 MAG Lovol Projekt 3035132 Läppler Automotive Läpple Verkettung 3035288 Sturm BMW Projekt 3036885 Läpple Automotive Läpple Automotive Verkettung 3035671 MAG BMW Steyr Projekt 3035831 Mercedes Benz AG Mercedes Benz Verlettung 3035580 Mercedes Benz Poland Mercedes Benz Verlettung 3035267 Sturm VW Changchun Projekt 3035818 Tesla Tesla Grünheide Projekt 3037321 Mercedes-Benz Mercedes Benz Verlettung 3035950 Läppler Automotive Läpple Automotive Verkettung 3037560 Mercedes Benz Mercedes Benz Verlettung 3036886 Läpple Automotive Läpple Automotive Verkettung 3037162 Läpple Automotive Läpple Automotive Verkettung 3036674 Läpple Automotive Läpple Automotive Verkettung 3037164 Läpple Automotive Läpple Automotive Verkettung 3036955 Läpple Automotive Daimler Truck Verkettung 3034548 MAG VW Chemnitz Kleinprojekt 3037121 Mercedes Benz Mercedes Benz Verlettung 3038186 MAG VW Kleinprojekt 3036674 Läpple Automotive Läpple Automotive Verkettung 3036917 Läpple Automotive Läpple Automotive Verkettung 3037002 Still Still Verkettung 3037199 MAG VW Kassel Projekt 3037493 Mercedes Benz Mercedes Benz Verlettung 3037701 MAG VW Kassel Projekt 3037246 Mercedes Benz Mercedes Benz Verlettung 3038731 Läppler Automotive Läppler Automotive Verkettung 3038739 Mercedes Benz Berlin Mercedes Benz Verlettung 3038740 Mercedes Benz Berlin Mercedes Benz Verlettung 3038809 Tesla Tesla Verlettung 3038998 Läppler Automotive Läppler Automotive Verkettung 3038335 Sturm Renault Projekt #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 2 Context: Informationen werden mit folgender Linie getrennt ___________________________________________________ 1 Turnkey Projekte Turn-Key-Projekte im Zusammenhang mit Anlagen aus dem Maschinen- und Anlagenbau beziehen sich auf vollständige, betriebsbereite Lösungen, die von FLT geliefert werden. Diese Projekte beinhalten die gesamte Bandbreite der Leistungen, die erforderlich sind, um eine Anlage funktionsfähig und einsatzbereit zu übergeben. Für FLT umfassen Turn-Key-Projekte folgende Elemente: Planung, Design und Beschaffung: Entwicklung von Konzepten und detaillierten Plänen für die Anlage, einschließlich technischer Spezifikationen und Layouts. Beschaffung und Logistik: Einkauf aller notwendigen Komponenten inklusive Steuerungen (FLT Produkte und Zukäufe), Materialien und Ausrüstungen sowie deren Transport zur Baustelle. Bau, Montage, elekrische Installation und Inbetriebnahme bei FLT: Aufbau der Anlage, inklusive aller Montagearbeiten und der Installation von Maschinen und Systemen. mechanische Montage, elektrische Installation und Inbetriebnahme der Anlage beim Kunden: Ggf. Teil- oder Komplettaufbau beim Kunden für Vorabnahmen bzw Testaufbaute mechanische Montage, elektrische Installation und Inbetriebnahme der Anlage beim Kunden/Endkunden: Komplettaufbau und inbetriebnahme der Anlage Durchführung von Tests und Prüfungen, um sicherzustellen, dass die Anlage ordnungsgemäß funktioniert und alle Spezifikationen erfüllt werden. Einweisung und Übergabe: Einweisung des Betriebspersonals und formelle Übergabe der betriebsbereiten Anlage (BBÜ) an den Kunde oder Enkunden CE- Konformitätserklärung: Ggf. Erstellung CE- Konformitätserklärung, GEsamt CE oder CE für den FLT Liefer- und Leistungsumfang ___________________________________________________ 2 Modular gantry & products/ Produkte Modular gantry & products oder Produkte im Zusammenhang mit Anlagen aus dem Maschinen- und Anlagenbau beziehen sich auf unvollständige, nicht betriebsbereite FLT Produkte ohne Steuerungen, die von FLT geliefert werden. Dies beschränkt sich ausschließlich auf die FLT Produkte. Für FLT umfassen dies folgende Elemente: Planung, Design und Beschaffung: Nut in Bezug auf das zu liefernde Produkt. Beschaffung und Logistik: Einkauf aller notwendigen Komponenten ohne Steuerungen, Materialien und Ausrüstungen sowie ggf. deren Transport zur Baustelle Bau, Montage, elekrische Installation und Inbetriebnahme bei FLT: Aufbau der Anlage, inklusive aller Bauarbeiten und der Installation von Maschinen und Systemen. FLT interner Bau und Montage: Aufbau der Anlage, inklusive aller Montagearbeiten und der Installation von Maschinen und Systemen. Ggf. mechanische Montage und elektrische Installation der Anlage beim #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 3 Context: Kunden Ggf. mechanische Montage und elektrische Installation der Anlage beim Endkunden ___________________________________________________ 3 Sales Manager FLT für Turn- key Projekte FLT Sales Manager sind Eberhard Baum, Klaus Springer, Ralph Schaffer ___________________________________________________ 4 Sales Manager FLT für Modular gantry & products Sales Manager FLT für Modular gantry & products sind Paul Sattler, Boris Bayer, Lukas Schwing, Ralf Liersch, Admir Kurbadovic ___________________________________________________ 5 Mitarbeiter von FLT Boris Bayer hat folgende Kundenzuordnung: Kundentyp: Railway, Wood & Construction, Construction Machines, Agriculture & Industrial Machines; Kunden: DB, Bombardier, Swissrail, ÖBB, Zulieferbetriebe, HOMAG, EBAWE, Binderholz, Nolte, Voxeljet, Layher, Vollert, Weckemann, BOMAG, Kaeser, Palfinger, JCB Caterpillar, TEREX, HAMM, Wacker, Volvo, Putzmeister, Atlas Copco, John Deere, ACO-Gruppe, Kion-Gruppe, Jungheinrich, BSH, Miele, Hörmann, Saint Gobain, Schott, Buderus, Vaillant, Viessmann, Siemens ___________________________________________________ 6 Mitarbeiter von FLT Lukas Schwing hat folgende Kundenzuordnung: Kundentyp: Machine Tool Manufactures, Plastics & Composite Materials; Kunden: Chiron, Starrag Gruppe, NSH Gruppe, EMAG, DVS Technolgy Group, Hermle, INDEX-Werke, SMS Gruppe, Buderus, Sandvik, Licon, Nagel, Weisser, SSB, Alfing Kessler; Gehring, KADIA, Roth Composite, Hilger & Kern, Sulo, Krupp-Kautex, Mikrosam ___________________________________________________ 7 Mitarbeiter von FLT Paul Sattler hat folgende Kundenzuordnung: #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 4 Context: Kundentyp: System Integrators, Equipment manufactures, Test cell manufactures; Kunden: EBZ, Aumann, thyssenkrupp, KUKA-Systems, VAF, Prowin A+W, Wieland Anlagentechnik, FFT, Dürr, Strama-MPS, Elfin, Manz, Conntronic, Schenck, Hofmann, Heess, Wickert, Arthur Klink, Karl Klink, SMS Elotherm, EMA, EFD, Teamtechnik, JW Fröhlich, KAPP Coburg, Bayer, MACEAS, Hof, Philipp Hafner ___________________________________________________ 8 Mitarbeiter von FLT Klaus Springer hat folgende Kundenzuordnung: Kundentyp: Car OEMs, Tier1; Kunden: BMW, Scherer Feinbau, Wabco, BorgWarner, Valeo Siemens, Schaeffler, BOSCH, GKN-Gruppe, MAHLE, Eberspächer ___________________________________________________ 9 Mitarbeiter von FLT Ralph Schaffer hat folgende Kundenzuordnung: Kundentyp: Car OEMs, Battery Systems, International suppliers, Tier1, Commercial Vehicles; Kunden: VW, Porsche, Audi, Ford, GM, Stellantis, TESLA, Arrival, Rivian, e.Go, LG, Samsung SDI, Northvolt, Elring Klinger, Leclanche, CATT, AUT Sistemas de Automacao, Nagel do Brazil, ZF, Getrag, KS Huayu, Scania, DAF, Volvo Trucks " ___________________________________________________ 10 Mitarbeiter von FLT Eberhard Baum hat folgende Kundenzuordnung: Kundentyp: Car OEM, Commercial Vehicles, Machine tool manufacturer (turn-key Projekte), Car Body Manufacturing; Kunden: Mercedes-Benz, MAN Truck & Bus, Daimler Truck & Evobus, MAN Truck & Bus, Daimler Truck & Evobus, MAG, Heller, Sturm, Wagon, Gestamp, Magna BDW, Faurecia, Georg Fischer, DGS, Step-G, HAI, Eisenwerke Brühl, Buderus Guss, Dräxlmaier, WMU" #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 5 Context: ___________________________________________________ 11 Mitarbeiter von FLT Ralf Liersch hat folgende Kundenzuordnung: Kundentyp: ""; Kunden: ""; ___________________________________________________ 12 Mitarbeiter von FLT Admir Kurbadovic hat folgende Kundenzuordnung: Kundentyp: ""; Kunden: ""; ___________________________________________________ 13 FLT Automatisierungslösungen und Fertigungstechnologien "Fibro Läpple Technology (FLT) ist ein Unternehmen, das sich auf Automatisierungs- und Verkettungslösungen und Fertigungstechnologien spezialisiert hat. Ihre Produktpalette umfasst verschiedene Systeme und Komponenten, die in der Automatisierung und im Maschinenbau eingesetzt werden. Hier sind die Hauptprodukte und Dienstleistungen von Fibro Läpple Technology: Automatisierungslösungen; Roboter- und Portal basierte Automatisierungssysteme: Lösungen für die Automatisierung von Produktionsprozessen mit Robotern, einschließlich Roboterzellen und roboterbasierter Handhabung.; Montagelinien: Komplettlösungen für automatisierte Montagelinien, die für verschiedene industrielle Anwendungen und Produkte konzipiert sind.; Füge- und Schweißsysteme: Automatisierte Systeme für das Fügen und Schweißen, die in der Fertigung von Baugruppen und Endprodukten eingesetzt werden.; Komponenten und Systeme; Rundtische und Positioniersysteme: Hochpräzise Rundtische und Positioniersysteme für verschiedene Anwendungen in der Fertigung und Montage.; Transfer- und Fördersysteme: Systeme für den Transport und die Positionierung von Werkstücken und Baugruppen innerhalb der Produktionslinie.; Sondermaschinenbau: Spezialmaschinen: Individuell entwickelte Maschinen und Anlagen, die auf spezifische Anforderungen und Anwendungen der Kunden zugeschnitten sind.; Werkzeugmaschinen: Maschinen für die Bearbeitung von Werkstücken, einschließlich Fräs-, Bohr- und Schleifmaschinen.; Dienstleistungen: Engineering und Beratung: Unterstützung bei der Planung und Umsetzung von Automatisierungsprojekten, einschließlich Konzeptentwicklung und Machbarkeitsstudien.; Wartung und Service: #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 6 Context: Umfassende Serviceleistungen zur Wartung und Reparatur von Anlagen und Systemen, um deren Verfügbarkeit und Produktivität zu gewährleisten.; Schulung: Trainingsprogramme für Kunden, um deren Mitarbeiter im Umgang mit den gelieferten Systemen und Technologien zu schulen." ___________________________________________________ 14 FLT bekannte Werkstytypen, Powertrain FLT bekannte Werkstytypen aus dem Bereich Powertrain, welche in verschiedenen Projekten automatisiert und verkettet worden sind: Rotoren: Statoren, Zylinderblock, KGH, Block, Zylinderkop, ZK, Kopf, Kurbelwelle, Antriebseinheiten, Antriebsstrang, Getriebegehäuse; Kupplungsgehäuse, Nockelmwelle, Pleuel, Lenkstangen ___________________________________________________ 15 FLT bekannte Werkstytypen, Karosserie Rohbau/ Body shop/ Blechteilefertigung "FLT bekannte Werkstytypen aus dem Bereich Rohbau/Bodyshop, welche in verschiedenen Projekten automatisiert und oder die Produktionsanlage zur Fertigung der Bauteile gebaut worden sind: Motorhauben, Kofferraumdeckel, Kotflügel, Dachpaneele, Seitenwände, Querträger, Verstrebungen, Traversen ; Baugruppen Frontschürzen, Baugruppen Heckschürzen, Baugruppen Stoßfänger, Baugruppen Unterbodenverkleidungen, Schweller, Radläufe, Fahrzeugboden" ___________________________________________________ 16 FLT bekannte Automationskomponenten"FLT bekannte Automationskomponenten sind Portale, Linearportal, Ladeportale, Flächenportale, Roboter Kuka, Roboter auf 7. Achse welche ein eigenes Produkt sind oder durch FLT integriert worden sind. FLT hat bereits Kuka, ABB und Fanuc Robotern integriert. " ___________________________________________________ 17 FLT bekannte Verkettungs- und Fördertechnikkomponten Gurtförderer, Rollenförderer, Kettenförderer, Rollenbänder, Gurtbänder, Palettenumlaufbänder, Förderbänder mit Staukette, Friktionsrollenband, Zahnkettenband, Klinkenband, Rundspeicher, Flächenspeicher, Gondelspeicher, Regalspeicher #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 8 Context: Fertigungsprozesse im Powertrain welche üblicherweise bei Automations- und Verkettungsspezialisten mit angefragt werden: DMC Laserstation; DMC Markierung, DMC Prägestation (Nadelpräger), Laser Strukturierung, Blasstation, Laser Reinigungsstation, Zahnkranzmontage, Lanchester-/ Geberradmontage, Lagerbockmontage, Schraubstationen, Entschraubstationen " ___________________________________________________ 24 FLT Bekannte Fertigungsprozesse im Powertrain FLT Bekannte Fertigungsprozesse im Powertrain: DMC Laserstation; DMC Markierung, DMC Prägestation (Nadelpräger), Laser Strukturierung, Blasstation, Laser Reinigungsstation, Zahnkranzmontage, Lanchester-/ Geberradmontage, Lagerbockmontage, Schraubstationen, Entschraubstationen. ___________________________________________________ 25 Betriebsbereite Übergabe Betriebsbereite Übergabe =BBÜ = Handover = Abnahme nach BGB ___________________________________________________ 26 EndabnahmeEndabnahme = Final Acceptance, FAC oder final acceptance test (FAT) ___________________________________________________ 27 Grundlage und Formel zur Grobberechnung "Geschätzter Gesamtumsatz" "Die Grundlage bzw. Formel zur Grobberechnung ""Geschätzter Gesamtumsatz"" / ""Est. Total sales: Geschätzter Gesamtumsatz für Turnkey Projekte: 1. Schritt: Längen- und Baugrößenunabhängig wird die Anzahl folgender Komponenten ermittelt: Lader/Portal, Roboter (Bauteilhandling) Roboter (Prozess), Rundspeicher, Flächenspeicher, Gondelspeicher.; 2. Schritt: Muliplikation ermittelte Anzahl aus Schritt 1 mit dem jeweligen Einzelbewertung: Lader/Portal = 800000 EUR bei FLT Laderbaugröße LGR-3, Lader/Portal = 900000 EUR bei FLT Laderbaugröße LGR-4, Lader/Portal = 1000000 EUR bei FLT Laderbaugröße LGR-5, Roboter (Bauteilhandling) 500000 EUR, Roboter (Prozess) 700000 EUR, Rundspeicher 900000 EUR, Flächenspeicher 900000 EUR, Gondelspeicher 50000 EUR." #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 9 Context: ___________________________________________________ 28 Mögliche Kunden/ Endkundenkonstellationen Turnkey- Projekte: 1. FLT ist Auftragnehmer/ Lieferant von Endkunden (Kunde = Endkunde); 2. FLT ist Auftragnehmer/ Lieferant von Generalunternehmer GU (GU = Kunde); GU liefert an Endkunden (z.B. OEM); Modular gantry & products/ Produkte: 1. FLT ist Auftragnehmer/ Lieferant von OEM (Kunde = Endkunde); 2. FLT ist Auftragnehmer/ Lieferant von Generalunternehmer (GU = Kunde); GU liefert an Endkunden (z.B. OEM) ___________________________________________________ 29 Werkstücke ___________________________________________________ 30 FLT Portalbaureihe, Grobdefinition Einsatzbereiche Einsatz LGR-3: Bei Einfachgreifer: Transportlast bis Werkstückgewicht 150 kg (1 Teil pro Greifer); Bei Doppelgreifer: Transportlast bis Werkstückgewicht 75 kg (2 Teile pro Greifer); Einsatz LGR-4: Bei Einfachgreifer: Transportlast bis Werkstückgewicht 150-300 kg (1 Teil pro Greifer); Bei Doppelgreifer: Transportlast bis Werkstückgewicht 75-150 kg (2 Teile pro Greifer); Einsatz LGR-5 (Z- Achse mit einem Antrieb): Bei Einfachgreifer: Transportlast bis Werkstückgewicht 300-600 kg (1 Teil pro Greifer); Einsatz LGR-5 (Z- Achse mit Doppelantrieb): Bei Einfachgreifer: Transportlast bis Werkstückgewicht 600-1000 kg (1 Teil pro Greifer); #################### File: E5.0%20Equipment_documentation_requirements.pdf Page: 2 Context: How our Equipment documentation looks in Vedoc VS MS Explorer Vedoc = Volvo Cars equipment documentation system Looks like this in MS Explorer #################### File: E5.0%20Equipment_documentation_requirements.pdf Page: 4 Context: 1 electric Documentation • Electric parts list • Electric schedule Example of documentation found here: [D 0Machine Documentation ORSICH [1 1 Electric Documentation 1353 [1 2 Mechanic Documentation 2H [1 3Programs 34855 | 4Fluid Plans aie |] 5 Machine Layout SEHE 2020-01-28 10:27 2020-01-28 10:27 2020-01-28 10:28 2020-01-28 10:28 2020-01-28 10:28 2020-01-28 10:28 File folder File folder File folder File folder File folder File folder #################### File: E5.0%20Equipment_documentation_requirements.pdf Page: 8 Context: BOM (BILL OF MATERIAL) Explanation: simply all Excel part lists combined INTO ONE Big, covering the complete Machine/Equipment. This BOM list shall be delivered first at an early phase during design review together with JT model and finally together with the documentation package. Se page 5 (2 mechanic documentation) We use the BOM to prior your spare and wear part suggestion in an early phase. Later on we also use it in our maintenance break down system. Drawings and parts are stored in different systems at Aurobay/Volvo but the same structure is used. This is one of the reasons why your work with the BOM is highly important. (1264-0172 Lada [5] 1264-0174 infastning (7) 1264-0881 Lesning (5) 1264-1276 Stativ [71264-1296 styddsplat [7] 1264-2018 Stoppkiack Ass. & Subassembly Drawingx| Pos|r|Quanfr] Par/Drawing number |v Part name ~| Commet~| Manufacturer|~| Spare Wearpal~| Drawingincluded [v 12640175 0 SPC OPI x 1264-0175 15 | 4 E10736 Switch bracket Im 12640175 14 | 4 OGP701 Switch Im 5 12640175 13 | 4 ZTLA020051R5400 Adam Safety switch Adam ABB 12640175 102 | 4 Panel 2050x1500 Panel Troax 1264-0175 101 | 2 29601521 for panel 2050 Post Troax 60x40 Troax mm 12640175 6 4 1264-2218 Stop w x 12640175 5 1 12641296 Protection plate x 1264-0175 4 1 12641276 Stand / frame Aluflex x 1264-0175 3 1 12640331 Locking x 12640175 2 1 12640174 ‘Attachement x 1264-0175 1 4 12640172 Drawer x 12640172 0 Drawer x 12640172 an | 4 1S0 8735-6 x 30-A Parallel pin 1284-0172 zu | 4 1SO 7380-1 - M6 x 16 Hexagon screw with round head 12640172 209 | 12 1SO 7380-4 - M6 x 12 Hexagon screw with round head 12640172 28 | 4 150 4762 - M6 «25 Hexagon screw 12640172 a | 2 ISO 4035 - MB Hexagon nut 12640172 2 | 4 1SO 4032 - M6 Hexagon nut 12640172 25 | 4 1SO 4032 - M4 Hexagon nut 12640172 24 | 2 1SO 4032 - M3 Hexagon nut 12640172 23 | 2» ISO 10642 - M5 x 12 Hexagon screw 12640172 2 | 4 ISO 10642 -M4 x 20 Hexagon screw 12640172 a1 | 2 1SO 10642 - 03 x 12 Hexagon screw 12640172 15 | 2 DBN28-530 Telescopic rail Rolleo 3 12640172 14 | 1 £20994 Reflector Im s 12640172 13 | 2 ZTLA020046R0800 Eva Safety switch Eva ABB s 12640172 102 | 2 GN615.3K MB Spring-Ioaded pressure Wiberger s #################### File: E5.0%20Equipment_documentation_requirements.pdf Page: 8 Context: screw 12640172 m | 4 WN133 120-M8 Handle Wiberger 12640172 6 2 1264-1860 Locking x 12640172 5 1 12641271 Gable , rear x 12640172 4 2 12641264 Ruler x 12640172 3 1 12641262 Gable , front x 12640172 2 1 12641261 Drip sheet metal x 12640172 1 1 41264-0170 Pallet x 12640174 0 attachement x 12640174 105 | 10 1S0 8735-6 x 30-A Parallel pin 1284-0174 104 | 20 1SO 7380-4 - M6 x 12 Hexagon screw with round head 12640174 13 | 10 150 4762- M6 x45 Hexagon screw 12640174 12 | 15 1SO 4762 - M6 x 20 Hexagon screw 12640174 11 | 8 10 4762- M x 12 Hexagon screw 12640174 6 3 12641330 Ruler x 12640174 5 4 12641273 Stop x 12640174 4 10 12641269 Spacer x 12640174 3 1 12641268 Plate x 1264-0174 2 2 1264-1266 Ruler x 1264-0174 1 4 12641265. Drip sheet metal x #################### File: E5.0%20Equipment_documentation_requirements.pdf Page: 10 Context: For a Rebuilt Machine Pay MUCH attention to the next 3 pages As this machine is already in use in our factory we already have a documentation three you need to adapt to. #################### File: E5.0%20Equipment_documentation_requirements.pdf Page: 12 Context: 10103385 Meldokumentatonförsörringscellstundkonstuuktion frsörringscelt Styckista_10103386\MekdokumentationiFörsörningsoellStyoklita tilgrundkonstrukion frsörringsceih 10103385 MekdokumentationlFörsörringscellBottenträginklgrundrami Styckista_ 10103386 Wekdokumentation\FörsörringsoellStyoklista bottentägink grundram 10103386 ekdokumentatonfFörsörringscelRenvattentank med värmekammarel Styckista_10103386\MekdokumentationiFörsörningscellStyoklitatiltenvattentank med värmekammarel 10103308 WekdokumentatontFörsörningecelkTraverskrant Styckista_ 10103386 Wekdokumentation\FörsörringsoellStyoklisaüilwaverskran ining Malteopump.p 10103986\MekdokumentationTeähoeliFitningMultteepumpt 10103388\MekdokumentationiTvättoeliTvättoell Förtvättt E = | Linked = Sate Unchanged Unchanged Updated Updated Unchanged Unchanged Unchanged Unchanged Unchanged Replaced Unchanged Unchanged Unchanged Unchanged Unchanged Unchanged Unchanged Unchanged Unchanged Unchanged G = Feplaced with H Unchanged Updated Replaced #################### File: E5.0%20Equipment_documentation_requirements.pdf Page: 17 Context: Thanks in advance for delivering an appropriate equipment documentation structure. #################### File: Appendix%20A1.DOC Page: 1 Context: | Project:
SRS02 | CONTRACT APPENDIX A1
Hourly rates for alteration and additional work | Release: 1
Ref no: Issue Date: 2024/03/11 | 1/1 | Specification of the Contract Price Specify the price, broken down in relevant positions, according to your price sheet. Options, installation, commissioning, transport (DDP/DAP), warranty and other services to be separated from machine equipment. Hourly rates for alteration and additional work Include price sheet with hourly rates for Hourly rates for alteration and additional work Matus Rozvadsky Aurobay #################### File: E2.5%20Questionnaire%20Media.xlsx Page: 1 Context: | | E.g SCB02-0020 Machine 1 | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | E.g SCB02-0020 Machine 2 | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | E.g SCB02-0020 Gantry | | | | | | | | | | | | | #################### File: E2.5%20Questionnaire%20Media.xlsx Page: 1 Context: | | Date: | Manufacturer: | | | | | Project number Manufacturer: | | | | | Contact person Manufacturer Media:
| | | | | Contact person customer Media: | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | Equipment | | | | | | | | | Electric connection TN-S | | | #################### File: E2.5%20Questionnaire%20Media.xlsx Page: 2 Context: | Unnamed: 0 | |:-----------------------------------------------------------------------------------------------| | Explanation of load area | | | | The area LxW defined below is used in the calculation of the column "static demands on floor". | #################### File: E6.2%20Questionnaire%20KPI%20and%20Principles.xlsx Page: 0 Context: | Line level | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | INPUT | |:-------------|:----------------------------------------------|:-------------|:-------------|:-------------|:-----------------------------------------------------------------------------------------------|:--------| | | Parameter | Unit | Target | Best value | How to measure | | | 1.0 | Takt Time (TT) | Sec | | | 3600 * Available production hours / Yearly Customer Demand | | | 2.0 | Target Cycle Time (TCT) | Sec | | | See Appendix B0 Specification of works, chapter 9.3.1 and 9.3.2 | | | 3.0 | SSIP | Number | | Low | Count standard stock in process on layout | | | 4.0 | SSIT | Number | | Low | Count standard stock in transit on layout | | | 5.0 | Buffer | Number | | Low | Count in-line buffers on layout | | | 6.0 | Number of process operators | Number | | Low | RTO per shift (Blue collar directly connected to the line) | | | 7.0 | Used floor space (process) | m2 | | Low | In line area + material facade + component buffer + kitting areas in line + end of line buffer | | | 8.0 | Ergonomic assessment, number of red processes | Number | | Low | Based on current shop standard (VASA), VCS 8003,29 | | | 9.0 | Flow process ratio | % | >50% | High | SSIP / (SSIP + SSIT + Buffer) | | | 10.0 | Balance efficiency Operator | % | | High | ∑CT manual tasks / (Nr. of operators x TCT) | | | 11.0 | Balance efficiency automatic process | % | | High | ∑CT automatic process / (Nr. of automatic process x TCT) #################### File: E4.3%20Project%20manual_IFM%20electric.pdf Page: 14 Context: For accessories please click „Accessories“ on the left side of the datasheet-page at the ifm homepage. Version 22 release November 2021 im - elose +0 you! page 1431 #################### File: E4.3%20Project%20manual_IFM%20electric.pdf Page: 19 Context: | | Aurobay/VCPC
ifm Project Manual | | | | | -------- | -------- | -------- | -------- | -------- | | Level sensors and probes
Sensor photo Article no. Description Comment
Guided wave radar Hydrous coolants, oils, oil-based media,
Freely rotatable housing 360° water, media similar to water
LR3000 24V DC; PNP; alphanumeric display OUT1 = switching (normally open/closed)
Probe length L = 100…1600 mm OUT2 = analogue (4..20mA;0..10V)
Guided wave radar Hydrous coolants, oils, oil-based media,
Freely rotatable housing 360° water, media similar to water
LR7000
24V DC; PNP; alphanumeric display 2 switching outputs (normally open/
Probe length L = 100…1600 mm closed) programmable
Hygienic system, viscous media and
Combined pressure sensor, liquids with suspended particles.
PI2898
-12.4..250mbar, 24V DC, PNP/NPN 2 outputs: OUT1=switching, OUT2:
switching or analogue
Probe photo Article no. Description Comment
Probe length L = 100…1600 mm
For detailed information about
E4320x article, please have a look at: Probe for level sensor LR
http://www.ifm.com/ifms/web/psearch/
E4320.html
Coaxial pipe length L = 100…1600 mm
For detailed information about
E4321x
article, please have a look at: Coaxial pipe for level sensor LR
http://www.ifm.com/ifms/web/psearch/
E4321.html
For detailed information about the respective article no. please click on the article no. to get linked to the datasheet on the ifm
homepage.
For accessories please click „Accessories“ on the left side of the datasheet-page at the ifm homepage. | | | | | | Version 2.2
release November 2021 | | | page 19 of 31 | | Aurobay/VCPC ifm Project Manual Level sensors and probes a ssl please have a ook psn conse peach Sensor photo | Article no. Description Comment eid ear yous cota os ob tases meta Fe nie hauing 20 Ins me ame ur UR2000 | vBorene; snare pay [OUT « shng roma open Fe Pe" |Our2 2 gut zona) ion tee me {487000 tng output ora open na Inne sen. wc med and Combine pesue see, kan apa ar. es | Setonmar av Oc ewewen | Due oUTicewcang, U2 = ching orange Probe photo | Article no. Description Comment Forde nommaton about E1220 farce nee have aloha Prone rest anor LR Spin coisa eae essex, | sranssteiinsion sue Cosa ppe for toe! sensor Lt For dette information about he respective leno. pase lik on the aren. to ginko the datasheet on the tn For accnrerisplsee click Accessorie" on th lft side fhe datasheet page a the im homepage. Version 22 release November 2021 im - elose +0 you! page 100131 #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 4 Context: Reg nr/Reg no Sida/Page Questionnaire Operational Reliability Mechanical Equipment of Machines DS1200 4 (45) PROJECT MANUALS Valid Project Manuals are defined in the RFQ; section “Specification of Works”. PURPOSE WITH SMILEY Selected questions are marked with different smileys which indicates Aurobay/VCPC opinion about the solutions, the smileys does not indicate a strict demand since different applications requires different solutions. ☺ Green Smiley indicates preferred solution 😐 Blue Smiley indicates neutral solution ☹ Red Smiley indicates not preferred solution #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 25 Context: Reg nr/Reg no Sida/Page Questionnaire Operational Reliability Mechanical Equipment of Machines DS1200 25 (45) 9 WASHING EQUIPMENT 9.1 FUNCTIONAL RELIABILITY - DESIGN N/A 9.1.1 What type of washing equipment? (tunnel washer, chamber washer, other) ☒ State:       Note:       9.1.2 Is there any proportioning device for chemicals? ☒ ☐ Yes ☐ No Note:       9.1.3 Washing fluid Pumps ☒ ☐ There are shut-off valves before and after the pump☺. ☐ There are compensators before the pump. ☺ ☐ There are compensators after the pump. ☺ ☐ There are check valves on the pressure pipes. ☺ ☐ There is an eccentric cone (flat upper edge) on the suction pipe. ☺ ☐ There are no bends directly before or after the pump. ☺ ☐ The pumps are frequency controlled☺ ☐ The pumps are equipped with soft start☺ Note:       9.1.4 Wash zones / dry zones ☒ ☐ Pipes, rinsing boxes and rinsing frames are made of stainless steel☺ ☐ The nozzles are fitted with quick couplings☺ ☐ Workpiece is dried/blowed off with fan☺ ☐ Workpiece is dried/blowed off with compressed air☹ ☐ Workpiece is dried with vacuum😐 Note: #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 2 Context: 2 Philosophy and Direction Reduction in TCO (Total Cost of Ownership) To achieve this, the project book focuses on: Use of latest High Efficiency products Decentralization with “off the shelf” products where ever possible Leading to increased Modularization and Standardization | Benefits related to:
Project and installation | Benefits related to:
Operation and life cycle | | -------- | -------- | | Modularization, multi-use
Approved modules
Reduced project risk
Flexibility in design
Reduced Engineering and
design time
Reduced Installation Time
Smaller power supply (higher effi-
ciency and higher performance )
Reduced Cabling
Reduced overall components | Very high flexibility in production
for different (car) models
Positioning with high performance
and flexibility controlled directly in the drive
Reduced Down time
Reduced Maintenance costs
Reduced / Standardized /
Rationalized Component list
Less spare part stock for
maintenance
High Data Levels Available (higher Potential
for operation and Service information)
Low Noise / Low Heat | | = Overall reduced costs | = High Availability
= High efficiency | #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 3 Context: 3 Decentralized technology – best practice installation guidance: Installers should consider the best location for decentralized drives for the application, taking into account the points below. If for there is a basis to use an alternative strategy to that suggested for specific applications then that should be raised as a deviation request with Aurobay/VCPC. It is generally recommended to mount those products close to the equipment being controlled. This is generally more economical and can be technically advantageous, note points below: - Shorter cable runs reduce risks caused by; e.g. high cable capacitance, high leakage currents, EMC etc. - Reduced Cabling costs. - Reduced use of space for cabling/cable trays etc. - Easier to identify which controller relates to which application. - Majority of I/O (sensors) are routed via drives I/O – cabling is significantly reduced and easier to access if the controllers are in closer proximity. - Enables more modular commissioning possibilities, when the equipment (eg. Conveyor) is installed as a self-contained unit (ie. with its I/O and controller linked/associated). - Further detailed information can be found in the specific product manuals. Hybrid pre-fabricated cables: It is generally preferred practice to utilize pre-fabricated cables for connecting specific SEW equipment as are de- tailed in this project book. It is generally found that this reduces problems during installation and reduces ongoing risk due to EMC and other potential installation related issues. Take care when selecting required lengths of ca- bles not to over order by too much, but if you do finish up with excess length then consider the following best prac- tices: - Where possible, double back excessive lengths in the cable duct, taking care not to overfill ducts or com- promise the general installation guidance of that or other cables e.g. mixing with low signal level cables, compromising cable bending radiuses. - Where it’s necessary to coil the cable, keep the coil loose and as large as possible and locate as practi- cally as possible (ie. not jammed between the inverter and its fixings, or next to other control equipment or heat sources etc). For more general installation details please refer to the specific product manuals and general EMC installation Guidelines available via the following link. EMC-Complaint installation Practice Duty / Standby drive arrangements: Standby drives are not normally required unless specifically asked for in the RFQ, however all drives should use plugs and sockets to ensure the MTTR figure is as low as possible. On certain applications (e.g. Drop Sections), duty/standby motor gearboxes are required, this will be stated in the RFQ #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 8 Context: 8 1.3 Information platform 1.3.1 SEW web page for Aurobay/VCPC SEW created a password protected web page for Aurobay/VCPC where the customer and involved machine build- ers can find the latest version of this project book as well as other relevant documents (e.g. manuals or replace- ment guides). https://share.sew-eurodrive.com/rooms/Aurobay-VCPC/default.aspx User: Aurobay-VCPC@sew-extranet.de Password: Aurobay-VCPC-SEW 1.3.2 Documentation Links Documentation links can be found on the “SEW web page for Aurobay/ VCPC”, see chapter 1.3.1. All links available there are updated automatically when changes in documentation have been made. #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 9 Context: 9 1.3.3 SEW Online Support Please find our Online Support at https://www.sew-eurodrive.de/home.html or https://www.sew-eurodrive.se/hemsida.html Short description of most important functions available at the Online Support: Engineering & selection Product configurator: For example, configure a gear motor and get a CAD model Selection guide for functional safety: Find SEW solutions for safety applications Energy efficiency tool: Find global efficiency regulations Data & documents Documentation: Find documentation (e.g. operating manual) Product data: For example, find technical details of a gear motor using its SEW serial number Software: For example, find e.g. SEW startup software, EPLAN macros or fieldbus device description files &DE | Engishw Login w Products | Solutions | Services | Industries | Online Support, Online Support = Online Support loro fen 237 ed Our Online Support provides you with all the functions and services that are available online. This is where you find CAD data, Colorect Ba asta ato wie haere Uae og Holm ote VANS Engineering & selection > Inquiry & order » Delivery & material flow » Startup & maintenance > Data & documents » Individual settings 0 Related links 2 #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 10 Context: 10 2 Product specifications 2.1 Product overview Note: This is only an overview. For detailed information about standardized variants of each type refer to corre- sponding chapter below. | Standard Only for needs with technical reasons, written Aurobay/ VCPC agreement MOVIMOT required felxible (MMF3) IES drive MOVIGEAR perfomance MOVIMOT performance Asyne. motor DRN series (IE3) ie MOVIMOT advanced ES Medium inertia synchronous servo motor CM3C Asynchronous ‘servo motor DRL Generation MOVI-C Cabinet versions #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 32 Context: 32 2.8.4 Prefabricated cables for motors for cabinet inverters This chapter will be updated soon. Please contact Powertrain Engineering and SEW. 2.8.4.1 Power cables for asynchronous brake motors with /IS connector Order number, cross section 1.5mm2 up to 15m length: | Star connection | Delta connection | | | -------- | -------- | -------- | | 08185336 | 08178178 | For fixed and cable carrier installation | 2.8.4 Prefabricated cables for motors for cabinet inverters ‘This chapter will b updated soon. Please contact Powertrain Engineering and SEW. 2.8.4.1 Power cables for asynchronous brake motors with iS connector Motors T Brakes “Connector [ores B03 barı (BEDS, BES [orso E05, OF, 8€2 ron (BE, BE2. BES ns Ioaıoo er baunn2 1 Bes, BEI lonw1395 BES BE FR | abiecore colar [Signal | Gomtact | Motor connection sie les bck 64) ur 2 ve 3 as an * Der mussen T ee 5 es a £ ESET ‘ic (OK) TW 7 | @eus2s2 { [te ® ‘Six gomscton lees ne um) Bde | tr ics. [nad (0) [arate 1310 les Bue u) Bie | m cas Bk (0) WTF 2 cs Greenyeton one) | ne pe les ‘Shs ‘Sheting [able gn Order number, cross section 1.5mm? upto 15m length: ‘Sar connection Datta connection 08185396 08178178 For fied and cable carter installation 2 #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 33 Context: 33 2.9 MOVI-C electronics – additional accessories | Keypad
(for cabinet installation 1 per cabinet)
CBG21A, order number: 28238133 | Engineering interface adapter
USM21A, order number: 28231449
interface cable RJ10 to RJ10 included
Interface cable:
USM21A (RJ10) to drive with SUB-D 9 engineering interface
Order number: 18123864
Interface cable:
USM21A (RJ10) to drive with M12 engineering interface
Order number: 28111680
Remote connection:
CBG. keypad (SUB-D 9) to drive with M12 engineering interface
order number: 28117840 | | -------- | -------- | SEW 2.9 MOVLC electronics - additional accessories Keypad (toccabinetinstaltion 1 per eine) (CRG2IA. order number 28238199 Engineering wtoiace adapir USMEtA, oder number: 26291449 A interlace cebe RI1O 1 RUIO melased Interece abe: LUst1A (RIO) to ve wh SUB-D 9 engineering intrace (rer umber: 18123864 Iotertace cable USWA (RIO) ove wih 2 engineering intertace ‘Onder number: 28111680 a Remote connect! (086. keypad (SUB-D 9) fo dm m M12 onginaeng trace ‘order numer 28117240 mo a #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 34 Context: 34 2.10 Gear boxes – overview Note: This is only an overview. For detailed information about standardized variants of each gear box type refer to corresponding chapter below. Example type code: 9 ….. ….. Followed by connected parts, typically direct mounted motor Followed by connected parts, typically direct mounted motor K K 37 37 /T /T Gear box option: /T for torque arm Gear box option: /T for torque arm Gear box size Gear box size Gear box type: K for helical bevel gear Gear box type: K for helical bevel gear A A Gear box type: only present if no solid shaft: A for hollow key shaft Gear box type: only present if no solid shaft: A for hollow key shaft 9 Important: The type code does not contain all available information (e.g. gear ratio). Those information can be found on the nameplate or by using the SEW serial number. ® standard Helical gear: a With written Aurobay/ VCPC agreement Type-R. . ype Type-F. Helical-worm gear: Spiroplan gear: Type-S. Type -W. Helical-bevel gear: Type-K. Servo helical-bevel gear: Type -BS.F #################### File: E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx Page: 0 Context: | How to use this form | |:---------------------------------------------------------------------------------------------------------------------------------| | | | Only yellow fields may be filled out | | In the Column ""No.", Quantity of 1, 2, 3 etc. is only valid. | | Red colours mean selection NOT possible. | | Any project unigue comment has to be stated in the "Project Unique comments" sheet and must also be approved by Volvo in written | | | | Descriptions can be found by following each Hyperlink. | #################### File: E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx Page: 1 Context: | | | | | | | | | | | | | | | | | | | | | Options Dresspack | | | | | | | | | | | | | 94-2 & 859-2 | | Floor cable ProfiNet & Parallel, 15m | | | | | | | | | | | | | 94-3 & 859-3 | | Floor cable ProfiNet & Parallel, 22m | | | | | | | | | | | | | 94-4 & 859-4 | | Floor cable ProfiNet & Parallel, 30m | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | Extra options | | | Choose on other sheet | | | | | | #################### File: E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx Page: 1 Context: | Unnamed: 0 | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | Unnamed: 6 | Unnamed: 7 | Unnamed: 8 | Unnamed: 9 | Unnamed: 10 | Unnamed: 11 | Unnamed: 12 | Unnamed: 13 | |:-------------|:-------------------|:-------------|:----------------------------------------------------------------------------------------|:--------------|:-------------------------------------------------|:-------------------------------|:---------------|:---------------------------------------|:-------------|:---------------------|:--------------|:--------------|:--------------| | | | | | | | | | | | | | | | | | | | Valid for Aurobay plant in Skövde And Volvo Cars Propulsion Components (VCPC) in Skövde | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | Specification form | | | | | Base Robot + Standard Packages | | | | | | | | | | | | | | Please, fill out yellow fields | | | #################### File: E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx Page: 1 Context: | | | | 435-114 | | IRB 6700-150/3.2 | | | Standard Specification | | | | | | | | | | 435-121 | | IRB 1200-7/0.7 | | | Standard Specification | | | | | | | | | | 435-xxx | | | | | Standard Specification | | | | | | | | | | | | Foundry Plus Package | | | Foundry Plus Specification | | | | | 0.0 | | | | | | | Foundry Prime Package | | | Foundry Prime Specification | | | | | | | | | | | | | | | | | | | | | | | | | | | MH Dresspack package ProfiNet Ax 1-3 | | | Dresspack MH ProfiNet Ax 1-3 | | IRB 6700, 7600, 8700 | | | 0.0 | | | | | | | MH Dresspack package ProfiNet Ax 1-6 | | | Dresspack MH ProfiNet Ax 1-6 #################### File: E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx Page: 14 Context: | MU400 package | Unnamed: 1 | |:----------------|:-----------------------| | | | | Option | Description | | 864-1 | On base | | 1300-1 | 1pcs Motor unit MU 400 | | 209-202 | ABB Graphite White std | | 1317-1 | 1pcs IRC5-MU POW 7m | | 1324-1 | 1pcs SMB-MU/GU SIGN 3m | | 907-1 | Single drive unit | | 946-1 | Prepared for MU/GU | #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 1 Context: Project manual This Project Manual covers : Combustion engine and electric Propulsion Components production at: Aurobay plant in Skövde - Sweden and Zhangjiakou - China Volvo Cars Propulsion Components (VCPC) in Skövde – Sweden Version 1.9 Kistler electro mechanical presses and Measuring chains 1 KISTLER measure. analyze. innovate. #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 2 Context: Index Contacts, Europé 3 Contacts, Global 4 Contacts, Germany, HOT-LINE_ MAIL 5 Update, Version 6 Spindle, 2151B 7 Spindle, 2151B Size 1, Dimensions 8 Spindle, 2151B Size 2, Dimensions 9 Spindle, 2151B, Part list 10 Spindle, 2152B 11 Spindle, 2152B, Dimensions 12 Spindle, 2152B, Dimensions 13 Spindle, 2152B, Part list 14 Spindle, 2153A 15 Spindle, 2153A, Dimensions 16 Spindle, 2153A, Dimensions 17 Spindle, 2153A, Part list 18 Spindle, 2162A 19 Spindle, 2162A, Dimensions 20 Spindle, 2162A, Part list 21 Spindle, 2162A, configurator 22 Spindle, 2157B 23 Spindle, 2157B_1, Dimensions, straight 24 Spindle, 2157B_1, Dimensions, angular 25 Spindle, 2157B. Part list 26 MaXYmos NC, Measuring module MEM + Display DIM 27 MaXYmos NC, MEM + DIM, Dimensions 28 MaXYmos NC, MEM + DIM, Technical spec 29 MaXYmos NC, MEM + DIM, Technical spec 30 Driver, Indra Drive 31 Driver, Dimensions 12A 32 Driver, Dimensions 28A 33 Driver, Dimensions 54A 34 Driver, Dimensions 70A 35 Driver, Dimensions 100A 36 Documentation 37 Misc 38 2 #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 5 Context: Contact Service Main contacts, germany Name Kistler Instrumente GmbH Adress Maierhofstrasse 35, 73547 Lorch, Germany Phone +49 7172 184 0 E-mail info.de@kistler.com WEBB https://www.kistler.com/de/de/ Name Juergen Daberger Position Market Development Manager Sales & Projects Hotline Germany, technical service and support via mail (English) service@kistler.com 5 #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 6 Context: Version Latest update: Version Date Author Description 1.0 2017-04-29 Neil Arstad Release 1.1 2017-06-23 Neil Arstad 1st page 1.2 2017-08-29 Neil Arstad 1st front page, change from Product Guide to Project Manual 1.3 2017-09-04 Change page 19 to 24, Drivers Spare parts, Complete driver, Kistler Spare parts, Parts of driver, Bosch 1.4 2018-01-19 Neil Arstad Added/inserted products, 2152B, page 11 to 14 1.5 2019-11-20 Neil Arstad Added new contacts, added new products 1.6 2020-05-13 Neil Arstad Change lay out 1.7 2020-03-03 Neil Arstad Contacts. Europe, Global, Germany 1.8 2020-03-31 Neil Arstad New model 2157B Misc changes 1.9 2021-11-12 Neil Arstad Change of frontpage, Naming 6 #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 8 Context: 2151B, Dimension, Size 1 2151B 1-15 kN 2151B Size 1 2151B Size 2 1-15 kN 30-60 kN 200 mm Stroke 400 mm stroke 8 Dimensions 474 60 76 45 MB (6x60°) A) 4 50 se hy gi a m 1 098 6 MB / 22 tie 915 (4x90°) 88 5 " 3] 3] 20. gs} gi + oS} | 5 I Tko100 44 isl. oon — age x @6H7 1 16 tief/deep oot at (age ief/deey Pe 50 50 80 20.05 140 ‚Schmiernippel/Grease nipple /Schmiernippel/Grease nipple Fig. 1: Dimension NC joining module NCFH Type 2151B... size 1 for measuring range 1, 2, 5, 10 and 15 kN #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 12 Context: 2152B, Dimension 12 “"9ZSLZ adAL SION ajNpow Zuluol IN Jo Uosuswig :L Bund 10017 Alqwassy adueig suolsuawig sjujod uawyreny $8 soimyeradway ysiy Suen \/ uIod uon>aUU0O [esuar - #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 17 Context: Dimension, 2153A 17 Dimensions ine ala ls |al«xlalalalalerlo ® ee | calx |vlov 21538. w cosi00 | eras | - [35 | 3 Beeren | > com00 | 778.3 | = | 335 | 50 | 7 | 20 [5 [8 [100] 70 | 70] mane | 49 [50] wef ]s |= ‘o1a200 | 9043 | Toes | 00 | 20 [170 | 30 [5 [137 | v20| 100 [100] mioa0 ol 70 [70] 190] 20 [a5] 17 ‘oros00 | 1105 | 1263 | zoo | eo [110 | s0 [5 [157 [120 100| 100] mio0(| 70 [70 | 180[ 20 [45] 11 ‚013200 | 9043 | toss [soo | eo | 110 | 30 [5 [157 [120 10 [100] mioworaw| 70 [70 | 180[ 20 [45] 11 ‚015400 | 1105 | 1263 | 00 | eo [110 | s0 [5 [157 [120 10 [100] miowotaw| 70 [70 | 1s0] 20 [as 1 ‘o30200 | 1082 | 1237 | 52e | 90 | 120 | 50[5 [148] 150] 100|100] mazes [75 [75 | 215] 20 [4517 02000 | 1282 | 1437 [28 | so [120 [50 [5 [148 | 150 | 100|100| _mtaea | 75 [75 | 215] 20 [45 [01 ‘og0200 | 1 150 1345 | sa | 110 | 150 | 50 [5 [177 | 180 | 130] 130] _mnee2 | 90 [90 | 215] 20 [45 [iss Season | 1350 | 1595 [724 | mo [so [so [3 [177 | tao] 130] 130] _mneaa | 90 [30 | 215] 20 [45 [a5 100200 [73525] 157.5] e10 | 160 [195 | 50 | 5 1227 [230| 170] 170] mano | 115 [115] 200] 28 |e [175 100400 [15325] 1757.5] 240 | 160 | 195 | 50 | 5 1227 [2:0 | 170] 170[ ma0a0 | 115 [115 200] 28 [es [175 200100 [1732.5] 1957.5] 968 | 160 | 200 | 50 [5 [247 | 250 | 190[190| 20x80 | 115195] 282] 36 [9 | 22 ‘300800 [1685.5] 2110.8] 035 | 200 [240 | 72 [8 I2e 120012101210] maaxas | 150 [150] 77] 36 [9 [26 © Dimension with safety device #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 31 Context: Dimension of MaXYmos MEM and DIM unit 28 Measuring and evaluation module (MEM) ihe te => is Display module (DIM) = = Ses #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 33 Context: Technical data MaXYmso NC 30 Data Export Environment Format SDASKMLESVPDF Operating temperatur range = 58 Destination USB, Sener Storage temperature range < 0.50 Medium USB, Ethernet! TP degree of protection (EN 60573) Viealzaton WAVNG orDIN’ -Connectorandeablerunning | P| 53 interfaces downwards Ehemet TCP/IP 10083 TXwh 2 Fort Switch © _~ Standard rail version ® 20 us 2 USB Host, x Device BUS PROFIRUSDR, PROFINET, Display Module (Dim) Eihercat, Eiheet/, Se im 704 2PortSwitch ‘Calor = See conection FaldbasrasterSERCOSIN Touchscreen = Resten Pick | 00x oo son Dig-in/out Technology TELCO Nom DINENeTTaT Backightng [7] Level sate Vv 0.5 Supply voage (of MEM vor 24 Level state v 7D..30 TP degree of protection (EN 60529) Number of inputs 16 Front ® Input curent max ma Sata _-Rear r 53 Number of outputs 16 Operating temperature range c 55 Output curent max @erchanne | ma 500 Gt 24 VP Output curent max. Gn tata) ma 1500 (a 24 Messurement Programs Number Te Switchover a Menuaus Switchover time m <0 Switching Signals Number 2 Channel assignment Kory Goleta) Switching point “Threshold x reached ‘Threshold ¥ reached Output Dig-OutorFieldbus Mode] Free-running or latch influence on evaluation No! Real-time Reactions Switching signals, NO-PASS m a BREAK, INFLEXION, TUNNELBOX-X, TUNNELBOXY Power Supply Vollage VOC 2 3 ower consumption Gypica VA = Power consumption (max) vA 2 Screw-type/plug-in connector, 7 supplied with device ‘Wago, order no, 734-103/037-000, Housing: order no. 734-603 #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 39 Context: Generell Bosch driver Example of a part list, Bosch Indra drive. Control unit CSB02.1B-ET-EC-NN-S4-NN-NN-FW Firmware FWA-INDRV*-MPB-18VRS-D5-1-SRV-NN Power unit HCS02.1E-W0054-A-03-NNNN Shield connection HAS02.1-002-NNN-NN Line filter NFD3.1-480-016 Safety zone module HSZ01.1-D08-D04-NNNN 36 Device depths, heights and widths Accessories: Type = 1 SERCOS connection cable, Device | Maton | Device | Device length 5m KSM18029160-5 Deve wat’ [an fist dest | Sey zone box cable fmm) (2 cables required), length 1m KSMIBO29161-1 remenens [ero [0 rcsmzrewoos [es ro [ser HC502.1E-wooss | 105, 110) 352 26 ‚Overview application chain: rcstzewoora [10s Io [se2 Fi jning WE Conroe ein Te ea.sewoie0 [em [as [aw [as] Se aN |S | ETS NOOO Sister [es nos mens ans en [SEA [ANSE ASSES Dimensions of safety zone box SB) Brees [cs 2 [isso esos HSZ011-D08-D04-NNNN Arms ne | cs 2 [ANS eSB Bisons sa [Ans eSB Bisse [cs 7 [ans esas ans en [non A [ose ASSO F Ss nen | CS 2A [oes ASSESS S| a 153A030. INGEN | HCSO2.1 54A_ | KSM303490-5 [ KSM303500-5 = 2153060. NCEN | Hcso2.1 z0a_|Ksm305640-5 | Ksm303500-5 - Ann nen | SH [As SISSON eS 271530200/300._NCEN | HCS03.1 100A [KSMi316830- | KSMD3500-5 ZI ‘Ordering Key Type 2160811 I Power scion for NC joining module Ne 215186 <015.. | NCRHORTE Ne 2151830. NcrHO030 Nm ame, NcrH0060 im 2132005 Tncrmooos cm 21320107018 [nermons em 2nssacsn. [nero em 2132000. Tncrmoosn m 21234 100. [ncrmonoo im 2132200. [ncrmo2on m 2132300. [ncrmoson Nee ann Ncraoos Nee _anconze Crane Ne 21528 2 Ncrso025 Net 20678 NCFTONS Safety technology ‘they coe box] (Ordering example: Type 2180ANCFN0O3058, Power section Servo amplifier: Type 21804... fr joining module: |NCEN 30 kN: NCFN0030, with safety zone box: SB. #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 41 Context: Miscellaneous https://smartfile.kistler.com User: kistlerguest Password: download What to find? Service tools Software MaXYmos PC basic, for upload and download via PC Indra Works, Software for the indra drive, for Back-Up and Restore MaXYmos Offline tool, setting up MaXYmos via PC CAD files Cad files for Spindles and MaXYmos NC (MEM & DIM) Manuals MaXYmos NC manual Bosch indra drive manual Updates Latest update of firmware for MaXYmos NC Latest update of firmware for Driver Indra Drive Latest update of BUS files, ProfiBUS, ProfiNET, EtherNET, EtherCAT. 38 #################### File: E4.8%20Project%20manual%20Cognex%202023.pdf Page: 16 Context: Cognex Corporation One Vision Drive Natick, MA 01760-2059 (508) 650-3000 fax (508) 650-3333 www.cognex.com Requirement  System needs to measure dimensional results for position, width, continuity and gaps  If 3D-systems are used volume should be measured  Tolerances for measurements need to be adjustable dived into different zones and track/path.  System needs to be calibrated and mapping pixels in camera sensor to a “world coordinate systems” in mm.  Alarms need to be visualized for operator and dived into different zones or individual measurements points with real or virtual image displaying bead paths so it’s easy to identify “real” position for value that are not within tolerance.  It should be possible for system to handle different track and products. Recipe will come from “Shop Floor Control System” and host computer. 5.7 Vision Guide Robotics (VGR) Robotic pick-and-place is an important automated manufacturing process. Today machine vision systems enable a robot to locate the part or subassembly on which it is working, regardless of rotation or scale Vision system or the “robot eye” provides process-integrated solutions for contact-free identification, location recognition, and high-precision joining and monitoring of components throughout the process chain. In most applications, machine vision systems provide real-time data and live feedback to guide robots as they go through programmed sequences of operations. To perform this level of machine guidance, a vision system usually locates parts for the robot to pick up, identifies the correct locations at which to place or fasten the parts, and sends this information to the robot for the assembly procedure. It’s possible to use both 2D and 3D cameras for robot guiding to locate grip points of disoriented object within 3D space. When part geometries are changed or new components integrated, for example, there is no need for costly mechanical adaptation or even complete reconfiguration of the machine. The system can manage an almost infinite number of components. Robot guiding to remove AGV adapter plate from engine A very common application in powertrain are palletizing. This are robot guiding system for stacking unstacking of heavy payload semi sorted components or raw material from pallets. Aurobay/VCPC have this type of station for Cylinder block, Bedplate, Cylinder head, Crankshaft. #################### File: E4.8%20Project%20manual%20Cognex%202023.pdf Page: 30 Context: ‘Accessony’s pertnr—_| Description ‘Aurobay PartNo (CCB-24901-2001-10 | Eihemet 10m MA2-RI4S Connecter, Straight (GeBsa00r2001.15 | Eihemet 15m M12-RI4S es000see7 Connector, Straight 6B44001.20010 | Eihemet 30m M2-RI4S onnector, Staat CCB-RAG0-2RETAD | Eihemst Robote 1om AMZ-RIAS Connecter, Straight c8-PWRIO-*0 Powerit 10M12-12 Fying leads | 6600010238, CcB-PWRIO-AS PowertO 1512-2 Flying leads | 6600042745, CCLRR-R7030G1GLR | External ring Hight £30 cce-mr2.TF-05 {n-Sight 7000 External ight cable osm Lec.86870 ‘Edmund Optics T2ne, HP seies SA" Feed focal length LEesssrı ‘Edmund Optics 16mm, HP sevies 4 Fixed foe length leer ‘Edmund Opties 25men, HP sevies 4 Fixed foeal length lesen ‘Edmund Optics 35mm, HP seies SA" Feed focal length CcopexCapraten One Vion Ove MNalMAOITSEEE (ERS ae OHSS wx #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 7 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 7 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 2.4 Terminology Blank Part delivered from supplier foundry that has not been processed or machined. This is called Raw Material in the host system. HMI Human Machine Interface. Interface to the machine control system, which is part of the machine equipment in line. Host system Refers to the part of the MES application suite that communicates with PLCs. ISA-95 International standard for developing an automated interface between enterprise and control systems. MES Manufacturing Execution System are computerized systems used in manufacturing. MES track and document the transformation of raw materials to finished goods. MES can provide the right information at the right time and show the manufacturing decision maker "how the current conditions on the plant floor can be optimized to improve production output". Operation A work request operation is a set of operation activities (e.g., mounting, machining) to be performed in a Work Cell and will be executed by a specific Work Unit. Part Blank that has been processed or machined. Recipe Host system sends control recipes to describe what activities to be performed in a machine. SFC Shop Floor Control. Work Cell The Work Cell (WL) equipment represents a collection of Work units which are capable of providing the same functionality to execute a work request operation at a location where actual product manufacturing is being performed. The work cell will consist of one or more equipment or operator assembly stations. Work Unit The Work Unit (WT) equipment represents a location where actual product manufacturing is being performed. The work unit typically processes a single operation at a given time. #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 10 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 10 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 3.2 HMI VDcom The VDcom_v2 module provided by Aurobay/VCPC contains HMI pages to operate and view VDcom_v2 functionality (see further in chapter HMI ). 3.2.1 Supported languages Included languages in the VDcom_v2 module: • English (US) • Swedish • Chinese 3.3 Supported Siemens Software and Hardware The VDcom_v2 module are developed for the following Siemens development software’s and HMI- panels: | Platforms | Development
Software | Supported
HMI-panel | HMI Development
Software | | -------- | -------- | -------- | -------- | | TIA-portal | TIA portal
(STEP 7 V14 +SP1) | KP1200 Comfort | WinCC Professional
V14, SP1 | PLC types to be used are specified in separate document (Siemens, Manual Component list Aurobay/VCPC). The VDcom_v2 module affect the CPU scan cycle time and that must be taken into consideration when selecting PLC type (consult with Aurobay/VCPC at selection) It’s possible to use software’s with newer version than listed in the table, then you need to upgrade the VDcom-project before you can integrate it in your PLC-project. Note: If the machine doesn’t have a Siemens control system as standard, consult with Aurobay/VCPC for alternative solutions to integrate with the host system. 3.4 Reserved block numbers The VDcom_v2 module provided by Aurobay/VCPC requires some block numbers to be reserved for communication. These areas shall not be used by the supplier. Block numbers to reserve: TIA portal 7000-7999 3.5 Reserved communication ports The VDcom_v2 module provided by Aurobay/VCPC must use following communication ports for Ethernet: • TIA portal X1 (Internal port on CPU module). #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 66 Context: "VDC_Sub_TgmControlsnd" BufferConzzo10703 hriveToBusserz "VDC_Subl_TgmControlsnd" BuftexControl0703 hriveToBussers #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 72 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 72 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 6.1.2.4 Configure “Sub x -> Nr of Statemachines” (Optional) If using a VDcom_v2 packages that contains more statemachines then used in the actual equipment, it’s possible to change no of statemachines that´s shown in the VDcom HMI pages. If it’s not changed unused statemachines will also be shown. This information is used for following purpose. • Configuration applicable for VDcom HMI / Page: o VDcom State Machines Overview o VDcom State Machine In the comment for the block FC7001 is the specification of the amount of statemachines per statemachine for the actual VDcom_v2 package. NOTE This numbers is the maximum values that can be defined in the configuration of Sub x -> Nr of Statemachines MANREHRE Sub1-> Nroofstatemachines P Sets the number ofstatemachines for each statemachine type. s_MovE EN — #tSubName —ın "VDC_ComhM ‘Subsystem[1] SubsystemDescri ‘our—Ption Move EN — EN —— Son "VDC_ComhM ‘Subsystem[1] NoofStateMechin # oum — eWeelt] Move EN — EN —— SN *VOC_ComHM" Subsystem[1] Nooßtateachin oun — eel] Move EN — ENO—— 5—IN "VDC_ComhM. Subsystemf1] NoOßtateMachin + our — eTypel3] ee ee Cn Ome Coed aes ies 0 Go C8 GBD Gs |: Default value [Supervision [Com ahr BO Ot Block title: VDC SetMachineinformation | Spec for package. 4 subsystems: Subsystemt: $1:1,52:1,53:0,54:0,55:0,56:0,57:0,58:0,59:0,E5:1 Subsystem2: 51:1,52:1,53:0,54:0,55:0,56:0,57:0,58:0,59:0,E5:1 Subsystem3: 51:0,52:0,53:4,54:4,55:4,56:1,57:0,58:0,59:0,E5:1 Subsystem&: 51:1,52:1,53:0,54:0,55:0,56:0,57:0,58:0,59:0,E5:1 > Network J) Hebocoooooooooooooooooconic: 6p | AAA AAAAAAAAAAAAAAAAARARAAAA #################### File: E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf Page: 8 Context: technicians, maintenance personnel, safety delegate or equivalent and operators. I samband med nyutveckling eller inköp av ny utrustning ska detta ske i samråd med ergonom och övriga berörda såsom tekniker, underhålls- personal, skyddsombud och operatörer. Regular maintenance and service are necessary to maintain function and performance. Regelbundet underhåll och service är nödvändigt för bibehållen funktion och prestanda. Printed copies are uncontrolled. Print date: 2018-11-06 #################### File: E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf Page: 10 Context: STANDARD VCS 8003,29 Volvo Car Corporation Issue: Page: 2018-11 Issue 6 10(14) 3.7.3 Reaction torque 3.7.3 Reaktionsmoment Stall-type pistol grip machine: At torques exceeding 8 Nm, a counterhold shall be used and it shall be possible for the operator to use a two-hand grip. Segdragande pistolmaskin med frånslag: Vid vridmoment över 8 Nm ska mothåll användas och operatören ska kunna använda tvåhandsgrepp. Angle nutrunner, air: At torques exceeding 40 Nm, a counterhold shall always be used. For tools with a distinct recoil, a counterhold shall be used at torques exceeding 25 Nm. Vinkelmutterdragare, luft: Vid vridmoment över 40 Nm ska mothåll alltid användas. För maskiner med tydlig rekyl ska mothåll användas vid vridmoment över 25 Nm. Angle nutrunner, electronically controlled: At torques exceeding 40 Nm, a mechanical and/or software/electronic counterhold shall always be used. A counterhold may in certain cases be needed at lower torques due to difficult conditions. This shall be decided from case to case. At torques exceeding 50 Nm, a mechanical counterhold shall always be used. Vinkelmutterdragare, elektroniskt styrd: Vid vridmoment över 40 Nm ska mekaniskt och/eller mjukvarumässigt/elektroniskt mothåll alltid användas. Mothåll kan i vissa fall behövas vid lägre vridmoment på grund av försvårande omständigheter vilket avgörs från fall till fall. Vid vridmoment över 50 Nm ska mekaniskt mothåll alltid användas. Pulse machine has no significant reaction torque. It is important to use a guide sleeve to minimize the risk of vibrations. Pulsmaskin har inget nämnvärt reaktionsmoment. Det är viktigt att använda styrhylsa för att minimera risken för vibrationer. Hammering machine has no significant reaction torque. It shall only be used sparingly, for example at dismounting. Slående maskin har inget nämnvärt reaktions- moment. Ska endast användas sparsamt, t.ex. vid demontering. Ratcheting machine shall be used sparingly due to the high risk of vibration and the high noise level. Rappande maskin ska användas sparsamt med hänsyn till vibrationsrisk och hög ljudnivå. 3.7.4 Air 3.7.4 Luft Air outlet shall be directed so cooling of arm/hand does not take place. Air connection on the top side of the tool shall be possible if necessary. Luftutblås ska riktas så att nedkylning av hand/arm inte förekommer. Luftanslutning ska kunna göras på ovansidan av verktyget vid behov. Hose/hose suspension devices shall be arranged so that they do not get in the way. Slang/slangupphängningsanordningar ska ordnas så att dessa inte är i vägen. 3.7.5 Accessories 3.7.5 Tillbehör Sleeves/adapters Hylsor/förlängare Impact hexagon sockets shall be used for machine use and thin-wall sleeves for hand tools. Krafthylsor ska användas för maskinellt bruk och tunnväggade hylsor för handverktyg. Jointed sleeves shall be avoided. Ledade hylsor ska undvikas. For pulse machines, guide sleeves or extend #################### File: E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf Page: 15 Context: Standard Appendix A to VCS 8003,29 Page 1(4) Volvo Car Corporation Work load, work postures, working movements 172 cm = man/woman of average height Fig.1 Assessment templates Non-injurious impact Possibly injurious impact depending on number of movements or the duration of the posture Injurious impact when occurring for longer periods of time, lengthy or often Tabell 1 Lifting diagram*) **) | Lifting area | A | | Lifting frequency times/hour
1-10 10 -30 30 - 60 60 -120 12,0 | 7 | 3 | 2 | | |B | | 7,0 | 5 | 2 | 1 | *) For higher frequencies/weights/distance an ergonomics risk assessment is required **) VCBC shall use: Assembly: Before contract: Checklist “Checklista – Miljö, media samt ergonomi för sammansättnings- utrustning”, form No. 50751 (in Swedish only) After contract: Checklist “Assembly follow-up”, tab “2 Ergonomics”, form No. 50668 Stamping: Checklist: Physical work environment – Stamping at VCBC (Volvo Cars Body Components), form No 50431 (in Swedish only) When handling several objects in the same work cycle, the frequency values shall be added. When working sitting down, the mass values in the diagram shall be halved. A maximum of 7 kg shall be lifted when sitting. 7‘ 7‘ [> #################### File: E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf Page: 9 Context: Name of document Issue Issue date Page Page ShopFloor Interaction Concepts v1_0 9 (13) Type of document Security class: Version Issue date Date Specification Proprietary 1.0 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson Interaction points Interaction between the equipment and MES shall be performed at several places in the line. The following figure shows examples of locations where communication may occur, e.g., processing equipment, assembly equipment, transportation equipment and buffers. Communication is mostly bi-directional where messages are acknowledged to make sure the information is received by the other party. The figure below describes a common interaction scenario for an automatic equipment. #################### File: B0%20Specification%20of%20works%20%28Machining%29.docx Page: 3 Context: General Specification of Works 11.1 ENVIRONMENT............................................................................................................................................. 12 11.2 ERGONOMIC ASSESSMENT................................................................................................................................12 11.3 SAFETY...................................................................................................................................................... 13 11.4 WORK ENVIRONMENT DEMANDS........................................................................................................................13 12 TEST PARTS...................................................................................................................................................13 13 TEST BEFORE SHIPMENT AND TAKING-OVER TEST............................................................................................13 14 TIME SCHEDULE............................................................................................................................................13 15 GENERAL FOR MACHINING.............................................................................................................................13 15.1 CHIPS (GENERAL).......................................................................................................................................... 13 15.2 COOLANT (GENERAL)......................................................................................................................................14 15.3 TIME CALCULATIONS AND PROCESS DESCRIPTION....................................................................................................14 15.4 CYCLE TIME DIAGRAM....................................................................................................................................14 15.5 SPECIAL TOOLS FOR MACHINE ADJUSTMENTS AND MAINTENANCE...............................................................................14 15.6 SPARE PARTS, OPTION.................................................................................................................................... 14 15.7 CHOICE OF COLOUR SCHEME............................................................................................................................. 14 Document title: Specification of works Date: 2024-03-08 3 (14) Issuer (dept, name, CDSID): 64331, Nils Tengvall, ntengval Security class: Proprietary #################### File: B0%20Specification%20of%20works%20%28Machining%29.docx Page: 4 Context: General Specification of Works 2 Project presentation 2.1 General Aurobay has been given the task of manufacturing parts for electric motors called ERAD (ElectricRearAxleDrive) and EFAD (ElectricFrontAxleDrive). The parts to be manufactured are rotorshafts. There are geometrical differences between ERAD and EFAD, but they will be manufactured in the same line, without any mechanical change-over. You are hereby invited to submit a quotation for five load/unload-solutions (gantrys). The equipment is to be installed at Aurobay, H-factory, Skövde. The main project is called SRS02 (SkövdeRotorShaft Line #2) and is a second capacity-step. First capacity-step is the already sourced SRS01. There’s also a third capacity-step planned, SRS03. Commercial contact person in the project Matus Rozvadský +46701-45 52 07 matus.rozvadsky@aurobay.com Technical contact person in the project Nils Tengvall +46709-61 39 66 nils.tengvall@aurobay.com Document title: Specification of works Date: 2024-03-08 4 (14) Issuer (dept, name, CDSID): 64331, Nils Tengvall, ntengval Security class: Proprietary #################### File: B0%20Specification%20of%20works%20%28Machining%29.docx Page: 7 Context: General Specification of Works 4.4 Automation Suitable type of gantry-loader to be able to load/unload the machines within the specified cycletime. The supplier will also be handling the RF-id reader/writer and the stops that is located on the conveyor. The hardware (RF-id reader) will be supplied by a different supplier, but in the quotation the integration for these must be included. The ASM-module for this shall be included in the quotation. All gantrys have to communicate with MES. 4.5 SPC-place There should be a SPC-box in each gantry, it will be used for frequent checks and NOK-parts. It should be possible to re-introduce the parts into the flow by using the SPC, Aurobay will supply a datamatrix-reader (Cognex Dataman 8000-series) that can read the DM-code on the rotorshafts, the supplier must handle the integration of this reader. 4.6 Virtual Commissioning The contractor must in the quotation state if they during design and commissioning phase use Virtual Commissioning as a way of working. The main purpose of Virtual Commissioning is to shorten the commissioning time by enabling simultaneous activities before physical machine is completed, minimize project risks and reduce the risk for late costly modifications of the equipment. Aurobay aims to bring activities earlier in the designs and manufacturing process of the equipment, the virtual way of working naturally promotes more remote way of working, which also opens up for more closer collaboration and frequent reconciliations during projects 5 Equipment specifications 5.1 Specification of suppliers The sub-suppliers to be used, down to station level, must be stated in the quotation. State the country used for manufacturing, both for main supplier and sub-suppliers. 5.2 Functional description In the Functional description Aurobay is describing the functions of manufacturing equipment. (See appendix B) Document title: Specification of works Date: 2024-03-08 7 (14) Issuer (dept, name, CDSID): 64331, Nils Tengvall, ntengval Security class: Proprietary #################### File: E6.1%20MEPS%20Fundamental%20principles%20for%20process%20design%20v1_3.xlsx Page: 0 Context: | | | | | Parts orientation in container | Purpose:
Enable efficient picking of parts/ minimise Muda of walking for operators on the line. | | | | | Packaging design enables good/ ergonomic positions of the parts in the container. | | | | | | | | Parts orientation in the container is optimised for picking. | | √ | | | #################### File: E6.1%20MEPS%20Fundamental%20principles%20for%20process%20design%20v1_3.xlsx Page: 0 Context: | | | | | | Use of machines that can be used and easily reconfigured for several types of products and volume demands | | √ | | | | | | | | | | | Custom machines that are tied to a specific product, and cant be reconfigured in a minimized amount of time | | X | | | #################### File: E6.1%20MEPS%20Fundamental%20principles%20for%20process%20design%20v1_3.xlsx Page: 0 Context: | Unnamed: 0 | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | Unnamed: 6 | Unnamed: 7 | Unnamed: 8 | Unnamed: 9 | Unnamed: 10 | Unnamed: 11 | |:-------------|:-----------------------------------------------------------|:--------------------------------------|:-------------|:--------------------------------------------------|:---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|:-------------|:-------------|:-------------|:-------------|:-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- #################### File: D0_Obligations%20suppl_purch%20v2.1.docx Page: 3 Context: The Supplier and Purchaser shall arrange and pay for the facilities, undertakings etc. as shown below and as marked and in accordance with the notes and instructions as indicated. Note: “N/A” means “Not Applicable” Arranged by: Paid for by: Suppl. Purch. Suppl. Purch. Notes PERMISSION 1 Permission to build the plant ☐ ☐ ☐ ☐ NA INSPECTION, TESTING 2 Testing of the Goods as required by statutory law, regulations or directives imposed by Authorities. ☒ ☐ ☒ ☐ 3 Inspection of the Purchaser’s preparatory works ☒ ☐ ☒ ☐ 4 Safety and health plan. Co-ordination on the site ☐ ☒ ☐ ☒ In accordance with Swedish regulation AFS 1999:3 (based on 92/57/EEG) PACKING OF GOODS, TRANSPORT ETC. 5 Marking of the Goods ☒ ☐ ☒ ☐ Type of marking etc: Reference designations 6 Packing of the Goods for transport ☒ ☐ ☒ ☐ Type of packing etc: 7 Packing of the Goods for storage (before and during erection) ☒ ☐ ☒ ☐ Type of packing etc: 8 Materials used for covering and protection ☒ ☐ ☒ ☐ 9 Customs clearance, duties and charges ☒ ☐ ☒ ☐ 10 Transport of the Goods to the Plant Site ☒ ☐ ☒ ☐ 11 Unloading the Goods at the Plant Site ☐ ☒ ☐ ☒ 12 Reception of the Goods at the Plant Site ☐ ☒ ☐ ☒ 13 Storage - including directly associated handling - of the Goods at the Plant Site ☐ ☒ ☐ ☒ Beside the Plant Site 14 Storage areas ☐ ☒ ☐ ☒ Number, size, position, etc: Indoor 15 Transport - including loading and unloading -of the Goods at the Plant Site ☐ ☐ ☐ ☐ DDP Skövde (Incoterms 2000) PERSONNEL, PERSONNEL FACILITIES AND BENEFITS Issuer Security class: Issue Issue date Date Karl Sjöstrand Public 2.10 2021-06-30 = Page PAGE 7 (NUMPAGES 7) No, MAXX Contact Appendix D ‘The Supplier and Purchaser shall arrange and pay for the facilities, undertakings etc. as shown below and as marked and in accordance with the notes and instructions as indicated, Note: “N/A” means “Not Applicable” pnangetby, Paderi Sippl_Puch_ Sup PERMISSION 4 Permission to bu ihe plant o oo INSPECTION, TESTING 2 Testing ofthe Goods as required by za a statutory aw, regulations or directives imposed by Authostes. 3 inspoclonefihe Purchaserspreparaloy © U Mi works 4 Safelyandhealinplan.Co_rdnaienen I GM Di] the site PACKING OF GOODS, TRANSPORT ETC. 5 Marking of te Goods ao a © “Packing of the Goods for transport 7 “Packing of the Goods for storage (before I ‘and during erection) eM ® olo ale als used for Covering and protection 9 “Customs dearance, duties and charges: 10 _ Transport af the Goods tothe Plant Ste 11 “Unloading the Goods atthe Plant Ste 12 “Reception ofthe Goods at the Plant Site pfofojef=f= elele|ofofo plolo}elele 13 “Storage including drecty associated handing of the Gods athe Plant Site Oo a Bo 14. “Storage areas 15 Transport including leading and oa a Unloading -f the Goods at he Plant Sie. PERSONNEL, PERSONNEL FACILITIES AND BENEFITS ket sevand Pe #################### File: D0_Obligations%20suppl_purch%20v2.1.docx Page: 5 Context: Arranged by: Paid for by: Suppl. Purch. Suppl. Purch. Notes 39 Lifting and transport aids (jacks, blocks, struts, lifting beams etc.) ☐ ☒ ☐ ☒ Type, capacity etc: 40 Electrical distribution equipment, main supply panel ☐ ☒ ☐ ☒ Type, number: 41 Electrical distribution equipment, local distribution panels ☐ ☒ ☐ ☒ Type, number: 400V, 16 A (x pcs) 42 Gas welding sets ☒ ☐ ☒ ☐ Type, number: 43 Arc welding sets ☒ ☐ ☒ ☐ Type, number: 44 Arc welding supply points ☐ ☒ ☐ ☒ Number, location: 45 Tools ☒ ☐ ☒ ☐ Type etc: 46 Scaffolding ☐ ☐ ☐ ☐ NA 47 Scaffolding timber ☐ ☐ ☐ ☐ NA 48 Erection trestles, support materials ☒ ☐ ☒ ☐ Type etc: 49 Heated stores ☒ ☐ ☒ ☐ Number, size, location, etc: 50 Unheated stores ☒ ☐ ☒ ☐ Number, size, location, etc: 51 Tool stores ☒ ☐ ☒ ☐ Number, size, location, etc: 52 Office rooms with furniture ☒ ☐ ☒ ☐ Area line side normally used 53 Changing rooms and washing facilities ☐ ☒ ☐ ☒ Number, size, location, etc: 54 Personnel huts (rest period huts) ☐ ☒ ☐ ☒ Number, size, location, etc: 55 Sanitary facilities ☐ ☒ ☐ ☒ Number, size, location, etc: 56 Areas set aside for eating meals ☐ ☒ ☐ ☒ Number, size, location, etc: 57 Workshop premises at the Plant Site (workshop hut) ☒ ☐ ☒ ☐ Number, size, location, etc: SUPPLIES AND SERVICES, ETC 58 Telephone - acquisition, installation ☐ ☒ ☐ ☒ Number of lines: 59 General lighting ☐ ☒ ☐ ☒ 60 Point-of-use lighting ☒ ☐ ☒ ☐ 61 Acetylene, oxygen ☒ ☐ ☒ ☐ 62 Electrodes ☒ ☐ ☒ ☐ Issuer Security class: Issue Issue date Date Karl Sjöstrand Public 2.10 2021-06-30 a “2 a “4 45 46 a 48 [ing and transport aids Jacks, blocks, struts, fing beams etc.) Electrical distribution equipment, main supply panel Electrical distribution equipment, local distribution panels (Gas welding sets ‘Are welding Sots ‘Are welding supply points Tools ‘Scafoiing Scafoling Imber Erection trestles, suppor materials Heated stores | Unheated stores Tool stores (fee rooms wth umiture| ‘Changing rooms and washing faites Personne hus (est period huts) ‘Sanitary facies ‘Areas sa aside for eating meals Workshop promises atthe Plant Ste (workshop hut) ‘SUPPLIES AND SERVICES, ETC ss sa co ot 62 Telephone - acquisition, installation (General ightng Pointotuse lighting ‘Acetylene, oxygen Electrodes ket sevand ranged by Sigel Pur o @ o @ o @ a oO a oO o @ a oO Do Do a oO a oO a oO a oO a oO o @ o @ o @ o @ a oO o @ o 8 a oO a oO a oO a a elelolo]elolele| o a elelelofo #################### File: FLT%20Wo%CC%88rterbuch2.pdf Page: 1 Context: Weiteres Wörterbuch FLT Standorte = FLT Deutschland, FLT INC USA, Laepple Taicang China #################### File: E4.4%20Project%20manual%20Festo.pdf Page: 4 Context: Festo SE & Co. KG Page 4 from 41 13.01.2022 Volvo_Cars_Skövde_Zhangjiakou_Spezification_v1.5_2022-01_EN.docx 1 Document Management Information | VERSION | DATE | WHO | TYPE OF CHANGING | PAGES/CHAPTER | | -------- | -------- | -------- | -------- | -------- | | 1.0 | 01.12.2013 | Leif Lindahl + Thorsten Weiß /
Festo | First edition | all | | 1.1 | 28.01.2014 | Leif Lindahl + Thorsten Weiß /
Festo | Correct typcodes of service unit | 29 | | 1.2 | 04.11.2015 | Leif Lindahl + Thorsten Weiß /Festo | - delete STA / STAF- add DFSP- delete CTLU- add valves VFOF- update service unit- add index | 4.1.44.1.44.1.44.55.2 and 3.26 | | 1.3 | 08.12.2016 | Leif Lindahl + Thorsten Weiß /
Festo | - update contact person
- add rotary drives DRRD and DRVS
- delete DNCE, add DSBF
- move SFAM to service units
- change part number for gauges MAE
- delete PLN
- add PUN and PAN
- update service unit | 2
4.1.3
4.2
4.8
4.8, 5.2, 5.3
4.9
4.9
5.2 | | 1.4 | 29.06.2017 | Joakim Gustafsson + Thorsten
Weiß / Festo | - remove DSL
- add DGSL and FENG
- remove EGSK, EGSP, ELGR, EGSA, DGEA, ADNE,
DFME, ELGL, and CMFL
- remove HGPD and HGPP
- remove HGRT
- remove three-point and other grippers
- add VMPA valves
- remove VTSA
- add vacuum technology
- remove SPAB and SDE1
- add SPAU
- add regulators
- remove VZS | 4.1.2
4.1.2
4.2
4.4.1
4.4.2
4.4.3 and 4.4.4
4.5.1
4.6
4.7
4.8.1
4.8.1
4.9
4.11 | | 1.5 | 13.01.2022 | Thorsten Weiß / Festo | - specification valid also for Aurobay plant and Zhangjiakou
- delete service unit MS6-1/2” - SE_CS.1396581
- update service units
- change DSBC to D3 version
- add note at DSBC
- add holding brake DFLC
- delete mini slide SLT
- add mini slide DGST
- delete pin locating cylinder and drawings
- delete motor unit MTR-DCI
- add Integrated drives EMCA
- add suction cups VAS, VASB
- add position transmitters SDAT
- delete plastic tubing PEN and PUN
- add plastic tubing PUN-H
- add safety products
- delete service Unit – G1/2”
- update service units | 3.2
3.2
4.1.1
4.1.1
4.1.1
4.1.2
4.1.2
4.3
4.3
4.7
4.8.3
4.10
4.10
4.12
5
5.1 / 5.2 | #################### File: E4.4%20Project%20manual%20Festo.pdf Page: 40 Context: MS6-LR… AS................................................................ 32 MS6-LRP-… ................................................................. 21 MS6-SV-1/2-C-… ......................................................... 26 MS6-SV-1/2-D-… ............................................. 24, 25, 26 MS6-SV-1/2-E-… ............................................. 24, 25, 26 MS6-SV-C-… ................................................................ 25 MS6-SV-C-MK ............................................................. 32 MS9-... ........................................................................ 21 MS9-EE ....................................................................... 25 MS9-EM-… .................................................................. 32 MS9-LR ........................................................... 29, 30, 32 MS9-LR… AS................................................................ 32 MS9-SV-C-… ................................................................ 25 MS9-SV-MK ................................................................. 32 NPAW-... ...................................................................... 23 NPHS-D6-M-… ............................................................. 34 NPHS-D6-P-… .............................................................. 34 NPQM-… ...................................................................... 22 OVEM-… ...................................................................... 19 PAN-… ......................................................................... 22 PUN-H-… ..................................................................... 22 #################### File: Orgalime%20SE01%20General%20Conditions.pdf Page: 5 Context: for : a) waiting time and time spent on extra journeys. b) costs and extra work resulting from the delay, including removing, securing and setting up erection equipment. c) additional costs, including costs as a result of the Contractor having to keep his equipment at the Site for a longer time than expected. d) additional costs for journeys and board and lodging for the Contractor's personnel. e) additional financing costs and costs of insurance. f) other documented costs incurred by the Contractor as a result of changes in the erection programme. 46. Whatever the means of payment used, payment shall not be deemed to have been effected before the Contractor's account has been fully and irrevocably credited. 47. If the Purchaser fails to pay by a stipulated date, the Contractor shall be entitled to interest from the day on which payment was due. The rate of interest shall be as agreed between the parties. If the parties have not agreed on the rate of interest, it shall be 8 percentage points above the rate of the main refinancing facility of the European Central Bank in force on the due date of payment. In case of late payment the Contractor may, after having notified the Purchaser In Writing, suspend his performance of the Contract until he receives payment. If the Purchaser has not paid the amount due within three months, the Contractor shall be entitled to terminate the Contract by notice In Writing to the Purchaser and to claim compensation for the loss he has incurred. The compensation shall not exceed the Contract Price. RETENTION OF TITLE 48. The Plant shall remain the property of the Contractor until paid for in full, including payment for the erection of the Plant, to the extent that such retention of title is valid under the applicable law. #################### File: E2.3%20Questionnaire_Tooling.docx Page: 1 Context: | | Dokumentnamn/Name of document
Questionnarie – Tooling | | | Sida/Page
1 (21) | | -------- | -------- | -------- | -------- | -------- | | Utfärdare (avd nr, namn, tfn, geografisk placering, sign)/ Issuer (dept., name, phone, sign)
64342, Tooling Engineering, Jörgen Fock, +46 72-8803444 | Datum/Date
20131011 | Bilaga/Appendix | Utgåva/Issue
2.4 | Reg nr/Reg no | | Ärende/Subject
Questionnarie – Tooling | | | | | #################### File: E2.3%20Questionnaire_Tooling.docx Page: 8 Context: Utgåva/Issue Reg nr/Reg no Sida/Page Questionnarie – Tooling 2.4 8 (21) 1.3.1 Will a component list be delivered with e.g. screws, tourqes,combi/multi tools, clamps, etc.!? ☐ ☐ Yes ☐ No Note:       1.3.2 Are estimated or calculated tool life/annual consumption presented? ☐ ☐ Yes ☐ No Note:       1.3.3 Are there any need of pre-maintenance for cutting tools and tool holders? ☐ ☐ Yes ☐ No Note:       If Yes; Will the instructions/repair manuals be available at the Functional acceptance test? ☐ Yes ☐ No Note:       1.4 MACHINE PARAMETRES N/A 1.4.1 Will the Questionaire Machine Parameters (Appendix. 1) be filled in and sent with the quotation? ☐ ☐Yes ☐ No Date:       Note:       File: Tooling_Questionnarie_rev2 4_ENG #################### File: E2.3%20Questionnaire_Tooling.docx Page: 17 Context: Utgåva/Issue Reg nr/Reg no Sida/Page Questionnarie – Tooling 2.4 17 (21) 4.6.4 In grinding machine; is the spindle dynamically balanced? ☐ ☐ Yes ☐ No Note:       4.6.5 In grinding machine; Must grinding wheels and dressing tools be in static balance before dynamic balancing? ☐ ☐ Yes ☐ No Note:       4.7 TOOL CONTROL / CUTTING FORCE CONTROL N/A 4.7.1 How is tool breakage monitoring applied? ☐ ☐ Physical / mechanical control (Probe in plastic material is preferred) ☐ Optical control ☐ Power monitoring Other:       4.7.2 Specify tool breakage monitoring system. ☐ Brand:       4.7.3 How is tool life defined? ☐ ☐ Number of machined parts ☐ Number of machined features (holes, threads, faces, etc.) ☐ Machined length / diameter ☐ Multiple counters or monitors per tool (multi-purpose tool) Other:       File: Tooling_Questionnarie_rev2 4_ENG #################### File: B3%20Layout.docx Page: 1 Context: B3 LAYOUT #################### File: Machine_Details_A2253.pptx Page: 1 Context: Confident ial Equipment details Incoming / Outgoing parts • Conveyor-system with palettes • RFI-tags for traceability • One palett with different positions for ERAD/EFAD • Never two parts on the same palett Reused machines • Grinding machines • Previously loaded by gantry Machine 4 • Max height machine: 2480mm • Load/unload height: 1350mm Machine 5 • Max height machine: 2300mm • Load/unload height: 1050mm New machines • Turning machines • Prepared for gantry-loading Machine 1 • Max height machine: 2050mm • Load/unload height: 1195mm Machine 2 • Max height machine: 2000mm • Load/unload height: 1150mm Machine 3 • Max height machine: 2240mm • Load/unload height: 1350mm 2D-layout of machines available on request #################### File: E8.0%20Reliability_and_Maintainability_Requirements.docx Page: 6 Context: Name of document Issue Issue date Page Page R&M Requierments Aurobay/VCPC 6 (17) Type of document Security class: Issue Issue date Date Public 1 2021-11-01 Issuer Issue Issue date Page Appendix DEP. 9970 PKARLSS5 E The requirements are specified in the KPI matrix in Contract Appendix B. Verification is carried out in different steps according to the contractual test procedures described in Contract Appendix F. Technical Availability A = (T-Td)/T*100 T = total operating time Td= total downtime during period T (caused by disturbances in supplied equipment). This assumes that spare parts and manpower are 100 percent available with no delays. This excludes logistics time, waiting or administrative downtime, and scheduled downtime for planned maintenance. It includes downtime for corrective maintenance. The equipment’s Technical Availability requirements shall be agreed as part of Contract Appendix B. Technical Availability shall be measured during a time period that shall be agreed as part of Contract Appendix B. When Technical Availability is specified per line or cell, the supplier must be able to specify the Technical Availability per piece of equipment. MCBF Equipment reliability is measured in MCBF (Mean Cycles Between Failures). MCBF = C/F C = total number of cycles run during the verification period F = total number of failures* during the verification period * Failures as defined in Contract Appendix B. MCBF must be measured during the verification period or number of cycles that shall be agreed as part of Contract Appendix B. During the verification period, equipment reliability shall be verified against the MCBF target specified in the contractual scope of supply, as described in Contract Appendix B. #################### File: E8.0%20Reliability_and_Maintainability_Requirements.docx Page: 9 Context: Name of document Issue Issue date Page Page R&M Requierments Aurobay/VCPC 9 (17) Type of document Security class: Issue Issue date Date Public 1 2021-11-01 Issuer Issue Issue date Page Appendix DEP. 9970 PKARLSS5 E Consumable spare part = Parts that are consumed during the course of normal production. These can be destroyed, dissipated, wasted, or spent, e.g., filters, cutting tools, welding tips, battery packs, wear parts such as index pins, guide rails, guiding ribs, stop lugs, gripping claws, clamping devices, etc. Maintainability shall be verified during pre-commissioning (at supplier or in a virtual environment) and commissioning (in the plant). 2.2.2 Planned maintenance The supplier must present all necessary planned maintenance and estimated hours/year in the quotation. Costs for spare parts used during planned maintenance shall be specified. 3 Visual factory at equipment When the position of a component is important for its functionality or maintenance activities, that position shall be marked. For example, a clearly defined reference/home/stop/maintenance position shall be marked. #################### File: E1.1%20VCS%208010%2C39%20Safety%20of%20machinery.pdf Page: 14 Context: STANDARD VCS 8010,39 Volvo Car Corporation Issue: Page: 2020-11 5 14(22) 2 Placarding process 2.1 Introduction SPs shall be implemented for all machinery and equipment, both those with multiple energy sources and those with a single energy source where an unexpected energization, release of stored energy, or start-up could cause injury to operators performing maintenance or service. 2.2 Scope The SP’s layout shall indicate the location of power-disconnecting devices/blockers for any residual energy left in the machinery/equipment after the safety-protection device has been applied. All other power-disconnecting devices shall also be visualized on the SP. If necessary, they can be visualized in a separate layout on the SP. 2.3 Placement of SP The SP shall be posted in a clearly visible location next to the each entrance to the machine/machine area. The SP shall preferably not obscure visibility into the safety zone. 2.4 SP dimensions An SP shall normally be of A4 (Landscape) size. However, if the text boxes contain so much information that the SP requires a second page, A3 (Portrait) size can be used instead. The SP shall be laminated before posting. 3 Safety placards 3.1 Safety placards (SP) Text on safety placards shall be written in the local language. 3.1.1 Legend section Identification of the machinery/equipment, the machinery or equipment number and/or designation. An explanation field where the meaning of the different symbols is briefly explained. 3.1.2 Layout section Includes a drawing/sketch of the machinery/equipment with icons that show where the power- disconnecting device for each energy source is located, and any hazardous latent energy after all of the primary energy sources/safety-stop devices have been shut off, for example, residual pressure and stored electrical energy (via capacitors). All power-disconnecting devices/blockers for remaining energy shall be marked with an octagonal, red icon. This icon shall also indicate the type of energy. For example, the letter “P” for “pneumatic energy”. The same applies to other forms of energy as described below. All other power-disconnecting devices/blockers shall be marked with identification numbers (post designations or serial numbers). Stored, contained, remaining, residual or accumulated energy, shall be marked with a diamond- shaped orange icon. This icon shall also indicate the type of hazard, for example, “P” for “pneumatic energy”. The same applies to other forms of energy as described below. Printed copies are uncontrolled. Print date: 2020-11-13 #################### File: E4.2%20Project%20manual%20Atlas%20Copco.pdf Page: 26 Context: 26 Document owner: Jens Lindqvist. email: jens.lindqvist@volvocars.com Aurobay_Projekt_Manual_AtlasCopco_ver2_0 Tools Talk 2 (PF6000) | Tools | | -------- | | 2.11 | | Plant | Tools Talk Power MACS | Tools Talk Power MACS World
Release 10 | Design. | Ordering No. | | Plant
license | English | 8092 1308 97 | | Tools Talk Power MACS World Release
10 Gauging | Design. | Ordering No. | | 1 user
5 users
10 users
Plant license | English
English
English
English | 8092 1309 01
8092 1309 05
8092 1309 10
8092 1309 97 | Gauging is not preferred software to use, if needed contact project manual owner for instructions. Tools Talk BLM | Software TT BLM O | rderi | ng No | . | | -------- | -------- | -------- | -------- | | W09 | | | | | 1 user license | 8059 | 0981 | 10 | | 5 user licenses | 8059 | 0981 | 11 | | 10 user licenses | 8059 | 0981 | 12 | | Plant license | 8059 | 0981 | 13 | #################### File: E5.2%20Contract%20appendix%20E%20for%202D%20factory%20Layouts%20Aurobay_VCPC_iss5_221123.doc Page: 4 Context: Organization Type of document Aurobay/VCPC Name of document Issue Issue date Page Contract Appendix E for 2D Factory Layouts 5 2022-11-23 4 (8) Example: Allowed Not Allowed 6. Use of Blocks All blocks shall be placed on layer 0. All objects inside the blocks shall be placed on its specific layer according to the Aurobay/VCPC layer structure. Set all object properties to “by layer”. (Use the command “select all” and then command “setbylayer”). Block in block should be avoided as much as possible. When not possible to avoid, it should not be more than one level of blocks in a block. When possible, reuse existing blocks. Do not create new duplicate blocks. 7. Points of attention concerning drawing When appropriate, reuse basic existing blocks where possible for standard items such as fences, pallet racks, cabinets etc. 4 RR URAN Sm Name 0 0010 Auxiliary line D0020 Dimensioning 0030 Origin Non Physical D0040 Origin Physical Mark 10010 Logistics in Production Areas 10020 Storage Fixed in Production Areas 10030 Storage Not Fixed in production Areas 10040 Floor Marking Logistics in Production P0010 Machine P0020 Robot P0030 Portal P0040 Transporter P0050 Transporter L2 P0060 Conveyor P0070 Hydraulic Equipment P0080 Pneumatic Equipment P0090 Electrical Equipment PO100 Entresol PO110 Fixture P0120 Checking Equipment P0130 Air Filter Equipment P0140 Process Fluid Equipment DAI EN Cafety Em imment Color white B31 m218 so Bu mile 134 ms2 252 mo2 270 Bi wi70 w140 232 160 150 m0 200 we a2 50 110 man Freeze KK EHE HERE IE EEE BE EEE RE Er re er er 500000000000000000000000- Description Only for insertion of xrefs and blocks. Objects in blocks stored on resp. object layer acc. to the layer s... Design lines such as construction/support lines, rays, grids et.c. Dimension lines, values and text Origin symbols of WCS and UCS Dexels, line marks Material Handling Equipment in production area. Forklifts, trolleys, lifting tables, waste/chips bins Automated storages, box/pallet racks (tillage), material facades Product/component racks, engine racks, sequence/kitting racks, pallets/boxes Painting on floor. Market Places. Not Ped. Safety. Machines such as grinding, turning, milling, drilling, transfer line stations, machining centers, leak test... Robots Portals automated/manual Roller / belt conveyors, turn tables, vertical conveyors, cranes, AGV-trucks Transporters at a higher level. Add text of high clearance. Roller/belt conveyors, turn tables Transport equipment, connected to building structures such as walls and roof beams. Eg. Hydraulic aggregate Pneumatic Equipment Eg. Electrical and IT Cabinets, operator contol cabinets/panels, cable rack/bridge Entresols, conveyor entresols, balconys, maintenance service platforms, theirs columns and connecte... Assy/machining fixtures and palettes, gripping devices All checking equipment Filter equipm. to clean the process ventilation air. Filters, fans, pipes, evaporation tanks Filters, pumps, pipes, #################### File: E0%20Technical%20Specification%202023.pdf Page: 7 Context: Name of document Issue Issue date Page Page Technical specifications 7 (38) Type of document Security class: Issue Issue date Date Specification Public 2023 2022-11-25 Issuer Issue Issue date Page Appendix 81510/64331 Global Line & Equip, C.Karlsson / D.Smedman 2.1.3.6 Laser devices Demand If equipment is containing IEC class 3B or 4 lasers or embedded class 3B or 4 lasers, it have to follow Aurobay/VCPC Laser Safety Instructions that meets the requirements of the International Electro technical Commission " Safety of Laser products Standard IEC 60825 IEC-60825 2.1.4 Screens Demand The centre of the screen of the operator panel has to be 1,5-1,6 m above floor level. If working platforms are used this has to considered in the total height. 2.2 Machine Systems – Safety Requirements 2.2.1 Equipment Safety Design Safety related parts shall comply with minimum PL=d, category 3 as described in EN ISO 13849-1. Any deviations from the above requirements shall be stated in the quotation. Which safety functions it affects and any use of C- standards must be clarified. All parameters and formulas used in the design of safety distances shall be documented and submitted to Aurobay/VCPC. All safety- related parts in the Technical File shall also be submitted to Aurobay/VCPC. All people involved in maintenance work should have a comfortable, safe and ergonomic working position. Mechanical guards shall be removable by one person. When mechanical guards are provided with hinges, they must be interlocked. Safe guarding are to be adapted to production as well as maintenance and must be designed in such a way that they do not disturb production. They also have to be practical so that no one is tempted to remove them or in other way manipulate on safety. All necessary safety devices for maintenance work shall be included e.g. mechanical hard stops/blocking devices. Safety devices shall be designed and installed to ensure that lifting devices/counter weights are in dedicated positions during maintenance. Necessary stairs, fixed ladders and access platforms at height must be included in the supplier's delivery to ensure that preventive maintenance can be performed without the use of skylift, scaffold or adjacent ladders. EN ISO 13849-1. #################### File: E0%20Technical%20Specification%202023.pdf Page: 12 Context: Name of document Issue Issue date Page Page Technical specifications 12 (38) Type of document Security class: Issue Issue date Date Specification Public 2023 2022-11-25 Issuer Issue Issue date Page Appendix 81510/64331 Global Line & Equip, C.Karlsson / D.Smedman 3.2 Media consumption demands Coolant The equipment shall be designed for 2,5 bar pressure and should be able to be handling higher pressure up to 5 bar Chilled water The equipment shall be designed for maximum 0,5 bar pressure drop between supply pipe and return pipe at the delivery point between Aurobay/VCPC and equipment. Temperature increase in the equipment: min 5°C for low temperature system and 10°C for high temperature system. Compressed air Compressed air consumption shall be minimized without affecting the main function for the equipment. Exhaust ventilation Exhaust ventilation shall be minimized without affect the main function for the equipment and environment, cleanliness in the workshop. Electricity Electricity consumption shall be minimized without affecting the main function for the equipment. #################### File: E0%20Technical%20Specification%202023.pdf Page: 21 Context: Name of document Issue Issue date Page Page Technical specifications 21 (38) Type of document Security class: Issue Issue date Date Specification Public 2023 2022-11-25 Issuer Issue Issue date Page Appendix 81510/64331 Global Line & Equip, C.Karlsson / D.Smedman Mathematically, this can be expressed as follows: 𝐶𝑚𝑘 = 𝑟���ℎ𝑒 𝑟���𝑙���𝑎𝑙𝑙𝑒𝑟���𝑟��� 𝑙���𝑒��� 𝑋̅ − 𝐿𝑆𝐿 3𝑟��� 𝑙���𝑟 𝑈𝑆𝐿 − 𝑋̅ 3𝑟��� The standard deviation s shall be estimated with the following formula: 𝑟��� = √∑(𝑥𝑖 − 𝑋̅)2 𝑙��� − 1 4.3.1.3 Test occasions The test is carried out two times –in the Test before shipment and in the Taking-over test after installation at the Aurobay/VCPC plant. Approved results must be achieved before Shipment and Taking over can take place. 4.3.2 Other quality characteristics 4.3.2.1 Demands Normal cycle: The processing has to be made with the correct procedure according to specifications and agreements. The parts that have been processed must not be damaged in any way. No alarms should occur as long as the processed parts are inside specification. Process alarms and monitoring functions: All specified alarms and monitoring functions that are used to assure the produced quality must be present and work when tested. The checking of an executed operation has to be possible in direct connection to the performed operation without disturbing production. For example it has to be possible to check a core hole diameter before it is thread formed even if it is formed in the same operation. If one operation makes it impossible to check a previous operation they should be separated in a way that makes it possible to make sample checks of each operation otherwise built in checking devices should be included. 4.3.2.2 Test method Normal cycle: If no other agreement is made the same production run as for paragraph 4.3.1 is used for the test. The equipment must work inside specified cycle time during the test. #################### File: E0%20Technical%20Specification%202023.pdf Page: 30 Context: Name of document Issue Issue date Page Page Technical specifications 30 (38) Type of document Security class: Issue Issue date Date Specification Public 2023 2022-11-25 Issuer Issue Issue date Page Appendix 81510/64331 Global Line & Equip, C.Karlsson / D.Smedman Folder structure: Drawings/files shall follow this basic principle of structure, if same drawing is used on many units (folders) it shall be presented on each unit (folder). See appendix E Equipment documentation requirements. Data sheets / subordinate manuals Situation drawing Line layout Station layout Parts list Parts list Purchased / Standard equipment Circuit diagrams (pneumatic / hydraulic / electric / cooling) Parts list Purchased / Standard equipment, e.g. Robot Assembly drawing Parts list Sub-assembly drawing Parts list 1) Parts list Sub-assembly drawing Parts list 1) Parts list Purchased detail/part Parts list 2) Detail drawing STRUCTURE IN MS EXPLORER (Fo Reber eerorenn) 1264-0005 OP11 Robot complete 1264-0245 HMI Panel with arm, Post I 1264-0322 Machine cover 1264-0330 Index Op071 1) 1264-0411 Drip plate [IRC 5 Robot cabinet \ 1264-0172 Drawer 1264-0174 Attachment (1264-0331 Lecking 1 1264-1276 Frame [1 1264-1296 Protection plate D 1264-2218 Stop \ Next page MODEL / DRAWING ‘SUB ASSEMBLY PART LISTS CO} es a ae =a #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 2 Context: Issue Reg no Page Questionnaire Operational Reliability Electrical Equipment of machines 9.1 DS 1100 2 (27) PROJECT INFORMATION Project name: Leonardo Camshaft Aurobay order number: A2246 Manufacturer: FIBRO LÄPPLE TECHNOLOGY GMBH Project number Manufacturer: 5.72114 Type of machines: Gantry NAME INFORMATION Project leader Manufacturer: Ralph Schaffer Project leader Aurobay: Per Friberg Contact person Manufacturer Electrical: Paul Lange Contact person Aurobay Electrical: Anders Mantler TECHNICAL ANALYSES Occasion 1: Before purchase Date: 2023-11-16 For Manufacturer: Paul Lange For Aurobay: Anders Mantler Occasion 2: Design Date:       For Manufacturer:       For Aurobay:       Occasion 3: Verification Date:       For Manufacturer:       For Aurobay:       File: E2.1 Electrical Questionnaire Leonardo Camshaft FLT v9.1.docx #################### File: I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf Page: 5 Context: 2.1.1 Definition risk works Below are examples of work that are classified as risk works and that require SSG-training and also examples of work that does not require the training: | Type of work | Education required YES | NO | | Construction work – execution, management and project management | X | | | -------- | -------- | -------- | | Electrical installation work – execution, management and projectmanagement | X | | | Machine installations, electrical and mechanical - execution,
management and project management | X | | | Property management, electrical and mechanical - execution,
management and project management | X | | | Maintenance work, electrical and mechanical - execution, management
and project management | X | | | Inspection - / audit work on machine - or construction installation | X | | | Industrial Cleaning, factory/workshops | X | | | Building of racks | X | | | Building of scaffolding | X | | | Piping | X | | | Building ventilation system | X | | | Roadworks | X | | | Excavation work | X | | | Paintingwork | X | | | Forestry work | X | | | Cleaning, public spaces | | X | | People working in offices | | X | | Logistics transport | | X | | Kitchen personnel | | X | 2.1.2 How it works for the contractor 1. If the contracting company is not registered with SSG, it must be registered at ssg.se/nyentreprenor. When registering, the contractor shall register the name of the person at the company who will be acting as the administrator relating to SSG Entre. 2. The company will then be given access to the administration tool My SSG, where the contractor employees are registered and Powertrain Engineering Sweden’s (Aurobay) #################### File: I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf Page: 9 Context: 3.16 Material storage and containers Materials must be stored at the designated places. Material must not be placed in transport routes, escape routes or at walls. Accessibility for fire trucks and other emergency vehicles may not be hindered. Materials placed in violation of this provision may be taken into custody and transported away by Aurobay. The client, in consultation with the local fire protection organization, will set up instructions and approval of the placement. Containers shall be marked with company name and telephone number to a contact person 3.17 Personal padlock Personnel entering hazardous areas containing hazardous energy must use a personal padlock to prevent any accidental start-up of equipment. Contractors must also use personal padlock identifiable by company name, full name and telephone number of the person using the padlock. All contractors entering a danger zone must place their personal padlock in the special protective device on the gate. The contractor shall provide padlocks to their emplyees 3.18 Smoking Smoking indoors is strictly prohibited. Smoking is only allowed in designated outdoor areas. 3.19 Injuries and near misses (risk observations) Injuries and near misses must be reported directly to the client according to Aurobay´s procedures. If work accidents, serious incidents or environmental incidents occurs, all work must immediately be stopped, and the representative at Aurobay contacted for investigation before resuming work. 3.20 Protection of existing property If contractors cause damage to existing equipment, installations and other property, the client must be notified immediately. 3.21 Protective devices If a protective device is removed to perform work, it must immediately be reset after use. If protection cannot be reset immediately, the workplace must not be left unattended and the client must be informed. #################### File: E3.4_MES_Manual_Client_Specification_Supplier_v1_1.pdf Page: 6 Context: 4.6. Support to a “Semi-Automatic” Station To support a “Semi-Automatic” Station i's possible to design a solution with combination of technologies and Interfaces from both Automatic and Manual stations. ‘The design shall be done and decided together AurabayVOPC. #################### File: E3.4_MES_Manual_Client_Specification_Supplier_v1_1.pdf Page: 7 Context: Name of document Issue Issue date Page Page MES_Manual_Client_Specification_Supplier_v1_1 7 (16) Type of document Security class: Version Issue date Date Specification Proprietary 1.1 2022-09-22 Issuer Issue Issue date Page Appendix 64320 MP&SS, Fredrik Elmqvist 5. MES Manual Client – Hardware setup Principal hardware design Host TCP/IP TIA portal Programming device. Internal subnet of PLC. Host Host TCP/IP TCPIIP Electric cabinet 2D-code reader Nutrunner PN/PN Coupler to Scanner/Camera Handheld/Spindle conveyor Cognex Atlas PN. Internal subnet of PLC. 230 VAC MES-PLC IRF170C IRF170c] | sDI 8D! 8DO Doonn Siemens o O° PN-switch TIA Portal oO0|00 &-port Turck O OO}O0O0 oO oO OO;OO f + ©O|00 = T 24 VDC Pallet OP Push ID-TAG | | | 1D-TAG button reader reader panel ‘The mounting of the Pallet ‘equipotential bonding bars/system is ID-TAG not displayed, = Mandatory equipment = Optional equipment reader For external tools. #################### File: E3.5%20OT%20Security%20Conditions%20v1_0.pdf Page: 9 Context: Organisation Type of document Document Owner Aurobay (Powertrain Engineering Sweden AB) Instruction Chief Information Security Officer Name of document Version Issue date Page Operational Technology Security Conditions 1.0 2022-04-25 9 (11) Information Classification: Internal OT Security Conditions Page 9(11) Section 6: FR 5 - Restricted Data Flow (Network Architecture) | | Rationale: Network segmentation is used by organisations for a variety of purposes, including cyber security. The main reasons for segmenting networks are to reduce the exposure, or ingress, of network | | | |traffic into a System and reduce the spread, or egress, of network traffic from a System. Aurobay | | | -------- | -------- | -------- | | | Operational Technology (OT) Systems and networks should be segmented and segregated from Aurobay | | | |IT-business networks, WAN environments and external solutions using firewall technology. | | a) SR 5.1 - The System shall provide the capability to logically segment OT-System networks from non-OT-System networks and to logically segment OT-System networks from other OT-System networks. i. The System integrator shall together with the Asset Owner and Product Supplier determine if the System shall be part of an already existing network Zone, or if a new network Zone is to be created. ii. Network Zone and segmentation criteria shall be determined by the Product Supplier or System integrator and Asset Owner. The decisions shall be documented in the technical project specification with minimum areas covered: • System IP address - The System (network) should have an IP-address range assigned or approved by Aurobay ensuring that the network segment is routable allowing Aurobay to align the System with the overall network architecture of Aurobay and the manufacturing site. • Integrations – To secure integrations between the System zone and other network Zones the System Integrator shall specify any (ingress and/or egress) integrations needed across the System network Zone boundary (such as, remote access, update services and MES integrations). b) Aurobay’s managed remote access should always be evaluated as remote access method before considering a Product Supplier’s or System integrator’s remote access method. Any third party, Product Supplier or System integrator solution (not Aurobay standard) must be reviewed by Aurobay before implementation. c) If the System is installed in an air-gaped network (without any connections to other networks Zones) the System integrator or Product Supplier shall verify the physical isolation during site acceptance test. d) SR 5.2 - The System shall provide the capability to monitor and control communications at Zone boundaries to enforce the compartmentalization defined in the risk-based Zones and conduits model in IEC62443. i. All boundaries implemented with firewall technology between the System network Zone and Aurobay IT- business networks and oth #################### File: Op100_EFAD_S700305_09.pdf Page: 1 Context: H-H J ( 2 : 1 ) K ( 2 : 1 ) L ( 5 : 1 ) H H J K L TEMPLATE: ISSUE09 Powertrain Engineering Sweden AB Skövde PROCESS DRAWING CAD system Inventor,drawing may not be changed manually Op Benämning/ Op Name Variant Detalj/ Part Datum/ Date Ritad av/ Drawn by Godk av/ Appr by Ritn Nr/ Draw No Op Station Blad/ Sheet Utg/ Rev S-700305 A Carlsson 2022-06-07 1 / 1 09 Marie Gonzaga 100 Turning; NonDriveEnd side complete Rotorshaft GEN3 EFAD VERKTYGFÖRTECKNING/ TOOL LIST FÖR PRODUKTION/ FOR PRODUCTION Nr/ No Datum/ Date Namn/ Name Ändringens art/ Change Granskad av/ Checked by Godkänd av/ Approved by Datum/ Date Datum/ Date Sign Sign PT H-FAB DRIFT H-FAB Verktyg/Tool Nr/No Antal Pos Art.Nr/Item.No Antal/No Benämning Dimension/ Name Dimension (300) 0.15 0.15 (n50) (n25.936) R1.2 (n31.728) n33.3 `0.1 2.159 `0.15 Outgoing material from operation (incl. finish contour and remaining stock from op) 20° `3° n34.067 `0.1 n32.688 `0.1 h 0.1 DD1-DD2 e 0.025 1 `0.3 R2 60° `1° 120° `3° 25° `3° 2x 0 (14.79) 36.86 `0.2 28.854 `0.2 47.393 `0.15 Ra 2 S | 0.15 BB-S
h | | | | | | | | | | | | | | | | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | n49.034 `0.1 28 n 0.17 (n29.4) (2.54) Weight; 2.01 kg Incoming material Weight; 2.14 kg | 0.025 DD2-S
h
0.025 BB-S | | | | | | | | | | | | | | | | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | 30° `3° 0.4 `0.15 75° `5° 0.85 `0.1 R1.3 (n35.308) n35.308 `0.1 Ra 1.6 DD2 Loaded against fixed stop Ø45 in chuck (26.695) 45 n 185.934 `0.2 45 n DD1 20 BB R2 (13.72) 15.49 `0.15 17.653 `0.15 (20.251) (26.695) (28.854) n42.82 `0.2 11.87° `3° (n50.342) 03 #################### File: B5%20Tech_SignOff_ProjectXX_SupplierXX_v1.0.docx Page: 2 Context: Contents Technical sign off 1 Appendix B – Specification of work 3 Appendix C – Time Schedule 3 Appendix D – Obligations of the contractor & the purchaser 3 Appendix E – Technical specifications and standards 3 Appendix F – Takingover tests abd process protocol 3 Appendix G – Drawings etc 3 Appendix H – Training 3 Appendix I – Local instructions 3 Appendix J – Supplier’s quotation 3 Document title: Tech_SignOff_GEN3_Rotor_Supplier Date: 2023-06-20 2 (3) Security class: Proprietary #################### File: E2.4%20NC%20questionnaire.doc Page: 11 Context: Organization Type of document Product & Process Engineering Machining| Global Questionnaire NC Program Name of document Issue Issue date Page Questionnaire NC-Eng 6.0 2021-12-09 11 (11) 9. Miscellaneous 9.1. How is the program selection made in the HMI activated in the NC? ☐ Notes:       9.2. When the system is connected to automatic devices, can one activate any other program other than the one selected in the HMI using the start button? ☐ ☐ Yes ☐ No Notes:       9.3. How far in advance of machine delivery do we get access to the NC programs? ☐ Notes:       9.4. Does the program library in NC only contain those programs that are used for production? ☐ ☐ Yes ☐ No Notes:       9.5. Is any special equipment or software required to program outside the machine? If yes; comment what and whether it is included in the purchase. ☐ ☐ Yes ☐ No Notes:       9.6. Is the operator training in Swedish ☐ ☐ Yes ☐ No Notes: #################### File: F1%20Checklist%20prior%20Test%20Before%20Shipment.doc Page: 1 Context: Företagsnamn/Company name Dokumentnamn/Name of document Sida/Page Aurobay Checklist prior ‘Test Before Shipment’ 1 (2) Utfärdare (avd nr, namn, tfn, geografisk placering, sign)/Issuer (dept, name, phone, sign) Datum/Date Bilaga/Appendix Flik/Insert Reg nr/Reg No Ärende/Subject Checklist prior ‘Test Before Shipment’ Mottagare (avd nr, namn, geografisk placering)/Receiver (dept, name) Checklist prior ‘Test Before Shipment’ This document shall be filled in, signed and sent to the responsible project leader at Aurobay not later than 2 working days and not earlier than 10 working days before the start of the Test before shipment. The answers shall reflect the situation at the start of the Test before shipment. It is suitable to request a heads up for the status at latest 5 days prior to acceptance test. This document shall give the supplier a chance to understand which status Aurobay expect that the machine/machines shall be in before the Test before shipment starts. It shall also give Aurobay a chance to know that the machines are ready for Test before shipment. This checklist does not contain every item that needs to be done by the supplier before the test. #################### File: Orgalime%20SE01%20Agreement_2021-08-10.docx Page: 1 Context: EXECUTION COPY European Version 1(7) Orgalime SE01 (European Version) This Orgalime SE01 contract is between: Powertrain Engineering Sweden AB, reg. no. 556830-5964, Pumpgatan 1, 417 55 Gothenburg, a Swedish company (the “Purchaser”) and [Company Name], reg. no. [●], [Address], a [Nationality] company, (the “Contractor”). The Purchaser and the Contractor are hereinafter also referred to individually as a “Party” and jointly as the “Parties” (also being referred to individually as a “party” and jointly as the “parties” in the Addendum and the General Conditions). Preamble A. The Purchaser intends to assign a well reputed and prominent contractor in order for such contractor to carry out the scope of the project as described in Section 1 below. B. The Contractor is a well reputed and prominent contractor of [●] and has an outstanding track record and great experience from several similar projects as the contemplated project. C. Now, therefore, the Parties hereby agree as follows. 1. Scope 1.1 The Contractor shall in accordance with the Contract (as defined in Section 2 below) supply and erect [●]. 1.2 The Works are specified in Appendix B. Unless it has been clearly stated therein that certain items or services shall not be included in the Works, the Works shall also include – irrespective of whether such items or services are actually specified in Appendix B or elsewhere in the Contract – all items and services of any nature which are required for the proper application, function etc. of the Works for the purpose intended. For the avoidance of doubt, the Contractor’s responsibility for the Works includes any interface between the different parts of the Works. The Works shall always result in a turn-key solution for the Purchaser, who shall be able to operate the Plant immediately upon the Actual Date of Completion. 1.3 Unless otherwise explicitly stated elsewhere in the Contract, the Contractor shall assume the complete and exclusive responsibility for the Plant, including, but not limited to, all issues relating to design, selection and purchase of materials, manufacturing, function including quality assurance and testing (and compliance with applicable CE-directives should the Works be carried out within the European Economic Area). The Contractor shall be deemed to have scrutinised any and all data and information obtained from the Purchaser. 1.4 The Contractual Date of Completion shall be [●]. #################### File: E4.1%20Project%20manual%20Siemens.pdf Page: 2 Context: Issuer Security class: Issue Date Anders Mantler Public 1.20 2023-10-18 Page 2 (2) Project manual Siemens Contract Appendix E Internal INSTRUCTION Siemens-Aurobay Extranet − Siemens-Aurobay Extranet provides the Aurobay Project manual and standard documents for Siemens Transline. Downloading of the documents from the Extranet is possible as soon as access is granted. Siemens Industry Online Support (SIOS) platform − The user first must register on the SIOS platform. The following link should be used to find the login and register page: www.siemens.com/sfp-extranet/register/aurobay Contract form − After registering the user clicks again on the link above, logs in and presses the button “Notify” for requesting access to the Siemens - Aurobay Extranet. − A contract form will now be sent to the user by e-mail. − The user completes the contract form and sends it to one of the persons listed for approval. Approval − The person who approves the application marks Aurobay confirmation and signs the contract form. − The approver sends the contract form to Liliana Mitroi at Siemens. The contact information will be found on the contract form. Confirmation − Siemens performs the registry and sends a confirmation to the user by e-mail. Internal application − If the application concerns a person at Aurobay, the above procedure must be followed as well. #################### File: E5.1%20Requirements%20on%20deliveries%20of%203D%20models.doc Page: 2 Context: Organization Type of document Manufacturing Engineering Specification Name of document Issue Issue date Page Requirements on deliveries of 3D models 005 2021-10-13 2 (3) The picture below is an example of a gripper with the gripper arms in closed position. The open position is shown as a separate subassembly in pink color and transparent, possible to blank. 2. Product position The equipment models should also include positioning help (reference frames). Since the intended position of the product in relation to the equipment is of importance when evaluating the equipment’s use in the manufacturing process, this position needs to be provided with the equipment’s 3D model and corresponding JT-file in a standardized way. E.g., model a product place holder (PPH) per position of the product showing the correct positioning in the equipment. Even if equipment and product share the same coordinate system, a product place holder shall be added for clarity. Name the product place holders so they easily can be recognizable. The pictures below show an example of the engine position in the adapter plate. The modeled place holder corresponds to the engines coordinates 0,0,0 when assembled in the adapter plate. #################### File: E1.4%20VCS%208003%2C19%20Workplaces%20%E2%80%93%20requirements%20and%20applications.pdf Page: 3 Context: STANDARD VCS 8003,19 Volvo Car Corporation Issue: Page: 4 3(7) The below table specifies guidelines for illumination levels: | Local / Workplace general lighting | | Normal prerequisites | | | Transport aisle / Industrial vehicle aisle | 200 lux | | | | -------- | -------- | -------- | -------- | | Workplaces, office work | 500 lux | | | | Work with slightly higher demands on vision. For
example detailed machine and bench work,
monitoring, inspection | 750 lux | | | | Work with high demands on vision, for example
polishing, testing of shiny surfaces, colour
inspection | 1000 lux | | | For more demanding tasks, the spot lighting shall be adapted accordingly. These lighting strengths are from a work environment perspective. Complete Car Product audit VCPA offline inspection stations and customer acceptance line CAL inline stations have higher illumination requirements. For specific illumination requirements within these areas, contact the quality or audit organization. Air quality The air where people normally work or stay shall be of good quality. A carbon dioxide (CO2) content of less than 1 000 ppm in premises where personnel reside shall be aimed for. The air quality shall be ensured by removing air pollutants from processes and large machines directly at the source. Indoor workplaces shall be smoke-free. Spaces for smoking shall be provided at appropriate outdoor locations. Ventilation On premises where process ventilation is a prerequisite for ensuring that dangerous levels of contaminants in the zone of occupation do not arise, any faults in the ventilation system’s functionality shall be detected and shown by a control system. If exposure to air contaminants can cause risk of death or serious injury, the control system shall also include an alarm. The alarm may be acoustic or visual, or both if necessary. When designing the process ventilation, the aim shall be to prevent as many impurities as possible from escaping into the indoor air. Process ventilation exhaust air shall be evacuated outdoors. When working with hazardous substances, suction devices for exhaust air shall be integrated in the machine/equipment. Stationary spot welding machines shall have a built-in exhaust air suction outlet. When designing these ventilation units, the aim should be to prevent as many impurities as possible from escaping into the workplace air. The discharge of air from the room shall be as small as possible. Outdoor air Outdoor air shall be supplied to workplaces and personnel facilities in a sufficient quantity. Outdoor air intakes shall be suitably positioned, with consideration taken to the contaminant content, the temperature of the outdoor air and the positioning of the exhaust air outlets. Supply air The air supplied to workplaces and personnel facilities shall be as free from air contaminants as is practically possible. Printed copies are uncontrolled. Pri #################### File: E3.3%20MQTT_MES_Interface%20Functional_Specification_Supplier_v1_1.pdf Page: 28 Context: Name of document Issue Issue date Page Page MQTT_MES_Interface Functional_Specification_Supplier_v1_1 28 (29) Type of document Security class: Version Issue date Date Specification Proprietary 1.1 2022-01-18 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson Equipment status Background Equipment Status functionality is used for sending changes in the status of the equipment, these changes will be collected in the MES system and will there be used for analyzing and KPI- calculation. Reference document A copy of Aurobay/VCPC functional description, chapter Traffic Light is needed to sync the function of Equipment Status and with the function of the Traffic Light. Traffic Light lamp test is not allowed to set any inputs of Equipment Status. Suppliers responsibility It’s the machine supplier’s responsibility to monitor the defined conditions/statuses and send the Equipment Status message every time it’s changed. Detailed specification of the content will be provided by Aurobay/VCPC within the project during the detailed engineering work. 25.29) Speciation Proprietary 4 2022-01-18, {64331 Global Line & Equip. Thore And 5.4. Equipment status 5.4.1. Background Equipment Status functionally is used for sending changes in the status of the equipment, these ‘changes will be collected in the MES system and will here be used for analyzing and KPI: ccaloulation. 5.4.2. Reference document A copy of AurobayrVCPC functional description, chapter Traffic Lit is needed to sync the function (of Equipment Status and with the function ofthe Traffic Light. Traffic Light lamp test is not allowed to-sel any inputs of Equipment Status, 5.4.3. Suppliers responsibilty It's the machine supplier's responsibilty to monitor the defined conditionsstatuses and send the Equipment Status message everytime it’s changed, Detaled specification ofthe content will be provided by Aurobay/VCPC within the project during the detailed engineering work. #################### File: C0%20Project%20time%20schedule.docx Page: 1 Context: Page 1 (1) No. A2253 Contract Appendix C Contract Appendix C Project Time Schedule Project: SRS02 Area: Gantrys Issue: 1.00 Aurobay time schedule Year and Week shall define finalized action Activity Year/Week Purchase Order 2024w26 Concept Design Review 2024w?? Detailed Design Review 2024w?? Test Before Shipment 2025w?? Installation start 2025w28 Completion of Erection 2025w32 Taking-Over test 2025w36 Contractual Date of Completion 2025w46 Issuer Security class: Issue Issue date Date Nils Tengvall Public 1.00 2024-02-27 -- ########## """QUERY: Liste tabellarisch auf, wie viele Lader/Portale, Roboter, Rundspeicher, Flächenspeicher und Gondelspeicher für den Endkunden und/oder den Kunden eingesetzt werden. Zusätzlich wurde für jede Einheit im Wörterbuch ein Preis spezifiziert - bitte füge diesen hinzu und multipliziere diesen mit der Warenanzahl - am ende gebe die gesamt Summe unter der Tabelle zurück""" Consider the chat history for relevant information. Use all information included. Use as much tokens as needed. Important: If you find information separated by a | in the context, it is a table formatted in Markdown. Final Files Sources: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx - Page 1, 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx - Page 2, 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx - Page 3, 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx - Page 4, 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx - Page 5, 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx - Page 6, 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx - Page 8, 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx - Page 9, E5.0%20Equipment_documentation_requirements.pdf - Page 2, E5.0%20Equipment_documentation_requirements.pdf - Page 4, E5.0%20Equipment_documentation_requirements.pdf - Page 8, E5.0%20Equipment_documentation_requirements.pdf - Page 10, E5.0%20Equipment_documentation_requirements.pdf - Page 12, E5.0%20Equipment_documentation_requirements.pdf - Page 17, Appendix%20A1.DOC - Page 1, E2.5%20Questionnaire%20Media.xlsx - Page 1, E2.5%20Questionnaire%20Media.xlsx - Page 2, E6.2%20Questionnaire%20KPI%20and%20Principles.xlsx - Page 0, E4.3%20Project%20manual_IFM%20electric.pdf - Page 14, E4.3%20Project%20manual_IFM%20electric.pdf - Page 19, E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx - Page 4, E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx - Page 25, E4.6%20Project%20manual%20SEW.pdf - Page 2, E4.6%20Project%20manual%20SEW.pdf - Page 3, E4.6%20Project%20manual%20SEW.pdf - Page 8, E4.6%20Project%20manual%20SEW.pdf - Page 9, E4.6%20Project%20manual%20SEW.pdf - Page 10, E4.6%20Project%20manual%20SEW.pdf - Page 32, E4.6%20Project%20manual%20SEW.pdf - Page 33, E4.6%20Project%20manual%20SEW.pdf - Page 34, E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx - Page 0, E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx - Page 1, E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx - Page 14, E4.5%20Project%20manual%20Kistler.pdf - Page 1, E4.5%20Project%20manual%20Kistler.pdf - Page 2, E4.5%20Project%20manual%20Kistler.pdf - Page 5, E4.5%20Project%20manual%20Kistler.pdf - Page 6, E4.5%20Project%20manual%20Kistler.pdf - Page 8, E4.5%20Project%20manual%20Kistler.pdf - Page 12, E4.5%20Project%20manual%20Kistler.pdf - Page 17, E4.5%20Project%20manual%20Kistler.pdf - Page 31, E4.5%20Project%20manual%20Kistler.pdf - Page 33, E4.5%20Project%20manual%20Kistler.pdf - Page 39, E4.5%20Project%20manual%20Kistler.pdf - Page 41, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 16, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 30, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 7, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 10, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 66, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 72, E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf - Page 8, E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf - Page 10, E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf - Page 15, E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf - Page 9, B0%20Specification%20of%20works%20%28Machining%29.docx - Page 3, B0%20Specification%20of%20works%20%28Machining%29.docx - Page 4, B0%20Specification%20of%20works%20%28Machining%29.docx - Page 7, E6.1%20MEPS%20Fundamental%20principles%20for%20process%20design%20v1_3.xlsx - Page 0, D0_Obligations%20suppl_purch%20v2.1.docx - Page 3, D0_Obligations%20suppl_purch%20v2.1.docx - Page 5, FLT%20Wo%CC%88rterbuch2.pdf - Page 1, E4.4%20Project%20manual%20Festo.pdf - Page 4, E4.4%20Project%20manual%20Festo.pdf - Page 40, Orgalime%20SE01%20General%20Conditions.pdf - Page 5, E2.3%20Questionnaire_Tooling.docx - Page 1, E2.3%20Questionnaire_Tooling.docx - Page 8, E2.3%20Questionnaire_Tooling.docx - Page 17, B3%20Layout.docx - Page 1, Machine_Details_A2253.pptx - Page 1, E8.0%20Reliability_and_Maintainability_Requirements.docx - Page 6, E8.0%20Reliability_and_Maintainability_Requirements.docx - Page 9, E1.1%20VCS%208010%2C39%20Safety%20of%20machinery.pdf - Page 14, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 26, E5.2%20Contract%20appendix%20E%20for%202D%20factory%20Layouts%20Aurobay_VCPC_iss5_221123.doc - Page 4, E0%20Technical%20Specification%202023.pdf - Page 7, E0%20Technical%20Specification%202023.pdf - Page 12, E0%20Technical%20Specification%202023.pdf - Page 21, E0%20Technical%20Specification%202023.pdf - Page 30, E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx - Page 2, I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf - Page 5, I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf - Page 9, E3.4_MES_Manual_Client_Specification_Supplier_v1_1.pdf - Page 6, E3.4_MES_Manual_Client_Specification_Supplier_v1_1.pdf - Page 7, E3.5%20OT%20Security%20Conditions%20v1_0.pdf - Page 9, Op100_EFAD_S700305_09.pdf - Page 1, B5%20Tech_SignOff_ProjectXX_SupplierXX_v1.0.docx - Page 2, E2.4%20NC%20questionnaire.doc - Page 11, F1%20Checklist%20prior%20Test%20Before%20Shipment.doc - Page 1, Orgalime%20SE01%20Agreement_2021-08-10.docx - Page 1, E4.1%20Project%20manual%20Siemens.pdf - Page 2, E5.1%20Requirements%20on%20deliveries%20of%203D%20models.doc - Page 2, E1.4%20VCS%208003%2C19%20Workplaces%20%E2%80%93%20requirements%20and%20applications.pdf - Page 3, E3.3%20MQTT_MES_Interface%20Functional_Specification_Supplier_v1_1.pdf - Page 28, C0%20Project%20time%20schedule.docx - Page 1 ================================================== FINAL ANSWER Answer: Ich kann diese Frage nicht beantworten. Die bereitgestellten Dokumente enthalten keine Informationen über die Anzahl der Lader/Portale, Roboter, Rundspeicher, Flächenspeicher und Gondelspeicher, die für den Endkunden und/oder den Kunden eingesetzt werden. Die Dokumente enthalten zwar Preisinformationen für einige dieser Einheiten, aber ohne die entsprechenden Mengenangaben ist es nicht möglich, die Gesamtsumme zu berechnen. ==================================================