INITIALIZATION Knowledgebase: ki-dev Base Query: THE ANSWER: The query asks about "commerzbank.de" and what it is about. However, the provided context does not contain any information related to Commerzbank or its website. The context primarily includes details about various projects, equipment, and technical requirements related to FLT (Fibro Läpple Technology) and a medium cylinder head finishing line. Given the lack of relevant information in the context, I cannot provide an accurate answer about "commerzbank.de." To address the query accurately, I would need specific information about Commerzbank or its website. If you have any additional context or details, please provide them. Alternatively, you can visit the Commerzbank website directly for comprehensive information about their services and offerings. ===================== Bitte überprüfe die letzte Antwort des Chatbots. Analysiere sie kritisch und ziehe eigene Schlussfolgerungen aus dem Kontext, um festzustellen, ob die Antwort richtig oder falsch ist. Erläutere deine Überlegungen, und gib an, ob du der ursprünglichen Antwort zustimmst oder nicht, und warum. Falls Informationen Fehlen oder nicht vollständig sind bitte ergänze diese und mache darauf aufmerksam. Model: gpt-4o Use Curl?: None ================================================== **Elapsed Time: 0.00 seconds** ================================================== ROUTING Query type: research ================================================== **Elapsed Time: 1.80 seconds** ================================================== PRIMER Primer: You are Simon, a highly intelligent personal assistant in a system called KIOS. You are a chatbot that can read knowledgebases through the "CONTEXT" that is included in the user's chat message. Your role is to act as an expert at reading the information provided by the user and giving the most relevant information. In your responses to enterprise users, prioritize clarity, trustworthiness, and appropriate formality. Be honest by admitting when a topic falls outside your scope of knowledge, and suggest alternative avenues for obtaining information when necessary. Make effective use of chat history to avoid redundancy and enhance response relevance, continuously adapting to integrate all necessary details in your interactions. Focus on precision and accuracy of your answers information. ================================================== **Elapsed Time: 1.13 seconds** ================================================== FINAL QUERY Final Query: CONTEXT: ########## File: 2024-07-25%20Wo%CC%88rterbuch_extern-update%20%281%29.docx Page: 1 Context: Auftragsnumme r Kunde Enkunde Verkettung/Produkt/Umba u 3037560 Mercedes Benz Mercedes Benz Verlettung 3036337 MAG Lovol Projekt 3035132 Läppler Automotive Läpple Verkettung 3035288 Sturm BMW Projekt 3036885 Läpple Automotive Läpple Automotive Verkettung 3035671 MAG BMW Steyr Projekt 3035831 Mercedes Benz AG Mercedes Benz Verlettung 3035580 Mercedes Benz Poland Mercedes Benz Verlettung 3035267 Sturm VW Changchun Projekt 3035818 Tesla Tesla Grünheide Projekt 3037321 Mercedes-Benz Mercedes Benz Verlettung 3035950 Läppler Automotive Läpple Automotive Verkettung 3037560 Mercedes Benz Mercedes Benz Verlettung 3036886 Läpple Automotive Läpple Automotive Verkettung 3037162 Läpple Automotive Läpple Automotive Verkettung 3036674 Läpple Automotive Läpple Automotive Verkettung 3037164 Läpple Automotive Läpple Automotive Verkettung 3036955 Läpple Automotive Daimler Truck Verkettung 3034548 MAG VW Chemnitz Kleinprojekt 3037121 Mercedes Benz Mercedes Benz Verlettung 3038186 MAG VW Kleinprojekt 3036674 Läpple Automotive Läpple Automotive Verkettung 3036917 Läpple Automotive Läpple Automotive Verkettung 3037002 Still Still Verkettung 3037199 MAG VW Kassel Projekt 3037493 Mercedes Benz Mercedes Benz Verlettung 3037701 MAG VW Kassel Projekt 3037246 Mercedes Benz Mercedes Benz Verlettung 3038731 Läppler Automotive Läppler Automotive Verkettung 3038739 Mercedes Benz Berlin Mercedes Benz Verlettung 3038740 Mercedes Benz Berlin Mercedes Benz Verlettung 3038809 Tesla Tesla Verlettung 3038998 Läppler Automotive Läppler Automotive Verkettung 3038335 Sturm Renault Projekt #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update%20%281%29.docx Page: 2 Context: Informationen werden mit folgender Linie getrennt ___________________________________________________ 1 Turnkey Projekte Turn-Key-Projekte im Zusammenhang mit Anlagen aus dem Maschinen- und Anlagenbau beziehen sich auf vollständige, betriebsbereite Lösungen, die von FLT geliefert werden. Diese Projekte beinhalten die gesamte Bandbreite der Leistungen, die erforderlich sind, um eine Anlage funktionsfähig und einsatzbereit zu übergeben. Für FLT umfassen Turn-Key-Projekte folgende Elemente: Planung, Design und Beschaffung: Entwicklung von Konzepten und detaillierten Plänen für die Anlage, einschließlich technischer Spezifikationen und Layouts. Beschaffung und Logistik: Einkauf aller notwendigen Komponenten inklusive Steuerungen (FLT Produkte und Zukäufe), Materialien und Ausrüstungen sowie deren Transport zur Baustelle. Bau, Montage, elekrische Installation und Inbetriebnahme bei FLT: Aufbau der Anlage, inklusive aller Montagearbeiten und der Installation von Maschinen und Systemen. mechanische Montage, elektrische Installation und Inbetriebnahme der Anlage beim Kunden: Ggf. Teil- oder Komplettaufbau beim Kunden für Vorabnahmen bzw Testaufbaute mechanische Montage, elektrische Installation und Inbetriebnahme der Anlage beim Kunden/Endkunden: Komplettaufbau und inbetriebnahme der Anlage Durchführung von Tests und Prüfungen, um sicherzustellen, dass die Anlage ordnungsgemäß funktioniert und alle Spezifikationen erfüllt werden. Einweisung und Übergabe: Einweisung des Betriebspersonals und formelle Übergabe der betriebsbereiten Anlage (BBÜ) an den Kunde oder Enkunden CE- Konformitätserklärung: Ggf. Erstellung CE- Konformitätserklärung, GEsamt CE oder CE für den FLT Liefer- und Leistungsumfang ___________________________________________________ 2 Modular gantry & products/ Produkte Modular gantry & products oder Produkte im Zusammenhang mit Anlagen aus dem Maschinen- und Anlagenbau beziehen sich auf unvollständige, nicht betriebsbereite FLT Produkte ohne Steuerungen, die von FLT geliefert werden. Dies beschränkt sich ausschließlich auf die FLT Produkte. Für FLT umfassen dies folgende Elemente: Planung, Design und Beschaffung: Nut in Bezug auf das zu liefernde Produkt. Beschaffung und Logistik: Einkauf aller notwendigen Komponenten ohne Steuerungen, Materialien und Ausrüstungen sowie ggf. deren Transport zur Baustelle Bau, Montage, elekrische Installation und Inbetriebnahme bei FLT: Aufbau der Anlage, inklusive aller Bauarbeiten und der Installation von Maschinen und Systemen. FLT interner Bau und Montage: Aufbau der Anlage, inklusive aller Montagearbeiten und der Installation von Maschinen und Systemen. Ggf. mechanische Montage und elektrische Installation der Anlage beim #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update%20%281%29.docx Page: 3 Context: Kunden Ggf. mechanische Montage und elektrische Installation der Anlage beim Endkunden ___________________________________________________ 3 Sales Manager FLT für Turn- key Projekte FLT Sales Manager sind Eberhard Baum, Klaus Springer, Ralph Schaffer ___________________________________________________ 4 Sales Manager FLT für Modular gantry & products Sales Manager FLT für Modular gantry & products sind Paul Sattler, Boris Bayer, Lukas Schwing, Ralf Liersch, Admir Kurbadovic ___________________________________________________ 5 Mitarbeiter von FLT Boris Bayer hat folgende Kundenzuordnung: Kundentyp: Railway, Wood & Construction, Construction Machines, Agriculture & Industrial Machines; Kunden: DB, Bombardier, Swissrail, ÖBB, Zulieferbetriebe, HOMAG, EBAWE, Binderholz, Nolte, Voxeljet, Layher, Vollert, Weckemann, BOMAG, Kaeser, Palfinger, JCB Caterpillar, TEREX, HAMM, Wacker, Volvo, Putzmeister, Atlas Copco, John Deere, ACO-Gruppe, Kion-Gruppe, Jungheinrich, BSH, Miele, Hörmann, Saint Gobain, Schott, Buderus, Vaillant, Viessmann, Siemens ___________________________________________________ 6 Mitarbeiter von FLT Lukas Schwing hat folgende Kundenzuordnung: Kundentyp: Machine Tool Manufactures, Plastics & Composite Materials; Kunden: Chiron, Starrag Gruppe, NSH Gruppe, EMAG, DVS Technolgy Group, Hermle, INDEX-Werke, SMS Gruppe, Buderus, Sandvik, Licon, Nagel, Weisser, SSB, Alfing Kessler; Gehring, KADIA, Roth Composite, Hilger & Kern, Sulo, Krupp-Kautex, Mikrosam ___________________________________________________ 7 Mitarbeiter von FLT Paul Sattler hat folgende Kundenzuordnung: #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update%20%281%29.docx Page: 4 Context: Kundentyp: System Integrators, Equipment manufactures, Test cell manufactures; Kunden: EBZ, Aumann, thyssenkrupp, KUKA-Systems, VAF, Prowin A+W, Wieland Anlagentechnik, FFT, Dürr, Strama-MPS, Elfin, Manz, Conntronic, Schenck, Hofmann, Heess, Wickert, Arthur Klink, Karl Klink, SMS Elotherm, EMA, EFD, Teamtechnik, JW Fröhlich, KAPP Coburg, Bayer, MACEAS, Hof, Philipp Hafner ___________________________________________________ 8 Mitarbeiter von FLT Klaus Springer hat folgende Kundenzuordnung: Kundentyp: Car OEMs, Tier1; Kunden: BMW, Scherer Feinbau, Wabco, BorgWarner, Valeo Siemens, Schaeffler, BOSCH, GKN-Gruppe, MAHLE, Eberspächer ___________________________________________________ 9 Mitarbeiter von FLT Ralph Schaffer hat folgende Kundenzuordnung: Kundentyp: Car OEMs, Battery Systems, International suppliers, Tier1, Commercial Vehicles; Kunden: VW, Porsche, Audi, Ford, GM, Stellantis, TESLA, Arrival, Rivian, e.Go, LG, Samsung SDI, Northvolt, Elring Klinger, Leclanche, CATT, AUT Sistemas de Automacao, Nagel do Brazil, ZF, Getrag, KS Huayu, Scania, DAF, Volvo Trucks " ___________________________________________________ 10 Mitarbeiter von FLT Eberhard Baum hat folgende Kundenzuordnung: Kundentyp: Car OEM, Commercial Vehicles, Machine tool manufacturer (turn-key Projekte), Car Body Manufacturing; Kunden: Mercedes-Benz, MAN Truck & Bus, Daimler Truck & Evobus, MAN Truck & Bus, Daimler Truck & Evobus, MAG, Heller, Sturm, Wagon, Gestamp, Magna BDW, Faurecia, Georg Fischer, DGS, Step-G, HAI, Eisenwerke Brühl, Buderus Guss, Dräxlmaier, WMU" #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update%20%281%29.docx Page: 5 Context: ___________________________________________________ 11 Mitarbeiter von FLT Ralf Liersch hat folgende Kundenzuordnung: Kundentyp: ""; Kunden: ""; ___________________________________________________ 12 Mitarbeiter von FLT Admir Kurbadovic hat folgende Kundenzuordnung: Kundentyp: ""; Kunden: ""; ___________________________________________________ 13 FLT Automatisierungslösungen und Fertigungstechnologien "Fibro Läpple Technology (FLT) ist ein Unternehmen, das sich auf Automatisierungs- und Verkettungslösungen und Fertigungstechnologien spezialisiert hat. Ihre Produktpalette umfasst verschiedene Systeme und Komponenten, die in der Automatisierung und im Maschinenbau eingesetzt werden. Hier sind die Hauptprodukte und Dienstleistungen von Fibro Läpple Technology: Automatisierungslösungen; Roboter- und Portal basierte Automatisierungssysteme: Lösungen für die Automatisierung von Produktionsprozessen mit Robotern, einschließlich Roboterzellen und roboterbasierter Handhabung.; Montagelinien: Komplettlösungen für automatisierte Montagelinien, die für verschiedene industrielle Anwendungen und Produkte konzipiert sind.; Füge- und Schweißsysteme: Automatisierte Systeme für das Fügen und Schweißen, die in der Fertigung von Baugruppen und Endprodukten eingesetzt werden.; Komponenten und Systeme; Rundtische und Positioniersysteme: Hochpräzise Rundtische und Positioniersysteme für verschiedene Anwendungen in der Fertigung und Montage.; Transfer- und Fördersysteme: Systeme für den Transport und die Positionierung von Werkstücken und Baugruppen innerhalb der Produktionslinie.; Sondermaschinenbau: Spezialmaschinen: Individuell entwickelte Maschinen und Anlagen, die auf spezifische Anforderungen und Anwendungen der Kunden zugeschnitten sind.; Werkzeugmaschinen: Maschinen für die Bearbeitung von Werkstücken, einschließlich Fräs-, Bohr- und Schleifmaschinen.; Dienstleistungen: Engineering und Beratung: Unterstützung bei der Planung und Umsetzung von Automatisierungsprojekten, einschließlich Konzeptentwicklung und Machbarkeitsstudien.; Wartung und Service: #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update%20%281%29.docx Page: 6 Context: Umfassende Serviceleistungen zur Wartung und Reparatur von Anlagen und Systemen, um deren Verfügbarkeit und Produktivität zu gewährleisten.; Schulung: Trainingsprogramme für Kunden, um deren Mitarbeiter im Umgang mit den gelieferten Systemen und Technologien zu schulen." ___________________________________________________ 14 FLT bekannte Werkstytypen, Powertrain FLT bekannte Werkstytypen aus dem Bereich Powertrain, welche in verschiedenen Projekten automatisiert und verkettet worden sind: Rotoren: Statoren, Zylinderblock, KGH, Block, Zylinderkop, ZK, Kopf, Kurbelwelle, Antriebseinheiten, Antriebsstrang, Getriebegehäuse; Kupplungsgehäuse, Nockelmwelle, Pleuel, Lenkstangen ___________________________________________________ 15 FLT bekannte Werkstytypen, Karosserie Rohbau/ Body shop/ Blechteilefertigung "FLT bekannte Werkstytypen aus dem Bereich Rohbau/Bodyshop, welche in verschiedenen Projekten automatisiert und oder die Produktionsanlage zur Fertigung der Bauteile gebaut worden sind: Motorhauben, Kofferraumdeckel, Kotflügel, Dachpaneele, Seitenwände, Querträger, Verstrebungen, Traversen ; Baugruppen Frontschürzen, Baugruppen Heckschürzen, Baugruppen Stoßfänger, Baugruppen Unterbodenverkleidungen, Schweller, Radläufe, Fahrzeugboden" ___________________________________________________ 16 FLT bekannte Automationskomponenten"FLT bekannte Automationskomponenten sind Portale, Linearportal, Ladeportale, Flächenportale, Roboter Kuka, Roboter auf 7. Achse welche ein eigenes Produkt sind oder durch FLT integriert worden sind. FLT hat bereits Kuka, ABB und Fanuc Robotern integriert. " ___________________________________________________ 17 FLT bekannte Verkettungs- und Fördertechnikkomponten Gurtförderer, Rollenförderer, Kettenförderer, Rollenbänder, Gurtbänder, Palettenumlaufbänder, Förderbänder mit Staukette, Friktionsrollenband, Zahnkettenband, Klinkenband, Rundspeicher, Flächenspeicher, Gondelspeicher, Regalspeicher #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update%20%281%29.docx Page: 7 Context: ___________________________________________________ 18 FLT Eigenfertigung oder ProdukteEigene Produkte von FLT sind Portale, Rollenförderer, Rollenbänder, Palettenumlaufbänder, Förderbänder mit Staukette, Friktionsrollenband, Flächenspeicher, Gondelspeicher, Regalspeicher ___________________________________________________ 19 FLT FLT = Fibro Läpple Technology. Früherer Firmennamen lauteten FIBRO-GSA, FIBRO oder Läpple Anlagenbau ___________________________________________________ 20 FLT bekannte Steuerungstypen "Folgende Steuerungen Steuerungen kommen hauptsächlich bei FLT zum Einsatz Siemens (S7, 840D, 840 Dsl und Sinumerik One) und Fanuc Steuerungen (Series 30i/31i/32i) " ___________________________________________________ 21 Gängige Fertigungsprozesse im Karosserierohbau "Gängige Fertigungsprozesse im Karosserierohbau: Pressen, Tiefziehen, Laserschneiden, Stanzschneiden, Lichtbogenschweißen, Widerstandsschweißen, Punktschweißen, Strukturkleben, Dichtungskleben Biegen, Walzen, Fräsen, Bohren, Zusammenbau/ Montage" ___________________________________________________ 22 FLT Bekannte Fertigungsprozesse im Karosserierohbau "FLT Bekannte Fertigungsprozesse im Karosserierohbau: Lichtbogenschweißen, Widerstandsschweißen, Punktschweißen, Strukturkleben, Dichtungskleben; Biegen, Walzen, Fräsen, Bohren" ___________________________________________________ 23 Gängige Fertigungsprozesse im Powertrain welche üblicherweise bei Automations- und Verkettungsspezialisten mit angefragt werden. "Gängige #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update%20%281%29.docx Page: 8 Context: Fertigungsprozesse im Powertrain welche üblicherweise bei Automations- und Verkettungsspezialisten mit angefragt werden: DMC Laserstation; DMC Markierung, DMC Prägestation (Nadelpräger), Laser Strukturierung, Blasstation, Laser Reinigungsstation, Zahnkranzmontage, Lanchester-/ Geberradmontage, Lagerbockmontage, Schraubstationen, Entschraubstationen " ___________________________________________________ 24 FLT Bekannte Fertigungsprozesse im Powertrain FLT Bekannte Fertigungsprozesse im Powertrain: DMC Laserstation; DMC Markierung, DMC Prägestation (Nadelpräger), Laser Strukturierung, Blasstation, Laser Reinigungsstation, Zahnkranzmontage, Lanchester-/ Geberradmontage, Lagerbockmontage, Schraubstationen, Entschraubstationen. ___________________________________________________ 25 Betriebsbereite Übergabe Betriebsbereite Übergabe =BBÜ = Handover = Abnahme nach BGB ___________________________________________________ 26 EndabnahmeEndabnahme = Final Acceptance, FAC oder final acceptance test (FAT) ___________________________________________________ 27 Grundlage und Formel zur Grobberechnung "Geschätzter Gesamtumsatz" "Die Grundlage bzw. Formel zur Grobberechnung ""Geschätzter Gesamtumsatz"" / ""Est. Total sales: Geschätzter Gesamtumsatz für Turnkey Projekte: 1. Schritt: Längen- und Baugrößenunabhängig wird die Anzahl folgender Komponenten ermittelt: Lader/Portal, Roboter (Bauteilhandling) Roboter (Prozess), Rundspeicher, Flächenspeicher, Gondelspeicher.; 2. Schritt: Muliplikation ermittelte Anzahl aus Schritt 1 mit dem jeweligen Einzelbewertung: Lader/Portal = 800000 EUR bei FLT Laderbaugröße LGR-3, Lader/Portal = 900000 EUR bei FLT Laderbaugröße LGR-4, Lader/Portal = 1000000 EUR bei FLT Laderbaugröße LGR-5, Roboter (Bauteilhandling) 500000 EUR, Roboter (Prozess) 700000 EUR, Rundspeicher 900000 EUR, Flächenspeicher 900000 EUR, Gondelspeicher 50000 EUR." #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update%20%281%29.docx Page: 9 Context: ___________________________________________________ 28 Mögliche Kunden/ Endkundenkonstellationen Turnkey- Projekte: 1. FLT ist Auftragnehmer/ Lieferant von Endkunden (Kunde = Endkunde); 2. FLT ist Auftragnehmer/ Lieferant von Generalunternehmer GU (GU = Kunde); GU liefert an Endkunden (z.B. OEM); Modular gantry & products/ Produkte: 1. FLT ist Auftragnehmer/ Lieferant von OEM (Kunde = Endkunde); 2. FLT ist Auftragnehmer/ Lieferant von Generalunternehmer (GU = Kunde); GU liefert an Endkunden (z.B. OEM) ___________________________________________________ 29 Werkstücke ___________________________________________________ 30 FLT Portalbaureihe, Grobdefinition Einsatzbereiche Einsatz LGR-3: Bei Einfachgreifer: Transportlast bis Werkstückgewicht 150 kg (1 Teil pro Greifer); Bei Doppelgreifer: Transportlast bis Werkstückgewicht 75 kg (2 Teile pro Greifer); Einsatz LGR-4: Bei Einfachgreifer: Transportlast bis Werkstückgewicht 150-300 kg (1 Teil pro Greifer); Bei Doppelgreifer: Transportlast bis Werkstückgewicht 75-150 kg (2 Teile pro Greifer); Einsatz LGR-5 (Z- Achse mit einem Antrieb): Bei Einfachgreifer: Transportlast bis Werkstückgewicht 300-600 kg (1 Teil pro Greifer); Einsatz LGR-5 (Z- Achse mit Doppelantrieb): Bei Einfachgreifer: Transportlast bis Werkstückgewicht 600-1000 kg (1 Teil pro Greifer); #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | Unnamed: 0 | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 附件1： 《新中型缸盖精加工线平面区划图》 | Appendix 1: "Layout Area for Finish Machining Line of New Medium-Sized Cylinder Head" #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 1.1.3.2 合理安排工艺流程，平衡各工序节拍，优化平面布置，优化工件物流输送。 | 1.1.3.2 Reasonably arrange the process flow, balance the cycle time of each process, optimize the layout, and optimize the logistics transportation of workpieces. | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 1.1.3.8 工艺设计、设备设计及相关技术资料。 | 1.1.3.8 Process design, equipment design, and related technical data. #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 产品型号：CA6DH2
零件名称：气缸盖总成
零件图号：1003010-84F_A
材料：
数量：1
备注： | Product model: CA6DH2
Part name: Cylinder head assembly
Part drawing No.: 1003010-84F_A
Material:
Q'ty.: 1
Remarks: | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 总成图号：1003010-82F_C
零件名称：凸轮轴下瓦盖
零件图号：1006136-83F_C
材料：YL113
数量：1
备注： | Assembly drawing No.: 1003010-82F_C
Part name: Camshaft lower cover
Part drawing No.: 1006136-83F_C
Material: YL113
Q'ty.: 1
Remarks: | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 总成图号：1003010-83F_C
零件名称：凸轮轴下瓦盖
零件图号：1006146-83F_C
材料：YL113
数量：5
备注： | Assembly drawing No.: 1003010-83F_C
Part name: Camshaft lower cover
Part drawing No.: 1006146-83F_C
Material: YL113
Q'ty.: 5
Remarks: | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 总成图号：1003010-83F_C
零件名称：进气座圈
零件图号：1003012-83F_C
材料：
数量：12
备注： | Assembly drawing No.: 1003010-83F_C
Part name: Intake seat ring
Part drawing No.: 1003012-83F_C
Material:
Q'ty.: 12
Remarks: | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 总成图号：1003010-84F_C
零件名称：定位环
零件图号：1006138-83F_C
材料：
数量：28
备注： | Assembly drawing No.: 1003010-84F_C
Part name: Locating ring
Part drawing No.: 1006138-83F_C
Material:
Q'ty.: 28
Remarks: #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | CA6DH2缸盖： | Cylinder head CA6DH2: #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 1.5 工厂条件 | 1.5 Workshop conditions #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 2.1 项目为交钥匙工程，投标方投标时需提供项目工艺方案，包括但不限于平面布置，节拍计算，安调计划，工件输送方案，冷却液、切屑、尘、雾处理方案。 | 2.1 The project is a turnkey project. The bidder shall provide a process proposal for the project, including but not limited to the layout, time study, installation schedule, workpiece conveying, treatment of coolant, chips, dust and mist. | | | | 投标方除负责新 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 2.3.2 设备带有数字化信息接口，便于信息联网和传输，能够实现远程操控和故障诊断。 | 2.3.2 The machine tools is equipped with a digital information interface, which facilitates information networking and transmission, and can achieve remote control and fault diagnosis. | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 2.4.1 各工序上下料采用桁架机械手输送，机械手带有A轴垂直翻转（正负180°）及C轴水平回转功能（正负180°）。机械手上下料出入口段设置机动辊道（至少放置1个工件），便于与临近其它机动辊道相连接；不同机械手之间输送采用机动辊道。工序SPC站工件送线外三坐标检测、自检不合格工件临时下线采用摇臂吊，摇臂吊及吊具不属于本次供货范围，但投标方需提供吊的旋转半径、高度及安装位置等参数。 | 2.4.1 Workpiece loading and unloading in each process are carried out using the gantry robot, which is equipped with A-axis vertical flipping (positive or negative 180 °) and C-axis horizontal rotation function (positive or negative 180 °). Set up a motorized roller at the entrance and exit section of the robot for loading and unloading (at least one workpiece should be placed) to facilitate connection with other adjacent motorized rollers. The conveying between different robot adopts a motorized roller conveyor. The workpiece on the SPC station is sent to the outside for three coordinate inspection. If the self-inspection fails, the temporary offline of the workpiece is carried out using a swinging crane. The swinging crane and lifting tools are not within the scope of this supply, but the bidder needs to provide the parameters such as swing radius, height, and installation position of the swinging crane. | | | | 2.4.2 工序内部工件输送采用机械手或抬起步伐或移动工作台。 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 2.4.4 输送系统（机械手、抬起步伐、移动滑台、机动辊道等），工件换型时不许手动更换和调整工装。 | 2.4.4 The conveying system (mechanical arm, uplift, movable table, motorized roller conveyor, etc.), it is not allow manual replacement and adjustment of the fixtures when the workpiece model is changing. | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 2.6 设备采用集中切削液系统。切削液通过业主的切削液控制系统集中供给、循环过滤使用。切削液和铁屑采取上供上排方式，供液管道布置于屋架上弦（据地坪标高7.5m），回液主管道采用集中重力回液方式，架空布置于厂房屋架下弦立柱两侧（据地坪标高6.5-7m）,机床切削液回液箱（罐）上配置回液杂质泵和液位控制装置，回液箱（罐）设低液位（排屑泵停止工作）、高液位（排屑泵开始启动）以及超高报警液位（进液电控阀关闭，同时报警），并与机床互锁，确保切削液不外溢，还要避免回液杂质泵空运行。回液箱（罐）底部设计成锥形。切削液和铁屑由回液杂质泵通过上排管道直接送至切削液的回液主管道。机床的切削液供液和排液的接通和关闭由机床本身单独控制。 | 2.6 The equipment adopts a centralized coolant system. The coolant is centrally supplied and circulated for filtration through the owner's coolant control system. The coolant and chips are supplied and discharged from above, and the supply pipeline is arranged on the upper chord of the roof truss (at a floor elevation of 7.5m). The main return pipeline adopts a centralized gravity return method and is overhead arranged on both sides of the lower chord column of workshop roof truss (according to the floor elevation of 6.5-7m). The coolant return tank (container) of the machine is equipped with a return impurity pump and a liquid level control device. It is equipped with a low liquid level (the chip pump stops working), a high liquid level (the chip pump starts starting), and an ultra-high alarm liquid level (the inlet electric control valve is closed, and an alarm is triggered at the same time). It is interlocked with the machine to ensure that the coolant does not overflow and to avoid the return impurity pump running empty. The bottom of the return tank is designed to be conical. The coolant and chips are directly sent to the main return pipeline of the coolant through the upper discharge pipeline by the return impurity pump. The switching on and off of the coolant supply and discharge of the machine is independently controlled by the machine itself. | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 在机床供液处设置约1m长的管路和连接法兰（一对）；供液管路要求配备手动阀门及电控阀（手动阀在上、电控阀在下），手动阀门高度尽可能便于人工操作；供液要求配备流量计和压力传感器，以便机床主操纵面板监控供液流量和压力是否满足需求。机床排液管也设置约1m长的管路和连接法兰（一对）；排液管路要求配备手动阀门及电控阀（手动阀在上、电控阀在下），手动阀门高度尽可能便于人工操作；排液要求配备压力表。回液箱（罐）应方便维修、清理，另外，回液杂质泵选型要与机床铁屑及切削液混合物输送量以及回液主管道标高匹配。机床设计时要考虑在加工工作结束以后切削液供液和回液延时一段时间（回液延时要略大于供液延时），以使当机床完全停止工作时，回液箱（罐）剩余的切削液和铁屑尽可能排空。切削液控制系统由业主提供，投标方必须与切削液控制系统承包方或业主确认有关机床的切削液供回液管和回液杂质泵技术参数。投标方在招标文件中提供设备相关接口参数和位置，包括但不限于进液接口、回液箱（罐）、回液杂质泵、回液接口的参数和位置。回液箱（罐）要求安装在地面上。 | Install a 1m pipeline and connecting flange (one pair) at the coolant supply point of the machine. The liquid supply pipeline requires manual valves and electric control valves (with manual valves on top and electric control valves on bottom), and the height of the manual valves should be as convenient for manual operation as possible. The liquid supply requires a flow meter and pressure sensor to be equipped, so that the main control panel of the machine can monitor whether the liquid supply flow and pressure meet the requirements. The drainage pipe of the machine is also equipped with a 1m pipeline and a pair of connecting flanges. The drainage pipeline requires manual valves and electric control valves (with manual valves on top and electric control valves on bottom), and the height of the manual valves should be as convenient for manual operation as possible. A pressure gauge is required for drainage. The return tank should be easy to maintain and clean. In addition, the selection of the return impurity pump should match the conveying capacity of the machine's chips and coolant mixture, as well as the elevation of the return main pipeline. When designing the machines, it is necessary to consider delaying the supply and return of coolant for a period of time after the machining is completed (the return delay should be slightly greater than the supply delay), so that when the machine stops working completely, the remaining coolant and chips in the return tank (container) can be emptied as much as possible. The coolant control system is provided by the owner. The bidder must confirm with the coolant control system contractor or owner the technical parameters of the coolant supply and return pipes and return impurity pumps for the machine. The bidder shall provide equipment related interface parameters and positions in the bidding documents, including but not limited to the parameters and positions of the inlet interface, return tank (container), return impurity pump, and return interface. The return tank is required to be installed on the ground. | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 2.7 业主提供切削液集中处理系统参数： | 2.7 The parameters of coolant centralized treatment system is proveded by the owner. #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 3.1 工序流程应安排合理完整，充分考虑前后工序的相关性和相互影响，合理布置零件定位基准位置和夹紧点位置，充分考虑加工过程中工件变形的影响，确保产品质量。结合产品结构及质量要求，合理确定各工序加工内容，并使工序节拍尽可能均衡。 | 3.1 The process flow should be arranged reasonably and completely, fully considering the correlation and mutual influence between the previous and next processes, reasonably arranging the positioning reference position and clamping position of the workpiece, fully considering the impact of workpiece deformation during the processing, and ensuring product quality. Reasonably determine the processing content of each process based on the structure and quality requirements of the workpiece, and make the cycle time of each process as balanced as possible. | | | | 3.2 零件的加工内容及精度见附件2《新中型产品缸盖图纸》、附件3《新中型产品缸盖工艺附图》，工 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 3.4 结合生产线布局及上下料形式，合理配置单机设备、段落设备、SPC检测站的RFID读写器，用于生产线数据采集、存储、传输、上传及质量追溯，工件RFID采用高频。 | 3.4 Based on the production line layout and loading/unloading method, the RFID readers and writers for single equipment, section equipment, and SPC detection stations should be reasonably configured for production line data collection, storage, transmission, uploading, and quality traceability. The workpiece RFID should be high-frequency. | | | | 3.5 各加 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 3.8.1 直径（可调整刀具）、距离、角度、位置度、跳动、同轴度、垂直度、平行度精度按Cmk≥1.67考核；不可调整的刀具（如单刃或多刃铰刀）加工尺寸精度按Cm≥1.67考核。 | 3.8.1 The accuracy of diameter (adjustable tool), distance, angle, position, runout, coaxiality, verticality, and parallelism shall be assessed based on Cmk ≥ 1.67. The machining dimension accuracy of non-adjustable cutting tools (such as single or multi blade reamers) shall be assessed based on Cm ≥ 1.67. | | | | 3.8.2 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 3.9.1.4 采用主动测量及自动补偿或精加工后自动测量的工艺方法保证加工质量。精铣底面距离带有自动测量及补偿功能，自动补偿底面距离测量具有SPC统计功能；凸轮轴孔直径加工需带有自动测量功能（自动补偿需根据目前技术可行性和成熟度确定），自动测量凸轮轴孔直径具有SPC统计功能。 | 3.9.1.4 Ensure machining quality through active measurement and automatic compensation, or automatic measurement after finish machining. Fine milling of bottom distance has automatic measurement and compensation functions, and automatic compensation of bottom distance measurement has SPC statistical function. The machining of camshaft hole diameter requires automatic measurement function (automatic compensation needs to be determined based on current technological feasibility and maturity), and automatic measurement of camshaft hole diameter has SPC statistical function. | | | | 3.9.2 生产线工序安排 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 3.10.4 所有测量都带有校准器，能够按一定频次自动进行校准。校准件可方便地取下进行计量，提供校准件图纸和出厂检验报告。校准件需进行时效及防锈处理，避免夏季海洋性气候引起校准件的锈蚀。 | 3.10.4 All measurements are equipped with calibrators that can automatically calibrate at a certain frequency. The calibration parts can be easily removed for measurement. Provide calibration parts drawings and factory inspection reports. Calibration parts need to undergo aging and rust prevention treatment to avoid rusting caused by marine climate in summer. | | | | 3.10.5 可自动判断工件合格与否，并实现与机床 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 按照U95标准不确定度小于20%（Ra<0.8）。 | According to the standard U95, the uncertainty is less than 20% (Ra<0.8). #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 在测量中每次测量时，都要将实际值与初始值的公差带比较。每次测量后通过使用行程超程测试，及时校订零点历史纪录。 | During each measurement, the tolerance zone between the actual value and the initial value should be compared. After each measurement, use a travel over range test to promptly correct the zero point history record. | | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 3.11.4 过滤器不配滤芯反冲洗装置，避免产生二次污染。 | 3.11.4 The filter is not equipped with a filter backwash device to avoid secondary pollution. #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 3.11.10.1 室外排放要求：排放管高度不得低于15m（从地面起）；二级过滤后达到国家标准GB16297-1996《大气污染物综合排放标准》表2中标准要求，非甲烷总烃120mg/ m³，颗粒物120mg/ m³；三级过滤后非甲烷总烃处理效率≥80%。 | 3.11.10.1 Outdoor discharge requirements: The height of the discharge pipe shall not be lower than 15m (from the ground). After secondary filtration, it meets the requirements of Table 2 the national standard GB16297-1996 "Integrated Emission Standard of Air Pollutants", with non-methane hydrocarbon 120mg/m ³ and particle matter 120mg/m ³. After tertiary filtration, the treatment efficiency of non-methane hydrocarbon is ≥ 80%. | | | | 3.11.10.2室内排放要求： #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 3.11.11.2 投标方负责排放管的安装以及与屋顶之间的固定（利用固定点），同时做好开口处的管道安装后屋面二次防水盖板，确保屋面开口处的防雨效果（无渗漏）。 | 3.11.11.2 The bidder is responsible for the installation of the discharge pipe and the fixation between it and the roof (using fixing points). At the same time, responsible for the installation of pipes at the roof opening and the installation of secondary waterproof cover plates on the roof to ensure the rainproof effect (no leakage). | | | | 第四部分 设备、 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 4.1.1.7 精度必须满足稳定加工合格工件的需要。 | 4.1.1.7 The accuracy must meet the requirements for stable processing of qualified workpieces. #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 4.1.1.13 设备工作区域设置冲屑装置，空间内无铁屑堆积死角。 | 4.1.1.13 Install a chip cleaning device in the working area of the machine to ensure that there are no dead corners where the chips can accumulate. #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 在设备的表面必需设置润滑图表，其中包含润滑部位、润滑油牌号、加油量/周期，在设备的油箱上应标明油箱的储油量。气动控制柜外部在气源输入、气压输出及压力表处，应安装标牌；气动控制系统中需要油雾润滑时，应在柜内有明确标志说明、定期加油时间及油的种类要求；气动控制柜内应有明确标志，注明定期放水的时间要求（尤其是夏季多雨、空气潮湿的地方）。 | A lubrication chart must be set up on the surface of the equipment, which includes the lubrication parts, lubricating oil grade, and lubrication amount/cycle. The oil storage capacity of the oil tank should be indicated on the equipment's oil tank. The pneumatic control cabinet is externally supplied with air A label should be installed at the air pressure output and pressure gauge. When oil mist lubrication is required in the pneumatic control system, there should be clear markings inside the cabinet indicating the regular refueling time and oil type requirements. There should be clear signs inside the pneumatic control cabinet indicating the time requirements for regular water discharge (especially in areas with rainy summers and humid air). | | | | 4.1.1.17 设备要求本质安全。必须配备安全设施或设置安全防护装置，包括但不限于下列要求： #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | e. 在不影响使用功能的情况下，机床可被人员接触到的部分及其零件应设计成不带易伤人的锐角、利棱、凸凹不平的表面和较突出的部位。 | e. The parts and components of the machine that can be touched by personnel should be designed without sharp angles, sharp edges, uneven surfaces, or protruding parts that are prone to injury, without affecting its functionality. | | | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 4.1.1.18 切削液采用集中处理方式。切削液回液泵品牌标准参照或相当于BRINKMANN或EVA、EGGER等国际一流知名品牌产品。回液泵要求有碎屑功能，并考虑各工序去除铁屑量及冷却液流量的不同，适当匹配，回液杂质泵的扬程要求15m～20m，保证有充分能力能够将工序所有铁屑和冷却液及时顺利的排出。 | 4.1.1.18 The coolant adopts centralized treatment method. The coolant return pumps adopt the product of BRINKMANN, EVA, EGGER or equivalent international first-class brand. The return pumps should have chip crushing function, and match appropriately according to the different amounts of chips removed and coolant flow rate in each process. The lift of the return pump is 15m-20m, it can discharge all chips and coolant timely and smoothly . | | | | 4.1.1.19 主轴孔镗刀杆、顶面铣刀盘、缸孔镗刀杆等超过15Kg比较重的刀具须设置专用换刀辅助装置并带有吊具，方 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 4.1.1.23 设备与地基固定全部采用化学铆栓形式固定，化学铆栓投标方自带。 | 4.1.1.23 All equipment and foundation fixation shall be carried out using chemical anchors, which shall be provided by the bidder. | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | j) 钢结构颜色为灰白色，色标号为“RAL9002”。 | j) The color of the steel structure is gray white, with the color code "RAL9002". #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 设备≥2000Kg | Equipment ≥ 2000Kg #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 工作台回转重复精度：≤4″（VDI标准） | Repeatability of table rotation: ≤ 4" (VDI standard) #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 4.1.3.18 带有三轴闭环光栅尺和转台圆光栅尺。 | 4.1.3.18 Equipped with the closed-loop grating scales for X/Y/Z axis, and equipped with a circular grating scale for rotary table. #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | a. 配有标准的PC键盘的接口；数控键盘，防护等级IP65。需要有控制操作权限的钥匙，三级或三级以上保护。控制权限采用EKS或RFID TAG用于工业场合的电子权限管理，电子钥匙可自由编程，可自由读写，并有各自的唯一序列号。 具有电池缺电报警指示或信息。设备自动循环状态默认100%倍率。电子钥匙配置数量每种权限配置数量如下： | a. Equipped with standard PC keyboard interface. CNC keyboard, protection level is IP65. A key with control operation permissions and level 3 or above protection is required. Control permissions use EKS or RFID TAG for electronic permission management in industrial settings. Electronic keys can be freely programmed, read and written, and have their own unique serial numbers. Has battery low power alarm indication or information. The device's automatic cycle state defaults to 100% magnification. The quantity of the electronic key for each permission is as follows: | | | | 权限定义：初级操作权限
颜色：设备供应商提供颜色定义，最终在方案会审确定
最低配置数量：4
备注：需配备权限钥匙编辑器1个 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | c. 配备带急停钮电子手轮，能用于主要伺服轴的调整及坐标显示，可移动距离5m或以上。 | c. Equipped with an electronic handwheel with an emergency stop button. It can be used for adjusting the main servo axis and displaying coordinates, and can move for a distance of 5m or more. | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | g. 对外围的输入和输出元器件采用总线结构，减少布线。对外围的输入和输出元器件均有铝标牌（标牌上的标号和图纸一致，利于维护查找）。对外围的输入和输出端必须预留10%的裕量。设备总供电开关安装于电柜内，“合闸”和“分闸”手柄露在柜外易于操作之处，并有明显的标牌；柜内如用汇流排，必须用绝缘材料防护，并用闪电标志明确标识。凡安装有电气装置的机械部件，均应良好接地和装接地标牌。电气装置应装安全标识（闪电标牌）。带有36V 以上电压的裸露部分必须有安全防护罩，装闪电标牌，避免人员触电。在总电源断开后，仍有电的地方，要集中在一起，要有透明防护罩，装闪电标牌，以保证安全。电控柜安装的元件要在电控柜内醒目位置安装标牌，标明元件在图中的代号，NC﹑PLC 模块要作耐久性的标记，上述标记在改换元件和更换NC﹑PLC 模块时，不应被取掉或者能很容易的被重新安装，装有NC﹑PLC 的电柜以及总电源柜要在电气柜门外安装标牌作出清晰标记，电柜内部需明确标出各轴电机铭牌标识。 | g. Adopting a bus structure for peripheral input and output components to reduce wiring. The input and output components on the periphery have aluminum labels (the labels on the labels are consistent with the drawings, which is conducive to maintenance and search). A 10% margin must be reserved for the input and output terminals on the periphery. The main power supply switch of the equipment is installed inside the electrical cabinet, and the "closing" and "opening" handles are exposed outside the cabinet for easy operation, with clear signs; If a busbar is used inside the cabinet, it must be protected with insulation material and clearly marked with lightning markings. All mechanical components installed with electrical devices should be well grounded and equipped with grounding labels. Electrical equipment should be equipped with safety signs (lightning signs). Exposed parts with a voltage of 36V or above must have safety protection covers and lightning signs installed to avoid electric shock to personnel. After the main power supply is disconnected, areas with electricity should be concentrated together, with transparent protective covers and lightning signs installed to ensure safety. The components installed in the electrical control cabinet should be labeled in a prominent position inside the cabinet, indicating the code of the components in the diagram. The NC and PLC modules should be marked for durability. The above markings should not be removed or easily reinstalled when replacing components or NC and PLC modules. Electrical cabinets equipped with NC and PLC, as well as the main power supply cabinet, should be labeled clearly outside the electrical cabinet. The nameplate identification of each axis motor should be clearly marked inside the electrical cabinet. | | | | h. 支持工业ETHERNET和标准的Profibus和Profinet网络。 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | i. 电控柜内要安装照明灯（220AC），在电控柜内至少要安装有两个带有漏电保护功能的AC220V、50Hz符合中国国家标准的电源插座（一个2孔，一个3孔），以供维修时使用。操纵台上有供便携电脑的220V的交流插座（预留可安装中国标准插座的位置、线缆及断路器）。 | i. The lighting (220AC) should be installed inside the electrical cabinet, and at least two power sockets (AC220V, 50Hz) with leakage protection function that comply with Chinese national standards (one with 2-holes and one with 3-holes) should be installed inside the electrical cabinet for maintenance purposes. There is a AC socket (220V) for portable computers on the control panel (with reserved space for installing Chinese standard sockets, cables, and circuit breakers). | | | | j. 电柜内部配置电计量表，计量数据可以上传至业主能源控制系统。电计量表品牌标准参照或相当于 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | a. NCU系统基于Linux系统，如投标人选择基于Linux系统的TCU系统，则需提供1台国际品牌的工业PG，配置Step编程器及软件、附件（如电缆），便于设备故障诊断。 | a. The NCU system is based on the Linux system. If the TCU system based on the Linux system is used, the bidder shall provide one industrial PG of international brand with a Step programmer, software, and accessories (such as the cables) to facilitate equipment fault diagnosis. | | | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | d. 刀具寿命控制。 | d. Tool life management #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 高度：2000mm | Height: 2000mm #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 接触器：品牌标准参照或相当于SIEMENS、SCHNEIDER、ABB等国际一流知名品牌产品 | Contactor: reference or equivalent to international first-class brand products such as SIEMENS, SCHNEIDER, ABB, etc #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 语言：中文 | Language: Chinese #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 4.2.2 夹具的液压、润滑系统必须密封可靠。 | 4.2.2 The hydraulic system and the lubrication system of the fixture must be in reliable sealing. #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 4.3.1 刀具的选择以成熟、先进、高效、经济为原则，要求刀具结构安全可靠、更换方便。 | 4.3.1 The selection of cutting tools shall be based on the principles of maturity, advancement, efficiency, and economy. The structure of the cutting tools shall be safe, reliable, and easy to replace. | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 4.3.5.2 铰孔：直径≥Φ8mm铰刀采用可调式高速精铰刀结构，直径＜Φ8mm铰刀采用整体硬质合金精铰刀结构。铰刀品牌标准参照或相当于Dihart、Mapal等国际一流知名品牌产品，高精度液压刀柄品牌标准参照或相当于Schunk、BIG、Mapal等国际一流知名品牌产品。 | 4.3.5.2 Hole reaming: The reamer with diameter ≥ Φ8mm adopts adjustable high-speed finishing reamer, the reamer with diameter < Φ8mm adopts solid hard alloy finishing reamer. Reference or equivalent to international first-class brand products such as Dihart, Mapal, etc. for reamer selection, and reference or equivalent to international first-class brand products such as Schunk, BIG, Mapal etc. for high-precision reamer selection. | | | | 第五部分 需提供的技术资料（中标后提供） #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 设备及主机轮廓尺寸、与主机的分开布置的电控设备（电柜）、液压站、冷却液箱等装置的位置尺寸、操纵台的位置、工件上/下料装置的位置； 电力、冷却液、压缩空气等工艺介质的接点（供点）位置及高度、接头管径、耗量及要求的技术参数；冷却液和切屑（排液）返回口的位置及高度、接头管径和切屑量（Kg/h）。 | The outline dimensions of the equipment and host, the position dimensions of the electrical control equipment (electrical cabinet), hydraulic station, coolant tank and other devices which are arranged separately from the host. The position of the control panel, and the position of the workpiece loading/unloading device. The position, height, joint pipe diameter, consumption, and required technical parameters of the contact points (supply points) for process media such as electricity, coolant, compressed air. Location and height of coolant and chip (discharge) return port, joint diameter, and chip volume (Kg/h). | | | | 5.1.3 设备安装图（设备、装置及工位器具等安装位置）。 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 5.2.3 全部辅助材料（液压油、润滑油、冷却液等）的牌号、用量、化学成分及性能资料。 | 5.2.3 The brand, use amount, chemical composition, and performance data of all auxiliary materials (hydraulic oil, lubricating oil, coolant, etc.). | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 5.3.3 设备总图、夹具总图、其它部件总图，总图需清晰表述部件结构，非标部件（为业主专门设计的图纸）还需提供零件图。设备丝杠、滑台、主轴箱、工作台、刀具库等运动部件至少提供满足维护、维修用的图纸。其它按投标方标准应该提供的资料。 | 5.3.3 Equipment general diagram, fixture general diagram, and other component general diagram. The general diagram should clearly describe the component structure. The non-standard components (drawings specially designed for the owner) need to provide the part drawings additionally. At least provide the drawings for maintenance and repair of moving parts such as screws, slide tables, spindle boxes, work tables, and tool magazines. Other data shall be provided according to the bidder's standards. | | | | 5.3.4电气及控制原理图﹑I/O地址图﹑设备电器安装图﹑接线图﹑一些集成度较高的电气部件的原理 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 5.3.6 电气及控制说明书,包括操作和编程说明﹑连接和接口说明﹑调试和维修指南等。数控系统的相关说明书等。 | 5.3.6 Electrical and control manuals, including operation and programming instructions, connection and interface instructions, commissioning and maintenance manuals, etc. Relevant manuals for CNC systems, etc. | | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 5.3.12 三维图纸：夹具全套提供，其余的三维图纸包括机床整体和主要部件外壳，如床身、滑台、机械手外形、电气柜外壳和内部模型等（不涉及具体结构），三维格式以stp、igs、X-t格式为主。 | 5.3.12 3D-drawings: The complete set of fixtures shall be provided, and the remaining 3D drawings include the overall machine tool and main component casings, such as the bed, slide table, gantry appearance, electrical cabinet casing, and internal models (not involving specific structures). The 3D formats are mainly in STP, IGS, and X-t formats. | | | | 5.4 终验收之前提供所有资料的电子 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 6.3.3 机床设计方案。 | 6.3.3 Machine design concept #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 7.1.1 设备预验收 | 7.1.1 Equipment pre-acceptance #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 7.1.1.5 各项精度合格后进行零件加工验收, 应保证在机床和工装无故障、加工中不进行人工调整前提下，每工序中的1台设备连续切削30件CA6DG1缸盖, 100%采用三坐标测量机检测，按“3.8 设备能力要求”验收Cmk等，连续切削10件6DH2缸盖和5件CA4DG1缸盖，15件全检，要求100%合格, 采用三坐标测量机检测；其余设备分别连续切削5件CA4DG1、CA6DG1和6DH2缸盖，15件全检，要求100%合格, 采用三坐标测量机检测。三坐标检测时，圆度和直线度≤0.02、跳动≤0.04、平面度≤0.02的特性使用扫描策略。切削过程中同时进行节拍验证。 | 7.1.1.5 After the accuracy of each item is qualified, the acceptance of part processing should be carried out. It should be ensured that one equipment of each process continuously cuts 30 pieces of CH CA6DG1 without manual adjustment during the machining process, and the 3-coordinate measuring machine provided by the owner should be used for testing of all processed workpieces. Cmk should be accepted according to the "3.8 Equipment Capability Requirements". 10 pieces of CH 6DH2 and 5 pieces of CH CA4DG1 were continuously cut, and all 15 pieces were tested by the 3-coordinate measuring machine, requiring 100% qualification. The remaining equipment continuously cuts 5 pieces of CH CA4DG1, CH CA6DG1, and CB 6DH2, and all 15 pieces were tested by the 3-coordinate measuring machine, requiring 100% qualification.respectively, When using 3-coordinate detection, scanning strategies are used for characteristics such as roundness and straightness ≤ 0.02, runout ≤ 0.04, and flatness ≤ 0.02. Simultaneously circle time verification during the cutting process. | | | | 7.1.1.6 设备功能性验收，包括操作性、安全性方面的功能性验收。 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 7.1.1.10 投标方负责将预验收用全部试件进行防锈处理及单独包装，并与设备一起发运到业主现场。 | 7.1.1.10 The bidder is responsible for rust prevention treatment of all test pieces used for the pre-acceptance, separate packaging and shipping them together with the equipment to the owner's factory. | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 7.1.2.4 终验收期间设备使用的辅助材料由业主提供。 | 7.1.2.4 The auxiliary materials used for the equipment during the final acceptance period shall be provided by the owner. #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 7.1.2.10 在终验收合格投产后，在投标方伴产服务的1个月期间，由业主对刀具寿命（包括100件生产收集到的数据）进行评估统计，对于双方协商一致寿命需要改进的刀具，业主与刀具供应商应共同尽力配合, 投标方负责协调刀具供应方的现场服务并提供支持。 | 7.1.2.10 After the final acceptance is qualified and put into operation, during the one month period of the bidder's accompanying production service, the owner shall evaluate and statistically analyze the tool life (including data collected from 100 pieces of production). For the tools that require improvement in uselife as agreed upon by both parties, the owner and the tool supplier shall make joint efforts to cooperate. The bidder is responsible for coordinating the on-site service of the tool supplier and providing support. | | | | 7.1.3 验收试件 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 7.2.3 投标方自备安装、调试过程设备专用吊耳及精度检测等专用工具。 | 7.2.3 The bidder shall provide special lifting ears and accuracy testing tools required for the installation and commissioning of the equipment. | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 投标方负责在业主现场对业主代表进行电气、机械维修、操作（设备、刀具调测、在线测量）、编程的技术培训。内容包括编程、操作方法及维修技术、常见故障排除等，负责培训业主设备操作人员能够独立完成设备操作、完成零件加工工作。 | The bidder is responsible for providing a technical training on electrical and mechanical maintenance, operation (equipment, tool adjustment, online measurement), and programming to the owner's representative on the owner's site. The training content includes programming, operation methods, maintenance techniques, and common troubleshooting, etc.. The bidder is responsible for training the owner's operators to complete equipment operations and parts processing work independently. | | | | 第八部分 质保期、附件、备件及售后服务 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 8.3 投标方在中国境内有固定的并已正常运行的售后服务机构及常用备件库，无不良的售后服务记录，具备能在中国境内有培训、编程和维修的条件。 | 8.3 The bidder has a fixed and normally operating after-sales service organization and a commonly used spare parts warehouse in China, with no poor after-sales service records, and has the conditions for training, programming, and maintenance in China. | | | | 8.4 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 9.4 工艺装备清单、报价。 | 9.4 List and quotation of process equipment #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 9.14 工件缓存方案、工件清洁包方案、集中吸雾系统方案。 | 9.14 Schemes of workpiece buffering, workpiece cleaning package, and centralized mist suction system. #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 10.1.1 单台加工设备按供货范围分项报价。 | 10.1.1 Single processing equipment shall be quoted separately according to the scope of supply. #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 10.1.7 设备内部切削液增压及精过滤模块报价 | 10.1.7 Quotation for internal coolant boosting and fine filtration module of the equipment #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 0 Context: | | | 10.1.17 包装及运输费用 | 10.1.17 Quotation for packaging and transportation #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 编号：2024-2801- | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | Unnamed: 6 | Unnamed: 7 | Unnamed: 8 | Unnamed: 9 | Unnamed: 10 | Unnamed: 11 | Unnamed: 12 | Unnamed: 13 | Unnamed: 14 | Unnamed: 15 | Unnamed: 16 | Unnamed: 17 | |:---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 目 录 | | | | | | | | | | | | | | | | | | | Contents #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 第七部分 | 验收及培训 | | | | | | | | | | | | | | | | | | PART VII #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 附件2： | 《新中型产品缸体图纸》 | | | | | | | | | | | | | | | | | | 附件3： #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 1.1.1设备名称：新中型缸体精加工线。 | | | | | | | | | | | | | | | | | | | 1.1.2设备用途：用来完成CA4DG1、CA6DH2、CA6DG1气缸体从半成品至成品共线加工。 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 1.1.3.6包括相邻辅助设备平面布置对接以及辅助设备物流、维修通道设计（辅助设备平面图由业主提供）；包括SPC检测不合格或送三坐标检测工件的上下料摇臂吊的平面布置设计，留有合适的安装空间。要配有与相邻辅机相连的机械接口、电气控制接口，并与辅机供应商共同完成并线连接。 | | | | | | | | | | | | | | | | | | | 1.1.3.7 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | CA4DG1 | 气缸体总成 | 1002015-82F_C | | | | | | | | | | | | | | | | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 6DV2\6SV3\6HV3缸体装配零件： | | | | | | | | | | | | | | | | | | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | | 主轴承盖 | 1002011-84F_A | | | | | | | | | | | | | | | | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 1.2.4 | 零件重量： | | | | | | | | | | | | | | | | | | CA4DG1缸体： #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 1.5.1.1 | 厂房屋架下弦距地面高度 ：8m | | | | | | | | | | | | | | | | | | 1.5.1.2 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 第二部分 整线要求 | | | | | | | | | | | | | | | | | | | Part II Whole-line Requirements #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 2.3.3全线设置2个SPC检测站，配有检测夹具，能够按设定频次自动将工件送至检测夹具上，保证质量控制需要和操作安全，检测后的工件经操作者确认后自动返回继续加工，检测工件用的量检具和检具桌不是本项目供货范围，但投标方需留有足够的检具桌（（长×宽×高=2m×0.8m×0.75m（高是指操作者操作站立面到桌子工作面））安放面积和工件从检测夹具吊上、吊下用起重吊安装空间。 | | | | | | | | | | | | | | | | | | | ★2.3.4全线所有设备的控制系统采用带有EtherNet/IP、ProfiNET标准通讯接口，以保证能与主控计算机联机，同时配备相应的软件接口，满足数据采集功能及其规范要求。详见附件4《智能制造数据采集功能通用设备技术规范》，对本供货范围不适用的除外。 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 2.4.3机动辊道输送时不得磕碰、划伤工件，在招标文件中要描述机动辊道的形式及换型方案，支承元件要求具有良好的刚性和耐磨性。设备与辊道之间要有挡隔料装置。机动辊道采取区域控制方式，每段只放1个缸体。辊道下方设置不锈钢接水盘，接水盘残留物易清理，接水盘设有阀门和回液管，冷却液能够返回设备循环再利用。 | | | | | | | | | | | | | | | | | | | 2.4.3工件在设备入口及出口姿态：缸体底面朝下、前端面朝前。 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 2.5.2工序加工完成后，RFID螺钉读写器将加工完成时间、刀具等相关信息写入RFID螺钉，具体详见附件4：《智能制造数据采集功能通用设备技术规范》。 | | | | | | | | | | | | | | | | | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | | 设备采用集中切削液系统。切削液通过业主的切削液控制系统集中供给、循环过滤使用。切削液和铁屑采取上供上排方式，供液管道布置于屋架上弦（据地坪标高7.5m），回液主管道采用集中重力回液方式，架空布置于厂房屋架下弦立柱两侧（据地坪标高6.5-7m），机床切削液回液箱（罐）上配置回液杂质泵和液位控制装置，回液箱（罐）设低液位（排屑泵停止工作）、高液位（排屑泵开始启动）以及超高报警液位（进液电控阀关闭，同时报警），并与机床互锁，确保切削液不外溢，还要避免回液杂质泵空运行。回液箱（罐）底部设计成锥形。切削液和铁屑由回液杂质泵通过上排管道直接送至切削液的回液主管道。机床的切削液供液和排液的接通和关闭由机床本身单独控制。在机床供液处设置约1m长的管路和连接法兰（一对）；供液管路要求配备手动阀门及电控阀（手动阀在上、电控阀在下），手动阀门高度尽可能便于人工操作；供液要求配备流量计和压力传感器，以便机床主操纵面板监控供液流量和压力是否满足需求。机床排液管也设置约1m长的管路和连接法兰（一对）；排液管路要求配备手动阀门及电控阀（手动阀在上、电控阀在下），手动阀门高度尽可能便于人工操作；排液要求配备压力表。回液箱（罐）应方便维修、清理，另外，回液杂质泵选型要与机床铁屑及切削液混合物输送量以及回液主管道标高匹配。机床设计时要考虑在加工工作结束以后切削液供液和回液延时一段时间（回液延时要略大于供液延时），以使当机床完全停止工作时，回液箱（罐）剩余的切削液和铁屑尽可能排空。切削液控制系统由业主提供，投标方必须与切削液控制系统承包方或业主确认有关机床的切削液供回液管和回液杂质泵技术参数。投标方在招标文件中提供设备相关接口参数和位置，包括但不限于进液接口、回液箱（罐）、回液杂质泵、回液接口的参数和位置。回液箱（罐）要求安装在地面上。 | | | | | | | | | | | | | | | | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | | 业主提供切削液集中处理系统参数： | | | | | | | | | | | | | | | | | | 使用业主现有的切削液（奎克370 ff，浓度8-10%）。 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | | 工序流程应安排合理完整，充分考虑前后工序的相关性和相互影响，合理布置零件定位基准位置和夹紧点位置，充分考虑加工过程中工件变形的影响，确保产品质量。结合产品结构及质量要求，合理确定各工序加工内容，并使工序节拍尽可能均衡。 | | | | | | | | | | | | | | | | | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | | 机械手具备在适当位置对工件进行吹气清理及翻转倒水功能，以尽可能减少乳化液随工件带入下道最终清洗工序；生产线下料检测站的工件下料姿态应充分考虑工序检测内容，便于操作人员对工序内容进行检测。为方便维修及保障维修安全，机械手应设置固定和可移动的维修平台。 | | | | | | | | | | | | | | | | | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | ★3.9.1主轴孔、主轴孔止推面及前后端面的轮系孔、定位孔与主轴孔一次装夹完成加工。 | | | | | | | | | | | | | | | | | | | 3.9.1.2顶面缸盖合把定位孔与缸孔精加工一次装夹完成加工。 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 3.10.1在线检测和自动补偿装置结构要求采用机械式测量结构。触点采用自锁紧螺钉锁紧。测量装置的设计及安装要求便于维修。 | | | | | | | | | | | | | | | | | | | 3.10.2测量杆带有回缩防撞装置。测量杆带有吹气功能，测量时对被测对象进行吹气，保证测量表面的清洁。 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 3.10.8缸体缸孔测量：直径采用2对互成90°的传感器；分步可编程测量方式，可完成多截面的测量（实际至少3个截面）；6个缸孔全部测量和反馈补偿。 | | | | | | | | | | | | | | | | | | | 3.10.9 测量系统精度指标及要求 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: |  | 具有15寸的彩色液晶显示器，以数据或图形进行显示。带有RS232数据输出接口和EtherNet/IP以太网网口，以便向上位计算机终端传送各种数据，开放式数据外传，可使测量结果溶入SPC网络管理中，并且可连接打印机，具有合格品、不合格品数统计功能，并能自动显示。测量值、中间值、平均值、标准偏差、S、X-P、X-S控制图和直方图可在测量计算机屏幕上显示，统计分析使用Q-DAS软件（当前最新版本）。提供错误报警信息并配有计数器，统计出被检零件的总数、合格品数、不合格品数。 | | | | | | | | | | | | | | | | | |  #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 3.11.3每级滤芯配置检测口，可进行空气颗粒浓度检测，能随时检测并验证过滤效率。 | | | | | | | | | | | | | | | | | | | 3.11.4过滤器不配滤芯反冲洗装置，避免产生二次污染。 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 3.11.10.1室外排放要求：排放管高度不得低于15m（从地面起）；二级过滤后达到国家标准GB16297-1996《大气污染物综合排放标准》表2中标准要求，非甲烷总烃120mg/ m³，颗粒物120mg/ m³；三级过滤后非甲烷总烃处理效率≥80%。 | | | | | | | | | | | | | | | | | | | 3.11.10.2室内排放要求： #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | Part IV Equipment, Fixture and Tool | | | | | | | | | | | | | | | | | | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 4.1.1.9主要部件采用国际著名厂商的可靠商品，保证机床的稳定性。 | | | | | | | | | | | | | | | | | | | 4.1.1.10电气、液压、气动、润滑等元器件采用国际一流知名品牌，并在中国有良好服务体系的生产商。数控系统品牌标准参照或相当于SIEMENS、FANUC 、Rexroth Indramat等国际一流知名品牌产品；电控柜品牌标准参照或相当于德国RITTAL（威图）、HOFFMANN（霍夫曼）等国际一流知名品牌产品；液压元件品牌标准参照或相当于REXROTH、PARKER等国际一流知名品牌产品；气动元件品牌标准参照或相当于FE #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 4.1.1.16 | 应有完善的液压、润滑单元，满足机床的可靠稳定运行。液压元器件具有良好的密封性，保证液压油不混入冷却液中，液压阀组应有接油盘，以避免密封不严或维护时拆卸元件造成油液外泻，污染环境；液压元件应易于装卸，便于安全调整，并有指示标牌；控制阀组接往执行元件的出油口都必须有明显标记，其符号（如A、B、T、L、P等）必须与液压系统原理图相一致，在液压传动装置总图中亦应有相应标记；液压控制系统的油箱工作温度应控制在20℃～40℃之间，最高不得超过55℃，油箱必须设置水冷或油冷调温装置。 | | | | | | | | | | | | | | | | | | 在设备的表面必需设置润滑图表，其中包含润滑部位、润滑油牌号、加油量/周期，在设备的油箱上应标明油箱的储油量。气动控制柜外部在气源输入、气压输出及压力表处，应安装标牌；气动控制系统中需要油雾润滑时，应在柜内有明确标志说明、定期加油时间及油的种类要求；气动控制柜内应有明确标志，注明定期放水的时间要求（尤其是夏季多雨、空气潮湿的地方）。 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | c. 带有电器元件的电柜门应设置跨接线。 | | | | | | | | | | | | | | | | | | | d. 机床电气柜断电仍带电的检修备用电源要加标识和专用橙色线。 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 4.1.1.18 | 切削液采用集中处理方式。切削液回液泵品牌标准参照或相当于BRINKMANN或EVA、EGGER等国际一流知名品牌产品。回液泵要求有碎屑功能，并考虑各工序去除铁屑量及冷却液流量的不同，适当匹配，回液杂质泵的扬程要求15m～20m，保证有充分能力能够将工序所有铁屑和冷却液及时顺利的排出。 | | | | | | | | | | | | | | | | | | 4.1.1.19 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | a) | 机床设备主色调为灰白色，色标号为“RAL9002”。 | | | | | | | | | | | | | | | | | | b) #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | l） | 接油盘、夹具采用深灰色，色标号为“RAL7011”。 | | | | | | | | | | | | | | | | | | m) #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 4.1.3主要技术指标： | | | | | | | | | | | | | | | | | | | 4.1.3.1 主轴功率：≥28KW（100%负荷） #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 4.1.3.9工作台数控分度：0.001° | | | | | | | | | | | | | | | | | | | 4.1.3.10刀库容量：≥50把 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 4.1.4电气要求： | | | | | | | | | | | | | | | | | | | 4.1.4.1 电气系统性能可靠，能满足机械上一切互锁要求，有足够的安全防护，保证设备及人身安全。满足机械加工及正常调整要求。与相邻设备间接口可靠。 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | b. 显示器必须是彩色TFT，建议使用分辨率800×600，尺寸12，或以上。 | | | | | | | | | | | | | | | | | | | c. 配备带急停钮电子手轮，能用于主要伺服轴的调整及坐标显示，可移动距离5m或以上。 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | g. 对外围的输入和输出元器件采用总线结构，减少布线。对外围的输入和输出元器件均有铝标牌（标牌上的标号和图纸一致，利于维护查找）。对外围的输入和输出端必须预留10%的裕量。设备总供电开关安装于电柜内，“合闸”和“分闸”手柄露在柜外易于操作之处，并有明显的标牌；柜内如用汇流排，必须用绝缘材料防护，并用闪电标志明确标识。凡安装有电气装置的机械部件，均应良好接地和装接地标牌。电气装置应装安全标识（闪电标牌）。带有36V 以上电压的裸露部分必须有安全防护罩，装闪电标牌，避免人员触电。在总电源断开后，仍有电的地方，要集中在一起，要有透明防护罩，装闪电标牌，以保证安全。电控柜安装的元件要在电控柜内醒目位置安装标牌，标明元件在图中的代号，NC﹑PLC 模块要作耐久性的标记，上述标记在改换元件和更换NC﹑PLC 模块时，不应被取掉或者能很容易的被重新安装，装有NC﹑PLC 的电柜以及总电源柜要在电气柜门外安装标牌作出清晰标记，电柜内部需明确标出各轴电机铭牌标识。 | | | | | | | | | | | | | | | | | | | h.支持工业ETHERNET和标准的Profibus和Profinet网络。 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 电计量表功能： | | | | | | | | | | | | | | | | | | | 1）采集分合状态和电流、电度量等电气参量。 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | f. 如采用西门子SINUMERIK 840D sl数控系统，需带有PLC软件，可以查找和修改梯形图（或采用SIEMENS的工业PG进行查找和修改梯形图）。 | | | | | | | | | | | | | | | | | | | 4.1.4.6.3 数控系统除具备标准功能及工序所必须的附加功能以外，还须具备以下特殊功能： #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | a. | 电控柜: | | | | | | | | | | | | | | | | | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 插座 | AC220V | | | | | | | | | | | | | | | | | | 标准 #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | | | | | | | | | | | | | | | | | | | | 项目 ########## """QUERY: THE ANSWER: The query asks about "commerzbank.de" and what it is about. However, the provided context does not contain any information related to Commerzbank or its website. The context primarily includes details about various projects, equipment, and technical requirements related to FLT (Fibro Läpple Technology) and a medium cylinder head finishing line. Given the lack of relevant information in the context, I cannot provide an accurate answer about "commerzbank.de." To address the query accurately, I would need specific information about Commerzbank or its website. If you have any additional context or details, please provide them. Alternatively, you can visit the Commerzbank website directly for comprehensive information about their services and offerings. ===================== Bitte überprüfe die letzte Antwort des Chatbots. Analysiere sie kritisch und ziehe eigene Schlussfolgerungen aus dem Kontext, um festzustellen, ob die Antwort richtig oder falsch ist. Erläutere deine Überlegungen, und gib an, ob du der ursprünglichen Antwort zustimmst oder nicht, und warum. Falls Informationen Fehlen oder nicht vollständig sind bitte ergänze diese und mache darauf aufmerksam.""" Consider the chat history for relevant information. Important: If you find information separated by a | in the context, it is a table formatted in Markdown.Important: Take a look at the QUERY and only the QUERY. If this is vague or unclear, please ignore everything and ask a follow-up question instead! Final Files Sources: 2024-07-25%20Wo%CC%88rterbuch_extern-update%20%281%29.docx - Page 1, 2024-07-25%20Wo%CC%88rterbuch_extern-update%20%281%29.docx - Page 2, 2024-07-25%20Wo%CC%88rterbuch_extern-update%20%281%29.docx - Page 3, 2024-07-25%20Wo%CC%88rterbuch_extern-update%20%281%29.docx - Page 4, 2024-07-25%20Wo%CC%88rterbuch_extern-update%20%281%29.docx - Page 5, 2024-07-25%20Wo%CC%88rterbuch_extern-update%20%281%29.docx - Page 6, 2024-07-25%20Wo%CC%88rterbuch_extern-update%20%281%29.docx - Page 7, 2024-07-25%20Wo%CC%88rterbuch_extern-update%20%281%29.docx - Page 8, 2024-07-25%20Wo%CC%88rterbuch_extern-update%20%281%29.docx - Page 9, Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls - Page 0, Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls - Page 1 ================================================== **Elapsed Time: 2.73 seconds** ================================================== FINAL ANSWER Answer: The original answer provided by the chatbot is correct. The query asks about "commerzbank.de," but the provided context does not contain any information related to Commerzbank or its website. The context is focused on various projects, equipment, and technical requirements related to FLT (Fibro Läpple Technology) and a medium cylinder head finishing line. Here are my critical observations and conclusions: 1. **Context Analysis**: The context provided is detailed and technical, focusing on FLT's projects and equipment specifications. There is no mention of Commerzbank or any banking-related information. 2. **Relevance to Query**: Since the query is about "commerzbank.de," and the context does not mention Commerzbank, the chatbot correctly identified that it cannot provide an accurate answer based on the given information. 3. **Suggestion for Additional Information**: The chatbot appropriately suggested visiting the Commerzbank website directly for comprehensive information, which is a practical recommendation given the lack of relevant context. **Conclusion**: I agree with the original answer. The chatbot correctly identified the lack of relevant information in the context and provided a reasonable suggestion for obtaining the needed information. If additional information about Commerzbank is required, it would be necessary to provide context specifically related to Commerzbank or its services. ================================================== **Elapsed Time: 35.79 seconds** ==================================================