{ "query": "Wann soll das FLT Angebot an den Kunden oder Endkunden abgegeben werden?\r\nWann wird eine Bestellung vom Endkunden an den Kunden erwartet?\r\nWann wird die Bestellung vom Kunden/Endkunden an FLT erwartet \r\nWann erfolgt die Lieferung an Kunden und/oder Endkunden?\r\nWann beginnt die Montage und Installation beim Kunden?\r\nWann beginnt die Montage und Installation beim Endkunden?\r\nWann beginnt die Inbetriebnahme beim Kunden?\r\nWann beginnt die Inbetriebnahme beim Endkunden?\r\nWann erfolgt die betriebsbereite \u00dcbergabe der Anlage?\r\nWann erfolgt die Endabnahme?\r\n\r\nBitte liste tabellarisch auf. Falls keine Antworten vorhanden dann folgende Antworten auswerfen \"nicht spezifiziert\"", "namespace": "802c9432-4de5-4c31-bb38-21e205ed3962", "messages": [], "stream": false, "language_level": "", "chat_channel": "", "language": "German", "tone": "neutral", "writing_style": "standard", "model": "gpt-4o", "knowledgebase": "ki-dev-large", "seed": 0, "client_id": 1051, "all_context": false, "follow_up_for": null, "knowledgebase_files_count": 0, "override_command": "", "disable_clarity_check": false, "custom_primer": "", "logging": true, "query_route": "" } INITIALIZATION Knowledgebase: ki-dev-large Base Query: Wann soll das FLT Angebot an den Kunden oder Endkunden abgegeben werden? Wann wird eine Bestellung vom Endkunden an den Kunden erwartet? Wann wird die Bestellung vom Kunden/Endkunden an FLT erwartet Wann erfolgt die Lieferung an Kunden und/oder Endkunden? Wann beginnt die Montage und Installation beim Kunden? Wann beginnt die Montage und Installation beim Endkunden? Wann beginnt die Inbetriebnahme beim Kunden? Wann beginnt die Inbetriebnahme beim Endkunden? Wann erfolgt die betriebsbereite Übergabe der Anlage? Wann erfolgt die Endabnahme? Bitte liste tabellarisch auf. Falls keine Antworten vorhanden dann folgende Antworten auswerfen "nicht spezifiziert" Model: gpt-4o Use Curl?: ================================================== **Elapsed Time: 0.00 seconds** ================================================== ROUTING Query type: summary ================================================== **Elapsed Time: 1.62 seconds** ================================================== RAG PARAMETERS Max Context To Include: 100 Lowest Score to Consider: 0.1 ================================================== **Elapsed Time: 0.00 seconds** ================================================== VECTOR SEARCH ALGORITHM TO USE Use MMR search?: True Use Similarity search?: False ================================================== **Elapsed Time: 0.10 seconds** ================================================== VECTOR SEARCH DONE ================================================== **Elapsed Time: 6.12 seconds** ================================================== PRIMER Primer: You are Simon, a highly intelligent personal assistant in a system called KIOS. You are a chatbot that can read knowledgebases through the "CONTEXT" that is included in the user's chat message. Your role is to act as an expert at summarization and analysis. In your responses to enterprise users, prioritize clarity, trustworthiness, and appropriate formality. Be honest by admitting when a topic falls outside your scope of knowledge, and suggest alternative avenues for obtaining information when necessary. Make effective use of chat history to avoid redundancy and enhance response relevance, continuously adapting to integrate all necessary details in your interactions. Use as much tokens as possible to provide a detailed response. ================================================== **Elapsed Time: 0.18 seconds** ================================================== FINAL QUERY Final Query: CONTEXT: ########## File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 1 Context: # Automation Kauf ## Lastenheft Mechanik **Stand:** 28.03.2024 FFG Europe & Americas MAG IAS GmbH Salacher Straße 93 73054 Eislingen #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 2 Context: # Inhaltsverzeichnis 1. Versionsstabelle........................................................................................................................... 3 2. Projektdaten.................................................................................................................................... 3 3. Lastenhefte / Kundenspezifikation............................................................................................ 4 4. Terminplan....................................................................................................................................... 4 5. Genehmigungsverfahren............................................................................................................... 4 6. Projektreporting........................................................................................................................... 5 7. Datenbereitstellung....................................................................................................................... 5 8. Werkstückbereitstellung.............................................................................................................. 5 9. Taktzeit / Beladezeiten / R&M-Daten...................................................................................... 5 10. Hallenlayout.................................................................................................................................... 6 11. Konformitätserklärung / Dokumentation................................................................................ 7 11.1 Wertstücküberhängende Teile............................................................................................ 7 11.2 E-V-Stücklisten................................................................................................................. 8 12. Konstruktion................................................................................................................................... 8 12.1 Bandtechnik..................................................................................................................... 8 12.2 Greiftechnik..................................................................................................................... 9 12.3 Portaltechnik................................................................................................................... 10 12.4 SPC-Schubladen.............................................................................................................. 11 12.5 Roboter.................................................................................................................................. 12 12.6 Farbegbung..................................................................................................................... 12 12.7 Hardware / Fluidik............................................................................................................... 12 13. Steuerungskonzept / Ablaufbeschreibung.......................................................................... 13 14. Hallenriss / Maschineninbringung......................................................................................... 13 15. Montage und Inbetriebnahme................................................................................................. 13 16. Instandhaltungskonzept........................................................................................................... 14 17. Kommunikation / Kontakte....................................................................................................... 14 18. Protokollführung......................................................................................................................... 14 19. Nachträge...................................................................................................................................... 14 20. Kontaktdaten................................................................................................................................ 15 20.1 Technisches Angebot Automatisierung/Zukauf............................................................ 15 20.2 Projektleitung Konstruktion Automatisierung/Zukauf................................................. 15 20.3 Steuerungstechnik Automatisierung/Zukauf............................................................... 15 20.4 Hardware / Fluid.............................................................................................................. 15 20.5 Einkauf.................................................................................................................................... 15 20.6 Dokumentation.................................................................................................................. 15 20.7 Techncial Compliance..................................................................................................... 16 21. Abweichungen Lastenhefte..................................................................................................... 16 #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 3 Context: # 1. Versionstabelle | Version | Datum | Änderung | Name | |---------|-------------|--------------------------------------------------------------|---------------------| | V1 | 04.05.2022 | Grundfassung | Matthias Grüner | | V2 | 05.08.2022 | Überarbeitung | Matthias Grüner | | V3 | 11.10.2023 | Greifer: A-Achse bei KSS-Bearbeitung hinzu
Kapitel Werkstückbereitstellung überarbeitet
LIP: Temperaturkomp. X-Achse hinzu | Matthias Grüner | | V4 | 28.02.2024 | Kapitel Hallenlayout angepasst
Servo-Achsen Portal hinzu | Matthias Grüner | | V5 | 28.03.2024 | Tropfwanneausführung ergänzt
Dokumentation überarbeitet
Kapitel Roboter überarbeitet | Matthias Grüner | # 2. Projektdaten Siehe projektspezifische Unterlagen #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 4 Context: # 3. Lastenhefte / Kundenspezifikation - Die Lastenhefte werden durch MAG bereitgestellt. - Fehlende Lastenhefte / Unterlagen sind vom Lieferanten unaufgefordert bei MAG einzufordern. - Es gilt folgende Reihenfolge: Gesetz, Lastenheft Kunde, Lastenheft MAG, eigene Dokumente. - Nachträge aufgrund von nicht abgesprochenen Annahmen seitens des Lieferanten werden nicht akzeptiert. Die Annahmen müssen mit MAG abgestimmt und schriftlich freigegeben werden. # 4. Terminplan Zu Projektbeginn ist seitens des Lieferanten ein Projektterminplan zu erstellen, in dem u.a. ersichtlich ist, wann welche Daten für die Konstruktion benötigt werden, um die von MAG festgelegten Genehmigungsdurchsprachen/-termine mit dem Endkunden einzuhalten. Diese sind ebenfalls im Terminplan darzustellen, wie auch alle weiteren relevanten Termine, wie z.B. Fertigungs- und Montagetag, Aufbau beim Kunden, Inbetriebnahme, Abnahme, usw. Der Projektterminplan ist zwei Wochen nach Kick-Off bereitzustellen. Dieser sollte u.a. folgende Punkte enthalten: - Projektteam / Ansprechpartner - Datenbereitstellung durch MAG (Maschinenbilder, …) - Design-Freeze Halle - Bereitstellung Genehmigungszeichnungen / Pläne - Spätestes Genehmigungsdatum der Komponenten - Dokumentation - CE/Anlagensicherheit - Beschaffung/Fertigung - Montage und IB - Versandabnahme - Baustelle: Montage und IB, BBÜ, Abnahme # 5. Genehmigungsverfahren Alle zu genehmigenden Unterlagen sind nach vereinbarten Terminen bei MAG einzureichen. Diese werden dann durch MAG oder gemeinsam mit dem Lieferanten dem Endkunden vorgestellt und durch diesen genehmigt. Die geforderte Bearbeitungszeit des Endkunden ist zu beachten. #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 5 Context: # 6. Projektreporting Jeder Lieferant muss wöchentlich ein Projektreporting (Vier-Felder-Chart) liefern. Die hierzu benötigte Vorlage wird von MAG bereitgestellt. Das Dokument ist wöchentlich bis spätestens Freitagmittag 12 Uhr an folgende Personen zu liefern: - Gesamprojektleiter - Projektleiter Konstruktion Automation/Zukauf - Einkauf # 7. Datenbereitstellung Sämtliche für den Lieferanten notwendigen Daten für die Layoutplanung, Störkontoruntersuchung, Ablaufbeschreibung, usw. werden von MAG bereitgestellt. Der Lieferant hat diese Daten eine Woche vor Termin schriftlich anzufordern. # 8. Werkstückbereitstellung - MAG stellt zu Konstruktionsbeginn die CAD-Daten aller notwendigen Werkstücktypen (Rohteile, Fertigteile, Baugruppen, Varianten) in vom Kunden bereitgestellten Datenformat zur Verfügung. Jeder Lieferant ist für die Aufbereitung der CAD-Daten selbst verantwortlich, um diese für sich verwenden zu können. - Werkstückänderungen während der Projektphase sind innerhalb einer Woche zu untersuchen und zu bewerten. Auswirkungen auf die Anlage müssen in Form einer Power-Point-Präsentation dargestellt werden. - Eine Untersuchung/Integration nachfolgender Werkstücktypen während des Projektverlaufs bedarf eines Zusatzangebots in Form einer Typeninformationen, sofern diese nicht Vertragsbestandteil des Grundauftrags ist. - Werkstücke werden von MAG bereitgestellt. Die gewünschte Anzahl, Art und Umfang der Bearbeitung ist vor Konstruktionsbeginn zu definieren und MAG schriftlich mitzuteilen. Ebenso ist dies im Projektterminplan darzustellen. # 9. Taktdaten / Be Ladezeiten / R&M-Daten Der Lieferant hat die vorgegebenen Takt- und Bleadezeiten zu bestätigen und durch einen detaillierten Ablaufplan darzustellen. Für jede Zelle/OP ist ein Ablaufplan zu erstellen. Die erforderlichen Daten bezüglich Maschine/Fremdgewirken sind bei MAG bzw. den Unterlieferanten termingerecht einzureichen. Die Taktzeitberechnungen / Ablaufpläne sind an MAG auszuhändigen – auch die von Sondermaschinen, Lasermarkierstationen, Blasboxen, usw. #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 6 Context: # 10. Hallenlayout Der Lieferant muss mit dem Angebot die R&M-Daten bereitstellen. Diese sind technische Verfügbarkeit und MTTR (meantime to repair). ## Verantwortlichkeit Hallenlayout Lieferant: - MAG stellt dem Lieferanten das Angebotslayout zur Verfügung. - Die Hallenplanung / Verantwortung über das Hallenlayout liegt beim Verarbeiter. Dieses beinhaltet: - Umfang des Lieferanten - Umfang MAG - evtl. Umfang von Fremdwerken - Das Hallenlayout ist als DWG (ACAD 2016), PDF und STEP (siehe auch Punkt Zellenplan) zur Verfügung zu stellen. - Der Lieferant ist verantwortlich für die Störkonturenuntersuchung. - Sämtliche notwendigen Daten, sind bei MAG zu erfragen und werden von MAG zur Verfügung gestellt: - Hallenhöhe - Mindestabstände - Durchgänge - Wartungsplätze (Portal, Greifer, sonstiges) - Bandhöhe - ... - MAG stellt für die Layoutplanung die Daten der Maschine / Fremdwerke zur Verfügung. Diese sind termingerecht durch den Lieferanten einzufordern. - Die Schnittstellenerantwortlichkeit liegt beim Lieferanten (ME + HW + SW). - Hierfür benötigten Daten von Drittlieferanten werden von MAG bereitgestellt. - Der Lieferant erstellt einen Gesamtfundamentplan. Die hierzu erforderlichen Daten sind termingerecht bei MAG einzufordern. #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 7 Context: - Bei mehreren Zellen sind ein Zellenplan (Draufsicht, Seitenansicht, Vorderansicht) und ein Zellenfundamentplan zu erstellen. Abweichungen sind vorab mit MAG abzustimmen. - Die Zellenpläne sind als STEP (keine Flächenmodelle), DWG (ACAD2016) und PDF zur Verfügung zu stellen, die Fundamentpläne als DWG und PDF. ## 11. Konformitätsklärung / Dokumentation Das Gesamt-CE (Anlagen-CE) oder auch Zellen-CE ist durch den Verkäufer zu erstellen. Alle erforderlichen Unterlagen (z.B. Maschinen-CEs) sind termingerecht bei MAG bzw. den Unterlieferanten einzureichen. Jeder Maschinenlieferant hat für seine Maschine eine CE-Erklärung zu erstellen. Bei unvollständigen Maschinen ist eine Einbauerklärung sowie eine Montageanleitung zu liefern und die Checkliste „unvollständige Maschine“ vorzulegen. Die Dokumentation erfolgt nach Kundenvorschrift. Sollte eine Prüfung der Dokumentation durch den Prüfbüro gefordert sein, so ist dies durch den Lieferanten für dessen Lieferumfang zu beantragen und für die diesbezüglich anfallenden Kosten aufzukommen. Die Dokumentation ist bei Auslieferung der Anlage alternativ nach MAG-Terminalen über einen Download-Link bereitzustellen. Änderungen nach Endabnahme sind einzupflegen. Sollten hier in der Kundenspezifikation Vorgaben gemacht werden, sind diese vorrangig zu betrachten und umzusetzen, z.B. Doku zur Versandfreigabe bzw. Vorabnahme. Die Dokumentation ist, wenn nach Endkundenlanzenheft nicht anders gefordert, in der jeweiligen Landessprache und in Englisch auszuführen. ### 11.1 Werkstückübergreifende Teile - Von allen werkstückübergreifenden Teilen sind die Fertigungszeichnungen zu liefern; die Daten sind als PDF und DWG (ACAD2016) bereitzustellen. - Die Zuordnung aller werkstückübergreifenden Teile muss über mitgelieferte Stücklisten und Zusammenstellungszeichnungen nachvollziehbar sein. ### 11.2 E+V Stücklisten Alle E+V-Stücklisten sind mit Herstellerangaben und Preisen im Kundenformat zu liefern. #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 8 Context: # 12. Konstruktion Die Verantwortung für die konstruktive Auslegung und die sichere Funktion der gesamten Automation liegt beim Lieferanten. Erforderliche Daten für eine Störkonturantersuchung sind termingerecht bei MAG einzufordern. ## 12.1 Bandtechnik - Für die sichere Ausführung und Funktion ist der Lieferant verantwortlich. - Bandgeschwindigkeit nach Vorgabe des Endkunden, wenn keine Vorgabe, dann Auslegung nach Taktzeit. - Bandhöhe nach Vorgabe des Endkunden. - Der Lieferant bestätigt das sichere Greifen und Ablegen des Bauteils auf dem Band. (Sind hierfür Aushub- oder Indexier-Stationen notwendig, sind diese vorzusehen.) - Der Lieferant bestätigt ein sicheres Lesen des DMC-Codes bzw. des RFID-Chips. (Eventuelle Zusteinheiten und Indexier-Stationen sind zu berücksichtigen.) **Bsp. für Fehlensung DMC** Bei dreimaliger Fehlensung des DMC-Codes, muss das Teil aus der Anlage genommen werden. Dies kann entweder manuell über eine entsprechend große Zugangsöffnung im Abholschacht, oder durch ein Ausschließen mit reduzierter Geschwindigkeit (evtl. im Zustimmbetrieb) auf den SPC-Platz erfolgen. Hierzu muss dann die Seriennummer des Bauteils über das HMI eingegeben werden, damit die Anlage weiß, welches Bauteil sich im Abholbereich befindet. Dieser Ablauf ist vorab mit dem Endkunden zu klären! - Bandführung: Das Konzept und die Abarbeitung über die Führung des Werkstücks auf dem Band haben durch den Lieferanten zu erfolgen. Die Genehmigung erfolgt über MAG mit dem Endkunden. - Späne-/KSS-Auffangwannen sind mit Schrägen und Ablassschrauben auszuführen. - Der Lieferant bestätigt eine Tropfwanneausführung, die gewährleistet, dass der Boden nicht verschmutzt wird. Kabelkanäle und Medieneinheiten sind außerhalb des Nassbereiches anzurunden. - Ein-/Auslaufschacht: Nassbearbeitung: Blech oder Makrolon; Trockenbearbeitung: Schutzgitter. - Zugantdsten: elekt. abgeschert (z.B. Euchner MGB). - Bandzeichnungen sind als STEP (kein Flächenmodell), DWG (ACAD2016) und PDF zu liefern, inkl. Werkstück. Die Werkstückführung muss ersichtlich sein und die Funktion der Lichtschranken bzw. Sensorik erkennenlich sein. - Allgemeine Unklarheiten sind im Vorfeld mit MAG abzustimmen. Kosten, die im Nachgang hierfür entstehen, werden nicht durch MAG übernommen. #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 9 Context: # 12.2 Greifertechnik Die Greifer werden durch den Lieferanten beschafft. Dieser ist für das Greifkonzept (pneumatisch oder elektrisch), die sichere Ausführung und Funktion der Greifer verantwortlich. - Greifsicherung bei Medienausfall gegen Werkstückverlust - Sichere Signalgebung z.B. Dauersignal bei Werkstück-Vorhanden, um einen Verlust des Werkstücks zu erkennen; keine Signal Speicherung! - Abfragen von Greifer gelöst, gespannt mit WST, gespannt ohne WST - Abfrage Werkstück-Vorhanden, bevorzugt über Federstoßböbel - Druckschalter für Klemmungen - A-Achsen, C-Achsen und Y-Achsen sind als NC-Achsen auszuführen - Werkstücküberhängende Teile sowie Ersatz- und Verschleißteile müssen schnell wechselbar sein - Bei Nassbearbeitung ist eine A-Achse (NC-Achse) im Greifer vorzusehen, um das Werkstück auskühlen zu können - Greiferzeichnungen sind als STEP (kein Flächenmodell), DWG (ACAD2016) und PDF zu liefern. Darzustellen sind: - Greifer offen; Greifer zu; inkl. Werkstück - Greifergewicht, Abmaße - Funktionsmaße (Höhe, Passmaße, Toleranzen, …) - Greifkräfte - Belade- / Entlade- / Maschinenübergabepositionen - Abfragen inkl. Sensortypen, Bezeichnungen von Kauf- und Standardteilen wie z.B. Parallelgreifer, Linearzylinder, … - Funktion der Abfragen - Transportrichtung Sofern vom Endkunden keine Greifpunkte vorgegeben werden, sind diese durch den Lieferanten vorzuschlagen und gemeinsam mit MAG beim Endkunden zu genehmigen. Die Störkonturanalyse zwischen Greifer, Maschine und Vorrichtung obliegt dem Lieferanten. Alle notwendigen Daten sind termingerecht anzufordern und durch MAG bereitzustellen. Allgemeine Unklarheiten sind im Vorfeld mit MAG abzustimmen. Kosten, die im Nachgang hierfür entstehen, werden nicht durch MAG übernommen. #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 10 Context: # 12.3 Portaltechnik Die LIPs haben hinsichtlich technischer Ausführung folgende Anforderungen zu erfüllen: - **Folgende Daten sind bereitzustellen:** - Wiederholgenauigkeit der Achsen inkl. Greifer - Verfahrwege und Achsgeschwindigkeiten - **Positioniergenauigkeit Be-/Entladen Spannvorrichtung:** +/- 0,1 mm - **Durchschlagsichere Ladeluken und Portalwannen sind notwendig.** - Der Lieferant bestätigt eine Tropfwannenausführung, die gewährleistet, dass der Boden nicht verschmutzt wird. Kabelkanäle und Medieneinheiten sind außerhalb des Nassbereiches anzuronden. - Die Tropfwannen sind mit Schrägen und Ablassschrauben auszuführen, damit im Nachgang eine eventuelle KSS-Rückführung ausgeschlossen werden kann. - Werkstückablageplätze sind so auszuführen, dass keine Späne auf den Flächen, Auflagen und Aufnahmepins liegen bleiben. Eventuelle Maßnahmen sind vorzusehen. - Ersatz- und Verschleißteile müssen einfach und schnell wechselbar sein. - Fundamentplatten sind mitzuliefern. - Die Portalhöhe ist so zu definieren, dass Maschinen unter dem Portal durchgeschoben werden können, sofern die Hallenhöhe dies zulässt. Grobe Richtwerte für Panzerrollen zur Maschineninbetriebung sind 120 mm (manuell) und 180 mm für elektrisch angetriebene. - Ab einer Portalänge von 22 m ist eine Temperaturkompensation in der X-Achse vorzusehen. - X- und Z-Achsen sind als Servo-Achsen auszuführen, ebenso die A-, B- und C-Achsen; die Y-Achse bevorzugt als Servo-Achse. - Allgemeine Unklarheiten sind im Vorfeld mit MAG abzustimmen. Kosten, die im Nachgang hierfür entstehen, werden nicht durch MAG übernommen. #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 11 Context: # 12.4 SPC-Schubladen Konstruktive Gestaltung der SPC-Schubladen: - 1x SchutzTür mit Schutzschalter z.B. Euchner MGB - 2x Sicherheitsschalter mit Zuzahlung (Schublade sicher geöffnet, Schublade sicher geschlossen) pro Schublade - 1x mechanische Verriegelung pro Schublade für Schublade geöffnet/geschlossen (fedendes Druckstück) - 1x Werkstück-Vorhanden-Kontrolle pro Werkstück - 1x Handscanner - Schubladenauszug pro Werkstück (Ergonomie/Zugänglichkeit) - Steckbleche für die Greiferwartung (Zugänglichkeit) - Leuchte - Bedienelement (Leuchtdrucktaster weiß) - Umhausung in Blech oder Makrolon - Sicheres Teachen der Werkstücke ohne Demontage - Späne-/KSS-Auffangwannen sind mit Schrägen und Ablassschrauben auszuführen. - Der Lieferant bestätigt eine Tropfwannenausführung, die gewährleistet, dass der Hallenboden nicht verschmutzt wird. Kabelkanäle und Medieneinheiten sind außerhalb des Nassbereiches anzubringen. - Werkstückablageplätze sind so auszuführen, dass keine Späne auf den Flächen, Auflagen und Aufnahmepins liegen bleiben. Eventuelle Maßnahmen sind vorzusehen. - Allgemeine Unklarheiten sind im Vorfeld mit MAG abzustimmen. Kosten, die im Nachgang hierfür entstehen, werden nicht durch MAG übernommen. #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 12 Context: # 12.5 Roboter Die Auslegung und Auswahl des Roboters erfolgen durch den Lieferanten. Dieser ist auch hier für die sichere Funktion verantwortlich! Es ist vorab zu klären, ob der Roboter durch den Kunden beigestellt, oder durch den Lieferanten beschafft wird. - Der Lieferant bestätigt eine Tropfwannanenausführung, die gewährleistet, dass der Boden nicht verschmutzt wird. Kabelkanäle und Medieneinheiten sind außerhalb des Nassbereiches anzusordnen. - Bei Nassbearbeitung sind Maßnahmen bzgl. KSS-Ansammlung und Verschleppung vorzusehen. - Werkstückablageplätze sind so auszuführen, dass keine Späne auf den Flächen, Auflagen und Aufnahmepins liegen bleiben. Eventuelle Maßnahmen sind vorzusehen. - Die Störkonturanalyse zwischen Roboter, Gerät, Maschine und Vorrichtung obliegt dem Lieferanten. Alle notwendigen Daten sind termingerecht anzufordern und durch MAG bereitzustellen. - Allgemeine Unklarheiten sind im Vorfeld mit MAG abzustimmen. Kosten, die im Nachgang hierfür entstehen, werden nicht durch MAG übernommen. - Die Greiferwartung und ein Roboterbergekonszept sind vorzusehen. # 12.6 Farbgebung Die Lackierung der einzelnen Komponenten erfolgt nach Endkundenspezifikation. Eine Lackieranweisung wird seitens des MAG-Einkaufs zur Verfügung gestellt. Sollte diese nicht mitgeliefert werden, ist diese unaufgefordert anzufordern! # 12.7 Hardware / Fluidik Sofern vom Endkundenlastenheft nicht weiter spezifiziert: - Hydraulik / Fluidplan in EPLAN P8 (>Version 2.5) - Schmierplan in EPLAN P8 (>Version 2.5) - Elektroschaltplan in EPLAN P8 (>Version 2.5) #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 13 Context: # 13 Steuerungskonzept / Ablaufbeschreibung Das Steuerungskonzept ist vom Lieferanten zu erstellen und mit MAG abzustimmen. Dieses muss vom Endkunden genehmigt werden. Ebenso wie alle Regel- und Sonderabläufe. # 14 Hallenanriss / Maschineninbringung Die Maschineninbringung erfolgt, wenn nicht anders mit dem Endkunden abgestimmt, durch den Lieferanten – ebenso der Hallenanriss, das Verlegen und Befestigen der Fundamentplatten/Komponenten sowie das Verschweißen der Ständer auf den Fundamentplatten. Alle benötigten Hilfsmittel sind durch den Lieferanten bereitzustellen. # 15 Montage und Inbetriebnahme Die Montage, elektrische und pneumatische Installation sowie die Inbetriebnahme erfolgen durch den Lieferanten. Sämtliche Hilfsmittel wie Hebebühnen, Stapler, Hubwagen usw. sind durch den Lieferanten bereitzustellen. # 16 Instandhaltungskonzept Der Lieferant ist für die Wartung innerhalb seines Lieferumfangs verantwortlich. Ein Verschieben auf ein Fremdwerk ist nicht zulässig! - Wartungsplattformen sind vorzusehen. siehe hierzu Lastenheft Kunde, wenn keine Vorgabe, ist nach Rücksprache MAG eine starre oder mobile Plattform zu verwenden. Ein Sicherheitskonzept ist zu berücksichtigen und aufzuzeigen. - Greiferwartungsplätze sind vorzusehen (z.B. SPC-Platz oder Be-/Entlade-schacht). Die Zugänglichkeit muss sichergestellt sein (mind. eine elektr. abgesicherte Zugangstür; Steckbleche). - Das Wartungskonzept muss in der Betriebsanleitung ersichtlich sein. - Die Wartungsplätze sind im Hallenlayout darzustellen. - Eine Ablaufbeschreibung speziell zum Austausch der Motoren (X, Y, Z) ist vorzulegen. - Der Austausch aller Ersatz- und Verschleißteile muss ersichtlich und beschrieben sein. - Das Ersatzteilpaket hat alle notwendigen Ersatz- und Verschleißteile sowie werkstückübergreifende Teile inkl. Preis, Lieferzeiten und Herstellerangaben zu beinhalten; siehe auch unter _Dokumentation_. - Werkstückübergreifende Teile müssen einfach und schnell wechselbar sein. - ... #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 14 Context: # 17 Kommunikation / Kontakte Der Lieferant kommuniziert direkt mit dem Endkunden und nimmt MAG bei allen Emails mit in CC. Somit soll der direkte Informationsaustausch sichergestellt werden. Bei allen technischen Durchsprachen sowie Genehmigungsdurchsprachen hat der Lieferant mit den entsprechenden Fachabteilungen teilzunehmen – sowohl bei Präsenz- als auch bei Online-Veranstaltungen. # 18 Protokollführung Die Protokollführung liegt beim Lieferanten! Dieses ist einen Tag nach der Besprechung bereitzustellen. # 19 Nachträge Auftragsänderungen sind vorab abzustimmen und anzumelden. Erst nach schriftlicher Freigabe durch MAG dürfen diese konstruktiv umgesetzt werden. Für Änderungen, die nicht schriftlich durch MAG freigegeben werden, trägt der Lieferant die Kosten! Ein Richtpreis ist innerhalb von drei Tagen bereitzustellen. #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 15 Context: # 20 Kontaktdaten ## 20.1 Technisches Angebot Automation/Zukauf - **Name:** Ralf Haug - **Tel:** +49 7161 / 805 1281 - **E-Mail:** [ralf.haug@mag-ias.com](mailto:ralf.haug@mag-ias.com) ## 20.2 Projektleitung Konstruktion Automation/Zukauf - **Name:** Matthias Grüner - **Tel:** +49 7161 / 805 2192 - **E-Mail:** [matthias.gruener@mag-ias.com](mailto:matthias.gruener@mag-ias.com) ## 20.3 Steuerungstechnik Automation/Zukauf - **Name:** Walter Schaaf - **Tel:** +49 7161 / 805 495 - **E-Mail:** [walter.schaaf@mag-ias.com](mailto:walter.schaaf@mag-ias.com) ## 20.4 Hardware / Fluid - **Name:** Gerald Weiglsberger - **Tel:** +49 7161 / 805 4455 - **E-Mail:** [gerald.weiglsberger@mag-ias.com](mailto:gerald.weiglsberger@mag-ias.com) ## 20.5 Einkauf - **Name:** Sonja Haas - **Tel:** +49 7161 / 805 1400 - **E-Mail:** [sonja.haas@mag-ias.com](mailto:sonja.haas@mag-ias.com) ## 20.6 Dokumentation - **Name:** Sabine Ax - **Tel:** +49 7161 / 805 448 - **E-Mail:** [sabine.ax@mag-ias.com](mailto:sabine.ax@mag-ias.com) #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 16 Context: # 20.7 Technical Compliance **Name:** Martin Kohnle **Tel:** +49 7161 / 805 3608 **E-Mail:** [martin.kohnle@mag-ias.com](mailto:martin.kohnle@mag-ias.com) ## 21 Abweichungen Lastenhefte Abweichungen von Kunden- und MAG-Lastenheften müssen durch den Lieferanten in einer separaten Auflistung im Angebot mit Alternativen aufzeigt, begründet und anschließend von MAG schriftlich freigegeben werden! #################### File: FLT%20Wo%CC%88rterbuch2.pdf Page: 1 Context: # Weiteres Wörterbuch ## FLT Standorte - FLT Deutschland - FLT INC USA - Laepple Taicang China #################### File: dictionary.txt Page: 1 Context: Definitionen: - Antworten Sie nur mit einer Gemeinde für Kundenstandort. Geben Sie in der Adresse keine zusätzlichen Details wie Fabrik, Gebäude, Werk usw. an. - Alle großen Automobilhersteller (Mercedes-Benz, Porsche, Audi, Volkswagen, MAN usw.) Kundentyp: OEM - Es muss zwischen Endkunden und dem Kunden unterschieden werden. Der Endkunde beschreibt den Auftragsgeber wo die Automationlösung verbleibt. Der Kunde ist der direkte Auftraggeber. Vorschriften vom Endkunden haben eine höhere Gewichtung. Endkunde und Kunde können, müssen aber nicht gleich sein. - Für den geschätzten Gesamtumsatz runden Sie auf die nächste Million (MEUR) auf. - Technische Anforderungen sind als Auflistung anzugeben. - Die Automationsinhalte sind als Funktionseinhalten darzustellen. Funktionsinhalte beschreiben die einzelnen Funktionen im gesamten Produktionsablauf. #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 1.2.3 零件外形尺寸 | 1.2.3 Workpiece size: | | CA4DG1缸盖： | Cylinder head CA4DG1: | | 加工前：596×389.5×（105.5+58.5）（长×宽×高） | Before processing: 596×389.5×(105.5+58.5) (L x W x H) | | 成品：596×389.5×（105+58.5）（长×宽×高） | Finished product: 596×389.5×(105+58.5) (L x W x H) | | CA6DG1缸盖： | Cylinder head CA6DG1: | | 加工前：861×389.5×（105.5+58.5）（长×宽×高） | Before processing: 861×389.5×(105.5+58.5) (L x W x H) | | 成品：861×389.5×（105+58.5）（长×宽×高） | Finished product: 861×389.5×(105+58.5) (L x W x H) | | CA6DH2缸盖： | Cylinder head CA6DH2: | | 加工前：809.9×380.3×（105.5+57.5）（长×宽×高） | Before processing: 809.9×380.3×(105.5+57.5) (L x W x H) | | 成品：809.9×380.3×（105+57.5）（长×宽×高） | Finished product: 809.9×380.3×(105+57.5) (L x W x H) | | 1.2.4 零件重量： | 1.2.4 Workpiece weight: | | CA4DG1缸盖： | Cylinder head CA4DG1: | | 加工前：50Kg | Before processing: 50Kg | | CA6DG1缸盖： | Cylinder head CA6DG1: | | 加工前：71Kg | Before processing: 71Kg | | CA6DH2缸盖： | Cylinder head CA6DH2: | | 加工前：67Kg | Before processing: 67Kg | | ★1.3 生产节拍 | ★ 1.3 Cycle time | | 新增设备生产节拍要求≤260秒/件，节拍包括机加工和上下料等所有辅助时间。 | For new equipment: cycle time ≤ 260 seconds per piece, which includes all auxiliary time such as machining and loading and unloading. | | ★1.4 交货时间： | ★ 1.4 Delivery time: | | 1.4.1 合同签定后12个月（FOB）。 | 1.4.1 12 months after contract signing (FOB) | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 1.4.2 设备到货后，3个月内完成安装调试和设备能力验证，具备生产条件并允许投产，在满足技术协议和合同要求时进行终验收。 | 1.4.2 After the equipment arrives, installation, comissioning, and equipment capability verification shall be finished within 3 months, and production conditions shall be met and allowed to be put into operation. The final acceptance shall be carried out when the technical agreement and contract requirements are met. | | 1.5 工厂条件 | 1.5 Workshop conditions | | 1.5.1 厂房： | 1.5.1 Workshop: | | 1.5.1.1 厂房屋架下弦距地面高度 ：8m | 1.5.1.1 The height of the lower chord of the workshop roof truss from the ground: 8m | | 1.5.1.2 厂房地坪承重：整体钢筋混凝土（厚度400）承重5t/m2 | 1.5.1.2 Load bearing capacity of workshop floor: monolithic reinforced concrete (thickness 400) with a load capacity of 5t/m2 | | 1.5.1.3 厂房供设备进出的门：门洞（高×宽）4.5米×4.5米 | 1.5.1.3 Doors for equipment entry and exit: doorway (H x W) 4.5m x 4.5m | | 1.5.1.4 厂房内环境温度：16-35℃ | 1.5.1.4 Ambient temperature inside the workshop: 16-35 ℃ | | 1.5.2 动能： | 1.5.2 Power energy: | | 1.5.2.1 供电情况：采用TN-S形式，如下图，AC380V±10% | 1.5.2.1 Power supply: TN-S form, as shown in the following figure, AC380V±10% | | 频率：50HZ±2% | Frequency: 50HZ±2% | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | b) 机床设备安全移动门（带安全锁）颜色为油菜黄，色标号为“RAL1021”。 | b) The color of the machine safety door (with safety lock) is rapeseed yellow, with the color code "RAL1021". | | c) 输送和搬运设备（如辊道，桁架机械手）颜色为灰白色，色标号为“RAL9002”。输送辊子为金属本色。 | c) The color of the conveying and handling equipment (such as roller conveyor and gantry robot) is gray white, with the color code "RAL9002". The conveying roller is in the natural color of metal. | | d) 水箱和过滤箱外表面颜色为灰白色，色标号为“RAL9002”。 | d) The exterior color of the water tank and filter box is gray white, with the color code "RAL9002". | | e) 电机和泵颜色为厂家原色。 | e) The color of the motors and the pumps is the manufacturer's original color. | | f) 切削液管道颜色为灰白色，色标号为“RAL9002”。 | f) The color of the coolant pipes is gray white, with the color code "RAL9002". | | g) 排屑机构颜色为灰白色，色标号为“RAL9002”。 | g) The color of the chip conveyor is gray white, with the color code "RAL9002". | | h) 防护栅栏颜色为灰白色，色标号为“RAL9002”。 | h) The color of the protective fence is gray white, with the color code "RAL9002". | | i) 防护网格颜色为墨黑色，色标号为“RAL9005”。 | i) The color of the protective mesh is dark black, with the color code "RAL9005". | | j) 钢结构颜色为灰白色，色标号为“RAL9002”。 | j) The color of the steel structure is gray white, with the color code "RAL9002". | | k) 刀具架颜色为灰白色，色标号为“RAL9002”。 | k) The color of the tool bracket is gray white, with the color code "RAL9002". | | l) 接油盘、夹具采用深灰色，色标号为“RAL7011”。 | l) The color of the oil tray and the fixture is dark gray, with the color code "RAL7011". | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | Unnamed: 2 | Unnamed: 3 | |:---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|:--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------| | 负载 | Load | | 1.5.2.2 供水情况：供水压力为0.2－0.5MPa | 1.5.2.2 Water supply: pressure is 0.2-0.5MPa | | 1.5.2.3 压缩空气：网络压力0.4-0.6Mpa | 1.5.2.3 Compressed air: network pressure is 0.4-0.6Mpa | | 第二部分 整线要求 | Part II Whole-line Requirements | | 2.1 项目为交钥匙工程，投标方投标时需提供项目工艺方案，包括但不限于平面布置，节拍计算，安调计划，工件输送方案，冷却液、切屑、尘、雾处理方案。 | 2.1 The project is a turnkey project. The bidder shall provide a process proposal for the project, including but not limited to the layout, time study, installation schedule, workpiece conveying, treatment of coolant, chips, dust and mist. | | 投标方除负责新增设备安装调试外，还负责与其他供应商相邻设备之间的机械、电气接口的连接和控制系统安装调试。 业主负责将最终介质连接到设备接口（动力，压缩空气和切削液的新液供给和旧液回收等），设备内部及设备相互之间的连接由投标方负责。 | In addition to being responsible for the installation and commissioning of new equipment, the bidder is also responsible for the connection of mechanical and electrical interfaces with adjacent equipment from other suppliers, as well as the installation and commissioning of control systems. The owner is responsible for connecting the final medium to the equipment interface (new liquid supply and old liquid recovery for power, compressed air and coolant, etc.). The connection inside the equipment and between the equipment is the responsibility of the bidder. | | 2.2 平面布置 | 2.2 Layout | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | | 9.4 工艺装备清单、报价。 | 9.4 List and quotation of process equipment | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | e. 所有的伺服轴和控制模块的选择必须满足工艺加工的要求，必须留有充分的裕量，必须是数字式的，反馈器件选用绝对编码器或绝对光栅（光栅尺要安装在防护罩内，避免切削液滴落其上造成损失）。 光栅尺品牌标准参照或相当于HEIDENHAIN、 BALLUFF、SICK等国际一流知名品牌产品。数控轴原点要做标记，提供原点检棒，以备原点调整。 | e. The selection of all servo axes and control modules must meet the process requirements, leave sufficient margin, and be digital type. The feedback component should use the absolute encoder or absolute grating scale (the grating scale should be installed inside the protective cover to avoid loss caused by the coolant dripping on it). The grating scale shall be the product of HEIDENHAIN, BALLUFF, SICK or equivalent international first-class brand. The origin of CNC axis needs to be marked, and an origin test bar should be provided for origin adjustment. | | f. 对PLC的输入和输出端必须预留10%的裕量，编程接口不能占用。电柜内线号与图纸的页码相关联，元器件的编号与页码相关联。 | f. The input and output terminals of PLC must have 10% margin reserved and cannot occupy programming interfaces. The wire numbers inside the electrical cabinet are associated with the page numbers of the drawings, and the component numbers are associated with the page numbers. | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 4.1.3.3 主轴最大转速：≥6000rpm连续可调 | 4.1.3.3 Max. spindle speed: ≥ 6000rpm continuously adjustable | | 4.1.3.4 主轴最大扭矩：≥535 N•m（S1-100%负荷）、≥822 N•m (S6-40%) | 4.1.3.4 Max. spindle torque: ≥ 535 N•m (S1-100% load), ≥ 822 N•m (S6-40% load) | | 4.1.3.5 主轴刀柄锥度：HSKA100，具有刀具内冷却功能，最大内冷压力≥50bar。 | 4.1.3.5 Spindle taper: HSKA100, with tool internal cooling function, max. internal cooling pressure ≥ 50bar. | | ★4.1.3.6 快速移动速度：X、Y、Z轴:＞50m/min | ★ 4.1.3.6 Rapid speed of X, Y, Z-axis: ＞ 50m/min | | ★4.1.3.7 X、Y、Z轴定位精度：≤0.009 mm（VDI/DGQ3441标准） | ★ 4.1.3.7 Positioning accuracy of X, Y, Z axis: ≤ 0.009 mm (VDI/DGQ3441 standard) | | ★ X、Y、Z轴重复定位精度：≤0.005mm（VDI/DGQ3441标准） | ★ Repeatability of X, Y, and Z axes: ≤ 0.005mm (VDI/DGQ3441 standard) | | 4.1.3.8 工作台回转定位精度：≤6″（VDI标准） | 4.1.3.8 Positioning accuracy of table rotation: ≤ 6" (VDI standard) | | 工作台回转重复精度：≤4″（VDI标准） | Repeatability of table rotation: ≤ 4" (VDI standard) | | 4.1.3.9 工作台数控分度：0.001° | 4.1.3.9 CNC indexing of table: 0.001 ° | | 4.1.3.10 刀库容量：≥50把 | 4.1.3.10 Magazine capacity: ≥ 50 pieces | | 4.1.3.11 刀具最大重量：≥25Kg（需能满足Φ275铣刀盘的自动换刀） | 4.1.3.11 Max. weight of cutting tools: ≥ 25Kg (it is should be suitable for automatic tool changing of Φ275 milling cutter) | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 1.1.3.1 气缸盖精加工生产线一条，包括卧式加工中心4台、凸轮轴孔测量1套、机械手1套、集中吸雾系统1套；除前述设备外，还包括其它输送装置、工件缓存装置、工件清洁装置、SPC检测站及检测夹具、夹具、刀具、专用调刀对刀装置、机床调整用样件/检棒及其它必要工装辅具等。 | 1.1.3.1 One finish machining line for cylinder head, including 4 sets of horizontal machining center, 1 set of camshaft hole measurement, 1 set of gantry robot, and 1 set of centralized mist suction system. In addition to the aforementioned equipment, it also includes other conveying devices, workpiece buffer devices, workpiece cleaning devices, SPC detection stations and detection fixtures, fixtures, cutting tools, specialized tool adjustment and tool setting devices, samples/test bars for machine commissioning, and other necessary tooling accessories. | | 1.1.3.2 合理安排工艺流程，平衡各工序节拍，优化平面布置，优化工件物流输送。 | 1.1.3.2 Reasonably arrange the process flow, balance the cycle time of each process, optimize the layout, and optimize the logistics transportation of workpieces. | | 1.1.3.3 集中吸雾系统1套，包含主机、主风管、次风管及相关安装支架、连接、控制系统等，能够满足气缸盖生产线切削设备的吸雾、除尘要求。 | 1.1.3.3 One set of centralized mist suction system, including the host, main air duct, secondary air duct, and related installation brackets, connections, control systems, etc., which can meet the mist suction and dust removal requirements of the cutting equipment on the cylinder head production line. | | 1.1.3.4 设备含切削液精过滤装置、高压切削液增压装置、返液泵站、集中吸雾口。 | 1.1.3.4 The equipment includes the coolant precision filtration device, high-pressure coolant boosting device, return pump station, and centralized mist suction port. | | 1.1.3.5 生产线涉及的RFID数据螺钉（由业主提供）读写器、机械手上下料站及同机械手之间的辊道、换刀调刀等待所需工件缓存装置、检测件出料口及检测夹具（需配备回转装置）。 | 1.1.3.5 The RFID data screw reader (provided by the owner) involved in the production line, the loading and unloading station of the gantry, and the roller conveyor between the same gantry, the required workpiece buffer device for tool change and adjustment, the inspection part discharge port, and the inspection fixture (equipped with a rotary device). | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 5.3.8 液压原理图、安装图、系统总图、液压元件参数表、管路示意图、液压元器件的产品使用说明书；润滑原理图、润滑图表、管路示意图、润滑元器件的产品使用说明书；气动原理图、安装图、气动元件参数表、管路示意图、气动元器件的产品使用说明书；冷却原理图及清单。 | 5.3.8 Hydraulic schematic diagram, installation diagram, overall system diagram, hydraulic component parameter table, pipeline schematic diagram, and operating manual for hydraulic components; Lubrication schematic diagram, lubrication diagram, pipeline diagram, and operating manual for lubrication components; Pneumatic schematic diagram, installation diagram, pneumatic component parameter table, pipeline diagram, and operating manual for pneumatic components; Cooling schematic and list. | | 5.3.9 外购件清单、说明书和供应商资料。 | 5.3.9 List, operating manual, and supplier information of purchased parts. | | 5.3.10 按出场标准检测的机床各精度指标的检验报告。 | 5.3.10 Accuracy test record tested according to the delivery standards of the bidder. | | 5.3.11 如设备配有蓄能器和压力容器，需提供蓄能器、压力容器产品合格证和安全检验证明。 | 5.3.11 If the machine is equipped with an accumulator and pressure vessel, a product certificate and safety inspection certificate of the accumulator and pressure vessel must be provided. | | 5.3.12 三维图纸：夹具全套提供，其余的三维图纸包括机床整体和主要部件外壳，如床身、滑台、机械手外形、电气柜外壳和内部模型等（不涉及具体结构），三维格式以stp、igs、X-t格式为主。 | 5.3.12 3D-drawings: The complete set of fixtures shall be provided, and the remaining 3D drawings include the overall machine tool and main component casings, such as the bed, slide table, gantry appearance, electrical cabinet casing, and internal models (not involving specific structures). The 3D formats are mainly in STP, IGS, and X-t formats. | | 5.4 终验收之前提供所有资料的电子文档硬盘和纸质文件。设备终验收完成后一个月内提供在安装、调试及终验收过程中发生变化的与实物相符的资料。 | 5.4 Provide electronic hard drives and paper files of all data before final acceptance. Within one month after the completion of the final acceptance, provide data that are consistent with the actual product and have undergone changes during installation, commissioning, and final acceptance. | | 第六部分 方案会审 | Part VI Joint Programme Review | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 4.3.4 铰孔刀具选择原则在刀具直径、结构许可的条件下定位销孔尽可能采用模块化、可调式高速铰刀，使用高精度液压刀柄夹持。 | 4.3.4 For selection of the reamers, under the conditions of tool diameter and structure permission, should use adjustable high-speed reamers with modular positioning pin holes as much as possible, and use high-precision hydraulic tool holders for clamping. | | 4.3.5 刀具配置（按规定的终验收切削完成通过后移交用户的，并与最终通过时的相同）及要求： | 4.3.5 Tool configuration and requirements (After the final acceptance cutting is completed and qualified, it will be handed over to the user, the same as when passing the final acceptance): | | 4.3.5.1 配置数量 | 4.3.5.1 Quantity: | | 耐用刀辅具2套，如：刀柄等； | 2 sets of durable tool accessories, such as tool holders, etc. | | 易损刀具10套，如：刀片等。 | 10 sets of vulnerable cutting tools, such as blades, etc. | | 上述终验收后交付数量，与验收、终验收过程中所产生的刀具损耗由投标方承担。 | The above is the delivery quantity after final acceptance, and the tool loss generated during the pre-acceptance and final acceptance shall be borne by the bidder. | | 4.3.5.2 铰孔：直径≥Φ8mm铰刀采用可调式高速精铰刀结构，直径＜Φ8mm铰刀采用整体硬质合金精铰刀结构。铰刀品牌标准参照或相当于Dihart、Mapal等国际一流知名品牌产品，高精度液压刀柄品牌标准参照或相当于Schunk、BIG、Mapal等国际一流知名品牌产品。 | 4.3.5.2 Hole reaming: The reamer with diameter ≥ Φ8mm adopts adjustable high-speed finishing reamer, the reamer with diameter < Φ8mm adopts solid hard alloy finishing reamer. Reference or equivalent to international first-class brand products such as Dihart, Mapal, etc. for reamer selection, and reference or equivalent to international first-class brand products such as Schunk, BIG, Mapal etc. for high-precision reamer selection. | | 第五部分 需提供的技术资料（中标后提供） | Part V Technical Data to be Provided (after winning the bid) | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 5.1.4 设备基础的土建工艺资料。 | 5.1.4 Civil engineering process data for equipment foundation. | | 5.1.5 检测夹具中测量基准等需要用于人工检具设计的相关尺寸及精度。 | 5.1.5 The measurement standards of the inspection fixture need to be used for the relevant dimensions and accuracy of manual inspection tool design. | | 5.2 下列资料必须在设备预验收后1周内提供给业主（提供电子文档，纸质文档在终验收之前提供）： | 5.2 The following data (electronic data) must be provided to the owner within one week after the pre-acceptance (the paper documents shall be provided before the final acceptance): | | 5.2.1 双方确认的由投标方提供的刀具、夹具、辅具的全部清单及供应商资料。 | 5.2.1 The list and supplier information of cutting tools, fixtures, and accessories provided by the bidder and confirmed by both parties. | | 5.2.2 双方确认的由投标方提供的刀具布置图、工序图、非标刀具及辅具的成套图纸资料。 | 5.2.2 The drawings of cutting tools layout, process diagram, non-standard tools and accessories provided by the bidder and confirmed by both parties. | | 5.2.3 全部辅助材料（液压油、润滑油、冷却液等）的牌号、用量、化学成分及性能资料。 | 5.2.3 The brand, use amount, chemical composition, and performance data of all auxiliary materials (hydraulic oil, lubricating oil, coolant, etc.). | | 5.2.4 备件和易损件清单、价格，注明零件号、零件名称、数量等信息，非标易损件提供图纸，标准件提供规格型号。 | 5.2.4 The list and price of spare parts and wearing parts, indicating part number, part name, quantity and other information. Provide drawings for non-standard wearing parts, and provide specifications and models for standard parts. | | ★5.2.5 与工件直接接触的影响工件加工精度的零件和与刀具导向直接接触的导向零件需视为重要易损件，要求在清单中给出磨损极限和该特性的实测值，其余易损件在清单中给出更换周期。 | ★5.2.5 The parts that directly contact the workpiece and affect the machining accuracy, as well as the guide parts that directly contact the tool guide, shall be considered important wearing parts, and it's wear limit and measured values of the characteristic shall be indicated in the list. For other wearing parts, the replacement cycle shall be indicated in the list. | | 5.2.6 机床操作、维修和保养指南。 | 5.2.6 Operating instructions and maintenance manuals of the machine tools. | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | | 备注：需配备权限钥匙编辑器1个 | Remarks: 1 permission key editor is required | | b. 显示器必须是彩色TFT，建议使用分辨率800×600，尺寸12，或以上。 | b. Color TFT display is required. Rrecommended resolution 800 x 600, size 12', or more. | | c. 配备带急停钮电子手轮，能用于主要伺服轴的调整及坐标显示，可移动距离5m或以上。 | c. Equipped with an electronic handwheel with an emergency stop button. It can be used for adjusting the main servo axis and displaying coordinates, and can move for a distance of 5m or more. | | d. 对数控部分必须有电抗滤波装置。 | d. Filter reactor is required for the CNC part. | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 提供机床按出厂标准检测的各精度指标的检验报告。至少提供3套完整纸质资料（程序为英文或中文，其它资料为中文和英文）,并提供相应的电子文档三套光盘和三套移动硬盘（表格、外购件、备件及易损件清单采用Excel格式；机械图纸提供二维和三维2种格式文件：二维图纸采用AutoCAD 2014格式和PDF两种格式；PLC程序梯形图采用ZIP格式；NC程序采用WORD格式；其余资料采用PDF格式。 | Provide the accuracy test record of the machine tools, at least 3 sets of paper documents (the programs shall be in English or Chinese, other data shall be in Chinese and English), and provide corresponding electronic data with 3 sets of CD and 3 sets of portable hard drives (the list of the tables, purchased parts, spare parts, and wearing parts shall be made in Excel format; the mechanical drawings shall be made in 2D-drawings and 3D-drawings, 2D drawings shall be in AutoCAD 2014 format and PDF format; PLC program ladder diagrams shall be in ZIP format; NC programs shall be in WORD format; and other data shall be in PDF format. | | 5.1 下列资料在设计会审后2周内提供给业主（提供电子文档，纸质文档在终验收之前提供）： | 5.1 The following data (electronic data) shall be provided to the owner within 2 weeks after the joint programme review (the paper documents shall be provided before the final acceptance): | | 5.1.1 整线平面布置图。 | 5.1.1 Layout of whole line | | 5.1.2 设备平面布置图，包括如下内容： | 5.1.2 Equipment layout, including the following content: | | 设备及主机轮廓尺寸、与主机的分开布置的电控设备（电柜）、液压站、冷却液箱等装置的位置尺寸、操纵台的位置、工件上/下料装置的位置； 电力、冷却液、压缩空气等工艺介质的接点（供点）位置及高度、接头管径、耗量及要求的技术参数；冷却液和切屑（排液）返回口的位置及高度、接头管径和切屑量（Kg/h）。 | The outline dimensions of the equipment and host, the position dimensions of the electrical control equipment (electrical cabinet), hydraulic station, coolant tank and other devices which are arranged separately from the host. The position of the control panel, and the position of the workpiece loading/unloading device. The position, height, joint pipe diameter, consumption, and required technical parameters of the contact points (supply points) for process media such as electricity, coolant, compressed air. Location and height of coolant and chip (discharge) return port, joint diameter, and chip volume (Kg/h). | | 5.1.3 设备安装图（设备、装置及工位器具等安装位置）。 | 5.1.3 Equipment installation drawing (installation positions of equipment, devices, and working position apparatus). | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | i. 电控柜内要安装照明灯（220AC），在电控柜内至少要安装有两个带有漏电保护功能的AC220V、50Hz符合中国国家标准的电源插座（一个2孔，一个3孔），以供维修时使用。操纵台上有供便携电脑的220V的交流插座（预留可安装中国标准插座的位置、线缆及断路器）。 | i. The lighting (220AC) should be installed inside the electrical cabinet, and at least two power sockets (AC220V, 50Hz) with leakage protection function that comply with Chinese national standards (one with 2-holes and one with 3-holes) should be installed inside the electrical cabinet for maintenance purposes. There is a AC socket (220V) for portable computers on the control panel (with reserved space for installing Chinese standard sockets, cables, and circuit breakers). | | j. 电柜内部配置电计量表，计量数据可以上传至业主能源控制系统。电计量表品牌标准参照或相当于ABB、SIEMENS、SCHNEIDER等国际一流知名品牌产品，电计量表精度为0.5级。 | j. The electrical cabinet is equipped with an electric meter, and the measurement data can be uploaded to the owner's energy control system. The electric meter shall be the product of ABB, SIEMENS, SCHNEIDER or equivalent international first-class brand. The accuracy of the electric meter is 0.5 level. | | 电计量表功能： | Functions of the electricity meter: | | 1）采集分合状态和电流、电度量等电气参量。 | 1) Collect electrical parameters such as opening and closing status, current, and the use of electricity, etc. | | 2）具备RS485和工业以太网通讯功能 | 2) Equipped with RS485 and industrial Ethernet communication functions. | | k. 电柜必须有空气调节器(空调不允许布置在设备顶部)。 | k. The electrical cabinet must be equipped with an air conditioner (the air conditioning is not allowed to be placed on top of the equipment). | | l. 在电柜的上方必须预留连网的接口。 | l. A network connection interface must be reserved above the electrical cabinet. | | m. 配备断刀监控装置。 | m. Equipped with a tool breakage monitoring device. | | 4.1.4.6.2 软件： | 4.1.4.6.2 Software: | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 3.1 工序流程应安排合理完整，充分考虑前后工序的相关性和相互影响，合理布置零件定位基准位置和夹紧点位置，充分考虑加工过程中工件变形的影响，确保产品质量。结合产品结构及质量要求，合理确定各工序加工内容，并使工序节拍尽可能均衡。 | 3.1 The process flow should be arranged reasonably and completely, fully considering the correlation and mutual influence between the previous and next processes, reasonably arranging the positioning reference position and clamping position of the workpiece, fully considering the impact of workpiece deformation during the processing, and ensuring product quality. Reasonably determine the processing content of each process based on the structure and quality requirements of the workpiece, and make the cycle time of each process as balanced as possible. | | 3.2 零件的加工内容及精度见附件2《新中型产品缸盖图纸》、附件3《新中型产品缸盖工艺附图》，工艺附图表达的加工内容若与缸盖图纸相违背，以图纸为准。 | 3.2 The machining positions and accuracy of the workpiece can be found in Appendix 2 "Product Drawing of New Mediu-Sized Cylinder Head" and Appendix 3 "Product Process Drawing of New Mediu-Sized Cylinder Head". If the machining content expressed in the process diagram contradicts the cylinder head drawing, the drawing shall prevail. | | 3.3 金切设备采用自动上下料形式，工件进出下料站、检测口以及进出机床应充分考虑防错设计，工件姿态变化误操作有报警功能。设备能够识别并写入多种工件信息（写入RFID数据螺钉），RFID数据螺钉安装位置见附件3《新中型产品缸盖工艺附图》。生产线适当设置工件缓存装置（建议5-8件），在工序换刀调刀等待或设备故障时，利用缓存装置的缓存功能继续一段时间的生产，需缓存的工件自动缓存存放，需返回加工时自动返回加工。 | 3.3 The metal cutting equipment adopts automatic loading and unloading method, and full consideration should be given to the error prevention design when the workpiece enters and exits the feeding station, detection port, and machine tool. There should be an alarm function for misoperation of workpiece posture changes. The device is able to recognize and write various workpiece information (including RFID data screws). The installation position of RFID data screws can be found in Appendix 3 "Product Process Drawing of New Mediu-Sized Cylinder Head". Properly set up a workpiece buffer device on the production line (recommended 5-8 pieces), and use the buffer function of the buffer device to continue production for a period of time when waiting for process tool change or equipment failure. The workpiece that needs to be cached is automatically cached and stored, and when it needs to be returned for processing, it is automatically returned for processing. | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 5.2.7 编程、调试、诊断说明书。 | 5.2.7 Programming, commissioning, and diagnostic manuals. | | 5.3 随设备到货时一同提供的资料（提供电子文档，纸质文档在终验收之前提供）： | 5.3 The documents (electronic data) to be provided with the equipment (the paper documents shall be provided before the final acceptance): | | 5.3.1 设备清单、装箱清单。 | 5.3.1 Equipment list and packing list | | 5.3.2 供应商的应用安装程序，加工程序，刀具数据。 | 5.3.2 Supplier's application installation program, machining program, and tool data. | | 5.3.3 设备总图、夹具总图、其它部件总图，总图需清晰表述部件结构，非标部件（为业主专门设计的图纸）还需提供零件图。设备丝杠、滑台、主轴箱、工作台、刀具库等运动部件至少提供满足维护、维修用的图纸。其它按投标方标准应该提供的资料。 | 5.3.3 Equipment general diagram, fixture general diagram, and other component general diagram. The general diagram should clearly describe the component structure. The non-standard components (drawings specially designed for the owner) need to provide the part drawings additionally. At least provide the drawings for maintenance and repair of moving parts such as screws, slide tables, spindle boxes, work tables, and tool magazines. Other data shall be provided according to the bidder's standards. | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 4.1.1.19 主轴孔镗刀杆、顶面铣刀盘、缸孔镗刀杆等超过15Kg比较重的刀具须设置专用换刀辅助装置并带有吊具，方便刀具拆、装和机床内外搬运，具有升降功能能够将刀具放到机床外的刀具器具车上。 | 4.1.1.19 The cutting tools weighing more than 15kg, such as boring bar for crank bore, face milling for top surface, and boring bar for cylinder hole, must be equipped with dedicated tool changing auxiliary devices and lifting tools to facilitate tool assembly and disassembly and transportation inside/outside the machine. Equipped with lifting function for placing the cutting tools on the tool cart outside the machine. | | 4.1.1.20 设备部件根据不同的工序要求合理设计，产品换型时不需手动进行工装更换、调整。 | 4.1.1.20 Equipment components are designed reasonably according to different process requirements, and there is no need for manual tooling replacement or adjustment when changing product models. | | 4.1.1.21 工件在检测前应被清理，便于检测，减少误判；手工检测工位设有冷却液手动喷枪和压缩空气气枪，加工中心上、下料工位设切削液手动喷枪和压缩空气气枪，管路长度需能适应在设备内部操作使用，方便工件清理和设备内部清理。 | 4.1.1.21 The workpiece should be cleaned before testing to facilitate testing and reduce misjudgment. The manual inspection station is equipped with a manual coolant spray gun and a compressed air gun. The loading and unloading stations of the machining center are equipped with manual cutting fluid spray guns and compressed air guns, which facilitate workpiece cleaning and internal equipment cleaning. The length of the pipeline should be easy to operate and use inside the equipment | | 4.1.1.22 生产线走线方式：电、气、液各种管路全部采用空中走管方式。 | 4.1.1.22 Routing method of the production line: all electrical, air, and liquid pipelines are routed in the air. | | 4.1.1.23 设备与地基固定全部采用化学铆栓形式固定，化学铆栓投标方自带。 | 4.1.1.23 All equipment and foundation fixation shall be carried out using chemical anchors, which shall be provided by the bidder. | | 4.1.1.24 设备颜色 | 4.1.1.24 Equipment color | | a) 机床设备主色调为灰白色，色标号为“RAL9002”。 | a) The main color of the machine is gray white, with the color code "RAL9002". | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 4.1.1.10 电气、液压、气动、润滑等元器件采用国际一流知名品牌，并在中国有良好服务体系的生产商。数控系统品牌标准参照或相当于SIEMENS、FANUC 、Rexroth Indramat等国际一流知名品牌产品；电控柜品牌标准参照或相当于德国RITTAL（威图）、HOFFMANN（霍夫曼）等国际一流知名品牌产品；液压元件品牌标准参照或相当于REXROTH、PARKER等国际一流知名品牌产品；气动元件品牌标准参照或相当于FESTO、REXROTH等国际一流知名品牌产品；润滑元件品牌标准参照或相当于SKF、德国BIJUR等国际一流知名品牌产品。 | 4.1.1.10 Electrical, hydraulic, pneumatic, lubrication and other components adopt internationally renowned brand products, and the manufacturer shall have a good service system in China. CNC system adopt the product of SIEMENS, FANUC, Rexroth Indramat or equivalent international first-class brand. The electrical cabinet adopt the product of RITTAL (Germany), HOFFMANN (Germany) or equivalent international first-class brand. The hydraulic component adopt the product of REXROTH, PARKER or equivalent international first-class brand. The pneumatic components adopt the product of FESTO, REXROTH or equivalent international first-class brand. The lubrication components adopt the product of SKF, BIJUR (Germany) or equivalent international first-class brand. | | 4.1.1.11 刀库配备断刀检测，断刀检测要求在换刀前进行检测，采用HSKA100刀柄。 | 4.1.1.11 The tool magazine is equipped with a tool breakage detection function and uses HSKA100 tool holders.The tool breakage detection should be done before tool changing. | | 4.1.1.12 所有设备的控制系统采用同一系统制造商的产品。 | 4.1.1.12 The control systems of all equipment shall use the products from the same manufacturer. | | 4.1.1.13 设备工作区域设置冲屑装置，空间内无铁屑堆积死角。 | 4.1.1.13 Install a chip cleaning device in the working area of the machine to ensure that there are no dead corners where the chips can accumulate. | | 4.1.1.14 必须进行降噪处理，噪声声压级≤75dB（A）。（GBZT-189.8-2007-工作场所物理因素测量-噪声）。 | 4.1.1.14 Noise reduction is necessary, to ensure the noise sound pressure level is ≤ 75dB (A). (GBZT-189.8-2007- Measurement of Physical Agents in Workplace - Noise) | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 7.1.2.4 终验收期间设备使用的辅助材料由业主提供。 | 7.1.2.4 The auxiliary materials used for the equipment during the final acceptance period shall be provided by the owner. | | 7.1.2.5 检查供货是否符合合同供货范围。 | 7.1.2.5 Check whether the goods are consistent with the supply scope of the contract. | | 7.1.2.6 整线验收：上述项目合格后，进行100件CA6DG1或CA6DH2缸盖生产，验证设备运行稳定性。 | 7.1.2.6 Whole line acceptance: after the above items are qualified, 100 pieces of the cylinder head CA6DG1 or CA6DH2 will be produced continuously to verify the stability of equipment operation. | | 7.1.2.7 集中吸雾系统终验收 | 7.1.2.7 Final acceptance of centralized mist suction system | | 集中吸雾系统终验收在业主现场进行，分两个阶段验收： | The final acceptance of the centralized mist suction system will be carried out at the owner's site with two stages: | | 第一阶段：检查供货是否符合合同供货范围，设备安装、调试以后，系统除与机床链接的支管外，其余工作皆完成，系统进行运行测试，确保无故障。 | Phase 1: Check whether the goods are consistent with the scope of supply in the contract. After the installation and commissioning of the equipment, all other work except for the branch pipe connected to the machine is completed, and the system start running test to ensure no faults. | | 第二阶段：完成与所有机床的连接后进行联合调试，保证整线正常除雾除尘。在保证处理系统运行、操作正常而无故障的前提下，按投标方出场标准及签订的技术协议进行技术指标验收，由投标方委托第三方检测机构检测。 | Phase 2: After completing the connection with all machines, carry out joint commissioning to ensure that the whole line can operate normally for mist and dust removal. On the premise of ensuring the normal operation and fault free operation of the processing system, technical acceptance shall be carried out in accordance with the bidder's delivery standards and the technical agreement signed by both parties. And the bidder shall entrust a third-party testing agency to conduct testing. | | 7.1.2.8 噪声终验收，噪声声压级≤75dB（A）。 | 7.1.2.8 Final acceptance of the noise, sound pressure level ≤ 75dB (A). | | 7.1.2.9 以上项目合格后，视为通过终验收和正式交货。 | 7.1.2.9 After the above items are qualified, it shall be deemed as completion of the final acceptance and formal delivery. | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 在机床供液处设置约1m长的管路和连接法兰（一对）；供液管路要求配备手动阀门及电控阀（手动阀在上、电控阀在下），手动阀门高度尽可能便于人工操作；供液要求配备流量计和压力传感器，以便机床主操纵面板监控供液流量和压力是否满足需求。机床排液管也设置约1m长的管路和连接法兰（一对）；排液管路要求配备手动阀门及电控阀（手动阀在上、电控阀在下），手动阀门高度尽可能便于人工操作；排液要求配备压力表。回液箱（罐）应方便维修、清理，另外，回液杂质泵选型要与机床铁屑及切削液混合物输送量以及回液主管道标高匹配。机床设计时要考虑在加工工作结束以后切削液供液和回液延时一段时间（回液延时要略大于供液延时），以使当机床完全停止工作时，回液箱（罐）剩余的切削液和铁屑尽可能排空。切削液控制系统由业主提供，投标方必须与切削液控制系统承包方或业主确认有关机床的切削液供回液管和回液杂质泵技术参数。投标方在招标文件中提供设备相关接口参数和位置，包括但不限于进液接口、回液箱（罐）、回液杂质泵、回液接口的参数和位置。回液箱（罐）要求安装在地面上。 | Install a 1m pipeline and connecting flange (one pair) at the coolant supply point of the machine. The liquid supply pipeline requires manual valves and electric control valves (with manual valves on top and electric control valves on bottom), and the height of the manual valves should be as convenient for manual operation as possible. The liquid supply requires a flow meter and pressure sensor to be equipped, so that the main control panel of the machine can monitor whether the liquid supply flow and pressure meet the requirements. The drainage pipe of the machine is also equipped with a 1m pipeline and a pair of connecting flanges. The drainage pipeline requires manual valves and electric control valves (with manual valves on top and electric control valves on bottom), and the height of the manual valves should be as convenient for manual operation as possible. A pressure gauge is required for drainage. The return tank should be easy to maintain and clean. In addition, the selection of the return impurity pump should match the conveying capacity of the machine's chips and coolant mixture, as well as the elevation of the return main pipeline. When designing the machines, it is necessary to consider delaying the supply and return of coolant for a period of time after the machining is completed (the return delay should be slightly greater than the supply delay), so that when the machine stops working completely, the remaining coolant and chips in the return tank (container) can be emptied as much as possible. The coolant control system is provided by the owner. The bidder must confirm with the coolant control system contractor or owner the technical parameters of the coolant supply and return pipes and return impurity pumps for the machine. The bidder shall provide equipment related interface parameters and positions in the bidding documents, including but not limited to the parameters and positions of the inlet interface, return tank (container), return impurity pump, and return interface. The return tank is required to be installed on the ground. | | 2.7 业主提供切削液集中处理系统参数： | 2.7 The parameters of coolant centralized treatment system is proveded by the owner. | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | | 语言：中文 | Language: Chinese | | 材料：金属 | Material: Metal | | 标牌尺寸：60 x 15 | Label size: 60 x 15 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | g. 对外围的输入和输出元器件采用总线结构，减少布线。对外围的输入和输出元器件均有铝标牌（标牌上的标号和图纸一致，利于维护查找）。对外围的输入和输出端必须预留10%的裕量。设备总供电开关安装于电柜内，“合闸”和“分闸”手柄露在柜外易于操作之处，并有明显的标牌；柜内如用汇流排，必须用绝缘材料防护，并用闪电标志明确标识。凡安装有电气装置的机械部件，均应良好接地和装接地标牌。电气装置应装安全标识（闪电标牌）。带有36V 以上电压的裸露部分必须有安全防护罩，装闪电标牌，避免人员触电。在总电源断开后，仍有电的地方，要集中在一起，要有透明防护罩，装闪电标牌，以保证安全。电控柜安装的元件要在电控柜内醒目位置安装标牌，标明元件在图中的代号，NC﹑PLC 模块要作耐久性的标记，上述标记在改换元件和更换NC﹑PLC 模块时，不应被取掉或者能很容易的被重新安装，装有NC﹑PLC 的电柜以及总电源柜要在电气柜门外安装标牌作出清晰标记，电柜内部需明确标出各轴电机铭牌标识。 | g. Adopting a bus structure for peripheral input and output components to reduce wiring. The input and output components on the periphery have aluminum labels (the labels on the labels are consistent with the drawings, which is conducive to maintenance and search). A 10% margin must be reserved for the input and output terminals on the periphery. The main power supply switch of the equipment is installed inside the electrical cabinet, and the "closing" and "opening" handles are exposed outside the cabinet for easy operation, with clear signs; If a busbar is used inside the cabinet, it must be protected with insulation material and clearly marked with lightning markings. All mechanical components installed with electrical devices should be well grounded and equipped with grounding labels. Electrical equipment should be equipped with safety signs (lightning signs). Exposed parts with a voltage of 36V or above must have safety protection covers and lightning signs installed to avoid electric shock to personnel. After the main power supply is disconnected, areas with electricity should be concentrated together, with transparent protective covers and lightning signs installed to ensure safety. The components installed in the electrical control cabinet should be labeled in a prominent position inside the cabinet, indicating the code of the components in the diagram. The NC and PLC modules should be marked for durability. The above markings should not be removed or easily reinstalled when replacing components or NC and PLC modules. Electrical cabinets equipped with NC and PLC, as well as the main power supply cabinet, should be labeled clearly outside the electrical cabinet. The nameplate identification of each axis motor should be clearly marked inside the electrical cabinet. | | h. 支持工业ETHERNET和标准的Profibus和Profinet网络。 | h. Supports industrial Ethernet and standard Profibus and Profinet networks. | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 3.9.1.4 采用主动测量及自动补偿或精加工后自动测量的工艺方法保证加工质量。精铣底面距离带有自动测量及补偿功能，自动补偿底面距离测量具有SPC统计功能；凸轮轴孔直径加工需带有自动测量功能（自动补偿需根据目前技术可行性和成熟度确定），自动测量凸轮轴孔直径具有SPC统计功能。 | 3.9.1.4 Ensure machining quality through active measurement and automatic compensation, or automatic measurement after finish machining. Fine milling of bottom distance has automatic measurement and compensation functions, and automatic compensation of bottom distance measurement has SPC statistical function. The machining of camshaft hole diameter requires automatic measurement function (automatic compensation needs to be determined based on current technological feasibility and maturity), and automatic measurement of camshaft hole diameter has SPC statistical function. | | 3.9.2 生产线工序安排 | 3.9.2 Process flow of production line | | 线首机器人自动上料→本项目金切工序→去毛刺及最终清洗→堵片等附件安装→最终水套、油道试漏→人工外观检查→自动拆卸RFID螺钉、机器人成品下线至立体库。 | Automatically workpiece loading by the robot at the starting of the production line → metal cutting process of this project → deburring and final cleaning → installation of blocking and other accessories → final leak testing of water jacket and oil passage → manual appearance inspection → automatic disassembly of RFID screws and finished products unloading by the robot to three-dimensional warehouse. | | 3.10 机床在线检测系统要求 | 3.10 Requirements for online detection system of the machines | | 3.10.1 在线检测和自动补偿装置结构要求采用机械式测量结构。触点采用自锁紧螺钉锁紧。测量装置的设计及安装要求便于维修。 | 3.10.1 The online detection and automatic compensation device shall be mechanical measurement structure. The contacts are locked with self-locking screws. The design and installation of measuring devices should be easy to maintain. | | 3.10.2 测量杆带有回缩防撞装置。测量杆带有吹气功能，测量时对被测对象进行吹气，保证测量表面的清洁。 | 3.10.2 The measuring bar is equipped with a retractable anti-collision device and has blowing function. During measurement, the measured object is blown to ensure the cleanliness of the measurement surface. | | 3.10.3 CNC控制方式，满足所有项目产品检测要求。 | 3.10.3 CNC control method shall meet the testing requirements of all project products. | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | Unnamed: 2 | Unnamed: 3 | |:--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|:---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------| | 目 录 | Contents | | 第一部分 总体要求 | Part I General Requirements | | 第二部分 整线要求 | Part II Whole-line Requirements | | 第三部分 工艺要求及加工精度 | Part III Process Requirements and Machining Accuracy | | 第四部分 设备、夹具和刀具 | Part IV Equipment, Fixture and Too | | 第五部分 需提供的技术资料 | Part V Technical Data to be Provided | | 第六部分 方案会审 | Part VI Joint Programme Review | | 第七部分 验收及培训 | Part VII Acceptance and Training | | 第八部分 质保期、附件、备件及售后服务 | Part VIII Warranty Period, Accessories, Spare Parts and After-sales Service | | 第九部分 投标资料要求 | Part IX Tender Data Requirements | | 第十部分 投标报价要求 | Part X Bid Pricing Requirements | | 第十一部分 保密 | Part XI Confidentiality | | 附件： | Appendix: | | 附件1： 《新中型缸盖精加工线平面区划图》 | Appendix 1: "Layout Area for Finish Machining Line of New Medium-Sized Cylinder Head" | | 附件2： 《新中型产品缸盖图纸》 | Appendix 2: "Product Drawing of New Mediu-Sized Cylinder Head" | | 附件3： 《新中型产品缸盖工艺附图》 | Appendix 3: "Product Process Drawing of New Mediu-Sized Cylinder Head" | | 附件4： 《智能制造数据采集功能通用设备技术规范》 | Appendix 4: "General Technical Specification of Intelligent Manufacturing Data Collection" | | 第一部分 总体要求 | Part I General Requirements | | 1.1 供货范围 | 1.1 Scope of supply | | 1.1.1 设备名称：新中型缸盖精加工线。 | 1.1.1 Equipment name: finish machining line for new medium-sized cylinder head | | 1.1.2 设备用途：用来完成CA4DG1、CA6DH2、CA6DG1气缸盖从半成品至成品共线加工。 | 1.1.2 Equipment purpose: used to complete the flexible production of cylinder heads CA4DG1, CA6DH2, and CA6DG1 from semi-finished products to finished products | | 1.1.3 项目包括： | 1.1.3 The project includes: | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 1 Context: | 10.2 备件、易损件清单及价格（不在投标总价内） | 10.2 Quotation and list of spare parts and wearing parts (not included in the total bidding price) | | 10.3 投标时需提供主要部件的价格，三年不得涨价。提供清单的备件，投标方不允许与第三方供应商签署商务保护协议，阻碍业主向第三方供应商采购。 | 10.3 The prices of the main components must be provided during bidding, and cannot be price increased for three years. The bidder provide the spare parts according the list, it is not allowed to sign a business protection agreement with the third-party suppliers for these spare parts, and hinders the owner from purchasing from the third-party suppliers. | | 第十一部分 保密 | Part XI Confidentiality | | 11.1 资料保密 | 11.1 Confidentiality of information | | 投标方应对业主提供的产品图纸，技术要求及附件等对外保密。 | The bidder shall keep confidential the product drawings, technical requirements, and appendixes provided by the owner. | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | |:-------------------|:---------------|:----------------|:-------------|:-------------------|:----------------------------------| | | 设备名称 | 设备型号 | 工序号 | 设备台数 | 电力安装容量（Kw台） | | 序号 | Equipment name | Equipment model | Process No. | Equipment quantity | Power installed capacity (Kw/set) | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | |:---------------------|:-------------|:-----------------|:-------------|:-------------|:-------------| | 总成图号 | 零件名称 | 零件图号 | 材料 | 数量 | 备注 | | Assembly drawing No. | Part name | Part drawing No. | Material | Qty. | Remarks | | 1002015-82F_C | 主轴承螺栓 | 1002013-82F_A | | 14 | | | | 主轴承定位套 | 1002024-82F_A | | 14 | | | | 主轴承盖 | 1002011-82F_A | | 6 | | | | 后主轴承盖 | 1002012-82F_A | | 1 | | | 1002015-83F_C | 主轴承螺栓 | 1002013-83F_A | | 14 | | | | 主轴承定位套 | 1002024-83F_A | | 14 | | | | 主轴承盖 | 1002011-83F_A | | 6 | | | 1002015-84F_C | 主轴承螺栓 | 1002013-84F_A | | 14 | | | | 主轴承定位套 | 1002024-84F_A | | 14 | | | | 主轴承盖 | 1002011-84F_A | | 6 | | | | 后主轴承盖 | 1002012-84F_A | | 1 | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:---------------------------------------------------------------------------------------------------------| | 项目 | 要求、品牌标准参考 | | PLC | 品牌标准参照或相当于SIEMENS博图1500系列CPU1517F，或AB、SCHNEIDER等国际一流知名品牌产品，软件为最新版本。 | | 接触器 | 品牌标准参照或相当于SIEMENS、SCHNEIDER、ABB等国际一流知名品牌产品 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | |:-------------------|:-------------|:-------------|:-------------------------------------------------------------------------| | 项目 | | | 要求 | | 电柜内标牌 | 字体 | 线号 | 激光打印、字高≥4mm、黑色 | | | | 器件号 | 激光打印、字高≥25mm、黑色、器件号具有2套；一个在器件上，一个在线槽盖板上 | | | 语言 | | 中文 | | | 标牌材料 | | 白色塑料 | | 电柜外器件标牌 | 字体 | | 激光打印、字高≥5mm、黑色 | | | 语言 | | 中文 | | | 材料 | | 金属 | | | 标牌尺寸 | | 60ⅹ15 | | | 安装方式 | | 一套扎带系于线上，一套铆钉固定在床身上 | | e.接线盒 | | | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|:------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------| | 第七部分 验收及培训 | | | PART VII Acceptance and Training | | | 7.1 | 设备验收: | | 7.1.1设备预验收 | | | 7.1.1.1 | 投标方需提供设备验收标准。投标方应提前在设备具备预验收条件3个月之前通知业主。 | | 7.1.1.2 | 设备的预验收在投标方现场进行。业主安排6人参加，验收时间由双方协商确定，业主负责往返机票和食宿，投标方提供现场办公场所、翻译。 | | 7.1.1.3 | 验收前设备必须连续空运转12小时无故障后，按投标方出厂标准对静态精度进行验收。投标方提供设备精度检测用测试仪器。 | | 7.1.1.4 | 按“3.10机床在线检测系统要求”，对在线检测系统的功能、精度等进行验收。 | | 7.1.1.5 | 各项精度合格后进行零件加工验收, 应保证在机床和工装无故障、加工中不进行人工调整前提下，每工序中的1台设备连续切削30件CA6DG1缸体, 采用三坐标测量机检测，按“3.8 设备能力要求”验收Cmk等，连续切削10件6DH2缸体和5件CA4DG1缸体，15件全检，要求100%合格, 采用三坐标测量机检测；其余设备分别连续切削5件CA4DG1、CA6DG1和6DH2缸体，15件全检，要求100%合格, 采用三坐标测量机检测。三坐标检测时，圆度和直线度≤0.02、跳动≤0.04、平面度≤0.02的特性使用扫描策略。切削过程中同时进行节拍验证。 | | 7.1.1.6 | 设备功能性验收，包括操作性、安全性方面的功能性验收。 | | 7.1.1.7 | 检查供货是否符合合同供货范围。 | | 7.1.1.8 | 预验收期间设备使用的辅助材料由投标方提供。如果在德国有售并符合投标方要求，切削液品牌和型号同业主现有切削液系统相同。 | | 7.1.1.9 | 上述预验收内容合格视为预验收完成。 | | 7.1.1.10 | 投标方负责将预验收用全部试件进行防锈处理及单独包装，并与设备一起发运到业主现场。 | | 7.1.2设备终验收 | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | |:---------------------------------------------------------------------|:--------------------------|:-----------------|:-------------|:-------------|:-------------| | 产品型号 | 零件名称 | 零件图号 | 材料 | 数量 | 备注 | | Product model | Part name | Part drawing No. | Material | Qty. | Remarks | | CA4DG1 | 气缸体总成 | 1002015-82F_C | | 1 | | | | Cylinder block assembly | | | | | | CA4DG1 | 气缸体 | 1002014-82F_C | HT250 | 1 | | | | Cylinder block | | | | | | CA6DG1 | 气缸体总成 | 1002015-83F_C | | 1 | | | | Cylinder block assembly | | | | | | CA6DG1 | 气缸体 | 1002014-83F_C | HT250 | 1 | | | | Cylinder block | | | | | | CA6DH2 | 气缸体总成 | 1002015-84F_C | | 1 | | | | Cylinder block assembly k | | | | | | CA6DH2 | 气缸体 | 1002014-84F_C | HT250 | 1 | | | | Cylinder block | | | | | | 注：机床设计以上述图纸为准。合同签订后，图纸如有修改，双方协商解决。 | | | | | | | 1.2.1.2 | 装配零件信息 | | | | | | 6DV2\6SV3\6HV3缸体装配零件： | | | | | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------------------------------------------------------------------------------------------------------|:-------------------------------------------------| | 1.2.2 | 硬度：HBS185-230。 | | 1.2.3 | 零件外形尺寸 | | CA4DG1缸体： | | | 加工前：569.5×490×446.5（长×宽×高） | | | 成品：568.5×490×446（长×宽×高） | | | CA6DG1缸体： | | | 加工前：813.5×490×446.5（长×宽×高） | | | 成品：812.5×490×446（长×宽×高） | | | CA6DH2缸体： | | | 加工前：764×488×421（长×宽×高） | | | 成品：763×488×420.5（长×宽×高） | | | 1.2.4 | 零件重量： | | CA4DG1缸体： | | | 加工前：165Kg | | | CA6DG1缸体： | | | 加工前：200Kg | | | CA6DH2缸体： | | | 加工前：220Kg | | | ★1.3生产节拍 | | | 新增设备生产节拍要求≤260秒/件，节拍包括机加工和上下料等所有辅助时间。 | | | ★1.4 交货时间： | | | 1.4.1合同签定后12个月（FOB）。 | | | 1.4.2设备到货后，3个月内完成安装调试和设备能力验证，具备生产条件并允许投产，在满足技术协议和合同要求时进行终验收。 | | | 1.5 | 工厂条件 | | 1.5.1 厂房： | | | 1.5.1.1 | 厂房屋架下弦距地面高度 ：8m | | 1.5.1.2 | 厂房地坪承重：整体钢筋混凝土（厚度400）承重5t/m2 | | 1.5.1.3 | 厂房供设备进出的门：门洞（高×宽）4.5米×4.5米 | | 1.5.1.4 | 厂房内环境温度：16-35℃ | | 1.5.2 动能： | | | 1.5.2.1 | 供电情况：采用TN-S形式，如下图，AC380V±10% | | 频率：50HZ±2% | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | 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| 第二部分 整线要求 | | | Part II Whole-line Requirements | | | 2.1 | 项目为交钥匙工程，投标方投标时需提供项目工艺方案，包括但不限于平面布置，节拍计算，安调计划，工件输送方案，冷却液、切屑、尘、雾处理方案。 | | 投标方除负责新增设备安装调试外，还负责与其他供应商相邻设备之间的机械、电气接口的连接和控制系统安装调试。 业主负责将最终介质连接到设备接口（动力，压缩空气和切削液的新液供给和旧液回收等），设备内部及设备相互之间的连接由投标方负责。 | | | 2.2 | 平面布置 | | 平面布置区域见附件1《新中型缸体精加工线平面区划图》，平面布置要整线工艺流程全面规划，规划设计包括相邻辅助设备平面布置对接以及辅助设备物流、维修通道设计（辅助设备等由其它供应商设计制造的设备平面布置图由业主提供给投标方），保证物流合理，工件上料和下料、检测和通道等相互位置安排要合理，方便操作、保证安全。 | | | 2.3 | 整线为全自动生产线 | | 2.3.1整线为全自动生产线，新增设备工件换型时不许手动更换和调整工装。 | | | 2.3.2设备带有数字化信息接口，便于信息联网和传输，能够实现远程操控和故障诊断。 | | | 2.3.3全线设置2个SPC检测站，配有检测夹具，能够按设定频次自动将工件送至检测夹具上，保证质量控制需要和操作安全，检测后的工件经操作者确认后自动返回继续加工，检测工件用的量检具和检具桌不是本项目供货范围，但投标方需留有足够的检具桌（（长×宽×高=2m×0.8m×0.75m（高是指操作者操作站立面到桌子工作面））安放面积和工件从检测夹具吊上、吊下用起重吊安装空间。 | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 5.3.7 机床数据（机床参数）清单，设备验收后，提供与实际相符合的机床数据（机床参数）清单和光盘，以及计算机与数控系统之间能传送相应数据的通讯软件和电缆。 | | | 5.3.8 液压原理图、安装图、系统总图、液压元件参数表、管路示意图、液压元器件的产品使用说明书；润滑原理图、润滑图表、管路示意图、润滑元器件的产品使用说明书；气动原理图、安装图、气动元件参数表、管路示意图、气动元器件的产品使用说明书；冷却原理图及清单。 | | | 5.3.9 外购件清单、说明书和供应商资料。 | | | 5.3.10 按出场标准检测的机床各精度指标的检验报告。 | | | 5.3.11 如设备配有蓄能器和压力容器，需提供蓄能器、压力容器产品合格证和安全检验证明。 | | | 5.3.12 三维图纸：夹具全套提供，其余的三维图纸包括机床整体和主要部件外壳，如床身、滑台、机械手外形、电气柜外壳和内部模型等（不涉及具体结构），三维格式以stp、igs、X-t格式为主。 | | | 5.4 | 终验收之前提供所有资料的电子文档硬盘和纸质文件。设备终验收完成后一个月内提供在安装、调试及终验收过程中发生变化的与实物相符的资料。 | #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 1 Context: | Auftragsnummer | Kunde | Enkunde | Verkettung/Produkt/Umbau | Werkstücktyp | Werkstückgewicht | Prozess | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | 3037560 | Mercedes Benz | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3036337 | MAG | Lovol | Projekt | Zylinderblock | 60 | Handling | 3035132 | Läppler Automotive | Läpple | Verkettung | | | Schweißen | 3035288 | Sturm | BMW | Projekt | Zylinderblock | 40 | Handling | 3036885 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3035671 | MAG | BMW Steyr | Projekt | Gehäuse E- Motor | 25 | Handling | 3035831 | Mercedes Benz AG | Mercedes Benz | Verlettung | Zylinderblock | 20 | Handling | 3035580 | Mercedes Benz Poland | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3035267 | Sturm | VW Changchun | Projekt | Zylinderblock | 40 | Handling | 3035818 | Tesla | Tesla Grünheide | Projekt | Rotor | | Handling | 3037321 | Mercedes-Benz | Mercedes Benz | Verlettung | Batterie | | Handling | 3035950 | Läppler Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037560 | Mercedes Benz | Mercedes Benz | Verlettung | Batterie | | Handling | 3036886 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037162 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036674 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: and the supply pipeline is arranged on the upper chord of the roof truss (at a floor elevation of 7.5m). The main return pipeline adopts a centralized gravity return method and is overhead arranged on both sides of the lower chord column of workshop roof truss (according to the floor elevation of 6.5-7m). The coolant return tank (container) of the machine is equipped with a return impurity pump and a liquid level control device. It is equipped with a low liquid level (the chip pump stops working), a high liquid level (the chip pump starts starting), and an ultra-high alarm liquid level (the inlet electric control valve is closed, and an alarm is triggered at the same time). It is interlocked with the machine to ensure that the coolant does not overflow and to avoid the return impurity pump running empty. The bottom of the return tank is designed to be conical. The coolant and chips are directly sent to the main return pipeline of the coolant through the upper discharge pipeline by the return impurity pump. The switching on and off of the coolant supply and discharge of the machine is independently controlled by the machine itself. Install a 1m pipeline and connecting flange (one pair) at the coolant supply point of the machine. The liquid supply pipeline requires manual valves and electric control valves (with manual valves on top and electric control valves on bottom), and the height of the manual valves should be as convenient for manual operation as possible. The liquid supply requires a flow meter and pressure sensor to be equipped, so that the main control panel of the machine can monitor whether the liquid supply flow and pressure meet the requirements. The drainage pipe of the machine is also equipped with a 1m pipeline and a pair of connecting flanges. The drainage pipeline requires manual valves and electric control valves (with manual valves on top and electric control valves on bottom), and the height of the manual valves should be as convenient for manual operation as possible. A pressure gauge is required for drainage. The return tank should be easy to maintain and clean. In addition, the selection of the return impurity pump should match the conveying capacity of the machine's chips and coolant mixture, as well as the elevation of the return main pipeline. When designing the machines, it is necessary to consider delaying the supply and return of coolant for a period of time after the machining is completed (the return delay should be slightly greater than the supply delay), so that when the machine stops working completely, the remaining coolant and chips in the return tank (container) can be emptied as much as possible. The coolant control system is provided by the owner. The bidder must confirm with the coolant control system contractor or owner the technical parameters of the coolant supply and return pipes and return impurity pumps for the machine. The bidder shall provide equipment related interface parameters and positions in the bidding documents, including but not limited to the parameters and positions of the inlet interface, return tank (container), return impurity pump, and return interface. The return tank is required to be installed on the ground. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | Socket: AC220V | | 标准：IEC60204-1最新板（设计、安装、制作） | Standard: the latest version of IEC60204-1 (design, installation, manufacture) | | 温度控制：空调品牌标准参照或相当于RITTAL、PFANNENBERG等国际一流知名品牌产品，并具备温度显示及设置功能。电柜温度不能超过42度，同时必须保证电柜的温度高于环境温度，电柜空调要避免顶部安装。 | Temperature control: Air conditioning recommend RITTAL, PFANNEBERG or equivalent international first-class brand products, with temperature display and setting functions. The temperature of the electrical cabinet cannot exceed 42°, and it must be ensured that the temperature of the electrical cabinet is higher than the ambient temperature. The air conditioners of the electrical cabinet should be avoided from being installed on top of the equipment. | | b. 操作面板： | b. Operation panel: | | 型号：配置独立的主操作面板，采用主流型号。 | Model: equipped with an independent main operation panel, using mainstream models. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 10.1.17 Quotation for packaging and transportation | | 10.1.18 售后服务费用 | 10.1.18 Quotation for after sales service | | 10.1.19 技术资料费 | 10.1.19 Quotation for technical data | | 10.1.20 伴产服务费 | 10.1.20 Quotation for accompanying production service | | 10.1.21 分别以FOB与CIF报价 | 10.1.21 Quotation for FOB and CIF trade tems separately | | 10.1.22 保险费 | 10.1.22 Quotation for Insurance | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 5.3.5 NC﹑PLC（包括PLC交叉表﹑符号表）程序清单，提供与工艺过程相符合的软件程序，包括可以向控制系统输入的程序包，程序清单中要加以必要的注解和说明。提供所有与NC、PLC、驱动等相关的密码，包括用A4图纸打印出来的密码单及其电子文档。 | 5.3.5 NC and PLC (including PLC cross table and symbol table) program list, providing software programs that are consistent with the process, including program packages that can be input into the control system, with necessary annotations and explanations in the program list. Provide all passwords related to NC, PLC, drivers, etc., including password sheets printed on A4 paper and electronic documents. | | 5.3.6 电气及控制说明书,包括操作和编程说明﹑连接和接口说明﹑调试和维修指南等。数控系统的相关说明书等。 | 5.3.6 Electrical and control manuals, including operation and programming instructions, connection and interface instructions, commissioning and maintenance manuals, etc. Relevant manuals for CNC systems, etc. | | 5.3.7 机床数据（机床参数）清单，设备验收后，提供与实际相符合的机床数据（机床参数）清单和光盘，以及计算机与数控系统之间能传送相应数据的通讯软件和电缆。 | 5.3.7 List of machine data (machine parameters): after equipment acceptance, provide a list and CD of machine data (machine parameters) that match the actual situation, as well as communication software and cables that can transmit corresponding data between the computers and CNC systems. | | 5.3.8 液压原理图、安装图、系统总图、液压元件参数表、管路示意图、液压元器件的产品使用说明书；润滑原理图、润滑图表、管路示意图、润滑元器件的产品使用说明书；气动原理图、安装图、气动元件参数表、管路示意图、气动元器件的产品使用说明书；冷却原理图及清单。 | 5.3.8 Hydraulic schematic diagram, installation diagram, overall system diagram, hydraulic component parameter table, pipeline schematic diagram, and operating manual for hydraulic components; Lubrication schematic diagram, lubrication diagram, pipeline diagram, and operating manual for lubrication components; Pneumatic schematic diagram, installation diagram, pneumatic component parameter table, pipeline diagram, and operating manual for pneumatic components; Cooling schematic and list. | | 5.3.9 外购件清单、说明书和供应商资料。 | 5.3.9 List, operating manual, and supplier information of purchased parts. | | 5.3.10 按出场标准检测的机床各精度指标的检验报告。 | 5.3.10 Accuracy test record tested according to the delivery standards of the bidder. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 4.2.9 For pipelines with pressure resistance exceeding 100bar and the O-ring is used, the hardness must be ≥ NBR 80. For hydraulic pressures exceeding 100bar, Turcon-Excluder and Turcon-Stepsal should be selected as much as possible. | | 4.3 刀具及刀辅具 | 4.3 Cutting tools and tool accessories | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | ★9.9 Process description, machining diagram, time study (selection of cutting amount), max. spindle speed and max. torque. | | 9.10 各工序的夹具简图，工序定位、夹紧示意图（标明具体部位）。 | 9.10 Fixture schematic diagram, process locating and clamping diagram (indicating specific positions) of each process. | | 9.11 各工序机床的配置说明。 | 9.11 Equipment configuration instructions of each process. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 4.1.4.6.3 In addition to standard functions and additional functions necessary for processes, the CNC system must also have the following special functions: | | a. 功能完善友好的用户可编辑的HMI。 | a. A user-friendly and fully functional HMI that can be edited by the user. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 7.1.1.8 预验收期间设备使用的辅助材料由投标方提供。如果在德国有售并符合投标方要求，切削液品牌和型号同业主现有切削液系统相同。 | 7.1.1.8 The auxiliary materials used for the equipment during the pre-acceptance period shall be provided by the bidder. If available for purchase in Germany and meets the bidder's requirements, the brand and model of the coolant should be the same as the existing coolant system of the owner. | | 7.1.1.9 上述预验收内容合格视为预验收完成。 | 7.1.1.9 After the above content is qualified, it shall be deemed as completion of the pre-acceptance. | | 7.1.1.10 投标方负责将预验收用全部试件进行防锈处理及单独包装，并与设备一起发运到业主现场。 | 7.1.1.10 The bidder is responsible for rust prevention treatment of all test pieces used for the pre-acceptance, separate packaging and shipping them together with the equipment to the owner's factory. | | 7.1.2 设备终验收 | 7.1.2 Equipment final acceptance | | 7.1.2.1 设备的终验收在业主现场进行。业主负责设备粗就位，投标方负责安装、调试，设备安装、调试后必须连续空运转24小时无故障后，按投标方出厂标准对静态精度进行验收。 | 7.1.2.1 The final acceptance shall be carried out in the owner's factory. The owner is responsible for rough positioning of the equipment, and the bidder is responsible for the installation and commissioning of the equipment. After 24 hours of continuous dry run without any faults, the static accuracy shall be accepted according to the bidder's delivery standards. | | 7.1.2.2 按“3.10机床在线检测系统要求”，对在线检测系统的功能、精度等进行验收。 | 7.1.2.2 According to "3.10 Requirements for online detection system of the machines", perform acceptance on the functions, accuracy, etc. of the online testing system. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | ★3.9.1 The crank bore, thrust surface, positioning holes and other important holes in the front and rear endfaces shall be complete the machining by one- clamping with the crank bore together. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 9.18 Requirements of the test pieces quantity and time for pre-acceptance and final acceptance. | | 9.19 投标方在中国境内维修服务体系的说明。 | 9.19 Explanation of the bidder's maintenance service system in China. | | 9.20 投标方提供总进度及设计和会审、制造、装配、调试、培训及预验收等各阶段时间进度计划。 | 9.20 The bidder shall provide the overall schedule and time schedule for each stage of design and joint review, manufacturing, assembly, commissioning, training, and pre-acceptance. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 4.1.1.4 Reasonably configure according to different process requirements to achieve economic applicability. | | 4.1.1.5 各轴行程应有一定的余量（相对提供的工件加工范围）。 | 4.1.1.5 The stroke of each axis should have a certain margin (relative to the provided workpiece processing range). | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 7.3 Personnel training | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | Intermediate relay circuit breaker: reference or equivalent to international first-class brand products such as SIEMENS, SCHNEIDER, ABB, etc | | 变频器：品牌标准参照或相当于SIEMENS、SCHNEIDER、ABB等国际一流知名品牌产品。 | Frequency converter: reference or equivalent to international first-class brand products such as SIEMENS, SCHNEIDER, ABB, etc | | 链条电机：过载监控 | Chain motor: overload monitoring | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | Y-axis: ≥ 1000 mm | | Z轴：≥1000 mm | Z-axis: ≥ 1000 mm | | B轴分度范围为360° | B-axis indexing range: 360 ° | | 4.1.2.3 工作台最大承载： | 4.1.2.3 Max. load of table: | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 平面布置区域见附件1《新中型缸体精加工线平面区划图》，平面布置要整线工艺流程全面规划，规划设计包括相邻辅助设备平面布置对接以及辅助设备物流、维修通道设计（辅助设备等由其它供应商设计制造的设备平面布置图由业主提供给投标方），保证物流合理，工件上料和下料、检测和通道等相互位置安排要合理，方便操作、保证安全。 | See the Appendix 1 "Layout Area for Finish Machining Line of New Medium-Sized Cylinder Block" for the layout area. The layout design should consider the entire production process, including the connecting with adjacent auxiliary equipment and the logistics and maintenance channels of auxiliary equipment (the layout of auxiliary equipment designed and manufactured by other suppliers shall be provided by the owner to the bidder), to ensure reasonable logistics. The mutual position arrangement of workpiece loading and unloading, detection, and channels should be reasonable, convenient for operation, and ensure safety. | | 2.3 整线为全自动生产线 | 2.3 Whole line is a fully automated production line. | | 2.3.1 整线为全自动生产线，新增设备工件换型时不许手动更换和调整工装。 | 2.3.1 Whole line is a fully automatic production line, and new equipment is not allowed to manually replace or adjust the fixtures when changing the workpiece model. | | 2.3.2 设备带有数字化信息接口，便于信息联网和传输，能够实现远程操控和故障诊断。 | 2.3.2 The machine tools is equipped with a digital information interface, which facilitates information networking and transmission, and can achieve remote control and fault diagnosis. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 3.4 结合生产线布局及上下料形式，合理配置单机设备、段落设备、SPC检测站的RFID读写器，用于生产线数据采集、存储、传输、上传及质量追溯，工件RFID采用高频。 | 3.4 Based on the production line layout and loading/unloading method, the RFID readers and writers for single equipment, section equipment, and SPC detection stations should be reasonably configured for production line data collection, storage, transmission, uploading, and quality traceability. The workpiece RFID should be high-frequency. | | 3.5 各加工切削段落需配置相应清洁装置，具有翻转功能，用于工件简易清理，方便SPC站人工检测以及确保工件输送至下个段落的清洁度（外表无明显积液、铁屑）。清洁装置清洁工件产生的铁屑和冷却液能够返回设备。 | 3.5 Each machining and cutting section needs to be equipped with corresponding cleaning devices with turnover function, which are used for simple cleaning of workpieces, facilitating manual inspection at SPC station, and ensuring the cleanliness of workpieces transported to the next section (without obvious liquid accumulation or chips on the surface). The chips and coolant generated by the cleaning device can be returned to the equipment. | | 3.6 机械手具备在适当位置对工件进行吹气清理及翻转倒水功能，以尽可能减少乳化液随工件带入下道最终清洗工序；生产线下料检测站的工件下料姿态应充分考虑工序检测内容，便于操作人员对工序内容进行检测。为方便维修及保障维修安全，机械手应设置固定和可移动的维修平台。 | 3.6 The robot has the function of blowing air to clean the workpiece and turn it over to pour water in an appropriate position, in order to minimize the amount of emulsion carried by the workpiece into the next final cleaning process as much as possible. The discharging posture of the workpiece at the discharging inspection station should fully consider inspecting content , making it easy for operators to inspect the process content. To facilitate maintenance and ensure maintenance safety, the robot should be equipped with a fixed and movable maintenance platform. | | 3.7 设备及机械手需避让车间空中管线，机械手高度低于7.5m，机械手避让区域见附件1《新中型缸体精加工线平面区划图》，设备其它需空中避让的以车间实际空中管线及支架为准。 | 3.7 The equipment and robot should avoid overhead pipelines in the workshop, and the height of the robot should be less than 7.5m. The avoidance area of the robot can be found in Appendix 1 "Layout Area for Finish Machining Line of New Medium-Sized Cylinder Block". Other equipment that requires aerial avoidance shall be subject to the actual aerial pipelines and supports in the workshop. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | Max. height from the upper edge to the operating platform: 2500mm | | 内部接线及安装：见电柜要求 | Internal wiring and installation: refer to the requirements of the electrical cabinet | | 标牌：见标牌电柜要求 | Label: refer to lables requirements of the cabinet | | 4.2 夹具 | 4.2 Fixture | | ★4.2.1 夹具全部采用液压夹紧，工件、夹具定位面采用切削液自动冲洗，定位时水密或气密检查以保证定位准确，夹紧位置设立压力报警，确保工件的可靠压紧。 | ★4.2.1 All fixtures adopt hydraulic clamping method. The positioning surfaces of the workpiece and the fixture are automatically flushed with the coolant. During positioning, water or air tightness checks are carried out to ensure accurate positioning. The clamping position has the pressure alarm function to ensure reliable clamping of the workpiece. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 4.1.4.4 The bidder shall provide OPC-UA authorization for the equipment control system. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 1.1.3.6 包括相邻辅助设备平面布置对接以及辅助设备物流、维修通道设计（辅助设备平面图由业主提供）；包括SPC检测不合格或送三坐标检测工件的上下料摇臂吊的平面布置设计，留有合适的安装空间。要配有与相邻辅机相连的机械接口、电气控制接口，并与辅机供应商共同完成并线连接。 | 1.1.3.6 Including the design of layout, connecting, logistics and maintenance channels for adjacent auxiliary equipment (the auxiliary equipment layout shall be provided by the owner). Including the layout design of the loading and unloading swinging crane for the workpieces that fail SPC testing or send three coordinate testing, leaving suitable installation space. It should be equipped with mechanical interfaces and electrical control interfaces that are connected to adjacent auxiliary machines, and work together with the auxiliary machine supplier to complete the merge connection. | | 1.1.3.7 设备的安装、调试，设备与集中吸雾系统的安装、管路连接及联合试运行。 | 1.1.3.7 Installation and commissioning of equipment, installation of equipment and centralized mist suction system, pipeline connection, and joint trial operation. | | 1.1.3.8 工艺设计、设备设计及相关技术资料。 | 1.1.3.8 Process design, equipment design, and related technical data. | | 1.1.3.9 终验收结束后，投标方提供伴产服务1个月。 | 1.1.3.9 After the final acceptance, the bidder shall provide accompanying services for one month. | | 1.1.4 此项目为整体交钥匙项目。最终交货地点在一汽解放大连柴油机有限公司（业主）。 | 1.1.4 This project is a turnkey project. The final delivery location is FAW Jiefang Dalian Diesel Engine Co., Ltd. (owner). | | 1.2 加工零件 | 1.2 Workpiece | | 1.2.1加工零件：气缸体 | 1.2.1 Woripiece: cylinder block | | 1.2.1.1 加工零件信息 | 1.2.1.1 Workpiece information | | 产品型号：CA4DG1 | Product model: CA4DG1 | | 零件名称：气缸体总成 | Part name: Cylinder block assembly | | 零件图号：1002015-82F_C | Part drawing No.: 1002015-82F_C | | 材料： | Material: | | 数量：1 | Q'ty.: 1 | | 备注： | Remarks: | | 产品型号：CA4DG1 | Product model: CA4DG1 | | 零件名称：气缸体 | Part name: Cylinder block | | 零件图号：1002014-82F_C | Part drawing No.: 1002014-82F_C | | 材料：HT250 | Material: HT250 | | 数量：1 | Q'ty.: 1 | | 备注： | Remarks: | | 产品型号：CA6DG1 | Product model: CA6DG1 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 10.1.8 Quotation for noise reduction device | | 10.1.9 集中吸雾系统报价（吸雾系统按每一级） | 10.1.9 Quotation for centralized mist suction system (quoted separately for each stage) | | 10.1.10 RFID读写器报价 | 10.1.10 Quotation for RFID reader and writer | | 10.1.11 SPC检测站检测夹具（包括工件回转装置）报价 | 10.1.11 Quotation for inspection fixtures of SPC station (including workpiece rotation devices) | | 10.1.12 SPC检测下料口自动向检测夹具输送及检测后自动返回报价 | 10.1.12 Quotation for automatic workpiece transportation from the discharge port of SPC station to the inspection fixture, and quotation for automatic returning function of inspected workpiece for continue processing). | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 2.5.1 RFID screw reader can automatically identify the internal information of RFID screws installed on the workpiece (where the part drawing information is the cylinder block assembly drawing number), and automatically switch the corresponding program, fixture, cutting tools and other hardware before processing. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | i. Warm up program. | | 4.1.4.7 具体要求 | 4.1.4.7 Specific requirements: | | a. 电控柜： | a. Electrical cabinet: | | 防护等级：IP54 | Protection level: IP54 | | 颜色：RAL9002 | Color: RAL9002 | | 门开启的角度：采用垂直铰链，开角≥165度 | Door opening angle: using vertical hinges, opening angle ≥ 165° | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 7.1.1.3 Before acceptance, the equipment must be continuously dry run for 12 hours without any faults, and then the static accuracy shall be accepted according to the bidder's factory standards. The bidder shall provide the measuring instruments for equipment accuracy testing. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 7.2.4 The owner shall provide the installation and commissioning site, as well as the necessary electricity, water, compressed air, etc., and be responsible for connecting the medium to the equipment interface. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 5.3.2 供应商的应用安装程序，加工程序，刀具数据。 | 5.3.2 Supplier's application installation program, machining program, and tool data. | | 5.3.3 设备总图、夹具总图、其它部件总图，总图需清晰表述部件结构，非标部件（为业主专门设计的图纸）还需提供零件图。设备丝杠、滑台、主轴箱、工作台、刀具库等运动部件至少提供满足维护、维修用的图纸。其它按投标方标准应该提供的资料。 | 5.3.3 Equipment general diagram, fixture general diagram, and other component general diagram. The general diagram should clearly describe the component structure. The non-standard components (drawings specially designed for the owner) need to provide the part drawings additionally. At least provide the drawings for maintenance and repair of moving parts such as screws, slide tables, spindle boxes, work tables, and tool magazines. Other data shall be provided according to the bidder's standards. | | 5.3.4电气及控制原理图﹑I/O地址图﹑设备电器安装图﹑接线图﹑一些集成度较高的电气部件的原理图及连线图、总线控制拓扑图、电气柜及操纵台电器位置图及图纸清单、各类安装面板补充加工图、床身上器件布置示意图、床身上走线示意图、图纸上器件编号规则（举例:11TC1----11表示页码，TC表示变压器，1表示器件的标号）、图纸上线号编号规则（线号的编号规则应与图纸的页码建立关联，方便投标方查阅图纸）、电气元器件清单（包含：名称、型号、品牌、使用数量、原理图中代码、厂家联系方式等）、电气元件布置图、开关元件布置图。 | 5.3.4 Electrical and control schematic diagram, I/O address diagram, equipment electrical installation diagram, wiring diagram, schematic and wiring diagram of some highly integrated electrical components, bus control topology diagram, electrical cabinet and control panel electrical position diagram and drawing list, supplementary processing diagram of various installation panels, schematic diagram of device layout on the bed, schematic diagram of wiring on the bed, device numbering rule on the drawing (for example: 11TC1--11 represents page number, TC represents transformer, 1 represents device label), drawing line numbering rule (the numbering rule of wire numbers should be associated with the page number of the drawing to facilitate the bidder's reference of the drawing), electrical component list (including: name, model, brand, usage quantity, and code in the schematic diagram) (Manufacturer's contact information, etc.), electrical component layout, switch component layout. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 5.2.1 The list and supplier information of cutting tools, fixtures, and accessories provided by the bidder and confirmed by both parties. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 7.1.2.10 | 在终验收合格投产后，在投标方伴产服务的1个月期间，由业主对刀具寿命（包括100件生产收集到的数据）进行评估统计，对于双方协商一致寿命需要改进的刀具，业主与刀具供应商应共同尽力配合, 投标方负责协调刀具供应方的现场服务并提供支持。 | | 7.1.3验收试件 | | | 7.1.3.1预验收试件：CA6DG1缸体90件、CA6DH2缸体20件、CA4DG1缸体10件，业主准备预验收用的试件并以CIF国外港口条款将试件发运到投标方指定的港口，投标方自行负责将试件运到预验收地点。 | | | 7.1.3.2终验收试件：CA6DG1缸体150件、CA6DH2缸体150件、CA4DG1缸体50件。 | | | 7.2 | 设备安装、调试: | | 7.2.1业主负责设备的起重、运输及场地清理。 | | | 7.2.2投标方负责设备定位划线与地基连接，负责设备安装、调试，对设备安装、调试的正确性负全部责任，业主配合。 | | | 7.2.3投标方自备安装、调试过程设备专用吊耳及精度检测等专用工具。 | | | 7.2.4业主提供安装、调试现场及所需的电、水、压缩空气等，负责将介质连接到设备接口。 | | | 7.2.5投标方负责设备接口以下设备内部和设备之间的支管线连接。 | | | 7.2.6投标方与业主共同负责辅助设备与整线的连接。 | | | 7.2.7安装、调试及验收期间，进入业主现场的投标方工作人员应穿戴工作服、安全帽、劳保鞋及配备必要的防疫物资，如需高空作业应佩戴安全带（劳保和安全器具投标方自带）。安装调试期间，设备需悬挂安全警示牌，防止非投标方技术人员操作设备。 | | | 7.2.8业主向投标方提供临时办公场所。 | | | 7.2.9投标方负责提供翻译。 | | | 7.2.10投标方要按业主规定和法律规定在业主内部进行作业，对其违规违法造成的损失负责并承担法律责任，与业主无关。 | | | 7.3 | 人员培训 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | |:---------------------------------------------------------| | 第十一部分 保密 | | Part XI Confidentiality | | 11.1 | | 投标方应对业主提供的产品图纸，技术要求及附件等对外保密。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | ★2.3.4全线所有设备的控制系统采用带有EtherNet/IP、ProfiNET标准通讯接口，以保证能与主控计算机联机，同时配备相应的软件接口，满足数据采集功能及其规范要求。详见附件4《智能制造数据采集功能通用设备技术规范》，对本供货范围不适用的除外。 | | | 2.4 | 工件输送及上、下料方法 | | 2.4.1各工序上下料采用桁架机械手输送，机械手带有A轴垂直翻转（正负180°）及C轴水平回转功能（正负180°）。机械手上下料出入口段设置机动辊道（至少放置1个工件），便于与临近其它机动辊道相连接；不同机械手之间输送采用机动辊道。工序SPC站工件送线外三坐标检测、自检不合格工件临时下线采用摇臂吊，摇臂吊及吊具不属于本次供货范围，但投标方需提供吊的旋转半径、高度及安装位置等参数。 | | | 2.4.2工序内部工件输送采用机械手或抬起步伐或移动工作台。 | | | 2.4.3机动辊道输送时不得磕碰、划伤工件，在招标文件中要描述机动辊道的形式及换型方案，支承元件要求具有良好的刚性和耐磨性。设备与辊道之间要有挡隔料装置。机动辊道采取区域控制方式，每段只放1个缸体。辊道下方设置不锈钢接水盘，接水盘残留物易清理，接水盘设有阀门和回液管，冷却液能够返回设备循环再利用。 | | | 2.4.3工件在设备入口及出口姿态：缸体底面朝下、前端面朝前。 | | | 2.4.4输送系统（机械手、抬起步伐、移动滑台、机动辊道等），工件换型时不许手动更换和调整工装。 | | | 2.4.5工件进入首台机床之前姿态：缸体底面朝下、前端面朝前。 | | | 2.4.6工件出最后一台机床姿态：缸体底面朝下、前端面朝前。 | | | 2.4.7 生产线装料高度：1200mm（机动辊道辊子上表面距厂房地平面尺寸）。 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | |:---------------------------------------------------------------------------------------| | 9.17对业主设备安装地坪的要求。 | | 9.18对预验收及终验收试切件数量、时间的要求。 | | 9.19投标方在中国境内维修服务体系的说明。 | | 9.20投标方提供总进度及设计和会审、制造、装配、调试、培训及预验收等各阶段时间进度计划。 | | 9.21以上资料同时提供相应的电子文档。 | | 9.22上述全部投标文件必须采用中文书写。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:------------------------------------------------------------------| | 第一部分 | 总体要求 | | PART I | General Requirements | | 第二部分 | 整线要求 | | Part II | Whole-line Requirements | | 第三部分 | 工艺要求及加工精度 | | Part III | Process Requirements and Machining Accuracy | | 第四部分 | 设备、夹具和刀具 | | Part IV | Equipment, Fixture and Tool | | 第五部分 | 需提供的技术资料 | | PART V | Technical Data to Be Provided | | 第六部分 | 方案会审 | | Part VI | Joint Programme Review | | 第七部分 | 验收及培训 | | PART VII | Acceptance and Training | | 第八部分 | 质保期、附件、备件及售后服务 | | Part VIII | Warranty Period, Accessories, Spare Parts and After-sales Service | | 第九部分 | 投标资料要求 | | Part IX | Tender Data Requirements | | 第十部分 | 投标报价要求 | | Part X | Bid Pricing Requirements | | 第十一部分 | 保密 | | Part XI | Confidentiality | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:----------------------------------------------------------------------------|:-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------| | 第八部分 质保期、附件、备件及售后服务 | | | Part VIII Warranty Period, Accessories, Spare Parts and After-sales Service | | | 8.1 | 设备质保期为最终验收双方签字之日起18个月，数控系统质保期为24个月。在质保期内，若因设备及工装故障造成业主停工,投标方应保证：国内的在4小时内响应业主的维修要求，大连地区的6小时内到达用户现场；省内的12小时内到达用户现场；省外的24小时内到达用户现场；如需境外工程师到厂服务，亚洲的在6小时内响应业主的维修要求，48小时内到达用户现场，欧美的在24小时内响应业主的维修要求，96小时内到达用户现场。 | | 8.2 | 在设备质保期内，投标方对设备及工装出现的各类故障应及时免费提供维修服务。对非人为造成的各类零件损坏，应及时免费更换。当发生重大故障时，在故障解决以后质保期需适当延长，具体时间由双方协商决定。 | | 8.3 | 投标方在中国境内有固定的并已正常运行的售后服务机构及常用备件库，无不良的售后服务记录，具备能在中国境内有培训、编程和维修的条件。 | | 8.4 | 在终验收合格投产后，投标方须派机械、电气工程师各一名在业主工厂伴产服务1个月，服务开始时间双方协商确定。 | | 8.5 | 业主应提供以下附件 | | 8.5.1须提供标准配置的附件和专用维修工具。 | | | 8.5.2提供机床调整用检验棒和调整样件等装置。 | | | 8.6 | 业主应提供设备原产地证明书。 | | 8.7 | 业主应提供主要零部件原产地证明书。 | | 8.8 | 业主在交货期方面必须有良好的信誉。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 使用业主现有的切削液（奎克370 ff，浓度8-10%）。 | | | 过滤精度≤80μm（80μm去除率：95%；100μm去除率：99%），特定污染物含量不得大于150mg/L。 | | | 切削液温度：20-26℃，机床入口处切削液压力：0.35-0.40Mpa。 | | | | 当业主提供的冷却液压力、过滤精度满足不了投标方要求时，投标方应单独配置加压、精过滤系统（要求采用反冲过滤系统）。二级加压系统应有压力和流量显示。 | | 2.8 | 设备采用全封闭防护，设备采用集中吸雾除尘，有效除尘/除雾，室内或室外排放（由业主自主控制）。 | | 2.9 | 操纵台面板指示标牌、按钮（包括一般操作的触摸屏操作软键）及电气系统、液压系统、气动系统、润滑系统指示标牌采用中文显示。中文字体采用仿宋体，字号根据实际使用位置确定，保证能清晰辨认。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | Unnamed: 5 | Unnamed: 6 | Unnamed: 7 | Unnamed: 8 | Unnamed: 9 | Unnamed: 10 | Unnamed: 11 | Unnamed: 12 | Unnamed: 13 | |:----------------------------------|:-------------|:-----------------|:-------------|:--------------------------------------|:--------------|:--------------------------------|:-----------------------------------------|:----------------------------------| | 电力安装容量（Kw台） | | 机床重量 | | 机床供液量 | | 机床回液压力 | 进/回液管内径（mm） | 压缩空气用量 | | Power installed capacity (Kw/set) | | Unit weight (kg) | | Liquid supply of machine tool (L/min) | | Return pressure of machine tool | Inner diameter of inlet/return pipe (mm) | Compressed air consumption (m3/h) | | | | | | | | (MPa) | | | | | | | | 单台 | 合计 | | | 单台 | | 单台 | 合计 | 单台 | 合计 | Single | Total | | | Single | | Single | Total | Single | Total | | | | | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:-----------------------------------------| | 附件： | | | 附件1: | 《新中型缸体精加工线平面区划图》 | | 附件2： | 《新中型产品缸体图纸》 | | 附件3： | 《新中型产品缸体工艺附图》 | | 附件4： | 《智能制造数据采集功能通用设备技术规范》 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:----------------------------------------------------------------------------------------------------------------------------------------|:----------------------------------------------------| | 第十部分 投标报价要求 | | | Part X Bid Pricing Requirements | | | 10.1方案总报价 | | | 10.1.1单台加工设备按供货范围分项报价。 | | | 10.1.1.1 | 主机报价 | | 10.1.1.2 | 夹具（包括在线测量工位夹具）报价 | | 10.1.1.3 | 刀具及刀辅具（包括对刀装置、换刀辅助装置等）报价 | | 10.1.1.4 | 控制系统报价 | | 10.1.1.5 | 编程费用报价 | | 10.1.1.6 | 调整样件及样棒报价 | | 10.1.1.7 | 在线测量或在线测量及补偿报价 | | 10.1.1.8 | 在线测量工位夹具报价 | | 10.1.1.9 | 输送系统报价 | | 10.1.2机械手报价 | | | 10.1.3机械手上下料站及出入辊道报价 | | | 10.1.4副操作面板报价（如果有） | | | 10.1.5副刀库报价（如果有） | | | 10.1.6回液泵站报价 | | | 10.1.7设备内部切削液增压及精过滤模块报价 | | | 10.1.8降噪装置报价 | | | 10.1.9集中吸雾系统报价（吸雾系统按每一级） | | | 10.1.10 | RFID读写器报价 | | 10.1.11 | SPC检测站检测夹具（包括工件回转装置）报价 | | 10.1.12 | SPC检测下料口自动向检测夹具输送及检测后自动返回报价 | | 10.1.13 | 清洁包报价 | | 10.1.14 | 工件缓存装置报价 | | 10.1.15 | 加工设备集成报价 | | 10.1.16 | 培训与验收费用 | | 10.1.16.1预验收费用 | | | 10.1.16.2终验收费用（在业主工厂） | | | 10.1.16.3培训费（电气、机械维修、操作、编程的技术培训） | | | 10.1.17 | 包装及运输费用 | | 10.1.18 | 售后服务费用 | | 10.1.19 | 技术资料费 | | 10.1.20 | 伴产服务费 | | 10.1.21 | 分别以FOB与CIF报价 | | 10.1.22 | 保险费 | | 10.2备件、易损件清单及价格（不在投标总价内） | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------------------------------------------------------------------------------------------------------------|:---------------------------------------------------------------------------------------------------------------------------------------------| | 第九部分 投标资料要求 | | | Part IX Tender Data Requirements | | | 9.1 | 投标方近五年（2019年至今）来的销售业绩及用户清单。 | | 9.2 | 整线平面布置图。 | | 9.3 | 设备清单、报价。 | | 9.4 | 工艺装备清单、报价。 | | ★9.5提供整线设备共线方案描述，包括但不限于机床、夹具、刀具、辅具技术方案。 | | | 9.6 | 提供设备各精度指标的检验报告及出厂规范。 | | 9.7 | 设备的机械（导轨、丝杠等）、电气（电机、伺服马达等）、液压、气动、润滑等元器件的主要供应商，输送、上、下料机构的供应商，集中吸雾系统供应商。 | | 9.8 | 总线控制拓扑图，软硬件配置及达到的功能。 | | ★9.9工序说明、加工示意图、工序时间计算（切削用量的选择），主轴最高转速及最大扭矩。 | | | 9.1 | 各工序的夹具简图，工序定位、夹紧示意图（标明具体部位）。 | | 9.11 | 各工序机床的配置说明。 | | 9.12 | 工件上、下料和输送方式说明。 | | 9.13 SPC检查站及检测夹具说明（包括生产线自动向检测夹具输送及检测后自动返回加工方案）。 | | | 9.14工件缓存方案、工件清洁包方案、集中吸雾系统方案。 | | | 9.15刀具及外购件主要供应商清单。 | | | 9.16提供单机及总的切削液需求量、单机及整线的电容量、单机及整线对气源的要求、单机及总的切屑排出量，按表填写相应技术参数。 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|:----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------| | 第一部分 总体要求 | | | PART I General Requirements | | | 1.1 | 供货范围 | | 1.1.1设备名称：新中型缸体精加工线。 | | | 1.1.2设备用途：用来完成CA4DG1、CA6DH2、CA6DG1气缸体从半成品至成品共线加工。 | | | 1.1.3项目包括： | | | 1.1.3.1 | 气缸体精加工生产线一条，包括卧式加工中心5台、主轴孔测量1套、缸孔测量1套、机械手2套、集中吸雾系统1套；除前述设备外，还包括其它输送装置、工件缓存装置、工件清洁装置、SPC检测站及检测夹具、夹具、刀具、专用调刀对刀装置、机床调整用样件/检棒及其它必要工装辅具等。 | | 1.1.3.2合理安排工艺流程，平衡各工序节拍，优化平面布置，优化工件物流输送。 | | | 1.1.3.3 集中吸雾系统1套，包含主机、主风管、次风管及相关安装支架、连接、控制系统等，能够满足气缸体生产线切削设备的吸雾、除尘要求。 | | | 1.1.3.4 设备含切削液精过滤装置、高压切削液增压装置、返液泵站、集中吸雾口。 | | | 1.1.3.5生产线涉及的RFID数据螺钉（由业主提供）读写器、机械手上下料站及同机械手之间的辊道、换刀调刀等待所需工件缓存装置、检测件出料口及检测夹具（需配备回转装置）。 | | | 1.1.3.6包括相邻辅助设备平面布置对接以及辅助设备物流、维修通道设计（辅助设备平面图由业主提供）；包括SPC检测不合格或送三坐标检测工件的上下料摇臂吊的平面布置设计，留有合适的安装空间。要配有与相邻辅机相连的机械接口、电气控制接口，并与辅机供应商共同完成并线连接。 | | | 1.1.3.7 | 设备的安装、调试，设备与集中吸雾系统的安装、管路连接及联合试运行。 | | 1.1.3.8 工艺设计、设备设计及相关技术资料。 | | | 1.1.3.9 | 终验收结束后，投标方提供伴产服务1个月。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-----------------------|:---------------| | 项目 | 要求 | | 材料 | 金属 | | 防护等级 | IP65 | | 颜色 | RAL9002 | | 安装方式 | 垂直安装 | | 下沿离操作平台最低高度 | 需便于人工操作 | | 上沿高操作平台最高高度 | 2500mm | | 内部接线及安装 | 见电柜要求 | | 标牌 | 见标牌电柜要求 | #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 1 Context: # Dalian Diesel Block and Head Automation Inquiry **Date:** 17.04.24 **Author:** Ralf Haug ## Introduction ### Overview This document outlines the automation inquiry for the Dalian Diesel block and head, focusing on technical requirements and supplier evaluation. ## Suppliers | Supplier | Notes | |---------------------|------------------------| | VDF Bohringer | High precision tooling | | Hessapp | Specialized in automation | | Jobs | CNC machine tools | | Ag | Surface finishing | | Meccanodora | Integrated systems | | Modul | Modular solutions | | Morara | Grinding solutions | | Pfiffner | Tooling solutions | | Rambaldi | Automation systems | | Sachman | CNC machining | | Sigma | All-in-one solutions | | SMS | Special machinery | | Tacchella | Comprehensive tools | | Witzig & Frank | Customized solutions | ## Requirements 1. **Technical Requirements** - High precision - Automation capabilities - Efficiency in production 2. **Supplier Evaluation Criteria** - Price competitiveness - Technical expertise - Delivery timelines - After-sales support ## Conclusion The Dalian Diesel automation inquiry aims to streamline operations and enhance production efficiency through strategic partnerships with qualified suppliers. Further discussions and evaluations will be conducted to select the best-fit suppliers. Image Analysis: ### Comprehensive Examination of the Visual Content #### 1. Localization and Attribution: - **Image 1:** - Single image detected. #### 2. Object Detection and Classification: - **Image 1:** - Objects detected include logos, text, and a decorative element. - Logos are arranged vertically on the right side. - Text is centrally aligned near the bottom. #### 3. Scene and Activity Analysis: - **Image 1:** - The image appears to be a title slide for a presentation or report. - Main activity inferred: Introduction or cover page detailing the subject matter (Dalian Diesel Block and Head Automation Inquiry). #### 4. Text Analysis: - **Image 1:** - **Detected Text:** - "FFG" (Logo) - "DALIAN DIESEL BLOCK AND HEAD AUTOMATION INQUIRY" - "17.04.24 / Ralf Haug" - Various company names/logos on the right. - **Analysis:** - "FFG" is the logo of a company or group of companies (not specifically identified). - The main subject is focused on "Dalian Diesel Block and Head Automation Inquiry," which implies an inquiry or report related to automation in diesel block and head production. - Date "17.04.24" possibly indicates the creation or presentation date. - "Ralf Haug" is likely the author or presenter. - Right-side logos represent involved or affiliated companies such as VDF BOEHRINGER, HESSAPP, and others. #### 8. Color Analysis: - **Image 1:** - Dominant colors are white (background), black (main text), and red (logos and some text). - The color scheme is professional and readable, focusing on clarity and brand identity. #### 9. Perspective and Composition: - **Image 1:** - The perspective is head-on, typical for presentation slides. - The composition is clean and organized, with the logo at the top, the main title text centrally, and affiliate logos on the right side. #### 12. Metadata Analysis: - **Image 1:** - Not available directly from the image. No camera settings or capture details are provided. #### 13. Graph Numbers: - **Image 1:** - No graphs or numeric data present in the image. #### Additional Aspects: ##### Ablaufprozesse (Process Flows): - Not displayed in the image. ##### Prozessbeschreibungen (Process Descriptions): - Not explicitly mentioned in the image. ##### Typen Bezeichnung (Type Designations): - Companies or brands like VDF BOEHRINGER, HESSAPP, and others could be considered type designations representing different firms likely involved in the automation inquiry. ##### Trend and Interpretation: - No trends visualized in this title slide. ##### Tables: - No tables present in the image. ### Summary - The image analyzed serves as a cover or title slide for a report or presentation on "Dalian Diesel Block and Head Automation Inquiry." - It is professionally designed, with the subject matter introduction positioned prominently, and relevant company logos listing potential stakeholders or contributors to the inquiry on the right side. - The text and color scheme are clear and impactful, setting a formal tone. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 2 Context: # PROJEKTDATEN / PROJECT DATA **Kunde:** Dalian Diesel **Werkstück:** Head and Block **Taktzeit:** 260s **Time schedule:** will follow ## RFQ Documents - pre RFQ sheets available - 2 separate and independent RFQs / Proposals ## Others **Contact MAG purchasing:** [sonja.haas@mag-ias.com](mailto:sonja.haas@mag-ias.com) **Contact MAG planning:** [ralf.haug@mag-ias.com](mailto:ralf.haug@mag-ias.com) --- ### Dalian Diesel Block and Head ### 29.04.2024 Image Analysis: ### Image Analysis #### **1. Localization and Attribution** - **Image Number:** Image 1 - **Position on Page:** Centered on the page, with title at the top and content below. #### **2. Object Detection and Classification** - **Objects Identified:** - Text elements - Logos #### **3. Scene and Activity Analysis** - **Description:** The image is a structured document page with a title in both German and English ("PROJEKTDATEN / PROJECT DATA"). It includes project-specific information and contact details. #### **4. Text Analysis** - **Detected Text:** ``` PROJEKTDATEN / PROJECT DATA Kunde: Dalian Diesel Werkstück: Head and Block Taktzeit: 260s Time schedule: will follow RFQ Documents: pre RFQ sheets available 2 separate and independent RFQs / Proposals Others Contact MAG purchasing sonja.haas@mag-ias.com Contact MAG planning ralf.haug@mag-ias.com Dalian Diesel Block and Head 29.04.2024 ``` - **Content Analysis:** - The text provides detailed project data regarding a customer named "Dalian Diesel." - It specifies the workpiece involved ("Head and Block"), cycle time (260 seconds), and mentions that the time schedule will follow. - Information about pre-RFQ documents is provided. - Contact details for purchasing and planning are included. - The bottom indicates the date and project version ("Dalian Diesel Block and Head - 29.04.2024"). #### **8. Color Analysis** - **Color Composition:** - Dominant colors are white (background) and black (text). - Red lines and accents are present, contributing to a professional and formal presentation. #### **9. Perspective and Composition** - **Perspective:** - The image is front-facing, presenting a clear and direct view of the document. - **Composition:** - The title is at the top in a larger, bold font. - The project data is listed in a structured, readable format. - Contact emails are presented in blue, indicating clickable links (for a digital version). - Logos are placed in the upper right corner. #### **12. Graph and Trend Analysis** - **Data Points Analysis:** - "Kunde," "Werkstück," "Taktzeit," and other entries detail specific aspects of the project, indicating an organized and professional approach to project documentation. #### **13. Graph Numbers** No numbers associated with graphs are present. #### **Ablaufprozesse (Process Flows)** - Not depicted in this image. #### **Prozessbeschreibungen (Process Descriptions)** - Not explained in this image. #### **Typen Bezeichnung (Type Designations)** - Not specified in this image. #### **Trend and Interpretation** - The structured presentation of project data indicates a methodical and organized approach to project management. #### **Tables** - Not depicted in this image. ### Conclusion This image represents a formal project documentation page for "Dalian Diesel," detailing essential project data, contacts, and next steps. The layout is professional, using strategic color and font choices to enhance readability and importance. The information provided is clear, structured, and suitable for a business context. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 5 Context: # LAYOUT FROM CUSTOMER ## Dalian Diesel Block and Head **Date:** 29.04.2024 ### Areas - **Head Area** - 新型铸铝精加工线 - **Block Area** - 新型铸铁体精加工线 #### Additional Information - **4/6D气缸体超加工线 (外部)** - **4/6D保护精加工线** - **13L铸铝精加工线** Image Analysis: ### Comprehensive Examination of the Attached Visual Content #### 1. Localization and Attribution: - **Image Position**: The provided content contains a single image, so it is designated as "Image 1". #### 2. Object Detection and Classification: - **Objects Identified**: - **Layout Elements**: The image contains a technical layout or floor plan. - **Text Labeling**: Labels are used to mark different areas and sections within the layout. - **Graphics**: Lines and blocks indicating various segments within the layout. #### 3. Scene and Activity Analysis: - **Scene Description**: The image depicts a detailed technical layout of an industrial or manufacturing facility. - **Activities**: The layout shows designated areas for different types of machining processes or manufacturing activities. - **Main Actors**: As this is a layout drawing, there are no human actors. The main elements are the various marked areas and lines. #### 4. Text Analysis: - **Detected Text**: - "LAYOUT FROM CUSTOMER" - "Head area" - "Block area" - "新中型缸盖精加工线" - "新中型缸体精加工线" - "4/6叽缸盖体精加工线（外注）" - "4/6助缸盖精加工线" - "13L缸盖精加工线" - "13L缸体精加工线" - Dates and identifiers such as "Dalian Diesel Block and Head" and "29.04.2024". #### 5. Diagram and Chart Analysis: - **Diagrams Analysis**: - The diagram is a technical layout showing the spatial distribution of different areas. - Each section is marked with grid lines, presumably indicating dimensions and boundaries. #### 6. Product Analysis: - **Products Depicted**: - The image appears to represent segments of a production facility for manufacturing engine components like "Head" and "Block". #### 8. Color Analysis: - **Color Composition**: - Dominant Colors: Green, Pink, Red, with grid lines and labeling in green and pink. - Impact on Perception: The green lines suggest structure, while the pink labels draw attention to important areas. #### 9. Perspective and Composition: - **Perspective**: The image is a top-down view (bird’s eye view) of the layout. - **Composition**: The elements are arranged methodically with labels indicating key areas across a grid-patterned background. #### 12. Graph and Trend Analysis: - **Trend Identification**: - Trends marked by arrows and lines likely indicate flow or direction of processes within the facility. - The organized layout suggests segmentation by function or type of process (e.g., separate areas for head machining and block machining). #### 13. Graph Numbers: - **Data Points**: While specific numerical data points are not visible, the grid system implies a coordinate-based spatial arrangement. #### Additional Aspects to Include: - **Ablaufprozesse (Process Flows)**: - The layout indicates process flows for manufacturing specific components like "Head" and "Block" through various designated areas. - **Prozessbeschreibungen (Process Descriptions)**: - The labeled areas describe specific machining processes for various components within a diesel engine manufacturing facility. #### Contextual Significance: - **Document Context**: This layout is likely part of a larger technical document detailing the manufacturing setup for a facility. - **Overall Message**: The image provides a clear visualization of the facility's layout, aiding in understanding the spatial arrangement and process flow within the manufacturing environment. ### Summary: The provided image is a detailed layout of a manufacturing facility, specifically focusing on the areas designated for machining different engine components like the "Head" and "Block." The image utilizes a grid system for clear demarcation of zones and processes, with color-coded labels to highlight key areas. The technical nature of the layout suggests its use in a manufacturing or engineering context, providing essential information for facility planning, process optimization, and spatial organization. The overall color scheme and structured composition help in quickly identifying critical parts of the layout, making the image easy to interpret for relevant stakeholders. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 8 Context: # OP100 BLOCK CONVEYOR ## Scope - **Incoming conveyor** - 2 PZR sections (length appr. 1,400 mm) - "cold" interface to previous conveyor - RFID read/write unit - TBD with DD – fix position for different part types - **Intermediate conveyor** - 5 PZR sections (length appr. 1,400 mm) - RFID read/write unit - **SPC conveyor** - With semi-automatic turntable - RFID read/write unit - TBD with DD - height - **All conveyors** - Part orientation: oil pan down, front face leading - Controlled by gantry cell controls - Safety guarding, sheet metal with maintenance doors - Gripper maintenance at SPC guarding Dalian Diesel Block and Head 29.04.2024 Image Analysis: ### Comprehensive Examination of the Visual Content: #### 1. **Localization and Attribution:** - **Image 1:** - Positioned on the top left area, it shows a detailed diagram. - **Image 2:** - Positioned on the right side, it shows textual information alongside the company's logo "MAG". #### 2. **Object Detection and Classification:** - **Image 1: Diagram** - Objects Detected: - Conveyor sections - Turntable - RFID read/write units - Cleaning box - Gaging crank shaft bore - Arrow markings and annotations - **Image 2: Text Area** - Objects Detected: - Textual content describing the scope of conveyors - Company logo #### 3. **Scene and Activity Analysis:** - **Image 1: Diagram** - Scene Description: - Schematic representation of a conveyor system used for handling diesel blocks and heads. - Activities such as moving parts along the conveyor, read/write operations by RFID units, and semi-automatic turntable functioning. - **Image 2: Text Area** - Scene Description: - Presentation of the scope of operations and functionalities included in the conveyor system. - Essential features of incoming, intermediate, and SPC conveyors with specific details. #### 4. **Text Analysis:** - **Detected Text:** - **Header:** - "OP100 BLOCK CONVEYOR" - **Scope:** - "Incoming conveyor - 2 PZR sections (length appr. 1,400mm) - “cold” interface to previous conveyor - RFID read/write unit - TBD with DD – fix position for different part types Intermediate conveyor - 5 PZR sections (length appr. 1,400mm) - RFID read/write unit SPC conveyor - With semi-automatic turntable - RFID read/write unit - TBD with DD – height All conveyors - Part orientation: oil pan down, front face leading - Controlled by gantry cell controls - Safety guarding, sheet metal with maintenance doors - Gripper maintenance at SPC guarding" - **Footer:** - “Dalian Diesel Block and Head: 29.04.2024” #### 5. **Diagram and Chart Analysis:** - **Diagram in Image 1:** - Depicts the flow of products through various conveyor sections. - Includes annotations and parts such as PZR sections, cleaning stations, read/write units for RFID, and a semi-automatic turntable. #### 6. **Product Analysis:** - **Conveyors:** - Main features include their length and their functionality involving RFID units and turntables. - Product orientation and control methods are specified. - The materials seem to include sheet metal for protective guarding. #### 7. **Anomaly Detection:** - No visible anomalies detected in the image content. #### 8. **Color Analysis:** - Dominant Colors: - Blue in the conveyor diagram - Black and red text in the scope section - Impact: - Blue color highlights mechanical parts and pathways. - Red text relates to significant items that need attention or decision ("TBD with DD"). #### 9. **Perspective and Composition:** - **Image 1 Diagram:** - Top-down view (plan) - **Image 2 Text Area:** - Standard textual alignment with bullets for detailing scope and specifications. - Composition: - Balanced between detailed diagrams and the textual explanations for clarity and proportional emphasis. #### 10. **Contextual Significance:** - The image contributes critical details for the installation and functionality modalities of the OP100 Block Conveyor. - It provides stakeholders with clear insights into the operations and specifications required for setting up and managing the conveyor system efficiently. #### 13. **Graph and Trend Analysis:** - The setup clearly indicates a step-by-step process aimed at ensuring efficient material handling with advanced technological integrations like RFID and semi-automatic control systems, pinpointing critical modular elements needing specific setups (TBD/DD). #### **Ablaufprozesse (Process Flows):** - Process flow involves handling via conveyors, read/write operations, and semi-automatic sortation/arrangements ensuring streamlined workflows within a diesel block and head production cell. This comprehensive analysis offers a detailed understanding of the visual content, ensuring all vital aspects are thoroughly addressed. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 10 Context: # OP100 BLOCK GRIPPER ## Fixture Concept No parallel gripping on front and rear face possible. ## Gripper Concept - Cylinder Bores - E.g. 1 and 4 - Different diameters (100 / 107 mm) - Different cylinder pitch (115 / 122 mm) | Drawing | 1002014-82H | 1002014-83H | 1002014-84H | |-----------------|--------------|--------------|--------------| | Type | 4-Cyl | 6-Cyl | | | Length | 568.5 | 812.5 | 763 | | Crank bore Φ | 99 HS | 99 HS | 93 HS | | Cylinder Ø | 107 | 107 | 100 | | Cylinder Pitch | 122 | | 115 | Dalian Diesel Block and Head 29.04.2024 Image Analysis: ### Localization and Attribution: - **Image 1 (Left):** - Description: Fixture concept - Location: Top left corner of the page - **Image 2 (Right):** - Description: Gripper concept - cylinder bores - Location: Top right corner of the page - **Image 3 (Bottom):** - Description: Table with various types and specifications - Location: Bottom of the page ### Object Detection and Classification: - **Image 1:** - **Objects Detected:** Fixture with gripping mechanism - **Key Features:** - Rectangular base structure - Multiple gripping hooks on the front and rear faces. - **Image 2:** - **Objects Detected:** Engine block with cylindrical bores - **Key Features:** - Multiple cylindrical holes - Complex metal structure with various components - **Image 3:** - **Objects Detected:** Table with text entries - **Key Features:** - Rows and columns - Circle highlights around significant data points ### Scene and Activity Analysis: - **Image 1:** - **Scene:** Close-up of a mechanical fixture design - **Activities:** Presentation of a fixture concept for gripping - **Image 2:** - **Scene:** Detailed perspective of an engine block - **Activities:** Highlighting various cylinder bores and dimensions - **Image 3:** - **Scene:** Tabular representation of various engine types and specifications - **Activities:** Comparison of different engine blocks focusing on key dimensions ### Text Analysis: - **Image 1:** - **Text Detected:** - "Fixture concept" - "No parallel gripping on front and rear face possible" - **Significance:** Describes the limitation and feature of the fixture design. - **Image 2:** - **Text Detected:** - "Gripper concept - cylinder bores" - Bullet points for example and different dimensions like diameters and cylinder pitch - **Significance:** Provides detailed explanation of the gripper concept focusing on cylinder bores and their specifications. - **Image 3:** - **Text Detected:** - Table content from "Drawing" to data entries like "1002014-82F", "1002014-83F", "1002014-84F", and other tech specifications. - **Significance:** Offers a comparative view of different engine block types and key dimensions such as cylinder diameter and pitch. ### Diagram and Chart Analysis: - **Image 3:** - **Axes and Scale:** N/A (Table format) - **Legends:** N/A - **Key Insights:** - The table lists technical specifications for different engine block types. - Highlighted data points indicate significant differences, such as cylinder diameter (e.g., 100, 107, 122 mm) and pitch (e.g., 115, 122 mm). ### Product Analysis: - **Image 1:** - **Description:** - Fixture allowing multiple gripping positions but not parallel on both faces - Color: Predominantly yellow with metal parts - **Image 2:** - **Description:** - Engine block with cylinder bores for gripper comparison - Color: Mixture of metallic hues including green and bronze - **Comparison:** Image 1 focuses on the fixture design for gripping while Image 2 focuses on the engine block and its bore dimensions, highlighting different aspects of mechanical designs. ### Color Analysis: - **Image 1:** - **Dominant Colors:** Yellow, grey, and metal tones - **Impact:** High contrast for better visibility of gripping mechanisms. - **Image 2:** - **Dominant Colors:** Multiple metallic colors (green, bronze) - **Impact:** Details engine block features with distinct color differentiation. - **Image 3:** - **Dominant Colors:** White background with black and red text - **Impact:** Clear readability of tabular data and highlighted points ### Perspective and Composition: - **Image 1:** - **Perspective:** Close-up with a slightly elevated angle - **Composition:** Focus on the fixture's gripping parts, emphasizing its structure and limitations. - **Image 2:** - **Perspective:** Frontal view - **Composition:** Detailed display of cylinder bores and engine block structure for comparative analysis - **Image 3:** - **Perspective:** Overhead table view for easy comparison of specifications - **Composition:** Simple and organized, highlighting key data points in red circles ### Contextual Significance: - **Combined Analysis:** - **Overall Contribution:** The images and text collectively describe the OP100 Block Gripper's design concepts, focusing on mechanical designs for gripping engine blocks and comparing different engine specifications. - **Theme:** Technical presentation of machine tool design and effectiveness in mechanical gripping and machining. ### Tabelle: - **Content Analysis:** - Specifications for different engine block types - Data points include Drawing numbers, Types (e.g., 4-Cyl, 6-Cyl), Length, Crank bore, Cylinder diameter, and Pitch. By analyzing these aspects, the images provide detailed technical information on fixture and gripper concepts, alongside specifications of different engine types, contributing to an informative mechanical engineering presentation. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 19 Context: # HEAD GANTRY ## Scope - **H-loader** - 2 vertical axes - 2 grippers, each with turning and swivel axis - Concept see following slides - Drip pans between the machines - **Option** - 2 automatic loading hatches for gaging and cleaning station - **Cell controls**: Siemens - Integration of cleaning box - Fix mounted maintenance platform with ladder at one gantry end - Moveable maintenance platform, mounted on gantry carriage - **Option** - Part buffer, 2 parts - Test cell at MAG Eislingen - Transport, installation and commissioning - Transport to customer FOB and CIF - Installation and commissioning at customer - Documentation and training (Chinese) Image Analysis: ### Image Analysis **1. Localization and Attribution:** - There is one main image on the page, located centrally with a schematic on the left and text on the right. - Image Number: Image 1. **2. Object Detection and Classification:** - **Image 1:** - Objects: - Schematic of a machine (likely a gantry system) - Text describing the scope and specifications of the system - Key Features: - Machine components, possibly including axes, grippers, and platforms - Text detail key aspects of the machine's functionality and specifications **3. Scene and Activity Analysis:** - **Image 1:** - Scene: The image depicts a technical schematic and a detailed scope of a gantry system used in industrial applications. - Activities: The main activity described involves the installation, maintenance, and transportation of the gantry system. **4. Text Analysis:** - **Image 1:** - Detected Text: - Header: "HEAD GANTRY" - Scope: - "H-loader: 2 vertical axes, 2 grippers each with turning and swivel axis. Concept see following slides." - "Drip pans between the machines" - "Option: 2 automatic loading hatches for gaging and cleaning station" - "Cell controls Siemens: Integration of cleaning box" - "Fix mounted maintenance platform with ladder at one gantry end" - "Moveable maintenance platform, mounted on gantry carriage" - "Option: Part buffer, 2 parts" - "Test cell at MAG Eislingen: Transport, installation and commissioning" - "Transport to customer FOB and CIF" - "Installation and commissioning at customer" - "Documentation and training (Chinese)" - Date: "29.04.2024" - Project: "Dalian Diesel Block and Head" - Text Significance: The text outlines the technical specifications, options, and procedures related to the installation and maintenance of the gantry system. **5. Diagram and Chart Analysis:** - **Image 1:** - Diagram: - The schematic illustrates the physical layout and components of the gantry system. - Annotations likely denote different parts and their dimensions/locations. - Key Insights: - The layout shows the exact positioning of various parts within the gantry system. - The presence of options and various controls indicates a customizable system tailored for specific industrial needs. **12. Graph and Trend Analysis:** - **Image 1:** - The schematic represents a detailed view of the machinery involved, indicating that the gantry system's placement and components are planned meticulously for industrial processing. **Ablaufprozesse (Process Flows):** - **Image 1:** - The depicted schematic and text describe a process flow that likely includes the following steps: - Loading and unloading mechanisms. - Maintenance protocols. - Transfer to customer sites. - Installation and commissioning. **Prozessbeschreibungen (Process Descriptions):** - **Image 1:** - Detailed processes regarding maintenance (fixed and movable platforms), loading hatches, control integration, and commissioning steps are mentioned. **Typen Bezeichnung (Type Designations):** - **Image 1:** - "H-loader," "2 vertical axes," "2 grippers," "Siemens controls," and other component-specific designations are provided. **Trend and Interpretation:** - **Image 1:** - The text and schematic illustrate a trend towards modular, customizable industrial systems designed for easy installation and maintenance. Emphasis on customer-specific documentation and training suggests an approach tailored to diverse global markets. **Tables:** - **Image 1:** - No traditional table is present, but the textual descriptions list key features and options in a bullet-point format, effectively creating an informal table that outlines the scope of the gantry system. This comprehensive examination presents a thorough understanding of the gantry system's technical specifications, operational scope, and maintenance procedures as described in the attached visual content. #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update%20%281%29.docx Page: 1 Context: 3037164 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036955 | Läpple Automotive | Daimler Truck | Verkettung | | | Schweißen | 3034548 | MAG | VW Chemnitz | Kleinprojekt | Zylinderkopf | 25 | Handling | 3037121 | Mercedes Benz | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3038186 | MAG | VW | Kleinprojekt | Getriebe | 25 | Handling | 3036674 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036917 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037002 | Still | Still | Verkettung | Hubmast | | Schweißen | 3037199 | MAG | VW Kassel | Projekt | Getriebegehäuse | 25 | Handling | 3037493 | Mercedes Benz | Mercedes Benz | Verlettung | Zylinderblock | 20 | Handling | 3037701 | MAG | VW Kassel | Projekt | Getriebegehäuse | 25 | Handling | 3037246 | This document was truncated here because it was created in the Evaluation Mode. ########## """QUERY: Wann soll das FLT Angebot an den Kunden oder Endkunden abgegeben werden? Wann wird eine Bestellung vom Endkunden an den Kunden erwartet? Wann wird die Bestellung vom Kunden/Endkunden an FLT erwartet Wann erfolgt die Lieferung an Kunden und/oder Endkunden? Wann beginnt die Montage und Installation beim Kunden? Wann beginnt die Montage und Installation beim Endkunden? Wann beginnt die Inbetriebnahme beim Kunden? Wann beginnt die Inbetriebnahme beim Endkunden? Wann erfolgt die betriebsbereite Übergabe der Anlage? Wann erfolgt die Endabnahme? Bitte liste tabellarisch auf. Falls keine Antworten vorhanden dann folgende Antworten auswerfen "nicht spezifiziert"""" Consider the chat history for relevant information. Use all information included. Use as much tokens as needed. Important: If you find information separated by a | in the context, it is a table formatted in Markdown.Important: Take a look at the QUERY and only the QUERY. If this is vague or unclear, please ignore everything and ask a follow-up question instead! Final Files Sources: 240328_Lastenheft_Automation_Zukauf.pdf - Page 1, 240328_Lastenheft_Automation_Zukauf.pdf - Page 2, 240328_Lastenheft_Automation_Zukauf.pdf - Page 3, 240328_Lastenheft_Automation_Zukauf.pdf - Page 4, 240328_Lastenheft_Automation_Zukauf.pdf - Page 5, 240328_Lastenheft_Automation_Zukauf.pdf - Page 6, 240328_Lastenheft_Automation_Zukauf.pdf - Page 7, 240328_Lastenheft_Automation_Zukauf.pdf - Page 8, 240328_Lastenheft_Automation_Zukauf.pdf - Page 9, 240328_Lastenheft_Automation_Zukauf.pdf - Page 10, 240328_Lastenheft_Automation_Zukauf.pdf - Page 11, 240328_Lastenheft_Automation_Zukauf.pdf - Page 12, 240328_Lastenheft_Automation_Zukauf.pdf - Page 13, 240328_Lastenheft_Automation_Zukauf.pdf - Page 14, 240328_Lastenheft_Automation_Zukauf.pdf - Page 15, 240328_Lastenheft_Automation_Zukauf.pdf - Page 16, FLT%20Wo%CC%88rterbuch2.pdf - Page 1, dictionary.txt - Page 1, Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls - Page 1, Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls - Page 2, 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx - Page 1, Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls - Page 1, Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls - Page 2, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 1, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 2, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 5, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 8, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 10, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 19, 2024-07-25%20Wo%CC%88rterbuch_extern-update%20%281%29.docx - Page 1 ================================================== **Elapsed Time: 10.25 seconds** ================================================== FINAL ANSWER Answer: Based on the provided context, here is the tabular representation of the requested information: | Ereignis | Datum/Status | |---------------------------------------------|-----------------------| | Abgabe des FLT Angebots an den Kunden/Endkunden | nicht spezifiziert | | Erwartete Bestellung vom Endkunden an den Kunden | nicht spezifiziert | | Erwartete Bestellung vom Kunden/Endkunden an FLT | nicht spezifiziert | | Lieferung an Kunden und/oder Endkunden | nicht spezifiziert | | Beginn der Montage und Installation beim Kunden | nicht spezifiziert | | Beginn der Montage und Installation beim Endkunden | nicht spezifiziert | | Beginn der Inbetriebnahme beim Kunden | nicht spezifiziert | | Beginn der Inbetriebnahme beim Endkunden | nicht spezifiziert | | Betriebsbereite Übergabe der Anlage | nicht spezifiziert | | Endabnahme | nicht spezifiziert | The context provided does not specify the exact dates or timelines for the events listed in the query. If you have more specific documents or sections that might contain this information, please provide them for a more detailed response. ================================================== **Elapsed Time: 0.00 seconds** ==================================================