{
    "query": "You are a super intelligent assistant. Please answer all my questions precisely and comprehensively. \n        You have a large Knowledge Base with all the information of the user. This is the initial message to start the chat. Based on the following summary/context you should formulate an initial message greeting the user with the following user name diverse VorE2E20240207141816 cap+1000 tell them that you are the AI Chatbot Simon using the Large Language Model gemini-1.5-flash to answer all questions.\n        Formulate the initial message in the Usersettings Language German\n        Please use the following context to suggest some questions or topics to chat about this knowledge base. List at least 3-10 possible topics or suggestions up and use emojis. The chat should be professional and in business terms.  At the end ask an open question what the user would like to check on the list \n\n ## Summary of Provided Context\n\nThis context contains a collection of technical documents and specifications related to the manufacturing of cylinder blocks and heads for Dalian Diesel. The documents outline requirements for equipment, fixtures, tools, processes, and automation systems involved in the production line. \n\nHere's a breakdown of each file:\n\n**1. Medium Cylinder Block Finishing Line Technical Requirements (xls)**\n\nThis Excel file details the technical requirements for a finishing line dedicated to medium-sized cylinder blocks. It covers various aspects, including:\n\n* **General Requirements:**  Outlines the scope of the project, including the specific equipment and systems involved in the finishing line.\n* **Whole-line Requirements:** Specifies the layout, RFID identification system, workpiece conveying methods, and safety considerations for the entire production line.\n* **Process Requirements and Machining Accuracy:** Defines the machining processes, accuracy standards, and quality control measures for the cylinder block finishing.\n* **Equipment, Fixture, and Tool:**  Details the technical specifications for the machining centers, fixtures, cutting tools, and tool accessories used in the finishing line.\n* **Technical Data to be Provided:** Lists the required technical documentation, drawings, manuals, and reports to be provided by the bidder.\n* **Joint Programme Review:**  Describes the process for reviewing and approving the technical proposals and designs before production.\n* **Acceptance and Training:**  Outlines the procedures for equipment acceptance, pre-acceptance and final acceptance testing, and operator training.\n* **Warranty Period, Accessories, Spare Parts, and After-sales Service:**  Specifies the warranty terms, required spare parts, and after-sales service provisions.\n* **Tender Data Requirements:**  Lists the required information and documents to be included in the tender submission.\n* **Bid Pricing Requirements:**  Specifies the format and breakdown of the bid pricing for various components and services.\n* **Confidentiality:**  Emphasizes the confidentiality of the provided technical information and drawings.\n\n**2. Medium Cylinder Head Finishing Line Technical Requirements (xls)**\n\nThis Excel file outlines the technical requirements for a finishing line dedicated to medium-sized cylinder heads. It follows a similar structure to the cylinder block document, covering:\n\n* **General Requirements:**  Defines the scope of the project, including the equipment and systems involved in the finishing line.\n* **Whole-line Requirements:**  Specifies the layout, workpiece conveying methods, coolant system, and safety considerations for the entire production line.\n* **Process Requirements and Machining Accuracy:**  Defines the machining processes, accuracy standards, and quality control measures for the cylinder head finishing.\n* **Equipment, Fixture, and Tool:**  Details the technical specifications for the machining centers, fixtures, cutting tools, and tool accessories used in the finishing line.\n* **Technical Data to be Provided:**  Lists the required technical documentation, drawings, manuals, and reports to be provided by the bidder.\n* **Joint Programme Review:**  Describes the process for reviewing and approving the technical proposals and designs before production.\n* **Acceptance and Training:**  Outlines the procedures for equipment acceptance, pre-acceptance and final acceptance testing, and operator training.\n* **Warranty Period, Accessories, Spare Parts, and After-sales Service:**  Specifies the warranty terms, required spare parts, and after-sales service provisions.\n* **Tender Data Requirements:**  Lists the required information and documents to be included in the tender submission.\n* **Bid Pricing Requirements:**  Specifies the format and breakdown of the bid pricing for various components and services.\n* **Confidentiality:**  Emphasizes the confidentiality of the provided technical information and drawings.\n\n**3. Automation Einkauf - Lastenheft Mechanik (pdf)**\n\nThis PDF document outlines the mechanical specifications for the automation systems to be used in the Dalian Diesel cylinder block and head production lines. It covers:\n\n* **Version History:**  Tracks the different versions and changes made to the document.\n* **Project Data:**  Refers to separate project-specific documents for detailed information.\n* **Specifications and Customer Requirements:**  Defines the hierarchy of applicable documents and the process for handling deviations and clarifications.\n* **Schedule:**  Outlines the required project schedule, including milestones, data submission deadlines, and approval processes.\n* **Approval Process:**  Describes the procedure for submitting and obtaining approval for technical documents and drawings.\n* **Project Reporting:**  Specifies the frequency and format for project reporting, including required information and recipients.\n* **Data Provision:**  Outlines the process for requesting and receiving necessary data from MAG for layout planning and analysis.\n* **Workpiece Provision:**  Describes the provision of CAD data for workpieces, handling of workpiece changes, and the process for requesting additional workpiece types.\n* **Cycle Time and Loading Times:**  Specifies the required cycle times and loading times for the automation systems, requiring the supplier to confirm and demonstrate compliance.\n* **Factory Layout:**  Defines the requirements for factory layout planning, including cell plans, foundation plans, and documentation formats.\n* **Declaration of Conformity and Documentation:**  Outlines the requirements for CE marking, documentation, and language requirements.\n* **Design:**  Specifies the design requirements for various automation components, including conveyor systems, grippers, gantry systems, SPC drawers, robots, and color specifications.\n* **Control Concept and Process Description:**  Requires the supplier to provide a control concept and process description for the automation systems.\n* **Factory Drawing and Machine Installation:**  Specifies requirements for factory drawings and machine installation procedures.\n* **Assembly and Commissioning:**  Outlines the responsibilities for assembly and commissioning of the automation systems.\n* **Maintenance Concept:**  Requires the supplier to provide a maintenance concept for the automation systems.\n* **Communication and Contacts:**  Defines the communication channels and contact persons for the project.\n* **Minutes:**  Specifies the responsibility for taking and distributing minutes of meetings.\n* **Amendments:**  Outlines the process for handling amendments and changes to the project scope.\n* **Contact Details:**  Provides contact information for various departments and personnel at MAG.\n* **Deviations from Specifications:**  Requires the supplier to clearly identify and justify any deviations from the customer and MAG specifications.\n\n**4. Dalian Diesel Block and Head Automation Inquiry (pdf)**\n\nThis PDF document presents an inquiry for automation solutions for Dalian Diesel's cylinder block and head manufacturing. It includes:\n\n* **Cover Page:**  Identifies the project, date, presenter, and involved companies.\n* **Project Data:**  Provides key project details, including customer, workpiece, cycle time, schedule, RFQ documents, and contact information.\n* **Block Section:**  Introduces the specific requirements and considerations for the cylinder block automation.\n* **Layout Block:**  Presents a diagram of the proposed layout for the cylinder block manufacturing line, outlining the scope of work for MAG and Dalian Diesel.\n* **OP100 Block Gantry:**  Details the scope and specifications for the OP100 Block Gantry system, including components, options, and services.\n* **OP100 Block Gripper:**  Describes the fixture and gripper concepts for handling cylinder blocks, including technical specifications and drawings.\n* **Gantry Load/Unload Position:**  Illustrates the load/unload process for cylinder blocks using a conveyor system and motorized grippers.\n* **Conveyor Block Guiding:**  Shows the guiding mechanism for cylinder blocks on a roller conveyor.\n* **Layout Head:**  Presents a diagram of the proposed layout for the cylinder head manufacturing line, outlining the scope of work for MAG and Dalian Diesel.\n* **Head Conveyor:**  Details the scope and specifications for the head conveyor system, including incoming, SPC, and outgoing conveyors.\n* **Head Gantry:**  Details the scope and specifications for the Head Gantry system, including components, options, and services.\n* **Gantry Head Gripper:**  Illustrates the suggested gripper points on cylinder heads for handling and automation.\n\n**5. FLT W\u00f6rterbuch (pdf)**\n\nThis PDF document appears to be a glossary or dictionary of terms related to FLT, a company with locations in Germany, USA, and China. It lists the company's locations but doesn't provide further context on the specific terms or their definitions.\n\n**Overall Summary:**\n\nThe provided context represents a comprehensive set of technical requirements and specifications for the automation of Dalian Diesel's cylinder block and head production lines. The documents cover various aspects of the project, from equipment selection and layout planning to process definitions, quality control measures, and documentation requirements. The information is crucial for potential bidders to understand the project scope, technical specifications, and contractual obligations.",
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INITIALIZATION
Knowledgebase: ki-dev-large
Base Query: You are a super intelligent assistant. Please answer all my questions precisely and comprehensively. 
        You have a large Knowledge Base with all the information of the user. This is the initial message to start the chat. Based on the following summary/context you should formulate an initial message greeting the user with the following user name diverse VorE2E20240207141816 cap+1000 tell them that you are the AI Chatbot Simon using the Large Language Model gemini-1.5-flash to answer all questions.
        Formulate the initial message in the Usersettings Language German
        Please use the following context to suggest some questions or topics to chat about this knowledge base. List at least 3-10 possible topics or suggestions up and use emojis. The chat should be professional and in business terms.  At the end ask an open question what the user would like to check on the list 

 ## Summary of Provided Context

This context contains a collection of technical documents and specifications related to the manufacturing of cylinder blocks and heads for Dalian Diesel. The documents outline requirements for equipment, fixtures, tools, processes, and automation systems involved in the production line. 

Here's a breakdown of each file:

**1. Medium Cylinder Block Finishing Line Technical Requirements (xls)**

This Excel file details the technical requirements for a finishing line dedicated to medium-sized cylinder blocks. It covers various aspects, including:

* **General Requirements:**  Outlines the scope of the project, including the specific equipment and systems involved in the finishing line.
* **Whole-line Requirements:** Specifies the layout, RFID identification system, workpiece conveying methods, and safety considerations for the entire production line.
* **Process Requirements and Machining Accuracy:** Defines the machining processes, accuracy standards, and quality control measures for the cylinder block finishing.
* **Equipment, Fixture, and Tool:**  Details the technical specifications for the machining centers, fixtures, cutting tools, and tool accessories used in the finishing line.
* **Technical Data to be Provided:** Lists the required technical documentation, drawings, manuals, and reports to be provided by the bidder.
* **Joint Programme Review:**  Describes the process for reviewing and approving the technical proposals and designs before production.
* **Acceptance and Training:**  Outlines the procedures for equipment acceptance, pre-acceptance and final acceptance testing, and operator training.
* **Warranty Period, Accessories, Spare Parts, and After-sales Service:**  Specifies the warranty terms, required spare parts, and after-sales service provisions.
* **Tender Data Requirements:**  Lists the required information and documents to be included in the tender submission.
* **Bid Pricing Requirements:**  Specifies the format and breakdown of the bid pricing for various components and services.
* **Confidentiality:**  Emphasizes the confidentiality of the provided technical information and drawings.

**2. Medium Cylinder Head Finishing Line Technical Requirements (xls)**

This Excel file outlines the technical requirements for a finishing line dedicated to medium-sized cylinder heads. It follows a similar structure to the cylinder block document, covering:

* **General Requirements:**  Defines the scope of the project, including the equipment and systems involved in the finishing line.
* **Whole-line Requirements:**  Specifies the layout, workpiece conveying methods, coolant system, and safety considerations for the entire production line.
* **Process Requirements and Machining Accuracy:**  Defines the machining processes, accuracy standards, and quality control measures for the cylinder head finishing.
* **Equipment, Fixture, and Tool:**  Details the technical specifications for the machining centers, fixtures, cutting tools, and tool accessories used in the finishing line.
* **Technical Data to be Provided:**  Lists the required technical documentation, drawings, manuals, and reports to be provided by the bidder.
* **Joint Programme Review:**  Describes the process for reviewing and approving the technical proposals and designs before production.
* **Acceptance and Training:**  Outlines the procedures for equipment acceptance, pre-acceptance and final acceptance testing, and operator training.
* **Warranty Period, Accessories, Spare Parts, and After-sales Service:**  Specifies the warranty terms, required spare parts, and after-sales service provisions.
* **Tender Data Requirements:**  Lists the required information and documents to be included in the tender submission.
* **Bid Pricing Requirements:**  Specifies the format and breakdown of the bid pricing for various components and services.
* **Confidentiality:**  Emphasizes the confidentiality of the provided technical information and drawings.

**3. Automation Einkauf - Lastenheft Mechanik (pdf)**

This PDF document outlines the mechanical specifications for the automation systems to be used in the Dalian Diesel cylinder block and head production lines. It covers:

* **Version History:**  Tracks the different versions and changes made to the document.
* **Project Data:**  Refers to separate project-specific documents for detailed information.
* **Specifications and Customer Requirements:**  Defines the hierarchy of applicable documents and the process for handling deviations and clarifications.
* **Schedule:**  Outlines the required project schedule, including milestones, data submission deadlines, and approval processes.
* **Approval Process:**  Describes the procedure for submitting and obtaining approval for technical documents and drawings.
* **Project Reporting:**  Specifies the frequency and format for project reporting, including required information and recipients.
* **Data Provision:**  Outlines the process for requesting and receiving necessary data from MAG for layout planning and analysis.
* **Workpiece Provision:**  Describes the provision of CAD data for workpieces, handling of workpiece changes, and the process for requesting additional workpiece types.
* **Cycle Time and Loading Times:**  Specifies the required cycle times and loading times for the automation systems, requiring the supplier to confirm and demonstrate compliance.
* **Factory Layout:**  Defines the requirements for factory layout planning, including cell plans, foundation plans, and documentation formats.
* **Declaration of Conformity and Documentation:**  Outlines the requirements for CE marking, documentation, and language requirements.
* **Design:**  Specifies the design requirements for various automation components, including conveyor systems, grippers, gantry systems, SPC drawers, robots, and color specifications.
* **Control Concept and Process Description:**  Requires the supplier to provide a control concept and process description for the automation systems.
* **Factory Drawing and Machine Installation:**  Specifies requirements for factory drawings and machine installation procedures.
* **Assembly and Commissioning:**  Outlines the responsibilities for assembly and commissioning of the automation systems.
* **Maintenance Concept:**  Requires the supplier to provide a maintenance concept for the automation systems.
* **Communication and Contacts:**  Defines the communication channels and contact persons for the project.
* **Minutes:**  Specifies the responsibility for taking and distributing minutes of meetings.
* **Amendments:**  Outlines the process for handling amendments and changes to the project scope.
* **Contact Details:**  Provides contact information for various departments and personnel at MAG.
* **Deviations from Specifications:**  Requires the supplier to clearly identify and justify any deviations from the customer and MAG specifications.

**4. Dalian Diesel Block and Head Automation Inquiry (pdf)**

This PDF document presents an inquiry for automation solutions for Dalian Diesel's cylinder block and head manufacturing. It includes:

* **Cover Page:**  Identifies the project, date, presenter, and involved companies.
* **Project Data:**  Provides key project details, including customer, workpiece, cycle time, schedule, RFQ documents, and contact information.
* **Block Section:**  Introduces the specific requirements and considerations for the cylinder block automation.
* **Layout Block:**  Presents a diagram of the proposed layout for the cylinder block manufacturing line, outlining the scope of work for MAG and Dalian Diesel.
* **OP100 Block Gantry:**  Details the scope and specifications for the OP100 Block Gantry system, including components, options, and services.
* **OP100 Block Gripper:**  Describes the fixture and gripper concepts for handling cylinder blocks, including technical specifications and drawings.
* **Gantry Load/Unload Position:**  Illustrates the load/unload process for cylinder blocks using a conveyor system and motorized grippers.
* **Conveyor Block Guiding:**  Shows the guiding mechanism for cylinder blocks on a roller conveyor.
* **Layout Head:**  Presents a diagram of the proposed layout for the cylinder head manufacturing line, outlining the scope of work for MAG and Dalian Diesel.
* **Head Conveyor:**  Details the scope and specifications for the head conveyor system, including incoming, SPC, and outgoing conveyors.
* **Head Gantry:**  Details the scope and specifications for the Head Gantry system, including components, options, and services.
* **Gantry Head Gripper:**  Illustrates the suggested gripper points on cylinder heads for handling and automation.

**5. FLT Wörterbuch (pdf)**

This PDF document appears to be a glossary or dictionary of terms related to FLT, a company with locations in Germany, USA, and China. It lists the company's locations but doesn't provide further context on the specific terms or their definitions.

**Overall Summary:**

The provided context represents a comprehensive set of technical requirements and specifications for the automation of Dalian Diesel's cylinder block and head production lines. The documents cover various aspects of the project, from equipment selection and layout planning to process definitions, quality control measures, and documentation requirements. The information is crucial for potential bidders to understand the project scope, technical specifications, and contractual obligations.
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PRIMER 
Primer: 
            You are Simon, a highly intelligent personal assistant in a system called KIOS. You are a chatbot that
            can read knowledgebases through the "CONTEXT" that is included in the user's chat message.

        
            Your role is to act as an expert at summarization and analysis.

            In your responses to enterprise users, prioritize clarity, trustworthiness, and appropriate formality.

            Be honest by admitting when a topic falls outside your scope of knowledge, and suggest
            alternative avenues for obtaining information when necessary.

            Make effective use of chat history to avoid redundancy and enhance response relevance, continuously
            adapting to integrate all necessary details in your interactions.

            Use as much tokens as possible to provide a detailed response.
        
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FINAL QUERY 
Final Query: CONTEXT: ##########
File: DD_Block_Head_Automation_Inquiry_100424.pdf

Page: 1

Context: # Dalian Diesel Block and Head Automation Inquiry

**Date:** 17.04.24  
**Presented by:** Ralf Haug

---

## Companies Involved

- VDF Bohringer
- Hessapp
- Jobs
- AG
- Meccanodora
- Modul
- Morara
- Pfiffner
- Rambaldi
- Sachman
- Sigma
- SMS
- Tacchella
- Witzig & Frank

---  

### Overview

This inquiry addresses the automation processes for the Dalian Diesel block and head manufacturing.

---

### Objectives

1. Enhance production efficiency.
2. Minimize operational costs.
3. Improve product quality.

---

### Key Considerations

- Integration of new technologies.
- Training and development for staff.
- Feasibility of proposed solutions.

--- 

### Next Steps

- Review proposals from all companies.
- Schedule follow-up meetings.
- Establish timelines for implementation. 

--- 

### Conclusion

The proposed inquiry aims to optimize the automation of the Dalian Diesel block and head production, ensuring competitiveness in the market.

Image Analysis: 

1. **Localization and Attribution:**
   - Number of images: 1
   - Image 1 is located at the top of the page.

2. **Object Detection and Classification:**
   - A large logo in the top-left corner labeled "FFG."
   - There is text in the lower-left side of the page.
   - A column of logos on the right-hand side.

3. **Text Analysis:**
   - Detected text in Image 1:
     - "FFG"
     - "DALIAN DIESEL BLOCK AND HEAD AUTOMATION INQUIRY"
     - "17.04.24 / Ralf Haug"
     - Column of text on the right reads (from top to bottom): "VDF BOEHRINGER," "HESSAPP," "JOBS," "MAG," "meccanodora," "MODUL," "MORARA," "Pfiffner," "RAMBAUDI," "SACHMAN," "SIGMA," "SAMAG," "TACCHELLA," "Witzig & Frank."

   - The main text on the left side indicates that the document pertains to an automation inquiry for Dalian Diesel blocks and heads.
   - The date and name at the bottom "17.04.24 / Ralf Haug" likely represent the author and date of the document.
   - The column of text/logos on the right represents various companies or brands involved in the inquiry process.

9. **Perspective and Composition:**
   - The image is presented from a straight-on perspective.
   - The composition is balanced with the significant "FFG" logo occupying the top-left; the main title, date, and author on the lower-left; and a vertical stack of brand logos on the right side. This distribution aids in creating a neat, professional layout.

10. **Contextual Significance:**
   - The presence of "FFG" implies that this document is related to a company or organization, likely preparing for a meeting or presentation concerning automation solutions for diesel engine components.
   - The numerous logos of different companies suggest a collaborative angle or at least multiple stakeholders/parties involved.

By examining these aspects, we establish that this document cover page is intended for a formal inquiry into automation processes, referencing several entities and providing a clear overview of the topic and involved parties.
####################
File: DD_Block_Head_Automation_Inquiry_100424.pdf

Page: 2

Context: # PROJEKTDATEN / PROJECT DATA

| **Kunde:**             | Dalian Diesel                          |
|------------------------|----------------------------------------|
| **Werkstück:**         | Head and Block                         |
| **Taktzeit:**          | 260s                                   |
| **Time schedule**      | will follow                            |
| **RFQ Documents**      | pre RFQ sheets available               |
|                        | 2 separate and independent RFQs / Proposals |
| **Others**             |                                        |
| **Contact MAG purchasing** | sonja.haas@mag-ias.com             |
| **Contact MAG planning**   | ralf.haug@mag-ias.com             | 

**Dalian Diesel Block and Head**  
29.04.2024

Image Analysis: 

### Image Analysis:

### 1. Localization and Attribution:
- **Image Positioned on Page:** Center of the page.
- **Image Number:** Image 1.

### 2. Text Analysis:
- **Detected Text Extracted:**
  - **Header:** 
    - PROJEKTDATEN / PROJECT DATA
  - **Content:**
    - Kunde: Dalian Diesel
    - Werkstück: Head and Block
    - Taktzeit: 260s
    - Time schedule: will follow
    - RFQ Documents: pre RFQ sheets available
    - Others: 
      - 2 separate and independent RFQs / Proposals
    - Contact MAG purchasing: sonja.haas@mag-ias.com
    - Contact MAG planning: ralf.haug@mag-ias.com
  - **Footer:** 
    - Dalian Diesel Block and Head
    - 29.04.2024

- **Text Significance:**
  - The text comprises project data for a particular project involving Dalian Diesel.
  - Key details such as the customer (Dalian Diesel), the workpiece (Head and Block), and cycle time (260s) are important for understanding project timelines and deliverables.
  - The email contacts are significant for communication purposes.

### 4. Color Analysis:
- **Dominant Colors:**
  - Mostly white background.
  - Black text for primary information.
  - Red lines and certain text elements for highlighting.
- **Impact on Perception:**
  - The white background with black text is professional and clear, ensuring readability.
  - Red highlights draw attention to important sections like contacts and headings.

### 7. Perspective and Composition:
- **Perspective:**
  - Straight-on view (eye-level perspective).
- **Composition:**
  - The layout is structured and segmented, with the header at the top, followed by detailed project data in a column format.
  - The footer contains additional identifying information and the date.

### 8. Contextual Significance:
- **Overall Contribution:**
  - This image functions as a document providing project details for the "Dalian Diesel Block and Head" project.
  - It organizes necessary information in a concise manner, relevant for individuals involved in the project such as planners and purchasers.

### 9. Metadata Analysis:
- **Footer Date:**
  - The date "29.04.2024" indicates when the document was created or relevant.

### 10. Typen Bezeichnung (Type Designations):
- **Project and Descriptions Provided:**
  - The project type designation includes the customer (Dalian Diesel) and the specific workpiece (Head and Block).

This detailed analysis covers the structure, content, and significance of the provided image in a comprehensive manner.
####################
File: DD_Block_Head_Automation_Inquiry_100424.pdf

Page: 3

Context: # WORKPARTS BLOCK

![Front face](image_link_here)

| Part type | Drawing         | Assembly drawing   | 3D assy | Weight |
|-----------|------------------|--------------------|---------|--------|
| CA4DG1    | 1002014-82F_C    | 1002014-82F_C      | ✔       | 165kg  |
| CA6DG1    | 1002014-83F_C    | 1002015-83F_C      | ✔       | 200kg  |
| CA6DH2    | 1002014-84F_C    | 1002015-84F_C      | ✔       | 220kg  |

Dalian Diesel Block and Head  
29.04.2024

Image Analysis: 

### Image Analysis Report

#### 1. **Localization and Attribution:**
- **Image 1:** Located on the top left of the page.
- **Image 2:** Located on the top right of the page.
- **Image 3:** Located at the bottom center of the page.
- **Table:** Positioned to the right of Image 3.

#### 2. **Object Detection and Classification:**
- **Image 1, Image 2, Image 3:**
    - **Detected Object:** Diesel Engine Blocks
    - **Classification:** Engine Component
    - **Key Features:** Metallic structure with several cylindrical and rectangular openings, complex gear-like formations, and intricate detailing specific to engine blocks.

#### 3. **Scene and Activity Analysis:**
- **Image 1, Image 2, Image 3:**
    - **Scene Description:** Diesel engine blocks with detailed views.
    - **Activities:** Visual inspection and presentation of the front face and other perspective views of the engine blocks.

#### 4. **Text Analysis:**
- **Detected Text:**
  - “WORKPARTS BLOCK”
  - “Front face”
  - Part details in the table:
    - Part type: CA4DG1, CA6DG1, CA6DH2
    - Drawing: 1002014-82F_C, 1002014-83F_C,  1002014-84F_C
    - Assembly drawing: 1002014-82F_C, 1002015-83F_C, 1002015-84F_C
    - Weights: 165kg, 200kg, 220kg
    - Date: 29.04.2024
- **Text Significance:** Provides technical specifications and weight classifications for different types of diesel engine blocks.

#### 5. **Diagram and Chart Analysis:**
- **Table Analysis:**
    - **Columns:**
      - Part type
      - Drawing number
      - Assembly drawing number
      - 3D assembly verification
      - Weight (kg)
    - **Key Insights:**
      - Three types of engine blocks are presented (CA4DG1, CA6DG1, CA6DH2).
      - Each type has unique drawing and assembly drawing numbers.
      - All engine blocks have been verified for 3D assembly.
      - Weights of the engine blocks vary, highlighting differences in components or specifications.

#### 6. **Product Analysis:**
- **Product Descriptions:**
  - **CA4DG1:**
    - **Features:** Detailed engine block structure
    - **Materials:** Likely metal
    - **Color:** Metallic, gray
    - **Weight:** 165kg
  - **CA6DG1:**
    - **Features:** Similar to CA4DG1 but with possible variations in design
    - **Weight:** 200kg
  - **CA6DH2:**
    - **Features:** More complex or robust structure
    - **Weight:** 220kg
- **Visual Differences:** Weight variance suggests potential changes in design robustness or additional features.

#### 7. **Anomaly Detection:**
- No noticeable anomalies or unusual elements are present in the images. All elements are consistent with the technical presentation of engine blocks.

#### 9. **Color Analysis:**
- **Dominant Colors:** Shades of gray, denoting metallic material.
- **Impact on Perception:** The metallic gray color emphasizes the industrial purpose and robustness of the engine blocks.

#### 10. **Perspective and Composition:**
- **Image Perspective:**
  - **Image 1 and Image 2:** Likely taken from a straight-on perspective, highlighting the front face and sides.
  - **Image 3:** Additional detailed front view.
- **Composition Analysis:**
  - The images are centrally aligned and well-spaced, providing a clear view of the engine blocks from different angles.

#### 11. **Contextual Significance:**
- **Overall Contribution:** The images and the table collectively provide technical information and detailed visual representations of the diesel engine blocks for manufacturing or assembly purposes.

#### 13. **Graph Numbers:**
- **Table Data Points:**
  - **Row 1:** CA4DG1, 1002014-82F_C, 1002014-82F_C, V, 165kg
  - **Row 2:** CA6DG1, 1002014-83F_C, 1002015-83F_C, V, 200kg
  - **Row 3:** CA6DH2, 1002014-84F_C, 1002015-84F_C, V, 220kg

#### **Conclusion:**
The visual content in the provided document effectively details the diesel engine blocks, offering comprehensive technical specifications, visual angles, and relevant details through textual and tabulated data. The slides can serve as a technical presentation for manufacturing or assembly contexts.
####################
File: DD_Block_Head_Automation_Inquiry_100424.pdf

Page: 4

Context: # WORKPARTS HEAD

| Part type | Drawing | Assembly drawing | 3D assy | Weight |
|-----------|---------|------------------|---------|--------|
| CA4DG1   | xxx     | xxx              | ✔       | 50kg   |
| CA6DG1   | xxx     | xxx              | ✔       | 71kg   |
| CA6DH2   | xxx     | xxx              | ✔       | 67kg   |

Dalian Diesel Block and Head  
29.04.2024

Image Analysis: 

### Comprehensive Examination:

#### 1. Localization and Attribution:
- **Image Number:** Image 1

#### 2. Object Detection and Classification:
- **Detected Objects:** 
  - Diesel engine block components, specifically cylinder heads.
- **Features:** 
  - Multiple visible valves and ports.
  - Metallic in appearance.

#### 5. Diagram and Chart Analysis:
- **Table Details:**
  - **Part Type:** Lists different types of cylinder heads: CA4DG1, CA6DG1, CA6DH2.
  - **Drawing and Assembly Drawing:** Marked as 'xxx', indicating unspecified or completed drawings.
  - **3D Assembly (3D assy):** Marked with 'V', likely indicating available or verified.
  - **Weight:** Breakdown of weights:
    - CA4DG1: 50kg
    - CA6DG1: 71kg
    - CA6DH2: 67kg

#### 7. Anomaly Detection:
- **Possible Anomalies:** 
  - The 'xxx' placeholders in the 'Drawing' and 'Assembly drawing' columns indicate missing or unspecified information which might be significant for understanding or reproducing the parts.

#### 9. Perspective and Composition:
- **Perspective:** 
  - Standard frontal view of the car engine blocks.
- **Composition:** 
  - Three engine heads placed at angles to each other on the left side.
  - A table on the right side providing relevant data.

#### 13. Graph Numbers:
- **Table Data Points:**
  - **Part type:**
    - CA4DG1: 50kg
    - CA6DG1: 71kg
    - CA6DH2: 67kg

#### Additional Aspects:

- **Ablaufprozesse (Process Flows):**
  - No explicit process flows are depicted.
  
- **Prozessbeschreibungen (Process Descriptions):**
  - The table implies a process of categorization based on type and weight for different cylinder heads.

- **Typen Bezeichnung (Type Designations):**
  - Types are designated by their model or part type: CA4DG1, CA6DG1, CA6DH2.

### Combined Context:
This image appears to be a technical documentation or presentation for different types of diesel cylinder heads, likely for the purpose of engineering analysis or parts cataloging. The inclusion of specific weights and the annotation of `3D assy` availability underlines importance for manufacturing or assembly line purposes.
####################
File: DD_Block_Head_Automation_Inquiry_100424.pdf

Page: 5

Context: # LAYOUT FROM CUSTOMER

## Dalian Diesel Block and Head

**Date:** 29.04.2024

### Areas

- **Head area**
  - 新中型铸造加工线
- **Block area**
  - 新中型铸造加工线（外搬）
  - 4/6D缸体精加工线
  - 13L缸体精加工线

### Notes

- Ensure all work conforms with customer specifications.
- Review the layout for efficiency and safety standards.

---

Image Analysis: 

### Comprehensive Examination

---

#### 1. Localization and Attribution:
- **Image Position**: This is the sole image provided, thus it will be referred to as **Image 1**.

#### 2. Object Detection and Classification:
- **Identified Objects**:
  - Layout of a facility, possibly a factory or industrial plant.
  - Specific areas and sections within the facility are marked with text labels.

#### 3. Scene and Activity Analysis:
- **Scene Description**:
  - The image is a layout plan, likely of an industrial facility focused on diesel blocks and heads.
  - Different sections of the facility are labeled, indicating various areas and processing lines.
  
#### 4. Text Analysis:
- **Detected and Extracted Text**:
  - "LAYOUT FROM CUSTOMER"
  - "Head area"
  - "Block area"
  - "13L Red Line Processing"
  - "New Type Cylinder Block General Line Processing"
  - "4/6D Cylinder Body Processing Line (External)"
  - "4/6D Cylinder Rear Processing Line"
  - "5 Dalian Diesel Block and Head"
  - "29.04.2024"
  - Labels in Chinese characters for different areas and lines (such as 新中型缸盖普线加工线, 新中型缸体普线加工线)
  
- **Text Significance**:
  - The text indicates different areas of production and processing within the facility.
  - The labels in English and Chinese suggest a bilingual operation or facility aimed at both local and international clients.
  - The date "29.04.2024" suggests a future planning document or an official layout with a projected critical date.
  
#### 5. Diagram and Chart Analysis:
- **Diagram Analysis**:
  - The image is a technical drawing, portraying a detailed layout of a facility.
  - **Axes and Legend**: Not explicitly marked, but the grid suggests a scale and spatial arrangement.
  - **Insights**: The layout is divided into various operational areas, indicating a structured and segmented approach to manufacturing and processing tasks.

#### 6. Product Analysis:
- **Product Description**:
  - The layout pertains to the production of diesel engine components, specifically blocks and heads.
  - **Main Features**: Segmented lines and designated areas for streamlined production processes.

#### 7. Anomaly Detection:
- **Possible Anomalies**:
  - None detected. The layout appears orderly and follows standard industrial planning conventions.

#### 8. Color Analysis:
- **Color Composition**:
  - **Dominant Colors**:
    - Green (used for the facility layout lines and some labels)
    - Red (used for labels and specific sections)
    - Blue and Purple (used for certain labels and lines within the layout)
  - **Impact on Perception**:
    - The color coding helps distinguish different areas and processes, enhancing clarity and organization of the layout.

#### 9. Perspective and Composition:
- **Perspective**: 
  - Bird’s eye view, providing a comprehensive overview of the facility’s layout.
- **Composition**:
  - The elements are arranged in a grid format, which is typical for technical drawings, enabling precise location and scaling of sections.

#### 10. Contextual Significance:
- **Overall Document Context**:
  - Likely part of a technical or planning document for the setup or analysis of an industrial manufacturing plant.
  - The layout and text provide a structured overview essential for process planning and management.

#### 11. Metadata Analysis:
- **Visible Metadata**:
  - The date "29.04.2024" can be pivotal for understanding the timeline for the project or layout implementation.
  - The company's logo in the upper right corner indicates the origin or the entity responsible for the layout.

#### 12. Graph and Trend Analysis:
- **Graph and Trend Analysis**:
  - Not applicable, as the image is a layout and not a data graph.

#### 13. Ablaufprozesse (Process Flows):
- **Process Flows**:
  - The layout delineates the flow of manufacturing stages from one area to another, optimizing production efficiency.

---

This analysis provides a detailed examination of the provided layout image, covering various aspects such as object detection, scene analysis, text extract, color composition, and contextual significance. The layout appears to be well-organized and strategically designed for efficient facility operations in manufacturing diesel engine components.
####################
File: DD_Block_Head_Automation_Inquiry_100424.pdf

Page: 6

Context: # BLOCK

## Dalian Diesel Block and Head

**Date:** 29.04.2024

Image Analysis: 

### Analysis of the Provided Visual Content

#### 1. Localization and Attribution
- **Image Position:** There is a single image provided, occupying the entire page.
- **Image Number:** Image 1

#### 4. Text Analysis
- **Detected Text:**
  - Main Text: "BLOCK"
  - Additional Text: 
    - Bottom Left: "Dalian Diesel Block and Head"
    - Bottom Right: "29.04.2024"
- **Content Description:**
  - The main text "BLOCK" is central and prominent, suggesting it may be a title or header.
  - "Dalian Diesel Block and Head" at the bottom left likely indicates the subject or category being discussed or presented.
  - "29.04.2024" at the bottom right is a date, possibly indicating when the document was produced or when an event related to this content is occurring.

#### 9. Perspective and Composition
- **Perspective:** The image is a straightforward layout with text centered both horizontally and vertically.
- **Composition:** 
  - The design is minimalistic and focused, using large, bold text to highlight the term "BLOCK."
  - The logo in the top right corner suggests possible branding or organization identity.

#### 10. Contextual Significance
- **Image Function:** This image seems to be a title slide or introductory page for a presentation or document. The concise, bold use of "BLOCK" signifies it is probably introducing a section or a key topic.
- **Contribution to Overall Message:** By being direct and focused, it clearly indicates that the following content will pertain to the subject of "BLOCK," preparing the viewer for detailed information.

#### 11. Metadata Analysis
- **Available Metadata:**
  - The date "29.04.2024" provides a temporal context, which could be useful for understanding the currency and relevance of the information.

---

This analysis comprehensively examines the given image, detailing text content, structural composition, and contextual implications without the need for additional visual elements.
####################
File: DD_Block_Head_Automation_Inquiry_100424.pdf

Page: 7

Context: # LAYOUT BLOCK

## DALIAN Diesel Manufacturing Line for Cylinder Block

**MAG scope:**
- 5 SPECHT machines
- 2 gantries
- 2 cleaning boxes
- 2 gaging stations
- 2 SPC conveyors
- Incoming/intermediate/outgoing conveyor

**Dalian Diesel scope:**
- SPC
  - Table
  - Crane
  - Fixture
  - Hardgages

---

Dalian Diesel Block and Head  
29.04.2024  

Image Analysis: 

### Comprehensive Examination of the Attached Visual Content

#### 1. Localization and Attribution:

**Image 1:**
- Position: Entire page.
- Description: The entire content is a single image encompassing a layout block for a manufacturing line.

#### 2. Object Detection and Classification:

**Image 1:**
- **Objects Detected:**
  - **Diagram Elements:** Diagram of a manufacturing line layout.
  - **Blocks/Machines:** SPECHT machines, two cleaning boxes, gaging stations, SPC conveyors.
  - **Text Blocks:** Several text sections detailing the scope for MAG and Dalian Diesel, and labels specifying different elements.
  
#### 3. Scene and Activity Analysis:

**Image 1:**
- **Scene Description:** 
  - The image displays a technical diagram of a manufacturing line for cylinder blocks used at Dalian Diesel.
- **Activities:**
  - Indications of various manufacturing activities involving different types of equipment such as SPECHT machines, cleaning boxes, gaging stations, and conveyors.

#### 4. Text Analysis:

**Image 1:**
- **Detected Text:**
  - **Title:** "LAYOUT BLOCK"
  - **MAG scope:**
    - 5 SPECHT machines
    - 2 gantries
    - 2 cleaning boxes
    - 2 gaging stations
    - 2 SPC conveyors
    - Incoming/intermediate/outgoing conveyor
  - **Dalian Diesel scope:**
    - SPC
      - table
      - Crane
      - fixture
      - hardgages
  - **Labels on Diagram:** Various elements labeled with identifiers (e.g., OP 100, OP 150).
  - **Footer Information:**
    - "Dalian Diesel Block and Head"
    - Date: "29.04.2024"
    
#### 6. Product Analysis:

**Image 1:**
- **Depicted Products:**
  - SPECHT machines
  - Cleaning boxes
  - Gaging stations
  - SPC conveyors

**Main Features:**
- These are various types of manufacturing equipment crucial for the production processes for cylinder blocks.
- **Materials and Colors:** Predominantly technical and industrial in nature, typically might include metals and machinery material.

**Comparison:**
- The diagram compares the functions of the MAG scope and Dalian Diesel scope, indicating their specialized utilities in the manufacturing process.

#### 9. Perspective and Composition:

**Image 1:**
- **Perspective:**
  - The layout block is shown from a top-down, bird’s-eye view, ideal for illustrating the spatial arrangement of machinery and process flows.
- **Composition:**
  - The image is centrally composed with the diagram in the middle of the page.
  - Text descriptions are aligned to the right for clarity and separation from the diagram.

#### 10. Contextual Significance:

**Image 1:**
- **Context:**
  - Appears to be a technical document related to manufacturing engineering.
  - Vital for understanding the layout and scope of the Dalian Diesel manufacturing line.

**Contribution to Overall Message:**
- Conveys detailed technical information regarding the manufacturing process setup.
- Aids stakeholders in visualizing and understanding the deployment and arrangement of machinery for production.

#### 13. Graph Numbers:

**Image 1:**
- **Data Points:**
  - The image does not contain numerical graphs but labeled diagram elements and scopes.

### Additional Aspects:

#### Ablaufprozesse (Process Flows):
- **Description:**
  - Indicated by the layout diagram showing the sequence and placement of machines and processes.

#### Prozessbeschreibungen (Process Descriptions):
- **Description:**
  - Detailed descriptions are provided under the headings MAG scope and Dalian Diesel scope, specifying the machines and tasks involved.

#### Typen Bezeichnung (Type Designations):
- **Description:**
  - Specific types of equipment and their role, such as SPECHT machines, cleaning boxes, SPC conveyors, etc.

#### Trend and Interpretation:
- **Observation:**
  - The emphasis on specific machinery and their arrangement could indicate a trend towards streamlined, highly organized manufacturing processes.

This detailed examination should provide comprehensive insight into the layout and operational scope of the manufacturing line depicted in the image.
####################
File: DD_Block_Head_Automation_Inquiry_100424.pdf

Page: 8

Context: # OP100 BLOCK CONVEYOR

## Scope

- **Incoming conveyor**
  - 2 PZR sections (length approx. 1,400 mm)
  - "cold" interface to previous conveyor
  - RFID read/write unit
    - TBD with DD – fix position for different part types

- **Intermediate conveyor**
  - 5 PZR sections (length approx. 1,400 mm)
  - RFID read/write unit

- **SPC conveyor**
  - With semi-automatic turntable
  - RFID read/write unit
    - TBD with DD - height

- **All conveyors**
  - Part orientation: oil pan down, front face leading
  - Controlled by gantry cell controls
  - Safety guarding, sheet metal with maintenance doors
  - Gripper maintenance at SPC guarding

Image Analysis: 

### Localization and Attribution:
- The visual content consists of a single image.

### Object Detection and Classification:
**Image 1:**
- Objects: 
  - Conveyor belts
  - Conveyor sections
  - RFID read/write units
  - Turntable
  - Cleaning box
  - Cylinder blocks
  - Safety guarding, sheet metal
  - Gantry control cells

### Scene and Activity Analysis:
**Image 1:**
- The layout depicts a conveyor system for an engine block manufacturing process. The image shows various sections of an "OP100 BLOCK CONVEYOR" system, including incoming, intermediate, and SPC (Statistical Process Control) conveyors. The activities involve conveyance and positioning of engine blocks at different sections for further handling or machining.

### Text Analysis:
**Image 1:**
- The textual content consists of the following elements:
  - Title: "OP100 BLOCK CONVEYOR"
  - Scope of the system explained in bullet points.
  - Key points include:
    - Incoming Conveyor: Details about PZR sections, interface, and RFID read/write units.
    - Intermediate Conveyor: Similar details about sections and RFID units.
    - SPC Conveyor: Information about a semi-automatic turntable, RFID unit, and determination of height with DD (Design Details).
    - All Conveyors: Guidance on part orientation, controlled by gantry cells, safety guarding, and maintenance specifics.

### Diagram and Chart Analysis:
**Image 1:**
- The diagram on the left illustrates the physical layout and workflow of the conveyor system. It maps out the different sections (incoming, intermediate, SPC) and their individual elements, including cleaning boxes and gaging crankshaft bores.
- No specific axes, scales, or legends are identified. The focus is on the positional and functional relationship between the sections.

### Product Analysis:
**Image 1:**
- The diagram describes a conveyor system used for handling engine block components. Notable features include length specifications, use of RFID technology for tracking, and safety mechanisms such as guarding.

### Anomaly Detection:
**Image 1:**
- No apparent anomalies are detected within the visual content provided.

### Color Analysis:
**Image 1:**
- Dominant colors are various shades of blue and black, representing different parts of the conveyor system. Blue typically indicates water or safety-related components, while black is used for structural elements.

### Perspective and Composition:
**Image 1:**
- The perspective is primarily a top-down, schematic view. The composition organizes the conveyor layout vertically with detailed sections placed methodically to show their flow and interconnectivity.

### Contextual Significance:
**Image 1:**
- This image likely serves as a technical overview and scope of a specific conveyor system used in an industrial setting. It provides clear documentation and understanding for stakeholders involved in the design, implementation, and maintenance of the conveyor system.

### Metadata Analysis:
**Image 1:**
- The date "29.04.2024" could indicate when the diagram and its details were created or last updated.
- The text “Dalian Diesel Block and Head” suggests the specific application or client for this conveyor system.

### Graph and Trend Analysis:
**Image 1:**
- No graphs are included in the image.

### Graph Numbers:
**Image 1:**
- Not Applicable.

### Additional Aspects:

- **Ablaufprozesse (Process Flows):**
  - The process flow involves the reception of parts at the incoming conveyor, processing through the intermediate conveyor, and final quality checks at the SPC conveyor.

- **Prozessbeschreibungen (Process Descriptions):**
  - Processes described include part transfer, RFID tracking, part orientation changes, and safety mechanisms.

- **Typen Bezeichnung (Type Designations):**
  - Types specified include PZR sections, RFID read/write units, and the designation of height adjustments and part orientations.

- **Trend and Interpretation:**
  - The trend indicates an increased reliance on automated systems for efficient handling and processing of engine block components in the industry.

- **Tables:**
  - Not Applicable.
####################
File: DD_Block_Head_Automation_Inquiry_100424.pdf

Page: 9

Context: # OP100 BLOCK GANTRY

## Scope

- **H-loader**
  - 2 vertical axes
  - 2 grippers, each with turning axis
    - Concept see following slides
- Drip pans between the machines
- **Option**
  - 2 automatic loading hatches for gaging and cleaning station
- **Cell controls Siemens**
  - 1 HT10
    - Integration of cleaning box
- Fix mounted maintenance platform with ladder at one gantry end
- Moveable maintenance platform, mounted on gantry carriage
- **Option**
  - Part buffer, 2 parts
- Test cell at MAG Eisinglen
  - Transport, installation and commissioning
- Transport to customer FOB and CIF
- Installation and commissioning at customer
- Documentation and training (Chinese)

Image Analysis: 

### Comprehensive Examination of the Image

**1. Localization and Attribution:**
   - The image consists of a diagram on the left side and text on the right.
   - This is considered a single image for this analysis.

**2. Object Detection and Classification:**
   - Primary Object: Technical Diagram 
     - Features: The diagram includes machinery components and systems, with clear labeling and arrows indicating processes or directions.
   - Secondary Object: Text Block 
     - Features: List of specifications and features related to the machinery.

**3. Scene and Activity Analysis:**
   - Scene: The image appears to be a technical schematic of an industrial machine setup, specifically a block gantry.
   - Activities: The activities include loading, gaging, cleaning, and other maintenance and operational functions.

**4. Text Analysis:**
   - Extracted Text:
     - "OP100 BLOCK GANTRY"
     - "Scope"
     - A list of bullet points describing features and specifications like "H-loader", "2 vertical axes", "Documentation and training (Chinese)", etc.
   - Significance: The text provides detailed information about the scope, features, options, and operational details of the OP100 Block Gantry, likely intended for a technical or engineering audience.

**5. Diagram and Chart Analysis:**
   - Diagram:
     - Features: Detailed technical parts, movement paths, labeled components like "OP 100", "Fix mounted maintenance platform", "Moveable maintenance platform", etc.
     - The diagram illustrates the layout and functioning of the block gantry.

**6. Product Analysis:**
   - Product: OP100 Block Gantry
     - Features: H-loader with 2 vertical axes, grippers, automatic loading hatches, maintenance platforms, Siemens controls, and associated installations and commissioning services.
     - Materials and Colors: Technical diagram primarily in standard blueprint colors (blue, red, and green lines) and text in black.

**7. Anomaly Detection:**
   - No noticeable anomalies or unusual elements detected.

**8. Color Analysis:**
   - Predominant colors: Blue (technical components), Red (highlighting or important parts), Black and white (text and background).
   - Impact: The color scheme is typical for technical schematics, emphasizing clarity and differentiation of components.

**9. Perspective and Composition:**
   - Perspective: The diagram uses a top-down schematic view typical for technical plans.
   - Composition: The elements are arranged clearly, with the technical diagram on the left taking up about half the space, and the text block on the right organized in bullet points.

**10. Contextual Significance:**
   - The image likely serves as an informational page within a technical document or manual, aiming to provide detailed technical specifications and operational guidelines for the OP100 Block Gantry.

**13. Graph Numbers:**
   - Not applicable as there are no graphs presented in the image. 

**Tables:**
   - Not applicable as there are no tables in the image.

**Additional Aspects:**

- **Ablaufprozesse (Process Flows):**
  - The diagram shows a flow of operations including loading, gaging, cleaning, and maintenance activities.

- **Prozessbeschreibungen (Process Descriptions):**
  - Detailed description of processes like mounting maintenance platforms, loading hatches, and cell control integration.

- **Typen Bezeichnung (Type Designations):**
  - The image specifies types of machinery parts and systems used in the OP100 Block Gantry, such as "H-loader" and "Siemens Cell controls".

- **Trend and Interpretation:**
  - The image focuses on detailing the technical aspects for precise manufacturing and operational efficiency of the gantry system.

This analysis covers the main aspects of the provided image and deciphers its technical, operational, and descriptive content integral for understanding the OP100 Block Gantry system.
####################
File: DD_Block_Head_Automation_Inquiry_100424.pdf

Page: 10

Context: # OP100 BLOCK GRIPPER

## Fixture Concept
No parallel gripping on front and rear face possible.

## Gripper Concept - Cylinder Bores
- E.g. 1 and 4
- Different diameters (100 / 107 mm)
- Different cylinder pitch (115 / 122 mm)

| Drawing          | 1002014-82H | 1002014-83H | 1002014-84H |
|------------------|--------------|--------------|--------------|
| Type             | 4-Cyl        | 6-Cyl        |              |
| Length           | 568.5        | 812.5        | 763          |
| Crank bore Ø     | 99 HS        | 99 HS        | 93 HS        |
| Cylinder Ø       | 107          | 107          | 100          |
| Cylinder Pitch   | 122          | 115          |              |

Dalian Diesel Block and Head  
29.04.2024

Image Analysis: 

### Analysis of Visual Content

#### 1. Localization and Attribution:

- **Image 1**: Located on the top left of the page, depicting the Fixture concept.
- **Image 2**: Positioned on the top right of the page, illustrating the Gripper concept.
- **Image 3**: Placed at the bottom of the page, presenting a tabulated dataset.

#### 2. Object Detection and Classification:

- **Image 1**: 
  - **Object**: Engine block with a fixture concept.
  - **Key Features**: Yellow and blue components with mechanical parts visible.
  
- **Image 2**: 
  - **Object**: Engine block with a gripper concept.
  - **Key Features**: Multicolored engine block with visible cylinder bores.

- **Image 3**: 
  - **Object**: Table with technical data.
  - **Key Features**: Contains rows and columns with numerical and textual data.

#### 3. Scene and Activity Analysis:

- **Image 1**: Illustrates a mechanical fixture holding an engine block, indicating a setup for gripping or securing engine components during a process.
- **Image 2**: Displays an engine block highlighting the cylinder bores, suggesting a component-specific focus, possibly for manufacturing or assembly.
- **Image 3**: Technical table showing various specifications relevant to engine blocks, like type, length, crank bore, cylinder diameter, and cylinder pitch.

#### 4. Text Analysis:

- **Image 1 Text**: "Fixture concept. No parallel gripping on front and rear face possible."
- **Image 2 Text**: "Gripper concept - cylinder bores. 
  - E.g., 1 and 4
  - Different diameters (100 / 107mm)
  - Different cylinder pitch (115 / 122mm)"
- **Image 3 Text**: The table contains headings and data like Drawing, Type (e.g., 4-Cyl), Length, Crank bore, Cylinder Ø, and Cylinder pitch, with specific values given for each parameter.

#### 5. Diagram and Chart Analysis:

- **Image 3**:
  - **Columns**: "Drawing", "Type", "Length", "Crank bore Ø", "Cylinder Ø," and "Cylinder pitch".
  - **Rows**: Contains values specific to three different drawings/types (4-Cyl, 6-Cyl).
  - **Highlighted Values**: 
    - Type 4-Cyl: Length 568.5
    - Cylinder Ø: 107, 107, 100
    - Cylinder pitch: 122

#### 7. Anomaly Detection:

- Possible anomalies:
  - **Crank bore Ø** values for two 6-Cyl types are consistent at 99 HS, while the third 6-Cyl type has a different value of 93 HS, which might be worth investigating.

#### 8. Color Analysis:

- **Image 1**: Predominantly yellow and blue.
- **Image 2**: Various colors indicating different parts and possible functionalities.
- **Image 3**: Black text on a white background. Highlights in red circles.

#### 9. Perspective and Composition:

- **Images 1 and 2**: Taken from an angle that clearly displays the mechanical and structural aspects of the engine blocks.
- **Image 3**: A straightforward frontal view of a data table, designed for clarity and readability.

#### 10. Contextual Significance:

- These images likely belong to a technical document or presentation related to engineering, manufacturing processes, or mechanical design, particularly focusing on engine design and specifications.

#### 12. Graph and Trend Analysis:

- **Trends**:
  - Consistency in certain specifications across similar types.
  - Minor deviations that might indicate different design requirements or constraints.

### Additional Aspects:

#### Prozessbeschreibungen (Process Descriptions):

- **Fixture concept**: Suggests a process of securing an engine block for operations where parallel gripping is not feasible.
- **Gripper concept**: Indicates handling of engine blocks via specific cylinder bores, highlighting configurations based on bore sizes and pitches.

#### Typen Bezeichnung (Type Designations):

- Types include 4-Cyl and 6-Cyl, with variations in dimensions and specifications.

This detailed analysis facilitates a comprehensive understanding of the depicted visual contents, specifying technical aspects and contextual relevance within the realm of engine block handling and specifications.
####################
File: DD_Block_Head_Automation_Inquiry_100424.pdf

Page: 11

Context: # OP120 BLOCK CONVEYOR

## Scope

- **Intermediate conveyor**
  - 4 PZR sections (length appr. 1,400 mm)
  - RFID read/write unit

- **SPC conveyor**
  - With semi-automatic turntable
  - RFID read/write unit
  - TBD with Dalian - height

- **Outgoing conveyor**
  - 2 PZR sections (length appr. 1,400 mm)
  - "cold" interface to following conveyor
  - RFID read/write unit

- **All conveyors**
  - Part orientation: oil pan down, front face leading
  - Controlled by gantry cell controls
  - Safety guarding, sheet metal with maintenance doors
  - Gripper maintenance at SPC guarding

**Dalian Diesel Block and Head**  
*29.04.2024*

Image Analysis: 

### Localization and Attribution
- **Image Number**: 1.

### Object Detection and Classification
- **Objects Identified**:
  - A schematic diagram of a conveyor system.
  - Text blocks with bulleted lists.

### Scene and Activity Analysis
- **Scene Description**: 
  - The image is a technical schematic showing the layout and components of an OP120 Block Conveyor system.

### Text Analysis
- **Detected Text**: 
  - A title: "OP120 BLOCK CONVEYOR"
  - Various sections of text:
    - **Scope**:
      - **Intermediate conveyor**: 
        - 4 PZR sections (length appr. 1.400mm)
        - RFID read/write unit.
      - **SPC conveyor**:
        - With semi-automatic turntable
        - RFID read/write unit
        - TBD with Dalian - height.
      - **Outgoing conveyor**:
        - 2 PZR sections (length appr. 1.400mm)
        - "cold" interface to following conveyor
        - RFID read/write unit.
      - **All conveyors**:
        - Part orientation: oil pan down, front face leading
        - controlled by gantry cell controls
        - Safety guarding, sheet metal with maintenance doors
        - Gripper maintenance at SPC guarding.
    - A footer with the text: "Dalian Diesel Block and Head" and a date "29.04.2024."

### Diagram and Chart Analysis
- **Diagram Analysis**:
  - The schematic diagram shows various components and the layout of the block conveyor system. 
  - Axes and scales are not clearly labeled, but it includes labels like "SPC conveyor," "Intermediate conveyor," and "Outgoing conveyor".

### Product Analysis
- **Products Depicted**:
  - Components of the OP120 block conveyor, featuring sections with specific lengths, turntables, RFID units, and safeguarding components. 
  - The diagram differentiates sections such as the "Intermediate conveyor" and "SPC conveyor".

### Anomaly Detection
- **Anomalies**: 
  - "TBD with Dalian - height": This indicates that certain specifications are yet to be determined.

### Color Analysis
- **Color Composition**:
  - The diagram uses a combination of black, blue, red, and green for different components and annotations. 
  - Black is dominant for text, while colors are used to distinguish parts of the conveyor system.

### Perspective and Composition
- **Perspective**:
  - The image appears to be a top-down view laid out as a high-level schematic.
- **Composition**:
  - The schematic occupies the left half of the image while text descriptions occupy the right half.

### Contextual Significance
- **Contribution**:
  - This image likely serves as a detailed technical specification for engineers or stakeholders involved in the design, implementation, or maintenance of the OP120 block conveyor system. 
  - It provides both a visual and textual overview facilitating clear communication of technical details.

### Metadata Analysis
- **Date**: 29.04.2024.
- **Relevant Context**: "Dalian Diesel Block and Head" suggests the document pertains to a project or product related to this entity.
####################
File: DD_Block_Head_Automation_Inquiry_100424.pdf

Page: 12

Context: # OP120 BLOCK GANTRY

## Scope
- **H-loader**
  - 2 vertical axes
  - 2 grippers, each with turning and swivel axis
    - Concept see following slides
- Drip pans between the machines
- **Option**
  - 2 automatic loading hatches for gaging and cleaning station
- **Cell controls:** Siemens
  - Integration of cleaning box
- Fix mounted maintenance platform with ladder at one gantry end
- Moveable maintenance platform, mounted on gantry carriage
- **Option**
  - Part buffer, 2 parts
- Test cell at MAG Eisinglen
  - Transport, installation and commissioning
- Transport to customer FOB and CIF
- Installation and commissioning at customer
- Documentation and training (Chinese)

Image Analysis: 

### Image Analysis

#### Localization and Attribution
- **Image Number:** 1
- **Location on Page:** Entire page

#### Object Detection and Classification
- **Detected Objects:** 
  - A detailed technical diagram of a machine setup.
  - Text elements specifying information about the machine and its operational scope.

#### Scene and Activity Analysis
- **Scene Description:** 
  - This image includes a detailed diagram of an industrial setup, likely a gantry system for handling blocks.
  - The diagram is accompanied by textual information that describes various components and operational details of the system.
  
- **Activity:** 
  - The main activity involves the presentation and explanation of the OP120 Block Gantry system, including its components, options, and operation details.

#### Text Analysis
- **Detected Text:**
  - "OP120 BLOCK GANTRY"
  - "Scope"
  - "H-loader"
  - "2 vertical axes"
  - "2 grippers, each with turning and swivel axis"
  - "Concept see following slides"
  - "Drip pans between the machines"
  - "Option"
  - "2 automatic loading hatches for gaging and cleaning station"
  - "Cell controls Siemens"
  - "Integration of cleaning box"
  - "Fix mounted maintenance platform with ladder at one gantry end"
  - "Moveable maintenance platform, mounted on gantry carriage"
  - "Part buffer, 2 parts"
  - "Test cell at MAG Eislingen"
  - "Transport, installation and commissioning"
  - "Transport to customer FOB and CIF"
  - "Installation and commissioning at customer"
  - "Documentation and training (Chinese)"
  - "Dalian Diesel Block and Head"
  - "12"
  - "29.04.2024"
  - "MAG" (logo)

- **Text Analysis:**
  - The text provides a comprehensive list of specifications and operations associated with the OP120 Block Gantry.
  - Key features include vertical axes, grippers with turning and swivel axis, various maintenance platforms, and control systems.
  - The document outlines transport, installation, commissioning, and training details, emphasizing customer support and documentation, specifically mentioning training in Chinese.

#### Diagram and Chart Analysis
- **Diagram:**
  - The diagram visually represents the layout of the OP120 Block Gantry.
  - It includes multiple components and pathways, indicating the complex structure and workflow of the gantry system.

- **Key Insights:**
  - The technical diagram provides a schematic view of the gantry system, essential for understanding the setup and locations of each component.
  - The color-coding and annotations in the diagram help to distinguish different components and pathways.

#### Product Analysis
- **Product Depicted:**
  - The OP120 Block Gantry, an industrial machine used for handling and processing blocks.
  - **Main Features:** 
    - 2 vertical axes, grippers with turning and swivel axis.
    - Pan for drip prevention, maintenance platforms, and part buffers.
  - **Materials and Colors:**
    - Diagram uses multiple colors indicative of various components (technical schematic colors not specified).

#### Perspective and Composition
- **Perspective:**
  - The diagram is presented in an elevated side view, suitable for showing the intricate details of the machine setup.
- **Composition:**
  - The image is divided into two main sections: the technical diagram on the left and the textual description on the right.
  - The textual information is systematically listed, aligned to the right of the page.

#### Contextual Significance
- **Overall Document Context:**
  - This image appears to be part of a technical or user manual explaining the OP120 Block Gantry.
  - **Contribution:**
    - Provides necessary detailed visual and textual information that aids in understanding, using, and maintaining the gantry system effectively.
####################
File: DD_Block_Head_Automation_Inquiry_100424.pdf

Page: 13

Context: # OP120 Block Gripper

---

## Fixture Concept

![Fixture Concept](path_to_fixture_concept_image)

## Feasible Gripper Bores

![Gripper Bores](path_to_gripper_bores_image)

## Front Face

![Front Face](path_to_front_face_image)

---

### Dalian Diesel Block and Head  
**Date:** 29.04.2024

Image Analysis: 

**1. Localization and Attribution:**

- **Image 1:** Located on the left side of the page.
- **Image 2:** Upper-right corner.
- **Image 3:** Middle-right section.
- **Image 4:** Lower-right section.
- **Image 5:** Bottom-right corner.

**2. Object Detection and Classification:**

- **Image 1:**
  - Object: Fixture Concept.
  - Category: Industrial Equipment.
  - Key Features: Displaying a colored fixture model holding a diesel block.

- **Image 2:**
  - Object: Block Gripper.
  - Category: Machinery Component.
  - Key Features: Silver metal body with blue-highlighted areas indicating feasible gripper bores.

- **Image 3:**
  - Object: Block Gripper (different angle).
  - Category: Machinery Component.
  - Key Features: Silver metal body with blue-highlighted areas indicating feasible gripper bores.

- **Image 4:**
  - Object: Block Gripper (front face).
  - Category: Machinery Component.
  - Key Features: Silver metal body with blue-highlighted areas indicating feasible gripper bores.

- **Image 5:**
  - Object: Block Gripper (another angle).
  - Category: Machinery Component.
  - Key Features: Silver metal body with blue-highlighted areas indicating feasible gripper bores.

**3. Scene and Activity Analysis:**

- **Image 1:**
  - Scene: Conceptual image of a fixture setup.
  - Activity: Diagram showing how a diesel block is held in place by a fixture.

- **Images 2-5:**
  - Scene: Various views of a machinery block gripper.
  - Activity: Illustrations indicating potential gripping points on different angles of the diesel block.

**4. Text Analysis:**

- **Text Detected:**
  - "OP120 BLOCK GRIPPER"
  - "Fixture concept"
  - "Feasible Gripper bores"
  - "Front face"
  - "29.04.2024"
  - "13 Dalian Diesel Block and Head"

- **Significance:**
  - The title "OP120 BLOCK GRIPPER" indicates the focus of the diagrams.
  - The term "Fixture concept" identifies the image as a conceptual design.
  - "Feasible Gripper bores" describes the key areas where the gripper can tightly hold the block.
  - "Front face" indicates the specific orientation shown in the diagrams.
  - "29.04.2024" likely represents the date of the document or creation of the diagram.
  - "13 Dalian Diesel Block and Head" seems to refer to the serial number or section of the document.

**5. Diagram and Chart Analysis:**

- Diagrams are used to illustrate the detailed design and feasible gripper bores of the diesel block. Each angle and perspective provide visual clarity on the gripping points.

**6. Product Analysis:**

- **Fixture Concept Product:**
  - Features: Illustrated in a yellow-orange fixture, holding the diesel block.
  - Main Material: Metal (assumed from the visual).
  - Colors: Primarily yellow-orange and blue.

- **Block Gripper Products:**
  - Features: Detailed in silver-grey, highlighting feasible bores in blue.
  - Main Material: Metal.
  - Colors: Predominantly silver-grey with blue highlights.

- **Comparison:**
  - The images on the right show the block gripper from different angles, focusing on the gripping mechanics. The fixture concept image shows an application context of usage.

**7. Anomaly Detection:**

- No noticeable anomalies in the images. The illustrations seem precise and correctly depict the feasible gripper bores and fixture setup.

**8. Color Analysis:**

- Dominant Colors: Silver-grey (for the block grippers), blue (for the highlighted bores), and yellow-orange (for the fixture concept).
- Impact: The use of blue highlights effectively draws attention to the actionable areas (feasible gripping points).

**9. Perspective and Composition:**

- **Fixture Concept (Image 1):**
  - Perspective: Frontal view.
  - Composition: Centralized positioning of the diesel block and fixture for focused attention.

- **Block Grippers (Images 2-5):**
  - Perspectives: Various angles (including a front face view) providing comprehensive visual information.
  - Composition: Strategic alignment to clearly display feasible gripping points.

**10. Contextual Significance:**

- The images contribute to the overall theme of detailing and explaining the OP120 BLOCK GRIPPER and its practical implementation in securing diesel blocks. The detailed visuals and highlighted gripping bores aid in understanding the functionality and design.

**11. Graph and Trend Analysis:**

- Not applicable as there are no graphs or trends depicted.

**12. Graph Numbers, Ablaufprozesse, Prozessbeschreibungen, Typen Bezeichnung:**

- Not applicable as they are not depicted in the visual content provided.

The analysis provides a comprehensive understanding of the various elements presented in the image, from object classification to contextual significance. The visual representations help in conceptualizing the design and practical application of the OP120 block gripper in the diesel block manufacturing process.
####################
File: DD_Block_Head_Automation_Inquiry_100424.pdf

Page: 14

Context: # GANTRY LOAD/UNLOAD POSITION

---

**Conveyor** 

<--- ---->

- Independent motorized gripper strokes on both sides

---

**Conveyor**

<--- ---->

- Stop Position on conveyor

---

**TBD with DD**  
*Position of RFID Chip*

---

**Dalian Diesel Block and Head**  
29.04.2024

Image Analysis: 

## Image Analysis

### Localization and Attribution
- **Page Localization:** The image analyzed is centrally located on the page.
- **Image Number:** This is Image 1.

### Diagram and Chart Analysis
- **Diagram Title:** Gantry Load/Unload Position.
- **Components Identified:**
  - **Conveyor:** Signified by the grey arrows pointing horizontally leftward and rightward, indicating the conveyor belt's direction.
  - **Independant Motorized Gripper:** Stated to have strokes on both sides. This component is responsible for gripping the diesel block.
  - **Stop Position:** Defined on the conveyor where the block halts during the process.
  - **RFID Chip:** Position marked as TBD (To Be Determined) with a specified location.
- **Key Insights:**
  - The diagram provides a clear process visualization of loading and unloading diesel blocks using a conveyor system equipped with motorized grippers.
  - The RFID chip's position is yet to be determined, reflecting a pending decision in the equipment setup.

### Object Detection and Classification
- **Objects Identified:**
  - **Diesel Block:** Engine block appearing twice in the diagram.
  - **Conveyor System:** Indicates the path and motion of the parts handled.
  - **Gripper Mechanism:** Shown as part of the system handling the diesel blocks.

### Scene and Activity Analysis
- **Scene Description:** The image illustrates a procedural setup involving a diesel engine block, conveyor belts, and a motorized gripper mechanism.
- **Activities:**
  - Depiction of the diesel block being moved on a conveyor.
  - Indicative motion of the block entering and exiting the gripper area.

### Text Analysis
- **Text Detected:** 
  - "Gantry Load/Unload Position"
  - "Conveyor"
  - "Independant motorized gripper strokes on both sides"
  - "Stop Position on conveyor"
  - "TBD with DD Position of RFID Chip"
  - Additional metadata: "Dalian Diesel Block and Head, 29.04.2024"
- **Significance:**
  - The text explains the different stages and components in the load and unload process of the diesel block.
  - The metadata provides the context of creation and specific date, indicating documentation for production or design purposes.

### Process Descriptions (Prozessbeschreibungen)
- **Process Flows:**
  - Diesel blocks are loaded/unloaded via conveyors.
  - During the process, motorized grippers stabilize the block at a designated stop position.
  - There is an indicated but undetermined position for an RFID chip, which would be key for tracking or automation purposes.

### Anomaly Detection
- **Anomalies:**
  - The term "Independant" is misspelled and should be corrected to "Independent." This discrepancy can affect the perceived professionalism of the documentation.

### Color Analysis
- **Color Composition:**
  - The dominant colors are grey, blue, and black.
  - **Grey:** Used primarily for the diagram components such as the diesel block and conveyors, providing a neutral and technical appearance.
  - **Blue:** Highlights specific parts and tread paths on the conveyor.
  - **Red:** Utilized for eye-catching emphasis on the RFID chip position.

### Perspective and Composition
- **Perspective:**
  - The diagram is presented in a lateral view, which is effective for conveying the horizontal motion and positions of the conveyor and engine blocks.
- **Composition:**
  - The elements are arranged cleanly with arrows marking directions and labels specifying parts and actions, ensuring easy readability.

### Contextual Significance
- **Overall Contribution:**
  - The image serves an instructional purpose, providing visual guidance for an industrial process involving diesel block handling.
  - It likely plays a crucial role in documenting manufacturing or engineering processes, aiding workers or engineers in understanding and implementing the system depicted.

Overall, this analysis provides a comprehensive understanding of the visual content, breaking down each component and its relevance to the intended audience.
####################
File: DD_Block_Head_Automation_Inquiry_100424.pdf

Page: 15

Context: # CONVEYOR BLOCK GUIDING

![Conveyor Block Image](image_url)  
*Guiding on roller conveyor*

---

### Dalian Diesel Block and Head  
**Date:** 29.04.2024

Image Analysis: 

### Analysis of the Attached Visual Content

#### Image Identification and Localization:
- **Image Number:** 1

#### Object Detection and Classification:
- **Object:** Engine Block
  - **Category:** Mechanical Component
  - **Key Features:** 
    - Cylindrical openings likely for pistons.
    - Multiple intricate details indicating machining work.
    - Grey metallic appearance suggestive of typical engine block material.

#### Scene and Activity Analysis:
- **Scene Description:** 
  - The image depicts an engine block positioned on what appears to be guiding elements of a roller conveyor.
- **Activity:**
  - The engine block is being guided along a roller conveyor system.

#### Text Analysis:
- **Detected Text:** "GUIDING ON ROLLER CONVEYOR"
  - This text serves as a label explaining the guiding mechanism depicted in the image.
- **Additional Text:**
  - "CONVEYOR BLOCK GUIDING"
    - Acts as the title of the image.
  - "15 Dalian Diesel Block and Head 29.04.2024"
    - Page number, document section or project name, and date.
    
#### Diagram and Chart Analysis:
- **Analysis:**
  - The diagram illustrates the engine block's positioning and the guiding mechanism on a roller conveyor.
  - There's a dash line indicating the alignment and position of the engine block passing through the guiding elements.

#### Product Analysis:
- **Product:** Engine Block
  - **Main Features:** 
    - Multiple cylindrical openings, bolt holes, and machining details.
  - **Material:** Appears to be metal.
  - **Color:** Grey, typical of many metallic engine components.
  - **Comparison:** No other products present for comparison.

#### Anomaly Detection:
- **Notable Elements:**
  - There are no evident anomalies or unusual elements in the image.

#### Color Analysis:
- **Dominant Colors:**
  - Grey (Engine Block)
  - Blue (Guiding Elements on Roller Conveyor)
  - White (Background)
- **Impact on Perception:**
  - The color composition highlights the industrial nature of the subject, with the blue guiding elements providing contrast to emphasize their function.

#### Perspective and Composition:
- **Perspective:**
  - Frontal view of the engine block.
- **Composition:**
  - The central placement of the engine block draws focus toward it.
  - Labels and guiding lines help in understanding the placement and function.

#### Contextual Significance:
- **Contribution to Overall Document/Website:**
  - The image contributes to explaining the mechanical setup of guiding an engine block on a conveyor, likely part of a manufacturing or machining process documentation.

#### Metadata Analysis:
- **Available Metadata:**
  - Capture Date: 29.04.2024
  - Specific to Dalian Diesel Block and Head project or document section.
- **Contribution to Image Analysis:**
  - Provides context regarding the timing of the illustration and specific project it pertains to.

#### Ablaufprozesse (Process Flows):
- **Description:**
  - Indicate the process flow of guiding an engine block through a machining or assembly line, facilitated by a roller conveyor.

#### Trend and Interpretation:
- **Trends:**
  - Use of automated systems (roller conveyors) for handling heavy machinery parts.
- **Interpretation:**
  - Emphasis on precision and controlled movement in the machining or assembly processes of engine blocks.

### Conclusion
This image shows a detailed depiction of a specific industrial process, demonstrating the guiding mechanism of an engine block on a roller conveyor. The textual elements explain the function, and the diagram provides a clear visual representation, contributing to a comprehensive understanding of this step in the assembly or machining process.
####################
File: DD_Block_Head_Automation_Inquiry_100424.pdf

Page: 16

Context: # Head

## Dalian Diesel Block and Head

**Date:** 29.04.2024

Image Analysis: 

1. **Localization and Attribution:**
    - This is Image 1 and it occupies a single page.

4. **Text Analysis:**
    - The image contains the following text:
        - In large, bold font centered on the page: "Head"
        - In smaller text:
            - Bottom left corner: "Dalian Diesel Block and Head" and "16"
            - Bottom right corner: "29.04.2024"
            - Top right corner: “MAG”
    - The main text "Head" likely signifies the title or focus of the slide/presentation section.
    - "Dalian Diesel Block and Head" suggests that this presentation deals with components of a diesel engine, specifically the block and head.
    - "16" likely denotes the slide number.
    - The date "29.04.2024" probably indicates when the content was created or presented.
    - The company logo “MAG” at the top right indicates the affiliation or presenting entity.

9. **Perspective and Composition:**
    - The perspective is straightforward, with text centered on the page. 
    - The composition is minimalistic, focusing the viewer’s attention on the term "Head", which is central and prominent.
    - The smaller texts at the bottom and the logo at the top right help provide context without distracting from the main title.

10. **Contextual Significance:**
    - This image likely serves as a title slide or a section divider in a larger presentation.
    - Its simplicity helps to clearly communicate the focus of the subsequent content.
    - The placement of the company logo and the title text work together to establish branding while introducing a key topic.
####################
File: DD_Block_Head_Automation_Inquiry_100424.pdf

Page: 17

Context: # LAYOUT HEAD

## DALIAN Diesel

### MAG scope
- 4 SPECHT machines
- 1 gantry
- 1 cleaning box
- 1 gaging station
- 1 SPC conveyor
- Incoming/outgoing conveyor

### Dalian Diesel scope
- SPC
  - Table
  - Crane
  - Fixture
  - Hardgages

---

**Workpart no.:** CA4 DG1, CA6 DG1, CA6 DH2  
**Cycle Time:** 260s  
**Date:** 29.04.2024  

Image Analysis: 

### Image Analysis:

**1. Localization and Attribution:**
   - **Image Position:** The image appears to be centrally located on a page titled "LAYOUT HEAD".
   - **Image Number:** Image 1.

**2. Object Detection and Classification:**
   - **Objects Identified:**
     - Diagram/sketch of a manufacturing line.
     - Text elements listing components and instructions.
     - Logos and labels.
   - **Object Features:**
     - The diagram shows various machines and conveyors.
     - Text elements detail the components and aspects of the manufacturing line.

**3. Scene and Activity Analysis:**
   - **Scene Description:**
     - The scene depicts a detailed layout of a manufacturing line specifically for cylinder head production.
   - **Activities:**
     - Manufacturing processes involving machinery.

**4. Text Analysis:**
   - **Detected Text:**
     - **Title:** "LAYOUT HEAD"
     - **Subtitle:** "DALIAN Diesel"
     - **Diagram Title:** "Manufacturing Line for Cylinder Head"
     - **MAG Scope:**
       - "4 SPECHT machines"
       - "1 gantry"
       - "1 cleaning box"
       - "1 gaging station"
       - "1 SPC conveyor"
       - "Incoming/outgoing conveyor"
     - **Dalian Diesel Scope:**
       - "SPC"
       - "- table"
       - "Crane"
       - "- fixture"
       - "hardgages"
     - **Other Text:**
       - "MAG Content"
       - "supplied by customer"
       - "Cycle Time: 260s"
       - "Workpart no: C/Ai DG1, C/A6 DG1, C/A6 DH2"
       - Date: "29.04.2024"
   - **Text Significance:**
     - The text provides specific details about the machinery and scope of work for the manufacturing line, which is crucial for operational planning and execution.

**5. Diagram and Chart Analysis:**
   - **Diagram Description:**
     - The diagram visually represents the arrangement and flow of a manufacturing line for cylinder heads.
     - It includes different sections marked for specific components such as "GP 20" and "GP 27".
   - **Key Insights:**
     - The layout involves a sequence of processes and machinery indicating a systematic production flow in a manufacturing setup.

**8. Color Analysis:**
   - **Dominant Colors:**
     - Blue, green, and black for line annotations and machinery depictions.
   - **Impact on Perception:**
     - The colors are used to distinguish different sections and components, aiding in clear visualization and understanding of the manufacturing line layout.

**9. Perspective and Composition:**
   - **Perspective:**
     - The image has a top-down or bird's eye view, which is typical for floor plans and manufacturing layouts.
   - **Composition:**
     - The elements are arranged systematically to depict the manufacturing process flow from start to finish.

**10. Contextual Significance:**
   - **Overall Document Context:**
     - The image serves as a detailed plan or blueprint for setting up or understanding the manufacturing line for cylinder heads. It contributes to the operational, technical, and logistical planning phases for manufacturing.

**Ablaufprozesse (Process Flows):**
   - The diagram represents the process flow within a manufacturing line, detailing the sequence of operations and machinery involved.

**Prozessbeschreibungen (Process Descriptions):**
   - Processes include various stages handled by different machines and conveyors, as highlighted in the scope descriptions.

**Typen Bezeichnung (Type Designations):**
   - Specific types of equipment are designated, such as "4 SPECHT machines," "gantry," "cleaning box," "gaging station," "SPC conveyor," and "hardgages."

**Date Analysis:**
   - **Cycle Time Analysis:** 
     - The cycle time of 260 seconds indicates the duration required to complete one full cycle in the manufacturing process, which is an important metric for efficiency analysis.

**Summary:**
The image is a detailed layout of a manufacturing line for cylinder heads, specifying machinery, flow processes, and components involved. The top-down perspective and clear compartmentalization facilitate understanding and implementing the manufacturing setup. Text elements provide essential context and operational details, making the image valuable for technical planning and execution in a manufacturing environment.
####################
File: DD_Block_Head_Automation_Inquiry_100424.pdf

Page: 18

Context: # HEAD CONVEYOR

## Scope

- **Incoming conveyor**
  - 2 PZR sections (length approx. 1,400 mm)
  - “cold” interface to following conveyor
  - RFID read/write unit

- **SPC conveyor**
  - 1 SPC pallet
    - Part orientation: upright standing on exhaust or intake side
  - With semi-automatic turntable
  - RFID read/write unit
  - TBD with Dalian - height

- **Outgoing conveyor**
  - 2 PZR sections (length approx. 1,400 mm)
  - “cold” interface to following conveyor
  - RFID read/write unit

- **All conveyors**
  - Part orientation: bottom face down, rear face leading
  - Controlled by gantry cell controls
  - Safety guarding, sheet metal with maintenance doors
  - Gripper maintenance at SPC guarding

Image Analysis: 

1. **Localization and Attribution:**
    - There is only one image present.
    - Numbering: Image 1.

3. **Scene and Activity Analysis:**
    - The image consists of a technical diagram and a block of text with a heading "HEAD CONVEYOR."
    - The diagram appears to depict a conveyor system layout with various sections and components labeled.
    - The textual part outlines the scope of the head conveyor, including details on incoming conveyors, SPC conveyors, outgoing conveyors, and general information for all conveyors.

4. **Text Analysis:**
    - The text contains a heading "HEAD CONVEYOR" and a section titled "Scope."
    - The content under "Scope" includes:
        - Details about the incoming conveyor (2 PZR sections with a length of approximately 1.400 mm, “cold” interface, RFID read/write unit).
        - Description of the SPC conveyor (1 SPC pallet with part orientation upright, semi-automatic turntable, RFID read/write unit, height specification tbd with Dalian).
        - Outgoing conveyor information (2 PZR sections, “cold” interface, RFID read/write unit).
        - General information about all conveyors (part orientation for bottom face down, controlled by gantry cell controls, safety guarding, sheet metal with maintenance doors, and gripper maintenance at SPC guarding).
    - There is a note for the date at the bottom: "29.04.2024".

5. **Diagram and Chart Analysis:**
    - The diagram is a technical layout of the conveyor system with labeled components and sections.
    - The diagram indicates various parts of the conveyor system, which are interconnected.
    - The main elements include sections labeled with codes (CP 0F-1, CP 0F-2, CP 0F-3).

7. **Anomaly Detection:**
    - There are no apparent anomalies in the image; the diagram and text appear to be consistent and relevant to each other.

8. **Color Analysis:**
    - The image uses primarily black text on a white background for the text section.
    - The diagram includes colors such as blue, red, and green, likely to differentiate between various components and sections of the conveyor system.
    - The colors help in visual clarity and organization of the different elements within the conveyor system layout.

9. **Perspective and Composition:**
    - The image was taken from a frontal view, focusing on both the text and the diagram.
    - The text is positioned on the right side, and the diagram is on the left side, making it easy to correlate textual descriptions with the visual representation.
    
10. **Contextual Significance:**
    - The image is likely part of a technical document or presentation about the head conveyor system for Dalian Diesel Block and Head.
    - It provides specific details on how the conveyor system is structured and operated, ensuring readers understand the components and their functions within the system.

In summary, the image provides a detailed description and technical layout of a head conveyor system, with a focus on various types of conveyors, their sections, and operational details. This is crucial for individuals involved in the design, installation, or maintenance of the conveyor system.
####################
File: DD_Block_Head_Automation_Inquiry_100424.pdf

Page: 19

Context: # HEAD GANTRY

## Scope
- **H-loader**
  - 2 vertical axes
  - 2 grippers, each with turning and swivel axis
    - Concept see following slides
- Drip pans between the machines
- **Option**
  - 2 automatic loading hatches for gaging and cleaning station
- **Cell controls Siemens**
  - Integration of cleaning box
- Fix mounted maintenance platform with ladder at one gantry end
- Moveable maintenance platform, mounted on gantry carriage
- **Option**
  - Part buffer, 2 parts
- Test cell at MAG Eislingen
  - Transport, installation and commissioning
- Transport to customer FOB and CIF
- Installation and commissioning at customer
- Documentation and training (Chinese)

Image Analysis: 

### Analysis of Attached Image

#### 1. **Localization and Attribution:**
   - **Image Identification:** Single image on the page.
   - **Image Number:** Image 1.

#### 2. **Object Detection and Classification:**
   - **Objects Detected:**
     - Diagram representing a mechanical or industrial layout.
     - Text blocks providing detailed information.
     - Logos and headers indicating the document's subject and organization.
   - **Key Features:**
     - The diagram includes several rectangular shapes, arrows, and annotations, likely representing different components of an industrial machine.
     - The text includes bullet points and numerical annotations aligned with parts of the diagram.

#### 3. **Scene and Activity Analysis:**
   - **Scene Description:**
     - The image is an industrial schematic layout, possibly for a machinery system named "Head Gantry."
     - The activities described involve the operation, components, and installation of the machinery system, focusing on transportation, installation, and commissioning.
   - **Main Actors and Actions:**
     - No human actors are depicted, but the schematic suggests the roles of engineers and technicians in the assembly and maintenance processes.
     
#### 4. **Text Analysis:**
   - **Extracted Text:**
     - **Header:**
       - "HEAD GANTRY"
     - **Scope:**
       - H-loader
         - 2 vertical axes
         - 2 grippers, each with turning and swivel axis
           - Concept see following slides
       - Drip pans between the machines
       - Option
         - 2 automatic loading hatches for gaging and cleaning station
       - Cell controls Siemens
         - Integration of cleaning box
       - Fix mounted maintenance platform with ladder at one gantry end
       - Moveable maintenance platform, mounted on gantry carriage
       - Option
         - Part buffer, 2 parts
       - Test cell at MAG Eislingen
         - Transport, installation and commissioning
       - Transport to customer FOB and CIF
       - Installation and commissioning at customer
       - Documentation and training (Chinese)
     - **Footer:**
       - "Dalian Diesel Block and Head"
       - "29.04.2024"

   - **Text Significance:**
     - Describes the key features, options, and functionalities of the Head Gantry system.
     - Outlines the stages from transportation to installation and commissioning.
     - Specifies additional documentation and training in Chinese.
     - Provides organizational and date information for reference.

#### 5. **Diagram and Chart Analysis:**
   - **Diagram Analysis:**
     - The diagram depicts the layout of a head gantry machine, showing detailed components and their relative positions.
     - Annotated parts include vertical axes, grippers, drip pans, loading hatches, platforms, control units, and buffers.
   
   - **Key Insights from Diagram:**
     - The H-loader mechanism is central to the operation.
     - Various maintenance and operational options are available for customization.
     - The system includes detailed control mechanisms (Siemens) and multiple configurations for parts handling.

#### 7. **Anomaly Detection:**
   - No immediate anomalies detected in the layout or descriptions provided in the image content.

#### 8. **Color Analysis:**
   - **Color Composition:**
     - Dominant colors include blue for the diagram lines, black for text, and red for logos and other elements.
     - The blue color in the diagram helps highlight the technical precision, while black text ensures readability.
     - Red elements draw attention to key organizational details and headers.

#### 9. **Perspective and Composition:**
   - **Perspective:**
     - The perspective is a direct top-down view typical for technical schematics.
   - **Composition:**
     - The page is neatly divided into two sections: the detailed technical diagram on the left and the corresponding descriptive text on the right.
     - The layout is orderly and logically arranged, facilitating easy reference between the diagram and text.

#### 10. **Contextual Significance:**
   - **Contribution to the Document:**
     - The image likely aims to provide a detailed overview of the Head Gantry system for technical documentation or a product manual.
     - It contributes detailed technical knowledge necessary for understanding system components, assembly, and operational processes.

### Summary
The attached image systematically presents a technical overview of a head gantry system, complete with detailed schematics and outlined operational functions. It includes precise technical text to explain the components and options available within the system, and its neat composition ensures easy reference for engineers or technicians working on assembly, maintenance, or installation.
####################
File: DD_Block_Head_Automation_Inquiry_100424.pdf

Page: 20

Context: # GANTRY HEAD GRIPPER

![Gantry Head Gripper](path_to_image)

**Suggested Gripper Bores**

---

## Dalian Diesel Block and Head

**Date:** 29.04.2024

Image Analysis: 

### Analysis

#### 1. **Localization and Attribution**
**- Image Number: 1**

#### 2. **Object Detection and Classification**
**- Detected Objects:**
  - Two engine components, specifically cylinder head assemblies, which are part of an internal combustion engine.
**- Key Features:**
  - The components are metallic and structurally complex, with multiple bores and grooves.
  - Both components have holes marked in blue, labelled as "Suggested Gripper bores."

#### 4. **Text Analysis**
**- Detected Text:**
  - GANTRY HEAD GRIPPER
  - Suggested Gripper bores
  - Dalian Diesel Block and Head
  - 29.04.2024
    - "20" on the bottom left and also a logo on the top right(side) which were not included in the analysis.
**- Text Significance:**
  - The text provides a title, GANTRY HEAD GRIPPER, which indicates the subject matter of the image.
  - The label "Suggested Gripper bores" suggests specific points on the engine components where a gripper should be applied.
  - "Dalian Diesel Block and Head" appears to be the project or product name, while "29.04.2024" is the date of the documentation.

#### 6. **Product Analysis**
**- Products Depicted:**
  - The products are likely diesel engine cylinder heads, which are crucial components in the engine's structure.
  - Material appears to be metal, likely cast iron or aluminum alloy, which is commonly used for engine parts.
  - The components are predominantly gray in color with certain features highlighted in blue.
  - The parts have multiple holes and slots for mounting and functionality purposes.
**- Visual Differences:**
  - Both components shown are similar but oriented differently to showcase various perspectives of the same product.

#### 8. **Color Analysis**
**- Color Composition:**
  - Dominant Colors: Gray (main body of the components), Blue (highlighted gripper bores).
  - The gray color gives a technical and metallic appearance while the blue highlights draw attention to specific functional areas.

#### 9. **Perspective and Composition**
**- Perspective:**
  - The image provides a slightly elevated, angled view of the cylinder heads, offering insights into their three-dimensional structure.
**- Composition:**
  - The components are centrally placed, allowing for a clear and unobstructed view.
  - The text and labels are strategically positioned for easy reading, providing context without obstructing the visuals.

#### 12. **Graph and Trend Analysis**
   - N/A.

**Conclusion:**
The provided image serves as a technical illustration for identifying gripper points on diesel engine cylinder heads, useful for manufacturing or assembly line processes, contributing to a detailed and functional understanding of the product.
####################
File: DD_Block_Head_Automation_Inquiry_100424.pdf

Page: 21

Context: # CONVEYOR HEAD GUIDING

---

![Guiding on roller conveyor](image-url-placeholder)

**Guiding on roller conveyor**

---

**Dalian Diesel Block and Head**  
**Date:** 29.04.2024

Image Analysis: 

### Image Analysis

1. **Localization and Attribution:**
   - This is Image 1, located centrally on the page.

2. **Object Detection and Classification:**
   - **Object Detected:** Conveyor system with a guiding mechanism.
   - **Key Features:**
     - **Conveyor:** Consists of rollers for material movement.
     - **Guiding Mechanism:** There is a guiding component to ensure the material remains on the conveyor.

3. **Scene and Activity Analysis:**
   - **Scene Description:** The image portrays a part of a mechanical system, likely used for industrial purposes such as manufacturing.
   - **Activities:** The system guides items on a conveyor, ensuring they stay aligned for further processing.

4. **Text Analysis:**
   - **Extracted Text:**
     - Title: “CONVEYOR HEAD GUIDING”
     - Label: "Guiding on roller conveyor"
   - **Significance:** 
     - The title explains the function of the depicted system.
     - The label indicates the specific part of the conveyor system being highlighted for its guiding function.

6. **Product Analysis:**
   - **Description:** 
     - The conveyor system is gray in color, appears to be made of metal, and has intricate mechanical components.
   - **Comparison:** Not applicable as only one system is shown.
   - **Main Features:** Guiding mechanism designed to keep items on track as they move along the conveyor.

8. **Color Analysis:**
   - **Dominant Colors:** Gray and blue.
     - **Gray:** Represents the metallic parts of the conveyor system, signifying industrial robustness.
     - **Blue:** Possibly highlights the guiding mechanism for better visual distinction.

9. **Perspective and Composition:**
   - **Perspective:** The image is captured from a side view to illustrate the guiding mechanism clearly.
   - **Composition:**
     - The conveyor system is centrally positioned with labels for key components.
     - The composition effectively draws attention to the guiding mechanism.

10. **Contextual Significance:**
   - **Overall Document Context:** Likely part of a technical document or manual on conveyor systems.
   - **Message Contribution:** This image clarifies how the guiding mechanism functions, providing crucial information for understanding or operating the system.

**Additional Aspects:**

- **Ablaufprozesse (Process Flows):**
  - The image suggests a process flow where items are moved along a conveyor and guided precisely to avoid misalignment.

- **Prozessbeschreibungen (Process Descriptions):**
  - Displays and describes the guiding process on a roller conveyor, emphasizing the importance of maintaining alignment during transportation.
####################
File: dictionary.txt

Page: 1

Context: Definitionen:

- Antworten Sie nur mit einer Gemeinde für Kundenstandort. Geben Sie in der Adresse keine zusätzlichen Details wie Fabrik, Gebäude, Werk usw. an.
- Alle großen Automobilhersteller (Mercedes-Benz, Porsche, Audi, Volkswagen, MAN usw.) Kundentyp: OEM
- Es muss zwischen Endkunden und dem Kunden unterschieden werden. Der Endkunde beschreibt den Auftragsgeber wo die Automationlösung verbleibt. Der Kunde ist der direkte Auftraggeber. Vorschriften vom Endkunden haben eine höhere Gewichtung. Endkunde und Kunde können, müssen aber nicht gleich sein.
- Für den geschätzten Gesamtumsatz runden Sie auf die nächste Million (MEUR) auf.
- Technische Anforderungen sind als Auflistung anzugeben.
- Die Automationsinhalte sind als Funktionseinhalten darzustellen. Funktionsinhalte beschreiben die einzelnen Funktionen im gesamten Produktionsablauf.
####################
File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls

Page: 1

Context: | 5.2.7 编程、调试、诊断说明书。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               | 5.2.7 Programming, commissioning, and diagnostic manuals.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           |
| 5.3 随设备到货时一同提供的资料（提供电子文档，纸质文档在终验收之前提供）：                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   | 5.3 The documents (electronic data) to be provided with the equipment (the paper documents shall be provided before the final acceptance):                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          |
| 5.3.1 设备清单、装箱清单。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   | 5.3.1 Equipment list and packing list                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               |
| 5.3.2 供应商的应用安装程序，加工程序，刀具数据。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             | 5.3.2 Supplier's application installation program, machining program, and tool data.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                |
| 5.3.3 设备总图、夹具总图、其它部件总图，总图需清晰表述部件结构，非标部件（为业主专门设计的图纸）还需提供零件图。设备丝杠、滑台、主轴箱、工作台、刀具库等运动部件至少提供满足维护、维修用的图纸。其它按投标方标准应该提供的资料。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             | 5.3.3 Equipment general diagram, fixture general diagram, and other component general diagram. The general diagram should clearly describe the component structure. The non-standard components (drawings specially designed for the owner) need to provide the part drawings additionally. At least provide the drawings for maintenance and repair of moving parts such as screws, slide tables, spindle boxes, work tables, and tool magazines. Other data shall be provided according to the bidder's standards.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                |
####################
File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls

Page: 1

Context: | Unnamed: 2                                                                                                                                                                                                                                                          | Unnamed: 3                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     |
|:--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|:---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|
| 目  录                                                                                                                                                                                                                                                              | Contents                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 第一部分 总体要求                                                                                                                                                                                                                                                   | Part I     General Requirements                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                |
| 第二部分 整线要求                                                                                                                                                                                                                                                   | Part II     Whole-line Requirements                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            |
| 第三部分 工艺要求及加工精度                                                                                                                                                                                                                                         | Part III    Process Requirements and Machining Accuracy                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        |
| 第四部分 设备、夹具和刀具                                                                                                                                                                                                                                           | Part IV   Equipment, Fixture and Too                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           |
| 第五部分 需提供的技术资料                                                                                                                                                                                                                                           | Part V    Technical Data to be Provided                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        |
| 第六部分 方案会审                                                                                                                                                                                                                                                   | Part VI   Joint Programme Review                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               |
| 第七部分 验收及培训                                                                                                                                                                                                                                                 | Part VII   Acceptance and Training                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             |
| 第八部分 质保期、附件、备件及售后服务                                                                                                                                                                                                                               | Part VIII  Warranty Period, Accessories, Spare Parts and After-sales Service                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   |
| 第九部分 投标资料要求                                                                                                                                                                                                                                               | Part IX   Tender Data Requirements                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             |
| 第十部分 投标报价要求                                                                                                                                                                                                                                               | Part X    Bid Pricing Requirements                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             |
| 第十一部分 保密                                                                                                                                                                                                                                                     | Part XI   Confidentiality                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      |
| 附件：                                                                                                                                                                                                                                                              | Appendix:                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      |
| 附件1： 《新中型缸盖精加工线平面区划图》                                                                                                                                                                                                                            | Appendix 1: "Layout Area for Finish Machining Line of New Medium-Sized Cylinder Head"                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          |
| 附件2： 《新中型产品缸盖图纸》                                                                                                                                                                                                                                      | Appendix 2: "Product Drawing of New Mediu-Sized Cylinder Head"                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 |
| 附件3： 《新中型产品缸盖工艺附图》                                                                                                                                                                                                                                  | Appendix 3: "Product Process Drawing of New Mediu-Sized Cylinder Head"                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         |
| 附件4： 《智能制造数据采集功能通用设备技术规范》                                                                                                                                                                                                                    | Appendix 4: "General Technical Specification of Intelligent Manufacturing Data Collection"                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     |
| 第一部分 总体要求                                                                                                                                                                                                                                                   | Part I  General Requirements                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   |
| 1.1 供货范围                                                                                                                                                                                                                                                        | 1.1  Scope of supply                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           |
| 1.1.1 设备名称：新中型缸盖精加工线。                                                                                                                                                                                                                                | 1.1.1 Equipment name: finish machining line for new medium-sized cylinder head                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 |
| 1.1.2 设备用途：用来完成CA4DG1、CA6DH2、CA6DG1气缸盖从半成品至成品共线加工。                                                                                                                                                                                        | 1.1.2 Equipment purpose: used to complete the flexible production of cylinder heads CA4DG1, CA6DH2, and CA6DG1 from semi-finished products to finished products                                                                                                                                                                                                                                                                                                                                                                                                                                                |
| 1.1.3 项目包括：                                                                                                                                                                                                                                                    | 1.1.3 The project includes:                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    |
####################
File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls

Page: 1

Context: | 标准：IEC60204-1最新板（设计、安装、制作）                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   | Standard: the latest version of IEC60204-1 (design, installation, manufacture)                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      |
| 温度控制：空调品牌标准参照或相当于RITTAL、PFANNENBERG等国际一流知名品牌产品，并具备温度显示及设置功能。电柜温度不能超过42度，同时必须保证电柜的温度高于环境温度，电柜空调要避免顶部安装。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    | Temperature control: Air conditioning recommend RITTAL, PFANNEBERG or equivalent international first-class brand products, with temperature display and setting functions. The temperature of the electrical cabinet cannot exceed 42°, and it must be ensured that the temperature of the electrical cabinet is higher than the ambient temperature. The air conditioners of the electrical cabinet should be avoided from being installed on top of the equipment.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                |
| b. 操作面板：                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                | b. Operation panel:                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 |
| 型号：配置独立的主操作面板，采用主流型号。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   | Model: equipped with an independent main operation panel, using mainstream models.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  |
| 安装位置：依据机床设计定，便于操作                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           | Installation position: according to the machine design, easy to operate.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            |
| 安装高度（显示器中心）：1650mm                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               | Installation height (the center of display): 1650mm                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 |
| 语言：中文和英文，可切换                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     | Language: Chinese and English, switchable                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           |
| 界面：主操作面板为彩色图形人机界面，所有执行器件都能手动调整、模拟量、运行参数、温度曲线、压力曲线、元器件级报警等都能显示或设定。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           | Interface: The main operation panel is human-machine interface with colored graphical , and all executing components can be manually adjusted. Analog quantities, operating parameters, temperature curves, pressure curves, and component alarms can be displayed or set.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          |
| c. 低压电器：                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                | c. Low voltage electrical appliances:                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               |
| PLC：品牌标准参照或相当于SIEMENS博图1500系列CPU1517F，或AB、SCHNEIDER等国际一流知名品牌产品，软件为最新版本。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                | PLC: The brand recommend SIEMENS Portal 1500 series CPU1517F, or international first-class brand products such as AB and SCHNEIDER. The software should be the latest version.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      |
| 接触器：品牌标准参照或相当于SIEMENS、SCHNEIDER、ABB等国际一流知名品牌产品                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    | Contactor: reference or equivalent to international first-class brand products such as SIEMENS, SCHNEIDER, ABB, etc                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 |
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File: Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls

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Context: | 7.1.1.4 按“3.10机床在线检测系统要求”，对在线检测系统的功能、精度等进行验收。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 | 7.1.1.4 According to "3.10 Requirements for online detection system of the machines", perform acceptance on the functions, accuracy, etc. of the online testing system.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             |
| 7.1.1.5 各项精度合格后进行零件加工验收, 应保证在机床和工装无故障、加工中不进行人工调整前提下，每工序中的1台设备连续切削30件CA6DG1缸盖, 100%采用三坐标测量机检测，按“3.8 设备能力要求”验收Cmk等，连续切削10件6DH2缸盖和5件CA4DG1缸盖，15件全检，要求100%合格, 采用三坐标测量机检测；其余设备分别连续切削5件CA4DG1、CA6DG1和6DH2缸盖，15件全检，要求100%合格, 采用三坐标测量机检测。三坐标检测时，圆度和直线度≤0.02、跳动≤0.04、平面度≤0.02的特性使用扫描策略。切削过程中同时进行节拍验证。                                                                                                                                                                                                                                                                                                                                                                                                                                                    | 7.1.1.5 After the accuracy of each item is qualified, the acceptance of part processing should be carried out. It should be ensured that one equipment of each process continuously cuts 30 pieces of CH CA6DG1 without manual adjustment during the machining process, and the 3-coordinate measuring machine provided by the owner should be used for testing of all processed workpieces. Cmk should be accepted according to the "3.8 Equipment Capability Requirements". 10 pieces of CH 6DH2 and 5 pieces of CH CA4DG1 were continuously cut, and all 15 pieces were tested by the 3-coordinate measuring machine, requiring 100% qualification. The remaining equipment continuously cuts 5 pieces of CH CA4DG1, CH CA6DG1, and CB 6DH2, and all 15 pieces were tested by the 3-coordinate measuring machine, requiring 100% qualification.respectively, When using 3-coordinate detection, scanning strategies are used for characteristics such as roundness and straightness ≤ 0.02, runout ≤ 0.04, and flatness ≤ 0.02. Simultaneously circle time verification during the cutting process.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              |
| 7.1.1.6 设备功能性验收，包括操作性、安全性方面的功能性验收。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 | 7.1.1.6 Equipment functional acceptance, including operability, safety, etc.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        |
| 7.1.1.7 检查供货是否符合合同供货范围。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       | 7.1.1.7 Check whether the goods are consistent with the supply scope of the contract.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               |
| 7.1.1.8 预验收期间设备使用的辅助材料由投标方提供。如果在德国有售并符合投标方要求，切削液品牌和型号同业主现有切削液系统相同。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 | 7.1.1.8 The auxiliary materials used for the equipment during the pre-acceptance period shall be provided by the bidder. If available for purchase in Germany and meets the bidder's requirements, the brand and model of the coolant should be the same as the existing coolant system of the owner.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               |
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Context: | 1.4.2 设备到货后，3个月内完成安装调试和设备能力验证，具备生产条件并允许投产，在满足技术协议和合同要求时进行终验收。                                                                                                                                                 | 1.4.2 After the equipment arrives, installation, comissioning, and equipment capability verification shall be finished within 3 months, and production conditions shall be met and allowed to be put into operation. The final acceptance shall be carried out when the technical agreement and contract requirements are met.                                                                                                                                                                                                                                                                                 |
| 1.5 工厂条件                                                                                                                                                                                                                                                        | 1.5 Workshop conditions                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        |
| 1.5.1 厂房：                                                                                                                                                                                                                                                        | 1.5.1 Workshop:                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                |
| 1.5.1.1 厂房屋架下弦距地面高度 ：8m                                                                                                                                                                                                                                 | 1.5.1.1 The height of the lower chord of the workshop roof truss from the ground: 8m                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           |
| 1.5.1.2 厂房地坪承重：整体钢筋混凝土（厚度400）承重5t/m2                                                                                                                                                                                                            | 1.5.1.2 Load bearing capacity of workshop floor: monolithic reinforced concrete (thickness 400) with a load capacity of 5t/m2                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  |
| 1.5.1.3 厂房供设备进出的门：门洞（高×宽）4.5米×4.5米                                                                                                                                                                                                                | 1.5.1.3 Doors for equipment entry and exit: doorway (H x W) 4.5m x 4.5m                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        |
| 1.5.1.4 厂房内环境温度：16-35℃                                                                                                                                                                                                                                      | 1.5.1.4 Ambient temperature inside the workshop: 16-35 ℃                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 1.5.2 动能：                                                                                                                                                                                                                                                        | 1.5.2 Power energy:                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            |
| 1.5.2.1 供电情况：采用TN-S形式，如下图，AC380V±10%                                                                                                                                                                                                                  | 1.5.2.1 Power supply:  TN-S form, as shown in the following figure, AC380V±10%                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 |
| 频率：50HZ±2%                                                                                                                                                                                                                                                       | Frequency: 50HZ±2%                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             |
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Context: | Unnamed: 2                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   | Unnamed: 3                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          |
|:---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|:--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|
| 负载                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         | Load                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                |
| 1.5.2.2 供水情况：供水压力为0.2－0.5MPa                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      | 1.5.2.2 Water supply: pressure is 0.2-0.5MPa                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        |
| 1.5.2.3 压缩空气：网络压力0.4-0.6Mpa                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         | 1.5.2.3 Compressed air: network pressure is 0.4-0.6Mpa                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              |
| 第二部分 整线要求                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            | Part II  Whole-line Requirements                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    |
| 2.1 项目为交钥匙工程，投标方投标时需提供项目工艺方案，包括但不限于平面布置，节拍计算，安调计划，工件输送方案，冷却液、切屑、尘、雾处理方案。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 | 2.1 The project is a turnkey project. The bidder shall provide a process proposal for the project, including but not limited to the layout, time study, installation schedule, workpiece conveying, treatment of coolant, chips, dust and mist.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     |
| 投标方除负责新增设备安装调试外，还负责与其他供应商相邻设备之间的机械、电气接口的连接和控制系统安装调试。 业主负责将最终介质连接到设备接口（动力，压缩空气和切削液的新液供给和旧液回收等），设备内部及设备相互之间的连接由投标方负责。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        | In addition to being responsible for the installation and commissioning of new equipment, the bidder is also responsible for the connection of mechanical and electrical interfaces with adjacent equipment from other suppliers, as well as the installation and commissioning of control systems. The owner is responsible for connecting the final medium to the equipment interface (new liquid supply and old liquid recovery for power, compressed air and coolant, etc.). The connection inside the equipment and between the equipment is the responsibility of the bidder.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 |
| 2.2 平面布置                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 | 2.2 Layout                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          |
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Context: | ★9.5 提供整线设备共线方案描述，包括但不限于机床、夹具、刀具、辅具技术方案。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  | ★9.5 Provide a description of the flexible production plan for the equipment of whole line, including but not limited to the technical solutions for machining centers, fixtures, cutting tools, and auxiliary tools.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               |
| 9.6 提供设备各精度指标的检验报告及出厂规范。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 | 9.6 Provide the inspection reports and delivery specifications for various accuracy of the equipment.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               |
| 9.7 设备的机械（导轨、丝杠等）、电气（电机、伺服马达等）、液压、气动、润滑等元器件的主要供应商，输送、上、下料机构的供应商，集中吸雾系统供应商。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             | 9.7 Provide the supplier lists of mechanical (guide rails, screws, etc.), electrical (motors, servo motors, etc.), hydraulic, pneumatic, lubrication and other key components of equipment. Provide the supplier lists of conveying, loading and unloading mechanisms, and centralized mist suction systems.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        |
| 9.8 总线控制拓扑图，软硬件配置及达到的功能。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 | 9.8 Bus control topology diagram, software and hardware configuration, and achieved functions.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      |
| ★9.9 工序说明、加工示意图、工序时间计算（切削用量的选择），主轴最高转速及最大扭矩。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          | ★9.9 Process description, machining diagram, time study (selection of cutting amount), max. spindle speed and max. torque.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          |
| 9.10 各工序的夹具简图，工序定位、夹紧示意图（标明具体部位）。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                | 9.10 Fixture schematic diagram, process locating and clamping diagram (indicating specific positions) of each process.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              |
| 9.11 各工序机床的配置说明。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  | 9.11 Equipment configuration instructions of each process.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          |
| 9.12 工件上、下料和输送方式说明。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            | 9.12 Description of workpiece loading, unloading, and conveying methods.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            |
| 9.13 SPC检查站及检测夹具说明（包括生产线自动向检测夹具输送及检测后自动返回加工方案）。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       | 9.13 Description of SPC inspection stations and inspection fixtures (including the scheme of automatic workpiece transportation from the production line to the inspection fixture and automatic returning of inspected workpiece for continue processing).                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         |
| 9.14 工件缓存方案、工件清洁包方案、集中吸雾系统方案。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        | 9.14 Schemes of workpiece buffering, workpiece cleaning package, and centralized mist suction system.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               |
| 9.15 刀具及外购件主要供应商清单。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            | 9.15 List of major suppliers of cutting tools and purchased parts.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  |
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Context: | a. NCU系统基于Linux系统，如投标人选择基于Linux系统的TCU系统，则需提供1台国际品牌的工业PG，配置Step编程器及软件、附件（如电缆），便于设备故障诊断。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           | a. The NCU system is based on the Linux system. If the TCU system based on the Linux system is used, the bidder shall provide one industrial PG of international brand with a Step programmer, software, and accessories (such as the cables) to facilitate equipment fault diagnosis.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              |
| b. 适合于汽车工业的HMI介面，易于操作，操作维护帮助信息充分。允许客户编辑。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   | b. HMI interface suitable for the automotive industry, easy to operate, with sufficient operation and maintenance assistance information, allowing customers to edit.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               |
| c. 配备数控软件。供应商特殊应用软件，必须安装于系统内，便于维修时操作。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      | c. Equipped with CNC software. The supplier's special application software must be installed in the system for easy operation during maintenance.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   |
| d. 配备远程诊断软件。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        | d. Equipped with remote diagnostic software.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        |
| e. PLC程序中所有的注释必须全部为英文或中文。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 | e. All comments in the PLC program must be in English or Chinese.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   |
| f. 如采用西门子SINUMERIK 840D sl (SINUMERIK ONE) 数控系统，需带有PLC软件，可以查找和修改梯形图（或采用SIEMENS的工业PG进行查找和修改梯形图）。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                | f. If CNC system adopts Siemens SINUMERIK 840D SL (SINUMERIK ONE), it is necessary to have PLC software that can search and modify the ladder diagram (or use SIEMENS industrial PG to search and modify the ladder diagram).                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 4.1.4.6.3 数控系统除具备标准功能及工序所必须的附加功能以外，还须具备以下特殊功能：                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           | 4.1.4.6.3 In addition to standard functions and additional functions necessary for processes, the CNC system must also have the following special functions:                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        |
| a. 功能完善友好的用户可编辑的HMI。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           | a. A user-friendly and fully functional HMI that can be edited by the user.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         |
| b. 刀具负荷监测和功率显示，主轴监控。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        | b. Tool load monitoring and power display, spindle monitoring.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      |
| c. 刀具加工过程过负荷反馈及切削参数的即时适应性下调。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        | c. Overload feedback of cutting tools during the machining process and the real-time adaptive adjustment of cutting parameters.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     |
| d. 刀具寿命控制。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            | d. Tool life management                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             |
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Context: | 平面布置区域见附件1《新中型缸体精加工线平面区划图》，平面布置要整线工艺流程全面规划，规划设计包括相邻辅助设备平面布置对接以及辅助设备物流、维修通道设计（辅助设备等由其它供应商设计制造的设备平面布置图由业主提供给投标方），保证物流合理，工件上料和下料、检测和通道等相互位置安排要合理，方便操作、保证安全。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              | See the Appendix 1 "Layout Area for Finish Machining Line of New Medium-Sized Cylinder Block" for the layout area. The layout design should consider the entire production process, including the connecting with adjacent auxiliary equipment and the logistics and maintenance channels of auxiliary equipment (the layout of auxiliary equipment designed and manufactured by other suppliers shall be provided by the owner to the bidder), to ensure reasonable logistics. The mutual position arrangement of workpiece loading and unloading, detection, and channels should be reasonable, convenient for operation, and ensure safety.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      |
| 2.3 整线为全自动生产线                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       | 2.3 Whole line is a fully automated production line.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                |
| 2.3.1 整线为全自动生产线，新增设备工件换型时不许手动更换和调整工装。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         | 2.3.1 Whole line is a fully automatic production line, and new equipment is not allowed to manually replace or adjust the fixtures when changing the workpiece model.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               |
| 2.3.2 设备带有数字化信息接口，便于信息联网和传输，能够实现远程操控和故障诊断。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               | 2.3.2 The machine tools is equipped with a digital information interface, which facilitates information networking and transmission, and can achieve remote control and fault diagnosis.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            |
| 2.3.3 全线设置2个SPC检测站，配有检测夹具，能够按设定频次自动将工件送至检测夹具上，保证质量控制需要和操作安全，检测后的工件经操作者确认后自动返回继续加工，检验夹具需确保招标方配置的检具在检验夹具上操作的准确性，检测工件用的量检具和检具桌不是本项目供货范围，但投标方需留有足够的检具桌（（长×宽×高=2m×0.8m×0.75m（高是指操作者操作站立面到桌子工作面））安放面积和工件从检测夹具吊上、吊下用起重吊安装空间。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             | 2.3.3 Set up two SPC inspection stations on the production line, equipped with testing fixtures, which can automatically send workpieces to the testing fixtures according to the set frequency, ensuring processing quality and operational safety. The inspected workpiece will automatically return and continue processing after confirmation by the operator. The bidder shall ensure the operation accuracy of the owner's check gauges on the inspection fixture. The measuring tools and tool tables used for detecting workpieces are not within the scope of supply of this project, but the bidder needs to leave sufficient installation space for the tool table (L x W x H=2m x 0.8m x 0.75m ("H" refers to the height from the operator's station facade to the table working surface)) and the lifting crane which is used to lift the workpiece up and down from the inspection fixture.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           |
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Context: | Unnamed: 2               | Unnamed: 3                                                                     |
|:-------------------------|:-------------------------------------------------------------------------------|
| 中型缸盖精加工线技术要求 | Technical Requirements for Finish Machining Line of Medium-Sized Cylinder Head |
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Context: | 1.1.3.1 气缸盖精加工生产线一条，包括卧式加工中心4台、凸轮轴孔测量1套、机械手1套、集中吸雾系统1套；除前述设备外，还包括其它输送装置、工件缓存装置、工件清洁装置、SPC检测站及检测夹具、夹具、刀具、专用调刀对刀装置、机床调整用样件/检棒及其它必要工装辅具等。        | 1.1.3.1 One finish machining line for cylinder head, including 4 sets of horizontal machining center, 1 set of camshaft hole measurement, 1 set of gantry robot, and 1 set of centralized mist suction system. In addition to the aforementioned equipment, it also includes other conveying devices, workpiece buffer devices, workpiece cleaning devices, SPC detection stations and detection fixtures, fixtures, cutting tools, specialized tool adjustment and tool setting devices, samples/test bars for machine commissioning, and other necessary tooling accessories.                                |
| 1.1.3.2 合理安排工艺流程，平衡各工序节拍，优化平面布置，优化工件物流输送。                                                                                                                                                                                          | 1.1.3.2 Reasonably arrange the process flow, balance the cycle time of each process, optimize the layout, and optimize the logistics transportation of workpieces.                                                                                                                                                                                                                                                                                                                                                                                                                                             |
| 1.1.3.3 集中吸雾系统1套，包含主机、主风管、次风管及相关安装支架、连接、控制系统等，能够满足气缸盖生产线切削设备的吸雾、除尘要求。                                                                                                                                   | 1.1.3.3 One set of centralized mist suction system, including the host, main air duct, secondary air duct, and related installation brackets, connections, control systems, etc., which can meet the mist suction and dust removal requirements of the cutting equipment on the cylinder head production line.                                                                                                                                                                                                                                                                                                 |
| 1.1.3.4 设备含切削液精过滤装置、高压切削液增压装置、返液泵站、集中吸雾口。                                                                                                                                                                                          | 1.1.3.4 The equipment includes the coolant precision filtration device, high-pressure coolant boosting device, return pump station, and centralized mist suction port.                                                                                                                                                                                                                                                                                                                                                                                                                                         |
| 1.1.3.5 生产线涉及的RFID数据螺钉（由业主提供）读写器、机械手上下料站及同机械手之间的辊道、换刀调刀等待所需工件缓存装置、检测件出料口及检测夹具（需配备回转装置）。                                                                                                  | 1.1.3.5 The RFID data screw reader (provided by the owner) involved in the production line, the loading and unloading station of the gantry, and the roller conveyor between the same gantry, the required workpiece buffer device for tool change and adjustment, the inspection part discharge port, and the inspection fixture (equipped with a rotary device).                                                                                                                                                                                                                                             |
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Context: | 零件名称：气缸盖总成                                                                                                                                                                                                                                                | Part name: Cylinder head assembly                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              |
| 零件图号：1003010-83F_C                                                                                                                                                                                                                                             | Part drawing No.: 1003010-83F_C                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                |
| 材料：                                                                                                                                                                                                                                                              | Material:                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      |
| 数量：1                                                                                                                                                                                                                                                             | Q'ty.: 1                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 备注：                                                                                                                                                                                                                                                              | Remarks:                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 产品型号：CA6DG1                                                                                                                                                                                                                                                    | Product model: CA6DG1                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          |
| 零件名称：气缸盖                                                                                                                                                                                                                                                    | Part name: Cylinder head                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 零件图号：1003011-83F_C                                                                                                                                                                                                                                             | Part drawing No.: 1003011-83F_C                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                |
| 材料：HT250                                                                                                                                                                                                                                                         | Material: HT250                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                |
| 数量：1                                                                                                                                                                                                                                                             | Q'ty.: 1                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 备注：                                                                                                                                                                                                                                                              | Remarks:                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 产品型号：CA6DH2                                                                                                                                                                                                                                                    | Product model: CA6DH2                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          |
| 零件名称：气缸盖总成                                                                                                                                                                                                                                                | Part name: Cylinder head assembly                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              |
| 零件图号：1003010-84F_A                                                                                                                                                                                                                                             | Part drawing No.: 1003010-84F_A                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                |
| 材料：                                                                                                                                                                                                                                                              | Material:                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      |
| 数量：1                                                                                                                                                                                                                                                             | Q'ty.: 1                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 备注：                                                                                                                                                                                                                                                              | Remarks:                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 产品型号：CA6DH2                                                                                                                                                                                                                                                    | Product model: CA6DH2                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          |
| 零件名称：气缸盖                                                                                                                                                                                                                                                    | Part name: Cylinder head                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 零件图号：1003011-84F_C                                                                                                                                                                                                                                             | Part drawing No.: 1003011-84F_C                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                |
| 材料：HT250                                                                                                                                                                                                                                                         | Material: HT250                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                |
| 数量：1                                                                                                                                                                                                                                                             | Q'ty.: 1                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 备注：                                                                                                                                                                                                                                                              | Remarks:                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 注：机床设计以上述图纸为准。合同签订后，图纸如有修改，双方协商解决。                                                                                                                                                                                                | Note: The machine design shall be based on the above drawings. After the contract is signed, if there are any modifications to the drawings, it shall be resolved through negotiation between both parties.                                                                                                                                                                                                                                                                                                                                                                                                    |
| 1.2.1.2 装配零件信息                                                                                                                                                                                                                                                | 1.2.1.2 Assembly part information                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              |
| 缸盖装配零件：                                                                                                                                                                                                                                                      | Assembly partsvf for cylinder head:                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            |
| 总成图号：1003010-82F_C                                                                                                                                                                                                                                             | Assembly drawing No.: 1003010-82F_C                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            |
| 零件名称：凸轮轴上瓦盖                                                                                                                                                                                                                                              | Part name: Camshaft upper cover                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                |
| 零件图号：1006131-83F_C                                                                                                                                                                                                                                             | Part drawing No.: 1006131-83F_C                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                |
| 材料：YL113                                                                                                                                                                                                                                                         | Material: YL113                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                |
| 数量：5                                                                                                                                                                                                                                                             | Q'ty.: 5                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 备注：                                                                                                                                                                                                                                                              | Remarks:                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 总成图号：1003010-82F_C                                                                                                                                                                                                                                             | Assembly drawing No.: 1003010-82F_C                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            |
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Context: | 5.3.8 液压原理图、安装图、系统总图、液压元件参数表、管路示意图、液压元器件的产品使用说明书；润滑原理图、润滑图表、管路示意图、润滑元器件的产品使用说明书；气动原理图、安装图、气动元件参数表、管路示意图、气动元器件的产品使用说明书；冷却原理图及清单。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     | 5.3.8 Hydraulic schematic diagram, installation diagram, overall system diagram, hydraulic component parameter table, pipeline schematic diagram, and operating manual for hydraulic components; Lubrication schematic diagram, lubrication diagram, pipeline diagram, and operating manual for lubrication components; Pneumatic schematic diagram, installation diagram, pneumatic component parameter table, pipeline diagram, and operating manual for pneumatic components; Cooling schematic and list.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        |
| 5.3.9 外购件清单、说明书和供应商资料。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       | 5.3.9 List, operating manual, and supplier information of purchased parts.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          |
| 5.3.10 按出场标准检测的机床各精度指标的检验报告。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            | 5.3.10 Accuracy test record tested according to the delivery standards of the bidder.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               |
| 5.3.11 如设备配有蓄能器和压力容器，需提供蓄能器、压力容器产品合格证和安全检验证明。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          | 5.3.11 If the machine is equipped with an accumulator and pressure vessel, a product certificate and safety inspection certificate of the accumulator and pressure vessel must be provided.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         |
| 5.3.12 三维图纸：夹具全套提供，其余的三维图纸包括机床整体和主要部件外壳，如床身、滑台、机械手外形、电气柜外壳和内部模型等（不涉及具体结构），三维格式以stp、igs、X-t格式为主。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               | 5.3.12 3D-drawings: The complete set of fixtures shall be provided, and the remaining 3D drawings include the overall machine tool and main component casings, such as the bed, slide table, gantry appearance, electrical cabinet casing, and internal models (not involving specific structures). The 3D formats are mainly in STP, IGS, and X-t formats.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         |
| 5.4 终验收之前提供所有资料的电子文档硬盘和纸质文件。设备终验收完成后一个月内提供在安装、调试及终验收过程中发生变化的与实物相符的资料。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       | 5.4 Provide electronic hard drives and paper files of all data before final acceptance. Within one month after the completion of the final acceptance, provide data that are consistent with the actual product and have undergone changes during installation, commissioning, and final acceptance.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                |
| 第六部分 方案会审                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            | Part VI Joint Programme Review                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      |
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Context: | ★2.3.4 全线所有设备的控制系统采用带有EtherNet/IP、ProfiNET标准通讯接口，以保证能与主控计算机联机，同时配备相应的软件接口，满足数据采集功能及其规范要求。详见附件4《智能制造数据采集功能通用设备技术规范》，对本供货范围不适用的除外。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        | The control system of all equipment on the production line adopts EtherNet/IP and ProfiNET standard communication interfaces to ensure online connection with the host computer, and is equipped with corresponding software interfaces to meet the data collection function and specification requirements. Please refer to Appendix 4 "General Technical Specification of Intelligent Manufacturing Data Collection" for details, except for those that are not applicable to this scope of supply.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               |
| 2.4 工件输送及上、下料方法                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   | 2.4 Workpiece conveying and loading/unloading methods                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               |
| 2.4.1 各工序上下料采用桁架机械手输送，机械手带有A轴垂直翻转（正负180°）及C轴水平回转功能（正负180°）。机械手上下料出入口段设置机动辊道（至少放置1个工件），便于与临近其它机动辊道相连接；不同机械手之间输送采用机动辊道。工序SPC站工件送线外三坐标检测、自检不合格工件临时下线采用摇臂吊，摇臂吊及吊具不属于本次供货范围，但投标方需提供吊的旋转半径、高度及安装位置等参数。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 | 2.4.1 Workpiece loading and unloading in each process are carried out using the gantry robot, which is equipped with A-axis vertical flipping (positive or negative 180 °) and C-axis horizontal rotation function (positive or negative 180 °). Set up a motorized roller at the entrance and exit section of the robot for loading and unloading (at least one workpiece should be placed) to facilitate connection with other adjacent motorized rollers. The conveying between different robot adopts a motorized roller conveyor. The workpiece on the SPC station is sent to the outside for three coordinate inspection. If the self-inspection fails, the temporary offline of the workpiece is carried out using a swinging crane. The swinging crane and lifting tools are not within the scope of this supply, but the bidder needs to provide the parameters such as swing radius, height, and installation position of the swinging crane.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             |
| 2.4.2 工序内部工件输送采用机械手或抬起步伐或移动工作台。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     | 2.4.2 The workpiece transportation in the process is carried out using a gantry or by life carrry or movable table.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 |
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Context: | 1.1.3.6 包括相邻辅助设备平面布置对接以及辅助设备物流、维修通道设计（辅助设备平面图由业主提供）；包括SPC检测不合格或送三坐标检测工件的上下料摇臂吊的平面布置设计，留有合适的安装空间。要配有与相邻辅机相连的机械接口、电气控制接口，并与辅机供应商共同完成并线连接。 | 1.1.3.6 Including the design of layout, connecting, logistics and maintenance channels for adjacent auxiliary equipment (the auxiliary equipment layout shall be provided by the owner). Including the layout design of the loading and unloading swinging crane for the workpieces that fail SPC testing or send three coordinate testing, leaving suitable installation space. It should be equipped with mechanical interfaces and electrical control interfaces that are connected to adjacent auxiliary machines, and work together with the auxiliary machine supplier to complete the merge connection. |
| 1.1.3.7 设备的安装、调试，设备与集中吸雾系统的安装、管路连接及联合试运行。                                                                                                                                                                                          | 1.1.3.7 Installation and commissioning of equipment, installation of equipment and centralized mist suction system, pipeline connection, and joint trial operation.                                                                                                                                                                                                                                                                                                                                                                                                                                            |
| 1.1.3.8 工艺设计、设备设计及相关技术资料。                                                                                                                                                                                                                          | 1.1.3.8 Process design, equipment design, and related technical data.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          |
| 1.1.3.9 终验收结束后，投标方提供伴产服务1个月。                                                                                                                                                                                                                     | 1.1.3.9 After the final acceptance, the bidder shall provide accompanying services for one month.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              |
| 1.1.4 此项目为整体交钥匙项目。最终交货地点在一汽解放大连柴油机有限公司（业主）。                                                                                                                                                                                    | 1.1.4 This project is a turnkey project. The final delivery location is FAW Jiefang Dalian Diesel Engine Co., Ltd. (owner).                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    |
| 1.2 加工零件                                                                                                                                                                                                                                                        | 1.2 Workpiece                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  |
| 1.2.1加工零件：气缸体                                                                                                                                                                                                                                               | 1.2.1 Woripiece: cylinder block                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                |
| 1.2.1.1 加工零件信息                                                                                                                                                                                                                                                | 1.2.1.1 Workpiece information                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  |
| 产品型号：CA4DG1                                                                                                                                                                                                                                                    | Product model: CA4DG1                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          |
| 零件名称：气缸盖总成                                                                                                                                                                                                                                                | Part name: Cylinder head assembly                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              |
| 零件图号：1003010-82F_C                                                                                                                                                                                                                                             | Part drawing No.: 1003010-82F_C                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                |
| 材料：                                                                                                                                                                                                                                                              | Material:                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      |
| 数量：1                                                                                                                                                                                                                                                             | Q'ty.: 1                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 备注：                                                                                                                                                                                                                                                              | Remarks:                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 产品型号：CA4DG1                                                                                                                                                                                                                                                    | Product model: CA4DG1                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          |
| 零件名称：气缸盖                                                                                                                                                                                                                                                    | Part name: Cylinder head                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 零件图号：1003011-82F_C                                                                                                                                                                                                                                             | Part drawing No.: 1003011-82F_C                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                |
| 材料：HT250                                                                                                                                                                                                                                                         | Material: HT250                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                |
| 数量：1                                                                                                                                                                                                                                                             | Q'ty.: 1                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 备注：                                                                                                                                                                                                                                                              | Remarks:                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 产品型号：CA6DG1                                                                                                                                                                                                                                                    | Product model: CA6DG1                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          |
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| 10.1.1.3 刀具及刀辅具（包括对刀装置、换刀辅助装置等）报价                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    | 10.1.1.3 Quotation for cutting tools and tool accessories (including tool setting devices, tool changing auxiliary devices, etc.)                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   |
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Context: | 4.3.4 铰孔刀具选择原则在刀具直径、结构许可的条件下定位销孔尽可能采用模块化、可调式高速铰刀，使用高精度液压刀柄夹持。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         | 4.3.4 For selection of the reamers, under the conditions of tool diameter and structure permission, should use adjustable high-speed reamers with modular positioning pin holes as much as possible, and use high-precision hydraulic tool holders for clamping.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    |
| 4.3.5 刀具配置（按规定的终验收切削完成通过后移交用户的，并与最终通过时的相同）及要求：                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       | 4.3.5 Tool configuration and requirements (After the final acceptance cutting is completed and qualified, it will be handed over to the user, the same as when passing the final acceptance):                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 4.3.5.1 配置数量                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             | 4.3.5.1 Quantity:                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   |
| 耐用刀辅具2套，如：刀柄等；                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  | 2 sets of durable tool accessories, such as tool holders, etc.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      |
| 易损刀具10套，如：刀片等。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   | 10 sets of vulnerable cutting tools, such as blades, etc.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           |
| 上述终验收后交付数量，与验收、终验收过程中所产生的刀具损耗由投标方承担。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     | The above is the delivery quantity after final acceptance, and the tool loss generated during the pre-acceptance and final acceptance shall be borne by the bidder.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 |
| 4.3.5.2 铰孔：直径≥Φ8mm铰刀采用可调式高速精铰刀结构，直径＜Φ8mm铰刀采用整体硬质合金精铰刀结构。铰刀品牌标准参照或相当于Dihart、Mapal等国际一流知名品牌产品，高精度液压刀柄品牌标准参照或相当于Schunk、BIG、Mapal等国际一流知名品牌产品。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     | 4.3.5.2 Hole reaming: The reamer with diameter ≥ Φ8mm adopts adjustable high-speed finishing reamer, the reamer with diameter < Φ8mm adopts solid hard alloy finishing reamer. Reference or equivalent to international first-class brand products such as Dihart, Mapal, etc. for reamer selection, and reference or equivalent to international first-class brand products such as Schunk, BIG, Mapal etc. for high-precision reamer selection.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   |
| 第五部分 需提供的技术资料（中标后提供）                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      | Part V Technical Data to be Provided (after winning the bid)                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        |
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Context: | 4.1.1.15 加工中心选用的零部件必须为主流产品，不得选用即将淘汰或停产的产品；配备的工艺测头采用国际一流知名品牌。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              | 4.1.1.15 The components used for the machining center must be mainstream products. It is not allowed to use the products that are about to be phased out or discontinued. The sensor probes used for the equipment must be internationally renowned brand.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          |
| 4.1.1.16 应有完善的液压、润滑单元，满足机床的可靠稳定运行。液压元器件具有良好的密封性，保证液压油不混入冷却液中，液压阀组应有接油盘，以避免密封不严或维护时拆卸元件造成油液外泻，污染环境；液压元件应易于装卸，便于安全调整，并有指示标牌；控制阀组接往执行元件的出油口都必须有明显标记，其符号（如A、B、T、L、P等）必须与液压系统原理图相一致，在液压传动装置总图中亦应有相应标记；液压控制系统的油箱工作温度应控制在20℃～40℃之间，最高不得超过55℃，油箱必须设置水冷或油冷调温装置。                                                                                                                                                                                                                                                                                                                                                                                                                                                        | 4.1.1.16 There should be a complete hydraulic and lubrication unit to meet the reliable and stable operation needs of the machine tool. Hydraulic components have good sealing properties to ensure that hydraulic oil does not mix with the coolant. The hydraulic valve group should have an oil tray to avoid oil leakage and environmental pollution caused by poor sealing or disassembly of components during maintenance. Hydraulic components should be easy to load and unload, facilitate safe adjustment, and have indicator signs. The oil outlet of the control valve group connected to the actuator must be clearly marked, and its symbols (such as A, B, T, L, P, etc.) must be consistent with the hydraulic system schematic diagram. Corresponding markings should also be provided in the overall diagram of the hydraulic transmission device. The working temperature of the oil tank in the hydraulic control system should be controlled between 20 ℃ and 40 ℃, and the maximum temperature should not exceed 55 ℃. The oil tank must be equipped with a water-cooled or oil-cooled temperature control device.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            |
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Context: | 投标方负责在业主现场对业主代表进行电气、机械维修、操作（设备、刀具调测、在线测量）、编程的技术培训。内容包括编程、操作方法及维修技术、常见故障排除等，负责培训业主设备操作人员能够独立完成设备操作、完成零件加工工作。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       | The bidder is responsible for providing a technical training on electrical and mechanical maintenance, operation (equipment, tool adjustment, online measurement), and programming to the owner's representative on the owner's site. The training content includes programming, operation methods, maintenance techniques, and common troubleshooting, etc.. The bidder is responsible for training the owner's operators to complete equipment operations and parts processing work independently.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                |
| 第八部分 质保期、附件、备件及售后服务                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        | Part VIII Warranty Period, Accessories, Spare Parts and After-sales Service                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         |
| 8.1 设备质保期为最终验收双方签字之日起18个月，数控系统质保期为24个月。在质保期内，若因设备及工装故障造成业主停工,投标方应保证：国内的在4小时内响应业主的维修要求，大连地区的6小时内到达用户现场；省内的12小时内到达用户现场；省外的24小时内到达用户现场；如需境外工程师到厂服务，亚洲的在6小时内响应业主的维修要求，48小时内到达用户现场，欧美的在24小时内响应业主的维修要求，96小时内到达用户现场。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         | 8.1 The warranty period of equipment is 18 months from the date of final acceptance certificate signed by both parties, and the warranty period of CNC system is 24 months. During the warranty period, if the owner stops work due to equipment and tooling failures, the bidder shall ensure that domestic suppliers respond to the owner's maintenance requirements within 4 hours and arrive at the user's site within 6 hours in the Dalian area. Arrive at the user's site within 12 hours inside the province, and arrive at the user's site within 24 hours outside the province. If overseas engineers are required to provide on-site service, Asia will respond to the owner's maintenance requirements within 6 hours and arrive at the user's site within 48 hours. Europe and America will respond to the owner's maintenance requirements within 24 hours and arrive at the user's site within 96 hours.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             |
| 8.2 在设备质保期内，投标方对设备及工装出现的各类故障应及时免费提供维修服务。对非人为造成的各类零件损坏，应及时免费更换。当发生重大故障时，在故障解决以后质保期需适当延长，具体时间由双方协商决定。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           | 8.2 During the warranty period of the equipment, the bidder shall provide timely and free maintenance services for various troubles of the equipment and fixtures. All parts damaged caused by non-human factors should be replaced promptly and free of charge. When a major fault occurs, the warranty period needs to be appropriately extended after the fault is resolved, and the specific time will be negotiated by both parties.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           |
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Context: | 4.1.1.10 电气、液压、气动、润滑等元器件采用国际一流知名品牌，并在中国有良好服务体系的生产商。数控系统品牌标准参照或相当于SIEMENS、FANUC 、Rexroth Indramat等国际一流知名品牌产品；电控柜品牌标准参照或相当于德国RITTAL（威图）、HOFFMANN（霍夫曼）等国际一流知名品牌产品；液压元件品牌标准参照或相当于REXROTH、PARKER等国际一流知名品牌产品；气动元件品牌标准参照或相当于FESTO、REXROTH等国际一流知名品牌产品；润滑元件品牌标准参照或相当于SKF、德国BIJUR等国际一流知名品牌产品。                                                                                                                                                                                                                                                                                                                                                                                                                                                            | 4.1.1.10 Electrical, hydraulic, pneumatic, lubrication and other components adopt internationally renowned brand products, and the manufacturer shall have a good service system in China. CNC system adopt the product of SIEMENS, FANUC, Rexroth Indramat or equivalent international first-class brand. The electrical cabinet adopt the product of RITTAL (Germany), HOFFMANN (Germany) or equivalent international first-class brand. The hydraulic component adopt the product of REXROTH, PARKER or equivalent international first-class brand. The pneumatic components adopt the product of FESTO, REXROTH or equivalent international first-class brand. The lubrication components adopt the product of SKF, BIJUR (Germany) or equivalent international first-class brand.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              |
| 4.1.1.11 刀库配备断刀检测，断刀检测要求在换刀前进行检测，采用HSKA100刀柄。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   | 4.1.1.11 The tool magazine is equipped with a tool breakage detection function and uses HSKA100 tool holders.The tool breakage detection should be done before tool changing.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 4.1.1.12 所有设备的控制系统采用同一系统制造商的产品。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        | 4.1.1.12 The control systems of all equipment shall use the products from the same manufacturer.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    |
| 4.1.1.13 设备工作区域设置冲屑装置，空间内无铁屑堆积死角。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    | 4.1.1.13 Install a chip cleaning device in the working area of the machine to ensure that there are no dead corners where the chips can accumulate.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 |
| 4.1.1.14 必须进行降噪处理，噪声声压级≤75dB（A）。（GBZT-189.8-2007-工作场所物理因素测量-噪声）。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             | 4.1.1.14 Noise reduction is necessary, to ensure the noise sound pressure level is ≤ 75dB (A). (GBZT-189.8-2007- Measurement of Physical Agents in Workplace - Noise)                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               |
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Context: | 3.9.1.4 采用主动测量及自动补偿或精加工后自动测量的工艺方法保证加工质量。精铣底面距离带有自动测量及补偿功能，自动补偿底面距离测量具有SPC统计功能；凸轮轴孔直径加工需带有自动测量功能（自动补偿需根据目前技术可行性和成熟度确定），自动测量凸轮轴孔直径具有SPC统计功能。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       | 3.9.1.4 Ensure machining quality through active measurement and automatic compensation, or automatic measurement after finish machining. Fine milling of bottom distance has automatic measurement and compensation functions, and automatic compensation of bottom distance measurement has SPC statistical function. The machining of camshaft hole diameter requires automatic measurement function (automatic compensation needs to be determined based on current technological feasibility and maturity), and automatic measurement of camshaft hole diameter has SPC statistical function.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   |
| 3.9.2 生产线工序安排                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         | 3.9.2 Process flow of production line                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               |
| 线首机器人自动上料→本项目金切工序→去毛刺及最终清洗→堵片等附件安装→最终水套、油道试漏→人工外观检查→自动拆卸RFID螺钉、机器人成品下线至立体库。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 | Automatically workpiece loading by the robot at the starting of the production line → metal cutting process of this project → deburring and final cleaning → installation of blocking and other accessories → final leak testing of water jacket and oil passage → manual appearance inspection → automatic disassembly of RFID screws and finished products unloading by the robot to three-dimensional warehouse.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 |
| 3.10 机床在线检测系统要求                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    | 3.10 Requirements for online detection system of the machines                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 3.10.1 在线检测和自动补偿装置结构要求采用机械式测量结构。触点采用自锁紧螺钉锁紧。测量装置的设计及安装要求便于维修。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          | 3.10.1 The online detection and automatic compensation device shall be mechanical measurement structure. The contacts are locked with self-locking screws. The design and installation of measuring devices should be easy to maintain.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             |
| 3.10.2 测量杆带有回缩防撞装置。测量杆带有吹气功能，测量时对被测对象进行吹气，保证测量表面的清洁。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            | 3.10.2 The measuring bar is equipped with a retractable anti-collision device and has blowing function. During measurement, the measured object is blown to ensure the cleanliness of the measurement surface.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      |
| 3.10.3 CNC控制方式，满足所有项目产品检测要求。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               | 3.10.3 CNC control method shall meet the testing requirements of all project products.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              |
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Context: | 提供机床按出厂标准检测的各精度指标的检验报告。至少提供3套完整纸质资料（程序为英文或中文，其它资料为中文和英文）,并提供相应的电子文档三套光盘和三套移动硬盘（表格、外购件、备件及易损件清单采用Excel格式；机械图纸提供二维和三维2种格式文件：二维图纸采用AutoCAD 2014格式和PDF两种格式；PLC程序梯形图采用ZIP格式；NC程序采用WORD格式；其余资料采用PDF格式。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   | Provide the accuracy test record of the machine tools, at least 3 sets of paper documents (the programs shall be in English or Chinese, other data shall be in Chinese and English), and provide corresponding electronic data with 3 sets of CD and 3 sets of portable hard drives (the list of the tables, purchased parts, spare parts, and wearing parts shall be made in Excel format; the mechanical drawings shall be made in 2D-drawings and 3D-drawings, 2D drawings shall be in AutoCAD 2014 format and PDF format; PLC program ladder diagrams shall be in ZIP format; NC programs shall be in WORD format; and other data shall be in PDF format.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 5.1 下列资料在设计会审后2周内提供给业主（提供电子文档，纸质文档在终验收之前提供）：                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          | 5.1 The following data (electronic data) shall be provided to the owner within 2 weeks after the joint programme review (the paper documents shall be provided before the final acceptance):                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        |
| 5.1.1 整线平面布置图。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       | 5.1.1 Layout of whole line                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          |
| 5.1.2 设备平面布置图，包括如下内容：                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         | 5.1.2 Equipment layout, including the following content:                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            |
| 设备及主机轮廓尺寸、与主机的分开布置的电控设备（电柜）、液压站、冷却液箱等装置的位置尺寸、操纵台的位置、工件上/下料装置的位置； 电力、冷却液、压缩空气等工艺介质的接点（供点）位置及高度、接头管径、耗量及要求的技术参数；冷却液和切屑（排液）返回口的位置及高度、接头管径和切屑量（Kg/h）。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 | The outline dimensions of the equipment and host, the position dimensions of the electrical control equipment (electrical cabinet), hydraulic station, coolant tank and other devices which are arranged separately from the host. The position of the control panel, and the position of the workpiece loading/unloading device. The position, height, joint pipe diameter, consumption, and required technical parameters of the contact points (supply points) for process media such as electricity, coolant, compressed air. Location and height of coolant and chip (discharge) return port, joint diameter, and chip volume (Kg/h).                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          |
| 5.1.3 设备安装图（设备、装置及工位器具等安装位置）。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         | 5.1.3 Equipment installation drawing (installation positions of equipment, devices, and working position apparatus).                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                |
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Context: | e. 所有的伺服轴和控制模块的选择必须满足工艺加工的要求，必须留有充分的裕量，必须是数字式的，反馈器件选用绝对编码器或绝对光栅（光栅尺要安装在防护罩内，避免切削液滴落其上造成损失）。 光栅尺品牌标准参照或相当于HEIDENHAIN、 BALLUFF、SICK等国际一流知名品牌产品。数控轴原点要做标记，提供原点检棒，以备原点调整。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             | e. The selection of all servo axes and control modules must meet the process requirements, leave sufficient margin, and be digital type. The feedback component should use the absolute encoder or absolute grating scale (the grating scale should be installed inside the protective cover to avoid loss caused by the coolant dripping on it). The grating scale shall be the product of HEIDENHAIN, BALLUFF, SICK or equivalent international first-class brand. The origin of CNC axis needs to be marked, and an origin test bar should be provided for origin adjustment.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    |
| f. 对PLC的输入和输出端必须预留10%的裕量，编程接口不能占用。电柜内线号与图纸的页码相关联，元器件的编号与页码相关联。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          | f. The input and output terminals of PLC must have 10% margin reserved and cannot occupy programming interfaces. The wire numbers inside the electrical cabinet are associated with the page numbers of the drawings, and the component numbers are associated with the page numbers.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               |
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Context: | 1.1.4 此项目为整体交钥匙项目。最终交货地点在一汽解放大连柴油机有限公司（业主）。                                                                                                                                                                                   |                                                                                                                                                                                                                                                                 |
| 1.2                                                                                                                                                                                                                                                                | 加工零件                                                                                                                                                                                                                                                        |
| 1.2.1加工零件：气缸体                                                                                                                                                                                                                                              |                                                                                                                                                                                                                                                                 |
| 1.2.1.1                                                                                                                                                                                                                                                            | 加工零件信息                                                                                                                                                                                                                                                    |
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Context: | 编号：2024-2801-                                                                                                                                                                                                                        | Unnamed: 1   |
|:----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|:-------------|
| 4.2                                                                                                                                                                                                                                     | 夹具         |
| ★4.2.1 夹具全部采用液压夹紧，工件、夹具定位面采用切削液自动冲洗，定位时水密或气密检查以保证定位准确，夹紧位置设立压力报警，确保工件的可靠压紧。                                                                                         |              |
| 4.2.2夹具的液压、润滑系统必须密封可靠。                                                                                                                                                                                                 |              |
| 4.2.3充分考虑工件和夹具系统的整体刚性，优化夹紧力大小及施力点的布置，减少工件和夹具的变形。                                                                                                                                             |              |
| 4.2.4夹具转位、定位、分度机构、夹紧机构动作灵活可靠。                                                                                                                                                                                   |              |
| 4.2.5夹具体要求排屑通畅。                                                                                                                                                                                                               |              |
| 4.2.6夹具要求具有可调整性，定位元件要求具有良好刚性和耐磨性。                                                                                                                                                                           |              |
| 4.2.7夹具辅助支承需要有流量监控或信号监控。                                                                                                                                                                                             |              |
| 4.2.8夹具中的辅助支承及夹紧机构应根据工艺需要设置自锁装置，并用简图说明。                                                                                                                                                               |              |
| 4.2.9超过100bar耐压的管路，设计选用O形圈的，硬度必须≥NBR 80，液压压力超过100bar的尽可能选用Turcon-Excluder和Turcon-Stepseal。                                                                                                           |              |
| 4.3                                                                                                                                                                                                                                     | 刀具及刀辅具 |
| 4.3.1刀具的选择以成熟、先进、高效、经济为原则，要求刀具结构安全可靠、更换方便。                                                                                                                                                         |              |
| 4.3.2刀具接口形式要求：刀具与设备接口采用HSK100刀柄。                                                                                                                                                                                   |              |
| 4.3.3刀具需配备RFID芯片。                                                                                                                                                                                                               |              |
| 4.3.4铰孔刀具选择原则在刀具直径、结构许可的条件下定位销孔尽可能采用模块化、可调式高速铰刀，使用高精度液压刀柄夹持。                                                                                                                     |              |
| 4.3.5刀具配置（按规定的终验收切削完成通过后移交用户的，并与最终通过时的相同）及要求：                                                                                                                                                   |              |
| 4.3.5.1配置数量                                                                                                                                                                                                                         |              |
| 耐用刀辅具2套，如：刀柄等；                                                                                                                                                                                                             |              |
| 易损刀具10套，如：刀片等。                                                                                                                                                                                                              |              |
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Context: | 编号：2024-2801-   | Unnamed: 1                               |
|:-------------------|:-----------------------------------------|
| 附件：             |                                          |
| 附件1:             | 《新中型缸体精加工线平面区划图》         |
| 附件2：            | 《新中型产品缸体图纸》                   |
| 附件3：            | 《新中型产品缸体工艺附图》               |
| 附件4：            | 《智能制造数据采集功能通用设备技术规范》 |
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Context: | 编号：2024-2801-                                                                                                   | Unnamed: 1                                       |
|:-------------------------------------------------------------------------------------------------------------------|:-------------------------------------------------|
| 1.2.2                                                                                                              | 硬度：HBS185-230。                               |
| 1.2.3                                                                                                              | 零件外形尺寸                                     |
| CA4DG1缸体：                                                                                                       |                                                  |
| 加工前：569.5×490×446.5（长×宽×高）                                                                                |                                                  |
| 成品：568.5×490×446（长×宽×高）                                                                                    |                                                  |
| CA6DG1缸体：                                                                                                       |                                                  |
| 加工前：813.5×490×446.5（长×宽×高）                                                                                |                                                  |
| 成品：812.5×490×446（长×宽×高）                                                                                    |                                                  |
| CA6DH2缸体：                                                                                                       |                                                  |
| 加工前：764×488×421（长×宽×高）                                                                                    |                                                  |
| 成品：763×488×420.5（长×宽×高）                                                                                    |                                                  |
| 1.2.4                                                                                                              | 零件重量：                                       |
| CA4DG1缸体：                                                                                                       |                                                  |
| 加工前：165Kg                                                                                                      |                                                  |
| CA6DG1缸体：                                                                                                       |                                                  |
| 加工前：200Kg                                                                                                      |                                                  |
| CA6DH2缸体：                                                                                                       |                                                  |
| 加工前：220Kg                                                                                                      |                                                  |
| ★1.3生产节拍                                                                                                       |                                                  |
| 新增设备生产节拍要求≤260秒/件，节拍包括机加工和上下料等所有辅助时间。                                              |                                                  |
| ★1.4 交货时间：                                                                                                    |                                                  |
| 1.4.1合同签定后12个月（FOB）。                                                                                     |                                                  |
| 1.4.2设备到货后，3个月内完成安装调试和设备能力验证，具备生产条件并允许投产，在满足技术协议和合同要求时进行终验收。 |                                                  |
| 1.5                                                                                                                | 工厂条件                                         |
| 1.5.1 厂房：                                                                                                       |                                                  |
| 1.5.1.1                                                                                                            | 厂房屋架下弦距地面高度 ：8m                      |
| 1.5.1.2                                                                                                            | 厂房地坪承重：整体钢筋混凝土（厚度400）承重5t/m2 |
| 1.5.1.3                                                                                                            | 厂房供设备进出的门：门洞（高×宽）4.5米×4.5米     |
| 1.5.1.4                                                                                                            | 厂房内环境温度：16-35℃                           |
| 1.5.2 动能：                                                                                                       |                                                  |
| 1.5.2.1                                                                                                            | 供电情况：采用TN-S形式，如下图，AC380V±10%       |
| 频率：50HZ±2%                                                                                                      |                                                  |
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Context: | 编号：2024-2801-                                                                       |
|:---------------------------------------------------------------------------------------|
| 9.17对业主设备安装地坪的要求。                                                         |
| 9.18对预验收及终验收试切件数量、时间的要求。                                           |
| 9.19投标方在中国境内维修服务体系的说明。                                               |
| 9.20投标方提供总进度及设计和会审、制造、装配、调试、培训及预验收等各阶段时间进度计划。 |
| 9.21以上资料同时提供相应的电子文档。                                                   |
| 9.22上述全部投标文件必须采用中文书写。                                                 |
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Context: | 3.7                                                                                                                                                                                                                                                                                                                                                                                                                           | 设备及机械手需避让车间空中管线，机械手高度低于7.5m，机械手避让区域见附件1《新中型缸体精加工线平面区划图》，设备其它需空中避让的以车间实际空中管线及支架为准。                                                                                                                                                                                                                                                                                         |
| 3.8                                                                                                                                                                                                                                                                                                                                                                                                                           | 设备能力要求                                                                                                                                                                                                                                                                                                                                                                                                                                          |
| 3.8.1直径（可调整刀具）、距离、角度、位置度、跳动、同轴度、垂直度、平行度精度按Cmk≥1.67考核；不可调整的刀具（如单刃或多刃铰刀）加工尺寸精度按Cm≥1.67考核。                                                                                                                                                                                                                                                                    |                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 3.8.2形状公差：平面度、圆度、圆柱度、直线度按公差值80%考核。                                                                                                                                                                                                                                                                                                                                                                  |                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 3.8.3粗糙度按公差值90%考核。                                                                                                                                                                                                                                                                                                                                                                                                  |                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 3.8.4要求投标方按照“表二”列出所有本项目所加工的所有最终成品特性的保证能力值（Cmk和Cm）、压缩百分比。如果投标方达不到前述3.8.1-3.8.3条要求，也要求投标方按照“表二”列出所能够达到的具体能力值（Cmk和Cm）、压缩百分比。                                                                                                                                                                                                          |                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 3.9                                                                                                                                                                                                                                                                                                                                                                                                                           | 重点工艺要求                                                                                                                                                                                                                                                                                                                                                                                                                                          |
| ★3.9.1主轴孔、主轴孔止推面及前后端面的轮系孔、定位孔与主轴孔一次装夹完成加工。                                                                                                                                                                                                                                                                                                                                                |                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 3.9.1.2顶面缸盖合把定位孔与缸孔精加工一次装夹完成加工。                                                                                                                                                                                                                                                                                                                                                                       |                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 3.9.1.3主轴孔加工采用缸体底面及底面定位孔定位。                                                                                                                                                                                                                                                                                                                                                                               |                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 3.9.1.4采用主动测量及自动补偿或精加工后自动测量的工艺方法保证加工质量。需在线上自动测量工位100%检测的有主轴孔直径、止推面距离和宽度、缸孔直径，详见附件3《新中型产品缸体工艺附图》，并能根据测量结果自动反馈补偿；在线测量尽可能为独立工位或独立设备，保证在线测量准确和长期可靠性。精铣顶面和前、后端面带有自动测量及补偿功能，自动补偿顶面距离及前、后端面距离，顶面距离及前、后端面距离测量具有SPC统计功能。               |                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 3.9.2生产线工序安排                                                                                                                                                                                                                                                                                                                                                                                                           |                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
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Context: | 编号：2024-2801-                                                                                                         | Unnamed: 1                                                                                                                                   |
|:-------------------------------------------------------------------------------------------------------------------------|:---------------------------------------------------------------------------------------------------------------------------------------------|
| 第九部分 投标资料要求                                                                                                    |                                                                                                                                              |
| Part IX Tender Data Requirements                                                                                         |                                                                                                                                              |
| 9.1                                                                                                                      | 投标方近五年（2019年至今）来的销售业绩及用户清单。                                                                                           |
| 9.2                                                                                                                      | 整线平面布置图。                                                                                                                             |
| 9.3                                                                                                                      | 设备清单、报价。                                                                                                                             |
| 9.4                                                                                                                      | 工艺装备清单、报价。                                                                                                                         |
| ★9.5提供整线设备共线方案描述，包括但不限于机床、夹具、刀具、辅具技术方案。                                               |                                                                                                                                              |
| 9.6                                                                                                                      | 提供设备各精度指标的检验报告及出厂规范。                                                                                                     |
| 9.7                                                                                                                      | 设备的机械（导轨、丝杠等）、电气（电机、伺服马达等）、液压、气动、润滑等元器件的主要供应商，输送、上、下料机构的供应商，集中吸雾系统供应商。 |
| 9.8                                                                                                                      | 总线控制拓扑图，软硬件配置及达到的功能。                                                                                                     |
| ★9.9工序说明、加工示意图、工序时间计算（切削用量的选择），主轴最高转速及最大扭矩。                                       |                                                                                                                                              |
| 9.1                                                                                                                      | 各工序的夹具简图，工序定位、夹紧示意图（标明具体部位）。                                                                                     |
| 9.11                                                                                                                     | 各工序机床的配置说明。                                                                                                                       |
| 9.12                                                                                                                     | 工件上、下料和输送方式说明。                                                                                                                 |
| 9.13 SPC检查站及检测夹具说明（包括生产线自动向检测夹具输送及检测后自动返回加工方案）。                                   |                                                                                                                                              |
| 9.14工件缓存方案、工件清洁包方案、集中吸雾系统方案。                                                                     |                                                                                                                                              |
| 9.15刀具及外购件主要供应商清单。                                                                                         |                                                                                                                                              |
| 9.16提供单机及总的切削液需求量、单机及整线的电容量、单机及整线对气源的要求、单机及总的切屑排出量，按表填写相应技术参数。 |                                                                                                                                              |
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|:-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|:----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|
| 第一部分 总体要求                                                                                                                                                                                                                                                  |                                                                                                                                                                                                                                                                 |
| PART I General Requirements                                                                                                                                                                                                                                        |                                                                                                                                                                                                                                                                 |
| 1.1                                                                                                                                                                                                                                                                | 供货范围                                                                                                                                                                                                                                                        |
| 1.1.1设备名称：新中型缸体精加工线。                                                                                                                                                                                                                                |                                                                                                                                                                                                                                                                 |
| 1.1.2设备用途：用来完成CA4DG1、CA6DH2、CA6DG1气缸体从半成品至成品共线加工。                                                                                                                                                                                        |                                                                                                                                                                                                                                                                 |
| 1.1.3项目包括：                                                                                                                                                                                                                                                    |                                                                                                                                                                                                                                                                 |
| 1.1.3.1                                                                                                                                                                                                                                                            | 气缸体精加工生产线一条，包括卧式加工中心5台、主轴孔测量1套、缸孔测量1套、机械手2套、集中吸雾系统1套；除前述设备外，还包括其它输送装置、工件缓存装置、工件清洁装置、SPC检测站及检测夹具、夹具、刀具、专用调刀对刀装置、机床调整用样件/检棒及其它必要工装辅具等。 |
| 1.1.3.2合理安排工艺流程，平衡各工序节拍，优化平面布置，优化工件物流输送。                                                                                                                                                                                          |                                                                                                                                                                                                                                                                 |
| 1.1.3.3 集中吸雾系统1套，包含主机、主风管、次风管及相关安装支架、连接、控制系统等，能够满足气缸体生产线切削设备的吸雾、除尘要求。                                                                                                                                  |                                                                                                                                                                                                                                                                 |
| 1.1.3.4 设备含切削液精过滤装置、高压切削液增压装置、返液泵站、集中吸雾口。                                                                                                                                                                                         |                                                                                                                                                                                                                                                                 |
| 1.1.3.5生产线涉及的RFID数据螺钉（由业主提供）读写器、机械手上下料站及同机械手之间的辊道、换刀调刀等待所需工件缓存装置、检测件出料口及检测夹具（需配备回转装置）。                                                                                                  |                                                                                                                                                                                                                                                                 |
| 1.1.3.6包括相邻辅助设备平面布置对接以及辅助设备物流、维修通道设计（辅助设备平面图由业主提供）；包括SPC检测不合格或送三坐标检测工件的上下料摇臂吊的平面布置设计，留有合适的安装空间。要配有与相邻辅机相连的机械接口、电气控制接口，并与辅机供应商共同完成并线连接。 |                                                                                                                                                                                                                                                                 |
| 1.1.3.7                                                                                                                                                                                                                                                            | 设备的安装、调试，设备与集中吸雾系统的安装、管路连接及联合试运行。                                                                                                                                                                                              |
| 1.1.3.8 工艺设计、设备设计及相关技术资料。                                                                                                                                                                                                                         |                                                                                                                                                                                                                                                                 |
| 1.1.3.9                                                                                                                                                                                                                                                            | 终验收结束后，投标方提供伴产服务1个月。                                                                                                                                                                                                                         |
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Context: | 编号：2024-2801-                                                                                                                                                                                                                                                                                                                                                            | Unnamed: 1                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             |
|:----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|:-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|
| 第二部分 整线要求                                                                                                                                                                                                                                                                                                                                                           |                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        |
| Part II Whole-line Requirements                                                                                                                                                                                                                                                                                                                                             |                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        |
| 2.1                                                                                                                                                                                                                                                                                                                                                                         | 项目为交钥匙工程，投标方投标时需提供项目工艺方案，包括但不限于平面布置，节拍计算，安调计划，工件输送方案，冷却液、切屑、尘、雾处理方案。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               |
| 投标方除负责新增设备安装调试外，还负责与其他供应商相邻设备之间的机械、电气接口的连接和控制系统安装调试。 业主负责将最终介质连接到设备接口（动力，压缩空气和切削液的新液供给和旧液回收等），设备内部及设备相互之间的连接由投标方负责。                                                                                                                                       |                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        |
| 2.2                                                                                                                                                                                                                                                                                                                                                                         | 平面布置                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               |
| 平面布置区域见附件1《新中型缸体精加工线平面区划图》，平面布置要整线工艺流程全面规划，规划设计包括相邻辅助设备平面布置对接以及辅助设备物流、维修通道设计（辅助设备等由其它供应商设计制造的设备平面布置图由业主提供给投标方），保证物流合理，工件上料和下料、检测和通道等相互位置安排要合理，方便操作、保证安全。                                                             |                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        |
| 2.3                                                                                                                                                                                                                                                                                                                                                                         | 整线为全自动生产线                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     |
| 2.3.1整线为全自动生产线，新增设备工件换型时不许手动更换和调整工装。                                                                                                                                                                                                                                                                                                         |                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        |
| 2.3.2设备带有数字化信息接口，便于信息联网和传输，能够实现远程操控和故障诊断。                                                                                                                                                                                                                                                                                               |                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        |
| 2.3.3全线设置2个SPC检测站，配有检测夹具，能够按设定频次自动将工件送至检测夹具上，保证质量控制需要和操作安全，检测后的工件经操作者确认后自动返回继续加工，检测工件用的量检具和检具桌不是本项目供货范围，但投标方需留有足够的检具桌（（长×宽×高=2m×0.8m×0.75m（高是指操作者操作站立面到桌子工作面））安放面积和工件从检测夹具吊上、吊下用起重吊安装空间。                     |                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        |
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Context: | Auftragsnummer  | Kunde | Enkunde | Verkettung/Produkt/Umbau | Werkstücktyp | Werkstückgewicht | Prozess |
| -------- | -------- | -------- | -------- | -------- | -------- | -------- |
 3037560 | Mercedes Benz | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling |
 3036337 | MAG | Lovol | Projekt | Zylinderblock | 60 | Handling |
 3035132 | Läppler Automotive | Läpple | Verkettung |  |  | Schweißen |
 3035288 | Sturm | BMW | Projekt | Zylinderblock | 40 | Handling |
 3036885 | Läpple Automotive | Läpple Automotive  | Verkettung |  |  | Schweißen |
 3035671 | MAG | BMW Steyr | Projekt | Gehäuse E- Motor | 25 | Handling |
 3035831 | Mercedes Benz AG | Mercedes Benz | Verlettung | Zylinderblock | 20 | Handling |
 3035580 | Mercedes Benz Poland | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling |
 3035267 | Sturm | VW Changchun | Projekt | Zylinderblock | 40 | Handling |
 3035818 | Tesla | Tesla Grünheide | Projekt | Rotor |  | Handling |
 3037321 | Mercedes-Benz | Mercedes Benz | Verlettung | Batterie |  | Handling |
 3035950 | Läppler Automotive | Läpple Automotive  | Verkettung |  |  | Schweißen |
 3037560 | Mercedes Benz | Mercedes Benz | Verlettung | Batterie |  | Handling |
 3036886 | Läpple Automotive | Läpple Automotive  | Verkettung |  |  | Schweißen |
 3037162 | Läpple Automotive  | Läpple Automotive  | Verkettung |  |  | Schweißen |
 3036674 | Läpple Automotive | Läpple Automotive  | Verkettung |  |  | Schweißen |
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Context: drawing No.: 1002015-84F_C                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                |
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Context:                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       | 10.1.17 Quotation for packaging and transportation                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                |
| 10.1.18 售后服务费用                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       | 10.1.18 Quotation for after sales service                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         |
| 10.1.19 技术资料费                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         | 10.1.19 Quotation for technical data                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              |
| 10.1.20 伴产服务费                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         | 10.1.20 Quotation for accompanying production service                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             |
| 10.1.21 分别以FOB与CIF报价                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 | 10.1.21 Quotation for FOB and CIF trade tems separately                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           |
| 10.1.22 保险费                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             | 10.1.22 Quotation for Insurance                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   |
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Context: | 3.4 结合生产线布局及上下料形式，合理配置单机设备、段落设备、SPC检测站的RFID读写器，用于生产线数据采集、存储、传输、上传及质量追溯，工件RFID采用高频。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      | 3.4 Based on the production line layout and loading/unloading method, the RFID readers and writers for single equipment, section equipment, and SPC detection stations should be reasonably configured for production line data collection, storage, transmission, uploading, and quality traceability. The workpiece RFID should be high-frequency.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              |
| 3.5 各加工切削段落需配置相应清洁装置，具有翻转功能，用于工件简易清理，方便SPC站人工检测以及确保工件输送至下个段落的清洁度（外表无明显积液、铁屑）。清洁装置清洁工件产生的铁屑和冷却液能够返回设备。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        | 3.5 Each machining and cutting section needs to be equipped with corresponding cleaning devices with turnover function, which are used for simple cleaning of workpieces, facilitating manual inspection at SPC station, and ensuring the cleanliness of workpieces transported to the next section (without obvious liquid accumulation or chips on the surface). The chips and coolant generated by the cleaning device can be returned to the equipment.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 3.6 机械手具备在适当位置对工件进行吹气清理及翻转倒水功能，以尽可能减少乳化液随工件带入下道最终清洗工序；生产线下料检测站的工件下料姿态应充分考虑工序检测内容，便于操作人员对工序内容进行检测。为方便维修及保障维修安全，机械手应设置固定和可移动的维修平台。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               | 3.6 The robot has the function of blowing air to clean the workpiece and turn it over to pour water in an appropriate position, in order to minimize the amount of emulsion carried by the workpiece into the next final cleaning process as much as possible. The discharging posture of the workpiece at the discharging inspection station should fully consider inspecting content , making it easy for operators to inspect the process content. To facilitate maintenance and ensure maintenance safety, the robot should be equipped with a fixed and movable maintenance platform.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        |
| 3.7 设备及机械手需避让车间空中管线，机械手高度低于7.5m，机械手避让区域见附件1《新中型缸体精加工线平面区划图》，设备其它需空中避让的以车间实际空中管线及支架为准。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          | 3.7 The equipment and robot should avoid overhead pipelines in the workshop, and the height of the robot should be less than 7.5m. The avoidance area of the robot can be found in Appendix 1 "Layout Area for Finish Machining Line of New Medium-Sized Cylinder Block". Other equipment that requires aerial avoidance shall be subject to the actual aerial pipelines and supports in the workshop.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            |
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Context:                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              | 6.3.7 Measurement station design scheme, including position setting, detection content, and detection fixture scheme.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             |
| 6.3.8 零件输送方案（工序间及工序内）。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     | 6.3.8 Workpiece conveying scheme (between different processes and within the same process).                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 6.3.9 冷却液及切屑供排和集中吸雾系统设计方案。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             | 6.3.9 Design scheme for coolant and chips supply/discharge system and centralized mist suction system.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            |
| 6.3.10 设备静态精度检测内容和要求确认。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    | 6.3.10 Confirmation of equipment static accuracy testing content and requirements                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 |
| 6.3.11 项目进度表。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        | 6.3.11 Project Schedule                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           |
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Context:                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               | 8.8 The bidder must have a good reputation in terms of delivery time.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             |
| 第九部分 投标资料要求                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      | Part IX Tender Data Requirements                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  |
| 9.1 投标方近五年（2019年至今）来的销售业绩及用户清单。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     | 9.1 Sales performance and user list of the bidder in the past five years (2019 present)                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           |
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Context:                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  | Bias/deviation: <10%, acceptance evaluation comply with the standard IATF16949.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   |
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Context: | 3.9.1.2 顶面缸盖合把定位孔与缸孔精加工一次装夹完成加工。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   | 3.9.1.2 The finish machining of the cylinder head joint positioning hole and cylinder hole is completed by one-time clamping.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     |
| 3.9.1.3 主轴孔加工采用缸体底面及底面定位孔定位。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           | 3.9.1.3 The machining of the crank bore is located through the bottom surface and the positioning holes on the bottom surface.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    |
| 3.9.1.4 采用主动测量及自动补偿或精加工后自动测量的工艺方法保证加工质量。需在线上自动测量工位100%检测的有主轴孔直径、止推面距离和宽度、缸孔直径，详见附件3《新中型产品缸体工艺附图》，并能根据测量结果自动反馈补偿；在线测量尽可能为独立工位或独立设备，保证在线测量准确和长期可靠性。精铣顶面和前、后端面带有自动测量及补偿功能，自动补偿顶面距离及前、后端面距离，顶面距离及前、后端面距离测量具有SPC统计功能。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           | 3.9.1.4 Ensure machining quality through active measurement, automatic compensation, or automatic measurement after finish machining. The items that require 100% detection at the online automatic measurement station include: crank bore diameter, thrust surface distance and width, and cylinder hole diameter. Please refer to Appendix 3 "Product Process Drawing of New Mediu-Sized Cylinder Block" for details, and it can automatically provide feedback and compensation based on measurement results. Online measurement should be done at independent workstations or equipment as much as possible to ensure accuracy and long-term reliability. The finish milling of top surface and front and rear endfaces are equipped with automatic measurement and compensation functions, which automatically compensate for the distance between the top surface and front and rear endfaces. The measurement of the distance between the top surface and front and rear endfaces has SPC statistical function.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           |
| 3.9.2 生产线工序安排                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       | 3.9.2 Process flow of production line                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             |
| 线首机器人自动上料→本项目金切工序→去毛刺及最终清洗→堵片等附件安装→最终水套、油道试漏→人工外观检查→自动拆卸RFID螺钉、机器人成品下线至立体库。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               | Automatically workpiece loading by the robot at the starting of the production line → metal cutting process of this project → deburring and final cleaning → installation of blocking and other accessories → final leak testing of water jacket and oil passage → manual appearance inspection → automatic disassembly of RFID screws and finished products unloading by the robot to three-dimensional warehouse.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               |
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Context:                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        | a) The main color of the machine is gray white, with the color code "RAL9002".                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    |
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Context:                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        | ★ 4.1.3.6 Rapid speed of X, Y, Z-axis: ＞ 50m/min                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 |
| ★4.1.3.7 X、Y、Z轴定位精度：≤0.009 mm（VDI/DGQ3441标准）                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   | ★ 4.1.3.7 Positioning accuracy of X, Y, Z axis: ≤ 0.009 mm (VDI/DGQ3441 standard)                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 |
| ★             X、Y、Z轴重复定位精度：≤0.005mm（VDI/DGQ3441标准）                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           | ★              Repeatability of X, Y, and Z axes: ≤ 0.005mm (VDI/DGQ3441 standard)                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                |
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Context: | 10.2 备件、易损件清单及价格（不在投标总价内）                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              | 10.2 Quotation and list of spare parts and wearing parts (not included in the total bidding price)                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                |
| 10.3 投标时需提供主要部件的价格，三年不得涨价。提供清单的备件，投标方不允许与第三方供应商签署商务保护协议，阻碍业主向第三方供应商采购。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    | 10.3 The prices of the main components must be provided during bidding, and cannot be price increased for three years. The bidder provide the spare parts according the list, it is not allowed to sign a business protection agreement with the third-party suppliers for these spare parts, and hinders the owner from purchasing from the third-party suppliers.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               |
| 第十一部分 保密                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            | Part XI Confidentiality                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           |
| 11.1  资料保密                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             | 11.1 Confidentiality of information                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               |
| 投标方应对业主提供的产品图纸，技术要求及附件等对外保密。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   | The bidder shall keep confidential the product drawings, technical requirements, and appendixes provided by the owner.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            |
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Context:                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             | 4.1.1.4 Reasonably configure according to different process requirements to achieve economic applicability.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 4.1.1.5 各轴行程应有一定的余量（相对提供的工件加工范围）。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 | 4.1.1.5 The stroke of each axis should have a certain margin (relative to the provided workpiece processing range).                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               |
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Context:                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    | 4.1.4.4 The bidder shall provide OPC-UA authorization for the equipment control system.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           |
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Context:                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    | 2.9 The indicator signs and buttons (including the soft keys on the touch screen for general operations) on the control panel, and the indicator signs on the electrical, hydraulic, pneumatic, and lubrication system should be made in Imitation Song typeface Chinese, and the text size is determined based on the actual usage position to ensure clear recognition.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         |
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Context:                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     | 2.5.1 RFID screw reader can automatically identify the internal information of RFID screws installed on the workpiece (where the part drawing information is the cylinder block assembly drawing number), and automatically switch the corresponding program, fixture, cutting tools and other hardware before processing.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        |
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Context:                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 | 10.1.8 Quotation for noise reduction device                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 10.1.9 集中吸雾系统报价（吸雾系统按每一级）                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                | 10.1.9 Quotation for centralized mist suction system (quoted separately for each stage)                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           |
| 10.1.10 RFID读写器报价                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     | 10.1.10 Quotation for RFID reader and writer                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      |
| 10.1.11 SPC检测站检测夹具（包括工件回转装置）报价                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          | 10.1.11 Quotation for inspection fixtures of SPC station (including workpiece rotation devices)                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   |
| 10.1.12 SPC检测下料口自动向检测夹具输送及检测后自动返回报价                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                | 10.1.12 Quotation for automatic workpiece transportation from the discharge port of SPC station to the inspection fixture, and quotation for automatic returning function of inspected workpiece for continue processing).                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        |
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Context:                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             | 9.18 Requirements of the test pieces quantity and time for pre-acceptance and final acceptance.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   |
| 9.19 投标方在中国境内维修服务体系的说明。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  | 9.19 Explanation of the bidder's maintenance service system in China.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             |
| 9.20 投标方提供总进度及设计和会审、制造、装配、调试、培训及预验收等各阶段时间进度计划。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    | 9.20 The bidder shall provide the overall schedule and time schedule for each stage of design and joint review, manufacturing, assembly, commissioning, training, and pre-acceptance.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             |
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Context: | 5.3.5 NC﹑PLC（包括PLC交叉表﹑符号表）程序清单，提供与工艺过程相符合的软件程序，包括可以向控制系统输入的程序包，程序清单中要加以必要的注解和说明。提供所有与NC、PLC、驱动等相关的密码，包括用A4图纸打印出来的密码单及其电子文档。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          | 5.3.5 NC and PLC (including PLC cross table and symbol table) program list, providing software programs that are consistent with the process, including program packages that can be input into the control system, with necessary annotations and explanations in the program list. Provide all passwords related to NC, PLC, drivers, etc., including password sheets printed on A4 paper and electronic documents.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             |
| 5.3.6 电气及控制说明书,包括操作和编程说明﹑连接和接口说明﹑调试和维修指南等。数控系统的相关说明书等。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      | 5.3.6 Electrical and control manuals, including operation and programming instructions, connection and interface instructions, commissioning and maintenance manuals, etc. Relevant manuals for CNC systems, etc.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 |
| 5.3.7 机床数据（机床参数）清单，设备验收后，提供与实际相符合的机床数据（机床参数）清单和光盘，以及计算机与数控系统之间能传送相应数据的通讯软件和电缆。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     | 5.3.7 List of machine data (machine parameters): after equipment acceptance, provide a  list and CD of machine data (machine parameters) that match the actual situation, as well as communication software and cables that can transmit corresponding data between the computers and CNC systems.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                |
| 5.3.8 液压原理图、安装图、系统总图、液压元件参数表、管路示意图、液压元器件的产品使用说明书；润滑原理图、润滑图表、管路示意图、润滑元器件的产品使用说明书；气动原理图、安装图、气动元件参数表、管路示意图、气动元器件的产品使用说明书；冷却原理图及清单。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   | 5.3.8 Hydraulic schematic diagram, installation diagram, overall system diagram, hydraulic component parameter table, pipeline schematic diagram, and operating manual for hydraulic components; Lubrication schematic diagram, lubrication diagram, pipeline diagram, and operating manual for lubrication components; Pneumatic schematic diagram, installation diagram, pneumatic component parameter table, pipeline diagram, and operating manual for pneumatic components; Cooling schematic and list.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      |
| 5.3.9 外购件清单、说明书和供应商资料。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     | 5.3.9 List, operating manual, and supplier information of purchased parts.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        |
| 5.3.10 按出场标准检测的机床各精度指标的检验报告。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          | 5.3.10 Accuracy test record tested according to the delivery standards of the bidder.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             |
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Context:                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        | i. Warm up program.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               |
| 4.1.4.7 具体要求                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           | 4.1.4.7 Specific requirements:                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    |
| a. 电控柜：                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                | a. Electrical cabinet:                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            |
| 防护等级：IP54                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             | Protection level:  IP54                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           |
| 颜色：RAL9002                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              | Color: RAL9002                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    |
| 门开启的角度：采用垂直铰链，开角≥165度                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     | Door opening angle: using vertical hinges, opening angle ≥ 165°                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   |
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Context: | 编号：2024-2801-         |
|:-------------------------|
| 中型缸体精加工线技术要求 |
|                          |
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Context: | Unnamed: 5                        | Unnamed: 6   | Unnamed: 7       | Unnamed: 8   | Unnamed: 9                            | Unnamed: 10   | Unnamed: 11                     | Unnamed: 12                              | Unnamed: 13                       |
|:----------------------------------|:-------------|:-----------------|:-------------|:--------------------------------------|:--------------|:--------------------------------|:-----------------------------------------|:----------------------------------|
| 电力安装容量（Kw台）              |              | 机床重量         |              | 机床供液量                            |               | 机床回液压力                    | 进/回液管内径（mm）                      | 压缩空气用量                      |
| Power installed capacity (Kw/set) |              | Unit weight (kg) |              | Liquid supply of machine tool (L/min) |               | Return pressure of machine tool | Inner diameter of inlet/return pipe (mm) | Compressed air consumption (m3/h) |
|                                   |              |                  |              |                                       |               | (MPa)                           |                                          |                                   |
|                                   |              |                  |              | 单台                                  | 合计          |                                 |                                          | 单台                              |
| 单台                              | 合计         | 单台             | 合计         | Single                                | Total         |                                 |                                          | Single                            |
| Single                            | Total        | Single           | Total        |                                       |               |                                 |                                          |                                   |
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Context: | 7.1.2.10                                                                                                                                                                                                                          | 在终验收合格投产后，在投标方伴产服务的1个月期间，由业主对刀具寿命（包括100件生产收集到的数据）进行评估统计，对于双方协商一致寿命需要改进的刀具，业主与刀具供应商应共同尽力配合, 投标方负责协调刀具供应方的现场服务并提供支持。                                                                                                                                                                                                                                                |
| 7.1.3验收试件                                                                                                                                                                                                                     |                                                                                                                                                                                                                                                                                                                                                                                                                                                                               |
| 7.1.3.1预验收试件：CA6DG1缸体90件、CA6DH2缸体20件、CA4DG1缸体10件，业主准备预验收用的试件并以CIF国外港口条款将试件发运到投标方指定的港口，投标方自行负责将试件运到预验收地点。                                                    |                                                                                                                                                                                                                                                                                                                                                                                                                                                                               |
| 7.1.3.2终验收试件：CA6DG1缸体150件、CA6DH2缸体150件、CA4DG1缸体50件。                                                                                                                                                             |                                                                                                                                                                                                                                                                                                                                                                                                                                                                               |
| 7.2                                                                                                                                                                                                                               | 设备安装、调试:                                                                                                                                                                                                                                                                                                                                                                                                                                                               |
| 7.2.1业主负责设备的起重、运输及场地清理。                                                                                                                                                                                         |                                                                                                                                                                                                                                                                                                                                                                                                                                                                               |
| 7.2.2投标方负责设备定位划线与地基连接，负责设备安装、调试，对设备安装、调试的正确性负全部责任，业主配合。                                                                                                                         |                                                                                                                                                                                                                                                                                                                                                                                                                                                                               |
| 7.2.3投标方自备安装、调试过程设备专用吊耳及精度检测等专用工具。                                                                                                                                                                   |                                                                                                                                                                                                                                                                                                                                                                                                                                                                               |
| 7.2.4业主提供安装、调试现场及所需的电、水、压缩空气等，负责将介质连接到设备接口。                                                                                                                                                 |                                                                                                                                                                                                                                                                                                                                                                                                                                                                               |
| 7.2.5投标方负责设备接口以下设备内部和设备之间的支管线连接。                                                                                                                                                                       |                                                                                                                                                                                                                                                                                                                                                                                                                                                                               |
| 7.2.6投标方与业主共同负责辅助设备与整线的连接。                                                                                                                                                                                   |                                                                                                                                                                                                                                                                                                                                                                                                                                                                               |
| 7.2.7安装、调试及验收期间，进入业主现场的投标方工作人员应穿戴工作服、安全帽、劳保鞋及配备必要的防疫物资，如需高空作业应佩戴安全带（劳保和安全器具投标方自带）。安装调试期间，设备需悬挂安全警示牌，防止非投标方技术人员操作设备。 |                                                                                                                                                                                                                                                                                                                                                                                                                                                                               |
| 7.2.8业主向投标方提供临时办公场所。                                                                                                                                                                                               |                                                                                                                                                                                                                                                                                                                                                                                                                                                                               |
| 7.2.9投标方负责提供翻译。                                                                                                                                                                                                         |                                                                                                                                                                                                                                                                                                                                                                                                                                                                               |
| 7.2.10投标方要按业主规定和法律规定在业主内部进行作业，对其违规违法造成的损失负责并承担法律责任，与业主无关。                                                                                                                      |                                                                                                                                                                                                                                                                                                                                                                                                                                                                               |
| 7.3                                                                                                                                                                                                                               | 人员培训                                                                                                                                                                                                                                                                                                                                                                                                                                                                      |
####################
File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls

Page: 2

Context: | 编号：2024-2801-   | Unnamed: 1                                                        |
|:-------------------|:------------------------------------------------------------------|
| 第一部分           | 总体要求                                                          |
| PART I             | General Requirements                                              |
| 第二部分           | 整线要求                                                          |
| Part II            | Whole-line Requirements                                           |
| 第三部分           | 工艺要求及加工精度                                                |
| Part III           | Process Requirements and Machining Accuracy                       |
| 第四部分           | 设备、夹具和刀具                                                  |
| Part IV            | Equipment, Fixture and Tool                                       |
| 第五部分           | 需提供的技术资料                                                  |
| PART V             | Technical Data to Be Provided                                     |
| 第六部分           | 方案会审                                                          |
| Part VI            | Joint Programme Review                                            |
| 第七部分           | 验收及培训                                                        |
| PART VII           | Acceptance and Training                                           |
| 第八部分           | 质保期、附件、备件及售后服务                                      |
| Part VIII          | Warranty Period, Accessories, Spare Parts and After-sales Service |
| 第九部分           | 投标资料要求                                                      |
| Part IX            | Tender Data Requirements                                          |
| 第十部分           | 投标报价要求                                                      |
| Part X             | Bid Pricing Requirements                                          |
| 第十一部分         | 保密                                                              |
| Part XI            | Confidentiality                                                   |
####################
File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls

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Context: | GR&R：<10% （Ra<0.8）, 验收评价标准符合IATF16949标准。                                                                                                                                                                                                                                                                                                                                                                       |                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| GR&R：<17% （0.8<Ra<6.3）, 验收评价标准符合IATF16949标准。                                                                                                                                                                                                                                                                                                                                                                   |                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 3.10.10                                                                                                                                                                                                                                                                                                                                                                                                                       | 电气设计、外观防护符合欧洲CE安全标准。微机型多功能电子放大器用于测量、控制、记录和数据采集处理，功能如下：                                                                                                                                                                                                                                                                                                                                            |
|                                                                                                                                                                                                                                                                                                                                                                                                                              | 具有15寸的彩色液晶显示器，以数据或图形进行显示。带有RS232数据输出接口和EtherNet/IP以太网网口，以便向上位计算机终端传送各种数据，开放式数据外传，可使测量结果溶入SPC网络管理中，并且可连接打印机，具有合格品、不合格品数统计功能，并能自动显示。测量值、中间值、平均值、标准偏差、S、X-P、X-S控制图和直方图可在测量计算机屏幕上显示，统计分析使用Q-DAS软件（当前最新版本）。提供错误报警信息并配有计数器，统计出被检零件的总数、合格品数、不合格品数。 |
|                                                                                                                                                                                                                                                                                                                                                                                                                              | 在测量中每次测量时，都要将实际值与初始值的公差带比较。每次测量后通过使用行程超程测试，及时校订零点历史纪录。                                                                                                                                                                                                                                                                                                                                          |
| 3.11                                                                                                                                                                                                                                                                                                                                                                                                                          | 集中吸雾除尘系统要求                                                                                                                                                                                                                                                                                                                                                                                                                                  |
| 3.11.1设备为Absolent或Keller或德国Camfil（原handte）品牌产品（管路除外）。设备采用高效离心风机，通过管道系统连接机床吸风口，使机床端内腔形成一定负压，通过风阀调节，合理分配每台机床所需风量，从而实现源头将含油雾颗粒的污染空气有效收集抽吸入过滤设备中，通过深层“自清式” 过滤滤芯实现高效捕捉油雾颗粒同时快速释放，滴落至底部回液箱内的液体，由自动回液泵系统将液体泵送至机床冷却液系统，过滤后的空气完全符合排放标准要求。 |                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 3.11.2过滤原理采用三级滤芯过滤方式，第一级和第二级采用复合纤维自清过滤滤芯，第三级使用活性炭过滤，以保证过滤器后空气符合室外及室内排放要求。                                                                                                                                                                                                                                                                                  |                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 3.11.3每级滤芯配置检测口，可进行空气颗粒浓度检测，能随时检测并验证过滤效率。                                                                                                                                                                                                                                                                                                                                                  |                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
| 3.11.4过滤器不配滤芯反冲洗装置，避免产生二次污染。                                                                                                                                                                                                                                                                                                                                                                            |                                                                                                                                                                                                                                                                                                                                                                                                                                                       |
####################
File: 240328_Lastenheft_Automation_Zukauf.pdf

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Context: # Automation Einkauf

## Lastenheft Mechanik

**Stand:** 28.03.2024

### FFG Europe & Americas  
MAG IAS GmbH  
Salacher Straße 93  
73054 Eislingen
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File: 240328_Lastenheft_Automation_Zukauf.pdf

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Context: # Inhaltsverzeichnis

1.  Versionsstabelle ............................................................................................................... 3  
2.  Projektdaten ......................................................................................................................... 3  
3.  Lastenhefte / Kundenspezifikation ................................................................................ 4  
4.  Terminplan ............................................................................................................................ 4  
5.  Genehmigungsverfahren .................................................................................................... 4  
6.  Projekt reporting ................................................................................................................ 5  
7.  Datenbereitstellung .......................................................................................................... 5  
8.  Werkstückbereitstellung .................................................................................................. 5  
9.  Taktzeit / Beladezeiten / R&M-Daten ............................................................................. 5  
10. Hallenlayout ........................................................................................................................ 6  
11.  Konformitätserklärung / Dokumentation .................................................................... 7  
    11.1  Wertstücküberhängende Teile .................................................................................... 7  
    11.2  E-V Stücklisten .................................................................................................................. 8  
12. Konstruktion ...................................................................................................................... 8  
    12.1  Bandtechnik .................................................................................................................. 8  
    12.2  Greiftechnik .................................................................................................................... 9  
    12.3  Portaltechnik ................................................................................................................ 10  
    12.4  SPC-Schubladen ............................................................................................................ 11  
    12.5  Roboter ............................................................................................................................ 12  
    12.6  Farbgabe ......................................................................................................................... 12  
    12.7  Hardware / Fluidik ......................................................................................................... 12  
13. Steuerungskonzept / Ablaufbeschreibung .................................................................... 13  
14. Hallenriss / Maschineninbringung ................................................................................. 13  
15. Montage und Inbetriebnahme .......................................................................................... 13  
16. Instandhaltungskonzept .................................................................................................. 14  
17. Kommunikation / Kontakte ............................................................................................ 14  
18. Protokollführung ............................................................................................................... 14  
19. Nachträge ............................................................................................................................ 14  
20. Kontaktdaten ...................................................................................................................... 15  
    20.1  Technisches Angebot Automation/Zukauf ................................................................. 15  
    20.2  Projektleitung Konstruktion Automation/Zukauf ...................................................... 15  
    20.3  Steuerungstechnik Automation/Zukauf ................................................................... 15  
    20.4  Hardware / Fluid ............................................................................................................ 15  
    20.5  Einkauf ........................................................................................................................... 15  
    20.6  Dokumentation ............................................................................................................. 15  
    20.7  Technical Compliance ................................................................................................. 16  
21. Abweichungen Lastenhefte .............................................................................................. 16
####################
File: 240328_Lastenheft_Automation_Zukauf.pdf

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Context: # 1. Versionstabelle

| Version | Datum       | Änderung                                 | Name              |
|---------|-------------|------------------------------------------|-------------------|
| V1      | 04.05.2022  | Grundfassung                            | Matthias Grüner    |
| V2      | 05.08.2022  | Überarbeitung                           | Matthias Grüner    |
| V3      | 11.10.2023  | Greifer: A-Achse bei KSS-Bearbeitung hinzu, Kapitel Werkstückbereitstellung überarbeitet, LIP: Temperaturkomp. X-Achse hinzu | Matthias Grüner    |
| V4      | 28.02.2024  | Kapitel Hallenlayout angepasst, Servo-Achsen Portal hinzu | Matthias Grüner    |
| V5      | 28.03.2024  | Tropfwanneausführung ergänzt, Dokumentation überarbeitet, Kapitel Roboter überarbeitet | Matthias Grüner    |

# 2. Projektdaten

Siehe projektspezifische Unterlagen.
####################
File: 240328_Lastenheft_Automation_Zukauf.pdf

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Context: # 3. Lastenhefte / Kundenspezifikation

- Die Lastenhefte werden durch MAG bereitgestellt.
- Fehlende Lastenhefte / Unterlagen sind vom Lieferanten unaufgefordert bei MAG einzufordern.
- Es gilt folgende Reihenfolge: Gesetz, Lastenheft Kunde, Lastenheft MAG, eigene Dokumente.
- Nachträge aufgrund von nicht abgesprochenen Annahmen seitens des Lieferanten werden nicht akzeptiert. Die Annahmen müssen mit MAG abgestimmt und schriftlich freigegeben werden.

# 4. Terminplan

Zu Projektbeginn ist seitens des Lieferanten ein Projektterminplan zu erstellen, in dem u.a. ersichtlich ist, wann welche Daten für die Konstruktion benötigt werden, um die von MAG festgelegten Genehmigungsdurchsprachen/-termine mit dem Endkunden einzuhalten. Diese sind ebenfalls im Terminplan darzustellen, wie auch alle weiteren relevanten Termine, z.B. Fertigungs- und Montagestart, Aufbau beim Kunden, Inbetriebnahme, Abnahme, usw. Der Projektterminplan ist zwei Wochen nach Kick-Off bereitzustellen. Dieser sollte u.a. folgende Punkte enthalten:

- Projektteam / Ansprechpartner
- Datenbereitstellung durch MAG (Maschinenbilder, …)
- Design-Freeze Halle
- Bereitstellung Genehmigungszeichnungen / Pläne
- Spätestens Genehmigungsdatum der Komponenten
- Dokumentation
- CE/Anlagensicherheit
- Beschaffung/Fertigung
- Montage und IB
- Versandabnahme
- Baustelle: Montage und IB, BBü, Abnahme

# 5. Genehmigungsverfahren

Alle zu genehmigenden Unterlagen sind nach vereinbartem Terminplan bei MAG einzureichen. Diese werden dann durch MAG oder gemeinsam mit dem Lieferanten dem Endkunden vorgestellt und durch diesen genehmigt. Die geforderte Bearbeitungszeit des Endkunden ist zu beachten.
####################
File: 240328_Lastenheft_Automation_Zukauf.pdf

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Context: ```markdown
6. Projektreporting

Jeder Lieferant muss wöchentlich ein Projektreporting (Vier-Felder-Chart) liefern. Die hierzu benötigte Vorlage wird von MAG bereitgestellt. Das Dokument ist wöchentlich bis spätestens Freitagmittag 12 Uhr an folgende Personen zu liefern:

- Gesamtprojektleiter
- Projektleiter Konstruktion Automation/Zukauf
- Einkauf

7. Datenbereitstellung

Sämtliche für den Lieferanten notwendigen Daten für die Layoutplanung, Störkonturuntersuchung, Ablaufbeschreibung usw. werden von MAG bereitgestellt. Der Lieferant hat diese Daten eine Woche vor Termin schriftlich anzufordern.

8. Werkstückbereitstellung

- MAG stellt zu Konstruktionsbeginn die CAD-Daten aller notwendigen Werkstücktypen (Rohteile, Fertigteile, Baugruppen, Varianten) im von Kunden beigestellten Datenformat zur Verfügung. Jeder Lieferant ist für die Aufbereitung der CAD-Daten selbst verantwortlich, um diese für sich verwenden zu können.
- Werkstückänderungen während der Projektphase sind innerhalb einer Woche zu untersuchen und zu bewerten. Auswirkungen auf die Anlage müssen in Form einer Power-Point-Präsentation dargestellt werden.
- Eine Untersuchung/Integration nachfolgender Werkstücktypen während des Projektverlaufs bedarf eines Zusatzangebots in Form einer Typenfreigabe, sofern diese nicht Vertragsbestandteil des Grundauftrags ist.
- Werkstücke werden von MAG bereitgestellt. Die gewünschte Anzahl, Art und Umfang der Bearbeitung ist vor Konstruktionsbeginn zu definieren und MAG schriftlich mitzuteilen. Ebenso ist dies im Projektterminplan darzustellen.

9. Takzeit / Be Ladezeiten / R&M-Daten

Der Lieferant hat die vorgegebenen Tak- und Beladezeiten zu bestätigen und durch einen detaillierten Ablaufplan darzustellen. Für jede Zelle/OP ist ein Ablaufplan zu erstellen. Die erforderlichen Daten bezüglich Maschine/Fremdgewerken sind bei MAG bzw. den Unterlieferanten termingerecht einzureichen.

Die Takzeitberechnungen/Ablaufpläne sind MAG auszuhändigen – auch die von Sondermaschinen, Lasermarkierstationen, Blasboxen, usw.
```
####################
File: 240328_Lastenheft_Automation_Zukauf.pdf

Page: 6

Context: # 10. Hallenlayout

Der Lieferant muss mit dem Angebot die R&M-Daten bereistellen. Diese sind technische Verfügbarkeit und MTTR (mean time to repair).

## Verantwortung Hallenlayout Lieferant:

- MAG stellt dem Lieferanten das Angebotslayout zur Verfügung.
- Die Hallenplanung / Verantwortung über das Hallenlayout liegt beim Verterter. Dieses beinhaltet:
  - Umfang des Lieferanten
  - Umfang MAG
  - evtl. Umfang von Fremdwerken
- Das Hallenlayout ist als DWG (ACAD 2016), PDF und STEP (siehe auch Punkt Zellenplan) zur Verfügung zu stellen.
- Der Lieferant ist verantwortlich für die Störkonturenuntersuchung.
- Sämtliche notwendige Daten, sind bei MAG zu erfragen und werden von MAG zur Verfügung gestellt:
  - Hallenhöhe
  - Mindestabstände
  - Durchgänge
  - Wartungsplätze (Portal, Greifer, sonstiges)
  - Bandhöhe
  - …
- MAG stellt für die Layoutplanung die Daten der Maschine / Fremdwerke zur Verfügung. Diese sind termingerecht durch den Lieferanten einzufordern.
- Die Schnittstellenerantwortlichkeit liegt beim Lieferanten (ME + HW + SW). 
- Hierfür benötigten Daten von Drittlieferanten werden von MAG bereitgestellt.
- Der Lieferant erstellt einen Gesamtfundamentplan. Die hierzu erforderlichen Daten sind termingerecht bei MAG einzufordern.
####################
File: 240328_Lastenheft_Automation_Zukauf.pdf

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Context: - Bei mehreren Zellen sind ein Zellenplan (Draufsicht, Seitenansicht, Vorderansicht) und ein Zellenfundamentplan zu erstellen. Abweichungen sind vorab mit MAG abzustimmen.

- Die Zellenpläne sind als STEP (keine Flächenmodelle), DWG (ACAD2016) und PDF zur Verfügung zu stellen, die Fundamentpläne als DWG und PDF.

## 11. Konformitätserklärung / Dokumentation

Das Gesamt-CE (Anlagen-CE) oder auch Zellen-CE ist durch den Verkehrer zu erstellen. Alle erforderlichen Unterlagen (z.B. Maschinen-CEs) sind termingerecht bei MAG bzw. den Unterlieferanten einzureichen.

Jeder Maschinenlieferant hat für seine Maschine eine CE-Erklärung zu erstellen. Bei unvollständigen Maschinen ist eine Einbauerklärung sowie eine Montageanleitung zu liefern und die Checkliste „unvollständige Maschine“ vorrangig abzugeben.

Die Dokumentation erfolgt nach Kundenvorschrift. Sollte eine Prüfung der Dokumentation durch ein Prüfbüro gefordert sein, so ist dies durch den Lieferanten für dessen Lieferumfang zu beantragen und für die diesbezüglich anfallenden Kosten aufzukommen.

Die Dokumentation ist bei Auslieferung der Anlage alternativ nach MAG-Terminal über einen Download-Link bereitzustellen. Änderungen nach Endabnahme sind einzupflegen.

Sollten hier in der Kundenspezifikation Vorgaben gemacht werden, sind diese vorrangig zu betrachten und umzusetzen, z.B. Doku zur Versandreife bzw. Vorabnahme.

Die Dokumentation ist, wenn nach Endkundenlastenheft nicht anders gefordert, in der jeweiligen Landessprache und in Englisch auszuführen.

### 11.1 Werkstücküberhängende Teile

- Von allen werkstücküberhängenden Teilen sind die Fertigungszeichnungen zu liefern; die Daten sind als PDF und DWG (ACAD2016) bereitzustellen.

- Die Zuordnung aller werkstücküberhängenden Teile muss über mitgelieferte Stücklisten und Zusammenstellungszeichnungen nachvollziehbar sein.

### 11.2 E+V Stücklisten

Alle E+V-Stücklisten sind mit Herstellerangaben und Preisen im Kundenformat zu liefern.
####################
File: 240328_Lastenheft_Automation_Zukauf.pdf

Page: 8

Context: # 12. Konstruktion

Die Verantwortung für die konstruktive Auslegung und die sichere Funktion der gesamten Automation liegt beim Lieferanten. Erforderliche Daten für eine Störkonturenuntersuchung sind termingerecht bei MAG einzufordern.

## 12.1 Bandtechnik

- Für die sichere Ausführung und Funktion ist der Lieferant verantwortlich.
- Bandgeschwindigkeit nach Vorgabe des Endkunden, wenn keine Vorgabe, dann Auslegung nach Taktzeit.
- Bandhöhe nach Vorgabe des Endkunden.
- Der Lieferant bestätigt das sichere Greifen und Ablegen des Bauteils auf dem Band. (Sind hierfür Aushub- oder Indexier-Stationen notwendig, sind diese vorzusehen.)
- Der Lieferant bestätigt ein sicheres Lesen des DMC-Codes bzw. der RFID-Chips. (Eventuelle Zusteileinheiten und Indexier-Stationen sind zu berücksichtigen.)

### Bsp. für Fehlensag DMC

Bei dreimaliger Fehlensag des DMC-Codes muss das Teil aus der Anlage genommen werden. Dies kann entweder manuell über eine entsprechend große Zugangsgröße im Abholschacht, oder durch ein Ausschleusen mit reduzierter Geschwindigkeit (evtl. im Zustimmbetrieb) auf den SPC-Platz erfolgen. Hierzu muss dann die Seriennummer des Bauteils über das HMI eingegeben werden, damit die Anlage weiß, welches Bauteil sich im Abholbereich befindet. Dieser Ablauf ist vorab mit dem Endkunden zu klären!

- Bandführung: Das Konzept und die Ausarbeitung über die Führung des Werkstücks auf dem Band haben durch den Lieferanten zu erfolgen. Die Genehmigung erfolgt über MAG mit dem Endkunden.
- Späne-/KSS-Auffangwannen sind mit Schrägen und Ablaßschrauben auszuführen.
- Der Lieferant bestätigt eine Tropfwannenausführung, die gewährleistet, dass der Boden nicht verschmutzt wird. Kabelkanäle und Medieneinheiten sind außerhalb des Nassbereiches anzuronden.
- Ein-/Auslaufschacht:
  - Nassbearbeitung: Blech oder Makrolon
  - Trockenbearbeitung: Schutzgitter

Zugangsorte, elektr. abgeschert (z.B. Euchner MGB).

- Bandzeichnungen sind als STEP (kein Flächenmodell), DWG (ACAD2016) und PDF zu liefern, inkl. Werkstück. Die Werkstückführung muss ersichtlich sein und die Funktion der Lichtschranken bzw. Sensorik erkennlich sein.
- Allgemeine Unklarheiten sind im Vorfeld mit MAG abzustimmen. Kosten, die im Nachgang hierfür entstehen, werden nicht durch MAG übernommen.
####################
File: 240328_Lastenheft_Automation_Zukauf.pdf

Page: 9

Context: # 12.2 Greifertechnik

Die Greifer werden durch den Lieferanten beschafft. Dieser ist für das Greifkonzept (pneumatisch oder elektrisch), die sichere Ausführung und Funktion der Greifer verantwortlich.

- Greifkratsicherung bei Mediaenausfall gegen Werkstückverlust
- Sichere Signalgebung z.B. Dauersignal bei Werkstück-Vorhanden, um einen Verlust des Werkstücks zu erkennen; keine Signalspeicherung!
- Abfragen von Greifer gelöscht, gespannt mit WST, gespannt ohne WST
- Abfrage Werkstück-Vorhanden, bevorzugt über Federstoßbügel
- Druckschalter für Klemmungen
- A-Achsen, C-Achsen und Y-Achsen sind als NC-Achsen auszuführen
- Werkstückübergreifende Teile sowie Ersatz- und Verschleißteile müssen schnell wechselbar sein
- Bei Nassbearbeitung ist eine A-Achse (NC-Achse) im Greifer vorzusehen, um das Werkstück auskühlen zu können
- Greiferzeichnungen sind als STEP (kein Flächenmodell), DWG (ACAD2016) und PDF zu liefern. Darzustellen sind:
  - Greifer offen; Greifer zu; inkl. Werkstück
  - Greifergewicht, Abmaße
  - Funktionsmaße (Höhe, Passmaße, Toleranzen, …)
  - Greifkräfte
  - Belade- / Entlade- / Maschinenübergabepositionen
  - Abfragen inkl. Sensortypen, Bezeichnungen von Kauf- und Standardteilen wie z.B. Parallelgreifer, Linearzylinder, …
  - Funktion der Abfragen
  - Transportrichtung

Sofern vom Endkunden keine Greifpunkte vorgegeben werden, sind diese durch den Lieferanten vorzuschlagen und gemeinsam mit MAG beim Endkunden zu genehmigen.

Die Störkonturanalyse zwischen Greifer, Maschine und Vorrichtung obliegt dem Lieferanten. Alle notwendigen Daten sind termingerecht anzufordern und durch MAG bereitzustellen.

Allgemeine Unklarheiten sind im Vorfeld mit MAG abzustimmen. Kosten, die im Nachgang hierfür entstehen, werden nicht durch MAG übernommen.
####################
File: 240328_Lastenheft_Automation_Zukauf.pdf

Page: 10

Context: # 12.3 Portaltechnik

Die LIPs haben hinsichtlich technischer Ausführung folgende Anforderungen zu erfüllen:

- Folgende Daten sind bereitzustellen:
  - Wiederholgenauigkeit der Achsen inkl. Greifer
  - Verlaufwege und Achsgewindigkeiten
- Positionierungsgenauigkeit Be-/Entladen Spannvorrichtung: +/- 0,1 mm
- Durchschlagsichere Ladeluken und Portalwannen sind notwendig
- Der Lieferant bestätigt eine Tropfwannenausführung, die gewährleistet, dass der Boden nicht verschmutzt wird. Kabelkanäle und Medieneinheiten sind außerhalb des Nassbereichs anzuronden.
- Die Tropfwannen sind mit Schrägen und Ablaßschrauben auszuführen, damit im Nachgang eine eventuelle KSS-Rückführung ausgeschlossen werden kann.
- Werkstückablageplätze sind so auszuführen, dass keine Späne auf den Flächen, Auflagen und Aufnahmepins liegen bleiben. Eventuelle Maßnahmen sind vorzusehen.
- Ersatz- und Verschleißteile müssen einfach und schnell wechselbar sein.
- Fundamentplatten sind mitzuliefern.
- Die Portalhöhe ist so zu definieren, dass Maschinen unter dem Portal durchgeschoben werden können, sofern die Hallenhöhe dies zulässt. Grobe Richtwerte für Panzerrollen zur Maschineninbringung sind 120 mm (manuell) und 180 mm für elektrisch angetriebene.
- Ab einer Portallänge von 22 m ist eine Temperaturkompensation in der X-Achse vorzusehen.
- X- und Z-Achsen sind als Servo-Achsen auszuführen, ebenso die A-, B- und C-Achsen; die Y-Achse bevorzugt als Servo-Achse.
- Allgemeine Unklarheiten sind im Vorfeld mit MAG abzustimmen. Kosten, die im Nachgang hierfür entstehen, werden nicht durch MAG übernommen.
####################
File: 240328_Lastenheft_Automation_Zukauf.pdf

Page: 12

Context: # 12.5 Roboter

Die Auslegung und Auswahl des Roboters erfolgen durch den Lieferanten. Dieser ist auch hier für die sichere Funktion verantwortlich! Es ist vorab zu klären, ob der Roboter durch den Kunden beigestellt, oder durch den Lieferanten beschafft wird.

- Der Lieferant bestätigt eine Tropfwannenausführung, die gewährleistet, dass der Boden nicht verschmutzt wird. Kabelkanäle und Medieneinheiten sind außerhalb des Nassbereiches anzuordnen.
- Bei Nassbearbeitung sind Maßnahmen bzgl. KSS-Ansammlung und Verschleppung vorzusehen.
- Werkstückablageplätze sind so auszuführen, dass keine Späne auf den Flächen, Auflagen und Aufnahmepunks liegen bleiben. Eventuelle Maßnahmen sind vorzusehen.
- Die Störkonturantersuchung zwischen Roboter, Greifer, Maschine und Vorrichtung obliegt dem Lieferanten. Alle notwendigen Daten sind termingerecht anzufordern und durch MAG bereitzustellen.
- Allgemeine Unklarheiten sind im Vorfeld mit MAG abzustimmen. Kosten, die im Nachgang hierfür entstehen, werden nicht durch MAG übernommen.
- Die Greiferwartung und ein Roboterbergek Konzept sind vorzusehen.

# 12.6 Farbgebung

Die Lackierung der einzelnen Komponenten erfolgt nach Endkundenspezifikation.

Eine Lackieranweisung wird seitens des MAG-Einkaufs zur Verfügung gestellt. Sollte diese nicht mitgeliefert werden, ist diese unaufgefordert anzufordern!

# 12.7 Hardware / Fluidik

Sofern vom Endkundenlastenheft nicht weiter spezifiziert:

- Hydraulik- / Fluidplan in EPLAN P8 (>Version 2.5)
- Schmierplan in EPLAN P8 (>Version 2.5)
- Elektroschaltplan in EPLAN P8 (>Version 2.5)
####################
File: 240328_Lastenheft_Automation_Zukauf.pdf

Page: 13

Context: # 13 Steuerungskonzept / Ablaufbeschreibung

Das Steuerungskonzept ist vom Lieferanten zu erstellen und mit MAG abzustimmen. Dieses muss vom Endkunden genehmigt werden. Ebenso wie alle Regel- und Sonderabläufe.

# 14 Hallenanriss / Maschineneinbringung

Die Maschineneinbringung erfolgt, wenn nicht anders mit dem Endkunden abgestimmt, durch den Lieferanten – ebenso der Hallenanriss, das Verlegen und Befestigen der Fundamentplatten/Komponenten sowie das Verscheiden der Ständer auf den Fundamentplatten. Alle benötigten Hilfsmittel sind durch den Lieferanten bereitzustellen.

# 15 Montage und Inbetriebnahme

Die Montage, elektrische und pneumatische Installation sowie die Inbetriebnahme erfolgen durch den Lieferanten. Sämtliche Hilfsmittel wie Hebebühnen, Stapler, Hubwagen usw. sind durch den Lieferanten bereitzustellen.

# 16 Instandhaltungskonzept

Der Lieferant ist für die Wartung innerhalb seines Lieferumfangs verantwortlich. Ein Verschreiben auf ein Fremdwerk ist nicht zulässig!

- Wartungsplattformen sind vorzusehen; siehe hierzu Lastenheft Kunde, wenn keine Vorgabe, ist nach Rücksprache MAG eine starre oder mobile Plattform zu verwenden. Ein Sicherheitskonzept ist zu berücksichtigen und aufzuzeigen.
- Greiferwartungsplätze sind vorzusehen (z.B. SPC-Platz oder Be-/Entladechacht). Zugänglichkeit muss sichergestellt sein (mind. eine elektr. abgesicherte Zugangstür; Steckbleche).
- Das Wartungskonzept muss in der Betriebsanleitung ersichtlich sein.
- Die Wartungsplätze sind im Hallenlayout darzustellen.
- Eine Ablaufbeschreibung speziell zum Austausch der Motoren (X, Y, Z) ist vorzulegen.
- Der Austausch aller Ersatz- und Verschleißteile muss ersichtlich und beschrieben sein.
- Das Ersatzteilpaket hat alle notwendigen Ersatz- und Verschleißteile sowie werkstückübergreifende Teile inkl. Preis, Lieferzeiten und Herstellerangaben zu beinhalten; siehe auch unter „Dokumentation“.
- Werkstückübergreifende Teile müssen einfach und schnell wechselbar sein.
####################
File: 240328_Lastenheft_Automation_Zukauf.pdf

Page: 15

Context: # 20 Kontaktdaten

## 20.1 Technisches Angebot Automation/Zukauf
- **Name:** Ralf Haug  
- **Tel:** +49 7161 / 805 1281  
- **E-Mail:** [ralf.haug@mag-ias.com](mailto:ralf.haug@mag-ias.com)  

## 20.2 Projektleitung Konstruktion Automation/Zukauf
- **Name:** Matthias Grüner  
- **Tel:** +49 7161 / 805 2192  
- **E-Mail:** [matthias.gruener@mag-ias.com](mailto:matthias.gruener@mag-ias.com)  

## 20.3 Steuerungstechnik Automation/Zukauf
- **Name:** Walter Schaaf  
- **Tel:** +49 7161 / 805 495  
- **E-Mail:** [walter.schaaf@mag-ias.com](mailto:walter.schaaf@mag-ias.com)  

## 20.4 Hardware / Fluid
- **Name:** Gerald Weiglsberger  
- **Tel:** +49 7161 / 805 4455  
- **E-Mail:** [gerald.weiglsberger@mag-ias.com](mailto:gerald.weiglsberger@mag-ias.com)  

## 20.5 Einkauf
- **Name:** Sonja Haas  
- **Tel:** +49 7161 / 805 1400  
- **E-Mail:** [sonja.haas@mag-ias.com](mailto:sonja.haas@mag-ias.com)  

## 20.6 Dokumentation
- **Name:** Sabine Ax  
- **Tel:** +49 7161 / 805 448  
- **E-Mail:** [sabine.ax@mag-ias.com](mailto:sabine.ax@mag-ias.com)
####################
File: 240328_Lastenheft_Automation_Zukauf.pdf

Page: 16

Context: # 20.7 Technical Compliance

**Name:** Martin Kohnle  
**Tel:** +49 7161 / 805 3608  
**E-Mail:** [martin.kohnle@mag-ias.com](mailto:martin.kohnle@mag-ias.com)

# 21 Abweichungen Lastenhefte

Abweichungen von Kunden- und MAG-Lastenheften müssen durch den Lieferanten in einer separaten Auflistung im Angebot mit Alternativen aufzeigt, begründet und anschließend von MAG schriftlich freigegeben werden!
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Context: | 1147210.909350933   | Preisliche Angebotsdetaillierung (Costbook) zum Hauptauftrag   | Unnamed: 2                              | Unnamed: 3        | Unnamed: 4        | Unnamed: 5         | Datum:             | 2024-01-18 00:00:00   | Unnamed: 8   | Projekt:                                          | Stapel/ Belademodul Mercedes Benz Mettingen   | Unnamed: 11                                | Unnamed: 12        | Unnamed: 13                               | Unnamed: 14     | Unnamed: 15                                          | Unnamed: 16               | Unnamed: 17        | Unnamed: 18                 | Unnamed: 19   | Unnamed: 20   | Unnamed: 21   | Unnamed: 22   | Unnamed: 23   | Unnamed: 24   | Unnamed: 25            | Unnamed: 26        |
|:--------------------|:---------------------------------------------------------------|:----------------------------------------|:------------------|:------------------|:-------------------|:-------------------|:----------------------|:-------------|:--------------------------------------------------|:----------------------------------------------|:-------------------------------------------|:-------------------|:------------------------------------------|:----------------|:-----------------------------------------------------|:--------------------------|:-------------------|:----------------------------|:--------------|:--------------|:--------------|:--------------|:--------------|:--------------|:-----------------------|:-------------------|
| 1147210.909350933   | gemäß Lastenheft Powertrain                                    |                                         | Bestellung:       |                   | 1010xxxxxx         |                    |                       |              |                                                   | Kaufteilezuschlag                             |                                            | 20                 | Fremdleistungszuschlag:                   |                 |                                                      | 20                        |                    |                             |               |               |               |               |               |               |                        |                    |
| Pos.                | OP/Stat/                                                       | Bezeichnung                             | Konstruktion      |                   |                    | Fertigung          | Rohmaterial           | Kaufteile    | Aufbau                                            | Inbetrieb-nahme                               | Programmierung                             |                    | Programmierung                            |                 | Aufbau                                               | Inbetrieb-nahme           | Einzelpreis (€)    | Mengen-einheit              | Bereich 1     |               | Bereich 2     |               |               |               | Übergeordneter Bereich |                    |
|                     | Step …                                                         |                                         |                   |                   |                    |                    | Halbzeuge             |              |                                                   |                                               |    CNC          Roboter/SPS                |                    |    CNC          Roboter/SPS               |                 |                                                      |                           |                    |                             |               |               |               |               |               |               |                        |                    |
|                     |                                                                |                                         | mechanisch/       | elektrisch        | Dokumentation      | mechanisch/        |                       | mechanisch/  | Beim                                              | Beim                                          | Beim                                       | Beim               | Bei                                       | Bei             | Bei Daimler     mechanisch/ hydraulisch/ pneumatisch | Bei Daimler    elektrisch | ohne               | z. B. Stück, Meter, kg etc. | Stapelmodul   |               | Belademodul   |               |               |               | (Var. 1 oder 2)        |                    |
|                     |                                                                |                                         | hydraulisch/      |                   |                    | elektrisch         |                       | hydraulisch/ |  Lieferanten mechanisch/ hydraulisch/ pneumatisch |  Lieferanten elektrisch                       |  Lieferanten  Konstruktion/ Programmierung |  Lieferanten   IBN | Daimler     Konstruktion/  Programmierung | Daimler     IBN |                                                      |                           | Nachlass           |                             | Var. 1        |               |               |               |               |               |                        |                    |
|                     |                                                                |                                         | pneumatisch       |                   |                    |                    |                       | pneumat./    |                                                   |                                               |                                            |                    |                                           |                 |                                                      |                           |                    |                             |               |               |               |               |               |               |                        |                    |
|                     |                                                                |                                         |                   |                   |                    |                    |                       | elektrisch   |                                                   |                                               |                                            |                    |                                           |                 |                                                      |                           |                    |                             |               |               |               |               |               |               |                        |                    |
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Context: | Masch. -Lader                                                                                     | 0.0                | 15866.628286764706 | 572.3117647058824 | 0.0                |
| Masch. -Lader                                                                                     | 0.0                | 16009.467764705883 | 572.3117647058824 | 0.0                |
| Masch. -Lader                                                                                     | 0.0                | 3852.3735661764704 | 572.3117647058824 | 0.0                |
| Masch. -Lader                                                                                     | 0.0                | 3852.3735661764704 | 572.3117647058824 | 0.0                |
| Masch. -Lader                                                                                     | 0.0                | 3852.3735661764704 | 572.3117647058824 | 0.0                |
| Masch. -Lader                                                                                     | 0.0                | 3852.3735661764704 | 572.3117647058824 | 0.0                |
| Masch. -Lader                                                                                     | 0.0                | 17352.015779411762 | 572.3117647058824 | 0.0                |
| Masch. -Lader                                                                                     | 0.0                | 3852.3735661764704 | 572.3117647058824 | 0.0                |
| Roboter                                                                                           | 0.0                | 48641.96919852942  | 5174.652205882361 | 0.0                |
|                                                                                                   | 0.0                | 0.0                | 0.0               | 0.0                |
| Regalbedieng.                                                                                     | 0.0                | 3852.3735661764704 | 572.3117647058824 | 0.0                |
| Regalbedieng.                                                                                     | 0.0                | 3852.3735661764704 | 572.3117647058824 | 0.0                |
| Regalbedieng.                                                                                     | 0.0                | 3852.3735661764704 | 572.3117647058824 | 0.0                |
| Regalbedieng.                                                                                     | 0.0                | 3852.3735661764704 | 572.3117647058824 | 0.0                |
|                                                                                                   | 0.0                | 0.0                | 0.0               | 0.0                |
| Linienrechner                                                                                     | 0.0                | 5723.117647058824  | 286.1558823529412 | 0.0                |
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|                                                                                                   | 0.0                | 0.0                | 0.0               | 0.0                |
|                                                                                                   | 0.0                | 0.0                | 0.0               | 0.0                |
|                                                                                                   | 0.0                | 0.0                | 0.0               | 0.0                |
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Context: |                                                                                                   | 0.0                | 0.0                | 0.0               | 0.0                |
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|                                                                                                   | 0.0                | 0.0                | 0.0               | 0.0                |
| Teileerkennung, Markierung und Nachverfolgung                                                     | 0.0                | 0.0                | 0.0               | 0.0                |
| DMC- Kamera Keyence SR-X300W                                                                      | 490.55294117647065 | 0.0                | 0.0               | 545.0588235294118  |
| Vision Kamera (Vision Tools)                                                                      | 2452.764705882353  | 0.0                | 0.0               | 545.0588235294118  |
| Option: Label- Drucker Topex (Stationär); inkl. Klimagerät und Klimaeinhausung                    | 0.0                | 0.0                | 0.0               | 0.0                |
| Option: Labeldrucker Topex (Zustellbar für 1. und 2. Etage); inkl. Klimagerät und Klimaeinhausung | 0.0                | 0.0                | 0.0               | 0.0                |
| DMC- Kamera Keyence SR-X300W, zustellbar                                                          | 735.8294117647059  | 0.0                | 0.0               | 1430.779411764706  |
| Barcode Reader                                                                                    | 490.55294117647065 | 0.0                | 0.0               | 545.0588235294118  |
|                                                                                                   | 0.0                | 0.0                | 0.0               | 0.0                |
|                                                                                                   | 0.0                | 0.0                | 0.0               | 0.0                |
| Kettenförderer                                                                                    | 0.0                | 0.0                | 0.0               | 0.0                |
| Kettenförderer Förderlänge 1.000mm, Förderbreite 800mm                                            | 367.91470588235296 | 0.0                | 0.0               | 0.0                |
| Gabelstapler-Rammschutz                                                                           | 981.1058823529413  | 0.0                | 0.0               | 0.0                |
| Gabelstapler-Aufgabezentrierung                                                                   | 981.1058823529413  | 0.0                | 0.0               | 0.0                |
| Verfahrwagen Shuttle Hub 6.500mm                                                                  | 3065.9558823529414 | 0.0                | 0.0               | 0.0                |
| Kettenförderer Förderlänge 1.600mm, Förderbreite 1.200mm                                          | 0.0                | 0.0                | 0.0               | 0.0                |
| Rolltor                                                                                           | 981.1058823529413  | 0.0                | 0.0               | 0.0                |
| Sensorik zur Erkennung Grobladungsträgerverzug (je 4 Lichtschranken geplant)                      | 490.55294117647065 | 0.0                | 0.0               | 1090.1176470588236 |
|                                                                                                   | 0.0                | 0.0                | 0.0               | 0.0                |
| Service                                                                                           | 0.0                | 0.0                | 0.0               | 0.0                |
| Baustellenleiter bei Mercedes Benz Mettingen                                                      | 0.0                | 0.0                | 0.0               | 0.0                |
| Montage bei Mercedes Benz Mettingen                                                               | 0.0                | 0.0                | 0.0               | 0.0                |
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Context: |   Unnamed: 8 |   Projekt: |   Stapel/ Belademodul Mercedes Benz Mettingen |
|-------------:|-----------:|----------------------------------------------:|
|        0     |   318.859  |                                           0   |
|        0     |    53.1432 |                                           0   |
|        0     |  2125.73   |                                           0   |
|        0     |  1409.83   |                                           0   |
|        0     |     0      |                                           0   |
|        0     |     0      |                                           0   |
|        0     |     0      |                                           0   |
|        0     |  1594.3    |                                           0   |
|        0     |   425.146  |                                           0   |
|        0     |   425.146  |                                           0   |
|        0     |  2125.73   |                                           0   |
|        0     |     0      |                                           0   |
|        0     |     0      |                                           0   |
|        0     |     0      |                                           0   |
|    20573.8   |   850.292  |                                           0   |
|    42718     |  1700.58   |                                           0   |
|    29066.7   |  1700.58   |                                           0   |
|    43653.6   |  2125.73   |                                           0   |
|        0     |     0      |                                           0   |
|        0     |     0      |                                           0   |
|      240.371 |    79.7149 |                                           0   |
|     3003.17  |   106.286  |                                           0   |
|      331.938 |    79.7149 |                                           0   |
|     1707.94  |   106.286  |                                           0   |
|     7627.72  |   425.146  |                                           0   |
|        0     |     0      |                                           0   |
|        0     |     0      |                                           0   |
|        0     |     0      |                                           0   |
|        0     |     0      |                                           0   |
|    12945.1   |   637.719  |                                           0   |
|     7574.96  |   566.861  |                                           0   |
|        0     |     0      |                                           0   |
|        0     |     0      |                                           0   |
|     1832.63  |     0      |                                           0   |
|     1832.63  |     0      |                                           0   |
|     1832.63  |     0      |                                           0   |
|     1832.63  |     0      |                                           0   |
|     1832.63  |     0      |                                           0   |
|     1832.63  |     0      |                                           0   |
|     1832.63  |     0      |                                           0   |
|     1832.63  |     0      |                                           0   |
|      204.397 |     0      |                                           0   |
|     1832.63  |     0      |                                           0   |
|     1832.63  |     0      |                                           0   |
|     1832.63  |     0      |                                           0   |
|     6685.81  |     0      |                                        1594.3 |
|    29693.3   |     0      |                                       17183.6 |
|    13782.4   |     0      |                                        1594.3 |
|    21624.9   |     0      |                                       19362.1 |
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Context: | Unnamed: 2                                                                                        | Unnamed: 3         | Unnamed: 4         | Unnamed: 5        | Datum:             |
|:--------------------------------------------------------------------------------------------------|:-------------------|:-------------------|:------------------|:-------------------|
| Haltebremse, Z-Achse Fabikat Sitema                                                               | 0.0                | 0.0                | 0.0               | 1743.615923529412  |
| Manuelle Absteckeinrichtung für Vertikalachse Z , elektrisch abgefragt                            | 0.0                | 0.0                | 0.0               | 806.1692529411765  |
| Pneumatik, Wartungseinheit                                                                        | 367.91470588235296 | 0.0                | 0.0               | 2138.7154382352946 |
| Zentralschmierung                                                                                 | 367.91470588235296 | 0.0                | 0.0               | 2841.7429640422065 |
|                                                                                                   | 0.0                | 0.0                | 0.0               | 0.0                |
|                                                                                                   | 0.0                | 0.0                | 0.0               | 0.0                |
| Roboter                                                                                           | 0.0                | 0.0                | 0.0               | 0.0                |
| Aufwendungen für beigestellen Kuka KR 210                                                         | 3801.7852941176475 | 0.0                | 0.0               | 6131.911764705883  |
| Einmessständer                                                                                    | 367.91470588235296 | 0.0                | 0.0               | 612.6829091176471  |
| Messeinrichtung                                                                                   | 367.91470588235296 | 0.0                | 0.0               | 457.6238936764705  |
| Wartungseinheit                                                                                   | 367.91470588235296 | 0.0                | 0.0               | 2138.7154382352946 |
|                                                                                                   | 0.0                | 0.0                | 0.0               | 0.0                |
|                                                                                                   | 0.0                | 0.0                | 0.0               | 0.0                |
| Greifer                                                                                           | 0.0                | 0.0                | 0.0               | 0.0                |
| Ausgleichselement für VLT Greifer (Optional)                                                      | 1716.935294117647  | 0.0                | 0.0               | 340.6617647058823  |
| Var. 1(+ 2): Greifer Ladeportal VLT 1-fach; C- Achse                                              | 1716.935294117647  | 0.0                | 0.0               | 340.6617647058823  |
| Schwenkgreifer Roboter eATS / EDU 1-fach                                                          | 1716.935294117647  | 0.0                | 0.0               | 340.6617647058823  |
| 'Var. 2: Greifer Ladeportal Schwenk-Greifeinheit ZB ATM Serie / ZB ATM AMG; C- und B- Achse       | 2330.126470588235  | 0.0                | 0.0               | 681.3235294117646  |
|                                                                                                   | 0.0                | 0.0                | 0.0               | 0.0                |
| Sicherheitsumhausungen                                                                            | 0.0                | 0.0                | 0.0               | 0.0                |
| Schutzgitter lfm                                                                                  | 24.527647058823533 | 0.0                | 0.0               | 0.0                |
| Wartungs/Zugangstür, elektr. gesichert                                                            | 24.527647058823533 | 0.0                | 0.0               | 0.0                |
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File: test%20%281%29.xlsm

Page: 1

Context: |                     |                                                                | Angabe der Stundensätze in Euro/Std.    | 132.05            | 132.05            | 121.57             | 108.99             | 0                     | 0            | 108.99                                            | 132.05                                        | 108.99                                     | 132.05             | 1630.69                                   | 1630.69         | 1630.69                                              | 1630.69                   |                    |                             | Menge         | (€)           | Menge         | (€)           | Menge         | (€)           | Menge                  | (€)                |
| 1                   |                                                                | Mercedes Benz Berlin Rotorfertigung     |                   |                   |                    |                    |                       |              |                                                   |                                               |                                            |                    |                                           |                 |                                                      |                           |                    |                             |               |               |               |               |               |               |                        |                    |
| 1                   |                                                                | Übergeordnete Kosten                    |                   |                   |                    |                    |                       |              |                                                   |                                               |                                            |                    |                                           |                 |                                                      |                           |                    |                             |               |               |               |               |               |               |                        |                    |
| 1.1                 |                                                                | Engineering Projektmanagement           | 67451.02941176471 |                   |                    |                    |                       |              |                                                   |                                               |                                            |                    |                                           |                 |                                                      |                           | 67451.02941176471  | Stk                         | 0             | 0             | 0             | 0             |               | 0             | 1                      | 67451.02941176471  |
| 1.2                 |                                                                | Engineering Teil Projektleiter Mechanik |                   | 132.05            |                    |                    |                       |              |                                                   |                                               |                                            |                    |                                           |                 |                                                      |                           | 132.05             | Stk                         | 0             | 0             | 0             | 0             |               | 0             | 0                      | 0                  |
| 1.3                 |                                                                | Engineering Teil Projektleiter Elektrik |                   | 143.0779411764706 |                    |                    |                       |              |                                                   |                                               |                                            |                    |                                           |                 |                                                      |                           | 143.0779411764706  | Stk                         | 0             | 0             | 0             | 0             |               | 0             | 0                      | 0                  |
| 1.4                 |                                                                | Konstruktion Mechanik                   | 18395.73529411765 |                   |                    |                    |                       |              |                                                   |                                               |                                            |                    |                                           |                 |                                                      |                           | 18395.73529411765  | Stk                         | 0             | 0             | 0             | 0             |               | 0             | 1                      | 18395.73529411765  |
| 1.13                |                                                                | Dokumentation/ CE                       |                   |                   | 10901.176470588238 |                    |                       |              |                                                   |                                               |                                            |                    |                                           |                 |                                                      |                           | 10901.176470588238 | Stk                         | 0             | 0             | 0             | 0             |               | 0             | 1                      | 10901.176470588238 |
| 1.14                |                                                                | Dokumentation Mechanik                  |                   |                   | 16351.764705882355 |                    |                       |              |                                                   |                                               |                                            |                    |                                           |                 |                                                      |                           | 16351.764705882355 | Stk                         | 0             | 0             | 0             | 0             |               | 0             | 1                      | 16351.764705882355 |
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File: test%20%281%29.xlsm

Page: 1

Context: | Schutzgitter lfm                                                                                  | 24.527647058823533 | 0.0                | 0.0               | 0.0                |
| Wartungs/Zugangstür, elektr. gesichert                                                            | 24.527647058823533 | 0.0                | 0.0               | 0.0                |
| Lichtgitter mit Muting Funktion                                                                   | 24.527647058823533 | 0.0                | 0.0               | 272.5294117647059  |
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| Sonderelemente                                                                                    | 0.0                | 0.0                | 0.0               | 0.0                |
| SPC Schublade, 1 Teil, inkl. Ladeschacht                                                          | 981.1058823529413  | 0.0                | 0.0               | 0.0                |
| Wartungstür                                                                                       |                    |                    |                   |                    |
| Indexierung für AGV                                                                               | 858.4676470588236  | 0.0                | 0.0               | 340.6617647058824  |
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| Portal und Bandsteuerung                                                                          | 0.0                | 0.0                | 0.0               | 0.0                |
| Masch. -Lader                                                                                     | 0.0                | 11006.270625000001 | 572.3117647058824 | 0.0                |
| Masch. -Lader                                                                                     | 0.0                | 3852.3735661764704 | 572.3117647058824 | 0.0                |
| Masch. -Lader                                                                                     | 0.0                | 3852.3735661764704 | 572.3117647058824 | 0.0                |
| Masch. -Lader                                                                                     | 0.0                | 3852.3735661764704 | 572.3117647058824 | 0.0                |
| Masch. -Lader                                                                                     | 0.0                | 3852.3735661764704 | 572.3117647058824 | 0.0                |
| Masch. -Lader                                                                                     | 0.0                | 3852.3735661764704 | 572.3117647058824 | 0.0                |
| Masch. -Lader                                                                                     | 0.0                | 3852.3735661764704 | 572.3117647058824 | 0.0                |
| Masch. -Lader                                                                                     | 0.0                | 3852.3735661764704 | 572.3117647058824 | 0.0                |
| Masch. -Lader                                                                                     | 0.0                | 3290.792647058824  | 572.3117647058824 | 0.0                |
| Masch. -Lader                                                                                     | 0.0                | 3852.3735661764704 | 572.3117647058824 | 0.0                |
| Masch. -Lader                                                                                     | 0.0                | 3852.3735661764704 | 572.3117647058824 | 0.0                |
| Masch. -Lader                                                                                     | 0.0                | 3852.3735661764704 | 572.3117647058824 | 0.0                |
| Masch. -Lader                                                                                     | 0.0                | 7119.796816176469  | 572.3117647058824 | 0.0                |
| Masch. -Lader                                                                                     | 0.0                | 21997.279602941177 | 572.3117647058824 | 0.0                |
####################
File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx

Page: 1

Context: 3037164 | Läpple Automotive | Läpple Automotive  | Verkettung |  |  | Schweißen |
 3036955 | Läpple Automotive | Daimler Truck | Verkettung |  |  | Schweißen |
 3034548 | MAG | VW Chemnitz | Kleinprojekt | Zylinderkopf | 25 | Handling |
 3037121 | Mercedes Benz | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling |
 3038186 | MAG | VW | Kleinprojekt | Getriebe | 25 | Handling |
 3036674 | Läpple Automotive | Läpple Automotive | Verkettung |  |  | Schweißen |
 3036917 | Läpple Automotive | Läpple Automotive | Verkettung |  |  | Schweißen |
 3037002 | Still | Still | Verkettung | Hubmast |  | Schweißen |
 3037199 | MAG | VW Kassel | Projekt | Getriebegehäuse | 25 | Handling |
 3037493 | Mercedes Benz | Mercedes Benz | Verlettung | Zylinderblock | 20 | Handling |
 3037701 | MAG | VW Kassel | Projekt | Getriebegehäuse | 25 | Handling |
 3037246 |
This document was truncated here because it was created in the Evaluation Mode.
##########

"""QUERY: You are a super intelligent assistant. Please answer all my questions precisely and comprehensively. 
        You have a large Knowledge Base with all the information of the user. This is the initial message to start the chat. Based on the following summary/context you should formulate an initial message greeting the user with the following user name diverse VorE2E20240207141816 cap+1000 tell them that you are the AI Chatbot Simon using the Large Language Model gemini-1.5-flash to answer all questions.
        Formulate the initial message in the Usersettings Language German
        Please use the following context to suggest some questions or topics to chat about this knowledge base. List at least 3-10 possible topics or suggestions up and use emojis. The chat should be professional and in business terms.  At the end ask an open question what the user would like to check on the list 

 ## Summary of Provided Context

This context contains a collection of technical documents and specifications related to the manufacturing of cylinder blocks and heads for Dalian Diesel. The documents outline requirements for equipment, fixtures, tools, processes, and automation systems involved in the production line. 

Here's a breakdown of each file:

**1. Medium Cylinder Block Finishing Line Technical Requirements (xls)**

This Excel file details the technical requirements for a finishing line dedicated to medium-sized cylinder blocks. It covers various aspects, including:

* **General Requirements:**  Outlines the scope of the project, including the specific equipment and systems involved in the finishing line.
* **Whole-line Requirements:** Specifies the layout, RFID identification system, workpiece conveying methods, and safety considerations for the entire production line.
* **Process Requirements and Machining Accuracy:** Defines the machining processes, accuracy standards, and quality control measures for the cylinder block finishing.
* **Equipment, Fixture, and Tool:**  Details the technical specifications for the machining centers, fixtures, cutting tools, and tool accessories used in the finishing line.
* **Technical Data to be Provided:** Lists the required technical documentation, drawings, manuals, and reports to be provided by the bidder.
* **Joint Programme Review:**  Describes the process for reviewing and approving the technical proposals and designs before production.
* **Acceptance and Training:**  Outlines the procedures for equipment acceptance, pre-acceptance and final acceptance testing, and operator training.
* **Warranty Period, Accessories, Spare Parts, and After-sales Service:**  Specifies the warranty terms, required spare parts, and after-sales service provisions.
* **Tender Data Requirements:**  Lists the required information and documents to be included in the tender submission.
* **Bid Pricing Requirements:**  Specifies the format and breakdown of the bid pricing for various components and services.
* **Confidentiality:**  Emphasizes the confidentiality of the provided technical information and drawings.

**2. Medium Cylinder Head Finishing Line Technical Requirements (xls)**

This Excel file outlines the technical requirements for a finishing line dedicated to medium-sized cylinder heads. It follows a similar structure to the cylinder block document, covering:

* **General Requirements:**  Defines the scope of the project, including the equipment and systems involved in the finishing line.
* **Whole-line Requirements:**  Specifies the layout, workpiece conveying methods, coolant system, and safety considerations for the entire production line.
* **Process Requirements and Machining Accuracy:**  Defines the machining processes, accuracy standards, and quality control measures for the cylinder head finishing.
* **Equipment, Fixture, and Tool:**  Details the technical specifications for the machining centers, fixtures, cutting tools, and tool accessories used in the finishing line.
* **Technical Data to be Provided:**  Lists the required technical documentation, drawings, manuals, and reports to be provided by the bidder.
* **Joint Programme Review:**  Describes the process for reviewing and approving the technical proposals and designs before production.
* **Acceptance and Training:**  Outlines the procedures for equipment acceptance, pre-acceptance and final acceptance testing, and operator training.
* **Warranty Period, Accessories, Spare Parts, and After-sales Service:**  Specifies the warranty terms, required spare parts, and after-sales service provisions.
* **Tender Data Requirements:**  Lists the required information and documents to be included in the tender submission.
* **Bid Pricing Requirements:**  Specifies the format and breakdown of the bid pricing for various components and services.
* **Confidentiality:**  Emphasizes the confidentiality of the provided technical information and drawings.

**3. Automation Einkauf - Lastenheft Mechanik (pdf)**

This PDF document outlines the mechanical specifications for the automation systems to be used in the Dalian Diesel cylinder block and head production lines. It covers:

* **Version History:**  Tracks the different versions and changes made to the document.
* **Project Data:**  Refers to separate project-specific documents for detailed information.
* **Specifications and Customer Requirements:**  Defines the hierarchy of applicable documents and the process for handling deviations and clarifications.
* **Schedule:**  Outlines the required project schedule, including milestones, data submission deadlines, and approval processes.
* **Approval Process:**  Describes the procedure for submitting and obtaining approval for technical documents and drawings.
* **Project Reporting:**  Specifies the frequency and format for project reporting, including required information and recipients.
* **Data Provision:**  Outlines the process for requesting and receiving necessary data from MAG for layout planning and analysis.
* **Workpiece Provision:**  Describes the provision of CAD data for workpieces, handling of workpiece changes, and the process for requesting additional workpiece types.
* **Cycle Time and Loading Times:**  Specifies the required cycle times and loading times for the automation systems, requiring the supplier to confirm and demonstrate compliance.
* **Factory Layout:**  Defines the requirements for factory layout planning, including cell plans, foundation plans, and documentation formats.
* **Declaration of Conformity and Documentation:**  Outlines the requirements for CE marking, documentation, and language requirements.
* **Design:**  Specifies the design requirements for various automation components, including conveyor systems, grippers, gantry systems, SPC drawers, robots, and color specifications.
* **Control Concept and Process Description:**  Requires the supplier to provide a control concept and process description for the automation systems.
* **Factory Drawing and Machine Installation:**  Specifies requirements for factory drawings and machine installation procedures.
* **Assembly and Commissioning:**  Outlines the responsibilities for assembly and commissioning of the automation systems.
* **Maintenance Concept:**  Requires the supplier to provide a maintenance concept for the automation systems.
* **Communication and Contacts:**  Defines the communication channels and contact persons for the project.
* **Minutes:**  Specifies the responsibility for taking and distributing minutes of meetings.
* **Amendments:**  Outlines the process for handling amendments and changes to the project scope.
* **Contact Details:**  Provides contact information for various departments and personnel at MAG.
* **Deviations from Specifications:**  Requires the supplier to clearly identify and justify any deviations from the customer and MAG specifications.

**4. Dalian Diesel Block and Head Automation Inquiry (pdf)**

This PDF document presents an inquiry for automation solutions for Dalian Diesel's cylinder block and head manufacturing. It includes:

* **Cover Page:**  Identifies the project, date, presenter, and involved companies.
* **Project Data:**  Provides key project details, including customer, workpiece, cycle time, schedule, RFQ documents, and contact information.
* **Block Section:**  Introduces the specific requirements and considerations for the cylinder block automation.
* **Layout Block:**  Presents a diagram of the proposed layout for the cylinder block manufacturing line, outlining the scope of work for MAG and Dalian Diesel.
* **OP100 Block Gantry:**  Details the scope and specifications for the OP100 Block Gantry system, including components, options, and services.
* **OP100 Block Gripper:**  Describes the fixture and gripper concepts for handling cylinder blocks, including technical specifications and drawings.
* **Gantry Load/Unload Position:**  Illustrates the load/unload process for cylinder blocks using a conveyor system and motorized grippers.
* **Conveyor Block Guiding:**  Shows the guiding mechanism for cylinder blocks on a roller conveyor.
* **Layout Head:**  Presents a diagram of the proposed layout for the cylinder head manufacturing line, outlining the scope of work for MAG and Dalian Diesel.
* **Head Conveyor:**  Details the scope and specifications for the head conveyor system, including incoming, SPC, and outgoing conveyors.
* **Head Gantry:**  Details the scope and specifications for the Head Gantry system, including components, options, and services.
* **Gantry Head Gripper:**  Illustrates the suggested gripper points on cylinder heads for handling and automation.

**5. FLT Wörterbuch (pdf)**

This PDF document appears to be a glossary or dictionary of terms related to FLT, a company with locations in Germany, USA, and China. It lists the company's locations but doesn't provide further context on the specific terms or their definitions.

**Overall Summary:**

The provided context represents a comprehensive set of technical requirements and specifications for the automation of Dalian Diesel's cylinder block and head production lines. The documents cover various aspects of the project, from equipment selection and layout planning to process definitions, quality control measures, and documentation requirements. The information is crucial for potential bidders to understand the project scope, technical specifications, and contractual obligations."""

Consider the chat history for relevant information. Use all information included. Use as much tokens as needed. Important: If you find information separated by a | in the context, it is a table formatted in Markdown.Important: Take a look at the QUERY and only the QUERY. If this is vague or unclear, please ignore everything and ask a follow-up question instead!


Final Files Sources: DD_Block_Head_Automation_Inquiry_100424.pdf - Page 1, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 2, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 3, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 4, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 5, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 6, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 7, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 8, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 9, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 10, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 11, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 12, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 13, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 14, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 15, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 16, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 17, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 18, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 19, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 20, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 21, dictionary.txt - Page 1, Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls - Page 1, Medium%20cylinder%20head%20finishing%20line%20technical%20requirements_20240331Rev2%20%281%29.xls - Page 2, 2024-07-25%20Wo%CC%88rterbuch_extern-update%20%281%29.docx - Page 1, Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls - Page 1, Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls - Page 2, 240328_Lastenheft_Automation_Zukauf.pdf - Page 1, 240328_Lastenheft_Automation_Zukauf.pdf - Page 2, 240328_Lastenheft_Automation_Zukauf.pdf - Page 3, 240328_Lastenheft_Automation_Zukauf.pdf - Page 4, 240328_Lastenheft_Automation_Zukauf.pdf - Page 5, 240328_Lastenheft_Automation_Zukauf.pdf - Page 6, 240328_Lastenheft_Automation_Zukauf.pdf - Page 7, 240328_Lastenheft_Automation_Zukauf.pdf - Page 8, 240328_Lastenheft_Automation_Zukauf.pdf - Page 9, 240328_Lastenheft_Automation_Zukauf.pdf - Page 10, 240328_Lastenheft_Automation_Zukauf.pdf - Page 12, 240328_Lastenheft_Automation_Zukauf.pdf - Page 13, 240328_Lastenheft_Automation_Zukauf.pdf - Page 15, 240328_Lastenheft_Automation_Zukauf.pdf - Page 16, test%20%281%29.xlsm - Page 1, 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx - Page 1
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Note that letting blocked or otherwise incomplete responses into chat history might lead to future interactions being blocked by the service.==================================================


FINAL ANSWER 
Answer: Hallo diverse VorE2E20240207141816 cap+1000,

Ich bin Simon, der AI-Chatbot, der das Large Language Model gemini-1.5-flash verwendet, um all Ihre Fragen zu beantworten. Ich freue mich, Ihnen bei Ihren Anliegen zu helfen!

Hier sind einige Themen und Fragen, über die wir sprechen könnten:

1. **Projektanforderungen** 📋
   - Welche spezifischen Anforderungen haben Sie für die Fertigungslinie für Zylinderblöcke und -köpfe?
   - Gibt es besondere technische Spezifikationen, die Sie klären möchten?

2. **Ausrüstung und Werkzeuge** 🛠️
   - Welche Maschinen und Werkzeuge sind für die Fertigungslinie vorgesehen?
   - Benötigen Sie Details zu den technischen Anforderungen für die Maschinen?

3. **Prozessanforderungen und Genauigkeit** 📏
   - Welche Genauigkeitsstandards und Qualitätskontrollmaßnahmen sind für die Bearbeitung der Zylinderblöcke und -köpfe erforderlich?
   - Möchten Sie mehr über die Prozessanforderungen und die Einhaltung der Toleranzen erfahren?

4. **Automatisierung und Steuerung** 🤖
   - Welche Automatisierungslösungen sind für die Fertigungslinie geplant?
   - Haben Sie Fragen zum Steuerungskonzept oder zur Ablaufbeschreibung?

5. **Layout und Planung** 🏭
   - Wie sieht das Layout der Fertigungshalle aus?
   - Benötigen Sie Unterstützung bei der Planung und Optimierung des Layouts?

6. **Dokumentation und Konformität** 📑
   - Welche Dokumentationen und Konformitätserklärungen sind erforderlich?
   - Gibt es spezifische Anforderungen an die CE-Kennzeichnung und die Dokumentation?

7. **Wartung und After-Sales-Service** 🔧
   - Welche Wartungskonzepte sind für die Fertigungslinie vorgesehen?
   - Haben Sie Fragen zu den Garantiebedingungen und dem After-Sales-Service?

8. **Angebots- und Preisgestaltung** 💰
   - Welche Informationen und Dokumente müssen in das Angebot aufgenommen werden?
   - Möchten Sie Details zur Preisgestaltung und den Angebotsanforderungen?

9. **Schulungen und Akzeptanztests** 🎓
   - Welche Schulungen sind für das Bedienpersonal vorgesehen?
   - Wie sehen die Verfahren für die Vorabnahme und die endgültige Abnahme der Ausrüstung aus?

10. **Kommunikation und Kontaktpersonen** 📞
    - Wer sind die Ansprechpartner für verschiedene Bereiche des Projekts?
    - Benötigen Sie Kontaktinformationen für spezifische Abteilungen oder Personen?

Welches dieser Themen möchten Sie als erstes besprechen oder haben Sie ein anderes Anliegen, das Sie klären möchten? 😊
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