INITIALIZATION Knowledgebase: ki-dev-large Base Query: What is the cycle time of the line? What are the required cycle times of the automation system? What is the required changeover time of the machines? What is the required availability of the line? What is the required availability of the requested components? Please list all information in a table - please indicate empty fields as "not specified" Model: gpt-4-1106-preview Use Curl?: ================================================== **Elapsed Time: 0.00 seconds** ================================================== ROUTING Query type: summary ================================================== **Elapsed Time: 2.34 seconds** ================================================== RAG PARAMETERS Max Context To Include: 100 Lowest Score to Consider: 0.1 ================================================== **Elapsed Time: 0.00 seconds** ================================================== VECTOR SEARCH ALGORITHM TO USE Use MMR search?: True Use Similarity search?: False ================================================== **Elapsed Time: 0.10 seconds** ================================================== VECTOR SEARCH DONE ================================================== **Elapsed Time: 6.22 seconds** ================================================== PRIMER Primer: You are Simon, a highly intelligent personal assistant in a system called KIOS. You are a chatbot that can read knowledgebases through the "CONTEXT" that is included in the user's chat message. Your role is to act as an expert at summarization and analysis. In your responses to enterprise users, prioritize clarity, trustworthiness, and appropriate formality. Be honest by admitting when a topic falls outside your scope of knowledge, and suggest alternative avenues for obtaining information when necessary. Make effective use of chat history to avoid redundancy and enhance response relevance, continuously adapting to integrate all necessary details in your interactions. Use as much tokens as possible to provide a detailed response. ================================================== **Elapsed Time: 0.17 seconds** ================================================== FINAL QUERY Final Query: CONTEXT: ########## File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 9.18 Requirements of the test pieces quantity and time for pre-acceptance and final acceptance. | | 9.19 投标方在中国境内维修服务体系的说明。 | 9.19 Explanation of the bidder's maintenance service system in China. | | 9.20 投标方提供总进度及设计和会审、制造、装配、调试、培训及预验收等各阶段时间进度计划。 | 9.20 The bidder shall provide the overall schedule and time schedule for each stage of design and joint review, manufacturing, assembly, commissioning, training, and pre-acceptance. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 加工前：764×488×421（长×宽×高） | Before processing: 764 x 488 x 421 (L x W x H) | | 成品：763×488×420.5（长×宽×高） | Finished product: 763 x 488 x 420.5 (L x W x H) | | 1.2.4 零件重量： | 1.2.4 Workpiece weight: | | CA4DG1缸体： | Cylinder block CA4DG1: | | 加工前：165Kg | Before processing: 165Kg | | CA6DG1缸体： | Cylinder block CA6DG1: | | 加工前：200Kg | Before processing: 200Kg | | CA6DH2缸体： | Cylinder block CA6DH2: | | 加工前：220Kg | Before processing: 220Kg | | ★1.3 生产节拍 | ★ 1.3 Cycle time | | 新增设备生产节拍要求≤260秒/件，节拍包括机加工和上下料等所有辅助时间。 | For new equipment: cycle time ≤ 260 seconds per piece, which includes all auxiliary time such as machining and loading and unloading. | | ★1.4 交货时间： | ★ 1.4 Delivery time: | | 1.4.1 合同签定后12个月（FOB）。 | 1.4.1 12 months after contract signing (FOB) | | 1.4.2 设备到货后，3个月内完成安装调试和设备能力验证，具备生产条件并允许投产，在满足技术协议和合同要求时进行终验收。 | 1.4.2 After the equipment arrives, installation, comissioning, and equipment capability verification shall be finished within 3 months, and production conditions shall be met and allowed to be put into operation. The final acceptance shall be carried out when the technical agreement and contract requirements are met. | | 1.5 工厂条件 | 1.5 Workshop conditions | | 1.5.1 厂房： | 1.5.1 Workshop: | | 1.5.1.1 厂房屋架下弦距地面高度 ：8m | 1.5.1.1 The height of the lower chord of the workshop roof truss from the ground: 8m | | 1.5.1.2 厂房地坪承重：整体钢筋混凝土（厚度400）承重5t/m2 | 1.5.1.2 Load bearing capacity of workshop floor: monolithic reinforced concrete (thickness 400) with a load capacity of 5t/m2 | | 1.5.1.3 厂房供设备进出的门：门洞（高×宽）4.5米×4.5米 | 1.5.1.3 Doors for equipment entry and exit: doorway (H x W) 4.5m x 4.5m | | 1.5.1.4 厂房内环境温度：16-35℃ | 1.5.1.4 Ambient temperature inside the workshop: 16-35 ℃ | | 1.5.2 动能： | 1.5.2 Power energy: | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 平面布置区域见附件1《新中型缸体精加工线平面区划图》，平面布置要整线工艺流程全面规划，规划设计包括相邻辅助设备平面布置对接以及辅助设备物流、维修通道设计（辅助设备等由其它供应商设计制造的设备平面布置图由业主提供给投标方），保证物流合理，工件上料和下料、检测和通道等相互位置安排要合理，方便操作、保证安全。 | See the Appendix 1 "Layout Area for Finish Machining Line of New Medium-Sized Cylinder Block" for the layout area. The layout design should consider the entire production process, including the connecting with adjacent auxiliary equipment and the logistics and maintenance channels of auxiliary equipment (the layout of auxiliary equipment designed and manufactured by other suppliers shall be provided by the owner to the bidder), to ensure reasonable logistics. The mutual position arrangement of workpiece loading and unloading, detection, and channels should be reasonable, convenient for operation, and ensure safety. | | 2.3 整线为全自动生产线 | 2.3 Whole line is a fully automated production line. | | 2.3.1 整线为全自动生产线，新增设备工件换型时不许手动更换和调整工装。 | 2.3.1 Whole line is a fully automatic production line, and new equipment is not allowed to manually replace or adjust the fixtures when changing the workpiece model. | | 2.3.2 设备带有数字化信息接口，便于信息联网和传输，能够实现远程操控和故障诊断。 | 2.3.2 The machine tools is equipped with a digital information interface, which facilitates information networking and transmission, and can achieve remote control and fault diagnosis. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | Bias/deviation: <10%, acceptance evaluation comply with the standard IATF16949. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 4.1.3.13 Max. tool diameter: ≥ Φ280 mm | | 4.1.3.14 刀具最大长度：≥600 mm | 4.1.3.14 Max. tool length: ≥ 600 mm | | ★4.1.3.15 四轴或四轴以上联动 | ★ 4.1.3.15 Four axis or more linkage | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: and the supply pipeline is arranged on the upper chord of the roof truss (at a floor elevation of 7.5m). The main return pipeline adopts a centralized gravity return method and is overhead arranged on both sides of the lower chord column of workshop roof truss (according to the floor elevation of 6.5-7m). The coolant return tank (container) of the machine is equipped with a return impurity pump and a liquid level control device. It is equipped with a low liquid level (the chip pump stops working), a high liquid level (the chip pump starts starting), and an ultra-high alarm liquid level (the inlet electric control valve is closed, and an alarm is triggered at the same time). It is interlocked with the machine to ensure that the coolant does not overflow and to avoid the return impurity pump running empty. The bottom of the return tank is designed to be conical. The coolant and chips are directly sent to the main return pipeline of the coolant through the upper discharge pipeline by the return impurity pump. The switching on and off of the coolant supply and discharge of the machine is independently controlled by the machine itself. Install a 1m pipeline and connecting flange (one pair) at the coolant supply point of the machine. The liquid supply pipeline requires manual valves and electric control valves (with manual valves on top and electric control valves on bottom), and the height of the manual valves should be as convenient for manual operation as possible. The liquid supply requires a flow meter and pressure sensor to be equipped, so that the main control panel of the machine can monitor whether the liquid supply flow and pressure meet the requirements. The drainage pipe of the machine is also equipped with a 1m pipeline and a pair of connecting flanges. The drainage pipeline requires manual valves and electric control valves (with manual valves on top and electric control valves on bottom), and the height of the manual valves should be as convenient for manual operation as possible. A pressure gauge is required for drainage. The return tank should be easy to maintain and clean. In addition, the selection of the return impurity pump should match the conveying capacity of the machine's chips and coolant mixture, as well as the elevation of the return main pipeline. When designing the machines, it is necessary to consider delaying the supply and return of coolant for a period of time after the machining is completed (the return delay should be slightly greater than the supply delay), so that when the machine stops working completely, the remaining coolant and chips in the return tank (container) can be emptied as much as possible. The coolant control system is provided by the owner. The bidder must confirm with the coolant control system contractor or owner the technical parameters of the coolant supply and return pipes and return impurity pumps for the machine. The bidder shall provide equipment related interface parameters and positions in the bidding documents, including but not limited to the parameters and positions of the inlet interface, return tank (container), return impurity pump, and return interface. The return tank is required to be installed on the ground. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 3.11.5 经过前两级过滤后，直径＞0.1μm以上的颗粒物过滤效率不低于95%。且使用期间始终保持恒定的效率，并能通过每级检测口随时检测验证过滤效率。 | 3.11.5 After the first and second stages of filtration, the filtration efficiency of particles with a diameter greater than 0.1μm shall not be less than 95%, and it always maintains a constant efficiency during use, and can detect the filtration efficiency at any time through the detection port of each stage. | | 3.11.6 过滤器配有数字显示屏，显示过滤器运行时间和每级滤芯压降数值.并有三色指示灯提醒维护功能。 | 3.11.6 The filter is equipped with a digital display screen, which displays the operating time and pressure drop value of the filter element of each stage. There are also three color indicator lights to remind maintenance. | | 3.11.7 系统采用变频电机，以节约能耗。 | 3.11.7 The system adopts variable frequency motors to save energy consumption. | | 3.11.8 系统按切削设备总需求量（场地布置若有预留扩展场地，需包含扩能设备）进行设计。 | 3.11.8 The system shall be designed based on the total quantity for cutting equipment (if there is reserved expansion space in the site layout, it should include expansion equipment). | | 3.11.9 PLC预留硬件接口，用于上位机或网关采集相关能耗、压力、环境参数等实时数据。 | 3.11.9 PLC reserves hardware interfaces for the upper computer or gateway to collect real-time data related to energy consumption, pressure, environmental parameters, etc. | | 3.11.10 集中吸雾系统具备室内、室外两种排放方式，业主可通过阀门自主控制。 | 3.11.10 The centralized mist suction system has two emission methods, indoor and outdoor, and the owner can control it independently through valves. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 4.1.1.16 应有完善的液压、润滑单元，满足机床的可靠稳定运行。液压元器件具有良好的密封性，保证液压油不混入冷却液中，液压阀组应有接油盘，以避免密封不严或维护时拆卸元件造成油液外泻，污染环境；液压元件应易于装卸，便于安全调整，并有指示标牌；控制阀组接往执行元件的出油口都必须有明显标记，其符号（如A、B、T、L、P等）必须与液压系统原理图相一致，在液压传动装置总图中亦应有相应标记；液压控制系统的油箱工作温度应控制在20℃～40℃之间，最高不得超过55℃，油箱必须设置水冷或油冷调温装置。 | 4.1.1.16 There should be a complete hydraulic and lubrication unit to meet the reliable and stable operation needs of the machine tool. Hydraulic components have good sealing properties to ensure that hydraulic oil does not mix with the coolant. The hydraulic valve group should have an oil tray to avoid oil leakage and environmental pollution caused by poor sealing or disassembly of components during maintenance. Hydraulic components should be easy to load and unload, facilitate safe adjustment, and have indicator signs. The oil outlet of the control valve group connected to the actuator must be clearly marked, and its symbols (such as A, B, T, L, P, etc.) must be consistent with the hydraulic system schematic diagram. Corresponding markings should also be provided in the overall diagram of the hydraulic transmission device. The working temperature of the oil tank in the hydraulic control system should be controlled between 20 ℃ and 40 ℃, and the maximum temperature should not exceed 55 ℃. The oil tank must be equipped with a water-cooled or oil-cooled temperature control device. | | 在设备的表面必需设置润滑图表，其中包含润滑部位、润滑油牌号、加油量/周期，在设备的油箱上应标明油箱的储油量。气动控制柜外部在气源输入、气压输出及压力表处，应安装标牌；气动控制系统中需要油雾润滑时，应在柜内有明确标志说明、定期加油时间及油的种类要求；气动控制柜内应有明确标志，注明定期放水的时间要求（尤其是夏季多雨、空气潮湿的地方）。 | A lubrication chart must be set up on the surface of the equipment, which includes the lubrication parts, lubricating oil grade, and lubrication amount/cycle. The oil storage capacity of the oil tank should be indicated on the equipment's oil tank. The pneumatic control cabinet is externally supplied with air A label should be installed at the air pressure output and pressure gauge. When oil mist lubrication is required in the pneumatic control system, there should be clear markings inside the cabinet indicating the regular refueling time and oil type requirements. There should be clear signs inside the pneumatic control cabinet indicating the time requirements for regular water discharge (especially in areas with rainy summers and humid air). | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 4.1.4.6.3 In addition to standard functions and additional functions necessary for processes, the CNC system must also have the following special functions: | | a. 功能完善友好的用户可编辑的HMI。 | a. A user-friendly and fully functional HMI that can be edited by the user. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 6.3.7 Measurement station design scheme, including position setting, detection content, and detection fixture scheme. | | 6.3.8 零件输送方案（工序间及工序内）。 | 6.3.8 Workpiece conveying scheme (between different processes and within the same process). | | 6.3.9 冷却液及切屑供排和集中吸雾系统设计方案。 | 6.3.9 Design scheme for coolant and chips supply/discharge system and centralized mist suction system. | | 6.3.10 设备静态精度检测内容和要求确认。 | 6.3.10 Confirmation of equipment static accuracy testing content and requirements | | 6.3.11 项目进度表。 | 6.3.11 Project Schedule | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 2.4.1 各工序上下料采用桁架机械手输送，机械手带有A轴垂直翻转（正负180°）及C轴水平回转功能（正负180°）。机械手上下料出入口段设置机动辊道（至少放置1个工件），便于与临近其它机动辊道相连接；不同机械手之间输送采用机动辊道。工序SPC站工件送线外三坐标检测、自检不合格工件临时下线采用摇臂吊，摇臂吊及吊具不属于本次供货范围，但投标方需提供吊的旋转半径、高度及安装位置等参数。 | 2.4.1 Workpiece loading and unloading in each process are carried out using the gantry robot, which is equipped with A-axis vertical flipping (positive or negative 180 °) and C-axis horizontal rotation function (positive or negative 180 °). Set up a motorized roller at the entrance and exit section of the robot for loading and unloading (at least one workpiece should be placed) to facilitate connection with other adjacent motorized rollers. The conveying between different robot adopts a motorized roller conveyor. The workpiece on the SPC station is sent to the outside for three coordinate inspection. If the self-inspection fails, the temporary offline of the workpiece is carried out using a swinging crane. The swinging crane and lifting tools are not within the scope of this supply, but the bidder needs to provide the parameters such as swing radius, height, and installation position of the swinging crane. | | 2.4.2 工序内部工件输送采用机械手或抬起步伐或移动工作台。 | 2.4.2 The workpiece transportation in the process is carried out using a gantry or by life carrry or movable table. | | 2.4.3 机动辊道输送时不得磕碰、划伤工件，在招标文件中要描述机动辊道的形式及换型方案，支承元件要求具有良好的刚性和耐磨性。设备与辊道之间要有挡隔料装置。机动辊道采取区域控制方式，每段只放1个缸体。辊道下方设置不锈钢接水盘，接水盘残留物易清理，接水盘设有阀门和回液管，冷却液能够返回设备循环再利用。 | 2.4.3 The motorized roller conveyor shall not collide or scratch the workpiece during transportation. In the bidding documents, the type and replacement plan of the motorized roller conveyor should be described, and the supporting components should have good rigidity and wear resistance. There should be a material blocking device between the equipment and the roller conveyor. The motorized roller conveyor adopts a regional control method, with only one cylinder block placed in each section. The stainless steel water collection tray is installed below the roller conveyor, and the residue on the tray is easy to clean. There are valves and return pipes on the tray, and the coolant can be returned to the equipment for recycling and reuse. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 7.1.1.8 预验收期间设备使用的辅助材料由投标方提供。如果在德国有售并符合投标方要求，切削液品牌和型号同业主现有切削液系统相同。 | 7.1.1.8 The auxiliary materials used for the equipment during the pre-acceptance period shall be provided by the bidder. If available for purchase in Germany and meets the bidder's requirements, the brand and model of the coolant should be the same as the existing coolant system of the owner. | | 7.1.1.9 上述预验收内容合格视为预验收完成。 | 7.1.1.9 After the above content is qualified, it shall be deemed as completion of the pre-acceptance. | | 7.1.1.10 投标方负责将预验收用全部试件进行防锈处理及单独包装，并与设备一起发运到业主现场。 | 7.1.1.10 The bidder is responsible for rust prevention treatment of all test pieces used for the pre-acceptance, separate packaging and shipping them together with the equipment to the owner's factory. | | 7.1.2 设备终验收 | 7.1.2 Equipment final acceptance | | 7.1.2.1 设备的终验收在业主现场进行。业主负责设备粗就位，投标方负责安装、调试，设备安装、调试后必须连续空运转24小时无故障后，按投标方出厂标准对静态精度进行验收。 | 7.1.2.1 The final acceptance shall be carried out in the owner's factory. The owner is responsible for rough positioning of the equipment, and the bidder is responsible for the installation and commissioning of the equipment. After 24 hours of continuous dry run without any faults, the static accuracy shall be accepted according to the bidder's delivery standards. | | 7.1.2.2 按“3.10机床在线检测系统要求”，对在线检测系统的功能、精度等进行验收。 | 7.1.2.2 According to "3.10 Requirements for online detection system of the machines", perform acceptance on the functions, accuracy, etc. of the online testing system. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | e. 所有的伺服轴和控制模块的选择必须满足工艺加工的要求，必须留有充分的裕量，必须是数字式的，反馈器件选用绝对编码器或绝对光栅（光栅尺要安装在防护罩内，避免切削液滴落其上造成损失）。 光栅尺品牌标准参照或相当于HEIDENHAIN、 BALLUFF、SICK等国际一流知名品牌产品。数控轴原点要做标记，提供原点检棒，以备原点调整。 | e. The selection of all servo axes and control modules must meet the process requirements, leave sufficient margin, and be digital type. The feedback component should use the absolute encoder or absolute grating scale (the grating scale should be installed inside the protective cover to avoid loss caused by the coolant dripping on it). The grating scale shall be the product of HEIDENHAIN, BALLUFF, SICK or equivalent international first-class brand. The origin of CNC axis needs to be marked, and an origin test bar should be provided for origin adjustment. | | f. 对PLC的输入和输出端必须预留10%的裕量，编程接口不能占用。电柜内线号与图纸的页码相关联，元器件的编号与页码相关联。 | f. The input and output terminals of PLC must have 10% margin reserved and cannot occupy programming interfaces. The wire numbers inside the electrical cabinet are associated with the page numbers of the drawings, and the component numbers are associated with the page numbers. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 10.1.8 Quotation for noise reduction device | | 10.1.9 集中吸雾系统报价（吸雾系统按每一级） | 10.1.9 Quotation for centralized mist suction system (quoted separately for each stage) | | 10.1.10 RFID读写器报价 | 10.1.10 Quotation for RFID reader and writer | | 10.1.11 SPC检测站检测夹具（包括工件回转装置）报价 | 10.1.11 Quotation for inspection fixtures of SPC station (including workpiece rotation devices) | | 10.1.12 SPC检测下料口自动向检测夹具输送及检测后自动返回报价 | 10.1.12 Quotation for automatic workpiece transportation from the discharge port of SPC station to the inspection fixture, and quotation for automatic returning function of inspected workpiece for continue processing). | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | In addition to being responsible for the installation and commissioning of new equipment, the bidder is also responsible for the connection of mechanical and electrical interfaces with adjacent equipment from other suppliers, as well as the installation and commissioning of control systems. The owner is responsible for connecting the final medium to the equipment interface (new liquid supply and old liquid recovery for power, compressed air and coolant, etc.). The connection inside the equipment and between the equipment is the responsibility of the bidder. | | 2.2 平面布置 | 2.2 Layout | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | Intermediate relay circuit breaker: reference or equivalent to international first-class brand products such as SIEMENS, SCHNEIDER, ABB, etc | | 变频器：品牌标准参照或相当于SIEMENS、SCHNEIDER、ABB等国际一流知名品牌产品。 | Frequency converter: reference or equivalent to international first-class brand products such as SIEMENS, SCHNEIDER, ABB, etc | | 链条电机：过载监控 | Chain motor: overload monitoring | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | Max. height from the upper edge to the operating platform: 2500mm | | 内部接线及安装：见电柜要求 | Internal wiring and installation: refer to the requirements of the electrical cabinet | | 标牌：见标牌电柜要求 | Label: refer to lables requirements of the cabinet | | 4.2 夹具 | 4.2 Fixture | | ★4.2.1 夹具全部采用液压夹紧，工件、夹具定位面采用切削液自动冲洗，定位时水密或气密检查以保证定位准确，夹紧位置设立压力报警，确保工件的可靠压紧。 | ★4.2.1 All fixtures adopt hydraulic clamping method. The positioning surfaces of the workpiece and the fixture are automatically flushed with the coolant. During positioning, water or air tightness checks are carried out to ensure accurate positioning. The clamping position has the pressure alarm function to ensure reliable clamping of the workpiece. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 4.1.1.12 所有设备的控制系统采用同一系统制造商的产品。 | 4.1.1.12 The control systems of all equipment shall use the products from the same manufacturer. | | 4.1.1.13 设备工作区域设置冲屑装置，空间内无铁屑堆积死角。 | 4.1.1.13 Install a chip cleaning device in the working area of the machine to ensure that there are no dead corners where the chips can accumulate. | | 4.1.1.14 必须进行降噪处理，噪声声压级≤75dB（A）。（GBZT-189.8-2007-工作场所物理因素测量-噪声）。 | 4.1.1.14 Noise reduction is necessary, to ensure the noise sound pressure level is ≤ 75dB (A). (GBZT-189.8-2007- Measurement of Physical Agents in Workplace - Noise) | | 4.1.1.15 加工中心选用的零部件必须为主流产品，不得选用即将淘汰或停产的产品；配备的工艺测头采用国际一流知名品牌。 | 4.1.1.15 The components used for the machining center must be mainstream products. It is not allowed to use the products that are about to be phased out or discontinued. The sensor probes used for the equipment must be internationally renowned brand. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 3.4 结合生产线布局及上下料形式，合理配置单机设备、段落设备、SPC检测站的RFID读写器，用于生产线数据采集、存储、传输、上传及质量追溯，工件RFID采用高频。 | 3.4 Based on the production line layout and loading/unloading method, the RFID readers and writers for single equipment, section equipment, and SPC detection stations should be reasonably configured for production line data collection, storage, transmission, uploading, and quality traceability. The workpiece RFID should be high-frequency. | | 3.5 各加工切削段落需配置相应清洁装置，具有翻转功能，用于工件简易清理，方便SPC站人工检测以及确保工件输送至下个段落的清洁度（外表无明显积液、铁屑）。清洁装置清洁工件产生的铁屑和冷却液能够返回设备。 | 3.5 Each machining and cutting section needs to be equipped with corresponding cleaning devices with turnover function, which are used for simple cleaning of workpieces, facilitating manual inspection at SPC station, and ensuring the cleanliness of workpieces transported to the next section (without obvious liquid accumulation or chips on the surface). The chips and coolant generated by the cleaning device can be returned to the equipment. | | 3.6 机械手具备在适当位置对工件进行吹气清理及翻转倒水功能，以尽可能减少乳化液随工件带入下道最终清洗工序；生产线下料检测站的工件下料姿态应充分考虑工序检测内容，便于操作人员对工序内容进行检测。为方便维修及保障维修安全，机械手应设置固定和可移动的维修平台。 | 3.6 The robot has the function of blowing air to clean the workpiece and turn it over to pour water in an appropriate position, in order to minimize the amount of emulsion carried by the workpiece into the next final cleaning process as much as possible. The discharging posture of the workpiece at the discharging inspection station should fully consider inspecting content , making it easy for operators to inspect the process content. To facilitate maintenance and ensure maintenance safety, the robot should be equipped with a fixed and movable maintenance platform. | | 3.7 设备及机械手需避让车间空中管线，机械手高度低于7.5m，机械手避让区域见附件1《新中型缸体精加工线平面区划图》，设备其它需空中避让的以车间实际空中管线及支架为准。 | 3.7 The equipment and robot should avoid overhead pipelines in the workshop, and the height of the robot should be less than 7.5m. The avoidance area of the robot can be found in Appendix 1 "Layout Area for Finish Machining Line of New Medium-Sized Cylinder Block". Other equipment that requires aerial avoidance shall be subject to the actual aerial pipelines and supports in the workshop. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 3.10 机床在线检测系统要求 | 3.10 Requirements for online detection system of the machines | | 3.10.1 在线检测和自动补偿装置结构要求采用机械式测量结构。触点采用自锁紧螺钉锁紧。测量装置的设计及安装要求便于维修。 | 3.10.1 The online detection and automatic compensation device shall be mechanical measurement structure. The contacts are locked with self-locking screws. The design and installation of measuring devices should be easy to maintain. | | 3.10.2 测量杆带有回缩防撞装置。测量杆带有吹气功能，测量时对被测对象进行吹气，保证测量表面的清洁。 | 3.10.2 The measuring bar is equipped with a retractable anti-collision device and has blowing function. During measurement, the measured object is blown to ensure the cleanliness of the measurement surface. | | 3.10.3 CNC控制方式，满足所有项目产品检测要求。 | 3.10.3 CNC control method shall meet the testing requirements of all project products. | | 3.10.4 所有测量都带有校准器，能够按一定频次自动进行校准。校准件可方便地取下进行计量，提供校准件图纸和出厂检验报告。校准件需进行时效及防锈处理，避免夏季海洋性气候引起校准件的锈蚀。 | 3.10.4 All measurements are equipped with calibrators that can automatically calibrate at a certain frequency. The calibration parts can be easily removed for measurement. Provide calibration parts drawings and factory inspection reports. Calibration parts need to undergo aging and rust prevention treatment to avoid rusting caused by marine climate in summer. | | 3.10.5 可自动判断工件合格与否，并实现与机床通讯。在线自动检测系统带有SPC统计控制功能，统计及控制方法可选择，检测及统计数据能够自动上传。 | 3.10.5 It can automatically determine whether the workpiece is qualified or not, and achieve communication with the machine. The online automatic detection system is equipped with SPC statistical control function, and the statistical and control methods can be selected. The detection and statistical data can be automatically uploaded. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | Y-axis: ≥ 1000 mm | | Z轴：≥1000 mm | Z-axis: ≥ 1000 mm | | B轴分度范围为360° | B-axis indexing range: 360 ° | | 4.1.2.3 工作台最大承载： | 4.1.2.3 Max. load of table: | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 1.1.3.1 气缸体精加工生产线一条，包括卧式加工中心5台、主轴孔测量1套、缸孔测量1套、机械手2套、集中吸雾系统1套；除前述设备外，还包括其它输送装置、工件缓存装置、工件清洁装置、SPC检测站及检测夹具、夹具、刀具、专用调刀对刀装置、机床调整用样件/检棒及其它必要工装辅具等。 | 1.1.3.1 One finish machining line for cylinder block, including 5 sets of horizontal machining center, 1 set of crank bore measurement, 1 set of cylinder hole measurement, 2 sets of gantry robot, and 1 set of centralized mist suction system. In addition to the aforementioned equipment, it also includes other conveying devices, workpiece buffer devices, workpiece cleaning devices, SPC detection stations and detection fixtures, fixtures, cutting tools, specialized tool adjustment and tool setting devices, samples/test bars for machine commissioning, and other necessary tooling accessories. | | 1.1.3.2 合理安排工艺流程，平衡各工序节拍，优化平面布置，优化工件物流输送。 | 1.1.3.2 Reasonably arrange the process flow, balance the cycle time of each process, optimize the layout, and optimize the logistics transportation of workpieces. | | 1.1.3.3 集中吸雾系统1套，包含主机、主风管、次风管及相关安装支架、连接、控制系统等，能够满足气缸体生产线切削设备的吸雾、除尘要求。 | 1.1.3.3 One set of centralized mist suction system, including the host, main air duct, secondary air duct, and related installation brackets, connections, control systems, etc., which can meet the mist suction and dust removal requirements of the cutting equipment on the cylinder block production line. | | 1.1.3.4 设备含切削液精过滤装置、高压切削液增压装置、返液泵站、集中吸雾口。 | 1.1.3.4 The equipment includes the coolant precision filtration device, high-pressure coolant boosting device, return pump station, and centralized mist suction port. | | 1.1.3.5 生产线涉及的RFID数据螺钉（由业主提供）读写器、机械手上下料站及同机械手之间的辊道、换刀调刀等待所需工件缓存装置、检测件出料口及检测夹具（需配备回转装置）。 | 1.1.3.5 The RFID data screw reader (provided by the owner) involved in the production line, the loading and unloading station of the gantry, and the roller conveyor between the same gantry, the required workpiece buffer device for tool change and adjustment, the inspection part discharge port, and the inspection fixture (equipped with a rotary device). | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | ★9.9 Process description, machining diagram, time study (selection of cutting amount), max. spindle speed and max. torque. | | 9.10 各工序的夹具简图，工序定位、夹紧示意图（标明具体部位）。 | 9.10 Fixture schematic diagram, process locating and clamping diagram (indicating specific positions) of each process. | | 9.11 各工序机床的配置说明。 | 9.11 Equipment configuration instructions of each process. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 8.8 The bidder must have a good reputation in terms of delivery time. | | 第九部分 投标资料要求 | Part IX Tender Data Requirements | | 9.1 投标方近五年（2019年至今）来的销售业绩及用户清单。 | 9.1 Sales performance and user list of the bidder in the past five years (2019 present) | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 2.3.3 全线设置2个SPC检测站，配有检测夹具，能够按设定频次自动将工件送至检测夹具上，保证质量控制需要和操作安全，检测后的工件经操作者确认后自动返回继续加工，检测工件用的量检具和检具桌不是本项目供货范围，但投标方需留有足够的检具桌（（长×宽×高=2m×0.8m×0.75m（高是指操作者操作站立面到桌子工作面））安放面积和工件从检测夹具吊上、吊下用起重吊安装空间。 | 2.3.3 Set up two SPC inspection stations on the production line, equipped with testing fixtures, which can automatically send workpieces to the testing fixtures according to the set frequency, ensuring processing quality and operational safety. The inspected workpiece will automatically return and continue processing after confirmation by the operator. The measuring tools and tool tables used for detecting workpieces are not within the scope of supply of this project, but the bidder needs to leave sufficient installation space for the tool table (L x W x H=2m x 0.8m x 0.75m ("H" refers to the height from the operator's station facade to the table working surface)) and the lifting crane which is used to lift the workpiece up and down from the inspection fixture. | | ★2.3.4 全线所有设备的控制系统采用带有EtherNet/IP、ProfiNET标准通讯接口，以保证能与主控计算机联机，同时配备相应的软件接口，满足数据采集功能及其规范要求。详见附件4《智能制造数据采集功能通用设备技术规范》，对本供货范围不适用的除外。 | The control system of all equipment on the production line adopts EtherNet/IP and ProfiNET standard communication interfaces to ensure online connection with the host computer, and is equipped with corresponding software interfaces to meet the data collection function and specification requirements. Please refer to Appendix 4 "General Technical Specification of Intelligent Manufacturing Data Collection" for details, except for those that are not applicable to this scope of supply. | | 2.4 工件输送及上、下料方法 | 2.4 Workpiece conveying and loading/unloading methods | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | m. Equipped with a tool breakage monitoring device. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 4.3.5.2 铰孔：直径≥Φ8mm铰刀采用可调式高速精铰刀结构，直径＜Φ8mm铰刀采用整体硬质合金精铰刀结构。铰刀品牌标准参照或相当于Dihart、Mapal等国际一流知名品牌产品，高精度液压刀柄品牌标准参照或相当于Schunk、BIG、Mapal等国际一流知名品牌产品。 | 4.3.5.2 Hole reaming: The reamer with diameter ≥ Φ8mm adopts adjustable high-speed finishing reamer, the reamer with diameter < Φ8mm adopts solid hard alloy finishing reamer. Reference or equivalent to international first-class brand products such as Dihart, Mapal, etc. for reamer selection, and reference or equivalent to international first-class brand products such as Schunk, BIG, Mapal etc. for high-precision reamer selection. | | 第五部分 需提供的技术资料（中标后提供） | Part V Technical Data to be Provided (after winning the bid) | | 提供机床按出厂标准检测的各精度指标的检验报告。至少提供3套完整纸质资料（程序为英文或中文，其它资料为中文和英文）,并提供相应的电子文档三套光盘和三套移动硬盘（表格、外购件、备件及易损件清单采用Excel格式；机械图纸提供二维和三维2种格式文件：二维图纸采用AutoCAD 2014格式和PDF两种格式；PLC程序梯形图采用ZIP格式；NC程序采用WORD格式；其余资料采用PDF格式。 | Provide the accuracy test record of the machine tools, at least 3 sets of paper documents (the programs shall be in English or Chinese, other data shall be in Chinese and English), and provide corresponding electronic data with 3 sets of CD and 3 sets of portable hard drives (the list of the tables, purchased parts, spare parts, and wearing parts shall be made in Excel format; the mechanical drawings shall be made in 2D-drawings and 3D-drawings, 2D drawings shall be in AutoCAD 2014 format and PDF format; PLC program ladder diagrams shall be in ZIP format; NC programs shall be in WORD format; and other data shall be in PDF format. | | 5.1 下列资料在设计会审后2周内提供给业主（提供电子文档，纸质文档在终验收之前提供）： | 5.1 The following data (electronic data) shall be provided to the owner within 2 weeks after the joint programme review (the paper documents shall be provided before the final acceptance): | | 5.1.1 整线平面布置图。 | 5.1.1 Layout of whole line | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 4.1.4.4 The bidder shall provide OPC-UA authorization for the equipment control system. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 5.3.11 如设备配有蓄能器和压力容器，需提供蓄能器、压力容器产品合格证和安全检验证明。 | 5.3.11 If the machine is equipped with an accumulator and pressure vessel, a product certificate and safety inspection certificate of the accumulator and pressure vessel must be provided. | | 5.3.12 三维图纸：夹具全套提供，其余的三维图纸包括机床整体和主要部件外壳，如床身、滑台、机械手外形、电气柜外壳和内部模型等（不涉及具体结构），三维格式以stp、igs、X-t格式为主。 | 5.3.12 3D-drawings: The complete set of fixtures shall be provided, and the remaining 3D drawings include the overall machine tool and main component casings, such as the bed, slide table, gantry appearance, electrical cabinet casing, and internal models (not involving specific structures). The 3D formats are mainly in STP, IGS, and X-t formats. | | 5.4 终验收之前提供所有资料的电子文档硬盘和纸质文件。设备终验收完成后一个月内提供在安装、调试及终验收过程中发生变化的与实物相符的资料。 | 5.4 Provide electronic hard drives and paper files of all data before final acceptance. Within one month after the completion of the final acceptance, provide data that are consistent with the actual product and have undergone changes during installation, commissioning, and final acceptance. | | 第六部分 方案会审 | Part VI Joint Programme Review | | 6.1 当投标方按照业主的要求完成工艺方案设计、设备方案、关键部件结构方案、切削液和油雾处理方案、检测夹具和检测方法、夹具和刀辅具方案、电气、液压、气动和润滑等方案和其部件的装配图、结构图和原理图后，需经过业主审查认可后才能投产。方案会审采用视频方式进行。 | 6.1 After the bidder completes the design of the process technical proposal, equipment scheme, key component structure scheme, coolant and oil mist treatment scheme, inspection fixtures and testing methods, fixtures and tool accessories scheme, electrical, hydraulic, pneumatic and lubrication scheme, as well as the assembly drawings, structural drawings and schematic diagrams of its components in accordance with the owner's requirements, the production can only begin after being reviewed and approved by the owner. The joint review will be conducted through online video. | | 6.2 方案会审应在合同签字后5周内开始。 | 6.2 The joint programme review should start within 5 weeks after the contract is signed. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | Unnamed: 2 | Unnamed: 3 | |:-------------------------|:--------------------------------------------------------------------------------| | 中型缸体精加工线技术要求 | Technical Requirements for Finish Machining Line of Medium-Sized Cylinder Block | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 4.1.1.4 Reasonably configure according to different process requirements to achieve economic applicability. | | 4.1.1.5 各轴行程应有一定的余量（相对提供的工件加工范围）。 | 4.1.1.5 The stroke of each axis should have a certain margin (relative to the provided workpiece processing range). | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | Socket: AC220V | | 标准：IEC60204-1最新板（设计、安装、制作） | Standard: the latest version of IEC60204-1 (design, installation, manufacture) | | 温度控制：空调品牌标准参照或相当于RITTAL、PFANNENBERG等国际一流知名品牌产品，并具备温度显示及设置功能。电柜温度不能超过42度，同时必须保证电柜的温度高于环境温度，电柜空调要避免顶部安装。 | Temperature control: Air conditioning recommend RITTAL, PFANNEBERG or equivalent international first-class brand products, with temperature display and setting functions. The temperature of the electrical cabinet cannot exceed 42°, and it must be ensured that the temperature of the electrical cabinet is higher than the ambient temperature. The air conditioners of the electrical cabinet should be avoided from being installed on top of the equipment. | | b. 操作面板： | b. Operation panel: | | 型号：配置独立的主操作面板，采用主流型号。 | Model: equipped with an independent main operation panel, using mainstream models. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 2.5.1 RFID screw reader can automatically identify the internal information of RFID screws installed on the workpiece (where the part drawing information is the cylinder block assembly drawing number), and automatically switch the corresponding program, fixture, cutting tools and other hardware before processing. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 5.3.2 供应商的应用安装程序，加工程序，刀具数据。 | 5.3.2 Supplier's application installation program, machining program, and tool data. | | 5.3.3 设备总图、夹具总图、其它部件总图，总图需清晰表述部件结构，非标部件（为业主专门设计的图纸）还需提供零件图。设备丝杠、滑台、主轴箱、工作台、刀具库等运动部件至少提供满足维护、维修用的图纸。其它按投标方标准应该提供的资料。 | 5.3.3 Equipment general diagram, fixture general diagram, and other component general diagram. The general diagram should clearly describe the component structure. The non-standard components (drawings specially designed for the owner) need to provide the part drawings additionally. At least provide the drawings for maintenance and repair of moving parts such as screws, slide tables, spindle boxes, work tables, and tool magazines. Other data shall be provided according to the bidder's standards. | | 5.3.4电气及控制原理图﹑I/O地址图﹑设备电器安装图﹑接线图﹑一些集成度较高的电气部件的原理图及连线图、总线控制拓扑图、电气柜及操纵台电器位置图及图纸清单、各类安装面板补充加工图、床身上器件布置示意图、床身上走线示意图、图纸上器件编号规则（举例:11TC1----11表示页码，TC表示变压器，1表示器件的标号）、图纸上线号编号规则（线号的编号规则应与图纸的页码建立关联，方便投标方查阅图纸）、电气元器件清单（包含：名称、型号、品牌、使用数量、原理图中代码、厂家联系方式等）、电气元件布置图、开关元件布置图。 | 5.3.4 Electrical and control schematic diagram, I/O address diagram, equipment electrical installation diagram, wiring diagram, schematic and wiring diagram of some highly integrated electrical components, bus control topology diagram, electrical cabinet and control panel electrical position diagram and drawing list, supplementary processing diagram of various installation panels, schematic diagram of device layout on the bed, schematic diagram of wiring on the bed, device numbering rule on the drawing (for example: 11TC1--11 represents page number, TC represents transformer, 1 represents device label), drawing line numbering rule (the numbering rule of wire numbers should be associated with the page number of the drawing to facilitate the bidder's reference of the drawing), electrical component list (including: name, model, brand, usage quantity, and code in the schematic diagram) (Manufacturer's contact information, etc.), electrical component layout, switch component layout. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 4.1.1.6 各技术指标应满足加工的要求和先进刀具的使用。 | 4.1.1.6 Each technical indicator should meet the processing requirements and the use of advanced cutting tools. | | 4.1.1.7 精度必须满足稳定加工合格工件的需要。 | 4.1.1.7 The accuracy must meet the requirements for stable processing of qualified workpieces. | | 4.1.1.8 机床必须具备保护功能：过载、扭矩保护、断电保护等。 | 4.1.1.8 The machine tools must have protection functions such as overload protection, torque protection, and power outage protection, etc. | | 4.1.1.9 主要部件采用国际著名厂商的可靠商品，保证机床的稳定性。 | 4.1.1.9 Main components adopt reliable products from internationally renowned manufacturers to ensure the stability of the machine tool. | | 4.1.1.10 电气、液压、气动、润滑等元器件采用国际一流知名品牌，并在中国有良好服务体系的生产商。数控系统品牌标准参照或相当于SIEMENS、FANUC 、Rexroth Indramat等国际一流知名品牌产品；电控柜品牌标准参照或相当于德国RITTAL（威图）、HOFFMANN（霍夫曼）等国际一流知名品牌产品；液压元件品牌标准参照或相当于REXROTH、PARKER等国际一流知名品牌产品；气动元件品牌标准参照或相当于FESTO、REXROTH等国际一流知名品牌产品；润滑元件品牌标准参照或相当于SKF、德国BIJUR等国际一流知名品牌产品。 | 4.1.1.10 Electrical, hydraulic, pneumatic, lubrication and other components adopt internationally renowned brand products, and the manufacturer shall have a good service system in China. CNC system adopt the product of SIEMENS, FANUC, Rexroth Indramat or equivalent international first-class brand. The electrical cabinet adopt the product of RITTAL (Germany), HOFFMANN (Germany) or equivalent international first-class brand. The hydraulic component adopt the product of REXROTH, PARKER or equivalent international first-class brand. The pneumatic components adopt the product of FESTO, REXROTH or equivalent international first-class brand. The lubrication components adopt the product of SKF, BIJUR (Germany) or equivalent international first-class brand. | | 4.1.1.11 刀库配备断刀检测，采用HSKA100刀柄。 | 4.1.1.11 The tool magazine is equipped with a tool breakage detection function and uses HSKA100 tool holders. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | i. Warm up program. | | 4.1.4.7 具体要求 | 4.1.4.7 Specific requirements: | | a. 电控柜： | a. Electrical cabinet: | | 防护等级：IP54 | Protection level: IP54 | | 颜色：RAL9002 | Color: RAL9002 | | 门开启的角度：采用垂直铰链，开角≥165度 | Door opening angle: using vertical hinges, opening angle ≥ 165° | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 5.2.1 The list and supplier information of cutting tools, fixtures, and accessories provided by the bidder and confirmed by both parties. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | d. Filter reactor is required for the CNC part. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 7.1.2.3 各项精度合格后进行零件加工验收, 应保证在机床和工装无故障、加工中不进行人工调整前提下，每台设备分别连续切削50件CA6DG1缸体和50件CA6DH2缸体, 采用三坐标测量机由业主进行检测，按“3.8 设备能力要求”验收Cmk等，连续切削10件CA4DG1缸体，10件全检，要求100%合格, 采用三坐标测量机检测。三坐标检测时，圆度和直线度≤0.02、跳动≤0.04、平面度≤0.02的特性使用扫描策略。切削过程中同时进行节拍验证。 | 7.1.2.3 After the accuracy of each item is qualified, the acceptance of part processing should be carried out. It should be ensured that each equipment continuously cuts 50 pieces of CB CA6DG1 and 50 pieces of CB CA6DH2 without manual adjustment during the machining process, and the 3-coordinate measuring machine provided by the owner should be used for testing. Cmk should be accepted according to the "3.8 Equipment Capability Requirements". 10 pieces of CB CA4DG1 were continuously cut, and all 10 pieces were tested by the 3-coordinate measuring machine, requiring 100% qualification. When using 3-coordinate detection, scanning strategies are used for characteristics such as roundness and straightness ≤ 0.02, runout ≤ 0.04, and flatness ≤ 0.02. Simultaneously circle time verification during the cutting process. | | 7.1.2.4 终验收期间设备使用的辅助材料由业主提供。 | 7.1.2.4 The auxiliary materials used for the equipment during the final acceptance period shall be provided by the owner. | | 7.1.2.5 检查供货是否符合合同供货范围。 | 7.1.2.5 Check whether the goods are consistent with the supply scope of the contract. | | 7.1.2.6 整线验收：上述项目合格后，进行100件CA6DG1或CA6DH2缸体生产，验证设备运行稳定性。 | 7.1.2.6 Whole line acceptance: after the above items are qualified, 100 pieces of the cylinder block CA6DG1 or CA6DH2 will be produced continuously to verify the stability of equipment operation. | | 7.1.2.7 集中吸雾系统终验收 | 7.1.2.7 Final acceptance of centralized mist suction system | | 集中吸雾系统终验收在业主现场进行，分两个阶段验收： | The final acceptance of the centralized mist suction system will be carried out at the owner's site with two stages: | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 3.9.1.2 顶面缸盖合把定位孔与缸孔精加工一次装夹完成加工。 | 3.9.1.2 The finish machining of the cylinder head joint positioning hole and cylinder hole is completed by one-time clamping. | | 3.9.1.3 主轴孔加工采用缸体底面及底面定位孔定位。 | 3.9.1.3 The machining of the crank bore is located through the bottom surface and the positioning holes on the bottom surface. | | 3.9.1.4 采用主动测量及自动补偿或精加工后自动测量的工艺方法保证加工质量。需在线上自动测量工位100%检测的有主轴孔直径、止推面距离和宽度、缸孔直径，详见附件3《新中型产品缸体工艺附图》，并能根据测量结果自动反馈补偿；在线测量尽可能为独立工位或独立设备，保证在线测量准确和长期可靠性。精铣顶面和前、后端面带有自动测量及补偿功能，自动补偿顶面距离及前、后端面距离，顶面距离及前、后端面距离测量具有SPC统计功能。 | 3.9.1.4 Ensure machining quality through active measurement, automatic compensation, or automatic measurement after finish machining. The items that require 100% detection at the online automatic measurement station include: crank bore diameter, thrust surface distance and width, and cylinder hole diameter. Please refer to Appendix 3 "Product Process Drawing of New Mediu-Sized Cylinder Block" for details, and it can automatically provide feedback and compensation based on measurement results. Online measurement should be done at independent workstations or equipment as much as possible to ensure accuracy and long-term reliability. The finish milling of top surface and front and rear endfaces are equipped with automatic measurement and compensation functions, which automatically compensate for the distance between the top surface and front and rear endfaces. The measurement of the distance between the top surface and front and rear endfaces has SPC statistical function. | | 3.9.2 生产线工序安排 | 3.9.2 Process flow of production line | | 线首机器人自动上料→本项目金切工序→去毛刺及最终清洗→堵片等附件安装→最终水套、油道试漏→人工外观检查→自动拆卸RFID螺钉、机器人成品下线至立体库。 | Automatically workpiece loading by the robot at the starting of the production line → metal cutting process of this project → deburring and final cleaning → installation of blocking and other accessories → final leak testing of water jacket and oil passage → manual appearance inspection → automatic disassembly of RFID screws and finished products unloading by the robot to three-dimensional warehouse. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 1.1.3.6 包括相邻辅助设备平面布置对接以及辅助设备物流、维修通道设计（辅助设备平面图由业主提供）；包括SPC检测不合格或送三坐标检测工件的上下料摇臂吊的平面布置设计，留有合适的安装空间。要配有与相邻辅机相连的机械接口、电气控制接口，并与辅机供应商共同完成并线连接。 | 1.1.3.6 Including the design of layout, connecting, logistics and maintenance channels for adjacent auxiliary equipment (the auxiliary equipment layout shall be provided by the owner). Including the layout design of the loading and unloading swinging crane for the workpieces that fail SPC testing or send three coordinate testing, leaving suitable installation space. It should be equipped with mechanical interfaces and electrical control interfaces that are connected to adjacent auxiliary machines, and work together with the auxiliary machine supplier to complete the merge connection. | | 1.1.3.7 设备的安装、调试，设备与集中吸雾系统的安装、管路连接及联合试运行。 | 1.1.3.7 Installation and commissioning of equipment, installation of equipment and centralized mist suction system, pipeline connection, and joint trial operation. | | 1.1.3.8 工艺设计、设备设计及相关技术资料。 | 1.1.3.8 Process design, equipment design, and related technical data. | | 1.1.3.9 终验收结束后，投标方提供伴产服务1个月。 | 1.1.3.9 After the final acceptance, the bidder shall provide accompanying services for one month. | | 1.1.4 此项目为整体交钥匙项目。最终交货地点在一汽解放大连柴油机有限公司（业主）。 | 1.1.4 This project is a turnkey project. The final delivery location is FAW Jiefang Dalian Diesel Engine Co., Ltd. (owner). | | 1.2 加工零件 | 1.2 Workpiece | | 1.2.1加工零件：气缸体 | 1.2.1 Woripiece: cylinder block | | 1.2.1.1 加工零件信息 | 1.2.1.1 Workpiece information | | 产品型号：CA4DG1 | Product model: CA4DG1 | | 零件名称：气缸体总成 | Part name: Cylinder block assembly | | 零件图号：1002015-82F_C | Part drawing No.: 1002015-82F_C | | 材料： | Material: | | 数量：1 | Q'ty.: 1 | | 备注： | Remarks: | | 产品型号：CA4DG1 | Product model: CA4DG1 | | 零件名称：气缸体 | Part name: Cylinder block | | 零件图号：1002014-82F_C | Part drawing No.: 1002014-82F_C | | 材料：HT250 | Material: HT250 | | 数量：1 | Q'ty.: 1 | | 备注： | Remarks: | | 产品型号：CA6DG1 | Product model: CA6DG1 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 7.1.1.3 Before acceptance, the equipment must be continuously dry run for 12 hours without any faults, and then the static accuracy shall be accepted according to the bidder's factory standards. The bidder shall provide the measuring instruments for equipment accuracy testing. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 5.3.5 NC﹑PLC（包括PLC交叉表﹑符号表）程序清单，提供与工艺过程相符合的软件程序，包括可以向控制系统输入的程序包，程序清单中要加以必要的注解和说明。提供所有与NC、PLC、驱动等相关的密码，包括用A4图纸打印出来的密码单及其电子文档。 | 5.3.5 NC and PLC (including PLC cross table and symbol table) program list, providing software programs that are consistent with the process, including program packages that can be input into the control system, with necessary annotations and explanations in the program list. Provide all passwords related to NC, PLC, drivers, etc., including password sheets printed on A4 paper and electronic documents. | | 5.3.6 电气及控制说明书,包括操作和编程说明﹑连接和接口说明﹑调试和维修指南等。数控系统的相关说明书等。 | 5.3.6 Electrical and control manuals, including operation and programming instructions, connection and interface instructions, commissioning and maintenance manuals, etc. Relevant manuals for CNC systems, etc. | | 5.3.7 机床数据（机床参数）清单，设备验收后，提供与实际相符合的机床数据（机床参数）清单和光盘，以及计算机与数控系统之间能传送相应数据的通讯软件和电缆。 | 5.3.7 List of machine data (machine parameters): after equipment acceptance, provide a list and CD of machine data (machine parameters) that match the actual situation, as well as communication software and cables that can transmit corresponding data between the computers and CNC systems. | | 5.3.8 液压原理图、安装图、系统总图、液压元件参数表、管路示意图、液压元器件的产品使用说明书；润滑原理图、润滑图表、管路示意图、润滑元器件的产品使用说明书；气动原理图、安装图、气动元件参数表、管路示意图、气动元器件的产品使用说明书；冷却原理图及清单。 | 5.3.8 Hydraulic schematic diagram, installation diagram, overall system diagram, hydraulic component parameter table, pipeline schematic diagram, and operating manual for hydraulic components; Lubrication schematic diagram, lubrication diagram, pipeline diagram, and operating manual for lubrication components; Pneumatic schematic diagram, installation diagram, pneumatic component parameter table, pipeline diagram, and operating manual for pneumatic components; Cooling schematic and list. | | 5.3.9 外购件清单、说明书和供应商资料。 | 5.3.9 List, operating manual, and supplier information of purchased parts. | | 5.3.10 按出场标准检测的机床各精度指标的检验报告。 | 5.3.10 Accuracy test record tested according to the delivery standards of the bidder. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 第三部分 工艺要求及加工精度 | Part III Process Requirements and Machining Accuracy | | 3.1 工序流程应安排合理完整，充分考虑前后工序的相关性和相互影响，合理布置零件定位基准位置和夹紧点位置，充分考虑加工过程中工件变形的影响，确保产品质量。结合产品结构及质量要求，合理确定各工序加工内容，并使工序节拍尽可能均衡。 | 3.1 The process flow should be arranged reasonably and completely, fully considering the correlation and mutual influence between the previous and next processes, reasonably arranging the positioning reference position and clamping position of the workpiece, fully considering the impact of workpiece deformation during the processing, and ensuring product quality. Reasonably determine the processing content of each process based on the structure and quality requirements of the workpiece, and make the cycle time of each process as balanced as possible. | | 3.2 零件的加工内容及精度见附件2《新中型产品缸体图纸》、附件3《新中型产品缸体工艺附图》，工艺附图表达的加工内容若与缸体图纸相违背，以图纸为准。 | 3.2 The machining positions and accuracy of the workpiece can be found in Appendix 2 "Product Drawing of New Mediu-Sized Cylinder Block" and Appendix 3 "Product Process Drawing of New Mediu-Sized Cylinder Block". If the machining content expressed in the process diagram contradicts the cylinder block drawing, the drawing shall prevail. | | 3.3 金切设备采用自动上下料形式，工件进出下料站、检测口以及进出机床应充分考虑防错设计，工件姿态变化误操作有报警功能。设备能够识别并写入多种工件信息（写入RFID数据螺钉），RFID数据螺钉安装位置见附件3《新中型产品缸体工艺附图》。生产线适当设置工件缓存装置（建议5-8件），在工序换刀调刀等待或设备故障时，利用缓存装置的缓存功能继续一段时间的生产，需缓存的工件自动缓存存放，需返回加工时自动返回加工。 | 3.3 The metal cutting equipment adopts automatic loading and unloading method, and full consideration should be given to the error prevention design when the workpiece enters and exits the feeding station, detection port, and machine tool. There should be an alarm function for misoperation of workpiece posture changes. The device is able to recognize and write various workpiece information (including RFID data screws). The installation position of RFID data screws can be found in Appendix 3 "Product Process Drawing of New Mediu-Sized Cylinder Block". Properly set up a workpiece buffer device on the production line (recommended 5-8 pieces), and use the buffer function of the buffer device to continue production for a period of time when waiting for process tool change or equipment failure. The workpiece that needs to be cached is automatically cached and stored, and when it needs to be returned for processing, it is automatically returned for processing. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | |:-------------------------| | 中型缸体精加工线技术要求 | | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | |:-------------------|:---------------|:----------------|:-------------|:-------------------|:----------------------------------| | | 设备名称 | 设备型号 | 工序号 | 设备台数 | 电力安装容量（Kw台） | | 序号 | Equipment name | Equipment model | Process No. | Equipment quantity | Power installed capacity (Kw/set) | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | g.用户访问分级保护。 | | | h.自适应控制。 | | | i.机器预热程序。 | | | 4.1.4.7 | 具体要求 | | a. | 电控柜: | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 2.5 | 设备的RFID识别系统 | | 2.5.1 RFID螺钉读写器能够自动识别工件上安装的RFID螺钉内部信息（其中零件图信息为气缸体总成图号），在加工前自动切换对应的程序及夹具、刀具等硬件。 | | | 2.5.2工序加工完成后，RFID螺钉读写器将加工完成时间、刀具等相关信息写入RFID螺钉，具体详见附件4：《智能制造数据采集功能通用设备技术规范》。 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | Unnamed: 9 | |:--------------------------------------| | 机床供液量 | | Liquid supply of machine tool (L/min) | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:---------------------------------------------------------------------------------------------------------| | 项目 | 要求、品牌标准参考 | | PLC | 品牌标准参照或相当于SIEMENS博图1500系列CPU1517F，或AB、SCHNEIDER等国际一流知名品牌产品，软件为最新版本。 | | 接触器 | 品牌标准参照或相当于SIEMENS、SCHNEIDER、ABB等国际一流知名品牌产品 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | Unnamed: 5 | Unnamed: 6 | Unnamed: 7 | Unnamed: 8 | Unnamed: 9 | Unnamed: 10 | Unnamed: 11 | Unnamed: 12 | Unnamed: 13 | |:----------------------------------|:-------------|:-----------------|:-------------|:--------------------------------------|:--------------|:--------------------------------|:-----------------------------------------|:----------------------------------| | 电力安装容量（Kw台） | | 机床重量 | | 机床供液量 | | 机床回液压力 | 进/回液管内径（mm） | 压缩空气用量 | | Power installed capacity (Kw/set) | | Unit weight (kg) | | Liquid supply of machine tool (L/min) | | Return pressure of machine tool | Inner diameter of inlet/return pipe (mm) | Compressed air consumption (m3/h) | | | | | | | | (MPa) | | | | | | | | 单台 | 合计 | | | 单台 | | 单台 | 合计 | 单台 | 合计 | Single | Total | | | Single | | Single | Total | Single | Total | | | | | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 4.1.1.21 | 工件在检测前应被清理，便于检测，减少误判；手工检测工位设有冷却液手动喷枪和压缩空气气枪，加工中心上、下料工位设切削液手动喷枪和压缩空气气枪，方便工件清理和设备内部清理。 | | 4.1.1.22 | 生产线走线方式：电、气、液各种管路全部采用空中走管方式。 | | 4.1.1.23 | 设备与地基固定全部采用化学铆栓形式固定，化学铆栓投标方自带。 | | 4.1.1.24 | 设备颜色 | | a) | 机床设备主色调为灰白色，色标号为“RAL9002”。 | | b) | 机床设备安全移动门（带安全锁）颜色为油菜黄，色标号为“RAL1021”。 | | c) | 输送和搬运设备（如辊道，桁架机械手）颜色为灰白色，色标号为“RAL9002”。输送辊子为金属本色。 | | d) | 水箱和过滤箱外表面颜色为灰白色，色标号为“RAL9002”。 | | e) | 电机和泵颜色为厂家原色。 | | f) | 切削液管道颜色为灰白色，色标号为“RAL9002”。 | | g) | 排屑机构颜色为灰白色，色标号为“RAL9002”。 | | h) | 防护栅栏颜色为灰白色，色标号为“RAL9002”。 | | i） | 防护网格颜色为墨黑色，色标号为“RAL9005”。 | | j） | 钢结构颜色为灰白色，色标号为“RAL9002”。 | | k) | 刀具架颜色为灰白色，色标号为“RAL9002”。 | | l） | 接油盘、夹具采用深灰色，色标号为“RAL7011”。 | | m) | 电器设备颜色标准：动力配电箱及机床附属电气装置除有国家或行业标准外，均采用灰白色，色标号为“RAL9002”。如果是铝合金或不锈钢及镀锌材料制做的外壳，可不涂漆。 | | n) | 吸雾除尘管路：采用灰白色，色标号为“RAL9002”。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 5.3.7 机床数据（机床参数）清单，设备验收后，提供与实际相符合的机床数据（机床参数）清单和光盘，以及计算机与数控系统之间能传送相应数据的通讯软件和电缆。 | | | 5.3.8 液压原理图、安装图、系统总图、液压元件参数表、管路示意图、液压元器件的产品使用说明书；润滑原理图、润滑图表、管路示意图、润滑元器件的产品使用说明书；气动原理图、安装图、气动元件参数表、管路示意图、气动元器件的产品使用说明书；冷却原理图及清单。 | | | 5.3.9 外购件清单、说明书和供应商资料。 | | | 5.3.10 按出场标准检测的机床各精度指标的检验报告。 | | | 5.3.11 如设备配有蓄能器和压力容器，需提供蓄能器、压力容器产品合格证和安全检验证明。 | | | 5.3.12 三维图纸：夹具全套提供，其余的三维图纸包括机床整体和主要部件外壳，如床身、滑台、机械手外形、电气柜外壳和内部模型等（不涉及具体结构），三维格式以stp、igs、X-t格式为主。 | | | 5.4 | 终验收之前提供所有资料的电子文档硬盘和纸质文件。设备终验收完成后一个月内提供在安装、调试及终验收过程中发生变化的与实物相符的资料。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 3.7 | 设备及机械手需避让车间空中管线，机械手高度低于7.5m，机械手避让区域见附件1《新中型缸体精加工线平面区划图》，设备其它需空中避让的以车间实际空中管线及支架为准。 | | 3.8 | 设备能力要求 | | 3.8.1直径（可调整刀具）、距离、角度、位置度、跳动、同轴度、垂直度、平行度精度按Cmk≥1.67考核；不可调整的刀具（如单刃或多刃铰刀）加工尺寸精度按Cm≥1.67考核。 | | | 3.8.2形状公差：平面度、圆度、圆柱度、直线度按公差值80%考核。 | | | 3.8.3粗糙度按公差值90%考核。 | | | 3.8.4要求投标方按照“表二”列出所有本项目所加工的所有最终成品特性的保证能力值（Cmk和Cm）、压缩百分比。如果投标方达不到前述3.8.1-3.8.3条要求，也要求投标方按照“表二”列出所能够达到的具体能力值（Cmk和Cm）、压缩百分比。 | | | 3.9 | 重点工艺要求 | | ★3.9.1主轴孔、主轴孔止推面及前后端面的轮系孔、定位孔与主轴孔一次装夹完成加工。 | | | 3.9.1.2顶面缸盖合把定位孔与缸孔精加工一次装夹完成加工。 | | | 3.9.1.3主轴孔加工采用缸体底面及底面定位孔定位。 | | | 3.9.1.4采用主动测量及自动补偿或精加工后自动测量的工艺方法保证加工质量。需在线上自动测量工位100%检测的有主轴孔直径、止推面距离和宽度、缸孔直径，详见附件3《新中型产品缸体工艺附图》，并能根据测量结果自动反馈补偿；在线测量尽可能为独立工位或独立设备，保证在线测量准确和长期可靠性。精铣顶面和前、后端面带有自动测量及补偿功能，自动补偿顶面距离及前、后端面距离，顶面距离及前、后端面距离测量具有SPC统计功能。 | | | 3.9.2生产线工序安排 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | |:-------------------|:-------------|:-------------|:-------------------------------------------------------------------------| | 项目 | | | 要求 | | 电柜内标牌 | 字体 | 线号 | 激光打印、字高≥4mm、黑色 | | | | 器件号 | 激光打印、字高≥25mm、黑色、器件号具有2套；一个在器件上，一个在线槽盖板上 | | | 语言 | | 中文 | | | 标牌材料 | | 白色塑料 | | 电柜外器件标牌 | 字体 | | 激光打印、字高≥5mm、黑色 | | | 语言 | | 中文 | | | 材料 | | 金属 | | | 标牌尺寸 | | 60ⅹ15 | | | 安装方式 | | 一套扎带系于线上，一套铆钉固定在床身上 | | e.接线盒 | | | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:----------------------------------------------------------------------------|:-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------| | 第八部分 质保期、附件、备件及售后服务 | | | Part VIII Warranty Period, Accessories, Spare Parts and After-sales Service | | | 8.1 | 设备质保期为最终验收双方签字之日起18个月，数控系统质保期为24个月。在质保期内，若因设备及工装故障造成业主停工,投标方应保证：国内的在4小时内响应业主的维修要求，大连地区的6小时内到达用户现场；省内的12小时内到达用户现场；省外的24小时内到达用户现场；如需境外工程师到厂服务，亚洲的在6小时内响应业主的维修要求，48小时内到达用户现场，欧美的在24小时内响应业主的维修要求，96小时内到达用户现场。 | | 8.2 | 在设备质保期内，投标方对设备及工装出现的各类故障应及时免费提供维修服务。对非人为造成的各类零件损坏，应及时免费更换。当发生重大故障时，在故障解决以后质保期需适当延长，具体时间由双方协商决定。 | | 8.3 | 投标方在中国境内有固定的并已正常运行的售后服务机构及常用备件库，无不良的售后服务记录，具备能在中国境内有培训、编程和维修的条件。 | | 8.4 | 在终验收合格投产后，投标方须派机械、电气工程师各一名在业主工厂伴产服务1个月，服务开始时间双方协商确定。 | | 8.5 | 业主应提供以下附件 | | 8.5.1须提供标准配置的附件和专用维修工具。 | | | 8.5.2提供机床调整用检验棒和调整样件等装置。 | | | 8.6 | 业主应提供设备原产地证明书。 | | 8.7 | 业主应提供主要零部件原产地证明书。 | | 8.8 | 业主在交货期方面必须有良好的信誉。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:------------------------------------------------------------------| | 第一部分 | 总体要求 | | PART I | General Requirements | | 第二部分 | 整线要求 | | Part II | Whole-line Requirements | | 第三部分 | 工艺要求及加工精度 | | Part III | Process Requirements and Machining Accuracy | | 第四部分 | 设备、夹具和刀具 | | Part IV | Equipment, Fixture and Tool | | 第五部分 | 需提供的技术资料 | | PART V | Technical Data to Be Provided | | 第六部分 | 方案会审 | | Part VI | Joint Programme Review | | 第七部分 | 验收及培训 | | PART VII | Acceptance and Training | | 第八部分 | 质保期、附件、备件及售后服务 | | Part VIII | Warranty Period, Accessories, Spare Parts and After-sales Service | | 第九部分 | 投标资料要求 | | Part IX | Tender Data Requirements | | 第十部分 | 投标报价要求 | | Part X | Bid Pricing Requirements | | 第十一部分 | 保密 | | Part XI | Confidentiality | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 使用业主现有的切削液（奎克370 ff，浓度8-10%）。 | | | 过滤精度≤80μm（80μm去除率：95%；100μm去除率：99%），特定污染物含量不得大于150mg/L。 | | | 切削液温度：20-26℃，机床入口处切削液压力：0.35-0.40Mpa。 | | | | 当业主提供的冷却液压力、过滤精度满足不了投标方要求时，投标方应单独配置加压、精过滤系统（要求采用反冲过滤系统）。二级加压系统应有压力和流量显示。 | | 2.8 | 设备采用全封闭防护，设备采用集中吸雾除尘，有效除尘/除雾，室内或室外排放（由业主自主控制）。 | | 2.9 | 操纵台面板指示标牌、按钮（包括一般操作的触摸屏操作软键）及电气系统、液压系统、气动系统、润滑系统指示标牌采用中文显示。中文字体采用仿宋体，字号根据实际使用位置确定，保证能清晰辨认。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------------------------------------------------------------------------------------------------------------|:---------------------------------------------------------------------------------------------------------------------------------------------| | 第九部分 投标资料要求 | | | Part IX Tender Data Requirements | | | 9.1 | 投标方近五年（2019年至今）来的销售业绩及用户清单。 | | 9.2 | 整线平面布置图。 | | 9.3 | 设备清单、报价。 | | 9.4 | 工艺装备清单、报价。 | | ★9.5提供整线设备共线方案描述，包括但不限于机床、夹具、刀具、辅具技术方案。 | | | 9.6 | 提供设备各精度指标的检验报告及出厂规范。 | | 9.7 | 设备的机械（导轨、丝杠等）、电气（电机、伺服马达等）、液压、气动、润滑等元器件的主要供应商，输送、上、下料机构的供应商，集中吸雾系统供应商。 | | 9.8 | 总线控制拓扑图，软硬件配置及达到的功能。 | | ★9.9工序说明、加工示意图、工序时间计算（切削用量的选择），主轴最高转速及最大扭矩。 | | | 9.1 | 各工序的夹具简图，工序定位、夹紧示意图（标明具体部位）。 | | 9.11 | 各工序机床的配置说明。 | | 9.12 | 工件上、下料和输送方式说明。 | | 9.13 SPC检查站及检测夹具说明（包括生产线自动向检测夹具输送及检测后自动返回加工方案）。 | | | 9.14工件缓存方案、工件清洁包方案、集中吸雾系统方案。 | | | 9.15刀具及外购件主要供应商清单。 | | | 9.16提供单机及总的切削液需求量、单机及整线的电容量、单机及整线对气源的要求、单机及总的切屑排出量，按表填写相应技术参数。 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | c. 带有电器元件的电柜门应设置跨接线。 | | | d. 机床电气柜断电仍带电的检修备用电源要加标识和专用橙色线。 | | | e. 在不影响使用功能的情况下，机床可被人员接触到的部分及其零件应设计成不带易伤人的锐角、利棱、凸凹不平的表面和较突出的部位。 | | | f. 应配置启动预警信号装置，在启动设备前，能自动发出视觉（五色柱灯）和听觉警告信号。预警装置应有足够的报警时间。 | | | g. 急停开关必须有足够的数量，应在所有控制点和给料点都能迅速而无危险地触及到。 | | | h. 应有供起吊的部位或部件（如起吊孔、起吊环等），吊装位置必须保证吊装平稳并能避免发生倾覆或塑性变形。 | | | i. 机床必须具备紧急回退的安全特性。 | | | j. 油泵电机组联接处应加防护罩，以防止造成意外事故。 | | | k．安全阀必须在有效检定周期内，提供安全阀检验报告，安全阀提供2个，1用1备，安全阀材质为铜或白钢。 | | | 4.1.1.18 | 切削液采用集中处理方式。切削液回液泵品牌标准参照或相当于BRINKMANN或EVA、EGGER等国际一流知名品牌产品。回液泵要求有碎屑功能，并考虑各工序去除铁屑量及冷却液流量的不同，适当匹配，回液杂质泵的扬程要求15m～20m，保证有充分能力能够将工序所有铁屑和冷却液及时顺利的排出。 | | 4.1.1.19 | 主轴孔镗刀杆、顶面铣刀盘、缸孔镗刀杆等超过15Kg比较重的刀具须设置专用换刀辅助装置并带有吊具，方便刀具拆、装和机床内外搬运，具有升降功能能够将刀具放到机床外的刀具器具车上。 | | 4.1.1.20 | 设备部件根据不同的工序要求合理设计，产品换型时不需手动进行工装更换、调整。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|:-------------| | 4.2 | 夹具 | | ★4.2.1 夹具全部采用液压夹紧，工件、夹具定位面采用切削液自动冲洗，定位时水密或气密检查以保证定位准确，夹紧位置设立压力报警，确保工件的可靠压紧。 | | | 4.2.2夹具的液压、润滑系统必须密封可靠。 | | | 4.2.3充分考虑工件和夹具系统的整体刚性，优化夹紧力大小及施力点的布置，减少工件和夹具的变形。 | | | 4.2.4夹具转位、定位、分度机构、夹紧机构动作灵活可靠。 | | | 4.2.5夹具体要求排屑通畅。 | | | 4.2.6夹具要求具有可调整性，定位元件要求具有良好刚性和耐磨性。 | | | 4.2.7夹具辅助支承需要有流量监控或信号监控。 | | | 4.2.8夹具中的辅助支承及夹紧机构应根据工艺需要设置自锁装置，并用简图说明。 | | | 4.2.9超过100bar耐压的管路，设计选用O形圈的，硬度必须≥NBR 80，液压压力超过100bar的尽可能选用Turcon-Excluder和Turcon-Stepseal。 | | | 4.3 | 刀具及刀辅具 | | 4.3.1刀具的选择以成熟、先进、高效、经济为原则，要求刀具结构安全可靠、更换方便。 | | | 4.3.2刀具接口形式要求：刀具与设备接口采用HSK100刀柄。 | | | 4.3.3刀具需配备RFID芯片。 | | | 4.3.4铰孔刀具选择原则在刀具直径、结构许可的条件下定位销孔尽可能采用模块化、可调式高速铰刀，使用高精度液压刀柄夹持。 | | | 4.3.5刀具配置（按规定的终验收切削完成通过后移交用户的，并与最终通过时的相同）及要求： | | | 4.3.5.1配置数量 | | | 耐用刀辅具2套，如：刀柄等； | | | 易损刀具10套，如：刀片等。 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:-----------------------------------------| | 附件： | | | 附件1: | 《新中型缸体精加工线平面区划图》 | | 附件2： | 《新中型产品缸体图纸》 | | 附件3： | 《新中型产品缸体工艺附图》 | | 附件4： | 《智能制造数据采集功能通用设备技术规范》 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|:----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------| | 第一部分 总体要求 | | | PART I General Requirements | | | 1.1 | 供货范围 | | 1.1.1设备名称：新中型缸体精加工线。 | | | 1.1.2设备用途：用来完成CA4DG1、CA6DH2、CA6DG1气缸体从半成品至成品共线加工。 | | | 1.1.3项目包括： | | | 1.1.3.1 | 气缸体精加工生产线一条，包括卧式加工中心5台、主轴孔测量1套、缸孔测量1套、机械手2套、集中吸雾系统1套；除前述设备外，还包括其它输送装置、工件缓存装置、工件清洁装置、SPC检测站及检测夹具、夹具、刀具、专用调刀对刀装置、机床调整用样件/检棒及其它必要工装辅具等。 | | 1.1.3.2合理安排工艺流程，平衡各工序节拍，优化平面布置，优化工件物流输送。 | | | 1.1.3.3 集中吸雾系统1套，包含主机、主风管、次风管及相关安装支架、连接、控制系统等，能够满足气缸体生产线切削设备的吸雾、除尘要求。 | | | 1.1.3.4 设备含切削液精过滤装置、高压切削液增压装置、返液泵站、集中吸雾口。 | | | 1.1.3.5生产线涉及的RFID数据螺钉（由业主提供）读写器、机械手上下料站及同机械手之间的辊道、换刀调刀等待所需工件缓存装置、检测件出料口及检测夹具（需配备回转装置）。 | | | 1.1.3.6包括相邻辅助设备平面布置对接以及辅助设备物流、维修通道设计（辅助设备平面图由业主提供）；包括SPC检测不合格或送三坐标检测工件的上下料摇臂吊的平面布置设计，留有合适的安装空间。要配有与相邻辅机相连的机械接口、电气控制接口，并与辅机供应商共同完成并线连接。 | | | 1.1.3.7 | 设备的安装、调试，设备与集中吸雾系统的安装、管路连接及联合试运行。 | | 1.1.3.8 工艺设计、设备设计及相关技术资料。 | | | 1.1.3.9 | 终验收结束后，投标方提供伴产服务1个月。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | GR&R：<10% （Ra<0.8）, 验收评价标准符合IATF16949标准。 | | | GR&R：<17% （0.8Version 2.5) - Schmierplan in EPLAN P8 (>Version 2.5) - Elektroschaltplan in EPLAN P8 (>Version 2.5) #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 13 Context: # 13 Steuerungskonzept / Ablaufbeschreibung Das Steuerungskonzept ist vom Lieferanten zu erstellen und mit MAG abzustimmen. Dieses muss vom Endkunden genehmigt werden. Ebenso wie alle Regel- und Sonderabläufe. # 14 Hallenriss / Maschineninbringung Die Maschineninbringung erfolgt, wenn nicht anders mit den Endkunden abgestimmt, durch den Lieferanten – ebenso der Hallenriss, das Verlegen und Befestigen der Fundamentplatten/Komponenten sowie das Verschweißen der Ständer auf den Fundamentplatten. Alle benötigten Hilfsmittel sind durch den Lieferanten bereitzustellen. # 15 Montage und Inbetriebnahme Die Montage, elektrische und pneumatische Installation sowie die Inbetriebnahme erfolgen durch den Lieferanten. Sämtliche Hilfsmittel wie Hebebühnen, Stapler, Hubwagen usw. sind durch den Lieferanten bereitzustellen. # 16 Instandhaltungskonzept Der Lieferant ist für die Wartung innerhalb seines Lieferumfanges verantwortlich. Ein Verschieben auf ein Fremdgewerk ist nicht zulässig! - Wartungsplattformen sind vorzusehen. siehe hierzu Lastenheft Kunde, wenn keine Vorgabe, ist nach Rücksprache MAG eine starre oder mobile Plattform zu verwenden. Ein Sicherheitskonzept ist zu berücksichtigen und aufzuzeigen. - Greiferwartungsplätze sind vorzusehen (z.B. SPC-Platz oder Be-/Entladechacht). Zugänglichkeit muss sichergestellt sein (mind. eine elektr. abgesicherte Zugangstür; Steckblech). - Das Wartungskonzept muss in der Betriebsanleitung ersichtlich sein. - Die Wartungsplätze sind im Hallenlayout darzustellen. - Eine Ablaufbeschreibung speziell zum Austausch der Motoren (X, Y, Z) ist vorzulegen. - Der Austausch aller Ersatz- und Verschleißteile muss ersichtlich und beschrieben sein. - Das Ersatzteilpaket hat alle notwendigen Ersatz- und Verschleißteile sowie werkstückübergreifende Teile inkl. Preis, Lieferzeiten und Herstellergarben zu beinhalten; siehe auch unter „_Dokumentation_“. - Werkstückübergreifende Teile müssen einfach und schnell wechselbar sein. - ... #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 15 Context: # 20 Kontaktdaten ## 20.1 Technisches Angebot Automation/Zukauf - **Name:** Ralf Haug - **Tel:** +49 7161 / 805 1281 - **E-Mail:** [ralf.haug@mag-ias.com](mailto:ralf.haug@mag-ias.com) ## 20.2 Projektleitung Konstruktion Automation/Zukauf - **Name:** Matthias Grüner - **Tel:** +49 7161 / 805 2192 - **E-Mail:** [matthias.gruener@mag-ias.com](mailto:matthias.gruener@mag-ias.com) ## 20.3 Steuerungstechnik Automation/Zukauf - **Name:** Walter Schaaf - **Tel:** +49 7161 / 805 495 - **E-Mail:** [walter.schaaf@mag-ias.com](mailto:walter.schaaf@mag-ias.com) ## 20.4 Hardware / Fluid - **Name:** Gerald Weiglsberger - **Tel:** +49 7161 / 805 4455 - **E-Mail:** [gerald.weiglsberger@mag-ias.com](mailto:gerald.weiglsberger@mag-ias.com) ## 20.5 Einkauf - **Name:** Sonja Haas - **Tel:** +49 7161 / 805 1400 - **E-Mail:** [sonja.haas@mag-ias.com](mailto:sonja.haas@mag-ias.com) ## 20.6 Dokumentation - **Name:** Sabine Ax - **Tel:** +49 7161 / 805 448 - **E-Mail:** [sabine.ax@mag-ias.com](mailto:sabine.ax@mag-ias.com) #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 16 Context: # 20.7 Technical Compliance **Name:** Martin Kohnle **Tel:** +49 7161 / 805 3608 **E-Mail:** [martin.kohnle@mag-ias.com](mailto:martin.kohnle@mag-ias.com) ## 21 Abweichungen Lastenhefte Abweichungen von Kunden- und MAG-Lastenheften müssen durch den Lieferanten in einer separaten Auflistung im Angebot mit Alternativen aufgezeigt, begründet und anschließend von MAG schriftlich freigegeben werden! --- Automation/Zukauf Seite 16 von 16 MAG IAS GmbH #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 1 Context: # Dalian Diesel Block and Head Automation Inquiry **Date:** 17.04.24 **Prepared by:** Ralf Haug --- ## Table of Contents 1. Introduction 2. Overview of Automation Needs 3. Supplier List 4. Technical Specifications 5. Next Steps --- ## 1. Introduction This document outlines the automation inquiry for the Dalian Diesel block and head machining operations. The goal is to identify potential suppliers who can meet the specified automation requirements. --- ## 2. Overview of Automation Needs - Increase production efficiency - Improve quality control - Reduce manual labor - Streamline operations --- ## 3. Supplier List | Supplier | Description | |--------------------|-----------------------------| | VDF Bohringer | Precision engineering | | Hessapp | High-speed automation | | Jobs AG | Automation solutions | | Meccanodora | Machine tools | | Modul | Custom automation systems | | Morara | CNC technology | | Pfeiffer | Innovative automation | | Rambaldi | Robotic systems | | Sachman | Machining solutions | | Sigma | Precision tools | | SMS | Comprehensive machinery | | Tacchella | Advanced technology | | Witzig & Frank | Engineering excellence | --- ## 4. Technical Specifications - **Machining Tolerance:** ±0.01 mm - **Automation Type:** Robotic - **Production Volume:** 1000 units/month - **Operational Environment:** Industrial-grade machinery --- ## 5. Next Steps - Review the supplier list and evaluate capabilities. - Set up meetings with selected suppliers. - Draft detailed specifications for each supplier. --- For further inquiries, please contact Ralf Haug. Image Analysis: ### Comprehensive Examination #### 1. Localization and Attribution: - **Single Image:** - This analysis pertains to a single image presented on the page. - **Image Numbering:** Image 1 #### 4. Text Analysis: - **Detected Text:** - **Main Title:** "DALIAN DIESEL BLOCK AND HEAD AUTOMATION INQUIRY" - **Additional Text:** "17.04.24 / Ralf Haug" - **Logos on the Right Side:** - VDF BOEHRINGER - HESSAPP - JOBS - RÄBER - MECANODORA - MODUL - MORARA - Pfiffner - RAMBAUDI - SACHMAN - SIGMA - SMS - TACCHELLA - Witzig & Frank - Other related logos and brands - **Significance:** - The main title suggests a specialized inquiry into the automation processes for diesel engine blocks and heads for a company or project named "Dalian Diesel." - The additional text indicates the date “17.04.24,” likely in a year-month-day format, and the name “Ralf Haug,” potentially the author or presenter of this inquiry. #### 9. Perspective and Composition: - **Perspective:** - The image appears to be taken from a straight-on perspective, ensuring that all text and logos are clearly visible and legible. - **Composition:** - The main title is located on the bottom-left quadrant of the image, while the logos are arranged vertically along the right side. - The FFG logo is situated in the upper-left quadrant, balancing the composition of the slide. #### 10. Contextual Significance: - This image is likely a title slide or cover page for a detailed report or presentation on automation inquiries for diesel engine components. - The inclusion of numerous logos from different brands suggests that the project or inquiry involves a collaborative effort from multiple companies. ### Summary: - This single image functions as a cover page for a report or presentation discussing automation inquiries for diesel engine blocks and heads. The presentation date is “17.04.24” and is credited to “Ralf Haug.” The vertical arrangement of multiple company logos on the right suggests a collaborative project involving numerous partners within the field. The clean and straightforward composition underscores the professionalism and collaborative nature of the topic discussed. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 2 Context: # PROJEKTDATEN / PROJECT DATA | **Field** | **Information** | |-------------------------------|--------------------------------------------------| | **Kunde:** | Dalian Diesel | | **Werkstück:** | Head and Block | | **Taktzeit:** | 260s | | **Time schedule:** | will follow | | **RFQ Documents:** | pre RFQ sheets available | | | 2 separate and independent RFQs / Proposals | | **Contact MAG purchasing:** | [sonja.haas@mag-ias.com](mailto:sonja.haas@mag-ias.com) | | **Contact MAG planning:** | [ralf.haug@mag-ias.com](mailto:ralf.haug@mag-ias.com) | **Date:** 29.04.2024 Image Analysis: ### Image 1 Analysis #### Localization and Attribution - **Identification:** Single image with text content. - **Position:** Central content in the image. #### Text Analysis - **Extracted Text:** ``` PROJEKTDATEN / PROJECT DATA Kunde: Dalian Diesel Werkstück: Head and Block Taktzeit: 260s Time schedule: will follow RFQ Documents: pre RFQ sheets available 2 separate and independent RFQs / Proposals Others Contact MAG purchasing: sonja.haas@mag-ias.com Contact MAG planning: ralf.haug@mag-ias.com ``` - **Analysis:** - **Kunde (Customer):** Dalian Diesel - **Werkstück (Workpiece):** Head and Block - **Taktzeit (Cycle Time):** 260 seconds - **Time schedule:** To be determined - **RFQ (Request for Quotation) Documents:** Pre RFQ sheets are available, with two separate and independent RFQs or proposals. - **Contact Information:** - **MAG Purchasing:** sonja.haas@mag-ias.com - **MAG Planning:** ralf.haug@mag-ias.com #### Contextual Significance - **Overall Document Message:** - The image seems to be a project data sheet containing essential details about a project for Dalian Diesel. - It includes key information such as cycle time, workpiece type, scheduling notes, and contact details for further communication. - **Contribution to Overall Message:** - This image provides precise information needed for project management, facilitating efficient communication and planning. - The inclusion of both German and English languages suggests a document aimed at an international audience, enhancing clarity and understanding. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 3 Context: # WORKPARTS BLOCK ## Front face | Part type | Drawing | Assembly drawing | 3D assy | Weight | |-----------|------------------|--------------------|---------|--------| | CA4DG1 | 1002014-82F_C | 1002014-82F_C | ✅ | 165kg | | CA6DG1 | 1002014-83F_C | 1002015-83F_C | ✅ | 200kg | | CA6DH2 | 1002014-84F_C | 1002015-84F_C | ✅ | 220kg | --- Dalian Diesel Block and Head 29.04.2024 Image Analysis: **1. Localization and Attribution:** - The page contains three main images. - Image 1: Top-left of the page. - Image 2: Top-right, slightly below Image 1. - Image 3: Bottom-left of the page. - A table is located on the right side of the page. **2. Object Detection and Classification:** - **Image 1:** - Object: Engine block. - Key Features: Complex metallic structure with various compartments and openings, likely for engine assembly. - **Image 2:** - Object: Another view of the same engine block. - Key Features: Different angle showing additional details, including ports and structural elements. - **Image 3:** - Object: Front face of the engine block. - Key Features: Detailed view of the front with various mechanical parts and components. **4. Text Analysis:** - The title of the page reads "WORKPARTS BLOCK." - The term "Front face" labels Image 3. - The table contains the following columns and data: - Columns: Part type, Drawing, Assembly drawing, 3D assy, Weight. - Data: - Part type CA4DG1: Drawing 1002014-82F_C, Assembly drawing 1002014-82F_C, 3D assy ticked, Weight 165 kg. - Part type CA6DG1: Drawing 1002014-83F_C, Assembly drawing 1002015-83F_C, 3D assy ticked, Weight 200 kg. - Part type CA6DH2: Drawing 1002014-84F_C, Assembly drawing 1002015-84F_C, 3D assy ticked, Weight 220 kg. - Footer text: "Dalian Diesel Block and Head" and "29.04.2024." **5. Diagram and Chart Analysis:** - The table functions as a chart with columns and rows detailing different part specifications. Each row corresponds to a part type, with accompanying drawings, 3D assembly verification, and weight. **6. Product Analysis:** - The products depicted are engine blocks of various configurations. - The engine blocks have a metallic gray appearance, typical of machined metal parts. - Differences include slight variations in shape, size, and structural details appropriate for their respective type designations. **7. Anomaly Detection:** - There are no noticeable anomalies or unusual elements in these images; everything appears consistent with industrial engine block components. **8. Color Analysis:** - Dominant color: Metallic gray of the engine blocks. - The table and text use white and light gray backgrounds, with some use of red for highlighting. **9. Perspective and Composition:** - **Image 1 and Image 2:** Taken from a standard perspective to show different sides and angles of the engine blocks. - **Image 3:** Focused directly on the front face to highlight specific details. - The composition of the page is balanced, with visuals and textual information clearly divided and easy to follow. **12. Graph and Trend Analysis:** - The table acts as a trend analysis for the different engine block types, showing a clear progression in weight and complexity. **13. Graph Numbers:** - Data points for each item in the table: - CA4DG1: 1002014-82F_C, 1002014-82F_C, ticked, 165 kg. - CA6DG1: 1002014-83F_C, 1002015-83F_C, ticked, 200 kg. - CA6DH2: 1002014-84F_C, 1002015-84F_C, ticked, 220 kg. **Ablaufprozesse (Process Flows):** - The table indicates a systematic flow of part identification, drawing reference, assembly drawing, 3D assembly verification, and weight categorization. **Prozessbeschreibungen (Process Descriptions):** - Each engine block type is specified with corresponding drawings, ensuring clarity in the production and assembly processes. **Typen Bezeichnung (Type Designations):** - The engine blocks are designated as CA4DG1, CA6DG1, and CA6DH2, distinguishing between different configurations and weights. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 5 Context: # LAYOUT FROM CUSTOMER ## Dalian Diesel Block and Head **Date:** 29.04.2024 ### Layout Overview - **Head area** - 新中型柴油机加工线 - **Block area** - 新中型柴油机加工线（外委） ### Equipment and Lines 1. 4/6D柴油机组件加工线 2. 13L柴油机加工线 ### Notes - Ensure all areas are clearly marked and accessible. - Review equipment placement for optimal workflow. Image Analysis: ### Comprehensive Examination of the Attached Visual Content **Image Number:** Image 1 ### 1. Localization and Attribution: - The image is the single visual content provided, and thus referred to as Image 1. ### 2. Object Detection and Classification: - The objects identified in Image 1 are as follows: - **Machines and Equipment:** Various symbols indicating the locations of machinery and processing lines. - **Building Layout:** The grid design represents a floor plan layout of a facility, most likely a manufacturing plant. ### 3. Scene and Activity Analysis: - **Scene Description:** - The scene depicted is a detailed floor plan of a manufacturing plant focusing on Dalian Diesel Block and Head processing areas. - **Activities:** - The annotations and layout indicate that the facility is involved in manufacturing and processing activities, particularly related to diesel blocks and heads. ### 4. Text Analysis: - **Detected Text:** - "LAYOUT FROM CUSTOMER" - "Head area" - "Block area" - "Dalian Diesel Block and Head" - "29.04.2024" - **Analysis:** - The layout appears to be a plan provided by a customer for the setup or inspection of manufacturing areas within a facility. The text "Head area" and "Block area" specifies different regions within the facility dedicated to specific processes. The date "29.04.2024" indicates the creation or modification date of the layout. ### 6. Product Analysis: - No specific products are depicted directly in the layout. Instead, it focuses on the structure and designated areas of the production floor. ### 8. Color Analysis: - **Dominant Colors:** - Red: Used to highlight important areas and text. - Green: Used for the gridlines and secondary annotations. - Purple: Used for section titles within the layout. - **Impact:** - The color scheme helps in distinguishing different parts of the layout and highlighting key areas of interest. ### 9. Perspective and Composition: - **Perspective:** - The image is taken from a top-down perspective, providing a comprehensive overview of the floor plan. - **Composition:** - The elements are arranged in a structured format with clearly marked sections and annotations. The grid layout aids in understanding the spatial arrangement of the facility. ### 10. Contextual Significance: - **Analysis:** - The image serves as a detailed plan for setting up or evaluating a manufacturing plant's layout dedicated to specific mechanical processing tasks. This can be crucial for planning equipment placement, workflow, and safety considerations within the facility. ### 12. Graph and Trend Analysis: - **Analysis:** - Not applicable as there are no graphs present in the image. ### Ablaufprozesse (Process Flows): - The process flows depict how the facility is organized into different segments such as "Head area" and "Block area", with specific lines dedicated to the machining and handling of diesel components. The layout suggests a streamlined and organized flow for manufacturing processes. ### Prozessbeschreibungen (Process Descriptions): - The layout indicates different work areas and machinery setups required for the manufacturing processes of diesel engine blocks and heads. Each area is likely designed to handle specific tasks or stages in the manufacturing process. ### Typen Bezeichnung (Type Designations): - Not explicitly detailed beyond the general categorization of "Head area" and "Block area." ### Trend and Interpretation: - The layout implies an organized approach towards manufacturing with distinct areas for different production processes. This suggests a trend towards specialized manufacturing zones aimed at improving efficiency and workflow. ### Tables: - Not applicable as there are no tables present in the image. This comprehensive examination covers the relevant aspects of the provided visual content based on your specified criteria. The analysis provides insights into the layout, detailing its organization, color usage, and contextual significance within a manufacturing setup. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 8 Context: # OP100 BLOCK CONVEYOR ## Scope - **Incoming conveyor** - 2 PZR sections (length appr. 1,400 mm) - "cold" interface to previous conveyor - RFID read/write unit - TBD with DD – fix position for different part types - **Intermediate conveyor** - 5 PZR sections (length appr. 1,400 mm) - RFID read/write unit - **SPC conveyor** - With semi-automatic turntable - RFID read/write unit - TBD with DD – height - **All conveyors** - Part orientation: oil pan down, front face leading - Controlled by gantry cell controls - Safety guarding, sheet metal with maintenance doors - Gripper maintenance at SPC guarding Image Analysis: ### Image Analysis #### 1. Localization and Attribution - **Image Identification:** The provided image will be referenced as Image 1. - **Position:** The image is presented alone and encompasses the entire visual content. #### 2. Object Detection and Classification - **Key Objects:** - **Conveyor System Diagram:** The diagram on the left shows various conveyor components, distinct blocks labeled as OP100, OP110, etc. - **Text and Bullet Points:** Located on the right, detailing specifications and scope of the OP100 block conveyor system. - **Logo:** Upper right corner, showing the MAG branding. #### 3. Scene and Activity Analysis - **Scene Description:** The left side of the image contains a detailed layout of a block conveyor system used probably in an industrial setting. The illustration includes various operational stages and blocks, depicted in standard mechanical layout style. - **Main Actors and Actions:** The main actor is the conveyor system. Key activities involve the movement and processing of materials through different sections of the system. #### 4. Text Analysis - **Detected Text:** - **Header:** "OP100 BLOCK CONVEYOR" - **Scope Section:** - Incoming conveyor - 2 PZR sections (length appr. 1.400mm) - “cold” interface to previous conveyor - RFID read/write unit - TBD with DD – fix position for different part types - Intermediate conveyor - 5 PZR sections (length appr. 1.400mm) - RFID read/write unit - SPC conveyor - With semi-automatic turntable - RFID read/write unit - TBD with DD - height - All conveyors - Part orientation: oil pan down, front face leading - Controlled by gantry cell controls - Safety guarding, sheet metal with maintenance doors - Gripper maintenance at SPC guarding - **Text Significance:** The text provides a comprehensive scope and technical description of the OP100 block conveyor system, detailing the various sections and their respective functions and features. #### 5. Diagram and Chart Analysis - **Diagram Analysis:** - The diagram depicts a block conveyor system layout with clear labeling of different components like OP100, OP110, etc. - **Visualization:** - Vertical layout with different operational stages. - Colored lines and sections to indicate different materials or flows. - **Significance:** This helps in understanding the physical setup and flow within the conveyor system, crucial for installation and operational planning. #### 8. Color Analysis - **Color Composition:** - Dominant colors used are blue, red, and black. - Blue often highlights key functional areas. - Red is used to denote critical or special sections. - Black and gray are used for text and more neutral components. - **Impact on Perception:** The use of blue and red helps in quickly identifying important parts of the system, aiding in quick visual comprehension of critical areas. #### 9. Perspective and Composition - **Perspective:** The diagram is presented in a straightforward, orthographic projection, typical for technical documentation. - **Composition:** The technical drawing is positioned on the left, with textual descriptions on the right. This separation aids in better readability and understanding. #### 12. Graph and Trend Analysis - **Data Presentation:** The image includes labeled sections but lacks numerical data points typically found in graphs. - **Trend Analysis:** Not directly applicable since no trend data is presented. However, the layout indicates a systematic and linear pattern of operations. #### 14. Ablaufprozesse (Process Flows) - **Process Description:** - The diagram outlines the flow starting from the incoming conveyor through intermediate to SPC conveyor, indicating the handling and processing at each step. - Key operations include RFID read/write, movement via PZR sections, and maintenance points. ### Summary The provided image (Image 1) comprehensively details the OP100 block conveyor system used in an industrial setting. It includes a technical diagram of the conveyor layout and a textual scope of its functionalities. The clear separation between the diagram and text enhances the readability and understanding of the conveyor system's operations and specifications. The use of colors like blue for components and red for critical sections guides the viewer’s attention efficiently and quickly elucidates critical aspects of the system. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 10 Context: # OP100 Block Gripper ## Fixture Concept No parallel gripping on front and rear face possible. ## Gripper Concept - Cylinder Bores - E.g. 1 and 4 - Different diameters (100 / 107 mm) - Different cylinder pitch (115 / 122 mm) | Drawing | 1002014-82H | 1002014-83H | 1002014-84H | |-----------------|--------------|--------------|--------------| | Type | 4-Cyl | 6-Cyl | | | Length | 568.5 | 812.5 | 763 | | Crank bore Ø | 99 HS | 99 HS | 93 HS | | Cylinder Ø | 107 | 107 | 100 | | Cylinder Pitch | 122 | 115 | | Dalian Diesel Block and Head 29.04.2024 Image Analysis: **1. Localization and Attribution:** - The image on the left is Image 1. - The image on the right is Image 2. - The table at the bottom is Image 3. **2. Object Detection and Classification:** - **Image 1:** - Object: A mechanical fixture concept for holding a part. - Key features: Yellow structure with no parallel gripping on the front and rear face possible, intricate details for mechanical support. - **Image 2:** - Object: A mechanical gripper concept focused on cylinder bores. - Key features: Complex engine block with visible cylinder bores. Highlighted details of cylinder bore diameters (100/107mm) and cylinder pitch (115/122mm). - **Image 3:** - Object: A table detailing specifications. - Key features: Columns with attributes like Type, Length, Crank bore Ø, Cylinder Ø, Cylinder pitch. Data for different types (4-cylinder and 6-cylinder). **3. Scene and Activity Analysis:** - **Image 1:** - Scene: Depicts a fixture concept likely in a CAD (Computer-Aided Design) environment. - Activity: Demonstrating how a mechanical part can be held during processing without parallel gripping on the front and rear face. - **Image 2:** - Scene: Depicts a mechanical gripper concept with a clear view of an engine block. - Activity: Illustrates the gripper's role in handling cylinder bores of different diameters and pitches. - **Image 3:** - Scene: A comparative table of mechanical parts specifications. - Activity: Presenting data for different mechanical components to facilitate selection or comparison. **4. Text Analysis:** - **Image 2:** - Text: "Gripper concept - cylinder bores E.g. 1 and 4 Different diameters (100 / 107mm) Different cylinder pitch (115 / 122mm)" - Significance: Explains the versatility of the gripper concept in handling different cylinder bores and pitches, emphasizing its adaptability. - **Image 3:** - Text: Includes column headers and values: "Drawing, Type, Length, Crank bore Ø, Cylinder Ø, Cylinder pitch" with data points like "4-Cyl, 568.5, 99 HS, 107, 122". - Significance: Provides detailed specifications necessary for mechanical design and comparison. **5. Diagram and Chart Analysis:** - **Image 3:** - Data: Values for different mechanical parts, focusing on specific dimensions and features. - Axes: Not applicable (table format). - Key insights: Highlights the differences between 4-cylinder and 6-cylinder configurations in terms of specific measurements like length, crank bore, cylinder diameter, and pitch. **6. Product Analysis:** - **Image 1:** - Product: A mechanical fixture. - Features: Yellow structure, designed to hold parts without parallel gripping, indicates specific design and material choice to enable this function. - **Image 2:** - Product: Mechanical gripper. - Features: Intricate design suitable for varying diameters and pitches, indicating precision and adaptability in handling different parts. **7. Anomaly Detection:** - No visible anomalies detected in the images. **8. Color Analysis:** - **Image 1:** - Dominant Colors: Yellow and gray, suggestive of industrial safety and machinery. - **Image 2:** - Dominant Colors: Multiple hues indicating material variety; blue-green tones suggest metallurgical and technological contexts. - **Image 3:** - Dominant Colors: White background with black and red text, ensuring clarity and emphasis on important data points. **9. Perspective and Composition:** - **Image 1:** - Perspective: Isometric view, focusing on visualizing 3D mechanical design. - Composition: Central alignment of fixture, showing its functionality clearly. - **Image 2:** - Perspective: 3D rendered view, highlighting the structural complexity of the engine block. - Composition: Close-up on cylinder bores, emphasizing the key functional features. - **Image 3:** - Perspective: Straightforward tabular format. - Composition: Organized layout, easy to read and compare data. **10. Contextual Significance:** - The images appear to aim at providing a detailed view of different mechanical components and specifications relevant to the OP100 BLOCK GRIPPER, offering potential customers or engineers insights into the design and application scenarios. **13. Graph Numbers:** - **Image 3:** - 1002014-82F: Type 4-Cyl, Length 568.5, Crank bore Ø 99 HS, Cylinder Ø 107, Cylinder pitch 122. - 1002014-83F: Type 6-Cyl, Length 812.5, Crank bore Ø 99 HS, Cylinder Ø 107, Cylinder pitch 122. - 1002014-84F: Type 6-Cyl, Length 763, Crank bore Ø 93 HS, Cylinder Ø 100, Cylinder pitch 115. **Ablaufprozesse (Process Flows):** - Descriptions could relate to how the fixture and gripper concepts contribute to the overall manufacturing processes, particularly in handling and machining diesel engines. **Prozessbeschreibungen (Process Descriptions):** - The fixture and gripper concepts suggest processes involved in securing and machining engine blocks, likely within an automated or semi-automated manufacturing setup. **Typen Bezeichnung (Type Designations):** - Types specified in the table: 4-Cylinder and 6-Cylinder configurations, indicating different part categories based on the engine design. **Trend and Interpretation:** - The emphasis is on providing flexible and adaptable mechanical gripping solutions that accommodate various dimensions and pitches, highlighting improving efficiency and handling in manufacturing contexts. **Tables:** - The table (Image 3) offers comparative data essential for decision-making in mechanical design, highlighting specific attributes and clear distinctions between different mechanical configurations. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 14 Context: # GANTRY LOAD/UNLOAD POSITION --- **Conveyor** <-- --> **Independant motorized gripper strokes on both sides** **Conveyor** <-- --> **Stop Position on conveyor** **TBD with DD** **Position of RFID Chip** --- **Dalian Diesel Block and Head** **29.04.2024** Image Analysis: **Image Analysis** 1. **Localization and Attribution:** - This is a single image on the page. - It is labeled as Image 1. 2. **Object Detection and Classification:** - Objects identified: - Two engine blocks (likely diesel engine blocks) - Two sets of conveyors - Key Features: - The engine blocks have multiple circular openings. - Conveyors are positioned at both ends of the engine blocks. 3. **Scene and Activity Analysis:** - The scene depicts a gantry system for loading and unloading diesel engine blocks onto and off conveyor belts. - Activities: - The engine block is positioned at the stopping point on the conveyor. - Independent motorized gripper strokes on both sides facilitate the movement of the engine blocks onto and off the conveyor. 4. **Text Analysis:** - Detected Text: - "GANTRY LOAD/UNLOAD POSITION" - "Conveyor" (two instances with arrows pointing left and right) - "Independant motorized gripper strokes on both sides" (note: "Independant" should be "Independent") - "Stop Position on conveyor" - "TBD with DD Position of RFID Chip" - "Dalian Diesel Block and Head" - "29.04.2024" - Text Significance: - The text provides labels and descriptions of various components and processes depicted in the image. - Indicates a future date (29.04.2024), potentially the scheduled implementation or review date. 5. **Diagram and Chart Analysis:** - This image includes a diagram showing the positioning and movement of the engine blocks on the conveyor system. - Arrows indicate the possible directions of movement. 6. **Product Analysis:** - Products depicted: - Diesel engine blocks: Likely made of cast metal, featuring several circular openings for pistons. - Conveyors: Likely metal or reinforced material designed for industrial use, positioned for horizontal movement. 8. **Color Analysis:** - Dominant Colors: - Grey: Used for the engine blocks and text annotations. - Blue: Highlights components of the conveyor system. - Black: For general text and lines indicating movement. - Red: For special text annotations (TBD), highlighting its importance or need for further decision. 9. **Perspective and Composition:** - The image is created from a top-view perspective, giving a clear layout of the engine blocks and conveyor arrangement. - The composition is focused on showcasing the movement direction and position details of the engine blocks concerning the conveyors. 10. **Contextual Significance:** - This image is likely part of a technical document or presentation for a manufacturing or industrial process. - It serves to clarify the layout and functioning of the gantry loading/unloading system for diesel engine blocks, aiding in training or process planning. **Additional Aspect:** - **Prozessbeschreibungen (Process Descriptions):** - The process described involves the use of independent motorized grippers to move and position diesel engine blocks on a conveyor system, which stops the blocks at specific positions. - **Typen Bezeichnung (Type Designations):** - The image designates types of movements and positions, such as the stop position on the conveyor and the motorized gripper strokes. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 17 Context: # LAYOUT HEAD ## DALIAN Diesel ### Manufacturing Line for Cylinder Head **MAG scope:** - 4 SPECHT machines - 1 gantry - 1 cleaning box - 1 gaging station - 1 SPC conveyor - Incoming/outgoing conveyor **Dalian Diesel scope:** - SPC - table - Crane - fixture - hardgages --- **Workpart no.:** C/A DG1, C/A GD1, C/A DH2 **Cycle Time:** 260s **Date:** 29.04.2024 Image Analysis: ### Image Analysis ### 1. Localization and Attribution: - **Image Position**: Singular image on the page. - **Image Number**: Image 1 ### 2. Object Detection and Classification: - **Central Objects**: - **Diagram** representing a manufacturing line layout. - **Text elements** on the right side. - **Key Features**: - The diagram includes various outlines and shapes indicative of machinery and conveyor systems. ### 3. Scene and Activity Analysis: - **Scene Description**: The image represents a layout plan titled "Manufacturing Line for Cylinder Head." - **Activities**: It depicts the arrangement of different machines and stations involved in the manufacturing process. ### 4. Text Analysis: - **Detected Text**: - "LAYOUT HEAD" - "DALIAN Diesel" - "Manufacturing Line for Cylinder Head" - "MAG Content" - "supplied by customer" - "MAG scope" - "4 SPECHT machines" - "1 gantry" - "1 cleaning box" - "1 gaging station" - "1 SPC conveyor" - "Incoming/outgoing conveyor" - "Dalian Diesel scope" - "SPC" - "- table" - "Crane" - "- fixture" - "hardgages" - "Workpart no.: C/A DG1, C/A DG1, C/A6 DH2" - "Cycle Time: 260s" - "29.04.2024" - **Content Significance**: The text describes the components within the manufacturing line, dividing responsibilities between MAG and Dalian Diesel. The scope of each entity's responsibilities is outlined clearly. ### 5. Diagram and Chart Analysis: - **Diagram Analysis**: - The diagram shows the layout of the manufacturing line with annotations indicating specific machines and stations. - **Data and Trends**: - No numerical data or trends are specified directly in the diagram. ### 8. Color Analysis: - **Dominant Colors**: - Blue: Used for the layout lines and annotations. - Black: Used for text. - Green and Orange: Used for specific machine annotations. - Red: Used for headings and some text annotations. - **Impact on Perception**: - The use of different colors helps in distinguishing various elements of the layout clearly. ### 9. Perspective and Composition: - **Perspective**: The layout is presented in a top-down view, typical for floor plans. - **Composition**: The diagram is centered on the page, with text explanations on the right side, aiding clarity and readability. ### 10. Contextual Significance: - **Contextual Contribution**: - The image serves as a technical blueprint for the manufacturing line, providing clear attributions and specifications for the machinery and parts used in conjunction with descriptions of the involved entities' scopes. ### Additional Aspect: - **Typen Bezeichnung (Type Designations)**: - **Types Specified**: - SPECHT machines - Gantry - Cleaning box - Gaging station - SPC conveyor - Different types of tables, cranes, fixtures, and hardgages. #### Summary: The visual content represents a comprehensive layout of a manufacturing line for cylinder heads, delineating the specific responsibilities and components handled by MAG and Dalian Diesel. Various text descriptors and color-coded annotations aid in understanding the intricate layout and functions of each machine and station within the process. The diagram is crucial for conveying technical information clearly and succinctly. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 18 Context: # HEAD CONVEYOR ## Scope - **Incoming conveyor** - 2 PZR sections (length appr. 1,400 mm) - "cold" interface to following conveyor - RFID read/write unit - **SPC conveyor** - 1 SPC pallet - Part orientation: upright standing on exhaust or intake side - With semi-automatic turntable - RFID read/write unit - TBD with Dalian - height - **Outgoing conveyor** - 2 PZR sections (length appr. 1,400 mm) - "cold" interface to following conveyor - RFID read/write unit - **All conveyors** - Part orientation: bottom face down, rear face leading - Controlled by gantry cell controls - Safety guarding, sheet metal with maintenance doors - Gripper maintenance at SPC guarding --- Dalian Diesel Block and Head 29.04.2024 Image Analysis: ### Analysis of the Visual Content ### Localization and Attribution 1. **Image Positioning**: - **Image 1** is positioned to the left side of the page. - The rest of the page is filled with text, positioned on the right side. ### Object Detection and Classification 1. **Image 1**: - **Objects Detected**: - Various conveyor sections labeled as "ZPR9," "ZPR8," "APR9," "SPC palette," etc. - Multiple machine parts and components integrated into the conveyor system configuration. 2. **Key Features**: - Conveyor belts of different sections with specified lengths (e.g., 1.400 mm). - Sections labeled for incoming, outgoing, and SPC conveyor components. ### Scene and Activity Analysis 1. **Image 1**: - **Scene Description**: - The entire scene depicts a detailed layout diagram of a head conveyor system used in an industrial setting. - **Activities**: - The primary activity involves the movement and orientation of parts through various conveyor sections managed by RFID read/write units and SPC pallets. ### Text Analysis 1. **Extracted Text**: - **Title**: - "HEAD CONVEYOR" - **Scope**: - **Incoming Conveyor**: - 2 PZR sections (length approx. 1.400 mm) - "cold" interface to the following conveyor - RFID read/write unit - **SPC Conveyor**: - 1 SPC pallet - Part orientation: upright standing on exhaust or intake side - With semi-automatic turntable - RFID read/write unit - TBD with Dalian - height - **Outgoing Conveyor**: - 2 PZR sections (length approx. 1.400 mm) - "cold" interface to the following conveyor - RFID read/write unit - **All Conveyors**: - Part orientation: bottom face down, rear face leading - Controlled by gantry cell controls - Safety guarding, sheet metal with maintenance doors - Gripper maintenance at SPC guarding 2. **Significance**: - The text provides detailed specifications and configurations for the head conveyor system used in the Dalian Diesel Block and Head. It outlines the structure and function of different conveyor sections and their control mechanisms, crucial for operations and maintenance. ### Diagram and Chart Analysis 1. **Image 1**: - The diagram represents a comprehensive layout of the head conveyor system, showcasing various sections and their connectivity. - **Axes, Scales, and Legends**: - Though the diagram does not have explicit axes or scales, it uses labeled sections (ZPR9, ZPR8, APR9, etc.) as part of the detailed schematic. - **Key Insights**: - The conveyor system consists of incoming, SPC, and outgoing sections, each with specific requirements and configurations. - RFID technology is integral to the operation, ensuring proper part orientation and handling. ### Color Analysis 1. **Image 1**: - **Dominant Colors**: - The diagram utilizes colors like blue, red, and black to differentiate various conveyor sections and components, aiding in clarity and understanding of the layout. - **Impact on Perception**: - The use of color helps in highlighting important areas and differentiating between various parts of the conveyor system, improving readability and comprehension for the viewer. ### Perspective and Composition 1. **Image 1**: - **Perspective**: - The image is presented from a top-down schematic view, offering a detailed layout of the conveyor system. - **Composition**: - The layout is organized linearly from the top to the bottom, following the logical flow of the conveyor system's operation. ### Contextual Significance 1. **Contribution to Overall Document**: - The image contributes significantly to the overall document by providing a detailed technical layout of the head conveyor system, essential for understanding its design and operational functionalities. ### Ablaufprozesse (Process Flows) 1. **Depicted Process Flows**: - The diagram outlines the process flow of parts from the incoming conveyor, through the SPC conveyor, and finally to the outgoing conveyor. ### Prozessbeschreibungen (Process Descriptions) 1. **Process Descriptions**: - The processes described involve part orientation, conveyor transitions, and control mechanisms, ensuring efficient handling and movement of parts within the conveyor system. ### Typen Bezeichnung (Type Designations) 1. **Type Designations**: - Various types and categories of conveyors and pallets are designated, including PZR sections and SPC pallets, each with specific features and functions. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 19 Context: # HEAD GANTRY ## Scope - **H-loader** - 2 vertical axes - 2 grippers, each with turning and swivel axis - Concept see following slides - Drip pans between the machines - **Option** - 2 automatic loading hatches for gaging and cleaning station - **Cell controls**: Siemens - Integration of cleaning box - Fix mounted maintenance platform with ladder at one gantry end - Moveable maintenance platform, mounted on gantry carriage - **Option** - Part buffer, 2 parts - Test cell at MAG Eislingen - Transport, installation and commissioning - Transport to customer FOB and CIF - Installation and commissioning at customer - Documentation and training (Chinese) --- Dalian Diesel Block and Head 29.04.2024 Image Analysis: ### Image Analysis #### 1. Localization and Attribution: - **Image 1**: Positioned on the upper left side of the page, it contains a detailed drawing or schematic. - **Image 2**: Occupies the right side of the page and includes textual information under the title "Scope." #### 2. Object Detection and Classification: - **Image 1**: Contains a technical drawing or schematic possibly of a gantry system. - **Objects**: - Various machine elements like platforms, control panels, and maintenance equipment. - Components labeled with annotations, indicating specific parts and their locations. - **Image 2**: Does not contain objects for classification, primarily text-based. #### 3. Scene and Activity Analysis: - **Image 1**: This is a technical schematic likely detailing the layout and components of a head gantry system. - **Activities**: - Shows the arrangement and positioning of different equipment and processes within the gantry system. - **Image 2**: Textual description outlining the scope of a project or system related to the head gantry. #### 4. Text Analysis: - **Image 2**: - **Title**: "HEAD GANTRY" - **Scope**: - Describes details such as "H-loader" with "2 vertical axes" and "2 grippers". - Options for "automatic loading hatches," and "cell controls Siemens." - Contains information related to transportation, installation, and commissioning, specifically mentioning "Test cell at MAG Eislingen". #### 5. Diagram and Chart Analysis: - **Image 1**: - **Data**: The schematic illustrates the physical components and structure of a gantry system. - **Key Insights**: Shows the detailed layout and integration of components, aiding in understanding how the system is built and operates. #### 8. Color Analysis: - **Image 1**: Predominantly blue for schematics, with other colors like red and green used for different annotations or highlighting parts. - **Image 2**: Black text with important titles and sections highlighted in bold or different font formats. The title of the page "HEAD GANTRY" is in black, ensuring easy readability. #### 9. Perspective and Composition: - **Image 1**: A front elevation view of the gantry system which allows a clear view of all components laid out vertically. - **Image 2**: Text is clearly laid out in a structured format, starting with a general title, followed by bullet points for easy comprehension. #### 10. Contextual Significance: - This image likely belongs to a technical manual or presentation for a mechanical or industrial project. - **Contribution**: Provides crucial technical information regarding the gantry system setup, components, and logistical aspects such as installation and commissioning. #### 13. Graph Numbers: - Not applicable here, as there are no numerical graphs provided in the content. #### Additional Aspects: - **Prozessbeschreibungen (Process Descriptions)**: - Detailed descriptions like "2 grippers, each with turning and swivel axis" and "Integration of cleaning box" indicate part of the process. - **Typen Bezeichnung (Type Designations)**: - Terms like "H-loader" and "Test cell at MAG Eislingen" designate specific types or categories within the gantry system project. - **Trend and Interpretation**: - Emphasis on automation and safety with elements like "automatic loading hatches" and "integration of cleaning box," highlighting trends towards more efficient and safer industrial processes. - **Tables**: - No explicit table information is given in the provided content. The combined images and text create a comprehensive overview of the head gantry, detailing both the physical setup and the overall project scope. #################### File: dictionary.txt Page: 1 Context: Definitionen: - Antworten Sie nur mit einer Gemeinde für Kundenstandort. Geben Sie in der Adresse keine zusätzlichen Details wie Fabrik, Gebäude, Werk usw. an. - Alle großen Automobilhersteller (Mercedes-Benz, Porsche, Audi, Volkswagen, MAN usw.) Kundentyp: OEM - Es muss zwischen Endkunden und dem Kunden unterschieden werden. Der Endkunde beschreibt den Auftragsgeber wo die Automationlösung verbleibt. Der Kunde ist der direkte Auftraggeber. Vorschriften vom Endkunden haben eine höhere Gewichtung. Endkunde und Kunde können, müssen aber nicht gleich sein. - Für den geschätzten Gesamtumsatz runden Sie auf die nächste Million (MEUR) auf. - Technische Anforderungen sind als Auflistung anzugeben. - Die Automationsinhalte sind als Funktionseinhalten darzustellen. Funktionsinhalte beschreiben die einzelnen Funktionen im gesamten Produktionsablauf. #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 1 Context: | Auftragsnummer | Kunde | Enkunde | Verkettung/Produkt/Umbau | Werkstücktyp | Werkstückgewicht | Prozess | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | 3037560 | Mercedes Benz | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3036337 | MAG | Lovol | Projekt | Zylinderblock | 60 | Handling | 3035132 | Läppler Automotive | Läpple | Verkettung | | | Schweißen | 3035288 | Sturm | BMW | Projekt | Zylinderblock | 40 | Handling | 3036885 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3035671 | MAG | BMW Steyr | Projekt | Gehäuse E- Motor | 25 | Handling | 3035831 | Mercedes Benz AG | Mercedes Benz | Verlettung | Zylinderblock | 20 | Handling | 3035580 | Mercedes Benz Poland | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3035267 | Sturm | VW Changchun | Projekt | Zylinderblock | 40 | Handling | 3035818 | Tesla | Tesla Grünheide | Projekt | Rotor | | Handling | 3037321 | Mercedes-Benz | Mercedes Benz | Verlettung | Batterie | | Handling | 3035950 | Läppler Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037560 | Mercedes Benz | Mercedes Benz | Verlettung | Batterie | | Handling | 3036886 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037162 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036674 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update%20%281%29.docx Page: 1 Context: 3037164 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036955 | Läpple Automotive | Daimler Truck | Verkettung | | | Schweißen | 3034548 | MAG | VW Chemnitz | Kleinprojekt | Zylinderkopf | 25 | Handling | 3037121 | Mercedes Benz | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3038186 | MAG | VW | Kleinprojekt | Getriebe | 25 | Handling | 3036674 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036917 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037002 | Still | Still | Verkettung | Hubmast | | Schweißen | 3037199 | MAG | VW Kassel | Projekt | Getriebegehäuse | 25 | Handling | 3037493 | Mercedes Benz | Mercedes Benz | Verlettung | Zylinderblock | 20 | Handling | 3037701 | MAG | VW Kassel | Projekt | Getriebegehäuse | 25 | Handling | 3037246 | This document was truncated here because it was created in the Evaluation Mode. ########## """QUERY: What is the cycle time of the line? What are the required cycle times of the automation system? What is the required changeover time of the machines? What is the required availability of the line? What is the required availability of the requested components? Please list all information in a table - please indicate empty fields as "not specified"""" Consider the chat history for relevant information. Use all information included. Use as much tokens as needed. Important: If you find information separated by a | in the context, it is a table formatted in Markdown.Important: Take a look at the QUERY and only the QUERY. If this is vague or unclear, please ignore everything and ask a follow-up question instead! Final Files Sources: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls - Page 1, Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls - Page 2, 240328_Lastenheft_Automation_Zukauf.pdf - Page 1, 240328_Lastenheft_Automation_Zukauf.pdf - Page 2, 240328_Lastenheft_Automation_Zukauf.pdf - Page 3, 240328_Lastenheft_Automation_Zukauf.pdf - Page 4, 240328_Lastenheft_Automation_Zukauf.pdf - Page 5, 240328_Lastenheft_Automation_Zukauf.pdf - Page 6, 240328_Lastenheft_Automation_Zukauf.pdf - Page 7, 240328_Lastenheft_Automation_Zukauf.pdf - Page 8, 240328_Lastenheft_Automation_Zukauf.pdf - Page 9, 240328_Lastenheft_Automation_Zukauf.pdf - Page 10, 240328_Lastenheft_Automation_Zukauf.pdf - Page 11, 240328_Lastenheft_Automation_Zukauf.pdf - Page 12, 240328_Lastenheft_Automation_Zukauf.pdf - Page 13, 240328_Lastenheft_Automation_Zukauf.pdf - Page 15, 240328_Lastenheft_Automation_Zukauf.pdf - Page 16, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 1, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 2, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 3, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 5, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 8, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 10, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 14, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 17, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 18, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 19, dictionary.txt - Page 1, 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx - Page 1, 2024-07-25%20Wo%CC%88rterbuch_extern-update%20%281%29.docx - Page 1 ================================================== **Elapsed Time: 17.87 seconds** ================================================== FINAL ANSWER Answer: | Requirement | Information | |-------------|-------------| | Cycle Time of the Line | 260s (as specified for Dalian Diesel Block and Head) | | Required Cycle Times of Automation System | Not specified | | Required Changeover Time of Machines | Not specified | | Required Availability of the Line | Not specified | | Required Availability of Requested Components | Not specified | ================================================== **Elapsed Time: 0.00 seconds** ==================================================