{ "query": "Can you make me a table of fruits with their colors as name and their actual colors. Fruit | Name | Actual Color", "namespace": "120c5523-62d2-43b0-b85c-57abf7106b7c", "messages": [], "stream": false, "language_level": "", "chat_channel": "", "language": "German", "tone": "neutral", "writing_style": "standard", "model": "gemini-1.5-flash", "knowledgebase": "ki-dev-large", "seed": 0, "client_id": 242, "all_context": true, "follow_up_for": null, "knowledgebase_files_count": 0, "override_command": "", "disable_clarity_check": false, "custom_primer": "", "logging": true, "query_route": "" } INITIALIZATION Knowledgebase: ki-dev-large Base Query: Can you make me a table of fruits with their colors as name and their actual colors. Fruit | Name | Actual Color Model: gemini-1.5-flash Use Curl?: ================================================== **Elapsed Time: 0.00 seconds** ================================================== ROUTING Query type: list ================================================== **Elapsed Time: 1.07 seconds** ================================================== PRIMER Primer: You are Simon, a highly intelligent personal assistant in a system called KIOS. You are a chatbot that can read knowledgebases through the "CONTEXT" that is included in the user's chat message. Your role is to act as an expert at summarization and analysis. In your responses to enterprise users, prioritize clarity, trustworthiness, and appropriate formality. Be honest by admitting when a topic falls outside your scope of knowledge, and suggest alternative avenues for obtaining information when necessary. Make effective use of chat history to avoid redundancy and enhance response relevance, continuously adapting to integrate all necessary details in your interactions. Use as much tokens as possible to provide a detailed response. ================================================== **Elapsed Time: 0.40 seconds** ================================================== FINAL QUERY Final Query: CONTEXT: ########## File: google-com-47254.txt Page: 1 Context: Daten in der Google Suche](/history/privacyadvisor/search/unauth?utm%5Fsource=googlemenu&fg=1&cctld=com)\n\n[Suchverlauf](/history/optout?hl=de&fg=1)\n\n[Hilfe zur Suche](https://support.google.com/websearch/?p=ws%5Fresults%5Fhelp&hl=de&fg=1)\n\nFeedback geben\n\nDunkles Design: Deaktiviert\n\nde\n\n* ‪Deutsch‬\n\n* ‪English (United Kingdom)‬\n* ‪Español (España)‬\n* ‪Français (France)‬\n* ‪Italiano‬\n* Alle Sprachen\n\n* ‪Afrikaans‬\n* ‪azərbaycan‬\n* ‪bosanski‬\n* ‪català‬\n* ‪Čeština‬\n* ‪Cymraeg‬\n* ‪Dansk‬\n* ‪eesti‬\n* ‪English (United Kingdom)‬\n* ‪English (United States)‬\n* ‪English‬\n* ‪Español (España)‬\n* ‪Español (Latinoamérica)‬\n* ‪euskara‬\n* ‪Filipino‬\n* ‪Français (Canada)‬\n* ‪Français (France)‬\n* ‪Gaeilge‬\n* ‪galego‬\n* ‪Hrvatski‬\n* ‪Indonesia‬\n* ‪isiZulu‬\n* ‪íslenska‬\n* ‪Italiano‬\n* ‪Kiswahili‬\n* ‪latviešu‬\n* ‪lietuvių‬\n* ‪magyar‬\n* ‪Melayu‬\n* ‪Nederlands‬\n* #################### File: google-com-47254.txt Page: 1 Context: ‪Melayu‬\n* ‪Nederlands‬\n* ‪norsk‬\n* ‪o‘zbek‬\n* ‪polski‬\n* ‪Português (Brasil)‬\n* ‪Português (Portugal)‬\n* ‪română‬\n* ‪shqip‬\n* ‪Slovenčina‬\n* ‪slovenščina‬\n* ‪srpski (latinica)‬\n* ‪Suomi‬\n* ‪Svenska‬\n* ‪Tiếng Việt‬\n* ‪Türkçe‬\n* ‪Ελληνικά‬\n* ‪беларуская‬\n* ‪български‬\n* ‪кыргызча‬\n* ‪македонски‬\n* ‪монгол‬\n* ‪Русский‬\n* ‪српски (ћирилица)‬\n* ‪Українська‬\n* ‪ქართული‬\n* ‪қазақ тілі‬\n* ‪հայերեն‬\n* ‫עברית‬\n* ‫اردو‬\n* ‫العربية‬\n* ‫فارسی‬\n* ‪አማርኛ‬\n* ‪नेपाली‬\n* ‪मराठी‬\n* ‪हिन्दी‬\n* ‪বাংলা‬\n* ‪ਪੰਜਾਬੀ‬\n* #################### File: google-com-47254.txt Page: 1 Context: ‪ਪੰਜਾਬੀ‬\n* ‪ગુજરાતી‬\n* ‪தமிழ்‬\n* ‪తెలుగు‬\n* ‪ಕನ್ನಡ‬\n* ‪മലയാളം‬\n* ‪සිංහල‬\n* ‪ไทย‬\n* ‪ລາວ‬\n* ‪မြန်မာ‬\n* ‪ខ្មែរ‬\n* ‪한국어‬\n* ‪中文（香港）‬\n* ‪日本語‬\n* ‪简体中文‬\n* ‪繁體中文‬\n\nAnmelden\n\n# Bevor Sie zu Google weitergehen\n\nWir verwenden [Cookies](https://policies.google.com/technologies/cookies?utm%5Fsource=ucbs&hl=de) und Daten, um\n* Google-Dienste zu erbringen und zu betreiben\n* Ausfälle zu prüfen und Maßnahmen gegen Spam, Betrug und Missbrauch zu ergreifen\n* Daten zu Zielgruppeninteraktionen und Websitestatistiken zu erheben. Mit den gewonnenen Informationen möchten wir verstehen, wie unsere Dienste verwendet werden, und die Qualität dieser Dienste verbessern.\n\nWenn Sie „Alle akzeptieren“ auswählen, verwenden wir Cookies und Daten auch, um\n* neue Dienste zu entwickeln und zu verbessern\n* Werbung auszuliefern und ihre Wirkung zu messen\n* je nach Ihren Einstellungen personalisierte Inhalte anzuzeigen\n* personalisierte Werbung anzuzeigen, abhängig von Ihren Einstellungen\n\nWenn Sie „Alle ablehnen“ auswählen, verwenden wir Cookies nicht für diese zusätzlichen #################### File: google-com-47254.txt Page: 1 Context: Sie „Alle ablehnen“ auswählen, verwenden wir Cookies nicht für diese zusätzlichen Zwecke.\n\nNicht personalisierte Inhalte werden u. a. von Inhalten, die Sie sich gerade ansehen, Aktivitäten in Ihrer aktiven Suchsitzung und Ihrem Standort beeinflusst. Nicht personalisierte Werbung wird von den Inhalten, die Sie sich gerade ansehen, und Ihrem allgemeinen Standort beeinflusst. Personalisierte Inhalte und Werbung können auch relevantere Ergebnisse, Empfehlungen und individuelle Werbung enthalten, die auf früheren Aktivitäten in diesem Browser, etwa Suchanfragen bei Google, beruhen. Sofern relevant, verwenden wir Cookies und Daten außerdem, um Inhalte und Werbung altersgerecht zu gestalten.\n\nWählen Sie „Weitere Optionen“ aus, um sich zusätzliche Informationen anzusehen, einschließlich Details zum Verwalten Ihrer Datenschutzeinstellungen. Sie können auch jederzeit g.co/privacytools besuchen.\n\nAlle ablehnen\n\nAlle akzeptieren\n\nWeitere #################### File: google-com-47254.txt Page: 1 Context: Optionen\n\n[Datenschutz](https://policies.google.com/privacy?hl=de&fg=1&utm%5Fsource=ucbs)\n\n·\n\n[Nutzungsbedingungen](https://policies.google.com/terms?hl=de&fg=1&utm%5Fsource=ucbs)\n\nGoogle-Apps","links":["https://about.google/?fg=1&utm_source=google-DE&utm_medium=referral&utm_campaign=hp-header","https://store.google.com/DE?utm_source=hp_header&utm_medium=google_ooo&utm_campaign=GS100042&hl=de-DE","https://mail.google.com/mail/&ogbl","https://www.google.com/imghp?hl=de&ogbl","https://www #################### File: google-com-47254.txt Page: 1 Context: e&ogbl","https://www.google.de/intl/de/about/products","https://accounts.google.com/ServiceLogin?hl=de&passive=true&continue=https://www.google.com/&ec=GAZAmgQ","https://www.google.com/search?sca_esv=41706f494ee2e9ff&q=rollstuhltennis+paralympics&oi=ddle&ct=348377350&hl=de&sa=X&ved=0ahUKEwiolbfM6qaIAxWPBdsEHRRpAOMQPQgE","https://support.google.com/websearch/answer/106230?hl=de","https://www.google.com/setprefs?sig=0_s1XTRg5Vs3XfYGc7qgqDXf-WHak%3D&hl=en&source=homepage&sa=X&ved=0ahUKEwiolbfM6qaIA #################### File: google-com-47254.txt Page: 1 Context: d=0ahUKEwiolbfM6qaIAxWPBdsEHRRpAOMQ2ZgBCBg","https://www.google.com/intl/de_de/ads/?subid=ww-ww-et-g-awa-a-g_hpafoot1_1!o2&utm_source=google.com&utm_medium=referral&utm_campaign=google_hpafooter&fg=1","https://www.google.com/services/?subid=ww-ww-et-g-awa-a-g_hpbfoot1_1!o2&utm_source=google.com&utm_medium=referral&utm_campaign=google_hpbfooter&fg=1","https://google.com/search/howsearchworks/?fg=1","https://sustainability.google/intl/de/klimaschutz/?utm_source=googlehpfooter&utm_medium=housepromo #################### File: google-com-47254.txt Page: 1 Context: tm_medium=housepromos&utm_campaign=bottom-footer&utm_content=","https://policies.google.com/privacy?hl=de&fg=1","https://policies.google.com/terms?hl=de&fg=1","https://www.google.com/preferences?hl=de&fg=1","https://www.google.com/advanced_search?hl=de&fg=1","https://www.google.com/history/privacyadvisor/search/unauth?utm_source=googlemenu&fg=1&cctld=com","https://www.google.com/history/optout?hl=de&fg=1","https://support.google.com/websearch/?p=ws_results_help&hl=de&fg=1","https://policies.goog #################### File: google-com-47254.txt Page: 1 Context: ttps://policies.google.com/technologies/cookies?utm_source=ucbs&hl=de","","https://policies.google.com/privacy?hl=de&fg=1&utm_source=ucbs","https://policies.google.com/terms?hl=de&fg=1&utm_source=ucbs"]} #################### File: google-com-47254.txt Page: 1 Context: {"markdown":"[Klicke hier](/?sca%5Fesv=41706f494ee2e9ff&output=search&gbv=1&sei=xAjXZqijNI-L7NYPlNKBmA4), wenn du nach einigen Sekunden nicht automatisch weitergeleitet wirst.\n\n[Über Google](https://about.google/?fg=1&utm%5Fsource=google-DE&utm%5Fmedium=referral&utm%5Fcampaign=hp-header)[Store](https://store.google.com/DE?utm%5Fsource=hp%5Fheader&utm%5Fmedium=google%5Fooo&utm%5Fcampaign=GS100042&hl=de-DE)\n\n[Gmail](https://mail.google.com/mail/&ogbl)\n\n[Bilder](https://www.google.com/imghp?hl=de&ogbl)\n\n[](https://www.google.de/intl/de/about/products)\n\n[Anmelden](https://accounts.google.com/ServiceLogin?hl=de&passive=true&continue=https://www.google.com/&ec=GAZAmgQ)\n\n[](/search?sca%5Fesv=41706f494ee2e9ff&q=rollstuhltennis+paralympics&oi=ddle&ct=348377350&hl=de&sa=X&ved=0ahUKEwiolbfM6qaIAxWPBdsEHRRpAOMQPQgE)\n\nWähle aus, wozu du Feedback geben möchtest\n\n* --- \nMehr \nLöschen\n* Löschen\n\n[Weitere Informationen](https://support.google.com/websearch/answer/106230?hl=de)\n\nUnangemessene Vervollständigungen melden\n\nLieber was zu essen\n\nLieber was Spannendes\n\nHeute lieber Spiele\n\nHeute lieber Sternstunden\n\nHeute lieber Doodles\n\nHeute lieber Trends\n\nHeute lieber Kunst\n\nLieber was Lustiges\n\nGoogle gibt es auch auf: #################### File: google-com-47254.txt Page: 1 Context: lieber Kunst\n\nLieber was Lustiges\n\nGoogle gibt es auch auf: [English](https://www.google.com/setprefs?sig=0%5Fs1XTRg5Vs3XfYGc7qgqDXf-WHak%3D&hl=en&source=homepage&sa=X&ved=0ahUKEwiolbfM6qaIAxWPBdsEHRRpAOMQ2ZgBCBg) \n\nDeutschland\n\n[Werbeprogramme](https://www.google.com/intl/de%5Fde/ads/?subid=ww-ww-et-g-awa-a-g%5Fhpafoot1%5F1!o2&utm%5Fsource=google.com&utm%5Fmedium=referral&utm%5Fcampaign=google%5Fhpafooter&fg=1)[Unternehmen](https://www.google.com/services/?subid=ww-ww-et-g-awa-a-g%5Fhpbfoot1%5F1!o2&utm%5Fsource=google.com&utm%5Fmedium=referral&utm%5Fcampaign=google%5Fhpbfooter&fg=1)[ Wie funktioniert die Google Suche? ](https://google.com/search/howsearchworks/?fg=1)\n\n[Drei Jahrzehnte Klimaschutz: Jede Entscheidung zählt](https://sustainability.google/intl/de/klimaschutz/?utm%5Fsource=googlehpfooter&utm%5Fmedium=housepromos&utm%5Fcampaign=bottom-footer&utm%5Fcontent=)\n\n[Datenschutzerklärung](https://policies.google.com/privacy?hl=de&fg=1)[Nutzungsbedingungen](https://policies.google.com/terms?hl=de&fg=1)\n\nEinstellungen\n\n[Sucheinstellungen](https://www.google.com/preferences?hl=de&fg=1)\n\n[Erweiterte Suche](/advanced%5Fsearch?hl=de&fg=1)\n\n[Meine Daten in der Google #################### File: dictionary.txt Page: 1 Context: Definitionen: - Antworten Sie nur mit einer Gemeinde für Kundenstandort. Geben Sie in der Adresse keine zusätzlichen Details wie Fabrik, Gebäude, Werk usw. an. - Alle großen Automobilhersteller (Mercedes-Benz, Porsche, Audi, Volkswagen, MAN usw.) Kundentyp: OEM - Es muss zwischen Endkunden und dem Kunden unterschieden werden. Der Endkunde beschreibt den Auftragsgeber wo die Automationlösung verbleibt. Der Kunde ist der direkte Auftraggeber. Vorschriften vom Endkunden haben eine höhere Gewichtung. Endkunde und Kunde können, müssen aber nicht gleich sein. - Für den geschätzten Gesamtumsatz runden Sie auf die nächste Million (MEUR) auf. - Technische Anforderungen sind als Auflistung anzugeben. - Die Automationsinhalte sind als Funktionseinhalten darzustellen. Funktionsinhalte beschreiben die einzelnen Funktionen im gesamten Produktionsablauf. #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update%20%281%29.docx Page: 1 Context: | Auftragsnummer | Kunde | Enkunde | Verkettung/Produkt/Umbau | Werkstücktyp | Werkstückgewicht | Prozess | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | 3037560 | Mercedes Benz | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3036337 | MAG | Lovol | Projekt | Zylinderblock | 60 | Handling | 3035132 | Läppler Automotive | Läpple | Verkettung | | | Schweißen | 3035288 | Sturm | BMW | Projekt | Zylinderblock | 40 | Handling | 3036885 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3035671 | MAG | BMW Steyr | Projekt | Gehäuse E- Motor | 25 | Handling | 3035831 | Mercedes Benz AG | Mercedes Benz | Verlettung | Zylinderblock | 20 | Handling | 3035580 | Mercedes Benz Poland | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3035267 | Sturm | VW Changchun | Projekt | Zylinderblock | 40 | Handling | 3035818 | Tesla | Tesla Grünheide | Projekt | Rotor | | Handling | 3037321 | Mercedes-Benz | Mercedes Benz | Verlettung | Batterie | | Handling | 3035950 | Läppler Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037560 | Mercedes Benz | Mercedes Benz | Verlettung | Batterie | | Handling | 3036886 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037162 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036674 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update%20%281%29.docx Page: 1 Context: 3037164 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036955 | Läpple Automotive | Daimler Truck | Verkettung | | | Schweißen | 3034548 | MAG | VW Chemnitz | Kleinprojekt | Zylinderkopf | 25 | Handling | 3037121 | Mercedes Benz | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3038186 | MAG | VW | Kleinprojekt | Getriebe | 25 | Handling | 3036674 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036917 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037002 | Still | Still | Verkettung | Hubmast | | Schweißen | 3037199 | MAG | VW Kassel | Projekt | Getriebegehäuse | 25 | Handling | 3037493 | Mercedes Benz | Mercedes Benz | Verlettung | Zylinderblock | 20 | Handling | 3037701 | MAG | VW Kassel | Projekt | Getriebegehäuse | 25 | Handling | 3037246 | This document was truncated here because it was created in the Evaluation Mode. #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 1 Context: | Auftragsnummer | Kunde | Enkunde | Verkettung/Produkt/Umbau | Werkstücktyp | Werkstückgewicht | Prozess | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | 3037560 | Mercedes Benz | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3036337 | MAG | Lovol | Projekt | Zylinderblock | 60 | Handling | 3035132 | Läppler Automotive | Läpple | Verkettung | | | Schweißen | 3035288 | Sturm | BMW | Projekt | Zylinderblock | 40 | Handling | 3036885 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3035671 | MAG | BMW Steyr | Projekt | Gehäuse E- Motor | 25 | Handling | 3035831 | Mercedes Benz AG | Mercedes Benz | Verlettung | Zylinderblock | 20 | Handling | 3035580 | Mercedes Benz Poland | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3035267 | Sturm | VW Changchun | Projekt | Zylinderblock | 40 | Handling | 3035818 | Tesla | Tesla Grünheide | Projekt | Rotor | | Handling | 3037321 | Mercedes-Benz | Mercedes Benz | Verlettung | Batterie | | Handling | 3035950 | Läppler Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037560 | Mercedes Benz | Mercedes Benz | Verlettung | Batterie | | Handling | 3036886 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037162 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036674 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 1 Context: 3037164 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036955 | Läpple Automotive | Daimler Truck | Verkettung | | | Schweißen | 3034548 | MAG | VW Chemnitz | Kleinprojekt | Zylinderkopf | 25 | Handling | 3037121 | Mercedes Benz | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3038186 | MAG | VW | Kleinprojekt | Getriebe | 25 | Handling | 3036674 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036917 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037002 | Still | Still | Verkettung | Hubmast | | Schweißen | 3037199 | MAG | VW Kassel | Projekt | Getriebegehäuse | 25 | Handling | 3037493 | Mercedes Benz | Mercedes Benz | Verlettung | Zylinderblock | 20 | Handling | 3037701 | MAG | VW Kassel | Projekt | Getriebegehäuse | 25 | Handling | 3037246 | This document was truncated here because it was created in the Evaluation Mode. #################### File: FLT%20Wo%CC%88rterbuch2.pdf Page: 1 Context: # Weiteres Wörterbuch FLT Standorte: - FLT Deutschland - FLT INC USA - Laepple Taicang China #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 1 Context: # Dalian Diesel Block and Head Automation Inquiry **Date:** 17.04.24 **Presented by:** Ralf Haug --- ## Companies Involved - VDF Bohringer - Hessapp - Jobs - AG - Meccanodora - Modul - Morara - Pfiffner - Rambaldi - Sachman - Sigma - SMS - Tacchella - Witzig & Frank --- ### Overview This inquiry addresses the automation processes for the Dalian Diesel block and head manufacturing. --- ### Objectives 1. Enhance production efficiency. 2. Minimize operational costs. 3. Improve product quality. --- ### Key Considerations - Integration of new technologies. - Training and development for staff. - Feasibility of proposed solutions. --- ### Next Steps - Review proposals from all companies. - Schedule follow-up meetings. - Establish timelines for implementation. --- ### Conclusion The proposed inquiry aims to optimize the automation of the Dalian Diesel block and head production, ensuring competitiveness in the market. Image Analysis: 1. **Localization and Attribution:** - Number of images: 1 - Image 1 is located at the top of the page. 2. **Object Detection and Classification:** - A large logo in the top-left corner labeled "FFG." - There is text in the lower-left side of the page. - A column of logos on the right-hand side. 3. **Text Analysis:** - Detected text in Image 1: - "FFG" - "DALIAN DIESEL BLOCK AND HEAD AUTOMATION INQUIRY" - "17.04.24 / Ralf Haug" - Column of text on the right reads (from top to bottom): "VDF BOEHRINGER," "HESSAPP," "JOBS," "MAG," "meccanodora," "MODUL," "MORARA," "Pfiffner," "RAMBAUDI," "SACHMAN," "SIGMA," "SAMAG," "TACCHELLA," "Witzig & Frank." - The main text on the left side indicates that the document pertains to an automation inquiry for Dalian Diesel blocks and heads. - The date and name at the bottom "17.04.24 / Ralf Haug" likely represent the author and date of the document. - The column of text/logos on the right represents various companies or brands involved in the inquiry process. 9. **Perspective and Composition:** - The image is presented from a straight-on perspective. - The composition is balanced with the significant "FFG" logo occupying the top-left; the main title, date, and author on the lower-left; and a vertical stack of brand logos on the right side. This distribution aids in creating a neat, professional layout. 10. **Contextual Significance:** - The presence of "FFG" implies that this document is related to a company or organization, likely preparing for a meeting or presentation concerning automation solutions for diesel engine components. - The numerous logos of different companies suggest a collaborative angle or at least multiple stakeholders/parties involved. By examining these aspects, we establish that this document cover page is intended for a formal inquiry into automation processes, referencing several entities and providing a clear overview of the topic and involved parties. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 2 Context: # PROJEKTDATEN / PROJECT DATA | **Kunde:** | Dalian Diesel | |------------------------|----------------------------------------| | **Werkstück:** | Head and Block | | **Taktzeit:** | 260s | | **Time schedule** | will follow | | **RFQ Documents** | pre RFQ sheets available | | | 2 separate and independent RFQs / Proposals | | **Others** | | | **Contact MAG purchasing** | sonja.haas@mag-ias.com | | **Contact MAG planning** | ralf.haug@mag-ias.com | **Dalian Diesel Block and Head** 29.04.2024 Image Analysis: ### Image Analysis: ### 1. Localization and Attribution: - **Image Positioned on Page:** Center of the page. - **Image Number:** Image 1. ### 2. Text Analysis: - **Detected Text Extracted:** - **Header:** - PROJEKTDATEN / PROJECT DATA - **Content:** - Kunde: Dalian Diesel - Werkstück: Head and Block - Taktzeit: 260s - Time schedule: will follow - RFQ Documents: pre RFQ sheets available - Others: - 2 separate and independent RFQs / Proposals - Contact MAG purchasing: sonja.haas@mag-ias.com - Contact MAG planning: ralf.haug@mag-ias.com - **Footer:** - Dalian Diesel Block and Head - 29.04.2024 - **Text Significance:** - The text comprises project data for a particular project involving Dalian Diesel. - Key details such as the customer (Dalian Diesel), the workpiece (Head and Block), and cycle time (260s) are important for understanding project timelines and deliverables. - The email contacts are significant for communication purposes. ### 4. Color Analysis: - **Dominant Colors:** - Mostly white background. - Black text for primary information. - Red lines and certain text elements for highlighting. - **Impact on Perception:** - The white background with black text is professional and clear, ensuring readability. - Red highlights draw attention to important sections like contacts and headings. ### 7. Perspective and Composition: - **Perspective:** - Straight-on view (eye-level perspective). - **Composition:** - The layout is structured and segmented, with the header at the top, followed by detailed project data in a column format. - The footer contains additional identifying information and the date. ### 8. Contextual Significance: - **Overall Contribution:** - This image functions as a document providing project details for the "Dalian Diesel Block and Head" project. - It organizes necessary information in a concise manner, relevant for individuals involved in the project such as planners and purchasers. ### 9. Metadata Analysis: - **Footer Date:** - The date "29.04.2024" indicates when the document was created or relevant. ### 10. Typen Bezeichnung (Type Designations): - **Project and Descriptions Provided:** - The project type designation includes the customer (Dalian Diesel) and the specific workpiece (Head and Block). This detailed analysis covers the structure, content, and significance of the provided image in a comprehensive manner. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 3 Context: # WORKPARTS BLOCK ![Front face](image_link_here) | Part type | Drawing | Assembly drawing | 3D assy | Weight | |-----------|------------------|--------------------|---------|--------| | CA4DG1 | 1002014-82F_C | 1002014-82F_C | ✔ | 165kg | | CA6DG1 | 1002014-83F_C | 1002015-83F_C | ✔ | 200kg | | CA6DH2 | 1002014-84F_C | 1002015-84F_C | ✔ | 220kg | Dalian Diesel Block and Head 29.04.2024 Image Analysis: ### Image Analysis Report #### 1. **Localization and Attribution:** - **Image 1:** Located on the top left of the page. - **Image 2:** Located on the top right of the page. - **Image 3:** Located at the bottom center of the page. - **Table:** Positioned to the right of Image 3. #### 2. **Object Detection and Classification:** - **Image 1, Image 2, Image 3:** - **Detected Object:** Diesel Engine Blocks - **Classification:** Engine Component - **Key Features:** Metallic structure with several cylindrical and rectangular openings, complex gear-like formations, and intricate detailing specific to engine blocks. #### 3. **Scene and Activity Analysis:** - **Image 1, Image 2, Image 3:** - **Scene Description:** Diesel engine blocks with detailed views. - **Activities:** Visual inspection and presentation of the front face and other perspective views of the engine blocks. #### 4. **Text Analysis:** - **Detected Text:** - “WORKPARTS BLOCK” - “Front face” - Part details in the table: - Part type: CA4DG1, CA6DG1, CA6DH2 - Drawing: 1002014-82F_C, 1002014-83F_C, 1002014-84F_C - Assembly drawing: 1002014-82F_C, 1002015-83F_C, 1002015-84F_C - Weights: 165kg, 200kg, 220kg - Date: 29.04.2024 - **Text Significance:** Provides technical specifications and weight classifications for different types of diesel engine blocks. #### 5. **Diagram and Chart Analysis:** - **Table Analysis:** - **Columns:** - Part type - Drawing number - Assembly drawing number - 3D assembly verification - Weight (kg) - **Key Insights:** - Three types of engine blocks are presented (CA4DG1, CA6DG1, CA6DH2). - Each type has unique drawing and assembly drawing numbers. - All engine blocks have been verified for 3D assembly. - Weights of the engine blocks vary, highlighting differences in components or specifications. #### 6. **Product Analysis:** - **Product Descriptions:** - **CA4DG1:** - **Features:** Detailed engine block structure - **Materials:** Likely metal - **Color:** Metallic, gray - **Weight:** 165kg - **CA6DG1:** - **Features:** Similar to CA4DG1 but with possible variations in design - **Weight:** 200kg - **CA6DH2:** - **Features:** More complex or robust structure - **Weight:** 220kg - **Visual Differences:** Weight variance suggests potential changes in design robustness or additional features. #### 7. **Anomaly Detection:** - No noticeable anomalies or unusual elements are present in the images. All elements are consistent with the technical presentation of engine blocks. #### 9. **Color Analysis:** - **Dominant Colors:** Shades of gray, denoting metallic material. - **Impact on Perception:** The metallic gray color emphasizes the industrial purpose and robustness of the engine blocks. #### 10. **Perspective and Composition:** - **Image Perspective:** - **Image 1 and Image 2:** Likely taken from a straight-on perspective, highlighting the front face and sides. - **Image 3:** Additional detailed front view. - **Composition Analysis:** - The images are centrally aligned and well-spaced, providing a clear view of the engine blocks from different angles. #### 11. **Contextual Significance:** - **Overall Contribution:** The images and the table collectively provide technical information and detailed visual representations of the diesel engine blocks for manufacturing or assembly purposes. #### 13. **Graph Numbers:** - **Table Data Points:** - **Row 1:** CA4DG1, 1002014-82F_C, 1002014-82F_C, V, 165kg - **Row 2:** CA6DG1, 1002014-83F_C, 1002015-83F_C, V, 200kg - **Row 3:** CA6DH2, 1002014-84F_C, 1002015-84F_C, V, 220kg #### **Conclusion:** The visual content in the provided document effectively details the diesel engine blocks, offering comprehensive technical specifications, visual angles, and relevant details through textual and tabulated data. The slides can serve as a technical presentation for manufacturing or assembly contexts. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 4 Context: # WORKPARTS HEAD | Part type | Drawing | Assembly drawing | 3D assy | Weight | |-----------|---------|------------------|---------|--------| | CA4DG1 | xxx | xxx | ✔ | 50kg | | CA6DG1 | xxx | xxx | ✔ | 71kg | | CA6DH2 | xxx | xxx | ✔ | 67kg | Dalian Diesel Block and Head 29.04.2024 Image Analysis: ### Comprehensive Examination: #### 1. Localization and Attribution: - **Image Number:** Image 1 #### 2. Object Detection and Classification: - **Detected Objects:** - Diesel engine block components, specifically cylinder heads. - **Features:** - Multiple visible valves and ports. - Metallic in appearance. #### 5. Diagram and Chart Analysis: - **Table Details:** - **Part Type:** Lists different types of cylinder heads: CA4DG1, CA6DG1, CA6DH2. - **Drawing and Assembly Drawing:** Marked as 'xxx', indicating unspecified or completed drawings. - **3D Assembly (3D assy):** Marked with 'V', likely indicating available or verified. - **Weight:** Breakdown of weights: - CA4DG1: 50kg - CA6DG1: 71kg - CA6DH2: 67kg #### 7. Anomaly Detection: - **Possible Anomalies:** - The 'xxx' placeholders in the 'Drawing' and 'Assembly drawing' columns indicate missing or unspecified information which might be significant for understanding or reproducing the parts. #### 9. Perspective and Composition: - **Perspective:** - Standard frontal view of the car engine blocks. - **Composition:** - Three engine heads placed at angles to each other on the left side. - A table on the right side providing relevant data. #### 13. Graph Numbers: - **Table Data Points:** - **Part type:** - CA4DG1: 50kg - CA6DG1: 71kg - CA6DH2: 67kg #### Additional Aspects: - **Ablaufprozesse (Process Flows):** - No explicit process flows are depicted. - **Prozessbeschreibungen (Process Descriptions):** - The table implies a process of categorization based on type and weight for different cylinder heads. - **Typen Bezeichnung (Type Designations):** - Types are designated by their model or part type: CA4DG1, CA6DG1, CA6DH2. ### Combined Context: This image appears to be a technical documentation or presentation for different types of diesel cylinder heads, likely for the purpose of engineering analysis or parts cataloging. The inclusion of specific weights and the annotation of `3D assy` availability underlines importance for manufacturing or assembly line purposes. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 5 Context: # LAYOUT FROM CUSTOMER ## Dalian Diesel Block and Head **Date:** 29.04.2024 ### Areas - **Head area** - 新中型铸造加工线 - **Block area** - 新中型铸造加工线（外搬） - 4/6D缸体精加工线 - 13L缸体精加工线 ### Notes - Ensure all work conforms with customer specifications. - Review the layout for efficiency and safety standards. --- Image Analysis: ### Comprehensive Examination --- #### 1. Localization and Attribution: - **Image Position**: This is the sole image provided, thus it will be referred to as **Image 1**. #### 2. Object Detection and Classification: - **Identified Objects**: - Layout of a facility, possibly a factory or industrial plant. - Specific areas and sections within the facility are marked with text labels. #### 3. Scene and Activity Analysis: - **Scene Description**: - The image is a layout plan, likely of an industrial facility focused on diesel blocks and heads. - Different sections of the facility are labeled, indicating various areas and processing lines. #### 4. Text Analysis: - **Detected and Extracted Text**: - "LAYOUT FROM CUSTOMER" - "Head area" - "Block area" - "13L Red Line Processing" - "New Type Cylinder Block General Line Processing" - "4/6D Cylinder Body Processing Line (External)" - "4/6D Cylinder Rear Processing Line" - "5 Dalian Diesel Block and Head" - "29.04.2024" - Labels in Chinese characters for different areas and lines (such as 新中型缸盖普线加工线, 新中型缸体普线加工线) - **Text Significance**: - The text indicates different areas of production and processing within the facility. - The labels in English and Chinese suggest a bilingual operation or facility aimed at both local and international clients. - The date "29.04.2024" suggests a future planning document or an official layout with a projected critical date. #### 5. Diagram and Chart Analysis: - **Diagram Analysis**: - The image is a technical drawing, portraying a detailed layout of a facility. - **Axes and Legend**: Not explicitly marked, but the grid suggests a scale and spatial arrangement. - **Insights**: The layout is divided into various operational areas, indicating a structured and segmented approach to manufacturing and processing tasks. #### 6. Product Analysis: - **Product Description**: - The layout pertains to the production of diesel engine components, specifically blocks and heads. - **Main Features**: Segmented lines and designated areas for streamlined production processes. #### 7. Anomaly Detection: - **Possible Anomalies**: - None detected. The layout appears orderly and follows standard industrial planning conventions. #### 8. Color Analysis: - **Color Composition**: - **Dominant Colors**: - Green (used for the facility layout lines and some labels) - Red (used for labels and specific sections) - Blue and Purple (used for certain labels and lines within the layout) - **Impact on Perception**: - The color coding helps distinguish different areas and processes, enhancing clarity and organization of the layout. #### 9. Perspective and Composition: - **Perspective**: - Bird’s eye view, providing a comprehensive overview of the facility’s layout. - **Composition**: - The elements are arranged in a grid format, which is typical for technical drawings, enabling precise location and scaling of sections. #### 10. Contextual Significance: - **Overall Document Context**: - Likely part of a technical or planning document for the setup or analysis of an industrial manufacturing plant. - The layout and text provide a structured overview essential for process planning and management. #### 11. Metadata Analysis: - **Visible Metadata**: - The date "29.04.2024" can be pivotal for understanding the timeline for the project or layout implementation. - The company's logo in the upper right corner indicates the origin or the entity responsible for the layout. #### 12. Graph and Trend Analysis: - **Graph and Trend Analysis**: - Not applicable, as the image is a layout and not a data graph. #### 13. Ablaufprozesse (Process Flows): - **Process Flows**: - The layout delineates the flow of manufacturing stages from one area to another, optimizing production efficiency. --- This analysis provides a detailed examination of the provided layout image, covering various aspects such as object detection, scene analysis, text extract, color composition, and contextual significance. The layout appears to be well-organized and strategically designed for efficient facility operations in manufacturing diesel engine components. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 6 Context: # BLOCK ## Dalian Diesel Block and Head **Date:** 29.04.2024 Image Analysis: ### Analysis of the Provided Visual Content #### 1. Localization and Attribution - **Image Position:** There is a single image provided, occupying the entire page. - **Image Number:** Image 1 #### 4. Text Analysis - **Detected Text:** - Main Text: "BLOCK" - Additional Text: - Bottom Left: "Dalian Diesel Block and Head" - Bottom Right: "29.04.2024" - **Content Description:** - The main text "BLOCK" is central and prominent, suggesting it may be a title or header. - "Dalian Diesel Block and Head" at the bottom left likely indicates the subject or category being discussed or presented. - "29.04.2024" at the bottom right is a date, possibly indicating when the document was produced or when an event related to this content is occurring. #### 9. Perspective and Composition - **Perspective:** The image is a straightforward layout with text centered both horizontally and vertically. - **Composition:** - The design is minimalistic and focused, using large, bold text to highlight the term "BLOCK." - The logo in the top right corner suggests possible branding or organization identity. #### 10. Contextual Significance - **Image Function:** This image seems to be a title slide or introductory page for a presentation or document. The concise, bold use of "BLOCK" signifies it is probably introducing a section or a key topic. - **Contribution to Overall Message:** By being direct and focused, it clearly indicates that the following content will pertain to the subject of "BLOCK," preparing the viewer for detailed information. #### 11. Metadata Analysis - **Available Metadata:** - The date "29.04.2024" provides a temporal context, which could be useful for understanding the currency and relevance of the information. --- This analysis comprehensively examines the given image, detailing text content, structural composition, and contextual implications without the need for additional visual elements. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 7 Context: # LAYOUT BLOCK ## DALIAN Diesel Manufacturing Line for Cylinder Block **MAG scope:** - 5 SPECHT machines - 2 gantries - 2 cleaning boxes - 2 gaging stations - 2 SPC conveyors - Incoming/intermediate/outgoing conveyor **Dalian Diesel scope:** - SPC - Table - Crane - Fixture - Hardgages --- Dalian Diesel Block and Head 29.04.2024 Image Analysis: ### Comprehensive Examination of the Attached Visual Content #### 1. Localization and Attribution: **Image 1:** - Position: Entire page. - Description: The entire content is a single image encompassing a layout block for a manufacturing line. #### 2. Object Detection and Classification: **Image 1:** - **Objects Detected:** - **Diagram Elements:** Diagram of a manufacturing line layout. - **Blocks/Machines:** SPECHT machines, two cleaning boxes, gaging stations, SPC conveyors. - **Text Blocks:** Several text sections detailing the scope for MAG and Dalian Diesel, and labels specifying different elements. #### 3. Scene and Activity Analysis: **Image 1:** - **Scene Description:** - The image displays a technical diagram of a manufacturing line for cylinder blocks used at Dalian Diesel. - **Activities:** - Indications of various manufacturing activities involving different types of equipment such as SPECHT machines, cleaning boxes, gaging stations, and conveyors. #### 4. Text Analysis: **Image 1:** - **Detected Text:** - **Title:** "LAYOUT BLOCK" - **MAG scope:** - 5 SPECHT machines - 2 gantries - 2 cleaning boxes - 2 gaging stations - 2 SPC conveyors - Incoming/intermediate/outgoing conveyor - **Dalian Diesel scope:** - SPC - table - Crane - fixture - hardgages - **Labels on Diagram:** Various elements labeled with identifiers (e.g., OP 100, OP 150). - **Footer Information:** - "Dalian Diesel Block and Head" - Date: "29.04.2024" #### 6. Product Analysis: **Image 1:** - **Depicted Products:** - SPECHT machines - Cleaning boxes - Gaging stations - SPC conveyors **Main Features:** - These are various types of manufacturing equipment crucial for the production processes for cylinder blocks. - **Materials and Colors:** Predominantly technical and industrial in nature, typically might include metals and machinery material. **Comparison:** - The diagram compares the functions of the MAG scope and Dalian Diesel scope, indicating their specialized utilities in the manufacturing process. #### 9. Perspective and Composition: **Image 1:** - **Perspective:** - The layout block is shown from a top-down, bird’s-eye view, ideal for illustrating the spatial arrangement of machinery and process flows. - **Composition:** - The image is centrally composed with the diagram in the middle of the page. - Text descriptions are aligned to the right for clarity and separation from the diagram. #### 10. Contextual Significance: **Image 1:** - **Context:** - Appears to be a technical document related to manufacturing engineering. - Vital for understanding the layout and scope of the Dalian Diesel manufacturing line. **Contribution to Overall Message:** - Conveys detailed technical information regarding the manufacturing process setup. - Aids stakeholders in visualizing and understanding the deployment and arrangement of machinery for production. #### 13. Graph Numbers: **Image 1:** - **Data Points:** - The image does not contain numerical graphs but labeled diagram elements and scopes. ### Additional Aspects: #### Ablaufprozesse (Process Flows): - **Description:** - Indicated by the layout diagram showing the sequence and placement of machines and processes. #### Prozessbeschreibungen (Process Descriptions): - **Description:** - Detailed descriptions are provided under the headings MAG scope and Dalian Diesel scope, specifying the machines and tasks involved. #### Typen Bezeichnung (Type Designations): - **Description:** - Specific types of equipment and their role, such as SPECHT machines, cleaning boxes, SPC conveyors, etc. #### Trend and Interpretation: - **Observation:** - The emphasis on specific machinery and their arrangement could indicate a trend towards streamlined, highly organized manufacturing processes. This detailed examination should provide comprehensive insight into the layout and operational scope of the manufacturing line depicted in the image. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 8 Context: # OP100 BLOCK CONVEYOR ## Scope - **Incoming conveyor** - 2 PZR sections (length approx. 1,400 mm) - "cold" interface to previous conveyor - RFID read/write unit - TBD with DD – fix position for different part types - **Intermediate conveyor** - 5 PZR sections (length approx. 1,400 mm) - RFID read/write unit - **SPC conveyor** - With semi-automatic turntable - RFID read/write unit - TBD with DD - height - **All conveyors** - Part orientation: oil pan down, front face leading - Controlled by gantry cell controls - Safety guarding, sheet metal with maintenance doors - Gripper maintenance at SPC guarding Image Analysis: ### Localization and Attribution: - The visual content consists of a single image. ### Object Detection and Classification: **Image 1:** - Objects: - Conveyor belts - Conveyor sections - RFID read/write units - Turntable - Cleaning box - Cylinder blocks - Safety guarding, sheet metal - Gantry control cells ### Scene and Activity Analysis: **Image 1:** - The layout depicts a conveyor system for an engine block manufacturing process. The image shows various sections of an "OP100 BLOCK CONVEYOR" system, including incoming, intermediate, and SPC (Statistical Process Control) conveyors. The activities involve conveyance and positioning of engine blocks at different sections for further handling or machining. ### Text Analysis: **Image 1:** - The textual content consists of the following elements: - Title: "OP100 BLOCK CONVEYOR" - Scope of the system explained in bullet points. - Key points include: - Incoming Conveyor: Details about PZR sections, interface, and RFID read/write units. - Intermediate Conveyor: Similar details about sections and RFID units. - SPC Conveyor: Information about a semi-automatic turntable, RFID unit, and determination of height with DD (Design Details). - All Conveyors: Guidance on part orientation, controlled by gantry cells, safety guarding, and maintenance specifics. ### Diagram and Chart Analysis: **Image 1:** - The diagram on the left illustrates the physical layout and workflow of the conveyor system. It maps out the different sections (incoming, intermediate, SPC) and their individual elements, including cleaning boxes and gaging crankshaft bores. - No specific axes, scales, or legends are identified. The focus is on the positional and functional relationship between the sections. ### Product Analysis: **Image 1:** - The diagram describes a conveyor system used for handling engine block components. Notable features include length specifications, use of RFID technology for tracking, and safety mechanisms such as guarding. ### Anomaly Detection: **Image 1:** - No apparent anomalies are detected within the visual content provided. ### Color Analysis: **Image 1:** - Dominant colors are various shades of blue and black, representing different parts of the conveyor system. Blue typically indicates water or safety-related components, while black is used for structural elements. ### Perspective and Composition: **Image 1:** - The perspective is primarily a top-down, schematic view. The composition organizes the conveyor layout vertically with detailed sections placed methodically to show their flow and interconnectivity. ### Contextual Significance: **Image 1:** - This image likely serves as a technical overview and scope of a specific conveyor system used in an industrial setting. It provides clear documentation and understanding for stakeholders involved in the design, implementation, and maintenance of the conveyor system. ### Metadata Analysis: **Image 1:** - The date "29.04.2024" could indicate when the diagram and its details were created or last updated. - The text “Dalian Diesel Block and Head” suggests the specific application or client for this conveyor system. ### Graph and Trend Analysis: **Image 1:** - No graphs are included in the image. ### Graph Numbers: **Image 1:** - Not Applicable. ### Additional Aspects: - **Ablaufprozesse (Process Flows):** - The process flow involves the reception of parts at the incoming conveyor, processing through the intermediate conveyor, and final quality checks at the SPC conveyor. - **Prozessbeschreibungen (Process Descriptions):** - Processes described include part transfer, RFID tracking, part orientation changes, and safety mechanisms. - **Typen Bezeichnung (Type Designations):** - Types specified include PZR sections, RFID read/write units, and the designation of height adjustments and part orientations. - **Trend and Interpretation:** - The trend indicates an increased reliance on automated systems for efficient handling and processing of engine block components in the industry. - **Tables:** - Not Applicable. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 9 Context: # OP100 BLOCK GANTRY ## Scope - **H-loader** - 2 vertical axes - 2 grippers, each with turning axis - Concept see following slides - Drip pans between the machines - **Option** - 2 automatic loading hatches for gaging and cleaning station - **Cell controls Siemens** - 1 HT10 - Integration of cleaning box - Fix mounted maintenance platform with ladder at one gantry end - Moveable maintenance platform, mounted on gantry carriage - **Option** - Part buffer, 2 parts - Test cell at MAG Eisinglen - Transport, installation and commissioning - Transport to customer FOB and CIF - Installation and commissioning at customer - Documentation and training (Chinese) Image Analysis: ### Comprehensive Examination of the Image **1. Localization and Attribution:** - The image consists of a diagram on the left side and text on the right. - This is considered a single image for this analysis. **2. Object Detection and Classification:** - Primary Object: Technical Diagram - Features: The diagram includes machinery components and systems, with clear labeling and arrows indicating processes or directions. - Secondary Object: Text Block - Features: List of specifications and features related to the machinery. **3. Scene and Activity Analysis:** - Scene: The image appears to be a technical schematic of an industrial machine setup, specifically a block gantry. - Activities: The activities include loading, gaging, cleaning, and other maintenance and operational functions. **4. Text Analysis:** - Extracted Text: - "OP100 BLOCK GANTRY" - "Scope" - A list of bullet points describing features and specifications like "H-loader", "2 vertical axes", "Documentation and training (Chinese)", etc. - Significance: The text provides detailed information about the scope, features, options, and operational details of the OP100 Block Gantry, likely intended for a technical or engineering audience. **5. Diagram and Chart Analysis:** - Diagram: - Features: Detailed technical parts, movement paths, labeled components like "OP 100", "Fix mounted maintenance platform", "Moveable maintenance platform", etc. - The diagram illustrates the layout and functioning of the block gantry. **6. Product Analysis:** - Product: OP100 Block Gantry - Features: H-loader with 2 vertical axes, grippers, automatic loading hatches, maintenance platforms, Siemens controls, and associated installations and commissioning services. - Materials and Colors: Technical diagram primarily in standard blueprint colors (blue, red, and green lines) and text in black. **7. Anomaly Detection:** - No noticeable anomalies or unusual elements detected. **8. Color Analysis:** - Predominant colors: Blue (technical components), Red (highlighting or important parts), Black and white (text and background). - Impact: The color scheme is typical for technical schematics, emphasizing clarity and differentiation of components. **9. Perspective and Composition:** - Perspective: The diagram uses a top-down schematic view typical for technical plans. - Composition: The elements are arranged clearly, with the technical diagram on the left taking up about half the space, and the text block on the right organized in bullet points. **10. Contextual Significance:** - The image likely serves as an informational page within a technical document or manual, aiming to provide detailed technical specifications and operational guidelines for the OP100 Block Gantry. **13. Graph Numbers:** - Not applicable as there are no graphs presented in the image. **Tables:** - Not applicable as there are no tables in the image. **Additional Aspects:** - **Ablaufprozesse (Process Flows):** - The diagram shows a flow of operations including loading, gaging, cleaning, and maintenance activities. - **Prozessbeschreibungen (Process Descriptions):** - Detailed description of processes like mounting maintenance platforms, loading hatches, and cell control integration. - **Typen Bezeichnung (Type Designations):** - The image specifies types of machinery parts and systems used in the OP100 Block Gantry, such as "H-loader" and "Siemens Cell controls". - **Trend and Interpretation:** - The image focuses on detailing the technical aspects for precise manufacturing and operational efficiency of the gantry system. This analysis covers the main aspects of the provided image and deciphers its technical, operational, and descriptive content integral for understanding the OP100 Block Gantry system. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 10 Context: # OP100 BLOCK GRIPPER ## Fixture Concept No parallel gripping on front and rear face possible. ## Gripper Concept - Cylinder Bores - E.g. 1 and 4 - Different diameters (100 / 107 mm) - Different cylinder pitch (115 / 122 mm) | Drawing | 1002014-82H | 1002014-83H | 1002014-84H | |------------------|--------------|--------------|--------------| | Type | 4-Cyl | 6-Cyl | | | Length | 568.5 | 812.5 | 763 | | Crank bore Ø | 99 HS | 99 HS | 93 HS | | Cylinder Ø | 107 | 107 | 100 | | Cylinder Pitch | 122 | 115 | | Dalian Diesel Block and Head 29.04.2024 Image Analysis: ### Analysis of Visual Content #### 1. Localization and Attribution: - **Image 1**: Located on the top left of the page, depicting the Fixture concept. - **Image 2**: Positioned on the top right of the page, illustrating the Gripper concept. - **Image 3**: Placed at the bottom of the page, presenting a tabulated dataset. #### 2. Object Detection and Classification: - **Image 1**: - **Object**: Engine block with a fixture concept. - **Key Features**: Yellow and blue components with mechanical parts visible. - **Image 2**: - **Object**: Engine block with a gripper concept. - **Key Features**: Multicolored engine block with visible cylinder bores. - **Image 3**: - **Object**: Table with technical data. - **Key Features**: Contains rows and columns with numerical and textual data. #### 3. Scene and Activity Analysis: - **Image 1**: Illustrates a mechanical fixture holding an engine block, indicating a setup for gripping or securing engine components during a process. - **Image 2**: Displays an engine block highlighting the cylinder bores, suggesting a component-specific focus, possibly for manufacturing or assembly. - **Image 3**: Technical table showing various specifications relevant to engine blocks, like type, length, crank bore, cylinder diameter, and cylinder pitch. #### 4. Text Analysis: - **Image 1 Text**: "Fixture concept. No parallel gripping on front and rear face possible." - **Image 2 Text**: "Gripper concept - cylinder bores. - E.g., 1 and 4 - Different diameters (100 / 107mm) - Different cylinder pitch (115 / 122mm)" - **Image 3 Text**: The table contains headings and data like Drawing, Type (e.g., 4-Cyl), Length, Crank bore, Cylinder Ø, and Cylinder pitch, with specific values given for each parameter. #### 5. Diagram and Chart Analysis: - **Image 3**: - **Columns**: "Drawing", "Type", "Length", "Crank bore Ø", "Cylinder Ø," and "Cylinder pitch". - **Rows**: Contains values specific to three different drawings/types (4-Cyl, 6-Cyl). - **Highlighted Values**: - Type 4-Cyl: Length 568.5 - Cylinder Ø: 107, 107, 100 - Cylinder pitch: 122 #### 7. Anomaly Detection: - Possible anomalies: - **Crank bore Ø** values for two 6-Cyl types are consistent at 99 HS, while the third 6-Cyl type has a different value of 93 HS, which might be worth investigating. #### 8. Color Analysis: - **Image 1**: Predominantly yellow and blue. - **Image 2**: Various colors indicating different parts and possible functionalities. - **Image 3**: Black text on a white background. Highlights in red circles. #### 9. Perspective and Composition: - **Images 1 and 2**: Taken from an angle that clearly displays the mechanical and structural aspects of the engine blocks. - **Image 3**: A straightforward frontal view of a data table, designed for clarity and readability. #### 10. Contextual Significance: - These images likely belong to a technical document or presentation related to engineering, manufacturing processes, or mechanical design, particularly focusing on engine design and specifications. #### 12. Graph and Trend Analysis: - **Trends**: - Consistency in certain specifications across similar types. - Minor deviations that might indicate different design requirements or constraints. ### Additional Aspects: #### Prozessbeschreibungen (Process Descriptions): - **Fixture concept**: Suggests a process of securing an engine block for operations where parallel gripping is not feasible. - **Gripper concept**: Indicates handling of engine blocks via specific cylinder bores, highlighting configurations based on bore sizes and pitches. #### Typen Bezeichnung (Type Designations): - Types include 4-Cyl and 6-Cyl, with variations in dimensions and specifications. This detailed analysis facilitates a comprehensive understanding of the depicted visual contents, specifying technical aspects and contextual relevance within the realm of engine block handling and specifications. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 11 Context: # OP120 BLOCK CONVEYOR ## Scope - **Intermediate conveyor** - 4 PZR sections (length appr. 1,400 mm) - RFID read/write unit - **SPC conveyor** - With semi-automatic turntable - RFID read/write unit - TBD with Dalian - height - **Outgoing conveyor** - 2 PZR sections (length appr. 1,400 mm) - "cold" interface to following conveyor - RFID read/write unit - **All conveyors** - Part orientation: oil pan down, front face leading - Controlled by gantry cell controls - Safety guarding, sheet metal with maintenance doors - Gripper maintenance at SPC guarding **Dalian Diesel Block and Head** *29.04.2024* Image Analysis: ### Localization and Attribution - **Image Number**: 1. ### Object Detection and Classification - **Objects Identified**: - A schematic diagram of a conveyor system. - Text blocks with bulleted lists. ### Scene and Activity Analysis - **Scene Description**: - The image is a technical schematic showing the layout and components of an OP120 Block Conveyor system. ### Text Analysis - **Detected Text**: - A title: "OP120 BLOCK CONVEYOR" - Various sections of text: - **Scope**: - **Intermediate conveyor**: - 4 PZR sections (length appr. 1.400mm) - RFID read/write unit. - **SPC conveyor**: - With semi-automatic turntable - RFID read/write unit - TBD with Dalian - height. - **Outgoing conveyor**: - 2 PZR sections (length appr. 1.400mm) - "cold" interface to following conveyor - RFID read/write unit. - **All conveyors**: - Part orientation: oil pan down, front face leading - controlled by gantry cell controls - Safety guarding, sheet metal with maintenance doors - Gripper maintenance at SPC guarding. - A footer with the text: "Dalian Diesel Block and Head" and a date "29.04.2024." ### Diagram and Chart Analysis - **Diagram Analysis**: - The schematic diagram shows various components and the layout of the block conveyor system. - Axes and scales are not clearly labeled, but it includes labels like "SPC conveyor," "Intermediate conveyor," and "Outgoing conveyor". ### Product Analysis - **Products Depicted**: - Components of the OP120 block conveyor, featuring sections with specific lengths, turntables, RFID units, and safeguarding components. - The diagram differentiates sections such as the "Intermediate conveyor" and "SPC conveyor". ### Anomaly Detection - **Anomalies**: - "TBD with Dalian - height": This indicates that certain specifications are yet to be determined. ### Color Analysis - **Color Composition**: - The diagram uses a combination of black, blue, red, and green for different components and annotations. - Black is dominant for text, while colors are used to distinguish parts of the conveyor system. ### Perspective and Composition - **Perspective**: - The image appears to be a top-down view laid out as a high-level schematic. - **Composition**: - The schematic occupies the left half of the image while text descriptions occupy the right half. ### Contextual Significance - **Contribution**: - This image likely serves as a detailed technical specification for engineers or stakeholders involved in the design, implementation, or maintenance of the OP120 block conveyor system. - It provides both a visual and textual overview facilitating clear communication of technical details. ### Metadata Analysis - **Date**: 29.04.2024. - **Relevant Context**: "Dalian Diesel Block and Head" suggests the document pertains to a project or product related to this entity. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 12 Context: # OP120 BLOCK GANTRY ## Scope - **H-loader** - 2 vertical axes - 2 grippers, each with turning and swivel axis - Concept see following slides - Drip pans between the machines - **Option** - 2 automatic loading hatches for gaging and cleaning station - **Cell controls:** Siemens - Integration of cleaning box - Fix mounted maintenance platform with ladder at one gantry end - Moveable maintenance platform, mounted on gantry carriage - **Option** - Part buffer, 2 parts - Test cell at MAG Eisinglen - Transport, installation and commissioning - Transport to customer FOB and CIF - Installation and commissioning at customer - Documentation and training (Chinese) Image Analysis: ### Image Analysis #### Localization and Attribution - **Image Number:** 1 - **Location on Page:** Entire page #### Object Detection and Classification - **Detected Objects:** - A detailed technical diagram of a machine setup. - Text elements specifying information about the machine and its operational scope. #### Scene and Activity Analysis - **Scene Description:** - This image includes a detailed diagram of an industrial setup, likely a gantry system for handling blocks. - The diagram is accompanied by textual information that describes various components and operational details of the system. - **Activity:** - The main activity involves the presentation and explanation of the OP120 Block Gantry system, including its components, options, and operation details. #### Text Analysis - **Detected Text:** - "OP120 BLOCK GANTRY" - "Scope" - "H-loader" - "2 vertical axes" - "2 grippers, each with turning and swivel axis" - "Concept see following slides" - "Drip pans between the machines" - "Option" - "2 automatic loading hatches for gaging and cleaning station" - "Cell controls Siemens" - "Integration of cleaning box" - "Fix mounted maintenance platform with ladder at one gantry end" - "Moveable maintenance platform, mounted on gantry carriage" - "Part buffer, 2 parts" - "Test cell at MAG Eislingen" - "Transport, installation and commissioning" - "Transport to customer FOB and CIF" - "Installation and commissioning at customer" - "Documentation and training (Chinese)" - "Dalian Diesel Block and Head" - "12" - "29.04.2024" - "MAG" (logo) - **Text Analysis:** - The text provides a comprehensive list of specifications and operations associated with the OP120 Block Gantry. - Key features include vertical axes, grippers with turning and swivel axis, various maintenance platforms, and control systems. - The document outlines transport, installation, commissioning, and training details, emphasizing customer support and documentation, specifically mentioning training in Chinese. #### Diagram and Chart Analysis - **Diagram:** - The diagram visually represents the layout of the OP120 Block Gantry. - It includes multiple components and pathways, indicating the complex structure and workflow of the gantry system. - **Key Insights:** - The technical diagram provides a schematic view of the gantry system, essential for understanding the setup and locations of each component. - The color-coding and annotations in the diagram help to distinguish different components and pathways. #### Product Analysis - **Product Depicted:** - The OP120 Block Gantry, an industrial machine used for handling and processing blocks. - **Main Features:** - 2 vertical axes, grippers with turning and swivel axis. - Pan for drip prevention, maintenance platforms, and part buffers. - **Materials and Colors:** - Diagram uses multiple colors indicative of various components (technical schematic colors not specified). #### Perspective and Composition - **Perspective:** - The diagram is presented in an elevated side view, suitable for showing the intricate details of the machine setup. - **Composition:** - The image is divided into two main sections: the technical diagram on the left and the textual description on the right. - The textual information is systematically listed, aligned to the right of the page. #### Contextual Significance - **Overall Document Context:** - This image appears to be part of a technical or user manual explaining the OP120 Block Gantry. - **Contribution:** - Provides necessary detailed visual and textual information that aids in understanding, using, and maintaining the gantry system effectively. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 13 Context: # OP120 Block Gripper --- ## Fixture Concept ![Fixture Concept](path_to_fixture_concept_image) ## Feasible Gripper Bores ![Gripper Bores](path_to_gripper_bores_image) ## Front Face ![Front Face](path_to_front_face_image) --- ### Dalian Diesel Block and Head **Date:** 29.04.2024 Image Analysis: **1. Localization and Attribution:** - **Image 1:** Located on the left side of the page. - **Image 2:** Upper-right corner. - **Image 3:** Middle-right section. - **Image 4:** Lower-right section. - **Image 5:** Bottom-right corner. **2. Object Detection and Classification:** - **Image 1:** - Object: Fixture Concept. - Category: Industrial Equipment. - Key Features: Displaying a colored fixture model holding a diesel block. - **Image 2:** - Object: Block Gripper. - Category: Machinery Component. - Key Features: Silver metal body with blue-highlighted areas indicating feasible gripper bores. - **Image 3:** - Object: Block Gripper (different angle). - Category: Machinery Component. - Key Features: Silver metal body with blue-highlighted areas indicating feasible gripper bores. - **Image 4:** - Object: Block Gripper (front face). - Category: Machinery Component. - Key Features: Silver metal body with blue-highlighted areas indicating feasible gripper bores. - **Image 5:** - Object: Block Gripper (another angle). - Category: Machinery Component. - Key Features: Silver metal body with blue-highlighted areas indicating feasible gripper bores. **3. Scene and Activity Analysis:** - **Image 1:** - Scene: Conceptual image of a fixture setup. - Activity: Diagram showing how a diesel block is held in place by a fixture. - **Images 2-5:** - Scene: Various views of a machinery block gripper. - Activity: Illustrations indicating potential gripping points on different angles of the diesel block. **4. Text Analysis:** - **Text Detected:** - "OP120 BLOCK GRIPPER" - "Fixture concept" - "Feasible Gripper bores" - "Front face" - "29.04.2024" - "13 Dalian Diesel Block and Head" - **Significance:** - The title "OP120 BLOCK GRIPPER" indicates the focus of the diagrams. - The term "Fixture concept" identifies the image as a conceptual design. - "Feasible Gripper bores" describes the key areas where the gripper can tightly hold the block. - "Front face" indicates the specific orientation shown in the diagrams. - "29.04.2024" likely represents the date of the document or creation of the diagram. - "13 Dalian Diesel Block and Head" seems to refer to the serial number or section of the document. **5. Diagram and Chart Analysis:** - Diagrams are used to illustrate the detailed design and feasible gripper bores of the diesel block. Each angle and perspective provide visual clarity on the gripping points. **6. Product Analysis:** - **Fixture Concept Product:** - Features: Illustrated in a yellow-orange fixture, holding the diesel block. - Main Material: Metal (assumed from the visual). - Colors: Primarily yellow-orange and blue. - **Block Gripper Products:** - Features: Detailed in silver-grey, highlighting feasible bores in blue. - Main Material: Metal. - Colors: Predominantly silver-grey with blue highlights. - **Comparison:** - The images on the right show the block gripper from different angles, focusing on the gripping mechanics. The fixture concept image shows an application context of usage. **7. Anomaly Detection:** - No noticeable anomalies in the images. The illustrations seem precise and correctly depict the feasible gripper bores and fixture setup. **8. Color Analysis:** - Dominant Colors: Silver-grey (for the block grippers), blue (for the highlighted bores), and yellow-orange (for the fixture concept). - Impact: The use of blue highlights effectively draws attention to the actionable areas (feasible gripping points). **9. Perspective and Composition:** - **Fixture Concept (Image 1):** - Perspective: Frontal view. - Composition: Centralized positioning of the diesel block and fixture for focused attention. - **Block Grippers (Images 2-5):** - Perspectives: Various angles (including a front face view) providing comprehensive visual information. - Composition: Strategic alignment to clearly display feasible gripping points. **10. Contextual Significance:** - The images contribute to the overall theme of detailing and explaining the OP120 BLOCK GRIPPER and its practical implementation in securing diesel blocks. The detailed visuals and highlighted gripping bores aid in understanding the functionality and design. **11. Graph and Trend Analysis:** - Not applicable as there are no graphs or trends depicted. **12. Graph Numbers, Ablaufprozesse, Prozessbeschreibungen, Typen Bezeichnung:** - Not applicable as they are not depicted in the visual content provided. The analysis provides a comprehensive understanding of the various elements presented in the image, from object classification to contextual significance. The visual representations help in conceptualizing the design and practical application of the OP120 block gripper in the diesel block manufacturing process. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 14 Context: # GANTRY LOAD/UNLOAD POSITION --- **Conveyor** <--- ----> - Independent motorized gripper strokes on both sides --- **Conveyor** <--- ----> - Stop Position on conveyor --- **TBD with DD** *Position of RFID Chip* --- **Dalian Diesel Block and Head** 29.04.2024 Image Analysis: ## Image Analysis ### Localization and Attribution - **Page Localization:** The image analyzed is centrally located on the page. - **Image Number:** This is Image 1. ### Diagram and Chart Analysis - **Diagram Title:** Gantry Load/Unload Position. - **Components Identified:** - **Conveyor:** Signified by the grey arrows pointing horizontally leftward and rightward, indicating the conveyor belt's direction. - **Independant Motorized Gripper:** Stated to have strokes on both sides. This component is responsible for gripping the diesel block. - **Stop Position:** Defined on the conveyor where the block halts during the process. - **RFID Chip:** Position marked as TBD (To Be Determined) with a specified location. - **Key Insights:** - The diagram provides a clear process visualization of loading and unloading diesel blocks using a conveyor system equipped with motorized grippers. - The RFID chip's position is yet to be determined, reflecting a pending decision in the equipment setup. ### Object Detection and Classification - **Objects Identified:** - **Diesel Block:** Engine block appearing twice in the diagram. - **Conveyor System:** Indicates the path and motion of the parts handled. - **Gripper Mechanism:** Shown as part of the system handling the diesel blocks. ### Scene and Activity Analysis - **Scene Description:** The image illustrates a procedural setup involving a diesel engine block, conveyor belts, and a motorized gripper mechanism. - **Activities:** - Depiction of the diesel block being moved on a conveyor. - Indicative motion of the block entering and exiting the gripper area. ### Text Analysis - **Text Detected:** - "Gantry Load/Unload Position" - "Conveyor" - "Independant motorized gripper strokes on both sides" - "Stop Position on conveyor" - "TBD with DD Position of RFID Chip" - Additional metadata: "Dalian Diesel Block and Head, 29.04.2024" - **Significance:** - The text explains the different stages and components in the load and unload process of the diesel block. - The metadata provides the context of creation and specific date, indicating documentation for production or design purposes. ### Process Descriptions (Prozessbeschreibungen) - **Process Flows:** - Diesel blocks are loaded/unloaded via conveyors. - During the process, motorized grippers stabilize the block at a designated stop position. - There is an indicated but undetermined position for an RFID chip, which would be key for tracking or automation purposes. ### Anomaly Detection - **Anomalies:** - The term "Independant" is misspelled and should be corrected to "Independent." This discrepancy can affect the perceived professionalism of the documentation. ### Color Analysis - **Color Composition:** - The dominant colors are grey, blue, and black. - **Grey:** Used primarily for the diagram components such as the diesel block and conveyors, providing a neutral and technical appearance. - **Blue:** Highlights specific parts and tread paths on the conveyor. - **Red:** Utilized for eye-catching emphasis on the RFID chip position. ### Perspective and Composition - **Perspective:** - The diagram is presented in a lateral view, which is effective for conveying the horizontal motion and positions of the conveyor and engine blocks. - **Composition:** - The elements are arranged cleanly with arrows marking directions and labels specifying parts and actions, ensuring easy readability. ### Contextual Significance - **Overall Contribution:** - The image serves an instructional purpose, providing visual guidance for an industrial process involving diesel block handling. - It likely plays a crucial role in documenting manufacturing or engineering processes, aiding workers or engineers in understanding and implementing the system depicted. Overall, this analysis provides a comprehensive understanding of the visual content, breaking down each component and its relevance to the intended audience. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 15 Context: # CONVEYOR BLOCK GUIDING ![Conveyor Block Image](image_url) *Guiding on roller conveyor* --- ### Dalian Diesel Block and Head **Date:** 29.04.2024 Image Analysis: ### Analysis of the Attached Visual Content #### Image Identification and Localization: - **Image Number:** 1 #### Object Detection and Classification: - **Object:** Engine Block - **Category:** Mechanical Component - **Key Features:** - Cylindrical openings likely for pistons. - Multiple intricate details indicating machining work. - Grey metallic appearance suggestive of typical engine block material. #### Scene and Activity Analysis: - **Scene Description:** - The image depicts an engine block positioned on what appears to be guiding elements of a roller conveyor. - **Activity:** - The engine block is being guided along a roller conveyor system. #### Text Analysis: - **Detected Text:** "GUIDING ON ROLLER CONVEYOR" - This text serves as a label explaining the guiding mechanism depicted in the image. - **Additional Text:** - "CONVEYOR BLOCK GUIDING" - Acts as the title of the image. - "15 Dalian Diesel Block and Head 29.04.2024" - Page number, document section or project name, and date. #### Diagram and Chart Analysis: - **Analysis:** - The diagram illustrates the engine block's positioning and the guiding mechanism on a roller conveyor. - There's a dash line indicating the alignment and position of the engine block passing through the guiding elements. #### Product Analysis: - **Product:** Engine Block - **Main Features:** - Multiple cylindrical openings, bolt holes, and machining details. - **Material:** Appears to be metal. - **Color:** Grey, typical of many metallic engine components. - **Comparison:** No other products present for comparison. #### Anomaly Detection: - **Notable Elements:** - There are no evident anomalies or unusual elements in the image. #### Color Analysis: - **Dominant Colors:** - Grey (Engine Block) - Blue (Guiding Elements on Roller Conveyor) - White (Background) - **Impact on Perception:** - The color composition highlights the industrial nature of the subject, with the blue guiding elements providing contrast to emphasize their function. #### Perspective and Composition: - **Perspective:** - Frontal view of the engine block. - **Composition:** - The central placement of the engine block draws focus toward it. - Labels and guiding lines help in understanding the placement and function. #### Contextual Significance: - **Contribution to Overall Document/Website:** - The image contributes to explaining the mechanical setup of guiding an engine block on a conveyor, likely part of a manufacturing or machining process documentation. #### Metadata Analysis: - **Available Metadata:** - Capture Date: 29.04.2024 - Specific to Dalian Diesel Block and Head project or document section. - **Contribution to Image Analysis:** - Provides context regarding the timing of the illustration and specific project it pertains to. #### Ablaufprozesse (Process Flows): - **Description:** - Indicate the process flow of guiding an engine block through a machining or assembly line, facilitated by a roller conveyor. #### Trend and Interpretation: - **Trends:** - Use of automated systems (roller conveyors) for handling heavy machinery parts. - **Interpretation:** - Emphasis on precision and controlled movement in the machining or assembly processes of engine blocks. ### Conclusion This image shows a detailed depiction of a specific industrial process, demonstrating the guiding mechanism of an engine block on a roller conveyor. The textual elements explain the function, and the diagram provides a clear visual representation, contributing to a comprehensive understanding of this step in the assembly or machining process. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 16 Context: # Head ## Dalian Diesel Block and Head **Date:** 29.04.2024 Image Analysis: 1. **Localization and Attribution:** - This is Image 1 and it occupies a single page. 4. **Text Analysis:** - The image contains the following text: - In large, bold font centered on the page: "Head" - In smaller text: - Bottom left corner: "Dalian Diesel Block and Head" and "16" - Bottom right corner: "29.04.2024" - Top right corner: “MAG” - The main text "Head" likely signifies the title or focus of the slide/presentation section. - "Dalian Diesel Block and Head" suggests that this presentation deals with components of a diesel engine, specifically the block and head. - "16" likely denotes the slide number. - The date "29.04.2024" probably indicates when the content was created or presented. - The company logo “MAG” at the top right indicates the affiliation or presenting entity. 9. **Perspective and Composition:** - The perspective is straightforward, with text centered on the page. - The composition is minimalistic, focusing the viewer’s attention on the term "Head", which is central and prominent. - The smaller texts at the bottom and the logo at the top right help provide context without distracting from the main title. 10. **Contextual Significance:** - This image likely serves as a title slide or a section divider in a larger presentation. - Its simplicity helps to clearly communicate the focus of the subsequent content. - The placement of the company logo and the title text work together to establish branding while introducing a key topic. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 17 Context: # LAYOUT HEAD ## DALIAN Diesel ### MAG scope - 4 SPECHT machines - 1 gantry - 1 cleaning box - 1 gaging station - 1 SPC conveyor - Incoming/outgoing conveyor ### Dalian Diesel scope - SPC - Table - Crane - Fixture - Hardgages --- **Workpart no.:** CA4 DG1, CA6 DG1, CA6 DH2 **Cycle Time:** 260s **Date:** 29.04.2024 Image Analysis: ### Image Analysis: **1. Localization and Attribution:** - **Image Position:** The image appears to be centrally located on a page titled "LAYOUT HEAD". - **Image Number:** Image 1. **2. Object Detection and Classification:** - **Objects Identified:** - Diagram/sketch of a manufacturing line. - Text elements listing components and instructions. - Logos and labels. - **Object Features:** - The diagram shows various machines and conveyors. - Text elements detail the components and aspects of the manufacturing line. **3. Scene and Activity Analysis:** - **Scene Description:** - The scene depicts a detailed layout of a manufacturing line specifically for cylinder head production. - **Activities:** - Manufacturing processes involving machinery. **4. Text Analysis:** - **Detected Text:** - **Title:** "LAYOUT HEAD" - **Subtitle:** "DALIAN Diesel" - **Diagram Title:** "Manufacturing Line for Cylinder Head" - **MAG Scope:** - "4 SPECHT machines" - "1 gantry" - "1 cleaning box" - "1 gaging station" - "1 SPC conveyor" - "Incoming/outgoing conveyor" - **Dalian Diesel Scope:** - "SPC" - "- table" - "Crane" - "- fixture" - "hardgages" - **Other Text:** - "MAG Content" - "supplied by customer" - "Cycle Time: 260s" - "Workpart no: C/Ai DG1, C/A6 DG1, C/A6 DH2" - Date: "29.04.2024" - **Text Significance:** - The text provides specific details about the machinery and scope of work for the manufacturing line, which is crucial for operational planning and execution. **5. Diagram and Chart Analysis:** - **Diagram Description:** - The diagram visually represents the arrangement and flow of a manufacturing line for cylinder heads. - It includes different sections marked for specific components such as "GP 20" and "GP 27". - **Key Insights:** - The layout involves a sequence of processes and machinery indicating a systematic production flow in a manufacturing setup. **8. Color Analysis:** - **Dominant Colors:** - Blue, green, and black for line annotations and machinery depictions. - **Impact on Perception:** - The colors are used to distinguish different sections and components, aiding in clear visualization and understanding of the manufacturing line layout. **9. Perspective and Composition:** - **Perspective:** - The image has a top-down or bird's eye view, which is typical for floor plans and manufacturing layouts. - **Composition:** - The elements are arranged systematically to depict the manufacturing process flow from start to finish. **10. Contextual Significance:** - **Overall Document Context:** - The image serves as a detailed plan or blueprint for setting up or understanding the manufacturing line for cylinder heads. It contributes to the operational, technical, and logistical planning phases for manufacturing. **Ablaufprozesse (Process Flows):** - The diagram represents the process flow within a manufacturing line, detailing the sequence of operations and machinery involved. **Prozessbeschreibungen (Process Descriptions):** - Processes include various stages handled by different machines and conveyors, as highlighted in the scope descriptions. **Typen Bezeichnung (Type Designations):** - Specific types of equipment are designated, such as "4 SPECHT machines," "gantry," "cleaning box," "gaging station," "SPC conveyor," and "hardgages." **Date Analysis:** - **Cycle Time Analysis:** - The cycle time of 260 seconds indicates the duration required to complete one full cycle in the manufacturing process, which is an important metric for efficiency analysis. **Summary:** The image is a detailed layout of a manufacturing line for cylinder heads, specifying machinery, flow processes, and components involved. The top-down perspective and clear compartmentalization facilitate understanding and implementing the manufacturing setup. Text elements provide essential context and operational details, making the image valuable for technical planning and execution in a manufacturing environment. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 18 Context: # HEAD CONVEYOR ## Scope - **Incoming conveyor** - 2 PZR sections (length approx. 1,400 mm) - “cold” interface to following conveyor - RFID read/write unit - **SPC conveyor** - 1 SPC pallet - Part orientation: upright standing on exhaust or intake side - With semi-automatic turntable - RFID read/write unit - TBD with Dalian - height - **Outgoing conveyor** - 2 PZR sections (length approx. 1,400 mm) - “cold” interface to following conveyor - RFID read/write unit - **All conveyors** - Part orientation: bottom face down, rear face leading - Controlled by gantry cell controls - Safety guarding, sheet metal with maintenance doors - Gripper maintenance at SPC guarding Image Analysis: 1. **Localization and Attribution:** - There is only one image present. - Numbering: Image 1. 3. **Scene and Activity Analysis:** - The image consists of a technical diagram and a block of text with a heading "HEAD CONVEYOR." - The diagram appears to depict a conveyor system layout with various sections and components labeled. - The textual part outlines the scope of the head conveyor, including details on incoming conveyors, SPC conveyors, outgoing conveyors, and general information for all conveyors. 4. **Text Analysis:** - The text contains a heading "HEAD CONVEYOR" and a section titled "Scope." - The content under "Scope" includes: - Details about the incoming conveyor (2 PZR sections with a length of approximately 1.400 mm, “cold” interface, RFID read/write unit). - Description of the SPC conveyor (1 SPC pallet with part orientation upright, semi-automatic turntable, RFID read/write unit, height specification tbd with Dalian). - Outgoing conveyor information (2 PZR sections, “cold” interface, RFID read/write unit). - General information about all conveyors (part orientation for bottom face down, controlled by gantry cell controls, safety guarding, sheet metal with maintenance doors, and gripper maintenance at SPC guarding). - There is a note for the date at the bottom: "29.04.2024". 5. **Diagram and Chart Analysis:** - The diagram is a technical layout of the conveyor system with labeled components and sections. - The diagram indicates various parts of the conveyor system, which are interconnected. - The main elements include sections labeled with codes (CP 0F-1, CP 0F-2, CP 0F-3). 7. **Anomaly Detection:** - There are no apparent anomalies in the image; the diagram and text appear to be consistent and relevant to each other. 8. **Color Analysis:** - The image uses primarily black text on a white background for the text section. - The diagram includes colors such as blue, red, and green, likely to differentiate between various components and sections of the conveyor system. - The colors help in visual clarity and organization of the different elements within the conveyor system layout. 9. **Perspective and Composition:** - The image was taken from a frontal view, focusing on both the text and the diagram. - The text is positioned on the right side, and the diagram is on the left side, making it easy to correlate textual descriptions with the visual representation. 10. **Contextual Significance:** - The image is likely part of a technical document or presentation about the head conveyor system for Dalian Diesel Block and Head. - It provides specific details on how the conveyor system is structured and operated, ensuring readers understand the components and their functions within the system. In summary, the image provides a detailed description and technical layout of a head conveyor system, with a focus on various types of conveyors, their sections, and operational details. This is crucial for individuals involved in the design, installation, or maintenance of the conveyor system. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 19 Context: # HEAD GANTRY ## Scope - **H-loader** - 2 vertical axes - 2 grippers, each with turning and swivel axis - Concept see following slides - Drip pans between the machines - **Option** - 2 automatic loading hatches for gaging and cleaning station - **Cell controls Siemens** - Integration of cleaning box - Fix mounted maintenance platform with ladder at one gantry end - Moveable maintenance platform, mounted on gantry carriage - **Option** - Part buffer, 2 parts - Test cell at MAG Eislingen - Transport, installation and commissioning - Transport to customer FOB and CIF - Installation and commissioning at customer - Documentation and training (Chinese) Image Analysis: ### Analysis of Attached Image #### 1. **Localization and Attribution:** - **Image Identification:** Single image on the page. - **Image Number:** Image 1. #### 2. **Object Detection and Classification:** - **Objects Detected:** - Diagram representing a mechanical or industrial layout. - Text blocks providing detailed information. - Logos and headers indicating the document's subject and organization. - **Key Features:** - The diagram includes several rectangular shapes, arrows, and annotations, likely representing different components of an industrial machine. - The text includes bullet points and numerical annotations aligned with parts of the diagram. #### 3. **Scene and Activity Analysis:** - **Scene Description:** - The image is an industrial schematic layout, possibly for a machinery system named "Head Gantry." - The activities described involve the operation, components, and installation of the machinery system, focusing on transportation, installation, and commissioning. - **Main Actors and Actions:** - No human actors are depicted, but the schematic suggests the roles of engineers and technicians in the assembly and maintenance processes. #### 4. **Text Analysis:** - **Extracted Text:** - **Header:** - "HEAD GANTRY" - **Scope:** - H-loader - 2 vertical axes - 2 grippers, each with turning and swivel axis - Concept see following slides - Drip pans between the machines - Option - 2 automatic loading hatches for gaging and cleaning station - Cell controls Siemens - Integration of cleaning box - Fix mounted maintenance platform with ladder at one gantry end - Moveable maintenance platform, mounted on gantry carriage - Option - Part buffer, 2 parts - Test cell at MAG Eislingen - Transport, installation and commissioning - Transport to customer FOB and CIF - Installation and commissioning at customer - Documentation and training (Chinese) - **Footer:** - "Dalian Diesel Block and Head" - "29.04.2024" - **Text Significance:** - Describes the key features, options, and functionalities of the Head Gantry system. - Outlines the stages from transportation to installation and commissioning. - Specifies additional documentation and training in Chinese. - Provides organizational and date information for reference. #### 5. **Diagram and Chart Analysis:** - **Diagram Analysis:** - The diagram depicts the layout of a head gantry machine, showing detailed components and their relative positions. - Annotated parts include vertical axes, grippers, drip pans, loading hatches, platforms, control units, and buffers. - **Key Insights from Diagram:** - The H-loader mechanism is central to the operation. - Various maintenance and operational options are available for customization. - The system includes detailed control mechanisms (Siemens) and multiple configurations for parts handling. #### 7. **Anomaly Detection:** - No immediate anomalies detected in the layout or descriptions provided in the image content. #### 8. **Color Analysis:** - **Color Composition:** - Dominant colors include blue for the diagram lines, black for text, and red for logos and other elements. - The blue color in the diagram helps highlight the technical precision, while black text ensures readability. - Red elements draw attention to key organizational details and headers. #### 9. **Perspective and Composition:** - **Perspective:** - The perspective is a direct top-down view typical for technical schematics. - **Composition:** - The page is neatly divided into two sections: the detailed technical diagram on the left and the corresponding descriptive text on the right. - The layout is orderly and logically arranged, facilitating easy reference between the diagram and text. #### 10. **Contextual Significance:** - **Contribution to the Document:** - The image likely aims to provide a detailed overview of the Head Gantry system for technical documentation or a product manual. - It contributes detailed technical knowledge necessary for understanding system components, assembly, and operational processes. ### Summary The attached image systematically presents a technical overview of a head gantry system, complete with detailed schematics and outlined operational functions. It includes precise technical text to explain the components and options available within the system, and its neat composition ensures easy reference for engineers or technicians working on assembly, maintenance, or installation. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 20 Context: # GANTRY HEAD GRIPPER ![Gantry Head Gripper](path_to_image) **Suggested Gripper Bores** --- ## Dalian Diesel Block and Head **Date:** 29.04.2024 Image Analysis: ### Analysis #### 1. **Localization and Attribution** **- Image Number: 1** #### 2. **Object Detection and Classification** **- Detected Objects:** - Two engine components, specifically cylinder head assemblies, which are part of an internal combustion engine. **- Key Features:** - The components are metallic and structurally complex, with multiple bores and grooves. - Both components have holes marked in blue, labelled as "Suggested Gripper bores." #### 4. **Text Analysis** **- Detected Text:** - GANTRY HEAD GRIPPER - Suggested Gripper bores - Dalian Diesel Block and Head - 29.04.2024 - "20" on the bottom left and also a logo on the top right(side) which were not included in the analysis. **- Text Significance:** - The text provides a title, GANTRY HEAD GRIPPER, which indicates the subject matter of the image. - The label "Suggested Gripper bores" suggests specific points on the engine components where a gripper should be applied. - "Dalian Diesel Block and Head" appears to be the project or product name, while "29.04.2024" is the date of the documentation. #### 6. **Product Analysis** **- Products Depicted:** - The products are likely diesel engine cylinder heads, which are crucial components in the engine's structure. - Material appears to be metal, likely cast iron or aluminum alloy, which is commonly used for engine parts. - The components are predominantly gray in color with certain features highlighted in blue. - The parts have multiple holes and slots for mounting and functionality purposes. **- Visual Differences:** - Both components shown are similar but oriented differently to showcase various perspectives of the same product. #### 8. **Color Analysis** **- Color Composition:** - Dominant Colors: Gray (main body of the components), Blue (highlighted gripper bores). - The gray color gives a technical and metallic appearance while the blue highlights draw attention to specific functional areas. #### 9. **Perspective and Composition** **- Perspective:** - The image provides a slightly elevated, angled view of the cylinder heads, offering insights into their three-dimensional structure. **- Composition:** - The components are centrally placed, allowing for a clear and unobstructed view. - The text and labels are strategically positioned for easy reading, providing context without obstructing the visuals. #### 12. **Graph and Trend Analysis** - N/A. **Conclusion:** The provided image serves as a technical illustration for identifying gripper points on diesel engine cylinder heads, useful for manufacturing or assembly line processes, contributing to a detailed and functional understanding of the product. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 21 Context: # CONVEYOR HEAD GUIDING --- ![Guiding on roller conveyor](image-url-placeholder) **Guiding on roller conveyor** --- **Dalian Diesel Block and Head** **Date:** 29.04.2024 Image Analysis: ### Image Analysis 1. **Localization and Attribution:** - This is Image 1, located centrally on the page. 2. **Object Detection and Classification:** - **Object Detected:** Conveyor system with a guiding mechanism. - **Key Features:** - **Conveyor:** Consists of rollers for material movement. - **Guiding Mechanism:** There is a guiding component to ensure the material remains on the conveyor. 3. **Scene and Activity Analysis:** - **Scene Description:** The image portrays a part of a mechanical system, likely used for industrial purposes such as manufacturing. - **Activities:** The system guides items on a conveyor, ensuring they stay aligned for further processing. 4. **Text Analysis:** - **Extracted Text:** - Title: “CONVEYOR HEAD GUIDING” - Label: "Guiding on roller conveyor" - **Significance:** - The title explains the function of the depicted system. - The label indicates the specific part of the conveyor system being highlighted for its guiding function. 6. **Product Analysis:** - **Description:** - The conveyor system is gray in color, appears to be made of metal, and has intricate mechanical components. - **Comparison:** Not applicable as only one system is shown. - **Main Features:** Guiding mechanism designed to keep items on track as they move along the conveyor. 8. **Color Analysis:** - **Dominant Colors:** Gray and blue. - **Gray:** Represents the metallic parts of the conveyor system, signifying industrial robustness. - **Blue:** Possibly highlights the guiding mechanism for better visual distinction. 9. **Perspective and Composition:** - **Perspective:** The image is captured from a side view to illustrate the guiding mechanism clearly. - **Composition:** - The conveyor system is centrally positioned with labels for key components. - The composition effectively draws attention to the guiding mechanism. 10. **Contextual Significance:** - **Overall Document Context:** Likely part of a technical document or manual on conveyor systems. - **Message Contribution:** This image clarifies how the guiding mechanism functions, providing crucial information for understanding or operating the system. **Additional Aspects:** - **Ablaufprozesse (Process Flows):** - The image suggests a process flow where items are moved along a conveyor and guided precisely to avoid misalignment. - **Prozessbeschreibungen (Process Descriptions):** - Displays and describes the guiding process on a roller conveyor, emphasizing the importance of maintaining alignment during transportation. #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | j. 电柜内部配置电计量表，计量数据可以上传至业主能源控制系统。电计量表品牌标准参照或相当于ABB、SIEMENS、SCHNEIDER等国际一流知名品牌产品，电计量表精度为0.5级。 | | | 电计量表功能： | | | 1）采集分合状态和电流、电度量等电气参量。 | | | 2）具备RS485和工业以太网通讯功能。 | | | k. 电柜必须有空气调节器(空调不允许布置在设备顶部)。 | | | l. 在电柜的上方必须预留连网的接口。 | | | m. 配备断刀监控装置。 | | | 4.1.4.6.2 软件： | | | a. NCU系统基于Linux系统，如投标人选择基于Linux系统的TCU系统，则需提供1台国际品牌的工业PG，配置Step编程器及软件、附件（如电缆），便于设备故障诊断。 | | | b. 适合于汽车工业的HMI介面，易于操作，操作维护帮助信息充分。允许客户编辑。 | | | c. 配备数控软件。供应商特殊应用软件，必须安装于系统内，便于维修时操作。 | | | d. 配备远程诊断软件。 | | | e. PLC程序中所有的注释必须全部为英文或中文。 | | | f. 如采用西门子SINUMERIK 840D sl数控系统，需带有PLC软件，可以查找和修改梯形图（或采用SIEMENS的工业PG进行查找和修改梯形图）。 | | | 4.1.4.6.3 数控系统除具备标准功能及工序所必须的附加功能以外，还须具备以下特殊功能： | | | a.功能完善友好的用户可编辑的HMI。 | | | b.刀具负荷监测和功率显示，主轴监控。 | | | c.刀具加工过程过负荷反馈及切削参数的即时适应性下调。 | | | d.刀具寿命控制。 | | | e.故障自诊断功能，须有较详细的诊断故障说明。故障报警到输入/输出元器件和电柜内的接触器/继电器一级。 | | | f.远程诊断功能。 | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | g.用户访问分级保护。 | | | h.自适应控制。 | | | i.机器预热程序。 | | | 4.1.4.7 | 具体要求 | | a. | 电控柜: | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:-------------------| | 项目 | 要求、品牌标准参考 | | 防护等级 | IP54 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:-------------| | 颜色 | RAL9002 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------| | 门开启的角度 | 采用垂直铰链，开角≥165度 | | 文件袋 | 可以放DIN A3的电路图50mm厚 | | 电柜照明 | 有 | | 门限位 | 有，控制照明 | | 电源进线 | 从顶上进线 | | 最大门宽 | ≤700mm | | 预留空间 | ≥10% | | 高度 | 2000mm | | 插座 | AC220V | | 标准 | IEC60204-1最新板(设计、安装、制作) | | 温度控制 | 空调品牌标准参照或相当于RITTAL、PFANNENBERG等国际一流知名品牌产品，并具备温度显示及设置功能。电柜温度不能超过42度，同时必须保证电柜的温度高于环境温度，电柜空调要避免顶部安装。 | | b. | 操作面板： | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:---------------------|:-----------------------------------------------------------------------------------------------------------------------------| | 项目 | 要求、品牌标准参考 | | 型号 | 配置独立的主操作面板，采用主流型号。 | | 安装位置 | 依据机床设计定，便于操作 | | 安装高度(显示器中心) | 1650mm | | 语言 | 中文和英文，可切换 | | 界面 | 主操作面板为彩色图形人机界面，所有执行器件都能手动调整、模拟量、运行参数、温度曲线、压力曲线、元器件级报警等都能显示或设定。 | | c.低压电器： | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:---------------------------------------------------------------------------------------------------------| | 项目 | 要求、品牌标准参考 | | PLC | 品牌标准参照或相当于SIEMENS博图1500系列CPU1517F，或AB、SCHNEIDER等国际一流知名品牌产品，软件为最新版本。 | | 接触器 | 品牌标准参照或相当于SIEMENS、SCHNEIDER、ABB等国际一流知名品牌产品 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:-------------------------------------------------------------------------------| | 中间继电器断路器 | 品牌标准参照或相当于SIEMENS、SCHNEIDER、ABB等国际一流知名品牌产品 | | 变频器 | 品牌标准参照或相当于SIEMENS、SCHNEIDER、ABB等国际一流知名品牌产品。 | | 链条电机 | 过载监控 | | 接近开关 | 品牌标准参照或相当于BULLUFF、IFM、TURCK等国际一流知名品牌产品，防护等级≥IP67。 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:-------------------| | d. | 线、电缆、器件标牌 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | |:-------------------|:-------------|:-------------|:-------------------------------------------------------------------------| | 项目 | | | 要求 | | 电柜内标牌 | 字体 | 线号 | 激光打印、字高≥4mm、黑色 | | | | 器件号 | 激光打印、字高≥25mm、黑色、器件号具有2套；一个在器件上，一个在线槽盖板上 | | | 语言 | | 中文 | | | 标牌材料 | | 白色塑料 | | 电柜外器件标牌 | 字体 | | 激光打印、字高≥5mm、黑色 | | | 语言 | | 中文 | | | 材料 | | 金属 | | | 标牌尺寸 | | 60ⅹ15 | | | 安装方式 | | 一套扎带系于线上，一套铆钉固定在床身上 | | e.接线盒 | | | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-----------------------|:---------------| | 项目 | 要求 | | 材料 | 金属 | | 防护等级 | IP65 | | 颜色 | RAL9002 | | 安装方式 | 垂直安装 | | 下沿离操作平台最低高度 | 需便于人工操作 | | 上沿高操作平台最高高度 | 2500mm | | 内部接线及安装 | 见电柜要求 | | 标牌 | 见标牌电柜要求 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|:-------------| | 4.2 | 夹具 | | ★4.2.1 夹具全部采用液压夹紧，工件、夹具定位面采用切削液自动冲洗，定位时水密或气密检查以保证定位准确，夹紧位置设立压力报警，确保工件的可靠压紧。 | | | 4.2.2夹具的液压、润滑系统必须密封可靠。 | | | 4.2.3充分考虑工件和夹具系统的整体刚性，优化夹紧力大小及施力点的布置，减少工件和夹具的变形。 | | | 4.2.4夹具转位、定位、分度机构、夹紧机构动作灵活可靠。 | | | 4.2.5夹具体要求排屑通畅。 | | | 4.2.6夹具要求具有可调整性，定位元件要求具有良好刚性和耐磨性。 | | | 4.2.7夹具辅助支承需要有流量监控或信号监控。 | | | 4.2.8夹具中的辅助支承及夹紧机构应根据工艺需要设置自锁装置，并用简图说明。 | | | 4.2.9超过100bar耐压的管路，设计选用O形圈的，硬度必须≥NBR 80，液压压力超过100bar的尽可能选用Turcon-Excluder和Turcon-Stepseal。 | | | 4.3 | 刀具及刀辅具 | | 4.3.1刀具的选择以成熟、先进、高效、经济为原则，要求刀具结构安全可靠、更换方便。 | | | 4.3.2刀具接口形式要求：刀具与设备接口采用HSK100刀柄。 | | | 4.3.3刀具需配备RFID芯片。 | | | 4.3.4铰孔刀具选择原则在刀具直径、结构许可的条件下定位销孔尽可能采用模块化、可调式高速铰刀，使用高精度液压刀柄夹持。 | | | 4.3.5刀具配置（按规定的终验收切削完成通过后移交用户的，并与最终通过时的相同）及要求： | | | 4.3.5.1配置数量 | | | 耐用刀辅具2套，如：刀柄等； | | | 易损刀具10套，如：刀片等。 | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 4.3.5.2铰孔：直径≥Φ8mm铰刀采用可调式高速精铰刀结构，直径＜Φ8mm铰刀采用整体硬质合金精铰刀结构。铰刀品牌标准参照或相当于Dihart、Mapal等国际一流知名品牌产品，高精度液压刀柄品牌标准参照或相当于Schunk、BIG、Mapal等国际一流知名品牌产品。 | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|:-----------------------------------------------------------------------------------------------------------------------------------| | 第五部分 需提供的技术资料（中标后提供） | | | Part V Technical Data to Be Provided (after Winning the Bid) | | | 提供机床按出厂标准检测的各精度指标的检验报告。至少提供3套完整纸质资料（程序为英文或中文，其它资料为中文和英文）,并提供相应的电子文档三套光盘和三套移动硬盘（表格、外购件、备件及易损件清单采用Excel格式；机械图纸提供二维和三维2种格式文件：二维图纸采用AutoCAD 2014格式和PDF两种格式；PLC程序梯形图采用ZIP格式；NC程序采用WORD格式；其余资料采用PDF格式。 | | | 5.1 | 下列资料在设计会审后2周内提供给业主（提供电子文档，纸质文档在终验收之前提供）： | | 5.1.1 整线平面布置图。 | | | 5.1.2 设备平面布置图，包括如下内容： | | | 设备及主机轮廓尺寸、与主机的分开布置的电控设备（电柜）、液压站、冷却液箱等装置的位置尺寸、操纵台的位置、工件上/下料装置的位置； 电力、冷却液、压缩空气等工艺介质的接点（供点）位置及高度、接头管径、耗量及要求的技术参数；冷却液和切屑（排液）返回口的位置及高度、接头管径和切屑量（Kg/h）。 | | | 5.1.3 设备安装图（设备、装置及工位器具等安装位置）。 | | | 5.1.4 设备基础的土建工艺资料。 | | | 5.1.5 检测夹具中测量基准等需要用于人工检具设计的相关尺寸及精度。 | | | 5.2 | 下列资料必须在设备预验收后1周内提供给业主（提供电子文档，纸质文档在终验收之前提供）： | | 5.2.1 | 双方确认的由投标方提供的刀具、夹具、辅具的全部清单及供应商资料。 | | 5.2.2 | 双方确认的由投标方提供的刀具布置图、工序图、非标刀具及辅具的成套图纸资料。 | | 5.2.3 | 全部辅助材料（液压油、润滑油、冷却液等）的牌号、用量、化学成分及性能资料。 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 5.2.4 备件和易损件清单、价格，注明零件号、零件名称、数量等信息，非标易损件提供图纸，标准件提供规格型号。 | | | ★5.2.5 与工件直接接触的影响工件加工精度的零件和与刀具导向直接接触的导向零件需视为重要易损件，要求在清单中给出磨损极限和该特性的实测值，其余易损件在清单中给出更换周期。 | | | 5.2.6 机床操作、维修和保养指南。 | | | 5.2.87 编程、调试、诊断说明书。 | | | 5.3 | 随设备到货时一同提供的资料（提供电子文档，纸质文档在终验收之前提供）： | | 5.3.1设备清单、装箱清单。 | | | 5.3.2供应商的应用安装程序，加工程序，刀具数据。 | | | 5.3.3 设备总图、夹具总图、其它部件总图，总图需清晰表述部件结构，非标部件（为业主专门设计的图纸）还需提供零件图。设备丝杠、滑台、主轴箱、工作台、刀具库等运动部件至少提供满足维护、维修用的图纸。其它按投标方标准应该提供的资料。 | | | 5.3.4电气及控制原理图﹑I/O地址图﹑设备电器安装图﹑接线图﹑一些集成度较高的电气部件的原理图及连线图、总线控制拓扑图、电气柜及操纵台电器位置图及图纸清单、各类安装面板补充加工图、床身上器件布置示意图、床身上走线示意图、图纸上器件编号规则（举例:11TC1----11表示页码，TC表示变压器，1表示器件的标号）、图纸上线号编号规则（线号的编号规则应与图纸的页码建立关联，方便投标方查阅图纸）、电气元器件清单（包含：名称、型号、品牌、使用数量、原理图中代码、厂家联系方式等）、电气元件布置图、开关元件布置图。 | | | 5.3.5 NC﹑PLC（包括PLC交叉表﹑符号表）程序清单，提供与工艺过程相符合的软件程序，包括可以向控制系统输入的程序包，程序清单中要加以必要的注解和说明。提供所有与NC、PLC、驱动等相关的密码，包括用A4图纸打印出来的密码单及其电子文档。 | | | 5.3.6电气及控制说明书,包括操作和编程说明﹑连接和接口说明﹑调试和维修指南等。数控系统的相关说明书等。 | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 5.3.7 机床数据（机床参数）清单，设备验收后，提供与实际相符合的机床数据（机床参数）清单和光盘，以及计算机与数控系统之间能传送相应数据的通讯软件和电缆。 | | | 5.3.8 液压原理图、安装图、系统总图、液压元件参数表、管路示意图、液压元器件的产品使用说明书；润滑原理图、润滑图表、管路示意图、润滑元器件的产品使用说明书；气动原理图、安装图、气动元件参数表、管路示意图、气动元器件的产品使用说明书；冷却原理图及清单。 | | | 5.3.9 外购件清单、说明书和供应商资料。 | | | 5.3.10 按出场标准检测的机床各精度指标的检验报告。 | | | 5.3.11 如设备配有蓄能器和压力容器，需提供蓄能器、压力容器产品合格证和安全检验证明。 | | | 5.3.12 三维图纸：夹具全套提供，其余的三维图纸包括机床整体和主要部件外壳，如床身、滑台、机械手外形、电气柜外壳和内部模型等（不涉及具体结构），三维格式以stp、igs、X-t格式为主。 | | | 5.4 | 终验收之前提供所有资料的电子文档硬盘和纸质文件。设备终验收完成后一个月内提供在安装、调试及终验收过程中发生变化的与实物相符的资料。 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:---------------------------------------------------------------------------------------------------------------------------------|:---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------| | 第六部分 方案会审 | | | Part VI Joint Programme Review | | | 6.1 | 当投标方按照业主的要求完成工艺方案设计、设备方案、关键部件结构方案、切削液和油雾处理方案、检测夹具和检测方法、夹具和刀辅具方案、电气、液压、气动和润滑等方案和其部件的装配图、结构图和原理图后，需经过业主审查认可后才能投产。方案会审采用视频方式进行。 | | 6.2 | 方案会审应在合同签字后5周内开始。 | | 6.3 | 会审内容： | | 6.3.1生产线设备平面图。 | | | 6.3.2工艺设计方案（工序卡、节拍计算表）。 | | | 6.3.3机床设计方案。 | | | 6.3.4电控系统方案。 | | | 6.3.5刀具设计方案及切削用量选用、刀具制造商选择清单。 | | | 6.3.6夹具设计方案。 | | | 6.3.7测量工位设计方案，包括位置设置、检测内容及检测夹具方案等。 | | | 6.3.8零件输送方案（工序间及工序内）。 | | | 6.3.9冷却液及切屑供排和集中吸雾系统设计方案。 | | | 6.3.10设备静态精度检测内容和要求确认。 | | | 6.3.11 项目进度表。 | | | 6.3.12 提供在本项目SPC站用摇臂吊（用于检测夹具上不合格件下料和三坐标检测件下料和返回）的旋转半径、起升高度及安装位置等基本参数。 | | | 6.4 | 上述设计方案需经过业主认可后方可投产，但投标方承担全部责任。 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|:------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------| | 第七部分 验收及培训 | | | PART VII Acceptance and Training | | | 7.1 | 设备验收: | | 7.1.1设备预验收 | | | 7.1.1.1 | 投标方需提供设备验收标准。投标方应提前在设备具备预验收条件3个月之前通知业主。 | | 7.1.1.2 | 设备的预验收在投标方现场进行。业主安排6人参加，验收时间由双方协商确定，业主负责往返机票和食宿，投标方提供现场办公场所、翻译。 | | 7.1.1.3 | 验收前设备必须连续空运转12小时无故障后，按投标方出厂标准对静态精度进行验收。投标方提供设备精度检测用测试仪器。 | | 7.1.1.4 | 按“3.10机床在线检测系统要求”，对在线检测系统的功能、精度等进行验收。 | | 7.1.1.5 | 各项精度合格后进行零件加工验收, 应保证在机床和工装无故障、加工中不进行人工调整前提下，每工序中的1台设备连续切削30件CA6DG1缸体, 采用三坐标测量机检测，按“3.8 设备能力要求”验收Cmk等，连续切削10件6DH2缸体和5件CA4DG1缸体，15件全检，要求100%合格, 采用三坐标测量机检测；其余设备分别连续切削5件CA4DG1、CA6DG1和6DH2缸体，15件全检，要求100%合格, 采用三坐标测量机检测。三坐标检测时，圆度和直线度≤0.02、跳动≤0.04、平面度≤0.02的特性使用扫描策略。切削过程中同时进行节拍验证。 | | 7.1.1.6 | 设备功能性验收，包括操作性、安全性方面的功能性验收。 | | 7.1.1.7 | 检查供货是否符合合同供货范围。 | | 7.1.1.8 | 预验收期间设备使用的辅助材料由投标方提供。如果在德国有售并符合投标方要求，切削液品牌和型号同业主现有切削液系统相同。 | | 7.1.1.9 | 上述预验收内容合格视为预验收完成。 | | 7.1.1.10 | 投标方负责将预验收用全部试件进行防锈处理及单独包装，并与设备一起发运到业主现场。 | | 7.1.2设备终验收 | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 7.1.2.1 | 设备的终验收在业主现场进行。业主负责设备粗就位，投标方负责安装、调试，设备安装、调试后必须连续空运转24小时无故障后，按投标方出厂标准对静态精度进行验收。 | | 7.1.2.2 | 按“3.10机床在线检测系统要求”，对在线检测系统的功能、精度等进行验收。 | | 7.1.2.3 | 各项精度合格后进行零件加工验收, 应保证在机床和工装无故障、加工中不进行人工调整前提下，每台设备分别连续切削50件CA6DG1缸体和50件CA6DH2缸体, 采用三坐标测量机由业主进行检测，按“3.8 设备能力要求”验收Cmk等，连续切削10件CA4DG1缸体，10件全检，要求100%合格, 采用三坐标测量机检测。三坐标检测时，圆度和直线度≤0.02、跳动≤0.04、平面度≤0.02的特性使用扫描策略。切削过程中同时进行节拍验证。 | | 7.1.2.4 | 终验收期间设备使用的辅助材料由业主提供。 | | 7.1.2.5 | 检查供货是否符合合同供货范围。 | | 7.1.2.6 | 整线验收：上述项目合格后，进行100件CA6DG1或CA6DH2缸体生产，验证设备运行稳定性。 | | 7.1.2.7 | 集中吸雾系统终验收 | | 集中吸雾系统终验收在业主现场进行，分两个阶段验收： | | | 第一阶段：检查供货是否符合合同供货范围，设备安装、调试以后，系统除与机床链接的支管外，其余工作皆完成，系统进行运行测试，确保无故障。 | | | 第二阶段：完成与所有机床的连接后进行联合调试，保证整线正常除雾除尘。在保证处理系统运行、操作正常而无故障的前提下，按投标方出场标准及签订的技术协议进行技术指标验收，由投标方委托第三方检测机构检测。 | | | 7.1.2.8 | 噪声终验收，噪声声压级≤75dB（A）。 | | 7.1.2.9 | 以上项目合格后，视为通过终验收和正式交货。 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 7.1.2.10 | 在终验收合格投产后，在投标方伴产服务的1个月期间，由业主对刀具寿命（包括100件生产收集到的数据）进行评估统计，对于双方协商一致寿命需要改进的刀具，业主与刀具供应商应共同尽力配合, 投标方负责协调刀具供应方的现场服务并提供支持。 | | 7.1.3验收试件 | | | 7.1.3.1预验收试件：CA6DG1缸体90件、CA6DH2缸体20件、CA4DG1缸体10件，业主准备预验收用的试件并以CIF国外港口条款将试件发运到投标方指定的港口，投标方自行负责将试件运到预验收地点。 | | | 7.1.3.2终验收试件：CA6DG1缸体150件、CA6DH2缸体150件、CA4DG1缸体50件。 | | | 7.2 | 设备安装、调试: | | 7.2.1业主负责设备的起重、运输及场地清理。 | | | 7.2.2投标方负责设备定位划线与地基连接，负责设备安装、调试，对设备安装、调试的正确性负全部责任，业主配合。 | | | 7.2.3投标方自备安装、调试过程设备专用吊耳及精度检测等专用工具。 | | | 7.2.4业主提供安装、调试现场及所需的电、水、压缩空气等，负责将介质连接到设备接口。 | | | 7.2.5投标方负责设备接口以下设备内部和设备之间的支管线连接。 | | | 7.2.6投标方与业主共同负责辅助设备与整线的连接。 | | | 7.2.7安装、调试及验收期间，进入业主现场的投标方工作人员应穿戴工作服、安全帽、劳保鞋及配备必要的防疫物资，如需高空作业应佩戴安全带（劳保和安全器具投标方自带）。安装调试期间，设备需悬挂安全警示牌，防止非投标方技术人员操作设备。 | | | 7.2.8业主向投标方提供临时办公场所。 | | | 7.2.9投标方负责提供翻译。 | | | 7.2.10投标方要按业主规定和法律规定在业主内部进行作业，对其违规违法造成的损失负责并承担法律责任，与业主无关。 | | | 7.3 | 人员培训 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 投标方负责在业主现场对业主代表进行电气、机械维修、操作（设备、刀具调测、在线测量）、编程的技术培训。内容包括编程、操作方法及维修技术、常见故障排除等，负责培训业主设备操作人员能够独立完成设备操作、完成零件加工工作。 | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:----------------------------------------------------------------------------|:-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------| | 第八部分 质保期、附件、备件及售后服务 | | | Part VIII Warranty Period, Accessories, Spare Parts and After-sales Service | | | 8.1 | 设备质保期为最终验收双方签字之日起18个月，数控系统质保期为24个月。在质保期内，若因设备及工装故障造成业主停工,投标方应保证：国内的在4小时内响应业主的维修要求，大连地区的6小时内到达用户现场；省内的12小时内到达用户现场；省外的24小时内到达用户现场；如需境外工程师到厂服务，亚洲的在6小时内响应业主的维修要求，48小时内到达用户现场，欧美的在24小时内响应业主的维修要求，96小时内到达用户现场。 | | 8.2 | 在设备质保期内，投标方对设备及工装出现的各类故障应及时免费提供维修服务。对非人为造成的各类零件损坏，应及时免费更换。当发生重大故障时，在故障解决以后质保期需适当延长，具体时间由双方协商决定。 | | 8.3 | 投标方在中国境内有固定的并已正常运行的售后服务机构及常用备件库，无不良的售后服务记录，具备能在中国境内有培训、编程和维修的条件。 | | 8.4 | 在终验收合格投产后，投标方须派机械、电气工程师各一名在业主工厂伴产服务1个月，服务开始时间双方协商确定。 | | 8.5 | 业主应提供以下附件 | | 8.5.1须提供标准配置的附件和专用维修工具。 | | | 8.5.2提供机床调整用检验棒和调整样件等装置。 | | | 8.6 | 业主应提供设备原产地证明书。 | | 8.7 | 业主应提供主要零部件原产地证明书。 | | 8.8 | 业主在交货期方面必须有良好的信誉。 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------------------------------------------------------------------------------------------------------------|:---------------------------------------------------------------------------------------------------------------------------------------------| | 第九部分 投标资料要求 | | | Part IX Tender Data Requirements | | | 9.1 | 投标方近五年（2019年至今）来的销售业绩及用户清单。 | | 9.2 | 整线平面布置图。 | | 9.3 | 设备清单、报价。 | | 9.4 | 工艺装备清单、报价。 | | ★9.5提供整线设备共线方案描述，包括但不限于机床、夹具、刀具、辅具技术方案。 | | | 9.6 | 提供设备各精度指标的检验报告及出厂规范。 | | 9.7 | 设备的机械（导轨、丝杠等）、电气（电机、伺服马达等）、液压、气动、润滑等元器件的主要供应商，输送、上、下料机构的供应商，集中吸雾系统供应商。 | | 9.8 | 总线控制拓扑图，软硬件配置及达到的功能。 | | ★9.9工序说明、加工示意图、工序时间计算（切削用量的选择），主轴最高转速及最大扭矩。 | | | 9.1 | 各工序的夹具简图，工序定位、夹紧示意图（标明具体部位）。 | | 9.11 | 各工序机床的配置说明。 | | 9.12 | 工件上、下料和输送方式说明。 | | 9.13 SPC检查站及检测夹具说明（包括生产线自动向检测夹具输送及检测后自动返回加工方案）。 | | | 9.14工件缓存方案、工件清洁包方案、集中吸雾系统方案。 | | | 9.15刀具及外购件主要供应商清单。 | | | 9.16提供单机及总的切削液需求量、单机及整线的电容量、单机及整线对气源的要求、单机及总的切屑排出量，按表填写相应技术参数。 | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | |:-------------------|:---------------|:----------------|:-------------|:-------------------|:----------------------------------| | | 设备名称 | 设备型号 | 工序号 | 设备台数 | 电力安装容量（Kw台） | | 序号 | Equipment name | Equipment model | Process No. | Equipment quantity | Power installed capacity (Kw/set) | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | Unnamed: 7 | |:-----------------| | 机床重量 | | Unit weight (kg) | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | Unnamed: 9 | |:--------------------------------------| | 机床供液量 | | Liquid supply of machine tool (L/min) | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | Unnamed: 5 | Unnamed: 6 | Unnamed: 7 | Unnamed: 8 | Unnamed: 9 | Unnamed: 10 | Unnamed: 11 | Unnamed: 12 | Unnamed: 13 | |:----------------------------------|:-------------|:-----------------|:-------------|:--------------------------------------|:--------------|:--------------------------------|:-----------------------------------------|:----------------------------------| | 电力安装容量（Kw台） | | 机床重量 | | 机床供液量 | | 机床回液压力 | 进/回液管内径（mm） | 压缩空气用量 | | Power installed capacity (Kw/set) | | Unit weight (kg) | | Liquid supply of machine tool (L/min) | | Return pressure of machine tool | Inner diameter of inlet/return pipe (mm) | Compressed air consumption (m3/h) | | | | | | | | (MPa) | | | | | | | | 单台 | 合计 | | | 单台 | | 单台 | 合计 | 单台 | 合计 | Single | Total | | | Single | | Single | Total | Single | Total | | | | | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | Unnamed: 15 | Unnamed: 16 | |:------------------------------|:--------------------------------| | 压缩空气压力 | 机床切屑量 | | Compressed air pressure (MPa) | Machine tool chip amount (Kg/h) | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | Unnamed: 13 | Unnamed: 14 | |:--------------|:--------------| | 单台 | 合计 | | Single | Total | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | Unnamed: 16 | Unnamed: 17 | |:--------------|:--------------| | 单台 | 合计 | | Single | Total | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | |:-------------------| | No. | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | |-------------------:| | 1 | | 2 | | 3 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | Unnamed: 11 | |:--------------| | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | |:---------------------------------------------------------------------------------------| | 9.17对业主设备安装地坪的要求。 | | 9.18对预验收及终验收试切件数量、时间的要求。 | | 9.19投标方在中国境内维修服务体系的说明。 | | 9.20投标方提供总进度及设计和会审、制造、装配、调试、培训及预验收等各阶段时间进度计划。 | | 9.21以上资料同时提供相应的电子文档。 | | 9.22上述全部投标文件必须采用中文书写。 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:----------------------------------------------------------------------------------------------------------------------------------------|:----------------------------------------------------| | 第十部分 投标报价要求 | | | Part X Bid Pricing Requirements | | | 10.1方案总报价 | | | 10.1.1单台加工设备按供货范围分项报价。 | | | 10.1.1.1 | 主机报价 | | 10.1.1.2 | 夹具（包括在线测量工位夹具）报价 | | 10.1.1.3 | 刀具及刀辅具（包括对刀装置、换刀辅助装置等）报价 | | 10.1.1.4 | 控制系统报价 | | 10.1.1.5 | 编程费用报价 | | 10.1.1.6 | 调整样件及样棒报价 | | 10.1.1.7 | 在线测量或在线测量及补偿报价 | | 10.1.1.8 | 在线测量工位夹具报价 | | 10.1.1.9 | 输送系统报价 | | 10.1.2机械手报价 | | | 10.1.3机械手上下料站及出入辊道报价 | | | 10.1.4副操作面板报价（如果有） | | | 10.1.5副刀库报价（如果有） | | | 10.1.6回液泵站报价 | | | 10.1.7设备内部切削液增压及精过滤模块报价 | | | 10.1.8降噪装置报价 | | | 10.1.9集中吸雾系统报价（吸雾系统按每一级） | | | 10.1.10 | RFID读写器报价 | | 10.1.11 | SPC检测站检测夹具（包括工件回转装置）报价 | | 10.1.12 | SPC检测下料口自动向检测夹具输送及检测后自动返回报价 | | 10.1.13 | 清洁包报价 | | 10.1.14 | 工件缓存装置报价 | | 10.1.15 | 加工设备集成报价 | | 10.1.16 | 培训与验收费用 | | 10.1.16.1预验收费用 | | | 10.1.16.2终验收费用（在业主工厂） | | | 10.1.16.3培训费（电气、机械维修、操作、编程的技术培训） | | | 10.1.17 | 包装及运输费用 | | 10.1.18 | 售后服务费用 | | 10.1.19 | 技术资料费 | | 10.1.20 | 伴产服务费 | | 10.1.21 | 分别以FOB与CIF报价 | | 10.1.22 | 保险费 | | 10.2备件、易损件清单及价格（不在投标总价内） | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 10.3 投标时需提供主要部件的价格，三年不得涨价。提供清单的备件，投标方不允许与第三方供应商签署商务保护协议，阻碍业主向第三方供应商采购。 | | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | 编号：2024-2801- | |:---------------------------------------------------------| | 第十一部分 保密 | | Part XI Confidentiality | | 11.1 | | 投标方应对业主提供的产品图纸，技术要求及附件等对外保密。 | #################### File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls Page: 2 Context: | Unnamed: 2 | |:-------------| | 资料保密 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | c. 带有电器元件的电柜门应设置跨接线。 | | | d. 机床电气柜断电仍带电的检修备用电源要加标识和专用橙色线。 | | | e. 在不影响使用功能的情况下，机床可被人员接触到的部分及其零件应设计成不带易伤人的锐角、利棱、凸凹不平的表面和较突出的部位。 | | | f. 应配置启动预警信号装置，在启动设备前，能自动发出视觉（五色柱灯）和听觉警告信号。预警装置应有足够的报警时间。 | | | g. 急停开关必须有足够的数量，应在所有控制点和给料点都能迅速而无危险地触及到。 | | | h. 应有供起吊的部位或部件（如起吊孔、起吊环等），吊装位置必须保证吊装平稳并能避免发生倾覆或塑性变形。 | | | i. 机床必须具备紧急回退的安全特性。 | | | j. 油泵电机组联接处应加防护罩，以防止造成意外事故。 | | | k．安全阀必须在有效检定周期内，提供安全阀检验报告，安全阀提供2个，1用1备，安全阀材质为铜或白钢。 | | | 4.1.1.18 | 切削液采用集中处理方式。切削液回液泵品牌标准参照或相当于BRINKMANN或EVA、EGGER等国际一流知名品牌产品。回液泵要求有碎屑功能，并考虑各工序去除铁屑量及冷却液流量的不同，适当匹配，回液杂质泵的扬程要求15m～20m，保证有充分能力能够将工序所有铁屑和冷却液及时顺利的排出。 | | 4.1.1.19 | 主轴孔镗刀杆、顶面铣刀盘、缸孔镗刀杆等超过15Kg比较重的刀具须设置专用换刀辅助装置并带有吊具，方便刀具拆、装和机床内外搬运，具有升降功能能够将刀具放到机床外的刀具器具车上。 | | 4.1.1.20 | 设备部件根据不同的工序要求合理设计，产品换型时不需手动进行工装更换、调整。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 4.1.1.21 | 工件在检测前应被清理，便于检测，减少误判；手工检测工位设有冷却液手动喷枪和压缩空气气枪，加工中心上、下料工位设切削液手动喷枪和压缩空气气枪，方便工件清理和设备内部清理。 | | 4.1.1.22 | 生产线走线方式：电、气、液各种管路全部采用空中走管方式。 | | 4.1.1.23 | 设备与地基固定全部采用化学铆栓形式固定，化学铆栓投标方自带。 | | 4.1.1.24 | 设备颜色 | | a) | 机床设备主色调为灰白色，色标号为“RAL9002”。 | | b) | 机床设备安全移动门（带安全锁）颜色为油菜黄，色标号为“RAL1021”。 | | c) | 输送和搬运设备（如辊道，桁架机械手）颜色为灰白色，色标号为“RAL9002”。输送辊子为金属本色。 | | d) | 水箱和过滤箱外表面颜色为灰白色，色标号为“RAL9002”。 | | e) | 电机和泵颜色为厂家原色。 | | f) | 切削液管道颜色为灰白色，色标号为“RAL9002”。 | | g) | 排屑机构颜色为灰白色，色标号为“RAL9002”。 | | h) | 防护栅栏颜色为灰白色，色标号为“RAL9002”。 | | i） | 防护网格颜色为墨黑色，色标号为“RAL9005”。 | | j） | 钢结构颜色为灰白色，色标号为“RAL9002”。 | | k) | 刀具架颜色为灰白色，色标号为“RAL9002”。 | | l） | 接油盘、夹具采用深灰色，色标号为“RAL7011”。 | | m) | 电器设备颜色标准：动力配电箱及机床附属电气装置除有国家或行业标准外，均采用灰白色，色标号为“RAL9002”。如果是铝合金或不锈钢及镀锌材料制做的外壳，可不涂漆。 | | n) | 吸雾除尘管路：采用灰白色，色标号为“RAL9002”。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 4.1.2规格： | | | 4.1.2.1 托盘规格≥800´800（用于液压夹紧夹具） | | | 4.1.2.2 机械行程 | | | X轴：≥1250 mm | | | Y轴：≥1000 mm | | | Z轴：≥1000 mm | | | B轴分度范围为360° | | | 4.1.2.3 工作台最大承载： | | | 设备≥2000Kg | | | 4.1.3主要技术指标： | | | 4.1.3.1 主轴功率：≥28KW（100%负荷） | | | 4.1.3.2 主轴直径：≥Φ100 | | | 4.1.3.3 主轴最大转速：≥6000rpm连续可调 | | | 4.1.3.4主轴最大扭矩：≥535 N·m（S1-100%负荷）、≥822 N·m (S6-40%) | | | 4.1.3.5主轴刀柄锥度：HSKA100，具有刀具内冷却功能，最大内冷压力≥50bar。 | | | ★4.1.3.6快速移动速度：X、Y、Z轴:＞50m/min | | | ★4.1.3.7 X、Y、Z轴定位精度：≤0.009 mm（VDI/DGQ3441标准） | | | ★X、Y、Z轴重复定位精度：≤0.005mm（VDI/DGQ3441标准） | | | 4.1.3.8工作台回转定位精度：≤6″（VDI标准） | | | 工作台回转重复精度：≤4″（VDI标准） | | | 4.1.3.9工作台数控分度：0.001° | | | 4.1.3.10刀库容量：≥50把 | | | 4.1.3.11刀具最大重量：≥25Kg | | | 4.1.3.12换刀时间（刀对刀）：≤3.0 SEC | | | 换刀时间(切削到切削)：≤5.5sec（25Kg）; | | | 4.1.3.13刀具最大直径：≥Æ280 mm; | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 4.1.3.14刀具最大长度：≥600 mm | | | ★4.1.3.15四轴或四轴以上联动 | | | 4.1.3.16加工中心主轴带有角度头接口，具备安装角度头的功能（需带有角度头定位块安装定位孔和固定螺纹孔）。 | | | 4.1.3.17 | 带有雷尼绍测量头，精度：2δ≤ 1µm (30次重复测量)。 | | 4.1.3.18 | 带有三轴闭环光栅尺和转台圆光栅尺。 | | 4.1.4电气要求： | | | 4.1.4.1 电气系统性能可靠，能满足机械上一切互锁要求，有足够的安全防护，保证设备及人身安全。满足机械加工及正常调整要求。与相邻设备间接口可靠。 | | | 4.1.4.2设计标准应不低于IEC 60204-1最新版（国家标准：GB/T 5226.1-2019） | | | 4.1.4.3 若突然失电，保证机床和刀具不受损伤；有断点记忆和恢复功能。 | | | 4.1.4.4投标人提供设备控制系统OPC-UA授权。 | | | 4.1.4.5所有PLC与数控系统需预留数据采集接口。 | | | 4.1.4.6 电气系统关键的电气配置必须满足: | | | 4.1.4.6.1硬件： | | | a. 配有标准的PC键盘的接口；数控键盘，防护等级IP65。需要有控制操作权限的钥匙，三级保护。控制权限采用EKS或RFID TAG用于工业场合的电子权限管理，电子钥匙可自由编程，可自由读写，并有各自的唯一序列号。 具有电池缺电报警指示或信息。设备自动循环状态默认100%倍率。 | | | b. 显示器必须是彩色TFT，建议使用分辨率800×600，尺寸12，或以上。 | | | c. 配备带急停钮电子手轮，能用于主要伺服轴的调整及坐标显示，可移动距离5m或以上。 | | | d. 对数控部分必须有电抗滤波装置。 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | e. 所有的伺服轴和控制模块的选择必须满足工艺加工的要求，必须留有充分的裕量，必须是数字式的，反馈器件选用绝对编码器或绝对光栅（光栅尺要安装在防护罩内，避免切削液滴落其上造成损失）。 光栅尺品牌标准参照或相当于HEIDENHAIN、 BALLUFF、SICK等国际一流知名品牌产品。数控轴原点要做标记，提供原点检棒，以备原点调整。 | | | f. 对PLC的输入和输出端必须预留10%的裕量，编程接口不能占用。电柜内线号与图纸的页码相关联，元器件的编号与页码相关联。 | | | g. 对外围的输入和输出元器件采用总线结构，减少布线。对外围的输入和输出元器件均有铝标牌（标牌上的标号和图纸一致，利于维护查找）。对外围的输入和输出端必须预留10%的裕量。设备总供电开关安装于电柜内，“合闸”和“分闸”手柄露在柜外易于操作之处，并有明显的标牌；柜内如用汇流排，必须用绝缘材料防护，并用闪电标志明确标识。凡安装有电气装置的机械部件，均应良好接地和装接地标牌。电气装置应装安全标识（闪电标牌）。带有36V 以上电压的裸露部分必须有安全防护罩，装闪电标牌，避免人员触电。在总电源断开后，仍有电的地方，要集中在一起，要有透明防护罩，装闪电标牌，以保证安全。电控柜安装的元件要在电控柜内醒目位置安装标牌，标明元件在图中的代号，NC﹑PLC 模块要作耐久性的标记，上述标记在改换元件和更换NC﹑PLC 模块时，不应被取掉或者能很容易的被重新安装，装有NC﹑PLC 的电柜以及总电源柜要在电气柜门外安装标牌作出清晰标记，电柜内部需明确标出各轴电机铭牌标识。 | | | h.支持工业ETHERNET和标准的Profibus和Profinet网络。 | | | i. 电控柜内要安装照明灯（220AC），在电控柜内至少要安装有两个带有漏电保护功能的AC220V、50Hz符合中国国家标准的电源插座（一个2孔，一个3孔），以供维修时使用。操纵台上有供便携电脑的220V的交流插座（预留可安装中国标准插座的位置、线缆及断路器）。 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | j. 电柜内部配置电计量表，计量数据可以上传至业主能源控制系统。电计量表品牌标准参照或相当于ABB、SIEMENS、SCHNEIDER等国际一流知名品牌产品，电计量表精度为0.5级。 | | | 电计量表功能： | | | 1）采集分合状态和电流、电度量等电气参量。 | | | 2）具备RS485和工业以太网通讯功能。 | | | k. 电柜必须有空气调节器(空调不允许布置在设备顶部)。 | | | l. 在电柜的上方必须预留连网的接口。 | | | m. 配备断刀监控装置。 | | | 4.1.4.6.2 软件： | | | a. NCU系统基于Linux系统，如投标人选择基于Linux系统的TCU系统，则需提供1台国际品牌的工业PG，配置Step编程器及软件、附件（如电缆），便于设备故障诊断。 | | | b. 适合于汽车工业的HMI介面，易于操作，操作维护帮助信息充分。允许客户编辑。 | | | c. 配备数控软件。供应商特殊应用软件，必须安装于系统内，便于维修时操作。 | | | d. 配备远程诊断软件。 | | | e. PLC程序中所有的注释必须全部为英文或中文。 | | | f. 如采用西门子SINUMERIK 840D sl数控系统，需带有PLC软件，可以查找和修改梯形图（或采用SIEMENS的工业PG进行查找和修改梯形图）。 | | | 4.1.4.6.3 数控系统除具备标准功能及工序所必须的附加功能以外，还须具备以下特殊功能： | | | a.功能完善友好的用户可编辑的HMI。 | | | b.刀具负荷监测和功率显示，主轴监控。 | | | c.刀具加工过程过负荷反馈及切削参数的即时适应性下调。 | | | d.刀具寿命控制。 | | | e.故障自诊断功能，须有较详细的诊断故障说明。故障报警到输入/输出元器件和电柜内的接触器/继电器一级。 | | | f.远程诊断功能。 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | g.用户访问分级保护。 | | | h.自适应控制。 | | | i.机器预热程序。 | | | 4.1.4.7 | 具体要求 | | a. | 电控柜: | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:-------------------| | 项目 | 要求、品牌标准参考 | | 防护等级 | IP54 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:-------------| | 颜色 | RAL9002 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------| | 门开启的角度 | 采用垂直铰链，开角≥165度 | | 文件袋 | 可以放DIN A3的电路图50mm厚 | | 电柜照明 | 有 | | 门限位 | 有，控制照明 | | 电源进线 | 从顶上进线 | | 最大门宽 | ≤700mm | | 预留空间 | ≥10% | | 高度 | 2000mm | | 插座 | AC220V | | 标准 | IEC60204-1最新板(设计、安装、制作) | | 温度控制 | 空调品牌标准参照或相当于RITTAL、PFANNENBERG等国际一流知名品牌产品，并具备温度显示及设置功能。电柜温度不能超过42度，同时必须保证电柜的温度高于环境温度，电柜空调要避免顶部安装。 | | b. | 操作面板： | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:---------------------|:-----------------------------------------------------------------------------------------------------------------------------| | 项目 | 要求、品牌标准参考 | | 型号 | 配置独立的主操作面板，采用主流型号。 | | 安装位置 | 依据机床设计定，便于操作 | | 安装高度(显示器中心) | 1650mm | | 语言 | 中文和英文，可切换 | | 界面 | 主操作面板为彩色图形人机界面，所有执行器件都能手动调整、模拟量、运行参数、温度曲线、压力曲线、元器件级报警等都能显示或设定。 | | c.低压电器： | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:---------------------------------------------------------------------------------------------------------| | 项目 | 要求、品牌标准参考 | | PLC | 品牌标准参照或相当于SIEMENS博图1500系列CPU1517F，或AB、SCHNEIDER等国际一流知名品牌产品，软件为最新版本。 | | 接触器 | 品牌标准参照或相当于SIEMENS、SCHNEIDER、ABB等国际一流知名品牌产品 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:-------------------------------------------------------------------------------| | 中间继电器断路器 | 品牌标准参照或相当于SIEMENS、SCHNEIDER、ABB等国际一流知名品牌产品 | | 变频器 | 品牌标准参照或相当于SIEMENS、SCHNEIDER、ABB等国际一流知名品牌产品。 | | 链条电机 | 过载监控 | | 接近开关 | 品牌标准参照或相当于BULLUFF、IFM、TURCK等国际一流知名品牌产品，防护等级≥IP67。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:-------------------| | d. | 线、电缆、器件标牌 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | |:-------------------|:-------------|:-------------|:-------------------------------------------------------------------------| | 项目 | | | 要求 | | 电柜内标牌 | 字体 | 线号 | 激光打印、字高≥4mm、黑色 | | | | 器件号 | 激光打印、字高≥25mm、黑色、器件号具有2套；一个在器件上，一个在线槽盖板上 | | | 语言 | | 中文 | | | 标牌材料 | | 白色塑料 | | 电柜外器件标牌 | 字体 | | 激光打印、字高≥5mm、黑色 | | | 语言 | | 中文 | | | 材料 | | 金属 | | | 标牌尺寸 | | 60ⅹ15 | | | 安装方式 | | 一套扎带系于线上，一套铆钉固定在床身上 | | e.接线盒 | | | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-----------------------|:---------------| | 项目 | 要求 | | 材料 | 金属 | | 防护等级 | IP65 | | 颜色 | RAL9002 | | 安装方式 | 垂直安装 | | 下沿离操作平台最低高度 | 需便于人工操作 | | 上沿高操作平台最高高度 | 2500mm | | 内部接线及安装 | 见电柜要求 | | 标牌 | 见标牌电柜要求 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|:-------------| | 4.2 | 夹具 | | ★4.2.1 夹具全部采用液压夹紧，工件、夹具定位面采用切削液自动冲洗，定位时水密或气密检查以保证定位准确，夹紧位置设立压力报警，确保工件的可靠压紧。 | | | 4.2.2夹具的液压、润滑系统必须密封可靠。 | | | 4.2.3充分考虑工件和夹具系统的整体刚性，优化夹紧力大小及施力点的布置，减少工件和夹具的变形。 | | | 4.2.4夹具转位、定位、分度机构、夹紧机构动作灵活可靠。 | | | 4.2.5夹具体要求排屑通畅。 | | | 4.2.6夹具要求具有可调整性，定位元件要求具有良好刚性和耐磨性。 | | | 4.2.7夹具辅助支承需要有流量监控或信号监控。 | | | 4.2.8夹具中的辅助支承及夹紧机构应根据工艺需要设置自锁装置，并用简图说明。 | | | 4.2.9超过100bar耐压的管路，设计选用O形圈的，硬度必须≥NBR 80，液压压力超过100bar的尽可能选用Turcon-Excluder和Turcon-Stepseal。 | | | 4.3 | 刀具及刀辅具 | | 4.3.1刀具的选择以成熟、先进、高效、经济为原则，要求刀具结构安全可靠、更换方便。 | | | 4.3.2刀具接口形式要求：刀具与设备接口采用HSK100刀柄。 | | | 4.3.3刀具需配备RFID芯片。 | | | 4.3.4铰孔刀具选择原则在刀具直径、结构许可的条件下定位销孔尽可能采用模块化、可调式高速铰刀，使用高精度液压刀柄夹持。 | | | 4.3.5刀具配置（按规定的终验收切削完成通过后移交用户的，并与最终通过时的相同）及要求： | | | 4.3.5.1配置数量 | | | 耐用刀辅具2套，如：刀柄等； | | | 易损刀具10套，如：刀片等。 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 4.3.5.2铰孔：直径≥Φ8mm铰刀采用可调式高速精铰刀结构，直径＜Φ8mm铰刀采用整体硬质合金精铰刀结构。铰刀品牌标准参照或相当于Dihart、Mapal等国际一流知名品牌产品，高精度液压刀柄品牌标准参照或相当于Schunk、BIG、Mapal等国际一流知名品牌产品。 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|:-----------------------------------------------------------------------------------------------------------------------------------| | 第五部分 需提供的技术资料（中标后提供） | | | Part V Technical Data to Be Provided (after Winning the Bid) | | | 提供机床按出厂标准检测的各精度指标的检验报告。至少提供3套完整纸质资料（程序为英文或中文，其它资料为中文和英文）,并提供相应的电子文档三套光盘和三套移动硬盘（表格、外购件、备件及易损件清单采用Excel格式；机械图纸提供二维和三维2种格式文件：二维图纸采用AutoCAD 2014格式和PDF两种格式；PLC程序梯形图采用ZIP格式；NC程序采用WORD格式；其余资料采用PDF格式。 | | | 5.1 | 下列资料在设计会审后2周内提供给业主（提供电子文档，纸质文档在终验收之前提供）： | | 5.1.1 整线平面布置图。 | | | 5.1.2 设备平面布置图，包括如下内容： | | | 设备及主机轮廓尺寸、与主机的分开布置的电控设备（电柜）、液压站、冷却液箱等装置的位置尺寸、操纵台的位置、工件上/下料装置的位置； 电力、冷却液、压缩空气等工艺介质的接点（供点）位置及高度、接头管径、耗量及要求的技术参数；冷却液和切屑（排液）返回口的位置及高度、接头管径和切屑量（Kg/h）。 | | | 5.1.3 设备安装图（设备、装置及工位器具等安装位置）。 | | | 5.1.4 设备基础的土建工艺资料。 | | | 5.1.5 检测夹具中测量基准等需要用于人工检具设计的相关尺寸及精度。 | | | 5.2 | 下列资料必须在设备预验收后1周内提供给业主（提供电子文档，纸质文档在终验收之前提供）： | | 5.2.1 | 双方确认的由投标方提供的刀具、夹具、辅具的全部清单及供应商资料。 | | 5.2.2 | 双方确认的由投标方提供的刀具布置图、工序图、非标刀具及辅具的成套图纸资料。 | | 5.2.3 | 全部辅助材料（液压油、润滑油、冷却液等）的牌号、用量、化学成分及性能资料。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 5.2.4 备件和易损件清单、价格，注明零件号、零件名称、数量等信息，非标易损件提供图纸，标准件提供规格型号。 | | | ★5.2.5 与工件直接接触的影响工件加工精度的零件和与刀具导向直接接触的导向零件需视为重要易损件，要求在清单中给出磨损极限和该特性的实测值，其余易损件在清单中给出更换周期。 | | | 5.2.6 机床操作、维修和保养指南。 | | | 5.2.87 编程、调试、诊断说明书。 | | | 5.3 | 随设备到货时一同提供的资料（提供电子文档，纸质文档在终验收之前提供）： | | 5.3.1设备清单、装箱清单。 | | | 5.3.2供应商的应用安装程序，加工程序，刀具数据。 | | | 5.3.3 设备总图、夹具总图、其它部件总图，总图需清晰表述部件结构，非标部件（为业主专门设计的图纸）还需提供零件图。设备丝杠、滑台、主轴箱、工作台、刀具库等运动部件至少提供满足维护、维修用的图纸。其它按投标方标准应该提供的资料。 | | | 5.3.4电气及控制原理图﹑I/O地址图﹑设备电器安装图﹑接线图﹑一些集成度较高的电气部件的原理图及连线图、总线控制拓扑图、电气柜及操纵台电器位置图及图纸清单、各类安装面板补充加工图、床身上器件布置示意图、床身上走线示意图、图纸上器件编号规则（举例:11TC1----11表示页码，TC表示变压器，1表示器件的标号）、图纸上线号编号规则（线号的编号规则应与图纸的页码建立关联，方便投标方查阅图纸）、电气元器件清单（包含：名称、型号、品牌、使用数量、原理图中代码、厂家联系方式等）、电气元件布置图、开关元件布置图。 | | | 5.3.5 NC﹑PLC（包括PLC交叉表﹑符号表）程序清单，提供与工艺过程相符合的软件程序，包括可以向控制系统输入的程序包，程序清单中要加以必要的注解和说明。提供所有与NC、PLC、驱动等相关的密码，包括用A4图纸打印出来的密码单及其电子文档。 | | | 5.3.6电气及控制说明书,包括操作和编程说明﹑连接和接口说明﹑调试和维修指南等。数控系统的相关说明书等。 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 5.3.7 机床数据（机床参数）清单，设备验收后，提供与实际相符合的机床数据（机床参数）清单和光盘，以及计算机与数控系统之间能传送相应数据的通讯软件和电缆。 | | | 5.3.8 液压原理图、安装图、系统总图、液压元件参数表、管路示意图、液压元器件的产品使用说明书；润滑原理图、润滑图表、管路示意图、润滑元器件的产品使用说明书；气动原理图、安装图、气动元件参数表、管路示意图、气动元器件的产品使用说明书；冷却原理图及清单。 | | | 5.3.9 外购件清单、说明书和供应商资料。 | | | 5.3.10 按出场标准检测的机床各精度指标的检验报告。 | | | 5.3.11 如设备配有蓄能器和压力容器，需提供蓄能器、压力容器产品合格证和安全检验证明。 | | | 5.3.12 三维图纸：夹具全套提供，其余的三维图纸包括机床整体和主要部件外壳，如床身、滑台、机械手外形、电气柜外壳和内部模型等（不涉及具体结构），三维格式以stp、igs、X-t格式为主。 | | | 5.4 | 终验收之前提供所有资料的电子文档硬盘和纸质文件。设备终验收完成后一个月内提供在安装、调试及终验收过程中发生变化的与实物相符的资料。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:---------------------------------------------------------------------------------------------------------------------------------|:---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------| | 第六部分 方案会审 | | | Part VI Joint Programme Review | | | 6.1 | 当投标方按照业主的要求完成工艺方案设计、设备方案、关键部件结构方案、切削液和油雾处理方案、检测夹具和检测方法、夹具和刀辅具方案、电气、液压、气动和润滑等方案和其部件的装配图、结构图和原理图后，需经过业主审查认可后才能投产。方案会审采用视频方式进行。 | | 6.2 | 方案会审应在合同签字后5周内开始。 | | 6.3 | 会审内容： | | 6.3.1生产线设备平面图。 | | | 6.3.2工艺设计方案（工序卡、节拍计算表）。 | | | 6.3.3机床设计方案。 | | | 6.3.4电控系统方案。 | | | 6.3.5刀具设计方案及切削用量选用、刀具制造商选择清单。 | | | 6.3.6夹具设计方案。 | | | 6.3.7测量工位设计方案，包括位置设置、检测内容及检测夹具方案等。 | | | 6.3.8零件输送方案（工序间及工序内）。 | | | 6.3.9冷却液及切屑供排和集中吸雾系统设计方案。 | | | 6.3.10设备静态精度检测内容和要求确认。 | | | 6.3.11 项目进度表。 | | | 6.3.12 提供在本项目SPC站用摇臂吊（用于检测夹具上不合格件下料和三坐标检测件下料和返回）的旋转半径、起升高度及安装位置等基本参数。 | | | 6.4 | 上述设计方案需经过业主认可后方可投产，但投标方承担全部责任。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|:------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------| | 第七部分 验收及培训 | | | PART VII Acceptance and Training | | | 7.1 | 设备验收: | | 7.1.1设备预验收 | | | 7.1.1.1 | 投标方需提供设备验收标准。投标方应提前在设备具备预验收条件3个月之前通知业主。 | | 7.1.1.2 | 设备的预验收在投标方现场进行。业主安排6人参加，验收时间由双方协商确定，业主负责往返机票和食宿，投标方提供现场办公场所、翻译。 | | 7.1.1.3 | 验收前设备必须连续空运转12小时无故障后，按投标方出厂标准对静态精度进行验收。投标方提供设备精度检测用测试仪器。 | | 7.1.1.4 | 按“3.10机床在线检测系统要求”，对在线检测系统的功能、精度等进行验收。 | | 7.1.1.5 | 各项精度合格后进行零件加工验收, 应保证在机床和工装无故障、加工中不进行人工调整前提下，每工序中的1台设备连续切削30件CA6DG1缸体, 采用三坐标测量机检测，按“3.8 设备能力要求”验收Cmk等，连续切削10件6DH2缸体和5件CA4DG1缸体，15件全检，要求100%合格, 采用三坐标测量机检测；其余设备分别连续切削5件CA4DG1、CA6DG1和6DH2缸体，15件全检，要求100%合格, 采用三坐标测量机检测。三坐标检测时，圆度和直线度≤0.02、跳动≤0.04、平面度≤0.02的特性使用扫描策略。切削过程中同时进行节拍验证。 | | 7.1.1.6 | 设备功能性验收，包括操作性、安全性方面的功能性验收。 | | 7.1.1.7 | 检查供货是否符合合同供货范围。 | | 7.1.1.8 | 预验收期间设备使用的辅助材料由投标方提供。如果在德国有售并符合投标方要求，切削液品牌和型号同业主现有切削液系统相同。 | | 7.1.1.9 | 上述预验收内容合格视为预验收完成。 | | 7.1.1.10 | 投标方负责将预验收用全部试件进行防锈处理及单独包装，并与设备一起发运到业主现场。 | | 7.1.2设备终验收 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 7.1.2.1 | 设备的终验收在业主现场进行。业主负责设备粗就位，投标方负责安装、调试，设备安装、调试后必须连续空运转24小时无故障后，按投标方出厂标准对静态精度进行验收。 | | 7.1.2.2 | 按“3.10机床在线检测系统要求”，对在线检测系统的功能、精度等进行验收。 | | 7.1.2.3 | 各项精度合格后进行零件加工验收, 应保证在机床和工装无故障、加工中不进行人工调整前提下，每台设备分别连续切削50件CA6DG1缸体和50件CA6DH2缸体, 采用三坐标测量机由业主进行检测，按“3.8 设备能力要求”验收Cmk等，连续切削10件CA4DG1缸体，10件全检，要求100%合格, 采用三坐标测量机检测。三坐标检测时，圆度和直线度≤0.02、跳动≤0.04、平面度≤0.02的特性使用扫描策略。切削过程中同时进行节拍验证。 | | 7.1.2.4 | 终验收期间设备使用的辅助材料由业主提供。 | | 7.1.2.5 | 检查供货是否符合合同供货范围。 | | 7.1.2.6 | 整线验收：上述项目合格后，进行100件CA6DG1或CA6DH2缸体生产，验证设备运行稳定性。 | | 7.1.2.7 | 集中吸雾系统终验收 | | 集中吸雾系统终验收在业主现场进行，分两个阶段验收： | | | 第一阶段：检查供货是否符合合同供货范围，设备安装、调试以后，系统除与机床链接的支管外，其余工作皆完成，系统进行运行测试，确保无故障。 | | | 第二阶段：完成与所有机床的连接后进行联合调试，保证整线正常除雾除尘。在保证处理系统运行、操作正常而无故障的前提下，按投标方出场标准及签订的技术协议进行技术指标验收，由投标方委托第三方检测机构检测。 | | | 7.1.2.8 | 噪声终验收，噪声声压级≤75dB（A）。 | | 7.1.2.9 | 以上项目合格后，视为通过终验收和正式交货。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 7.1.2.10 | 在终验收合格投产后，在投标方伴产服务的1个月期间，由业主对刀具寿命（包括100件生产收集到的数据）进行评估统计，对于双方协商一致寿命需要改进的刀具，业主与刀具供应商应共同尽力配合, 投标方负责协调刀具供应方的现场服务并提供支持。 | | 7.1.3验收试件 | | | 7.1.3.1预验收试件：CA6DG1缸体90件、CA6DH2缸体20件、CA4DG1缸体10件，业主准备预验收用的试件并以CIF国外港口条款将试件发运到投标方指定的港口，投标方自行负责将试件运到预验收地点。 | | | 7.1.3.2终验收试件：CA6DG1缸体150件、CA6DH2缸体150件、CA4DG1缸体50件。 | | | 7.2 | 设备安装、调试: | | 7.2.1业主负责设备的起重、运输及场地清理。 | | | 7.2.2投标方负责设备定位划线与地基连接，负责设备安装、调试，对设备安装、调试的正确性负全部责任，业主配合。 | | | 7.2.3投标方自备安装、调试过程设备专用吊耳及精度检测等专用工具。 | | | 7.2.4业主提供安装、调试现场及所需的电、水、压缩空气等，负责将介质连接到设备接口。 | | | 7.2.5投标方负责设备接口以下设备内部和设备之间的支管线连接。 | | | 7.2.6投标方与业主共同负责辅助设备与整线的连接。 | | | 7.2.7安装、调试及验收期间，进入业主现场的投标方工作人员应穿戴工作服、安全帽、劳保鞋及配备必要的防疫物资，如需高空作业应佩戴安全带（劳保和安全器具投标方自带）。安装调试期间，设备需悬挂安全警示牌，防止非投标方技术人员操作设备。 | | | 7.2.8业主向投标方提供临时办公场所。 | | | 7.2.9投标方负责提供翻译。 | | | 7.2.10投标方要按业主规定和法律规定在业主内部进行作业，对其违规违法造成的损失负责并承担法律责任，与业主无关。 | | | 7.3 | 人员培训 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 投标方负责在业主现场对业主代表进行电气、机械维修、操作（设备、刀具调测、在线测量）、编程的技术培训。内容包括编程、操作方法及维修技术、常见故障排除等，负责培训业主设备操作人员能够独立完成设备操作、完成零件加工工作。 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:----------------------------------------------------------------------------|:-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------| | 第八部分 质保期、附件、备件及售后服务 | | | Part VIII Warranty Period, Accessories, Spare Parts and After-sales Service | | | 8.1 | 设备质保期为最终验收双方签字之日起18个月，数控系统质保期为24个月。在质保期内，若因设备及工装故障造成业主停工,投标方应保证：国内的在4小时内响应业主的维修要求，大连地区的6小时内到达用户现场；省内的12小时内到达用户现场；省外的24小时内到达用户现场；如需境外工程师到厂服务，亚洲的在6小时内响应业主的维修要求，48小时内到达用户现场，欧美的在24小时内响应业主的维修要求，96小时内到达用户现场。 | | 8.2 | 在设备质保期内，投标方对设备及工装出现的各类故障应及时免费提供维修服务。对非人为造成的各类零件损坏，应及时免费更换。当发生重大故障时，在故障解决以后质保期需适当延长，具体时间由双方协商决定。 | | 8.3 | 投标方在中国境内有固定的并已正常运行的售后服务机构及常用备件库，无不良的售后服务记录，具备能在中国境内有培训、编程和维修的条件。 | | 8.4 | 在终验收合格投产后，投标方须派机械、电气工程师各一名在业主工厂伴产服务1个月，服务开始时间双方协商确定。 | | 8.5 | 业主应提供以下附件 | | 8.5.1须提供标准配置的附件和专用维修工具。 | | | 8.5.2提供机床调整用检验棒和调整样件等装置。 | | | 8.6 | 业主应提供设备原产地证明书。 | | 8.7 | 业主应提供主要零部件原产地证明书。 | | 8.8 | 业主在交货期方面必须有良好的信誉。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------------------------------------------------------------------------------------------------------------|:---------------------------------------------------------------------------------------------------------------------------------------------| | 第九部分 投标资料要求 | | | Part IX Tender Data Requirements | | | 9.1 | 投标方近五年（2019年至今）来的销售业绩及用户清单。 | | 9.2 | 整线平面布置图。 | | 9.3 | 设备清单、报价。 | | 9.4 | 工艺装备清单、报价。 | | ★9.5提供整线设备共线方案描述，包括但不限于机床、夹具、刀具、辅具技术方案。 | | | 9.6 | 提供设备各精度指标的检验报告及出厂规范。 | | 9.7 | 设备的机械（导轨、丝杠等）、电气（电机、伺服马达等）、液压、气动、润滑等元器件的主要供应商，输送、上、下料机构的供应商，集中吸雾系统供应商。 | | 9.8 | 总线控制拓扑图，软硬件配置及达到的功能。 | | ★9.9工序说明、加工示意图、工序时间计算（切削用量的选择），主轴最高转速及最大扭矩。 | | | 9.1 | 各工序的夹具简图，工序定位、夹紧示意图（标明具体部位）。 | | 9.11 | 各工序机床的配置说明。 | | 9.12 | 工件上、下料和输送方式说明。 | | 9.13 SPC检查站及检测夹具说明（包括生产线自动向检测夹具输送及检测后自动返回加工方案）。 | | | 9.14工件缓存方案、工件清洁包方案、集中吸雾系统方案。 | | | 9.15刀具及外购件主要供应商清单。 | | | 9.16提供单机及总的切削液需求量、单机及整线的电容量、单机及整线对气源的要求、单机及总的切屑排出量，按表填写相应技术参数。 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | |:-------------------|:---------------|:----------------|:-------------|:-------------------|:----------------------------------| | | 设备名称 | 设备型号 | 工序号 | 设备台数 | 电力安装容量（Kw台） | | 序号 | Equipment name | Equipment model | Process No. | Equipment quantity | Power installed capacity (Kw/set) | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | Unnamed: 7 | |:-----------------| | 机床重量 | | Unit weight (kg) | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | Unnamed: 9 | |:--------------------------------------| | 机床供液量 | | Liquid supply of machine tool (L/min) | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | Unnamed: 5 | Unnamed: 6 | Unnamed: 7 | Unnamed: 8 | Unnamed: 9 | Unnamed: 10 | Unnamed: 11 | Unnamed: 12 | Unnamed: 13 | |:----------------------------------|:-------------|:-----------------|:-------------|:--------------------------------------|:--------------|:--------------------------------|:-----------------------------------------|:----------------------------------| | 电力安装容量（Kw台） | | 机床重量 | | 机床供液量 | | 机床回液压力 | 进/回液管内径（mm） | 压缩空气用量 | | Power installed capacity (Kw/set) | | Unit weight (kg) | | Liquid supply of machine tool (L/min) | | Return pressure of machine tool | Inner diameter of inlet/return pipe (mm) | Compressed air consumption (m3/h) | | | | | | | | (MPa) | | | | | | | | 单台 | 合计 | | | 单台 | | 单台 | 合计 | 单台 | 合计 | Single | Total | | | Single | | Single | Total | Single | Total | | | | | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | Unnamed: 15 | Unnamed: 16 | |:------------------------------|:--------------------------------| | 压缩空气压力 | 机床切屑量 | | Compressed air pressure (MPa) | Machine tool chip amount (Kg/h) | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | Unnamed: 13 | Unnamed: 14 | |:--------------|:--------------| | 单台 | 合计 | | Single | Total | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | Unnamed: 16 | Unnamed: 17 | |:--------------|:--------------| | 单台 | 合计 | | Single | Total | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | |:-------------------| | No. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | |-------------------:| | 1 | | 2 | | 3 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | Unnamed: 11 | |:--------------| | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | |:---------------------------------------------------------------------------------------| | 9.17对业主设备安装地坪的要求。 | | 9.18对预验收及终验收试切件数量、时间的要求。 | | 9.19投标方在中国境内维修服务体系的说明。 | | 9.20投标方提供总进度及设计和会审、制造、装配、调试、培训及预验收等各阶段时间进度计划。 | | 9.21以上资料同时提供相应的电子文档。 | | 9.22上述全部投标文件必须采用中文书写。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:----------------------------------------------------------------------------------------------------------------------------------------|:----------------------------------------------------| | 第十部分 投标报价要求 | | | Part X Bid Pricing Requirements | | | 10.1方案总报价 | | | 10.1.1单台加工设备按供货范围分项报价。 | | | 10.1.1.1 | 主机报价 | | 10.1.1.2 | 夹具（包括在线测量工位夹具）报价 | | 10.1.1.3 | 刀具及刀辅具（包括对刀装置、换刀辅助装置等）报价 | | 10.1.1.4 | 控制系统报价 | | 10.1.1.5 | 编程费用报价 | | 10.1.1.6 | 调整样件及样棒报价 | | 10.1.1.7 | 在线测量或在线测量及补偿报价 | | 10.1.1.8 | 在线测量工位夹具报价 | | 10.1.1.9 | 输送系统报价 | | 10.1.2机械手报价 | | | 10.1.3机械手上下料站及出入辊道报价 | | | 10.1.4副操作面板报价（如果有） | | | 10.1.5副刀库报价（如果有） | | | 10.1.6回液泵站报价 | | | 10.1.7设备内部切削液增压及精过滤模块报价 | | | 10.1.8降噪装置报价 | | | 10.1.9集中吸雾系统报价（吸雾系统按每一级） | | | 10.1.10 | RFID读写器报价 | | 10.1.11 | SPC检测站检测夹具（包括工件回转装置）报价 | | 10.1.12 | SPC检测下料口自动向检测夹具输送及检测后自动返回报价 | | 10.1.13 | 清洁包报价 | | 10.1.14 | 工件缓存装置报价 | | 10.1.15 | 加工设备集成报价 | | 10.1.16 | 培训与验收费用 | | 10.1.16.1预验收费用 | | | 10.1.16.2终验收费用（在业主工厂） | | | 10.1.16.3培训费（电气、机械维修、操作、编程的技术培训） | | | 10.1.17 | 包装及运输费用 | | 10.1.18 | 售后服务费用 | | 10.1.19 | 技术资料费 | | 10.1.20 | 伴产服务费 | | 10.1.21 | 分别以FOB与CIF报价 | | 10.1.22 | 保险费 | | 10.2备件、易损件清单及价格（不在投标总价内） | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 10.3 投标时需提供主要部件的价格，三年不得涨价。提供清单的备件，投标方不允许与第三方供应商签署商务保护协议，阻碍业主向第三方供应商采购。 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | |:---------------------------------------------------------| | 第十一部分 保密 | | Part XI Confidentiality | | 11.1 | | 投标方应对业主提供的产品图纸，技术要求及附件等对外保密。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | Unnamed: 2 | |:-------------| | 资料保密 | #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 1 Context: # Automation Einkauf ## Lastenheft Mechanik 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