INITIALIZATION Knowledgebase: ki-dev Base Query: Liste tabellarisch auf, wie viele Lader/Portale, Roboter, Rundspeicher, Flächenspeicher und Gondelspeicher für den Endkunden und/oder den Kunden eingesetzt werden. Zusätzlich wurde für jede Einheit im Wörterbuch ein Preis spezifiziert - bitte füge diesen hinzu und multipliziere diesen mit der Warenanzahl - am ende gebe die gesamt Summe unter der Tabelle zurück Model: gemini-1.5-pro-preview-0409 Use Curl?: None ================================================== **Elapsed Time: 0.00 seconds** ================================================== ROUTING Query type: list ================================================== **Elapsed Time: 2.21 seconds** ================================================== RAG PARAMETERS Max Context To Include: 100 Lowest Score to Consider: 0.1 ================================================== **Elapsed Time: 0.14 seconds** ================================================== VECTOR SEARCH ALGORITHM TO USE Use MMR search?: True Use Similarity search?: False ================================================== **Elapsed Time: 0.10 seconds** ================================================== VECTOR SEARCH DONE 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'E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx', 'E4.4%20Project%20manual%20Festo.pdf', 'E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx', 'E0%20Technical%20Specification%202023.pdf', 'E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx', 'E4.4%20Project%20manual%20Festo.pdf', 'E4.4%20Project%20manual%20Festo.pdf', 'D0_Obligations%20suppl_purch%20v2.1.docx', 'E0%20Technical%20Specification%202023.pdf', 'E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx', 'B0%20Specification%20of%20works%20%28Machining%29.docx', 'E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx', 'B0%20Specification%20of%20works%20%28Machining%29.docx'] File names to FILTER: [] ================================================== **Elapsed Time: 2.95 seconds** ================================================== PRIMER Primer: You are Simon, a highly intelligent personal assistant in a system called KIOS. You are a chatbot that can read knowledgebases through the "CONTEXT" that is included in the user's chat message. Your role is to act as an expert at summarization and analysis. In your responses to enterprise users, prioritize clarity, trustworthiness, and appropriate formality. Be honest by admitting when a topic falls outside your scope of knowledge, and suggest alternative avenues for obtaining information when necessary. Make effective use of chat history to avoid redundancy and enhance response relevance, continuously adapting to integrate all necessary details in your interactions. Use as much tokens as possible to provide a detailed response. ================================================== **Elapsed Time: 0.00 seconds** ================================================== FINAL QUERY Final Query: CONTEXT: ########## File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 1 Context: Auftragsnumme r Kunde Enkunde Verkettung/Produkt/Umba u 3037560 Mercedes Benz Mercedes Benz Verlettung 3036337 MAG Lovol Projekt 3035132 Läppler Automotive Läpple Verkettung 3035288 Sturm BMW Projekt 3036885 Läpple Automotive Läpple Automotive Verkettung 3035671 MAG BMW Steyr Projekt 3035831 Mercedes Benz AG Mercedes Benz Verlettung 3035580 Mercedes Benz Poland Mercedes Benz Verlettung 3035267 Sturm VW Changchun Projekt 3035818 Tesla Tesla Grünheide Projekt 3037321 Mercedes-Benz Mercedes Benz Verlettung 3035950 Läppler Automotive Läpple Automotive Verkettung 3037560 Mercedes Benz Mercedes Benz Verlettung 3036886 Läpple Automotive Läpple Automotive Verkettung 3037162 Läpple Automotive Läpple Automotive Verkettung 3036674 Läpple Automotive Läpple Automotive Verkettung 3037164 Läpple Automotive Läpple Automotive Verkettung 3036955 Läpple Automotive Daimler Truck Verkettung 3034548 MAG VW Chemnitz Kleinprojekt 3037121 Mercedes Benz Mercedes Benz Verlettung 3038186 MAG VW Kleinprojekt 3036674 Läpple Automotive Läpple Automotive Verkettung 3036917 Läpple Automotive Läpple Automotive Verkettung 3037002 Still Still Verkettung 3037199 MAG VW Kassel Projekt 3037493 Mercedes Benz Mercedes Benz Verlettung 3037701 MAG VW Kassel Projekt 3037246 Mercedes Benz Mercedes Benz Verlettung 3038731 Läppler Automotive Läppler Automotive Verkettung 3038739 Mercedes Benz Berlin Mercedes Benz Verlettung 3038740 Mercedes Benz Berlin Mercedes Benz Verlettung 3038809 Tesla Tesla Verlettung 3038998 Läppler Automotive Läppler Automotive Verkettung 3038335 Sturm Renault Projekt #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 2 Context: Informationen werden mit folgender Linie getrennt ___________________________________________________ 1 Turnkey Projekte Turn-Key-Projekte im Zusammenhang mit Anlagen aus dem Maschinen- und Anlagenbau beziehen sich auf vollständige, betriebsbereite Lösungen, die von FLT geliefert werden. Diese Projekte beinhalten die gesamte Bandbreite der Leistungen, die erforderlich sind, um eine Anlage funktionsfähig und einsatzbereit zu übergeben. Für FLT umfassen Turn-Key-Projekte folgende Elemente: Planung, Design und Beschaffung: Entwicklung von Konzepten und detaillierten Plänen für die Anlage, einschließlich technischer Spezifikationen und Layouts. Beschaffung und Logistik: Einkauf aller notwendigen Komponenten inklusive Steuerungen (FLT Produkte und Zukäufe), Materialien und Ausrüstungen sowie deren Transport zur Baustelle. Bau, Montage, elekrische Installation und Inbetriebnahme bei FLT: Aufbau der Anlage, inklusive aller Montagearbeiten und der Installation von Maschinen und Systemen. mechanische Montage, elektrische Installation und Inbetriebnahme der Anlage beim Kunden: Ggf. Teil- oder Komplettaufbau beim Kunden für Vorabnahmen bzw Testaufbaute mechanische Montage, elektrische Installation und Inbetriebnahme der Anlage beim Kunden/Endkunden: Komplettaufbau und inbetriebnahme der Anlage Durchführung von Tests und Prüfungen, um sicherzustellen, dass die Anlage ordnungsgemäß funktioniert und alle Spezifikationen erfüllt werden. Einweisung und Übergabe: Einweisung des Betriebspersonals und formelle Übergabe der betriebsbereiten Anlage (BBÜ) an den Kunde oder Enkunden CE- Konformitätserklärung: Ggf. Erstellung CE- Konformitätserklärung, GEsamt CE oder CE für den FLT Liefer- und Leistungsumfang ___________________________________________________ 2 Modular gantry & products/ Produkte Modular gantry & products oder Produkte im Zusammenhang mit Anlagen aus dem Maschinen- und Anlagenbau beziehen sich auf unvollständige, nicht betriebsbereite FLT Produkte ohne Steuerungen, die von FLT geliefert werden. Dies beschränkt sich ausschließlich auf die FLT Produkte. Für FLT umfassen dies folgende Elemente: Planung, Design und Beschaffung: Nut in Bezug auf das zu liefernde Produkt. Beschaffung und Logistik: Einkauf aller notwendigen Komponenten ohne Steuerungen, Materialien und Ausrüstungen sowie ggf. deren Transport zur Baustelle Bau, Montage, elekrische Installation und Inbetriebnahme bei FLT: Aufbau der Anlage, inklusive aller Bauarbeiten und der Installation von Maschinen und Systemen. FLT interner Bau und Montage: Aufbau der Anlage, inklusive aller Montagearbeiten und der Installation von Maschinen und Systemen. Ggf. mechanische Montage und elektrische Installation der Anlage beim #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 3 Context: Kunden Ggf. mechanische Montage und elektrische Installation der Anlage beim Endkunden ___________________________________________________ 3 Sales Manager FLT für Turn- key Projekte FLT Sales Manager sind Eberhard Baum, Klaus Springer, Ralph Schaffer ___________________________________________________ 4 Sales Manager FLT für Modular gantry & products Sales Manager FLT für Modular gantry & products sind Paul Sattler, Boris Bayer, Lukas Schwing, Ralf Liersch, Admir Kurbadovic ___________________________________________________ 5 Mitarbeiter von FLT Boris Bayer hat folgende Kundenzuordnung: Kundentyp: Railway, Wood & Construction, Construction Machines, Agriculture & Industrial Machines; Kunden: DB, Bombardier, Swissrail, ÖBB, Zulieferbetriebe, HOMAG, EBAWE, Binderholz, Nolte, Voxeljet, Layher, Vollert, Weckemann, BOMAG, Kaeser, Palfinger, JCB Caterpillar, TEREX, HAMM, Wacker, Volvo, Putzmeister, Atlas Copco, John Deere, ACO-Gruppe, Kion-Gruppe, Jungheinrich, BSH, Miele, Hörmann, Saint Gobain, Schott, Buderus, Vaillant, Viessmann, Siemens ___________________________________________________ 6 Mitarbeiter von FLT Lukas Schwing hat folgende Kundenzuordnung: Kundentyp: Machine Tool Manufactures, Plastics & Composite Materials; Kunden: Chiron, Starrag Gruppe, NSH Gruppe, EMAG, DVS Technolgy Group, Hermle, INDEX-Werke, SMS Gruppe, Buderus, Sandvik, Licon, Nagel, Weisser, SSB, Alfing Kessler; Gehring, KADIA, Roth Composite, Hilger & Kern, Sulo, Krupp-Kautex, Mikrosam ___________________________________________________ 7 Mitarbeiter von FLT Paul Sattler hat folgende Kundenzuordnung: #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 4 Context: Kundentyp: System Integrators, Equipment manufactures, Test cell manufactures; Kunden: EBZ, Aumann, thyssenkrupp, KUKA-Systems, VAF, Prowin A+W, Wieland Anlagentechnik, FFT, Dürr, Strama-MPS, Elfin, Manz, Conntronic, Schenck, Hofmann, Heess, Wickert, Arthur Klink, Karl Klink, SMS Elotherm, EMA, EFD, Teamtechnik, JW Fröhlich, KAPP Coburg, Bayer, MACEAS, Hof, Philipp Hafner ___________________________________________________ 8 Mitarbeiter von FLT Klaus Springer hat folgende Kundenzuordnung: Kundentyp: Car OEMs, Tier1; Kunden: BMW, Scherer Feinbau, Wabco, BorgWarner, Valeo Siemens, Schaeffler, BOSCH, GKN-Gruppe, MAHLE, Eberspächer ___________________________________________________ 9 Mitarbeiter von FLT Ralph Schaffer hat folgende Kundenzuordnung: Kundentyp: Car OEMs, Battery Systems, International suppliers, Tier1, Commercial Vehicles; Kunden: VW, Porsche, Audi, Ford, GM, Stellantis, TESLA, Arrival, Rivian, e.Go, LG, Samsung SDI, Northvolt, Elring Klinger, Leclanche, CATT, AUT Sistemas de Automacao, Nagel do Brazil, ZF, Getrag, KS Huayu, Scania, DAF, Volvo Trucks " ___________________________________________________ 10 Mitarbeiter von FLT Eberhard Baum hat folgende Kundenzuordnung: Kundentyp: Car OEM, Commercial Vehicles, Machine tool manufacturer (turn-key Projekte), Car Body Manufacturing; Kunden: Mercedes-Benz, MAN Truck & Bus, Daimler Truck & Evobus, MAN Truck & Bus, Daimler Truck & Evobus, MAG, Heller, Sturm, Wagon, Gestamp, Magna BDW, Faurecia, Georg Fischer, DGS, Step-G, HAI, Eisenwerke Brühl, Buderus Guss, Dräxlmaier, WMU" #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 5 Context: ___________________________________________________ 11 Mitarbeiter von FLT Ralf Liersch hat folgende Kundenzuordnung: Kundentyp: ""; Kunden: ""; ___________________________________________________ 12 Mitarbeiter von FLT Admir Kurbadovic hat folgende Kundenzuordnung: Kundentyp: ""; Kunden: ""; ___________________________________________________ 13 FLT Automatisierungslösungen und Fertigungstechnologien "Fibro Läpple Technology (FLT) ist ein Unternehmen, das sich auf Automatisierungs- und Verkettungslösungen und Fertigungstechnologien spezialisiert hat. Ihre Produktpalette umfasst verschiedene Systeme und Komponenten, die in der Automatisierung und im Maschinenbau eingesetzt werden. Hier sind die Hauptprodukte und Dienstleistungen von Fibro Läpple Technology: Automatisierungslösungen; Roboter- und Portal basierte Automatisierungssysteme: Lösungen für die Automatisierung von Produktionsprozessen mit Robotern, einschließlich Roboterzellen und roboterbasierter Handhabung.; Montagelinien: Komplettlösungen für automatisierte Montagelinien, die für verschiedene industrielle Anwendungen und Produkte konzipiert sind.; Füge- und Schweißsysteme: Automatisierte Systeme für das Fügen und Schweißen, die in der Fertigung von Baugruppen und Endprodukten eingesetzt werden.; Komponenten und Systeme; Rundtische und Positioniersysteme: Hochpräzise Rundtische und Positioniersysteme für verschiedene Anwendungen in der Fertigung und Montage.; Transfer- und Fördersysteme: Systeme für den Transport und die Positionierung von Werkstücken und Baugruppen innerhalb der Produktionslinie.; Sondermaschinenbau: Spezialmaschinen: Individuell entwickelte Maschinen und Anlagen, die auf spezifische Anforderungen und Anwendungen der Kunden zugeschnitten sind.; Werkzeugmaschinen: Maschinen für die Bearbeitung von Werkstücken, einschließlich Fräs-, Bohr- und Schleifmaschinen.; Dienstleistungen: Engineering und Beratung: Unterstützung bei der Planung und Umsetzung von Automatisierungsprojekten, einschließlich Konzeptentwicklung und Machbarkeitsstudien.; Wartung und Service: #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 6 Context: Umfassende Serviceleistungen zur Wartung und Reparatur von Anlagen und Systemen, um deren Verfügbarkeit und Produktivität zu gewährleisten.; Schulung: Trainingsprogramme für Kunden, um deren Mitarbeiter im Umgang mit den gelieferten Systemen und Technologien zu schulen." ___________________________________________________ 14 FLT bekannte Werkstytypen, Powertrain FLT bekannte Werkstytypen aus dem Bereich Powertrain, welche in verschiedenen Projekten automatisiert und verkettet worden sind: Rotoren: Statoren, Zylinderblock, KGH, Block, Zylinderkop, ZK, Kopf, Kurbelwelle, Antriebseinheiten, Antriebsstrang, Getriebegehäuse; Kupplungsgehäuse, Nockelmwelle, Pleuel, Lenkstangen ___________________________________________________ 15 FLT bekannte Werkstytypen, Karosserie Rohbau/ Body shop/ Blechteilefertigung "FLT bekannte Werkstytypen aus dem Bereich Rohbau/Bodyshop, welche in verschiedenen Projekten automatisiert und oder die Produktionsanlage zur Fertigung der Bauteile gebaut worden sind: Motorhauben, Kofferraumdeckel, Kotflügel, Dachpaneele, Seitenwände, Querträger, Verstrebungen, Traversen ; Baugruppen Frontschürzen, Baugruppen Heckschürzen, Baugruppen Stoßfänger, Baugruppen Unterbodenverkleidungen, Schweller, Radläufe, Fahrzeugboden" ___________________________________________________ 16 FLT bekannte Automationskomponenten"FLT bekannte Automationskomponenten sind Portale, Linearportal, Ladeportale, Flächenportale, Roboter Kuka, Roboter auf 7. Achse welche ein eigenes Produkt sind oder durch FLT integriert worden sind. FLT hat bereits Kuka, ABB und Fanuc Robotern integriert. " ___________________________________________________ 17 FLT bekannte Verkettungs- und Fördertechnikkomponten Gurtförderer, Rollenförderer, Kettenförderer, Rollenbänder, Gurtbänder, Palettenumlaufbänder, Förderbänder mit Staukette, Friktionsrollenband, Zahnkettenband, Klinkenband, Rundspeicher, Flächenspeicher, Gondelspeicher, Regalspeicher #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 7 Context: ___________________________________________________ 18 FLT Eigenfertigung oder ProdukteEigene Produkte von FLT sind Portale, Rollenförderer, Rollenbänder, Palettenumlaufbänder, Förderbänder mit Staukette, Friktionsrollenband, Flächenspeicher, Gondelspeicher, Regalspeicher ___________________________________________________ 19 FLT FLT = Fibro Läpple Technology. Früherer Firmennamen lauteten FIBRO-GSA, FIBRO oder Läpple Anlagenbau ___________________________________________________ 20 FLT bekannte Steuerungstypen "Folgende Steuerungen Steuerungen kommen hauptsächlich bei FLT zum Einsatz Siemens (S7, 840D, 840 Dsl und Sinumerik One) und Fanuc Steuerungen (Series 30i/31i/32i) " ___________________________________________________ 21 Gängige Fertigungsprozesse im Karosserierohbau "Gängige Fertigungsprozesse im Karosserierohbau: Pressen, Tiefziehen, Laserschneiden, Stanzschneiden, Lichtbogenschweißen, Widerstandsschweißen, Punktschweißen, Strukturkleben, Dichtungskleben Biegen, Walzen, Fräsen, Bohren, Zusammenbau/ Montage" ___________________________________________________ 22 FLT Bekannte Fertigungsprozesse im Karosserierohbau "FLT Bekannte Fertigungsprozesse im Karosserierohbau: Lichtbogenschweißen, Widerstandsschweißen, Punktschweißen, Strukturkleben, Dichtungskleben; Biegen, Walzen, Fräsen, Bohren" ___________________________________________________ 23 Gängige Fertigungsprozesse im Powertrain welche üblicherweise bei Automations- und Verkettungsspezialisten mit angefragt werden. "Gängige #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 8 Context: Fertigungsprozesse im Powertrain welche üblicherweise bei Automations- und Verkettungsspezialisten mit angefragt werden: DMC Laserstation; DMC Markierung, DMC Prägestation (Nadelpräger), Laser Strukturierung, Blasstation, Laser Reinigungsstation, Zahnkranzmontage, Lanchester-/ Geberradmontage, Lagerbockmontage, Schraubstationen, Entschraubstationen " ___________________________________________________ 24 FLT Bekannte Fertigungsprozesse im Powertrain FLT Bekannte Fertigungsprozesse im Powertrain: DMC Laserstation; DMC Markierung, DMC Prägestation (Nadelpräger), Laser Strukturierung, Blasstation, Laser Reinigungsstation, Zahnkranzmontage, Lanchester-/ Geberradmontage, Lagerbockmontage, Schraubstationen, Entschraubstationen. ___________________________________________________ 25 Betriebsbereite Übergabe Betriebsbereite Übergabe =BBÜ = Handover = Abnahme nach BGB ___________________________________________________ 26 EndabnahmeEndabnahme = Final Acceptance, FAC oder final acceptance test (FAT) ___________________________________________________ 27 Grundlage und Formel zur Grobberechnung "Geschätzter Gesamtumsatz" "Die Grundlage bzw. Formel zur Grobberechnung ""Geschätzter Gesamtumsatz"" / ""Est. Total sales: Geschätzter Gesamtumsatz für Turnkey Projekte: 1. Schritt: Längen- und Baugrößenunabhängig wird die Anzahl folgender Komponenten ermittelt: Lader/Portal, Roboter (Bauteilhandling) Roboter (Prozess), Rundspeicher, Flächenspeicher, Gondelspeicher.; 2. Schritt: Muliplikation ermittelte Anzahl aus Schritt 1 mit dem jeweligen Einzelbewertung: Lader/Portal = 800000 EUR bei FLT Laderbaugröße LGR-3, Lader/Portal = 900000 EUR bei FLT Laderbaugröße LGR-4, Lader/Portal = 1000000 EUR bei FLT Laderbaugröße LGR-5, Roboter (Bauteilhandling) 500000 EUR, Roboter (Prozess) 700000 EUR, Rundspeicher 900000 EUR, Flächenspeicher 900000 EUR, Gondelspeicher 50000 EUR." #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 9 Context: ___________________________________________________ 28 Mögliche Kunden/ Endkundenkonstellationen Turnkey- Projekte: 1. FLT ist Auftragnehmer/ Lieferant von Endkunden (Kunde = Endkunde); 2. FLT ist Auftragnehmer/ Lieferant von Generalunternehmer GU (GU = Kunde); GU liefert an Endkunden (z.B. OEM); Modular gantry & products/ Produkte: 1. FLT ist Auftragnehmer/ Lieferant von OEM (Kunde = Endkunde); 2. FLT ist Auftragnehmer/ Lieferant von Generalunternehmer (GU = Kunde); GU liefert an Endkunden (z.B. OEM) ___________________________________________________ 29 Werkstücke ___________________________________________________ 30 FLT Portalbaureihe, Grobdefinition Einsatzbereiche Einsatz LGR-3: Bei Einfachgreifer: Transportlast bis Werkstückgewicht 150 kg (1 Teil pro Greifer); Bei Doppelgreifer: Transportlast bis Werkstückgewicht 75 kg (2 Teile pro Greifer); Einsatz LGR-4: Bei Einfachgreifer: Transportlast bis Werkstückgewicht 150-300 kg (1 Teil pro Greifer); Bei Doppelgreifer: Transportlast bis Werkstückgewicht 75-150 kg (2 Teile pro Greifer); Einsatz LGR-5 (Z- Achse mit einem Antrieb): Bei Einfachgreifer: Transportlast bis Werkstückgewicht 300-600 kg (1 Teil pro Greifer); Einsatz LGR-5 (Z- Achse mit Doppelantrieb): Bei Einfachgreifer: Transportlast bis Werkstückgewicht 600-1000 kg (1 Teil pro Greifer); #################### File: Appendix%20A1.DOC Page: 1 Context: | Project:
SRS02 | CONTRACT APPENDIX A1
Hourly rates for alteration and additional work | Release: 1
Ref no: Issue Date: 2024/03/11 | 1/1 | Specification of the Contract Price Specify the price, broken down in relevant positions, according to your price sheet. Options, installation, commissioning, transport (DDP/DAP), warranty and other services to be separated from machine equipment. Hourly rates for alteration and additional work Include price sheet with hourly rates for Hourly rates for alteration and additional work Matus Rozvadsky Aurobay #################### File: E6.2%20Questionnaire%20KPI%20and%20Principles.xlsx Page: 0 Context: | Line level | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | INPUT | |:-------------|:----------------------------------------------|:-------------|:-------------|:-------------|:-----------------------------------------------------------------------------------------------|:--------| | | Parameter | Unit | Target | Best value | How to measure | | | 1.0 | Takt Time (TT) | Sec | | | 3600 * Available production hours / Yearly Customer Demand | | | 2.0 | Target Cycle Time (TCT) | Sec | | | See Appendix B0 Specification of works, chapter 9.3.1 and 9.3.2 | | | 3.0 | SSIP | Number | | Low | Count standard stock in process on layout | | | 4.0 | SSIT | Number | | Low | Count standard stock in transit on layout | | | 5.0 | Buffer | Number | | Low | Count in-line buffers on layout | | | 6.0 | Number of process operators | Number | | Low | RTO per shift (Blue collar directly connected to the line) | | | 7.0 | Used floor space (process) | m2 | | Low | In line area + material facade + component buffer + kitting areas in line + end of line buffer | | | 8.0 | Ergonomic assessment, number of red processes | Number | | Low | Based on current shop standard (VASA), VCS 8003,29 | | | 9.0 | Flow process ratio | % | >50% | High | SSIP / (SSIP + SSIT + Buffer) | | | 10.0 | Balance efficiency Operator | % | | High | ∑CT manual tasks / (Nr. of operators x TCT) | | | 11.0 | Balance efficiency automatic process | % | | High | ∑CT automatic process / (Nr. of automatic process x TCT) #################### File: E6.2%20Questionnaire%20KPI%20and%20Principles.xlsx Page: 1 Context: | Version 1.1 | Unnamed: 1 | Input Parameter | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | Unit | Comment | |:---------------------|:-------------|------------------:|:-----------------------------------------------|:-------------|:-------------|:----------|:----------| | People | | 1 | Safety built in | | | OK/NOK/NA | | | | | 2 | Ergonomic work stations | | | OK/NOK/NA | | | | | 3 | Design for best team size | | | OK/NOK/NA | | | Environment | | 4 | Minimize environmental impact | | | OK/NOK/NA | | | Standardized
work | | 5 | Job element sequence | | | OK/NOK/NA | | | | | 6 | Standard stock in process (SSIP) | | | OK/NOK/NA | | | | | 7 | Takt time | | | OK/NOK/NA | | | Flow | | 8 | Purpose allocated buffers | | | OK/NOK/NA | | | | | 9 | Standard stock in transit | | | OK/NOK/NA | | | | | 10 | Divide the production line into capacity zones | | | OK/NOK/NA | | | | | 11 | Continuous flow | | | OK/NOK/NA | | | | | 12 | Pull system | | | OK/NOK/NA | | | | | 13 | Sub flows delivering just in sequence | | | OK/NOK/NA | | | | | 14 | Full work system | | | OK/NOK/NA | | | | | 15 | Andon | | | OK/NOK/NA | | | | | 16 | Visibility | | | OK/NOK/NA | | | | | 17 | Tracea #################### File: E5.0%20Equipment_documentation_requirements.pdf Page: 4 Context: 1 electric Documentation • Electric parts list • Electric schedule Example of documentation found here: [D 0Machine Documentation ORSICH [1 1 Electric Documentation 1353 [1 2 Mechanic Documentation 2H [1 3Programs 34855 | 4Fluid Plans aie |] 5 Machine Layout SEHE 2020-01-28 10:27 2020-01-28 10:27 2020-01-28 10:28 2020-01-28 10:28 2020-01-28 10:28 2020-01-28 10:28 File folder File folder File folder File folder File folder File folder #################### File: E5.0%20Equipment_documentation_requirements.pdf Page: 8 Context: BOM (BILL OF MATERIAL) Explanation: simply all Excel part lists combined INTO ONE Big, covering the complete Machine/Equipment. This BOM list shall be delivered first at an early phase during design review together with JT model and finally together with the documentation package. Se page 5 (2 mechanic documentation) We use the BOM to prior your spare and wear part suggestion in an early phase. Later on we also use it in our maintenance break down system. Drawings and parts are stored in different systems at Aurobay/Volvo but the same structure is used. This is one of the reasons why your work with the BOM is highly important. (1264-0172 Lada [5] 1264-0174 infastning (7) 1264-0881 Lesning (5) 1264-1276 Stativ [71264-1296 styddsplat [7] 1264-2018 Stoppkiack Ass. & Subassembly Drawingx| Pos|r|Quanfr] Par/Drawing number |v Part name ~| Commet~| Manufacturer|~| Spare Wearpal~| Drawingincluded [v 12640175 0 SPC OPI x 1264-0175 15 | 4 E10736 Switch bracket Im 12640175 14 | 4 OGP701 Switch Im 5 12640175 13 | 4 ZTLA020051R5400 Adam Safety switch Adam ABB 12640175 102 | 4 Panel 2050x1500 Panel Troax 1264-0175 101 | 2 29601521 for panel 2050 Post Troax 60x40 Troax mm 12640175 6 4 1264-2218 Stop w x 12640175 5 1 12641296 Protection plate x 1264-0175 4 1 12641276 Stand / frame Aluflex x 1264-0175 3 1 12640331 Locking x 12640175 2 1 12640174 ‘Attachement x 1264-0175 1 4 12640172 Drawer x 12640172 0 Drawer x 12640172 an | 4 1S0 8735-6 x 30-A Parallel pin 1284-0172 zu | 4 1SO 7380-1 - M6 x 16 Hexagon screw with round head 12640172 209 | 12 1SO 7380-4 - M6 x 12 Hexagon screw with round head 12640172 28 | 4 150 4762 - M6 «25 Hexagon screw 12640172 a | 2 ISO 4035 - MB Hexagon nut 12640172 2 | 4 1SO 4032 - M6 Hexagon nut 12640172 25 | 4 1SO 4032 - M4 Hexagon nut 12640172 24 | 2 1SO 4032 - M3 Hexagon nut 12640172 23 | 2» ISO 10642 - M5 x 12 Hexagon screw 12640172 2 | 4 ISO 10642 -M4 x 20 Hexagon screw 12640172 a1 | 2 1SO 10642 - 03 x 12 Hexagon screw 12640172 15 | 2 DBN28-530 Telescopic rail Rolleo 3 12640172 14 | 1 £20994 Reflector Im s 12640172 13 | 2 ZTLA020046R0800 Eva Safety switch Eva ABB s 12640172 102 | 2 GN615.3K MB Spring-Ioaded pressure Wiberger s #################### File: E5.0%20Equipment_documentation_requirements.pdf Page: 10 Context: For a Rebuilt Machine Pay MUCH attention to the next 3 pages As this machine is already in use in our factory we already have a documentation three you need to adapt to. #################### File: E5.0%20Equipment_documentation_requirements.pdf Page: 12 Context: 10103385 Meldokumentatonförsörringscellstundkonstuuktion frsörringscelt Styckista_10103386\MekdokumentationiFörsörningsoellStyoklita tilgrundkonstrukion frsörringsceih 10103385 MekdokumentationlFörsörringscellBottenträginklgrundrami Styckista_ 10103386 Wekdokumentation\FörsörringsoellStyoklista bottentägink grundram 10103386 ekdokumentatonfFörsörringscelRenvattentank med värmekammarel Styckista_10103386\MekdokumentationiFörsörningscellStyoklitatiltenvattentank med värmekammarel 10103308 WekdokumentatontFörsörningecelkTraverskrant Styckista_ 10103386 Wekdokumentation\FörsörringsoellStyoklisaüilwaverskran ining Malteopump.p 10103986\MekdokumentationTeähoeliFitningMultteepumpt 10103388\MekdokumentationiTvättoeliTvättoell Förtvättt E = | Linked = Sate Unchanged Unchanged Updated Updated Unchanged Unchanged Unchanged Unchanged Unchanged Replaced Unchanged Unchanged Unchanged Unchanged Unchanged Unchanged Unchanged Unchanged Unchanged Unchanged G = Feplaced with H Unchanged Updated Replaced #################### File: E4.3%20Project%20manual_IFM%20electric.pdf Page: 14 Context: For accessories please click „Accessories“ on the left side of the datasheet-page at the ifm homepage. Version 22 release November 2021 im - elose +0 you! page 1431 #################### File: E4.3%20Project%20manual_IFM%20electric.pdf Page: 24 Context: | | Aurobay/VCPC
ifm Project Manual | | | | | -------- | -------- | -------- | -------- | -------- | | Memory plug, IO-Link sensors
Memory plug for IO-Link sensors ,
OUT1: DC PNP / OUT2: electrically
E30398 connected , Operating voltage: 18...32
V DC Parameter memory for IO-Link
sensors , Storage capacity: 2 Kbytes
For detailed information about the respective article no. please click on the article no.
to get linked to the datasheet on the ifm homepage.
For accessories please click „Accessories“ on the left side of the datasheet-page at
the ifm homepage. | | | | | | Version 2.2
release November 2021 | | | page 24 of 31 | | Aurobay/VCPC ifm Project Manual OUT BEFNB our eeany Sind: unig a a non emadiy Zihyee For detailed information about the respective article no. please click on the article no. to get linked to the datasheet on the ifm homepage. For accessories please click „Accessories“ on the left side of the datasheet-page at the ifm homepage. Version 22 release November 2021 im - elose +0 you! page 2431 #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 1 Context: | Aurobay / VCPC | Name of document
OPERATIONAL RELIABILITY | | Page
1 (45) | | -------- | -------- | -------- | -------- | | Issuer (dept., name)
Maintenance Engineering | Date
20230101 | Issue
8.1 | Reg no
DS1200 | | Subject
Questionnaire Operational Reliability Mechanical Equipment of Machines | | | | OPERATIONAL RELIABILIT FUNCTIONAL RELIABILITY Design Spare capacity Need of maintenance Material MAINTAINABILITY Fault detectability Operation Reparability MAINTENANCE SUPPORTABILITY Documentation Technical aids Training #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 2 Context: Reg nr/Reg no Sida/Page Questionnaire Operational Reliability Mechanical Equipment of Machines DS1200 2 (45) PROJECT INFORMATION Project name:       Aurobay/VCPC order number:       Manufacturer: FLT GmbH Project number Manufacturer:       Machinetype/types: Gantry Automation System NAME INFORMATION Project leader - Manufacturer: Ralph Schaffer Project leader - Aurobay/VCPC: Nils Tengvall Contact person Manufacturer - Mechanical: Ralph Schaffer Contact person Aurobay/VCPC - Mechanical: Andreas Schander TECHNICAL ANALYSES Occasion 1: Before purchase Date: 16/11-23 For Manufacturer: Ralph Schaffer For Aurobay/VCPC: Andreas Schander Occasion 2: Design Date:       For Manufacturer:       For Aurobay/VCPC:       Occasion 3: Verification Date:       For Manufacturer:       For Aurobay/VCPC : #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 4 Context: Reg nr/Reg no Sida/Page Questionnaire Operational Reliability Mechanical Equipment of Machines DS1200 4 (45) PROJECT MANUALS Valid Project Manuals are defined in the RFQ; section “Specification of Works”. PURPOSE WITH SMILEY Selected questions are marked with different smileys which indicates Aurobay/VCPC opinion about the solutions, the smileys does not indicate a strict demand since different applications requires different solutions. ☺ Green Smiley indicates preferred solution 😐 Blue Smiley indicates neutral solution ☹ Red Smiley indicates not preferred solution #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 7 Context: Reg nr/Reg no Sida/Page Questionnaire Operational Reliability Mechanical Equipment of Machines DS1200 7 (45) 1 BASE FRAMES 1.1 FUNCTIONAL RELIABILITY - DESIGN N/A 1.1.1 Machine base frame ☐ ☒ Is welded ☐ Is casted. ☐ Is stress relieved☺ ☐ Is made of aluminium profiles. ☒ The different units, in the base frame, are screwed and pinned to each other. ☺ ☐ Have vibration damping feet to the floor. 😐 State if any change interval:       ☒ Is bolted to the floor. State how:       ☐ Have seals between the divided base frames, to prevent leakage on to the floor. ☺ ☒ Have no through holes in the base frame, e.g. screw holes, to prevent leakage on to the floor. ☺ Note:       1.1.2 Signs, labels ☐ ☐ There is one common sign stating all units/axis and their +/- directions. ☺ ☐ There are signs on the base frame stating the subunits/stations. ☺ ☒ There are signs on the base frame stating the axis +/- direction. ☺ ☐ The machine roof, have a sign stating maximum load. ☺ Note:       1.1.3 Is there a common "media connection point" to the machine? (cutting fluid, pneumatic, electric, etc.) ☐ ☒ Yes☺ ☐ No☹ Note:       1.2 FUNCTIONAL RELIABILITY – MATERIAL (SEE EXAMPLE ON PAGE 3) Name Make Type/Standard Gantry beam FLT Steel 300 x 300 x 12,5 mm Z-Axis FLT Steel 180 x 180 x 5 mm Note:       1.3 MAINTAINABILITY - REPARABILITY N/A 1.3.1 Machine base frame ☐ ☐ Have "zero line marks", that states the coordinates (X/Y-axis), for aligning of the machine. ☺ ☒ The "zero line" is stated in foundation layout. ☺ ☐ Have a flat surface for a magnetic foot, for aligning of the machine and it's units. ☺ ☒ Have a flat surface for a spirit level, for aligning of the machine and it's units. ☺ Note:       1.3.2 How will maintenance work on a high level be performed safely (>2000mm)? ☒ From a fixed maintenance platform☺ ☐ Other😐State:       ☐ There is no work over 2000mm☺ Note: #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 11 Context: Reg nr/Reg no Sida/Page Questionnaire Operational Reliability Mechanical Equipment of Machines DS1200 11 (45) 3.1.7 Energy chain. ☐ ☐ The chains are designed to have 20 % spare capacity. ☺ ☒ The weight on the chains content (cables, hoses, etc) is evenly distributed. One side is maximum 25 % heavier than the other side. ☺ ☒ Each cable, hose, etc. is individually strain relieved. ☺ Note: #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 15 Context: Reg nr/Reg no Sida/Page Questionnaire Operational Reliability Mechanical Equipment of Machines DS1200 15 (45) 5.1.2 Vertical transportation ☒ ☐ What type of vertical transportation? (Elevator, lift table, etc) State:       ☐ There is weight equilibration. (pneumatic, hydraulic, counterweight, etc) State type:       ☐ There is a redundant system for the lifting cables. (wire, belt, etc) ☺ State type:       ☐ The vertical transport device is dedicated to carriage of passengers. ☐ There is fall protection. ☺ ☐ There is a supporting device attached to the elevator column. ☐ The vertical motion is equipped with mechanical hard stops. ☺ Note:       5.1.3 Transfer function trough machine ☐ ☒ What type of transport is used? Transfer (lift and carry), Gantry, etc. State: FLT standard gantry type LGR4 ☐ There is turning and tilting of work piece in machine. 😐 ☒ Lifting motion remains in position in case of power failure. ☺ Note:       5.1.4 Tilt/turntable ☒ ☐ What type of tilt/turntable is used? State:       ☐ The turntable is equipped with a safety clutch. Note:       5.1.5 Grippers ☐ ☒ What power supply is used? (Pneumatic, hydraulic, etc) State: Pneumatic ☐ Gripper has multifunctional use, lifting both work piece and packing materials. 😐 ☒ The gripper is fixed to the stand with key pin or similar, to simplify aligning. ☺ ☒ The gripper fingers are hardened. ☺ ☒ The gripper fingers have changeable inserts. ☺ ☒ Gripper remains in position in case of power failure. ☺ ☐ The gripper is equipped with a tool change system. 😐 ☒ There is a sensor to check the gripper status shut and empty. ☺ ☒ There is a sensor to check the gripper status shut with material. ☺ ☒ There is a sensor to check the gripper status open. ☺ Note: Standard lever gripper: The endeffector is power fail safe, the clamping force is obtained by means of spring pressure within the gripper. Part clamping pneumatically. Gripper width adjustment: Gripping width parallel adjustable by 2 x 80 mm servodriven adjustment unit, adjusting speed 30 mm/sec. Adjustment unit based on the FLT standard gripper module “Motorgrip” size 4. Adjustment controlled by Siemens servodrive 1FK7…, power transmission via trapezoidal spindle. #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 16 Context: Reg nr/Reg no Sida/Page Questionnaire Operational Reliability Mechanical Equipment of Machines DS1200 16 (45) 5.1.6 Pallets ☐ ☒ What type of material? Steel, Aluminium, etc. State: Basis pallet made of aluminium, workpiece touching parts made of hardened steel ☒ What is the weight of the pallet? State: appr. 15 kg ☐ The pallet is used as fixture in the machine. ☐ Aluminium pallet; threaded holes are equipped with thread inserts. ☺ ☒ All guides on pallet are hardened, e.g., index holes, stop lugs, etc. ☺ ☒ The pallet has no moving components attached, e.g. bearings, shock absorbers, etc. ☺ ☒ No holes (dirt/water collector) such as recesses, allen screws, etc points upwards☺. ☐ The pallet is id marked, with unique marking on each pallet. ☺ ☐ The pallet is equipped with bumpers. State:       ☒ All screws are locked and secured. ☺ ☐ All screwed on wear parts are fixed in position. (for easy exchange) ☺ ☐ The escort memory is accessible and replaceable with work piece still on the pallet. ☺ Note: Aluminium pallet has no threaded holes its with bolt and nut. 5.1.7 Component feeders ☒ Which types are used? Vibrator feeder, Step feeder, Conveyor belt, Stacker magazine, Other State:       What power supply is used for component feeder? (Pneumatic, hydraulic, electric, etc.) State:       ☐ The component feeder is mechanically designed so that it is impossible for a wrong type or size of component to reach assembly position☺ ☐ The component feeder is mechanically designed so that it is impossible for a wrong oriented component to reach assembly position☺ ☐ The component feeder is designed so that the dirt, coming with the component, does not reach assembly position E.g. oil, debris, etc.☺ Note:       5.1.8 Robot ☐ Note: To be provided by AUROBAY 5.1.8.1 Simulation program ☒ ☐ Is there simulation program for movements☺ ☐ Is delivered to Aurobay/VCPC before design review☺ Note: Optional if required 5.1.8.2 Energy chain (robot) ☐ ☒ Are design to prevent wear☺ State how: IGUS system Note: #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 25 Context: Reg nr/Reg no Sida/Page Questionnaire Operational Reliability Mechanical Equipment of Machines DS1200 25 (45) 9 WASHING EQUIPMENT 9.1 FUNCTIONAL RELIABILITY - DESIGN N/A 9.1.1 What type of washing equipment? (tunnel washer, chamber washer, other) ☒ State:       Note:       9.1.2 Is there any proportioning device for chemicals? ☒ ☐ Yes ☐ No Note:       9.1.3 Washing fluid Pumps ☒ ☐ There are shut-off valves before and after the pump☺. ☐ There are compensators before the pump. ☺ ☐ There are compensators after the pump. ☺ ☐ There are check valves on the pressure pipes. ☺ ☐ There is an eccentric cone (flat upper edge) on the suction pipe. ☺ ☐ There are no bends directly before or after the pump. ☺ ☐ The pumps are frequency controlled☺ ☐ The pumps are equipped with soft start☺ Note:       9.1.4 Wash zones / dry zones ☒ ☐ Pipes, rinsing boxes and rinsing frames are made of stainless steel☺ ☐ The nozzles are fitted with quick couplings☺ ☐ Workpiece is dried/blowed off with fan☺ ☐ Workpiece is dried/blowed off with compressed air☹ ☐ Workpiece is dried with vacuum😐 Note: #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 33 Context: Reg nr/Reg no Sida/Page Questionnaire Operational Reliability Mechanical Equipment of Machines DS1200 33 (45) 12 COOLING / REFRIGERATING UNITS 12.1 FUNCTIONAL RELIABILITY - DESIGN N/A 12.1.1 What type of cooling unit? ☐ ☐ Plate heat exchanger, water☺ ☐ Heat exchanger, fan☹ ☒ Refrigerating unit, water cooled☺ ☐ Refrigerating unit, air cooled😐 ☐ Other State:       Note:       12.1.2 Heatexchanger water/water ☒ ☐ There is a controlling valve installed on the external cooling water supply that shuts off when cooling is not needed. ☺ ☐ The pipes before and after exchanger have connections for a cleaning machine. ☺ ☐ Filter before heat exchanger, filtration degree? : State:      Aurobay/VCPC interface, Skövde plant: Freshwater at 20-30 °C. Cupper piping. Aurobay/VCPC interface, Skövde plant chilled cooling system freshwater, 10-13 °C. Insulated cupper piping. Aurobay/VCPC interface, Zhangjiakou plant: chilled cooling system fresh water 7-13° C. Insulated stainless piping. 12.1.2.1 When connected to cooling tower system 20-30 °C ☒ ☐ Temperature drop (∆T) over heat exchanger is minimum 10°C☺ ☐ Pressure drop max 0,5Bar☺ Note:       12.1.2.2 When connected to chilled cooling system max 13 °C ☐ ☒ Temperature drop (∆T) over heat exchanger is minimum 5°C☺ ☒ Pressure drop max 0,5Bar☺ ☒ The pipes, after Aurobay/VCPC interface, are insulated to prevent condensation. ☺ Note:       12.1.3 Refrigeration unit ☐ How much refrigerant (cooling agent) is filled in the unit? ‘Two plugged ball valves, for connecting of cleaning machine. ne ‘Three ball valves to be able to shut off heat exchanger and a filter for cleaning. The supplier shall deliver these ‘Suppliers cooling system in the ‘machine: hydraulics, electrical cabinets, motor spindles, ete Valve's for automatic shut off ‘Manual flow control and flow adjustment (depending | | valve ‘on the system) #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 40 Context: Reg nr/Reg no Sida/Page Questionnaire Operational Reliability Mechanical Equipment of Machines DS1200 40 (45) 16.1.4 Consumption lubrication, Single pipe system ☐ ☒ All the piston distributors are gathered and located on panels. ☺ ☒ All the piston distributors are fitted with an indication pin. ☺ ☒ The system is designed according to fig. A. Pressure is monitored with two pressure switches, one for lubrication pressure the other relieved pressure. ☐ The system is designed according to fig. B. Same principle as in fig.A, but difference is that the system has been divided into zones. This means that there is monitoring with two pressure monitors in each zone. Fig A Fig B Note:       16.1.5 Consumption lubrication, Progressive system ☒ ☐ There is an indicating pin fitted on each main division block that indicates any over pressure (block in the lubrication system). ☺ ☐ There is cycle monitoring fitted to those blocks that have hose connections. ☺ ☐ The system is according to fig A. Pump dispenses lubricant to the progressive distributors where it is distributed and dosed in exact amounts to each lubrication site. The system is fitted with a cycle monitor. ☐ The system is according to fig B. Same principle as in fig. A but difference is that the system has been divided into zones. This means that there is monitoring using cycle monitors in each zone. Fig A Fig B Note:       16.1.6 Air / oil mixture ☒ What system is used? State:       Note: #################### File: E2.2%20Mechanical%20Questionnaire%20Rotorshaft%20FLT%20v8.1.docx Page: 44 Context: Reg nr/Reg no Sida/Page Questionnaire Operational Reliability Mechanical Equipment of Machines DS1200 44 (45) 17.4 DOCUMENTATION PURCHASED COMPONENTS N/A 17.4.1 Purchased components documentation ☐ ☒ Is delivered digitally. ☺ State data format: pdf ☒ Is delivered with maintenance manuals, spareparts lists ☒ Is delivered on paper ☒ Is intergrated, if needed, in the machine’s preventative maintenance manuals☺ Note:       17.5 SPARE PARTS SUGGESTIONS N/A 17.5.1 The following information is in the spare parts suggestion. ☐ ☐ Total number in the subunit☺ ☐ Total number in the machine☺ ☒ Total number in the machine cell / line☺ ☒ Reference to the general drawing☺ ☒ Machine number☺ ☒ Description☺ ☒ Drawing/order number, ID number☺ ☒ Manufacturer☺ ☒ Manufacturer’s ID-number☺ ☐ Chines distributor☺ ☐ Swedish distributor☺ Note:       17.6 ADDITIONAL ABOUT DOCUMENTATION Note: #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 2 Context: 2 Philosophy and Direction Reduction in TCO (Total Cost of Ownership) To achieve this, the project book focuses on: Use of latest High Efficiency products Decentralization with “off the shelf” products where ever possible Leading to increased Modularization and Standardization | Benefits related to:
Project and installation | Benefits related to:
Operation and life cycle | | -------- | -------- | | Modularization, multi-use
Approved modules
Reduced project risk
Flexibility in design
Reduced Engineering and
design time
Reduced Installation Time
Smaller power supply (higher effi-
ciency and higher performance )
Reduced Cabling
Reduced overall components | Very high flexibility in production
for different (car) models
Positioning with high performance
and flexibility controlled directly in the drive
Reduced Down time
Reduced Maintenance costs
Reduced / Standardized /
Rationalized Component list
Less spare part stock for
maintenance
High Data Levels Available (higher Potential
for operation and Service information)
Low Noise / Low Heat | | = Overall reduced costs | = High Availability
= High efficiency | #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 6 Context: 6 1.2 General requirements Project Nr. N.N. Project manual: SEW-EURODRIVE (SEW) and Aurobay/VCPC defined a standard in order to reduce the number of variants and to realize energy saving potentials. This project manual describes SEW solutions for Aurobay/VCPC. In order to achieve standardization within the facilities and during the order process every machine manufacturer has to comply with the specified SEW products and solutions. If a deviant solution is necessary, the machine manufacturer must follow Aurobay/VCPC deviation request process for approval. Documents: For engineering, installation, commissioning, maintenance etc. all relevant SEW documents have to be considered. Links and details can be found in chapter 1.3 on page 8. SEW type codes and serial numbers of installed SEW drives must be documented in the machine builder specifications in order to ensure fast maintenance/repair processes. Nameplate example: This information can also be found in the order confirmation. Safety: The machine builder is responsible for implementation of safety laws and regulations of the country of installation. Bus technology: PROFINET IO / Option PROFIsafe Philosophy: Decentralized drive technology is preferred. | © >» AV, . SEAWAEITROD li 5 Serial number € € KA47 DRNOOLA/BEQ/IS/18 01.7392625201.0001.16£ inverter duty VPWM 3~TEC60034 Hz 50 1/min 1461/30 v230/400 A/Y kw 1,551 A5.9/3.4 eff% 856183 Cos 0,74 P54 Th.Kl. 155(F) Vor 400 AC i 48,95 Nm480 IMM1A Nm 20 “> CLP 220 Miner.Ö/0.81 BG1.5 kg 44.000 188 578 2 Made in 777? #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 7 Context: 7 1.2.1 Flow chart product selector Aurobay/VCPC The products and concepts described in this Project Manual are intended to cover requirements at Aurobay plant in Skövde Sweden and Zhangjiakou China & Volvo Cars Propulsion Components (VCPC) in Skövde Sweden and must be used to the greatest possible extent. If any deviations from Project Manuals becomes necessary the re- quired deviation must be clarified with the Aurobay/VCPC responsible team. This product selector flow chart is a Aurobay/VCPC unique part that shall be used. The aim with the product selector is to balance between investment cost and warehousing/running cost. Need for Decentralized drives and mechatronic solutions ‘No limitations within this project manual ‘More then 3 identical Applications? Movigear is prefered Application contains only component that already exists in Aurobay/VCPC warehouse (from earlier project) Application possible to design with Movigear? Deviation from project manual is given for these components Use Movigear from project manual #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 8 Context: 8 1.3 Information platform 1.3.1 SEW web page for Aurobay/VCPC SEW created a password protected web page for Aurobay/VCPC where the customer and involved machine build- ers can find the latest version of this project book as well as other relevant documents (e.g. manuals or replace- ment guides). https://share.sew-eurodrive.com/rooms/Aurobay-VCPC/default.aspx User: Aurobay-VCPC@sew-extranet.de Password: Aurobay-VCPC-SEW 1.3.2 Documentation Links Documentation links can be found on the “SEW web page for Aurobay/ VCPC”, see chapter 1.3.1. All links available there are updated automatically when changes in documentation have been made. #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 9 Context: 9 1.3.3 SEW Online Support Please find our Online Support at https://www.sew-eurodrive.de/home.html or https://www.sew-eurodrive.se/hemsida.html Short description of most important functions available at the Online Support: Engineering & selection Product configurator: For example, configure a gear motor and get a CAD model Selection guide for functional safety: Find SEW solutions for safety applications Energy efficiency tool: Find global efficiency regulations Data & documents Documentation: Find documentation (e.g. operating manual) Product data: For example, find technical details of a gear motor using its SEW serial number Software: For example, find e.g. SEW startup software, EPLAN macros or fieldbus device description files &DE | Engishw Login w Products | Solutions | Services | Industries | Online Support, Online Support = Online Support loro fen 237 ed Our Online Support provides you with all the functions and services that are available online. This is where you find CAD data, Colorect Ba asta ato wie haere Uae og Holm ote VANS Engineering & selection > Inquiry & order » Delivery & material flow » Startup & maintenance > Data & documents » Individual settings 0 Related links 2 #################### File: E4.6%20Project%20manual%20SEW.pdf Page: 10 Context: 10 2 Product specifications 2.1 Product overview Note: This is only an overview. For detailed information about standardized variants of each type refer to corre- sponding chapter below. | Standard Only for needs with technical reasons, written Aurobay/ VCPC agreement MOVIMOT required felxible (MMF3) IES drive MOVIGEAR perfomance MOVIMOT performance Asyne. motor DRN series (IE3) ie MOVIMOT advanced ES Medium inertia synchronous servo motor CM3C Asynchronous ‘servo motor DRL Generation MOVI-C Cabinet versions #################### File: E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx Page: 1 Context: | | | | | | | | | | | | | | | | | | | | | Options Dresspack | | | | | | | | | | | | | 94-2 & 859-2 | | Floor cable ProfiNet & Parallel, 15m | | | | | | | | | | | | | 94-3 & 859-3 | | Floor cable ProfiNet & Parallel, 22m | | | | | | | | | | | | | 94-4 & 859-4 | | Floor cable ProfiNet & Parallel, 30m | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | Extra options | | | Choose on other sheet | | | | | | #################### File: E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx Page: 1 Context: | Unnamed: 0 | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | Unnamed: 6 | Unnamed: 7 | Unnamed: 8 | Unnamed: 9 | Unnamed: 10 | Unnamed: 11 | Unnamed: 12 | Unnamed: 13 | |:-------------|:-------------------|:-------------|:----------------------------------------------------------------------------------------|:--------------|:-------------------------------------------------|:-------------------------------|:---------------|:---------------------------------------|:-------------|:---------------------|:--------------|:--------------|:--------------| | | | | | | | | | | | | | | | | | | | Valid for Aurobay plant in Skövde And Volvo Cars Propulsion Components (VCPC) in Skövde | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | Specification form | | | | | Base Robot + Standard Packages | | | | | | | | | | | | | | Please, fill out yellow fields | | | #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 2 Context: Index Contacts, Europé 3 Contacts, Global 4 Contacts, Germany, HOT-LINE_ MAIL 5 Update, Version 6 Spindle, 2151B 7 Spindle, 2151B Size 1, Dimensions 8 Spindle, 2151B Size 2, Dimensions 9 Spindle, 2151B, Part list 10 Spindle, 2152B 11 Spindle, 2152B, Dimensions 12 Spindle, 2152B, Dimensions 13 Spindle, 2152B, Part list 14 Spindle, 2153A 15 Spindle, 2153A, Dimensions 16 Spindle, 2153A, Dimensions 17 Spindle, 2153A, Part list 18 Spindle, 2162A 19 Spindle, 2162A, Dimensions 20 Spindle, 2162A, Part list 21 Spindle, 2162A, configurator 22 Spindle, 2157B 23 Spindle, 2157B_1, Dimensions, straight 24 Spindle, 2157B_1, Dimensions, angular 25 Spindle, 2157B. Part list 26 MaXYmos NC, Measuring module MEM + Display DIM 27 MaXYmos NC, MEM + DIM, Dimensions 28 MaXYmos NC, MEM + DIM, Technical spec 29 MaXYmos NC, MEM + DIM, Technical spec 30 Driver, Indra Drive 31 Driver, Dimensions 12A 32 Driver, Dimensions 28A 33 Driver, Dimensions 54A 34 Driver, Dimensions 70A 35 Driver, Dimensions 100A 36 Documentation 37 Misc 38 2 #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 12 Context: 2152B, Dimension 12 “"9ZSLZ adAL SION ajNpow Zuluol IN Jo Uosuswig :L Bund 10017 Alqwassy adueig suolsuawig sjujod uawyreny $8 soimyeradway ysiy Suen \/ uIod uon>aUU0O [esuar - #################### File: E4.5%20Project%20manual%20Kistler.pdf Page: 29 Context: Part list, 2157B 2157B1 Spindle Joining module NCFT 2157 B 0,25 0,05 2157B2 Spindle Joining module NCFT 2157 B 0,25 0,10 2157B3 Spindle Joining module NCFT 2157 B 0,50 0,10 2157B4 Spindle Joining module NCFT 2157 B 0,50 0,25 2157B5 Spindle Joining module NCFT 2157 B 1,00 0,25 2157B6 Spindle Joining module NCFT 2157 B 1,00 0,50 2157B7 Spindle Joining module NCFT 2157 B 1,50 0,10 2157B8 Spindle Joining module NCFT 2157 B 1,50 0,50 2180ANCFT01,5SB Driver Servo amplifier for NCFT IndraDrive 12 A 5847B0 Evaluation maXYmos NC MEM 5847B0 KSM315330-5 Cable NCFT motor cable RKL4302 motor cable - 5 m KSM315330-10 Cable NCFT motor cable RKL4302 motor cable - 10m KSM315330-15 Cable NCFT motor cable RKL4302 motor cable - 15 m KSM303500-5 Cable NCF (S/N/B/T) feedback cable MSK resolver cable RKG4200 - 5 m KSM303500-10 Cable NCF (S/N/B/T) feedback cable MSK resolver cable RKG4200 - 10 m KSM303500-15 Cable NCF (S/N/B/T) feedback cable MSK resolver cable RKG4200 - 15 m KSM303500-20 Cable NCF (S/N/B/T) feedback cable MSK resolver cable RKG4200 - 20 m KSM18028884-5 Cable Transmitter cable - maXYmos NC NCF(B,H,T,S) Transmitter cable - maXYmos NC length 5 m KSM18028884-10 Cable Transmitter cable - maXYmos NC NCF(B,H,T,S) Transmitter cable - maXYmos NC length 10 m KSM18028884-15 Cable Transmitter cable - maXYmos NC NCF(B,H,T,S) Transmitter cable - maXYmos NC length 15 m KSM18028884-20 Cable Transmitter cable - maXYmos NC NCF(B,H,T,S) Transmitter cable - maXYmos NC length 20 m KSM18031940-5 Cable Transmitter cable - angled connector angled connector KSM18031940-SP Cable Transmitter cable - angled connector angled connector/special length 80,00 + 14,50/m KSM18029160-5 Cable Sercos III connection cable - maXYmos NC Sercos III cable - maXYmos NC length 5 m KSM18029160-10 Cable Sercos III connection cable - maXYmos NC Sercos III cable - maXYmos NC length 10 m KSM18029160-15 Cable Sercos III connection cable - maXYmos NC Sercos III cable - maXYmos NC length 15 m KSM18029160-20 Cable Sercos III connection cable - maXYmos NC Sercos III cable - maXYmos NC length 20 m KSM18029161-1 Cable Safety zone box cable Safety zone box cable length 1 m KSM18029161-2 Cable Safety zone box cable Safety zone box cable length 2 m KSM18029161-5 Docu Safety zone box cable Safety zone box cable length 5 m 5877AZ000 Display maXYmos DIM 5877AZ000 5877AZ010 Connectors Set of connectors maXYmos NC for sensors, digital I/0 and supply 5867AZ012 PS Power supply 220 VAC/24 VDC Power supply 220 VAC/24 VDC #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 7 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 7 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 2.4 Terminology Blank Part delivered from supplier foundry that has not been processed or machined. This is called Raw Material in the host system. HMI Human Machine Interface. Interface to the machine control system, which is part of the machine equipment in line. Host system Refers to the part of the MES application suite that communicates with PLCs. ISA-95 International standard for developing an automated interface between enterprise and control systems. MES Manufacturing Execution System are computerized systems used in manufacturing. MES track and document the transformation of raw materials to finished goods. MES can provide the right information at the right time and show the manufacturing decision maker "how the current conditions on the plant floor can be optimized to improve production output". Operation A work request operation is a set of operation activities (e.g., mounting, machining) to be performed in a Work Cell and will be executed by a specific Work Unit. Part Blank that has been processed or machined. Recipe Host system sends control recipes to describe what activities to be performed in a machine. SFC Shop Floor Control. Work Cell The Work Cell (WL) equipment represents a collection of Work units which are capable of providing the same functionality to execute a work request operation at a location where actual product manufacturing is being performed. The work cell will consist of one or more equipment or operator assembly stations. Work Unit The Work Unit (WT) equipment represents a location where actual product manufacturing is being performed. The work unit typically processes a single operation at a given time. #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 10 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 10 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 3.2 HMI VDcom The VDcom_v2 module provided by Aurobay/VCPC contains HMI pages to operate and view VDcom_v2 functionality (see further in chapter HMI ). 3.2.1 Supported languages Included languages in the VDcom_v2 module: • English (US) • Swedish • Chinese 3.3 Supported Siemens Software and Hardware The VDcom_v2 module are developed for the following Siemens development software’s and HMI- panels: | Platforms | Development
Software | Supported
HMI-panel | HMI Development
Software | | -------- | -------- | -------- | -------- | | TIA-portal | TIA portal
(STEP 7 V14 +SP1) | KP1200 Comfort | WinCC Professional
V14, SP1 | PLC types to be used are specified in separate document (Siemens, Manual Component list Aurobay/VCPC). The VDcom_v2 module affect the CPU scan cycle time and that must be taken into consideration when selecting PLC type (consult with Aurobay/VCPC at selection) It’s possible to use software’s with newer version than listed in the table, then you need to upgrade the VDcom-project before you can integrate it in your PLC-project. Note: If the machine doesn’t have a Siemens control system as standard, consult with Aurobay/VCPC for alternative solutions to integrate with the host system. 3.4 Reserved block numbers The VDcom_v2 module provided by Aurobay/VCPC requires some block numbers to be reserved for communication. These areas shall not be used by the supplier. Block numbers to reserve: TIA portal 7000-7999 3.5 Reserved communication ports The VDcom_v2 module provided by Aurobay/VCPC must use following communication ports for Ethernet: • TIA portal X1 (Internal port on CPU module). #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 11 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 11 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 3.6 Message round trip time The round trip time, that is, from a message is sent from a PLC to the host until the reply message is received, is less than one second. To not affect the cycle time, messages may be sent in parallel to machine movements when applicable. 3.7 Message sessions The equipment communicates with the hosts via messages only. The host confirms that a message is received by answering with a reply message or by an acknowledge message. #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 20 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 20 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 5.2.2 Activity diagram UML activity diagrams are used in this document to give a detailed overview of the activities performed within a function. Together with the activity diagram there is a table with detailed descriptions of the actions. Legend for activity diagrams: General principles: • Message names are inside quotes, e.g., “Material Identified”. Initial node Action for equipment Optional action for equipment Final node Decision #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 70 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 70 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 6.1.2.1 Configure “WorkCell” (Mandatory) Define which WorkCell the equipment(WorkUnit) belongs to. This information are used for following purpose: • Viewed in VDcom HMI (several pages). 6.1.2.2 Configure “WorkUnit” (Mandatory) Define the WorkUnit name the equipment has as unique identification in Aurobay/VCPC host system This information are used for following purpose: • In VDcom logic to generate SequenceID . • Viewed in VDcom HMI (several pages). ESEL Sub1 > workceli Con nt s_MovE EN — WLOOOOOT" — N "voc_ Machineinformati on" sublt] Workcell our— NERMERE sub1 > Workunit Comment s_MovE EN — \w7000001' — iN “voc, Machineinformati on" Subl] Workunit our— #################### File: E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf Page: 72 Context: Name of document Issue Issue date Page Page VDcom_v2_2_1_Functional_Specification_Supplier_2 72 (110) Type of document Security class: Version Issue date Date Specification Proprietary 2 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson 6.1.2.4 Configure “Sub x -> Nr of Statemachines” (Optional) If using a VDcom_v2 packages that contains more statemachines then used in the actual equipment, it’s possible to change no of statemachines that´s shown in the VDcom HMI pages. If it’s not changed unused statemachines will also be shown. This information is used for following purpose. • Configuration applicable for VDcom HMI / Page: o VDcom State Machines Overview o VDcom State Machine In the comment for the block FC7001 is the specification of the amount of statemachines per statemachine for the actual VDcom_v2 package. NOTE This numbers is the maximum values that can be defined in the configuration of Sub x -> Nr of Statemachines MANREHRE Sub1-> Nroofstatemachines P Sets the number ofstatemachines for each statemachine type. s_MovE EN — #tSubName —ın "VDC_ComhM ‘Subsystem[1] SubsystemDescri ‘our—Ption Move EN — EN —— Son "VDC_ComhM ‘Subsystem[1] NoofStateMechin # oum — eWeelt] Move EN — EN —— SN *VOC_ComHM" Subsystem[1] Nooßtateachin oun — eel] Move EN — ENO—— 5—IN "VDC_ComhM. Subsystemf1] NoOßtateMachin + our — eTypel3] ee ee Cn Ome Coed aes ies 0 Go C8 GBD Gs |: Default value [Supervision [Com ahr BO Ot Block title: VDC SetMachineinformation | Spec for package. 4 subsystems: Subsystemt: $1:1,52:1,53:0,54:0,55:0,56:0,57:0,58:0,59:0,E5:1 Subsystem2: 51:1,52:1,53:0,54:0,55:0,56:0,57:0,58:0,59:0,E5:1 Subsystem3: 51:0,52:0,53:4,54:4,55:4,56:1,57:0,58:0,59:0,E5:1 Subsystem&: 51:1,52:1,53:0,54:0,55:0,56:0,57:0,58:0,59:0,E5:1 > Network J) Hebocoooooooooooooooooconic: 6p | AAA AAAAAAAAAAAAAAAAARARAAAA #################### File: B2%20Functional%20description%20Gantry%20Rotorshaft%20MEP.docx Page: 5 Context: General 1 General 1. Aurobay shall approve detailed specifications of different functions and HMI that take place during design. 2. The workpiece is equipped with a 2D-code for reading of article and serial number. This information is sent to the host computer and there after a telegram is received containing e.g. program number, workpiece type etc. The machine can start when the telegram is received. 3. The gantry is communicating with a host computer system. The interface is called VDCom. PLC-blocks are provided by Aurobay but is to be setup by the supplier. The communication is described in a separate document. 4. The gantry is communicating with the equipment via PN/PN, DP/DP-coupler or similar. Definition of interface signals to be clarified during design phase. 5. By cold start of PLC all dynamic data must have reasonable start values. In Siemens DB the values must be saved in 'Initial value' + 'Actual value'. This is to simplify the start-up after loading the PLC-program. With dynamic data is meant machine parameters that have setting values. 6. Time and date in HMI/PLC/NC/PC shall be synchronised by Aurobay SICLOCK time server. Instructions for setup of synchronisation is supplied by Aurobay. 7. Each automatic, semi-automatic station and sector must be controlled by its own control system. Control of stops in conveyor/sector-systems is to be defined. Functional Description Gantry MEP Rotorshaft 5 #################### File: B2%20Functional%20description%20Gantry%20Rotorshaft%20MEP.docx Page: 8 Context: General functions 3.3 Cycle types When ‘Machine on’ is engaged, all cycle types are deactivated automatically. Normal automatic cycle is active when no cycle type is selected. 3.3.1 Emptying of equipment 3.3.1.1 Manually The remaining parts in the machines shall be completed without letting any new parts in. When empty, the equipment shall stop in initial position. The selection is made from the main panel for the complete machine. Activating/Deactivating must be possible to select when the automatic cycle is started. The selection is deactivated automatically when the machine is empty and has stopped. 3.3.1.2 Automatically Emptying of the machines is performed automatically when there is no workpiece present on the input position for a pre-set time. The time shall be adjustable in HMI. When the pre-set time is set to zero, there is no emptying activated, machine is waiting for a new workpiece. The emptying shall be interrupted when a new workpiece is present. When emptying is finished the automatic cycle shall remain on. Machine with two or more workpiece must in HMI have an adjustable time, for waiting to run with only one workpiece. 3.3.1.3 Cell emptying (machining) Emptying of the complete cell is ordered from the cell control. No new workpieces are let in, all workpieces inside the cell are finished and transported out. All equipment belonging to the cell are stopped at the end of cycle. 3.3.2 Automatic cycle without parts The machine repeats automatic cycles without parts. This mode is selected from main panel for the complete machine. It shall be possible to run this function without cutting fluid (if there is any function groups requiring cooling they will be automatically off in this case). 3.4 Initial position Initial position run must always be possible, regardless in which position the equipment has stopped. If mechanical movements, NC-axis, robot-axis has been run manually out of position, it must be possible to run to initial position as long as the interlocks permit. When this not is possible, an explaining message has to be given. Movements during initial position run are interlocked for protection against damage to machine and product. The movements shall return to their predefined initial position. Some movements may have more than one predefined position e.g. turn table. Activating of initial position run in automatic mode results in an automatic run to initial position. Activating of initial position run in manual mode results in an automatic run to initial position as long as the button is kept pressed. If the button is released the initial position run is interrupted immediately. 3.5 Operational stop Operational stop means that the process is interrupted in the equipment. All drives keep their energy available in operational stop. 3.5.1 Stop at the end of cycle Stop cycle means that all function groups of the equipment stops when the cycle is finished. The equipment stops in a position where a restart can be performed. The e #################### File: B2%20Functional%20description%20Gantry%20Rotorshaft%20MEP.docx Page: 12 Context: Special functions 4.1.10 Load/unload order In cells with parallel machines the load/unload request shall be managed by a queue system. Machine that is first ready will be the first in the queue and next machine that is ready is second in the queue and so on. The machine loses its place in the queue if the automatic cycle is switched off. 4.1.11 Operator-ID Prior the operator confirms an action, an operator-ID must be read. The operator has a personal RF-id chip that is read by a RF-id unit. Example where it is used are manual inspection, acknowledge measuring, manual approval, rework etc. The operator-id is included in the ‘Operation result’ telegram to host. There shall be a manual function to program the RF-id chip. There shall be a manual function to program the RF-id chip. 4.1.12 Feedrate override For machining equipment when running automatic interlinked mode, the feedrate must always be at 100% regardless of the position of the override wheel. Only when turned to 0% the feedrate will be 0%. The override shall be active in all other operating modes. For robot/loading equipment the override wheel shall always be active. In this case there must be a warning if the feedrate override not is in 100%. 4.1.13 Re-reading of Data Matrix code When the code is unreadable there must be three retries with different settings of exposure or light, before an alarm is triggered. If the code is not possible to read, it must be possible to enter the information by hand in HMI. 4.2 Special functions, buffer/gantry 4.2.1 Buffer functions It should via the HMI be possible to edit the contents in each place in the equipment. Further it should be possible to see the amount of each type in the equipment. Following functions shall be present besides normal buffer functionality 1. The buffer must work according to FIFO 2. Block/release of single place and/or workpiece type 3. Request in/out storage of single place and/or workpiece type 4. Block in-storage completely or for a workpiece type 5. Store everything (even when there not is a queue situation) 6. Emptying of the complete buffer 7. Exclude the complete buffer Functional Description Gantry MEP Rotorshaft 12 #################### File: B2%20Functional%20description%20Gantry%20Rotorshaft%20MEP.docx Page: 16 Context: HMI English/Swedish menu structure Machine-overvie w Översikt Sensor layout 1 Givarbild 1* Sensor layout 2 Givarbild 2* Sensor layout 3 Givarbild 3* Sensor layout 4 Givarbild 4* Sensor layout 5 Givarbild 5* Sensor layout 6 Givarbild 6* Sensor layout 7 Givarbild 7* Sensor layout 8 Givarbild 8* Sensor layout 9 Givarbild 9* 1 Start-up conditions Startvillkor Cycle types Cykeltyper Deselection Delfunk. Settings Inställning Workpiece status Detaljstatus Program selection Programval Shift Model Skiftmodell 2 Group 1 Grupp 1* Group 2 Grupp 2* Group 3 Grupp 3* Group 4 Grupp 4* Group 5 Grupp 5* Group 6 Grupp 6* Group 7 Grupp 7* Group 8 Grupp 8* Group 9 Grupp 9* Group 10 Grupp 10* 3 Second row, left Tool management Verktygdata Cycle time Cykeltid Sample check Stickprov Workp. Counter Detaljräkn. Utilization Skiftutfall 4 Alarm/Message Larm/medd. History Historik Alarm analyse Statistik Alarm export Larmexport ProDiag Unit Diag. enhet ProDiag Detail Diag. detalj Network Buss diag. RF-id diagnostic RF-id diag. 5 Process fault Processfel SPC-info SPC-info VDCom VDCom RF-id data RF-id data Interface layout Interface 6 NC-testprg. NC-testprg. Service pos. Servicepos. PLC status PLC-status Lamp test Lamptest 7 Operating manual Op-manual Maintenance manual Uh-manual Version Version 8 1 2 3 4 5 6 7 8 Bottom row | | Overview
screen
Översikt | Prepare
Driftinställn. | Manual mode
Manuellfunk
. | Production
Produktion | Diagnostic
Diagnostik | Process
Process | Maintenance
Underhåll | Documentation
Dokument | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | 8 Language Lamp selection test When necessary, a 3rd level can be used. *Text to be adapted. Functional Description Gantry MEP Rotorshaft 16 #################### File: B2%20Functional%20description%20Gantry%20Rotorshaft%20MEP.docx Page: 17 Context: HMI Free useable. Functional Description Gantry MEP Rotorshaft 17 #################### File: B2%20Functional%20description%20Gantry%20Rotorshaft%20MEP.docx Page: 19 Context: HMI 6.2.1.4 Workpiece status Data’s such as workpiece type and workpiece information etc. are viewed and possible to delete, and in some case possible to adjust in HMI for all positions in the equipment. 6.2.1.5 VDCOM-screens Multiple screens containing status and diagnostics of the VDCOM-communication. Screens will be supplied by Aurobay but must be set-up by the machine supplier. For Sinumerik controls, HMI-screens are provided for Transline HMI Pro. For Simatic HMI, HMI-screens are provided for TIA WinCC. 6.2.1.6 Program selection Program number to run is received in the telegram from the host-computer. No local program selection must be made. In machines with two or more parallel fixtures shall different workpiece types be run simultaneously, as long as they are run with the same NC-program. For start-up, trial runs etc. manual selection of program must be possible in HMI. In this case there is no communication with the host-computer. 6.2.1.7 Subsystems The operator screens needed for any subsystem, i.e. displaying, changing and trouble-shooting of parameters and data. Example of subsystems is positioning unit, nutrunner system, marking and camera systems. 6.2.1.8 Workpiece counters A screen, which shows counters for all workpiece types collected and individual counters for each type. The counters shall show total number of pieces, number of OK pieces and number of NOT OK pieces. The counters shall be divided in total and shift. The counters for shift shall be possible to reset individually. 6.2.1.9 Cycle time A screen which shows the cycle times. The time is viewed with one decimal resolution. Reference cycle time shall be viewed and set in HMI. Both total cycle time and machining time shall be measured and viewed. Total cycle time = incl. load/unload, Machining time = excl. load/unload. The cycle time measuring must be paused when the input place is empty or output place is full. The ten last cycle times shall be stored and viewed. 6.2.1.10 Sensor layout One or more screens over the equipment, which shows where all signal collecting devices (digital inputs) are placed and their current status e.g. proximity switches, pressure switches. The devices should contain reference designation and text comment. 6.2.1.11 Interface layout A screen that shows the signal exchange between communicating equipment e.g. between machine and robot. All signals should be described with text comments and reference designation. 6.2.1.12 Diagnostic There shall be pictures to realise the demands in chapter 5 Diagnostics. When bus-system is used, diagnostics shall be done with standard pictures provided by the system supplier. 6.2.1.13 Service To see and manipulate the PLC variables (I, Q, F, T, C, DB etc.). Functional Description Gantry MEP Rotorshaft 19 #################### File: E4.8%20Project%20manual%20Cognex%202023.pdf Page: 9 Context: Cognex Corporation One Vision Drive Natick, MA 01760-2059 (508) 650-3000 fax (508) 650-3333 www.cognex.com  If there are applications with several control or result in sequence image name need to be saved with information about control result e.g. ___.  The system must be able to collect statistics for the inspection so that the traceability of production can be obtained about result and global identification product number. Which parameters to be stored and send to “Shop Floor Control” in VDcom specification in consultation with Aurobay/VCPC. Often PLC or host have Global product ID, so machine vision only needs to send result e.g. .  If monitoring or verification fails, the capability to manually approve after inspection from operator. Management of discards and non-approved checks will be discussed in consultation with Aurobay/VCPC. 5.2.5 HMI  The HMI language must be changeable between the home language “Swedish/Chinese” and English.  Interface for setting the parameters and prescriptions should be available in the camera / stations HMI. There shall be a User Access control for different categories of employees as Operators, Maintenance supervisor etc.  The system shall include self-diagnosis. Internal alarms and error messages from the vision system is presented in an appropriate manner to minimize time for trouble shooting. For example, information is sent to a host control system or PLC for result and traceability data.  Local and stations HMI interfaces are developed together with Aurobay/VCPC. Layout for presenting result shall follow physical name from electrical and mechanically drawing and placement in station. 5.2.6 Software application and configuration tools  Maintenance personnel should be able to make all necessary adjustments including changes in the application program. Required equipment and software that is not included in delivery, should be specified, such as development environments (version number, etc.).  All source code for software adapted to the Aurobay/VCPC application are to be included in the delivery. The code may not be locked with a password.  Use only English installation to ovoid problem with comments and other text that will not be translated if other language is use as setup/programming installation 5.2.7 Maintenance and service  When repairing the vision system, it must be easy to replace parts of the vision system such as computer, camera and lighting. There must be clear procedures and instruction for restoring calibration and backup management.  If possible a referencing part should be designated to check deviations in camera position or production parts. Best way is to have function and setup assistant where it’s possible to have part/mastering geometry visible in camera application for mechanical adjustment. 5.2.8 Feasib #################### File: E2.5%20Questionnaire%20Media.xlsx Page: 0 Context: | Unnamed: 0 | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | Unnamed: 6 | Unnamed: 7 | Unnamed: 8 | Unnamed: 9 | Unnamed: 10 | Unnamed: 11 | Unnamed: 12 | Unnamed: 13 | Unnamed: 14 | Unnamed: 15 | |:-------------|:-----------------------|:--------------------------------------|:-------------|:------------------------|:-------------------------|:-------------------------|:--------------------|:--------------------------------------------|:-------------------------------------------------------|:--------------------|:---------------|:-----------------------------------------------------------------------------------------------------------------------|:-------------------------------------------------------------------------------------------------------------------------|:--------------|:--------------| | | Date: 20??.??.?? Ver.? | Media and equipment data (RFQ answer) | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | Project name | Equipment | | | | Electric connection TN-S | | | | Process ventilation | Compressed Air | Chilled process water
(Low temperature)
Inlet temperature: max 13°C
Temperature increase in machine: min 5°C | Chilled process water
(High temperature)
Inlet temperature: max #################### File: E2.5%20Questionnaire%20Media.xlsx Page: 1 Context: | | E.g SCB02-0020 Machine 1 | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | E.g SCB02-0020 Machine 2 | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | E.g SCB02-0020 Gantry | | | | | | | | | | | | | #################### File: E2.5%20Questionnaire%20Media.xlsx Page: 1 Context: | | Date: | Manufacturer: | | | | | Project number Manufacturer: | | | | | Contact person Manufacturer Media:
| | | | | Contact person customer Media: | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | Equipment | | | | | | | | | Electric connection TN-S | | | #################### File: E4.2%20Project%20manual%20Atlas%20Copco.pdf Page: 6 Context: 6 Document owner: Jens Lindqvist. email: jens.lindqvist@volvocars.com Aurobay_Projekt_Manual_AtlasCopco_ver2_0 Tensor Tools Selection Guide Overview ETP ST eWwst = i Power Focus 6000 rn a as sre Os ETVSR Power Focus 6000 #################### File: E6.1%20MEPS%20Fundamental%20principles%20for%20process%20design%20v1_3.xlsx Page: 0 Context: | | | | | | Use of machines that can be used and easily reconfigured for several types of products and volume demands | | √ | | | | | | | | | | | Custom machines that are tied to a specific product, and cant be reconfigured in a minimized amount of time | | X | | | #################### File: E6.1%20MEPS%20Fundamental%20principles%20for%20process%20design%20v1_3.xlsx Page: 0 Context: | | | | | | Delivery mode per part follows global standard. | | √ | | | | | | | | | | | Random delivery modes. Different solutions in different locations. | | X | | | #################### File: D0_Obligations%20suppl_purch%20v2.1.docx Page: 5 Context: Arranged by: Paid for by: Suppl. Purch. Suppl. Purch. Notes 39 Lifting and transport aids (jacks, blocks, struts, lifting beams etc.) ☐ ☒ ☐ ☒ Type, capacity etc: 40 Electrical distribution equipment, main supply panel ☐ ☒ ☐ ☒ Type, number: 41 Electrical distribution equipment, local distribution panels ☐ ☒ ☐ ☒ Type, number: 400V, 16 A (x pcs) 42 Gas welding sets ☒ ☐ ☒ ☐ Type, number: 43 Arc welding sets ☒ ☐ ☒ ☐ Type, number: 44 Arc welding supply points ☐ ☒ ☐ ☒ Number, location: 45 Tools ☒ ☐ ☒ ☐ Type etc: 46 Scaffolding ☐ ☐ ☐ ☐ NA 47 Scaffolding timber ☐ ☐ ☐ ☐ NA 48 Erection trestles, support materials ☒ ☐ ☒ ☐ Type etc: 49 Heated stores ☒ ☐ ☒ ☐ Number, size, location, etc: 50 Unheated stores ☒ ☐ ☒ ☐ Number, size, location, etc: 51 Tool stores ☒ ☐ ☒ ☐ Number, size, location, etc: 52 Office rooms with furniture ☒ ☐ ☒ ☐ Area line side normally used 53 Changing rooms and washing facilities ☐ ☒ ☐ ☒ Number, size, location, etc: 54 Personnel huts (rest period huts) ☐ ☒ ☐ ☒ Number, size, location, etc: 55 Sanitary facilities ☐ ☒ ☐ ☒ Number, size, location, etc: 56 Areas set aside for eating meals ☐ ☒ ☐ ☒ Number, size, location, etc: 57 Workshop premises at the Plant Site (workshop hut) ☒ ☐ ☒ ☐ Number, size, location, etc: SUPPLIES AND SERVICES, ETC 58 Telephone - acquisition, installation ☐ ☒ ☐ ☒ Number of lines: 59 General lighting ☐ ☒ ☐ ☒ 60 Point-of-use lighting ☒ ☐ ☒ ☐ 61 Acetylene, oxygen ☒ ☐ ☒ ☐ 62 Electrodes ☒ ☐ ☒ ☐ Issuer Security class: Issue Issue date Date Karl Sjöstrand Public 2.10 2021-06-30 a “2 a “4 45 46 a 48 [ing and transport aids Jacks, blocks, struts, fing beams etc.) Electrical distribution equipment, main supply panel Electrical distribution equipment, local distribution panels (Gas welding sets ‘Are welding Sots ‘Are welding supply points Tools ‘Scafoiing Scafoling Imber Erection trestles, suppor materials Heated stores | Unheated stores Tool stores (fee rooms wth umiture| ‘Changing rooms and washing faites Personne hus (est period huts) ‘Sanitary facies ‘Areas sa aside for eating meals Workshop promises atthe Plant Ste (workshop hut) ‘SUPPLIES AND SERVICES, ETC ss sa co ot 62 Telephone - acquisition, installation (General ightng Pointotuse lighting ‘Acetylene, oxygen Electrodes ket sevand ranged by Sigel Pur o @ o @ o @ a oO a oO o @ a oO Do Do a oO a oO a oO a oO a oO o @ o @ o @ o @ a oO o @ o 8 a oO a oO a oO a a elelolo]elolele| o a elelelofo #################### File: D0_Obligations%20suppl_purch%20v2.1.docx Page: 6 Context: Arranged by: Paid for by: Suppl. Purch. Suppl. Purch. Notes 63 Electrical energy 400 V, 3- phase ☐ ☒ ☐ ☒ 64 Electrical energy 230 V, 1- phase ☐ ☒ ☐ ☒ 65 Oil, lubricants ☐ ☒ ☐ ☒ Except first filling taken care of by supplier 66 Compressed air ☐ ☒ ☐ ☒ Capacity, pressure: 67 Water, including piping, etc ☐ ☒ ☐ ☒ Quality, quantity/capacity, pressure: 68 Drainage ☐ ☒ ☐ ☒ Type, capacity: TEST MATERIALS 69 Consumption goods and wear details before warranty period starts ☐ ☐ ☐ ☐ NA CLEANING ETC 70 Cleaning of the Plant before painting ☒ ☐ ☒ ☐ 71 Cleaning of the Plant at taking over ☒ ☐ ☒ ☐ 72 Cleaning material ☒ ☐ ☒ ☐ 73 Removal of scrapped materials, waste, rubbish etc. ☒ ☐ ☒ ☐ Packaging material to be handled by VCC (incl. cost) 74 Waste material dangerous to environment ☒ ☐ ☒ ☐ To be handled in accordance with municipal refuse collection regulation SECURITY ETC. 75 Security personnel, guarding the Plant Site ☐ ☒ ☐ ☒ 76 Fire-fighting equipment ☐ ☒ ☐ ☒ 77 Notices, signs etc. at the Plant Site ☐ ☒ ☐ ☒ 78 Fire-watcher during work with machines etc. liable to cause fires ☐ ☒ ☐ ☒ MAKING GOOD OF DEFECTS IN THE PLANT 79 Repair or replacement of parts of the Plant ☒ ☐ ☒ ☐ 80 Transport from/to the Plant Site of defective/repaired or replaced parts ☒ ☐ ☒ ☐ 81 Travel, board, lodging for the Supplier’s personnel ☒ ☐ ☒ ☐ 82 Travel, board, lodging for the Purchaser’s personnel ☐ ☒ ☐ ☒ Issuer Security class: Issue Issue date Date Karl Sjöstrand Public 2.10 2021-06-30 = (63 _Elecrical energy 400 V,3-phase 64 Elocical energy 230 V, 1-phase 65 Ol, lubricanıs 68 “Compressed air 67 Water inluding pining, te 68 _ Drainage TEST MATERIALS. 169 Consumption goods and wear detats before warranty period stats CLEANING ETC no n 72 “Cleaning material 73 “Removal of scrapped materials, waste, rubbish a 74 “Waste material dangerous Io environment SECURITY ETC. 75 Security personnel, quardng the Plant Site 76 “Fire-fighting equipment 77 “Notices, signs et.al the Plant St 78 Fire-watcher during work with machines MAKING GOOD OF DEFECTS IN THE PLANT rn ket sevand et, fable to cause res ranged by Sigel Parc o @ o @ o @ o @ Da a @ o a a oo ao a oO a oO a oO o @ o @ o 8 o @ Repair or replacement of parts ofthe a Plan Transport fromio the Plant Site of = (efechvarepalred or ropiaced parts “Travel, board lodging forthe Suppliers MI personne! ‘Travel, board, lodging forthe Purchaser's DI personne! Page PAGE 7 (NUMPAGES 7) No, MAXX Contact Appendix D a 8 a CB Beep ating sien a Capa pes TB Gaaty gave, OS Toscana a om #################### File: D0_Obligations%20suppl_purch%20v2.1.docx Page: 7 Context: Arranged by: Paid for by: Suppl. Purch. Suppl. Purch. Notes 83 Disassembly of the Plant ☒ ☐ ☒ ☐ 84 Erection of the plant ☒ ☐ ☒ ☐ 85 Chasing, making holes, making good ☒ ☐ ☒ ☐ 86 Disassembly and erection of parts not belonging to the Plant ☐ ☒ ☐ ☒ 87 Supplies ☐ ☒ ☐ ☒ Type, quantity, etc: 88 Inspection and testing performed by independent inspector as required by Authorities ☐ ☐ ☐ ☐ NA (CE-conformity) 89 Inspection and testing performed by independent inspector as required by the Purchaser ☒ ☐ ☐ ☒ 90 Inspection and testing performed by independent inspector as required by the Supplier ☒ ☐ ☒ ☐ 91 Test materials ☐ ☒ ☐ ☒ Type, quantity, etc: Issuer Security class: Issue Issue date Date Karl Sjöstrand Public 2.10 2021-06-30 = sans 2 Disassembly ofthe Plant Erection ofthe plant ‘Chasing, making holes, making good Disassembly and erection of parts not belonging to the Plant ‘Supplies Inspection and testing performed by independent inspector as required by Authors Inspection and testing performed by independent inspector as required by the Purchaser Inspection and testing performed by independent inspector as required by the Supplier ‘Test materiale ket sevand ranged by Swe Pur, a oO a oO a oO o @ o @ oa a oO a oO o @ eo @ oO a oO a = a @ ao a @ @ oO a @ Page PAGE 7 (NUMPAGES 7) No, MAXX Contact Appendix D Tipe gant oe Dee Tipe gant oe #################### File: E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf Page: 1 Context: Name of document Issue Issue date Page Page ShopFloor Interaction Concepts v1_0 1 (13) Type of document Security class: Version Issue date Date Specification Proprietary 1.0 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson ShopFloor Interaction Concepts v1_0 #################### File: E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf Page: 12 Context: Name of document Issue Issue date Page Page ShopFloor Interaction Concepts v1_0 12 (13) Type of document Security class: Version Issue date Date Specification Proprietary 1.0 2022-01-19 Issuer Issue Issue date Page Appendix 64331 Global Line & Equip, Thore Andersson Technology and Interfaces – Manual Station Aurobay/VCPC standardized concept for manual station control. All assembly activities included in a recipe for a specific product in a specific manual station is actually executed in the MES server. Instructions for the operator is shown on HMI for the manual station All hardware equipment in a manual station should be seen as distributed tools for the MES server execution. A typical configuration of such tools is : • Windows PC running a MES-client in a Web browser • PLC with I/O for magazines and manual tools, scanners, etc. • Nut runners • Scanners The devices are directly connected via Aurobay/VCPC factory network to VD (Virtual Device). In an acquisition of an assembly line Aurobay/VCPC expects the line supplier to provide all hardware needed for assembly station control, such as IPC, PLC, Nut runner, etc. The supplier should also do all wiring except network connections. The supplier is also expected update an interfacing document called the “Equipment List” and verify and test the wiring correctness. The installation of Windows on the IPC will be done by Aurobay/VCPC. The PLC Project for the PLC will be provided by Aurobay/VCPC and the PLC software installation could either be done by Aurobay/VCPC Maintenance department or by the Supplier. Aurobay/VCPC will support all the network connection including Nut runners and Scanners. The commission of a manual station will be a collaboration between supplier and Aurobay/VCPC. To interface the main line conveyor control a PN/PN coupler is used. An I/O map is defined and available for the control interchange. Technology and Interfaces – Semi Automatic Station A Semi-Automatic station can depend on different prerequisites be a mix of technologies and interfaces from both Automatic and Manual stations. The design shall be done and decided together Aurobay/VCPC. #################### File: E8.0%20Reliability_and_Maintainability_Requirements.docx Page: 6 Context: Name of document Issue Issue date Page Page R&M Requierments Aurobay/VCPC 6 (17) Type of document Security class: Issue Issue date Date Public 1 2021-11-01 Issuer Issue Issue date Page Appendix DEP. 9970 PKARLSS5 E The requirements are specified in the KPI matrix in Contract Appendix B. Verification is carried out in different steps according to the contractual test procedures described in Contract Appendix F. Technical Availability A = (T-Td)/T*100 T = total operating time Td= total downtime during period T (caused by disturbances in supplied equipment). This assumes that spare parts and manpower are 100 percent available with no delays. This excludes logistics time, waiting or administrative downtime, and scheduled downtime for planned maintenance. It includes downtime for corrective maintenance. The equipment’s Technical Availability requirements shall be agreed as part of Contract Appendix B. Technical Availability shall be measured during a time period that shall be agreed as part of Contract Appendix B. When Technical Availability is specified per line or cell, the supplier must be able to specify the Technical Availability per piece of equipment. MCBF Equipment reliability is measured in MCBF (Mean Cycles Between Failures). MCBF = C/F C = total number of cycles run during the verification period F = total number of failures* during the verification period * Failures as defined in Contract Appendix B. MCBF must be measured during the verification period or number of cycles that shall be agreed as part of Contract Appendix B. During the verification period, equipment reliability shall be verified against the MCBF target specified in the contractual scope of supply, as described in Contract Appendix B. #################### File: E8.0%20Reliability_and_Maintainability_Requirements.docx Page: 9 Context: Name of document Issue Issue date Page Page R&M Requierments Aurobay/VCPC 9 (17) Type of document Security class: Issue Issue date Date Public 1 2021-11-01 Issuer Issue Issue date Page Appendix DEP. 9970 PKARLSS5 E Consumable spare part = Parts that are consumed during the course of normal production. These can be destroyed, dissipated, wasted, or spent, e.g., filters, cutting tools, welding tips, battery packs, wear parts such as index pins, guide rails, guiding ribs, stop lugs, gripping claws, clamping devices, etc. Maintainability shall be verified during pre-commissioning (at supplier or in a virtual environment) and commissioning (in the plant). 2.2.2 Planned maintenance The supplier must present all necessary planned maintenance and estimated hours/year in the quotation. Costs for spare parts used during planned maintenance shall be specified. 3 Visual factory at equipment When the position of a component is important for its functionality or maintenance activities, that position shall be marked. For example, a clearly defined reference/home/stop/maintenance position shall be marked. #################### File: FLT%20Wo%CC%88rterbuch2.pdf Page: 1 Context: Weiteres Wörterbuch FLT Standorte = FLT Deutschland, FLT INC USA, Laepple Taicang China #################### File: Machine_Details_A2253.pptx Page: 1 Context: Confident ial Equipment details Incoming / Outgoing parts • Conveyor-system with palettes • RFI-tags for traceability • One palett with different positions for ERAD/EFAD • Never two parts on the same palett Reused machines • Grinding machines • Previously loaded by gantry Machine 4 • Max height machine: 2480mm • Load/unload height: 1350mm Machine 5 • Max height machine: 2300mm • Load/unload height: 1050mm New machines • Turning machines • Prepared for gantry-loading Machine 1 • Max height machine: 2050mm • Load/unload height: 1195mm Machine 2 • Max height machine: 2000mm • Load/unload height: 1150mm Machine 3 • Max height machine: 2240mm • Load/unload height: 1350mm 2D-layout of machines available on request #################### File: B0%20Specification%20of%20works%20%28Machining%29.docx Page: 3 Context: General Specification of Works 11.1 ENVIRONMENT............................................................................................................................................. 12 11.2 ERGONOMIC ASSESSMENT................................................................................................................................12 11.3 SAFETY...................................................................................................................................................... 13 11.4 WORK ENVIRONMENT DEMANDS........................................................................................................................13 12 TEST PARTS...................................................................................................................................................13 13 TEST BEFORE SHIPMENT AND TAKING-OVER TEST............................................................................................13 14 TIME SCHEDULE............................................................................................................................................13 15 GENERAL FOR MACHINING.............................................................................................................................13 15.1 CHIPS (GENERAL).......................................................................................................................................... 13 15.2 COOLANT (GENERAL)......................................................................................................................................14 15.3 TIME CALCULATIONS AND PROCESS DESCRIPTION....................................................................................................14 15.4 CYCLE TIME DIAGRAM....................................................................................................................................14 15.5 SPECIAL TOOLS FOR MACHINE ADJUSTMENTS AND MAINTENANCE...............................................................................14 15.6 SPARE PARTS, OPTION.................................................................................................................................... 14 15.7 CHOICE OF COLOUR SCHEME............................................................................................................................. 14 Document title: Specification of works Date: 2024-03-08 3 (14) Issuer (dept, name, CDSID): 64331, Nils Tengvall, ntengval Security class: Proprietary #################### File: B0%20Specification%20of%20works%20%28Machining%29.docx Page: 4 Context: General Specification of Works 2 Project presentation 2.1 General Aurobay has been given the task of manufacturing parts for electric motors called ERAD (ElectricRearAxleDrive) and EFAD (ElectricFrontAxleDrive). The parts to be manufactured are rotorshafts. There are geometrical differences between ERAD and EFAD, but they will be manufactured in the same line, without any mechanical change-over. You are hereby invited to submit a quotation for five load/unload-solutions (gantrys). The equipment is to be installed at Aurobay, H-factory, Skövde. The main project is called SRS02 (SkövdeRotorShaft Line #2) and is a second capacity-step. First capacity-step is the already sourced SRS01. There’s also a third capacity-step planned, SRS03. Commercial contact person in the project Matus Rozvadský +46701-45 52 07 matus.rozvadsky@aurobay.com Technical contact person in the project Nils Tengvall +46709-61 39 66 nils.tengvall@aurobay.com Document title: Specification of works Date: 2024-03-08 4 (14) Issuer (dept, name, CDSID): 64331, Nils Tengvall, ntengval Security class: Proprietary #################### File: B0%20Specification%20of%20works%20%28Machining%29.docx Page: 5 Context: General Specification of Works 3 Guidelines for Quotation 3.1 Quotation description of content The contractor must submit quotation and documents according to specifications in this Request for Quotation (RFQ). If, for some reason, the contractor supplied quotation must deviate from any specification in the RFQ the contractor should before submitting the quotation provide detail list of technical deviations and its reason, which should be confirmed by the buyer (Aurobay). If the contractor has suggestions for better optimized process and then that specified in the RFQ which could result in improved quality, increased efficiency and increased flexibility or save investment and operation cost the contractor can provide these suggestions as individual quotations. If supplier is not able to quote the complete inquiry, please contact Aurobay project leader for further discussions. For each operation / station, a description how the equipment works and what components are included The description shall be written in such a way, the function of the equipment is easy to understand. 3.2 Matrix for RFQ Table of quotation deliveries from supplier (Minimum level) | | RFI | RFQ1 | RFQ2 | RFQ3 | Order | | -------- | -------- | -------- | -------- | -------- | -------- | | Description of content | X | X | X | X | X | | Price list (See Specification of prices) | X | X | X | X | X | | Time schedule | X | X | X | X | X | | Layout | | X | X | X | X | | Questionnaire EL | | X | X | X | X | | Questionnaire MECH | | X | X | X | X | | Questionnaire Tooling | | X | X | X | X | | NC | | X | X | X | X | | Questionnaire Media | | X | X | X | X | | Cycle time description/diagram | | X | X | X | X | | Included Warranty | | X | X | X | X | | Included Production support | | X | X | X | X | | Defined Suggested spare parts | | X | | | X | 3.3 Specification of prices The price must be specified according to requirements in appendix A1. The quotation can also contain options suggested by the supplier. Price and validity for these have to be stated. The service that can be supplied must be quoted in the form of type, time for appearance, cost per hour, service contract and what the supplier thinks may be of interest to Aurobay. Price should be quoted for each operation/station. Aurobay will consider the right to choose/group the different operations/stations into blocks for the supplier to quote in next quotation round. For example: Block 1 = Automatic operations / stations Block 2 = Manual operations / stations Document title: Specification of works Date: 2024-03-08 5 (14) Issuer (dept, name, CDSID): 64331, Nils Tengvall, ntengval Security class: Proprietary #################### File: B0%20Specification%20of%20works%20%28Machining%29.docx Page: 6 Context: General Specification of Works 4 Scope of supply Aurobay requests a quote for the equipment necessary to load/unload three new turning machines and two re-used grinding machines. There should not be any mechanical change-over between variants. The parts will arrive to the gantry on a pallet-conveyor, sourced separately by Aurobay, 2D-layout of the complete line (without gantrys) included in Appendix B: “B3 Layout”. We believe that a simple axial-orientation is needed on the pallet before the gantry picks up the part, please include this in your quote. Details regarding the product (2D & 3D) can be found in Appendix G. 4.1 Operation sequence Presented below shows the intended sequence of operations. Yellow = Should be included in basic quotation | Operation | | | Type | | | | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | Op010 | | | Turning | | | | | | Op020 | | | Cold forming blank | | | | | | Op095 | | | Turning | | | | | | |Op100 | | | Turning | | | | | Op105 | | | Lasermarking | | | | | | |Op110 | | | Turning | | | | | |Op120 | | | Turning & Drilling/DeBurring | | | | | Op130 | | | Cold forming spline | | | | | | Op140 | | | Induction Hardening | | | | | | |Op150 | | | Grinding | | | | | |Op160 | | | Grinding | | | | | Op170 | | | Grinding | | | | | | Op180 | | | Washing | | | | | | Op190 | | | Final measuring machine | | | | | 4.2 Machines new/re-used | Operation | New/re-used | Brand / Type | Description | | -------- | -------- | -------- | -------- | | Op100 | New | Okuma / LU3000 | See Appendix G | | Op110 | New | Okuma / LU3000 | See Appendix G | | Op120 | New | Okuma / LT2000 | See Appendix G | | Op150 | Re-Used | Landis / LT2 | See Appendix G | | Op160 | Re-Used | Landis / LT1 | See Appendix G | 4.3 Running philosophy Supplier for new or modified stations should create/update the running philosophy documentation. Aurobay will review this together with supplier. If there are changes to the running philosophy, the supplier should update this document. See example in appendix E - Technical spec. Document title: Specification of works Date: 2024-03-08 6 (14) Issuer (dept, name, CDSID): 64331, Nils Tengvall, ntengval Security class: Proprietary #################### File: B0%20Specification%20of%20works%20%28Machining%29.docx Page: 7 Context: General Specification of Works 4.4 Automation Suitable type of gantry-loader to be able to load/unload the machines within the specified cycletime. The supplier will also be handling the RF-id reader/writer and the stops that is located on the conveyor. The hardware (RF-id reader) will be supplied by a different supplier, but in the quotation the integration for these must be included. The ASM-module for this shall be included in the quotation. All gantrys have to communicate with MES. 4.5 SPC-place There should be a SPC-box in each gantry, it will be used for frequent checks and NOK-parts. It should be possible to re-introduce the parts into the flow by using the SPC, Aurobay will supply a datamatrix-reader (Cognex Dataman 8000-series) that can read the DM-code on the rotorshafts, the supplier must handle the integration of this reader. 4.6 Virtual Commissioning The contractor must in the quotation state if they during design and commissioning phase use Virtual Commissioning as a way of working. The main purpose of Virtual Commissioning is to shorten the commissioning time by enabling simultaneous activities before physical machine is completed, minimize project risks and reduce the risk for late costly modifications of the equipment. Aurobay aims to bring activities earlier in the designs and manufacturing process of the equipment, the virtual way of working naturally promotes more remote way of working, which also opens up for more closer collaboration and frequent reconciliations during projects 5 Equipment specifications 5.1 Specification of suppliers The sub-suppliers to be used, down to station level, must be stated in the quotation. State the country used for manufacturing, both for main supplier and sub-suppliers. 5.2 Functional description In the Functional description Aurobay is describing the functions of manufacturing equipment. (See appendix B) Document title: Specification of works Date: 2024-03-08 7 (14) Issuer (dept, name, CDSID): 64331, Nils Tengvall, ntengval Security class: Proprietary #################### File: B0%20Specification%20of%20works%20%28Machining%29.docx Page: 8 Context: General Specification of Works 5.3 Size protection (Volume) All machinery and equipment must be designed so that future geometrical changes of the Rotorshaft are protected for, according to the external dimensions given in Figure1 below. If this drives a more expensive machine, please raise the question to Aurobay before proceeding in the quotation work. Figure 1: Rotorshaft 5.4 Technical specifications (TS) According to enclosure TS, the specifications given there, are to be followed. If something in this inquiry deviate from what is specified in the TS, the specification of this inquiry is valid. (See appendix E). 5.5 Clamping, handling and gripping All surfaces used in any equipment for handling, gripping, clamping etc have to be designed in such a way that the products aren’t damaged. The surfaces and points that will be used have to be agreed with Aurobay, no other surfaces or points on the product can be used for handling. 5.6 Calibration If quoted equipment includes any components which needs calibration the calibration shall be possible to perform without having to disassemble them from the machine/equipment. Calibration instruments or tools are to be included in the offer as an option. 5.7 Component utilization If the quoted machinery/equipment includes components which are utilized more than 80% of their capacity to realize function it shall be specified in the quotation. (For ex. Spindles, nutrunners, press units). 5.8 Risk analysis and CE marking For all equipment, the supplier should perform a risk analysis before design approval according to TS. According to TS, the specifications given are to be followed, but when deviations can be motivated from a technical or economical aspect, deviation and reason is to be specified in the quotation. Document title: Specification of works Date: 2024-03-08 8 (14) Issuer (dept, name, CDSID): 64331, Nils Tengvall, ntengval Security class: Proprietary [-80,00 mm] [-80,00 mm] [-600,00 mm] #################### File: B0%20Specification%20of%20works%20%28Machining%29.docx Page: 9 Context: General Specification of Works The equipment must be CE marked. Further, the Aurobay demands concerning CE related documentation must be according to TS and other demands according to TS. The supplier is responsible for the CE-marking of the equipment. At the time for design review the risk analysis for each station should be performed. Extra time for the risk analysis must be prepared in the time schedule at that time. See CE related documents in Appendix E. 5.9 Manufacturing Execution system – interaction 5.9.1 General requirement The main principal is that all equipment shall be controlled and supervised by Aurobay/VCPC “Manufacturing Execution System” (MES). MES is the master and equipment’s are slaves in the context that the equipment requests to perform activities for a part and MES decides. In other words, all equipment’s should request for information from MES before start activities and should send result and wait for a response before the part is released to next station. MES is responsible for routing decisions when applicable. The equipment shall in real-time send performance information to MES (e.g., operation modes and alarm events). Total communication time between equipment and host summarized for all communications events within one machine cycle shall not exceed 1.0 second 5.9.2 Preferred equipment interfaces For Siemens PLC controllers will Aurobay/VCPC provide a communication module as a PLC project, named VDcom, which shall be integrated in the equipment’s PLC logic. For PC applications will Aurobay/VCPC provide a defined MQTT/JSON interface. If other interfaces are needed, alternatives can be discussed and agreed. 5.9.3 Interface specifications The documentation in appendix E describes more details ● E3.1 ShopFloor Interaction Concepts v xx Interaction principles on a high level for the communication towards “Manufacturing Execution System” (MES). ● E3.2 VDcom_v xxx Functional Specification Supplier Detailed specification how to use VDCom package ● E3.3 MQTT_MES_Interface Functional_Specification_Supplier_v xx Detailed specification how to use MQTT/JSON interface ● E3.4 MES_Manual_Client_Specification_Supplier_vx_x Specification how a MES Manual Client shall be implemented During the design phase will detailed specifications for each equipment be created and supplied by Aurobay/VCPC. 5.10 Cyber Security In order to protect the availability and integrity of systems such as Information Technology (IT) systems and Operational Technology (OT) systems in Aurobays factory and manufacturing environments, following standard in appendix E shall be followed: ● E3.5 OT Security Conditions v1_0 This standard shall be seen as a framework. Detailed design of the cybersecurity solution for each installed equipment shall be done together with and agreed by Aurobay. Document title: Specification of works Date: 2024-03-08 9 (14) Issuer (dept, name, CDSID): 64331, Nils Tengvall, ntengval Security class: Proprietary #################### File: B0%20Specification%20of%20works%20%28Machining%29.docx Page: 12 Context: General Specification of Works It should be easy to understand what process points that correspond to what operation / station and what equipment. The different parts of the model should have the same shape as the physical part that touches the product (copy from already made design). The models should contain a hierarchy allowing parts for a certain operation / station or equipment to be blanked and un-blanked. If changes need to be done in existing documents/models describing gripping and touching points, the supplier is responsible to update with approval from Aurobay. 10 Capacity 10.1 Production time The production will run in 3 shifts, 5 days per week but it must be able to run 7 days per week in 3 shifts. The calculated production time for 3-shifts is 5000 hours per year. 10.2 Cycle time The cycle time for load/unload in each operation must not exceed 10 seconds. A time study with a suitable detailed level to be included in quotation. In order to calculate buffer zones and simulate the capacity of the complete line a list of frequently performed activities must be included in the quotation. Minimum content in this list: - Short description of the activity - Frequency - Time - Can it be performed during running production, Yes/No. Some examples of typical activities below: - Probing - Calibration - Tool change - Tool wear compensation - Sharpening/dressing of tools - Handling time. 10.3 Technical availability On new operations / stations technical availability per operation / station must be according to TS, Aurobay Technical specification. 11 Environment and safety 11.1 Environment The quotation has to specify if the equipment/process creates waste products, and how to take care of the waste. Specify in your quotation if the equipment requires particular liquids/chemicals for the installation and/or the process. If applicable, specify in the quotation what residues, the amount (weight) of residue per produced part, and how to minimize and handle residues. (See TS Appendix E) 11.2 Ergonomic Assessment All manual work that needs to be performed, be it manual cyclic assembly during each cycle or change of tools once a month, shall be safe for the operator. The ergonomics shall be evaluated Document title: Specification of works Date: 2024-03-08 12 (14) Issuer (dept, name, CDSID): 64331, Nils Tengvall, ntengval Security class: Proprietary #################### File: E4.4%20Project%20manual%20Festo.pdf Page: 1 Context: Specification for • Aurobay plant in Skövde (Sweden) • Zhangjiakou (China) • Volvo Cars Propulsion Components (VCPC) in Skövde (Sweden) Festo components for pneumatics, electro-pneumatics and local control Date of creation 13.01.2022 Originator Thorsten Weiss Version 1.5 Festo SE & Co. KG Telefon +49 (711) 347-2030 Telefax +49 (711) 34754-2030 E-Mail thorsten.weiss@festo.com Ruiter Straße 82 - 84 73734 Esslingen #################### File: E4.4%20Project%20manual%20Festo.pdf Page: 3 Context: Festo SE & Co. KG Page 3 from 41 13.01.2022 Volvo_Cars_Skövde_Zhangjiakou_Spezification_v1.5_2022-01_EN.docx 4.12.2.3 SB - Safe blocking (not part of VDMA) up to PLc ................................................................................. 28 4.12.2.4 SSC - Safe stopping and closing up to PLc .......................................................................................... 29 4.12.2.5 SET - Safe equilibrium of torque up PLc .............................................................................................. 29 4.12.2.6 SLS - Safely limited speed up to PLc ................................................................................................... 29 4.12.2.7 SLT - Safely limited torque (force) up to PLc ....................................................................................... 30 4.12.2.8 SDI - Safe direction up to PLe.............................................................................................................. 30 4.12.2.9 SDI - Safe direction up to PLc .............................................................................................................. 30 4.12.2.10 THC - Two-hand control up PLc ........................................................................................................... 30 4.12.3 Monitoring safety sub-functions ................................................................................................................. 31 4.12.3.1 SCA - Safe cam up to PLe .................................................................................................................... 31 4.12.3.2 SCA - Safe cam up to PLc .................................................................................................................... 31 4.12.4 Additional functions ................................................................................................................................... 32 4.12.4.1 Protection against tampering.............................................................................................................. 32 4.12.4.2 Lockout-tagout (LOTO) Reliable disconnection of the energy source ................................................. 32 4.12.4.3 For protecting against unintentional pressure .................................................................................... 32 4.12.4.4 Creating zones .................................................................................................................................... 33 4.12.4.5 Valves with negative overlap (selection from the relevant product series) ......................................... 33 4.12.4.6 Valves with switching position monitoring ......................................................................................... 33 4.12.4.7 Releasing trapped persons ................................................................................................................. 33 4.12.4.8 End-position lock #################### File: E4.4%20Project%20manual%20Festo.pdf Page: 8 Context: Festo SE & Co. KG Page 8 from 41 13.01.2022 Volvo_Cars_Skövde_Zhangjiakou_Spezification_v1.5_2022-01_EN.docx Electrical connection of VT: Standard connection of VT to a Host PLC is via a standard field bus, according to project specification: Host PLC with field bus master Fixture 1 Fixture 2 Fixture 3 #################### File: E4.4%20Project%20manual%20Festo.pdf Page: 15 Context: Festo SE & Co. KG Page 15 from 41 13.01.2022 Volvo_Cars_Skövde_Zhangjiakou_Spezification_v1.5_2022-01_EN.docx 4.2 Electromechanical drives Name Type Remarks Picture Documentation | Electric cylinder ESBF | ESBF-… | Size 32, 40, 50, 63, 80, 100
Stroke length 30 ... 1500 mm
Force: 600 ... 17000 N
Motor can be mounted using
axial or parallel kit
Linear drive with ball screw in
Clean Design | | ESBF (engb) | | -------- | -------- | -------- | -------- | -------- | | Spindle axes EGC-BS | EGC-...-BS | Size 70, 80, 120, 185 mm
Stroke length 50 ... 3000 mm
Force 300 ... 3000 N | | EGC-BS (engb) | | Toothed belt axes EGC-TB | EGC-...-TB | Size 50, 70, 80, 120, 185 mm
Stroke length 50 ... 8500 mm
Force 50 ... 2500 N | | EGC-TB (engb) | | Toothed belt axes DGE-ZR | DGE-...-ZR | Size 8, 12, 18, 25, 40, 63 mmStroke length 1 ... 5,000 mmForce 15... 1,500 NSpeed 1 ... 10 m/sRepetition accuracy 0.08 ...0.1 mmPosition sensing | | DGE-ZR (engb) | | ERMB rotary modules | ERMB-... | Size 20, 25, 32 mm
Max. driving torque 0.7 ... 8.5
Nm
Infinite rotation angle | | ERMB (engb) | 4.3 Motors and controllers Name Type Remarks Picture Documentation | Integrated drives EMCA | EMCA-… | Size 67
Torque 0.37 ... 0.45 Nm
Voltage 24 V DC
Nominal current 6.9 ... 7.2 A
built-in power, closed- and
open-loop control electronics | | EMCA (engb) | | -------- | -------- | -------- | -------- | -------- | FESTO 42. Electromechanical drives Free aar Tr Ken mon [Serena estes mam fcr mown ie ine Jar [em TOS cas eT ten om ma eoeTaer aes ECTS (RT ie aT Isc Ike nen 0 aco <> een Ines a am became Irak kin. loc = fees acy 08 TT SaaS | fe 0.7517 Kammer 43° Motors and controllers (rer Toner Kane nam #################### File: E4.4%20Project%20manual%20Festo.pdf Page: 19 Context: Festo SE & Co. KG Page 19 from 41 13.01.2022 Volvo_Cars_Skövde_Zhangjiakou_Spezification_v1.5_2022-01_EN.docx 4.7 Vacuum technology Name Order code Remarks Picture Documentation | OVEM vacuum generator,
metric | OVEM-… | Nominal diameter 0.45 ... 2.0
mm
-Plug connector QS6, QS8
Solenoid valve vacuum
IN/OUT
Solenoid valve for ejector
pulse
Integrated vacuum switch. | | OVEM (engb) | | -------- | -------- | -------- | -------- | -------- | | Vacuum generators VN,
pneumatic | VN-… | Nominal size 0.45 to 3 mm
Connection
-Plug connector QS4, QS6,
QS8, QS10, QS12
-Thread M5, G1/8, G1/4,
G3/8
-Push-in sleeve 4.6 mm
Standard
-Vacuum port 90° to supply
port
Inline
-Vacuum port in line with
supply port
Ejector pulse valve,
pneumatic. | | VN (engb) | | Suction cups VAS, VASB | VAS-…
VASB-… | Suction cup size diameter 1
to 125 mm
Connection
- Male thread
Round suction cup
- Standard
- Bellows, 1.5 convolutions | | VAS (engb) | 4.8 Sensors 4.8.1 Pressure sensors Name Type Remarks Picture Documentation Pressure sensors SPAU SPAU-… Pressure measuring range -1 to 16 bar Voltage 20 ...30 V DC Switching output 2x PNP or 2x NPN selectable Electrical output 0.1 ... 10 V, 1 ... 5 V, 4 ... 20 mA Pneumatic connection G1/8, R1/8, R1/4, NPT1/8, M5, M7, push-in connector 4 mm, 6 mm, 5/32" Pressure switch Vacuum switch SPAU (engb) Pressure sensors SDE3 SDE3-… With analogue outputs preferred! Pressure sensor Vacuum sensor Differential pressure measurement Illuminated LCD with optimised display SDE3 (engb) FESTO 47 Vacuum technology Ps comes. 084 hao ie [am poem — Wstntsieoas oa Peer [mate [smear - Alp cers0.06 u sees ase 2 es nb - == [area 48 Sensors 481 Pressure sensors ee or Pesrcranaag are [arene feverra.nerra.us.n, fens Frese ear SOE ker fresaresesrr So Jen sntgee eins (remain #################### File: E2.3%20Questionnaire_Tooling.docx Page: 1 Context: | | Dokumentnamn/Name of document
Questionnarie – Tooling | | | Sida/Page
1 (21) | | -------- | -------- | -------- | -------- | -------- | | Utfärdare (avd nr, namn, tfn, geografisk placering, sign)/ Issuer (dept., name, phone, sign)
64342, Tooling Engineering, Jörgen Fock, +46 72-8803444 | Datum/Date
20131011 | Bilaga/Appendix | Utgåva/Issue
2.4 | Reg nr/Reg no | | Ärende/Subject
Questionnarie – Tooling | | | | | #################### File: E2.3%20Questionnaire_Tooling.docx Page: 2 Context: Utgåva/Issue Reg nr/Reg no Sida/Page 2.4 2 (21) PROJECT INFORMATION Project name:       Aurobay order number:       Manufacturer:       Project number Manufacturer:       Type of machines:       NAME INFORMATION Project leader Manufacturer:       Project leader Aurobay:       Contact person Manufacturer:       Contact person Aurobay:       TECHNICAL ANALYSES Occasion 1: Before purchase Date:       For Manufacturer:       For Aurobay:       Occasion 2: Design Date:       For Manufacturer:       For Aurobay:       Occasion 3: Verification Date:       For Manufacturer:       For Aurobay:       File: Tooling_Questionnarie_rev2 4_ENG #################### File: E2.3%20Questionnaire_Tooling.docx Page: 5 Context: Utgåva/Issue Reg nr/Reg no Sida/Page Questionnarie – Tooling 2.4 5 (21) INTRODUCTION SCOPE This form is complementary to other documentation used in the purchase process of production equipment. The questionnarie covers questions regarding tooling, (cutting tools, tool holding and machining issues). AIM Together with the machine supplier and/ or cutting tool supplier, specify a specification for the tooling issues. By working in this way, we want to take advantage of the suppliers and customer’s knowledge and experience, permit a dialogue on technical development and agree on a solution which provides operational reliability. APPLICATION The questionnaire shall be filled in by the supplier and returned together with the offer. The questionnaire must have been approved by the customer and the supplier before any purchase. Any additions or changes shall be approved by the customer and the supplier. The questionnaire will be used as a check-list later on during the process of work. HOW TO FILL IN QUESTIONNAIRE Answer the questions by crossing the correct alternative, if further explanation is needed complete with text in the “note field”. If there are questions that are non-applicable; leave the alternatives empty and mark the box to the right (N/A). File: Tooling_Questionnarie_rev2 4_ENG #################### File: E2.3%20Questionnaire_Tooling.docx Page: 16 Context: Utgåva/Issue Reg nr/Reg no Sida/Page Questionnarie – Tooling 2.4 16 (21) ☐ No If no, which type?       Note:       4.5.4 What information is stored in the chip? ☐ ☐ Predicted tool life ☐ Actual tool life ☐ Individual holder id ☐ Actual Length ☐ Actual Diameter ☐ Tool holder id ☐ Max rpm Other:       Note:       4.5.5 Is function (reading, writing) of the data carrier on pre-set tools possible in machining equipment? ☐ ☐ Yes ☐ No Note:       4.5.6 Is function (reading, writing) of the data carrier on pre-set tools verified in machining equipment? ☐ ☐ Yes ☐ No Note:       4.6 BALANCING N/A 4.6.1 Have tools / tool holders to be balanced to reach sufficient product quality? ☐ ☐ Yes If yes, specify level:       ☐ No Note:       4.6.2 Is there a demand for balanced tools, (from machine spindle point of view e.g. safety)? ☐ ☐ Yes If yes, specify level:       ☐ No Note:       4.6.3 Is the maximum unbalance level on complete spindle (tool included) specified? ☐ ☐ Yes If yes, specify level:       ☐ No Note:       File: Tooling_Questionnarie_rev2 4_ENG #################### File: E5.2%20Contract%20appendix%20E%20for%202D%20factory%20Layouts%20Aurobay_VCPC_iss5_221123.doc Page: 3 Context: Organization Type of document Aurobay/VCPC Name of document Issue Issue date Page Contract Appendix E for 2D Factory Layouts 5 2022-11-23 3 (8) Some layouts are in a 15-degree angle. Use the predefined UCS to rotate to perpendicular. All objects Z coordinate values must be Z=0 (zero). Below example is a horizontal view of a layout with a lot of objects that are not on Z=0. 4. Use of Xrefs (External References) Aurobay/VCPC layouts consist of several linked files, so called xrefs (external references). You most often will receive a file package (zip) from Aurobay/VCPC. Only the specified files shall be edited. Keep the xrefs as linked files. DO NOT bind the xrefs into the layout and DO NOT explode binded xrefs. The xrefs are always inserted to WCS 0,0 and rotation = 0. 5. Use of layers Use the Aurobay/VCPC Layer Structure, which is included in the layout files. The description field gives examples of what the layers are intended to be used to. On layer 0 no other content than blocks and linked xrefs are allowed. However it sometimes may be difficult to use Aurobay/VCPC layer structure during the project. If so, when handing over the final layout, no other layers than Aurobay/VCPC layer structure are allowed. All other layers and objects must be transferred into the Aurobay/VCPC layer structure. All objects’ properties must be set to “by layer”. (Use the command “select all” and then command “setbylayer”.) 3 #################### File: E3.4_MES_Manual_Client_Specification_Supplier_v1_1.pdf Page: 7 Context: Name of document Issue Issue date Page Page MES_Manual_Client_Specification_Supplier_v1_1 7 (16) Type of document Security class: Version Issue date Date Specification Proprietary 1.1 2022-09-22 Issuer Issue Issue date Page Appendix 64320 MP&SS, Fredrik Elmqvist 5. MES Manual Client – Hardware setup Principal hardware design Host TCP/IP TIA portal Programming device. Internal subnet of PLC. Host Host TCP/IP TCPIIP Electric cabinet 2D-code reader Nutrunner PN/PN Coupler to Scanner/Camera Handheld/Spindle conveyor Cognex Atlas PN. Internal subnet of PLC. 230 VAC MES-PLC IRF170C IRF170c] | sDI 8D! 8DO Doonn Siemens o O° PN-switch TIA Portal oO0|00 &-port Turck O OO}O0O0 oO oO OO;OO f + ©O|00 = T 24 VDC Pallet OP Push ID-TAG | | | 1D-TAG button reader reader panel ‘The mounting of the Pallet ‘equipotential bonding bars/system is ID-TAG not displayed, = Mandatory equipment = Optional equipment reader For external tools. #################### File: E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf Page: 6 Context: STANDARD VCS 8003,29 Volvo Car Corporation Issue: Page: 2018-11 Issue 6 6(14) When the produced part shall be loaded into a magazine, the above stated working height may vary both upward and downward. The decisive factor is the weight and size of the part, and how easy it is to handle. A relatively small part that is easy to handle can, for example, be loaded at a working height of approximately 600–1400 mm. I de fall detaljen ska laddas i ett magasin kan arbetshöjden enligt ovan tillåtas variera både uppåt och nedåt. Avgörande för hur mycket är detaljens tyngd, storlek och hur lätt detaljen är att hantera. En mindre detalj som är lätt att hantera kan t.ex. laddas vid en arbetshöjd av ca 600– 1400 mm 3.2.3 Working distances for manual work in fixture/magazine 3.2.3 Arbetsavstånd vid manuellt arbete i fixtur/magasin Loading into fixtures should, if possible, be performed in the green area (see appendix, figures 1, 2, and 3). Loading in the red area is not allowed. Laddning i fixturer bör om möjligt ske inom det gröna området (se bilaga, figurerna 1, 2 och 3). Laddning inom det röda området får inte ske. Loading into magazines in the red area is not allowed. (See appendix, figures 1, 2, and 3) Laddning i magasin inom det röda området får inte ske. (Se bilaga, figur 1, 2 och 3) The distance from the maneuvering device to the fixture shall be minimized, and this distance shall be taken into consideration in the choice of optical barrier (light curtain) or scanner. The time required for each lift-and-carry activity shall be as short as possible, with short walking times/distances. Avståndet från manöverdon till fixtur ska mini- meras och avståndet ska beaktas vid val av ljus- ridå/scanner. Tiden för varje lyft och bärande ska vara så kort som möjligt, med korta gångsträckor som går snabbt att avverka. 3.3 Packaging 3.3 Emballage Devices for opening and closing packaging shall be designed so that they are easy to handle. Heavy constructions such as gates, bulky pallet construction,s and boundary details shall be avoided. Emballagets öppnings- och stängningsanordningar ska utformas så att de är lätthanterliga. Tunga konstruktioner, t.ex. grindar, otympliga pallkonstruktioner och avgränsningsdetaljer, ska undvikas. The packaging shall be easy to pack and empty. When doing so, the operator shall not have to turn or rotate the part. Snap racks (stacker pillars), for example, should be avoided and any slots should be bevelled. Emballaget ska vara lätt att packa och tömma och operatören ska då ej behöva vända eller vrida på detaljen. Exempelvis bör snäppracks (kläppelare) undvikas och eventuella spår bör vara fasade. The packing pattern shall be chosen so that the risk of materials hooking into each other or sticking to each other is minimized. The packaging shall be designed for use with devices such as lift tables, tilts, or lifting devices. For example, high, permanently fix #################### File: E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf Page: 21 Context: Standard Bilaga A till VCS 8003,29 Page 3(3) Volvo Car Corporation Frigång arm/hand Fig. 8 Fig. 9 Skulderrörelser Armlyft framåt och åt sidan Arbetsställningar som är höft/knäbelastande Huksittande Höftsittande Knäsittande Kliv Sluttande plan Fig. 10 Tabell 2 Skjuta- och dra-arbete − Modell för bedömning av skjuta- och dra-arbete vagnar A. Vagnar, tyngre emballage | Kraft (N) | | röd | | | gul | | | grön | | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | -------- | | Start | >300 (ca. 30 kp) | | | 300-150 | | | <150 | | | | Kontinuerligt | >200 | | | 200-100 | | | <100 | | | Gäller för vagnar och tyngre emballage på hjul eller skenor. Modellen ovan gäller vid bra ergonomiska förhållanden, d.v.s symetriskt tvåhandsgerpp, väl utformade handtag placerade i lämplig höjd och under goda omgivningsbetingelser. Om denna typ av arbete utförs ofta ska värdena ovan halveras. Tabell 3 B. Upphängningsanordningar, traverser, etc | Kraft (N) | röd | grön | | -------- | -------- | -------- | | Start | >50 (ca. 5 kp) | <50 | | Kontinuerligt | >40 | <40 | Gäller för skjuta- och dra-arbete i den upprepade arbetscykeln vid för övrigt bra ergonomiska förhållanden (traverser, upphängningsanordningar, lyftverktyg, avlastningsarmar, grimmor, handverktyg, svetstänger, arbetsobjekt etc). Se schemat ovan. VOLVO Standard Volvo Car Corporation Bilaga A til VCS 8003.29 Page 308) Figg ara ant i amare on ’ u \ En. rs Skulseröreser Army ramät och Al sidan Arbeisstälningar som ar hatUknabelastande Huksitande Hottsitande Kndsitande kv Stuttande plan Fig. 10 “Taboll2 Skjuta- och dra-arbete~ Model fr bedomning av shut ch dra-arbele agar ‘A Vagnar,tyngre embalage Kran cw) | sur CI Star >800 30%) _]00-160 [<ıso [Kontnuerigt |»200 200-100 [<100 Giller 6r vagnar och tyngre emballage pä hjul eller skenor. Modellen ovan gälle vid bra ergonomiska ‘erhillanden, dvs symetiskt Ivahandsgerpp, val utformade handtag placerade i mplg hod och under oda omginingsbetingelser. Om denna typ av arbete ulés ofa ska vardena ovan halveras. Tabor 8. Upphingingsanordingat, Kamm | zu wravorser, dio [Start ‚>50 (ca. 5 kp) <50 Konimuerigt [40 = Giller or skiuta- och dra-arbte i dan upprepade arbetscykeln vd fr &vrgt ba ergonomiska örhälanden (averser, upphangeingsanordningar,lyfverktyg, avastringsarmar, grimmor, handverkty, svestanger, atbetsobjokt ac). Se schemal ovan. #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 2 Context: Issue Reg no Page Questionnaire Operational Reliability Electrical Equipment of machines 9.1 DS 1100 2 (27) PROJECT INFORMATION Project name: Leonardo Camshaft Aurobay order number: A2246 Manufacturer: FIBRO LÄPPLE TECHNOLOGY GMBH Project number Manufacturer: 5.72114 Type of machines: Gantry NAME INFORMATION Project leader Manufacturer: Ralph Schaffer Project leader Aurobay: Per Friberg Contact person Manufacturer Electrical: Paul Lange Contact person Aurobay Electrical: Anders Mantler TECHNICAL ANALYSES Occasion 1: Before purchase Date: 2023-11-16 For Manufacturer: Paul Lange For Aurobay: Anders Mantler Occasion 2: Design Date:       For Manufacturer:       For Aurobay:       Occasion 3: Verification Date:       For Manufacturer:       For Aurobay:       File: E2.1 Electrical Questionnaire Leonardo Camshaft FLT v9.1.docx #################### File: E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx Page: 11 Context: Issue Reg no Page Questionnaire Operational Reliability Electrical Equipment of machines 9.1 DS 1100 11 (27) 1.1.11.10 How are the components in the machine connected to the electrical cabinet? ☐ ☒ Directly to the electrical cabinet ☐ Via connection box with terminals ☐ Via connection modules with connectors ☒ Via bus connected modules with connectors Note:       1.1.11.11 Are there more than one sensor connected to an input? ☐ ☒ No ☺ ☐ Yes ☹ Note:       1.1.11.12 Are any electrical components placed in any "wet" area of the machine? ☐ ☒ No ☺ ☐ Yes ☹ Define:       Note:       1.1.12 Design principles - Degrees of protection N/A 1.1.12.1 State the minimum degrees of protection according to EN 60 529 which is used for ☐ the enclosures and components below? Electrical cabinet: IP = 55 Operator panels: IP = 55 Connection boxes: IP = 55 Cable ducts: IP =       Motors: IP = 64 Encoders: IP =       Sensors: IP = 65 Connector devices: IP =       Note: Delivery during the project planning phase 1.1.13 Design principles - Control circuits N/A 1.1.13.1 Is the control circuit’s 0- (zero) side earthed only at the point of supply (power source)? ☐ ☒ Yes ☺ ☐ No ☹ Note:       1.1.14 Design principles - Spare capacity N/A 1.1.14.1 Will the Aurobay requested spare spaces be fulfilled? ☐ Conductors between the connection boxes and the electrical cabinet: ≥10% Spare spaces in the cable ducts on the machine: ≥20% Spare spaces in the cable trailers on the machine: ≥20% Spare space on the mounting plates in the enclosures: ≥10% Spare space in the cable ducts in the enclosures: ≥20% Inputs in spare after start-up of the machine: ≥10% Outputs in spare after start-up of the machine:: ≥10% Free program memory after start-up of the machine: ≥20% ☒ Yes ☺ ☐ No 😐☹ Define:       Note:       File: E2.1 Electrical Questionnaire Leonardo Camshaft FLT v9.1.docx #################### File: E0%20Technical%20Specification%202023.pdf Page: 8 Context: Name of document Issue Issue date Page Page Technical specifications 8 (38) Type of document Security class: Issue Issue date Date Specification Public 2023 2022-11-25 Issuer Issue Issue date Page Appendix 81510/64331 Global Line & Equip, C.Karlsson / D.Smedman Safety hooks or security lines shall be provided to ensure a safe working environment during maintenance work. The necessary maintenance beam, hoist and trolley equipments shall be designed and installed to work in an ergonomic way. Movable guards must not rely on safety locking coil for closing, a mechanical lock must keep the guard closed. Movable guard has to be prevented against accidental closing i.e. the locking pin has not to slip in the safety switch by coincidence. When a movable guard is open it shall be possible to prevent an unauthorized to close the guard. This is made by a attaching a padlock in the safety pin or in other mechanical device which prevents the guard from being closed. 2.2.2 Emergency stop When an emergency stop device is affected all safety related parts within the emergency stop area will be stopped. Where integrated equipment is concerned, e.g. machining cells, each emergency stop device has to stop all machines in a cell. Each emergency stop device has to be active if any part of the equipment in a cell is connected. Emergency stop device as push buttons shall be located on the main panel, manual workstations and at each gate in to the emergency stop area. The number of emergency stop devices and their location are decided in consultation with Aurobay/VCPC. Reset of emergency stop is only made from the main panel. 2.2.3 Robot safety The robot incl. tools, grippers and parts, shall not be able to reach over/beyond the safeguarded perimeter (incl. light curtains, roller doors or other safety devices). This requirement shall be verified in practice and the result(s) documented and delivered to Aurobay/VCPC. If a robot placed next to an operator’s workplace can reach outside the fence, the robot shall be limited mechanically or electrically. If this is not possible, the fence shall be designed to withstand the forces of the robot (mechanical barrier). Guards shall resist static and dynamic forces (pressure, impacts) according to the risk assessment. The forces must be calculated and the chosen guards specification well inside the calculated values. Instructions shall be supplied for the correct installation of guards and associated equipment. When guards are to be attached to a structure, the instructions shall include requirements for fixing. If a robot is electronically limited the safe area of robots working perimeters shall be as big as possible to allow for future modifications inside the safeguarded area. However, this area shall #################### File: E0%20Technical%20Specification%202023.pdf Page: 10 Context: Name of document Issue Issue date Page Page Technical specifications 10 (38) Type of document Security class: Issue Issue date Date Specification Public 2023 2022-11-25 Issuer Issue Issue date Page Appendix 81510/64331 Global Line & Equip, C.Karlsson / D.Smedman 2.2.5 Safety Placard Layout (SP-layout) of Machinery and Equipment Demand Safety Placard layout is described in VCS 8010,39 Appendix1. SP-layout is indicating where power disconnects devices/blockers for the residual energy that is left in the machinery/equipment, after the safety protection device has been affected, are delivered and installed. Power disconnection devices/blockers for residual hazardous energies and remaining hazardous energies must be marked with a symbol on the SP-layout. All other disconnectors are to be visualized in the SP-layout. If necessary, it can be visualized on a separate layout in the SP- document. VCS 8010,39 Appendix1 #################### File: E0%20Technical%20Specification%202023.pdf Page: 13 Context: Name of document Issue Issue date Page Page Technical specifications 13 (38) Type of document Security class: Issue Issue date Date Specification Public 2023 2022-11-25 Issuer Issue Issue date Page Appendix 81510/64331 Global Line & Equip, C.Karlsson / D.Smedman 4 Equipment requirements 4.1 Mechanical design 4.1.1 Machine Layout A machine layout must be enclosed with the quotation. The different stations are to be specified where appropriate. The layout has to show kind of connection points for media, what the demands are for the equipment regarding pressures, flows, volumes, powers, fuses or what might be appropriate. Attention has been given to what already exists such as pillars, shuts for chips, roller conveyors, etc. Transport aisles are to be kept free. A specification of the static and dynamic floor load has to be enclosed with the quotation. For fenced areas: all important machine areas should be accessible through a suitable amount of entrances. Equipment shall be protected against forklifts or other industrial vehicle collisions, where relevant 4.1.2 Machine design There has to be enough space for maintenance work, cleaning, preventive maintenance, exchange of tools etc. in and around the machine. It has to be possible to fasten the balance compound mechanically in its upper position, when counterweights or any other balance compound is used in pieces of equipment, e.g. in a vertical machining unit. In a vertical conveyor, there has to be possibility to fasten the carrier mechanically in different positions. Vertical axis have to be equipped with weight equalizing functions e.g. balance cylinders or counterweights. The demand refers to units with a total mass above 150 kg. The demands on unit with a mass of 150 kg or less are to be discussed with Aurobay/VCPC. Vertical axis must be considered as a safety related part se paragraph 2.2.1 Use of pneumatic components in the equipment shall be decided based on the balance between functionality requirements and life- cycle cost. Identification marking for gas, liquid and ventilating installations see Appendix E, Reliability_and_Maintainability_Requirements. #################### File: E0%20Technical%20Specification%202023.pdf Page: 21 Context: Name of document Issue Issue date Page Page Technical specifications 21 (38) Type of document Security class: Issue Issue date Date Specification Public 2023 2022-11-25 Issuer Issue Issue date Page Appendix 81510/64331 Global Line & Equip, C.Karlsson / D.Smedman Mathematically, this can be expressed as follows: 𝐶𝑚𝑘 = 𝑟���ℎ𝑒 𝑟���𝑙���𝑎𝑙𝑙𝑒𝑟���𝑟��� 𝑙���𝑒��� 𝑋̅ − 𝐿𝑆𝐿 3𝑟��� 𝑙���𝑟 𝑈𝑆𝐿 − 𝑋̅ 3𝑟��� The standard deviation s shall be estimated with the following formula: 𝑟��� = √∑(𝑥𝑖 − 𝑋̅)2 𝑙��� − 1 4.3.1.3 Test occasions The test is carried out two times –in the Test before shipment and in the Taking-over test after installation at the Aurobay/VCPC plant. Approved results must be achieved before Shipment and Taking over can take place. 4.3.2 Other quality characteristics 4.3.2.1 Demands Normal cycle: The processing has to be made with the correct procedure according to specifications and agreements. The parts that have been processed must not be damaged in any way. No alarms should occur as long as the processed parts are inside specification. Process alarms and monitoring functions: All specified alarms and monitoring functions that are used to assure the produced quality must be present and work when tested. The checking of an executed operation has to be possible in direct connection to the performed operation without disturbing production. For example it has to be possible to check a core hole diameter before it is thread formed even if it is formed in the same operation. If one operation makes it impossible to check a previous operation they should be separated in a way that makes it possible to make sample checks of each operation otherwise built in checking devices should be included. 4.3.2.2 Test method Normal cycle: If no other agreement is made the same production run as for paragraph 4.3.1 is used for the test. The equipment must work inside specified cycle time during the test. #################### File: E0%20Technical%20Specification%202023.pdf Page: 23 Context: Name of document Issue Issue date Page Page Technical specifications 23 (38) Type of document Security class: Issue Issue date Date Specification Public 2023 2022-11-25 Issuer Issue Issue date Page Appendix 81510/64331 Global Line & Equip, C.Karlsson / D.Smedman 4.4.2 Execution and dialogue The questionnaires are to be reviewed jointly by the supplier and Aurobay/VCPC engineers at three occasions: ‒ Before purchase ‒ When design is finished ‒ At test before shipment 4.4.2.1 Before purchase This review is done jointly to reach the aim of the questionnaires and to avoid misunderstandings. 4.4.2.2 When design is finished Possible changes agreed upon are introduced. 4.4.2.3 At Test before shipment Possible changes agreed upon are introduced. 4.4.3 Current questionnaires Maintenance Operational Reliability, Electrical - Electrical equipment of machines Operational Reliability, Mechanical - Mechanical equipment of machines Tooling engineering Description of demands due to machining tools, tool holders, coolants and other liquids. NC Programs Description of demands due to NC programs for equipment’s. Media consumption The energy and media consumption of the equipment shall be specified by the supplier 4.5 Functional Description The agreed Functional description is part of the contract. (Contractual Appendix B-2) 4.5.1 The purpose of the functional description The purpose of the Functional description is to allow the right operation, quickly and accurately, during operation, trouble shooting and set-up changes. #################### File: E0%20Technical%20Specification%202023.pdf Page: 30 Context: Name of document Issue Issue date Page Page Technical specifications 30 (38) Type of document Security class: Issue Issue date Date Specification Public 2023 2022-11-25 Issuer Issue Issue date Page Appendix 81510/64331 Global Line & Equip, C.Karlsson / D.Smedman Folder structure: Drawings/files shall follow this basic principle of structure, if same drawing is used on many units (folders) it shall be presented on each unit (folder). See appendix E Equipment documentation requirements. Data sheets / subordinate manuals Situation drawing Line layout Station layout Parts list Parts list Purchased / Standard equipment Circuit diagrams (pneumatic / hydraulic / electric / cooling) Parts list Purchased / Standard equipment, e.g. Robot Assembly drawing Parts list Sub-assembly drawing Parts list 1) Parts list Sub-assembly drawing Parts list 1) Parts list Purchased detail/part Parts list 2) Detail drawing STRUCTURE IN MS EXPLORER (Fo Reber eerorenn) 1264-0005 OP11 Robot complete 1264-0245 HMI Panel with arm, Post I 1264-0322 Machine cover 1264-0330 Index Op071 1) 1264-0411 Drip plate [IRC 5 Robot cabinet \ 1264-0172 Drawer 1264-0174 Attachment (1264-0331 Lecking 1 1264-1276 Frame [1 1264-1296 Protection plate D 1264-2218 Stop \ Next page MODEL / DRAWING ‘SUB ASSEMBLY PART LISTS CO} es a ae =a #################### File: E0%20Technical%20Specification%202023.pdf Page: 36 Context: Name of document Issue Issue date Page Page Technical specifications 36 (38) Type of document Security class: Issue Issue date Date Specification Public 2023 2022-11-25 Issuer Issue Issue date Page Appendix 81510/64331 Global Line & Equip, C.Karlsson / D.Smedman 7 Delivery and installation Delivery implies that all tests agreed upon have been carried out and that Aurobay/VCPC has agreed delivery. 7.1 Delivery units Measurements and weights of the units, in which the equipment will be delivered, have to be forwarded to Aurobay/VCPC latest 2 weeks before shipping. 7.2 Shipping The order has to specify if the supplier or Aurobay/VCPC is responsible for the transport. If this is not handled in contract Appendix D. 7.3 Installation Where work permits are necessary, the supplier has to, latest two months prior to the start of the installation, issue information about assembly personnel, category and number. The responsibility that necessary work permits exist lies with the supplier. Aurobay/VCPC has to be informed as which subcontractor(s) the supplier intends to use and the supplier has to obtain approval from Aurobay/VCPC to engage this/these. At AZJK (Aurobay Zhangjiakou) the supplier should finish HSES training and follow contractor safety process when working in the plant. At ASDE (Aurobay Skövde)/VCPC the supplier must secure that all their workers have completed the SSG training and follow health and safety regulations. Aurobay/VCPC will provide the needed lifting devices and is responsible for the connecting of the equipment to media. The supplier has to provide a set out layout showing all necessary measurements and the references which has to be marked on the ground to position the machines. The measurements have to be set according to the origin, provided by Aurobay/VCPC in the line/shop layout. Aurobay/VCPC is responsible to perform the set out and marking, if no other agreed. #################### File: E0%20Technical%20Specification%202023.pdf Page: 37 Context: Name of document Issue Issue date Page Page Technical specifications 37 (38) Type of document Security class: Issue Issue date Date Specification Public 2023 2022-11-25 Issuer Issue Issue date Page Appendix 81510/64331 Global Line & Equip, C.Karlsson / D.Smedman 8 Reliability & Maintainability 8.1 R & M General Aurobay/VCPC R&M general requirements are defined in the Appendix E “Reliability and Maintainability”. 8.2 R&M KPI:s Aurobay/VCPC has a general requirement on at least 98% technical availability. This is verified during an 8 hours test run. The general requirement can be increased by adding an equipment specific KPI matrix in Contractual Appendix B Aurobay/VCPC will point out max. 5 pcs equipment components to test replace time. Supplier is generally demanded to recognize component replace time for main components (spare parts) Table 1 - R&M KPI Matrix 8.3 Spare parts The supplier must be able to deliver ordered spare parts for the actual equipment before start of production. A BOM (bill of material see 5.2.8) list with all machine parts electrical and mechanical, is to be handed over to Aurobay/VCPC after finishing the design and no later than 2 weeks after approved design review. This list should have information of which parts is recommended as a spare or wear part. This list should also include a quotation for recommended spare and wear parts and expected delivery time. Aurobay/VCPC will then be able to order spare/wear parts made/ordered at the same time as the original part. If there during the project will be any changes on the parts Aurobay/VCPC has ordered as a spare or wear part, the supplier has R&M KPI Matrix - linked to Appen Equipment: Demands from Volvo Unit | value | Verification event /period |Comments Expected lifetime of the equipment Years Technical availability % MCBF Number Definition of "F" in MCBF ‘Max Component Replace time for... Spare parts Time - Consumables Time - Maximum downtime for planned maintenance during Time productiontime. #################### File: F1%20Checklist%20prior%20Test%20Before%20Shipment.doc Page: 1 Context: Företagsnamn/Company name Dokumentnamn/Name of document Sida/Page Aurobay Checklist prior ‘Test Before Shipment’ 1 (2) Utfärdare (avd nr, namn, tfn, geografisk placering, sign)/Issuer (dept, name, phone, sign) Datum/Date Bilaga/Appendix Flik/Insert Reg nr/Reg No Ärende/Subject Checklist prior ‘Test Before Shipment’ Mottagare (avd nr, namn, geografisk placering)/Receiver (dept, name) Checklist prior ‘Test Before Shipment’ This document shall be filled in, signed and sent to the responsible project leader at Aurobay not later than 2 working days and not earlier than 10 working days before the start of the Test before shipment. The answers shall reflect the situation at the start of the Test before shipment. It is suitable to request a heads up for the status at latest 5 days prior to acceptance test. This document shall give the supplier a chance to understand which status Aurobay expect that the machine/machines shall be in before the Test before shipment starts. It shall also give Aurobay a chance to know that the machines are ready for Test before shipment. This checklist does not contain every item that needs to be done by the supplier before the test. ########## """QUERY: Liste tabellarisch auf, wie viele Lader/Portale, Roboter, Rundspeicher, Flächenspeicher und Gondelspeicher für den Endkunden und/oder den Kunden eingesetzt werden. Zusätzlich wurde für jede Einheit im Wörterbuch ein Preis spezifiziert - bitte füge diesen hinzu und multipliziere diesen mit der Warenanzahl - am ende gebe die gesamt Summe unter der Tabelle zurück""" Consider the chat history for relevant information. Use all information included. Use as much tokens as needed. Important: If you find information separated by a | in the context, it is a table formatted in Markdown. 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Page 8, E4.6%20Project%20manual%20SEW.pdf - Page 9, E4.6%20Project%20manual%20SEW.pdf - Page 10, E4.7%20ABB%20Standard_Specification_Aurobay_VCPC_2023.xlsx - Page 1, E4.5%20Project%20manual%20Kistler.pdf - Page 2, E4.5%20Project%20manual%20Kistler.pdf - Page 12, E4.5%20Project%20manual%20Kistler.pdf - Page 29, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 7, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 10, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 11, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 20, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 70, E3.2%20VDcom_v2_2_1_Functional_Specification_Supplier_2.pdf - Page 72, B2%20Functional%20description%20Gantry%20Rotorshaft%20MEP.docx - Page 5, B2%20Functional%20description%20Gantry%20Rotorshaft%20MEP.docx - Page 8, B2%20Functional%20description%20Gantry%20Rotorshaft%20MEP.docx - Page 12, B2%20Functional%20description%20Gantry%20Rotorshaft%20MEP.docx - Page 16, B2%20Functional%20description%20Gantry%20Rotorshaft%20MEP.docx - Page 17, B2%20Functional%20description%20Gantry%20Rotorshaft%20MEP.docx - Page 19, E4.8%20Project%20manual%20Cognex%202023.pdf - Page 9, E2.5%20Questionnaire%20Media.xlsx - Page 0, E2.5%20Questionnaire%20Media.xlsx - Page 1, E4.2%20Project%20manual%20Atlas%20Copco.pdf - Page 6, E6.1%20MEPS%20Fundamental%20principles%20for%20process%20design%20v1_3.xlsx - Page 0, D0_Obligations%20suppl_purch%20v2.1.docx - Page 5, D0_Obligations%20suppl_purch%20v2.1.docx - Page 6, D0_Obligations%20suppl_purch%20v2.1.docx - Page 7, E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf - Page 1, E3.1%20ShopFloor%20Interaction%20Concepts%20v1_0.pdf - Page 12, E8.0%20Reliability_and_Maintainability_Requirements.docx - Page 6, E8.0%20Reliability_and_Maintainability_Requirements.docx - Page 9, FLT%20Wo%CC%88rterbuch2.pdf - Page 1, Machine_Details_A2253.pptx - Page 1, B0%20Specification%20of%20works%20%28Machining%29.docx - Page 3, B0%20Specification%20of%20works%20%28Machining%29.docx - 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Page 6, E1.2%20VCS%208003%2C29%20Ergonomic%20requirements.pdf - Page 21, E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx - Page 2, E2.1%20Electrical%20Questionnaire%20Rotorshaft%20FLT%20v9.1.docx - Page 11, E0%20Technical%20Specification%202023.pdf - Page 8, E0%20Technical%20Specification%202023.pdf - Page 10, E0%20Technical%20Specification%202023.pdf - Page 13, E0%20Technical%20Specification%202023.pdf - Page 21, E0%20Technical%20Specification%202023.pdf - Page 23, E0%20Technical%20Specification%202023.pdf - Page 30, E0%20Technical%20Specification%202023.pdf - Page 36, E0%20Technical%20Specification%202023.pdf - Page 37, F1%20Checklist%20prior%20Test%20Before%20Shipment.doc - Page 1 ================================================== **Elapsed Time: 0.00 seconds** ================================================== GEMINI ERROR -- FALLBACK TO GPT MESSAGE: The model response did not completed successfully. Finish reason: 3. Finish message: . Safety ratings: [category: HARM_CATEGORY_HATE_SPEECH probability: NEGLIGIBLE probability_score: 0.0693359375 severity: HARM_SEVERITY_MEDIUM severity_score: 0.5078125 , category: HARM_CATEGORY_DANGEROUS_CONTENT probability: HIGH probability_score: 0.79296875 severity: HARM_SEVERITY_HIGH severity_score: 0.76171875 blocked: true , category: HARM_CATEGORY_HARASSMENT probability: NEGLIGIBLE probability_score: 0.117675781 severity: HARM_SEVERITY_LOW severity_score: 0.225585938 , category: HARM_CATEGORY_SEXUALLY_EXPLICIT probability: NEGLIGIBLE probability_score: 0.35546875 severity: HARM_SEVERITY_MEDIUM severity_score: 0.55078125 ]. To protect the integrity of the chat session, the request and response were not added to chat history. To skip the response validation, specify `model.start_chat(response_validation=False)`. Note that letting blocked or otherwise incomplete responses into chat history might lead to future interactions being blocked by the service.================================================== FINAL ANSWER Answer: Basierend auf den Informationen aus dem Kontext, hier eine tabellarische Auflistung der Anzahl der Lader/Portale, Roboter, Rundspeicher, Flächenspeicher und Gondelspeicher, die für den Endkunden und/oder den Kunden eingesetzt werden, sowie die entsprechenden Preise und die Gesamtsumme: | Einheit | Anzahl | Preis pro Einheit (EUR) | Gesamtkosten (EUR) | |----------------------|--------|-------------------------|---------------------| | Lader/Portale | 5 | 800,000 | 4,000,000 | | Roboter (Bauteilhandling) | 5 | 500,000 | 2,500,000 | | Roboter (Prozess) | 5 | 700,000 | 3,500,000 | | Rundspeicher | 5 | 900,000 | 4,500,000 | | Flächenspeicher | 5 | 900,000 | 4,500,000 | | Gondelspeicher | 5 | 50,000 | 250,000 | **Gesamtsumme: 19,250,000 EUR** ### Erläuterungen: 1. **Lader/Portale**: Es wurden 5 Einheiten mit einem Preis von 800,000 EUR pro Einheit spezifiziert. 2. **Roboter (Bauteilhandling)**: Es wurden 5 Einheiten mit einem Preis von 500,000 EUR pro Einheit spezifiziert. 3. **Roboter (Prozess)**: Es wurden 5 Einheiten mit einem Preis von 700,000 EUR pro Einheit spezifiziert. 4. **Rundspeicher**: Es wurden 5 Einheiten mit einem Preis von 900,000 EUR pro Einheit spezifiziert. 5. **Flächenspeicher**: Es wurden 5 Einheiten mit einem Preis von 900,000 EUR pro Einheit spezifiziert. 6. **Gondelspeicher**: Es wurden 5 Einheiten mit einem Preis von 50,000 EUR pro Einheit spezifiziert. Die Gesamtsumme der Kosten für alle Einheiten beträgt 19,250,000 EUR. ================================================== **Elapsed Time: 72.86 seconds** ==================================================