INITIALIZATION Knowledgebase: ki-dev-large Base Query: Bitte geben Sie die folgenden Informationen tabellarisch an: Kunde: Wer ist der Kunde? (Bitte geben Sie die Kundendetails an) Endkunde: Wer ist der Endkunde? Endkunde ist in dessen Werk die Anlage gebaut wird. Kunden und Endkunden sind unter Umständen nicht gleich, bitte check hier genau. Sales-Manager: Wer ist der verantwortliche FLT Sales Manager für diesen Kunden. Keine Erläuterung hinzufügen, bitte nur die Tabelle. Tabellen Titel: Kunde, Endkunde, Sales Manager. Model: gpt-4-1106-preview Use Curl?: ================================================== **Elapsed Time: 0.00 seconds** ================================================== ROUTING Query type: research ================================================== **Elapsed Time: 2.26 seconds** ================================================== PRIMER Primer: You are Simon, a highly intelligent personal assistant in a system called KIOS. You are a chatbot that can read knowledgebases through the "CONTEXT" that is included in the user's chat message. Your role is to act as an expert at reading the information provided by the user and giving the most relevant information. In your responses to enterprise users, prioritize clarity, trustworthiness, and appropriate formality. Be honest by admitting when a topic falls outside your scope of knowledge, and suggest alternative avenues for obtaining information when necessary. Make effective use of chat history to avoid redundancy and enhance response relevance, continuously adapting to integrate all necessary details in your interactions. Focus on precision and accuracy of your answers information. ================================================== **Elapsed Time: 0.39 seconds** ================================================== FINAL QUERY Final Query: CONTEXT: ########## File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:-------------------| | 项目 | 要求、品牌标准参考 | | 防护等级 | IP54 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:-------------| | 颜色 | RAL9002 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------| | 门开启的角度 | 采用垂直铰链，开角≥165度 | | 文件袋 | 可以放DIN A3的电路图50mm厚 | | 电柜照明 | 有 | | 门限位 | 有，控制照明 | | 电源进线 | 从顶上进线 | | 最大门宽 | ≤700mm | | 预留空间 | ≥10% | | 高度 | 2000mm | | 插座 | AC220V | | 标准 | IEC60204-1最新板(设计、安装、制作) | | 温度控制 | 空调品牌标准参照或相当于RITTAL、PFANNENBERG等国际一流知名品牌产品，并具备温度显示及设置功能。电柜温度不能超过42度，同时必须保证电柜的温度高于环境温度，电柜空调要避免顶部安装。 | | b. | 操作面板： | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:---------------------|:-----------------------------------------------------------------------------------------------------------------------------| | 项目 | 要求、品牌标准参考 | | 型号 | 配置独立的主操作面板，采用主流型号。 | | 安装位置 | 依据机床设计定，便于操作 | | 安装高度(显示器中心) | 1650mm | | 语言 | 中文和英文，可切换 | | 界面 | 主操作面板为彩色图形人机界面，所有执行器件都能手动调整、模拟量、运行参数、温度曲线、压力曲线、元器件级报警等都能显示或设定。 | | c.低压电器： | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:---------------------------------------------------------------------------------------------------------| | 项目 | 要求、品牌标准参考 | | PLC | 品牌标准参照或相当于SIEMENS博图1500系列CPU1517F，或AB、SCHNEIDER等国际一流知名品牌产品，软件为最新版本。 | | 接触器 | 品牌标准参照或相当于SIEMENS、SCHNEIDER、ABB等国际一流知名品牌产品 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:-------------------------------------------------------------------------------| | 中间继电器断路器 | 品牌标准参照或相当于SIEMENS、SCHNEIDER、ABB等国际一流知名品牌产品 | | 变频器 | 品牌标准参照或相当于SIEMENS、SCHNEIDER、ABB等国际一流知名品牌产品。 | | 链条电机 | 过载监控 | | 接近开关 | 品牌标准参照或相当于BULLUFF、IFM、TURCK等国际一流知名品牌产品，防护等级≥IP67。 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:-------------------| | d. | 线、电缆、器件标牌 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | |:-------------------|:-------------|:-------------|:-------------------------------------------------------------------------| | 项目 | | | 要求 | | 电柜内标牌 | 字体 | 线号 | 激光打印、字高≥4mm、黑色 | | | | 器件号 | 激光打印、字高≥25mm、黑色、器件号具有2套；一个在器件上，一个在线槽盖板上 | | | 语言 | | 中文 | | | 标牌材料 | | 白色塑料 | | 电柜外器件标牌 | 字体 | | 激光打印、字高≥5mm、黑色 | | | 语言 | | 中文 | | | 材料 | | 金属 | | | 标牌尺寸 | | 60ⅹ15 | | | 安装方式 | | 一套扎带系于线上，一套铆钉固定在床身上 | | e.接线盒 | | | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-----------------------|:---------------| | 项目 | 要求 | | 材料 | 金属 | | 防护等级 | IP65 | | 颜色 | RAL9002 | | 安装方式 | 垂直安装 | | 下沿离操作平台最低高度 | 需便于人工操作 | | 上沿高操作平台最高高度 | 2500mm | | 内部接线及安装 | 见电柜要求 | | 标牌 | 见标牌电柜要求 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|:-------------| | 4.2 | 夹具 | | ★4.2.1 夹具全部采用液压夹紧，工件、夹具定位面采用切削液自动冲洗，定位时水密或气密检查以保证定位准确，夹紧位置设立压力报警，确保工件的可靠压紧。 | | | 4.2.2夹具的液压、润滑系统必须密封可靠。 | | | 4.2.3充分考虑工件和夹具系统的整体刚性，优化夹紧力大小及施力点的布置，减少工件和夹具的变形。 | | | 4.2.4夹具转位、定位、分度机构、夹紧机构动作灵活可靠。 | | | 4.2.5夹具体要求排屑通畅。 | | | 4.2.6夹具要求具有可调整性，定位元件要求具有良好刚性和耐磨性。 | | | 4.2.7夹具辅助支承需要有流量监控或信号监控。 | | | 4.2.8夹具中的辅助支承及夹紧机构应根据工艺需要设置自锁装置，并用简图说明。 | | | 4.2.9超过100bar耐压的管路，设计选用O形圈的，硬度必须≥NBR 80，液压压力超过100bar的尽可能选用Turcon-Excluder和Turcon-Stepseal。 | | | 4.3 | 刀具及刀辅具 | | 4.3.1刀具的选择以成熟、先进、高效、经济为原则，要求刀具结构安全可靠、更换方便。 | | | 4.3.2刀具接口形式要求：刀具与设备接口采用HSK100刀柄。 | | | 4.3.3刀具需配备RFID芯片。 | | | 4.3.4铰孔刀具选择原则在刀具直径、结构许可的条件下定位销孔尽可能采用模块化、可调式高速铰刀，使用高精度液压刀柄夹持。 | | | 4.3.5刀具配置（按规定的终验收切削完成通过后移交用户的，并与最终通过时的相同）及要求： | | | 4.3.5.1配置数量 | | | 耐用刀辅具2套，如：刀柄等； | | | 易损刀具10套，如：刀片等。 | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 4.3.5.2铰孔：直径≥Φ8mm铰刀采用可调式高速精铰刀结构，直径＜Φ8mm铰刀采用整体硬质合金精铰刀结构。铰刀品牌标准参照或相当于Dihart、Mapal等国际一流知名品牌产品，高精度液压刀柄品牌标准参照或相当于Schunk、BIG、Mapal等国际一流知名品牌产品。 | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|:-----------------------------------------------------------------------------------------------------------------------------------| | 第五部分 需提供的技术资料（中标后提供） | | | Part V Technical Data to Be Provided (after Winning the Bid) | | | 提供机床按出厂标准检测的各精度指标的检验报告。至少提供3套完整纸质资料（程序为英文或中文，其它资料为中文和英文）,并提供相应的电子文档三套光盘和三套移动硬盘（表格、外购件、备件及易损件清单采用Excel格式；机械图纸提供二维和三维2种格式文件：二维图纸采用AutoCAD 2014格式和PDF两种格式；PLC程序梯形图采用ZIP格式；NC程序采用WORD格式；其余资料采用PDF格式。 | | | 5.1 | 下列资料在设计会审后2周内提供给业主（提供电子文档，纸质文档在终验收之前提供）： | | 5.1.1 整线平面布置图。 | | | 5.1.2 设备平面布置图，包括如下内容： | | | 设备及主机轮廓尺寸、与主机的分开布置的电控设备（电柜）、液压站、冷却液箱等装置的位置尺寸、操纵台的位置、工件上/下料装置的位置； 电力、冷却液、压缩空气等工艺介质的接点（供点）位置及高度、接头管径、耗量及要求的技术参数；冷却液和切屑（排液）返回口的位置及高度、接头管径和切屑量（Kg/h）。 | | | 5.1.3 设备安装图（设备、装置及工位器具等安装位置）。 | | | 5.1.4 设备基础的土建工艺资料。 | | | 5.1.5 检测夹具中测量基准等需要用于人工检具设计的相关尺寸及精度。 | | | 5.2 | 下列资料必须在设备预验收后1周内提供给业主（提供电子文档，纸质文档在终验收之前提供）： | | 5.2.1 | 双方确认的由投标方提供的刀具、夹具、辅具的全部清单及供应商资料。 | | 5.2.2 | 双方确认的由投标方提供的刀具布置图、工序图、非标刀具及辅具的成套图纸资料。 | | 5.2.3 | 全部辅助材料（液压油、润滑油、冷却液等）的牌号、用量、化学成分及性能资料。 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 5.2.4 备件和易损件清单、价格，注明零件号、零件名称、数量等信息，非标易损件提供图纸，标准件提供规格型号。 | | | ★5.2.5 与工件直接接触的影响工件加工精度的零件和与刀具导向直接接触的导向零件需视为重要易损件，要求在清单中给出磨损极限和该特性的实测值，其余易损件在清单中给出更换周期。 | | | 5.2.6 机床操作、维修和保养指南。 | | | 5.2.87 编程、调试、诊断说明书。 | | | 5.3 | 随设备到货时一同提供的资料（提供电子文档，纸质文档在终验收之前提供）： | | 5.3.1设备清单、装箱清单。 | | | 5.3.2供应商的应用安装程序，加工程序，刀具数据。 | | | 5.3.3 设备总图、夹具总图、其它部件总图，总图需清晰表述部件结构，非标部件（为业主专门设计的图纸）还需提供零件图。设备丝杠、滑台、主轴箱、工作台、刀具库等运动部件至少提供满足维护、维修用的图纸。其它按投标方标准应该提供的资料。 | | | 5.3.4电气及控制原理图﹑I/O地址图﹑设备电器安装图﹑接线图﹑一些集成度较高的电气部件的原理图及连线图、总线控制拓扑图、电气柜及操纵台电器位置图及图纸清单、各类安装面板补充加工图、床身上器件布置示意图、床身上走线示意图、图纸上器件编号规则（举例:11TC1----11表示页码，TC表示变压器，1表示器件的标号）、图纸上线号编号规则（线号的编号规则应与图纸的页码建立关联，方便投标方查阅图纸）、电气元器件清单（包含：名称、型号、品牌、使用数量、原理图中代码、厂家联系方式等）、电气元件布置图、开关元件布置图。 | | | 5.3.5 NC﹑PLC（包括PLC交叉表﹑符号表）程序清单，提供与工艺过程相符合的软件程序，包括可以向控制系统输入的程序包，程序清单中要加以必要的注解和说明。提供所有与NC、PLC、驱动等相关的密码，包括用A4图纸打印出来的密码单及其电子文档。 | | | 5.3.6电气及控制说明书,包括操作和编程说明﹑连接和接口说明﹑调试和维修指南等。数控系统的相关说明书等。 | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 5.3.7 机床数据（机床参数）清单，设备验收后，提供与实际相符合的机床数据（机床参数）清单和光盘，以及计算机与数控系统之间能传送相应数据的通讯软件和电缆。 | | | 5.3.8 液压原理图、安装图、系统总图、液压元件参数表、管路示意图、液压元器件的产品使用说明书；润滑原理图、润滑图表、管路示意图、润滑元器件的产品使用说明书；气动原理图、安装图、气动元件参数表、管路示意图、气动元器件的产品使用说明书；冷却原理图及清单。 | | | 5.3.9 外购件清单、说明书和供应商资料。 | | | 5.3.10 按出场标准检测的机床各精度指标的检验报告。 | | | 5.3.11 如设备配有蓄能器和压力容器，需提供蓄能器、压力容器产品合格证和安全检验证明。 | | | 5.3.12 三维图纸：夹具全套提供，其余的三维图纸包括机床整体和主要部件外壳，如床身、滑台、机械手外形、电气柜外壳和内部模型等（不涉及具体结构），三维格式以stp、igs、X-t格式为主。 | | | 5.4 | 终验收之前提供所有资料的电子文档硬盘和纸质文件。设备终验收完成后一个月内提供在安装、调试及终验收过程中发生变化的与实物相符的资料。 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:---------------------------------------------------------------------------------------------------------------------------------|:---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------| | 第六部分 方案会审 | | | Part VI Joint Programme Review | | | 6.1 | 当投标方按照业主的要求完成工艺方案设计、设备方案、关键部件结构方案、切削液和油雾处理方案、检测夹具和检测方法、夹具和刀辅具方案、电气、液压、气动和润滑等方案和其部件的装配图、结构图和原理图后，需经过业主审查认可后才能投产。方案会审采用视频方式进行。 | | 6.2 | 方案会审应在合同签字后5周内开始。 | | 6.3 | 会审内容： | | 6.3.1生产线设备平面图。 | | | 6.3.2工艺设计方案（工序卡、节拍计算表）。 | | | 6.3.3机床设计方案。 | | | 6.3.4电控系统方案。 | | | 6.3.5刀具设计方案及切削用量选用、刀具制造商选择清单。 | | | 6.3.6夹具设计方案。 | | | 6.3.7测量工位设计方案，包括位置设置、检测内容及检测夹具方案等。 | | | 6.3.8零件输送方案（工序间及工序内）。 | | | 6.3.9冷却液及切屑供排和集中吸雾系统设计方案。 | | | 6.3.10设备静态精度检测内容和要求确认。 | | | 6.3.11 项目进度表。 | | | 6.3.12 提供在本项目SPC站用摇臂吊（用于检测夹具上不合格件下料和三坐标检测件下料和返回）的旋转半径、起升高度及安装位置等基本参数。 | | | 6.4 | 上述设计方案需经过业主认可后方可投产，但投标方承担全部责任。 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|:------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------| | 第七部分 验收及培训 | | | PART VII Acceptance and Training | | | 7.1 | 设备验收: | | 7.1.1设备预验收 | | | 7.1.1.1 | 投标方需提供设备验收标准。投标方应提前在设备具备预验收条件3个月之前通知业主。 | | 7.1.1.2 | 设备的预验收在投标方现场进行。业主安排6人参加，验收时间由双方协商确定，业主负责往返机票和食宿，投标方提供现场办公场所、翻译。 | | 7.1.1.3 | 验收前设备必须连续空运转12小时无故障后，按投标方出厂标准对静态精度进行验收。投标方提供设备精度检测用测试仪器。 | | 7.1.1.4 | 按“3.10机床在线检测系统要求”，对在线检测系统的功能、精度等进行验收。 | | 7.1.1.5 | 各项精度合格后进行零件加工验收, 应保证在机床和工装无故障、加工中不进行人工调整前提下，每工序中的1台设备连续切削30件CA6DG1缸体, 采用三坐标测量机检测，按“3.8 设备能力要求”验收Cmk等，连续切削10件6DH2缸体和5件CA4DG1缸体，15件全检，要求100%合格, 采用三坐标测量机检测；其余设备分别连续切削5件CA4DG1、CA6DG1和6DH2缸体，15件全检，要求100%合格, 采用三坐标测量机检测。三坐标检测时，圆度和直线度≤0.02、跳动≤0.04、平面度≤0.02的特性使用扫描策略。切削过程中同时进行节拍验证。 | | 7.1.1.6 | 设备功能性验收，包括操作性、安全性方面的功能性验收。 | | 7.1.1.7 | 检查供货是否符合合同供货范围。 | | 7.1.1.8 | 预验收期间设备使用的辅助材料由投标方提供。如果在德国有售并符合投标方要求，切削液品牌和型号同业主现有切削液系统相同。 | | 7.1.1.9 | 上述预验收内容合格视为预验收完成。 | | 7.1.1.10 | 投标方负责将预验收用全部试件进行防锈处理及单独包装，并与设备一起发运到业主现场。 | | 7.1.2设备终验收 | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 7.1.2.1 | 设备的终验收在业主现场进行。业主负责设备粗就位，投标方负责安装、调试，设备安装、调试后必须连续空运转24小时无故障后，按投标方出厂标准对静态精度进行验收。 | | 7.1.2.2 | 按“3.10机床在线检测系统要求”，对在线检测系统的功能、精度等进行验收。 | | 7.1.2.3 | 各项精度合格后进行零件加工验收, 应保证在机床和工装无故障、加工中不进行人工调整前提下，每台设备分别连续切削50件CA6DG1缸体和50件CA6DH2缸体, 采用三坐标测量机由业主进行检测，按“3.8 设备能力要求”验收Cmk等，连续切削10件CA4DG1缸体，10件全检，要求100%合格, 采用三坐标测量机检测。三坐标检测时，圆度和直线度≤0.02、跳动≤0.04、平面度≤0.02的特性使用扫描策略。切削过程中同时进行节拍验证。 | | 7.1.2.4 | 终验收期间设备使用的辅助材料由业主提供。 | | 7.1.2.5 | 检查供货是否符合合同供货范围。 | | 7.1.2.6 | 整线验收：上述项目合格后，进行100件CA6DG1或CA6DH2缸体生产，验证设备运行稳定性。 | | 7.1.2.7 | 集中吸雾系统终验收 | | 集中吸雾系统终验收在业主现场进行，分两个阶段验收： | | | 第一阶段：检查供货是否符合合同供货范围，设备安装、调试以后，系统除与机床链接的支管外，其余工作皆完成，系统进行运行测试，确保无故障。 | | | 第二阶段：完成与所有机床的连接后进行联合调试，保证整线正常除雾除尘。在保证处理系统运行、操作正常而无故障的前提下，按投标方出场标准及签订的技术协议进行技术指标验收，由投标方委托第三方检测机构检测。 | | | 7.1.2.8 | 噪声终验收，噪声声压级≤75dB（A）。 | | 7.1.2.9 | 以上项目合格后，视为通过终验收和正式交货。 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 7.1.2.10 | 在终验收合格投产后，在投标方伴产服务的1个月期间，由业主对刀具寿命（包括100件生产收集到的数据）进行评估统计，对于双方协商一致寿命需要改进的刀具，业主与刀具供应商应共同尽力配合, 投标方负责协调刀具供应方的现场服务并提供支持。 | | 7.1.3验收试件 | | | 7.1.3.1预验收试件：CA6DG1缸体90件、CA6DH2缸体20件、CA4DG1缸体10件，业主准备预验收用的试件并以CIF国外港口条款将试件发运到投标方指定的港口，投标方自行负责将试件运到预验收地点。 | | | 7.1.3.2终验收试件：CA6DG1缸体150件、CA6DH2缸体150件、CA4DG1缸体50件。 | | | 7.2 | 设备安装、调试: | | 7.2.1业主负责设备的起重、运输及场地清理。 | | | 7.2.2投标方负责设备定位划线与地基连接，负责设备安装、调试，对设备安装、调试的正确性负全部责任，业主配合。 | | | 7.2.3投标方自备安装、调试过程设备专用吊耳及精度检测等专用工具。 | | | 7.2.4业主提供安装、调试现场及所需的电、水、压缩空气等，负责将介质连接到设备接口。 | | | 7.2.5投标方负责设备接口以下设备内部和设备之间的支管线连接。 | | | 7.2.6投标方与业主共同负责辅助设备与整线的连接。 | | | 7.2.7安装、调试及验收期间，进入业主现场的投标方工作人员应穿戴工作服、安全帽、劳保鞋及配备必要的防疫物资，如需高空作业应佩戴安全带（劳保和安全器具投标方自带）。安装调试期间，设备需悬挂安全警示牌，防止非投标方技术人员操作设备。 | | | 7.2.8业主向投标方提供临时办公场所。 | | | 7.2.9投标方负责提供翻译。 | | | 7.2.10投标方要按业主规定和法律规定在业主内部进行作业，对其违规违法造成的损失负责并承担法律责任，与业主无关。 | | | 7.3 | 人员培训 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 投标方负责在业主现场对业主代表进行电气、机械维修、操作（设备、刀具调测、在线测量）、编程的技术培训。内容包括编程、操作方法及维修技术、常见故障排除等，负责培训业主设备操作人员能够独立完成设备操作、完成零件加工工作。 | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:----------------------------------------------------------------------------|:-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------| | 第八部分 质保期、附件、备件及售后服务 | | | Part VIII Warranty Period, Accessories, Spare Parts and After-sales Service | | | 8.1 | 设备质保期为最终验收双方签字之日起18个月，数控系统质保期为24个月。在质保期内，若因设备及工装故障造成业主停工,投标方应保证：国内的在4小时内响应业主的维修要求，大连地区的6小时内到达用户现场；省内的12小时内到达用户现场；省外的24小时内到达用户现场；如需境外工程师到厂服务，亚洲的在6小时内响应业主的维修要求，48小时内到达用户现场，欧美的在24小时内响应业主的维修要求，96小时内到达用户现场。 | | 8.2 | 在设备质保期内，投标方对设备及工装出现的各类故障应及时免费提供维修服务。对非人为造成的各类零件损坏，应及时免费更换。当发生重大故障时，在故障解决以后质保期需适当延长，具体时间由双方协商决定。 | | 8.3 | 投标方在中国境内有固定的并已正常运行的售后服务机构及常用备件库，无不良的售后服务记录，具备能在中国境内有培训、编程和维修的条件。 | | 8.4 | 在终验收合格投产后，投标方须派机械、电气工程师各一名在业主工厂伴产服务1个月，服务开始时间双方协商确定。 | | 8.5 | 业主应提供以下附件 | | 8.5.1须提供标准配置的附件和专用维修工具。 | | | 8.5.2提供机床调整用检验棒和调整样件等装置。 | | | 8.6 | 业主应提供设备原产地证明书。 | | 8.7 | 业主应提供主要零部件原产地证明书。 | | 8.8 | 业主在交货期方面必须有良好的信誉。 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------------------------------------------------------------------------------------------------------------|:---------------------------------------------------------------------------------------------------------------------------------------------| | 第九部分 投标资料要求 | | | Part IX Tender Data Requirements | | | 9.1 | 投标方近五年（2019年至今）来的销售业绩及用户清单。 | | 9.2 | 整线平面布置图。 | | 9.3 | 设备清单、报价。 | | 9.4 | 工艺装备清单、报价。 | | ★9.5提供整线设备共线方案描述，包括但不限于机床、夹具、刀具、辅具技术方案。 | | | 9.6 | 提供设备各精度指标的检验报告及出厂规范。 | | 9.7 | 设备的机械（导轨、丝杠等）、电气（电机、伺服马达等）、液压、气动、润滑等元器件的主要供应商，输送、上、下料机构的供应商，集中吸雾系统供应商。 | | 9.8 | 总线控制拓扑图，软硬件配置及达到的功能。 | | ★9.9工序说明、加工示意图、工序时间计算（切削用量的选择），主轴最高转速及最大扭矩。 | | | 9.1 | 各工序的夹具简图，工序定位、夹紧示意图（标明具体部位）。 | | 9.11 | 各工序机床的配置说明。 | | 9.12 | 工件上、下料和输送方式说明。 | | 9.13 SPC检查站及检测夹具说明（包括生产线自动向检测夹具输送及检测后自动返回加工方案）。 | | | 9.14工件缓存方案、工件清洁包方案、集中吸雾系统方案。 | | | 9.15刀具及外购件主要供应商清单。 | | | 9.16提供单机及总的切削液需求量、单机及整线的电容量、单机及整线对气源的要求、单机及总的切屑排出量，按表填写相应技术参数。 | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | |:-------------------|:---------------|:----------------|:-------------|:-------------------|:----------------------------------| | | 设备名称 | 设备型号 | 工序号 | 设备台数 | 电力安装容量（Kw台） | | 序号 | Equipment name | Equipment model | Process No. | Equipment quantity | Power installed capacity (Kw/set) | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | Unnamed: 7 | |:-----------------| | 机床重量 | | Unit weight (kg) | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | Unnamed: 9 | |:--------------------------------------| | 机床供液量 | | Liquid supply of machine tool (L/min) | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | Unnamed: 5 | Unnamed: 6 | Unnamed: 7 | Unnamed: 8 | Unnamed: 9 | Unnamed: 10 | Unnamed: 11 | Unnamed: 12 | Unnamed: 13 | |:----------------------------------|:-------------|:-----------------|:-------------|:--------------------------------------|:--------------|:--------------------------------|:-----------------------------------------|:----------------------------------| | 电力安装容量（Kw台） | | 机床重量 | | 机床供液量 | | 机床回液压力 | 进/回液管内径（mm） | 压缩空气用量 | | Power installed capacity (Kw/set) | | Unit weight (kg) | | Liquid supply of machine tool (L/min) | | Return pressure of machine tool | Inner diameter of inlet/return pipe (mm) | Compressed air consumption (m3/h) | | | | | | | | (MPa) | | | | | | | | 单台 | 合计 | | | 单台 | | 单台 | 合计 | 单台 | 合计 | Single | Total | | | Single | | Single | Total | Single | Total | | | | | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | Unnamed: 15 | Unnamed: 16 | |:------------------------------|:--------------------------------| | 压缩空气压力 | 机床切屑量 | | Compressed air pressure (MPa) | Machine tool chip amount (Kg/h) | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | Unnamed: 13 | Unnamed: 14 | |:--------------|:--------------| | 单台 | 合计 | | Single | Total | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | Unnamed: 16 | Unnamed: 17 | |:--------------|:--------------| | 单台 | 合计 | | Single | Total | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | |:-------------------| | No. | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | |-------------------:| | 1 | | 2 | | 3 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | Unnamed: 11 | |:--------------| | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | |:---------------------------------------------------------------------------------------| | 9.17对业主设备安装地坪的要求。 | | 9.18对预验收及终验收试切件数量、时间的要求。 | | 9.19投标方在中国境内维修服务体系的说明。 | | 9.20投标方提供总进度及设计和会审、制造、装配、调试、培训及预验收等各阶段时间进度计划。 | | 9.21以上资料同时提供相应的电子文档。 | | 9.22上述全部投标文件必须采用中文书写。 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:----------------------------------------------------------------------------------------------------------------------------------------|:----------------------------------------------------| | 第十部分 投标报价要求 | | | Part X Bid Pricing Requirements | | | 10.1方案总报价 | | | 10.1.1单台加工设备按供货范围分项报价。 | | | 10.1.1.1 | 主机报价 | | 10.1.1.2 | 夹具（包括在线测量工位夹具）报价 | | 10.1.1.3 | 刀具及刀辅具（包括对刀装置、换刀辅助装置等）报价 | | 10.1.1.4 | 控制系统报价 | | 10.1.1.5 | 编程费用报价 | | 10.1.1.6 | 调整样件及样棒报价 | | 10.1.1.7 | 在线测量或在线测量及补偿报价 | | 10.1.1.8 | 在线测量工位夹具报价 | | 10.1.1.9 | 输送系统报价 | | 10.1.2机械手报价 | | | 10.1.3机械手上下料站及出入辊道报价 | | | 10.1.4副操作面板报价（如果有） | | | 10.1.5副刀库报价（如果有） | | | 10.1.6回液泵站报价 | | | 10.1.7设备内部切削液增压及精过滤模块报价 | | | 10.1.8降噪装置报价 | | | 10.1.9集中吸雾系统报价（吸雾系统按每一级） | | | 10.1.10 | RFID读写器报价 | | 10.1.11 | SPC检测站检测夹具（包括工件回转装置）报价 | | 10.1.12 | SPC检测下料口自动向检测夹具输送及检测后自动返回报价 | | 10.1.13 | 清洁包报价 | | 10.1.14 | 工件缓存装置报价 | | 10.1.15 | 加工设备集成报价 | | 10.1.16 | 培训与验收费用 | | 10.1.16.1预验收费用 | | | 10.1.16.2终验收费用（在业主工厂） | | | 10.1.16.3培训费（电气、机械维修、操作、编程的技术培训） | | | 10.1.17 | 包装及运输费用 | | 10.1.18 | 售后服务费用 | | 10.1.19 | 技术资料费 | | 10.1.20 | 伴产服务费 | | 10.1.21 | 分别以FOB与CIF报价 | | 10.1.22 | 保险费 | | 10.2备件、易损件清单及价格（不在投标总价内） | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 10.3 投标时需提供主要部件的价格，三年不得涨价。提供清单的备件，投标方不允许与第三方供应商签署商务保护协议，阻碍业主向第三方供应商采购。 | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | |:---------------------------------------------------------| | 第十一部分 保密 | | Part XI Confidentiality | | 11.1 | | 投标方应对业主提供的产品图纸，技术要求及附件等对外保密。 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | Unnamed: 2 | |:-------------| | 资料保密 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | j. 电柜内部配置电计量表，计量数据可以上传至业主能源控制系统。电计量表品牌标准参照或相当于ABB、SIEMENS、SCHNEIDER等国际一流知名品牌产品，电计量表精度为0.5级。 | | | 电计量表功能： | | | 1）采集分合状态和电流、电度量等电气参量。 | | | 2）具备RS485和工业以太网通讯功能。 | | | k. 电柜必须有空气调节器(空调不允许布置在设备顶部)。 | | | l. 在电柜的上方必须预留连网的接口。 | | | m. 配备断刀监控装置。 | | | 4.1.4.6.2 软件： | | | a. NCU系统基于Linux系统，如投标人选择基于Linux系统的TCU系统，则需提供1台国际品牌的工业PG，配置Step编程器及软件、附件（如电缆），便于设备故障诊断。 | | | b. 适合于汽车工业的HMI介面，易于操作，操作维护帮助信息充分。允许客户编辑。 | | | c. 配备数控软件。供应商特殊应用软件，必须安装于系统内，便于维修时操作。 | | | d. 配备远程诊断软件。 | | | e. PLC程序中所有的注释必须全部为英文或中文。 | | | f. 如采用西门子SINUMERIK 840D sl数控系统，需带有PLC软件，可以查找和修改梯形图（或采用SIEMENS的工业PG进行查找和修改梯形图）。 | | | 4.1.4.6.3 数控系统除具备标准功能及工序所必须的附加功能以外，还须具备以下特殊功能： | | | a.功能完善友好的用户可编辑的HMI。 | | | b.刀具负荷监测和功率显示，主轴监控。 | | | c.刀具加工过程过负荷反馈及切削参数的即时适应性下调。 | | | d.刀具寿命控制。 | | | e.故障自诊断功能，须有较详细的诊断故障说明。故障报警到输入/输出元器件和电柜内的接触器/继电器一级。 | | | f.远程诊断功能。 | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | g.用户访问分级保护。 | | | h.自适应控制。 | | | i.机器预热程序。 | | | 4.1.4.7 | 具体要求 | | a. | 电控柜: | #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 1 Context: # Automation Kauf ## Lastenheft Mechanik **Stand:** 28.03.2024 FFG Europe & Americas MAG IAS GmbH Salacher Straße 93 73054 Eislingen #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 2 Context: # Inhaltsverzeichnis 1. Versionsstabelle........................................................................................................................... 3 2. Projektdaten.................................................................................................................................... 3 3. Lastenhefte / Kundenspezifikation............................................................................................ 4 4. Terminplan....................................................................................................................................... 4 5. Genehmigungsverfahren............................................................................................................... 4 6. Projektreporting........................................................................................................................... 5 7. Datenbereitstellung....................................................................................................................... 5 8. Werkstückbereitstellung.............................................................................................................. 5 9. Taktzeit / Beladezeiten / R&M-Daten...................................................................................... 5 10. Hallenlayout.................................................................................................................................... 6 11. Konformitätserklärung / Dokumentation................................................................................ 7 11.1 Wertstücküberhängende Teile............................................................................................ 7 11.2 E-V-Stücklisten................................................................................................................. 8 12. Konstruktion................................................................................................................................... 8 12.1 Bandtechnik..................................................................................................................... 8 12.2 Greiftechnik..................................................................................................................... 9 12.3 Portaltechnik................................................................................................................... 10 12.4 SPC-Schubladen.............................................................................................................. 11 12.5 Roboter.................................................................................................................................. 12 12.6 Farbegbung..................................................................................................................... 12 12.7 Hardware / Fluidik............................................................................................................... 12 13. Steuerungskonzept / Ablaufbeschreibung.......................................................................... 13 14. Hallenriss / Maschineninbringung......................................................................................... 13 15. Montage und Inbetriebnahme................................................................................................. 13 16. Instandhaltungskonzept........................................................................................................... 14 17. Kommunikation / Kontakte....................................................................................................... 14 18. Protokollführung......................................................................................................................... 14 19. Nachträge...................................................................................................................................... 14 20. Kontaktdaten................................................................................................................................ 15 20.1 Technisches Angebot Automatisierung/Zukauf............................................................ 15 20.2 Projektleitung Konstruktion Automatisierung/Zukauf................................................. 15 20.3 Steuerungstechnik Automatisierung/Zukauf............................................................... 15 20.4 Hardware / Fluid.............................................................................................................. 15 20.5 Einkauf.................................................................................................................................... 15 20.6 Dokumentation.................................................................................................................. 15 20.7 Techncial Compliance..................................................................................................... 16 21. Abweichungen Lastenhefte..................................................................................................... 16 #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 3 Context: # 1. Versionstabelle | Version | Datum | Änderung | Name | |---------|-------------|--------------------------------------------------------------|---------------------| | V1 | 04.05.2022 | Grundfassung | Matthias Grüner | | V2 | 05.08.2022 | Überarbeitung | Matthias Grüner | | V3 | 11.10.2023 | Greifer: A-Achse bei KSS-Bearbeitung hinzu
Kapitel Werkstückbereitstellung überarbeitet
LIP: Temperaturkomp. X-Achse hinzu | Matthias Grüner | | V4 | 28.02.2024 | Kapitel Hallenlayout angepasst
Servo-Achsen Portal hinzu | Matthias Grüner | | V5 | 28.03.2024 | Tropfwanneausführung ergänzt
Dokumentation überarbeitet
Kapitel Roboter überarbeitet | Matthias Grüner | # 2. Projektdaten Siehe projektspezifische Unterlagen #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 4 Context: # 3. Lastenhefte / Kundenspezifikation - Die Lastenhefte werden durch MAG bereitgestellt. - Fehlende Lastenhefte / Unterlagen sind vom Lieferanten unaufgefordert bei MAG einzufordern. - Es gilt folgende Reihenfolge: Gesetz, Lastenheft Kunde, Lastenheft MAG, eigene Dokumente. - Nachträge aufgrund von nicht abgesprochenen Annahmen seitens des Lieferanten werden nicht akzeptiert. Die Annahmen müssen mit MAG abgestimmt und schriftlich freigegeben werden. # 4. Terminplan Zu Projektbeginn ist seitens des Lieferanten ein Projektterminplan zu erstellen, in dem u.a. ersichtlich ist, wann welche Daten für die Konstruktion benötigt werden, um die von MAG festgelegten Genehmigungsdurchsprachen/-termine mit dem Endkunden einzuhalten. Diese sind ebenfalls im Terminplan darzustellen, wie auch alle weiteren relevanten Termine, wie z.B. Fertigungs- und Montagetag, Aufbau beim Kunden, Inbetriebnahme, Abnahme, usw. Der Projektterminplan ist zwei Wochen nach Kick-Off bereitzustellen. Dieser sollte u.a. folgende Punkte enthalten: - Projektteam / Ansprechpartner - Datenbereitstellung durch MAG (Maschinenbilder, …) - Design-Freeze Halle - Bereitstellung Genehmigungszeichnungen / Pläne - Spätestes Genehmigungsdatum der Komponenten - Dokumentation - CE/Anlagensicherheit - Beschaffung/Fertigung - Montage und IB - Versandabnahme - Baustelle: Montage und IB, BBÜ, Abnahme # 5. Genehmigungsverfahren Alle zu genehmigenden Unterlagen sind nach vereinbarten Terminen bei MAG einzureichen. Diese werden dann durch MAG oder gemeinsam mit dem Lieferanten dem Endkunden vorgestellt und durch diesen genehmigt. Die geforderte Bearbeitungszeit des Endkunden ist zu beachten. #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 5 Context: # 6. Projektreporting Jeder Lieferant muss wöchentlich ein Projektreporting (Vier-Felder-Chart) liefern. Die hierzu benötigte Vorlage wird von MAG bereitgestellt. Das Dokument ist wöchentlich bis spätestens Freitagmittag 12 Uhr an folgende Personen zu liefern: - Gesamprojektleiter - Projektleiter Konstruktion Automation/Zukauf - Einkauf # 7. Datenbereitstellung Sämtliche für den Lieferanten notwendigen Daten für die Layoutplanung, Störkontoruntersuchung, Ablaufbeschreibung, usw. werden von MAG bereitgestellt. Der Lieferant hat diese Daten eine Woche vor Termin schriftlich anzufordern. # 8. Werkstückbereitstellung - MAG stellt zu Konstruktionsbeginn die CAD-Daten aller notwendigen Werkstücktypen (Rohteile, Fertigteile, Baugruppen, Varianten) in vom Kunden bereitgestellten Datenformat zur Verfügung. Jeder Lieferant ist für die Aufbereitung der CAD-Daten selbst verantwortlich, um diese für sich verwenden zu können. - Werkstückänderungen während der Projektphase sind innerhalb einer Woche zu untersuchen und zu bewerten. Auswirkungen auf die Anlage müssen in Form einer Power-Point-Präsentation dargestellt werden. - Eine Untersuchung/Integration nachfolgender Werkstücktypen während des Projektverlaufs bedarf eines Zusatzangebots in Form einer Typeninformationen, sofern diese nicht Vertragsbestandteil des Grundauftrags ist. - Werkstücke werden von MAG bereitgestellt. Die gewünschte Anzahl, Art und Umfang der Bearbeitung ist vor Konstruktionsbeginn zu definieren und MAG schriftlich mitzuteilen. Ebenso ist dies im Projektterminplan darzustellen. # 9. Taktdaten / Be Ladezeiten / R&M-Daten Der Lieferant hat die vorgegebenen Takt- und Bleadezeiten zu bestätigen und durch einen detaillierten Ablaufplan darzustellen. Für jede Zelle/OP ist ein Ablaufplan zu erstellen. Die erforderlichen Daten bezüglich Maschine/Fremdgewirken sind bei MAG bzw. den Unterlieferanten termingerecht einzureichen. Die Taktzeitberechnungen / Ablaufpläne sind an MAG auszuhändigen – auch die von Sondermaschinen, Lasermarkierstationen, Blasboxen, usw. #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 6 Context: # 10. Hallenlayout Der Lieferant muss mit dem Angebot die R&M-Daten bereitstellen. Diese sind technische Verfügbarkeit und MTTR (meantime to repair). ## Verantwortlichkeit Hallenlayout Lieferant: - MAG stellt dem Lieferanten das Angebotslayout zur Verfügung. - Die Hallenplanung / Verantwortung über das Hallenlayout liegt beim Verarbeiter. Dieses beinhaltet: - Umfang des Lieferanten - Umfang MAG - evtl. Umfang von Fremdwerken - Das Hallenlayout ist als DWG (ACAD 2016), PDF und STEP (siehe auch Punkt Zellenplan) zur Verfügung zu stellen. - Der Lieferant ist verantwortlich für die Störkonturenuntersuchung. - Sämtliche notwendigen Daten, sind bei MAG zu erfragen und werden von MAG zur Verfügung gestellt: - Hallenhöhe - Mindestabstände - Durchgänge - Wartungsplätze (Portal, Greifer, sonstiges) - Bandhöhe - ... - MAG stellt für die Layoutplanung die Daten der Maschine / Fremdwerke zur Verfügung. Diese sind termingerecht durch den Lieferanten einzufordern. - Die Schnittstellenerantwortlichkeit liegt beim Lieferanten (ME + HW + SW). - Hierfür benötigten Daten von Drittlieferanten werden von MAG bereitgestellt. - Der Lieferant erstellt einen Gesamtfundamentplan. Die hierzu erforderlichen Daten sind termingerecht bei MAG einzufordern. #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 7 Context: - Bei mehreren Zellen sind ein Zellenplan (Draufsicht, Seitenansicht, Vorderansicht) und ein Zellenfundamentplan zu erstellen. Abweichungen sind vorab mit MAG abzustimmen. - Die Zellenpläne sind als STEP (keine Flächenmodelle), DWG (ACAD2016) und PDF zur Verfügung zu stellen, die Fundamentpläne als DWG und PDF. ## 11. Konformitätsklärung / Dokumentation Das Gesamt-CE (Anlagen-CE) oder auch Zellen-CE ist durch den Verkäufer zu erstellen. Alle erforderlichen Unterlagen (z.B. Maschinen-CEs) sind termingerecht bei MAG bzw. den Unterlieferanten einzureichen. Jeder Maschinenlieferant hat für seine Maschine eine CE-Erklärung zu erstellen. Bei unvollständigen Maschinen ist eine Einbauerklärung sowie eine Montageanleitung zu liefern und die Checkliste „unvollständige Maschine“ vorzulegen. Die Dokumentation erfolgt nach Kundenvorschrift. Sollte eine Prüfung der Dokumentation durch den Prüfbüro gefordert sein, so ist dies durch den Lieferanten für dessen Lieferumfang zu beantragen und für die diesbezüglich anfallenden Kosten aufzukommen. Die Dokumentation ist bei Auslieferung der Anlage alternativ nach MAG-Terminalen über einen Download-Link bereitzustellen. Änderungen nach Endabnahme sind einzupflegen. Sollten hier in der Kundenspezifikation Vorgaben gemacht werden, sind diese vorrangig zu betrachten und umzusetzen, z.B. Doku zur Versandfreigabe bzw. Vorabnahme. Die Dokumentation ist, wenn nach Endkundenlanzenheft nicht anders gefordert, in der jeweiligen Landessprache und in Englisch auszuführen. ### 11.1 Werkstückübergreifende Teile - Von allen werkstückübergreifenden Teilen sind die Fertigungszeichnungen zu liefern; die Daten sind als PDF und DWG (ACAD2016) bereitzustellen. - Die Zuordnung aller werkstückübergreifenden Teile muss über mitgelieferte Stücklisten und Zusammenstellungszeichnungen nachvollziehbar sein. ### 11.2 E+V Stücklisten Alle E+V-Stücklisten sind mit Herstellerangaben und Preisen im Kundenformat zu liefern. #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 8 Context: # 12. Konstruktion Die Verantwortung für die konstruktive Auslegung und die sichere Funktion der gesamten Automation liegt beim Lieferanten. Erforderliche Daten für eine Störkonturantersuchung sind termingerecht bei MAG einzufordern. ## 12.1 Bandtechnik - Für die sichere Ausführung und Funktion ist der Lieferant verantwortlich. - Bandgeschwindigkeit nach Vorgabe des Endkunden, wenn keine Vorgabe, dann Auslegung nach Taktzeit. - Bandhöhe nach Vorgabe des Endkunden. - Der Lieferant bestätigt das sichere Greifen und Ablegen des Bauteils auf dem Band. (Sind hierfür Aushub- oder Indexier-Stationen notwendig, sind diese vorzusehen.) - Der Lieferant bestätigt ein sicheres Lesen des DMC-Codes bzw. des RFID-Chips. (Eventuelle Zusteinheiten und Indexier-Stationen sind zu berücksichtigen.) **Bsp. für Fehlensung DMC** Bei dreimaliger Fehlensung des DMC-Codes, muss das Teil aus der Anlage genommen werden. Dies kann entweder manuell über eine entsprechend große Zugangsöffnung im Abholschacht, oder durch ein Ausschließen mit reduzierter Geschwindigkeit (evtl. im Zustimmbetrieb) auf den SPC-Platz erfolgen. Hierzu muss dann die Seriennummer des Bauteils über das HMI eingegeben werden, damit die Anlage weiß, welches Bauteil sich im Abholbereich befindet. Dieser Ablauf ist vorab mit dem Endkunden zu klären! - Bandführung: Das Konzept und die Abarbeitung über die Führung des Werkstücks auf dem Band haben durch den Lieferanten zu erfolgen. Die Genehmigung erfolgt über MAG mit dem Endkunden. - Späne-/KSS-Auffangwannen sind mit Schrägen und Ablassschrauben auszuführen. - Der Lieferant bestätigt eine Tropfwanneausführung, die gewährleistet, dass der Boden nicht verschmutzt wird. Kabelkanäle und Medieneinheiten sind außerhalb des Nassbereiches anzurunden. - Ein-/Auslaufschacht: Nassbearbeitung: Blech oder Makrolon; Trockenbearbeitung: Schutzgitter. - Zugantdsten: elekt. abgeschert (z.B. Euchner MGB). - Bandzeichnungen sind als STEP (kein Flächenmodell), DWG (ACAD2016) und PDF zu liefern, inkl. Werkstück. Die Werkstückführung muss ersichtlich sein und die Funktion der Lichtschranken bzw. Sensorik erkennenlich sein. - Allgemeine Unklarheiten sind im Vorfeld mit MAG abzustimmen. Kosten, die im Nachgang hierfür entstehen, werden nicht durch MAG übernommen. #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 9 Context: # 12.2 Greifertechnik Die Greifer werden durch den Lieferanten beschafft. Dieser ist für das Greifkonzept (pneumatisch oder elektrisch), die sichere Ausführung und Funktion der Greifer verantwortlich. - Greifsicherung bei Medienausfall gegen Werkstückverlust - Sichere Signalgebung z.B. Dauersignal bei Werkstück-Vorhanden, um einen Verlust des Werkstücks zu erkennen; keine Signal Speicherung! - Abfragen von Greifer gelöst, gespannt mit WST, gespannt ohne WST - Abfrage Werkstück-Vorhanden, bevorzugt über Federstoßböbel - Druckschalter für Klemmungen - A-Achsen, C-Achsen und Y-Achsen sind als NC-Achsen auszuführen - Werkstücküberhängende Teile sowie Ersatz- und Verschleißteile müssen schnell wechselbar sein - Bei Nassbearbeitung ist eine A-Achse (NC-Achse) im Greifer vorzusehen, um das Werkstück auskühlen zu können - Greiferzeichnungen sind als STEP (kein Flächenmodell), DWG (ACAD2016) und PDF zu liefern. Darzustellen sind: - Greifer offen; Greifer zu; inkl. Werkstück - Greifergewicht, Abmaße - Funktionsmaße (Höhe, Passmaße, Toleranzen, …) - Greifkräfte - Belade- / Entlade- / Maschinenübergabepositionen - Abfragen inkl. Sensortypen, Bezeichnungen von Kauf- und Standardteilen wie z.B. Parallelgreifer, Linearzylinder, … - Funktion der Abfragen - Transportrichtung Sofern vom Endkunden keine Greifpunkte vorgegeben werden, sind diese durch den Lieferanten vorzuschlagen und gemeinsam mit MAG beim Endkunden zu genehmigen. Die Störkonturanalyse zwischen Greifer, Maschine und Vorrichtung obliegt dem Lieferanten. Alle notwendigen Daten sind termingerecht anzufordern und durch MAG bereitzustellen. Allgemeine Unklarheiten sind im Vorfeld mit MAG abzustimmen. Kosten, die im Nachgang hierfür entstehen, werden nicht durch MAG übernommen. #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 10 Context: # 12.3 Portaltechnik Die LIPs haben hinsichtlich technischer Ausführung folgende Anforderungen zu erfüllen: - **Folgende Daten sind bereitzustellen:** - Wiederholgenauigkeit der Achsen inkl. Greifer - Verfahrwege und Achsgeschwindigkeiten - **Positioniergenauigkeit Be-/Entladen Spannvorrichtung:** +/- 0,1 mm - **Durchschlagsichere Ladeluken und Portalwannen sind notwendig.** - Der Lieferant bestätigt eine Tropfwannenausführung, die gewährleistet, dass der Boden nicht verschmutzt wird. Kabelkanäle und Medieneinheiten sind außerhalb des Nassbereiches anzuronden. - Die Tropfwannen sind mit Schrägen und Ablassschrauben auszuführen, damit im Nachgang eine eventuelle KSS-Rückführung ausgeschlossen werden kann. - Werkstückablageplätze sind so auszuführen, dass keine Späne auf den Flächen, Auflagen und Aufnahmepins liegen bleiben. Eventuelle Maßnahmen sind vorzusehen. - Ersatz- und Verschleißteile müssen einfach und schnell wechselbar sein. - Fundamentplatten sind mitzuliefern. - Die Portalhöhe ist so zu definieren, dass Maschinen unter dem Portal durchgeschoben werden können, sofern die Hallenhöhe dies zulässt. Grobe Richtwerte für Panzerrollen zur Maschineninbetriebung sind 120 mm (manuell) und 180 mm für elektrisch angetriebene. - Ab einer Portalänge von 22 m ist eine Temperaturkompensation in der X-Achse vorzusehen. - X- und Z-Achsen sind als Servo-Achsen auszuführen, ebenso die A-, B- und C-Achsen; die Y-Achse bevorzugt als Servo-Achse. - Allgemeine Unklarheiten sind im Vorfeld mit MAG abzustimmen. Kosten, die im Nachgang hierfür entstehen, werden nicht durch MAG übernommen. #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 11 Context: # 12.4 SPC-Schubladen Konstruktive Gestaltung der SPC-Schubladen: - 1x SchutzTür mit Schutzschalter z.B. Euchner MGB - 2x Sicherheitsschalter mit Zuzahlung (Schublade sicher geöffnet, Schublade sicher geschlossen) pro Schublade - 1x mechanische Verriegelung pro Schublade für Schublade geöffnet/geschlossen (fedendes Druckstück) - 1x Werkstück-Vorhanden-Kontrolle pro Werkstück - 1x Handscanner - Schubladenauszug pro Werkstück (Ergonomie/Zugänglichkeit) - Steckbleche für die Greiferwartung (Zugänglichkeit) - Leuchte - Bedienelement (Leuchtdrucktaster weiß) - Umhausung in Blech oder Makrolon - Sicheres Teachen der Werkstücke ohne Demontage - Späne-/KSS-Auffangwannen sind mit Schrägen und Ablassschrauben auszuführen. - Der Lieferant bestätigt eine Tropfwannenausführung, die gewährleistet, dass der Hallenboden nicht verschmutzt wird. Kabelkanäle und Medieneinheiten sind außerhalb des Nassbereiches anzubringen. - Werkstückablageplätze sind so auszuführen, dass keine Späne auf den Flächen, Auflagen und Aufnahmepins liegen bleiben. Eventuelle Maßnahmen sind vorzusehen. - Allgemeine Unklarheiten sind im Vorfeld mit MAG abzustimmen. Kosten, die im Nachgang hierfür entstehen, werden nicht durch MAG übernommen. #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 12 Context: # 12.5 Roboter Die Auslegung und Auswahl des Roboters erfolgen durch den Lieferanten. Dieser ist auch hier für die sichere Funktion verantwortlich! Es ist vorab zu klären, ob der Roboter durch den Kunden beigestellt, oder durch den Lieferanten beschafft wird. - Der Lieferant bestätigt eine Tropfwannanenausführung, die gewährleistet, dass der Boden nicht verschmutzt wird. Kabelkanäle und Medieneinheiten sind außerhalb des Nassbereiches anzusordnen. - Bei Nassbearbeitung sind Maßnahmen bzgl. KSS-Ansammlung und Verschleppung vorzusehen. - Werkstückablageplätze sind so auszuführen, dass keine Späne auf den Flächen, Auflagen und Aufnahmepins liegen bleiben. Eventuelle Maßnahmen sind vorzusehen. - Die Störkonturanalyse zwischen Roboter, Gerät, Maschine und Vorrichtung obliegt dem Lieferanten. Alle notwendigen Daten sind termingerecht anzufordern und durch MAG bereitzustellen. - Allgemeine Unklarheiten sind im Vorfeld mit MAG abzustimmen. Kosten, die im Nachgang hierfür entstehen, werden nicht durch MAG übernommen. - Die Greiferwartung und ein Roboterbergekonszept sind vorzusehen. # 12.6 Farbgebung Die Lackierung der einzelnen Komponenten erfolgt nach Endkundenspezifikation. Eine Lackieranweisung wird seitens des MAG-Einkaufs zur Verfügung gestellt. Sollte diese nicht mitgeliefert werden, ist diese unaufgefordert anzufordern! # 12.7 Hardware / Fluidik Sofern vom Endkundenlastenheft nicht weiter spezifiziert: - Hydraulik / Fluidplan in EPLAN P8 (>Version 2.5) - Schmierplan in EPLAN P8 (>Version 2.5) - Elektroschaltplan in EPLAN P8 (>Version 2.5) #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 13 Context: # 13 Steuerungskonzept / Ablaufbeschreibung Das Steuerungskonzept ist vom Lieferanten zu erstellen und mit MAG abzustimmen. Dieses muss vom Endkunden genehmigt werden. Ebenso wie alle Regel- und Sonderabläufe. # 14 Hallenanriss / Maschineninbringung Die Maschineninbringung erfolgt, wenn nicht anders mit dem Endkunden abgestimmt, durch den Lieferanten – ebenso der Hallenanriss, das Verlegen und Befestigen der Fundamentplatten/Komponenten sowie das Verschweißen der Ständer auf den Fundamentplatten. Alle benötigten Hilfsmittel sind durch den Lieferanten bereitzustellen. # 15 Montage und Inbetriebnahme Die Montage, elektrische und pneumatische Installation sowie die Inbetriebnahme erfolgen durch den Lieferanten. Sämtliche Hilfsmittel wie Hebebühnen, Stapler, Hubwagen usw. sind durch den Lieferanten bereitzustellen. # 16 Instandhaltungskonzept Der Lieferant ist für die Wartung innerhalb seines Lieferumfangs verantwortlich. Ein Verschieben auf ein Fremdwerk ist nicht zulässig! - Wartungsplattformen sind vorzusehen. siehe hierzu Lastenheft Kunde, wenn keine Vorgabe, ist nach Rücksprache MAG eine starre oder mobile Plattform zu verwenden. Ein Sicherheitskonzept ist zu berücksichtigen und aufzuzeigen. - Greiferwartungsplätze sind vorzusehen (z.B. SPC-Platz oder Be-/Entlade-schacht). Die Zugänglichkeit muss sichergestellt sein (mind. eine elektr. abgesicherte Zugangstür; Steckbleche). - Das Wartungskonzept muss in der Betriebsanleitung ersichtlich sein. - Die Wartungsplätze sind im Hallenlayout darzustellen. - Eine Ablaufbeschreibung speziell zum Austausch der Motoren (X, Y, Z) ist vorzulegen. - Der Austausch aller Ersatz- und Verschleißteile muss ersichtlich und beschrieben sein. - Das Ersatzteilpaket hat alle notwendigen Ersatz- und Verschleißteile sowie werkstückübergreifende Teile inkl. Preis, Lieferzeiten und Herstellerangaben zu beinhalten; siehe auch unter _Dokumentation_. - Werkstückübergreifende Teile müssen einfach und schnell wechselbar sein. - ... #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 14 Context: # 17 Kommunikation / Kontakte Der Lieferant kommuniziert direkt mit dem Endkunden und nimmt MAG bei allen Emails mit in CC. Somit soll der direkte Informationsaustausch sichergestellt werden. Bei allen technischen Durchsprachen sowie Genehmigungsdurchsprachen hat der Lieferant mit den entsprechenden Fachabteilungen teilzunehmen – sowohl bei Präsenz- als auch bei Online-Veranstaltungen. # 18 Protokollführung Die Protokollführung liegt beim Lieferanten! Dieses ist einen Tag nach der Besprechung bereitzustellen. # 19 Nachträge Auftragsänderungen sind vorab abzustimmen und anzumelden. Erst nach schriftlicher Freigabe durch MAG dürfen diese konstruktiv umgesetzt werden. Für Änderungen, die nicht schriftlich durch MAG freigegeben werden, trägt der Lieferant die Kosten! Ein Richtpreis ist innerhalb von drei Tagen bereitzustellen. #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 15 Context: # 20 Kontaktdaten ## 20.1 Technisches Angebot Automation/Zukauf - **Name:** Ralf Haug - **Tel:** +49 7161 / 805 1281 - **E-Mail:** [ralf.haug@mag-ias.com](mailto:ralf.haug@mag-ias.com) ## 20.2 Projektleitung Konstruktion Automation/Zukauf - **Name:** Matthias Grüner - **Tel:** +49 7161 / 805 2192 - **E-Mail:** [matthias.gruener@mag-ias.com](mailto:matthias.gruener@mag-ias.com) ## 20.3 Steuerungstechnik Automation/Zukauf - **Name:** Walter Schaaf - **Tel:** +49 7161 / 805 495 - **E-Mail:** [walter.schaaf@mag-ias.com](mailto:walter.schaaf@mag-ias.com) ## 20.4 Hardware / Fluid - **Name:** Gerald Weiglsberger - **Tel:** +49 7161 / 805 4455 - **E-Mail:** [gerald.weiglsberger@mag-ias.com](mailto:gerald.weiglsberger@mag-ias.com) ## 20.5 Einkauf - **Name:** Sonja Haas - **Tel:** +49 7161 / 805 1400 - **E-Mail:** [sonja.haas@mag-ias.com](mailto:sonja.haas@mag-ias.com) ## 20.6 Dokumentation - **Name:** Sabine Ax - **Tel:** +49 7161 / 805 448 - **E-Mail:** [sabine.ax@mag-ias.com](mailto:sabine.ax@mag-ias.com) #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 16 Context: # 20.7 Technical Compliance **Name:** Martin Kohnle **Tel:** +49 7161 / 805 3608 **E-Mail:** [martin.kohnle@mag-ias.com](mailto:martin.kohnle@mag-ias.com) ## 21 Abweichungen Lastenhefte Abweichungen von Kunden- und MAG-Lastenheften müssen durch den Lieferanten in einer separaten Auflistung im Angebot mit Alternativen aufzeigt, begründet und anschließend von MAG schriftlich freigegeben werden! #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | c. 带有电器元件的电柜门应设置跨接线。 | | | d. 机床电气柜断电仍带电的检修备用电源要加标识和专用橙色线。 | | | e. 在不影响使用功能的情况下，机床可被人员接触到的部分及其零件应设计成不带易伤人的锐角、利棱、凸凹不平的表面和较突出的部位。 | | | f. 应配置启动预警信号装置，在启动设备前，能自动发出视觉（五色柱灯）和听觉警告信号。预警装置应有足够的报警时间。 | | | g. 急停开关必须有足够的数量，应在所有控制点和给料点都能迅速而无危险地触及到。 | | | h. 应有供起吊的部位或部件（如起吊孔、起吊环等），吊装位置必须保证吊装平稳并能避免发生倾覆或塑性变形。 | | | i. 机床必须具备紧急回退的安全特性。 | | | j. 油泵电机组联接处应加防护罩，以防止造成意外事故。 | | | k．安全阀必须在有效检定周期内，提供安全阀检验报告，安全阀提供2个，1用1备，安全阀材质为铜或白钢。 | | | 4.1.1.18 | 切削液采用集中处理方式。切削液回液泵品牌标准参照或相当于BRINKMANN或EVA、EGGER等国际一流知名品牌产品。回液泵要求有碎屑功能，并考虑各工序去除铁屑量及冷却液流量的不同，适当匹配，回液杂质泵的扬程要求15m～20m，保证有充分能力能够将工序所有铁屑和冷却液及时顺利的排出。 | | 4.1.1.19 | 主轴孔镗刀杆、顶面铣刀盘、缸孔镗刀杆等超过15Kg比较重的刀具须设置专用换刀辅助装置并带有吊具，方便刀具拆、装和机床内外搬运，具有升降功能能够将刀具放到机床外的刀具器具车上。 | | 4.1.1.20 | 设备部件根据不同的工序要求合理设计，产品换型时不需手动进行工装更换、调整。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 4.1.1.21 | 工件在检测前应被清理，便于检测，减少误判；手工检测工位设有冷却液手动喷枪和压缩空气气枪，加工中心上、下料工位设切削液手动喷枪和压缩空气气枪，方便工件清理和设备内部清理。 | | 4.1.1.22 | 生产线走线方式：电、气、液各种管路全部采用空中走管方式。 | | 4.1.1.23 | 设备与地基固定全部采用化学铆栓形式固定，化学铆栓投标方自带。 | | 4.1.1.24 | 设备颜色 | | a) | 机床设备主色调为灰白色，色标号为“RAL9002”。 | | b) | 机床设备安全移动门（带安全锁）颜色为油菜黄，色标号为“RAL1021”。 | | c) | 输送和搬运设备（如辊道，桁架机械手）颜色为灰白色，色标号为“RAL9002”。输送辊子为金属本色。 | | d) | 水箱和过滤箱外表面颜色为灰白色，色标号为“RAL9002”。 | | e) | 电机和泵颜色为厂家原色。 | | f) | 切削液管道颜色为灰白色，色标号为“RAL9002”。 | | g) | 排屑机构颜色为灰白色，色标号为“RAL9002”。 | | h) | 防护栅栏颜色为灰白色，色标号为“RAL9002”。 | | i） | 防护网格颜色为墨黑色，色标号为“RAL9005”。 | | j） | 钢结构颜色为灰白色，色标号为“RAL9002”。 | | k) | 刀具架颜色为灰白色，色标号为“RAL9002”。 | | l） | 接油盘、夹具采用深灰色，色标号为“RAL7011”。 | | m) | 电器设备颜色标准：动力配电箱及机床附属电气装置除有国家或行业标准外，均采用灰白色，色标号为“RAL9002”。如果是铝合金或不锈钢及镀锌材料制做的外壳，可不涂漆。 | | n) | 吸雾除尘管路：采用灰白色，色标号为“RAL9002”。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 4.1.2规格： | | | 4.1.2.1 托盘规格≥800´800（用于液压夹紧夹具） | | | 4.1.2.2 机械行程 | | | X轴：≥1250 mm | | | Y轴：≥1000 mm | | | Z轴：≥1000 mm | | | B轴分度范围为360° | | | 4.1.2.3 工作台最大承载： | | | 设备≥2000Kg | | | 4.1.3主要技术指标： | | | 4.1.3.1 主轴功率：≥28KW（100%负荷） | | | 4.1.3.2 主轴直径：≥Φ100 | | | 4.1.3.3 主轴最大转速：≥6000rpm连续可调 | | | 4.1.3.4主轴最大扭矩：≥535 N·m（S1-100%负荷）、≥822 N·m (S6-40%) | | | 4.1.3.5主轴刀柄锥度：HSKA100，具有刀具内冷却功能，最大内冷压力≥50bar。 | | | ★4.1.3.6快速移动速度：X、Y、Z轴:＞50m/min | | | ★4.1.3.7 X、Y、Z轴定位精度：≤0.009 mm（VDI/DGQ3441标准） | | | ★X、Y、Z轴重复定位精度：≤0.005mm（VDI/DGQ3441标准） | | | 4.1.3.8工作台回转定位精度：≤6″（VDI标准） | | | 工作台回转重复精度：≤4″（VDI标准） | | | 4.1.3.9工作台数控分度：0.001° | | | 4.1.3.10刀库容量：≥50把 | | | 4.1.3.11刀具最大重量：≥25Kg | | | 4.1.3.12换刀时间（刀对刀）：≤3.0 SEC | | | 换刀时间(切削到切削)：≤5.5sec（25Kg）; | | | 4.1.3.13刀具最大直径：≥Æ280 mm; | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 4.1.3.14刀具最大长度：≥600 mm | | | ★4.1.3.15四轴或四轴以上联动 | | | 4.1.3.16加工中心主轴带有角度头接口，具备安装角度头的功能（需带有角度头定位块安装定位孔和固定螺纹孔）。 | | | 4.1.3.17 | 带有雷尼绍测量头，精度：2δ≤ 1µm (30次重复测量)。 | | 4.1.3.18 | 带有三轴闭环光栅尺和转台圆光栅尺。 | | 4.1.4电气要求： | | | 4.1.4.1 电气系统性能可靠，能满足机械上一切互锁要求，有足够的安全防护，保证设备及人身安全。满足机械加工及正常调整要求。与相邻设备间接口可靠。 | | | 4.1.4.2设计标准应不低于IEC 60204-1最新版（国家标准：GB/T 5226.1-2019） | | | 4.1.4.3 若突然失电，保证机床和刀具不受损伤；有断点记忆和恢复功能。 | | | 4.1.4.4投标人提供设备控制系统OPC-UA授权。 | | | 4.1.4.5所有PLC与数控系统需预留数据采集接口。 | | | 4.1.4.6 电气系统关键的电气配置必须满足: | | | 4.1.4.6.1硬件： | | | a. 配有标准的PC键盘的接口；数控键盘，防护等级IP65。需要有控制操作权限的钥匙，三级保护。控制权限采用EKS或RFID TAG用于工业场合的电子权限管理，电子钥匙可自由编程，可自由读写，并有各自的唯一序列号。 具有电池缺电报警指示或信息。设备自动循环状态默认100%倍率。 | | | b. 显示器必须是彩色TFT，建议使用分辨率800×600，尺寸12，或以上。 | | | c. 配备带急停钮电子手轮，能用于主要伺服轴的调整及坐标显示，可移动距离5m或以上。 | | | d. 对数控部分必须有电抗滤波装置。 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | e. 所有的伺服轴和控制模块的选择必须满足工艺加工的要求，必须留有充分的裕量，必须是数字式的，反馈器件选用绝对编码器或绝对光栅（光栅尺要安装在防护罩内，避免切削液滴落其上造成损失）。 光栅尺品牌标准参照或相当于HEIDENHAIN、 BALLUFF、SICK等国际一流知名品牌产品。数控轴原点要做标记，提供原点检棒，以备原点调整。 | | | f. 对PLC的输入和输出端必须预留10%的裕量，编程接口不能占用。电柜内线号与图纸的页码相关联，元器件的编号与页码相关联。 | | | g. 对外围的输入和输出元器件采用总线结构，减少布线。对外围的输入和输出元器件均有铝标牌（标牌上的标号和图纸一致，利于维护查找）。对外围的输入和输出端必须预留10%的裕量。设备总供电开关安装于电柜内，“合闸”和“分闸”手柄露在柜外易于操作之处，并有明显的标牌；柜内如用汇流排，必须用绝缘材料防护，并用闪电标志明确标识。凡安装有电气装置的机械部件，均应良好接地和装接地标牌。电气装置应装安全标识（闪电标牌）。带有36V 以上电压的裸露部分必须有安全防护罩，装闪电标牌，避免人员触电。在总电源断开后，仍有电的地方，要集中在一起，要有透明防护罩，装闪电标牌，以保证安全。电控柜安装的元件要在电控柜内醒目位置安装标牌，标明元件在图中的代号，NC﹑PLC 模块要作耐久性的标记，上述标记在改换元件和更换NC﹑PLC 模块时，不应被取掉或者能很容易的被重新安装，装有NC﹑PLC 的电柜以及总电源柜要在电气柜门外安装标牌作出清晰标记，电柜内部需明确标出各轴电机铭牌标识。 | | | h.支持工业ETHERNET和标准的Profibus和Profinet网络。 | | | i. 电控柜内要安装照明灯（220AC），在电控柜内至少要安装有两个带有漏电保护功能的AC220V、50Hz符合中国国家标准的电源插座（一个2孔，一个3孔），以供维修时使用。操纵台上有供便携电脑的220V的交流插座（预留可安装中国标准插座的位置、线缆及断路器）。 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | j. 电柜内部配置电计量表，计量数据可以上传至业主能源控制系统。电计量表品牌标准参照或相当于ABB、SIEMENS、SCHNEIDER等国际一流知名品牌产品，电计量表精度为0.5级。 | | | 电计量表功能： | | | 1）采集分合状态和电流、电度量等电气参量。 | | | 2）具备RS485和工业以太网通讯功能。 | | | k. 电柜必须有空气调节器(空调不允许布置在设备顶部)。 | | | l. 在电柜的上方必须预留连网的接口。 | | | m. 配备断刀监控装置。 | | | 4.1.4.6.2 软件： | | | a. NCU系统基于Linux系统，如投标人选择基于Linux系统的TCU系统，则需提供1台国际品牌的工业PG，配置Step编程器及软件、附件（如电缆），便于设备故障诊断。 | | | b. 适合于汽车工业的HMI介面，易于操作，操作维护帮助信息充分。允许客户编辑。 | | | c. 配备数控软件。供应商特殊应用软件，必须安装于系统内，便于维修时操作。 | | | d. 配备远程诊断软件。 | | | e. PLC程序中所有的注释必须全部为英文或中文。 | | | f. 如采用西门子SINUMERIK 840D sl数控系统，需带有PLC软件，可以查找和修改梯形图（或采用SIEMENS的工业PG进行查找和修改梯形图）。 | | | 4.1.4.6.3 数控系统除具备标准功能及工序所必须的附加功能以外，还须具备以下特殊功能： | | | a.功能完善友好的用户可编辑的HMI。 | | | b.刀具负荷监测和功率显示，主轴监控。 | | | c.刀具加工过程过负荷反馈及切削参数的即时适应性下调。 | | | d.刀具寿命控制。 | | | e.故障自诊断功能，须有较详细的诊断故障说明。故障报警到输入/输出元器件和电柜内的接触器/继电器一级。 | | | f.远程诊断功能。 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | g.用户访问分级保护。 | | | h.自适应控制。 | | | i.机器预热程序。 | | | 4.1.4.7 | 具体要求 | | a. | 电控柜: | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:-------------------| | 项目 | 要求、品牌标准参考 | | 防护等级 | IP54 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:-------------| | 颜色 | RAL9002 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------| | 门开启的角度 | 采用垂直铰链，开角≥165度 | | 文件袋 | 可以放DIN A3的电路图50mm厚 | | 电柜照明 | 有 | | 门限位 | 有，控制照明 | | 电源进线 | 从顶上进线 | | 最大门宽 | ≤700mm | | 预留空间 | ≥10% | | 高度 | 2000mm | | 插座 | AC220V | | 标准 | IEC60204-1最新板(设计、安装、制作) | | 温度控制 | 空调品牌标准参照或相当于RITTAL、PFANNENBERG等国际一流知名品牌产品，并具备温度显示及设置功能。电柜温度不能超过42度，同时必须保证电柜的温度高于环境温度，电柜空调要避免顶部安装。 | | b. | 操作面板： | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:---------------------|:-----------------------------------------------------------------------------------------------------------------------------| | 项目 | 要求、品牌标准参考 | | 型号 | 配置独立的主操作面板，采用主流型号。 | | 安装位置 | 依据机床设计定，便于操作 | | 安装高度(显示器中心) | 1650mm | | 语言 | 中文和英文，可切换 | | 界面 | 主操作面板为彩色图形人机界面，所有执行器件都能手动调整、模拟量、运行参数、温度曲线、压力曲线、元器件级报警等都能显示或设定。 | | c.低压电器： | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:---------------------------------------------------------------------------------------------------------| | 项目 | 要求、品牌标准参考 | | PLC | 品牌标准参照或相当于SIEMENS博图1500系列CPU1517F，或AB、SCHNEIDER等国际一流知名品牌产品，软件为最新版本。 | | 接触器 | 品牌标准参照或相当于SIEMENS、SCHNEIDER、ABB等国际一流知名品牌产品 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:-------------------------------------------------------------------------------| | 中间继电器断路器 | 品牌标准参照或相当于SIEMENS、SCHNEIDER、ABB等国际一流知名品牌产品 | | 变频器 | 品牌标准参照或相当于SIEMENS、SCHNEIDER、ABB等国际一流知名品牌产品。 | | 链条电机 | 过载监控 | | 接近开关 | 品牌标准参照或相当于BULLUFF、IFM、TURCK等国际一流知名品牌产品，防护等级≥IP67。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:-------------------| | d. | 线、电缆、器件标牌 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | |:-------------------|:-------------|:-------------|:-------------------------------------------------------------------------| | 项目 | | | 要求 | | 电柜内标牌 | 字体 | 线号 | 激光打印、字高≥4mm、黑色 | | | | 器件号 | 激光打印、字高≥25mm、黑色、器件号具有2套；一个在器件上，一个在线槽盖板上 | | | 语言 | | 中文 | | | 标牌材料 | | 白色塑料 | | 电柜外器件标牌 | 字体 | | 激光打印、字高≥5mm、黑色 | | | 语言 | | 中文 | | | 材料 | | 金属 | | | 标牌尺寸 | | 60ⅹ15 | | | 安装方式 | | 一套扎带系于线上，一套铆钉固定在床身上 | | e.接线盒 | | | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-----------------------|:---------------| | 项目 | 要求 | | 材料 | 金属 | | 防护等级 | IP65 | | 颜色 | RAL9002 | | 安装方式 | 垂直安装 | | 下沿离操作平台最低高度 | 需便于人工操作 | | 上沿高操作平台最高高度 | 2500mm | | 内部接线及安装 | 见电柜要求 | | 标牌 | 见标牌电柜要求 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|:-------------| | 4.2 | 夹具 | | ★4.2.1 夹具全部采用液压夹紧，工件、夹具定位面采用切削液自动冲洗，定位时水密或气密检查以保证定位准确，夹紧位置设立压力报警，确保工件的可靠压紧。 | | | 4.2.2夹具的液压、润滑系统必须密封可靠。 | | | 4.2.3充分考虑工件和夹具系统的整体刚性，优化夹紧力大小及施力点的布置，减少工件和夹具的变形。 | | | 4.2.4夹具转位、定位、分度机构、夹紧机构动作灵活可靠。 | | | 4.2.5夹具体要求排屑通畅。 | | | 4.2.6夹具要求具有可调整性，定位元件要求具有良好刚性和耐磨性。 | | | 4.2.7夹具辅助支承需要有流量监控或信号监控。 | | | 4.2.8夹具中的辅助支承及夹紧机构应根据工艺需要设置自锁装置，并用简图说明。 | | | 4.2.9超过100bar耐压的管路，设计选用O形圈的，硬度必须≥NBR 80，液压压力超过100bar的尽可能选用Turcon-Excluder和Turcon-Stepseal。 | | | 4.3 | 刀具及刀辅具 | | 4.3.1刀具的选择以成熟、先进、高效、经济为原则，要求刀具结构安全可靠、更换方便。 | | | 4.3.2刀具接口形式要求：刀具与设备接口采用HSK100刀柄。 | | | 4.3.3刀具需配备RFID芯片。 | | | 4.3.4铰孔刀具选择原则在刀具直径、结构许可的条件下定位销孔尽可能采用模块化、可调式高速铰刀，使用高精度液压刀柄夹持。 | | | 4.3.5刀具配置（按规定的终验收切削完成通过后移交用户的，并与最终通过时的相同）及要求： | | | 4.3.5.1配置数量 | | | 耐用刀辅具2套，如：刀柄等； | | | 易损刀具10套，如：刀片等。 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 4.3.5.2铰孔：直径≥Φ8mm铰刀采用可调式高速精铰刀结构，直径＜Φ8mm铰刀采用整体硬质合金精铰刀结构。铰刀品牌标准参照或相当于Dihart、Mapal等国际一流知名品牌产品，高精度液压刀柄品牌标准参照或相当于Schunk、BIG、Mapal等国际一流知名品牌产品。 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|:-----------------------------------------------------------------------------------------------------------------------------------| | 第五部分 需提供的技术资料（中标后提供） | | | Part V Technical Data to Be Provided (after Winning the Bid) | | | 提供机床按出厂标准检测的各精度指标的检验报告。至少提供3套完整纸质资料（程序为英文或中文，其它资料为中文和英文）,并提供相应的电子文档三套光盘和三套移动硬盘（表格、外购件、备件及易损件清单采用Excel格式；机械图纸提供二维和三维2种格式文件：二维图纸采用AutoCAD 2014格式和PDF两种格式；PLC程序梯形图采用ZIP格式；NC程序采用WORD格式；其余资料采用PDF格式。 | | | 5.1 | 下列资料在设计会审后2周内提供给业主（提供电子文档，纸质文档在终验收之前提供）： | | 5.1.1 整线平面布置图。 | | | 5.1.2 设备平面布置图，包括如下内容： | | | 设备及主机轮廓尺寸、与主机的分开布置的电控设备（电柜）、液压站、冷却液箱等装置的位置尺寸、操纵台的位置、工件上/下料装置的位置； 电力、冷却液、压缩空气等工艺介质的接点（供点）位置及高度、接头管径、耗量及要求的技术参数；冷却液和切屑（排液）返回口的位置及高度、接头管径和切屑量（Kg/h）。 | | | 5.1.3 设备安装图（设备、装置及工位器具等安装位置）。 | | | 5.1.4 设备基础的土建工艺资料。 | | | 5.1.5 检测夹具中测量基准等需要用于人工检具设计的相关尺寸及精度。 | | | 5.2 | 下列资料必须在设备预验收后1周内提供给业主（提供电子文档，纸质文档在终验收之前提供）： | | 5.2.1 | 双方确认的由投标方提供的刀具、夹具、辅具的全部清单及供应商资料。 | | 5.2.2 | 双方确认的由投标方提供的刀具布置图、工序图、非标刀具及辅具的成套图纸资料。 | | 5.2.3 | 全部辅助材料（液压油、润滑油、冷却液等）的牌号、用量、化学成分及性能资料。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 5.2.4 备件和易损件清单、价格，注明零件号、零件名称、数量等信息，非标易损件提供图纸，标准件提供规格型号。 | | | ★5.2.5 与工件直接接触的影响工件加工精度的零件和与刀具导向直接接触的导向零件需视为重要易损件，要求在清单中给出磨损极限和该特性的实测值，其余易损件在清单中给出更换周期。 | | | 5.2.6 机床操作、维修和保养指南。 | | | 5.2.87 编程、调试、诊断说明书。 | | | 5.3 | 随设备到货时一同提供的资料（提供电子文档，纸质文档在终验收之前提供）： | | 5.3.1设备清单、装箱清单。 | | | 5.3.2供应商的应用安装程序，加工程序，刀具数据。 | | | 5.3.3 设备总图、夹具总图、其它部件总图，总图需清晰表述部件结构，非标部件（为业主专门设计的图纸）还需提供零件图。设备丝杠、滑台、主轴箱、工作台、刀具库等运动部件至少提供满足维护、维修用的图纸。其它按投标方标准应该提供的资料。 | | | 5.3.4电气及控制原理图﹑I/O地址图﹑设备电器安装图﹑接线图﹑一些集成度较高的电气部件的原理图及连线图、总线控制拓扑图、电气柜及操纵台电器位置图及图纸清单、各类安装面板补充加工图、床身上器件布置示意图、床身上走线示意图、图纸上器件编号规则（举例:11TC1----11表示页码，TC表示变压器，1表示器件的标号）、图纸上线号编号规则（线号的编号规则应与图纸的页码建立关联，方便投标方查阅图纸）、电气元器件清单（包含：名称、型号、品牌、使用数量、原理图中代码、厂家联系方式等）、电气元件布置图、开关元件布置图。 | | | 5.3.5 NC﹑PLC（包括PLC交叉表﹑符号表）程序清单，提供与工艺过程相符合的软件程序，包括可以向控制系统输入的程序包，程序清单中要加以必要的注解和说明。提供所有与NC、PLC、驱动等相关的密码，包括用A4图纸打印出来的密码单及其电子文档。 | | | 5.3.6电气及控制说明书,包括操作和编程说明﹑连接和接口说明﹑调试和维修指南等。数控系统的相关说明书等。 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 5.3.7 机床数据（机床参数）清单，设备验收后，提供与实际相符合的机床数据（机床参数）清单和光盘，以及计算机与数控系统之间能传送相应数据的通讯软件和电缆。 | | | 5.3.8 液压原理图、安装图、系统总图、液压元件参数表、管路示意图、液压元器件的产品使用说明书；润滑原理图、润滑图表、管路示意图、润滑元器件的产品使用说明书；气动原理图、安装图、气动元件参数表、管路示意图、气动元器件的产品使用说明书；冷却原理图及清单。 | | | 5.3.9 外购件清单、说明书和供应商资料。 | | | 5.3.10 按出场标准检测的机床各精度指标的检验报告。 | | | 5.3.11 如设备配有蓄能器和压力容器，需提供蓄能器、压力容器产品合格证和安全检验证明。 | | | 5.3.12 三维图纸：夹具全套提供，其余的三维图纸包括机床整体和主要部件外壳，如床身、滑台、机械手外形、电气柜外壳和内部模型等（不涉及具体结构），三维格式以stp、igs、X-t格式为主。 | | | 5.4 | 终验收之前提供所有资料的电子文档硬盘和纸质文件。设备终验收完成后一个月内提供在安装、调试及终验收过程中发生变化的与实物相符的资料。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:---------------------------------------------------------------------------------------------------------------------------------|:---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------| | 第六部分 方案会审 | | | Part VI Joint Programme Review | | | 6.1 | 当投标方按照业主的要求完成工艺方案设计、设备方案、关键部件结构方案、切削液和油雾处理方案、检测夹具和检测方法、夹具和刀辅具方案、电气、液压、气动和润滑等方案和其部件的装配图、结构图和原理图后，需经过业主审查认可后才能投产。方案会审采用视频方式进行。 | | 6.2 | 方案会审应在合同签字后5周内开始。 | | 6.3 | 会审内容： | | 6.3.1生产线设备平面图。 | | | 6.3.2工艺设计方案（工序卡、节拍计算表）。 | | | 6.3.3机床设计方案。 | | | 6.3.4电控系统方案。 | | | 6.3.5刀具设计方案及切削用量选用、刀具制造商选择清单。 | | | 6.3.6夹具设计方案。 | | | 6.3.7测量工位设计方案，包括位置设置、检测内容及检测夹具方案等。 | | | 6.3.8零件输送方案（工序间及工序内）。 | | | 6.3.9冷却液及切屑供排和集中吸雾系统设计方案。 | | | 6.3.10设备静态精度检测内容和要求确认。 | | | 6.3.11 项目进度表。 | | | 6.3.12 提供在本项目SPC站用摇臂吊（用于检测夹具上不合格件下料和三坐标检测件下料和返回）的旋转半径、起升高度及安装位置等基本参数。 | | | 6.4 | 上述设计方案需经过业主认可后方可投产，但投标方承担全部责任。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|:------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------| | 第七部分 验收及培训 | | | PART VII Acceptance and Training | | | 7.1 | 设备验收: | | 7.1.1设备预验收 | | | 7.1.1.1 | 投标方需提供设备验收标准。投标方应提前在设备具备预验收条件3个月之前通知业主。 | | 7.1.1.2 | 设备的预验收在投标方现场进行。业主安排6人参加，验收时间由双方协商确定，业主负责往返机票和食宿，投标方提供现场办公场所、翻译。 | | 7.1.1.3 | 验收前设备必须连续空运转12小时无故障后，按投标方出厂标准对静态精度进行验收。投标方提供设备精度检测用测试仪器。 | | 7.1.1.4 | 按“3.10机床在线检测系统要求”，对在线检测系统的功能、精度等进行验收。 | | 7.1.1.5 | 各项精度合格后进行零件加工验收, 应保证在机床和工装无故障、加工中不进行人工调整前提下，每工序中的1台设备连续切削30件CA6DG1缸体, 采用三坐标测量机检测，按“3.8 设备能力要求”验收Cmk等，连续切削10件6DH2缸体和5件CA4DG1缸体，15件全检，要求100%合格, 采用三坐标测量机检测；其余设备分别连续切削5件CA4DG1、CA6DG1和6DH2缸体，15件全检，要求100%合格, 采用三坐标测量机检测。三坐标检测时，圆度和直线度≤0.02、跳动≤0.04、平面度≤0.02的特性使用扫描策略。切削过程中同时进行节拍验证。 | | 7.1.1.6 | 设备功能性验收，包括操作性、安全性方面的功能性验收。 | | 7.1.1.7 | 检查供货是否符合合同供货范围。 | | 7.1.1.8 | 预验收期间设备使用的辅助材料由投标方提供。如果在德国有售并符合投标方要求，切削液品牌和型号同业主现有切削液系统相同。 | | 7.1.1.9 | 上述预验收内容合格视为预验收完成。 | | 7.1.1.10 | 投标方负责将预验收用全部试件进行防锈处理及单独包装，并与设备一起发运到业主现场。 | | 7.1.2设备终验收 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 7.1.2.1 | 设备的终验收在业主现场进行。业主负责设备粗就位，投标方负责安装、调试，设备安装、调试后必须连续空运转24小时无故障后，按投标方出厂标准对静态精度进行验收。 | | 7.1.2.2 | 按“3.10机床在线检测系统要求”，对在线检测系统的功能、精度等进行验收。 | | 7.1.2.3 | 各项精度合格后进行零件加工验收, 应保证在机床和工装无故障、加工中不进行人工调整前提下，每台设备分别连续切削50件CA6DG1缸体和50件CA6DH2缸体, 采用三坐标测量机由业主进行检测，按“3.8 设备能力要求”验收Cmk等，连续切削10件CA4DG1缸体，10件全检，要求100%合格, 采用三坐标测量机检测。三坐标检测时，圆度和直线度≤0.02、跳动≤0.04、平面度≤0.02的特性使用扫描策略。切削过程中同时进行节拍验证。 | | 7.1.2.4 | 终验收期间设备使用的辅助材料由业主提供。 | | 7.1.2.5 | 检查供货是否符合合同供货范围。 | | 7.1.2.6 | 整线验收：上述项目合格后，进行100件CA6DG1或CA6DH2缸体生产，验证设备运行稳定性。 | | 7.1.2.7 | 集中吸雾系统终验收 | | 集中吸雾系统终验收在业主现场进行，分两个阶段验收： | | | 第一阶段：检查供货是否符合合同供货范围，设备安装、调试以后，系统除与机床链接的支管外，其余工作皆完成，系统进行运行测试，确保无故障。 | | | 第二阶段：完成与所有机床的连接后进行联合调试，保证整线正常除雾除尘。在保证处理系统运行、操作正常而无故障的前提下，按投标方出场标准及签订的技术协议进行技术指标验收，由投标方委托第三方检测机构检测。 | | | 7.1.2.8 | 噪声终验收，噪声声压级≤75dB（A）。 | | 7.1.2.9 | 以上项目合格后，视为通过终验收和正式交货。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 7.1.2.10 | 在终验收合格投产后，在投标方伴产服务的1个月期间，由业主对刀具寿命（包括100件生产收集到的数据）进行评估统计，对于双方协商一致寿命需要改进的刀具，业主与刀具供应商应共同尽力配合, 投标方负责协调刀具供应方的现场服务并提供支持。 | | 7.1.3验收试件 | | | 7.1.3.1预验收试件：CA6DG1缸体90件、CA6DH2缸体20件、CA4DG1缸体10件，业主准备预验收用的试件并以CIF国外港口条款将试件发运到投标方指定的港口，投标方自行负责将试件运到预验收地点。 | | | 7.1.3.2终验收试件：CA6DG1缸体150件、CA6DH2缸体150件、CA4DG1缸体50件。 | | | 7.2 | 设备安装、调试: | | 7.2.1业主负责设备的起重、运输及场地清理。 | | | 7.2.2投标方负责设备定位划线与地基连接，负责设备安装、调试，对设备安装、调试的正确性负全部责任，业主配合。 | | | 7.2.3投标方自备安装、调试过程设备专用吊耳及精度检测等专用工具。 | | | 7.2.4业主提供安装、调试现场及所需的电、水、压缩空气等，负责将介质连接到设备接口。 | | | 7.2.5投标方负责设备接口以下设备内部和设备之间的支管线连接。 | | | 7.2.6投标方与业主共同负责辅助设备与整线的连接。 | | | 7.2.7安装、调试及验收期间，进入业主现场的投标方工作人员应穿戴工作服、安全帽、劳保鞋及配备必要的防疫物资，如需高空作业应佩戴安全带（劳保和安全器具投标方自带）。安装调试期间，设备需悬挂安全警示牌，防止非投标方技术人员操作设备。 | | | 7.2.8业主向投标方提供临时办公场所。 | | | 7.2.9投标方负责提供翻译。 | | | 7.2.10投标方要按业主规定和法律规定在业主内部进行作业，对其违规违法造成的损失负责并承担法律责任，与业主无关。 | | | 7.3 | 人员培训 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 投标方负责在业主现场对业主代表进行电气、机械维修、操作（设备、刀具调测、在线测量）、编程的技术培训。内容包括编程、操作方法及维修技术、常见故障排除等，负责培训业主设备操作人员能够独立完成设备操作、完成零件加工工作。 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:----------------------------------------------------------------------------|:-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------| | 第八部分 质保期、附件、备件及售后服务 | | | Part VIII Warranty Period, Accessories, Spare Parts and After-sales Service | | | 8.1 | 设备质保期为最终验收双方签字之日起18个月，数控系统质保期为24个月。在质保期内，若因设备及工装故障造成业主停工,投标方应保证：国内的在4小时内响应业主的维修要求，大连地区的6小时内到达用户现场；省内的12小时内到达用户现场；省外的24小时内到达用户现场；如需境外工程师到厂服务，亚洲的在6小时内响应业主的维修要求，48小时内到达用户现场，欧美的在24小时内响应业主的维修要求，96小时内到达用户现场。 | | 8.2 | 在设备质保期内，投标方对设备及工装出现的各类故障应及时免费提供维修服务。对非人为造成的各类零件损坏，应及时免费更换。当发生重大故障时，在故障解决以后质保期需适当延长，具体时间由双方协商决定。 | | 8.3 | 投标方在中国境内有固定的并已正常运行的售后服务机构及常用备件库，无不良的售后服务记录，具备能在中国境内有培训、编程和维修的条件。 | | 8.4 | 在终验收合格投产后，投标方须派机械、电气工程师各一名在业主工厂伴产服务1个月，服务开始时间双方协商确定。 | | 8.5 | 业主应提供以下附件 | | 8.5.1须提供标准配置的附件和专用维修工具。 | | | 8.5.2提供机床调整用检验棒和调整样件等装置。 | | | 8.6 | 业主应提供设备原产地证明书。 | | 8.7 | 业主应提供主要零部件原产地证明书。 | | 8.8 | 业主在交货期方面必须有良好的信誉。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------------------------------------------------------------------------------------------------------------|:---------------------------------------------------------------------------------------------------------------------------------------------| | 第九部分 投标资料要求 | | | Part IX Tender Data Requirements | | | 9.1 | 投标方近五年（2019年至今）来的销售业绩及用户清单。 | | 9.2 | 整线平面布置图。 | | 9.3 | 设备清单、报价。 | | 9.4 | 工艺装备清单、报价。 | | ★9.5提供整线设备共线方案描述，包括但不限于机床、夹具、刀具、辅具技术方案。 | | | 9.6 | 提供设备各精度指标的检验报告及出厂规范。 | | 9.7 | 设备的机械（导轨、丝杠等）、电气（电机、伺服马达等）、液压、气动、润滑等元器件的主要供应商，输送、上、下料机构的供应商，集中吸雾系统供应商。 | | 9.8 | 总线控制拓扑图，软硬件配置及达到的功能。 | | ★9.9工序说明、加工示意图、工序时间计算（切削用量的选择），主轴最高转速及最大扭矩。 | | | 9.1 | 各工序的夹具简图，工序定位、夹紧示意图（标明具体部位）。 | | 9.11 | 各工序机床的配置说明。 | | 9.12 | 工件上、下料和输送方式说明。 | | 9.13 SPC检查站及检测夹具说明（包括生产线自动向检测夹具输送及检测后自动返回加工方案）。 | | | 9.14工件缓存方案、工件清洁包方案、集中吸雾系统方案。 | | | 9.15刀具及外购件主要供应商清单。 | | | 9.16提供单机及总的切削液需求量、单机及整线的电容量、单机及整线对气源的要求、单机及总的切屑排出量，按表填写相应技术参数。 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | |:-------------------|:---------------|:----------------|:-------------|:-------------------|:----------------------------------| | | 设备名称 | 设备型号 | 工序号 | 设备台数 | 电力安装容量（Kw台） | | 序号 | Equipment name | Equipment model | Process No. | Equipment quantity | Power installed capacity (Kw/set) | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | Unnamed: 7 | |:-----------------| | 机床重量 | | Unit weight (kg) | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | Unnamed: 9 | |:--------------------------------------| | 机床供液量 | | Liquid supply of machine tool (L/min) | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | Unnamed: 5 | Unnamed: 6 | Unnamed: 7 | Unnamed: 8 | Unnamed: 9 | Unnamed: 10 | Unnamed: 11 | Unnamed: 12 | Unnamed: 13 | |:----------------------------------|:-------------|:-----------------|:-------------|:--------------------------------------|:--------------|:--------------------------------|:-----------------------------------------|:----------------------------------| | 电力安装容量（Kw台） | | 机床重量 | | 机床供液量 | | 机床回液压力 | 进/回液管内径（mm） | 压缩空气用量 | | Power installed capacity (Kw/set) | | Unit weight (kg) | | Liquid supply of machine tool (L/min) | | Return pressure of machine tool | Inner diameter of inlet/return pipe (mm) | Compressed air consumption (m3/h) | | | | | | | | (MPa) | | | | | | | | 单台 | 合计 | | | 单台 | | 单台 | 合计 | 单台 | 合计 | Single | Total | | | Single | | Single | Total | Single | Total | | | | | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | Unnamed: 15 | Unnamed: 16 | |:------------------------------|:--------------------------------| | 压缩空气压力 | 机床切屑量 | | Compressed air pressure (MPa) | Machine tool chip amount (Kg/h) | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | Unnamed: 13 | Unnamed: 14 | |:--------------|:--------------| | 单台 | 合计 | | Single | Total | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | Unnamed: 16 | Unnamed: 17 | |:--------------|:--------------| | 单台 | 合计 | | Single | Total | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | |:-------------------| | No. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | |-------------------:| | 1 | | 2 | | 3 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | Unnamed: 11 | |:--------------| | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | |:---------------------------------------------------------------------------------------| | 9.17对业主设备安装地坪的要求。 | | 9.18对预验收及终验收试切件数量、时间的要求。 | | 9.19投标方在中国境内维修服务体系的说明。 | | 9.20投标方提供总进度及设计和会审、制造、装配、调试、培训及预验收等各阶段时间进度计划。 | | 9.21以上资料同时提供相应的电子文档。 | | 9.22上述全部投标文件必须采用中文书写。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:----------------------------------------------------------------------------------------------------------------------------------------|:----------------------------------------------------| | 第十部分 投标报价要求 | | | Part X Bid Pricing Requirements | | | 10.1方案总报价 | | | 10.1.1单台加工设备按供货范围分项报价。 | | | 10.1.1.1 | 主机报价 | | 10.1.1.2 | 夹具（包括在线测量工位夹具）报价 | | 10.1.1.3 | 刀具及刀辅具（包括对刀装置、换刀辅助装置等）报价 | | 10.1.1.4 | 控制系统报价 | | 10.1.1.5 | 编程费用报价 | | 10.1.1.6 | 调整样件及样棒报价 | | 10.1.1.7 | 在线测量或在线测量及补偿报价 | | 10.1.1.8 | 在线测量工位夹具报价 | | 10.1.1.9 | 输送系统报价 | | 10.1.2机械手报价 | | | 10.1.3机械手上下料站及出入辊道报价 | | | 10.1.4副操作面板报价（如果有） | | | 10.1.5副刀库报价（如果有） | | | 10.1.6回液泵站报价 | | | 10.1.7设备内部切削液增压及精过滤模块报价 | | | 10.1.8降噪装置报价 | | | 10.1.9集中吸雾系统报价（吸雾系统按每一级） | | | 10.1.10 | RFID读写器报价 | | 10.1.11 | SPC检测站检测夹具（包括工件回转装置）报价 | | 10.1.12 | SPC检测下料口自动向检测夹具输送及检测后自动返回报价 | | 10.1.13 | 清洁包报价 | | 10.1.14 | 工件缓存装置报价 | | 10.1.15 | 加工设备集成报价 | | 10.1.16 | 培训与验收费用 | | 10.1.16.1预验收费用 | | | 10.1.16.2终验收费用（在业主工厂） | | | 10.1.16.3培训费（电气、机械维修、操作、编程的技术培训） | | | 10.1.17 | 包装及运输费用 | | 10.1.18 | 售后服务费用 | | 10.1.19 | 技术资料费 | | 10.1.20 | 伴产服务费 | | 10.1.21 | 分别以FOB与CIF报价 | | 10.1.22 | 保险费 | | 10.2备件、易损件清单及价格（不在投标总价内） | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 10.3 投标时需提供主要部件的价格，三年不得涨价。提供清单的备件，投标方不允许与第三方供应商签署商务保护协议，阻碍业主向第三方供应商采购。 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | |:---------------------------------------------------------| | 第十一部分 保密 | | Part XI Confidentiality | | 11.1 | | 投标方应对业主提供的产品图纸，技术要求及附件等对外保密。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | Unnamed: 2 | |:-------------| | 资料保密 | #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 1 Context: # Dalian Diesel Block and Head Automation Inquiry **Date:** 17.04.24 **Author:** Ralf Haug ## Introduction ### Overview This document outlines the automation inquiry for the Dalian Diesel block and head, focusing on technical requirements and supplier evaluation. ## Suppliers | Supplier | Notes | |---------------------|------------------------| | VDF Bohringer | High precision tooling | | Hessapp | Specialized in automation | | Jobs | CNC machine tools | | Ag | Surface finishing | | Meccanodora | Integrated systems | | Modul | Modular solutions | | Morara | Grinding solutions | | Pfiffner | Tooling solutions | | Rambaldi | Automation systems | | Sachman | CNC machining | | Sigma | All-in-one solutions | | SMS | Special machinery | | Tacchella | Comprehensive tools | | Witzig & Frank | Customized solutions | ## Requirements 1. **Technical Requirements** - High precision - Automation capabilities - Efficiency in production 2. **Supplier Evaluation Criteria** - Price competitiveness - Technical expertise - Delivery timelines - After-sales support ## Conclusion The Dalian Diesel automation inquiry aims to streamline operations and enhance production efficiency through strategic partnerships with qualified suppliers. Further discussions and evaluations will be conducted to select the best-fit suppliers. Image Analysis: ### Comprehensive Examination of the Visual Content #### 1. Localization and Attribution: - **Image 1:** - Single image detected. #### 2. Object Detection and Classification: - **Image 1:** - Objects detected include logos, text, and a decorative element. - Logos are arranged vertically on the right side. - Text is centrally aligned near the bottom. #### 3. Scene and Activity Analysis: - **Image 1:** - The image appears to be a title slide for a presentation or report. - Main activity inferred: Introduction or cover page detailing the subject matter (Dalian Diesel Block and Head Automation Inquiry). #### 4. Text Analysis: - **Image 1:** - **Detected Text:** - "FFG" (Logo) - "DALIAN DIESEL BLOCK AND HEAD AUTOMATION INQUIRY" - "17.04.24 / Ralf Haug" - Various company names/logos on the right. - **Analysis:** - "FFG" is the logo of a company or group of companies (not specifically identified). - The main subject is focused on "Dalian Diesel Block and Head Automation Inquiry," which implies an inquiry or report related to automation in diesel block and head production. - Date "17.04.24" possibly indicates the creation or presentation date. - "Ralf Haug" is likely the author or presenter. - Right-side logos represent involved or affiliated companies such as VDF BOEHRINGER, HESSAPP, and others. #### 8. Color Analysis: - **Image 1:** - Dominant colors are white (background), black (main text), and red (logos and some text). - The color scheme is professional and readable, focusing on clarity and brand identity. #### 9. Perspective and Composition: - **Image 1:** - The perspective is head-on, typical for presentation slides. - The composition is clean and organized, with the logo at the top, the main title text centrally, and affiliate logos on the right side. #### 12. Metadata Analysis: - **Image 1:** - Not available directly from the image. No camera settings or capture details are provided. #### 13. Graph Numbers: - **Image 1:** - No graphs or numeric data present in the image. #### Additional Aspects: ##### Ablaufprozesse (Process Flows): - Not displayed in the image. ##### Prozessbeschreibungen (Process Descriptions): - Not explicitly mentioned in the image. ##### Typen Bezeichnung (Type Designations): - Companies or brands like VDF BOEHRINGER, HESSAPP, and others could be considered type designations representing different firms likely involved in the automation inquiry. ##### Trend and Interpretation: - No trends visualized in this title slide. ##### Tables: - No tables present in the image. ### Summary - The image analyzed serves as a cover or title slide for a report or presentation on "Dalian Diesel Block and Head Automation Inquiry." - It is professionally designed, with the subject matter introduction positioned prominently, and relevant company logos listing potential stakeholders or contributors to the inquiry on the right side. - The text and color scheme are clear and impactful, setting a formal tone. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 2 Context: # PROJEKTDATEN / PROJECT DATA **Kunde:** Dalian Diesel **Werkstück:** Head and Block **Taktzeit:** 260s **Time schedule:** will follow ## RFQ Documents - pre RFQ sheets available - 2 separate and independent RFQs / Proposals ## Others **Contact MAG purchasing:** [sonja.haas@mag-ias.com](mailto:sonja.haas@mag-ias.com) **Contact MAG planning:** [ralf.haug@mag-ias.com](mailto:ralf.haug@mag-ias.com) --- ### Dalian Diesel Block and Head ### 29.04.2024 Image Analysis: ### Image Analysis #### **1. Localization and Attribution** - **Image Number:** Image 1 - **Position on Page:** Centered on the page, with title at the top and content below. #### **2. Object Detection and Classification** - **Objects Identified:** - Text elements - Logos #### **3. Scene and Activity Analysis** - **Description:** The image is a structured document page with a title in both German and English ("PROJEKTDATEN / PROJECT DATA"). It includes project-specific information and contact details. #### **4. Text Analysis** - **Detected Text:** ``` PROJEKTDATEN / PROJECT DATA Kunde: Dalian Diesel Werkstück: Head and Block Taktzeit: 260s Time schedule: will follow RFQ Documents: pre RFQ sheets available 2 separate and independent RFQs / Proposals Others Contact MAG purchasing sonja.haas@mag-ias.com Contact MAG planning ralf.haug@mag-ias.com Dalian Diesel Block and Head 29.04.2024 ``` - **Content Analysis:** - The text provides detailed project data regarding a customer named "Dalian Diesel." - It specifies the workpiece involved ("Head and Block"), cycle time (260 seconds), and mentions that the time schedule will follow. - Information about pre-RFQ documents is provided. - Contact details for purchasing and planning are included. - The bottom indicates the date and project version ("Dalian Diesel Block and Head - 29.04.2024"). #### **8. Color Analysis** - **Color Composition:** - Dominant colors are white (background) and black (text). - Red lines and accents are present, contributing to a professional and formal presentation. #### **9. Perspective and Composition** - **Perspective:** - The image is front-facing, presenting a clear and direct view of the document. - **Composition:** - The title is at the top in a larger, bold font. - The project data is listed in a structured, readable format. - Contact emails are presented in blue, indicating clickable links (for a digital version). - Logos are placed in the upper right corner. #### **12. Graph and Trend Analysis** - **Data Points Analysis:** - "Kunde," "Werkstück," "Taktzeit," and other entries detail specific aspects of the project, indicating an organized and professional approach to project documentation. #### **13. Graph Numbers** No numbers associated with graphs are present. #### **Ablaufprozesse (Process Flows)** - Not depicted in this image. #### **Prozessbeschreibungen (Process Descriptions)** - Not explained in this image. #### **Typen Bezeichnung (Type Designations)** - Not specified in this image. #### **Trend and Interpretation** - The structured presentation of project data indicates a methodical and organized approach to project management. #### **Tables** - Not depicted in this image. ### Conclusion This image represents a formal project documentation page for "Dalian Diesel," detailing essential project data, contacts, and next steps. The layout is professional, using strategic color and font choices to enhance readability and importance. The information provided is clear, structured, and suitable for a business context. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 3 Context: # WORKPARTS BLOCK ## Front face | Part type | Drawing | Assembly drawing | 3D assy | Weight | |-----------|----------------|------------------|---------|--------| | CA4DG1 | 1002014-82F_C | 1002014-82F_C | ✅ | 165kg | | CA6DG1 | 1002014-83F_C | 1002015-83F_C | ✅ | 200kg | | CA6DH2 | 1002014-84F_C | 1002015-84F_C | ✅ | 220kg | --- Dalian Diesel Block and Head 29.04.2024 Image Analysis: ### Image Analysis #### 1. Localization and Attribution - **Number of Images: 3** - **Image 1:** Top-left position. - **Image 2:** Top-right position. - **Image 3:** Bottom-center position. #### 2. Object Detection and Classification - **Image 1:** - **Object:** Diesel engine block (side view). - **Key Features:** Multiple cylindrical and rounded shapes; various notches and openings indicative of engine components. - **Image 2:** - **Object:** Diesel engine block (angled view). - **Key Features:** Similar cylindrical structures and openings; visible connecting rods and structural reinforcements. - **Image 3:** - **Object:** Diesel engine block (front face view). - **Key Features:** Clear front view with detailed visualization of the internal structure; various bolt and screw positions highlighted. #### 4. Text Analysis - **Detected Text:** - **Title:** "WORKPARTS BLOCK" - **Table Headers:** "Part type," "Drawing," "Assembly drawing," "3D assy," "Weight." - **Part Types and Details:** - "CA4DG1" with Drawing "1002014-82F_C," Assembly drawing "10020214-82F_C," 3D assy marked "V," and Weight "165kg." - "CA6DG1" with Drawing "1002014-83F_C," Assembly drawing "1002015-83F_C," 3D assy marked "V," and Weight "200kg." - "CA6DH2" with Drawing "1002014-84F_C," Assembly drawing "1002015-84F_C," 3D assy marked "V," and Weight "220kg." - **Additional Notes:** - "Dalian Diesel Block and Head" and "29.04.2024" are present at the bottom. - The text "Front face" is present indicating a specific view. #### 5. Diagram and Chart Analysis - **Diagrams:** The analyzed objects can be considered schematic views of the diesel engine block. - **Data and Trends:** The table provides a comparison between different part types, corresponding drawings, assembly statuses, and weights. - **Axes, Scales, and Legends:** Since it is a table, there are no axes or scales; the legend is implicit in the table headers. #### 6. Product Analysis - **Products Depicted:** - Diesel engine blocks labeled under part types CA4DG1, CA6DG1, and CA6DH2. - **Main Features:** - Identical structural designs with variations in cylindrical and supporting parts. - Detailed internal structures with bolt positions. - **Materials and Colors:** - Material suggested by image appearance: metal (typical for engine blocks). - Color: Grey shade indicative of metallic components. #### 7. Anomaly Detection - **Identified Anomalies:** No noticeable anomalies; all engine block diagrams appear standard and consistent. #### 8. Color Analysis - **Dominant Colors:** Grey shades dominate, indicative of metallic engine blocks. - **Impact on Perception:** The grey color realism supports the technical and functional nature of the engine blocks, ensuring focus on structural details. #### 9. Perspective and Composition - **Image 1 and 2 Perspective:** - Side and angled views, providing a comprehensive external overview. - **Image 3 Perspective:** - Frontal view, essential for detailed internal examination. - **Composition:** - Each engine block is centrally positioned within its frame, ensuring clarity in design portrayal. #### 10. Contextual Significance - **Overall Document Contribution:** - These images likely form part of a technical document detailing diesel engine block components, designs, and specifications. They aid in understanding different part types and weights for assembly and manufacturing purposes. **12. Graph and Trend Analysis** - **Trends Identified:** - Increasing weight and complexity from part type CA4DG1 to CA6DH2, indicating variations in engine block sizes and design requirements. **13. Graph Numbers** - Part Type CA4DG1: - Drawing: 1002014-82F_C - Assembly drawing: 10020214-82F_C - 3D assy: ✓ - Weight: 165kg - Part Type CA6DG1: - Drawing: 1002014-83F_C - Assembly drawing: 1002015-83F_C - 3D assy: ✓ - Weight: 200kg - Part Type CA6DH2: - Drawing: 1002014-84F_C - Assembly drawing: 1002015-84F_C - 3D assy: ✓ - Weight: 220kg By providing detailed visualization and comparison data, these images and tables are crucial for technical evaluations and decisions in manufacturing and design processes. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 4 Context: # WORKPARTS HEAD | Part type | Drawing | Assembly drawing | 3D assy | Weight | |-----------|---------|------------------|---------|--------| | CA4DG1 | xxx | xxx | ✔ | 50kg | | CA6DG1 | xxx | xxx | ✔ | 71kg | | CA6DH2 | xxx | xxx | ✔ | 67kg | Dalian Diesel Block and Head 29.04.2024 Image Analysis: ### Image Analysis #### 1. Localization and Attribution: - **Image 1** is present on the single page provided. #### 2. Object Detection and Classification: - **Objects Identified:** - Three identical components that appear to be mechanical parts, specifically cylinder heads for engines. - **Key Features:** - These components are metallic and feature intricate detailing typical of engine parts with multiple parts and fittings visible. #### 3. Scene and Activity Analysis: - **Scene Description:** - The scene consists of a white background with three mechanical parts arranged diagonally. - A table on the right side provides additional details about these parts. - No human actors present. #### 4. Text Analysis: - **Detected Text:** - Title at the top: "WORKPARTS HEAD" - Table Label: "Part type, Drawing, Assembly drawing, 3D assy, Weight" - Part entries in the table: - CA4DG1 (xxx, xxx, V, 50kg) - CA6DG1 (xxx, xxx, V, 71kg) - CA6DH2 (xxx, xxx, V, 67kg) - Footer text: "Dalian Diesel Block and Head" and date "29.04.2024" - **Significance:** - The text describes essential information about the parts depicted, such as part type, availability of drawings, assembly completeness, and weight. #### 8. Color Analysis: - **Color Composition:** - Dominant colors are shades of grey and metallic tones corresponding to the mechanical parts. - The background is white, keeping the main focus on the items and text. #### 9. Perspective and Composition: - **Perspective:** - The parts are shown from an isometric view, providing a clear angle to identify key features. - The composition is balanced, with the parts on the left and the text table on the right, drawing attention to both the visual and textual information. #### 10. Product Analysis: - **Products Depicted:** - **Description:** - Three cylinder heads used in Diesel engines. - These parts are detailed with ports and cavities characteristic of engine components. - **Comparison and Differences:** - Visually, the parts appear identical or very similar but have different weights and part numbers as indicated in the table. #### 11. Diagram and Chart Analysis: - **Table Analysis:** - **Content:** - The table lists part types along with attributes such as drawing availability, assembly drawing, 3D assembly, and weight. - Each part type (CA4DG1, CA6DG1, CA6DH2) has 'xxx' indicating placeholders for detailed drawing info and a 'V' to indicate completion of 3D assembly instructions. Weights are given as 50kg, 71kg, and 67kg respectively. #### 13. Trend and Interpretation: - **Insight:** - The table suggests that detailed drawings are yet to be labeled while 3D assembly is complete for all parts. - The varying weights indicate different specifications or size variations among the parts listed. ### Summary: The image provides a detailed view of three mechanical parts (cylinder heads) with associated technical specifications. The table gives critical data on completion status and physical attributes such as weight. The presentation is clean and focuses on critical technical details, making it suitable for a technical document or catalog. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 5 Context: # LAYOUT FROM CUSTOMER ## Dalian Diesel Block and Head **Date:** 29.04.2024 ### Areas - **Head Area** - 新型铸铝精加工线 - **Block Area** - 新型铸铁体精加工线 #### Additional Information - **4/6D气缸体超加工线 (外部)** - **4/6D保护精加工线** - **13L铸铝精加工线** Image Analysis: ### Comprehensive Examination of the Attached Visual Content #### 1. Localization and Attribution: - **Image Position**: The provided content contains a single image, so it is designated as "Image 1". #### 2. Object Detection and Classification: - **Objects Identified**: - **Layout Elements**: The image contains a technical layout or floor plan. - **Text Labeling**: Labels are used to mark different areas and sections within the layout. - **Graphics**: Lines and blocks indicating various segments within the layout. #### 3. Scene and Activity Analysis: - **Scene Description**: The image depicts a detailed technical layout of an industrial or manufacturing facility. - **Activities**: The layout shows designated areas for different types of machining processes or manufacturing activities. - **Main Actors**: As this is a layout drawing, there are no human actors. The main elements are the various marked areas and lines. #### 4. Text Analysis: - **Detected Text**: - "LAYOUT FROM CUSTOMER" - "Head area" - "Block area" - "新中型缸盖精加工线" - "新中型缸体精加工线" - "4/6叽缸盖体精加工线（外注）" - "4/6助缸盖精加工线" - "13L缸盖精加工线" - "13L缸体精加工线" - Dates and identifiers such as "Dalian Diesel Block and Head" and "29.04.2024". #### 5. Diagram and Chart Analysis: - **Diagrams Analysis**: - The diagram is a technical layout showing the spatial distribution of different areas. - Each section is marked with grid lines, presumably indicating dimensions and boundaries. #### 6. Product Analysis: - **Products Depicted**: - The image appears to represent segments of a production facility for manufacturing engine components like "Head" and "Block". #### 8. Color Analysis: - **Color Composition**: - Dominant Colors: Green, Pink, Red, with grid lines and labeling in green and pink. - Impact on Perception: The green lines suggest structure, while the pink labels draw attention to important areas. #### 9. Perspective and Composition: - **Perspective**: The image is a top-down view (bird’s eye view) of the layout. - **Composition**: The elements are arranged methodically with labels indicating key areas across a grid-patterned background. #### 12. Graph and Trend Analysis: - **Trend Identification**: - Trends marked by arrows and lines likely indicate flow or direction of processes within the facility. - The organized layout suggests segmentation by function or type of process (e.g., separate areas for head machining and block machining). #### 13. Graph Numbers: - **Data Points**: While specific numerical data points are not visible, the grid system implies a coordinate-based spatial arrangement. #### Additional Aspects to Include: - **Ablaufprozesse (Process Flows)**: - The layout indicates process flows for manufacturing specific components like "Head" and "Block" through various designated areas. - **Prozessbeschreibungen (Process Descriptions)**: - The labeled areas describe specific machining processes for various components within a diesel engine manufacturing facility. #### Contextual Significance: - **Document Context**: This layout is likely part of a larger technical document detailing the manufacturing setup for a facility. - **Overall Message**: The image provides a clear visualization of the facility's layout, aiding in understanding the spatial arrangement and process flow within the manufacturing environment. ### Summary: The provided image is a detailed layout of a manufacturing facility, specifically focusing on the areas designated for machining different engine components like the "Head" and "Block." The image utilizes a grid system for clear demarcation of zones and processes, with color-coded labels to highlight key areas. The technical nature of the layout suggests its use in a manufacturing or engineering context, providing essential information for facility planning, process optimization, and spatial organization. The overall color scheme and structured composition help in quickly identifying critical parts of the layout, making the image easy to interpret for relevant stakeholders. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 6 Context: # Dalian Diesel Block and Head ## BLOCK *Date: 29.04.2024* Image Analysis: **Image Analysis** ### Image 1 #### Localization and Attribution - **Position**: Single image on the page. #### Text Analysis - **Detected Text**: - Central Text: "BLOCK" - Footer Text (Left): "Dalian Diesel Block and Head" - Footer Text (Right): "29.04.2024" - Logo Text (Top Right): "MAG" - **Analysis of Text**: - The central text "BLOCK" is prominently displayed in large, bold, black letters, indicating the main subject or section title of the document page. - The footer text "Dalian Diesel Block and Head" specifies the subject matter likely relating to mechanical or automotive engineering, particularly diesel engine components. - The date "29.04.2024" suggests when this content was documented or is relevant. - The logo "MAG" signifies the company or organization associated with this content, adding brand identification. #### Contextual Significance - The page appears to be a title or section cover likely for a report or presentation on "Dalian Diesel Block and Head" prepared by or associated with the company "MAG". - The simplicity and focus of the page indicate it likely serves as a header or introduction to a more detailed document or set of slides. ### Conclusion - The page predominantly features text which sets the topic and date of the document, with branding included. There are no additional images, diagrams, products, anomalies, or specific process descriptions illustrated within this particular image. The clear and direct presentation reflects an organized and professional approach to the subject matter of diesel engine blocks. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 7 Context: # LAYOUT BLOCK ## DALIAN ### Diesel #### Manufacturing Line for Cylinder Block **MAG scope** - 5 SPECHT machines - 2 gantries - 2 cleaning boxes - 2 gaging stations - 2 SPC conveyors - Incoming/intermediate/outgoing conveyor **Dalian Diesel scope** - SPC - Table - Crane - Fixture - Hardgages Dalian Diesel Block and Head 29.04.2024 Image Analysis: ### Analysis of Visual Content #### 1. Localization and Attribution - **Image Position:** The image is located centrally at the top of the document, occupying the majority of the page. - **Image Numbering:** - This is Image 1. #### 2. Object Detection and Classification - **Detected Objects:** - **Textual Elements:** - Headers: "LAYOUT BLOCK," "DALIAN," and the description/bullet points on the right. - Bullet Points detailing the scope of MAG and Dalian Diesel. - **Diagram Elements:** - Layout drawing of manufacturing line for the cylinder block. #### 4. Text Analysis - **Extracted Text:** - **Header:** LAYOUT BLOCK - **Subheader:** DALIAN Diesel Manufacturing Line for Cylinder Block - **Bullet Points:** - **MAG Scope:** - 5 SPECHT machines - 2 gantries - 2 cleaning boxes - 2 gaging stations - 2 SPC conveyors - Incoming/intermediate/outgoing conveyor - **Dalian Diesel Scope:** - SPC - table - Crane - fixture - hardgages - **Footer Text:** - Dalian Diesel Block and Head - 29.04.2024 #### 5. Diagram and Chart Analysis - **Diagram:** - The diagram showcases the manufacturing line layout for the cylinder block. - **Components:** - Multiple machines and equipment indicated as part of the setup. - Color-coded machinery to denote different types or states. - Short labels with part numbers or names. - **Lines and Arrows:** - Indicating the flow or direction of materials/operations within the manufacturing line. #### 6. Product Analysis - **Products Featured:** - The diagram likely represents various machines, indicated by labels and color codes, such as SPECHT machines, gantries, and cleaning boxes. - **Features:** - SPECHT machines: Likely related to machining operations. - Gantries: Indicate overhead cranes or support structures. - Cleaning boxes: Used for cleaning parts. - Gaging stations: For measurement and verification. - SPC conveyors: Statistical process control conveyors for managing the production flow. #### 8. Color Analysis - **Primary Colors:** - **Red:** Used to outline main sections and for headers and bullet points. - **Blue:** Denotes some of the machinery in the diagram, possibly indicating a specific type or status. - **Black:** Used for text and some diagram elements for clear contrast. - **Green:** Lines and arrows, potentially indicating flow or connections. #### 9. Perspective and Composition - **Perspective:** - The image is a top-down schematic view, akin to an engineering drawing or layout plan. - **Composition:** - The layout is centrally aligned. - The MAG and Dalian Diesel scope details are placed on the right side, providing supplementary information. - Efficient use of space with clear differentiations between diagram and text. #### 10. Contextual Significance - **Overall Context:** - This image is likely a part of a larger document detailing engineering or manufacturing plans for a cylinder block production line. - **Significance:** - Provides a detailed layout view for understanding the spatial setup. - Indicates the equipment and tools involved in the production process, crucial for planning and operational efficiency. - Aligns with the date provided, indicating this is a future plan (dated 29.04.2024). #### 13. Graph Numbers - **Footers on the Diagram:** - The footer in the diagram provides dimensions and other numerical details, essential for understanding the scale and proportions in the layout. This image is a technical representation and includes both textual and diagrammatic elements to communicate the setup and scope of a designated manufacturing line in a precise and easily digestible format. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 8 Context: # OP100 BLOCK CONVEYOR ## Scope - **Incoming conveyor** - 2 PZR sections (length appr. 1,400 mm) - "cold" interface to previous conveyor - RFID read/write unit - TBD with DD – fix position for different part types - **Intermediate conveyor** - 5 PZR sections (length appr. 1,400 mm) - RFID read/write unit - **SPC conveyor** - With semi-automatic turntable - RFID read/write unit - TBD with DD - height - **All conveyors** - Part orientation: oil pan down, front face leading - Controlled by gantry cell controls - Safety guarding, sheet metal with maintenance doors - Gripper maintenance at SPC guarding Dalian Diesel Block and Head 29.04.2024 Image Analysis: ### Comprehensive Examination of the Visual Content: #### 1. **Localization and Attribution:** - **Image 1:** - Positioned on the top left area, it shows a detailed diagram. - **Image 2:** - Positioned on the right side, it shows textual information alongside the company's logo "MAG". #### 2. **Object Detection and Classification:** - **Image 1: Diagram** - Objects Detected: - Conveyor sections - Turntable - RFID read/write units - Cleaning box - Gaging crank shaft bore - Arrow markings and annotations - **Image 2: Text Area** - Objects Detected: - Textual content describing the scope of conveyors - Company logo #### 3. **Scene and Activity Analysis:** - **Image 1: Diagram** - Scene Description: - Schematic representation of a conveyor system used for handling diesel blocks and heads. - Activities such as moving parts along the conveyor, read/write operations by RFID units, and semi-automatic turntable functioning. - **Image 2: Text Area** - Scene Description: - Presentation of the scope of operations and functionalities included in the conveyor system. - Essential features of incoming, intermediate, and SPC conveyors with specific details. #### 4. **Text Analysis:** - **Detected Text:** - **Header:** - "OP100 BLOCK CONVEYOR" - **Scope:** - "Incoming conveyor - 2 PZR sections (length appr. 1,400mm) - “cold” interface to previous conveyor - RFID read/write unit - TBD with DD – fix position for different part types Intermediate conveyor - 5 PZR sections (length appr. 1,400mm) - RFID read/write unit SPC conveyor - With semi-automatic turntable - RFID read/write unit - TBD with DD – height All conveyors - Part orientation: oil pan down, front face leading - Controlled by gantry cell controls - Safety guarding, sheet metal with maintenance doors - Gripper maintenance at SPC guarding" - **Footer:** - “Dalian Diesel Block and Head: 29.04.2024” #### 5. **Diagram and Chart Analysis:** - **Diagram in Image 1:** - Depicts the flow of products through various conveyor sections. - Includes annotations and parts such as PZR sections, cleaning stations, read/write units for RFID, and a semi-automatic turntable. #### 6. **Product Analysis:** - **Conveyors:** - Main features include their length and their functionality involving RFID units and turntables. - Product orientation and control methods are specified. - The materials seem to include sheet metal for protective guarding. #### 7. **Anomaly Detection:** - No visible anomalies detected in the image content. #### 8. **Color Analysis:** - Dominant Colors: - Blue in the conveyor diagram - Black and red text in the scope section - Impact: - Blue color highlights mechanical parts and pathways. - Red text relates to significant items that need attention or decision ("TBD with DD"). #### 9. **Perspective and Composition:** - **Image 1 Diagram:** - Top-down view (plan) - **Image 2 Text Area:** - Standard textual alignment with bullets for detailing scope and specifications. - Composition: - Balanced between detailed diagrams and the textual explanations for clarity and proportional emphasis. #### 10. **Contextual Significance:** - The image contributes critical details for the installation and functionality modalities of the OP100 Block Conveyor. - It provides stakeholders with clear insights into the operations and specifications required for setting up and managing the conveyor system efficiently. #### 13. **Graph and Trend Analysis:** - The setup clearly indicates a step-by-step process aimed at ensuring efficient material handling with advanced technological integrations like RFID and semi-automatic control systems, pinpointing critical modular elements needing specific setups (TBD/DD). #### **Ablaufprozesse (Process Flows):** - Process flow involves handling via conveyors, read/write operations, and semi-automatic sortation/arrangements ensuring streamlined workflows within a diesel block and head production cell. This comprehensive analysis offers a detailed understanding of the visual content, ensuring all vital aspects are thoroughly addressed. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 9 Context: # OP100 BLOCK GANTRY ## Scope - **H-loader** - 2 vertical axes - 2 grippers, each with turning axis - Concept see following slides - Drip pans between the machines - **Option** - 2 automatic loading hatches for gaging and cleaning station - **Cell controls Siemens** - 1 HT10 - Integration of cleaning box - Fix mounted maintenance platform with ladder at one gantry end - Moveable maintenance platform, mounted on gantry carriage - **Option** - Part buffer, 2 parts - Test cell at MAG Eisingen - Transport, installation and commissioning - Transport to customer FOB and CIF - Installation and commissioning at customer - Documentation and training (Chinese) Image Analysis: ### Analysis of the Image #### 1. Localization and Attribution - **Image Identifier:** - Image 1: Only one image is present. #### 2. Object Detection and Classification - **Objects Identified:** - H-loader - Maintenance platforms - Gaging and cleaning station - Control panels - Automated equipment with loading hatches - Ladders - Moveable maintenance platform mounted on a gantry carriage #### 3. Scene and Activity Analysis - **Scene Description:** - The scene depicts a technical layout of the OP100 Block Gantry system. Multiple technical elements such as loaders, maintenance platforms, and control systems are integrated into the block gantry layout. - **Activities:** - The activities involved include loading and unloading, machining or cleaning operations, and control integration for automation. #### 4. Text Analysis - **Extracted Text:** - Header: "OP100 BLOCK GANTRY" - Sections: - Scope - Bullet Points detailing various features and specifications: ``` • H-loader • 2 vertical axes • 2 grippers, each with turning axis • Concept see following slides • Drip pans between the machines • Option • 2 automatic loading hatches for gaging and cleaning station • Cell controls Siemens • 1 HT10 • Integration of cleaning box • Fix mounted maintenance platform with ladder at one gantry end • Moveable maintenance platform, mounted on gantry carriage • Option • Part buffer, 2 parts • Test cell at MAG Eislingen • Transport, installation and commissioning • Transport to customer FOB and CIF • Installation and commissioning at customer • Documentation and training (Chinese) ``` - **Text Significance:** - The text describes the technical scope and specifications of the OP100 Block Gantry system, including options for customization, features of the loaders, control systems, installation, transportation, and training plans. #### 5. Diagram and Chart Analysis - **Diagram:** - The diagram on the left side shows the physical layout and flow of the OP100 Block Gantry. It appears to illustrate the positioning of various components and their interactions. - **Key Insights:** - The depicted components such as loading hatches, control units, and maintenance platforms are essential for understanding the system's operational workflow. #### 6. Product Analysis - **Products Depicted:** - H-loaders, fixing platforms, control units, gaging and cleaning stations. - **Features:** - Vertical axes, grippers, automatic loading hatches, Siemens cell controls, and maintenance platforms. - **Materials and Colors:** - While specific materials aren't described, the colors used in the diagram provide visual differentiation among various components. #### 9. Perspective and Composition - **Perspective:** - The technical layout is provided in a top-down view typical of engineering diagrams. - **Composition:** - Key components are labeled and connected through lines indicating workflows or control mechanisms. #### 12. Graph and Trend Analysis - **Analysis:** - Not applicable as there are no graphs present in the image. #### 13. Graph Numbers - **Data Points:** - Not applicable because there are no graphs included in the image. ### Additional Aspects: #### - Ablaufprozesse (Process Flows) - **Process Flows:** - The image illustrates the process flow of materials within the OP100 Block Gantry system starting from loading, processing, gaging, cleaning, and finally maintenance. #### - Prozessbeschreibungen (Process Descriptions) - **Process Descriptions:** - Loading and unloading processes handled by the H-loader with dual vertical axes and grippers. - Gaging and cleaning operations integrated into the process flow. - Maintenance activities facilitated through movable and fixed platforms. #### - Typen Bezeichnung (Type Designations) - **Type Designations:** - Designations include H-loader type, Siemens cell controls, and specific options for component configurations like part buffers. ### Summary The image focuses on detailing the technical layout and functional scope of the OP100 Block Gantry system through diagrams and descriptive text. Key components and workflows are highlighted to provide an understanding of the system’s capabilities and configurability, suitable for stakeholders involved in technical planning and implementation. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 10 Context: # OP100 BLOCK GRIPPER ## Fixture Concept No parallel gripping on front and rear face possible. ## Gripper Concept - Cylinder Bores - E.g. 1 and 4 - Different diameters (100 / 107 mm) - Different cylinder pitch (115 / 122 mm) | Drawing | 1002014-82H | 1002014-83H | 1002014-84H | |-----------------|--------------|--------------|--------------| | Type | 4-Cyl | 6-Cyl | | | Length | 568.5 | 812.5 | 763 | | Crank bore Φ | 99 HS | 99 HS | 93 HS | | Cylinder Ø | 107 | 107 | 100 | | Cylinder Pitch | 122 | | 115 | Dalian Diesel Block and Head 29.04.2024 Image Analysis: ### Localization and Attribution: - **Image 1 (Left):** - Description: Fixture concept - Location: Top left corner of the page - **Image 2 (Right):** - Description: Gripper concept - cylinder bores - Location: Top right corner of the page - **Image 3 (Bottom):** - Description: Table with various types and specifications - Location: Bottom of the page ### Object Detection and Classification: - **Image 1:** - **Objects Detected:** Fixture with gripping mechanism - **Key Features:** - Rectangular base structure - Multiple gripping hooks on the front and rear faces. - **Image 2:** - **Objects Detected:** Engine block with cylindrical bores - **Key Features:** - Multiple cylindrical holes - Complex metal structure with various components - **Image 3:** - **Objects Detected:** Table with text entries - **Key Features:** - Rows and columns - Circle highlights around significant data points ### Scene and Activity Analysis: - **Image 1:** - **Scene:** Close-up of a mechanical fixture design - **Activities:** Presentation of a fixture concept for gripping - **Image 2:** - **Scene:** Detailed perspective of an engine block - **Activities:** Highlighting various cylinder bores and dimensions - **Image 3:** - **Scene:** Tabular representation of various engine types and specifications - **Activities:** Comparison of different engine blocks focusing on key dimensions ### Text Analysis: - **Image 1:** - **Text Detected:** - "Fixture concept" - "No parallel gripping on front and rear face possible" - **Significance:** Describes the limitation and feature of the fixture design. - **Image 2:** - **Text Detected:** - "Gripper concept - cylinder bores" - Bullet points for example and different dimensions like diameters and cylinder pitch - **Significance:** Provides detailed explanation of the gripper concept focusing on cylinder bores and their specifications. - **Image 3:** - **Text Detected:** - Table content from "Drawing" to data entries like "1002014-82F", "1002014-83F", "1002014-84F", and other tech specifications. - **Significance:** Offers a comparative view of different engine block types and key dimensions such as cylinder diameter and pitch. ### Diagram and Chart Analysis: - **Image 3:** - **Axes and Scale:** N/A (Table format) - **Legends:** N/A - **Key Insights:** - The table lists technical specifications for different engine block types. - Highlighted data points indicate significant differences, such as cylinder diameter (e.g., 100, 107, 122 mm) and pitch (e.g., 115, 122 mm). ### Product Analysis: - **Image 1:** - **Description:** - Fixture allowing multiple gripping positions but not parallel on both faces - Color: Predominantly yellow with metal parts - **Image 2:** - **Description:** - Engine block with cylinder bores for gripper comparison - Color: Mixture of metallic hues including green and bronze - **Comparison:** Image 1 focuses on the fixture design for gripping while Image 2 focuses on the engine block and its bore dimensions, highlighting different aspects of mechanical designs. ### Color Analysis: - **Image 1:** - **Dominant Colors:** Yellow, grey, and metal tones - **Impact:** High contrast for better visibility of gripping mechanisms. - **Image 2:** - **Dominant Colors:** Multiple metallic colors (green, bronze) - **Impact:** Details engine block features with distinct color differentiation. - **Image 3:** - **Dominant Colors:** White background with black and red text - **Impact:** Clear readability of tabular data and highlighted points ### Perspective and Composition: - **Image 1:** - **Perspective:** Close-up with a slightly elevated angle - **Composition:** Focus on the fixture's gripping parts, emphasizing its structure and limitations. - **Image 2:** - **Perspective:** Frontal view - **Composition:** Detailed display of cylinder bores and engine block structure for comparative analysis - **Image 3:** - **Perspective:** Overhead table view for easy comparison of specifications - **Composition:** Simple and organized, highlighting key data points in red circles ### Contextual Significance: - **Combined Analysis:** - **Overall Contribution:** The images and text collectively describe the OP100 Block Gripper's design concepts, focusing on mechanical designs for gripping engine blocks and comparing different engine specifications. - **Theme:** Technical presentation of machine tool design and effectiveness in mechanical gripping and machining. ### Tabelle: - **Content Analysis:** - Specifications for different engine block types - Data points include Drawing numbers, Types (e.g., 4-Cyl, 6-Cyl), Length, Crank bore, Cylinder diameter, and Pitch. By analyzing these aspects, the images provide detailed technical information on fixture and gripper concepts, alongside specifications of different engine types, contributing to an informative mechanical engineering presentation. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 11 Context: # OP120 BLOCK CONVEYOR ## Scope - **Intermediate conveyor** - 4 PZR sections (length appr. 1,400mm) - RFID read/write unit - **SPC conveyor** - With semi-automatic turntable - RFID read/write unit - TBD with Dalian - height - **Outgoing conveyor** - 2 PZR sections (length appr. 1,400mm) - "cold" interface to following conveyor - RFID read/write unit - **All conveyors** - Part orientation: oil pan down, front face leading - Controlled by gantry cell controls - Safety guarding, sheet metal with maintenance doors - Gripper maintenance at SPC guarding Dalian Diesel Block and Head 29.04.2024 Image Analysis: ### Localization and Attribution: - **Image 1** is the only image present on the page. - The position of the image is such that it occupies the left half of the page, with corresponding textual information on the right half of the page. ### Object Detection and Classification: - **Image 1** features a detailed engineering diagram of a conveyor system. - Recognizable sections in the diagram and text include: - OP 120 - OP 120 Releasable gripper - Crearing dbl. cylinder borne - SPC, and other labeled components related to the conveyor system. - The diagram appears to show multiple conveyor sections and possibly related machinery or components. ### Scene and Activity Analysis: - The scene depicted in **Image 1** is a schematic of a block conveyor system. - The activities described involve the operations and specific configurations of the conveyor system, such as: - Intermediate conveyor operations - SPC conveyor handling with semi-automatic turntable - Outgoing conveyor setup - Maintenance and orientation specifics for parts on the conveyor. ### Text Analysis: - **Extracted Text:** - Header: "OP120 BLOCK CONVEYOR" - Body: - **Scope:** - Intermediate conveyor: - 4 PZR sections (length appr. 1.400mm) - RFID read/write unit - SPC conveyor: - With semi automatic turntable - RFID read/write unit - TBD with Dalian - height - Outgoing conveyor: - 2 PZR sections (length appr. 1.400mm) - `,,cold” interface to following conveyor` - RFID read/write unit - All conveyors: - Part orientation: oil pan down, front face leading - Controlled by gantry cell controls - Safety guarding, sheet metal with maintenance doors - Gripper maintenance at SPC guarding - Footer: - "Dalian Diesel Block and Head" - Date: "29.04.2024" - The significance of the text is to outline the technical specifications and operational scope of the OP120 block conveyor system. ### Diagram and Chart Analysis: - **Image 1** features a diagram demonstrating various parts and specifications of the OP120 block conveyor. - The diagram shows detailed technical configurations and connections among different parts of the conveyor system. ### Product Analysis: - The products depicted are components of a conveyor system including: - Intermediate and SPC conveyors, RFID read/write units, turntable mechanisms, gripper mechanisms, and more. - Materials and colors are generally not specified, but these are typical of industrial conveyor systems that are likely made from metals and plastics for durability and functionality. ### Perspective and Composition: - The perspective of **Image 1** is a top-down engineering view, typical for technical schematics. - The composition is centered around providing clear, labeled visual information that corresponds to various conveyor parts and their functions. ### Contextual Significance: - The image contributes critical technical details essential for understanding the design and functional capabilities of the OP120 block conveyor system. This would be relevant in a technical document or report focusing on engineering, manufacturing, or installation of such a system. In summary, **Image 1** meticulously details the specifications and functionalities of the OP120 block conveyor system, adequately supported by textual explanations to provide a comprehensive understanding of its operational scope. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 12 Context: # OP120 BLOCK GANTRY ## Scope - **H-loader** - 2 vertical axes - 2 grippers, each with turning and swivel axis - Concept see following slides - Drip pans between the machines - **Option** - 2 automatic loading hatches for gaging and cleaning station - **Cell controls** Siemens - Integration of cleaning box - Fix mounted maintenance platform with ladder at one gantry end - Moveable maintenance platform, mounted on gantry carriage - **Option** - Part buffer, 2 parts - Test cell at MAG Eislingen - Transport, installation and commissioning - Transport to customer FOB and CIF - Installation and commissioning at customer - Documentation and training (Chinese) Image Analysis: Here is a detailed examination of the visual content provided: ### 1. Localization and Attribution: - **Image Position:** - The visual content consists of a single image on the page. - **Image Number:** Image 1. ### 2. Object Detection and Classification: - **Detected Objects:** - Diagram on the left side. - Textual content on the right side. - A logo at the top right corner. ### 3. Scene and Activity Analysis: - **Scene Description:** - The left side of the image contains a detailed technical diagram. - The right side of the image provides a textual breakdown of the "Scope" for the OP120 BLOCK GANTRY. ### 4. Text Analysis: - **Extracted Text:** - **Title:** OP120 BLOCK GANTRY - **Scope:** - H-loader - 2 vertical axes - 2 grippers, each with a turning and swivel axis - Concept see following slides - Drip pans between the machines - Option - 2 automatic loading hatches for gaging and cleaning station - Cell controls Siemens - Integration of cleaning box - Fix mounted maintenance platform with ladder at one gantry end - Moveable maintenance platform, mounted on gantry carriage - Option - Part buffer, 2 parts - Test cell at MAG Eislingen - Transport, installation and commissioning - Transport to customer FOB and CIF - Installation and commissioning at customer - Documentation and training (Chinese) - **Footer:** - Page number: 12 - Project: Dalian Diesel Block and Head - Date: 29.04.2024 ### 5. Diagram and Chart Analysis: - **Technical Diagram:** - The diagram on the left side details a gantry system with various components labeled. - It provides a visual representation to complement the textual "Scope" on the right. ### 9. Perspective and Composition: - **Perspective:** - The diagram is presented in a technical layout, typical for engineering and project documentation. - **Composition:** - The image is balanced with a technical diagram on the left and detailed textual information on the right. - The use of colors in the diagram helps distinguish different components. ### 10. Contextual Significance: - **Context:** - The image appears to be a page from a project presentation or technical documentation for the OP120 BLOCK GANTRY. - It provides both visual and textual information necessary for understanding the scope, components, and functionality of the gantry system. - The detailed scope lists all critical components, options, and procedures relevant to the project. This concludes the comprehensive examination of the provided visual content. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 13 Context: # OP120 Block Gripper ## Fixture Concept ![Fixture concept](path/to/fixture_image.png) ## Feasible Gripper Bores ![Feasible Gripper Bores](path/to/gripper_bores_image.png) ## Front Face ![Front Face](path/to/front_face_image.png) --- ## Notes - Dalian Diesel Block and Head - Date: 29.04.2024 Image Analysis: ### Detailed Image Analysis **Localization and Attribution:** - **Image 1**: Top left corner - depicts the fixture concept. - **Image 2,3,4,5**: Four images positioned on the right side - shows different perspectives of the engine block. ### Analysis of Each Aspect: **1. Image 1: Fixture Concept** - **Object Detection and Classification:** - **Object**: Engine block attached to a holding fixture. - **Category**: Mechanical component, industrial tool. - **Key Features**: The engine block is mounted on a yellow fixture platform, showing the proposed method of securing it. - **Scene and Activity Analysis:** - **Scene Description**: A 3D illustration of an engine block on an orange fixture. - **Activities**: Demonstration of how the engine block will be gripped and secured. - **Text Analysis:** - **Detected Text**: "Fixture concept" - **Contextual Significance**: Illustrates the methodology and concept for securing the engine block during operations, essential for understanding the implementation of the OP120 block gripper. **2. Image 2,3,4,5: Engine Block Perspectives** - **Object Detection and Classification:** - **Object**: Engine block. - **Category**: Mechanical engine component. - **Key Features**: Multiple views of the engine block showing feasible gripper bores with blue circles indicating key securing points. - **Scene and Activity Analysis:** - **Scene Description**: The engine block is presented from different angles to illustrate potential gripping points. - **Activities**: Evaluation of securing points on the engine block. - **Text Analysis:** - **Detected Text**: - "Feasible Gripper bores" (indicating where the blue circles are located) - "Front face" (labeling the front view in Image 3) - **Contextual Significance**: To identify all potential bore points where the gripper can secure the block. **Overall Insights:** - **Diagram and Chart Analysis:** - The images combined illustrate a feasible mechanism for handling and securing an engine block using the OP120 block gripper. - The feasible gripper bores are key operational points to ensure stability and precision during manufacturing or machining processes. - **Product Analysis:** - **Materials and Colors**: The engine block appears to be metallic, while the fixture is yellow. The color coding helps visually distinguish different components and their functional points. - **Comparison**: The multiple views allow for a comprehensive understanding of the engine block’s structure, crucial for evaluating the security during operations. - **Perspective and Composition:** - **Perspective**: Side angles and front angles provide a thorough visual assessment of the product from different viewpoints. - **Composition**: The engine block is consistently centered in each image to maintain focus, and the functional points are highlighted with blue circles to draw immediate attention. - **Color Analysis:** - **Dominant Colors**: Yellow (fixture), Grey (engine block), Blue (gripper points). - **Impact**: The color differentiation helps in quickly identifying and distinguishing the components and key functional areas. - **Textual and Contextual Significance:** - The images and text combined provide insights into the tooling and operational capability of the OP120 block gripper. - This layout serves as a visual guide for engineers to understand and adopt the fixture concept efficiently. The document seems to be a technical presentation, possibly for a manufacturing or engineering context, aimed at illustrating new methods or tools for handling engine blocks proficiently. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 14 Context: # GANTRY LOAD/UNLOAD POSITION --- ## Description - The gantry system consists of: - **Independant motorized gripper** strokes on both sides. - **Stop Position** on the conveyor for loading/unloading. --- ## Conveyor Layout - Conveyor 1: - ➤ Movement direction - Conveyor 2: - ➤ Movement direction --- ## Additional Information - **TBD with DD**: Position of RFID Chip --- ### Document Information - **Source**: Dalian Diesel Block and Head - **Date**: 29.04.2024 Image Analysis: ### Image Analysis #### 1. Localization and Attribution - **Image Number:** Image 1 #### 2. Object Detection and Classification - **Objects Detected:** - Two conveyor belts. - Two engine blocks. - Indicators for direction and stop position. - Annotations describing components and movements. - **Classification:** - Conveyors: Mechanical components for material transportation. - Engine Blocks: Industrial machinery parts. - Annotations: Textual information. #### 3. Scene and Activity Analysis - **Scene Description:** - The image depicts a gantry load/unload position in a conveyor system where engine blocks are handled. - **Activities:** - The top engine block is moving towards the stop position on the conveyor. - The bottom engine block is suggesting two-directional movement facilitated by independent motorized gripper strokes. #### 4. Text Analysis - **Detected Text:** - "GANTRY LOAD/UNLOAD POSITION" - "Conveyor" - "Independant motorized gripper strokes on both sides" - "Stop Position on conveyor" - "TBD with DD Position of RFID Chip" - "Dalian Diesel Block and Head" - "29.04.2024" - **Text Analysis:** - The title, "GANTRY LOAD/UNLOAD POSITION," indicates the focus of the diagram. - The annotations like "Conveyor," "Independant motorized gripper strokes on both sides," and "Stop Position on conveyor" explain the movement and positioning of the engine blocks. - "TBD with DD Position of RFID Chip" suggests a future determination of the RFID chip's position. - The footer indicates the document section ("Dalian Diesel Block and Head") and the date ("29.04.2024"). #### 5. Diagram and Chart Analysis - **Diagram Components:** - Two diagrams illustrating the positions and movements of engine blocks on conveyors. - Directional arrows indicate the movement of the blocks. - **Key Insights:** - The diagrams show a system for the precise movement and positioning of engine blocks using conveyors and gripper strokes. - Ensures control and accuracy in handling machinery parts. #### 7. Anomaly Detection - **Anomalies Noted:** - The word "Independant" is misspelled; it should be "Independent." - The position of the RFID Chip is marked TBD, indicating an incomplete specification. #### 8. Color Analysis - **Dominant Colors:** - Grey for the engine blocks and conveyors, suggesting industrial material. - Blue and black for directional indicators and annotations, enhancing clarity. - Red text for "TBD with DD Position of RFID Chip" to draw attention to the pending specification. #### 9. Perspective and Composition - **Perspective:** - Side view of the conveyor and engine block system from a technical illustration perspective. - **Composition:** - Balanced arrangement with the conveyor system and engine blocks centrally placed. - Annotations and indicators provide clarity without overcrowding. #### 10. Contextual Significance - **Context in Document:** - This image is likely part of a technical manual or presentation for the diesel engine manufacturing process. - It illustrates a specific operational procedure, contributing to the document's overall theme of manufacturing and quality control. #### 12. Graph and Trend Analysis - **Diagram Interpretation:** - The diagrams serve as a step-by-step illustration of the load/unload process on the conveyor. By examining each aspect, the image provides detailed information on handling diesel engine blocks within a manufacturing or logistics context, highlighting the operational workflow and pinpointing areas for future updates. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 15 Context: # CONVEYOR BLOCK GUIDING ![Guiding on roller conveyor](image_path_here) **Date:** 29.04.2024 **Document:** Dalian Diesel Block and Head ## Description Guiding on roller conveyor. Image Analysis: ### Image Analysis **1. Localization and Attribution** - **Image Position:** Singular image positioned centrally on the page. - **Image Number:** Image 1. **2. Object Detection and Classification** - **Objects Identified:** - One block (most likely a part of machinery or an engine block) depicted in a vertical manner. - Apparatus with roller conveyors. - Annotation box highlighting a specific part of the setup. - **Object Classification:** - Machinery components categorized as parts used in an assembly line or mechanical engineering context. - Roller conveyors classified under material handling equipment. **3. Scene and Activity Analysis** - **Scene Description:** The scene depicts a technical illustration of a mechanical component undergoing a guiding process on a roller conveyor. The roller conveyor is part of a machinery system likely used in manufacturing. - **Activities Taking Place:** Guiding of the machinery block on the roller conveyor is the primary activity depicted. **4. Text Analysis** - **Text Detected:** - Title: "CONVEYOR BLOCK GUIDING" - Annotation: "Guiding on roller conveyor" - Footer: "Dalian Diesel Block and Head", "29.04.2024" - **Text Significance:** - The title indicates the focus on the guiding mechanism for a conveyor block. - The annotation provides specific details on the guiding mechanism present in the illustration. - The footer identifies the document section and date, likely relevant for documentation and version control in an industrial context. **5. Diagram and Chart Analysis** - No diagrams or charts need further analysis apart from the graphical diagram already described under object detection. **6. Product Analysis** - **Product Description:** - The main product depicted is a machinery component (potentially an engine block) designed to be aligned or guided using roller conveyors. - Features include a complex shape, likely indicative of a component of significant mechanical function. - Material is identified as metal or alloy used in heavy machinery. - Coloring is primarily grey, signifying metal, with roller conveyors in blue for contrast. **7. Anomaly Detection** - No noticeable anomalies or unusual elements were detected in the illustration; the setup appears standard for technical documentation. **8. Color Analysis** - **Color Composition:** - Grey (dominant): Utilized for the machinery block, implying a metal composition. - Blue: Used for roller conveyors to highlight or differentiate the guiding apparatus. - **Impact on Perception:** - The use of grey establishes an industrial, robust perception. - Blue highlights or draws attention to the guiding mechanism, making it easily noticeable. **9. Perspective and Composition** - **Perspective:** The image is captured from a front-on view, presenting an optimal perspective for understanding the guiding mechanism. - **Composition:** A central composition where the machinery block is symmetric in the center, emphasizing the focus on the guiding mechanism. **10. Contextual Significance** - **Document Context:** Likely part of a technical manual or industrial documentation related to diesel block and head assembly. - **Overall Message:** The image conveys precise technical information necessary for guiding blocks on conveyor systems in a manufacturing environment. **11. Metadata Analysis** - No metadata provided for analysis. **12. Graph and Trend Analysis** - No graphs present to analyze. **13. Graph Numbers** - No graph data points present. **Additional Aspects:** - **Ablaufprozesse (Process Flows):** - The depicted process flow involves guiding a diesel block on a roller conveyor, crucial for assembly line manufacturing. - **Prozessbeschreibungen (Process Descriptions):** - The process involves ensuring accurate alignment of machinery blocks via roller conveyors, critical in maintaining efficiency in assembly lines. - **Typen Bezeichnung (Type Designations):** - Type: Diesel block and head components. - Designation: Machinery part likely used in heavy industrial manufacturing. **Summary** The image centrally depicts a diesel engine component being guided on roller conveyors, critical for aligning the component in a manufacturing or assembly line. The use of technical annotations and specific colors aid the understanding of the guiding mechanism and highlight the relevant parts. This is essential documentation for ensuring correct operational procedures in an industrial setup. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 16 Context: # Head ## Dalian Diesel Block and Head **Date:** 29.04.2024 **Page:** 16 Image Analysis: ### Localization and Attribution: **Image Number: 1** ### Text Analysis: - **Detected Text:** - Main text: "Head" - Footer text (bottom left): "16 Dalian Diesel Block and Head" - Date: "29.04.2024" - Brand/Logo at the top right corner. - **Content Significance:** - The main text "Head" suggests that the image is a title slide or a section header for a presentation or document part that will discuss the "Head" component of a "Dalian Diesel Block and Head". - The footer indicates that this is page 16 of the presentation/document titled "Dalian Diesel Block and Head", with the date 29.04.2024, which could be the publication or presentation date. ### Color Analysis: - **Color Composition:** - The slide has a predominantly white background. - Text and thin border lines are in black and red. - **Impact on Perception:** - The white background ensures high readability and focus on the black text. - The red elements (border lines and footer text) may be used to highlight and organize the structure and provide a visually appealing contrast. ### Perspective and Composition: - **Perspective:** - The perspective is frontal and typical for a presentation slide, designed for clear readability. - **Composition:** - Centrally aligned text, with a logo in the top right for branding. The footer information is small and aligned at the bottom, providing additional context without overshadowing the main title. ### Contextual Significance: - **Image in Context:** - This image, most likely part of a presentation or technical document, marks the beginning of a section specifically discussing the "Head" of the "Dalian Diesel Block and Head". - Introduces a new topic or part, preparing the audience for specific details on the component. ### Typen Bezeichnung (Type Designations): - **Designation:** - "Dalian Diesel Block and Head" implies a focus on components related to a specific type of diesel engine, potentially manufactured or discussed by a particular company or brand associated with the logo in the top right corner. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 17 Context: # LAYOUT HEAD ## DALIAN Diesel ### Manufacturing Line for Cylinder Head **MAG scope:** - 4 SPECHT machines - 1 gantry - 1 cleaning box - 1 gaging station - 1 SPC conveyor - Incoming/outgoing conveyor **Dalian Diesel scope:** - SPC - table - Crane - fixture - hardgages **Workpart no.:** C/A DG1, C/A GD1, C/A GH2 **Cycle Time:** 250s **Date:** 29.04.2024 Image Analysis: ### Comprehensive Examination of the Visual Content #### Image Position and Description - **Image Location:** The image occupies the entire page. - **Image Number:** Image 1 #### Object Detection and Classification - **Detected Objects:** - Layout Diagram - Title and Text - Logo of MAG - **Classification:** - The diagram appears to be a technical layout for a manufacturing line specifically for a cylinder head. - The text contains specifications and scope details for MAG and Dalian Diesel. #### Scene and Activity Analysis - **Scene Description:** - The scene includes a detailed technical layout of a manufacturing line. - It appears to depict the design and components required for manufacturing cylinder heads specifically for Dalian Diesel. - **Main Actions:** - The layout indicates several stations and machinery needed in the manufacturing process. - The text explains the specific roles and equipment involved. #### Text Analysis - **Detected Text:** - "LAYOUT HEAD" - "DALIAN Diesel" - "Manufacturing Line for Cylinder Head" - "MAG scope" - "4 SPECHT machines" - "1 gantry", "1 cleaning box", "1 gaging station", "1 SPC conveyor", "Incoming/outgoing conveyor" - "Dalian Diesel scope" - "SPC", "- table", "- Crane", "- fixture", "hardgages" - "Workpart no.: C/A DG1, C/A DG1, C/A6 DH2" - "Cycle Time: 260s" - **Significance:** - The text describes the components and roles of MAG and Dalian Diesel in the manufacturing process. - The cycle time of 260 seconds indicates the efficiency of the production line. #### Diagram and Chart Analysis - **Layout Diagram:** - The diagram illustrates a manufacturing line layout. - Specific stations and workflow areas are marked, including the positions of machinery and equipment. - The flow and connectivity between different stations are indicated. - **Key Insights:** - The layout demonstrates an organized approach to manufacturing a cylinder head with clear delineations of each step. #### Anomaly Detection - **Identified Anomalies:** - No significant anomalies were detected in the image. #### Color Analysis - **Color Composition:** - Dominant colors include blue, black, and white. - Blue is used for the layout diagram, indicating equipment and workflow. - Black and red text is used for headings and details, providing clear differentiation. #### Perspective and Composition - **Perspective:** - The image is taken from a top-down perspective, ideal for presenting a layout. - **Composition:** - The layout diagram occupies the left side of the image. - The right side is utilized for text detailing the MAG and Dalian Diesel scopes. - The placement is balanced, allowing for easy reading and comprehension. #### Contextual Significance - **Overall Document Context:** - The image appears to be part of a larger document or presentation related to manufacturing processes. - It contributes detailed information about the setup and operations of a cylinder head manufacturing line. - The data provided is technical and geared towards an audience familiar with manufacturing engineering. This comprehensive analysis serves to offer a detailed understanding of the layout and scope of the manufacturing line for cylinder heads, providing insights into the equipment, processes, and organizational structure employed by MAG and Dalian Diesel. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 18 Context: # HEAD CONVEYOR ## Scope - **Incoming conveyor** - 2 PZR sections (length appr. 1,400mm) - „cold“ interface to following conveyor - RFID read/write unit - **SPC conveyor** - 1 SPC pallet - Part orientation: upright standing on exhaust or intake side - With semi-automatic turntable - RFID read/write unit - TBD with Dalian - height - **Outgoing conveyor** - 2 PZR sections (length appr. 1,400mm) - „cold“ interface to following conveyor - RFID read/write unit ## All conveyors - Part orientation: bottom face down, rear face leading - Controlled by gantry cell controls - Safety guarding, sheet metal with maintenance doors - Gripper maintenance at SPC guarding --- Dalian Diesel Block and Head 29.04.2024 Image Analysis: ### Analysis of the Visual Content #### 1. Localization and Attribution: - **Image Number**: Image 1 - **Position on Page**: The image is located on the left side of the page, with accompanying text on the right side. #### 2. Object Detection and Classification: - **Detected Objects**: - **Conveyor System Diagram**: A detailed schematic representation of a head conveyor system is present. - **Text**: Several blocks of text are describing the conveyor system's scope and details. - **Logo**: A brand logo is located in the top-right corner. #### 4. Text Analysis: - **Detected Text**: - **Header**: "HEAD CONVEYOR" - **Scope Details**: - **Incoming Conveyor**: - 2 PZR sections (length appr. 1.400mm) - "cold" interface to following conveyor - RFID read/write unit - **SPC Conveyor**: - 1 SPC pallet - Part orientation: upright standing on exhaust or intake side - With semi-automatic turntable - RFID read/write unit - **TBD with Dalian - height** (highlighted in red) - **Outgoing Conveyor**: - 2 PZR sections (length appr. 1.400mm) - "cold" interface to following conveyor - RFID read/write unit - **All Conveyors**: - Part orientation: bottom face down, rear face leading - Controlled by gantry cell controls - Safety guarding, sheet metal with maintenance doors - Gripper maintenance at SPC guarding - **Footer**: - "Dalian Diesel Block and Head" - "29.04.2024" - **Significance**: - The text provides an in-depth description of the scope and functionality of different components of the head conveyor system. It details the incoming and outgoing conveyors, the SPC conveyor unit, and general attributes applicable to all conveyors, highlighting features such as RFID units, part orientation, and safety measures. #### 5. Diagram and Chart Analysis: - **Conveyor System Diagram**: - **Components**: - **PZR Sections**: Indicated at various points. - **RFID Units**: Marked for read/write purposes. - **SPC Pallet**: Denoted for specific parts. - **Interface Points**: Highlights "cold" interfaces between sections. - **Key Features**: - Shows layout and directional flow of the conveyor system. - Detailed annotations describing various sections and units within the system. - **Key Insights**: - The diagram visually supports the textual description, allowing for a clear understanding of the head conveyor system's design and operational flow. Specific areas for RFID technology implementation and part handling orientations are noted. #### 8. Color Analysis: - **Dominant Colors**: - **Blue**: Used for major components and sections within the conveyor diagram. - **Black**: Used for text to denote general information and details. - **Red**: Employed sparingly to highlight specific aspects, such as height (TBD with Dalian). - **Impact on Perception**: - The blue color provides a clear and technical aesthetic suitable for a mechanical diagram, making it easier to distinguish various components. The red text effectively draws attention to important notes or pending details. #### 9. Perspective and Composition: - **Perspective**: - The diagram offers a top-down view (bird’s-eye view), commonly used in technical schematics. - **Composition**: - The page is divided into two primary sections: the left containing the conveyor system diagram and the right providing descriptive text. This composition facilitates easy cross-reference between the visual and textual elements. #### 12. Graph and Trend Analysis: - **Data and Trends**: - The diagram does not present data trends but rather a structural layout of the conveyor system. The highlighted interactions between different sections and RFID units indicate a trend towards automation and precise tracking in industrial processes. #### 13. Ablaufprozesse (Process Flows): - **Depicted Process Flows**: - The diagram and text together describe the flow of parts through various conveyor sections, from incoming via PZR sections to the SPC and outgoing conveyors, elucidating the entire process from intake to egress. #### 14. Prozessbeschreibungen (Process Descriptions): - Detailed descriptions included provide clarity on each conveyor section's functionality and specific roles, such as part orientation and the role of RFID technology in managing and tracking parts. ### Conclusion: The image provides a comprehensive overview of a head conveyor system, detailing various components, flows, and features through both visual and textual elements. The combination of schematic drawings and descriptive text allows for a thorough understanding of the system's design and operation. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 19 Context: # HEAD GANTRY ## Scope - **H-loader** - 2 vertical axes - 2 grippers, each with turning and swivel axis - Concept see following slides - Drip pans between the machines - **Option** - 2 automatic loading hatches for gaging and cleaning station - **Cell controls**: Siemens - Integration of cleaning box - Fix mounted maintenance platform with ladder at one gantry end - Moveable maintenance platform, mounted on gantry carriage - **Option** - Part buffer, 2 parts - Test cell at MAG Eislingen - Transport, installation and commissioning - Transport to customer FOB and CIF - Installation and commissioning at customer - Documentation and training (Chinese) Image Analysis: ### Image Analysis **1. Localization and Attribution:** - There is one main image on the page, located centrally with a schematic on the left and text on the right. - Image Number: Image 1. **2. Object Detection and Classification:** - **Image 1:** - Objects: - Schematic of a machine (likely a gantry system) - Text describing the scope and specifications of the system - Key Features: - Machine components, possibly including axes, grippers, and platforms - Text detail key aspects of the machine's functionality and specifications **3. Scene and Activity Analysis:** - **Image 1:** - Scene: The image depicts a technical schematic and a detailed scope of a gantry system used in industrial applications. - Activities: The main activity described involves the installation, maintenance, and transportation of the gantry system. **4. Text Analysis:** - **Image 1:** - Detected Text: - Header: "HEAD GANTRY" - Scope: - "H-loader: 2 vertical axes, 2 grippers each with turning and swivel axis. Concept see following slides." - "Drip pans between the machines" - "Option: 2 automatic loading hatches for gaging and cleaning station" - "Cell controls Siemens: Integration of cleaning box" - "Fix mounted maintenance platform with ladder at one gantry end" - "Moveable maintenance platform, mounted on gantry carriage" - "Option: Part buffer, 2 parts" - "Test cell at MAG Eislingen: Transport, installation and commissioning" - "Transport to customer FOB and CIF" - "Installation and commissioning at customer" - "Documentation and training (Chinese)" - Date: "29.04.2024" - Project: "Dalian Diesel Block and Head" - Text Significance: The text outlines the technical specifications, options, and procedures related to the installation and maintenance of the gantry system. **5. Diagram and Chart Analysis:** - **Image 1:** - Diagram: - The schematic illustrates the physical layout and components of the gantry system. - Annotations likely denote different parts and their dimensions/locations. - Key Insights: - The layout shows the exact positioning of various parts within the gantry system. - The presence of options and various controls indicates a customizable system tailored for specific industrial needs. **12. Graph and Trend Analysis:** - **Image 1:** - The schematic represents a detailed view of the machinery involved, indicating that the gantry system's placement and components are planned meticulously for industrial processing. **Ablaufprozesse (Process Flows):** - **Image 1:** - The depicted schematic and text describe a process flow that likely includes the following steps: - Loading and unloading mechanisms. - Maintenance protocols. - Transfer to customer sites. - Installation and commissioning. **Prozessbeschreibungen (Process Descriptions):** - **Image 1:** - Detailed processes regarding maintenance (fixed and movable platforms), loading hatches, control integration, and commissioning steps are mentioned. **Typen Bezeichnung (Type Designations):** - **Image 1:** - "H-loader," "2 vertical axes," "2 grippers," "Siemens controls," and other component-specific designations are provided. **Trend and Interpretation:** - **Image 1:** - The text and schematic illustrate a trend towards modular, customizable industrial systems designed for easy installation and maintenance. Emphasis on customer-specific documentation and training suggests an approach tailored to diverse global markets. **Tables:** - **Image 1:** - No traditional table is present, but the textual descriptions list key features and options in a bullet-point format, effectively creating an informal table that outlines the scope of the gantry system. This comprehensive examination presents a thorough understanding of the gantry system's technical specifications, operational scope, and maintenance procedures as described in the attached visual content. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 20 Context: # GANTRY HEAD GRIPPER ![Gantry Head Gripper](image_link) **Suggested Gripper Bores** --- ### Dalian Diesel Block and Head **Date:** 29.04.2024 Image Analysis: ### Comprehensive Examination of the Visual Content ### Localization and Attribution 1. **Image Numbering:** - Only one image is present in the visual content. ### Object Detection and Classification 2. **Object Identification and Classification:** - The image contains two main objects: engine components that appear to be diesel engine blocks. - Key Feature: The engine blocks have multiple cylinder bores and complex geometric structures typical of an engine's head. ### Scene and Activity Analysis 3. **Scene Description:** - The entire scene portrays a technical drawing or design rendering of two engine components. - Activity Taking Place: There is no dynamic activity; it's a static illustration meant for technical documentation. ### Text Analysis 4. **Text Extraction and Significance:** - The text "GANTRY HEAD GRIPPER" is the main title, indicating the topic of the document. - "Suggested Gripper bores" points to specific locations on the engine blocks, suggesting these parts might be used for handling or assembly. - Additional Text: "20 Dalian Diesel Block and Head 29.04.2024" provides contextual timing and the specific area of focus (diesel engine blocks and head). ### Product Analysis 6. **Description of Products:** - Main Features: The depicted products are large gray engine blocks with several cylinder bores, intended for use in diesel engines. - Materials: Likely made of metal (common for engine blocks) to withstand high pressures and temperatures. - Colors: Predominantly gray, with blue-highlighted areas indicating the suggested gripper bores. ### Anomaly Detection 7. **Anomaly Detection:** - No noticeable anomalies or unusual elements in the image. ### Color Analysis 8. **Color Composition:** - Dominant Colors: Gray and blue. - Impact on Perception: The gray suggests industrial, metallic objects, while the blue indicates specific points of interest (gripper bores). ### Perspective and Composition 9. **Perspective and Composition:** - Perspective: A direct, orthogonal view of the engine blocks, typically used for technical clarity. - Composition: The engine blocks are centrally and symmetrically placed, emphasizing the suggested gripper bores. ### Contextual Significance 10. **Contextual Analysis:** - The image is likely part of a technical document or manual for handling or assembling diesel engine blocks. - Contribution: It aids in understanding where specific tools or grippers should be applied during the handling process. ### Tables **Additional Aspects to Include:** - **Ablaufprozesse (Process Flows):** - Not applicable; no process flows are depicted. - **Prozessbeschreibungen (Process Descriptions):** - There is no detailed description of processes shown in the image itself, though the focus on "Suggested Gripper bores" hints at handling instructions. - **Typen Bezeichnung (Type Designations):** - The types or categories aren't explicitly specified, but the components suggest they belong to diesel engines. - **Trend and Interpretation:** - Not enough data to identify trends from this single image. - **Tables:** - No tables present in the image. This detailed examination focuses on the visual content and provides a comprehensive understanding of the elements, their significance, and context. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 21 Context: # CONVEYOR HEAD GUIDING --- ![Guiding on roller conveyor](image-url) --- **Dalian Diesel Block and Head** **29.04.2024** Image Analysis: ### Comprehensive Examination of the Visual Content #### 1. Localization and Attribution - **Image Location**: The image is positioned central on the page. - **Image Number**: Image 1 #### 2. Object Detection and Classification - **Objects Identified**: - **Roller Conveyor**: The foundational structure supporting the guiding mechanism. - **Conveyor Head**: Positioned on top of the roller conveyor, highlighted by detailed mechanical components. - **Key Features**: - The roller conveyor is depicted with a guiding mechanism, which implies controlled movement and direction. - The conveyor head appears to have several mechanical components for precise movement and functionality. #### 3. Scene and Activity Analysis - **Scene Description**: - The image shows a cutaway view of a guiding mechanism for a conveyor head within an industrial setting, likely a factory or manufacturing line. - **Activities**: - The activity illustrated is the guiding of the conveyor head along a roller conveyor, suggesting a process of automated transport or assembly. #### 4. Text Analysis - **Detected Text**: - "CONVEYOR HEAD GUIDING" - "Guiding on roller conveyor" - "Dalian Diesel Block and Head" - Date: "29.04.2024" - **Content Significance**: - The main title "CONVEYOR HEAD GUIDING" sets the context for the illustration, indicating its application in guiding mechanisms. - The note "Guiding on roller conveyor" provides a specific functional aspect of the depicted mechanism. - The footer information identifies the context, origin, and date of the document, linking it possibly to a specific project or timeline. #### 5. Diagram and Chart Analysis - **Diagram Details**: - A graphical representation of a conveyor head being guided on a roller conveyor. - There are no axes, scales, or legends typical of data visualization charts but provides a detailed illustration to understand mechanical layout. #### 6. Product Analysis - **Product Description**: - **Main Features**: - The conveyor head features mechanical parts designed for smooth and accurate movement over the rollers. - The roller conveyor base serves to guide and stabilize the conveyor head. - **Materials and Colors**: - Predominantly metallic gray color, indicating steel or metal components. - Highlight features in blue and black for functional distinction. - **Comparative Analysis**: - The singular product depicted doesn’t offer comparison as there are no other variants or models in the image. #### 8. Color Analysis - **Color Composition**: - Dominant Colors: Gray for the mechanical parts, black for the supporting base, and blue highlights. These create a neutral, technical appearance which enhances focus on functional aspects. #### 9. Perspective and Composition - **Perspective**: - Side-on view which allows clear visibility of the components and their alignment. - **Composition Analysis**: - The elements are centrally aligned, ensuring the main components (conveyor head and roller) are prominently featured and easily understood. #### 10. Contextual Significance - **Document Context**: - The image likely serves as a technical illustration within a broader manual or guide dedicated to industrial machinery or production line elements. - Contributes to the educational or informative nature of the document by detailing specific components and their functions. #### 12. Ablaufprozesse (Process Flows) - **Process Flow Description**: - The image illustrates a process where the conveyor head is guided precisely on the roller conveyor, suggesting a smooth flow in the operational process within a manufacturing environment. #### 13. Prozessbeschreibungen (Process Descriptions) - **Process Description**: - The depicted process involves the controlled movement of a conveyor head facilitated by roller guides, ensuring accurate positioning and stability during operation. Through this comprehensive analysis, the image serves as an informative visual aid in an industrial context, illustrating the mechanics and functionality of a conveyor head guiding system on a roller conveyor. #################### File: dictionary.txt Page: 1 Context: Definitionen: - Antworten Sie nur mit einer Gemeinde für Kundenstandort. Geben Sie in der Adresse keine zusätzlichen Details wie Fabrik, Gebäude, Werk usw. an. - Alle großen Automobilhersteller (Mercedes-Benz, Porsche, Audi, Volkswagen, MAN usw.) Kundentyp: OEM - Es muss zwischen Endkunden und dem Kunden unterschieden werden. Der Endkunde beschreibt den Auftragsgeber wo die Automationlösung verbleibt. Der Kunde ist der direkte Auftraggeber. Vorschriften vom Endkunden haben eine höhere Gewichtung. Endkunde und Kunde können, müssen aber nicht gleich sein. - Für den geschätzten Gesamtumsatz runden Sie auf die nächste Million (MEUR) auf. - Technische Anforderungen sind als Auflistung anzugeben. - Die Automationsinhalte sind als Funktionseinhalten darzustellen. Funktionsinhalte beschreiben die einzelnen Funktionen im gesamten Produktionsablauf. #################### File: FLT%20Wo%CC%88rterbuch2.pdf Page: 1 Context: # Weiteres Wörterbuch ## FLT Standorte - FLT Deutschland - FLT INC USA - Laepple Taicang China ########## """QUERY: Bitte geben Sie die folgenden Informationen tabellarisch an: Kunde: Wer ist der Kunde? (Bitte geben Sie die Kundendetails an) Endkunde: Wer ist der Endkunde? Endkunde ist in dessen Werk die Anlage gebaut wird. Kunden und Endkunden sind unter Umständen nicht gleich, bitte check hier genau. Sales-Manager: Wer ist der verantwortliche FLT Sales Manager für diesen Kunden. Keine Erläuterung hinzufügen, bitte nur die Tabelle. Tabellen Titel: Kunde, Endkunde, Sales Manager.""" Consider the chat history for relevant information. Important: If you find information separated by a | in the context, it is a table formatted in Markdown.Important: Take a look at the QUERY and only the QUERY. If this is vague or unclear, please ignore everything and ask a follow-up question instead! Final Files Sources: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls - Page 2, 240328_Lastenheft_Automation_Zukauf.pdf - Page 1, 240328_Lastenheft_Automation_Zukauf.pdf - Page 2, 240328_Lastenheft_Automation_Zukauf.pdf - Page 3, 240328_Lastenheft_Automation_Zukauf.pdf - Page 4, 240328_Lastenheft_Automation_Zukauf.pdf - Page 5, 240328_Lastenheft_Automation_Zukauf.pdf - Page 6, 240328_Lastenheft_Automation_Zukauf.pdf - Page 7, 240328_Lastenheft_Automation_Zukauf.pdf - Page 8, 240328_Lastenheft_Automation_Zukauf.pdf - Page 9, 240328_Lastenheft_Automation_Zukauf.pdf - Page 10, 240328_Lastenheft_Automation_Zukauf.pdf - Page 11, 240328_Lastenheft_Automation_Zukauf.pdf - Page 12, 240328_Lastenheft_Automation_Zukauf.pdf - Page 13, 240328_Lastenheft_Automation_Zukauf.pdf - Page 14, 240328_Lastenheft_Automation_Zukauf.pdf - Page 15, 240328_Lastenheft_Automation_Zukauf.pdf - Page 16, Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls - Page 2, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 1, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 2, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 3, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 4, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 5, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 6, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 7, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 8, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 9, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 10, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 11, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 12, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 13, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 14, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 15, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 16, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 17, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 18, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 19, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 20, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 21, dictionary.txt - Page 1, FLT%20Wo%CC%88rterbuch2.pdf - Page 1 ================================================== **Elapsed Time: 2.74 seconds** ================================================== FINAL ANSWER Answer: | Kunde | Endkunde | Sales Manager | |-------|----------|---------------| | | | | ================================================== **Elapsed Time: 0.00 seconds** ==================================================