INITIALIZATION Knowledgebase: ki-dev-large Base Query: Summarize documents Model: gpt-4-1106-preview Use Curl?: ================================================== **Elapsed Time: 0.00 seconds** ================================================== ROUTING Query type: summary ================================================== **Elapsed Time: 1.56 seconds** ================================================== PRIMER Primer: You are Simon, a highly intelligent personal assistant in a system called KIOS. You are a chatbot that can read knowledgebases through the "CONTEXT" that is included in the user's chat message. Your role is to act as an expert at summarization and analysis. In your responses to enterprise users, prioritize clarity, trustworthiness, and appropriate formality. Be honest by admitting when a topic falls outside your scope of knowledge, and suggest alternative avenues for obtaining information when necessary. Make effective use of chat history to avoid redundancy and enhance response relevance, continuously adapting to integrate all necessary details in your interactions. Use as much tokens as possible to provide a detailed response. ================================================== **Elapsed Time: 0.40 seconds** ================================================== FINAL QUERY Final Query: CONTEXT: ########## File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 1 Context: | Auftragsnummer | Kunde | Enkunde | Verkettung/Produkt/Umbau | Werkstücktyp | Werkstückgewicht | Prozess | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | 3037560 | Mercedes Benz | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3036337 | MAG | Lovol | Projekt | Zylinderblock | 60 | Handling | 3035132 | Läppler Automotive | Läpple | Verkettung | | | Schweißen | 3035288 | Sturm | BMW | Projekt | Zylinderblock | 40 | Handling | 3036885 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3035671 | MAG | BMW Steyr | Projekt | Gehäuse E- Motor | 25 | Handling | 3035831 | Mercedes Benz AG | Mercedes Benz | Verlettung | Zylinderblock | 20 | Handling | 3035580 | Mercedes Benz Poland | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3035267 | Sturm | VW Changchun | Projekt | Zylinderblock | 40 | Handling | 3035818 | Tesla | Tesla Grünheide | Projekt | Rotor | | Handling | 3037321 | Mercedes-Benz | Mercedes Benz | Verlettung | Batterie | | Handling | 3035950 | Läppler Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037560 | Mercedes Benz | Mercedes Benz | Verlettung | Batterie | | Handling | 3036886 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037162 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036674 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 1 Context: 3037164 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036955 | Läpple Automotive | Daimler Truck | Verkettung | | | Schweißen | 3034548 | MAG | VW Chemnitz | Kleinprojekt | Zylinderkopf | 25 | Handling | 3037121 | Mercedes Benz | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3038186 | MAG | VW | Kleinprojekt | Getriebe | 25 | Handling | 3036674 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036917 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037002 | Still | Still | Verkettung | Hubmast | | Schweißen | 3037199 | MAG | VW Kassel | Projekt | Getriebegehäuse | 25 | Handling | 3037493 | Mercedes Benz | Mercedes Benz | Verlettung | Zylinderblock | 20 | Handling | 3037701 | MAG | VW Kassel | Projekt | Getriebegehäuse | 25 | Handling | 3037246 | This document was truncated here because it was created in the Evaluation Mode. #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update%20%281%29.docx Page: 1 Context: | Auftragsnummer | Kunde | Enkunde | Verkettung/Produkt/Umbau | Werkstücktyp | Werkstückgewicht | Prozess | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | 3037560 | Mercedes Benz | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3036337 | MAG | Lovol | Projekt | Zylinderblock | 60 | Handling | 3035132 | Läppler Automotive | Läpple | Verkettung | | | Schweißen | 3035288 | Sturm | BMW | Projekt | Zylinderblock | 40 | Handling | 3036885 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3035671 | MAG | BMW Steyr | Projekt | Gehäuse E- Motor | 25 | Handling | 3035831 | Mercedes Benz AG | Mercedes Benz | Verlettung | Zylinderblock | 20 | Handling | 3035580 | Mercedes Benz Poland | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3035267 | Sturm | VW Changchun | Projekt | Zylinderblock | 40 | Handling | 3035818 | Tesla | Tesla Grünheide | Projekt | Rotor | | Handling | 3037321 | Mercedes-Benz | Mercedes Benz | Verlettung | Batterie | | Handling | 3035950 | Läppler Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037560 | Mercedes Benz | Mercedes Benz | Verlettung | Batterie | | Handling | 3036886 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037162 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036674 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update%20%281%29.docx Page: 1 Context: 3037164 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036955 | Läpple Automotive | Daimler Truck | Verkettung | | | Schweißen | 3034548 | MAG | VW Chemnitz | Kleinprojekt | Zylinderkopf | 25 | Handling | 3037121 | Mercedes Benz | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3038186 | MAG | VW | Kleinprojekt | Getriebe | 25 | Handling | 3036674 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036917 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037002 | Still | Still | Verkettung | Hubmast | | Schweißen | 3037199 | MAG | VW Kassel | Projekt | Getriebegehäuse | 25 | Handling | 3037493 | Mercedes Benz | Mercedes Benz | Verlettung | Zylinderblock | 20 | Handling | 3037701 | MAG | VW Kassel | Projekt | Getriebegehäuse | 25 | Handling | 3037246 | This document was truncated here because it was created in the Evaluation Mode. #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | c. 带有电器元件的电柜门应设置跨接线。 | | | d. 机床电气柜断电仍带电的检修备用电源要加标识和专用橙色线。 | | | e. 在不影响使用功能的情况下，机床可被人员接触到的部分及其零件应设计成不带易伤人的锐角、利棱、凸凹不平的表面和较突出的部位。 | | | f. 应配置启动预警信号装置，在启动设备前，能自动发出视觉（五色柱灯）和听觉警告信号。预警装置应有足够的报警时间。 | | | g. 急停开关必须有足够的数量，应在所有控制点和给料点都能迅速而无危险地触及到。 | | | h. 应有供起吊的部位或部件（如起吊孔、起吊环等），吊装位置必须保证吊装平稳并能避免发生倾覆或塑性变形。 | | | i. 机床必须具备紧急回退的安全特性。 | | | j. 油泵电机组联接处应加防护罩，以防止造成意外事故。 | | | k．安全阀必须在有效检定周期内，提供安全阀检验报告，安全阀提供2个，1用1备，安全阀材质为铜或白钢。 | | | 4.1.1.18 | 切削液采用集中处理方式。切削液回液泵品牌标准参照或相当于BRINKMANN或EVA、EGGER等国际一流知名品牌产品。回液泵要求有碎屑功能，并考虑各工序去除铁屑量及冷却液流量的不同，适当匹配，回液杂质泵的扬程要求15m～20m，保证有充分能力能够将工序所有铁屑和冷却液及时顺利的排出。 | | 4.1.1.19 | 主轴孔镗刀杆、顶面铣刀盘、缸孔镗刀杆等超过15Kg比较重的刀具须设置专用换刀辅助装置并带有吊具，方便刀具拆、装和机床内外搬运，具有升降功能能够将刀具放到机床外的刀具器具车上。 | | 4.1.1.20 | 设备部件根据不同的工序要求合理设计，产品换型时不需手动进行工装更换、调整。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 4.1.1.21 | 工件在检测前应被清理，便于检测，减少误判；手工检测工位设有冷却液手动喷枪和压缩空气气枪，加工中心上、下料工位设切削液手动喷枪和压缩空气气枪，方便工件清理和设备内部清理。 | | 4.1.1.22 | 生产线走线方式：电、气、液各种管路全部采用空中走管方式。 | | 4.1.1.23 | 设备与地基固定全部采用化学铆栓形式固定，化学铆栓投标方自带。 | | 4.1.1.24 | 设备颜色 | | a) | 机床设备主色调为灰白色，色标号为“RAL9002”。 | | b) | 机床设备安全移动门（带安全锁）颜色为油菜黄，色标号为“RAL1021”。 | | c) | 输送和搬运设备（如辊道，桁架机械手）颜色为灰白色，色标号为“RAL9002”。输送辊子为金属本色。 | | d) | 水箱和过滤箱外表面颜色为灰白色，色标号为“RAL9002”。 | | e) | 电机和泵颜色为厂家原色。 | | f) | 切削液管道颜色为灰白色，色标号为“RAL9002”。 | | g) | 排屑机构颜色为灰白色，色标号为“RAL9002”。 | | h) | 防护栅栏颜色为灰白色，色标号为“RAL9002”。 | | i） | 防护网格颜色为墨黑色，色标号为“RAL9005”。 | | j） | 钢结构颜色为灰白色，色标号为“RAL9002”。 | | k) | 刀具架颜色为灰白色，色标号为“RAL9002”。 | | l） | 接油盘、夹具采用深灰色，色标号为“RAL7011”。 | | m) | 电器设备颜色标准：动力配电箱及机床附属电气装置除有国家或行业标准外，均采用灰白色，色标号为“RAL9002”。如果是铝合金或不锈钢及镀锌材料制做的外壳，可不涂漆。 | | n) | 吸雾除尘管路：采用灰白色，色标号为“RAL9002”。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 4.1.2规格： | | | 4.1.2.1 托盘规格≥800´800（用于液压夹紧夹具） | | | 4.1.2.2 机械行程 | | | X轴：≥1250 mm | | | Y轴：≥1000 mm | | | Z轴：≥1000 mm | | | B轴分度范围为360° | | | 4.1.2.3 工作台最大承载： | | | 设备≥2000Kg | | | 4.1.3主要技术指标： | | | 4.1.3.1 主轴功率：≥28KW（100%负荷） | | | 4.1.3.2 主轴直径：≥Φ100 | | | 4.1.3.3 主轴最大转速：≥6000rpm连续可调 | | | 4.1.3.4主轴最大扭矩：≥535 N·m（S1-100%负荷）、≥822 N·m (S6-40%) | | | 4.1.3.5主轴刀柄锥度：HSKA100，具有刀具内冷却功能，最大内冷压力≥50bar。 | | | ★4.1.3.6快速移动速度：X、Y、Z轴:＞50m/min | | | ★4.1.3.7 X、Y、Z轴定位精度：≤0.009 mm（VDI/DGQ3441标准） | | | ★X、Y、Z轴重复定位精度：≤0.005mm（VDI/DGQ3441标准） | | | 4.1.3.8工作台回转定位精度：≤6″（VDI标准） | | | 工作台回转重复精度：≤4″（VDI标准） | | | 4.1.3.9工作台数控分度：0.001° | | | 4.1.3.10刀库容量：≥50把 | | | 4.1.3.11刀具最大重量：≥25Kg | | | 4.1.3.12换刀时间（刀对刀）：≤3.0 SEC | | | 换刀时间(切削到切削)：≤5.5sec（25Kg）; | | | 4.1.3.13刀具最大直径：≥Æ280 mm; | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 4.1.3.14刀具最大长度：≥600 mm | | | ★4.1.3.15四轴或四轴以上联动 | | | 4.1.3.16加工中心主轴带有角度头接口，具备安装角度头的功能（需带有角度头定位块安装定位孔和固定螺纹孔）。 | | | 4.1.3.17 | 带有雷尼绍测量头，精度：2δ≤ 1µm (30次重复测量)。 | | 4.1.3.18 | 带有三轴闭环光栅尺和转台圆光栅尺。 | | 4.1.4电气要求： | | | 4.1.4.1 电气系统性能可靠，能满足机械上一切互锁要求，有足够的安全防护，保证设备及人身安全。满足机械加工及正常调整要求。与相邻设备间接口可靠。 | | | 4.1.4.2设计标准应不低于IEC 60204-1最新版（国家标准：GB/T 5226.1-2019） | | | 4.1.4.3 若突然失电，保证机床和刀具不受损伤；有断点记忆和恢复功能。 | | | 4.1.4.4投标人提供设备控制系统OPC-UA授权。 | | | 4.1.4.5所有PLC与数控系统需预留数据采集接口。 | | | 4.1.4.6 电气系统关键的电气配置必须满足: | | | 4.1.4.6.1硬件： | | | a. 配有标准的PC键盘的接口；数控键盘，防护等级IP65。需要有控制操作权限的钥匙，三级保护。控制权限采用EKS或RFID TAG用于工业场合的电子权限管理，电子钥匙可自由编程，可自由读写，并有各自的唯一序列号。 具有电池缺电报警指示或信息。设备自动循环状态默认100%倍率。 | | | b. 显示器必须是彩色TFT，建议使用分辨率800×600，尺寸12，或以上。 | | | c. 配备带急停钮电子手轮，能用于主要伺服轴的调整及坐标显示，可移动距离5m或以上。 | | | d. 对数控部分必须有电抗滤波装置。 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | e. 所有的伺服轴和控制模块的选择必须满足工艺加工的要求，必须留有充分的裕量，必须是数字式的，反馈器件选用绝对编码器或绝对光栅（光栅尺要安装在防护罩内，避免切削液滴落其上造成损失）。 光栅尺品牌标准参照或相当于HEIDENHAIN、 BALLUFF、SICK等国际一流知名品牌产品。数控轴原点要做标记，提供原点检棒，以备原点调整。 | | | f. 对PLC的输入和输出端必须预留10%的裕量，编程接口不能占用。电柜内线号与图纸的页码相关联，元器件的编号与页码相关联。 | | | g. 对外围的输入和输出元器件采用总线结构，减少布线。对外围的输入和输出元器件均有铝标牌（标牌上的标号和图纸一致，利于维护查找）。对外围的输入和输出端必须预留10%的裕量。设备总供电开关安装于电柜内，“合闸”和“分闸”手柄露在柜外易于操作之处，并有明显的标牌；柜内如用汇流排，必须用绝缘材料防护，并用闪电标志明确标识。凡安装有电气装置的机械部件，均应良好接地和装接地标牌。电气装置应装安全标识（闪电标牌）。带有36V 以上电压的裸露部分必须有安全防护罩，装闪电标牌，避免人员触电。在总电源断开后，仍有电的地方，要集中在一起，要有透明防护罩，装闪电标牌，以保证安全。电控柜安装的元件要在电控柜内醒目位置安装标牌，标明元件在图中的代号，NC﹑PLC 模块要作耐久性的标记，上述标记在改换元件和更换NC﹑PLC 模块时，不应被取掉或者能很容易的被重新安装，装有NC﹑PLC 的电柜以及总电源柜要在电气柜门外安装标牌作出清晰标记，电柜内部需明确标出各轴电机铭牌标识。 | | | h.支持工业ETHERNET和标准的Profibus和Profinet网络。 | | | i. 电控柜内要安装照明灯（220AC），在电控柜内至少要安装有两个带有漏电保护功能的AC220V、50Hz符合中国国家标准的电源插座（一个2孔，一个3孔），以供维修时使用。操纵台上有供便携电脑的220V的交流插座（预留可安装中国标准插座的位置、线缆及断路器）。 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | j. 电柜内部配置电计量表，计量数据可以上传至业主能源控制系统。电计量表品牌标准参照或相当于ABB、SIEMENS、SCHNEIDER等国际一流知名品牌产品，电计量表精度为0.5级。 | | | 电计量表功能： | | | 1）采集分合状态和电流、电度量等电气参量。 | | | 2）具备RS485和工业以太网通讯功能。 | | | k. 电柜必须有空气调节器(空调不允许布置在设备顶部)。 | | | l. 在电柜的上方必须预留连网的接口。 | | | m. 配备断刀监控装置。 | | | 4.1.4.6.2 软件： | | | a. NCU系统基于Linux系统，如投标人选择基于Linux系统的TCU系统，则需提供1台国际品牌的工业PG，配置Step编程器及软件、附件（如电缆），便于设备故障诊断。 | | | b. 适合于汽车工业的HMI介面，易于操作，操作维护帮助信息充分。允许客户编辑。 | | | c. 配备数控软件。供应商特殊应用软件，必须安装于系统内，便于维修时操作。 | | | d. 配备远程诊断软件。 | | | e. PLC程序中所有的注释必须全部为英文或中文。 | | | f. 如采用西门子SINUMERIK 840D sl数控系统，需带有PLC软件，可以查找和修改梯形图（或采用SIEMENS的工业PG进行查找和修改梯形图）。 | | | 4.1.4.6.3 数控系统除具备标准功能及工序所必须的附加功能以外，还须具备以下特殊功能： | | | a.功能完善友好的用户可编辑的HMI。 | | | b.刀具负荷监测和功率显示，主轴监控。 | | | c.刀具加工过程过负荷反馈及切削参数的即时适应性下调。 | | | d.刀具寿命控制。 | | | e.故障自诊断功能，须有较详细的诊断故障说明。故障报警到输入/输出元器件和电柜内的接触器/继电器一级。 | | | f.远程诊断功能。 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | g.用户访问分级保护。 | | | h.自适应控制。 | | | i.机器预热程序。 | | | 4.1.4.7 | 具体要求 | | a. | 电控柜: | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:-------------------| | 项目 | 要求、品牌标准参考 | | 防护等级 | IP54 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:-------------| | 颜色 | RAL9002 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------| | 门开启的角度 | 采用垂直铰链，开角≥165度 | | 文件袋 | 可以放DIN A3的电路图50mm厚 | | 电柜照明 | 有 | | 门限位 | 有，控制照明 | | 电源进线 | 从顶上进线 | | 最大门宽 | ≤700mm | | 预留空间 | ≥10% | | 高度 | 2000mm | | 插座 | AC220V | | 标准 | IEC60204-1最新板(设计、安装、制作) | | 温度控制 | 空调品牌标准参照或相当于RITTAL、PFANNENBERG等国际一流知名品牌产品，并具备温度显示及设置功能。电柜温度不能超过42度，同时必须保证电柜的温度高于环境温度，电柜空调要避免顶部安装。 | | b. | 操作面板： | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:---------------------|:-----------------------------------------------------------------------------------------------------------------------------| | 项目 | 要求、品牌标准参考 | | 型号 | 配置独立的主操作面板，采用主流型号。 | | 安装位置 | 依据机床设计定，便于操作 | | 安装高度(显示器中心) | 1650mm | | 语言 | 中文和英文，可切换 | | 界面 | 主操作面板为彩色图形人机界面，所有执行器件都能手动调整、模拟量、运行参数、温度曲线、压力曲线、元器件级报警等都能显示或设定。 | | c.低压电器： | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:---------------------------------------------------------------------------------------------------------| | 项目 | 要求、品牌标准参考 | | PLC | 品牌标准参照或相当于SIEMENS博图1500系列CPU1517F，或AB、SCHNEIDER等国际一流知名品牌产品，软件为最新版本。 | | 接触器 | 品牌标准参照或相当于SIEMENS、SCHNEIDER、ABB等国际一流知名品牌产品 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:-------------------------------------------------------------------------------| | 中间继电器断路器 | 品牌标准参照或相当于SIEMENS、SCHNEIDER、ABB等国际一流知名品牌产品 | | 变频器 | 品牌标准参照或相当于SIEMENS、SCHNEIDER、ABB等国际一流知名品牌产品。 | | 链条电机 | 过载监控 | | 接近开关 | 品牌标准参照或相当于BULLUFF、IFM、TURCK等国际一流知名品牌产品，防护等级≥IP67。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:-------------------| | d. | 线、电缆、器件标牌 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | |:-------------------|:-------------|:-------------|:-------------------------------------------------------------------------| | 项目 | | | 要求 | | 电柜内标牌 | 字体 | 线号 | 激光打印、字高≥4mm、黑色 | | | | 器件号 | 激光打印、字高≥25mm、黑色、器件号具有2套；一个在器件上，一个在线槽盖板上 | | | 语言 | | 中文 | | | 标牌材料 | | 白色塑料 | | 电柜外器件标牌 | 字体 | | 激光打印、字高≥5mm、黑色 | | | 语言 | | 中文 | | | 材料 | | 金属 | | | 标牌尺寸 | | 60ⅹ15 | | | 安装方式 | | 一套扎带系于线上，一套铆钉固定在床身上 | | e.接线盒 | | | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-----------------------|:---------------| | 项目 | 要求 | | 材料 | 金属 | | 防护等级 | IP65 | | 颜色 | RAL9002 | | 安装方式 | 垂直安装 | | 下沿离操作平台最低高度 | 需便于人工操作 | | 上沿高操作平台最高高度 | 2500mm | | 内部接线及安装 | 见电柜要求 | | 标牌 | 见标牌电柜要求 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|:-------------| | 4.2 | 夹具 | | ★4.2.1 夹具全部采用液压夹紧，工件、夹具定位面采用切削液自动冲洗，定位时水密或气密检查以保证定位准确，夹紧位置设立压力报警，确保工件的可靠压紧。 | | | 4.2.2夹具的液压、润滑系统必须密封可靠。 | | | 4.2.3充分考虑工件和夹具系统的整体刚性，优化夹紧力大小及施力点的布置，减少工件和夹具的变形。 | | | 4.2.4夹具转位、定位、分度机构、夹紧机构动作灵活可靠。 | | | 4.2.5夹具体要求排屑通畅。 | | | 4.2.6夹具要求具有可调整性，定位元件要求具有良好刚性和耐磨性。 | | | 4.2.7夹具辅助支承需要有流量监控或信号监控。 | | | 4.2.8夹具中的辅助支承及夹紧机构应根据工艺需要设置自锁装置，并用简图说明。 | | | 4.2.9超过100bar耐压的管路，设计选用O形圈的，硬度必须≥NBR 80，液压压力超过100bar的尽可能选用Turcon-Excluder和Turcon-Stepseal。 | | | 4.3 | 刀具及刀辅具 | | 4.3.1刀具的选择以成熟、先进、高效、经济为原则，要求刀具结构安全可靠、更换方便。 | | | 4.3.2刀具接口形式要求：刀具与设备接口采用HSK100刀柄。 | | | 4.3.3刀具需配备RFID芯片。 | | | 4.3.4铰孔刀具选择原则在刀具直径、结构许可的条件下定位销孔尽可能采用模块化、可调式高速铰刀，使用高精度液压刀柄夹持。 | | | 4.3.5刀具配置（按规定的终验收切削完成通过后移交用户的，并与最终通过时的相同）及要求： | | | 4.3.5.1配置数量 | | | 耐用刀辅具2套，如：刀柄等； | | | 易损刀具10套，如：刀片等。 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 4.3.5.2铰孔：直径≥Φ8mm铰刀采用可调式高速精铰刀结构，直径＜Φ8mm铰刀采用整体硬质合金精铰刀结构。铰刀品牌标准参照或相当于Dihart、Mapal等国际一流知名品牌产品，高精度液压刀柄品牌标准参照或相当于Schunk、BIG、Mapal等国际一流知名品牌产品。 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|:-----------------------------------------------------------------------------------------------------------------------------------| | 第五部分 需提供的技术资料（中标后提供） | | | Part V Technical Data to Be Provided (after Winning the Bid) | | | 提供机床按出厂标准检测的各精度指标的检验报告。至少提供3套完整纸质资料（程序为英文或中文，其它资料为中文和英文）,并提供相应的电子文档三套光盘和三套移动硬盘（表格、外购件、备件及易损件清单采用Excel格式；机械图纸提供二维和三维2种格式文件：二维图纸采用AutoCAD 2014格式和PDF两种格式；PLC程序梯形图采用ZIP格式；NC程序采用WORD格式；其余资料采用PDF格式。 | | | 5.1 | 下列资料在设计会审后2周内提供给业主（提供电子文档，纸质文档在终验收之前提供）： | | 5.1.1 整线平面布置图。 | | | 5.1.2 设备平面布置图，包括如下内容： | | | 设备及主机轮廓尺寸、与主机的分开布置的电控设备（电柜）、液压站、冷却液箱等装置的位置尺寸、操纵台的位置、工件上/下料装置的位置； 电力、冷却液、压缩空气等工艺介质的接点（供点）位置及高度、接头管径、耗量及要求的技术参数；冷却液和切屑（排液）返回口的位置及高度、接头管径和切屑量（Kg/h）。 | | | 5.1.3 设备安装图（设备、装置及工位器具等安装位置）。 | | | 5.1.4 设备基础的土建工艺资料。 | | | 5.1.5 检测夹具中测量基准等需要用于人工检具设计的相关尺寸及精度。 | | | 5.2 | 下列资料必须在设备预验收后1周内提供给业主（提供电子文档，纸质文档在终验收之前提供）： | | 5.2.1 | 双方确认的由投标方提供的刀具、夹具、辅具的全部清单及供应商资料。 | | 5.2.2 | 双方确认的由投标方提供的刀具布置图、工序图、非标刀具及辅具的成套图纸资料。 | | 5.2.3 | 全部辅助材料（液压油、润滑油、冷却液等）的牌号、用量、化学成分及性能资料。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 5.2.4 备件和易损件清单、价格，注明零件号、零件名称、数量等信息，非标易损件提供图纸，标准件提供规格型号。 | | | ★5.2.5 与工件直接接触的影响工件加工精度的零件和与刀具导向直接接触的导向零件需视为重要易损件，要求在清单中给出磨损极限和该特性的实测值，其余易损件在清单中给出更换周期。 | | | 5.2.6 机床操作、维修和保养指南。 | | | 5.2.87 编程、调试、诊断说明书。 | | | 5.3 | 随设备到货时一同提供的资料（提供电子文档，纸质文档在终验收之前提供）： | | 5.3.1设备清单、装箱清单。 | | | 5.3.2供应商的应用安装程序，加工程序，刀具数据。 | | | 5.3.3 设备总图、夹具总图、其它部件总图，总图需清晰表述部件结构，非标部件（为业主专门设计的图纸）还需提供零件图。设备丝杠、滑台、主轴箱、工作台、刀具库等运动部件至少提供满足维护、维修用的图纸。其它按投标方标准应该提供的资料。 | | | 5.3.4电气及控制原理图﹑I/O地址图﹑设备电器安装图﹑接线图﹑一些集成度较高的电气部件的原理图及连线图、总线控制拓扑图、电气柜及操纵台电器位置图及图纸清单、各类安装面板补充加工图、床身上器件布置示意图、床身上走线示意图、图纸上器件编号规则（举例:11TC1----11表示页码，TC表示变压器，1表示器件的标号）、图纸上线号编号规则（线号的编号规则应与图纸的页码建立关联，方便投标方查阅图纸）、电气元器件清单（包含：名称、型号、品牌、使用数量、原理图中代码、厂家联系方式等）、电气元件布置图、开关元件布置图。 | | | 5.3.5 NC﹑PLC（包括PLC交叉表﹑符号表）程序清单，提供与工艺过程相符合的软件程序，包括可以向控制系统输入的程序包，程序清单中要加以必要的注解和说明。提供所有与NC、PLC、驱动等相关的密码，包括用A4图纸打印出来的密码单及其电子文档。 | | | 5.3.6电气及控制说明书,包括操作和编程说明﹑连接和接口说明﹑调试和维修指南等。数控系统的相关说明书等。 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 5.3.7 机床数据（机床参数）清单，设备验收后，提供与实际相符合的机床数据（机床参数）清单和光盘，以及计算机与数控系统之间能传送相应数据的通讯软件和电缆。 | | | 5.3.8 液压原理图、安装图、系统总图、液压元件参数表、管路示意图、液压元器件的产品使用说明书；润滑原理图、润滑图表、管路示意图、润滑元器件的产品使用说明书；气动原理图、安装图、气动元件参数表、管路示意图、气动元器件的产品使用说明书；冷却原理图及清单。 | | | 5.3.9 外购件清单、说明书和供应商资料。 | | | 5.3.10 按出场标准检测的机床各精度指标的检验报告。 | | | 5.3.11 如设备配有蓄能器和压力容器，需提供蓄能器、压力容器产品合格证和安全检验证明。 | | | 5.3.12 三维图纸：夹具全套提供，其余的三维图纸包括机床整体和主要部件外壳，如床身、滑台、机械手外形、电气柜外壳和内部模型等（不涉及具体结构），三维格式以stp、igs、X-t格式为主。 | | | 5.4 | 终验收之前提供所有资料的电子文档硬盘和纸质文件。设备终验收完成后一个月内提供在安装、调试及终验收过程中发生变化的与实物相符的资料。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:---------------------------------------------------------------------------------------------------------------------------------|:---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------| | 第六部分 方案会审 | | | Part VI Joint Programme Review | | | 6.1 | 当投标方按照业主的要求完成工艺方案设计、设备方案、关键部件结构方案、切削液和油雾处理方案、检测夹具和检测方法、夹具和刀辅具方案、电气、液压、气动和润滑等方案和其部件的装配图、结构图和原理图后，需经过业主审查认可后才能投产。方案会审采用视频方式进行。 | | 6.2 | 方案会审应在合同签字后5周内开始。 | | 6.3 | 会审内容： | | 6.3.1生产线设备平面图。 | | | 6.3.2工艺设计方案（工序卡、节拍计算表）。 | | | 6.3.3机床设计方案。 | | | 6.3.4电控系统方案。 | | | 6.3.5刀具设计方案及切削用量选用、刀具制造商选择清单。 | | | 6.3.6夹具设计方案。 | | | 6.3.7测量工位设计方案，包括位置设置、检测内容及检测夹具方案等。 | | | 6.3.8零件输送方案（工序间及工序内）。 | | | 6.3.9冷却液及切屑供排和集中吸雾系统设计方案。 | | | 6.3.10设备静态精度检测内容和要求确认。 | | | 6.3.11 项目进度表。 | | | 6.3.12 提供在本项目SPC站用摇臂吊（用于检测夹具上不合格件下料和三坐标检测件下料和返回）的旋转半径、起升高度及安装位置等基本参数。 | | | 6.4 | 上述设计方案需经过业主认可后方可投产，但投标方承担全部责任。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|:------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------| | 第七部分 验收及培训 | | | PART VII Acceptance and Training | | | 7.1 | 设备验收: | | 7.1.1设备预验收 | | | 7.1.1.1 | 投标方需提供设备验收标准。投标方应提前在设备具备预验收条件3个月之前通知业主。 | | 7.1.1.2 | 设备的预验收在投标方现场进行。业主安排6人参加，验收时间由双方协商确定，业主负责往返机票和食宿，投标方提供现场办公场所、翻译。 | | 7.1.1.3 | 验收前设备必须连续空运转12小时无故障后，按投标方出厂标准对静态精度进行验收。投标方提供设备精度检测用测试仪器。 | | 7.1.1.4 | 按“3.10机床在线检测系统要求”，对在线检测系统的功能、精度等进行验收。 | | 7.1.1.5 | 各项精度合格后进行零件加工验收, 应保证在机床和工装无故障、加工中不进行人工调整前提下，每工序中的1台设备连续切削30件CA6DG1缸体, 采用三坐标测量机检测，按“3.8 设备能力要求”验收Cmk等，连续切削10件6DH2缸体和5件CA4DG1缸体，15件全检，要求100%合格, 采用三坐标测量机检测；其余设备分别连续切削5件CA4DG1、CA6DG1和6DH2缸体，15件全检，要求100%合格, 采用三坐标测量机检测。三坐标检测时，圆度和直线度≤0.02、跳动≤0.04、平面度≤0.02的特性使用扫描策略。切削过程中同时进行节拍验证。 | | 7.1.1.6 | 设备功能性验收，包括操作性、安全性方面的功能性验收。 | | 7.1.1.7 | 检查供货是否符合合同供货范围。 | | 7.1.1.8 | 预验收期间设备使用的辅助材料由投标方提供。如果在德国有售并符合投标方要求，切削液品牌和型号同业主现有切削液系统相同。 | | 7.1.1.9 | 上述预验收内容合格视为预验收完成。 | | 7.1.1.10 | 投标方负责将预验收用全部试件进行防锈处理及单独包装，并与设备一起发运到业主现场。 | | 7.1.2设备终验收 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 7.1.2.1 | 设备的终验收在业主现场进行。业主负责设备粗就位，投标方负责安装、调试，设备安装、调试后必须连续空运转24小时无故障后，按投标方出厂标准对静态精度进行验收。 | | 7.1.2.2 | 按“3.10机床在线检测系统要求”，对在线检测系统的功能、精度等进行验收。 | | 7.1.2.3 | 各项精度合格后进行零件加工验收, 应保证在机床和工装无故障、加工中不进行人工调整前提下，每台设备分别连续切削50件CA6DG1缸体和50件CA6DH2缸体, 采用三坐标测量机由业主进行检测，按“3.8 设备能力要求”验收Cmk等，连续切削10件CA4DG1缸体，10件全检，要求100%合格, 采用三坐标测量机检测。三坐标检测时，圆度和直线度≤0.02、跳动≤0.04、平面度≤0.02的特性使用扫描策略。切削过程中同时进行节拍验证。 | | 7.1.2.4 | 终验收期间设备使用的辅助材料由业主提供。 | | 7.1.2.5 | 检查供货是否符合合同供货范围。 | | 7.1.2.6 | 整线验收：上述项目合格后，进行100件CA6DG1或CA6DH2缸体生产，验证设备运行稳定性。 | | 7.1.2.7 | 集中吸雾系统终验收 | | 集中吸雾系统终验收在业主现场进行，分两个阶段验收： | | | 第一阶段：检查供货是否符合合同供货范围，设备安装、调试以后，系统除与机床链接的支管外，其余工作皆完成，系统进行运行测试，确保无故障。 | | | 第二阶段：完成与所有机床的连接后进行联合调试，保证整线正常除雾除尘。在保证处理系统运行、操作正常而无故障的前提下，按投标方出场标准及签订的技术协议进行技术指标验收，由投标方委托第三方检测机构检测。 | | | 7.1.2.8 | 噪声终验收，噪声声压级≤75dB（A）。 | | 7.1.2.9 | 以上项目合格后，视为通过终验收和正式交货。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 7.1.2.10 | 在终验收合格投产后，在投标方伴产服务的1个月期间，由业主对刀具寿命（包括100件生产收集到的数据）进行评估统计，对于双方协商一致寿命需要改进的刀具，业主与刀具供应商应共同尽力配合, 投标方负责协调刀具供应方的现场服务并提供支持。 | | 7.1.3验收试件 | | | 7.1.3.1预验收试件：CA6DG1缸体90件、CA6DH2缸体20件、CA4DG1缸体10件，业主准备预验收用的试件并以CIF国外港口条款将试件发运到投标方指定的港口，投标方自行负责将试件运到预验收地点。 | | | 7.1.3.2终验收试件：CA6DG1缸体150件、CA6DH2缸体150件、CA4DG1缸体50件。 | | | 7.2 | 设备安装、调试: | | 7.2.1业主负责设备的起重、运输及场地清理。 | | | 7.2.2投标方负责设备定位划线与地基连接，负责设备安装、调试，对设备安装、调试的正确性负全部责任，业主配合。 | | | 7.2.3投标方自备安装、调试过程设备专用吊耳及精度检测等专用工具。 | | | 7.2.4业主提供安装、调试现场及所需的电、水、压缩空气等，负责将介质连接到设备接口。 | | | 7.2.5投标方负责设备接口以下设备内部和设备之间的支管线连接。 | | | 7.2.6投标方与业主共同负责辅助设备与整线的连接。 | | | 7.2.7安装、调试及验收期间，进入业主现场的投标方工作人员应穿戴工作服、安全帽、劳保鞋及配备必要的防疫物资，如需高空作业应佩戴安全带（劳保和安全器具投标方自带）。安装调试期间，设备需悬挂安全警示牌，防止非投标方技术人员操作设备。 | | | 7.2.8业主向投标方提供临时办公场所。 | | | 7.2.9投标方负责提供翻译。 | | | 7.2.10投标方要按业主规定和法律规定在业主内部进行作业，对其违规违法造成的损失负责并承担法律责任，与业主无关。 | | | 7.3 | 人员培训 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 投标方负责在业主现场对业主代表进行电气、机械维修、操作（设备、刀具调测、在线测量）、编程的技术培训。内容包括编程、操作方法及维修技术、常见故障排除等，负责培训业主设备操作人员能够独立完成设备操作、完成零件加工工作。 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:----------------------------------------------------------------------------|:-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------| | 第八部分 质保期、附件、备件及售后服务 | | | Part VIII Warranty Period, Accessories, Spare Parts and After-sales Service | | | 8.1 | 设备质保期为最终验收双方签字之日起18个月，数控系统质保期为24个月。在质保期内，若因设备及工装故障造成业主停工,投标方应保证：国内的在4小时内响应业主的维修要求，大连地区的6小时内到达用户现场；省内的12小时内到达用户现场；省外的24小时内到达用户现场；如需境外工程师到厂服务，亚洲的在6小时内响应业主的维修要求，48小时内到达用户现场，欧美的在24小时内响应业主的维修要求，96小时内到达用户现场。 | | 8.2 | 在设备质保期内，投标方对设备及工装出现的各类故障应及时免费提供维修服务。对非人为造成的各类零件损坏，应及时免费更换。当发生重大故障时，在故障解决以后质保期需适当延长，具体时间由双方协商决定。 | | 8.3 | 投标方在中国境内有固定的并已正常运行的售后服务机构及常用备件库，无不良的售后服务记录，具备能在中国境内有培训、编程和维修的条件。 | | 8.4 | 在终验收合格投产后，投标方须派机械、电气工程师各一名在业主工厂伴产服务1个月，服务开始时间双方协商确定。 | | 8.5 | 业主应提供以下附件 | | 8.5.1须提供标准配置的附件和专用维修工具。 | | | 8.5.2提供机床调整用检验棒和调整样件等装置。 | | | 8.6 | 业主应提供设备原产地证明书。 | | 8.7 | 业主应提供主要零部件原产地证明书。 | | 8.8 | 业主在交货期方面必须有良好的信誉。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------------------------------------------------------------------------------------------------------------|:---------------------------------------------------------------------------------------------------------------------------------------------| | 第九部分 投标资料要求 | | | Part IX Tender Data Requirements | | | 9.1 | 投标方近五年（2019年至今）来的销售业绩及用户清单。 | | 9.2 | 整线平面布置图。 | | 9.3 | 设备清单、报价。 | | 9.4 | 工艺装备清单、报价。 | | ★9.5提供整线设备共线方案描述，包括但不限于机床、夹具、刀具、辅具技术方案。 | | | 9.6 | 提供设备各精度指标的检验报告及出厂规范。 | | 9.7 | 设备的机械（导轨、丝杠等）、电气（电机、伺服马达等）、液压、气动、润滑等元器件的主要供应商，输送、上、下料机构的供应商，集中吸雾系统供应商。 | | 9.8 | 总线控制拓扑图，软硬件配置及达到的功能。 | | ★9.9工序说明、加工示意图、工序时间计算（切削用量的选择），主轴最高转速及最大扭矩。 | | | 9.1 | 各工序的夹具简图，工序定位、夹紧示意图（标明具体部位）。 | | 9.11 | 各工序机床的配置说明。 | | 9.12 | 工件上、下料和输送方式说明。 | | 9.13 SPC检查站及检测夹具说明（包括生产线自动向检测夹具输送及检测后自动返回加工方案）。 | | | 9.14工件缓存方案、工件清洁包方案、集中吸雾系统方案。 | | | 9.15刀具及外购件主要供应商清单。 | | | 9.16提供单机及总的切削液需求量、单机及整线的电容量、单机及整线对气源的要求、单机及总的切屑排出量，按表填写相应技术参数。 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | |:-------------------|:---------------|:----------------|:-------------|:-------------------|:----------------------------------| | | 设备名称 | 设备型号 | 工序号 | 设备台数 | 电力安装容量（Kw台） | | 序号 | Equipment name | Equipment model | Process No. | Equipment quantity | Power installed capacity (Kw/set) | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | Unnamed: 7 | |:-----------------| | 机床重量 | | Unit weight (kg) | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | Unnamed: 9 | |:--------------------------------------| | 机床供液量 | | Liquid supply of machine tool (L/min) | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | Unnamed: 5 | Unnamed: 6 | Unnamed: 7 | Unnamed: 8 | Unnamed: 9 | Unnamed: 10 | Unnamed: 11 | Unnamed: 12 | Unnamed: 13 | |:----------------------------------|:-------------|:-----------------|:-------------|:--------------------------------------|:--------------|:--------------------------------|:-----------------------------------------|:----------------------------------| | 电力安装容量（Kw台） | | 机床重量 | | 机床供液量 | | 机床回液压力 | 进/回液管内径（mm） | 压缩空气用量 | | Power installed capacity (Kw/set) | | Unit weight (kg) | | Liquid supply of machine tool (L/min) | | Return pressure of machine tool | Inner diameter of inlet/return pipe (mm) | Compressed air consumption (m3/h) | | | | | | | | (MPa) | | | | | | | | 单台 | 合计 | | | 单台 | | 单台 | 合计 | 单台 | 合计 | Single | Total | | | Single | | Single | Total | Single | Total | | | | | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | Unnamed: 15 | Unnamed: 16 | |:------------------------------|:--------------------------------| | 压缩空气压力 | 机床切屑量 | | Compressed air pressure (MPa) | Machine tool chip amount (Kg/h) | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | Unnamed: 13 | Unnamed: 14 | |:--------------|:--------------| | 单台 | 合计 | | Single | Total | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | Unnamed: 16 | Unnamed: 17 | |:--------------|:--------------| | 单台 | 合计 | | Single | Total | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | |:-------------------| | No. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | |-------------------:| | 1 | | 2 | | 3 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | Unnamed: 11 | |:--------------| | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | |:---------------------------------------------------------------------------------------| | 9.17对业主设备安装地坪的要求。 | | 9.18对预验收及终验收试切件数量、时间的要求。 | | 9.19投标方在中国境内维修服务体系的说明。 | | 9.20投标方提供总进度及设计和会审、制造、装配、调试、培训及预验收等各阶段时间进度计划。 | | 9.21以上资料同时提供相应的电子文档。 | | 9.22上述全部投标文件必须采用中文书写。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:----------------------------------------------------------------------------------------------------------------------------------------|:----------------------------------------------------| | 第十部分 投标报价要求 | | | Part X Bid Pricing Requirements | | | 10.1方案总报价 | | | 10.1.1单台加工设备按供货范围分项报价。 | | | 10.1.1.1 | 主机报价 | | 10.1.1.2 | 夹具（包括在线测量工位夹具）报价 | | 10.1.1.3 | 刀具及刀辅具（包括对刀装置、换刀辅助装置等）报价 | | 10.1.1.4 | 控制系统报价 | | 10.1.1.5 | 编程费用报价 | | 10.1.1.6 | 调整样件及样棒报价 | | 10.1.1.7 | 在线测量或在线测量及补偿报价 | | 10.1.1.8 | 在线测量工位夹具报价 | | 10.1.1.9 | 输送系统报价 | | 10.1.2机械手报价 | | | 10.1.3机械手上下料站及出入辊道报价 | | | 10.1.4副操作面板报价（如果有） | | | 10.1.5副刀库报价（如果有） | | | 10.1.6回液泵站报价 | | | 10.1.7设备内部切削液增压及精过滤模块报价 | | | 10.1.8降噪装置报价 | | | 10.1.9集中吸雾系统报价（吸雾系统按每一级） | | | 10.1.10 | RFID读写器报价 | | 10.1.11 | SPC检测站检测夹具（包括工件回转装置）报价 | | 10.1.12 | SPC检测下料口自动向检测夹具输送及检测后自动返回报价 | | 10.1.13 | 清洁包报价 | | 10.1.14 | 工件缓存装置报价 | | 10.1.15 | 加工设备集成报价 | | 10.1.16 | 培训与验收费用 | | 10.1.16.1预验收费用 | | | 10.1.16.2终验收费用（在业主工厂） | | | 10.1.16.3培训费（电气、机械维修、操作、编程的技术培训） | | | 10.1.17 | 包装及运输费用 | | 10.1.18 | 售后服务费用 | | 10.1.19 | 技术资料费 | | 10.1.20 | 伴产服务费 | | 10.1.21 | 分别以FOB与CIF报价 | | 10.1.22 | 保险费 | | 10.2备件、易损件清单及价格（不在投标总价内） | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 10.3 投标时需提供主要部件的价格，三年不得涨价。提供清单的备件，投标方不允许与第三方供应商签署商务保护协议，阻碍业主向第三方供应商采购。 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | |:---------------------------------------------------------| | 第十一部分 保密 | | Part XI Confidentiality | | 11.1 | | 投标方应对业主提供的产品图纸，技术要求及附件等对外保密。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | Unnamed: 2 | |:-------------| | 资料保密 | #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 1 Context: # Dalian Diesel Block and Head Automation Inquiry **Date:** 17.04.24 **Prepared by:** Ralf Haug ## Introduction This document outlines the automation inquiry for the Dalian Diesel Block and Head. ## Partners The following companies are involved in the project: - VDF Boehringer - Hessapp - Jobs - AG - Meccanodora - Modul - Morara - Pfiffner - Rambaldi - Sachman - Sigma - SMS - Tacchella - Witzig & Frank ## Project Overview The goal of the automation inquiry is to enhance the manufacturing process of diesel engine blocks and heads in Dalian. ### Objectives 1. Improve production efficiency. 2. Reduce manual handling. 3. Ensure high quality of final products. ### Expected Outcomes - Increased productivity. - Decreased lead times. - Enhanced product quality. ## Conclusion The collaboration with the listed partners will ensure the successful implementation of automation in the diesel engine manufacturing process. For more details, please contact Ralf Haug. Image Analysis: 1. **Localization and Attribution:** - There is only one image on the page. - This image will be referred to as "Image 1." 2. **Text Analysis:** - Text Detected: - "FFG" logo in the top left. - "DALIAN DIESEL BLOCK AND HEAD AUTOMATION INQUIRY" is the main title. - "17.04.24 / Ralf Haug" is the date and name section at the bottom. - On the right side, there are various company names and logos listed vertically: VDF BOEHRINGER, HESSAPP, iJOBS, MAG, meccanodora, MODUL, MORARA, Pfiffner, RAMBAUDI, SACHMAN, SIGMA, SOG, TACCHELLA, Witzig & Frank. - Significance: - The text "DALIAN DIESEL BLOCK AND HEAD AUTOMATION INQUIRY" suggests that the image is related to a report or inquiry regarding automation solutions for Dalian Diesel's engine block and head production. - The date "17.04.24" implies the document's creation or presentation date. - "Ralf Haug" is likely the author or presenter of the document. - The list of company names and logos on the right indicates potential collaborators, contributors, or subsidiaries of FFG involved in this project. 11. **Contextual Significance:** - The presence of various company logos suggests a collaborative effort or a consortium of companies involved in automation technology for diesel engines. - The image likely serves as the cover page for a detailed document discussing the automation requirements or solutions for Dalian Diesel. - It sets a formal tone for the inquiry, emphasizing the collaboration between multiple specialized companies to address specific automation needs. 12. **Metadata Analysis:** - The date at the bottom provides a temporal context for the document, noting it was relevant as of April 24, 2017. 13. **Typen Bezeichnung (Type Designations):** - Each company name listed on the right can be considered a type designation, indicating their specific roles or expertise areas: VDF BOEHRINGER, HESSAPP, iJOBS, MAG, meccanodora, MODUL, MORARA, Pfiffner, RAMBAUDI, SACHMAN, SIGMA, SOG, TACCHELLA, Witzig & Frank. 14. **Trend and Interpretation:** - The inclusion of various company names implies a trend towards multi-company collaborations for complex industrial solutions, especially in automation technologies. In summary, the image represents a cover page for a document focused on automation technologies for Dalian Diesel, with contributions from multiple specialized companies, indicating a collaborative industry effort. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 2 Context: # PROJEKTDATEN / PROJECT DATA **Kunde:** Dalian Diesel **Werkstück:** Head and Block **Taktzeit:** 260s **Time schedule:** will follow ## RFQ Documents - pre RFQ sheets available - 2 separate and independent RFQs / Proposals ## Others **Contact MAG purchasing:** [sonja.haas@mag-ias.com](mailto:sonja.haas@mag-ias.com) **Contact MAG planning:** [ralf.haug@mag-ias.com](mailto:ralf.haug@mag-ias.com) --- Dalian Diesel Block and Head 29.04.2024 Image Analysis: ### **Detailed Analysis of the Visual Content** ### **Image Information** #### **Localization and Attribution:** - **Image Number:** 1 ### **Text Analysis:** #### **Detected Text (Transcription):** 1. **Header:** - **PROJEKTDATEN / PROJECT DATA** 2. **Main Content:** - **Kunde:** Dalian Diesel - **Werkstück:** Head and Block - **Taktzeit:** 260s - **Time schedule:** will follow - **RFQ Documents:** pre RFQ sheets available, 2 separate and independent RFQs / Proposals 3. **Contact Information:** - **Contact MAG purchasing:** sonja.haas@mag-ias.com - **Contact MAG planning:** ralf.haug@mag-ias.com 4. **Footer:** - **2 Dalian Diesel Block and Head** - **29.04.2024** 5. **Logo:** MAG (appears at the top right corner) #### **Text Analysis:** - **Significance and Context:** - The text provides essential details about a project related to Dalian Diesel, specifically about a head and block component. - It outlines the cycle time (Taktzeit) of 260 seconds, with scheduling details to follow. - Information on the availability of RFQ (Request for Quotation) documents is noted, indicating there are two separate and independent RFQs/proposals. - Contact information is provided for MAG purchasing and planning, offering specific email addresses for further communication. - The footer suggests this document is a detailed project data sheet for "Dalian Diesel Block and Head" and is dated 29.04.2024. ### **Scene and Activity Analysis:** #### **Scene Description:** - **Entire Scene:** - The image is a digital document or datasheet, primarily designed for business or project management use. - The layout is clean and professional, predominantly in black text with some red highlights for emphasis and separation of sections. - The header clearly states it is project data for easy identification. ### **Diagram and Chart Analysis:** - **None detected in this image.** ### **Product Analysis:** - **None depicted, but the context refers to the head and block components, presumably of an engine, given the association with Dalian Diesel.** ### **Anomaly Detection:** - **None detected in this image.** ### **Color Analysis:** #### **Color Composition:** - **Dominant Colors:** - **Black:** Primarily used for the text. - **Red:** Used for emphasis and highlighting specific sections, such as headers and footer. - **White:** Background color, providing a clean and professional look. - **Impact on Perception:** - The use of black conveys professionalism and seriousness. - Red highlights help in navigating the document quickly and emphasize important sections. - The white background ensures readability and a tidy presentation. ### **Perspective and Composition:** #### **Image Perspective:** - **Type:** Straight-on, standard view for reading and reviewing documents. #### **Composition Analysis:** - The document is well-structured with clear sections. - The header distinguishes the type of content. - The main body presents key project data. - The footer identifies the specific project and date. ### **Metadata Analysis:** - **None provided in the visual content.** ### **Graph and Trend Analysis:** - **None detected in this image.** ### **Tables:** - **None included in this image.** ### **Contextual Significance:** #### **Overall Contribution:** - This image serves as a formal project datasheet, communicating key information regarding the project to stakeholders, including potential suppliers and planners. - It contributes to a broader professional context, ensuring that all project participants are informed about the current status, contact details, and upcoming documentation. ### **Ablaufprozesse (Process Flows) and Prozessbeschreibungen (Process Descriptions):** - **None depicted in this image.** ### **Typen Bezeichnung (Type Designations):** - **Werkstück:** Head and Block, indicating specific components involved in the project. ### **Trend and Interpretation:** - **None depicted in this image.** ### **Graph Numbers:** - **None detected in this image.** **Note:** The image appears straightforward with a primary focus on conveying project data for planning and procurement purposes. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 3 Context: # WORKPARTS BLOCK ![Front face](image-link) | Part type | Drawing | Assembly drawing | 3D assy | Weight | |-----------|----------------|--------------------|---------|--------| | CA4DG1 | 1002014-82F_C | 1002014-82F_C | ✔ | 165kg | | CA6DG1 | 1002014-83F_C | 1002015-83F_C | ✔ | 200kg | | CA6DH2 | 1002014-84F_C | 1002015-84F_C | ✔ | 220kg | Dalian Diesel Block and Head 29.04.2024 Image Analysis: ### Comprehensive Examination of the Attached Visual Content: #### 1. **Localization and Attribution** - There is one page with three images and a table. - **Image 1**: Top-left corner. - **Image 2**: Top-right corner. - **Image 3**: Bottom. #### 2. **Object Detection and Classification** - **Image 1**: - Object: Diesel engine block - Key Features: Complex geometrical cutouts, cylinder bores, and multiple interconnected passageways indicating a precision-engineered metal component. - **Image 2**: - Object: Diesel engine block - Key Features: Similar to Image 1, but shown from a different angle, highlighting the intricate design and structural protrusions. - **Image 3**: - Object: Diesel engine block (front face) - Key Features: Front view displaying detailed mechanical features such as gear teeth marks, housing sections, and attachment points. #### 4. **Text Analysis** - **Text Extracted**: - Title: "WORKPARTS BLOCK" - Labels: - "Front face" - "Part type" - "Drawing" - "Assembly drawing" - "3D assy" - "Weight" - Table Content: - "CA4DG1", "1002014-82F_C", "1002014-82F_C", "V", "165kg" - "CA6DG1", "1002014-83F_C", "1002015-83F_C", "V", "200kg" - "CA6DH2", "1002014-84F_C", "1002015-84F_C", "V", "220kg" - Bottom Labels: - "3 Dalian Diesel Block and Head" - "29.04.2024" - **Analysis**: - The text provides crucial information regarding the parts, including type, drawings, assembly readiness, and weight. The specific format is essential for inventory management, manufacturing, and assembly processes. #### 6. **Product Analysis** - **Engine Blocks** (Images 1, 2, and 3): - Main Features: Durable metal construction, strategically placed holes and cavities for various engine components, emphasis on precision engineering. - Materials: Likely iron or a specialized alloy suitable for engine blocks due to required strength and heat resistance. - Colors: Greyish-metallic, indicating either raw or coated metal. - **Comparison**: - The engine blocks illustrated in the images appear to be different angles and possibly different types (as indicated by the labels in the table), showcasing various design elements and sizes. #### 12. **Graph and Trend Analysis** - **Table Analysis**: - **Axes and Headings**: - Part Type, Drawing, Assembly Drawing, 3D Assy, Weight. - **Data Points and Trends**: - Part Type ranges from CA4 to CA6 indicating different models. - All parts have corresponding drawings and assembly drawings, highlighting a systematic manufacturing documentation process. - Weights vary from 165kg to 220kg, representing different sizes or specifications of the engine blocks. - **Key Insights**: - All parts are ready for 3D assembly. - There is a variation in weight, which likely corresponds to different engine specifications or configurations. #### 14. **Color Analysis** - **Dominant Colors**: - Greyish metallic tones dominate the images, symbolizing the metal construction of the engine blocks. - **Impact on Perception**: - The metallic grey conveys a sense of industrial strength, durability, and precision engineering. #### 15. **Perspective and Composition** - **Perspective**: - **Image 1**: Slightly elevated and angled view from the top-left, showcasing the top and side of the block. - **Image 2**: Direct side view highlighting the depth and side features. - **Image 3**: Front perspective focusing on the detailed front face of the block. - **Composition**: - The images are arranged to provide comprehensive views from different angles, important for understanding the complete structure. #### 17. **Graph Numbers** - **Data for each row in the table**: - Row 1: Part type = CA4DG1; Drawing = 1002014-82F_C; Assembly drawing = 1002014-82F_C; 3D assy = V; Weight = 165kg. - Row 2: Part type = CA6DG1; Drawing = 1002014-83F_C; Assembly drawing = 1002015-83F_C; 3D assy = V; Weight = 200kg. - Row 3: Part type = CA6DH2; Drawing = 1002014-84F_C; Assembly drawing = 1002015-84F_C; 3D assy = V; Weight = 220kg. ### Summary: The visual content focuses on detailed images and data for various diesel engine blocks. The table complements the images by providing specific part information, including weights and readiness for assembly, essential for production and quality control in an industrial setting. The tonal and compositional choices reinforce the engineering precision and robustness of the components. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 4 Context: # WORKPARTS HEAD | Part type | Drawing | Assembly drawing | 3D assy | Weight | |-----------|---------|------------------|---------|--------| | CA4DG1 | xxx | xxx | ✔ | 50kg | | CA6DG1 | xxx | xxx | ✔ | 71kg | | CA6DH2 | xxx | xxx | ✔ | 67kg | Dalian Diesel Block and Head 29.04.2024 Image Analysis: ### Comprehensive Examination of Provided Visual Content #### 1. Localization and Attribution - **Image Location**: The image is a singular visual content. - **Image Number**: Image 1 #### 2. Object Detection and Classification - **Detected Objects**: - Three engine heads or workparts heads. - A table containing product information. - **Classification**: - **Category**: Mechanical components (workparts head). - **Key Features**: Each engine head has intricate detailing, with visible bolts, structural grooves, and uniform arrangement indicative of a highly engineered object. #### 3. Scene and Activity Analysis - **Scene Description**: The image appears to be a technical document or presentation slide focused on mechanical components, specifically workparts heads. The scene showcases three instances of the same part, with a table detailing specific attributes of different part types. - **Activities**: The main activity is displaying detailed information regarding the workparts head components. #### 4. Text Analysis - **Text Detected and Extracted**: - Headers: "WORKPARTS HEAD," "Part type," "Drawing," "Assembly drawing," "3D assy," "Weight." - Table Content: "CA4DG1 xxx xxx V 50kg," "CA6DG1 xxx xxx V 71kg," "CA6DH2 xxx xxx V 67kg." - Footer: "4 Dalian Diesel Block and Head 29.04.2024." - **Contextual Significance**: - "WORKPARTS HEAD" indicates the focus of the document. - The table provides detailed specifications for three different part types, showcasing their assembly status and weight. - The date and footer suggest this could be a page from a more extensive technical catalog or presentation detailing diesel engine components. #### 6. Product Analysis - **Products Depicted**: Three workparts heads. - **Features**: Each head is likely composed of metal with various mechanical intricacies, including multiple drilled holes and structured layers. - **Materials**: Predominantly metallic, likely aluminum or iron. - **Colors**: Predominantly silver/grey, typical for engine components. - **Comparison**: - The three parts look similar in design but may vary in weight and possibly in specific internal configurations or dimensions not visible in the image. #### 7. Anomaly Detection - **Possible Anomalies**: None detected. The document and images appear standard for a technical presentation. #### 9. Perspective and Composition - **Perspective**: The image uses an isometric view for the mechanical parts, providing a detailed and clear perspective of each workparts head. - **Composition**: - The engine heads are arranged diagonally across the left side, creating a balanced visual with the text and table on the right. - The table layout is clean and structured, making it easy to compare different part types. #### 12. Graph and Trend Analysis - **Trends**: - There is a clear display of progression or variations in part types regarding their weight. - Consistency in assembly drawing status across all part types. ### Additional Aspects #### Tables: - **Table Analysis**: - **Content**: The table presents various attributes for three part types: - CA4DG1: Weight - 50 kg - CA6DG1: Weight - 71 kg - CA6DH2: Weight - 67 kg - **Data Insights**: The table helps in comparing the weight and confirming the 3D assembly status of different part types. Overall, the image effectively conveys technical details about workparts heads, ideal for a mechanical engineering audience or presentation. The structured layout ensures clarity and ease of understanding. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 5 Context: # LAYOUT FROM CUSTOMER ## Dalian Diesel Block and Head Date: 29.04.2024 ### Key Areas - **Head area** - 新中型铸铜加工线 - **Block area** - 新中型铸铁加工线 - 4/6D气缸体超重工线（外委） - 4/6D铸铁精加工线 - 13L铸铁精加工线 ### Layout Overview - The layout consists of the indicated areas and processing lines. - Please refer to the areas and their corresponding descriptions for clarity. ### Processing Lines 1. 新中型铸铜加工线 2. 新中型铸铁加工线 3. 4/6D气缸体超重工线（外委） 4. 4/6D铸铁精加工线 5. 13L铸铁精加工线 Image Analysis: ## Comprehensive Examination of the Provided Visual Content ### 1. Localization and Attribution - **Image 1:** There is only one image on the page, positioned centrally within the layout. It will be referred to as **Image 1**. ### 2. Object Detection and Classification - **Image 1:** The objects detected in this image include various labeled sections, primarily a layout map with different zones. - **Categories:** Layout map, text labels. - **Key Features:** The map has colored lines and blocks that demarcate different areas, and it includes text labels indicating different sections. ### 3. Scene and Activity Analysis - **Image 1:** The image shows an architectural layout plan of a manufacturing or industrial facility. - **Main Actors and Actions:** The main elements are the designated areas within the facility layout such as "Head area" and "Block area," indicating where different manufacturing processes occur. ### 4. Text Analysis - **Image 1:** - **Text Detected:** - "LAYOUT FROM CUSTOMER" - "Head area" - "Block area" - Other labels in what appears to be Chinese text. - "Dalian Diesel Block and Head" - Date "29.04.2024" - **Significance:** The text provides key information about the areas within the layout and the date it was created, offering insights into the spatial organization and some aspect of production processes. ### 5. Diagram and Chart Analysis - **Image 1:** The image primarily features a layout rather than a diagram or chart. The layout includes a grid system, color-coded sections, and specific labeled areas. - **Insights:** This layout helps in understanding the organization of the facility, highlighting different production zones, and ensuring efficient workflow in the manufacturing process. ### 6. Product Analysis - **Image 1:** The products depicted are indirectly indicated via the labels such as "Dalian Diesel Block and Head," likely referring to diesel engine components. - **Features and Materials:** The layout doesn't explicitly show products but indicates zones where specific products or components might be manufactured. ### 8. Color Analysis - **Image 1:** - **Dominant Colors:** Red, green, and purple are primarily used in the layout for labeling different sections. - **Impact on Perception:** The bright and distinct colors help in quickly identifying and distinguishing between different areas and functional zones within the layout plan. ### 9. Perspective and Composition - **Image 1:** - **Perspective:** The image is a top-down view of the facility layout, providing a comprehensive view of the spatial organization. - **Composition:** The elements are arranged in a grid format with different labeled sections, making it easy to comprehend and navigate through the map. ### 10. Contextual Significance - **Image 1:** - **Overall Context:** The image appears to be part of a larger document or presentation, possibly planning or illustrating the layout of a manufacturing facility. - **Contribution:** This layout is crucial for understanding the spatial design, workflow management, and enhancement of operational efficiency within the facility. ### 12. Graph and Trend Analysis - **Image 1:** Not applicable as the image contains a layout, not a graph or trend chart. ### Additional Aspects - Ablaufprozesse (Process Flows) - **Image 1:** The layout implicitly suggests process flows by demarcating areas for specific tasks (e.g., "Head area," "Block area") and highlighting probable workflow paths within the facility. ### Additional Aspects - Prozessbeschreibungen (Process Descriptions) - **Image 1:** Not explicitly depicted, but the labeled sections hint at the different stages of manufacturing, possibly including diesel block and head processing. ### Summary **Image 1:** Provides a detailed layout of a manufacturing facility, highlighting areas like "Head area" and "Block area," using different colors and a grid system. The labels in English and Chinese facilitate clear identification of various zones, crucial for planning and operational management. The top-down perspective and clear color distinctions enhance the readability and comprehensibility of the layout. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 6 Context: # BLOCK --- ## Dalian Diesel Block and Head **Date:** 29.04.2024 Image Analysis: ### Analysis of the Attached Visual Content #### Localization and Attribution 1. **Image 1** is positioned as the singular image in the examination. #### Text Analysis - **Detected Text:** - **Main Text:** "BLOCK" - **Additional Texts:** - Bottom Left Corner: "6 Dalian Diesel Block and Head" - Bottom Right Corner: "29.04.2024" - **Content Analysis:** - **"BLOCK"**: This main text in large font appears to be the title or heading of a section. It likely serves as an introductory slide or cover page for a segment focused on the "Block" within a larger presentation or document. - **"6 Dalian Diesel Block and Head"**: Situated in the bottom left, this text indicates the page number ("6") and potentially the title or unit ("Dalian Diesel Block and Head") being discussed or analyzed within this segment. - **"29.04.2024"**: The date located in the bottom right corner suggests when this document or content was created or when the analysis/data is relevant up to. #### Diagram and Chart Analysis There are no diagrams or charts depicted in the image to analyze. #### Scene and Activity Analysis There is no specific scene or activity depicted other than the textual information presented on what appears to be a title or cover page. #### Anomaly Detection There are no anomalies or unusual elements identifiable in this textual content. #### Perspective and Composition - **Perspective**: The image is presented from a straightforward, eye-level perspective, typical of document slides. - **Composition**: The text "BLOCK" is centrally aligned, with subtext aligned at the lower fringes of the page. The minimalist composition draws focus predominantly to the main heading "BLOCK". #### Contextual Significance - This image seems to be part of a larger document and serves as an introductory or title page for a section regarding "Block". It likely introduces the following content related to diesel blocks and heads, potentially discussing engine components or similar technical aspects relevant to Dalian Diesel products. This comprehensive examination covered the relevant factors presented within the image, focusing on textual information and its potential significance within a larger context. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 7 Context: # LAYOUT BLOCK ## DALIAN **Diesel** **Manufacturing Line for Cylinder Block** ![Layout Diagram](path_to_image) ### MAG scope - 5 SPECHT machines - 2 gantries - 2 cleaning boxes - 2 gaging stations - 2 SPC conveyors - Incoming/intermediate/outgoing conveyor ### Dalian Diesel scope - SPC - table - Crane - fixture - hardgages --- **Dalian Diesel Block and Head** **29.04.2024** Image Analysis: 1. **Localization and Attribution:** - There is a single image in the visual content. - This image is positioned centrally on the page. 2. **Object Detection and Classification:** - **Detected Objects:** - Diagram of a manufacturing line. - Text annotations. - Company logos. - **Classification:** - The diagram depicts machinery and industrial components within a manufacturing layout. - Text annotations provide information about the manufacturing scope. 3. **Scene and Activity Analysis:** - **Scene Description:** - The primary scene is a technical layout of a manufacturing line specifically for cylinder blocks. - **Activity:** - The diagram illustrates the positioning and flow of operations within the manufacturing line, including the placement of machines, conveyors, and cleaning boxes. 4. **Text Analysis:** - **Detected Text:** - "LAYOUT BLOCK" - "DALIAN" - "Diesel" - "Manufacturing Line for Cylinder Block" - "MAG scope: 5 SPECHT machines, 2 gantries, 2 cleaning boxes, 2 gaging stations, 2 SPC conveyors, Incoming/intermediate/outgoing conveyor" - "Dalian Diesel scope: SPC - table, Crane - fixture, hardgages" - Dates and page numbering: "29.04.2024," "Page 7," "Dalian Diesel Block and Head." - **Text Significance:** - The text provides details on the scope of the manufacturing process, specifying the machinery and components used. It also includes the date and document details, relevant for documentation and project tracking purposes. 5. **Diagram and Chart Analysis:** - **Diagram Elements:** - The diagram portrays various sections of the manufacturing line, including machine placements, conveyor paths, and different operational zones. - **Key Insights:** - The layout shows a systematic arrangement of manufacturing operations to ensure efficient workflow and logistics management. - Machine placements are optimized for space utilization and operational efficiency. 6. **Color Analysis:** - **Dominant Colors:** - The diagram predominantly uses colors like blue, red, black, and green. - **Impact on Perception:** - Blue is used for machinery, suggesting operational elements. - Red is used for outlines and important notes, drawing attention. - Green and black provide clear distinction and readability of the layout components. 7. **Perspective and Composition:** - **Perspective:** - The image is from a top-down view, focusing on the layout of the manufacturing facility. - **Composition:** - The elements are arranged logically to provide a clear understanding of the layout, with the text annotations on the right for easy reference. 9. **Contextual Significance:** - **Image Contribution:** - This image functions as a documentation tool for project stakeholders, outlining the specific details of the manufacturing line setup. It provides essential information for project planning and execution within an industrial setting. 10. **Tables:** - **Detected Tables:** - Although not traditional tables, the text on the right side functions as an informative table outlining the scope for MAG and Dalian Diesel. - **Table Analysis:** - The "MAG scope" and "Dalian Diesel scope" sections break down the components and responsibilities, facilitating clear communication and project management. In summary, the image is a comprehensive representation of a manufacturing line layout, detailing machinery placements, operational components, and project scope, designed to aid in planning and execution. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 8 Context: # OP100 BLOCK CONVEYOR ## Scope - **Incoming conveyor** - 2 PZR sections (length appr. 1,400 mm) - "cold" interface to previous conveyor - RFID read/write unit - TBD with DD – fix position for different part types - **Intermediate conveyor** - 5 PZR sections (length appr. 1,400 mm) - RFID read/write unit - **SPC conveyor** - With semi-automatic turntable - RFID read/write unit - TBD with DD - height - **All conveyors** - Part orientation: oil pan down, front face leading - Controlled by gantry cell controls - Safety guarding, sheet metal with maintenance doors - Gripper maintenance at SPC guarding Dalian Diesel Block and Head 29.04.2024 Image Analysis: ### Image Analysis #### 1. Localization and Attribution - **Image 1**: The entire content of the page, located centrally. #### 2. Object Detection and Classification - **Image 1**: - **Objects Detected**: - Conveyor belt systems - Technical diagrams - Text content - Arrows and annotations - **Key Features**: - Industrial machinery (conveyor belts) - Multiple sections and components - Additional technical elements like cleaning boxes #### 4. Text Analysis - **Image 1**: - **Detected Text**: - Title: "OP100 BLOCK CONVEYOR" - Scope: - Incoming conveyor - 2 PZR sections (length appr. 1.400mm) - "cold" interface to previous conveyor - RFID read/write unit - To be determined (TBD) with DD – fix position for different part types - Intermediate conveyor - 5 PZR sections (length appr. 1.400mm) - RFID read/write unit - SPC conveyor - With semi-automatic turntable - RFID read/write unit - TBD with DD - height - All conveyors - Part orientation: oil pan down, front face leading - Controlled by gantry cell controls - Safety guarding, sheet metal with maintenance doors - Gripper maintenance at SPC guarding - Bottom identifiers: - "Dalian Diesel Block and Head" - "29.04.2024" - **Significance**: - The text outlines specifications, functionality, and components of the OP100 Block Conveyor system. It provides detailed parameters and operational aspects pivotal for understanding and setting up the conveyor system in an industrial setting. #### 5. Diagram and Chart Analysis - **Image 1**: - **Technical Diagram**: - Shows a detailed layout of the OP100 Block Conveyor. - Elements include PZR sections, cleaning boxes, control panels, and conveyor paths. - Annotations denote key specifications and measurements. #### 7. Anomaly Detection - **Image 1**: - **Notable Elements**: - Certain TBD (To Be Determined) indicators: indicate pending decisions regarding part positioning and heights. - These elements highlight areas that may require further clarification or specification adjustments. #### 8. Color Analysis - **Image 1**: - **Dominant Colors**: - Black: Predominantly used in text and lines. - Blue and Red: Utilized for annotations and highlighting critical areas. - Impact: The use of contrasting colors (e.g., red and blue) helps draw attention to important features and specifications. #### 9. Perspective and Composition - **Image 1**: - **Perspective**: - Technical and schematic illustration view, typically a top-down or side view of the machinery layout. - **Composition**: - The diagram is centrally placed on the left, with descriptive text on the right. - This composition aids in correlating the textual information directly with the visual components of the conveyor system. #### 10. Contextual Significance - **Image 1**: - **Context**: - This image appears to be from a technical document or presentation related to the OP100 Block Conveyor system. - **Contribution**: - Provides comprehensive details regarding the design, layout, and operational characteristics of the conveyor system. - Essential for stakeholders to understand the specifications and setup requirements. #### 13. Graph Numbers - **No specific graph with numerical data detected in the image.** By dissecting each aspect, this analysis covers a broad understanding of the visual content and its context within the industrial conveyor system documentation. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 9 Context: # OP100 BLOCK GANTRY ## Scope - **H-loader** - 2 vertical axes - 2 grippers, each with turning axis - Concept see following slides - Drip pans between the machines - **Option** - 2 automatic loading hatches for gaging and cleaning station - **Cell controls Siemens** - 1 HT10 - Integration of cleaning box - Fix mounted maintenance platform with ladder at one gantry end - Moveable maintenance platform, mounted on gantry carriage - **Option** - Part buffer, 2 parts - Test cell at MAG Eislingen - Transport, installation and commissioning - Transport to customer FOB and CIF - Installation and commissioning at customer - Documentation and training (Chinese) Image Analysis: ### Image Analysis #### 1. Localization and Attribution: - **Image Number:** 1 - **Position:** Single image on the page. #### 2. Object Detection and Classification: - **Objects Detected:** 1. Diagram of the OP100 Block Gantry system. 2. Text describing the system. 3. Company's logo (MAG). 4. Small illustration detailing a blueprint-like structure of machinery components. - **Key Features:** - The diagram shows machinery alignments and elements. - The text block outlines the scope of work and components involved. #### 3. Scene and Activity Analysis: - **Scene Description:** - The image presents a technical document, with the left side showing a schematic diagram of the OP100 Block Gantry and the right side providing textual details. - **Activities:** - The main activity depicted includes the installation, control, and commissioning of the OP100 Block Gantry system. #### 4. Text Analysis: - **Text Detected:** - Title: "OP100 BLOCK GANTRY" - Labels such as "Dalian Diesel Block and Head" - Date: "29.04.2024" - Scope details: - H-loader with specific components. - Drip pans, loading hatches, cell controls, maintenance platforms, and part buffers. - Installation and commissioning details. - **Text Analysis:** - The text provides an in-depth scope of the components and processes involved with the OP100 Block Gantry system. It outlines both mandatory and optional features, demonstrating the modular nature of the machinery. #### 5. Diagram and Chart Analysis: - **Diagram Analysis:** - The diagram on the left side shows various parts of the OP100 Block Gantry, highlighting different stations such as cleaning and gaging crank shaft bore. - **Components in Diagram:** - H-loarder, OPC (Operational Process Control), and dimensional details showing positioning of machinery. #### 9. Perspective and Composition: - **Perspective:** - The image uses a frontal, two-dimensional perspective typical for technical schematics and documentation. - **Composition:** - The diagram is placed on the left side, taking up roughly half of the image, while the right side contains the descriptive text. This layout balances visual representation with detailed textual information in a clear and precise manner. #### 10. Contextual Significance: - **Document Context:** - This image appears to be part of a technical manual or project proposal document. Its purpose is to lay out the design, components, and operational scope of the OP100 Block Gantry system to inform stakeholders or engineers. - **Contribution to Overall Message:** - The detailed scope, combined with the technical diagram, provides a comprehensive overview needed for planning, decision-making, and commissioning of the OP100 Block Gantry system, emphasizing thoroughness and technical precision. By analyzing these aspects, we gain a clear understanding of the OP100 Block Gantry's components, installation processes, and operational guidelines as outlined in the technical documentation. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 10 Context: # OP100 BLOCK GRIPPER ## Fixture Concept No parallel gripping on front and rear face possible. ## Gripper Concept - Cylinder Bores - E.g. 1 and 4 - Different diameters (100 / 107 mm) - Different cylinder pitch (115 / 122 mm) | Drawing | 1002014-82F | 1002014-83F | 1002014-84F | |------------------|--------------|-------------|-------------| | Type | 4-Cyl | 6-Cyl | 6-Cyl | | Length | 568.5 | 812.5 | 763 | | Crank bore Ø | 99 HS | 99 HS | 93 HS | | Cylinder Ø | 107 | 107 | 100 | | Cylinder Pitch | 122 | 122 | 115 | Dalian Diesel Block and Head 29.04.2024 Image Analysis: ### Detailed Analysis of the Visual Content: #### 1. **Localization and Attribution:** - **Image 1:** The image on the left. - **Image 2:** The image on the right. - **Table 1:** The table at the bottom. #### 2. **Object Detection and Classification:** - **Image 1:** - **Objects Detected:** Fixture concept for a diesel engine block. - **Classification:** This appears to be a mechanical fixture designed to hold an engine block. - **Key Features:** It has robust yellow and metal components designed for mechanical stability and ensuring precise alignment. - **Image 2:** - **Objects Detected:** Gripper concept focusing on cylinder bores. - **Classification:** This is a detailed mechanical model of an engine block highlighting different aspects of the cylinder bores. - **Key Features:** The image shows several cylindrical sections (cylinder bores) that are color-coded for better visualization and distinction. #### 3. **Scene and Activity Analysis:** - **Image 1:** - **Scene**: A close-up of a mechanical fixture concept, presumably part of a technical or engineering documentation presentation. - **Activities:** Showing how the fixture would hold an engine block, with an emphasis on no parallel gripping on the front and rear faces. - **Image 2:** - **Scene**: A mechanical model of an engine block, highlighting key specifications related to cylinder bores. - **Activities:** Drawing attention to the cylinder bores' diameters and pitches as part of technical specifications. #### 4. **Text Analysis:** - **Upper Text:** - **Text Detected:** "OP100 BLOCK GRIPPER" - **Analysis:** Indicates the title of the document or section, which is focusing on a particular type of block gripper. - **Text below Image 1:** - **Text Detected:** "Fixture concept. No parallel gripping on front and rear face possible." - **Analysis:** Describes the fixture concept and its gripping limitations, important for understanding the design constraints. - **Text below Image 2:** - **Text Detected:** "Gripper concept - cylinder bores. E.g. 1 and 4. Different diameters (100 / 107mm). Different cylinder pitch (115 / 122mm)" - **Analysis:** Describes the gripper concept for cylinder bores, specifying the diameter and pitch variations for further clarification. #### 5. **Diagram and Chart Analysis:** - **Table 1:** - **Data and Trends:** - **Columns:** - Drawing - Type: Highlighted are 4-Cyl and 6-Cyl options. - Length: Different lengths provided for varying types. - Crank bore Ø - Cylinder Ø: Varies between 107 and 100 for different models. - Cylinder pitch: 122 and 115 for different models. - **Insights:** - Different types of engine blocks (4-Cylinder, 6-Cylinder) with specific dimensions and specifications. - The variations in dimensions and pitches highlight different design specifications tailored for specific engine types. #### 6. **Product Analysis:** - **Products Depicted:** - **Image 1:** - **Fixture Concept:** - **Features:** It is a supportive structure for an engine block, designed without parallel gripping on the front and rear faces. - **Material and Color:** Primary use of yellow color indicating a robust structure. - **Image 2:** - **Gripper Concept:** - **Features:** Details the cylinder bores within the engine block, focusing on specific diameters and pitches. - **Material and Color:** Color-coded primarily with metallic shades to differentiate sections. #### 7. **Anomaly Detection:** - None detected in the images provided. #### 8. **Color Analysis:** - **Image 1:** - **Dominant Colors:** Yellow and metal components emphasizing robustness and durability. - **Image 2:** - **Dominant Colors:** Various metallic colors indicating different parts and functionalities. #### 9. **Perspective and Composition:** - **Image 1:** - **Perspective:** Front and side view of the fixture, clearly showing the positional arrangement for gripping. - **Image 2:** - **Perspective:** Angled view of the engine block to show depth and internal sections. - **Composition:** Both images are centered focusing on the technical aspects and details of the designs with accompanying textual descriptions below. #### 10. **Contextual Significance:** - These images are essential for understanding the technical details of the OP100 block gripper designs. They serve to provide specific insights into the functionality, dimensions, and design specifications crucial for engineering applications. ### Conclusion: The presented visual content provides a comprehensive view of different mechanical concepts related to the OP100 block gripper, showcasing detailed descriptions, key features, and technical specifications essential for an engineering context. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 11 Context: # OP120 BLOCK CONVEYOR ## Scope - **Intermediate conveyor** - 4 PZR sections (length appr. 1.400mm) - RFID read/write unit - **SPC conveyor** - With semi-automatic turntable - RFID read/write unit - TBD with Dalian - height - **Outgoing conveyor** - 2 PZR sections (length appr. 1.400mm) - "cold" interface to following conveyor - RFID read/write unit - **All conveyors** - Part orientation: oil pan down, front face leading - Controlled by gantry cell controls - Safety guarding, sheet metal with maintenance doors - Gripper maintenance at SPC guarding Image Analysis: ### Comprehensive Examination of the Visual Content: **Image Localization and Attribution:** - **Image Number:** 1 (Only one image present on the page) **Object Detection and Classification:** - **Objects Identified:** 1. **Conveyor System**: Displayed in a detailed technical layout on the left. 2. **Text and Bullet Points**: Located on the right. 3. **Logo**: Positioned at the top-right corner. 4. **Titles/Headings**: Top and bottom areas. - **Classification:** - **Conveyor System**: Machinery - **Texts**: Informative labels - **Logo**: Branding - **Titles/Headings**: Informative text **Scene and Activity Analysis:** - **Scene Description:** - **Conveyor System Layout:** The left side of the image presents a technical diagram of a conveyor system, likely within an industrial or manufacturing setting. - **Text Information:** The right side contains text detailing the scope and specific parts associated with the conveyor system. - **Main Actors:** Engineers and technical experts are likely associated with this content, focusing on the design, implementation, and maintenance of the conveyor system. - **Activity Analysis:** The image represents a detailed scope and specifications for an OP120 Block Conveyor, related to a project or outline for industrial machinery. **Text Analysis:** - **Text Detected:** 1. **Title:** - “OP120 BLOCK CONVEYOR” 2. **Text Block (Scope):** - "Intermediate conveyor • 4 PZR sections (length appr. 1.400mm) • RFID read/write unit - SPC conveyor • With semi automatic turntable • RFID read/write unit • TBD with Dalian - height - Outgoing conveyor • 2 PZR sections (length appr. 1.400mm) • „cold“ interface to following conveyor • RFID read/write unit - All conveyors • Part orientation: oil pan down, front face leading • controlled by gantry cell controls • Safety guarding, sheet metal with maintenance doors • Gripper maintenance at SPC guarding" 3. **Footer:** - “Dalian Diesel Block and Head” - “29.04.2024” 4. **Logo:** Top-right corner with branding not explicitly spoken to maintain policy. - **Significance:** - **Technical Scope Detailing:** Essential for understanding specific components and functionalities of the conveyor system. - **Date and Project Reference:** Indicates a specific project or timeframe related to "Dalian Diesel Block and Head." **Diagram and Chart Analysis:** - **Technical Diagram:** Presents a detailed layout of the conveyor system related to technical specifications mentioned in the text. Important components and their placements are outlined, likely serving engineers and stakeholders in understanding the physical setup. **Ablaufprozesse (Process Flows):** - **Process Flows:** - The diagram likely depicts the movement and conveyance process within an industrial setting. - Details such as RFID read/write units, turntables, and part orientation suggest a highly automated process, emphasizing efficiency and precision in handling materials or products. **Prozessbeschreibungen (Process Descriptions):** - **Intermediate Conveyor:** - Contains 4 PZR sections each approximately 1,400mm in length. - Equipped with an RFID read/write unit. - **SPC Conveyor:** - Features a semi-automatic turntable and an RFID read/write unit. - Height to be decided in consultation with Dalian. - **Outgoing Conveyor:** - Comprises 2 PZR sections, each about 1,400mm long, with a 'cold' interface to the subsequent conveyor. - Includes RFID read/write capabilities. - **General Conveyor Attributes:** - Parts oriented with oil pan down and front face leading. - Controlled by gantry cell controls, including safety guarding features. **Contextual Significance:** - **Overall Document/Website Contribution:** - This image likely contributes to technical documentation or presentation materials for designing or pitching the OP120 Block Conveyor. - Provides necessary detailed information required by technical, engineering, or project management teams to assess and execute the project. **Summary:** This image delivers a comprehensive overview of the OP120 Block Conveyor system, inclusive of detailed technical specifications necessary for industrial application and automation. It effectively combines a technical diagram with descriptive text to elaborate on various conveyor components and their functionalities. This information is pivotal for technically inclined stakeholders focusing on implementing such systems within an industrial context. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 12 Context: # OP120 BLOCK GANTRY ## Scope - **H-loader** - **2 vertical axes** - **2 grippers**, each with turning and swivel axis - Concept see following slides - **Drip pans between the machines** - **Option** - **2 automatic loading hatches** for gaging and cleaning station - **Cell controls:** Siemens - Integration of cleaning box - **Fixed maintenance platform** with ladder at one gantry end - **Moveable maintenance platform**, mounted on gantry carriage - **Option** - **Part buffer**, 2 parts - **Test cell at MAG Eislingen** - Transport, installation, and commissioning - **Transport to customer**: FOB and CIF - **Installation and commissioning at customer** - **Documentation and training** (Chinese) --- Dalian Diesel Block and Head 29.04.2024 Image Analysis: ### Analysis of the Visual Content #### 1. Localization and Attribution - **Image Number**: Image 1 - **Position**: Single image occupying the entire page. #### 2. Object Detection and Classification - **Detected Objects**: - **Block Diagram**: A detailed technical drawing representing machinery/layout. - **Miscellaneous Text**: Various textual entries describing the scope and features of the block gantry. - **Company Logo**: Located in the top right corner, denoting "MAG". #### 3. Scene and Activity Analysis - **Scene Description**: The visual content consists of a schematic block diagram of a machine labeled OP120 Block Gantry. On its right side, there is a textual description outlining the scope, parts, and features of the block gantry. - **Main Activities**: The diagram features various components of the gantry system, highlighting the sequences and parts involved in its operation. #### 4. Text Analysis - **Detected Text**: - "OP120 BLOCK GANTRY" - "Scope" - "H-loader" - "2 vertical axes" - "2 grippers, each with turning and swivel axis" - "Concept see following slides" - "Drip pans between the machines" - "Option" - "2 automatic loading hatches for gaging and cleaning station" - "Cell controls Siemens" - "Integration of cleaning box" - "Fix mounted maintenance platform with ladder at one gantry end" - "Moveable maintenance platform, mounted on gantry carriage" - "Option" - "Part buffer, 2 parts" - "Test cell at MAG Eislingen" - "Transport, installation, and commissioning" - "Transport to customer FOB and CIF" - "Installation and commissioning at customer" - "Documentation and training (Chinese)" - "Dalian Diesel Block and Head" - Date: "29.04.2024" - **Text Significance**: The text provides a detailed scope of the block gantry's features and installation processes. It specifies the machinery details, installation guidelines, transportation, and training provisions. #### 5. Diagram and Chart Analysis - **Technical Drawing**: - **Axes and Legend**: The diagram features various axes and components, denoting a complex mechanical layout of the gantry. - **Key Insights**: The diagram showcases the systematic layout of a block gantry machine, detailing each technical component. #### 7. Anomaly Detection - **Possible Anomalies**: None detected. - **Impact**: None, the visual content appears standard and consistent with technical documentation. #### 8. Color Analysis - **Dominant Colors**: - Blue: Predominantly used in the technical drawing. - Black: Used for text and borders. - Red: Used for highlights and critical sections. - **Impact on Perception**: The use of blue signifies technical detailing, while red highlights important aspects, making the diagram easier to interpret. #### 9. Perspective and Composition - **Perspective**: Flat, technical perspective typically used in schematic diagrams. - **Composition**: The image is well-composed with the block diagram on the left and explanatory text on the right, facilitating a clear and organized presentation of information. #### 10. Contextual Significance - **Overall Document Context**: - Likely part of a technical manual or presentation for the OP120 Block Gantry. - Provides comprehensive details about the machinery for potential customers or technical staff. - **Contribution**: Enhances understanding of machinery features, installation, and operational procedures for users. #### 13. Graph Numbers - Not applicable here as there are no graphs or numerical data points illustrated. ### Additional Aspects #### Ablaufprozesse (Process Flows) - The technical schematic and accompanying text outline the process flow of the OP120 Block Gantry, showing key components and their integration. #### Prozessbeschreibungen (Process Descriptions) - Detailed descriptions of new components and their functionalities. - Maintenance procedures and options for enhancing machine capabilities. #### Typen Bezeichnung (Type Designations) - Specific type designs and options within the block gantry are elaborated such as H-loaders, automatic loading hatches, and part buffers. #### Trend and Interpretation - The diagram and descriptions hint at optimizing manufacturing processes with automated loaders, maintenance platforms, and Siemens controls. - The trend moves towards enhanced automation and operational efficiency in industrial block gantries. #### Tables - No tables are present in the visual content. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 13 Context: # OP120 BLOCK GRIPPER --- ## Fixture Concept ![Fixture concept]() ## Feasible Gripper Bores ![Feasible Gripper Bores]() ## Front Face ![Front Face]() --- **Dalian Diesel Block and Head** **Date:** 29.04.2024 Image Analysis: ## Comprehensive Examination ### 1. Localization and Attribution - The visual content includes multiple images and diagrams: - **Image 1:** Located on the left side - showing the "Fixture concept." - **Image 2, 3, 4, and 5:** Located on the right side and arranged in a grid - displaying different views of a block gripper. ### 2. Object Detection and Classification - **Image 1:** - Object: Fixture Concept - Category: Mechanical component fixture - Key Features: Orange base, multi-colored (mostly blue and green) mechanical parts that secure and position the block. - **Images 2, 3, 4, and 5:** - Object: Block Gripper - Category: Industrial machinery part - Key Features: Metallic gray block with distinct bores highlighted in blue, multiple views showing feasible gripper bores. ### 3. Scene and Activity Analysis - **Image 1:** - Scene: Presentation of a mechanical fixture concept used in manufacturing or assembly. - Activity: Displaying how the block gripper can be held in place. - **Images 2, 3, 4, and 5:** - Scene: Illustrations showing the block gripper from different angles. - Activity: Highlighting feasible gripper bores on the block gripper. ### 4. Text Analysis - Detected Text: - "OP120 BLOCK GRIPPER" - "Fixture concept" - "Feasible Gripper bores" - "Front face" - "Dalian Diesel Block and Head" - Date: "29.04.2024" - Significance: - Describes the component (Block Gripper) and its application. - Provides technical terms and details important for understanding the fixture and gripper bores. - Indicates the document pertains to Dalian Diesel operations or components, dated April 29th, 2024. ### 5. Diagram and Chart Analysis - Gripper bores are highlighted in blue, indicating important points of interest for feasible gripping in a manufacturing or assembly process. ### 6. Product Analysis - **Fixture Concept:** Detailed color display indicating how the block (gripper) is positioned and secured on the fixture. - Main Features: Color-coded parts for easy identification. - Materials: Likely metal and plastic. - Colors: Predominantly orange, green, and blue. - **Block Gripper:** Multiple gray, metallic blocks with highlighted features. - Main Features: Detailed block structure with highlighted blue bores for gripping. - Materials: Appears to be metallic. - Colors: Gray with blue highlights. ### 7. Anomaly Detection - No unusual elements or anomalies detected. ### 8. Color Analysis - **Fixture Concept:** - Dominant colors: Orange, blue, green. - Impact: Provides clear visual contrast to differentiate parts. - **Block Gripper Images:** - Dominant colors: Gray, blue highlights. - Impact: Blue highlights draw attention to critical points (feasible gripper bores). ### 9. Perspective and Composition - **Fixture Concept:** - Perspective: Frontal view. - Composition: Centralized focus on the fixture and the block. - **Block Gripper Images:** - Perspective: Various angles, including side views and front-face view. - Composition: Emphasizes key areas (feasible gripper bores). ### 10. Contextual Significance - The images collectively serve to detail the technical aspects of a block gripper used in an industrial or manufacturing process, relevant to Dalian Diesel's operations. ### 11. Diagram Numbers - The diagrams show various angles of the block gripper, contributing to a comprehensive understanding of feasible gripping points. ### Additional Aspects - **Process Flows:** Not depicted. - **Process Descriptions:** Not provided. - **Type Designations:** N/A. - **Trend and Interpretation:** N/A. - **Tables:** N/A. ### Summary The visual content provides a detailed, multi-angled illustration of a block gripper, highlighting feasible gripper bores for manufacturing or assembly positioning. The technical terms and date indicate its relevance to Dalian Diesel, focusing on a practical fixture concept for handling and positioning the block gripper effectively. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 14 Context: # GANTRY LOAD/UNLOAD POSITION --- - **Conveyor** - ↔️ - **Independant motorized gripper strokes on both sides** - **Conveyor** - ↔️ - **Stop Position on conveyor** - **TBD with DD** **Position of RFID Chip** --- **Dalian Diesel Block and Head** **29.04.2024** Image Analysis: ### Image Analysis: #### Localization and Attribution: - **Image Number**: Image 1 - The image is located in the upper section of the page. #### Object Detection and Classification: - **Objects Identified**: - Two engine blocks (possibly parts of a diesel engine) - Two conveyor belts (depicted by blue and grey color on opposite sides of engine blocks) - Arrow symbols indicating movement directions #### Scene and Activity Analysis: - **Scene Description**: - The image shows a gantry loading/unloading position for diesel engine blocks. The engine blocks are positioned between two conveyor belts. - **Activity Description**: - The engine blocks appear to be moved by independent motorized gripper strokes on both sides. These grippers are likely used to align and position the blocks on the conveyor. #### Text Analysis: - **Detected Text**: - "GANTRY LOAD/UNLOAD POSITION" (title at the top) - "Conveyor" (label next to the conveyor belts) - "Independent motorized gripper strokes on both sides" (description of movement mechanism) - "Stop Position on conveyor" (position indication for engine blocks) - "TBD with DD Position of RFID Chip" (indicates a position to be determined, to place an RFID chip) - "Dalian Diesel Block and Head" (footer with possible document or project title) - "29.04.2024" (footer with date) - **Text Significance**: - The titles and labels clarify the function and movement process of the gantry loader/unloader. The footer text provides context about the specific project and date, suggesting this is part of a scheduled process or a design document. #### Diagram and Chart Analysis: - **Diagram Description**: - The diagram illustrates the specific positions and movements (indicated by arrows) of the engine blocks between conveyors. - The highlighted areas in blue and the arrows provide visual cues for understanding the flow of the process. - **Key Features**: - Arrows indicate the direction of movement. - Blue highlighted regions represent the conveyor belts. - Broken lines and descriptions indicate where additional steps such as the RFID chip placement will be required. #### Product Analysis: - **Products Depicted**: - The primary product depicted is the diesel engine block. - Features include multiple circular holes possibly for cylinder placement and attachment points for further assembly. #### Process Descriptions: - **Process Flow**: - The diesel engine blocks are loaded or unloaded onto conveyors via independent motorized gripper strokes. - The process involves precise positioning at a stop point on the conveyor, with contingencies for future RFID chip placement. #### Color Analysis: - **Dominant Colors**: - Blue (conveyors), Grey (engine blocks), Red (text for RFID position and key indicators) - **Impact on Perception**: - The blue coloring highlights the conveyor belts, emphasizing their role in the movement process. The red text draws attention to critical information such as the RFID chip placement. #### Perspective and Composition: - **Perspective**: - The image uses a side perspective to demonstrate the relative positioning and movement direction of the components. - **Composition**: - The image is systematically arranged with conveyors on either side of the engine block highlighting a clear path for movement. #### Contextual Significance: - **Overall Document Context**: - This image likely forms part of a technical document or design specification for manufacturing or automotive assembly processes. - It provides crucial information on the load/unload mechanisms and their future requirements (e.g., RFID chip integration). #### Metadata Analysis: - **Available Metadata**: - "Dalian Diesel Block and Head" – indicates the type or project name. - "29.04.2024" – provides a timestamp which helps in understanding the validity or scheduled implementation of this design. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 15 Context: # CONVEYOR BLOCK GUIDING ![Guiding on roller conveyor](image-url-placeholder) Guiding on roller conveyor. --- **Document Information:** - **Title:** Dalian Diesel Block and Head - **Date:** 29.04.2024 Image Analysis: ### Analysis of the Image #### 1. Localization and Attribution 1. **Image 1:** - Positioned centrally on the page. - Labeled for analysis as "Image 1". #### 2. Object Detection and Classification - **Image 1:** - **Object Detected:** Mechanical component. - Category: Conveyor Block. - Key Features: - Multiple apertures. - Structural elements suggest the component is a part of machinery. - Positioned on a roller conveyor. #### 3. Scene and Activity Analysis - **Image 1:** - **Scene Description:** - The image depicts a conveyor block being guided on a roller conveyor. - **Activities Taking Place:** - The primary activity shown is the guidance of the block over the conveyor, likely part of an automated manufacturing or assembly process. #### 4. Text Analysis - **Image 1:** - Text Detected: - Header: "CONVEYOR BLOCK GUIDING" - Label: "Guiding on roller conveyor" - Footer: - "15 Dalian Diesel Block and Head" - Date: "29.04.2024" - **Analysis of Text Content:** - The header provides context that the image is focusing on the guiding mechanism of a conveyor block. - The label explains the specific action being highlighted in the visual (guiding on a roller conveyor). - The footer provides page information (15) implying it is part of a larger document. The content is authored by "Dalian Diesel Block and Head" and the date is "29.04.2024". #### 5. Diagram and Chart Analysis - **Image 1:** - This is a schematic diagram. - **Key Insights:** - The diagram visually explains the positional guidance technique of conveyor blocks on a roller conveyor. #### 7. Anomaly Detection - **Image 1:** - No apparent anomalies detected. The illustration appears standard for technical documentation. #### 8. Color Analysis - **Image 1:** - Dominant Colors: - Grey: Used for the conveyor block indicating the material of the machinery. - Blue: Possibly representing the roller conveyor elements. - **Impact on Perception:** - The grey color signifies a metallic, machine part feel, while the blue highlights the conveyor division, helping in understanding the guiding mechanism. #### 9. Perspective and Composition - **Image 1:** - **Perspective:** - Frontal view of the conveyor block. - **Composition:** - The conveyor block is centrally positioned with guiding elements shown clearly. The lower textual annotations and title are neatly aligned providing a contextual understanding. #### 10. Contextual Significance - **Image 1:** - **Context in Document:** - The image appears to be a part of a technical manual or a presentation slide detailing various aspects of conveyor block guidance mechanisms. - **Contribution to Overall Message:** - This image highlights a technical procedure, contributing to detailed documentation for mechanical processes. By analyzing this image, it aids in understanding the guiding process of conveyor blocks, an essential part of machinery assembly lines. This contributes to the broader knowledge base on mechanical operations and equipment maintenance. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 16 Context: # Head **Dalian Diesel Block and Head** 29.04.2024 Image Analysis: ## Comprehensive Examination of the Image ### 1. Localization and Attribution - **Image 1**: This is the only image provided for analysis. ### 4. Text Analysis - **Text Detected**: "Head" - **Additional Text**: - Bottom left: "Dalian Diesel Block and Head" - Bottom right: "29.04.2024" - **Content Analysis**: The central text "Head" likely indicates a heading or title for the displayed content. Supplementary text at the bottom ("Dalian Diesel Block and Head") suggests a specific topic or context, likely pertaining to a presentation or document related to diesel engines or components. The date "29.04.2024" indicates the context is set in the future, possibly the date of creation or a significant date related to the content. ### 8. Color Analysis - **Color Composition**: - **Background**: Predominantly white, providing a clean and professional look. - **Text Color**: Black for primary text, offering high contrast and readability. - **Accent**: There is red text and lines, used to draw attention to specific elements, such as the page number, title at the bottom, and the company logo. ### 9. Perspective and Composition - **Perspective**: The image is a slide, viewed as if on a screen or a page of a document. - **Composition**: - Centered big text in the middle ("Head") for clear emphasis. - The company logo, “MAG,” is placed in the top right corner, maintaining brand visibility. - A horizontal line separates the main content from the footer, adding structure. ### 10. Contextual Significance - **Overall Document/Website Context**: Given the presence of a date and specific content title (“Dalian Diesel Block and Head”), this slide is part of a presentation or document likely focused on discussing components of diesel engines, specifically related to the block and head parts. It appears to be directed at a specialized audience, possibly for a meeting, training, or technical discussion. ### 13. Graph Numbers - **Slide/Page Number**: 16 ### Summary The image analyzed is a single slide from what appears to be a technical presentation or document related to diesel engine components, specifically focusing on the "Head" section. The design utilizes a clear and professional layout, highlighting key information with clean lines and contrasting colors. The presence of a date and specific topic title suggests this slide is part of a structured and detailed presentation aimed at a knowledgeable audience. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 17 Context: # LAYOUT HEAD ## DALIAN Diesel ### Manufacturing Line for Cylinder Head **MAG scope** - 4 SPECHT machines - 1 gantry - 1 cleaning box - 1 gaging station - 1 SPC conveyor - Incoming/outgoing conveyor **Dalian Diesel scope** - SPC - table - Crane - fixture - hardgages **Workpart no.:** - CA4 DG1, CA6 DG1, CA6 DH2 **Cycle Time:** 250s **Date:** 29.04.2024 Image Analysis: ## Analysis of the Provided Visual Content ### Image Numbering and Localization **Image 1:** Positioned centrally on the page. ### Object Detection and Classification **Image 1:** - **Detected Objects:** - Diagram of a manufacturing layout - Text annotations - Machines and equipment references - **Classification:** - The diagram (blueprint) shows different machines and workstations in a manufacturing line. - Text annotations provide additional information regarding the manufacturing process. ### Scene and Activity Analysis **Image 1:** - **Entire Scene:** - The image illustrates a detailed manufacturing line setup for a cylinder head. The layout is segmented and labeled, indicating various stages and equipment used in the process. - **Activities Taking Place:** - The diagram suggests activities related to the manufacturing and inspection of cylinder heads, including movement through various machinery. ### Text Analysis **Image 1:** - **Detected Text and Analysis:** - **"MAG scope":** Lists the main equipment and features provided by MAG, including 4 SPECHT machines, 1 gantry, 1 cleaning box, 1 gaging station, 1 SPC conveyor, and incoming/outgoing conveyor. - **"Dalian Diesel scope":** Specifies components such as SPC table, crane, fixture, and hardgages. - **"Manufacturing Line for Cylinder Head":** Title indicating what the layout and the diagram represent. - **Cycle Time: 260s:** Indicates the cycle time required for manufacturing processes. ### Diagram and Chart Analysis **Image 1:** - **Diagram Analysis:** - The blueprint shows a detailed layout with various stations and flow paths marked. Labels and icons help identify specific machinery and workstations. - **Legend/Keys:** - There are color-coded and marked sections (MAG Content vs. Supplied by Customer). ### Anomaly Detection **Image 1:** - No noticeable anomalies or unusual elements have been detected. ### Color Analysis **Image 1:** - **Color Composition:** - The image primarily uses blue, black, and red colors. - Blue for the layout blueprint. - Black for text annotations. - Red for MAG branding and section dividers. ### Perspective and Composition **Image 1:** - **Perspective:** - Flat, 2D blueprint view. - **Composition:** - The diagram occupies the left half of the image, with text annotations on the right. - Balanced arrangement with sufficient whitespace ensuring readability. ### Contextual Significance **Image 1:** - The image appears to be part of a technical document or presentation describing the manufacturing setup and scope of equipment for a cylinder head manufacturing line. It provides both a visual layout and textual details to convey comprehensive understanding. ### Prozessbeschreibungen (Process Descriptions) **Image 1:** - Describes the equipment and steps involved in the manufacturing process for cylinder heads. ### Typen Bezeichnung (Type Designations) **Image 1:** - Specifies different machinery and components such as SPECHT machines, gantry, and cleaning box. ### Trend and Interpretation **Image 1:** - Indicates an organized and delineated process flow in manufacturing with specific machinery and tasks. This suggests efficiency and specialization in the workflow. ### Tables **Image 1:** - No tables are included in the image. ### Summary The visual content provides a comprehensive overview of a manufacturing line setup for cylinder head production. It includes detailed annotations on the equipment and scope for both MAG and Dalian Diesel, ensuring clarity on the roles and responsibilities in the manufacturing process. The blueprint offers a visual representation of the manufacturing floor, annotated with key details to facilitate understanding and planning. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 18 Context: # HEAD CONVEYOR ## Scope - **Incoming conveyor** - 2 PZR sections (length approx. 1,400 mm) - „cold“ interface to following conveyor - RFID read/write unit - **SPC conveyor** - 1 SPC pallet - Part orientation: upright standing on exhaust or intake side - With semi-automatic turntable - RFID read/write unit - TBD with Dalian - height - **Outgoing conveyor** - 2 PZR sections (length approx. 1,400 mm) - „cold“ interface to following conveyor - RFID read/write unit - **All conveyors** - Part orientation: bottom face down, rear face leading - Controlled by gantry cell controls - Safety guarding, sheet metal with maintenance doors - Gripper maintenance at SPC guarding --- Dalian Diesel Block and Head 29.04.2024 Image Analysis: ### Comprehensive Examination of Visual Content **1. Localization and Attribution:** - **Image 1** is the only image present on the page. **2. Object Detection and Classification:** - **Detected Objects:** - Diagram of a conveyor system. - Text blocks. - Technical labels and annotations. **4. Text Analysis:** - **Extracted Text:** - **Heading:** "HEAD CONVEYOR" - **Scope:** - Incoming conveyor: - 2 PZR sections (length appr. 1.400mm) - "cold" interface to following conveyor - RFID read/write unit - SPC conveyor: - 1 SPC pallet - Part orientation: upright standing on exhaust or intake side - With semi automatic turntable - RFID read/write unit - TBD with Dalian - height - Outgoing conveyor: - 2 PZR sections (length appr. 1.400mm) - "cold" interface to following conveyor - RFID read/write unit - All conveyors: - Part orientation: bottom face down, rear face leading - controlled by gantry cell controls - Safety guarding, sheet metal with maintenance doors - Gripper maintenance at SPC guarding - **Footer:** - "Dalian Diesel Block and Head" - "29.04.2024" **5. Diagram and Chart Analysis:** - **Diagram Features:** - Blueprint-style technical diagram of a conveyor system. - Labels such as "SPC" and "PZR" indicating different sections. - Measurements and coordinates specifying conveyor lengths and positions. - **Key Insights:** - The diagram illustrates a detailed layout of a head conveyor system, likely used in an industrial setting. - Annotations provide part orientations and system operations, emphasizing controlled and automated aspects. **8. Color Analysis:** - **Dominant Colors:** - White background. - Blue, Black, and Red for text and diagram elements. - **Impact on Perception:** - Professional and technical appearance suitable for an industrial or engineering setting. - Blue and black are used for clarity and distinction, while red highlights important notes. **9. Perspective and Composition:** - **Perspective:** - Top-down view of the conveyor system. - **Composition:** - The diagram is vertically aligned on the left, with detailed text specifications on the right. - The alignment ensures both the technical illustration and the descriptive text are clearly visible. **12. Graph and Trend Analysis:** - **Trends Identified:** - The diagram and text indicate a trend towards automation in industrial conveyor systems, with features like RFID read/write units and semi-automatic turntables. - Emphasis on safety and maintenance through safety guarding and maintenance doors. **13. Graph Numbers:** - **Diagram Annotations:** - Measurements (e.g., "length appr. 1.400mm") - Part and section labels (e.g., "2 PZR sections", "SPC pallet") **Ablaufprozesse (Process Flows):** - **Described Processes:** - Flow of parts through the conveyor system, from incoming to outgoing conveyors. - Integration of SPC (Statistical Process Control) and RFID technology for tracking and orientation. **Prozessbeschreibungen (Process Descriptions):** - **Detailed Descriptions:** - "Part orientation: upright standing on exhaust or intake side" for SPC conveyor. - Semi-automatic processes such as "With semi-automatic turntable." **Trend and Interpretation:** - **Identified Trend:** - Increased automation and integration of advanced technologies in industrial conveyor systems. - **Interpretation:** - Focus on improving efficiency, accuracy, and safety in industrial processes. This examination provides an in-depth look into the depicted conveyor system, highlighting its technical features, automation aspects, and safety measures. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 19 Context: # HEAD GANTRY ## Scope - **H-loader** - 2 vertical axes - 2 grippers, each with turning and swivel axis - Concept: see following slides - Drip pans between the machines - **Option** - 2 automatic loading hatches for gaging and cleaning station - **Cell controls Siemens** - Integration of cleaning box - Fix mounted maintenance platform with ladder at one gantry end - Moveable maintenance platform, mounted on gantry carriage - **Option** - Part buffer, 2 parts - Test cell at MAG Eislingen - Transport, installation, and commissioning - Transport to customer FOB and CIF - Installation and commissioning at customer - Documentation and training (Chinese) Image Analysis: ### Image 1: Head Gantry #### 1. Localization and Attribution: - **Image 1** is located on the single page, taking up the majority of the space. - It is titled "Head Gantry" positioned at the top. #### 2. Object Detection and Classification: - The primary object detected is a diagram of industrial equipment labeled as "Head Gantry." - Key features include various labeled components, such as "OP 10," "OP 20," "OP 30," etc. - It also includes icons representing different sections and functionalities of the equipment. #### 3. Scene and Activity Analysis: - The scene depicts a technical layout of a head gantry machine with detailed component placement. - The activities implied involve mechanical operations and maintenance processes indicated by annotations. #### 4. Text Analysis: - The text in the image includes multiple sections: - **Title:** "HEAD GANTRY" - **Scope Section:** - H-loader - 2 vertical axes - 2 grippers, each with turning and swivel axis (Concept see following slides) - Drip pans between the machines - Option - 2 automatic loading hatches for gaging and cleaning station - Cell controls Siemens - Integration of cleaning box - Fix mounted maintenance platform with ladder at one gantry end - Movable maintenance platform, mounted on gantry carriage - Option - Part buffer, 2 parts - Test cell at MAG Eislingen - Transport, installation and commissioning - Transport to customer FOB and CIF - Installation and commissioning at customer - Documentation and training (Chinese) - **Footer:** - "Dalian Diesel Block and Head" on the bottom left - Date "29.04.2024" on the bottom right #### 5. Diagram and Chart Analysis: - The diagram has detailed technical drawings of the head gantry system. - Different sections of the equipment are displayed in a vertical arrangement. - Each section appears to correspond to a specific function or process within the overall operation of the head gantry. #### 6. Product Analysis: - The product in question is the head gantry machine. - Main features include vertical axes, grippers with turning and swivel axis, automatic loading hatches, and maintenance platforms. - Materials are not specified but appear to consist of industrial-grade metals and mechanical components. - Visual differences in the diagram highlight different functional components and areas of the machine. #### 9. Color Analysis: - Dominant colors include blue and black for the technical diagram, with red accents for important notes and outlines. - The colors are used to differentiate various parts and sections of the diagram effectively. #### 10. Perspective and Composition: - The perspective is a technical schematic view from a mechanical engineering context. - The composition is vertically oriented to display all components and their relative positions within the head gantry. #### 13. Graph Numbers: - Not applicable as there are no numerical graphs present in the image. #### Additional Aspects: - **Ablaufprozesse (Process Flows):** - The diagram represents a structured process flow of the head gantry, detailing maintenance and operational steps. - **Prozessbeschreibungen (Process Descriptions):** - Each operational step and component function is briefly outlined in the "Scope" section. - **Typen Bezeichnung (Type Designations):** - The types or categories are specified, such as grippers, loading hatches, and the test cell. - **Trend and Interpretation:** - The trends indicate a structured approach to installing, maintaining, and operating industrial equipment. - Detailed descriptions highlight an emphasis on efficient maintenance and automatic processes. - **Tables:** - There are no tables in the image to analyze. This comprehensive examination covers all requested aspects available in the provided image. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 20 Context: # GANTRY HEAD GRIPPER ![Gantry Head Gripper](image_url) **Suggested Gripper Bores** --- ## Notes - Dalian Diesel Block and Head - Date: 29.04.2024 Image Analysis: 1. **Localization and Attribution:** - The image is located centrally on the page. - Identified as Image 1. 2. **Object Detection and Classification:** - Objects detected: Two mechanical components resembling engine blocks. - Classification: Industrial machinery parts. - Key Features: The components have multiple cylindrical structures and suggested gripper bores highlighted in blue. 3. **Scene and Activity Analysis:** - Scene: The image shows a technical drawing or render of two engine blocks. - Activities: The image is used to suggest locations for gripper bores on these engine blocks. 4. **Text Analysis:** - Text Detected: "GANTRY HEAD GRIPPER", "Suggested Gripper bores", "Dalian Diesel Block and Head", "29.04.2024", and a logo with "MAG". - Analysis: The text identifies the image as related to a gantry head gripper for a diesel block, and the date indicates the timeframe for this work. The suggested gripper bores are the specific spots highlighted in the image for practical purposes. 6. **Product Analysis:** - Description: The products depicted are likely components of diesel engines, specifically the engine blocks with possible gripper bores. - Features: The engine blocks show multiple cylindrical elements and potential bore locations highlighted in blue. - Materials: Presumably heavy-duty metals typical of engine components. - Colors: Predominantly metallic grey with blue highlights for suggested bores. - Comparison: Both engine blocks appear very similar with slight differences in perspective. 8. **Color Analysis:** - Dominant Colors: Metallic grey (dominates the engine blocks) and blue (highlights the gripper bores). - Impact: The use of grey indicates industrial, mechanical usage, while blue highlights are used to draw attention to specific areas. 9. **Perspective and Composition:** - Perspective: The image is taken from an isometric view providing a clear view of the engine blocks. - Composition: The engine blocks are centered with text annotations. The suggested gripper bores locations are strategically placed to ensure clarity. 10. **Contextual Significance:** - The image likely contributes to a technical document or presentation related to the manufacturing or assembly process of diesel engine blocks. It provides clear guidance on where to position gripper bores for handling the engine blocks. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 21 Context: # CONVEYOR HEAD GUIDING --- ![](image_path) *Guiding on roller conveyor* --- **Dalian Diesel Block and Head** 29.04.2024 Image Analysis: ### Image Analysis #### 1. Localization and Attribution - **Image Number:** Image 1 - **Position:** The single image present on the page. #### 2. Object Detection and Classification - **Identified Objects:** - **Conveyor Head:** Depicted as an illustrative object at the center of the image. - **Roller Conveyor:** Represented beneath the conveyor head; indicated for guiding. #### 3. Scene and Activity Analysis - **Scene Description:** - The image illustrates a conveyor head guiding system in an industrial setting. - It focuses on how the conveyor head is guided on a roller conveyor. - **Main Actors and Actions:** - The main actor is the conveyor head. - The action involves the guiding of the conveyor head on the roller conveyor. #### 4. Text Analysis - **Detected Text:** - Title: "CONVEYOR HEAD GUIDING" - Annotation: "Guiding on roller conveyor" - Footer Text: "Dalian Diesel Block and Head 29.04.2024" - **Analysis:** - The title indicates the subject of the image. - The annotation clarifies the guiding mechanism of the conveyor head. - The footer text likely indicates the document source and date, adding contextual information. #### 9. Perspective and Composition - **Perspective:** - The image is presented from a side view, focusing on the guiding mechanism of the conveyor head. - **Composition:** - The main elements (conveyor head and roller conveyor) are centrally placed. - Annotation lines clearly point out the guiding mechanism, enhancing understanding. #### 10. Contextual Significance - **Overall Contribution:** - The image provides visual clarification of a conveyor head guiding mechanism for the industrial context, likely a technical documentation or manual. - It helps users understand the specific guiding process which may be critical for system setup or troubleshooting. #### 14. Prozessbeschreibungen (Process Descriptions) - **Process Flow:** - The guiding of the conveyor head on the roller conveyor is a key process depicted. - Understanding this process is essential for ensuring smooth operation within the conveyor system. ### Summary The image illustrates a conveyor head guiding mechanism on a roller conveyor, providing detailed visual and textual clarification of the guiding process. It is highly relevant for technical documentation, aimed at users or technicians dealing with industrial conveyor systems. The perspective and composition contribute to clear communication of the guiding procedure, emphasizing the practical aspect of system setup or maintenance. The included text and annotations further enhance comprehension, ensuring the significance of the guiding mechanism is not lost. #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 1 Context: # Automation Einkauf ## Lastenheft Mechanik **Stand:** 28.03.2024 --- **FFG Europe & Americas** **MAG IAS GmbH** Salacher Straße 93 73054 Eislingen #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 2 Context: Inhaltsverzeichnis ==================== 1. Versionstable ........................................................................................................... 3 2. Projektdaten ............................................................................................................. 3 3. Lastenhefte / Kundenspezifikation ........................................................................ 4 4. Terminplan ............................................................................................................... 4 5. Genehmigungsverfahren .......................................................................................... 4 6. Projektreporting ....................................................................................................... 5 7. Datenbereitstellung ................................................................................................. 5 8. Werkstückbereitstellung .......................................................................................... 5 9. Taktzeit / Beladezeiten / R&M-Daten ..................................................................... 5 10. Hallenlayout ........................................................................................................... 6 11. Konformitätserklärung / Dokumentation .............................................................. 7 11.1 Werkstückübergreifende Teile ..................................................................... 7 11.2 E-V Stückenlisten ............................................................................................... 8 12. Konstruktion ........................................................................................................... 8 12.1 Bandtechnik ........................................................................................................ 8 12.2 Greiftechnik ...................................................................................................... 9 12.3 Portaltechnik ................................................................................................... 10 12.4 SPC-Schubladen ............................................................................................. 11 12.5 Roboter ............................................................................................................. 12 12.6 Farbgebung ....................................................................................................... 12 12.7 Hardware / Fluidik ........................................................................................... 12 13. Steuerungskonzept / Ablaufbeschreibung ............................................................. 13 14. Hallenarris / Maschineninbringung .................................................................... 13 15. Montage und Inbetriebnahme ............................................................................. 13 16. Instandhaltungskonzept ....................................................................................... 14 17. Kommunikation / Kontakte .................................................................................. 14 18. Protokollführung ...................................................................................................... 14 19. Nachträge ................................................................................................................ 14 20. Kontaktdaten ........................................................................................................... 15 20.1 Technisches Angebot Automation/Zukauf .................................................. 15 20.2 Projektleitung Konstruktion Automation/Zukauf ........................................ 15 20.3 Steuerungstechnik Automation/Zukauf ....................................................... 15 20.4 Hardware / Fluid .............................................................................................. 15 20.5 Einkauf ................................................................................................................. 15 20.6 Dokumentation ................................................................................................. 15 20.7 Technical Compliance .................................................................................... 16 21. Abweichungen Lastenhefte ...................................................................................... 16 #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 3 Context: # 1. Versionstabelle | Version | Datum | Änderung | Name | |---------|-------------|------------------------------------------------|------------------| | V1 | 04.05.2022 | Grundfassung | Matthias Grüner | | V2 | 05.08.2022 | Überarbeitung | Matthias Grüner | | V3 | 11.10.2023 | Greifer: A-Achse bei KSS-Bearbeitung hinzu | Matthias Grüner | | | | Kapitel Werkstückbereitstellung Überarbeitet | | | | | LIP: Temperaturkomp. X-Achse hinzu | | | V4 | 28.02.2024 | Kapitel Hallenlayout angepasst | Matthias Grüner | | | | Servo-Achsen Portal hinzu | | | V5 | 28.03.2024 | Tropfwanneausführung ergänzt | Matthias Grüner | | | | Dokumentation Überarbeitet | | | | | Kapitel Roboter Überarbeitet | | # 2. Projektdaten Siehe projektspezifische Unterlagen #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 4 Context: # 3. Lastenhefte / Kundenspezifikation - Die Lastenhefte werden durch MAG bereitgestellt. - Fehlende Lastenhefte / Unterlagen sind vom Lieferanten unaufgefordert bei MAG einzufordern. - Es gilt folgende Reihenfolge: Gesetz, Lastenheft Kunde, Lastenheft MAG, eigene Dokumente. - Nachträge aufgrund von nicht abgesprochenen Annahmen seitens des Lieferanten werden nicht akzeptiert. Die Annahmen müssen mit MAG abgestimmt und schriftlich freigegeben werden. # 4. Terminplan Zu Projektbeginn ist seitens des Lieferanten ein Projektterminplan zu erstellen, in dem u.a. ersichtlich ist, wann welche Daten für die Konstruktion benötigt werden, um die von MAG festgelegten Genehmigungsdurchsprachen/-termine mit dem Endkunden einzuhalten. Diese sind ebenfalls im Terminplan darzustellen, wie auch alle weiteren relevanten Termine, wie z.B. Fertigungs- und Montagestart, Aufbau beim Kunden, Inbetriebnahme, Abnahme, usw. Der Projektterminplan ist zwei Wochen nach Kick-Off bereitzustellen. Dieser sollte u.a. folgende Punkte enthalten: - Projektteam / Ansprechpartner - Datenbereitstellung durch MAG (Maschinenbilder, …) - Design-Freeze Halle - Bereitstellung Genehmigungszeichnungen / Pläne - Spätestes Genehmigungsdatum der Komponenten - Dokumentation - CE/Anlagensicherheit - Beschaffung/Fertigung - Montage und IB - Versandabnahme - Baustelle: Montage und IB, BbÜ, Abnahme # 5. Genehmigungsverfahren Alle zu genehmigenden Unterlagen sind nach vereinbartem Terminplan bei MAG einzureichen. Diese werden dann durch MAG oder gemeinsam mit dem Lieferanten dem Endkunden vorgestellt und durch diesen genehmigt. Die geforderte Bearbeitungszeit des Endkunden ist zu beachten. #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 5 Context: ``` # 6. Projektreporting Jeder Lieferant muss wöchentlich ein Projektreporting (Vier-Felder-Chart) liefern. Die hierzu benötigte Vorlage wird von MAG bereitgestellt. Das Dokument ist wöchentlich bis spätestens Freitagmittag 12 Uhr an folgende Personen zu liefern: - **Gesamtprojektleiter** - **Projektleiter Konstruktion Automation/Zukauf** - **Einkauf** # 7. Datenbereitstellung Sämtliche für den Lieferanten notwendigen Daten für die Layoutplanung, Störkonturanalyse, Ablaufbeschreibung, usw. werden von MAG bereitgestellt. Der Lieferant hat diese Daten eine Woche vor Termin schriftlich anzufordern. # 8. Werkstückbereitstellung - MAG stellt zu Konstruktionsbeginn die CAD-Daten aller notwendigen Werkstücktypen (Rohteile, Fertigteile, Baugruppen, Varianten) im von Kunden beigestellten Datenformat zur Verfügung. Jeder Lieferant ist für die Aufbereitung der CAD-Daten selbst verantwortlich, um diese für sich verwenden zu können. - Werkstückänderungen während der Projektphase sind innerhalb einer Woche zu untersuchen und zu bewerten. Auswirkungen auf die Anlage müssen in Form einer Power-Point-Präsentation dargestellt werden. - Eine Untersuchung/Integration nachfolgender Werkstücktypen während des Projektverlaufs bedarf eines Zusatzangebots in Form einer Typenfreigabe, sofern diese nicht Vertragsbestandteil des Grundauftrags ist. - Werkstücke werden von MAG bereitgestellt. Die gewünschte Anzahl, Art und Umfang der Bearbeitung ist vor Konstruktionsbeginn zu definieren und MAG schriftlich mitzuteilen. Ebenso ist dies im Projektterminplan darzustellen. # 9. Taktdaten / Beilagezeiten / R&M-Daten Der Lieferant hat die vorgegebenen Takt- und Belegezeiten zu bestätigen und durch einen detaillierten Ablaufplan darzustellen. Für jede Zelle/OP ist ein Ablaufplan zu erstellen. Die erforderlichen Daten bezüglich Maschine/Fremdgewerken sind bei MAG bzw. den Unterlieferanten termingerecht einzureichen. Die Taktzeitberechnungen/Ablaufpläne sind MAG auszuhändigen – auch die von Sondermaschinen, Lasermarkierstationen, Blasboxen, usw. ``` #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 6 Context: Der Lieferant muss mit dem Angebot die R&M-Daten bereitstellen. Diese sind technische Verfügbarkeit und MTTR (meantime to repair). ## 10. Hallenlayout In der Angebotsphase wird definiert, wer für die Planung des Hallenlayouts verantwortlich ist. Liegt die Layoutplanung in der Verantwortung von MAG, sind vom Lieferanten alle nötigen Daten (Zellenpläne, Fundamentpläne, ...) termingerecht bereitzustellen. Die Positionierung der Beladeeinrichtung (LIP, Roboter, ...) in Bezug auf die Maschinen obliegt beim Lieferanten, ebenso die dazugehörende Störkonturuntersuchung. Die unter „Verantwortlichkeit Hallenlayout Lieferant“ genannten Punkte gelten auch für diesen Abschnitt. ### Verantwortlichkeit Hallenlayout Lieferant: - MAG stellt dem Lieferanten das Angebotslayout zur Verfügung. - Die Hallenplanung / Verantwortung über das Hallenlayout liegt beim Verarbeiter. Dies beinhaltet: - Umfang des Lieferanten - Umfang MAG - evtl. Umfang von Fremdwerken - Das Hallenlayout ist als DWG (ACAD 2016), PDF und STEP (siehe auch Punkt Zellenplan) zur Verfügung zu stellen. - Der Lieferant ist verantwortlich für die Störkonturuntersuchung. - Sämtliche notwendige Daten, sind bei MAG zu erfragen und werden von MAG zur Verfügung gestellt: - Hallenhöhe - Mindestabstände - Durchgänge - Wartungsplätze (Portal, Greifer, Sonstiges) - Bandhöhe - … - MAG stellt für die Layoutplanung die Daten der Maschine / Fremdwerke zur Verfügung. Diese sind termingerecht durch den Lieferanten einzufordern. - Die Schnittstellenerantwortlichkeit liegt beim Lieferanten (ME + HW + SW). - Hierfür benötigten Daten von Drittlieferanten werden von MAG bereitgestellt. - Der Lieferant erstellt einen Gesamtfundamentplan. Die hierzu erforderlichen Daten sind termingerecht bei MAG einzufordern. #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 7 Context: - Bei mehreren Zellen sind ein Zellenplan (Draufsicht, Seitenansicht, Vorderansicht) und ein Zellenfundamentplan zu erstellen. Abweichungen sind vorab mit MAG abzustimmen. - Die Zellenpläne sind als STEP (keine Flächenmodelle), DWG (ACAD2016) und PDF zur Verfügung zu stellen, die Fundamentpläne als DWG und PDF. ## 11. Konformitätserklärung / Dokumentation Das Gesamt-CE (Anlagen-CE) oder auch Zellen-CE ist durch den Verkieter zu erstellen. Alle erforderlichen Unterlagen (z.B. Maschinen-CEs) sind termingerecht bei MAG bzw. den Unterlieferanten einzureichen. Jeder Maschinenlieferant hat für seine Maschine eine CE-Erklärung zu erstellen. Bei unvollständigen Maschinen ist eine Einbauerklärung sowie eine Montageanleitung zu liefern und die Checkliste „unvollständige Maschine“ zu absolvieren. Die Dokumentation erfolgt nach Kundenwunsch. Sollte eine Prüfung der Dokumentation durch ein Prüfbüro gefordert sein, so ist dies durch den Lieferanten für dessen Lieferumfang zu beauftragen und für die diesbezüglich anfallenden Kosten aufzukommen. Die Dokumentation ist bei Auslieferung der Anlage alternativ nach MAG-Terminplan über einen Download-Link bereitzustellen. Änderungen nach Endabnahme sind einpflegen. Sollten hier in der Kundenspezifikation Vorgaben gemacht werden, sind diese vorrangig zu betrachten und umzusetzen z.B. Doku zur Versandfreigabe bzw. Vorabnahme. Die Dokumentation ist, wenn nach Endkundenlanzenheft nicht anders gefordert, in der jeweiligen Landessprache und in Englisch auszuführen. ### 11.1 Werkstückübergreifende Teile - Von allen werkstückübergreifenden Teilen sind die Fertigungszeichnungen zu liefern; die Daten sind als PDF und DWG (ACAD2016) bereitzustellen. - Die Zuordnung aller werkstückübergreifenden Teile muss über mitgelieferte Stücklisten und Zusammenstellungszeichnungen nachvollziehbar sein. ### 11.2 E+V Stücklisten Alle E+V-Stücklisten sind mit Herstellerangaben und Preisen im Kundenformat zu liefern. #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 8 Context: # 12. Konstruktion Die Verantwortung für die konstruktive Auslegung und die sichere Funktion der gesamten Automation liegt beim Lieferanten. Erforderliche Daten für eine Störkonturanalyse sind termingerecht bei MAG einzufordern. ## 12.1 Bandtechnik - Für die sichere Ausführung und Funktion ist der Lieferant verantwortlich. - Bandgeschwindigkeit nach Vorgabe des Endkunden, wenn keine Vorgabe, dann Auslegung nach Taktzeit. - Bandhöhe nach Vorgabe des Endkunden. - Der Lieferant bestätigt das sichere Greifen und Ablegen des Bauteils auf dem Band. (Sind hierfür Aushub- oder Indexier-Stationen notwendig, sind diese vorzusehen.) - Der Lieferant bestätigt ein sicheres Lesen des DMC-Codes bzw. der RFID-Chips. (Eventuelle Zusteilleneinheiten und Indexier-Stationen sind zu berücksichtigen.) ### Bsp. für Fehlensung DMC Bei dreimaliger Fehlensung des DMC-Codes muss das Teil aus der Anlage genommen werden. Dies kann entweder manuell über eine entsprechend große Zugangsöffnung im Abholschacht, oder durch ein Ausschleusen mit reduzierter Geschwindigkeit (evtl. im Zukünftbetrieb) auf den SPC-Platz erfolgen. Hierzu muss dann die Seriennummer des Bauteils über das HMI eingegeben werden, damit die Anlage weiß, welches Bauteil sich im Abholbereich befindet. Dieser Ablauf ist vorab mit dem Endkunden zu klären! - Bandführung: Das Konzept und die Ausarbeitung über die Führung des Werkstücks auf dem Band haben durch den Lieferanten zu erfolgen. Die Genehmigung erfolgt über MAG mit dem Endkunden. - Späne-/KSS-Auffangwannen sind mit Schräge und Ablassschrauben auszuführen. - Der Lieferant bestätigt eine Tropfwannenausführung, die gewährleistet, dass der Boden nicht verschmutzt wird. Kabelkanäle und Medieneinheiten sind außerhalb des Nassbereichs anzuronden. - Ein-/Auslaufsschacht: Nassbearbeitung: Blech oder Makrolon, Trockenbearbeitung: Schutzgitter. - Zugangsrechte, elekt. abgeschaltet (z.B. Euchner MGB). - Bandzeichnungen sind als STEP (kein Flächenmodell), DWG (ACAD2016) und PDF zu liefern, inkl. Werkstück. Die Werkstückführung muss ersichtlich sein und die Funktion der Lichtschranken bzw. Sensorik erkenntlich sein. - Allgemeine Unklarheiten sind im Vorfeld mit MAG abzustimmen. Kosten, die im Nachgang hierfür entstehen, werden nicht durch MAG übernommen. #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 9 Context: # 12.2 Greifertechnik Die Greifer werden durch den Lieferanten beschafft. Dieser ist für das Greifkonzept (pneumatisch oder elektrisch), die sichere Ausführung und Funktion der Greifer verantwortlich. - Greifkräftsicherung bei Medienausfall gegen Werkstückverlust. - Sichere Signalgebung z.B. Dauersignal bei Werkstück-Vorhanden, um einen Verlust des Werkstücks zu erkennen; keine Signal Speicherung! - Abfragen von Greifer gelöst, gespannt mit WST, gespannt ohne WST. - Abfrage Werkstück-Vorhanden, bevorzugt über Federdübel. - Druckschalter für Klemmungen. - A-Achsen, C-Achsen und Y-Achsen sind als NC-Achsen auszuführen. - Werkstücküberhängende Teile sowie Ersatz- und Verschleißteile müssen schnell wechselbar sein. - Bei Nassbearbeitung ist eine A-Achse (NC-Achse) im Greifer vorzusehen, um das Werkstück ausköbeln zu können. - Greiferzeichnungen sind als STEP (kein Flächenmodell), DWG (ACAD2016) und PDF zu liefern. Darzustellen sind: - Greifer offen; Greifer zu; inkl. Werkstück. - Greifergwicht, Abmaße. - Funktionsmaße (Höhe, Passmaße, Toleranzen, …). - Greifkräfte. - Belade- / Entlade-/ Maschinenübergabepositionen. - Abfragen inkl. Sensortypen, Bezeichnungen von Kauf- und Standardteilen wie z.B. Parallelgreifer, Linearzylinder, … - Funktion der Abfragen. - Transportrichtung. Sofern vom Endkunden keine Greifpunkte vorgegeben werden, sind diese durch den Lieferanten vorzuschlagen und gemeinsam mit MAG beim Endkunden zu genehmigen. Die Störkonturanalyse zwischen Greifer, Maschine und Vorrichtung obliegt dem Lieferanten. Alle notwendigen Daten sind termingerecht anzufordern und durch MAG bereitzustellen. Allgemeine Unklarheiten sind im Vorfeld mit MAG abzustimmen. Kosten, die im Nachgang hierfür entstehen, werden nicht durch MAG übernommen. #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 10 Context: # 12.3 Portaltechnik Die LIPs haben hinsichtlich technischer Ausführung folgende Anforderungen zu erfüllen: - Folgende Daten sind bereitzustellen: - Wiederholgenauigkeit der Achsen inkl. Greifer - Verfahrwege und Achsgeschwindigkeiten - Positionierungsgenauigkeit Be-/Entladen Spannvorrichtung: +/- 0,1 mm - Durchschlagsichere Ladeluken und Portalwannen sind notwendig - Der Lieferant bestätigt eine Tropfwannenausführung, die gewährleistet, dass der Boden nicht verschmutzt wird. Kabelkanäle und Medieneinheiten sind außerhalb des Nassbereiches anzubringen. - Die Tropfwannen sind mit Schräge und Ablassschrauben auszuführen, damit im Nachgang eine eventuelle KSS-Rückführung ausgeschlossen werden kann. - Werkstückablageplätze sind so auszuführen, dass keine Späne auf den Flächen, Auflagen und Aufnahmeplätzen liegen bleiben. Eventuelle Maßnahmen sind vorzusehen. - Ersatz- und Verschleißteile müssen einfach und schnell wechselbar sein. - Fundamentplatten sind mitzuliefern. - Die Portalhöhe ist so zu definieren, dass Maschinen unter dem Portal durchgeschoben werden können, sofern die Hallenhöhe dies zulässt. Grobe Richtwerte für Panzerröller zur Maschineneinbringung sind 120 mm (manuell) und 180 mm für elektrisch angetriebene. - Ab einer Portallänge von 22 m ist eine Temperaturkompensation in der X-Achse vorzusehen. - X- und Z-Achsen sind als Servo-Achsen auszuführen, ebenso die A-, B- und C-Achsen; die Y-Achse bevorzugt als Servo-Achse. - Allgemeine Unklarheiten sind im Vorfeld mit MAG abzustimmen. Kosten, die im Nachgang hierfür entstehen, werden nicht durch MAG übernommen. #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 11 Context: # 12.4 SPC-Schubladen Konstruktive Gestaltung der SPC-Schubladen: - 1x Schutztüre mit Schutzschalter z.B. Euchner MGB - 2x Sicherheitsschalter mit Zahltung (Schublade sicher geöffnet, Schublade sicher geschlossen) pro Schublade - 1x mechanische Verriegelung pro Schublade für Schublade geöffnet/geschlossen (förderndes Druckstück) - 1x Werkstück-Vorhanden-Kontrolle pro Werkstück - 1x Handscanner - Schubladenauszug pro Werkstück (Ergonomie/Zugänglichkeit) - Steckbleche für die Greiferwartung (Zugänglichkeit) - Leuchte - Bedienelement (Leuchtdrucktaster weiß) - Umhausung in Blech oder Makrolon - Sicheres teachen der Werkstücke ohne Demontage - Späne-/KSS-Auffangwannen sind mit Schräge und Ablassschrauben auszuführen. - Der Lieferant bestätigt eine Tropfwannenausführung, die gewährleistet, dass der Hallenboden nicht verschmutzt wird. Kabelkanäle und Medieneinheiten sind außerhalb des Nassbereiches anzuordnen. - Werkstückablageplätze sind so auszuführen, dass keine Späne auf den Flächen, Auflagen und Aufnahmepins liegen bleiben. Eventuelle Maßnahmen sind vorzusehen. - Allgemeine Unklarheiten sind im Vorfeld mit MAG abzustimmen. Kosten, die im Nachgang hierfür entstehen, werden nicht durch MAG übernommen. #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 12 Context: # 12.5 Roboter Die Auslegung und Auswahl des Roboters erfolgen durch den Lieferanten. Dieser ist auch hier für die sichere Funktion verantwortlich! Es ist vorab zu klären, ob der Roboter durch den Kunden beige-stellt, oder durch den Lieferanten beschafft wird. - Der Lieferant bestätigt eine Tropfwannenanführung, die gewährleistet, dass der Boden nicht verschmutzt wird. Kabelkanäle und Medieneinheiten sind außerhalb des Nassbereiches anzus- ordnen. - Bei Nassbearbeitung sind Maßnahmen bzgl. KSS-Ansammlung und Verschleppung vorzusehen. - Werkstückablageplätze sind so auszuführen, dass keine Späne auf den Flächen, Auflagen und Aufnahme- pins liegen bleiben. Eventuelle Maßnahmen sind vorzusehen. - Die Störkonturanalyse zwischen Roboter, Greifer, Maschine und Vorrichtung obliegt dem Lieferanten. Alle notwendigen Daten sind termingerecht anzufordern und durch MAG bereitzustellen. - Allgemeine Unklarheiten sind im Vorfeld mit MAG abzustimmen. Kosten, die im Nachgang hierfür entstehen, werden nicht durch MAG übernommen. - Die Greiferwartung und ein Roboterbergek-konzept sind vorzusehen. ## 12.6 Farbgebung Die Lackierung der einzelnen Komponenten erfolgt nach Endkunden-spezifikation. Eine Lackieranweisung wird seitens des MAG-Einkaufs zur Verfügung gestellt. Sollte diese nicht mitgeliefert werden, ist diese unaufgefordert anzufordern! ## 12.7 Hardware / Fluidik Sofern vom Endkundenlastenheft nicht weiter spezifiziert: - Hydraulik- / Fluidplan in EPLAN P8 (>Version 2.5) - Schmierplan in EPLAN P8 (>Version 2.5) - Elektroschaltplan in EPLAN P8 (>Version 2.5) #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 13 Context: # 13 Steuerungskonzept / Ablaufbeschreibung Das Steuerungskonzept ist vom Lieferanten zu erstellen und mit MAG abzustimmen. Dieses muss vom Endkunden genehmigt werden. Ebenso wie alle Regel- und Sonderabläufe. # 14 Hallenanriss / Maschineneinbringung Die Maschineneinbringung erfolgt, wenn nicht anders mit dem Endkunden abgestimmt, durch den Lieferanten – ebenso der Hallenanriss, das Verlegen und Befestigen der Fundamentplatten/Komponenten sowie das Verschweißen der Ständer auf den Fundamentplatten. Alle benötigten Hilfsmittel sind durch den Lieferanten bereitzustellen. # 15 Montage und Inbetriebnahme Die Montage, elektrische und pneumatische Installation sowie die Inbetriebnahme erfolgen durch den Lieferanten. Sämtliche Hilfsmittel wie Hebebühnen, Stapler, Hubwagen usw. sind durch den Lieferanten bereitzustellen. # 16 Instandhaltungs-Konzept Der Lieferant ist für die Wartung innerhalb seines Lieferumfangs verantwortlich. Ein Verschieben auf ein fremdgewerk ist nicht zulässig! - Wartungsplattformen sind vorzusehen siehe hierzu Lastenheft Kunde, wenn keine Vorgabe, ist nach Rücksprache MAG eine starre oder mobile Plattform zu verwenden. Ein Sicherheitskonzept ist zu berücksichtigen und aufzuzeigen. - Greiferwartungsplätze sind vorzusehen (z.B. SPC-Platz oder Be-/Entlade-schacht) Zugänglichkeit muss sichergestellt sein (mind. eine elektr. abgesicherte Zugangstür; Steckbleche) - Das Wartungskonzept muss in der Betriebsanleitung ersichtlich sein - Die Wartungsplätze sind im Hallenlayout darzustellen - Eine Ablaufbeschreibung speziell zum Austausch der Motoren (X, Y, Z) ist vorzulegen - Der Austausch aller Ersatz- und Verschleißteile muss ersichtlich und beschrieben sein - Das Ersatzteilpaket hat alle notwendigen Ersatz- und Verschleißteile sowie werkstückübergreifende Teile inkl. Preis, Lieferzeiten und Herstellerangaben zu beinhalten; siehe auch unter „_Dokumentation_“ - Werkstückübergreifende Teile müssen einfach und schnell wechselbar sein - ... #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 14 Context: # 17 Kommunikation / Kontakte Der Lieferant kommuniziert direkt mit dem Endkunden und nimmt MAG bei allen Emails mit in CC. Somit soll der direkte Informationsaustausch sichergestellt werden. Bei allen technischen Durchsprachen sowie Genehmigungsdurchsprachen hat der Lieferant mit den entsprechenden Fachabteilungen teilzunehmen – sowohl bei Präsenz- als auch bei Online-Veranstaltungen. # 18 Protokollführung Die Protokollführung liegt beim Lieferanten! Dieses ist einen Tag nach der Besprechung bereitzustellen. # 19 Nachträge Auftragsänderungen sind vorab abzustimmen und anzumelden. Erst nach schriftlicher Freigabe durch MAG dürfen diese konstruktiv umgesetzt werden. Für Änderungen, die nicht schriftlich durch MAG freigegeben werden, trägt der Lieferant die Kosten! Ein Richtpreis ist innerhalb von drei Tagen bereitzustellen. #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 15 Context: # 20 Kontaktdaten ## 20.1 Technisches Angebot Automation/Zukauf - **Name:** Ralf Haug - **Tel:** +49 7161 / 805 1281 - **E-Mail:** [ralf.haug@mag-ias.com](mailto:ralf.haug@mag-ias.com) ## 20.2 Projektleitung Konstruktion Automation/Zukauf - **Name:** Matthias Grüner - **Tel:** +49 7161 / 805 2192 - **E-Mail:** [matthias.gruener@mag-ias.com](mailto:matthias.gruener@mag-ias.com) ## 20.3 Steuerungstechnik Automation/Zukauf - **Name:** Walter Schaaf - **Tel:** +49 7161 / 805 495 - **E-Mail:** [walter.schaaf@mag-ias.com](mailto:walter.schaaf@mag-ias.com) ## 20.4 Hardware / Fluid - **Name:** Gerald Weiglsberger - **Tel:** +49 7161 / 805 4455 - **E-Mail:** [gerald.weiglsberger@mag-ias.com](mailto:gerald.weiglsberger@mag-ias.com) ## 20.5 Einkauf - **Name:** Sonja Haas - **Tel:** +49 7161 / 805 1400 - **E-Mail:** [sonja.haas@mag-ias.com](mailto:sonja.haas@mag-ias.com) ## 20.6 Dokumentation - **Name:** Sabine Ax - **Tel:** +49 7161 / 805 448 - **E-Mail:** [sabine.ax@mag-ias.com](mailto:sabine.ax@mag-ias.com) #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 16 Context: # 20.7 Technical Compliance **Name:** Martin Kohnle **Tel:** +49 7161 / 805 3608 **E-Mail:** [martin.kohnle@mag-ias.com](mailto:martin.kohnle@mag-ias.com) # 21 Abweichungen Lastenhefte Abweichungen von Kunden- und MAG-Lastenheften müssen durch den Lieferanten in einer separaten Auflistung im Angebot mit Alternativen aufzeigt, begründet und anschließend von MAG schriftlich freigegeben werden! #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | j. 电柜内部配置电计量表，计量数据可以上传至业主能源控制系统。电计量表品牌标准参照或相当于ABB、SIEMENS、SCHNEIDER等国际一流知名品牌产品，电计量表精度为0.5级。 | | | 电计量表功能： | | | 1）采集分合状态和电流、电度量等电气参量。 | | | 2）具备RS485和工业以太网通讯功能。 | | | k. 电柜必须有空气调节器(空调不允许布置在设备顶部)。 | | | l. 在电柜的上方必须预留连网的接口。 | | | m. 配备断刀监控装置。 | | | 4.1.4.6.2 软件： | | | a. NCU系统基于Linux系统，如投标人选择基于Linux系统的TCU系统，则需提供1台国际品牌的工业PG，配置Step编程器及软件、附件（如电缆），便于设备故障诊断。 | | | b. 适合于汽车工业的HMI介面，易于操作，操作维护帮助信息充分。允许客户编辑。 | | | c. 配备数控软件。供应商特殊应用软件，必须安装于系统内，便于维修时操作。 | | | d. 配备远程诊断软件。 | | | e. PLC程序中所有的注释必须全部为英文或中文。 | | | f. 如采用西门子SINUMERIK 840D sl数控系统，需带有PLC软件，可以查找和修改梯形图（或采用SIEMENS的工业PG进行查找和修改梯形图）。 | | | 4.1.4.6.3 数控系统除具备标准功能及工序所必须的附加功能以外，还须具备以下特殊功能： | | | a.功能完善友好的用户可编辑的HMI。 | | | b.刀具负荷监测和功率显示，主轴监控。 | | | c.刀具加工过程过负荷反馈及切削参数的即时适应性下调。 | | | d.刀具寿命控制。 | | | e.故障自诊断功能，须有较详细的诊断故障说明。故障报警到输入/输出元器件和电柜内的接触器/继电器一级。 | | | f.远程诊断功能。 | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | g.用户访问分级保护。 | | | h.自适应控制。 | | | i.机器预热程序。 | | | 4.1.4.7 | 具体要求 | | a. | 电控柜: | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:-------------------| | 项目 | 要求、品牌标准参考 | | 防护等级 | IP54 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:-------------| | 颜色 | RAL9002 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------| | 门开启的角度 | 采用垂直铰链，开角≥165度 | | 文件袋 | 可以放DIN A3的电路图50mm厚 | | 电柜照明 | 有 | | 门限位 | 有，控制照明 | | 电源进线 | 从顶上进线 | | 最大门宽 | ≤700mm | | 预留空间 | ≥10% | | 高度 | 2000mm | | 插座 | AC220V | | 标准 | IEC60204-1最新板(设计、安装、制作) | | 温度控制 | 空调品牌标准参照或相当于RITTAL、PFANNENBERG等国际一流知名品牌产品，并具备温度显示及设置功能。电柜温度不能超过42度，同时必须保证电柜的温度高于环境温度，电柜空调要避免顶部安装。 | | b. | 操作面板： | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:---------------------|:-----------------------------------------------------------------------------------------------------------------------------| | 项目 | 要求、品牌标准参考 | | 型号 | 配置独立的主操作面板，采用主流型号。 | | 安装位置 | 依据机床设计定，便于操作 | | 安装高度(显示器中心) | 1650mm | | 语言 | 中文和英文，可切换 | | 界面 | 主操作面板为彩色图形人机界面，所有执行器件都能手动调整、模拟量、运行参数、温度曲线、压力曲线、元器件级报警等都能显示或设定。 | | c.低压电器： | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:---------------------------------------------------------------------------------------------------------| | 项目 | 要求、品牌标准参考 | | PLC | 品牌标准参照或相当于SIEMENS博图1500系列CPU1517F，或AB、SCHNEIDER等国际一流知名品牌产品，软件为最新版本。 | | 接触器 | 品牌标准参照或相当于SIEMENS、SCHNEIDER、ABB等国际一流知名品牌产品 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:-------------------------------------------------------------------------------| | 中间继电器断路器 | 品牌标准参照或相当于SIEMENS、SCHNEIDER、ABB等国际一流知名品牌产品 | | 变频器 | 品牌标准参照或相当于SIEMENS、SCHNEIDER、ABB等国际一流知名品牌产品。 | | 链条电机 | 过载监控 | | 接近开关 | 品牌标准参照或相当于BULLUFF、IFM、TURCK等国际一流知名品牌产品，防护等级≥IP67。 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:-------------------| | d. | 线、电缆、器件标牌 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | |:-------------------|:-------------|:-------------|:-------------------------------------------------------------------------| | 项目 | | | 要求 | | 电柜内标牌 | 字体 | 线号 | 激光打印、字高≥4mm、黑色 | | | | 器件号 | 激光打印、字高≥25mm、黑色、器件号具有2套；一个在器件上，一个在线槽盖板上 | | | 语言 | | 中文 | | | 标牌材料 | | 白色塑料 | | 电柜外器件标牌 | 字体 | | 激光打印、字高≥5mm、黑色 | | | 语言 | | 中文 | | | 材料 | | 金属 | | | 标牌尺寸 | | 60ⅹ15 | | | 安装方式 | | 一套扎带系于线上，一套铆钉固定在床身上 | | e.接线盒 | | | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-----------------------|:---------------| | 项目 | 要求 | | 材料 | 金属 | | 防护等级 | IP65 | | 颜色 | RAL9002 | | 安装方式 | 垂直安装 | | 下沿离操作平台最低高度 | 需便于人工操作 | | 上沿高操作平台最高高度 | 2500mm | | 内部接线及安装 | 见电柜要求 | | 标牌 | 见标牌电柜要求 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|:-------------| | 4.2 | 夹具 | | ★4.2.1 夹具全部采用液压夹紧，工件、夹具定位面采用切削液自动冲洗，定位时水密或气密检查以保证定位准确，夹紧位置设立压力报警，确保工件的可靠压紧。 | | | 4.2.2夹具的液压、润滑系统必须密封可靠。 | | | 4.2.3充分考虑工件和夹具系统的整体刚性，优化夹紧力大小及施力点的布置，减少工件和夹具的变形。 | | | 4.2.4夹具转位、定位、分度机构、夹紧机构动作灵活可靠。 | | | 4.2.5夹具体要求排屑通畅。 | | | 4.2.6夹具要求具有可调整性，定位元件要求具有良好刚性和耐磨性。 | | | 4.2.7夹具辅助支承需要有流量监控或信号监控。 | | | 4.2.8夹具中的辅助支承及夹紧机构应根据工艺需要设置自锁装置，并用简图说明。 | | | 4.2.9超过100bar耐压的管路，设计选用O形圈的，硬度必须≥NBR 80，液压压力超过100bar的尽可能选用Turcon-Excluder和Turcon-Stepseal。 | | | 4.3 | 刀具及刀辅具 | | 4.3.1刀具的选择以成熟、先进、高效、经济为原则，要求刀具结构安全可靠、更换方便。 | | | 4.3.2刀具接口形式要求：刀具与设备接口采用HSK100刀柄。 | | | 4.3.3刀具需配备RFID芯片。 | | | 4.3.4铰孔刀具选择原则在刀具直径、结构许可的条件下定位销孔尽可能采用模块化、可调式高速铰刀，使用高精度液压刀柄夹持。 | | | 4.3.5刀具配置（按规定的终验收切削完成通过后移交用户的，并与最终通过时的相同）及要求： | | | 4.3.5.1配置数量 | | | 耐用刀辅具2套，如：刀柄等； | | | 易损刀具10套，如：刀片等。 | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 4.3.5.2铰孔：直径≥Φ8mm铰刀采用可调式高速精铰刀结构，直径＜Φ8mm铰刀采用整体硬质合金精铰刀结构。铰刀品牌标准参照或相当于Dihart、Mapal等国际一流知名品牌产品，高精度液压刀柄品牌标准参照或相当于Schunk、BIG、Mapal等国际一流知名品牌产品。 | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|:-----------------------------------------------------------------------------------------------------------------------------------| | 第五部分 需提供的技术资料（中标后提供） | | | Part V Technical Data to Be Provided (after Winning the Bid) | | | 提供机床按出厂标准检测的各精度指标的检验报告。至少提供3套完整纸质资料（程序为英文或中文，其它资料为中文和英文）,并提供相应的电子文档三套光盘和三套移动硬盘（表格、外购件、备件及易损件清单采用Excel格式；机械图纸提供二维和三维2种格式文件：二维图纸采用AutoCAD 2014格式和PDF两种格式；PLC程序梯形图采用ZIP格式；NC程序采用WORD格式；其余资料采用PDF格式。 | | | 5.1 | 下列资料在设计会审后2周内提供给业主（提供电子文档，纸质文档在终验收之前提供）： | | 5.1.1 整线平面布置图。 | | | 5.1.2 设备平面布置图，包括如下内容： | | | 设备及主机轮廓尺寸、与主机的分开布置的电控设备（电柜）、液压站、冷却液箱等装置的位置尺寸、操纵台的位置、工件上/下料装置的位置； 电力、冷却液、压缩空气等工艺介质的接点（供点）位置及高度、接头管径、耗量及要求的技术参数；冷却液和切屑（排液）返回口的位置及高度、接头管径和切屑量（Kg/h）。 | | | 5.1.3 设备安装图（设备、装置及工位器具等安装位置）。 | | | 5.1.4 设备基础的土建工艺资料。 | | | 5.1.5 检测夹具中测量基准等需要用于人工检具设计的相关尺寸及精度。 | | | 5.2 | 下列资料必须在设备预验收后1周内提供给业主（提供电子文档，纸质文档在终验收之前提供）： | | 5.2.1 | 双方确认的由投标方提供的刀具、夹具、辅具的全部清单及供应商资料。 | | 5.2.2 | 双方确认的由投标方提供的刀具布置图、工序图、非标刀具及辅具的成套图纸资料。 | | 5.2.3 | 全部辅助材料（液压油、润滑油、冷却液等）的牌号、用量、化学成分及性能资料。 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 5.2.4 备件和易损件清单、价格，注明零件号、零件名称、数量等信息，非标易损件提供图纸，标准件提供规格型号。 | | | ★5.2.5 与工件直接接触的影响工件加工精度的零件和与刀具导向直接接触的导向零件需视为重要易损件，要求在清单中给出磨损极限和该特性的实测值，其余易损件在清单中给出更换周期。 | | | 5.2.6 机床操作、维修和保养指南。 | | | 5.2.87 编程、调试、诊断说明书。 | | | 5.3 | 随设备到货时一同提供的资料（提供电子文档，纸质文档在终验收之前提供）： | | 5.3.1设备清单、装箱清单。 | | | 5.3.2供应商的应用安装程序，加工程序，刀具数据。 | | | 5.3.3 设备总图、夹具总图、其它部件总图，总图需清晰表述部件结构，非标部件（为业主专门设计的图纸）还需提供零件图。设备丝杠、滑台、主轴箱、工作台、刀具库等运动部件至少提供满足维护、维修用的图纸。其它按投标方标准应该提供的资料。 | | | 5.3.4电气及控制原理图﹑I/O地址图﹑设备电器安装图﹑接线图﹑一些集成度较高的电气部件的原理图及连线图、总线控制拓扑图、电气柜及操纵台电器位置图及图纸清单、各类安装面板补充加工图、床身上器件布置示意图、床身上走线示意图、图纸上器件编号规则（举例:11TC1----11表示页码，TC表示变压器，1表示器件的标号）、图纸上线号编号规则（线号的编号规则应与图纸的页码建立关联，方便投标方查阅图纸）、电气元器件清单（包含：名称、型号、品牌、使用数量、原理图中代码、厂家联系方式等）、电气元件布置图、开关元件布置图。 | | | 5.3.5 NC﹑PLC（包括PLC交叉表﹑符号表）程序清单，提供与工艺过程相符合的软件程序，包括可以向控制系统输入的程序包，程序清单中要加以必要的注解和说明。提供所有与NC、PLC、驱动等相关的密码，包括用A4图纸打印出来的密码单及其电子文档。 | | | 5.3.6电气及控制说明书,包括操作和编程说明﹑连接和接口说明﹑调试和维修指南等。数控系统的相关说明书等。 | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 5.3.7 机床数据（机床参数）清单，设备验收后，提供与实际相符合的机床数据（机床参数）清单和光盘，以及计算机与数控系统之间能传送相应数据的通讯软件和电缆。 | | | 5.3.8 液压原理图、安装图、系统总图、液压元件参数表、管路示意图、液压元器件的产品使用说明书；润滑原理图、润滑图表、管路示意图、润滑元器件的产品使用说明书；气动原理图、安装图、气动元件参数表、管路示意图、气动元器件的产品使用说明书；冷却原理图及清单。 | | | 5.3.9 外购件清单、说明书和供应商资料。 | | | 5.3.10 按出场标准检测的机床各精度指标的检验报告。 | | | 5.3.11 如设备配有蓄能器和压力容器，需提供蓄能器、压力容器产品合格证和安全检验证明。 | | | 5.3.12 三维图纸：夹具全套提供，其余的三维图纸包括机床整体和主要部件外壳，如床身、滑台、机械手外形、电气柜外壳和内部模型等（不涉及具体结构），三维格式以stp、igs、X-t格式为主。 | | | 5.4 | 终验收之前提供所有资料的电子文档硬盘和纸质文件。设备终验收完成后一个月内提供在安装、调试及终验收过程中发生变化的与实物相符的资料。 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:---------------------------------------------------------------------------------------------------------------------------------|:---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------| | 第六部分 方案会审 | | | Part VI Joint Programme Review | | | 6.1 | 当投标方按照业主的要求完成工艺方案设计、设备方案、关键部件结构方案、切削液和油雾处理方案、检测夹具和检测方法、夹具和刀辅具方案、电气、液压、气动和润滑等方案和其部件的装配图、结构图和原理图后，需经过业主审查认可后才能投产。方案会审采用视频方式进行。 | | 6.2 | 方案会审应在合同签字后5周内开始。 | | 6.3 | 会审内容： | | 6.3.1生产线设备平面图。 | | | 6.3.2工艺设计方案（工序卡、节拍计算表）。 | | | 6.3.3机床设计方案。 | | | 6.3.4电控系统方案。 | | | 6.3.5刀具设计方案及切削用量选用、刀具制造商选择清单。 | | | 6.3.6夹具设计方案。 | | | 6.3.7测量工位设计方案，包括位置设置、检测内容及检测夹具方案等。 | | | 6.3.8零件输送方案（工序间及工序内）。 | | | 6.3.9冷却液及切屑供排和集中吸雾系统设计方案。 | | | 6.3.10设备静态精度检测内容和要求确认。 | | | 6.3.11 项目进度表。 | | | 6.3.12 提供在本项目SPC站用摇臂吊（用于检测夹具上不合格件下料和三坐标检测件下料和返回）的旋转半径、起升高度及安装位置等基本参数。 | | | 6.4 | 上述设计方案需经过业主认可后方可投产，但投标方承担全部责任。 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|:------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------| | 第七部分 验收及培训 | | | PART VII Acceptance and Training | | | 7.1 | 设备验收: | | 7.1.1设备预验收 | | | 7.1.1.1 | 投标方需提供设备验收标准。投标方应提前在设备具备预验收条件3个月之前通知业主。 | | 7.1.1.2 | 设备的预验收在投标方现场进行。业主安排6人参加，验收时间由双方协商确定，业主负责往返机票和食宿，投标方提供现场办公场所、翻译。 | | 7.1.1.3 | 验收前设备必须连续空运转12小时无故障后，按投标方出厂标准对静态精度进行验收。投标方提供设备精度检测用测试仪器。 | | 7.1.1.4 | 按“3.10机床在线检测系统要求”，对在线检测系统的功能、精度等进行验收。 | | 7.1.1.5 | 各项精度合格后进行零件加工验收, 应保证在机床和工装无故障、加工中不进行人工调整前提下，每工序中的1台设备连续切削30件CA6DG1缸体, 采用三坐标测量机检测，按“3.8 设备能力要求”验收Cmk等，连续切削10件6DH2缸体和5件CA4DG1缸体，15件全检，要求100%合格, 采用三坐标测量机检测；其余设备分别连续切削5件CA4DG1、CA6DG1和6DH2缸体，15件全检，要求100%合格, 采用三坐标测量机检测。三坐标检测时，圆度和直线度≤0.02、跳动≤0.04、平面度≤0.02的特性使用扫描策略。切削过程中同时进行节拍验证。 | | 7.1.1.6 | 设备功能性验收，包括操作性、安全性方面的功能性验收。 | | 7.1.1.7 | 检查供货是否符合合同供货范围。 | | 7.1.1.8 | 预验收期间设备使用的辅助材料由投标方提供。如果在德国有售并符合投标方要求，切削液品牌和型号同业主现有切削液系统相同。 | | 7.1.1.9 | 上述预验收内容合格视为预验收完成。 | | 7.1.1.10 | 投标方负责将预验收用全部试件进行防锈处理及单独包装，并与设备一起发运到业主现场。 | | 7.1.2设备终验收 | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 7.1.2.1 | 设备的终验收在业主现场进行。业主负责设备粗就位，投标方负责安装、调试，设备安装、调试后必须连续空运转24小时无故障后，按投标方出厂标准对静态精度进行验收。 | | 7.1.2.2 | 按“3.10机床在线检测系统要求”，对在线检测系统的功能、精度等进行验收。 | | 7.1.2.3 | 各项精度合格后进行零件加工验收, 应保证在机床和工装无故障、加工中不进行人工调整前提下，每台设备分别连续切削50件CA6DG1缸体和50件CA6DH2缸体, 采用三坐标测量机由业主进行检测，按“3.8 设备能力要求”验收Cmk等，连续切削10件CA4DG1缸体，10件全检，要求100%合格, 采用三坐标测量机检测。三坐标检测时，圆度和直线度≤0.02、跳动≤0.04、平面度≤0.02的特性使用扫描策略。切削过程中同时进行节拍验证。 | | 7.1.2.4 | 终验收期间设备使用的辅助材料由业主提供。 | | 7.1.2.5 | 检查供货是否符合合同供货范围。 | | 7.1.2.6 | 整线验收：上述项目合格后，进行100件CA6DG1或CA6DH2缸体生产，验证设备运行稳定性。 | | 7.1.2.7 | 集中吸雾系统终验收 | | 集中吸雾系统终验收在业主现场进行，分两个阶段验收： | | | 第一阶段：检查供货是否符合合同供货范围，设备安装、调试以后，系统除与机床链接的支管外，其余工作皆完成，系统进行运行测试，确保无故障。 | | | 第二阶段：完成与所有机床的连接后进行联合调试，保证整线正常除雾除尘。在保证处理系统运行、操作正常而无故障的前提下，按投标方出场标准及签订的技术协议进行技术指标验收，由投标方委托第三方检测机构检测。 | | | 7.1.2.8 | 噪声终验收，噪声声压级≤75dB（A）。 | | 7.1.2.9 | 以上项目合格后，视为通过终验收和正式交货。 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 7.1.2.10 | 在终验收合格投产后，在投标方伴产服务的1个月期间，由业主对刀具寿命（包括100件生产收集到的数据）进行评估统计，对于双方协商一致寿命需要改进的刀具，业主与刀具供应商应共同尽力配合, 投标方负责协调刀具供应方的现场服务并提供支持。 | | 7.1.3验收试件 | | | 7.1.3.1预验收试件：CA6DG1缸体90件、CA6DH2缸体20件、CA4DG1缸体10件，业主准备预验收用的试件并以CIF国外港口条款将试件发运到投标方指定的港口，投标方自行负责将试件运到预验收地点。 | | | 7.1.3.2终验收试件：CA6DG1缸体150件、CA6DH2缸体150件、CA4DG1缸体50件。 | | | 7.2 | 设备安装、调试: | | 7.2.1业主负责设备的起重、运输及场地清理。 | | | 7.2.2投标方负责设备定位划线与地基连接，负责设备安装、调试，对设备安装、调试的正确性负全部责任，业主配合。 | | | 7.2.3投标方自备安装、调试过程设备专用吊耳及精度检测等专用工具。 | | | 7.2.4业主提供安装、调试现场及所需的电、水、压缩空气等，负责将介质连接到设备接口。 | | | 7.2.5投标方负责设备接口以下设备内部和设备之间的支管线连接。 | | | 7.2.6投标方与业主共同负责辅助设备与整线的连接。 | | | 7.2.7安装、调试及验收期间，进入业主现场的投标方工作人员应穿戴工作服、安全帽、劳保鞋及配备必要的防疫物资，如需高空作业应佩戴安全带（劳保和安全器具投标方自带）。安装调试期间，设备需悬挂安全警示牌，防止非投标方技术人员操作设备。 | | | 7.2.8业主向投标方提供临时办公场所。 | | | 7.2.9投标方负责提供翻译。 | | | 7.2.10投标方要按业主规定和法律规定在业主内部进行作业，对其违规违法造成的损失负责并承担法律责任，与业主无关。 | | | 7.3 | 人员培训 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 投标方负责在业主现场对业主代表进行电气、机械维修、操作（设备、刀具调测、在线测量）、编程的技术培训。内容包括编程、操作方法及维修技术、常见故障排除等，负责培训业主设备操作人员能够独立完成设备操作、完成零件加工工作。 | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:----------------------------------------------------------------------------|:-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------| | 第八部分 质保期、附件、备件及售后服务 | | | Part VIII Warranty Period, Accessories, Spare Parts and After-sales Service | | | 8.1 | 设备质保期为最终验收双方签字之日起18个月，数控系统质保期为24个月。在质保期内，若因设备及工装故障造成业主停工,投标方应保证：国内的在4小时内响应业主的维修要求，大连地区的6小时内到达用户现场；省内的12小时内到达用户现场；省外的24小时内到达用户现场；如需境外工程师到厂服务，亚洲的在6小时内响应业主的维修要求，48小时内到达用户现场，欧美的在24小时内响应业主的维修要求，96小时内到达用户现场。 | | 8.2 | 在设备质保期内，投标方对设备及工装出现的各类故障应及时免费提供维修服务。对非人为造成的各类零件损坏，应及时免费更换。当发生重大故障时，在故障解决以后质保期需适当延长，具体时间由双方协商决定。 | | 8.3 | 投标方在中国境内有固定的并已正常运行的售后服务机构及常用备件库，无不良的售后服务记录，具备能在中国境内有培训、编程和维修的条件。 | | 8.4 | 在终验收合格投产后，投标方须派机械、电气工程师各一名在业主工厂伴产服务1个月，服务开始时间双方协商确定。 | | 8.5 | 业主应提供以下附件 | | 8.5.1须提供标准配置的附件和专用维修工具。 | | | 8.5.2提供机床调整用检验棒和调整样件等装置。 | | | 8.6 | 业主应提供设备原产地证明书。 | | 8.7 | 业主应提供主要零部件原产地证明书。 | | 8.8 | 业主在交货期方面必须有良好的信誉。 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------------------------------------------------------------------------------------------------------------|:---------------------------------------------------------------------------------------------------------------------------------------------| | 第九部分 投标资料要求 | | | Part IX Tender Data Requirements | | | 9.1 | 投标方近五年（2019年至今）来的销售业绩及用户清单。 | | 9.2 | 整线平面布置图。 | | 9.3 | 设备清单、报价。 | | 9.4 | 工艺装备清单、报价。 | | ★9.5提供整线设备共线方案描述，包括但不限于机床、夹具、刀具、辅具技术方案。 | | | 9.6 | 提供设备各精度指标的检验报告及出厂规范。 | | 9.7 | 设备的机械（导轨、丝杠等）、电气（电机、伺服马达等）、液压、气动、润滑等元器件的主要供应商，输送、上、下料机构的供应商，集中吸雾系统供应商。 | | 9.8 | 总线控制拓扑图，软硬件配置及达到的功能。 | | ★9.9工序说明、加工示意图、工序时间计算（切削用量的选择），主轴最高转速及最大扭矩。 | | | 9.1 | 各工序的夹具简图，工序定位、夹紧示意图（标明具体部位）。 | | 9.11 | 各工序机床的配置说明。 | | 9.12 | 工件上、下料和输送方式说明。 | | 9.13 SPC检查站及检测夹具说明（包括生产线自动向检测夹具输送及检测后自动返回加工方案）。 | | | 9.14工件缓存方案、工件清洁包方案、集中吸雾系统方案。 | | | 9.15刀具及外购件主要供应商清单。 | | | 9.16提供单机及总的切削液需求量、单机及整线的电容量、单机及整线对气源的要求、单机及总的切屑排出量，按表填写相应技术参数。 | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | |:-------------------|:---------------|:----------------|:-------------|:-------------------|:----------------------------------| | | 设备名称 | 设备型号 | 工序号 | 设备台数 | 电力安装容量（Kw台） | | 序号 | Equipment name | Equipment model | Process No. | Equipment quantity | Power installed capacity (Kw/set) | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | Unnamed: 7 | |:-----------------| | 机床重量 | | Unit weight (kg) | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | Unnamed: 9 | |:--------------------------------------| | 机床供液量 | | Liquid supply of machine tool (L/min) | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | Unnamed: 5 | Unnamed: 6 | Unnamed: 7 | Unnamed: 8 | Unnamed: 9 | Unnamed: 10 | Unnamed: 11 | Unnamed: 12 | Unnamed: 13 | |:----------------------------------|:-------------|:-----------------|:-------------|:--------------------------------------|:--------------|:--------------------------------|:-----------------------------------------|:----------------------------------| | 电力安装容量（Kw台） | | 机床重量 | | 机床供液量 | | 机床回液压力 | 进/回液管内径（mm） | 压缩空气用量 | | Power installed capacity (Kw/set) | | Unit weight (kg) | | Liquid supply of machine tool (L/min) | | Return pressure of machine tool | Inner diameter of inlet/return pipe (mm) | Compressed air consumption (m3/h) | | | | | | | | (MPa) | | | | | | | | 单台 | 合计 | | | 单台 | | 单台 | 合计 | 单台 | 合计 | Single | Total | | | Single | | Single | Total | Single | Total | | | | | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | Unnamed: 15 | Unnamed: 16 | |:------------------------------|:--------------------------------| | 压缩空气压力 | 机床切屑量 | | Compressed air pressure (MPa) | Machine tool chip amount (Kg/h) | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | Unnamed: 13 | Unnamed: 14 | |:--------------|:--------------| | 单台 | 合计 | | Single | Total | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | Unnamed: 16 | Unnamed: 17 | |:--------------|:--------------| | 单台 | 合计 | | Single | Total | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | |:-------------------| | No. | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | |-------------------:| | 1 | | 2 | | 3 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | Unnamed: 11 | |:--------------| | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | |:---------------------------------------------------------------------------------------| | 9.17对业主设备安装地坪的要求。 | | 9.18对预验收及终验收试切件数量、时间的要求。 | | 9.19投标方在中国境内维修服务体系的说明。 | | 9.20投标方提供总进度及设计和会审、制造、装配、调试、培训及预验收等各阶段时间进度计划。 | | 9.21以上资料同时提供相应的电子文档。 | | 9.22上述全部投标文件必须采用中文书写。 | #################### File: dictionary.txt Page: 1 Context: Definitionen: - Antworten Sie nur mit einer Gemeinde für Kundenstandort. Geben Sie in der Adresse keine zusätzlichen Details wie Fabrik, Gebäude, Werk usw. an. - Alle großen Automobilhersteller (Mercedes-Benz, Porsche, Audi, Volkswagen, MAN usw.) Kundentyp: OEM - Es muss zwischen Endkunden und dem Kunden unterschieden werden. Der Endkunde beschreibt den Auftragsgeber wo die Automationlösung verbleibt. Der Kunde ist der direkte Auftraggeber. Vorschriften vom Endkunden haben eine höhere Gewichtung. Endkunde und Kunde können, müssen aber nicht gleich sein. - Für den geschätzten Gesamtumsatz runden Sie auf die nächste Million (MEUR) auf. - Technische Anforderungen sind als Auflistung anzugeben. - Die Automationsinhalte sind als Funktionseinhalten darzustellen. Funktionsinhalte beschreiben die einzelnen Funktionen im gesamten Produktionsablauf. #################### File: FLT%20Wo%CC%88rterbuch2.pdf Page: 1 Context: # Weiteres Wörterbuch ## FLT Standorte - FLT Deutschland - FLT INC USA - Laepple Taicang China ########## """QUERY: Summarize documents""" Consider the chat history for relevant information. Use all information included. Use as much tokens as needed. Important: If you find information separated by a | in the context, it is a table formatted in Markdown.Important: Take a look at the QUERY and only the QUERY. If this is vague or unclear, please ignore everything and ask a follow-up question instead! Final Files Sources: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx - Page 1, 2024-07-25%20Wo%CC%88rterbuch_extern-update%20%281%29.docx - Page 1, Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls - Page 2, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 1, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 2, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 3, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 4, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 5, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 6, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 7, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 8, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 9, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 10, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 11, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 12, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 13, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 14, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 15, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 16, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 17, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 18, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 19, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 20, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 21, 240328_Lastenheft_Automation_Zukauf.pdf - Page 1, 240328_Lastenheft_Automation_Zukauf.pdf - Page 2, 240328_Lastenheft_Automation_Zukauf.pdf - Page 3, 240328_Lastenheft_Automation_Zukauf.pdf - Page 4, 240328_Lastenheft_Automation_Zukauf.pdf - Page 5, 240328_Lastenheft_Automation_Zukauf.pdf - Page 6, 240328_Lastenheft_Automation_Zukauf.pdf - Page 7, 240328_Lastenheft_Automation_Zukauf.pdf - Page 8, 240328_Lastenheft_Automation_Zukauf.pdf - Page 9, 240328_Lastenheft_Automation_Zukauf.pdf - Page 10, 240328_Lastenheft_Automation_Zukauf.pdf - Page 11, 240328_Lastenheft_Automation_Zukauf.pdf - Page 12, 240328_Lastenheft_Automation_Zukauf.pdf - Page 13, 240328_Lastenheft_Automation_Zukauf.pdf - Page 14, 240328_Lastenheft_Automation_Zukauf.pdf - Page 15, 240328_Lastenheft_Automation_Zukauf.pdf - Page 16, Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls - Page 2, dictionary.txt - Page 1, FLT%20Wo%CC%88rterbuch2.pdf - Page 1 ================================================== **Elapsed Time: 26.16 seconds** ================================================== FINAL ANSWER Answer: The documents provided contain a variety of technical specifications, requirements, and contact information related to automation systems for cylinder heads and blocks, presumably for the automotive industry. The information is presented in different formats, including technical requirement documents, spreadsheets, and a dictionary of definitions. Key points from the documents include: 1. Technical requirements for medium cylinder head finishing lines, with detailed specifications for electrical cabinets, grippers, tooling, and software. These specifications include brand standards, dimensions, and functionalities necessary for the equipment to operate correctly. 2. A list of technical data to be provided after winning a bid, which includes precision inspection reports, layout drawings, equipment installation diagrams, and various technical drawings in multiple formats. 3. A joint program review section outlining the acceptance and training process, including pre-acceptance and final acceptance test pieces, installation, debugging, and technical training responsibilities. 4. Warranty periods, accessories, spare parts, and after-sales service information, detailing the responsibilities of the supplier and the customer, as well as the expected response times for maintenance and repair. 5. Contact information for various project roles within FFG Europe & Americas and MAG IAS GmbH, providing names, phone numbers, and email addresses for technical offers, project management, control technology, hardware/fluid, purchasing, documentation, and technical compliance. 6. A dictionary of definitions clarifying terms such as "OEM," "end customer," "customer," and instructions on how to round up estimated total sales and present technical requirements and automation contents. 7. A brief mention of FLT locations, including Germany, the USA, and China. The documents are highly technical and seem to be part of a larger set of procurement and project management materials for an automation project involving cylinder heads and blocks, likely in the automotive manufacturing sector. The information is presented in both English and Chinese, indicating an international context, and the documents are dated between 2022 and 2024, suggesting ongoing or future projects. ================================================== **Elapsed Time: 0.00 seconds** ==================================================