INITIALIZATION Knowledgebase: ki-dev Base Query: Liste tabellarisch auf, wie viele Lader/Portale, Roboter, Rundspeicher, Flächenspeicher und Gondelspeicher für den Endkunden und/oder den Kunden eingesetzt werden. Zusätzlich wurde für jede Einheit im Wörterbuch ein Preis spezifiziert - bitte füge diesen hinzu und multipliziere diesen mit der Warenanzahl - am ende gebe die gesamt Summe unter der Tabelle zurück Model: gemini-1.5-pro-preview-0409 Use Curl?: None ================================================== QUESTIONING Clarity Score: 10 Give follow-up?: False Follow-up query: ================================================== ROUTING Query type: list ================================================== RAG PARAMETERS Max Context To Include: 100 Lowest Score to Consider: 0.1 ================================================== VECTOR SEARCH ALGORITHM TO USE Use MMR search?: True Use Similarity search?: False ================================================== FILENAMES AND KEYWORDS Keywords Found: [] All file names: ['2024-07-25%20Wo%CC%88rterbuch_extern-update.docx', 'E5.0%20Equipment_documentation_requirements.pdf', 'Appendix%20A1.DOC', 'E6.2%20Questionnaire%20KPI%20and%20Principles.xlsx', 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'E0%20Technical%20Specification%202023.pdf'] File names to FILTER: [] ================================================== PRIMER Primer: You are a highly intelligent personal assistant. Your role is to act as an expert at summarization and analysis. In your responses to enterprise users, prioritize clarity, trustworthiness, and appropriate formality. Be honest by admitting when a topic falls outside your scope of knowledge, and suggest alternative avenues for obtaining information when necessary. Make effective use of chat history to avoid redundancy and enhance response relevance, continuously adapting to integrate all necessary details in your interactions. Use as much tokens as possible to provide a detailed response. ================================================== FINAL QUERY Final Query: CONTEXT: ########## File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 1 Context: Auftragsnumme r Kunde Enkunde Verkettung/Produkt/Umba u 3037560 Mercedes Benz Mercedes Benz Verlettung 3036337 MAG Lovol Projekt 3035132 Läppler Automotive Läpple Verkettung 3035288 Sturm BMW Projekt 3036885 Läpple Automotive Läpple Automotive Verkettung 3035671 MAG BMW Steyr Projekt 3035831 Mercedes Benz AG Mercedes Benz Verlettung 3035580 Mercedes Benz Poland Mercedes Benz Verlettung 3035267 Sturm VW Changchun Projekt 3035818 Tesla Tesla Grünheide Projekt 3037321 Mercedes-Benz Mercedes Benz Verlettung 3035950 Läppler Automotive Läpple Automotive Verkettung 3037560 Mercedes Benz Mercedes Benz Verlettung 3036886 Läpple Automotive Läpple Automotive Verkettung 3037162 Läpple Automotive Läpple Automotive Verkettung 3036674 Läpple Automotive Läpple Automotive Verkettung 3037164 Läpple Automotive Läpple Automotive Verkettung 3036955 Läpple Automotive Daimler Truck Verkettung 3034548 MAG VW Chemnitz Kleinprojekt 3037121 Mercedes Benz Mercedes Benz Verlettung 3038186 MAG VW Kleinprojekt 3036674 Läpple Automotive Läpple Automotive Verkettung 3036917 Läpple Automotive Läpple Automotive Verkettung 3037002 Still Still Verkettung 3037199 MAG VW Kassel Projekt 3037493 Mercedes Benz Mercedes Benz Verlettung 3037701 MAG VW Kassel Projekt 3037246 Mercedes Benz Mercedes Benz Verlettung 3038731 Läppler Automotive Läppler Automotive Verkettung 3038739 Mercedes Benz Berlin Mercedes Benz Verlettung 3038740 Mercedes Benz Berlin Mercedes Benz Verlettung 3038809 Tesla Tesla Verlettung 3038998 Läppler Automotive Läppler Automotive Verkettung 3038335 Sturm Renault Projekt #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 2 Context: Informationen werden mit folgender Linie getrennt ___________________________________________________ 1 Turnkey Projekte Turn-Key-Projekte im Zusammenhang mit Anlagen aus dem Maschinen- und Anlagenbau beziehen sich auf vollständige, betriebsbereite Lösungen, die von FLT geliefert werden. Diese Projekte beinhalten die gesamte Bandbreite der Leistungen, die erforderlich sind, um eine Anlage funktionsfähig und einsatzbereit zu übergeben. Für FLT umfassen Turn-Key-Projekte folgende Elemente: Planung, Design und Beschaffung: Entwicklung von Konzepten und detaillierten Plänen für die Anlage, einschließlich technischer Spezifikationen und Layouts. Beschaffung und Logistik: Einkauf aller notwendigen Komponenten inklusive Steuerungen (FLT Produkte und Zukäufe), Materialien und Ausrüstungen sowie deren Transport zur Baustelle. Bau, Montage, elekrische Installation und Inbetriebnahme bei FLT: Aufbau der Anlage, inklusive aller Montagearbeiten und der Installation von Maschinen und Systemen. mechanische Montage, elektrische Installation und Inbetriebnahme der Anlage beim Kunden: Ggf. Teil- oder Komplettaufbau beim Kunden für Vorabnahmen bzw Testaufbaute mechanische Montage, elektrische Installation und Inbetriebnahme der Anlage beim Kunden/Endkunden: Komplettaufbau und inbetriebnahme der Anlage Durchführung von Tests und Prüfungen, um sicherzustellen, dass die Anlage ordnungsgemäß funktioniert und alle Spezifikationen erfüllt werden. Einweisung und Übergabe: Einweisung des Betriebspersonals und formelle Übergabe der betriebsbereiten Anlage (BBÜ) an den Kunde oder Enkunden CE- Konformitätserklärung: Ggf. Erstellung CE- Konformitätserklärung, GEsamt CE oder CE für den FLT Liefer- und Leistungsumfang ___________________________________________________ 2 Modular gantry & products/ Produkte Modular gantry & products oder Produkte im Zusammenhang mit Anlagen aus dem Maschinen- und Anlagenbau beziehen sich auf unvollständige, nicht betriebsbereite FLT Produkte ohne Steuerungen, die von FLT geliefert werden. Dies beschränkt sich ausschließlich auf die FLT Produkte. Für FLT umfassen dies folgende Elemente: Planung, Design und Beschaffung: Nut in Bezug auf das zu liefernde Produkt. Beschaffung und Logistik: Einkauf aller notwendigen Komponenten ohne Steuerungen, Materialien und Ausrüstungen sowie ggf. deren Transport zur Baustelle Bau, Montage, elekrische Installation und Inbetriebnahme bei FLT: Aufbau der Anlage, inklusive aller Bauarbeiten und der Installation von Maschinen und Systemen. FLT interner Bau und Montage: Aufbau der Anlage, inklusive aller Montagearbeiten und der Installation von Maschinen und Systemen. Ggf. mechanische Montage und elektrische Installation der Anlage beim #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 3 Context: Kunden Ggf. mechanische Montage und elektrische Installation der Anlage beim Endkunden ___________________________________________________ 3 Sales Manager FLT für Turn- key Projekte FLT Sales Manager sind Eberhard Baum, Klaus Springer, Ralph Schaffer ___________________________________________________ 4 Sales Manager FLT für Modular gantry & products Sales Manager FLT für Modular gantry & products sind Paul Sattler, Boris Bayer, Lukas Schwing, Ralf Liersch, Admir Kurbadovic ___________________________________________________ 5 Mitarbeiter von FLT Boris Bayer hat folgende Kundenzuordnung: Kundentyp: Railway, Wood & Construction, Construction Machines, Agriculture & Industrial Machines; Kunden: DB, Bombardier, Swissrail, ÖBB, Zulieferbetriebe, HOMAG, EBAWE, Binderholz, Nolte, Voxeljet, Layher, Vollert, Weckemann, BOMAG, Kaeser, Palfinger, JCB Caterpillar, TEREX, HAMM, Wacker, Volvo, Putzmeister, Atlas Copco, John Deere, ACO-Gruppe, Kion-Gruppe, Jungheinrich, BSH, Miele, Hörmann, Saint Gobain, Schott, Buderus, Vaillant, Viessmann, Siemens ___________________________________________________ 6 Mitarbeiter von FLT Lukas Schwing hat folgende Kundenzuordnung: Kundentyp: Machine Tool Manufactures, Plastics & Composite Materials; Kunden: Chiron, Starrag Gruppe, NSH Gruppe, EMAG, DVS Technolgy Group, Hermle, INDEX-Werke, SMS Gruppe, Buderus, Sandvik, Licon, Nagel, Weisser, SSB, Alfing Kessler; Gehring, KADIA, Roth Composite, Hilger & Kern, Sulo, Krupp-Kautex, Mikrosam ___________________________________________________ 7 Mitarbeiter von FLT Paul Sattler hat folgende Kundenzuordnung: #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 4 Context: Kundentyp: System Integrators, Equipment manufactures, Test cell manufactures; Kunden: EBZ, Aumann, thyssenkrupp, KUKA-Systems, VAF, Prowin A+W, Wieland Anlagentechnik, FFT, Dürr, Strama-MPS, Elfin, Manz, Conntronic, Schenck, Hofmann, Heess, Wickert, Arthur Klink, Karl Klink, SMS Elotherm, EMA, EFD, Teamtechnik, JW Fröhlich, KAPP Coburg, Bayer, MACEAS, Hof, Philipp Hafner ___________________________________________________ 8 Mitarbeiter von FLT Klaus Springer hat folgende Kundenzuordnung: Kundentyp: Car OEMs, Tier1; Kunden: BMW, Scherer Feinbau, Wabco, BorgWarner, Valeo Siemens, Schaeffler, BOSCH, GKN-Gruppe, MAHLE, Eberspächer ___________________________________________________ 9 Mitarbeiter von FLT Ralph Schaffer hat folgende Kundenzuordnung: Kundentyp: Car OEMs, Battery Systems, International suppliers, Tier1, Commercial Vehicles; Kunden: VW, Porsche, Audi, Ford, GM, Stellantis, TESLA, Arrival, Rivian, e.Go, LG, Samsung SDI, Northvolt, Elring Klinger, Leclanche, CATT, AUT Sistemas de Automacao, Nagel do Brazil, ZF, Getrag, KS Huayu, Scania, DAF, Volvo Trucks " ___________________________________________________ 10 Mitarbeiter von FLT Eberhard Baum hat folgende Kundenzuordnung: Kundentyp: Car OEM, Commercial Vehicles, Machine tool manufacturer (turn-key Projekte), Car Body Manufacturing; Kunden: Mercedes-Benz, MAN Truck & Bus, Daimler Truck & Evobus, MAN Truck & Bus, Daimler Truck & Evobus, MAG, Heller, Sturm, Wagon, Gestamp, Magna BDW, Faurecia, Georg Fischer, DGS, Step-G, HAI, Eisenwerke Brühl, Buderus Guss, Dräxlmaier, WMU" #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 5 Context: ___________________________________________________ 11 Mitarbeiter von FLT Ralf Liersch hat folgende Kundenzuordnung: Kundentyp: ""; Kunden: ""; ___________________________________________________ 12 Mitarbeiter von FLT Admir Kurbadovic hat folgende Kundenzuordnung: Kundentyp: ""; Kunden: ""; ___________________________________________________ 13 FLT Automatisierungslösungen und Fertigungstechnologien "Fibro Läpple Technology (FLT) ist ein Unternehmen, das sich auf Automatisierungs- und Verkettungslösungen und Fertigungstechnologien spezialisiert hat. Ihre Produktpalette umfasst verschiedene Systeme und Komponenten, die in der Automatisierung und im Maschinenbau eingesetzt werden. Hier sind die Hauptprodukte und Dienstleistungen von Fibro Läpple Technology: Automatisierungslösungen; Roboter- und Portal basierte Automatisierungssysteme: Lösungen für die Automatisierung von Produktionsprozessen mit Robotern, einschließlich Roboterzellen und roboterbasierter Handhabung.; Montagelinien: Komplettlösungen für automatisierte Montagelinien, die für verschiedene industrielle Anwendungen und Produkte konzipiert sind.; Füge- und Schweißsysteme: Automatisierte Systeme für das Fügen und Schweißen, die in der Fertigung von Baugruppen und Endprodukten eingesetzt werden.; Komponenten und Systeme; Rundtische und Positioniersysteme: Hochpräzise Rundtische und Positioniersysteme für verschiedene Anwendungen in der Fertigung und Montage.; Transfer- und Fördersysteme: Systeme für den Transport und die Positionierung von Werkstücken und Baugruppen innerhalb der Produktionslinie.; Sondermaschinenbau: Spezialmaschinen: Individuell entwickelte Maschinen und Anlagen, die auf spezifische Anforderungen und Anwendungen der Kunden zugeschnitten sind.; Werkzeugmaschinen: Maschinen für die Bearbeitung von Werkstücken, einschließlich Fräs-, Bohr- und Schleifmaschinen.; Dienstleistungen: Engineering und Beratung: Unterstützung bei der Planung und Umsetzung von Automatisierungsprojekten, einschließlich Konzeptentwicklung und Machbarkeitsstudien.; Wartung und Service: #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 6 Context: Umfassende Serviceleistungen zur Wartung und Reparatur von Anlagen und Systemen, um deren Verfügbarkeit und Produktivität zu gewährleisten.; Schulung: Trainingsprogramme für Kunden, um deren Mitarbeiter im Umgang mit den gelieferten Systemen und Technologien zu schulen." ___________________________________________________ 14 FLT bekannte Werkstytypen, Powertrain FLT bekannte Werkstytypen aus dem Bereich Powertrain, welche in verschiedenen Projekten automatisiert und verkettet worden sind: Rotoren: Statoren, Zylinderblock, KGH, Block, Zylinderkop, ZK, Kopf, Kurbelwelle, Antriebseinheiten, Antriebsstrang, Getriebegehäuse; Kupplungsgehäuse, Nockelmwelle, Pleuel, Lenkstangen ___________________________________________________ 15 FLT bekannte Werkstytypen, Karosserie Rohbau/ Body shop/ Blechteilefertigung "FLT bekannte Werkstytypen aus dem Bereich Rohbau/Bodyshop, welche in verschiedenen Projekten automatisiert und oder die Produktionsanlage zur Fertigung der Bauteile gebaut worden sind: Motorhauben, Kofferraumdeckel, Kotflügel, Dachpaneele, Seitenwände, Querträger, Verstrebungen, Traversen ; Baugruppen Frontschürzen, Baugruppen Heckschürzen, Baugruppen Stoßfänger, Baugruppen Unterbodenverkleidungen, Schweller, Radläufe, Fahrzeugboden" ___________________________________________________ 16 FLT bekannte Automationskomponenten"FLT bekannte Automationskomponenten sind Portale, Linearportal, Ladeportale, Flächenportale, Roboter Kuka, Roboter auf 7. Achse welche ein eigenes Produkt sind oder durch FLT integriert worden sind. FLT hat bereits Kuka, ABB und Fanuc Robotern integriert. " ___________________________________________________ 17 FLT bekannte Verkettungs- und Fördertechnikkomponten Gurtförderer, Rollenförderer, Kettenförderer, Rollenbänder, Gurtbänder, Palettenumlaufbänder, Förderbänder mit Staukette, Friktionsrollenband, Zahnkettenband, Klinkenband, Rundspeicher, Flächenspeicher, Gondelspeicher, Regalspeicher #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 8 Context: Fertigungsprozesse im Powertrain welche üblicherweise bei Automations- und Verkettungsspezialisten mit angefragt werden: DMC Laserstation; DMC Markierung, DMC Prägestation (Nadelpräger), Laser Strukturierung, Blasstation, Laser Reinigungsstation, Zahnkranzmontage, Lanchester-/ Geberradmontage, Lagerbockmontage, Schraubstationen, Entschraubstationen " ___________________________________________________ 24 FLT Bekannte Fertigungsprozesse im Powertrain FLT Bekannte Fertigungsprozesse im Powertrain: DMC Laserstation; DMC Markierung, DMC Prägestation (Nadelpräger), Laser Strukturierung, Blasstation, Laser Reinigungsstation, Zahnkranzmontage, Lanchester-/ Geberradmontage, Lagerbockmontage, Schraubstationen, Entschraubstationen. ___________________________________________________ 25 Betriebsbereite Übergabe Betriebsbereite Übergabe =BBÜ = Handover = Abnahme nach BGB ___________________________________________________ 26 EndabnahmeEndabnahme = Final Acceptance, FAC oder final acceptance test (FAT) ___________________________________________________ 27 Grundlage und Formel zur Grobberechnung "Geschätzter Gesamtumsatz" "Die Grundlage bzw. Formel zur Grobberechnung ""Geschätzter Gesamtumsatz"" / ""Est. Total sales: Geschätzter Gesamtumsatz für Turnkey Projekte: 1. Schritt: Längen- und Baugrößenunabhängig wird die Anzahl folgender Komponenten ermittelt: Lader/Portal, Roboter (Bauteilhandling) Roboter (Prozess), Rundspeicher, Flächenspeicher, Gondelspeicher.; 2. Schritt: Muliplikation ermittelte Anzahl aus Schritt 1 mit dem jeweligen Einzelbewertung: Lader/Portal = 800000 EUR bei FLT Laderbaugröße LGR-3, Lader/Portal = 900000 EUR bei FLT Laderbaugröße LGR-4, Lader/Portal = 1000000 EUR bei FLT Laderbaugröße LGR-5, Roboter (Bauteilhandling) 500000 EUR, Roboter (Prozess) 700000 EUR, Rundspeicher 900000 EUR, Flächenspeicher 900000 EUR, Gondelspeicher 50000 EUR." #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 9 Context: ___________________________________________________ 28 Mögliche Kunden/ Endkundenkonstellationen Turnkey- Projekte: 1. FLT ist Auftragnehmer/ Lieferant von Endkunden (Kunde = Endkunde); 2. FLT ist Auftragnehmer/ Lieferant von Generalunternehmer GU (GU = Kunde); GU liefert an Endkunden (z.B. OEM); Modular gantry & products/ Produkte: 1. FLT ist Auftragnehmer/ Lieferant von OEM (Kunde = Endkunde); 2. FLT ist Auftragnehmer/ Lieferant von Generalunternehmer (GU = Kunde); GU liefert an Endkunden (z.B. OEM) ___________________________________________________ 29 Werkstücke ___________________________________________________ 30 FLT Portalbaureihe, Grobdefinition Einsatzbereiche Einsatz LGR-3: Bei Einfachgreifer: Transportlast bis Werkstückgewicht 150 kg (1 Teil pro Greifer); Bei Doppelgreifer: Transportlast bis Werkstückgewicht 75 kg (2 Teile pro Greifer); Einsatz LGR-4: Bei Einfachgreifer: Transportlast bis Werkstückgewicht 150-300 kg (1 Teil pro Greifer); Bei Doppelgreifer: Transportlast bis Werkstückgewicht 75-150 kg (2 Teile pro Greifer); Einsatz LGR-5 (Z- Achse mit einem Antrieb): Bei Einfachgreifer: Transportlast bis Werkstückgewicht 300-600 kg (1 Teil pro Greifer); Einsatz LGR-5 (Z- Achse mit Doppelantrieb): Bei Einfachgreifer: Transportlast bis Werkstückgewicht 600-1000 kg (1 Teil pro Greifer); #################### File: E5.0%20Equipment_documentation_requirements.pdf Page: 2 Context: How our Equipment documentation looks in Vedoc VS MS Explorer Vedoc = Volvo Cars equipment documentation system Looks like this in MS Explorer #################### File: E5.0%20Equipment_documentation_requirements.pdf Page: 4 Context: 1 electric Documentation • Electric parts list • Electric schedule Example of documentation found here: [D 0Machine Documentation ORSICH [1 1 Electric Documentation 1353 [1 2 Mechanic Documentation 2H [1 3Programs 34855 | 4Fluid Plans aie |] 5 Machine Layout SEHE 2020-01-28 10:27 2020-01-28 10:27 2020-01-28 10:28 2020-01-28 10:28 2020-01-28 10:28 2020-01-28 10:28 File folder File folder File folder File folder File folder File folder #################### File: E5.0%20Equipment_documentation_requirements.pdf Page: 8 Context: BOM (BILL OF MATERIAL) Explanation: simply all Excel part lists combined INTO ONE Big, covering the complete Machine/Equipment. This BOM list shall be delivered first at an early phase during design review together with JT model and finally together with the documentation package. Se page 5 (2 mechanic documentation) We use the BOM to prior your spare and wear part suggestion in an early phase. Later on we also use it in our maintenance break down system. Drawings and parts are stored in different systems at Aurobay/Volvo but the same structure is used. This is one of the reasons why your work with the BOM is highly important. (1264-0172 Lada [5] 1264-0174 infastning (7) 1264-0881 Lesning (5) 1264-1276 Stativ [71264-1296 styddsplat [7] 1264-2018 Stoppkiack Ass. & Subassembly Drawingx| Pos|r|Quanfr] Par/Drawing number |v Part name ~| Commet~| Manufacturer|~| Spare Wearpal~| Drawingincluded [v 12640175 0 SPC OPI x 1264-0175 15 | 4 E10736 Switch bracket Im 12640175 14 | 4 OGP701 Switch Im 5 12640175 13 | 4 ZTLA020051R5400 Adam Safety switch Adam ABB 12640175 102 | 4 Panel 2050x1500 Panel Troax 1264-0175 101 | 2 29601521 for panel 2050 Post Troax 60x40 Troax mm 12640175 6 4 1264-2218 Stop w x 12640175 5 1 12641296 Protection plate x 1264-0175 4 1 12641276 Stand / frame Aluflex x 1264-0175 3 1 12640331 Locking x 12640175 2 1 12640174 ‘Attachement x 1264-0175 1 4 12640172 Drawer x 12640172 0 Drawer x 12640172 an | 4 1S0 8735-6 x 30-A Parallel pin 1284-0172 zu | 4 1SO 7380-1 - M6 x 16 Hexagon screw with round head 12640172 209 | 12 1SO 7380-4 - M6 x 12 Hexagon screw with round head 12640172 28 | 4 150 4762 - M6 «25 Hexagon screw 12640172 a | 2 ISO 4035 - MB Hexagon nut 12640172 2 | 4 1SO 4032 - M6 Hexagon nut 12640172 25 | 4 1SO 4032 - M4 Hexagon nut 12640172 24 | 2 1SO 4032 - M3 Hexagon nut 12640172 23 | 2» ISO 10642 - M5 x 12 Hexagon screw 12640172 2 | 4 ISO 10642 -M4 x 20 Hexagon screw 12640172 a1 | 2 1SO 10642 - 03 x 12 Hexagon screw 12640172 15 | 2 DBN28-530 Telescopic rail Rolleo 3 12640172 14 | 1 £20994 Reflector Im s 12640172 13 | 2 ZTLA020046R0800 Eva Safety switch Eva ABB s 12640172 102 | 2 GN615.3K MB Spring-Ioaded pressure Wiberger s #################### File: E5.0%20Equipment_documentation_requirements.pdf Page: 10 Context: For a Rebuilt Machine Pay MUCH attention to the next 3 pages As this machine is already in use in our factory we already have a documentation three you need to adapt to. #################### File: E5.0%20Equipment_documentation_requirements.pdf Page: 12 Context: 10103385 Meldokumentatonförsörringscellstundkonstuuktion frsörringscelt Styckista_10103386\MekdokumentationiFörsörningsoellStyoklita tilgrundkonstrukion frsörringsceih 10103385 MekdokumentationlFörsörringscellBottenträginklgrundrami Styckista_ 10103386 Wekdokumentation\FörsörringsoellStyoklista bottentägink grundram 10103386 ekdokumentatonfFörsörringscelRenvattentank med värmekammarel Styckista_10103386\MekdokumentationiFörsörningscellStyoklitatiltenvattentank med värmekammarel 10103308 WekdokumentatontFörsörningecelkTraverskrant Styckista_ 10103386 Wekdokumentation\FörsörringsoellStyoklisaüilwaverskran ining Malteopump.p 10103986\MekdokumentationTeähoeliFitningMultteepumpt 10103388\MekdokumentationiTvättoeliTvättoell Förtvättt E = | Linked = Sate Unchanged Unchanged Updated Updated Unchanged Unchanged Unchanged Unchanged Unchanged Replaced Unchanged Unchanged Unchanged Unchanged Unchanged Unchanged Unchanged Unchanged Unchanged Unchanged G = Feplaced with H Unchanged Updated Replaced #################### File: Appendix%20A1.DOC Page: 1 Context: | Project:
SRS02 | CONTRACT APPENDIX A1
Hourly rates for alteration and additional work | Release: 1
Ref no: Issue Date: 2024/03/11 | 1/1 | Specification of the Contract Price Specify the price, broken down in relevant positions, according to your price sheet. Options, installation, commissioning, transport (DDP/DAP), warranty and other services to be separated from machine equipment. Hourly rates for alteration and additional work Include price sheet with hourly rates for Hourly rates for alteration and additional work Matus Rozvadsky Aurobay #################### File: E6.2%20Questionnaire%20KPI%20and%20Principles.xlsx Page: 0 Context: | Line level | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | INPUT | |:-------------|:----------------------------------------------|:-------------|:-------------|:-------------|:-----------------------------------------------------------------------------------------------|:--------| | | Parameter | Unit | Target | Best value | How to measure | | | 1.0 | Takt Time (TT) | Sec | | | 3600 * Available production hours / Yearly Customer Demand | | | 2.0 | Target Cycle Time (TCT) | Sec | | | See Appendix B0 Specification of works, chapter 9.3.1 and 9.3.2 | | | 3.0 | SSIP | Number | | Low | Count standard stock in process on layout | | | 4.0 | SSIT | Number | | Low | Count standard stock in transit on layout | | | 5.0 | Buffer | Number | | Low | Count in-line buffers on layout | | | 6.0 | Number of process operators | Number | | Low | RTO per shift (Blue collar directly connected to the line) | | | 7.0 | Used floor space (process) | m2 | | Low | In line area + material facade + component buffer + kitting areas in line + end of line buffer | | | 8.0 | Ergonomic assessment, number of red processes | Number | | Low | Based on current shop standard (VASA), VCS 8003,29 | | | 9.0 | Flow process ratio | % | >50% | High | SSIP / (SSIP + SSIT + Buffer) | | | 10.0 | Balance efficiency Operator | % | | High | ∑CT manual tasks / (Nr. of operators x TCT) | | | 11.0 | Balance efficiency automatic process | % | | High | ∑CT automatic process / (Nr. of automatic process x TCT) #################### File: E4.3%20Project%20manual_IFM%20electric.pdf Page: 14 Context: For accessories please click „Accessories“ on the left side of the datasheet-page at the ifm homepage. Version 22 release November 2021 im - elose +0 you! page 1431 #################### File: E4.3%20Project%20manual_IFM%20electric.pdf Page: 19 Context: | | Aurobay/VCPC
ifm Project Manual | | | | | -------- | -------- | -------- | -------- | -------- | | Level sensors and probes
Sensor photo Article no. Description Comment
Guided wave radar Hydrous coolants, oils, oil-based media,
Freely rotatable housing 360° water, media similar to water
LR3000 24V DC; PNP; alphanumeric display OUT1 = switching (normally open/closed)
Probe length L = 100…1600 mm OUT2 = analogue (4..20mA;0..10V)
Guided wave radar Hydrous coolants, oils, oil-based media,
Freely rotatable housing 360° water, media similar to water
LR7000
24V DC; PNP; alphanumeric display 2 switching outputs (normally open/
Probe length L = 100…1600 mm closed) programmable
Hygienic system, viscous media and
Combined pressure sensor, liquids with suspended particles.
PI2898
-12.4..250mbar, 24V DC, PNP/NPN 2 outputs: OUT1=switching, OUT2:
switching or analogue
Probe photo Article no. Description Comment
Probe length L = 100…1600 mm
For detailed information about
E4320x article, please have a look at: Probe for level sensor LR
http://www.ifm.com/ifms/web/psearch/
E4320.html
Coaxial pipe length L = 100…1600 mm
For detailed information about
E4321x
article, please have a look at: Coaxial pipe for level sensor LR
http://www.ifm.com/ifms/web/psearch/
E4321.html
For detailed information about the respective article no. please click on the article no. to get linked to the datasheet on the ifm
homepage.
For accessories please click „Accessories“ on the left side of the datasheet-page at the ifm homepage. | | | | | | Version 2.2
release November 2021 | | | page 19 of 31 | | Aurobay/VCPC ifm Project Manual Level sensors and probes a ssl please have a ook psn conse peach Sensor photo | Article no. Description Comment eid ear yous cota os ob tases meta Fe nie hauing 20 Ins me ame ur UR2000 | vBorene; snare pay [OUT « shng roma open Fe Pe" |Our2 2 gut zona) ion tee me {487000 tng output ora open na Inne sen. wc med and Combine pesue see, kan apa ar. es | Setonmar av Oc ewewen | Due oUTicewcang, U2 = ching orange Probe photo | Article no. Description Comment Forde nommaton about E1220 farce nee have aloha Prone rest anor LR Spin coisa eae essex, | sranssteiinsion sue Cosa ppe for toe! sensor Lt For dette information about he respective leno. pase lik on the aren. to ginko the datasheet on the tn For accnrerisplsee click Accessorie" on th lft side fhe datasheet page a the im homepage. Version 22 release November 2021 im - elose +0 you! page 100131 #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 2 Context: Reg nr/Reg no Sida/Page Questionnaire Operational Reliability Mechanical Equipment of Machines DS1200 2 (45) PROJECT INFORMATION Project name:       Aurobay/VCPC order number:       Manufacturer: FLT GmbH Project number Manufacturer:       Machinetype/types: Gantry Automation System NAME INFORMATION Project leader - Manufacturer: Ralph Schaffer Project leader - Aurobay/VCPC: Nils Tengvall Contact person Manufacturer - Mechanical: Ralph Schaffer Contact person Aurobay/VCPC - Mechanical: Andreas Schander TECHNICAL ANALYSES Occasion 1: Before purchase Date: 16/11-23 For Manufacturer: Ralph Schaffer For Aurobay/VCPC: Andreas Schander Occasion 2: Design Date:       For Manufacturer:       For Aurobay/VCPC:       Occasion 3: Verification Date:       For Manufacturer:       For Aurobay/VCPC : #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 25 Context: Reg nr/Reg no Sida/Page Questionnaire Operational Reliability Mechanical Equipment of Machines DS1200 25 (45) 9 WASHING EQUIPMENT 9.1 FUNCTIONAL RELIABILITY - DESIGN N/A 9.1.1 What type of washing equipment? (tunnel washer, chamber washer, other) ☒ State:       Note:       9.1.2 Is there any proportioning device for chemicals? ☒ ☐ Yes ☐ No Note:       9.1.3 Washing fluid Pumps ☒ ☐ There are shut-off valves before and after the pump☺. ☐ There are compensators before the pump. ☺ ☐ There are compensators after the pump. ☺ ☐ There are check valves on the pressure pipes. ☺ ☐ There is an eccentric cone (flat upper edge) on the suction pipe. ☺ ☐ There are no bends directly before or after the pump. ☺ ☐ The pumps are frequency controlled☺ ☐ The pumps are equipped with soft start☺ Note:       9.1.4 Wash zones / dry zones ☒ ☐ Pipes, rinsing boxes and rinsing frames are made of stainless steel☺ ☐ The nozzles are fitted with quick couplings☺ ☐ Workpiece is dried/blowed off with fan☺ ☐ Workpiece is dried/blowed off with compressed air☹ ☐ Workpiece is dried with vacuum😐 Note: #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 2 Context: 2 Philosophy and Direction Reduction in TCO (Total Cost of Ownership) To achieve this, the project book focuses on: Use of latest High Efficiency products Decentralization with “off the shelf” products where ever possible Leading to increased Modularization and Standardization | Benefits related to:
Project and installation | Benefits related to:
Operation and life cycle | | -------- | -------- | | Modularization, multi-use
Approved modules
Reduced project risk
Flexibility in design
Reduced Engineering and
design time
Reduced Installation Time
Smaller power supply (higher effi-
ciency and higher performance )
Reduced Cabling
Reduced overall components | Very high flexibility in production
for different (car) models
Positioning with high performance
and flexibility controlled directly in the drive
Reduced Down time
Reduced Maintenance costs
Reduced / Standardized /
Rationalized Component list
Less spare part stock for
maintenance
High Data Levels Available (higher Potential
for operation and Service information)
Low Noise / Low Heat | | = Overall reduced costs | = High Availability
= High efficiency | #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 3 Context: 3 Decentralized technology – best practice installation guidance: Installers should consider the best location for decentralized drives for the application, taking into account the points below. If for there is a basis to use an alternative strategy to that suggested for specific applications then that should be raised as a deviation request with Aurobay/VCPC. It is generally recommended to mount those products close to the equipment being controlled. This is generally more economical and can be technically advantageous, note points below: - Shorter cable runs reduce risks caused by; e.g. high cable capacitance, high leakage currents, EMC etc. - Reduced Cabling costs. - Reduced use of space for cabling/cable trays etc. - Easier to identify which controller relates to which application. - Majority of I/O (sensors) are routed via drives I/O – cabling is significantly reduced and easier to access if the controllers are in closer proximity. - Enables more modular commissioning possibilities, when the equipment (eg. Conveyor) is installed as a self-contained unit (ie. with its I/O and controller linked/associated). - Further detailed information can be found in the specific product manuals. Hybrid pre-fabricated cables: It is generally preferred practice to utilize pre-fabricated cables for connecting specific SEW equipment as are de- tailed in this project book. It is generally found that this reduces problems during installation and reduces ongoing risk due to EMC and other potential installation related issues. Take care when selecting required lengths of ca- bles not to over order by too much, but if you do finish up with excess length then consider the following best prac- tices: - Where possible, double back excessive lengths in the cable duct, taking care not to overfill ducts or com- promise the general installation guidance of that or other cables e.g. mixing with low signal level cables, compromising cable bending radiuses. - Where it’s necessary to coil the cable, keep the coil loose and as large as possible and locate as practi- cally as possible (ie. not jammed between the inverter and its fixings, or next to other control equipment or heat sources etc). For more general installation details please refer to the specific product manuals and general EMC installation Guidelines available via the following link. EMC-Complaint installation Practice Duty / Standby drive arrangements: Standby drives are not normally required unless specifically asked for in the RFQ, however all drives should use plugs and sockets to ensure the MTTR figure is as low as possible. On certain applications (e.g. Drop Sections), duty/standby motor gearboxes are required, this will be stated in the RFQ #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 8 Context: 8 1.3 Information platform 1.3.1 SEW web page for Aurobay/VCPC SEW created a password protected web page for Aurobay/VCPC where the customer and involved machine build- ers can find the latest version of this project book as well as other relevant documents (e.g. manuals or replace- ment guides). https://share.sew-eurodrive.com/rooms/Aurobay-VCPC/default.aspx User: Aurobay-VCPC@sew-extranet.de Password: Aurobay-VCPC-SEW 1.3.2 Documentation Links Documentation links can be found on the “SEW web page for Aurobay/ VCPC”, see chapter 1.3.1. All links available there are updated automatically when changes in documentation have been made. #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 9 Context: 9 1.3.3 SEW Online Support Please find our Online Support at https://www.sew-eurodrive.de/home.html or https://www.sew-eurodrive.se/hemsida.html Short description of most important functions available at the Online Support: Engineering & selection Product configurator: For example, configure a gear motor and get a CAD model Selection guide for functional safety: Find SEW solutions for safety applications Energy efficiency tool: Find global efficiency regulations Data & documents Documentation: Find documentation (e.g. operating manual) Product data: For example, find technical details of a gear motor using its SEW serial number Software: For example, find e.g. SEW startup software, EPLAN macros or fieldbus device description files &DE | Engishw Login w Products | Solutions | Services | Industries | Online Support, Online Support = Online Support loro fen 237 ed Our Online Support provides you with all the functions and services that are available online. This is where you find CAD data, Colorect Ba asta ato wie haere Uae og Holm ote VANS Engineering & selection > Inquiry & order » Delivery & material flow » Startup & maintenance > Data & documents » Individual settings 0 Related links 2 #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 10 Context: 10 2 Product specifications 2.1 Product overview Note: This is only an overview. For detailed information about standardized variants of each type refer to corre- sponding chapter below. | Standard Only for needs with technical reasons, written Aurobay/ VCPC agreement MOVIMOT required felxible (MMF3) IES drive MOVIGEAR perfomance MOVIMOT performance Asyne. motor DRN series (IE3) ie MOVIMOT advanced ES Medium inertia synchronous servo motor CM3C Asynchronous ‘servo motor DRL Generation MOVI-C Cabinet versions #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 27 Context: 27 2.8 Prefabricated cables The following figure shows the minimum required cable cross section depending on cable length and current (ex- ample: three-core sheathed cable in pipe or cable). This is only an overview. Please keep in mind that the maxi- mum possible cable length could be limited by different reasons. I [m] 150 130 110 100 90 70 50 30 N 25 mm? 90 100 qx Al #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 31 Context: 31 2.8.3 Prefabricated cables for 24V supply for MOVI-C decentralized drives X1523: DC 24V backup voltage Input X1523: DC 24V backup voltage Output | | Fixed installation: | CE / UL | Type of cable HELUKABEL®
JZ-500 | Order No. 28114345 | 5 x 2.5 mm2
DC 60V | | |Fixed installation: | CE / UL | HELUKABEL®
JZ-500 | 28117786 | 5 x 2.5 mm2
DC 60V | 2.8.3 Prefabricated cables for 24V supply for MOVI-C decentralized drives X1523: DC 24V backup voltage Input SEW X1523: DC 24V backup voltage Output Fe ==. SET Tem | man | unse ati" = SE [ar | mans | ame ste a #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 33 Context: 33 2.9 MOVI-C electronics – additional accessories | Keypad
(for cabinet installation 1 per cabinet)
CBG21A, order number: 28238133 | Engineering interface adapter
USM21A, order number: 28231449
interface cable RJ10 to RJ10 included
Interface cable:
USM21A (RJ10) to drive with SUB-D 9 engineering interface
Order number: 18123864
Interface cable:
USM21A (RJ10) to drive with M12 engineering interface
Order number: 28111680
Remote connection:
CBG. keypad (SUB-D 9) to drive with M12 engineering interface
order number: 28117840 | | -------- | -------- | SEW 2.9 MOVLC electronics - additional accessories Keypad (toccabinetinstaltion 1 per eine) (CRG2IA. order number 28238199 Engineering wtoiace adapir USMEtA, oder number: 26291449 A interlace cebe RI1O 1 RUIO melased Interece abe: LUst1A (RIO) to ve wh SUB-D 9 engineering intrace (rer umber: 18123864 Iotertace cable USWA (RIO) ove wih 2 engineering intertace ‘Onder number: 28111680 a Remote connect! (086. keypad (SUB-D 9) fo dm m M12 onginaeng trace ‘order numer 28117240 mo a #################### File: E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx Page: 0 Context: | How to use this form | |:---------------------------------------------------------------------------------------------------------------------------------| | | | Only yellow fields may be filled out | | In the Column ""No.", Quantity of 1, 2, 3 etc. is only valid. | | Red colours mean selection NOT possible. | | Any project unigue comment has to be stated in the "Project Unique comments" sheet and must also be approved by Volvo in written | | | | Descriptions can be found by following each Hyperlink. | #################### File: E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx Page: 1 Context: | | | | | | | | | | | | | | | | | | | | | Options Dresspack | | | | | | | | | | | | | 94-2 & 859-2 | | Floor cable ProfiNet & Parallel, 15m | | | | | | | | | | | | | 94-3 & 859-3 | | Floor cable ProfiNet & Parallel, 22m | | | | | | | | | | | | | 94-4 & 859-4 | | Floor cable ProfiNet & Parallel, 30m | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | Extra options | | | Choose on other sheet | | | | | | #################### File: E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx Page: 3 Context: | IRB M2004 Basic Specification | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | |:--------------------------------|:------------------------------------------------|:-------------|:-------------|:-------------|:------------------------------| | | | | | | | | Option | Description | | | | | | 435-XX | IRB XXXX XXXKg/X,XXm (Specify Version) | | | | | | 209-202 | Manipulator colour, ABB Graphite White standard | | | | | | 287-4 | Protection, Standard | | | | | | 334-1 | Signs on manipulator, ABB | | | | | | 804-1 | Syncronize labels | | | | (Only valid on 6700 variants) | | 700-3 | Controller, Single Cabinet | | | | | | 129-1 | Prepared for CE labelling | | | | | | 769-2 | Mains voltage, 400V | | | | | | 752-1 | Mains connection type, cable gland | | | | | | 742-1 | Mains switch, Rotary switch | | | | | | 708-1 | Room temperature, Max 45 C | | | | | | 764-2 | Moist Dust Filter | | | | | | 741-1 | Cabinet connector protection | | | | | | 438-5 | Standard + 24 Months | | | | | | 210-2 | Manipulator cable Length, 7m #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 1 Context: Project manual This Project Manual covers : Combustion engine and electric Propulsion Components production at: Aurobay plant in Skövde - Sweden and Zhangjiakou - China Volvo Cars Propulsion Components (VCPC) in Skövde – Sweden Version 1.9 Kistler electro mechanical presses and Measuring chains 1 KISTLER measure. analyze. innovate. #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 2 Context: Index Contacts, Europé 3 Contacts, Global 4 Contacts, Germany, HOT-LINE_ MAIL 5 Update, Version 6 Spindle, 2151B 7 Spindle, 2151B Size 1, Dimensions 8 Spindle, 2151B Size 2, Dimensions 9 Spindle, 2151B, Part list 10 Spindle, 2152B 11 Spindle, 2152B, Dimensions 12 Spindle, 2152B, Dimensions 13 Spindle, 2152B, Part list 14 Spindle, 2153A 15 Spindle, 2153A, Dimensions 16 Spindle, 2153A, Dimensions 17 Spindle, 2153A, Part list 18 Spindle, 2162A 19 Spindle, 2162A, Dimensions 20 Spindle, 2162A, Part list 21 Spindle, 2162A, configurator 22 Spindle, 2157B 23 Spindle, 2157B_1, Dimensions, straight 24 Spindle, 2157B_1, Dimensions, angular 25 Spindle, 2157B. Part list 26 MaXYmos NC, Measuring module MEM + Display DIM 27 MaXYmos NC, MEM + DIM, Dimensions 28 MaXYmos NC, MEM + DIM, Technical spec 29 MaXYmos NC, MEM + DIM, Technical spec 30 Driver, Indra Drive 31 Driver, Dimensions 12A 32 Driver, Dimensions 28A 33 Driver, Dimensions 54A 34 Driver, Dimensions 70A 35 Driver, Dimensions 100A 36 Documentation 37 Misc 38 2 #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 5 Context: Contact Service Main contacts, germany Name Kistler Instrumente GmbH Adress Maierhofstrasse 35, 73547 Lorch, Germany Phone +49 7172 184 0 E-mail info.de@kistler.com WEBB https://www.kistler.com/de/de/ Name Juergen Daberger Position Market Development Manager Sales & Projects Hotline Germany, technical service and support via mail (English) service@kistler.com 5 #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 6 Context: Version Latest update: Version Date Author Description 1.0 2017-04-29 Neil Arstad Release 1.1 2017-06-23 Neil Arstad 1st page 1.2 2017-08-29 Neil Arstad 1st front page, change from Product Guide to Project Manual 1.3 2017-09-04 Change page 19 to 24, Drivers Spare parts, Complete driver, Kistler Spare parts, Parts of driver, Bosch 1.4 2018-01-19 Neil Arstad Added/inserted products, 2152B, page 11 to 14 1.5 2019-11-20 Neil Arstad Added new contacts, added new products 1.6 2020-05-13 Neil Arstad Change lay out 1.7 2020-03-03 Neil Arstad Contacts. Europe, Global, Germany 1.8 2020-03-31 Neil Arstad New model 2157B Misc changes 1.9 2021-11-12 Neil Arstad Change of frontpage, Naming 6 #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 8 Context: 2151B, Dimension, Size 1 2151B 1-15 kN 2151B Size 1 2151B Size 2 1-15 kN 30-60 kN 200 mm Stroke 400 mm stroke 8 Dimensions 474 60 76 45 MB (6x60°) A) 4 50 se hy gi a m 1 098 6 MB / 22 tie 915 (4x90°) 88 5 " 3] 3] 20. gs} gi + oS} | 5 I Tko100 44 isl. oon — age x @6H7 1 16 tief/deep oot at (age ief/deey Pe 50 50 80 20.05 140 ‚Schmiernippel/Grease nipple /Schmiernippel/Grease nipple Fig. 1: Dimension NC joining module NCFH Type 2151B... size 1 for measuring range 1, 2, 5, 10 and 15 kN #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 12 Context: 2152B, Dimension 12 “"9ZSLZ adAL SION ajNpow Zuluol IN Jo Uosuswig :L Bund 10017 Alqwassy adueig suolsuawig sjujod uawyreny $8 soimyeradway ysiy Suen \/ uIod uon>aUU0O [esuar - #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 17 Context: Dimension, 2153A 17 Dimensions ine ala ls |al«xlalalalalerlo ® ee | calx |vlov 21538. w cosi00 | eras | - [35 | 3 Beeren | > com00 | 778.3 | = | 335 | 50 | 7 | 20 [5 [8 [100] 70 | 70] mane | 49 [50] wef ]s |= ‘o1a200 | 9043 | Toes | 00 | 20 [170 | 30 [5 [137 | v20| 100 [100] mioa0 ol 70 [70] 190] 20 [a5] 17 ‘oros00 | 1105 | 1263 | zoo | eo [110 | s0 [5 [157 [120 100| 100] mio0(| 70 [70 | 180[ 20 [45] 11 ‚013200 | 9043 | toss [soo | eo | 110 | 30 [5 [157 [120 10 [100] mioworaw| 70 [70 | 180[ 20 [45] 11 ‚015400 | 1105 | 1263 | 00 | eo [110 | s0 [5 [157 [120 10 [100] miowotaw| 70 [70 | 1s0] 20 [as 1 ‘o30200 | 1082 | 1237 | 52e | 90 | 120 | 50[5 [148] 150] 100|100] mazes [75 [75 | 215] 20 [4517 02000 | 1282 | 1437 [28 | so [120 [50 [5 [148 | 150 | 100|100| _mtaea | 75 [75 | 215] 20 [45 [01 ‘og0200 | 1 150 1345 | sa | 110 | 150 | 50 [5 [177 | 180 | 130] 130] _mnee2 | 90 [90 | 215] 20 [45 [iss Season | 1350 | 1595 [724 | mo [so [so [3 [177 | tao] 130] 130] _mneaa | 90 [30 | 215] 20 [45 [a5 100200 [73525] 157.5] e10 | 160 [195 | 50 | 5 1227 [230| 170] 170] mano | 115 [115] 200] 28 |e [175 100400 [15325] 1757.5] 240 | 160 | 195 | 50 | 5 1227 [2:0 | 170] 170[ ma0a0 | 115 [115 200] 28 [es [175 200100 [1732.5] 1957.5] 968 | 160 | 200 | 50 [5 [247 | 250 | 190[190| 20x80 | 115195] 282] 36 [9 | 22 ‘300800 [1685.5] 2110.8] 035 | 200 [240 | 72 [8 I2e 120012101210] maaxas | 150 [150] 77] 36 [9 [26 © Dimension with safety device #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 31 Context: Dimension of MaXYmos MEM and DIM unit 28 Measuring and evaluation module (MEM) ihe te => is Display module (DIM) = = Ses #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 33 Context: Technical data MaXYmso NC 30 Data Export Environment Format SDASKMLESVPDF Operating temperatur range = 58 Destination USB, Sener Storage temperature range < 0.50 Medium USB, Ethernet! TP degree of protection (EN 60573) Viealzaton WAVNG orDIN’ -Connectorandeablerunning | P| 53 interfaces downwards Ehemet TCP/IP 10083 TXwh 2 Fort Switch © _~ Standard rail version ® 20 us 2 USB Host, x Device BUS PROFIRUSDR, PROFINET, Display Module (Dim) Eihercat, Eiheet/, Se im 704 2PortSwitch ‘Calor = See conection FaldbasrasterSERCOSIN Touchscreen = Resten Pick | 00x oo son Dig-in/out Technology TELCO Nom DINENeTTaT Backightng [7] Level sate Vv 0.5 Supply voage (of MEM vor 24 Level state v 7D..30 TP degree of protection (EN 60529) Number of inputs 16 Front ® Input curent max ma Sata _-Rear r 53 Number of outputs 16 Operating temperature range c 55 Output curent max @erchanne | ma 500 Gt 24 VP Output curent max. Gn tata) ma 1500 (a 24 Messurement Programs Number Te Switchover a Menuaus Switchover time m <0 Switching Signals Number 2 Channel assignment Kory Goleta) Switching point “Threshold x reached ‘Threshold ¥ reached Output Dig-OutorFieldbus Mode] Free-running or latch influence on evaluation No! Real-time Reactions Switching signals, NO-PASS m a BREAK, INFLEXION, TUNNELBOX-X, TUNNELBOXY Power Supply Vollage VOC 2 3 ower consumption Gypica VA = Power consumption (max) vA 2 Screw-type/plug-in connector, 7 supplied with device ‘Wago, order no, 734-103/037-000, Housing: order no. 734-603 #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 39 Context: Generell Bosch driver Example of a part list, Bosch Indra drive. Control unit CSB02.1B-ET-EC-NN-S4-NN-NN-FW Firmware FWA-INDRV*-MPB-18VRS-D5-1-SRV-NN Power unit HCS02.1E-W0054-A-03-NNNN Shield connection HAS02.1-002-NNN-NN Line filter NFD3.1-480-016 Safety zone module HSZ01.1-D08-D04-NNNN 36 Device depths, heights and widths Accessories: Type = 1 SERCOS connection cable, Device | Maton | Device | Device length 5m KSM18029160-5 Deve wat’ [an fist dest | Sey zone box cable fmm) (2 cables required), length 1m KSMIBO29161-1 remenens [ero [0 rcsmzrewoos [es ro [ser HC502.1E-wooss | 105, 110) 352 26 ‚Overview application chain: rcstzewoora [10s Io [se2 Fi jning WE Conroe ein Te ea.sewoie0 [em [as [aw [as] Se aN |S | ETS NOOO Sister [es nos mens ans en [SEA [ANSE ASSES Dimensions of safety zone box SB) Brees [cs 2 [isso esos HSZ011-D08-D04-NNNN Arms ne | cs 2 [ANS eSB Bisons sa [Ans eSB Bisse [cs 7 [ans esas ans en [non A [ose ASSO F Ss nen | CS 2A [oes ASSESS S| a 153A030. INGEN | HCSO2.1 54A_ | KSM303490-5 [ KSM303500-5 = 2153060. NCEN | Hcso2.1 z0a_|Ksm305640-5 | Ksm303500-5 - Ann nen | SH [As SISSON eS 271530200/300._NCEN | HCS03.1 100A [KSMi316830- | KSMD3500-5 ZI ‘Ordering Key Type 2160811 I Power scion for NC joining module Ne 215186 <015.. | NCRHORTE Ne 2151830. NcrHO030 Nm ame, NcrH0060 im 2132005 Tncrmooos cm 21320107018 [nermons em 2nssacsn. [nero em 2132000. Tncrmoosn m 21234 100. [ncrmonoo im 2132200. [ncrmo2on m 2132300. [ncrmoson Nee ann Ncraoos Nee _anconze Crane Ne 21528 2 Ncrso025 Net 20678 NCFTONS Safety technology ‘they coe box] (Ordering example: Type 2180ANCFN0O3058, Power section Servo amplifier: Type 21804... fr joining module: |NCEN 30 kN: NCFN0030, with safety zone box: SB. #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 41 Context: Miscellaneous https://smartfile.kistler.com User: kistlerguest Password: download What to find? Service tools Software MaXYmos PC basic, for upload and download via PC Indra Works, Software for the indra drive, for Back-Up and Restore MaXYmos Offline tool, setting up MaXYmos via PC CAD files Cad files for Spindles and MaXYmos NC (MEM & DIM) Manuals MaXYmos NC manual Bosch indra drive manual Updates Latest update of firmware for MaXYmos NC Latest update of firmware for Driver Indra Drive Latest update of BUS files, ProfiBUS, ProfiNET, EtherNET, EtherCAT. 38 #################### File: E4.8%20Project%20manual%20Cognex%202023.pdf Page: 16 Context: Cognex Corporation One Vision Drive Natick, MA 01760-2059 (508) 650-3000 fax (508) 650-3333 www.cognex.com Requirement  System needs to measure dimensional results for position, width, continuity and gaps  If 3D-systems are used volume should be measured  Tolerances for measurements need to be adjustable dived into different zones and track/path.  System needs to be calibrated and mapping pixels in camera sensor to a “world coordinate systems” in mm.  Alarms need to be visualized for operator and dived into different zones or individual measurements points with real or virtual image displaying bead paths so it’s easy to identify “real” position for value that are not within tolerance.  It should be possible for system to handle different track and products. Recipe will come from “Shop Floor Control System” and host computer. 5.7 Vision Guide Robotics (VGR) Robotic pick-and-place is an important automated manufacturing process. Today machine vision systems enable a robot to locate the part or subassembly on which it is working, regardless of rotation or scale Vision system or the “robot eye” provides process-integrated solutions for contact-free identification, location recognition, and high-precision joining and monitoring of components throughout the process chain. In most applications, machine vision systems provide real-time data and live feedback to guide robots as they go through programmed sequences of operations. To perform this level of machine guidance, a vision system usually locates parts for the robot to pick up, identifies the correct locations at which to place or fasten the parts, and sends this information to the robot for the assembly procedure. It’s possible to use both 2D and 3D cameras for robot guiding to locate grip points of disoriented object within 3D space. When part geometries are changed or new components integrated, for example, there is no need for costly mechanical adaptation or even complete reconfiguration of the machine. The system can manage an almost infinite number of components. Robot guiding to remove AGV adapter plate from engine A very common application in powertrain are palletizing. This are robot guiding system for stacking unstacking of heavy payload semi sorted components or raw material from pallets. Aurobay/VCPC have this type of station for Cylinder block, Bedplate, Cylinder head, Crankshaft. #################### File: E4.8%20Project%20manual%20Cognex%202023.pdf Page: 30 Context: ‘Accessony’s pertnr—_| Description ‘Aurobay PartNo (CCB-24901-2001-10 | Eihemet 10m MA2-RI4S Connecter, Straight (GeBsa00r2001.15 | Eihemet 15m M12-RI4S es000see7 Connector, Straight 6B44001.20010 | Eihemet 30m M2-RI4S onnector, Staat CCB-RAG0-2RETAD | Eihemst Robote 1om AMZ-RIAS Connecter, Straight c8-PWRIO-*0 Powerit 10M12-12 Fying leads | 6600010238, CcB-PWRIO-AS PowertO 1512-2 Flying leads | 6600042745, CCLRR-R7030G1GLR | External ring Hight £30 cce-mr2.TF-05 {n-Sight 7000 External ight cable osm Lec.86870 ‘Edmund Optics T2ne, HP seies SA" Feed focal length LEesssrı ‘Edmund Optics 16mm, HP sevies 4 Fixed foe length leer ‘Edmund Opties 25men, HP sevies 4 Fixed foeal length lesen ‘Edmund Optics 35mm, HP seies SA" Feed focal length CcopexCapraten One Vion Ove MNalMAOITSEEE (ERS ae OHSS wx #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 7 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 7 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 2.4 Terminology Blank Part delivered from supplier foundry that has not been processed or machined. This is called Raw Material in the host system. HMI Human Machine Interface. Interface to the machine control system, which is part of the machine equipment in line. Host system Refers to the part of the MES application suite that communicates with PLCs. ISA-95 International standard for developing an automated interface between enterprise and control systems. MES Manufacturing Execution System are computerized systems used in manufacturing. MES track and document the transformation of raw materials to finished goods. MES can provide the right information at the right time and show the manufacturing decision maker "how the current conditions on the plant floor can be optimized to improve production output". Operation A work request operation is a set of operation activities (e.g., mounting, machining) to be performed in a Work Cell and will be executed by a specific Work Unit. Part Blank that has been processed or machined. Recipe Host system sends control recipes to describe what activities to be performed in a machine. SFC Shop Floor Control. Work Cell The Work Cell (WL) equipment represents a collection of Work units which are capable of providing the same functionality to execute a work request operation at a location where actual product manufacturing is being performed. The work cell will consist of one or more equipment or operator assembly stations. Work Unit The Work Unit (WT) equipment represents a location where actual product manufacturing is being performed. The work unit typically processes a single operation at a given time. #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 10 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 10 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 3.2 HMI VDcom The VDcom_v2 module provided by Aurobay/VCPC contains HMI pages to operate and view VDcom_v2 functionality (see further in chapter HMI ). 3.2.1 Supported languages Included languages in the VDcom_v2 module: • English (US) • Swedish • Chinese 3.3 Supported Siemens Software and Hardware The VDcom_v2 module are developed for the following Siemens development software’s and HMI- panels: | Platforms | Development
Software | Supported
HMI-panel | HMI Development
Software | | -------- | -------- | -------- | -------- | | TIA-portal | TIA portal
(STEP 7 V14 +SP1) | KP1200 Comfort | WinCC Professional
V14, SP1 | PLC types to be used are specified in separate document (Siemens, Manual Component list Aurobay/VCPC). The VDcom_v2 module affect the CPU scan cycle time and that must be taken into consideration when selecting PLC type (consult with Aurobay/VCPC at selection) It’s possible to use software’s with newer version than listed in the table, then you need to upgrade the VDcom-project before you can integrate it in your PLC-project. Note: If the machine doesn’t have a Siemens control system as standard, consult with Aurobay/VCPC for alternative solutions to integrate with the host system. 3.4 Reserved block numbers The VDcom_v2 module provided by Aurobay/VCPC requires some block numbers to be reserved for communication. These areas shall not be used by the supplier. Block numbers to reserve: TIA portal 7000-7999 3.5 Reserved communication ports The VDcom_v2 module provided by Aurobay/VCPC must use following communication ports for Ethernet: • TIA portal X1 (Internal port on CPU module). #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 66 Context: "VDC_Sub_TgmControlsnd" BufferConzzo10703 hriveToBusserz "VDC_Subl_TgmControlsnd" BuftexControl0703 hriveToBussers #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 72 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 72 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 6.1.2.4 Configure “Sub x -> Nr of Statemachines” (Optional) If using a VDcom_v2 packages that contains more statemachines then used in the actual equipment, it’s possible to change no of statemachines that´s shown in the VDcom HMI pages. If it’s not changed unused statemachines will also be shown. This information is used for following purpose. • Configuration applicable for VDcom HMI / Page: o VDcom State Machines Overview o VDcom State Machine In the comment for the block FC7001 is the specification of the amount of statemachines per statemachine for the actual VDcom_v2 package. NOTE This numbers is the maximum values that can be defined in the configuration of Sub x -> Nr of Statemachines MANREHRE Sub1-> Nroofstatemachines P Sets the number ofstatemachines for each statemachine type. s_MovE EN — #tSubName —ın "VDC_ComhM ‘Subsystem[1] SubsystemDescri ‘our—Ption Move EN — EN —— Son "VDC_ComhM ‘Subsystem[1] NoofStateMechin # oum — eWeelt] Move EN — EN —— SN *VOC_ComHM" Subsystem[1] Nooßtateachin oun — eel] Move EN — ENO—— 5—IN "VDC_ComhM. Subsystemf1] NoOßtateMachin + our — eTypel3] ee ee Cn Ome Coed aes ies 0 Go C8 GBD Gs |: Default value [Supervision [Com ahr BO Ot Block title: VDC SetMachineinformation | Spec for package. 4 subsystems: Subsystemt: $1:1,52:1,53:0,54:0,55:0,56:0,57:0,58:0,59:0,E5:1 Subsystem2: 51:1,52:1,53:0,54:0,55:0,56:0,57:0,58:0,59:0,E5:1 Subsystem3: 51:0,52:0,53:4,54:4,55:4,56:1,57:0,58:0,59:0,E5:1 Subsystem&: 51:1,52:1,53:0,54:0,55:0,56:0,57:0,58:0,59:0,E5:1 > Network J) Hebocoooooooooooooooooconic: 6p | AAA AAAAAAAAAAAAAAAAARARAAAA #################### File: B2%20Functional%20description%20Gantry%20Rotorshaft%20MEP.docx Page: 2 Context: Changes Changes | Issue | Item | Type of change | Date | Signatur
e | | -------- | -------- | -------- | -------- | -------- | | 8.0 | | RFQ status MEP Rotorshaft | 26 Feb. 2024 | AM | | | | | | | Functional Description Gantry MEP Rotorshaft 2 #################### File: B2%20Functional%20description%20Gantry%20Rotorshaft%20MEP.docx Page: 12 Context: Special functions 4.1.10 Load/unload order In cells with parallel machines the load/unload request shall be managed by a queue system. Machine that is first ready will be the first in the queue and next machine that is ready is second in the queue and so on. The machine loses its place in the queue if the automatic cycle is switched off. 4.1.11 Operator-ID Prior the operator confirms an action, an operator-ID must be read. The operator has a personal RF-id chip that is read by a RF-id unit. Example where it is used are manual inspection, acknowledge measuring, manual approval, rework etc. The operator-id is included in the ‘Operation result’ telegram to host. There shall be a manual function to program the RF-id chip. There shall be a manual function to program the RF-id chip. 4.1.12 Feedrate override For machining equipment when running automatic interlinked mode, the feedrate must always be at 100% regardless of the position of the override wheel. Only when turned to 0% the feedrate will be 0%. The override shall be active in all other operating modes. For robot/loading equipment the override wheel shall always be active. In this case there must be a warning if the feedrate override not is in 100%. 4.1.13 Re-reading of Data Matrix code When the code is unreadable there must be three retries with different settings of exposure or light, before an alarm is triggered. If the code is not possible to read, it must be possible to enter the information by hand in HMI. 4.2 Special functions, buffer/gantry 4.2.1 Buffer functions It should via the HMI be possible to edit the contents in each place in the equipment. Further it should be possible to see the amount of each type in the equipment. Following functions shall be present besides normal buffer functionality 1. The buffer must work according to FIFO 2. Block/release of single place and/or workpiece type 3. Request in/out storage of single place and/or workpiece type 4. Block in-storage completely or for a workpiece type 5. Store everything (even when there not is a queue situation) 6. Emptying of the complete buffer 7. Exclude the complete buffer Functional Description Gantry MEP Rotorshaft 12 #################### File: B2%20Functional%20description%20Gantry%20Rotorshaft%20MEP.docx Page: 14 Context: Diagnostics 1.3 Stop levels The stops shall be split into different levels depending on how severe the fault is: ● Immediate stop ● Time out for a movement ● Stop after complete cycle ● Warning - does not stop the machine immediately. ● Messages to the operator - does not stop the machine. 1.4 Presentation A complete alarm text for the operator shall include number, alarm trigger*, function group, identifier for the cause of the alarm and a description of the event in plain text according to the following example: 103 – DB12.DBX22.8* – CONVEYOR – Q12 – MOTOR 35M1 OVERLOAD PROTECTION TRIPPED * In Simatic TIA solutions where ProDiag is used there is no alarm trigger. Functional Description Gantry MEP Rotorshaft 14 #################### File: B2%20Functional%20description%20Gantry%20Rotorshaft%20MEP.docx Page: 17 Context: HMI Free useable. Functional Description Gantry MEP Rotorshaft 17 #################### File: B2%20Functional%20description%20Gantry%20Rotorshaft%20MEP.docx Page: 19 Context: HMI 6.2.1.4 Workpiece status Data’s such as workpiece type and workpiece information etc. are viewed and possible to delete, and in some case possible to adjust in HMI for all positions in the equipment. 6.2.1.5 VDCOM-screens Multiple screens containing status and diagnostics of the VDCOM-communication. Screens will be supplied by Aurobay but must be set-up by the machine supplier. For Sinumerik controls, HMI-screens are provided for Transline HMI Pro. For Simatic HMI, HMI-screens are provided for TIA WinCC. 6.2.1.6 Program selection Program number to run is received in the telegram from the host-computer. No local program selection must be made. In machines with two or more parallel fixtures shall different workpiece types be run simultaneously, as long as they are run with the same NC-program. For start-up, trial runs etc. manual selection of program must be possible in HMI. In this case there is no communication with the host-computer. 6.2.1.7 Subsystems The operator screens needed for any subsystem, i.e. displaying, changing and trouble-shooting of parameters and data. Example of subsystems is positioning unit, nutrunner system, marking and camera systems. 6.2.1.8 Workpiece counters A screen, which shows counters for all workpiece types collected and individual counters for each type. The counters shall show total number of pieces, number of OK pieces and number of NOT OK pieces. The counters shall be divided in total and shift. The counters for shift shall be possible to reset individually. 6.2.1.9 Cycle time A screen which shows the cycle times. The time is viewed with one decimal resolution. Reference cycle time shall be viewed and set in HMI. Both total cycle time and machining time shall be measured and viewed. Total cycle time = incl. load/unload, Machining time = excl. load/unload. The cycle time measuring must be paused when the input place is empty or output place is full. The ten last cycle times shall be stored and viewed. 6.2.1.10 Sensor layout One or more screens over the equipment, which shows where all signal collecting devices (digital inputs) are placed and their current status e.g. proximity switches, pressure switches. The devices should contain reference designation and text comment. 6.2.1.11 Interface layout A screen that shows the signal exchange between communicating equipment e.g. between machine and robot. All signals should be described with text comments and reference designation. 6.2.1.12 Diagnostic There shall be pictures to realise the demands in chapter 5 Diagnostics. When bus-system is used, diagnostics shall be done with standard pictures provided by the system supplier. 6.2.1.13 Service To see and manipulate the PLC variables (I, Q, F, T, C, DB etc.). Functional Description Gantry MEP Rotorshaft 19 #################### File: B2%20Functional%20description%20Gantry%20Rotorshaft%20MEP.docx Page: 26 Context: HMI 6.3 Gate panel Each gate shall be provided with a push-button panel and four illuminated push buttons: The unit panel can be used if it is located close to the gate. The mounting order of the buttons shall be according to the table below. 6.3.1 Gate panel - hard keys and permanent indications The flashing frequency for all lamps must be 1 Hz. Swedish | Designation
(English) | Designation
(Swedish) | Component | Colour | Remark | | -------- | -------- | -------- | -------- | -------- | | Request
entrance | Begäran inträde | Pushbutton
with lamp | White | Flashing light = Cycle stops in
end of cycle.
Fixed light = Cycle stopped,
entrance allowed. | | Reset safety
circuit | Återställ skydd | Pushbutton
with lamp | Blue | Reset safety-stop circuit.
Fixed light = Safety circuit
affected. | | Start cycle | Start cykel | Pushbuttonwith lamp | Green | Starts the automatic cycle for theequipment.Flashing light = OK to start cycle.Fixed light = Automatic cycle on. | | Initial position | Utgångsläge | Pushbutton
with lamp | White | Flashing light = Equipment moves
to initial position
Fixed light = Equipment in initial
position | | Emergency
stop | Nödstopp | Mushroom
pushbutton | Red | | 6.3.2 Entrance/exit safety area ● Request entrance: This push button is provided to allow entrance into the safety area. When it is pushed the automatic cycle stops as soon as possible, the lamp starts to flash and remains flashing until the automatic cycle stops. Then it lights with fixed light. When the automatic cycle has stopped, the locking coil is released and the gate can be opened. If the automatic cycle is interrupted, it must be possible to open the safety gate. Request entrance must be possible in all operating modes. ● Reset safety: When the safety gate is opened the safety circuit is affected and the lamp “Reset safety” lights. Acknowledge closed safety gates by pressing “Reset safety”. The locking mechanism is interlocked and the lamp “Reset safety” goes off. Acknowledge can also be made from the main panel with push-button “Reset alarm”, if there is overview of the complete safety area. ● Start cycle: When the safety circuit is reset the lamp starts to flash and pressing the push button restarts the cycle. The lamp lights with fixed light. “Start cycle” starts the cycle for the complete machine. ● Initial position: When it is activated the equipment moves to initial position and the lamp starts to flash. When initial position is reached the lamp lights with fixed light. ● Functional Description Gantry MEP Rotorshaft 26 #################### File: E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf Page: 8 Context: technicians, maintenance personnel, safety delegate or equivalent and operators. I samband med nyutveckling eller inköp av ny utrustning ska detta ske i samråd med ergonom och övriga berörda såsom tekniker, underhålls- personal, skyddsombud och operatörer. Regular maintenance and service are necessary to maintain function and performance. Regelbundet underhåll och service är nödvändigt för bibehållen funktion och prestanda. Printed copies are uncontrolled. Print date: 2018-11-06 #################### File: E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf Page: 15 Context: Standard Appendix A to VCS 8003,29 Page 1(4) Volvo Car Corporation Work load, work postures, working movements 172 cm = man/woman of average height Fig.1 Assessment templates Non-injurious impact Possibly injurious impact depending on number of movements or the duration of the posture Injurious impact when occurring for longer periods of time, lengthy or often Tabell 1 Lifting diagram*) **) | Lifting area | A | | Lifting frequency times/hour
1-10 10 -30 30 - 60 60 -120 12,0 | 7 | 3 | 2 | | |B | | 7,0 | 5 | 2 | 1 | *) For higher frequencies/weights/distance an ergonomics risk assessment is required **) VCBC shall use: Assembly: Before contract: Checklist “Checklista – Miljö, media samt ergonomi för sammansättnings- utrustning”, form No. 50751 (in Swedish only) After contract: Checklist “Assembly follow-up”, tab “2 Ergonomics”, form No. 50668 Stamping: Checklist: Physical work environment – Stamping at VCBC (Volvo Cars Body Components), form No 50431 (in Swedish only) When handling several objects in the same work cycle, the frequency values shall be added. When working sitting down, the mass values in the diagram shall be halved. A maximum of 7 kg shall be lifted when sitting. 7‘ 7‘ [> #################### File: E2.5%20Questionnaire%20Media.xlsx Page: 0 Context: | Unnamed: 0 | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | Unnamed: 6 | Unnamed: 7 | Unnamed: 8 | Unnamed: 9 | Unnamed: 10 | Unnamed: 11 | Unnamed: 12 | Unnamed: 13 | Unnamed: 14 | Unnamed: 15 | |:-------------|:-----------------------|:--------------------------------------|:-------------|:------------------------|:-------------------------|:-------------------------|:--------------------|:--------------------------------------------|:-------------------------------------------------------|:--------------------|:---------------|:-----------------------------------------------------------------------------------------------------------------------|:-------------------------------------------------------------------------------------------------------------------------|:--------------|:--------------| | | Date: 20??.??.?? Ver.? | Media and equipment data (RFQ answer) | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | Project name | Equipment | | | | Electric connection TN-S | | | | Process ventilation | Compressed Air | Chilled process water
(Low temperature)
Inlet temperature: max 13°C
Temperature increase in machine: min 5°C | Chilled process water
(High temperature)
Inlet temperature: max #################### File: E2.5%20Questionnaire%20Media.xlsx Page: 1 Context: | | E.g SCB02-0020 Machine 1 | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | E.g SCB02-0020 Machine 2 | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | E.g SCB02-0020 Gantry | | | | | | | | | | | | | #################### File: E6.1%20MEPS%20Fundamental%20principles%20for%20process%20design%20v1_3.xlsx Page: 0 Context: | | | | | Parts orientation in container | Purpose:
Enable efficient picking of parts/ minimise Muda of walking for operators on the line. | | | | | Packaging design enables good/ ergonomic positions of the parts in the container. | | | | | | | | Parts orientation in the container is optimised for picking. | | √ | | | #################### File: E6.1%20MEPS%20Fundamental%20principles%20for%20process%20design%20v1_3.xlsx Page: 0 Context: | | | | | | Use of machines that can be used and easily reconfigured for several types of products and volume demands | | √ | | | | | | | | | | | Custom machines that are tied to a specific product, and cant be reconfigured in a minimized amount of time | | X | | | #################### File: E6.1%20MEPS%20Fundamental%20principles%20for%20process%20design%20v1_3.xlsx Page: 0 Context: | Unnamed: 0 | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | Unnamed: 6 | Unnamed: 7 | Unnamed: 8 | Unnamed: 9 | Unnamed: 10 | Unnamed: 11 | |:-------------|:-----------------------------------------------------------|:--------------------------------------|:-------------|:--------------------------------------------------|:---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|:-------------|:-------------|:-------------|:-------------|:-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- #################### File: F1%20Checklist%20prior%20Test%20Before%20Shipment.doc Page: 2 Context: Företagsnamn/Company name Dokumentnamn/Name of document Sida/Page Aurobay Checklist prior ‘Test Before Shipment’ 2 (2) Utfärdare (avd nr, namn, tfn, geografisk placering, sign)/Issuer (dept, name, phone, sign) Datum/Date Bilaga/Appendix Flik/Insert Reg nr/Reg No Ärende/Subject Checklist prior ‘Test Before Shipment’ Mottagare (avd nr, namn, geografisk placering)/Receiver (dept, name) Checklist Status prior Test Before Shipment planned 20XX-XX-XX OK NOK N/A 1. The Aurobay ‘Functional test’ has been performed and potential problems have been corrected. ☐ ☐ ☐ 2. It has been tested that all machines and equipment in the scope of supply meets the cycle time requirements from Aurobay. ☐ ☐ ☐ 3. Cycle time for the machining centres are according to the time calculations ☐ ☐ ☐ 4. All labels are mounted on their places on the machines. ☐ ☐ ☐ 5. The translation into agreed language are completed for screens, alarms, hard keys and labels. ☐ ☐ ☐ 6. Parts of all variants have been tested in all machines and the results are according to specifications and that the supplier can state that there is an fair probability to reach the capability. ☐ ☐ ☐ 7. All handling equipment (gantries, conveyors etc) have been tested with parts of all variants. ☐ ☐ ☐ 8. All fluids and mediums (e.g. cutting fluid, cooling water, pressurised air) are connected to sources with intended capacity. ☐ ☐ ☐ 9. The return pump is connected and running. ☐ ☐ ☐ 10. All waste trays (Gantry, SPC, Conveyor) are mounted as intended. ☐ ☐ ☐ Supplier comments: Date: Signature: Aurobay ‘Aurobay Checklist prior Test Before | 212) Shipment. ‘Checklist prior Test Before Shipment Checklist Status prior Test Before Shipment planned 20XX-XX-XX OK NOK NA 1. The Aurobay Functional test’ has been performed and potential problems have baen corrected o oa 2. Ithas been tested that all machines and equipmentin the scape of ‘supply meets the cycle ime requirements from Aurabay. ana 3._ Cycle time forthe machining contes are according to the tine calculations o oa 4. Alllabels are mounted on their places on the machines o oa ‘5. The translation into agreed language are completed for screens, alarms, hard keys and labels o oa 6. Parts ofl variants have been tated in all machines and the result are according o specications and thatthe supplier can ‘lle thal thee is an fair probably to reach the capability. ana 7. Allhanding equipment (ganvies, conveyors ete) have been tested ‘with parts of al variants. o oa 8. AllAuids and mediums (29. cuting fuid, cooling water, pressurised air) fre connected to sources with inended capachy. ana 9. Tne retum pump is connected and running, ana 10. All waste trays (Gantry, SPC, Conveyor) are mounted as intended. o oa ‘Supplier comments: Date: Signature: #################### File: E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf Page: 7 Context: Name of document Issue Issue date Page Page ShopFloor Interaction Concepts v1_0 7 (13) Type of document Security class: Version Issue date Date Specification Proprietary 1.0 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson Architecture All equipment at the shop floor shall be connected to the applicable host application via the shop floor integration platform called Virtual Device (VD). Virtual Device (VD) is developed by Aurobay/VCPC and have standardized interfaces and transformers towards devices as PLC, Vision, Nut runners, Scanners and PC. #################### File: D0_Obligations%20suppl_purch%20v2.1.docx Page: 3 Context: The Supplier and Purchaser shall arrange and pay for the facilities, undertakings etc. as shown below and as marked and in accordance with the notes and instructions as indicated. Note: “N/A” means “Not Applicable” Arranged by: Paid for by: Suppl. Purch. Suppl. Purch. Notes PERMISSION 1 Permission to build the plant ☐ ☐ ☐ ☐ NA INSPECTION, TESTING 2 Testing of the Goods as required by statutory law, regulations or directives imposed by Authorities. ☒ ☐ ☒ ☐ 3 Inspection of the Purchaser’s preparatory works ☒ ☐ ☒ ☐ 4 Safety and health plan. Co-ordination on the site ☐ ☒ ☐ ☒ In accordance with Swedish regulation AFS 1999:3 (based on 92/57/EEG) PACKING OF GOODS, TRANSPORT ETC. 5 Marking of the Goods ☒ ☐ ☒ ☐ Type of marking etc: Reference designations 6 Packing of the Goods for transport ☒ ☐ ☒ ☐ Type of packing etc: 7 Packing of the Goods for storage (before and during erection) ☒ ☐ ☒ ☐ Type of packing etc: 8 Materials used for covering and protection ☒ ☐ ☒ ☐ 9 Customs clearance, duties and charges ☒ ☐ ☒ ☐ 10 Transport of the Goods to the Plant Site ☒ ☐ ☒ ☐ 11 Unloading the Goods at the Plant Site ☐ ☒ ☐ ☒ 12 Reception of the Goods at the Plant Site ☐ ☒ ☐ ☒ 13 Storage - including directly associated handling - of the Goods at the Plant Site ☐ ☒ ☐ ☒ Beside the Plant Site 14 Storage areas ☐ ☒ ☐ ☒ Number, size, position, etc: Indoor 15 Transport - including loading and unloading -of the Goods at the Plant Site ☐ ☐ ☐ ☐ DDP Skövde (Incoterms 2000) PERSONNEL, PERSONNEL FACILITIES AND BENEFITS Issuer Security class: Issue Issue date Date Karl Sjöstrand Public 2.10 2021-06-30 = Page PAGE 7 (NUMPAGES 7) No, MAXX Contact Appendix D ‘The Supplier and Purchaser shall arrange and pay for the facilities, undertakings etc. as shown below and as marked and in accordance with the notes and instructions as indicated, Note: “N/A” means “Not Applicable” pnangetby, Paderi Sippl_Puch_ Sup PERMISSION 4 Permission to bu ihe plant o oo INSPECTION, TESTING 2 Testing ofthe Goods as required by za a statutory aw, regulations or directives imposed by Authostes. 3 inspoclonefihe Purchaserspreparaloy © U Mi works 4 Safelyandhealinplan.Co_rdnaienen I GM Di] the site PACKING OF GOODS, TRANSPORT ETC. 5 Marking of te Goods ao a © “Packing of the Goods for transport 7 “Packing of the Goods for storage (before I ‘and during erection) eM ® olo ale als used for Covering and protection 9 “Customs dearance, duties and charges: 10 _ Transport af the Goods tothe Plant Ste 11 “Unloading the Goods atthe Plant Ste 12 “Reception ofthe Goods at the Plant Site pfofojef=f= elele|ofofo plolo}elele 13 “Storage including drecty associated handing of the Gods athe Plant Site Oo a Bo 14. “Storage areas 15 Transport including leading and oa a Unloading -f the Goods at he Plant Sie. PERSONNEL, PERSONNEL FACILITIES AND BENEFITS ket sevand Pe #################### File: D0_Obligations%20suppl_purch%20v2.1.docx Page: 5 Context: Arranged by: Paid for by: Suppl. Purch. Suppl. Purch. Notes 39 Lifting and transport aids (jacks, blocks, struts, lifting beams etc.) ☐ ☒ ☐ ☒ Type, capacity etc: 40 Electrical distribution equipment, main supply panel ☐ ☒ ☐ ☒ Type, number: 41 Electrical distribution equipment, local distribution panels ☐ ☒ ☐ ☒ Type, number: 400V, 16 A (x pcs) 42 Gas welding sets ☒ ☐ ☒ ☐ Type, number: 43 Arc welding sets ☒ ☐ ☒ ☐ Type, number: 44 Arc welding supply points ☐ ☒ ☐ ☒ Number, location: 45 Tools ☒ ☐ ☒ ☐ Type etc: 46 Scaffolding ☐ ☐ ☐ ☐ NA 47 Scaffolding timber ☐ ☐ ☐ ☐ NA 48 Erection trestles, support materials ☒ ☐ ☒ ☐ Type etc: 49 Heated stores ☒ ☐ ☒ ☐ Number, size, location, etc: 50 Unheated stores ☒ ☐ ☒ ☐ Number, size, location, etc: 51 Tool stores ☒ ☐ ☒ ☐ Number, size, location, etc: 52 Office rooms with furniture ☒ ☐ ☒ ☐ Area line side normally used 53 Changing rooms and washing facilities ☐ ☒ ☐ ☒ Number, size, location, etc: 54 Personnel huts (rest period huts) ☐ ☒ ☐ ☒ Number, size, location, etc: 55 Sanitary facilities ☐ ☒ ☐ ☒ Number, size, location, etc: 56 Areas set aside for eating meals ☐ ☒ ☐ ☒ Number, size, location, etc: 57 Workshop premises at the Plant Site (workshop hut) ☒ ☐ ☒ ☐ Number, size, location, etc: SUPPLIES AND SERVICES, ETC 58 Telephone - acquisition, installation ☐ ☒ ☐ ☒ Number of lines: 59 General lighting ☐ ☒ ☐ ☒ 60 Point-of-use lighting ☒ ☐ ☒ ☐ 61 Acetylene, oxygen ☒ ☐ ☒ ☐ 62 Electrodes ☒ ☐ ☒ ☐ Issuer Security class: Issue Issue date Date Karl Sjöstrand Public 2.10 2021-06-30 a “2 a “4 45 46 a 48 [ing and transport aids Jacks, blocks, struts, fing beams etc.) Electrical distribution equipment, main supply panel Electrical distribution equipment, local distribution panels (Gas welding sets ‘Are welding Sots ‘Are welding supply points Tools ‘Scafoiing Scafoling Imber Erection trestles, suppor materials Heated stores | Unheated stores Tool stores (fee rooms wth umiture| ‘Changing rooms and washing faites Personne hus (est period huts) ‘Sanitary facies ‘Areas sa aside for eating meals Workshop promises atthe Plant Ste (workshop hut) ‘SUPPLIES AND SERVICES, ETC ss sa co ot 62 Telephone - acquisition, installation (General ightng Pointotuse lighting ‘Acetylene, oxygen Electrodes ket sevand ranged by Sigel Pur o @ o @ o @ a oO a oO o @ a oO Do Do a oO a oO a oO a oO a oO o @ o @ o @ o @ a oO o @ o 8 a oO a oO a oO a a elelolo]elolele| o a elelelofo #################### File: FLT%20Wo%CC%88rterbuch2.pdf Page: 1 Context: Weiteres Wörterbuch FLT Standorte = FLT Deutschland, FLT INC USA, Laepple Taicang China #################### File: Machine_Details_A2253.pptx Page: 1 Context: Confident ial Equipment details Incoming / Outgoing parts • Conveyor-system with palettes • RFI-tags for traceability • One palett with different positions for ERAD/EFAD • Never two parts on the same palett Reused machines • Grinding machines • Previously loaded by gantry Machine 4 • Max height machine: 2480mm • Load/unload height: 1350mm Machine 5 • Max height machine: 2300mm • Load/unload height: 1050mm New machines • Turning machines • Prepared for gantry-loading Machine 1 • Max height machine: 2050mm • Load/unload height: 1195mm Machine 2 • Max height machine: 2000mm • Load/unload height: 1150mm Machine 3 • Max height machine: 2240mm • Load/unload height: 1350mm 2D-layout of machines available on request #################### File: Orgalime%20SE01%20General%20Conditions.pdf Page: 5 Context: for : a) waiting time and time spent on extra journeys. b) costs and extra work resulting from the delay, including removing, securing and setting up erection equipment. c) additional costs, including costs as a result of the Contractor having to keep his equipment at the Site for a longer time than expected. d) additional costs for journeys and board and lodging for the Contractor's personnel. e) additional financing costs and costs of insurance. f) other documented costs incurred by the Contractor as a result of changes in the erection programme. 46. Whatever the means of payment used, payment shall not be deemed to have been effected before the Contractor's account has been fully and irrevocably credited. 47. If the Purchaser fails to pay by a stipulated date, the Contractor shall be entitled to interest from the day on which payment was due. The rate of interest shall be as agreed between the parties. If the parties have not agreed on the rate of interest, it shall be 8 percentage points above the rate of the main refinancing facility of the European Central Bank in force on the due date of payment. In case of late payment the Contractor may, after having notified the Purchaser In Writing, suspend his performance of the Contract until he receives payment. If the Purchaser has not paid the amount due within three months, the Contractor shall be entitled to terminate the Contract by notice In Writing to the Purchaser and to claim compensation for the loss he has incurred. The compensation shall not exceed the Contract Price. RETENTION OF TITLE 48. The Plant shall remain the property of the Contractor until paid for in full, including payment for the erection of the Plant, to the extent that such retention of title is valid under the applicable law. #################### File: E4.2%20Project%20manual%20Atlas%20Copco.pdf Page: 6 Context: 6 Document owner: Jens Lindqvist. email: jens.lindqvist@volvocars.com Aurobay_Projekt_Manual_AtlasCopco_ver2_0 Tensor Tools Selection Guide Overview ETP ST eWwst = i Power Focus 6000 rn a as sre Os ETVSR Power Focus 6000 #################### File: E4.2%20Project%20manual%20Atlas%20Copco.pdf Page: 21 Context: 21 Document owner: Jens Lindqvist. email: jens.lindqvist@volvocars.com Aurobay_Projekt_Manual_AtlasCopco_ver2_0 Controllers There are two supported ways to connect Atlas Copco Controllers to the Aurobay/VCPC host systems (e.g. MES) : • Factory network, using inbuilt ethernet connection • Fieldbus, using additional Profinet – card Which type of connection to be used is based on application and is defined together with Aurobay/VCPC ToolsNet connection must be supported #################### File: E4.2%20Project%20manual%20Atlas%20Copco.pdf Page: 25 Context: 25 Document owner: Jens Lindqvist. email: jens.lindqvist@volvocars.com Aurobay_Projekt_Manual_AtlasCopco_ver2_0 | Product information, fixtured solutions. | PowerMacs 4000 system has been in the market for nearly 15 years. We | | |are sourcing critical components that are reaching end of life. This | | -------- | -------- | | | means that we have to phase out PowerMacs 4000 in the end of 2022. | To be introduced during Q1 2022 is PF6 FlexSystem. (Flex uses the same QST-spindles as PM4000) PF6 FlexSystem Components | A | FlexCarrier 3 slot | | -------- | -------- | | A | FlexCarrier 6 slot | | B | FlexController Anybus | | B | FlexController ProFISafe | | B | FlexController CIPSafety | | C | FlexDrive | | D | FlexIAM Generic | | E | FlexBlank | | F | FlexFan | Tool Cables Flex tool Cables | | Length | | | Name | | | Description | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | 1 m | | | Tool Cable Flex | | | PF6 Flex-QST 1 m | | | | 1,25 m | | | Tool Cable Flex | | | PF6 Flex-QST 1,25 m | | | | 2 m | | | Tool Cable Flex | | | PF6 Flex-QST 2 m | | | | 3 m | | | Tool Cable Flex | | | PF6 Flex-QST 3 m | | | | 5 m | | | Tool Cable Flex | | | PF6 Flex-QST 5 m | | | | 7 m | | | Tool Cable Flex | | | PF6 Flex-QST 7 m | | | | 10 m | | | Tool Cable Flex | | | PF6 Flex-QST 10 m | | | | 15 m | | | Tool Cable Flex | | | PF6 Flex-QST 15 m | | | Product information, fixtured solutions PowerMacs 4000 system has been in Ihe market for nearly 15 years. We ‘are sourcing critical components that are reaching end of life. This means that we have to phase out PowerMacs 4000 in the end of 2022. ‘Tobe introduced during Q1 2022 is PFS FlexSystem. (Flex uses the same QST-spindles as PM&000) PF6 FlexSystem & [Flocamerader A| Fencamer 5 lot 3 [ Fexcontoler Anbu | Fexcontole Profisafe | Fexcontaler ste | Flexrive | Fea Generic =| olan FL Ftesan “Toot Cables Flex toot Cables Im [Tool cableFlee | Pre Flee astm 125m [Tool cable rien |Proriexasr 125m 2m | Tool able Fe | PF Fex-OST2 m >= ‘3m_—[ Too cable Flex [PF Flex-QSt 3 m ‘Sm | ToolcabieFlex | PF Flex-OSTS m Im _ |Toolcabieriex |Prariexast m 10m _|Toolcabieriex [Proriexasr 10m 15m [Tool cable Flex | PFEFlec ast 5m 2s #################### File: E8.0%20Reliability_and_Maintainability_Requirements.docx Page: 6 Context: Name of document Issue Issue date Page Page R&M Requierments Aurobay/VCPC 6 (17) Type of document Security class: Issue Issue date Date Public 1 2021-11-01 Issuer Issue Issue date Page Appendix DEP. 9970 PKARLSS5 E The requirements are specified in the KPI matrix in Contract Appendix B. Verification is carried out in different steps according to the contractual test procedures described in Contract Appendix F. Technical Availability A = (T-Td)/T*100 T = total operating time Td= total downtime during period T (caused by disturbances in supplied equipment). This assumes that spare parts and manpower are 100 percent available with no delays. This excludes logistics time, waiting or administrative downtime, and scheduled downtime for planned maintenance. It includes downtime for corrective maintenance. The equipment’s Technical Availability requirements shall be agreed as part of Contract Appendix B. Technical Availability shall be measured during a time period that shall be agreed as part of Contract Appendix B. When Technical Availability is specified per line or cell, the supplier must be able to specify the Technical Availability per piece of equipment. MCBF Equipment reliability is measured in MCBF (Mean Cycles Between Failures). MCBF = C/F C = total number of cycles run during the verification period F = total number of failures* during the verification period * Failures as defined in Contract Appendix B. MCBF must be measured during the verification period or number of cycles that shall be agreed as part of Contract Appendix B. During the verification period, equipment reliability shall be verified against the MCBF target specified in the contractual scope of supply, as described in Contract Appendix B. #################### File: E8.0%20Reliability_and_Maintainability_Requirements.docx Page: 9 Context: Name of document Issue Issue date Page Page R&M Requierments Aurobay/VCPC 9 (17) Type of document Security class: Issue Issue date Date Public 1 2021-11-01 Issuer Issue Issue date Page Appendix DEP. 9970 PKARLSS5 E Consumable spare part = Parts that are consumed during the course of normal production. These can be destroyed, dissipated, wasted, or spent, e.g., filters, cutting tools, welding tips, battery packs, wear parts such as index pins, guide rails, guiding ribs, stop lugs, gripping claws, clamping devices, etc. Maintainability shall be verified during pre-commissioning (at supplier or in a virtual environment) and commissioning (in the plant). 2.2.2 Planned maintenance The supplier must present all necessary planned maintenance and estimated hours/year in the quotation. Costs for spare parts used during planned maintenance shall be specified. 3 Visual factory at equipment When the position of a component is important for its functionality or maintenance activities, that position shall be marked. For example, a clearly defined reference/home/stop/maintenance position shall be marked. #################### File: B3%20Layout.docx Page: 1 Context: B3 LAYOUT #################### File: B0%20Specification%20of%20works%20%28Machining%29.docx Page: 2 Context: General Specification of Works 1 Table of content 1 TABLE OF CONTENT.............................................................................................................................................2 2 PROJECT PRESENTATION...................................................................................................................................... 4 2.1 GENERAL......................................................................................................................................................4 3 GUIDELINES FOR QUOTATION.............................................................................................................................. 5 3.1 QUOTATION DESCRIPTION OF CONTENT...................................................................................................................5 3.2 MATRIX FOR RFQ...........................................................................................................................................5 3.3 SPECIFICATION OF PRICES................................................................................................................................... 5 4 SCOPE OF SUPPLY................................................................................................................................................ 6 4.1 OPERATION SEQUENCE...................................................................................................................................... 6 4.2 MACHINES NEW/RE-USED..................................................................................................................................6 4.3 RUNNING PHILOSOPHY...................................................................................................................................... 6 4.4 AUTOMATION.................................................................................................................................................7 4.5 SPC-PLACE...................................................................................................................................................7 4.6 VIRTUAL COMMISSIONING..................................................................................................................................7 5 EQUIPMENT SPECIFICATIONS................................................................................................................................7 5.1 SPECIFICATION OF SUPPLIERS............................................................................................................................... 7 5.2 FUNCTIONAL DESCRIPTION..................................................................................................................................7 5.3 SIZE PROTECTION (VOLUME)...............................................................................................................................8 5.4 TECHNICAL SPECIFICATIONS (TS)......................................................... #################### File: B0%20Specification%20of%20works%20%28Machining%29.docx Page: 4 Context: General Specification of Works 2 Project presentation 2.1 General Aurobay has been given the task of manufacturing parts for electric motors called ERAD (ElectricRearAxleDrive) and EFAD (ElectricFrontAxleDrive). The parts to be manufactured are rotorshafts. There are geometrical differences between ERAD and EFAD, but they will be manufactured in the same line, without any mechanical change-over. You are hereby invited to submit a quotation for five load/unload-solutions (gantrys). The equipment is to be installed at Aurobay, H-factory, Skövde. The main project is called SRS02 (SkövdeRotorShaft Line #2) and is a second capacity-step. First capacity-step is the already sourced SRS01. There’s also a third capacity-step planned, SRS03. Commercial contact person in the project Matus Rozvadský +46701-45 52 07 matus.rozvadsky@aurobay.com Technical contact person in the project Nils Tengvall +46709-61 39 66 nils.tengvall@aurobay.com Document title: Specification of works Date: 2024-03-08 4 (14) Issuer (dept, name, CDSID): 64331, Nils Tengvall, ntengval Security class: Proprietary #################### File: B0%20Specification%20of%20works%20%28Machining%29.docx Page: 7 Context: General Specification of Works 4.4 Automation Suitable type of gantry-loader to be able to load/unload the machines within the specified cycletime. The supplier will also be handling the RF-id reader/writer and the stops that is located on the conveyor. The hardware (RF-id reader) will be supplied by a different supplier, but in the quotation the integration for these must be included. The ASM-module for this shall be included in the quotation. All gantrys have to communicate with MES. 4.5 SPC-place There should be a SPC-box in each gantry, it will be used for frequent checks and NOK-parts. It should be possible to re-introduce the parts into the flow by using the SPC, Aurobay will supply a datamatrix-reader (Cognex Dataman 8000-series) that can read the DM-code on the rotorshafts, the supplier must handle the integration of this reader. 4.6 Virtual Commissioning The contractor must in the quotation state if they during design and commissioning phase use Virtual Commissioning as a way of working. The main purpose of Virtual Commissioning is to shorten the commissioning time by enabling simultaneous activities before physical machine is completed, minimize project risks and reduce the risk for late costly modifications of the equipment. Aurobay aims to bring activities earlier in the designs and manufacturing process of the equipment, the virtual way of working naturally promotes more remote way of working, which also opens up for more closer collaboration and frequent reconciliations during projects 5 Equipment specifications 5.1 Specification of suppliers The sub-suppliers to be used, down to station level, must be stated in the quotation. State the country used for manufacturing, both for main supplier and sub-suppliers. 5.2 Functional description In the Functional description Aurobay is describing the functions of manufacturing equipment. (See appendix B) Document title: Specification of works Date: 2024-03-08 7 (14) Issuer (dept, name, CDSID): 64331, Nils Tengvall, ntengval Security class: Proprietary #################### File: E4.4%20Project%20manual%20Festo.pdf Page: 3 Context: Festo SE & Co. KG Page 3 from 41 13.01.2022 Volvo_Cars_Skövde_Zhangjiakou_Spezification_v1.5_2022-01_EN.docx 4.12.2.3 SB - Safe blocking (not part of VDMA) up to PLc ................................................................................. 28 4.12.2.4 SSC - Safe stopping and closing up to PLc .......................................................................................... 29 4.12.2.5 SET - Safe equilibrium of torque up PLc .............................................................................................. 29 4.12.2.6 SLS - Safely limited speed up to PLc ................................................................................................... 29 4.12.2.7 SLT - Safely limited torque (force) up to PLc ....................................................................................... 30 4.12.2.8 SDI - Safe direction up to PLe.............................................................................................................. 30 4.12.2.9 SDI - Safe direction up to PLc .............................................................................................................. 30 4.12.2.10 THC - Two-hand control up PLc ........................................................................................................... 30 4.12.3 Monitoring safety sub-functions ................................................................................................................. 31 4.12.3.1 SCA - Safe cam up to PLe .................................................................................................................... 31 4.12.3.2 SCA - Safe cam up to PLc .................................................................................................................... 31 4.12.4 Additional functions ................................................................................................................................... 32 4.12.4.1 Protection against tampering.............................................................................................................. 32 4.12.4.2 Lockout-tagout (LOTO) Reliable disconnection of the energy source ................................................. 32 4.12.4.3 For protecting against unintentional pressure .................................................................................... 32 4.12.4.4 Creating zones .................................................................................................................................... 33 4.12.4.5 Valves with negative overlap (selection from the relevant product series) ......................................... 33 4.12.4.6 Valves with switching position monitoring ......................................................................................... 33 4.12.4.7 Releasing trapped persons ................................................................................................................. 33 4.12.4.8 End-position lock #################### File: E4.4%20Project%20manual%20Festo.pdf Page: 40 Context: MS6-LR… AS................................................................ 32 MS6-LRP-… ................................................................. 21 MS6-SV-1/2-C-… ......................................................... 26 MS6-SV-1/2-D-… ............................................. 24, 25, 26 MS6-SV-1/2-E-… ............................................. 24, 25, 26 MS6-SV-C-… ................................................................ 25 MS6-SV-C-MK ............................................................. 32 MS9-... ........................................................................ 21 MS9-EE ....................................................................... 25 MS9-EM-… .................................................................. 32 MS9-LR ........................................................... 29, 30, 32 MS9-LR… AS................................................................ 32 MS9-SV-C-… ................................................................ 25 MS9-SV-MK ................................................................. 32 NPAW-... ...................................................................... 23 NPHS-D6-M-… ............................................................. 34 NPHS-D6-P-… .............................................................. 34 NPQM-… ...................................................................... 22 OVEM-… ...................................................................... 19 PAN-… ......................................................................... 22 PUN-H-… ..................................................................... 22 #################### File: E3.4_MES_Manual_Client_Specification_Supplier_v1_1.pdf Page: 6 Context: 4.6. Support to a “Semi-Automatic” Station To support a “Semi-Automatic” Station i's possible to design a solution with combination of technologies and Interfaces from both Automatic and Manual stations. ‘The design shall be done and decided together AurabayVOPC. #################### File: E3.4_MES_Manual_Client_Specification_Supplier_v1_1.pdf Page: 10 Context: Name of document Issue Issue date Page Page MES_Manual_Client_Specification_Supplier_v1_1 10 (16) Type of document Security class: Version Issue date Date Specification Proprietary 1.1 2022-09-22 Issuer Issue Issue date Page Appendix 64320 MP&SS, Fredrik Elmqvist Digital I/O modules Push button panel for MES and Operator ID-TAG reader MES. Mandal Cent Speciieaten Suppier Sun Speciation Proprietary 2022.09.22 64320 MP&SS, Frdik Eimayis 5.2.4. Digital YO modules letronics module @DI DC 24V ‘Electonics module 800 OC 24V0.5A GESTIATABFODOAAD GESTIA2.ADFODORAD wo | [fo 0 89 88 09 |O 00 Connection modulefor dita electronic clos xmiz (6ES7104-4CB00-04A0 cM10.1x N23. (8ES7104-4FA00-0AAD 5.2.5. Push button panel for MES and Operator ID-TAG reader Operator ID-TAG reader RF310 Gen 2 reader for 1SO129 6GT2 801-1BA10 #################### File: E2.3%20Questionnaire_Tooling.docx Page: 17 Context: Utgåva/Issue Reg nr/Reg no Sida/Page Questionnarie – Tooling 2.4 17 (21) 4.6.4 In grinding machine; is the spindle dynamically balanced? ☐ ☐ Yes ☐ No Note:       4.6.5 In grinding machine; Must grinding wheels and dressing tools be in static balance before dynamic balancing? ☐ ☐ Yes ☐ No Note:       4.7 TOOL CONTROL / CUTTING FORCE CONTROL N/A 4.7.1 How is tool breakage monitoring applied? ☐ ☐ Physical / mechanical control (Probe in plastic material is preferred) ☐ Optical control ☐ Power monitoring Other:       4.7.2 Specify tool breakage monitoring system. ☐ Brand:       4.7.3 How is tool life defined? ☐ ☐ Number of machined parts ☐ Number of machined features (holes, threads, faces, etc.) ☐ Machined length / diameter ☐ Multiple counters or monitors per tool (multi-purpose tool) Other:       File: Tooling_Questionnarie_rev2 4_ENG #################### File: E2.3%20Questionnaire_Tooling.docx Page: 21 Context: Utgåva/Issue Reg nr/Reg no Sida/Page Questionnarie – Tooling 2.4 21 (21) 7 APPENDIX 7.1 APPENDIX 1: 7.2 APPENDIX 2: File: Tooling_Questionnarie_rev2 4_ENG #################### File: E3.5%20OT%20Security%20Conditions%20v1_0.pdf Page: 9 Context: Organisation Type of document Document Owner Aurobay (Powertrain Engineering Sweden AB) Instruction Chief Information Security Officer Name of document Version Issue date Page Operational Technology Security Conditions 1.0 2022-04-25 9 (11) Information Classification: Internal OT Security Conditions Page 9(11) Section 6: FR 5 - Restricted Data Flow (Network Architecture) | | Rationale: Network segmentation is used by organisations for a variety of purposes, including cyber security. The main reasons for segmenting networks are to reduce the exposure, or ingress, of network | | | |traffic into a System and reduce the spread, or egress, of network traffic from a System. Aurobay | | | -------- | -------- | -------- | | | Operational Technology (OT) Systems and networks should be segmented and segregated from Aurobay | | | |IT-business networks, WAN environments and external solutions using firewall technology. | | a) SR 5.1 - The System shall provide the capability to logically segment OT-System networks from non-OT-System networks and to logically segment OT-System networks from other OT-System networks. i. The System integrator shall together with the Asset Owner and Product Supplier determine if the System shall be part of an already existing network Zone, or if a new network Zone is to be created. ii. Network Zone and segmentation criteria shall be determined by the Product Supplier or System integrator and Asset Owner. The decisions shall be documented in the technical project specification with minimum areas covered: • System IP address - The System (network) should have an IP-address range assigned or approved by Aurobay ensuring that the network segment is routable allowing Aurobay to align the System with the overall network architecture of Aurobay and the manufacturing site. • Integrations – To secure integrations between the System zone and other network Zones the System Integrator shall specify any (ingress and/or egress) integrations needed across the System network Zone boundary (such as, remote access, update services and MES integrations). b) Aurobay’s managed remote access should always be evaluated as remote access method before considering a Product Supplier’s or System integrator’s remote access method. Any third party, Product Supplier or System integrator solution (not Aurobay standard) must be reviewed by Aurobay before implementation. c) If the System is installed in an air-gaped network (without any connections to other networks Zones) the System integrator or Product Supplier shall verify the physical isolation during site acceptance test. d) SR 5.2 - The System shall provide the capability to monitor and control communications at Zone boundaries to enforce the compartmentalization defined in the risk-based Zones and conduits model in IEC62443. i. All boundaries implemented with firewall technology between the System network Zone and Aurobay IT- business networks and oth #################### File: E0%20Technical%20Specification%202023.pdf Page: 10 Context: Name of document Issue Issue date Page Page Technical specifications 10 (38) Type of document Security class: Issue Issue date Date Specification Public 2023 2022-11-25 Issuer Issue Issue date Page Appendix 81510/64331 Global Line & Equip, C.Karlsson / D.Smedman 2.2.5 Safety Placard Layout (SP-layout) of Machinery and Equipment Demand Safety Placard layout is described in VCS 8010,39 Appendix1. SP-layout is indicating where power disconnects devices/blockers for the residual energy that is left in the machinery/equipment, after the safety protection device has been affected, are delivered and installed. Power disconnection devices/blockers for residual hazardous energies and remaining hazardous energies must be marked with a symbol on the SP-layout. All other disconnectors are to be visualized in the SP-layout. If necessary, it can be visualized on a separate layout in the SP- document. VCS 8010,39 Appendix1 #################### File: E0%20Technical%20Specification%202023.pdf Page: 12 Context: Name of document Issue Issue date Page Page Technical specifications 12 (38) Type of document Security class: Issue Issue date Date Specification Public 2023 2022-11-25 Issuer Issue Issue date Page Appendix 81510/64331 Global Line & Equip, C.Karlsson / D.Smedman 3.2 Media consumption demands Coolant The equipment shall be designed for 2,5 bar pressure and should be able to be handling higher pressure up to 5 bar Chilled water The equipment shall be designed for maximum 0,5 bar pressure drop between supply pipe and return pipe at the delivery point between Aurobay/VCPC and equipment. Temperature increase in the equipment: min 5°C for low temperature system and 10°C for high temperature system. Compressed air Compressed air consumption shall be minimized without affecting the main function for the equipment. Exhaust ventilation Exhaust ventilation shall be minimized without affect the main function for the equipment and environment, cleanliness in the workshop. Electricity Electricity consumption shall be minimized without affecting the main function for the equipment. #################### File: E0%20Technical%20Specification%202023.pdf Page: 21 Context: Name of document Issue Issue date Page Page Technical specifications 21 (38) Type of document Security class: Issue Issue date Date Specification Public 2023 2022-11-25 Issuer Issue Issue date Page Appendix 81510/64331 Global Line & Equip, C.Karlsson / D.Smedman Mathematically, this can be expressed as follows: 𝐶𝑚𝑘 = 𝑟���ℎ𝑒 𝑟���𝑙���𝑎𝑙𝑙𝑒𝑟���𝑟��� 𝑙���𝑒��� 𝑋̅ − 𝐿𝑆𝐿 3𝑟��� 𝑙���𝑟 𝑈𝑆𝐿 − 𝑋̅ 3𝑟��� The standard deviation s shall be estimated with the following formula: 𝑟��� = √∑(𝑥𝑖 − 𝑋̅)2 𝑙��� − 1 4.3.1.3 Test occasions The test is carried out two times –in the Test before shipment and in the Taking-over test after installation at the Aurobay/VCPC plant. Approved results must be achieved before Shipment and Taking over can take place. 4.3.2 Other quality characteristics 4.3.2.1 Demands Normal cycle: The processing has to be made with the correct procedure according to specifications and agreements. The parts that have been processed must not be damaged in any way. No alarms should occur as long as the processed parts are inside specification. Process alarms and monitoring functions: All specified alarms and monitoring functions that are used to assure the produced quality must be present and work when tested. The checking of an executed operation has to be possible in direct connection to the performed operation without disturbing production. For example it has to be possible to check a core hole diameter before it is thread formed even if it is formed in the same operation. If one operation makes it impossible to check a previous operation they should be separated in a way that makes it possible to make sample checks of each operation otherwise built in checking devices should be included. 4.3.2.2 Test method Normal cycle: If no other agreement is made the same production run as for paragraph 4.3.1 is used for the test. The equipment must work inside specified cycle time during the test. #################### File: E0%20Technical%20Specification%202023.pdf Page: 30 Context: Name of document Issue Issue date Page Page Technical specifications 30 (38) Type of document Security class: Issue Issue date Date Specification Public 2023 2022-11-25 Issuer Issue Issue date Page Appendix 81510/64331 Global Line & Equip, C.Karlsson / D.Smedman Folder structure: Drawings/files shall follow this basic principle of structure, if same drawing is used on many units (folders) it shall be presented on each unit (folder). See appendix E Equipment documentation requirements. Data sheets / subordinate manuals Situation drawing Line layout Station layout Parts list Parts list Purchased / Standard equipment Circuit diagrams (pneumatic / hydraulic / electric / cooling) Parts list Purchased / Standard equipment, e.g. Robot Assembly drawing Parts list Sub-assembly drawing Parts list 1) Parts list Sub-assembly drawing Parts list 1) Parts list Purchased detail/part Parts list 2) Detail drawing STRUCTURE IN MS EXPLORER (Fo Reber eerorenn) 1264-0005 OP11 Robot complete 1264-0245 HMI Panel with arm, Post I 1264-0322 Machine cover 1264-0330 Index Op071 1) 1264-0411 Drip plate [IRC 5 Robot cabinet \ 1264-0172 Drawer 1264-0174 Attachment (1264-0331 Lecking 1 1264-1276 Frame [1 1264-1296 Protection plate D 1264-2218 Stop \ Next page MODEL / DRAWING ‘SUB ASSEMBLY PART LISTS CO} es a ae =a #################### File: E0%20Technical%20Specification%202023.pdf Page: 34 Context: Name of document Issue Issue date Page Page Technical specifications 34 (38) Type of document Security class: Issue Issue date Date Specification Public 2023 2022-11-25 Issuer Issue Issue date Page Appendix 81510/64331 Global Line & Equip, C.Karlsson / D.Smedman 6 Training and Education 6.1 General The supplier has to specify the training needed to run the equipment. Education and training material must be in the Local language. The training has to be split in ‒ Maintenance staff (specified for both mechanical and electrical) ‒ Operators If possible, the training should be split up in three phases: 1. Start-up Training Training connected to Test before shipment 2. Main Training Training connected to Taking-over test 3. Follow up Training Follow up training 6 month after Job 1 The training should generally include: ‒ A description of the connection to existing systems and how these are working together with the supply. (interaction) ‒ Explanation of the working principles ‒ Explanation of safety items and emergency stops etc. ‒ Demonstration and hands-on training on how to operate the systems ‒ Presentation of sufficient equipment documentation ‒ Trouble shooting ‒ Demonstration and practice on how to maintain all supplied systems. 6.2 Training categories Basically the training should be adapted and addressed to the following categories: 1. Operators (handling of the systems and basic trouble shooting, etc.) 2. Maintenance personal, see education for operators and then advanced levels (advanced trouble shooting, change of spare parts, repair work, scheduled maintenance, calibration etc. including all mechanical, electrical and computer parts of the systems). 3. Supervisors (understand the working principles and possibilities, overview and general description of the supply) 4. Specialist training if identified and needed. #################### File: E1.1%20VCS%208010%2C39%20Safety%20of%20machinery.pdf Page: 11 Context: STANDARD VCS 8010,39 Volvo Car Corporation Issue: Page: 2020-11 5 11(22) If equipment/machinery cannot be provided with safe service platforms, the contractor shall provide the means to service the equipment/machinery in a safe manner. One solution could be to use fall- protection equipment. The chosen solution shall be agreed with Volvo Cars. The contractor shall provide the equipment with attachment points for fall protection in accordance with applicable standards. If a machine contains a confined space with a hazardous atmosphere, the entrance dimensions shall be a minimum of 600 mm. Vertical conveyors (not for passenger transport) Vertical conveyors shall be designed for safe maintenance. Passenger transport is prohibited. Vertical conveyors shall be surrounded by protection to prevent objects from falling out/off. The operator entrance on all access levels shall be through an interlocked gate, not through the material intake. If the risk assessment determines that the gates should not only be interlocked but also locked with, e.g., lockable door handles that automatically unlock when the area is safe to enter, these shall be used. This is to prevent anyone from entering the vertical conveyor area before the counterweight and the vertical conveyor have been mechanically secured. The opening and the floor area around vertical shafts shall be marked with yellow/black warning colours and equipped with a highly visible profile curtain. If there is a risk of persons being pulled in and falling down at the entrance of vertical conveyors, the distance between the fence/guard rail and the vertical conveyor shaft shall be more than 2000 mm. Vertical conveyor shafts shall be surrounded by a fence. The inlet and outlet openings shall be equipped with a fence/guard rail that is as high as possible. The size of the fence’s/guard rail’s inner surface shall be determined by the transport route. Warning signs shall be posted. Attachment points for fall protection harnesses shall be installed on a rail system according to the applicable standard and be within safe reaching distance. If the operator workplace is situated directly before or after the vertical conveyor, the opening shall be provided with protection, for example interlocked roller doors. The design shall be agreed with Volvo Cars. A flashing yellow light shall only be used as the warning: DANGER - MACHINE STARTING. 6.4 Information for use 6.4.1 Markings, signs (pictograms), written warnings There shall be warning signs/markings on the floor at every location where it is possible to unintentionally step into a safety zone, e.g. at light beams or passages between safety zones. Where there is a crush hazard or other hazard that could lead to personal injury, the hazard zone shall be marked with yellow/black warning colours. Where there is a risk of objects being loaded into fixtures getting caught in roller doors while waiting for loa #################### File: E1.1%20VCS%208010%2C39%20Safety%20of%20machinery.pdf Page: 16 Context: STANDARD VCS 8010,39 Volvo Car Corporation Issue: Page: 2020-11 5 16(22) 3.2.2 Icons for stored energy Contained/latent energy as well as accumulated energy and residual energy shall be denoted by a diamond-shaped, orange icon with a two-character alphanumeric code in the same way as for energy icons. The code letters have the following meanings: E – Remove electrical energy G – Secure gravitational energy forces (suspended materials or parts that can move when the energy input is shut off) Gas – Secure gas by releasing or shutting off supply. Applies, for example, to pipes, tanks and cylinders H – Remove hydraulic energy by depressurizing or releasing contained energy. Applies, for example, to accumulators and cylinders C – Secure/release chemical energy (or extreme cold) by securing, encasing, draining or ventilating. Applies, for example, to pipes, tanks and containers M – Secure/remove mechanical energy (latent mechanical energy that can cause machinery or equipment to move) P – Remove pneumatic energy (remove residual pressure) by depressurizing or shutting off. Applies, for example, to cylinders and accumulator tanks R – Secure/remove rotational kinetic energy (mechanical motion or which can cause mechanical motion). Applies, for example, to flywheels and circular saws T – Remove thermal energy (dangerous temperatures, e g, for unprotected skin). Applies, for example, to ovens, cookers, coolers W – Secure water by depressurizing, draining or shutting off S – Secure steam by depressurizing, draining or shutting off Printed copies are uncontrolled. Print date: 2020-11-13 #################### File: E5.2%20Contract%20appendix%20E%20for%202D%20factory%20Layouts%20Aurobay_VCPC_iss5_221123.doc Page: 3 Context: Organization Type of document Aurobay/VCPC Name of document Issue Issue date Page Contract Appendix E for 2D Factory Layouts 5 2022-11-23 3 (8) Some layouts are in a 15-degree angle. Use the predefined UCS to rotate to perpendicular. All objects Z coordinate values must be Z=0 (zero). Below example is a horizontal view of a layout with a lot of objects that are not on Z=0. 4. Use of Xrefs (External References) Aurobay/VCPC layouts consist of several linked files, so called xrefs (external references). You most often will receive a file package (zip) from Aurobay/VCPC. Only the specified files shall be edited. Keep the xrefs as linked files. DO NOT bind the xrefs into the layout and DO NOT explode binded xrefs. The xrefs are always inserted to WCS 0,0 and rotation = 0. 5. Use of layers Use the Aurobay/VCPC Layer Structure, which is included in the layout files. The description field gives examples of what the layers are intended to be used to. On layer 0 no other content than blocks and linked xrefs are allowed. However it sometimes may be difficult to use Aurobay/VCPC layer structure during the project. If so, when handing over the final layout, no other layers than Aurobay/VCPC layer structure are allowed. All other layers and objects must be transferred into the Aurobay/VCPC layer structure. All objects’ properties must be set to “by layer”. (Use the command “select all” and then command “setbylayer”.) 3 #################### File: E5.1%20Requirements%20on%20deliveries%20of%203D%20models.doc Page: 2 Context: Organization Type of document Manufacturing Engineering Specification Name of document Issue Issue date Page Requirements on deliveries of 3D models 005 2021-10-13 2 (3) The picture below is an example of a gripper with the gripper arms in closed position. The open position is shown as a separate subassembly in pink color and transparent, possible to blank. 2. Product position The equipment models should also include positioning help (reference frames). Since the intended position of the product in relation to the equipment is of importance when evaluating the equipment’s use in the manufacturing process, this position needs to be provided with the equipment’s 3D model and corresponding JT-file in a standardized way. E.g., model a product place holder (PPH) per position of the product showing the correct positioning in the equipment. Even if equipment and product share the same coordinate system, a product place holder shall be added for clarity. Name the product place holders so they easily can be recognizable. The pictures below show an example of the engine position in the adapter plate. The modeled place holder corresponds to the engines coordinates 0,0,0 when assembled in the adapter plate. #################### File: E2.4%20NC%20questionnaire.doc Page: 11 Context: Organization Type of document Product & Process Engineering Machining| Global Questionnaire NC Program Name of document Issue Issue date Page Questionnaire NC-Eng 6.0 2021-12-09 11 (11) 9. Miscellaneous 9.1. How is the program selection made in the HMI activated in the NC? ☐ Notes:       9.2. When the system is connected to automatic devices, can one activate any other program other than the one selected in the HMI using the start button? ☐ ☐ Yes ☐ No Notes:       9.3. How far in advance of machine delivery do we get access to the NC programs? ☐ Notes:       9.4. Does the program library in NC only contain those programs that are used for production? ☐ ☐ Yes ☐ No Notes:       9.5. Is any special equipment or software required to program outside the machine? If yes; comment what and whether it is included in the purchase. ☐ ☐ Yes ☐ No Notes:       9.6. Is the operator training in Swedish ☐ ☐ Yes ☐ No Notes: #################### File: I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf Page: 9 Context: 3.16 Material storage and containers Materials must be stored at the designated places. Material must not be placed in transport routes, escape routes or at walls. Accessibility for fire trucks and other emergency vehicles may not be hindered. Materials placed in violation of this provision may be taken into custody and transported away by Aurobay. The client, in consultation with the local fire protection organization, will set up instructions and approval of the placement. Containers shall be marked with company name and telephone number to a contact person 3.17 Personal padlock Personnel entering hazardous areas containing hazardous energy must use a personal padlock to prevent any accidental start-up of equipment. Contractors must also use personal padlock identifiable by company name, full name and telephone number of the person using the padlock. All contractors entering a danger zone must place their personal padlock in the special protective device on the gate. The contractor shall provide padlocks to their emplyees 3.18 Smoking Smoking indoors is strictly prohibited. Smoking is only allowed in designated outdoor areas. 3.19 Injuries and near misses (risk observations) Injuries and near misses must be reported directly to the client according to Aurobay´s procedures. If work accidents, serious incidents or environmental incidents occurs, all work must immediately be stopped, and the representative at Aurobay contacted for investigation before resuming work. 3.20 Protection of existing property If contractors cause damage to existing equipment, installations and other property, the client must be notified immediately. 3.21 Protective devices If a protective device is removed to perform work, it must immediately be reset after use. If protection cannot be reset immediately, the workplace must not be left unattended and the client must be informed. #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 26 Context: Issue Reg no Page Questionnaire Operational Reliability Electrical Equipment of machines 9.1 DS 1100 26 (27) 3.1.3.3 Which language(s) is/are used for the information in the PLC program? ☐ State language(s): English Note:       File: E2.1 Electrical Questionnaire Leonardo Camshaft FLT v9.1.docx #################### File: Op100_EFAD_S700305_09.pdf Page: 1 Context: H-H J ( 2 : 1 ) K ( 2 : 1 ) L ( 5 : 1 ) H H J K L TEMPLATE: ISSUE09 Powertrain Engineering Sweden AB Skövde PROCESS DRAWING CAD system Inventor,drawing may not be changed manually Op Benämning/ Op Name Variant Detalj/ Part Datum/ Date Ritad av/ Drawn by Godk av/ Appr by Ritn Nr/ Draw No Op Station Blad/ Sheet Utg/ Rev S-700305 A Carlsson 2022-06-07 1 / 1 09 Marie Gonzaga 100 Turning; NonDriveEnd side complete Rotorshaft GEN3 EFAD VERKTYGFÖRTECKNING/ TOOL LIST FÖR PRODUKTION/ FOR PRODUCTION Nr/ No Datum/ Date Namn/ Name Ändringens art/ Change Granskad av/ Checked by Godkänd av/ Approved by Datum/ Date Datum/ Date Sign Sign PT H-FAB DRIFT H-FAB Verktyg/Tool Nr/No Antal Pos Art.Nr/Item.No Antal/No Benämning Dimension/ Name Dimension (300) 0.15 0.15 (n50) (n25.936) R1.2 (n31.728) n33.3 `0.1 2.159 `0.15 Outgoing material from operation (incl. finish contour and remaining stock from op) 20° `3° n34.067 `0.1 n32.688 `0.1 h 0.1 DD1-DD2 e 0.025 1 `0.3 R2 60° `1° 120° `3° 25° `3° 2x 0 (14.79) 36.86 `0.2 28.854 `0.2 47.393 `0.15 Ra 2 S | 0.15 BB-S
h | | | | | | | | | | | | | | | | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | n49.034 `0.1 28 n 0.17 (n29.4) (2.54) Weight; 2.01 kg Incoming material Weight; 2.14 kg | 0.025 DD2-S
h
0.025 BB-S | | | | | | | | | | | | | | | | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | 30° `3° 0.4 `0.15 75° `5° 0.85 `0.1 R1.3 (n35.308) n35.308 `0.1 Ra 1.6 DD2 Loaded against fixed stop Ø45 in chuck (26.695) 45 n 185.934 `0.2 45 n DD1 20 BB R2 (13.72) 15.49 `0.15 17.653 `0.15 (20.251) (26.695) (28.854) n42.82 `0.2 11.87° `3° (n50.342) 03 #################### File: E4.1%20Project%20manual%20Siemens.pdf Page: 2 Context: Issuer Security class: Issue Date Anders Mantler Public 1.20 2023-10-18 Page 2 (2) Project manual Siemens Contract Appendix E Internal INSTRUCTION Siemens-Aurobay Extranet − Siemens-Aurobay Extranet provides the Aurobay Project manual and standard documents for Siemens Transline. Downloading of the documents from the Extranet is possible as soon as access is granted. Siemens Industry Online Support (SIOS) platform − The user first must register on the SIOS platform. The following link should be used to find the login and register page: www.siemens.com/sfp-extranet/register/aurobay Contract form − After registering the user clicks again on the link above, logs in and presses the button “Notify” for requesting access to the Siemens - Aurobay Extranet. − A contract form will now be sent to the user by e-mail. − The user completes the contract form and sends it to one of the persons listed for approval. Approval − The person who approves the application marks Aurobay confirmation and signs the contract form. − The approver sends the contract form to Liliana Mitroi at Siemens. The contact information will be found on the contract form. Confirmation − Siemens performs the registry and sends a confirmation to the user by e-mail. Internal application − If the application concerns a person at Aurobay, the above procedure must be followed as well. #################### File: Orgalime%20SE01%20Agreement_2021-08-10.docx Page: 1 Context: EXECUTION COPY European Version 1(7) Orgalime SE01 (European Version) This Orgalime SE01 contract is between: Powertrain Engineering Sweden AB, reg. no. 556830-5964, Pumpgatan 1, 417 55 Gothenburg, a Swedish company (the “Purchaser”) and [Company Name], reg. no. [●], [Address], a [Nationality] company, (the “Contractor”). The Purchaser and the Contractor are hereinafter also referred to individually as a “Party” and jointly as the “Parties” (also being referred to individually as a “party” and jointly as the “parties” in the Addendum and the General Conditions). Preamble A. The Purchaser intends to assign a well reputed and prominent contractor in order for such contractor to carry out the scope of the project as described in Section 1 below. B. The Contractor is a well reputed and prominent contractor of [●] and has an outstanding track record and great experience from several similar projects as the contemplated project. C. Now, therefore, the Parties hereby agree as follows. 1. Scope 1.1 The Contractor shall in accordance with the Contract (as defined in Section 2 below) supply and erect [●]. 1.2 The Works are specified in Appendix B. Unless it has been clearly stated therein that certain items or services shall not be included in the Works, the Works shall also include – irrespective of whether such items or services are actually specified in Appendix B or elsewhere in the Contract – all items and services of any nature which are required for the proper application, function etc. of the Works for the purpose intended. For the avoidance of doubt, the Contractor’s responsibility for the Works includes any interface between the different parts of the Works. The Works shall always result in a turn-key solution for the Purchaser, who shall be able to operate the Plant immediately upon the Actual Date of Completion. 1.3 Unless otherwise explicitly stated elsewhere in the Contract, the Contractor shall assume the complete and exclusive responsibility for the Plant, including, but not limited to, all issues relating to design, selection and purchase of materials, manufacturing, function including quality assurance and testing (and compliance with applicable CE-directives should the Works be carried out within the European Economic Area). The Contractor shall be deemed to have scrutinised any and all data and information obtained from the Purchaser. 1.4 The Contractual Date of Completion shall be [●]. #################### File: C0%20Project%20time%20schedule.docx Page: 1 Context: Page 1 (1) No. A2253 Contract Appendix C Contract Appendix C Project Time Schedule Project: SRS02 Area: Gantrys Issue: 1.00 Aurobay time schedule Year and Week shall define finalized action Activity Year/Week Purchase Order 2024w26 Concept Design Review 2024w?? Detailed Design Review 2024w?? Test Before Shipment 2025w?? Installation start 2025w28 Completion of Erection 2025w32 Taking-Over test 2025w36 Contractual Date of Completion 2025w46 Issuer Security class: Issue Issue date Date Nils Tengvall Public 1.00 2024-02-27 -- #################### File: E3.3%20MQTT_MES_Interface%20Functional_Specification_Supplier_v1_1.pdf Page: 28 Context: Name of document Issue Issue date Page Page MQTT_MES_Interface Functional_Specification_Supplier_v1_1 28 (29) Type of document Security class: Version Issue date Date Specification Proprietary 1.1 2022-01-18 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson Equipment status Background Equipment Status functionality is used for sending changes in the status of the equipment, these changes will be collected in the MES system and will there be used for analyzing and KPI- calculation. Reference document A copy of Aurobay/VCPC functional description, chapter Traffic Light is needed to sync the function of Equipment Status and with the function of the Traffic Light. Traffic Light lamp test is not allowed to set any inputs of Equipment Status. Suppliers responsibility It’s the machine supplier’s responsibility to monitor the defined conditions/statuses and send the Equipment Status message every time it’s changed. Detailed specification of the content will be provided by Aurobay/VCPC within the project during the detailed engineering work. 25.29) Speciation Proprietary 4 2022-01-18, {64331 Global Line & Equip. Thore And 5.4. Equipment status 5.4.1. Background Equipment Status functionally is used for sending changes in the status of the equipment, these ‘changes will be collected in the MES system and will here be used for analyzing and KPI: ccaloulation. 5.4.2. Reference document A copy of AurobayrVCPC functional description, chapter Traffic Lit is needed to sync the function (of Equipment Status and with the function ofthe Traffic Light. Traffic Light lamp test is not allowed to-sel any inputs of Equipment Status, 5.4.3. Suppliers responsibilty It's the machine supplier's responsibilty to monitor the defined conditionsstatuses and send the Equipment Status message everytime it’s changed, Detaled specification ofthe content will be provided by Aurobay/VCPC within the project during the detailed engineering work. ########## """QUERY: Liste tabellarisch auf, wie viele Lader/Portale, Roboter, Rundspeicher, Flächenspeicher und Gondelspeicher für den Endkunden und/oder den Kunden eingesetzt werden. Zusätzlich wurde für jede Einheit im Wörterbuch ein Preis spezifiziert - bitte füge diesen hinzu und multipliziere diesen mit der Warenanzahl - am ende gebe die gesamt Summe unter der Tabelle zurück""" Consider the chat history for relevant information. Use all information included. Use as much tokens as needed. Important: If you find information separated by a | in the context, it is a table formatted in Markdown. Final Files Sources: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx - Page 1, 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx - Page 2, 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx - Page 3, 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx - Page 4, 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx - Page 5, 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx - Page 6, 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx - Page 8, 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx - Page 9, E5.0%20Equipment_documentation_requirements.pdf - Page 2, E5.0%20Equipment_documentation_requirements.pdf - Page 4, E5.0%20Equipment_documentation_requirements.pdf - Page 8, E5.0%20Equipment_documentation_requirements.pdf - Page 10, E5.0%20Equipment_documentation_requirements.pdf - Page 12, Appendix%20A1.DOC - Page 1, E6.2%20Questionnaire%20KPI%20and%20Principles.xlsx - Page 0, E4.3%20Project%20manual_IFM%20electric.pdf - Page 14, E4.3%20Project%20manual_IFM%20electric.pdf - Page 19, E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx - Page 2, E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx - Page 25, E4.6%20Project%20manual%20SEW.pdf - Page 2, E4.6%20Project%20manual%20SEW.pdf - Page 3, E4.6%20Project%20manual%20SEW.pdf - Page 8, E4.6%20Project%20manual%20SEW.pdf - Page 9, E4.6%20Project%20manual%20SEW.pdf - Page 10, E4.6%20Project%20manual%20SEW.pdf - Page 27, E4.6%20Project%20manual%20SEW.pdf - Page 31, E4.6%20Project%20manual%20SEW.pdf - Page 33, E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx - Page 0, E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx - Page 1, E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx - Page 3, E4.5%20Project%20manual%20Kistler.pdf - Page 1, E4.5%20Project%20manual%20Kistler.pdf - Page 2, E4.5%20Project%20manual%20Kistler.pdf - Page 5, E4.5%20Project%20manual%20Kistler.pdf - Page 6, E4.5%20Project%20manual%20Kistler.pdf - Page 8, E4.5%20Project%20manual%20Kistler.pdf - Page 12, E4.5%20Project%20manual%20Kistler.pdf - Page 17, E4.5%20Project%20manual%20Kistler.pdf - Page 31, E4.5%20Project%20manual%20Kistler.pdf - Page 33, E4.5%20Project%20manual%20Kistler.pdf - Page 39, E4.5%20Project%20manual%20Kistler.pdf - Page 41, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 16, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 30, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 7, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 10, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 66, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 72, B2%20Functional%20description%20Gantry%20Rotorshaft%20MEP.docx - Page 2, B2%20Functional%20description%20Gantry%20Rotorshaft%20MEP.docx - Page 12, B2%20Functional%20description%20Gantry%20Rotorshaft%20MEP.docx - Page 14, B2%20Functional%20description%20Gantry%20Rotorshaft%20MEP.docx - Page 17, B2%20Functional%20description%20Gantry%20Rotorshaft%20MEP.docx - Page 19, B2%20Functional%20description%20Gantry%20Rotorshaft%20MEP.docx - Page 26, E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf - Page 8, E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf - Page 15, E2.5%20Questionnaire%20Media.xlsx - Page 0, E2.5%20Questionnaire%20Media.xlsx - Page 1, E6.1%20MEPS%20Fundamental%20principles%20for%20process%20design%20v1_3.xlsx - Page 0, F1%20Checklist%20prior%20Test%20Before%20Shipment.doc - Page 2, E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf - Page 7, D0_Obligations%20suppl_purch%20v2.1.docx - Page 3, D0_Obligations%20suppl_purch%20v2.1.docx - Page 5, FLT%20Wo%CC%88rterbuch2.pdf - Page 1, Machine_Details_A2253.pptx - Page 1, Orgalime%20SE01%20General%20Conditions.pdf - Page 5, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 6, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 21, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 25, E8.0%20Reliability_and_Maintainability_Requirements.docx - Page 6, E8.0%20Reliability_and_Maintainability_Requirements.docx - Page 9, B3%20Layout.docx - Page 1, B0%20Specification%20of%20works%20%28Machining%29.docx - Page 2, B0%20Specification%20of%20works%20%28Machining%29.docx - Page 4, B0%20Specification%20of%20works%20%28Machining%29.docx - Page 7, E4.4%20Project%20manual%20Festo.pdf - Page 3, E4.4%20Project%20manual%20Festo.pdf - Page 40, E3.4_MES_Manual_Client_Specification_Supplier_v1_1.pdf - Page 6, E3.4_MES_Manual_Client_Specification_Supplier_v1_1.pdf - Page 10, E2.3%20Questionnaire_Tooling.docx - Page 17, E2.3%20Questionnaire_Tooling.docx - Page 21, E3.5%20OT%20Security%20Conditions%20v1_0.pdf - Page 9, E0%20Technical%20Specification%202023.pdf - Page 10, E0%20Technical%20Specification%202023.pdf - Page 12, E0%20Technical%20Specification%202023.pdf - Page 21, E0%20Technical%20Specification%202023.pdf - Page 30, E0%20Technical%20Specification%202023.pdf - Page 34, E1.1%20VCS%208010%2C39%20Safety%20of%20machinery.pdf - Page 11, E1.1%20VCS%208010%2C39%20Safety%20of%20machinery.pdf - Page 16, E5.2%20Contract%20appendix%20E%20for%202D%20factory%20Layouts%20Aurobay_VCPC_iss5_221123.doc - Page 3, E5.1%20Requirements%20on%20deliveries%20of%203D%20models.doc - Page 2, E2.4%20NC%20questionnaire.doc - Page 11, I0%20Guidelines%20for%20contractors%20and%20suppliers.pdf - Page 9, E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx - Page 26, Op100_EFAD_S700305_09.pdf - Page 1, E4.1%20Project%20manual%20Siemens.pdf - Page 2, Orgalime%20SE01%20Agreement_2021-08-10.docx - Page 1, C0%20Project%20time%20schedule.docx - Page 1, E3.3%20MQTT_MES_Interface%20Functional_Specification_Supplier_v1_1.pdf - Page 28 ================================================== FINAL ANSWER Answer: Im gegebenen Kontext finde ich keine Informationen über die Anzahl der Lader/Portale, Roboter, Rundspeicher, Flächenspeicher und Gondelspeicher, die für den Endkunden und/oder den Kunden eingesetzt werden. Daher kann ich die Tabelle nicht erstellen und die Gesamtsumme berechnen. Die bereitgestellten Dokumente enthalten Informationen über: * **Auftragsnummern, Kunden und Endkunden:** Eine Liste von Auftragsnummern mit zugehörigen Kunden und Endkunden. * **Definitionen von Turnkey-Projekten und modularen Produkten:** Beschreibungen der beiden Projekttypen, die FLT anbietet. * **Sales Manager und Kundenzuordnung:** Eine Liste der Sales Manager bei FLT und die ihnen zugeordneten Kundentypen und -unternehmen. * **FLT-Produkte und -Dienstleistungen:** Eine Übersicht über die Automatisierungslösungen, Komponenten und Dienstleistungen, die FLT anbietet. * **Bekannte Werkstücktypen:** Eine Liste von Werkstücktypen aus den Bereichen Powertrain und Karosserie, mit denen FLT Erfahrung hat. * **Bekannte Automationskomponenten:** Eine Liste von Automationskomponenten, die FLT verwendet oder integriert, darunter Portale, Roboter und Fördertechnik. * **Formel zur Grobberechnung des geschätzten Gesamtumsatzes:** Eine Formel zur Berechnung des Umsatzes von Turnkey-Projekten basierend auf der Anzahl bestimmter Komponenten. * **Mögliche Kunden-/Endkundenkonstellationen:** Beschreibungen der verschiedenen Konstellationen, in denen FLT Projekte durchführen kann. * **Einsatzbereiche der FLT-Portalbaureihe:** Eine grobe Definition der Einsatzbereiche der verschiedenen Portalgrößen. Um die gewünschte Tabelle zu erstellen, benötige ich zusätzliche Informationen über die Anzahl der jeweiligen Komponenten, die in den Projekten eingesetzt werden. ==================================================