INITIALIZATION Knowledgebase: ki-dev-large Base Query: Please summarize the whole context. It is important that you include a summary for each file. All files should be included, so please make sure to go through the entire context Model: gemini-1.5-pro-preview-0409 Use Curl?: ================================================== **Elapsed Time: 0.00 seconds** ================================================== ROUTING Query type: summary ================================================== **Elapsed Time: 1.87 seconds** ================================================== PRIMER Primer: You are Simon, a highly intelligent personal assistant in a system called KIOS. You are a chatbot that can read knowledgebases through the "CONTEXT" that is included in the user's chat message. Your role is to act as an expert at summarization and analysis. In your responses to enterprise users, prioritize clarity, trustworthiness, and appropriate formality. Be honest by admitting when a topic falls outside your scope of knowledge, and suggest alternative avenues for obtaining information when necessary. Make effective use of chat history to avoid redundancy and enhance response relevance, continuously adapting to integrate all necessary details in your interactions. Use as much tokens as possible to provide a detailed response. ================================================== **Elapsed Time: 0.40 seconds** ================================================== FINAL QUERY Final Query: CONTEXT: ########## File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 4.2.4 夹具转位、定位、分度机构、夹紧机构动作灵活可靠。 | 4.2.4 The rotating, positioning, indexing, and clamping mechanism of the fixture should be flexible and reliable. | | 4.2.5 夹具体要求排屑通畅。 | 4.2.5 The chips should be able to be smoothly discharged from the fixture | | 4.2.6 夹具要求具有可调整性，定位元件要求具有良好刚性和耐磨性。 | 4.2.6 The fixture is adjustable, and the positioning component has good rigidity and wear resistance. | | 4.2.7 夹具辅助支承需要有流量监控或信号监控。 | 4.2.7 Auxiliary supports of the fixture has flow monitoring or signal monitoring function. | | 4.2.8 夹具中的辅助支承及夹紧机构应根据工艺需要设置自锁装置，并用简图说明。 | 4.2.8 The auxiliary supports and clamping mechanism on the fixture should be equipped with self-locking devices according to process requirements and illustrated with diagrams. | | 4.2.9 超过100bar耐压的管路，设计选用O形圈的，硬度必须≥NBR 80，液压压力超过100bar的尽可能选用Turcon-Excluder和Turcon-Stepseal。 | 4.2.9 For pipelines with pressure resistance exceeding 100bar and the O-ring is used, the hardness must be ≥ NBR 80. For hydraulic pressures exceeding 100bar, Turcon-Excluder and Turcon-Stepsal should be selected as much as possible. | | 4.3 刀具及刀辅具 | 4.3 Cutting tools and tool accessories | | 4.3.1 刀具的选择以成熟、先进、高效、经济为原则，要求刀具结构安全可靠、更换方便。 | 4.3.1 The selection of cutting tools shall be based on the principles of maturity, advancement, efficiency, and economy. The structure of the cutting tools shall be safe, reliable, and easy to replace. | | 4.3.2 刀具接口形式要求：刀具与设备接口采用HSK100刀柄。 | 4.3.2 Requirements of tool interface: HSK100 tool holder is used for the interface between the tool and the equipment. | | 4.3.3 刀具需配备RFID芯片，RFID至少需具备传输刀具调测相关数据和换刀前刀具型号确认等功能。 | 4.3.3 Cutting tools shall be equipped with RFID chips, and RFID should at least have the functions such as transmitting tool adjusting data and confirming tool model before tool changing. | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 在设备的表面必需设置润滑图表，其中包含润滑部位、润滑油牌号、加油量/周期，在设备的油箱上应标明油箱的储油量。气动控制柜外部在气源输入、气压输出及压力表处，应安装标牌；气动控制系统中需要油雾润滑时，应在柜内有明确标志说明、定期加油时间及油的种类要求；气动控制柜内应有明确标志，注明定期放水的时间要求（尤其是夏季多雨、空气潮湿的地方）。 | A lubrication chart must be set up on the surface of the equipment, which includes the lubrication parts, lubricating oil grade, and lubrication amount/cycle. The oil storage capacity of the oil tank should be indicated on the equipment's oil tank. The pneumatic control cabinet is externally supplied with air A label should be installed at the air pressure output and pressure gauge. When oil mist lubrication is required in the pneumatic control system, there should be clear markings inside the cabinet indicating the regular refueling time and oil type requirements. There should be clear signs inside the pneumatic control cabinet indicating the time requirements for regular water discharge (especially in areas with rainy summers and humid air). | | 4.1.1.17 设备要求本质安全。必须配备安全设施或设置安全防护装置，包括但不限于下列要求： | 4.1.1.17 It is necessary to ensure the safety of the equipment, equip safety facilities or set up safety protection devices, including but not limited to the followings: | | a. 所有可能人员进入的危险区域均应设置电气安全门锁。 | a. Electrical safety locks should be installed in all hazardous areas where personnel may enter. | | b. 机床内部换刀及加工区等需要经常观察的部位应配有照明装置，照明采用安全电压，照明防护等级不低于IP67。 | b. There are lighting devices in the areas that require frequent observation such as tool changing and machining area inside the machine. The lighting adopts safe voltage and the lighting protection level is not less than IP67. | | c. 带有电器元件的电柜门应设置跨接线。 | c. Electrical cabinet doors with electrical components should be equipped with jumper wires. | | d. 机床电气柜断电仍带电的检修备用电源要加标识和专用橙色线。 | d. Backup power supply for maintenance that is still live after the power outage of the electrical cabinet should be labeled and use the dedicated orange wire. | | e. 在不影响使用功能的情况下，机床可被人员接触到的部分及其零件应设计成不带易伤人的锐角、利棱、凸凹不平的表面和较突出的部位。 | e. The parts and components of the machine that can be touched by personnel should be designed without sharp angles, sharp edges, uneven surfaces, or protruding parts that are prone to injury, without affecting its functionality. | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | | 4.2.2 夹具的液压、润滑系统必须密封可靠。 | 4.2.2 The hydraulic system and the lubrication system of the fixture must be in reliable sealing. | | 4.2.3 充分考虑工件和夹具系统的整体刚性，优化夹紧力大小及施力点的布置，减少工件和夹具的变形。 | 4.2.3 Fully consider the overall rigidity of the workpiece and the fixture, optimize the strength of clamping force and the arrangement of force application points, and reduce the deformation of the workpiece and the fixture. | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 2.5.1 RFID螺钉读写器能够自动识别工件上安装的RFID螺钉内部信息（其中零件图信息为气缸盖总成图号），在加工前自动切换对应的程序及夹具、刀具等硬件。 | 2.5.1 RFID screw reader can automatically identify the internal information of RFID screws installed on the workpiece (where the part drawing information is the cylinder head assembly drawing number), and automatically switch the corresponding program, fixture, cutting tools and other hardware before processing. | | 2.5.2 工序加工完成后，RFID螺钉读写器将加工完成时间、刀具等相关信息写入RFID螺钉，具体详见附件4：《智能制造数据采集功能通用设备技术规范》。 | 2.5.2 After the processing is finished, the RFID screw reader will write relevant information such as processing completion time and cutting tools into the RFID screw. For details, please refer to Appendix 4: "General Technical Specification of Intelligent Manufacturing Data Collectionn". | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 4.1.3.3 主轴最大转速：≥6000rpm连续可调 | 4.1.3.3 Max. spindle speed: ≥ 6000rpm continuously adjustable | | 4.1.3.4 主轴最大扭矩：≥535 N•m（S1-100%负荷）、≥822 N•m (S6-40%) | 4.1.3.4 Max. spindle torque: ≥ 535 N•m (S1-100% load), ≥ 822 N•m (S6-40% load) | | 4.1.3.5 主轴刀柄锥度：HSKA100，具有刀具内冷却功能，最大内冷压力≥50bar。 | 4.1.3.5 Spindle taper: HSKA100, with tool internal cooling function, max. internal cooling pressure ≥ 50bar. | | ★4.1.3.6 快速移动速度：X、Y、Z轴:＞50m/min | ★ 4.1.3.6 Rapid speed of X, Y, Z-axis: ＞ 50m/min | | ★4.1.3.7 X、Y、Z轴定位精度：≤0.009 mm（VDI/DGQ3441标准） | ★ 4.1.3.7 Positioning accuracy of X, Y, Z axis: ≤ 0.009 mm (VDI/DGQ3441 standard) | | ★ X、Y、Z轴重复定位精度：≤0.005mm（VDI/DGQ3441标准） | ★ Repeatability of X, Y, and Z axes: ≤ 0.005mm (VDI/DGQ3441 standard) | | 4.1.3.8 工作台回转定位精度：≤6″（VDI标准） | 4.1.3.8 Positioning accuracy of table rotation: ≤ 6" (VDI standard) | | 工作台回转重复精度：≤4″（VDI标准） | Repeatability of table rotation: ≤ 4" (VDI standard) | | 4.1.3.9 工作台数控分度：0.001° | 4.1.3.9 CNC indexing of table: 0.001 ° | | 4.1.3.10 刀库容量：≥50把 | 4.1.3.10 Magazine capacity: ≥ 50 pieces | | 4.1.3.11 刀具最大重量：≥25Kg（需能满足Φ275铣刀盘的自动换刀） | 4.1.3.11 Max. weight of cutting tools: ≥ 25Kg (it is should be suitable for automatic tool changing of Φ275 milling cutter) | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 5.3.4电气及控制原理图﹑I/O地址图﹑设备电器安装图﹑接线图﹑一些集成度较高的电气部件的原理图及连线图、总线控制拓扑图、电气柜及操纵台电器位置图及图纸清单、各类安装面板补充加工图、床身上器件布置示意图、床身上走线示意图、图纸上器件编号规则（举例:11TC1----11表示页码，TC表示变压器，1表示器件的标号）、图纸上线号编号规则（线号的编号规则应与图纸的页码建立关联，方便投标方查阅图纸）、电气元器件清单（包含：名称、型号、品牌、使用数量、原理图中代码、厂家联系方式等）、电气元件布置图、开关元件布置图。 | 5.3.4 Electrical and control schematic diagram, I/O address diagram, equipment electrical installation diagram, wiring diagram, schematic and wiring diagram of some highly integrated electrical components, bus control topology diagram, electrical cabinet and control panel electrical position diagram and drawing list, supplementary processing diagram of various installation panels, schematic diagram of device layout on the bed, schematic diagram of wiring on the bed, device numbering rule on the drawing (for example: 11TC1--11 represents page number, TC represents transformer, 1 represents device label), drawing line numbering rule (the numbering rule of wire numbers should be associated with the page number of the drawing to facilitate the bidder's reference of the drawing), electrical component list (including: name, model, brand, usage quantity, and code in the schematic diagram) (Manufacturer's contact information, etc.), electrical component layout, switch component layout. | | 5.3.5 NC﹑PLC（包括PLC交叉表﹑符号表）程序清单，提供与工艺过程相符合的软件程序，包括可以向控制系统输入的程序包，程序清单中要加以必要的注解和说明。提供所有与NC、PLC、驱动等相关的密码，包括用A4图纸打印出来的密码单及其电子文档。 | 5.3.5 NC and PLC (including PLC cross table and symbol table) program list, providing software programs that are consistent with the process, including program packages that can be input into the control system, with necessary annotations and explanations in the program list. Provide all passwords related to NC, PLC, drivers, etc., including password sheets printed on A4 paper and electronic documents. | | 5.3.6 电气及控制说明书,包括操作和编程说明﹑连接和接口说明﹑调试和维修指南等。数控系统的相关说明书等。 | 5.3.6 Electrical and control manuals, including operation and programming instructions, connection and interface instructions, commissioning and maintenance manuals, etc. Relevant manuals for CNC systems, etc. | | 5.3.7 机床数据（机床参数）清单，设备验收后，提供与实际相符合的机床数据（机床参数）清单和光盘，以及计算机与数控系统之间能传送相应数据的通讯软件和电缆。 | 5.3.7 List of machine data (machine parameters): after equipment acceptance, provide a list and CD of machine data (machine parameters) that match the actual situation, as well as communication software and cables that can transmit corresponding data between the computers and CNC systems. | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 零件名称：气缸盖总成 | Part name: Cylinder head assembly | | 零件图号：1003010-83F_C | Part drawing No.: 1003010-83F_C | | 材料： | Material: | | 数量：1 | Q'ty.: 1 | | 备注： | Remarks: | | 产品型号：CA6DG1 | Product model: CA6DG1 | | 零件名称：气缸盖 | Part name: Cylinder head | | 零件图号：1003011-83F_C | Part drawing No.: 1003011-83F_C | | 材料：HT250 | Material: HT250 | | 数量：1 | Q'ty.: 1 | | 备注： | Remarks: | | 产品型号：CA6DH2 | Product model: CA6DH2 | | 零件名称：气缸盖总成 | Part name: Cylinder head assembly | | 零件图号：1003010-84F_A | Part drawing No.: 1003010-84F_A | | 材料： | Material: | | 数量：1 | Q'ty.: 1 | | 备注： | Remarks: | | 产品型号：CA6DH2 | Product model: CA6DH2 | | 零件名称：气缸盖 | Part name: Cylinder head | | 零件图号：1003011-84F_C | Part drawing No.: 1003011-84F_C | | 材料：HT250 | Material: HT250 | | 数量：1 | Q'ty.: 1 | | 备注： | Remarks: | | 注：机床设计以上述图纸为准。合同签订后，图纸如有修改，双方协商解决。 | Note: The machine design shall be based on the above drawings. After the contract is signed, if there are any modifications to the drawings, it shall be resolved through negotiation between both parties. | | 1.2.1.2 装配零件信息 | 1.2.1.2 Assembly part information | | 缸盖装配零件： | Assembly partsvf for cylinder head: | | 总成图号：1003010-82F_C | Assembly drawing No.: 1003010-82F_C | | 零件名称：凸轮轴上瓦盖 | Part name: Camshaft upper cover | | 零件图号：1006131-83F_C | Part drawing No.: 1006131-83F_C | | 材料：YL113 | Material: YL113 | | 数量：5 | Q'ty.: 5 | | 备注： | Remarks: | | 总成图号：1003010-82F_C | Assembly drawing No.: 1003010-82F_C | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 在机床供液处设置约1m长的管路和连接法兰（一对）；供液管路要求配备手动阀门及电控阀（手动阀在上、电控阀在下），手动阀门高度尽可能便于人工操作；供液要求配备流量计和压力传感器，以便机床主操纵面板监控供液流量和压力是否满足需求。机床排液管也设置约1m长的管路和连接法兰（一对）；排液管路要求配备手动阀门及电控阀（手动阀在上、电控阀在下），手动阀门高度尽可能便于人工操作；排液要求配备压力表。回液箱（罐）应方便维修、清理，另外，回液杂质泵选型要与机床铁屑及切削液混合物输送量以及回液主管道标高匹配。机床设计时要考虑在加工工作结束以后切削液供液和回液延时一段时间（回液延时要略大于供液延时），以使当机床完全停止工作时，回液箱（罐）剩余的切削液和铁屑尽可能排空。切削液控制系统由业主提供，投标方必须与切削液控制系统承包方或业主确认有关机床的切削液供回液管和回液杂质泵技术参数。投标方在招标文件中提供设备相关接口参数和位置，包括但不限于进液接口、回液箱（罐）、回液杂质泵、回液接口的参数和位置。回液箱（罐）要求安装在地面上。 | Install a 1m pipeline and connecting flange (one pair) at the coolant supply point of the machine. The liquid supply pipeline requires manual valves and electric control valves (with manual valves on top and electric control valves on bottom), and the height of the manual valves should be as convenient for manual operation as possible. The liquid supply requires a flow meter and pressure sensor to be equipped, so that the main control panel of the machine can monitor whether the liquid supply flow and pressure meet the requirements. The drainage pipe of the machine is also equipped with a 1m pipeline and a pair of connecting flanges. The drainage pipeline requires manual valves and electric control valves (with manual valves on top and electric control valves on bottom), and the height of the manual valves should be as convenient for manual operation as possible. A pressure gauge is required for drainage. The return tank should be easy to maintain and clean. In addition, the selection of the return impurity pump should match the conveying capacity of the machine's chips and coolant mixture, as well as the elevation of the return main pipeline. When designing the machines, it is necessary to consider delaying the supply and return of coolant for a period of time after the machining is completed (the return delay should be slightly greater than the supply delay), so that when the machine stops working completely, the remaining coolant and chips in the return tank (container) can be emptied as much as possible. The coolant control system is provided by the owner. The bidder must confirm with the coolant control system contractor or owner the technical parameters of the coolant supply and return pipes and return impurity pumps for the machine. The bidder shall provide equipment related interface parameters and positions in the bidding documents, including but not limited to the parameters and positions of the inlet interface, return tank (container), return impurity pump, and return interface. The return tank is required to be installed on the ground. | | 2.7 业主提供切削液集中处理系统参数： | 2.7 The parameters of coolant centralized treatment system is proveded by the owner. | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 4.1.1.15 加工中心选用的零部件必须为主流产品，不得选用即将淘汰或停产的产品；配备的工艺测头采用国际一流知名品牌。 | 4.1.1.15 The components used for the machining center must be mainstream products. It is not allowed to use the products that are about to be phased out or discontinued. The sensor probes used for the equipment must be internationally renowned brand. | | 4.1.1.16 应有完善的液压、润滑单元，满足机床的可靠稳定运行。液压元器件具有良好的密封性，保证液压油不混入冷却液中，液压阀组应有接油盘，以避免密封不严或维护时拆卸元件造成油液外泻，污染环境；液压元件应易于装卸，便于安全调整，并有指示标牌；控制阀组接往执行元件的出油口都必须有明显标记，其符号（如A、B、T、L、P等）必须与液压系统原理图相一致，在液压传动装置总图中亦应有相应标记；液压控制系统的油箱工作温度应控制在20℃～40℃之间，最高不得超过55℃，油箱必须设置水冷或油冷调温装置。 | 4.1.1.16 There should be a complete hydraulic and lubrication unit to meet the reliable and stable operation needs of the machine tool. Hydraulic components have good sealing properties to ensure that hydraulic oil does not mix with the coolant. The hydraulic valve group should have an oil tray to avoid oil leakage and environmental pollution caused by poor sealing or disassembly of components during maintenance. Hydraulic components should be easy to load and unload, facilitate safe adjustment, and have indicator signs. The oil outlet of the control valve group connected to the actuator must be clearly marked, and its symbols (such as A, B, T, L, P, etc.) must be consistent with the hydraulic system schematic diagram. Corresponding markings should also be provided in the overall diagram of the hydraulic transmission device. The working temperature of the oil tank in the hydraulic control system should be controlled between 20 ℃ and 40 ℃, and the maximum temperature should not exceed 55 ℃. The oil tank must be equipped with a water-cooled or oil-cooled temperature control device. | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | | 4.1.3.1 主轴功率：≥28KW（100%负荷） | 4.1.3.1 Spindle power: ≥ 28KW (100% load) | | 4.1.3.2 主轴直径：≥Φ100 | 4.1.3.2 Spindle diameter: ≥ Φ100 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 4.1.3.12 换刀时间（刀对刀）：≤3.0 SEC | 4.1.3.12 Tool change time (T-T): ≤ 3.0 sec | | 换刀时间（切削到切削）：≤5.5sec（25Kg）; | Tool change time (C-C): ≤ 5.5 sec (25Kg) | | 4.1.3.13 刀具最大直径：≥280 mm; | 4.1.3.13 Max. tool diameter: ≥ Φ280 mm | | 4.1.3.14 刀具最大长度：≥800 mm | 4.1.3.14 Max. tool length: ≥ 800 mm | | ★4.1.3.15 四轴或四轴以上联动 | ★ 4.1.3.15 Four axis or more linkage | | 4.1.3.16 加工中心主轴带有角度头接口，具备安装角度头的功能（需带有角度头定位块安装定位孔和固定螺纹孔）。 | 4.1.3.16 The spindle of the machining center is equipped with an angle head interface, which has the function of installing the angle head (requires positioning holes for installing angle head locating blocks and threaded holes for fixing). | | 4.1.3.17 带有雷尼绍测量头，精度：2δ≤ 1µm (30次重复测量)。 | 4.1.3.17 Equipped with a Renishaw probe, measuring accuracy: 2 δ≤1µm (30 times of repeated measurements). | | 4.1.3.18 带有三轴闭环光栅尺和转台圆光栅尺。 | 4.1.3.18 Equipped with the closed-loop grating scales for X/Y/Z axis, and equipped with a circular grating scale for rotary table. | | 4.1.4电气要求： | 4.1.4 Electrical requirements: | | 4.1.4.1 电气系统性能可靠，能满足机械上一切互锁要求，有足够的安全防护，保证设备及人身安全。满足机械加工及正常调整要求。与相邻设备间接口可靠。 | 4.1.4.1 The electrical system has reliable performance and can meet all interlocking requirements of the machine. Adequate safety protection is provided to ensure equipment and personal safety. Meet the requirements of mechanical processing and normal adjustment. The interface between adjacent devices is reliable. | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | g. 对外围的输入和输出元器件采用总线结构，减少布线。对外围的输入和输出元器件均有铝标牌（标牌上的标号和图纸一致，利于维护查找）。对外围的输入和输出端必须预留10%的裕量。设备总供电开关安装于电柜内，“合闸”和“分闸”手柄露在柜外易于操作之处，并有明显的标牌；柜内如用汇流排，必须用绝缘材料防护，并用闪电标志明确标识。凡安装有电气装置的机械部件，均应良好接地和装接地标牌。电气装置应装安全标识（闪电标牌）。带有36V 以上电压的裸露部分必须有安全防护罩，装闪电标牌，避免人员触电。在总电源断开后，仍有电的地方，要集中在一起，要有透明防护罩，装闪电标牌，以保证安全。电控柜安装的元件要在电控柜内醒目位置安装标牌，标明元件在图中的代号，NC﹑PLC 模块要作耐久性的标记，上述标记在改换元件和更换NC﹑PLC 模块时，不应被取掉或者能很容易的被重新安装，装有NC﹑PLC 的电柜以及总电源柜要在电气柜门外安装标牌作出清晰标记，电柜内部需明确标出各轴电机铭牌标识。 | g. Adopting a bus structure for peripheral input and output components to reduce wiring. The input and output components on the periphery have aluminum labels (the labels on the labels are consistent with the drawings, which is conducive to maintenance and search). A 10% margin must be reserved for the input and output terminals on the periphery. The main power supply switch of the equipment is installed inside the electrical cabinet, and the "closing" and "opening" handles are exposed outside the cabinet for easy operation, with clear signs; If a busbar is used inside the cabinet, it must be protected with insulation material and clearly marked with lightning markings. All mechanical components installed with electrical devices should be well grounded and equipped with grounding labels. Electrical equipment should be equipped with safety signs (lightning signs). Exposed parts with a voltage of 36V or above must have safety protection covers and lightning signs installed to avoid electric shock to personnel. After the main power supply is disconnected, areas with electricity should be concentrated together, with transparent protective covers and lightning signs installed to ensure safety. The components installed in the electrical control cabinet should be labeled in a prominent position inside the cabinet, indicating the code of the components in the diagram. The NC and PLC modules should be marked for durability. The above markings should not be removed or easily reinstalled when replacing components or NC and PLC modules. Electrical cabinets equipped with NC and PLC, as well as the main power supply cabinet, should be labeled clearly outside the electrical cabinet. The nameplate identification of each axis motor should be clearly marked inside the electrical cabinet. | | h. 支持工业ETHERNET和标准的Profibus和Profinet网络。 | h. Supports industrial Ethernet and standard Profibus and Profinet networks. | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | a. NCU系统基于Linux系统，如投标人选择基于Linux系统的TCU系统，则需提供1台国际品牌的工业PG，配置Step编程器及软件、附件（如电缆），便于设备故障诊断。 | a. The NCU system is based on the Linux system. If the TCU system based on the Linux system is used, the bidder shall provide one industrial PG of international brand with a Step programmer, software, and accessories (such as the cables) to facilitate equipment fault diagnosis. | | b. 适合于汽车工业的HMI介面，易于操作，操作维护帮助信息充分。允许客户编辑。 | b. HMI interface suitable for the automotive industry, easy to operate, with sufficient operation and maintenance assistance information, allowing customers to edit. | | c. 配备数控软件。供应商特殊应用软件，必须安装于系统内，便于维修时操作。 | c. Equipped with CNC software. The supplier's special application software must be installed in the system for easy operation during maintenance. | | d. 配备远程诊断软件。 | d. Equipped with remote diagnostic software. | | e. PLC程序中所有的注释必须全部为英文或中文。 | e. All comments in the PLC program must be in English or Chinese. | | f. 如采用西门子SINUMERIK 840D sl (SINUMERIK ONE) 数控系统，需带有PLC软件，可以查找和修改梯形图（或采用SIEMENS的工业PG进行查找和修改梯形图）。 | f. If CNC system adopts Siemens SINUMERIK 840D SL (SINUMERIK ONE), it is necessary to have PLC software that can search and modify the ladder diagram (or use SIEMENS industrial PG to search and modify the ladder diagram). | | 4.1.4.6.3 数控系统除具备标准功能及工序所必须的附加功能以外，还须具备以下特殊功能： | 4.1.4.6.3 In addition to standard functions and additional functions necessary for processes, the CNC system must also have the following special functions: | | a. 功能完善友好的用户可编辑的HMI。 | a. A user-friendly and fully functional HMI that can be edited by the user. | | b. 刀具负荷监测和功率显示，主轴监控。 | b. Tool load monitoring and power display, spindle monitoring. | | c. 刀具加工过程过负荷反馈及切削参数的即时适应性下调。 | c. Overload feedback of cutting tools during the machining process and the real-time adaptive adjustment of cutting parameters. | | d. 刀具寿命控制。 | d. Tool life management | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 5.2.7 编程、调试、诊断说明书。 | 5.2.7 Programming, commissioning, and diagnostic manuals. | | 5.3 随设备到货时一同提供的资料（提供电子文档，纸质文档在终验收之前提供）： | 5.3 The documents (electronic data) to be provided with the equipment (the paper documents shall be provided before the final acceptance): | | 5.3.1 设备清单、装箱清单。 | 5.3.1 Equipment list and packing list | | 5.3.2 供应商的应用安装程序，加工程序，刀具数据。 | 5.3.2 Supplier's application installation program, machining program, and tool data. | | 5.3.3 设备总图、夹具总图、其它部件总图，总图需清晰表述部件结构，非标部件（为业主专门设计的图纸）还需提供零件图。设备丝杠、滑台、主轴箱、工作台、刀具库等运动部件至少提供满足维护、维修用的图纸。其它按投标方标准应该提供的资料。 | 5.3.3 Equipment general diagram, fixture general diagram, and other component general diagram. The general diagram should clearly describe the component structure. The non-standard components (drawings specially designed for the owner) need to provide the part drawings additionally. At least provide the drawings for maintenance and repair of moving parts such as screws, slide tables, spindle boxes, work tables, and tool magazines. Other data shall be provided according to the bidder's standards. | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 投标方负责在业主现场对业主代表进行电气、机械维修、操作（设备、刀具调测、在线测量）、编程的技术培训。内容包括编程、操作方法及维修技术、常见故障排除等，负责培训业主设备操作人员能够独立完成设备操作、完成零件加工工作。 | The bidder is responsible for providing a technical training on electrical and mechanical maintenance, operation (equipment, tool adjustment, online measurement), and programming to the owner's representative on the owner's site. The training content includes programming, operation methods, maintenance techniques, and common troubleshooting, etc.. The bidder is responsible for training the owner's operators to complete equipment operations and parts processing work independently. | | 第八部分 质保期、附件、备件及售后服务 | Part VIII Warranty Period, Accessories, Spare Parts and After-sales Service | | 8.1 设备质保期为最终验收双方签字之日起18个月，数控系统质保期为24个月。在质保期内，若因设备及工装故障造成业主停工,投标方应保证：国内的在4小时内响应业主的维修要求，大连地区的6小时内到达用户现场；省内的12小时内到达用户现场；省外的24小时内到达用户现场；如需境外工程师到厂服务，亚洲的在6小时内响应业主的维修要求，48小时内到达用户现场，欧美的在24小时内响应业主的维修要求，96小时内到达用户现场。 | 8.1 The warranty period of equipment is 18 months from the date of final acceptance certificate signed by both parties, and the warranty period of CNC system is 24 months. During the warranty period, if the owner stops work due to equipment and tooling failures, the bidder shall ensure that domestic suppliers respond to the owner's maintenance requirements within 4 hours and arrive at the user's site within 6 hours in the Dalian area. Arrive at the user's site within 12 hours inside the province, and arrive at the user's site within 24 hours outside the province. If overseas engineers are required to provide on-site service, Asia will respond to the owner's maintenance requirements within 6 hours and arrive at the user's site within 48 hours. Europe and America will respond to the owner's maintenance requirements within 24 hours and arrive at the user's site within 96 hours. | | 8.2 在设备质保期内，投标方对设备及工装出现的各类故障应及时免费提供维修服务。对非人为造成的各类零件损坏，应及时免费更换。当发生重大故障时，在故障解决以后质保期需适当延长，具体时间由双方协商决定。 | 8.2 During the warranty period of the equipment, the bidder shall provide timely and free maintenance services for various troubles of the equipment and fixtures. All parts damaged caused by non-human factors should be replaced promptly and free of charge. When a major fault occurs, the warranty period needs to be appropriately extended after the fault is resolved, and the specific time will be negotiated by both parties. | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | | 10.1.8 降噪装置报价 | 10.1.8 Quotation for noise reduction device | | 10.1.9 集中吸雾系统报价（吸雾系统按每一级） | 10.1.9 Quotation for centralized mist suction system (quoted separately for each stage) | | 10.1.10 RFID读写器报价 | 10.1.10 Quotation for RFID reader and writer | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 1.1.3.1 气缸盖精加工生产线一条，包括卧式加工中心4台、凸轮轴孔测量1套、机械手1套、集中吸雾系统1套；除前述设备外，还包括其它输送装置、工件缓存装置、工件清洁装置、SPC检测站及检测夹具、夹具、刀具、专用调刀对刀装置、机床调整用样件/检棒及其它必要工装辅具等。 | 1.1.3.1 One finish machining line for cylinder head, including 4 sets of horizontal machining center, 1 set of camshaft hole measurement, 1 set of gantry robot, and 1 set of centralized mist suction system. In addition to the aforementioned equipment, it also includes other conveying devices, workpiece buffer devices, workpiece cleaning devices, SPC detection stations and detection fixtures, fixtures, cutting tools, specialized tool adjustment and tool setting devices, samples/test bars for machine commissioning, and other necessary tooling accessories. | | 1.1.3.2 合理安排工艺流程，平衡各工序节拍，优化平面布置，优化工件物流输送。 | 1.1.3.2 Reasonably arrange the process flow, balance the cycle time of each process, optimize the layout, and optimize the logistics transportation of workpieces. | | 1.1.3.3 集中吸雾系统1套，包含主机、主风管、次风管及相关安装支架、连接、控制系统等，能够满足气缸盖生产线切削设备的吸雾、除尘要求。 | 1.1.3.3 One set of centralized mist suction system, including the host, main air duct, secondary air duct, and related installation brackets, connections, control systems, etc., which can meet the mist suction and dust removal requirements of the cutting equipment on the cylinder head production line. | | 1.1.3.4 设备含切削液精过滤装置、高压切削液增压装置、返液泵站、集中吸雾口。 | 1.1.3.4 The equipment includes the coolant precision filtration device, high-pressure coolant boosting device, return pump station, and centralized mist suction port. | | 1.1.3.5 生产线涉及的RFID数据螺钉（由业主提供）读写器、机械手上下料站及同机械手之间的辊道、换刀调刀等待所需工件缓存装置、检测件出料口及检测夹具（需配备回转装置）。 | 1.1.3.5 The RFID data screw reader (provided by the owner) involved in the production line, the loading and unloading station of the gantry, and the roller conveyor between the same gantry, the required workpiece buffer device for tool change and adjustment, the inspection part discharge port, and the inspection fixture (equipped with a rotary device). | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 零件名称：凸轮轴下瓦盖 | Part name: Camshaft lower cover | | 零件图号：1006146-83F_C | Part drawing No.: 1006146-83F_C | | 材料：YL113 | Material: YL113 | | 数量：3 | Q'ty.: 3 | | 备注： | Remarks: | | 总成图号：1003010-82F_C | Assembly drawing No.: 1003010-82F_C | | 零件名称：凸轮轴下瓦盖 | Part name: Camshaft lower cover | | 零件图号：1006156-83F_C | Part drawing No.: 1006156-83F_C | | 材料：YL113 | Material: YL113 | | 数量：1 | Q'ty.: 1 | | 备注： | Remarks: | | 总成图号：1003010-82F_C | Assembly drawing No.: 1003010-82F_C | | 零件名称：凸轮轴下瓦盖 | Part name: Camshaft lower cover | | 零件图号：1006136-83F_C | Part drawing No.: 1006136-83F_C | | 材料：YL113 | Material: YL113 | | 数量：1 | Q'ty.: 1 | | 备注： | Remarks: | | 总成图号：1003010-82F_C | Assembly drawing No.: 1003010-82F_C | | 零件名称：六角法兰面螺栓 | Part name: Hexagonal flange bolt | | 零件图号：Q1840865TF2 | Part drawing No.: Q1840865TF2 | | 材料： | Material: | | 数量：10 | Q'ty.: 10 | | 备注： | Remarks: | | 总成图号：1003010-82F_C | Assembly drawing No.: 1003010-82F_C | | 零件名称：定位环 | Part name: Locating ring | | 零件图号：1006138-83F_C | Part drawing No.: 1006138-83F_C | | 材料： | Material: | | 数量：20 | Q'ty.: 20 | | 备注： | Remarks: | | 总成图号：1003010-82F_C | Assembly drawing No.: 1003010-82F_C | | 零件名称：排气座圈 | Part name: Exhaust seat ring | | 零件图号：1003013-83F_C | Part drawing No.: 1003013-83F_C | | 材料： | Material: | | 数量：8 | Q'ty.: 8 | | 备注： | Remarks: | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 零件图号：1006156-84F | Part drawing No.: 1006156-84F | | 材料：YL113 | Material: YL113 | | 数量：1 | Q'ty.: 1 | | 备注： | Remarks: | | 总成图号：1003010-84F_C | Assembly drawing No.: 1003010-84F_C | | 零件名称：凸轮轴下瓦盖 | Part name: Camshaft lower cover | | 零件图号：1006136-84F | Part drawing No.: 1006136-84F | | 材料：YL113 | Material: YL113 | | 数量：1 | Q'ty.: 1 | | 备注： | Remarks: | | 总成图号：1003010-84F_C | Assembly drawing No.: 1003010-84F_C | | 零件名称：六角法兰面螺栓 | Part name: Hexagonal flange bolt | | 零件图号：Q1840865T | Part drawing No.: Q1840865T | | 材料： | Material: | | 数量：14 | Q'ty.: 14 | | 备注： | Remarks: | | 总成图号：1003010-84F_C | Assembly drawing No.: 1003010-84F_C | | 零件名称：定位环 | Part name: Locating ring | | 零件图号：1006138-83F_C | Part drawing No.: 1006138-83F_C | | 材料： | Material: | | 数量：28 | Q'ty.: 28 | | 备注： | Remarks: | | 总成图号：1003010-84F_C | Assembly drawing No.: 1003010-84F_C | | 零件名称：排气座圈 | Part name: Exhaust seat ring | | 零件图号：1003013-84F | Part drawing No.: 1003013-84F | | 材料： | Material: | | 数量：12 | Q'ty.: 12 | | 备注： | Remarks: | | 总成图号：1003010-84F_C | Assembly drawing No.: 1003010-84F_C | | 零件名称：进气座圈 | Part name: Intake seat ring | | 零件图号：1003012-84F | Part drawing No.: 1003012-84F | | 材料： | Material: | | 数量：12 | Q'ty.: 12 | | 备注： | Remarks: | | 1.2.2 硬度：HBW180-249 | 1.2.2 Hardness: HBW180-249 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 1.4.2 设备到货后，3个月内完成安装调试和设备能力验证，具备生产条件并允许投产，在满足技术协议和合同要求时进行终验收。 | 1.4.2 After the equipment arrives, installation, comissioning, and equipment capability verification shall be finished within 3 months, and production conditions shall be met and allowed to be put into operation. The final acceptance shall be carried out when the technical agreement and contract requirements are met. | | 1.5 工厂条件 | 1.5 Workshop conditions | | 1.5.1 厂房： | 1.5.1 Workshop: | | 1.5.1.1 厂房屋架下弦距地面高度 ：8m | 1.5.1.1 The height of the lower chord of the workshop roof truss from the ground: 8m | | 1.5.1.2 厂房地坪承重：整体钢筋混凝土（厚度400）承重5t/m2 | 1.5.1.2 Load bearing capacity of workshop floor: monolithic reinforced concrete (thickness 400) with a load capacity of 5t/m2 | | 1.5.1.3 厂房供设备进出的门：门洞（高×宽）4.5米×4.5米 | 1.5.1.3 Doors for equipment entry and exit: doorway (H x W) 4.5m x 4.5m | | 1.5.1.4 厂房内环境温度：16-35℃ | 1.5.1.4 Ambient temperature inside the workshop: 16-35 ℃ | | 1.5.2 动能： | 1.5.2 Power energy: | | 1.5.2.1 供电情况：采用TN-S形式，如下图，AC380V±10% | 1.5.2.1 Power supply: TN-S form, as shown in the following figure, AC380V±10% | | 频率：50HZ±2% | Frequency: 50HZ±2% | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 平面布置区域见附件1《新中型缸体精加工线平面区划图》，平面布置要整线工艺流程全面规划，规划设计包括相邻辅助设备平面布置对接以及辅助设备物流、维修通道设计（辅助设备等由其它供应商设计制造的设备平面布置图由业主提供给投标方），保证物流合理，工件上料和下料、检测和通道等相互位置安排要合理，方便操作、保证安全。 | See the Appendix 1 "Layout Area for Finish Machining Line of New Medium-Sized Cylinder Block" for the layout area. The layout design should consider the entire production process, including the connecting with adjacent auxiliary equipment and the logistics and maintenance channels of auxiliary equipment (the layout of auxiliary equipment designed and manufactured by other suppliers shall be provided by the owner to the bidder), to ensure reasonable logistics. The mutual position arrangement of workpiece loading and unloading, detection, and channels should be reasonable, convenient for operation, and ensure safety. | | 2.3 整线为全自动生产线 | 2.3 Whole line is a fully automated production line. | | 2.3.1 整线为全自动生产线，新增设备工件换型时不许手动更换和调整工装。 | 2.3.1 Whole line is a fully automatic production line, and new equipment is not allowed to manually replace or adjust the fixtures when changing the workpiece model. | | 2.3.2 设备带有数字化信息接口，便于信息联网和传输，能够实现远程操控和故障诊断。 | 2.3.2 The machine tools is equipped with a digital information interface, which facilitates information networking and transmission, and can achieve remote control and fault diagnosis. | | 2.3.3 全线设置2个SPC检测站，配有检测夹具，能够按设定频次自动将工件送至检测夹具上，保证质量控制需要和操作安全，检测后的工件经操作者确认后自动返回继续加工，检验夹具需确保招标方配置的检具在检验夹具上操作的准确性，检测工件用的量检具和检具桌不是本项目供货范围，但投标方需留有足够的检具桌（（长×宽×高=2m×0.8m×0.75m（高是指操作者操作站立面到桌子工作面））安放面积和工件从检测夹具吊上、吊下用起重吊安装空间。 | 2.3.3 Set up two SPC inspection stations on the production line, equipped with testing fixtures, which can automatically send workpieces to the testing fixtures according to the set frequency, ensuring processing quality and operational safety. The inspected workpiece will automatically return and continue processing after confirmation by the operator. The bidder shall ensure the operation accuracy of the owner's check gauges on the inspection fixture. The measuring tools and tool tables used for detecting workpieces are not within the scope of supply of this project, but the bidder needs to leave sufficient installation space for the tool table (L x W x H=2m x 0.8m x 0.75m ("H" refers to the height from the operator's station facade to the table working surface)) and the lifting crane which is used to lift the workpiece up and down from the inspection fixture. | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 2.4.3 机动辊道输送时不得磕碰、划伤工件，在招标文件中要描述机动辊道的形式及换型方案，支承元件要求具有良好的刚性和耐磨性。设备与辊道之间要有挡隔料装置。机动辊道采取区域控制方式，每段只放1个缸盖。辊道下方设置不锈钢接水盘，接水盘残留物易清理，接水盘设有阀门和回液管，冷却液能够返回设备循环再利用。 | 2.4.3 The motorized roller conveyor shall not collide or scratch the workpiece during transportation. In the bidding documents, the type and replacement plan of the motorized roller conveyor should be described, and the supporting components should have good rigidity and wear resistance. There should be a material blocking device between the equipment and the roller conveyor. The motorized roller conveyor adopts a regional control method, with only one cylinder head placed in each section. The stainless steel water collection tray is installed below the roller conveyor, and the residue on the tray is easy to clean. There are valves and return pipes on the tray, and the coolant can be returned to the equipment for recycling and reuse. | | 2.4.3 工件在设备入口及出口姿态：缸盖底面朝下、后端面朝前。 | 2.4.3 The posture of the cylinder head at the inlet and outlet of the equipment: bottom facing down and rear facing forward. | | 2.4.4 输送系统（机械手、抬起步伐、移动滑台、机动辊道等），工件换型时不许手动更换和调整工装。 | 2.4.4 The conveying system (mechanical arm, uplift, movable table, motorized roller conveyor, etc.), it is not allow manual replacement and adjustment of the fixtures when the workpiece model is changing. | | 2.4.5 工件进入首台机床之前姿态：缸盖底面朝下、后端面朝前。 | 2.4.5 The posture of the cylinder head before entering the first machine: bottom facing down and rear facing forward | | 2.4.6 工件出最后一台机床姿态：缸盖底面朝下、后端面朝前。 | 2.4.6 The posture of the cylinder head after discharging out from the last machine: bottom facing down and rear facing forward | | 2.4.7 生产线装料高度：1200mm（机动辊道辊子上表面距厂房地平面尺寸）。 | 2.4.7 Workpiece loading height of the production line: 1200mm (distance from the upper surface of the roller conveyor to the workshop floor). | | 2.5 设备的RFID识别系统 | 2.5 RFID identification system for the equipment | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | ★2.3.4 全线所有设备的控制系统采用带有EtherNet/IP、ProfiNET标准通讯接口，以保证能与主控计算机联机，同时配备相应的软件接口，满足数据采集功能及其规范要求。详见附件4《智能制造数据采集功能通用设备技术规范》，对本供货范围不适用的除外。 | The control system of all equipment on the production line adopts EtherNet/IP and ProfiNET standard communication interfaces to ensure online connection with the host computer, and is equipped with corresponding software interfaces to meet the data collection function and specification requirements. Please refer to Appendix 4 "General Technical Specification of Intelligent Manufacturing Data Collection" for details, except for those that are not applicable to this scope of supply. | | 2.4 工件输送及上、下料方法 | 2.4 Workpiece conveying and loading/unloading methods | | 2.4.1 各工序上下料采用桁架机械手输送，机械手带有A轴垂直翻转（正负180°）及C轴水平回转功能（正负180°）。机械手上下料出入口段设置机动辊道（至少放置1个工件），便于与临近其它机动辊道相连接；不同机械手之间输送采用机动辊道。工序SPC站工件送线外三坐标检测、自检不合格工件临时下线采用摇臂吊，摇臂吊及吊具不属于本次供货范围，但投标方需提供吊的旋转半径、高度及安装位置等参数。 | 2.4.1 Workpiece loading and unloading in each process are carried out using the gantry robot, which is equipped with A-axis vertical flipping (positive or negative 180 °) and C-axis horizontal rotation function (positive or negative 180 °). Set up a motorized roller at the entrance and exit section of the robot for loading and unloading (at least one workpiece should be placed) to facilitate connection with other adjacent motorized rollers. The conveying between different robot adopts a motorized roller conveyor. The workpiece on the SPC station is sent to the outside for three coordinate inspection. If the self-inspection fails, the temporary offline of the workpiece is carried out using a swinging crane. The swinging crane and lifting tools are not within the scope of this supply, but the bidder needs to provide the parameters such as swing radius, height, and installation position of the swinging crane. | | 2.4.2 工序内部工件输送采用机械手或抬起步伐或移动工作台。 | 2.4.2 The workpiece transportation in the process is carried out using a gantry or by life carrry or movable table. | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 3.1 工序流程应安排合理完整，充分考虑前后工序的相关性和相互影响，合理布置零件定位基准位置和夹紧点位置，充分考虑加工过程中工件变形的影响，确保产品质量。结合产品结构及质量要求，合理确定各工序加工内容，并使工序节拍尽可能均衡。 | 3.1 The process flow should be arranged reasonably and completely, fully considering the correlation and mutual influence between the previous and next processes, reasonably arranging the positioning reference position and clamping position of the workpiece, fully considering the impact of workpiece deformation during the processing, and ensuring product quality. Reasonably determine the processing content of each process based on the structure and quality requirements of the workpiece, and make the cycle time of each process as balanced as possible. | | 3.2 零件的加工内容及精度见附件2《新中型产品缸盖图纸》、附件3《新中型产品缸盖工艺附图》，工艺附图表达的加工内容若与缸盖图纸相违背，以图纸为准。 | 3.2 The machining positions and accuracy of the workpiece can be found in Appendix 2 "Product Drawing of New Mediu-Sized Cylinder Head" and Appendix 3 "Product Process Drawing of New Mediu-Sized Cylinder Head". If the machining content expressed in the process diagram contradicts the cylinder head drawing, the drawing shall prevail. | | 3.3 金切设备采用自动上下料形式，工件进出下料站、检测口以及进出机床应充分考虑防错设计，工件姿态变化误操作有报警功能。设备能够识别并写入多种工件信息（写入RFID数据螺钉），RFID数据螺钉安装位置见附件3《新中型产品缸盖工艺附图》。生产线适当设置工件缓存装置（建议5-8件），在工序换刀调刀等待或设备故障时，利用缓存装置的缓存功能继续一段时间的生产，需缓存的工件自动缓存存放，需返回加工时自动返回加工。 | 3.3 The metal cutting equipment adopts automatic loading and unloading method, and full consideration should be given to the error prevention design when the workpiece enters and exits the feeding station, detection port, and machine tool. There should be an alarm function for misoperation of workpiece posture changes. The device is able to recognize and write various workpiece information (including RFID data screws). The installation position of RFID data screws can be found in Appendix 3 "Product Process Drawing of New Mediu-Sized Cylinder Head". Properly set up a workpiece buffer device on the production line (recommended 5-8 pieces), and use the buffer function of the buffer device to continue production for a period of time when waiting for process tool change or equipment failure. The workpiece that needs to be cached is automatically cached and stored, and when it needs to be returned for processing, it is automatically returned for processing. | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 3.8.1 直径（可调整刀具）、距离、角度、位置度、跳动、同轴度、垂直度、平行度精度按Cmk≥1.67考核；不可调整的刀具（如单刃或多刃铰刀）加工尺寸精度按Cm≥1.67考核。 | 3.8.1 The accuracy of diameter (adjustable tool), distance, angle, position, runout, coaxiality, verticality, and parallelism shall be assessed based on Cmk ≥ 1.67. The machining dimension accuracy of non-adjustable cutting tools (such as single or multi blade reamers) shall be assessed based on Cm ≥ 1.67. | | 3.8.2 形状公差：平面度、圆度、圆柱度、直线度按公差值80%考核。 | 3.8.2 Shape tolerance: flatness, roundness, cylindricity, and straightness shall be assessed at 80% of the tolerance value. | | 3.8.3 粗糙度按公差值90%考核。 | 3.8.3 Roughness shall be assessed at 90% of the tolerance value. | | 3.8.4 要求投标方按照“表二”列出所有本项目所加工的所有最终成品特性的保证能力值（Cmk和Cm）、压缩百分比。如果投标方达不到前述3.8.1-3.8.3条要求，也要求投标方按照“表二”列出所能够达到的具体能力值（Cmk和Cm）、压缩百分比。 | 3.8.4 The bidder is required to list the guaranteed capacity values (Cmk and Cm) and compression percentage of all final product characteristics processed in this project according to "Table 2". If the bidder cannot meet the requirements of 3.8.1~ 3.8.3 mentioned above, the bidder is also required to list the specific capacity values (Cmk and Cm) and compression percentage that can be achieved according to "Table 2". | | 3.9 重点工艺要求 | 3.9 Key process requirements | | ★3.9.1 座圈孔、导管孔一次装夹完成加工。 | ★3.9.1 The seat ring hole and guide tube hole shall be complete the machining by one- clamping. | | 3.9.1.2 底面缸盖合把定位孔与缸盖底面精加工一次装夹完成加工。 | 3.9.1.2 The finish machining of bottom surface cylinder head joint positioning holes and bottom face of cylinder head is completed by one-time clamping. | | 3.9.1.3 凸轮轴孔与后端面轮系定位销孔一次装夹完成加工。 | 3.9.1.3 The camshaft hole and positioning pin holes in rear endface shall be complete the machining by one- clamping. | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 3.10.4 所有测量都带有校准器，能够按一定频次自动进行校准。校准件可方便地取下进行计量，提供校准件图纸和出厂检验报告。校准件需进行时效及防锈处理，避免夏季海洋性气候引起校准件的锈蚀。 | 3.10.4 All measurements are equipped with calibrators that can automatically calibrate at a certain frequency. The calibration parts can be easily removed for measurement. Provide calibration parts drawings and factory inspection reports. Calibration parts need to undergo aging and rust prevention treatment to avoid rusting caused by marine climate in summer. | | 3.10.5 可自动判断工件合格与否，并实现与机床通讯。在线自动检测系统带有SPC统计控制功能，统计及控制方法可选择，检测及统计数据能够自动上传。 | 3.10.5 It can automatically determine whether the workpiece is qualified or not, and achieve communication with the machine. The online automatic detection system is equipped with SPC statistical control function, and the statistical and control methods can be selected. The detection and statistical data can be automatically uploaded. | | 3.10.6 传感器测量用测头不允许划伤工件（工件上可能会有可视的痕迹，但是该痕迹应不可测量，既不会影响工件测量，也不会损坏工件）。 | 3.10.6 The probe of the sensor should not scratch the workpiece (there may be visible marks on the workpiece, but these marks should not be measurable and will not affect the measurement of the workpiece or damage it). | | 3.10.7 主轴孔测量：采用2对互成90°的传感器；分步可编程测量方式，分别完成对7档孔的测量。 | 3.10.7 Measurement of crank bore: through 2 pairs of sensors at 90 ° angle to each other. Using step-by-step programmable measurement method to complete the measurement of 7-speed holes separately. | | 3.10.8 缸体缸孔测量：直径采用2对互成90°的传感器；分步可编程测量方式，可完成多截面的测量（实际至少3个截面）；6个缸孔全部测量和反馈补偿。 | 3.10.8 Measurement of cylinder hole: through 2 pairs of sensors at 90 ° angle to each other. Using step-by-step programmable measurement method to complete the measurement of multiple cross-sections (actual at least 3 cross-sections). Measure and provide feedback compensation for all 6 cylinder holes. | | 3.10.9 测量系统精度指标及要求 | 3.10.9 Accuracy indicators and requirements of measurement system | | 测量分辨率0.1µm。 | Measurement resolution: 0.1µm | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 3.11.10.2室内排放要求： | 3.11.10.2 Indoor emission requirements: | | a. 满足GBZ2.1-2019《工作场所有害因素职业接触限值 第1部分：化学有害因素》标准要求，粉尘8小时平均容许接触浓度8mg/ m³。 | a. Meet the requirements of the standard GBZ2.1-2019 "Occupational Exposure Limits for Hazardous Agents in the Workplace -- Part 1: Chemical Hazardous Agents". The average allowable exposure concentration of dust for 8 hours is 8mg/m ³. | | b. 油雾的职业接触限值参考1998年美国国家职业安全与健康协会标准，油雾控制限值0.5mg/ m³。 | b. The occupational exposure limit for oil mist is based on the standards of 1998 National Institute for Occupational Safety and Health in the United States. The oil mist control limit is 0.5mg/m ³. | | 3.11.11 集中吸雾系统排放管安装 | 3.11.11 Installation of discharge pipes for centralized mist suction system | | 3.11.11.1 根据投标方提供的集中吸雾系统室外排放管与厂房屋顶接口尺寸及要求，业主负责厂房屋顶开口、开口处的翻边、一次结构防水以及排放管固定点的制作。 | 3.11.11.1 According to the size and requirements of the interface between the outdoor discharge pipe of the centralized mist suction system and the roof of the workshop provided by the bidder, the owner is responsible for the opening and flipping of the roof, primary structural waterproofing and fixing points for discharge pipes. | | 3.11.11.2 投标方负责排放管的安装以及与屋顶之间的固定（利用固定点），同时做好开口处的管道安装后屋面二次防水盖板，确保屋面开口处的防雨效果（无渗漏）。 | 3.11.11.2 The bidder is responsible for the installation of the discharge pipe and the fixation between it and the roof (using fixing points). At the same time, responsible for the installation of pipes at the roof opening and the installation of secondary waterproof cover plates on the roof to ensure the rainproof effect (no leakage). | | 第四部分 设备、夹具和刀具 | Part IV Equipment, Fixture and Tool | | 4.1 设备 | 4.1 Equipment | | 4.1.1 基本要求 | 4.1.1 Basic requirements | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 4.1.1.10 电气、液压、气动、润滑等元器件采用国际一流知名品牌，并在中国有良好服务体系的生产商。数控系统品牌标准参照或相当于SIEMENS、FANUC 、Rexroth Indramat等国际一流知名品牌产品；电控柜品牌标准参照或相当于德国RITTAL（威图）、HOFFMANN（霍夫曼）等国际一流知名品牌产品；液压元件品牌标准参照或相当于REXROTH、PARKER等国际一流知名品牌产品；气动元件品牌标准参照或相当于FESTO、REXROTH等国际一流知名品牌产品；润滑元件品牌标准参照或相当于SKF、德国BIJUR等国际一流知名品牌产品。 | 4.1.1.10 Electrical, hydraulic, pneumatic, lubrication and other components adopt internationally renowned brand products, and the manufacturer shall have a good service system in China. CNC system adopt the product of SIEMENS, FANUC, Rexroth Indramat or equivalent international first-class brand. The electrical cabinet adopt the product of RITTAL (Germany), HOFFMANN (Germany) or equivalent international first-class brand. The hydraulic component adopt the product of REXROTH, PARKER or equivalent international first-class brand. The pneumatic components adopt the product of FESTO, REXROTH or equivalent international first-class brand. The lubrication components adopt the product of SKF, BIJUR (Germany) or equivalent international first-class brand. | | 4.1.1.11 刀库配备断刀检测，断刀检测要求在换刀前进行检测，采用HSKA100刀柄。 | 4.1.1.11 The tool magazine is equipped with a tool breakage detection function and uses HSKA100 tool holders.The tool breakage detection should be done before tool changing. | | 4.1.1.12 所有设备的控制系统采用同一系统制造商的产品。 | 4.1.1.12 The control systems of all equipment shall use the products from the same manufacturer. | | 4.1.1.13 设备工作区域设置冲屑装置，空间内无铁屑堆积死角。 | 4.1.1.13 Install a chip cleaning device in the working area of the machine to ensure that there are no dead corners where the chips can accumulate. | | 4.1.1.14 必须进行降噪处理，噪声声压级≤75dB（A）。（GBZT-189.8-2007-工作场所物理因素测量-噪声）。 | 4.1.1.14 Noise reduction is necessary, to ensure the noise sound pressure level is ≤ 75dB (A). (GBZT-189.8-2007- Measurement of Physical Agents in Workplace - Noise) | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 在测量中每次测量时，都要将实际值与初始值的公差带比较。每次测量后通过使用行程超程测试，及时校订零点历史纪录。 | During each measurement, the tolerance zone between the actual value and the initial value should be compared. After each measurement, use a travel over range test to promptly correct the zero point history record. | | 3.11 集中吸雾除尘系统要求 | 3.11 Requirements for centralized mist suction and dust removal system | | 3.11.1 设备为Absolent或Keller或德国Camfil（原handte）品牌产品（管路除外）。设备采用高效离心风机，通过管道系统连接机床吸风口，使机床端内腔形成一定负压，通过风阀调节，合理分配每台机床所需风量，从而实现源头将含油雾颗粒的污染空气有效收集抽吸入过滤设备中，通过深层“自清式” 过滤滤芯实现高效捕捉油雾颗粒同时快速释放，滴落至底部回液箱内的液体，由自动回液泵系统将液体泵送至机床冷却液系统，过滤后的空气完全符合排放标准要求。 | 3.11.1 3.11.1 The equipment brand is Absolute or Keller or Camfil (formerly Handte, Germany) (excluding pipelines). The equipment adopts an efficient centrifugal fan, which is connected to the suction port of the machine through a pipeline system, forming a certain negative pressure in the inner cavity of the machine end. Through the adjustment of the air valve, the required air volume for each machine is reasonably distributed, so as to effectively collect and inhale the polluted air containing oil mist particles from the source into the filtering equipment. Efficient capture of oil mist particles and rapid release through deep self-cleaning filter elements. The liquid that drips into the bottom return tank is sent to the machine coolant system by the automatic return pump. The filtered air fully meets the requirements of the emission standards. | | 3.11.2 过滤原理采用三级滤芯过滤方式，第一级和第二级采用复合纤维自清过滤滤芯，第三级使用活性炭过滤，以保证过滤器后空气符合室外及室内排放要求。 | 3.11.2 Three-stage filter element filtration, the first and second stages are composite fiber self-cleaning filter elements, and the third stage is activated carbon filtration to ensure that the filtered air meets outdoor and indoor emission requirements. | | 3.11.3 每级滤芯配置检测口，可进行空气颗粒浓度检测，能随时检测并验证过滤效率。 | 3.11.3 Each stage of filter element is equipped with a detection port, which can detect the concentration of air particles and verify the filtration efficiency at any time. | | 3.11.4 过滤器不配滤芯反冲洗装置，避免产生二次污染。 | 3.11.4 The filter is not equipped with a filter backwash device to avoid secondary pollution. | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | e. 所有的伺服轴和控制模块的选择必须满足工艺加工的要求，必须留有充分的裕量，必须是数字式的，反馈器件选用绝对编码器或绝对光栅（光栅尺要安装在防护罩内，避免切削液滴落其上造成损失）。 光栅尺品牌标准参照或相当于HEIDENHAIN、 BALLUFF、SICK等国际一流知名品牌产品。数控轴原点要做标记，提供原点检棒，以备原点调整。 | e. The selection of all servo axes and control modules must meet the process requirements, leave sufficient margin, and be digital type. The feedback component should use the absolute encoder or absolute grating scale (the grating scale should be installed inside the protective cover to avoid loss caused by the coolant dripping on it). The grating scale shall be the product of HEIDENHAIN, BALLUFF, SICK or equivalent international first-class brand. The origin of CNC axis needs to be marked, and an origin test bar should be provided for origin adjustment. | | f. 对PLC的输入和输出端必须预留10%的裕量，编程接口不能占用。电柜内线号与图纸的页码相关联，元器件的编号与页码相关联。 | f. The input and output terminals of PLC must have 10% margin reserved and cannot occupy programming interfaces. The wire numbers inside the electrical cabinet are associated with the page numbers of the drawings, and the component numbers are associated with the page numbers. | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | i. 电控柜内要安装照明灯（220AC），在电控柜内至少要安装有两个带有漏电保护功能的AC220V、50Hz符合中国国家标准的电源插座（一个2孔，一个3孔），以供维修时使用。操纵台上有供便携电脑的220V的交流插座（预留可安装中国标准插座的位置、线缆及断路器）。 | i. The lighting (220AC) should be installed inside the electrical cabinet, and at least two power sockets (AC220V, 50Hz) with leakage protection function that comply with Chinese national standards (one with 2-holes and one with 3-holes) should be installed inside the electrical cabinet for maintenance purposes. There is a AC socket (220V) for portable computers on the control panel (with reserved space for installing Chinese standard sockets, cables, and circuit breakers). | | j. 电柜内部配置电计量表，计量数据可以上传至业主能源控制系统。电计量表品牌标准参照或相当于ABB、SIEMENS、SCHNEIDER等国际一流知名品牌产品，电计量表精度为0.5级。 | j. The electrical cabinet is equipped with an electric meter, and the measurement data can be uploaded to the owner's energy control system. The electric meter shall be the product of ABB, SIEMENS, SCHNEIDER or equivalent international first-class brand. The accuracy of the electric meter is 0.5 level. | | 电计量表功能： | Functions of the electricity meter: | | 1）采集分合状态和电流、电度量等电气参量。 | 1) Collect electrical parameters such as opening and closing status, current, and the use of electricity, etc. | | 2）具备RS485和工业以太网通讯功能 | 2) Equipped with RS485 and industrial Ethernet communication functions. | | k. 电柜必须有空气调节器(空调不允许布置在设备顶部)。 | k. The electrical cabinet must be equipped with an air conditioner (the air conditioning is not allowed to be placed on top of the equipment). | | l. 在电柜的上方必须预留连网的接口。 | l. A network connection interface must be reserved above the electrical cabinet. | | m. 配备断刀监控装置。 | m. Equipped with a tool breakage monitoring device. | | 4.1.4.6.2 软件： | 4.1.4.6.2 Software: | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 标准：IEC60204-1最新板（设计、安装、制作） | Standard: the latest version of IEC60204-1 (design, installation, manufacture) | | 温度控制：空调品牌标准参照或相当于RITTAL、PFANNENBERG等国际一流知名品牌产品，并具备温度显示及设置功能。电柜温度不能超过42度，同时必须保证电柜的温度高于环境温度，电柜空调要避免顶部安装。 | Temperature control: Air conditioning recommend RITTAL, PFANNEBERG or equivalent international first-class brand products, with temperature display and setting functions. The temperature of the electrical cabinet cannot exceed 42°, and it must be ensured that the temperature of the electrical cabinet is higher than the ambient temperature. The air conditioners of the electrical cabinet should be avoided from being installed on top of the equipment. | | b. 操作面板： | b. Operation panel: | | 型号：配置独立的主操作面板，采用主流型号。 | Model: equipped with an independent main operation panel, using mainstream models. | | 安装位置：依据机床设计定，便于操作 | Installation position: according to the machine design, easy to operate. | | 安装高度（显示器中心）：1650mm | Installation height (the center of display): 1650mm | | 语言：中文和英文，可切换 | Language: Chinese and English, switchable | | 界面：主操作面板为彩色图形人机界面，所有执行器件都能手动调整、模拟量、运行参数、温度曲线、压力曲线、元器件级报警等都能显示或设定。 | Interface: The main operation panel is human-machine interface with colored graphical , and all executing components can be manually adjusted. Analog quantities, operating parameters, temperature curves, pressure curves, and component alarms can be displayed or set. | | c. 低压电器： | c. Low voltage electrical appliances: | | PLC：品牌标准参照或相当于SIEMENS博图1500系列CPU1517F，或AB、SCHNEIDER等国际一流知名品牌产品，软件为最新版本。 | PLC: The brand recommend SIEMENS Portal 1500 series CPU1517F, or international first-class brand products such as AB and SCHNEIDER. The software should be the latest version. | | 接触器：品牌标准参照或相当于SIEMENS、SCHNEIDER、ABB等国际一流知名品牌产品 | Contactor: reference or equivalent to international first-class brand products such as SIEMENS, SCHNEIDER, ABB, etc | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 4.3.4 铰孔刀具选择原则在刀具直径、结构许可的条件下定位销孔尽可能采用模块化、可调式高速铰刀，使用高精度液压刀柄夹持。 | 4.3.4 For selection of the reamers, under the conditions of tool diameter and structure permission, should use adjustable high-speed reamers with modular positioning pin holes as much as possible, and use high-precision hydraulic tool holders for clamping. | | 4.3.5 刀具配置（按规定的终验收切削完成通过后移交用户的，并与最终通过时的相同）及要求： | 4.3.5 Tool configuration and requirements (After the final acceptance cutting is completed and qualified, it will be handed over to the user, the same as when passing the final acceptance): | | 4.3.5.1 配置数量 | 4.3.5.1 Quantity: | | 耐用刀辅具2套，如：刀柄等； | 2 sets of durable tool accessories, such as tool holders, etc. | | 易损刀具10套，如：刀片等。 | 10 sets of vulnerable cutting tools, such as blades, etc. | | 上述终验收后交付数量，与验收、终验收过程中所产生的刀具损耗由投标方承担。 | The above is the delivery quantity after final acceptance, and the tool loss generated during the pre-acceptance and final acceptance shall be borne by the bidder. | | 4.3.5.2 铰孔：直径≥Φ8mm铰刀采用可调式高速精铰刀结构，直径＜Φ8mm铰刀采用整体硬质合金精铰刀结构。铰刀品牌标准参照或相当于Dihart、Mapal等国际一流知名品牌产品，高精度液压刀柄品牌标准参照或相当于Schunk、BIG、Mapal等国际一流知名品牌产品。 | 4.3.5.2 Hole reaming: The reamer with diameter ≥ Φ8mm adopts adjustable high-speed finishing reamer, the reamer with diameter < Φ8mm adopts solid hard alloy finishing reamer. Reference or equivalent to international first-class brand products such as Dihart, Mapal, etc. for reamer selection, and reference or equivalent to international first-class brand products such as Schunk, BIG, Mapal etc. for high-precision reamer selection. | | 第五部分 需提供的技术资料（中标后提供） | Part V Technical Data to be Provided (after winning the bid) | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 6.3.10 设备静态精度检测内容和要求确认。 | 6.3.10 Confirmation of equipment static accuracy testing content and requirements | | 6.3.11 项目进度表。 | 6.3.11 Project Schedule | | 6.3.12 提供在本项目SPC站用摇臂吊（用于检测夹具上不合格件下料和三坐标检测件下料和返回）的旋转半径、起升高度及安装位置等基本参数。 | 6.3.12 Provide basic parameters such as the swinging radius, lifting height, and installation position of the swinging crane used in the SPC station of this project (used for unloading of the unqualified parts from the inspection fixture, and used for unloading of the parts for 3-coordinate detection and loading after detection). | | 6.4 上述设计方案需经过业主认可后方可投产，但投标方承担全部责任。 | 6.4 The bidding goods can only start production after the above design scheme is approved by the owner, but the bidder shall bear full responsibility. | | 第七部分 验收及培训 | PART VII Acceptance and Training | | 7.1 设备验收： | 7.1 Equipment acceptance: | | 7.1.1 设备预验收 | 7.1.1 Equipment pre-acceptance | | 7.1.1.1 投标方需提供设备验收标准。投标方应提前在设备具备预验收条件3个月之前通知业主。 | 7.1.1.1 The bidder shall provide the equipment acceptance standards, and notify the owner three months before the equipment meets the pre-acceptance conditions. | | 7.1.1.2 设备的预验收在投标方现场进行。业主安排6人参加，验收时间由双方协商确定，业主负责往返机票和食宿，投标方提供现场办公场所、翻译。 | 7.1.1.2 Equipment pre-acceptance shall be carried out in the bidder's factory. The owner dispatch 6 people. The acceptance time shall be determined through consultation between both parties. The owner is responsible for round-trip airfare and accommodation, while the bidder provides on-site office space and translation. | | 7.1.1.3 验收前设备必须连续空运转12小时无故障后，按投标方出厂标准对静态精度进行验收。投标方提供设备精度检测用测试仪器。 | 7.1.1.3 Before acceptance, the equipment must be continuously dry run for 12 hours without any faults, and then the static accuracy shall be accepted according to the bidder's factory standards. The bidder shall provide the measuring instruments for equipment accuracy testing. | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 10.2 备件、易损件清单及价格（不在投标总价内） | 10.2 Quotation and list of spare parts and wearing parts (not included in the total bidding price) | | 10.3 投标时需提供主要部件的价格，三年不得涨价。提供清单的备件，投标方不允许与第三方供应商签署商务保护协议，阻碍业主向第三方供应商采购。 | 10.3 The prices of the main components must be provided during bidding, and cannot be price increased for three years. The bidder provide the spare parts according the list, it is not allowed to sign a business protection agreement with the third-party suppliers for these spare parts, and hinders the owner from purchasing from the third-party suppliers. | | 第十一部分 保密 | Part XI Confidentiality | | 11.1 资料保密 | 11.1 Confidentiality of information | | 投标方应对业主提供的产品图纸，技术要求及附件等对外保密。 | The bidder shall keep confidential the product drawings, technical requirements, and appendixes provided by the owner. | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|:-------------| | 4.2 | 夹具 | | ★4.2.1 夹具全部采用液压夹紧，工件、夹具定位面采用切削液自动冲洗，定位时水密或气密检查以保证定位准确，夹紧位置设立压力报警，确保工件的可靠压紧。 | | | 4.2.2夹具的液压、润滑系统必须密封可靠。 | | | 4.2.3充分考虑工件和夹具系统的整体刚性，优化夹紧力大小及施力点的布置，减少工件和夹具的变形。 | | | 4.2.4夹具转位、定位、分度机构、夹紧机构动作灵活可靠。 | | | 4.2.5夹具体要求排屑通畅。 | | | 4.2.6夹具要求具有可调整性，定位元件要求具有良好刚性和耐磨性。 | | | 4.2.7夹具辅助支承需要有流量监控或信号监控。 | | | 4.2.8夹具中的辅助支承及夹紧机构应根据工艺需要设置自锁装置，并用简图说明。 | | | 4.2.9超过100bar耐压的管路，设计选用O形圈的，硬度必须≥NBR 80，液压压力超过100bar的尽可能选用Turcon-Excluder和Turcon-Stepseal。 | | | 4.3 | 刀具及刀辅具 | | 4.3.1刀具的选择以成熟、先进、高效、经济为原则，要求刀具结构安全可靠、更换方便。 | | | 4.3.2刀具接口形式要求：刀具与设备接口采用HSK100刀柄。 | | | 4.3.3刀具需配备RFID芯片。 | | | 4.3.4铰孔刀具选择原则在刀具直径、结构许可的条件下定位销孔尽可能采用模块化、可调式高速铰刀，使用高精度液压刀柄夹持。 | | | 4.3.5刀具配置（按规定的终验收切削完成通过后移交用户的，并与最终通过时的相同）及要求： | | | 4.3.5.1配置数量 | | | 耐用刀辅具2套，如：刀柄等； | | | 易损刀具10套，如：刀片等。 | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | g.用户访问分级保护。 | | | h.自适应控制。 | | | i.机器预热程序。 | | | 4.1.4.7 | 具体要求 | | a. | 电控柜: | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | Unnamed: 5 | Unnamed: 6 | Unnamed: 7 | Unnamed: 8 | Unnamed: 9 | Unnamed: 10 | Unnamed: 11 | Unnamed: 12 | Unnamed: 13 | |:----------------------------------|:-------------|:-----------------|:-------------|:--------------------------------------|:--------------|:--------------------------------|:-----------------------------------------|:----------------------------------| | 电力安装容量（Kw台） | | 机床重量 | | 机床供液量 | | 机床回液压力 | 进/回液管内径（mm） | 压缩空气用量 | | Power installed capacity (Kw/set) | | Unit weight (kg) | | Liquid supply of machine tool (L/min) | | Return pressure of machine tool | Inner diameter of inlet/return pipe (mm) | Compressed air consumption (m3/h) | | | | | | | | (MPa) | | | | | | | | 单台 | 合计 | | | 单台 | | 单台 | 合计 | 单台 | 合计 | Single | Total | | | Single | | Single | Total | Single | Total | | | | | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:------------------------------------------------------------------| | 第一部分 | 总体要求 | | PART I | General Requirements | | 第二部分 | 整线要求 | | Part II | Whole-line Requirements | | 第三部分 | 工艺要求及加工精度 | | Part III | Process Requirements and Machining Accuracy | | 第四部分 | 设备、夹具和刀具 | | Part IV | Equipment, Fixture and Tool | | 第五部分 | 需提供的技术资料 | | PART V | Technical Data to Be Provided | | 第六部分 | 方案会审 | | Part VI | Joint Programme Review | | 第七部分 | 验收及培训 | | PART VII | Acceptance and Training | | 第八部分 | 质保期、附件、备件及售后服务 | | Part VIII | Warranty Period, Accessories, Spare Parts and After-sales Service | | 第九部分 | 投标资料要求 | | Part IX | Tender Data Requirements | | 第十部分 | 投标报价要求 | | Part X | Bid Pricing Requirements | | 第十一部分 | 保密 | | Part XI | Confidentiality | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|:------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------| | 第三部分 工艺要求及加工精度 | | | Part III Process Requirements and Machining Accuracy | | | 3.1 | 工序流程应安排合理完整，充分考虑前后工序的相关性和相互影响，合理布置零件定位基准位置和夹紧点位置，充分考虑加工过程中工件变形的影响，确保产品质量。结合产品结构及质量要求，合理确定各工序加工内容，并使工序节拍尽可能均衡。 | | 3.2 | 零件的加工内容及精度见附件2《新中型产品缸体图纸》、附件3《新中型产品缸体工艺附图》，工艺附图表达的加工内容若与缸体图纸相违背，以图纸为准。 | | 3.3 | 金切设备采用自动上下料形式，工件进出下料站、检测口以及进出机床应充分考虑防错设计，工件姿态变化误操作有报警功能。设备能够识别并写入多种工件信息（写入RFID数据螺钉），RFID数据螺钉安装位置见附件3《新中型产品缸体工艺附图》。生产线适当设置工件缓存装置（建议5-8件），在工序换刀调刀等待或设备故障时，利用缓存装置的缓存功能继续一段时间的生产，需缓存的工件自动缓存存放，需返回加工时自动返回加工。 | | 3.4 | 结合生产线布局及上下料形式，合理配置单机设备、段落设备、SPC检测站的RFID读写器，用于生产线数据采集、存储、传输、上传及质量追溯，工件RFID采用高频。 | | 3.5 | 各加工切削段落需配置相应清洁装置，具有翻转功能，用于工件简易清理，方便SPC站人工检测以及确保工件输送至下个段落的清洁度（外表无明显积液、铁屑）。清洁装置清洁工件产生的铁屑和冷却液能够返回设备。 | | 3.6 | 机械手具备在适当位置对工件进行吹气清理及翻转倒水功能，以尽可能减少乳化液随工件带入下道最终清洗工序；生产线下料检测站的工件下料姿态应充分考虑工序检测内容，便于操作人员对工序内容进行检测。为方便维修及保障维修安全，机械手应设置固定和可移动的维修平台。 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 线首机器人自动上料→本项目金切工序→去毛刺及最终清洗→堵片等附件安装→最终水套、油道试漏→人工外观检查→自动拆卸RFID螺钉、机器人成品下线至立体库。 | | | 3.10 机床在线检测系统要求 | | | 3.10.1在线检测和自动补偿装置结构要求采用机械式测量结构。触点采用自锁紧螺钉锁紧。测量装置的设计及安装要求便于维修。 | | | 3.10.2测量杆带有回缩防撞装置。测量杆带有吹气功能，测量时对被测对象进行吹气，保证测量表面的清洁。 | | | 3.10.3 CNC控制方式，满足所有项目产品检测要求。 | | | 3.10.4所有测量都带有校准器，能够按一定频次自动进行校准。校准件可方便地取下进行计量，提供校准件图纸和出厂检验报告。校准件需进行时效及防锈处理，避免夏季海洋性气候引起校准件的锈蚀。 | | | 3.10.5可自动判断工件合格与否，并实现与机床通讯。在线自动检测系统带有SPC统计控制功能，统计及控制方法可选择，检测及统计数据能够自动上传。 | | | 3.10.6传感器测量用测头不允许划伤工件（工件上可能会有可视的痕迹，但是该痕迹应不可测量，既不会影响工件测量，也不会损坏工件）。 | | | 3.10.7主轴孔测量：采用2对互成90°的传感器；分步可编程测量方式，分别完成对7档孔的测量。 | | | 3.10.8缸体缸孔测量：直径采用2对互成90°的传感器；分步可编程测量方式，可完成多截面的测量（实际至少3个截面）；6个缸孔全部测量和反馈补偿。 | | | 3.10.9 测量系统精度指标及要求 | | | 测量分辨率0.1µm。 | | | 按照U95标准不确定度小于20%（Ra<0.8）。 | | | 按照U95标准不确定度小于30%（0.8Version 2.5) - Schmierplan in EPLAN P8 (>Version 2.5) - Elektroschaltplan in EPLAN P8 (>Version 2.5) #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 13 Context: # 13 Steuerungskonzept / Ablaufbeschreibung Das Steuerungskonzept ist vom Lieferanten zu erstellen und mit MAG abzustimmen. Dieses muss vom Endkunden genehmigt werden. Ebenso wie alle Regel- und Sonderabläufe. # 14 Hallenanriss / Maschineneinbringung Die Maschineneinbringung erfolgt, wenn nicht anders mit dem Endkunden abgestimmt, durch den Lieferanten – ebenso der Hallenanriss, das Verlegen und Befestigen der Fundamentplatten/Komponenten sowie das Verschweißen der Ständer auf den Fundamentplatten. Alle benötigten Hilfsmittel sind durch den Lieferanten bereitzustellen. # 15 Montage und Inbetriebnahme Die Montage, elektrische und pneumatische Installation sowie die Inbetriebnahme erfolgen durch den Lieferanten. Sämtliche Hilfsmittel wie Hebebühnen, Stapler, Hubwagen usw. sind durch den Lieferanten bereitzustellen. # 16 Instandhaltungs-Konzept Der Lieferant ist für die Wartung innerhalb seines Lieferumfangs verantwortlich. Ein Verschieben auf ein fremdgewerk ist nicht zulässig! - Wartungsplattformen sind vorzusehen siehe hierzu Lastenheft Kunde, wenn keine Vorgabe, ist nach Rücksprache MAG eine starre oder mobile Plattform zu verwenden. Ein Sicherheitskonzept ist zu berücksichtigen und aufzuzeigen. - Greiferwartungsplätze sind vorzusehen (z.B. SPC-Platz oder Be-/Entlade-schacht) Zugänglichkeit muss sichergestellt sein (mind. eine elektr. abgesicherte Zugangstür; Steckbleche) - Das Wartungskonzept muss in der Betriebsanleitung ersichtlich sein - Die Wartungsplätze sind im Hallenlayout darzustellen - Eine Ablaufbeschreibung speziell zum Austausch der Motoren (X, Y, Z) ist vorzulegen - Der Austausch aller Ersatz- und Verschleißteile muss ersichtlich und beschrieben sein - Das Ersatzteilpaket hat alle notwendigen Ersatz- und Verschleißteile sowie werkstückübergreifende Teile inkl. Preis, Lieferzeiten und Herstellerangaben zu beinhalten; siehe auch unter „_Dokumentation_“ - Werkstückübergreifende Teile müssen einfach und schnell wechselbar sein - ... #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 14 Context: # 17 Kommunikation / Kontakte Der Lieferant kommuniziert direkt mit dem Endkunden und nimmt MAG bei allen Emails mit in CC. Somit soll der direkte Informationsaustausch sichergestellt werden. Bei allen technischen Durchsprachen sowie Genehmigungsdurchsprachen hat der Lieferant mit den entsprechenden Fachabteilungen teilzunehmen – sowohl bei Präsenz- als auch bei Online-Veranstaltungen. # 18 Protokollführung Die Protokollführung liegt beim Lieferanten! Dieses ist einen Tag nach der Besprechung bereitzustellen. # 19 Nachträge Auftragsänderungen sind vorab abzustimmen und anzumelden. Erst nach schriftlicher Freigabe durch MAG dürfen diese konstruktiv umgesetzt werden. Für Änderungen, die nicht schriftlich durch MAG freigegeben werden, trägt der Lieferant die Kosten! Ein Richtpreis ist innerhalb von drei Tagen bereitzustellen. #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 15 Context: # 20 Kontaktdaten ## 20.1 Technisches Angebot Automation/Zukauf - **Name:** Ralf Haug - **Tel:** +49 7161 / 805 1281 - **E-Mail:** [ralf.haug@mag-ias.com](mailto:ralf.haug@mag-ias.com) ## 20.2 Projektleitung Konstruktion Automation/Zukauf - **Name:** Matthias Grüner - **Tel:** +49 7161 / 805 2192 - **E-Mail:** [matthias.gruener@mag-ias.com](mailto:matthias.gruener@mag-ias.com) ## 20.3 Steuerungstechnik Automation/Zukauf - **Name:** Walter Schaaf - **Tel:** +49 7161 / 805 495 - **E-Mail:** [walter.schaaf@mag-ias.com](mailto:walter.schaaf@mag-ias.com) ## 20.4 Hardware / Fluid - **Name:** Gerald Weiglsberger - **Tel:** +49 7161 / 805 4455 - **E-Mail:** [gerald.weiglsberger@mag-ias.com](mailto:gerald.weiglsberger@mag-ias.com) ## 20.5 Einkauf - **Name:** Sonja Haas - **Tel:** +49 7161 / 805 1400 - **E-Mail:** [sonja.haas@mag-ias.com](mailto:sonja.haas@mag-ias.com) ## 20.6 Dokumentation - **Name:** Sabine Ax - **Tel:** +49 7161 / 805 448 - **E-Mail:** [sabine.ax@mag-ias.com](mailto:sabine.ax@mag-ias.com) #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 16 Context: # 20.7 Technical Compliance **Name:** Martin Kohnle **Tel:** +49 7161 / 805 3608 **E-Mail:** [martin.kohnle@mag-ias.com](mailto:martin.kohnle@mag-ias.com) # 21 Abweichungen Lastenhefte Abweichungen von Kunden- und MAG-Lastenheften müssen durch den Lieferanten in einer separaten Auflistung im Angebot mit Alternativen aufzeigt, begründet und anschließend von MAG schriftlich freigegeben werden! #################### File: FLT%20Wo%CC%88rterbuch2.pdf Page: 1 Context: # Weiteres Wörterbuch ## FLT Standorte - FLT Deutschland - FLT INC USA - Laepple Taicang China #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 1 Context: # Dalian Diesel Block and Head Automation Inquiry **Date:** 17.04.24 **Prepared by:** Ralf Haug ## Introduction This document outlines the automation inquiry for the Dalian Diesel Block and Head. ## Partners The following companies are involved in the project: - VDF Boehringer - Hessapp - Jobs - AG - Meccanodora - Modul - Morara - Pfiffner - Rambaldi - Sachman - Sigma - SMS - Tacchella - Witzig & Frank ## Project Overview The goal of the automation inquiry is to enhance the manufacturing process of diesel engine blocks and heads in Dalian. ### Objectives 1. Improve production efficiency. 2. Reduce manual handling. 3. Ensure high quality of final products. ### Expected Outcomes - Increased productivity. - Decreased lead times. - Enhanced product quality. ## Conclusion The collaboration with the listed partners will ensure the successful implementation of automation in the diesel engine manufacturing process. For more details, please contact Ralf Haug. Image Analysis: 1. **Localization and Attribution:** - There is only one image on the page. - This image will be referred to as "Image 1." 2. **Text Analysis:** - Text Detected: - "FFG" logo in the top left. - "DALIAN DIESEL BLOCK AND HEAD AUTOMATION INQUIRY" is the main title. - "17.04.24 / Ralf Haug" is the date and name section at the bottom. - On the right side, there are various company names and logos listed vertically: VDF BOEHRINGER, HESSAPP, iJOBS, MAG, meccanodora, MODUL, MORARA, Pfiffner, RAMBAUDI, SACHMAN, SIGMA, SOG, TACCHELLA, Witzig & Frank. - Significance: - The text "DALIAN DIESEL BLOCK AND HEAD AUTOMATION INQUIRY" suggests that the image is related to a report or inquiry regarding automation solutions for Dalian Diesel's engine block and head production. - The date "17.04.24" implies the document's creation or presentation date. - "Ralf Haug" is likely the author or presenter of the document. - The list of company names and logos on the right indicates potential collaborators, contributors, or subsidiaries of FFG involved in this project. 11. **Contextual Significance:** - The presence of various company logos suggests a collaborative effort or a consortium of companies involved in automation technology for diesel engines. - The image likely serves as the cover page for a detailed document discussing the automation requirements or solutions for Dalian Diesel. - It sets a formal tone for the inquiry, emphasizing the collaboration between multiple specialized companies to address specific automation needs. 12. **Metadata Analysis:** - The date at the bottom provides a temporal context for the document, noting it was relevant as of April 24, 2017. 13. **Typen Bezeichnung (Type Designations):** - Each company name listed on the right can be considered a type designation, indicating their specific roles or expertise areas: VDF BOEHRINGER, HESSAPP, iJOBS, MAG, meccanodora, MODUL, MORARA, Pfiffner, RAMBAUDI, SACHMAN, SIGMA, SOG, TACCHELLA, Witzig & Frank. 14. **Trend and Interpretation:** - The inclusion of various company names implies a trend towards multi-company collaborations for complex industrial solutions, especially in automation technologies. In summary, the image represents a cover page for a document focused on automation technologies for Dalian Diesel, with contributions from multiple specialized companies, indicating a collaborative industry effort. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 9 Context: # OP100 BLOCK GANTRY ## Scope - **H-loader** - 2 vertical axes - 2 grippers, each with turning axis - Concept see following slides - Drip pans between the machines - **Option** - 2 automatic loading hatches for gaging and cleaning station - **Cell controls Siemens** - 1 HT10 - Integration of cleaning box - Fix mounted maintenance platform with ladder at one gantry end - Moveable maintenance platform, mounted on gantry carriage - **Option** - Part buffer, 2 parts - Test cell at MAG Eislingen - Transport, installation and commissioning - Transport to customer FOB and CIF - Installation and commissioning at customer - Documentation and training (Chinese) Image Analysis: ### Image Analysis #### 1. Localization and Attribution: - **Image Number:** 1 - **Position:** Single image on the page. #### 2. Object Detection and Classification: - **Objects Detected:** 1. Diagram of the OP100 Block Gantry system. 2. Text describing the system. 3. Company's logo (MAG). 4. Small illustration detailing a blueprint-like structure of machinery components. - **Key Features:** - The diagram shows machinery alignments and elements. - The text block outlines the scope of work and components involved. #### 3. Scene and Activity Analysis: - **Scene Description:** - The image presents a technical document, with the left side showing a schematic diagram of the OP100 Block Gantry and the right side providing textual details. - **Activities:** - The main activity depicted includes the installation, control, and commissioning of the OP100 Block Gantry system. #### 4. Text Analysis: - **Text Detected:** - Title: "OP100 BLOCK GANTRY" - Labels such as "Dalian Diesel Block and Head" - Date: "29.04.2024" - Scope details: - H-loader with specific components. - Drip pans, loading hatches, cell controls, maintenance platforms, and part buffers. - Installation and commissioning details. - **Text Analysis:** - The text provides an in-depth scope of the components and processes involved with the OP100 Block Gantry system. It outlines both mandatory and optional features, demonstrating the modular nature of the machinery. #### 5. Diagram and Chart Analysis: - **Diagram Analysis:** - The diagram on the left side shows various parts of the OP100 Block Gantry, highlighting different stations such as cleaning and gaging crank shaft bore. - **Components in Diagram:** - H-loarder, OPC (Operational Process Control), and dimensional details showing positioning of machinery. #### 9. Perspective and Composition: - **Perspective:** - The image uses a frontal, two-dimensional perspective typical for technical schematics and documentation. - **Composition:** - The diagram is placed on the left side, taking up roughly half of the image, while the right side contains the descriptive text. This layout balances visual representation with detailed textual information in a clear and precise manner. #### 10. Contextual Significance: - **Document Context:** - This image appears to be part of a technical manual or project proposal document. Its purpose is to lay out the design, components, and operational scope of the OP100 Block Gantry system to inform stakeholders or engineers. - **Contribution to Overall Message:** - The detailed scope, combined with the technical diagram, provides a comprehensive overview needed for planning, decision-making, and commissioning of the OP100 Block Gantry system, emphasizing thoroughness and technical precision. By analyzing these aspects, we gain a clear understanding of the OP100 Block Gantry's components, installation processes, and operational guidelines as outlined in the technical documentation. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 10 Context: # OP100 BLOCK GRIPPER ## Fixture Concept No parallel gripping on front and rear face possible. ## Gripper Concept - Cylinder Bores - E.g. 1 and 4 - Different diameters (100 / 107 mm) - Different cylinder pitch (115 / 122 mm) | Drawing | 1002014-82F | 1002014-83F | 1002014-84F | |------------------|--------------|-------------|-------------| | Type | 4-Cyl | 6-Cyl | 6-Cyl | | Length | 568.5 | 812.5 | 763 | | Crank bore Ø | 99 HS | 99 HS | 93 HS | | Cylinder Ø | 107 | 107 | 100 | | Cylinder Pitch | 122 | 122 | 115 | Dalian Diesel Block and Head 29.04.2024 Image Analysis: ### Detailed Analysis of the Visual Content: #### 1. **Localization and Attribution:** - **Image 1:** The image on the left. - **Image 2:** The image on the right. - **Table 1:** The table at the bottom. #### 2. **Object Detection and Classification:** - **Image 1:** - **Objects Detected:** Fixture concept for a diesel engine block. - **Classification:** This appears to be a mechanical fixture designed to hold an engine block. - **Key Features:** It has robust yellow and metal components designed for mechanical stability and ensuring precise alignment. - **Image 2:** - **Objects Detected:** Gripper concept focusing on cylinder bores. - **Classification:** This is a detailed mechanical model of an engine block highlighting different aspects of the cylinder bores. - **Key Features:** The image shows several cylindrical sections (cylinder bores) that are color-coded for better visualization and distinction. #### 3. **Scene and Activity Analysis:** - **Image 1:** - **Scene**: A close-up of a mechanical fixture concept, presumably part of a technical or engineering documentation presentation. - **Activities:** Showing how the fixture would hold an engine block, with an emphasis on no parallel gripping on the front and rear faces. - **Image 2:** - **Scene**: A mechanical model of an engine block, highlighting key specifications related to cylinder bores. - **Activities:** Drawing attention to the cylinder bores' diameters and pitches as part of technical specifications. #### 4. **Text Analysis:** - **Upper Text:** - **Text Detected:** "OP100 BLOCK GRIPPER" - **Analysis:** Indicates the title of the document or section, which is focusing on a particular type of block gripper. - **Text below Image 1:** - **Text Detected:** "Fixture concept. No parallel gripping on front and rear face possible." - **Analysis:** Describes the fixture concept and its gripping limitations, important for understanding the design constraints. - **Text below Image 2:** - **Text Detected:** "Gripper concept - cylinder bores. E.g. 1 and 4. Different diameters (100 / 107mm). Different cylinder pitch (115 / 122mm)" - **Analysis:** Describes the gripper concept for cylinder bores, specifying the diameter and pitch variations for further clarification. #### 5. **Diagram and Chart Analysis:** - **Table 1:** - **Data and Trends:** - **Columns:** - Drawing - Type: Highlighted are 4-Cyl and 6-Cyl options. - Length: Different lengths provided for varying types. - Crank bore Ø - Cylinder Ø: Varies between 107 and 100 for different models. - Cylinder pitch: 122 and 115 for different models. - **Insights:** - Different types of engine blocks (4-Cylinder, 6-Cylinder) with specific dimensions and specifications. - The variations in dimensions and pitches highlight different design specifications tailored for specific engine types. #### 6. **Product Analysis:** - **Products Depicted:** - **Image 1:** - **Fixture Concept:** - **Features:** It is a supportive structure for an engine block, designed without parallel gripping on the front and rear faces. - **Material and Color:** Primary use of yellow color indicating a robust structure. - **Image 2:** - **Gripper Concept:** - **Features:** Details the cylinder bores within the engine block, focusing on specific diameters and pitches. - **Material and Color:** Color-coded primarily with metallic shades to differentiate sections. #### 7. **Anomaly Detection:** - None detected in the images provided. #### 8. **Color Analysis:** - **Image 1:** - **Dominant Colors:** Yellow and metal components emphasizing robustness and durability. - **Image 2:** - **Dominant Colors:** Various metallic colors indicating different parts and functionalities. #### 9. **Perspective and Composition:** - **Image 1:** - **Perspective:** Front and side view of the fixture, clearly showing the positional arrangement for gripping. - **Image 2:** - **Perspective:** Angled view of the engine block to show depth and internal sections. - **Composition:** Both images are centered focusing on the technical aspects and details of the designs with accompanying textual descriptions below. #### 10. **Contextual Significance:** - These images are essential for understanding the technical details of the OP100 block gripper designs. They serve to provide specific insights into the functionality, dimensions, and design specifications crucial for engineering applications. ### Conclusion: The presented visual content provides a comprehensive view of different mechanical concepts related to the OP100 block gripper, showcasing detailed descriptions, key features, and technical specifications essential for an engineering context. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 14 Context: # GANTRY LOAD/UNLOAD POSITION --- - **Conveyor** - ↔️ - **Independant motorized gripper strokes on both sides** - **Conveyor** - ↔️ - **Stop Position on conveyor** - **TBD with DD** **Position of RFID Chip** --- **Dalian Diesel Block and Head** **29.04.2024** Image Analysis: ### Image Analysis: #### Localization and Attribution: - **Image Number**: Image 1 - The image is located in the upper section of the page. #### Object Detection and Classification: - **Objects Identified**: - Two engine blocks (possibly parts of a diesel engine) - Two conveyor belts (depicted by blue and grey color on opposite sides of engine blocks) - Arrow symbols indicating movement directions #### Scene and Activity Analysis: - **Scene Description**: - The image shows a gantry loading/unloading position for diesel engine blocks. The engine blocks are positioned between two conveyor belts. - **Activity Description**: - The engine blocks appear to be moved by independent motorized gripper strokes on both sides. These grippers are likely used to align and position the blocks on the conveyor. #### Text Analysis: - **Detected Text**: - "GANTRY LOAD/UNLOAD POSITION" (title at the top) - "Conveyor" (label next to the conveyor belts) - "Independent motorized gripper strokes on both sides" (description of movement mechanism) - "Stop Position on conveyor" (position indication for engine blocks) - "TBD with DD Position of RFID Chip" (indicates a position to be determined, to place an RFID chip) - "Dalian Diesel Block and Head" (footer with possible document or project title) - "29.04.2024" (footer with date) - **Text Significance**: - The titles and labels clarify the function and movement process of the gantry loader/unloader. The footer text provides context about the specific project and date, suggesting this is part of a scheduled process or a design document. #### Diagram and Chart Analysis: - **Diagram Description**: - The diagram illustrates the specific positions and movements (indicated by arrows) of the engine blocks between conveyors. - The highlighted areas in blue and the arrows provide visual cues for understanding the flow of the process. - **Key Features**: - Arrows indicate the direction of movement. - Blue highlighted regions represent the conveyor belts. - Broken lines and descriptions indicate where additional steps such as the RFID chip placement will be required. #### Product Analysis: - **Products Depicted**: - The primary product depicted is the diesel engine block. - Features include multiple circular holes possibly for cylinder placement and attachment points for further assembly. #### Process Descriptions: - **Process Flow**: - The diesel engine blocks are loaded or unloaded onto conveyors via independent motorized gripper strokes. - The process involves precise positioning at a stop point on the conveyor, with contingencies for future RFID chip placement. #### Color Analysis: - **Dominant Colors**: - Blue (conveyors), Grey (engine blocks), Red (text for RFID position and key indicators) - **Impact on Perception**: - The blue coloring highlights the conveyor belts, emphasizing their role in the movement process. The red text draws attention to critical information such as the RFID chip placement. #### Perspective and Composition: - **Perspective**: - The image uses a side perspective to demonstrate the relative positioning and movement direction of the components. - **Composition**: - The image is systematically arranged with conveyors on either side of the engine block highlighting a clear path for movement. #### Contextual Significance: - **Overall Document Context**: - This image likely forms part of a technical document or design specification for manufacturing or automotive assembly processes. - It provides crucial information on the load/unload mechanisms and their future requirements (e.g., RFID chip integration). #### Metadata Analysis: - **Available Metadata**: - "Dalian Diesel Block and Head" – indicates the type or project name. - "29.04.2024" – provides a timestamp which helps in understanding the validity or scheduled implementation of this design. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 19 Context: # HEAD GANTRY ## Scope - **H-loader** - 2 vertical axes - 2 grippers, each with turning and swivel axis - Concept: see following slides - Drip pans between the machines - **Option** - 2 automatic loading hatches for gaging and cleaning station - **Cell controls Siemens** - Integration of cleaning box - Fix mounted maintenance platform with ladder at one gantry end - Moveable maintenance platform, mounted on gantry carriage - **Option** - Part buffer, 2 parts - Test cell at MAG Eislingen - Transport, installation, and commissioning - Transport to customer FOB and CIF - Installation and commissioning at customer - Documentation and training (Chinese) Image Analysis: ### Image 1: Head Gantry #### 1. Localization and Attribution: - **Image 1** is located on the single page, taking up the majority of the space. - It is titled "Head Gantry" positioned at the top. #### 2. Object Detection and Classification: - The primary object detected is a diagram of industrial equipment labeled as "Head Gantry." - Key features include various labeled components, such as "OP 10," "OP 20," "OP 30," etc. - It also includes icons representing different sections and functionalities of the equipment. #### 3. Scene and Activity Analysis: - The scene depicts a technical layout of a head gantry machine with detailed component placement. - The activities implied involve mechanical operations and maintenance processes indicated by annotations. #### 4. Text Analysis: - The text in the image includes multiple sections: - **Title:** "HEAD GANTRY" - **Scope Section:** - H-loader - 2 vertical axes - 2 grippers, each with turning and swivel axis (Concept see following slides) - Drip pans between the machines - Option - 2 automatic loading hatches for gaging and cleaning station - Cell controls Siemens - Integration of cleaning box - Fix mounted maintenance platform with ladder at one gantry end - Movable maintenance platform, mounted on gantry carriage - Option - Part buffer, 2 parts - Test cell at MAG Eislingen - Transport, installation and commissioning - Transport to customer FOB and CIF - Installation and commissioning at customer - Documentation and training (Chinese) - **Footer:** - "Dalian Diesel Block and Head" on the bottom left - Date "29.04.2024" on the bottom right #### 5. Diagram and Chart Analysis: - The diagram has detailed technical drawings of the head gantry system. - Different sections of the equipment are displayed in a vertical arrangement. - Each section appears to correspond to a specific function or process within the overall operation of the head gantry. #### 6. Product Analysis: - The product in question is the head gantry machine. - Main features include vertical axes, grippers with turning and swivel axis, automatic loading hatches, and maintenance platforms. - Materials are not specified but appear to consist of industrial-grade metals and mechanical components. - Visual differences in the diagram highlight different functional components and areas of the machine. #### 9. Color Analysis: - Dominant colors include blue and black for the technical diagram, with red accents for important notes and outlines. - The colors are used to differentiate various parts and sections of the diagram effectively. #### 10. Perspective and Composition: - The perspective is a technical schematic view from a mechanical engineering context. - The composition is vertically oriented to display all components and their relative positions within the head gantry. #### 13. Graph Numbers: - Not applicable as there are no numerical graphs present in the image. #### Additional Aspects: - **Ablaufprozesse (Process Flows):** - The diagram represents a structured process flow of the head gantry, detailing maintenance and operational steps. - **Prozessbeschreibungen (Process Descriptions):** - Each operational step and component function is briefly outlined in the "Scope" section. - **Typen Bezeichnung (Type Designations):** - The types or categories are specified, such as grippers, loading hatches, and the test cell. - **Trend and Interpretation:** - The trends indicate a structured approach to installing, maintaining, and operating industrial equipment. - Detailed descriptions highlight an emphasis on efficient maintenance and automatic processes. - **Tables:** - There are no tables in the image to analyze. This comprehensive examination covers all requested aspects available in the provided image. #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update%20%281%29.docx Page: 1 Context: 3037164 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036955 | Läpple Automotive | Daimler Truck | Verkettung | | | Schweißen | 3034548 | MAG | VW Chemnitz | Kleinprojekt | Zylinderkopf | 25 | Handling | 3037121 | Mercedes Benz | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3038186 | MAG | VW | Kleinprojekt | Getriebe | 25 | Handling | 3036674 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036917 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037002 | Still | Still | Verkettung | Hubmast | | Schweißen | 3037199 | MAG | VW Kassel | Projekt | Getriebegehäuse | 25 | Handling | 3037493 | Mercedes Benz | Mercedes Benz | Verlettung | Zylinderblock | 20 | Handling | 3037701 | MAG | VW Kassel | Projekt | Getriebegehäuse | 25 | Handling | 3037246 | This document was truncated here because it was created in the Evaluation Mode. ########## """QUERY: Please summarize the whole context. It is important that you include a summary for each file. All files should be included, so please make sure to go through the entire context""" Consider the chat history for relevant information. Use all information included. Use as much tokens as needed. Important: If you find information separated by a | in the context, it is a table formatted in Markdown. Final Files Sources: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls - Page 1, Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls - Page 2, Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls - Page 1, Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls - Page 2, 240328_Lastenheft_Automation_Zukauf.pdf - Page 1, 240328_Lastenheft_Automation_Zukauf.pdf - Page 2, 240328_Lastenheft_Automation_Zukauf.pdf - Page 4, 240328_Lastenheft_Automation_Zukauf.pdf - Page 6, 240328_Lastenheft_Automation_Zukauf.pdf - Page 7, 240328_Lastenheft_Automation_Zukauf.pdf - Page 8, 240328_Lastenheft_Automation_Zukauf.pdf - Page 9, 240328_Lastenheft_Automation_Zukauf.pdf - Page 10, 240328_Lastenheft_Automation_Zukauf.pdf - Page 12, 240328_Lastenheft_Automation_Zukauf.pdf - Page 13, 240328_Lastenheft_Automation_Zukauf.pdf - Page 14, 240328_Lastenheft_Automation_Zukauf.pdf - Page 15, 240328_Lastenheft_Automation_Zukauf.pdf - Page 16, FLT%20Wo%CC%88rterbuch2.pdf - Page 1, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 1, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 9, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 10, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 14, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 19, 2024-07-25%20Wo%CC%88rterbuch_extern-update%20%281%29.docx - Page 1 ================================================== **Elapsed Time: 63.91 seconds** ================================================== FINAL ANSWER Answer: ================================================== **Elapsed Time: 0.00 seconds** ==================================================