{ "query": "Liste tabellarisch auf, wie viele Lader/Portale, Roboter, Rundspeicher, Fl\u00e4chenspeicher und Gondelspeicher f\u00fcr den Endkunden und/oder den Kunden eingesetzt werden. Zus\u00e4tzlich wurde f\u00fcr jede Einheit im W\u00f6rterbuch ein Preis spezifiziert - bitte f\u00fcge diesen hinzu und multipliziere diesen mit der Warenanzahl - am ende gebe die gesamt Summe unter der Tabelle zur\u00fcck Liste nur Elemente die tats\u00e4chlich enthalten sind", "namespace": "5c0a5adf-577e-4ae2-9e69-1ae1d00d09dd", "messages": [ { "role": "assistant", "content": "Hallo diverse Admin Updated User,\n\nich bin Simon, dein KI-Chatbot, der mit dem gro\u00dfen Sprachmodell gemini-1.5-flash ausgestattet ist, um all deine Fragen pr\u00e4zise und umfassend zu beantworten. \n\nIch habe Zugriff auf eine gro\u00dfe Wissensbasis, die Informationen zu verschiedenen Themen enth\u00e4lt. \n\nM\u00f6chtest du mehr \u00fcber die folgenden Themen erfahren? \n\n* **Technische Anforderungen f\u00fcr die Fertigungslinie von Zylinderk\u00f6pfen** \u2699\ufe0f\n* **Automatisierungssysteme f\u00fcr die Bearbeitung von Zylinderk\u00f6pfen und Zylinderbl\u00f6cken** \ud83e\udd16\n* **Spezifikationen f\u00fcr F\u00f6rderb\u00e4nder und Greifer** conveyor belt \n* **Projektmanagement und -dokumentation** \ud83d\udcd1\n* **Definitionen und Richtlinien f\u00fcr die Interpretation von Daten** \ud83d\udcca\n* **Informationen zu verschiedenen Automatisierungsprojekten** \ud83c\udfd7\ufe0f\n\nWas m\u00f6chtest du dir heute genauer ansehen?" }, { "role": "user", "content": "Liste tabellarisch auf, wie viele Lader/Portale, Roboter, Rundspeicher, Fl\u00e4chenspeicher und Gondelspeicher f\u00fcr den Endkunden und/oder den Kunden eingesetzt werden. Zus\u00e4tzlich wurde f\u00fcr jede Einheit im W\u00f6rterbuch ein Preis spezifiziert - bitte f\u00fcge diesen hinzu und multipliziere diesen mit der Warenanzahl - am ende gebe die gesamt Summe unter der Tabelle zur\u00fcck Liste nur Elemente die tats\u00e4chlich enthalten sind" }, { "role": "assistant", "content": "" } ], "stream": true, "language_level": "", "chat_channel": "kios:237:1726559554193", "language": "German", "tone": "neutral", "writing_style": "standard", "model": "gemini-1.5-flash", "knowledgebase": "ki-dev-large", "seed": 1, "client_id": 1726559554193, "all_context": false, "follow_up_for": null, "knowledgebase_files_count": 7, "override_command": null, "disable_clarity_check": false, "custom_primer": "", "logging": true, "query_route": "" } INITIALIZATION Knowledgebase: ki-dev-large Base Query: Liste tabellarisch auf, wie viele Lader/Portale, Roboter, Rundspeicher, Flächenspeicher und Gondelspeicher für den Endkunden und/oder den Kunden eingesetzt werden. Zusätzlich wurde für jede Einheit im Wörterbuch ein Preis spezifiziert - bitte füge diesen hinzu und multipliziere diesen mit der Warenanzahl - am ende gebe die gesamt Summe unter der Tabelle zurück Liste nur Elemente die tatsächlich enthalten sind Model: gemini-1.5-flash Use Curl?: None ================================================== **Elapsed Time: 0.00 seconds** ================================================== ROUTING Query type: list ================================================== **Elapsed Time: 1.65 seconds** ================================================== RAG PARAMETERS Max Context To Include: 100 Lowest Score to Consider: 0.1 ================================================== **Elapsed Time: 0.14 seconds** ================================================== VECTOR SEARCH ALGORITHM TO USE Use MMR search?: True Use Similarity search?: False ================================================== **Elapsed Time: 0.10 seconds** ================================================== VECTOR SEARCH DONE ================================================== **Elapsed Time: 6.35 seconds** ================================================== PRIMER Primer: You are Simon, a highly intelligent personal assistant in a system called KIOS. You are a chatbot that can read knowledgebases through the "CONTEXT" that is included in the user's chat message. Your role is to act as an expert at summarization and analysis. In your responses to enterprise users, prioritize clarity, trustworthiness, and appropriate formality. Be honest by admitting when a topic falls outside your scope of knowledge, and suggest alternative avenues for obtaining information when necessary. Make effective use of chat history to avoid redundancy and enhance response relevance, continuously adapting to integrate all necessary details in your interactions. Use as much tokens as possible to provide a detailed response. ================================================== **Elapsed Time: 0.19 seconds** ================================================== FINAL QUERY Final Query: CONTEXT: ########## File: dictionary.txt Page: 1 Context: Definitionen: - Antworten Sie nur mit einer Gemeinde für Kundenstandort. Geben Sie in der Adresse keine zusätzlichen Details wie Fabrik, Gebäude, Werk usw. an. - Alle großen Automobilhersteller (Mercedes-Benz, Porsche, Audi, Volkswagen, MAN usw.) Kundentyp: OEM - Es muss zwischen Endkunden und dem Kunden unterschieden werden. Der Endkunde beschreibt den Auftragsgeber wo die Automationlösung verbleibt. Der Kunde ist der direkte Auftraggeber. Vorschriften vom Endkunden haben eine höhere Gewichtung. Endkunde und Kunde können, müssen aber nicht gleich sein. - Für den geschätzten Gesamtumsatz runden Sie auf die nächste Million (MEUR) auf. - Technische Anforderungen sind als Auflistung anzugeben. - Die Automationsinhalte sind als Funktionseinhalten darzustellen. Funktionsinhalte beschreiben die einzelnen Funktionen im gesamten Produktionsablauf. #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 2.5.2 工序加工完成后，RFID螺钉读写器将加工完成时间、刀具等相关信息写入RFID螺钉，具体详见附件4：《智能制造数据采集功能通用设备技术规范》。 | 2.5.2 After the processing is finished, the RFID screw reader will write relevant information such as processing completion time and cutting tools into the RFID screw. For details, please refer to Appendix 4: "General Technical Specification of Intelligent Manufacturing Data Collectionn". | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 10.1.8 Quotation for noise reduction device | | 10.1.9 集中吸雾系统报价（吸雾系统按每一级） | 10.1.9 Quotation for centralized mist suction system (quoted separately for each stage) | | 10.1.10 RFID读写器报价 | 10.1.10 Quotation for RFID reader and writer | | 10.1.11 SPC检测站检测夹具（包括工件回转装置）报价 | 10.1.11 Quotation for inspection fixtures of SPC station (including workpiece rotation devices) | | 10.1.12 SPC检测下料口自动向检测夹具输送及检测后自动返回报价 | 10.1.12 Quotation for automatic workpiece transportation from the discharge port of SPC station to the inspection fixture, and quotation for automatic returning function of inspected workpiece for continue processing). | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 8.8 The bidder must have a good reputation in terms of delivery time. | | 第九部分 投标资料要求 | Part IX Tender Data Requirements | | 9.1 投标方近五年（2019年至今）来的销售业绩及用户清单。 | 9.1 Sales performance and user list of the bidder in the past five years (2019 present) | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | Y-axis: ≥ 1000 mm | | Z轴：≥1000 mm | Z-axis: ≥ 1000 mm | | B轴分度范围为360° | B-axis indexing range: 360 ° | | 4.1.2.3 工作台最大承载： | 4.1.2.3 Max. load of table: | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 10 sets of vulnerable cutting tools, such as blades, etc. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | e. 所有的伺服轴和控制模块的选择必须满足工艺加工的要求，必须留有充分的裕量，必须是数字式的，反馈器件选用绝对编码器或绝对光栅（光栅尺要安装在防护罩内，避免切削液滴落其上造成损失）。 光栅尺品牌标准参照或相当于HEIDENHAIN、 BALLUFF、SICK等国际一流知名品牌产品。数控轴原点要做标记，提供原点检棒，以备原点调整。 | e. The selection of all servo axes and control modules must meet the process requirements, leave sufficient margin, and be digital type. The feedback component should use the absolute encoder or absolute grating scale (the grating scale should be installed inside the protective cover to avoid loss caused by the coolant dripping on it). The grating scale shall be the product of HEIDENHAIN, BALLUFF, SICK or equivalent international first-class brand. The origin of CNC axis needs to be marked, and an origin test bar should be provided for origin adjustment. | | f. 对PLC的输入和输出端必须预留10%的裕量，编程接口不能占用。电柜内线号与图纸的页码相关联，元器件的编号与页码相关联。 | f. The input and output terminals of PLC must have 10% margin reserved and cannot occupy programming interfaces. The wire numbers inside the electrical cabinet are associated with the page numbers of the drawings, and the component numbers are associated with the page numbers. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 7.1.1.8 预验收期间设备使用的辅助材料由投标方提供。如果在德国有售并符合投标方要求，切削液品牌和型号同业主现有切削液系统相同。 | 7.1.1.8 The auxiliary materials used for the equipment during the pre-acceptance period shall be provided by the bidder. If available for purchase in Germany and meets the bidder's requirements, the brand and model of the coolant should be the same as the existing coolant system of the owner. | | 7.1.1.9 上述预验收内容合格视为预验收完成。 | 7.1.1.9 After the above content is qualified, it shall be deemed as completion of the pre-acceptance. | | 7.1.1.10 投标方负责将预验收用全部试件进行防锈处理及单独包装，并与设备一起发运到业主现场。 | 7.1.1.10 The bidder is responsible for rust prevention treatment of all test pieces used for the pre-acceptance, separate packaging and shipping them together with the equipment to the owner's factory. | | 7.1.2 设备终验收 | 7.1.2 Equipment final acceptance | | 7.1.2.1 设备的终验收在业主现场进行。业主负责设备粗就位，投标方负责安装、调试，设备安装、调试后必须连续空运转24小时无故障后，按投标方出厂标准对静态精度进行验收。 | 7.1.2.1 The final acceptance shall be carried out in the owner's factory. The owner is responsible for rough positioning of the equipment, and the bidder is responsible for the installation and commissioning of the equipment. After 24 hours of continuous dry run without any faults, the static accuracy shall be accepted according to the bidder's delivery standards. | | 7.1.2.2 按“3.10机床在线检测系统要求”，对在线检测系统的功能、精度等进行验收。 | 7.1.2.2 According to "3.10 Requirements for online detection system of the machines", perform acceptance on the functions, accuracy, etc. of the online testing system. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 1.1.3.1 气缸体精加工生产线一条，包括卧式加工中心5台、主轴孔测量1套、缸孔测量1套、机械手2套、集中吸雾系统1套；除前述设备外，还包括其它输送装置、工件缓存装置、工件清洁装置、SPC检测站及检测夹具、夹具、刀具、专用调刀对刀装置、机床调整用样件/检棒及其它必要工装辅具等。 | 1.1.3.1 One finish machining line for cylinder block, including 5 sets of horizontal machining center, 1 set of crank bore measurement, 1 set of cylinder hole measurement, 2 sets of gantry robot, and 1 set of centralized mist suction system. In addition to the aforementioned equipment, it also includes other conveying devices, workpiece buffer devices, workpiece cleaning devices, SPC detection stations and detection fixtures, fixtures, cutting tools, specialized tool adjustment and tool setting devices, samples/test bars for machine commissioning, and other necessary tooling accessories. | | 1.1.3.2 合理安排工艺流程，平衡各工序节拍，优化平面布置，优化工件物流输送。 | 1.1.3.2 Reasonably arrange the process flow, balance the cycle time of each process, optimize the layout, and optimize the logistics transportation of workpieces. | | 1.1.3.3 集中吸雾系统1套，包含主机、主风管、次风管及相关安装支架、连接、控制系统等，能够满足气缸体生产线切削设备的吸雾、除尘要求。 | 1.1.3.3 One set of centralized mist suction system, including the host, main air duct, secondary air duct, and related installation brackets, connections, control systems, etc., which can meet the mist suction and dust removal requirements of the cutting equipment on the cylinder block production line. | | 1.1.3.4 设备含切削液精过滤装置、高压切削液增压装置、返液泵站、集中吸雾口。 | 1.1.3.4 The equipment includes the coolant precision filtration device, high-pressure coolant boosting device, return pump station, and centralized mist suction port. | | 1.1.3.5 生产线涉及的RFID数据螺钉（由业主提供）读写器、机械手上下料站及同机械手之间的辊道、换刀调刀等待所需工件缓存装置、检测件出料口及检测夹具（需配备回转装置）。 | 1.1.3.5 The RFID data screw reader (provided by the owner) involved in the production line, the loading and unloading station of the gantry, and the roller conveyor between the same gantry, the required workpiece buffer device for tool change and adjustment, the inspection part discharge port, and the inspection fixture (equipped with a rotary device). | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 5.3.5 NC﹑PLC（包括PLC交叉表﹑符号表）程序清单，提供与工艺过程相符合的软件程序，包括可以向控制系统输入的程序包，程序清单中要加以必要的注解和说明。提供所有与NC、PLC、驱动等相关的密码，包括用A4图纸打印出来的密码单及其电子文档。 | 5.3.5 NC and PLC (including PLC cross table and symbol table) program list, providing software programs that are consistent with the process, including program packages that can be input into the control system, with necessary annotations and explanations in the program list. Provide all passwords related to NC, PLC, drivers, etc., including password sheets printed on A4 paper and electronic documents. | | 5.3.6 电气及控制说明书,包括操作和编程说明﹑连接和接口说明﹑调试和维修指南等。数控系统的相关说明书等。 | 5.3.6 Electrical and control manuals, including operation and programming instructions, connection and interface instructions, commissioning and maintenance manuals, etc. Relevant manuals for CNC systems, etc. | | 5.3.7 机床数据（机床参数）清单，设备验收后，提供与实际相符合的机床数据（机床参数）清单和光盘，以及计算机与数控系统之间能传送相应数据的通讯软件和电缆。 | 5.3.7 List of machine data (machine parameters): after equipment acceptance, provide a list and CD of machine data (machine parameters) that match the actual situation, as well as communication software and cables that can transmit corresponding data between the computers and CNC systems. | | 5.3.8 液压原理图、安装图、系统总图、液压元件参数表、管路示意图、液压元器件的产品使用说明书；润滑原理图、润滑图表、管路示意图、润滑元器件的产品使用说明书；气动原理图、安装图、气动元件参数表、管路示意图、气动元器件的产品使用说明书；冷却原理图及清单。 | 5.3.8 Hydraulic schematic diagram, installation diagram, overall system diagram, hydraulic component parameter table, pipeline schematic diagram, and operating manual for hydraulic components; Lubrication schematic diagram, lubrication diagram, pipeline diagram, and operating manual for lubrication components; Pneumatic schematic diagram, installation diagram, pneumatic component parameter table, pipeline diagram, and operating manual for pneumatic components; Cooling schematic and list. | | 5.3.9 外购件清单、说明书和供应商资料。 | 5.3.9 List, operating manual, and supplier information of purchased parts. | | 5.3.10 按出场标准检测的机床各精度指标的检验报告。 | 5.3.10 Accuracy test record tested according to the delivery standards of the bidder. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 10.1.1.4 Quotation for control system | | 10.1.1.5 编程费用报价 | 10.1.1.5 Quotation for programming | | 10.1.1.6 调整样件及样棒报价 | 10.1.1.6 Quotation for adjusting simples and test bars | | 10.1.1.7 在线测量或在线测量及补偿报价 | 10.1.1.7 Quotation for online measurement, or online measurement and compensation | | 10.1.1.8 在线测量工位夹具报价 | 10.1.1.8 Quotaion for fixtures of online measurement station | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 7.3 Personnel training | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 2.4.1 各工序上下料采用桁架机械手输送，机械手带有A轴垂直翻转（正负180°）及C轴水平回转功能（正负180°）。机械手上下料出入口段设置机动辊道（至少放置1个工件），便于与临近其它机动辊道相连接；不同机械手之间输送采用机动辊道。工序SPC站工件送线外三坐标检测、自检不合格工件临时下线采用摇臂吊，摇臂吊及吊具不属于本次供货范围，但投标方需提供吊的旋转半径、高度及安装位置等参数。 | 2.4.1 Workpiece loading and unloading in each process are carried out using the gantry robot, which is equipped with A-axis vertical flipping (positive or negative 180 °) and C-axis horizontal rotation function (positive or negative 180 °). Set up a motorized roller at the entrance and exit section of the robot for loading and unloading (at least one workpiece should be placed) to facilitate connection with other adjacent motorized rollers. The conveying between different robot adopts a motorized roller conveyor. The workpiece on the SPC station is sent to the outside for three coordinate inspection. If the self-inspection fails, the temporary offline of the workpiece is carried out using a swinging crane. The swinging crane and lifting tools are not within the scope of this supply, but the bidder needs to provide the parameters such as swing radius, height, and installation position of the swinging crane. | | 2.4.2 工序内部工件输送采用机械手或抬起步伐或移动工作台。 | 2.4.2 The workpiece transportation in the process is carried out using a gantry or by life carrry or movable table. | | 2.4.3 机动辊道输送时不得磕碰、划伤工件，在招标文件中要描述机动辊道的形式及换型方案，支承元件要求具有良好的刚性和耐磨性。设备与辊道之间要有挡隔料装置。机动辊道采取区域控制方式，每段只放1个缸体。辊道下方设置不锈钢接水盘，接水盘残留物易清理，接水盘设有阀门和回液管，冷却液能够返回设备循环再利用。 | 2.4.3 The motorized roller conveyor shall not collide or scratch the workpiece during transportation. In the bidding documents, the type and replacement plan of the motorized roller conveyor should be described, and the supporting components should have good rigidity and wear resistance. There should be a material blocking device between the equipment and the roller conveyor. The motorized roller conveyor adopts a regional control method, with only one cylinder block placed in each section. The stainless steel water collection tray is installed below the roller conveyor, and the residue on the tray is easy to clean. There are valves and return pipes on the tray, and the coolant can be returned to the equipment for recycling and reuse. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | m. Equipped with a tool breakage monitoring device. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 10.2 备件、易损件清单及价格（不在投标总价内） | 10.2 Quotation and list of spare parts and wearing parts (not included in the total bidding price) | | 10.3 投标时需提供主要部件的价格，三年不得涨价。提供清单的备件，投标方不允许与第三方供应商签署商务保护协议，阻碍业主向第三方供应商采购。 | 10.3 The prices of the main components must be provided during bidding, and cannot be price increased for three years. The bidder provide the spare parts according the list, it is not allowed to sign a business protection agreement with the third-party suppliers for these spare parts, and hinders the owner from purchasing from the third-party suppliers. | | 第十一部分 保密 | Part XI Confidentiality | | 11.1 资料保密 | 11.1 Confidentiality of information | | 投标方应对业主提供的产品图纸，技术要求及附件等对外保密。 | The bidder shall keep confidential the product drawings, technical requirements, and appendixes provided by the owner. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 加工前：764×488×421（长×宽×高） | Before processing: 764 x 488 x 421 (L x W x H) | | 成品：763×488×420.5（长×宽×高） | Finished product: 763 x 488 x 420.5 (L x W x H) | | 1.2.4 零件重量： | 1.2.4 Workpiece weight: | | CA4DG1缸体： | Cylinder block CA4DG1: | | 加工前：165Kg | Before processing: 165Kg | | CA6DG1缸体： | Cylinder block CA6DG1: | | 加工前：200Kg | Before processing: 200Kg | | CA6DH2缸体： | Cylinder block CA6DH2: | | 加工前：220Kg | Before processing: 220Kg | | ★1.3 生产节拍 | ★ 1.3 Cycle time | | 新增设备生产节拍要求≤260秒/件，节拍包括机加工和上下料等所有辅助时间。 | For new equipment: cycle time ≤ 260 seconds per piece, which includes all auxiliary time such as machining and loading and unloading. | | ★1.4 交货时间： | ★ 1.4 Delivery time: | | 1.4.1 合同签定后12个月（FOB）。 | 1.4.1 12 months after contract signing (FOB) | | 1.4.2 设备到货后，3个月内完成安装调试和设备能力验证，具备生产条件并允许投产，在满足技术协议和合同要求时进行终验收。 | 1.4.2 After the equipment arrives, installation, comissioning, and equipment capability verification shall be finished within 3 months, and production conditions shall be met and allowed to be put into operation. The final acceptance shall be carried out when the technical agreement and contract requirements are met. | | 1.5 工厂条件 | 1.5 Workshop conditions | | 1.5.1 厂房： | 1.5.1 Workshop: | | 1.5.1.1 厂房屋架下弦距地面高度 ：8m | 1.5.1.1 The height of the lower chord of the workshop roof truss from the ground: 8m | | 1.5.1.2 厂房地坪承重：整体钢筋混凝土（厚度400）承重5t/m2 | 1.5.1.2 Load bearing capacity of workshop floor: monolithic reinforced concrete (thickness 400) with a load capacity of 5t/m2 | | 1.5.1.3 厂房供设备进出的门：门洞（高×宽）4.5米×4.5米 | 1.5.1.3 Doors for equipment entry and exit: doorway (H x W) 4.5m x 4.5m | | 1.5.1.4 厂房内环境温度：16-35℃ | 1.5.1.4 Ambient temperature inside the workshop: 16-35 ℃ | | 1.5.2 动能： | 1.5.2 Power energy: | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | Unnamed: 2 | Unnamed: 3 | |:-------------------------|:--------------------------------------------------------------------------------| | 中型缸体精加工线技术要求 | Technical Requirements for Finish Machining Line of Medium-Sized Cylinder Block | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 4.1.1.4 Reasonably configure according to different process requirements to achieve economic applicability. | | 4.1.1.5 各轴行程应有一定的余量（相对提供的工件加工范围）。 | 4.1.1.5 The stroke of each axis should have a certain margin (relative to the provided workpiece processing range). | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 4.1.3.13 Max. tool diameter: ≥ Φ280 mm | | 4.1.3.14 刀具最大长度：≥600 mm | 4.1.3.14 Max. tool length: ≥ 600 mm | | ★4.1.3.15 四轴或四轴以上联动 | ★ 4.1.3.15 Four axis or more linkage | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | Component labels outside the electrical cabinet: | | 字体：激光打印、字高≥5mm、黑色 | Typeface: laser printing, height ≥ 5mm, black | | 语言：中文 | Language: Chinese | | 材料：金属 | Material: Metal | | 标牌尺寸：60 x 15 | Label size: 60 x 15 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | Intermediate relay circuit breaker: reference or equivalent to international first-class brand products such as SIEMENS, SCHNEIDER, ABB, etc | | 变频器：品牌标准参照或相当于SIEMENS、SCHNEIDER、ABB等国际一流知名品牌产品。 | Frequency converter: reference or equivalent to international first-class brand products such as SIEMENS, SCHNEIDER, ABB, etc | | 链条电机：过载监控 | Chain motor: overload monitoring | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 10.1.17 Quotation for packaging and transportation | | 10.1.18 售后服务费用 | 10.1.18 Quotation for after sales service | | 10.1.19 技术资料费 | 10.1.19 Quotation for technical data | | 10.1.20 伴产服务费 | 10.1.20 Quotation for accompanying production service | | 10.1.21 分别以FOB与CIF报价 | 10.1.21 Quotation for FOB and CIF trade tems separately | | 10.1.22 保险费 | 10.1.22 Quotation for Insurance | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 投标方负责在业主现场对业主代表进行电气、机械维修、操作（设备、刀具调测、在线测量）、编程的技术培训。内容包括编程、操作方法及维修技术、常见故障排除等，负责培训业主设备操作人员能够独立完成设备操作、完成零件加工工作。 | The bidder is responsible for providing a technical training on electrical and mechanical maintenance, operation (equipment, tool adjustment, online measurement), and programming to the owner's representative on the owner's site. The training content includes programming, operation methods, maintenance techniques, and common troubleshooting, etc.. The bidder is responsible for training the owner's operators to complete equipment operations and parts processing work independently. | | 第八部分 质保期、附件、备件及售后服务 | Part VIII Warranty Period, Accessories, Spare Parts and After-sales Service | | 8.1 设备质保期为最终验收双方签字之日起18个月，数控系统质保期为24个月。在质保期内，若因设备及工装故障造成业主停工,投标方应保证：国内的在4小时内响应业主的维修要求，大连地区的6小时内到达用户现场；省内的12小时内到达用户现场；省外的24小时内到达用户现场；如需境外工程师到厂服务，亚洲的在6小时内响应业主的维修要求，48小时内到达用户现场，欧美的在24小时内响应业主的维修要求，96小时内到达用户现场。 | 8.1 The warranty period of equipment is 18 months from the date of final acceptance certificate signed by both parties, and the warranty period of CNC system is 24 months. During the warranty period, if the owner stops work due to equipment and tooling failures, the bidder shall ensure that domestic suppliers respond to the owner's maintenance requirements within 4 hours and arrive at the user's site within 6 hours in the Dalian area. Arrive at the user's site within 12 hours inside the province, and arrive at the user's site within 24 hours outside the province. If overseas engineers are required to provide on-site service, Asia will respond to the owner's maintenance requirements within 6 hours and arrive at the user's site within 48 hours. Europe and America will respond to the owner's maintenance requirements within 24 hours and arrive at the user's site within 96 hours. | | 8.2 在设备质保期内，投标方对设备及工装出现的各类故障应及时免费提供维修服务。对非人为造成的各类零件损坏，应及时免费更换。当发生重大故障时，在故障解决以后质保期需适当延长，具体时间由双方协商决定。 | 8.2 During the warranty period of the equipment, the bidder shall provide timely and free maintenance services for various troubles of the equipment and fixtures. All parts damaged caused by non-human factors should be replaced promptly and free of charge. When a major fault occurs, the warranty period needs to be appropriately extended after the fault is resolved, and the specific time will be negotiated by both parties. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | In addition to being responsible for the installation and commissioning of new equipment, the bidder is also responsible for the connection of mechanical and electrical interfaces with adjacent equipment from other suppliers, as well as the installation and commissioning of control systems. The owner is responsible for connecting the final medium to the equipment interface (new liquid supply and old liquid recovery for power, compressed air and coolant, etc.). The connection inside the equipment and between the equipment is the responsibility of the bidder. | | 2.2 平面布置 | 2.2 Layout | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 3.4 结合生产线布局及上下料形式，合理配置单机设备、段落设备、SPC检测站的RFID读写器，用于生产线数据采集、存储、传输、上传及质量追溯，工件RFID采用高频。 | 3.4 Based on the production line layout and loading/unloading method, the RFID readers and writers for single equipment, section equipment, and SPC detection stations should be reasonably configured for production line data collection, storage, transmission, uploading, and quality traceability. The workpiece RFID should be high-frequency. | | 3.5 各加工切削段落需配置相应清洁装置，具有翻转功能，用于工件简易清理，方便SPC站人工检测以及确保工件输送至下个段落的清洁度（外表无明显积液、铁屑）。清洁装置清洁工件产生的铁屑和冷却液能够返回设备。 | 3.5 Each machining and cutting section needs to be equipped with corresponding cleaning devices with turnover function, which are used for simple cleaning of workpieces, facilitating manual inspection at SPC station, and ensuring the cleanliness of workpieces transported to the next section (without obvious liquid accumulation or chips on the surface). The chips and coolant generated by the cleaning device can be returned to the equipment. | | 3.6 机械手具备在适当位置对工件进行吹气清理及翻转倒水功能，以尽可能减少乳化液随工件带入下道最终清洗工序；生产线下料检测站的工件下料姿态应充分考虑工序检测内容，便于操作人员对工序内容进行检测。为方便维修及保障维修安全，机械手应设置固定和可移动的维修平台。 | 3.6 The robot has the function of blowing air to clean the workpiece and turn it over to pour water in an appropriate position, in order to minimize the amount of emulsion carried by the workpiece into the next final cleaning process as much as possible. The discharging posture of the workpiece at the discharging inspection station should fully consider inspecting content , making it easy for operators to inspect the process content. To facilitate maintenance and ensure maintenance safety, the robot should be equipped with a fixed and movable maintenance platform. | | 3.7 设备及机械手需避让车间空中管线，机械手高度低于7.5m，机械手避让区域见附件1《新中型缸体精加工线平面区划图》，设备其它需空中避让的以车间实际空中管线及支架为准。 | 3.7 The equipment and robot should avoid overhead pipelines in the workshop, and the height of the robot should be less than 7.5m. The avoidance area of the robot can be found in Appendix 1 "Layout Area for Finish Machining Line of New Medium-Sized Cylinder Block". Other equipment that requires aerial avoidance shall be subject to the actual aerial pipelines and supports in the workshop. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | i) The color of the protective mesh is dark black, with the color code "RAL9005". | | j) 钢结构颜色为灰白色，色标号为“RAL9002”。 | j) The color of the steel structure is gray white, with the color code "RAL9002". | | k) 刀具架颜色为灰白色，色标号为“RAL9002”。 | k) The color of the tool bracket is gray white, with the color code "RAL9002". | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 1.1.3.6 包括相邻辅助设备平面布置对接以及辅助设备物流、维修通道设计（辅助设备平面图由业主提供）；包括SPC检测不合格或送三坐标检测工件的上下料摇臂吊的平面布置设计，留有合适的安装空间。要配有与相邻辅机相连的机械接口、电气控制接口，并与辅机供应商共同完成并线连接。 | 1.1.3.6 Including the design of layout, connecting, logistics and maintenance channels for adjacent auxiliary equipment (the auxiliary equipment layout shall be provided by the owner). Including the layout design of the loading and unloading swinging crane for the workpieces that fail SPC testing or send three coordinate testing, leaving suitable installation space. It should be equipped with mechanical interfaces and electrical control interfaces that are connected to adjacent auxiliary machines, and work together with the auxiliary machine supplier to complete the merge connection. | | 1.1.3.7 设备的安装、调试，设备与集中吸雾系统的安装、管路连接及联合试运行。 | 1.1.3.7 Installation and commissioning of equipment, installation of equipment and centralized mist suction system, pipeline connection, and joint trial operation. | | 1.1.3.8 工艺设计、设备设计及相关技术资料。 | 1.1.3.8 Process design, equipment design, and related technical data. | | 1.1.3.9 终验收结束后，投标方提供伴产服务1个月。 | 1.1.3.9 After the final acceptance, the bidder shall provide accompanying services for one month. | | 1.1.4 此项目为整体交钥匙项目。最终交货地点在一汽解放大连柴油机有限公司（业主）。 | 1.1.4 This project is a turnkey project. The final delivery location is FAW Jiefang Dalian Diesel Engine Co., Ltd. (owner). | | 1.2 加工零件 | 1.2 Workpiece | | 1.2.1加工零件：气缸体 | 1.2.1 Woripiece: cylinder block | | 1.2.1.1 加工零件信息 | 1.2.1.1 Workpiece information | | 产品型号：CA4DG1 | Product model: CA4DG1 | | 零件名称：气缸体总成 | Part name: Cylinder block assembly | | 零件图号：1002015-82F_C | Part drawing No.: 1002015-82F_C | | 材料： | Material: | | 数量：1 | Q'ty.: 1 | | 备注： | Remarks: | | 产品型号：CA4DG1 | Product model: CA4DG1 | | 零件名称：气缸体 | Part name: Cylinder block | | 零件图号：1002014-82F_C | Part drawing No.: 1002014-82F_C | | 材料：HT250 | Material: HT250 | | 数量：1 | Q'ty.: 1 | | 备注： | Remarks: | | 产品型号：CA6DG1 | Product model: CA6DG1 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | Unnamed: 2 | Unnamed: 3 | |:-----------------|:-----------------| | 编号：2024-2801- | No. : 2024-2801- | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 7.2.4 The owner shall provide the installation and commissioning site, as well as the necessary electricity, water, compressed air, etc., and be responsible for connecting the medium to the equipment interface. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | Unnamed: 2 | Unnamed: 3 | |:------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|:-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------| | 目 录 | Contents | | 第一部分 总体要求 | Part I General Requirements | | 第二部分 整线要求 | Part II Whole-line Requirements | | 第三部分 工艺要求及加工精度 | Part III Process Requirements and Machining Accuracy | | 第四部分 设备、夹具和刀具 | Part IV Equipment, Fixture and Too | | 第五部分 需提供的技术资料 | Part V Technical Data to be Provided | | 第六部分 方案会审 | Part VI Joint Programme Review | | 第七部分 验收及培训 | Part VII Acceptance and Training | | 第八部分 质保期、附件、备件及售后服务 | Part VIII Warranty Period, Accessories, Spare Parts and After-sales Service | | 第九部分 投标资料要求 | Part IX Tender Data Requirements | | 第十部分 投标报价要求 | Part X Bid Pricing Requirements | | 第十一部分 保密 | Part XI Confidentiality | | 附件： | Appendix: | | 附件1： 《新中型缸体精加工线平面区划图》 | Appendix 1: "Layout Area for Finish Machining Line of New Medium-Sized Cylinder Block" | | 附件2： 《新中型产品缸体图纸》 | Appendix 2: "Product Drawing of New Mediu-Sized Cylinder Block" | | 附件3： 《新中型产品缸体工艺附图》 | Appendix 3: "Product Process Drawing of New Mediu-Sized Cylinder Block" | | 附件4： 《智能制造数据采集功能通用设备技术规范》 | Appendix 4: "General Technical Specification of Intelligent Manufacturing Data Collection" | | 第一部分 总体要求 | Part I General Requirements | | 1.1 供货范围 | 1.1 Scope of supply | | 1.1.1 设备名称：新中型缸体精加工线。 | 1.1.1 Equipment name: finish machining line for new medium-sized cylinder block | | 1.1.2 设备用途：用来完成CA4DG1、CA6DH2、CA6DG1气缸体从半成品至成品共线加工。 | 1.1.2 Equipment purpose: used to complete the flexible production of cylinder blocks CA4DG1, CA6DH2, and CA6DG1 from semi-finished products to finished products | | 1.1.3 项目包括： | 1.1.3 The project includes: | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 5.2.1 The list and supplier information of cutting tools, fixtures, and accessories provided by the bidder and confirmed by both parties. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 9.18 Requirements of the test pieces quantity and time for pre-acceptance and final acceptance. | | 9.19 投标方在中国境内维修服务体系的说明。 | 9.19 Explanation of the bidder's maintenance service system in China. | | 9.20 投标方提供总进度及设计和会审、制造、装配、调试、培训及预验收等各阶段时间进度计划。 | 9.20 The bidder shall provide the overall schedule and time schedule for each stage of design and joint review, manufacturing, assembly, commissioning, training, and pre-acceptance. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 2.5.1 RFID screw reader can automatically identify the internal information of RFID screws installed on the workpiece (where the part drawing information is the cylinder block assembly drawing number), and automatically switch the corresponding program, fixture, cutting tools and other hardware before processing. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | g. 对外围的输入和输出元器件采用总线结构，减少布线。对外围的输入和输出元器件均有铝标牌（标牌上的标号和图纸一致，利于维护查找）。对外围的输入和输出端必须预留10%的裕量。设备总供电开关安装于电柜内，“合闸”和“分闸”手柄露在柜外易于操作之处，并有明显的标牌；柜内如用汇流排，必须用绝缘材料防护，并用闪电标志明确标识。凡安装有电气装置的机械部件，均应良好接地和装接地标牌。电气装置应装安全标识（闪电标牌）。带有36V 以上电压的裸露部分必须有安全防护罩，装闪电标牌，避免人员触电。在总电源断开后，仍有电的地方，要集中在一起，要有透明防护罩，装闪电标牌，以保证安全。电控柜安装的元件要在电控柜内醒目位置安装标牌，标明元件在图中的代号，NC﹑PLC 模块要作耐久性的标记，上述标记在改换元件和更换NC﹑PLC 模块时，不应被取掉或者能很容易的被重新安装，装有NC﹑PLC 的电柜以及总电源柜要在电气柜门外安装标牌作出清晰标记，电柜内部需明确标出各轴电机铭牌标识。 | g. Adopting a bus structure for peripheral input and output components to reduce wiring. The input and output components on the periphery have aluminum labels (the labels on the labels are consistent with the drawings, which is conducive to maintenance and search). A 10% margin must be reserved for the input and output terminals on the periphery. The main power supply switch of the equipment is installed inside the electrical cabinet, and the "closing" and "opening" handles are exposed outside the cabinet for easy operation, with clear signs; If a busbar is used inside the cabinet, it must be protected with insulation material and clearly marked with lightning markings. All mechanical components installed with electrical devices should be well grounded and equipped with grounding labels. Electrical equipment should be equipped with safety signs (lightning signs). Exposed parts with a voltage of 36V or above must have safety protection covers and lightning signs installed to avoid electric shock to personnel. After the main power supply is disconnected, areas with electricity should be concentrated together, with transparent protective covers and lightning signs installed to ensure safety. The components installed in the electrical control cabinet should be labeled in a prominent position inside the cabinet, indicating the code of the components in the diagram. The NC and PLC modules should be marked for durability. The above markings should not be removed or easily reinstalled when replacing components or NC and PLC modules. Electrical cabinets equipped with NC and PLC, as well as the main power supply cabinet, should be labeled clearly outside the electrical cabinet. The nameplate identification of each axis motor should be clearly marked inside the electrical cabinet. | | h. 支持工业ETHERNET和标准的Profibus和Profinet网络。 | h. Supports industrial Ethernet and standard Profibus and Profinet networks. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 2.3.3 全线设置2个SPC检测站，配有检测夹具，能够按设定频次自动将工件送至检测夹具上，保证质量控制需要和操作安全，检测后的工件经操作者确认后自动返回继续加工，检测工件用的量检具和检具桌不是本项目供货范围，但投标方需留有足够的检具桌（（长×宽×高=2m×0.8m×0.75m（高是指操作者操作站立面到桌子工作面））安放面积和工件从检测夹具吊上、吊下用起重吊安装空间。 | 2.3.3 Set up two SPC inspection stations on the production line, equipped with testing fixtures, which can automatically send workpieces to the testing fixtures according to the set frequency, ensuring processing quality and operational safety. The inspected workpiece will automatically return and continue processing after confirmation by the operator. The measuring tools and tool tables used for detecting workpieces are not within the scope of supply of this project, but the bidder needs to leave sufficient installation space for the tool table (L x W x H=2m x 0.8m x 0.75m ("H" refers to the height from the operator's station facade to the table working surface)) and the lifting crane which is used to lift the workpiece up and down from the inspection fixture. | | ★2.3.4 全线所有设备的控制系统采用带有EtherNet/IP、ProfiNET标准通讯接口，以保证能与主控计算机联机，同时配备相应的软件接口，满足数据采集功能及其规范要求。详见附件4《智能制造数据采集功能通用设备技术规范》，对本供货范围不适用的除外。 | The control system of all equipment on the production line adopts EtherNet/IP and ProfiNET standard communication interfaces to ensure online connection with the host computer, and is equipped with corresponding software interfaces to meet the data collection function and specification requirements. Please refer to Appendix 4 "General Technical Specification of Intelligent Manufacturing Data Collection" for details, except for those that are not applicable to this scope of supply. | | 2.4 工件输送及上、下料方法 | 2.4 Workpiece conveying and loading/unloading methods | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | 5.3.2 供应商的应用安装程序，加工程序，刀具数据。 | 5.3.2 Supplier's application installation program, machining program, and tool data. | | 5.3.3 设备总图、夹具总图、其它部件总图，总图需清晰表述部件结构，非标部件（为业主专门设计的图纸）还需提供零件图。设备丝杠、滑台、主轴箱、工作台、刀具库等运动部件至少提供满足维护、维修用的图纸。其它按投标方标准应该提供的资料。 | 5.3.3 Equipment general diagram, fixture general diagram, and other component general diagram. The general diagram should clearly describe the component structure. The non-standard components (drawings specially designed for the owner) need to provide the part drawings additionally. At least provide the drawings for maintenance and repair of moving parts such as screws, slide tables, spindle boxes, work tables, and tool magazines. Other data shall be provided according to the bidder's standards. | | 5.3.4电气及控制原理图﹑I/O地址图﹑设备电器安装图﹑接线图﹑一些集成度较高的电气部件的原理图及连线图、总线控制拓扑图、电气柜及操纵台电器位置图及图纸清单、各类安装面板补充加工图、床身上器件布置示意图、床身上走线示意图、图纸上器件编号规则（举例:11TC1----11表示页码，TC表示变压器，1表示器件的标号）、图纸上线号编号规则（线号的编号规则应与图纸的页码建立关联，方便投标方查阅图纸）、电气元器件清单（包含：名称、型号、品牌、使用数量、原理图中代码、厂家联系方式等）、电气元件布置图、开关元件布置图。 | 5.3.4 Electrical and control schematic diagram, I/O address diagram, equipment electrical installation diagram, wiring diagram, schematic and wiring diagram of some highly integrated electrical components, bus control topology diagram, electrical cabinet and control panel electrical position diagram and drawing list, supplementary processing diagram of various installation panels, schematic diagram of device layout on the bed, schematic diagram of wiring on the bed, device numbering rule on the drawing (for example: 11TC1--11 represents page number, TC represents transformer, 1 represents device label), drawing line numbering rule (the numbering rule of wire numbers should be associated with the page number of the drawing to facilitate the bidder's reference of the drawing), electrical component list (including: name, model, brand, usage quantity, and code in the schematic diagram) (Manufacturer's contact information, etc.), electrical component layout, switch component layout. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | i. Warm up program. | | 4.1.4.7 具体要求 | 4.1.4.7 Specific requirements: | | a. 电控柜： | a. Electrical cabinet: | | 防护等级：IP54 | Protection level: IP54 | | 颜色：RAL9002 | Color: RAL9002 | | 门开启的角度：采用垂直铰链，开角≥165度 | Door opening angle: using vertical hinges, opening angle ≥ 165° | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 1 Context: | ★9.9 Process description, machining diagram, time study (selection of cutting amount), max. spindle speed and max. torque. | | 9.10 各工序的夹具简图，工序定位、夹紧示意图（标明具体部位）。 | 9.10 Fixture schematic diagram, process locating and clamping diagram (indicating specific positions) of each process. | | 9.11 各工序机床的配置说明。 | 9.11 Equipment configuration instructions of each process. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | Unnamed: 13 | Unnamed: 14 | |:--------------|:--------------| | 单台 | 合计 | | Single | Total | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 10.3 投标时需提供主要部件的价格，三年不得涨价。提供清单的备件，投标方不允许与第三方供应商签署商务保护协议，阻碍业主向第三方供应商采购。 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-----------------------|:---------------| | 项目 | 要求 | | 材料 | 金属 | | 防护等级 | IP65 | | 颜色 | RAL9002 | | 安装方式 | 垂直安装 | | 下沿离操作平台最低高度 | 需便于人工操作 | | 上沿高操作平台最高高度 | 2500mm | | 内部接线及安装 | 见电柜要求 | | 标牌 | 见标牌电柜要求 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | |:-------------------|:---------------|:----------------|:-------------|:-------------------|:----------------------------------| | | 设备名称 | 设备型号 | 工序号 | 设备台数 | 电力安装容量（Kw台） | | 序号 | Equipment name | Equipment model | Process No. | Equipment quantity | Power installed capacity (Kw/set) | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | Unnamed: 9 | |:--------------------------------------| | 机床供液量 | | Liquid supply of machine tool (L/min) | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | |:---------------------------------------------------------------------|:--------------------------|:-----------------|:-------------|:-------------|:-------------| | 产品型号 | 零件名称 | 零件图号 | 材料 | 数量 | 备注 | | Product model | Part name | Part drawing No. | Material | Qty. | Remarks | | CA4DG1 | 气缸体总成 | 1002015-82F_C | | 1 | | | | Cylinder block assembly | | | | | | CA4DG1 | 气缸体 | 1002014-82F_C | HT250 | 1 | | | | Cylinder block | | | | | | CA6DG1 | 气缸体总成 | 1002015-83F_C | | 1 | | | | Cylinder block assembly | | | | | | CA6DG1 | 气缸体 | 1002014-83F_C | HT250 | 1 | | | | Cylinder block | | | | | | CA6DH2 | 气缸体总成 | 1002015-84F_C | | 1 | | | | Cylinder block assembly k | | | | | | CA6DH2 | 气缸体 | 1002014-84F_C | HT250 | 1 | | | | Cylinder block | | | | | | 注：机床设计以上述图纸为准。合同签订后，图纸如有修改，双方协商解决。 | | | | | | | 1.2.1.2 | 装配零件信息 | | | | | | 6DV2\6SV3\6HV3缸体装配零件： | | | | | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | Unnamed: 2 | |:-------------| | 资料保密 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:--------------------------------| | 负载 | | | Load | | | 1.5.2.2 | 供水情况：供水压力为0.2－0.5MPa | | 1.5.2.3 | 压缩空气：网络压力0.4-0.6Mpa | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:-------------------| | d. | 线、电缆、器件标牌 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:-------------------------------------------------------------------------------| | 中间继电器断路器 | 品牌标准参照或相当于SIEMENS、SCHNEIDER、ABB等国际一流知名品牌产品 | | 变频器 | 品牌标准参照或相当于SIEMENS、SCHNEIDER、ABB等国际一流知名品牌产品。 | | 链条电机 | 过载监控 | | 接近开关 | 品牌标准参照或相当于BULLUFF、IFM、TURCK等国际一流知名品牌产品，防护等级≥IP67。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | Unnamed: 5 | Unnamed: 6 | Unnamed: 7 | Unnamed: 8 | Unnamed: 9 | Unnamed: 10 | Unnamed: 11 | Unnamed: 12 | Unnamed: 13 | |:----------------------------------|:-------------|:-----------------|:-------------|:--------------------------------------|:--------------|:--------------------------------|:-----------------------------------------|:----------------------------------| | 电力安装容量（Kw台） | | 机床重量 | | 机床供液量 | | 机床回液压力 | 进/回液管内径（mm） | 压缩空气用量 | | Power installed capacity (Kw/set) | | Unit weight (kg) | | Liquid supply of machine tool (L/min) | | Return pressure of machine tool | Inner diameter of inlet/return pipe (mm) | Compressed air consumption (m3/h) | | | | | | | | (MPa) | | | | | | | | 单台 | 合计 | | | 单台 | | 单台 | 合计 | 单台 | 合计 | Single | Total | | | Single | | Single | Total | Single | Total | | | | | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:------------------------------------------------------------------| | 第一部分 | 总体要求 | | PART I | General Requirements | | 第二部分 | 整线要求 | | Part II | Whole-line Requirements | | 第三部分 | 工艺要求及加工精度 | | Part III | Process Requirements and Machining Accuracy | | 第四部分 | 设备、夹具和刀具 | | Part IV | Equipment, Fixture and Tool | | 第五部分 | 需提供的技术资料 | | PART V | Technical Data to Be Provided | | 第六部分 | 方案会审 | | Part VI | Joint Programme Review | | 第七部分 | 验收及培训 | | PART VII | Acceptance and Training | | 第八部分 | 质保期、附件、备件及售后服务 | | Part VIII | Warranty Period, Accessories, Spare Parts and After-sales Service | | 第九部分 | 投标资料要求 | | Part IX | Tender Data Requirements | | 第十部分 | 投标报价要求 | | Part X | Bid Pricing Requirements | | 第十一部分 | 保密 | | Part XI | Confidentiality | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | Unnamed: 7 | |:-----------------| | 机床重量 | | Unit weight (kg) | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------------------------------------------------------------------------------------------------------------|:---------------------------------------------------------------------------------------------------------------------------------------------| | 第九部分 投标资料要求 | | | Part IX Tender Data Requirements | | | 9.1 | 投标方近五年（2019年至今）来的销售业绩及用户清单。 | | 9.2 | 整线平面布置图。 | | 9.3 | 设备清单、报价。 | | 9.4 | 工艺装备清单、报价。 | | ★9.5提供整线设备共线方案描述，包括但不限于机床、夹具、刀具、辅具技术方案。 | | | 9.6 | 提供设备各精度指标的检验报告及出厂规范。 | | 9.7 | 设备的机械（导轨、丝杠等）、电气（电机、伺服马达等）、液压、气动、润滑等元器件的主要供应商，输送、上、下料机构的供应商，集中吸雾系统供应商。 | | 9.8 | 总线控制拓扑图，软硬件配置及达到的功能。 | | ★9.9工序说明、加工示意图、工序时间计算（切削用量的选择），主轴最高转速及最大扭矩。 | | | 9.1 | 各工序的夹具简图，工序定位、夹紧示意图（标明具体部位）。 | | 9.11 | 各工序机床的配置说明。 | | 9.12 | 工件上、下料和输送方式说明。 | | 9.13 SPC检查站及检测夹具说明（包括生产线自动向检测夹具输送及检测后自动返回加工方案）。 | | | 9.14工件缓存方案、工件清洁包方案、集中吸雾系统方案。 | | | 9.15刀具及外购件主要供应商清单。 | | | 9.16提供单机及总的切削液需求量、单机及整线的电容量、单机及整线对气源的要求、单机及总的切屑排出量，按表填写相应技术参数。 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | |:-------------------| | No. | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | Unnamed: 15 | Unnamed: 16 | |:------------------------------|:--------------------------------| | 压缩空气压力 | 机床切屑量 | | Compressed air pressure (MPa) | Machine tool chip amount (Kg/h) | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | Unnamed: 4 | Unnamed: 5 | |:---------------------|:-------------|:-----------------|:-------------|:-------------|:-------------| | 总成图号 | 零件名称 | 零件图号 | 材料 | 数量 | 备注 | | Assembly drawing No. | Part name | Part drawing No. | Material | Qty. | Remarks | | 1002015-82F_C | 主轴承螺栓 | 1002013-82F_A | | 14 | | | | 主轴承定位套 | 1002024-82F_A | | 14 | | | | 主轴承盖 | 1002011-82F_A | | 6 | | | | 后主轴承盖 | 1002012-82F_A | | 1 | | | 1002015-83F_C | 主轴承螺栓 | 1002013-83F_A | | 14 | | | | 主轴承定位套 | 1002024-83F_A | | 14 | | | | 主轴承盖 | 1002011-83F_A | | 6 | | | 1002015-84F_C | 主轴承螺栓 | 1002013-84F_A | | 14 | | | | 主轴承定位套 | 1002024-84F_A | | 14 | | | | 主轴承盖 | 1002011-84F_A | | 6 | | | | 后主轴承盖 | 1002012-84F_A | | 1 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:-----------------------------------------| | 附件： | | | 附件1: | 《新中型缸体精加工线平面区划图》 | | 附件2： | 《新中型产品缸体图纸》 | | 附件3： | 《新中型产品缸体工艺附图》 | | 附件4： | 《智能制造数据采集功能通用设备技术规范》 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | |:---------------------------------------------------------------------------------------| | 9.17对业主设备安装地坪的要求。 | | 9.18对预验收及终验收试切件数量、时间的要求。 | | 9.19投标方在中国境内维修服务体系的说明。 | | 9.20投标方提供总进度及设计和会审、制造、装配、调试、培训及预验收等各阶段时间进度计划。 | | 9.21以上资料同时提供相应的电子文档。 | | 9.22上述全部投标文件必须采用中文书写。 | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:----------------------------------------------------------------------------------------------------------------------------------------|:----------------------------------------------------| | 第十部分 投标报价要求 | | | Part X Bid Pricing Requirements | | | 10.1方案总报价 | | | 10.1.1单台加工设备按供货范围分项报价。 | | | 10.1.1.1 | 主机报价 | | 10.1.1.2 | 夹具（包括在线测量工位夹具）报价 | | 10.1.1.3 | 刀具及刀辅具（包括对刀装置、换刀辅助装置等）报价 | | 10.1.1.4 | 控制系统报价 | | 10.1.1.5 | 编程费用报价 | | 10.1.1.6 | 调整样件及样棒报价 | | 10.1.1.7 | 在线测量或在线测量及补偿报价 | | 10.1.1.8 | 在线测量工位夹具报价 | | 10.1.1.9 | 输送系统报价 | | 10.1.2机械手报价 | | | 10.1.3机械手上下料站及出入辊道报价 | | | 10.1.4副操作面板报价（如果有） | | | 10.1.5副刀库报价（如果有） | | | 10.1.6回液泵站报价 | | | 10.1.7设备内部切削液增压及精过滤模块报价 | | | 10.1.8降噪装置报价 | | | 10.1.9集中吸雾系统报价（吸雾系统按每一级） | | | 10.1.10 | RFID读写器报价 | | 10.1.11 | SPC检测站检测夹具（包括工件回转装置）报价 | | 10.1.12 | SPC检测下料口自动向检测夹具输送及检测后自动返回报价 | | 10.1.13 | 清洁包报价 | | 10.1.14 | 工件缓存装置报价 | | 10.1.15 | 加工设备集成报价 | | 10.1.16 | 培训与验收费用 | | 10.1.16.1预验收费用 | | | 10.1.16.2终验收费用（在业主工厂） | | | 10.1.16.3培训费（电气、机械维修、操作、编程的技术培训） | | | 10.1.17 | 包装及运输费用 | | 10.1.18 | 售后服务费用 | | 10.1.19 | 技术资料费 | | 10.1.20 | 伴产服务费 | | 10.1.21 | 分别以FOB与CIF报价 | | 10.1.22 | 保险费 | | 10.2备件、易损件清单及价格（不在投标总价内） | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | Unnamed: 2 | Unnamed: 3 | |:-------------------|:-------------|:-------------|:-------------------------------------------------------------------------| | 项目 | | | 要求 | | 电柜内标牌 | 字体 | 线号 | 激光打印、字高≥4mm、黑色 | | | | 器件号 | 激光打印、字高≥25mm、黑色、器件号具有2套；一个在器件上，一个在线槽盖板上 | | | 语言 | | 中文 | | | 标牌材料 | | 白色塑料 | | 电柜外器件标牌 | 字体 | | 激光打印、字高≥5mm、黑色 | | | 语言 | | 中文 | | | 材料 | | 金属 | | | 标牌尺寸 | | 60ⅹ15 | | | 安装方式 | | 一套扎带系于线上，一套铆钉固定在床身上 | | e.接线盒 | | | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | j. 电柜内部配置电计量表，计量数据可以上传至业主能源控制系统。电计量表品牌标准参照或相当于ABB、SIEMENS、SCHNEIDER等国际一流知名品牌产品，电计量表精度为0.5级。 | | | 电计量表功能： | | | 1）采集分合状态和电流、电度量等电气参量。 | | | 2）具备RS485和工业以太网通讯功能。 | | | k. 电柜必须有空气调节器(空调不允许布置在设备顶部)。 | | | l. 在电柜的上方必须预留连网的接口。 | | | m. 配备断刀监控装置。 | | | 4.1.4.6.2 软件： | | | a. NCU系统基于Linux系统，如投标人选择基于Linux系统的TCU系统，则需提供1台国际品牌的工业PG，配置Step编程器及软件、附件（如电缆），便于设备故障诊断。 | | | b. 适合于汽车工业的HMI介面，易于操作，操作维护帮助信息充分。允许客户编辑。 | | | c. 配备数控软件。供应商特殊应用软件，必须安装于系统内，便于维修时操作。 | | | d. 配备远程诊断软件。 | | | e. PLC程序中所有的注释必须全部为英文或中文。 | | | f. 如采用西门子SINUMERIK 840D sl数控系统，需带有PLC软件，可以查找和修改梯形图（或采用SIEMENS的工业PG进行查找和修改梯形图）。 | | | 4.1.4.6.3 数控系统除具备标准功能及工序所必须的附加功能以外，还须具备以下特殊功能： | | | a.功能完善友好的用户可编辑的HMI。 | | | b.刀具负荷监测和功率显示，主轴监控。 | | | c.刀具加工过程过负荷反馈及切削参数的即时适应性下调。 | | | d.刀具寿命控制。 | | | e.故障自诊断功能，须有较详细的诊断故障说明。故障报警到输入/输出元器件和电柜内的接触器/继电器一级。 | | | f.远程诊断功能。 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-------------------|:--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------| | 门开启的角度 | 采用垂直铰链，开角≥165度 | | 文件袋 | 可以放DIN A3的电路图50mm厚 | | 电柜照明 | 有 | | 门限位 | 有，控制照明 | | 电源进线 | 从顶上进线 | | 最大门宽 | ≤700mm | | 预留空间 | ≥10% | | 高度 | 2000mm | | 插座 | AC220V | | 标准 | IEC60204-1最新板(设计、安装、制作) | | 温度控制 | 空调品牌标准参照或相当于RITTAL、PFANNENBERG等国际一流知名品牌产品，并具备温度显示及设置功能。电柜温度不能超过42度，同时必须保证电柜的温度高于环境温度，电柜空调要避免顶部安装。 | | b. | 操作面板： | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|:-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------| | 第四部分 设备、夹具和刀具 | | | Part IV Equipment, Fixture and Tool | | | 4.1 | 设备 | | 4.1.1基本要求 | | | 4.1.1.1 所有设备必须为全新设备，具有较好的结构刚性和运动刚性，技术先进，运行可靠，符合国际标准。 | | | 4.1.1.2加工中心需具有不停机换刀功能，投标文件需对该功能进行详细技术描述。 | | | 4.1.1.3采用全封闭防护，不允许出现漏油、漏夜，每台设备均需配置除尘、除雾装置接口。 | | | 4.1.1.4根据不同的工序要求合理配置，经济适用。 | | | 4.1.1.5各轴行程应有一定的余量（相对提供的工件加工范围）。 | | | 4.1.1.6各技术指标应满足加工的要求和先进刀具的使用。 | | | 4.1.1.7精度必须满足稳定加工合格工件的需要。 | | | 4.1.1.8机床必须具备保护功能：过载、扭矩保护、断电保护等。 | | | 4.1.1.9主要部件采用国际著名厂商的可靠商品，保证机床的稳定性。 | | | 4.1.1.10电气、液压、气动、润滑等元器件采用国际一流知名品牌，并在中国有良好服务体系的生产商。数控系统品牌标准参照或相当于SIEMENS、FANUC 、Rexroth Indramat等国际一流知名品牌产品；电控柜品牌标准参照或相当于德国RITTAL（威图）、HOFFMANN（霍夫曼）等国际一流知名品牌产品；液压元件品牌标准参照或相当于REXROTH、PARKER等国际一流知名品牌产品；气动元件品牌标准参照或相当于FESTO、REXROTH等国际一流知名品牌产品；润滑元件品牌标准参照或相当于SKF、德国BIJUR等国际一流知名品牌产品。 | | | 4.1.1.11刀库配备断刀检测，采用HSKA100刀柄。 | | #################### File: Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls Page: 2 Context: | 编号：2024-2801- | Unnamed: 1 | |:----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|:-----------------------------------------------------------------------------------------------------------------------------------| | 第五部分 需提供的技术资料（中标后提供） | | | Part V Technical Data to Be Provided (after Winning the Bid) | | | 提供机床按出厂标准检测的各精度指标的检验报告。至少提供3套完整纸质资料（程序为英文或中文，其它资料为中文和英文）,并提供相应的电子文档三套光盘和三套移动硬盘（表格、外购件、备件及易损件清单采用Excel格式；机械图纸提供二维和三维2种格式文件：二维图纸采用AutoCAD 2014格式和PDF两种格式；PLC程序梯形图采用ZIP格式；NC程序采用WORD格式；其余资料采用PDF格式。 | | | 5.1 | 下列资料在设计会审后2周内提供给业主（提供电子文档，纸质文档在终验收之前提供）： | | 5.1.1 整线平面布置图。 | | | 5.1.2 设备平面布置图，包括如下内容： | | | 设备及主机轮廓尺寸、与主机的分开布置的电控设备（电柜）、液压站、冷却液箱等装置的位置尺寸、操纵台的位置、工件上/下料装置的位置； 电力、冷却液、压缩空气等工艺介质的接点（供点）位置及高度、接头管径、耗量及要求的技术参数；冷却液和切屑（排液）返回口的位置及高度、接头管径和切屑量（Kg/h）。 | | | 5.1.3 设备安装图（设备、装置及工位器具等安装位置）。 | | | 5.1.4 设备基础的土建工艺资料。 | | | 5.1.5 检测夹具中测量基准等需要用于人工检具设计的相关尺寸及精度。 | | | 5.2 | 下列资料必须在设备预验收后1周内提供给业主（提供电子文档，纸质文档在终验收之前提供）： | | 5.2.1 | 双方确认的由投标方提供的刀具、夹具、辅具的全部清单及供应商资料。 | | 5.2.2 | 双方确认的由投标方提供的刀具布置图、工序图、非标刀具及辅具的成套图纸资料。 | | 5.2.3 | 全部辅助材料（液压油、润滑油、冷却液等）的牌号、用量、化学成分及性能资料。 | #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 1 Context: # Automation Einkauf ## Lastenheft Mechanik **Stand:** 28.03.2024 --- ### FFG Europe & Americas MAG IAS GmbH Salacher Straße 93 73054 Eislingen #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 2 Context: # Inhaltsverzeichnis 1. Versionsstabelle ................................................................................................. 3 2. Projektdaten ....................................................................................................... 3 3. Lastenhefte / Kundenspezifikation .................................................................. 4 4. Terminplan ......................................................................................................... 4 5. Genehmigungsverfahren ..................................................................................... 4 6. Projektreporting .................................................................................................. 5 7. Datenbereitstellung ........................................................................................... 5 8. Werkstückbereitstellung ..................................................................................... 5 9. Taktzeit / Belegzeiten / R&M-Daten .................................................................. 5 10. Hallenlayout ....................................................................................................... 6 11. Konformitätserklärung / Dokumentation .......................................................... 7 11.1 Wertstückübernehmende Teile ..................................................................... 7 11.2 E+V Stücklisten ............................................................................................. 8 12. Konstruktion ...................................................................................................... 8 12.1 Bandtechnik ................................................................................................. 8 12.2 Greiftechnik ................................................................................................. 9 12.3 Portaltechnik .............................................................................................. 10 12.4 SPC-Schubladen ......................................................................................... 11 12.5 Roboter ......................................................................................................... 12 12.6 Farbgebung ................................................................................................... 12 12.7 Hardware / Fluidik ....................................................................................... 12 13. Steuerungskonzept / Ablaufbeschreibung ......................................................... 13 14. Hallenans/ Maschineninbringung ................................................................... 13 15. Montage und Inbetriebnahme ......................................................................... 13 16. Instandhaltungskonzept ................................................................................... 14 17. Kommunikation / Kontakte .............................................................................. 14 18. Protokollführung ............................................................................................... 14 19. Nachträge ........................................................................................................... 14 20. Kontaktdaten ....................................................................................................... 15 20.1 Technisches Angebot Automation/Zukauf .................................................. 15 20.2 Projektleitung Konstruktion Automation/Zukauf ......................................... 15 20.3 Steuerungstechnik Automation/Zukauf ....................................................... 15 20.4 Hardware / Fluid .......................................................................................... 15 20.5 Einkauf ......................................................................................................... 15 20.6 Dokumentation ............................................................................................ 15 20.7 Technical Compliance ................................................................................. 16 21. Abweichungen Lastenhefte ............................................................................... 16 #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 3 Context: # 1. Versionstabelle | Version | Datum | Änderung | Name | |---------|-------------|-----------------------------------------------------------------------|-------------------| | V1 | 04.05.2022 | Grundfassung | Matthias Grüner | | V2 | 05.08.2022 | Überarbeitung | Matthias Grüner | | V3 | 11.10.2023 | Greifer: A-Achse bei KSS-Bearbeitung hinzu Kapitel Werkstückbereitstellung überarbeitet LIP: Temperaturkomp. X-Achse hinzu | Matthias Grüner | | V4 | 28.02.2024 | Kapitel Hallenlayout angepasst Servo-Achsen Portal hinzu | Matthias Grüner | | V5 | 28.03.2024 | Tropfwanneausführung ergänzt Dokumentation überarbeitet Kapitel Roboter überarbeitet | Matthias Grüner | # 2. Projektdaten Siehe projektspezifische Unterlagen #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 4 Context: # Lastenhefte / Kundenspezifikation - Die Lastenhefte werden durch MAG bereitgestellt. - Fehlende Lastenhefte / Unterlagen sind vom Lieferanten unaufgefordert bei MAG einzufordern. - Es gilt folgende Reihenfolge: Gesetz, Lastenheft Kunde, Lastenheft MAG, eigene Dokumente. - Nachträge aufgrund von nicht abgesprochenen Annahmen seitens des Lieferanten werden nicht akzeptiert. Die Annahmen müssen mit MAG abgestimmt und schriftlich freigegeben werden. # Terminplan Zu Projektbeginn ist seitens des Lieferanten ein Projektterminplan zu erstellen, in dem u.a. ersichtlich ist, wann welche Daten für die Konstruktion benötigt werden, um die von MAG festgelegten Genehmigungsdurchsprachen/-termine mit den Endkunden einzuhalten. Diese sind ebenfalls im Terminplan darzustellen, wie auch alle weiteren relevanten Termine, wie z.B. Fertigungs- und Montagetag, Aufbau beim Kunden, Inbetriebnahme, Abnahme, usw. Der Projektterminplan ist zwei Wochen nach Kick-Off bereitzustellen. Dieser sollte u.a. folgende Punkte enthalten: - Projektteam / Ansprechpartner - Datenbereitstellung durch MAG (Maschinenbilder, …) - Design-Freeze Halle - Bereitstellung Genehmigungszeichnungen / Pläne - Spätestes Genehmigungsdatum der Komponenten - Dokumentation - CE/Anlagensicherheit - Beschaffung/Fertigung - Montage und IB - Versandabnahme - Baustelle: Montage und IB, BBü, Abnahme # Genehmigungsverfahren Alle zu genehmigenden Unterlagen sind nach vereinbartem Terminplan bei MAG einzureichen. Diese werden dann durch MAG oder gemeinsam mit dem Lieferanten dem Endkunden vorgestellt und durch diesen genehmigt. Die geforderte Bearbeitungszeit des Endkunden ist zu beachten. #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 5 Context: ```markdown # 6. Projektreporting Jeder Lieferant muss wöchentlich ein Projektreporting (Vier-Felder-Chart) liefern. Die hierzu benötigte Vorlage wird von MAG bereitgestellt. Das Dokument ist wöchentlich bis spätestens Freitagmittag 12 Uhr an folgende Personen zu liefern: - Gesamprojektleiter - Projektleiter Konstruktion Automation/Zukauf - Einkauf # 7. Datenbereitstellung Sämtliche für den Lieferanten notwendigen Daten für die Layoutplanung, Störungskonturanalyse, Ablaufschreibung usw. werden von MAG bereitgestellt. Der Lieferant hat diese Daten eine Woche vor Termin schriftlich anzufordern. # 8. Werkstückbereitstellung - MAG stellt zu Konstruktionsbeginn die CAD-Daten aller notwendigen Werkstücke (Rohtteile, Fertigteile, Baugruppen, Varianten) im von Kunden beigestellten Datenformat zur Verfügung. Jeder Lieferant ist für die Aufbereitung der CAD-Daten selbst verantwortlich, um diese für sich verwenden zu können. - Werkstückänderungen während der Projektphase sind innerhalb einer Woche zu untersuchen und zu bewerten. Auswirkungen auf die Anlage müssen in Form einer PowerPoint-Präsentation dargestellt werden. - Eine Untersuchung/Integration nachfolgender Werkstücktypen während des Projektverlaufs bedarf eines Zusatzangebots in Form einer Typenprüfung, sobald diese nicht Vertragsbestandteil des Grundauftrags ist. - Werkstücke werden von MAG bereitgestellt. Die gewünschte Anzahl, Art und Umfang der Bearbeitung ist vor Konstruktionsbeginn zu definieren und MAG schriftlich mitzuteilen. Ebenso ist dies im Projektterminplan darzustellen. # 9. Taktzei / Beladezeiten / R&M-Daten Der Lieferant hat die vorgegebenen Takt- und Beladezeiten zu bestätigen und durch einen detaillierten Ablaufplan darzustellen. Für jede Zelle/OP ist ein Ablaufplan zu erstellen. Die erforderlichen Daten bezüglich Maschine/Fremdgewerken sind bei MAG bzw. den Unterlieferanten terminrechtlich einzufordern. Die Taktzeitberechnungen/Ablaufpläne sind an MAG auszuhändigen – auch die von Sondermaschinen, Lasermarkierstationen, Blasboxen usw. ``` #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 6 Context: # 10. Hallenlayout Der Lieferant muss mit dem Angebot die R&M-Daten bereistellen. Diese sind technische Verfügbarkeit und MTTR (meantime to repair). ## Verantwortlichkeit Hallenlayout Lieferant: - MAG stellt dem Lieferanten das Angebotslayout zur Verfügung. - Die Hallenplanung / Verantwortung über das Hallenlayout liegt beim Verarbeiter. Dieses beinhaltet: - Umfang des Lieferanten - Umfang MAG - evtl. Umfang von Fremdwerken - Das Hallenlayout ist als DWG (ACAD 2016), PDF und STEP (siehe auch Punkt Zellenplan) zur Verfügung zu stellen. - Der Lieferant ist verantwortlich für die Störkonturenuntersuchung. - Sämtliche notwendige Daten, sind bei MAG zu erfragen und werden von MAG zur Verfügung gestellt: - Hallenhöhe - Mindestabstände - Durchgänge - Wartungsplätze (Portal, Greifer, sonstiges) - Bandhöhe - … - MAG stellt für die Layoutplanung die Daten der Maschine / Fremdwerke zur Verfügung. Diese sind termingerecht durch den Lieferanten einzufordern. - Die Schnittstelleneigenverantwortlichkeit liegt beim Lieferanten (ME + HW + SW). - Hierfür benötigten Daten von Drittlieferanten werden von MAG bereitgestellt. - Der Lieferant erstellt einen Gesamtfundamentplan. Die hierzu erforderlichen Daten sind termingerecht bei MAG einzufordern. #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 7 Context: - Bei mehreren Zellen sind ein Zellenplan (Draufsicht, Seitenansicht, Vorderansicht) und ein Zellenfundamentplan zu erstellen. Abweichungen sind vorab mit MAG abzustimmen. - Die Zellenpläne sind als STEP (keine Flächenmodelle), DWG (ACAD2016) und PDF zur Verfügung zu stellen, die Fundamentpläne als DWG und PDF. ## 11. Konformitätsklärung / Dokumentation Das Gesamt-CE (Anlagen-CE) oder auch Zellen-CE ist durch den Vertretter zu erstellen. Alle erforderlichen Unterlagen (z.B. Maschinen-CEs) sind termingerecht bei MAG bzw. den Unterlieferanten einzureichen. Jeder Maschinenlieferant hat für seine Maschine eine CE-Erklärung zu erstellen. Bei unvollständigen Maschinen ist eine Einbauerklärung sowie eine Montageanleitung zu liefern und die Checkliste „unvollständige Maschine“ vorzulegen. Die Dokumentation erfolgt nach Kundenversc hrift. Sollte eine Prüfung der Dokumentation durch ein Prüfbüro gefordert sein, so ist dies durch den Lieferanten für dessen Lieferumfang zu beantragen und für die diesbezüglich anfallenden Kosten aufzukommen. Die Dokumentation ist bei Auslieferung der Anlage alternativ nach MAG-Terminaln über einen Download-Link bereitzustellen. Änderungen nach Endabnahme sind einzupflegen. Sollten hier in der Kundenspezifikation Vorgaben gemacht werden, sind diese vorrangig zu betrachten und umzusetzen, z.B. Doku zur Versandfreigabe bzw. Vorabnahme. Die Dokumentation ist, wenn nach Endkundenleistenheft nicht anders gefordert, in der jeweiligen Landessprache und in Englisch auszuführen. ### 11.1 Werkstückübergreifende Teile - Von allen werkstückübergreifenden Teilen sind die Fertigungszeichnungen zu liefern; die Daten sind als PDF und DWG (ACAD2016) bereitzustellen. - Die Zuordnung aller werkstückübergreifenden Teile muss über mitgelieferte Stücklisten und Zusammensetzungszeichnungen nachvollziehbar sein. ### 11.2 E+V Stücklisten Alle E+V-Stücklisten sind mit Herstellerangaben und Preisen im Kundenformat zu liefern. #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 8 Context: # 12. Konstruktion Die Verantwortung für die konstruktive Auslegung und die sichere Funktion der gesamten Automation liegt beim Lieferanten. Erforderliche Daten für eine Störkonturantersuchung sind termingerecht bei MAG einzufordern. ## 12.1 Bandtechnik - Für die sichere Ausführung und Funktion ist der Lieferant verantwortlich - Bandgeschwindigkeit nach Vorgabe des Endkunden, wenn keine Vorgabe, dann Auslegung nach Taktzeit - Bandhöhe nach Vorgabe des Endkunden - Der Lieferant bestätigt das sichere Greifen und Ablegen des Bauteils aus dem Band. (Sind hierfür Aushub- oder Indexier-Stationen notwendig, sind diese vorzusehen.) - Der Lieferant bestätigt ein sicheres Lesen des DMC-Codes bzw. der RFID-Chips. (Eventuelle Zustelleinheiten und Indexier-Stationen sind zu berücksichtigen.) ### Bsp. für Fehlfluss DMC Bei dreimaliger Fehlfluss des DMC-Codes muss das Teil aus der Anlage genommen werden. Dies kann entweder manuell über eine entsprechend große Zugangsfläche im Abholschacht, oder durch ein Ausscheiden mit reduzierter Geschwindigkeit (evtl. im Zumbiethieb) auf den SPC-Platz erfolgen. Hierzu muss dann die Seriennummer des Bauteils über das HMI eingegeben werden, damit die Anlage weiß, welches Bauteil sich im Abholbereich befindet. Dieser Ablauf ist vorab mit dem Endkunden zu klären! - Bandführung: Das Konzept und die Ausarbeitung über die Führung des Werkstücks auf dem Band haben durch den Lieferanten zu erfolgen. Die Genehmigung erfolgt über MAG mit dem Endkunden. - Späne-/KSS-Auffangwannen sind mit Schrägen und Ablassschrauben auszuführen. - Der Lieferant bestätigt eine Tropfwanneausführung, die gewährleistet, dass der Boden nicht verschmutzt wird. Kabelkanäle und Medieneinheiten sind außerhalb des Nassbereiches anzusordnen. - Ein-/Auslastschacht: Nassbearbeitung: Blech oder Makrolon, Trockenbearbeitung: Schutzgitter - Zugangstub, elekt. abgeschert (z.B. Euchner MGB) - Bandzeichnungen sind als STEP (kein Flächenmodell), DWG (ACAD2016) und PDF zu liefern, inkl. Werkstück. Die Werkstückführung muss ersichtlich sein und die Funktion der Lichtschranken bzw. Sensorik erkanntlich sein. - Allgemeine Unklarheiten sind im Vorfeld mit MAG abzustimmen. Kosten, die im Nachgang hierfür entstehen, werden nicht durch MAG übernommen. #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 9 Context: # 12.2 Greifertechnik Die Greifer werden durch den Lieferanten beschafft. Dieser ist für das Greifkonzept (pneumatisch oder elektrisch), die sichere Ausführung und Funktion der Greifer verantwortlich. - Greifkraftsicherung bei Medienaussfall gegen Werkstückverlust - Sichere Signaleinlegung z.B. Dauersignal bei Werkstück-Vorhanden, um einen Verlust des Werkstücks zu erkennen; keine Signal Speicherung! - Abfragen von Greifer gelöst, gespannt mit WST, gespannt ohne WST - Abfrage Werkstück-Vorhanden, bevorzugt über Federstoßbel - Druckschalter für Klemmungen - A-Achse, C-Achsen und Y-Achse sind als NC-Achsen auszuführen - Werkstückübergreifende Teile sowie Ersatz- und Verschleißteile müssen schnell wechselbar sein - Bei Nassbearbeitung ist eine A-Achse (NC-Achse) im Greifer vorzusehen, um das Werkstück auskühlen zu können - Greiferzeichnungen sind als STEP (kein Flächenmodell), DWG (ACAD2016) und PDF zu liefern. Dazu zählen: - Greifer offen; Greifer zu; inkl. Werkstück - Greifergewicht, Abmaße - Funktionsmaße (Höhe, Passmaße, Toleranzen, …) - Greifkräfte - Belade- / Entlade- / Maschinenübergabepositionen - Abfragen inkl. Sensortypen, Bezeichnungen von Kauf- und Standardteilen wie z.B. Parallelgreifer, Linearzylinder, … - Funktion der Abfragen - Transportrichtung Sofern vom Endkunden keine Greifpunkte vorgegeben werden, sind diese durch den Lieferanten vorzuschlagen und gemeinsam mit MAG beim Endkunden zu genehmigen. Die Störkonturanalyse zwischen Greifer, Maschine und Vorrichtung obliegt dem Lieferanten. Alle notwendigen Daten sind termingerecht anzufordern und durch MAG bereitzustellen. Allgemeine Unklarheiten sind im Vorfeld mit MAG abzustimmen. Kosten, die im Nachgang hierfür entstehen, werden nicht durch MAG übernommen. #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 10 Context: # 12.3 Portaltechnik Die LIPs haben hinsichtlich technischer Ausführung folgende Anforderungen zu erfüllen: - Folgende Daten sind bereitzustellen: - Wiederholgenauigkeit der Achsen inkl. Greifer - Verfahrwege und Achsgeschwindigkeiten - Positioniergenauigkeit Be-/Entladen Spannvorrichtung: +/- 0,1 mm - Durchschlagsichere Ladeluften und Portalwannen sind notwendig - Der Lieferant bestätigt eine Tropfwannenauführung, die gewährleistet, dass der Boden nicht verschmutzt wird. Kabelkanäle und Medieneinheiten sind außerhalb des Nassbereiches anzusordnen. - Die Tropfwannen sind mit Schrägen und Ablaßschrauben auszuführen, damit im Nachgang eine eventuelle KSS-Rückführung ausgeschlossen werden kann. - Werkstückablageplätze sind so auszuführen, dass keine Späne auf den Flächen, Auflagen und Aufnahmepins liegen bleiben. Eventuelle Maßnahmen sind vorzusehen. - Ersatz- und Verschleißteile müssen einfach und schnell wechselbar sein. - Fundamentplatten sind mitzuliefern. - Die Portalhöhe ist so zu definieren, dass Maschinen unter dem Portal durchgeschoben werden können, sofern die Hallenhöhe dies zulässt. Grobe Richtwerte für Panzerrollen zur Maschineninbringung sind 120 mm (manuell) und 180 mm für elektrisch angetriebene. - Ab einer Portalänge von 22 m ist eine Temperaturkompensation in der X-Achse vorzusehen. - X- und Z-Achsen sind als Servo-Achsen auszuführen, ebenso die A-, B- und C-Achsen; die Y-Achse bevorzugt als Servo-Achse. - Allgemeine Unklarheiten sind im Vorfeld mit MAG abzustimmen. Kosten, die im Nachgang hierfür entstehen, werden nicht durch MAG übernommen. #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 11 Context: # 12.4 SPC-Schubladen Konstruktive Gestaltung der SPC-Schubladen: - 1x Schutztüre mit Schutzschalter z.B. Euchner MGB - 2x Sicherheitsschalter mit Zahlung (Schublade sicher geöffnet, Schublade sicher geschlossen) pro Schublade - 1x mechanische Verriegelung pro Schublade für Schublade geöffnet/geschlossen (federnes Druckstück) - 1x Werkstück-Vorhanden-Kontrolle pro Werkstück - 1x Handscanner - Schubladenauszug pro Werkstück (Ergonomie/Zugänglichkeit) - Steckbleche für die Greiferwartung (Zugänglichkeit) - Leuchte - Bedienelement (Leuchtdrucktaster weiß) - Umhausung in Blech oder Makrolon - Sicheres Teachen der Werkstücke ohne Demontage - Späne-/KSS-Auffangwannen sind mit Schrägen und Ablassschrauben auszuführen. - Der Lieferant bestätigt eine Tropfwannenausführung, die gewährleistet, dass der Hallenboden nicht verschmutzt wird. Kabelkanäle und Medieneinheiten sind außerhalb des Nassbereiches anzuronden. - Werkstückablageplätze sind so auszuführen, dass keine Späne auf den Flächen, Auflagen und Aufnahmepins liegen bleiben. Eventuelle Maßnahmen sind vorzusehen. - Allgemeine Unklarheiten sind im Vorfeld mit MAG abzustimmen. Kosten, die im Nachgang hierfür entstehen, werden nicht durch MAG übernommen. #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 12 Context: # 12.5 Roboter Die Auslegung und Auswahl des Roboters erfolgen durch den Lieferanten. Dieser ist auch hier für die sichere Funktion verantwortlich! Es ist vorab zu klären, ob der Roboter durch den Kunden beigestellt, oder durch den Lieferanten beschafft wird. - Der Lieferant bestätigt eine Tropfwannenanführung, die gewährleistet, dass der Boden nicht verschmutzt wird. Kabelkanäle und Medieneinheiten sind außerhalb des Nassbereiches anzusordnen. - Bei Nassbearbeitung sind Maßnahmen bzgl. KSS-Ansammlung und Verschleppung vorzusehen. - Werkstückablageplätze sind so auszuführen, dass keine Späne auf den Flächen, Auflagen und Aufnahmeplätzen liegen bleiben. Eventuelle Maßnahmen sind vorzusehen. - Die Störkonturantersuchung zwischen Roboter, Greifer, Maschine und Vorrichtung obliegt dem Lieferanten. Alle notwendigen Daten sind termingerecht anzufordern und durch MAG bereitzustellen. - Allgemeine Unklarheiten sind im Vorfeld mit MAG abzustimmen. Kosten, die im Nachgang hierfür entstehen, werden nicht durch MAG übernommen. - Die Greiferwartung und ein Roboterberücksichtigungskonzept sind vorzusehen. # 12.6 Farbgebung Die Lackierung der einzelnen Komponenten erfolgt nach Endkundenspezifikation. Eine Lackieranweisung wird seitens des MAG-Einkaufs zur Verfügung gestellt. Sollte diese nicht mitgeliefert werden, ist diese unaufgefordert anzufordern! # 12.7 Hardware / Fluidik Sofern vom Endkundenlastenheft nicht weiter spezifiziert: - Hydraulik- / Fluidplan in EPLAN P8 (>Version 2.5) - Schmierplan in EPLAN P8 (>Version 2.5) - Elektroschaltplan in EPLAN P8 (>Version 2.5) #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 13 Context: # 13 Steuerungskonzept / Ablaufbeschreibung Das Steuerungskonzept ist vom Lieferanten zu erstellen und mit MAG abzustimmen. Dieses muss vom Endkunden genehmigt werden. Ebenso wie alle Regel- und Sonderabläufe. # 14 Hallenriss / Maschineninbringung Die Maschineninbringung erfolgt, wenn nicht anders mit den Endkunden abgestimmt, durch den Lieferanten – ebenso der Hallenriss, das Verlegen und Befestigen der Fundamentplatten/Komponenten sowie das Verschweißen der Ständer auf den Fundamentplatten. Alle benötigten Hilfsmittel sind durch den Lieferanten bereitzustellen. # 15 Montage und Inbetriebnahme Die Montage, elektrische und pneumatische Installation sowie die Inbetriebnahme erfolgen durch den Lieferanten. Sämtliche Hilfsmittel wie Hebebühnen, Stapler, Hubwagen usw. sind durch den Lieferanten bereitzustellen. # 16 Instandhaltungskonzept Der Lieferant ist für die Wartung innerhalb seines Lieferumfanges verantwortlich. Ein Verschieben auf ein Fremdgewerk ist nicht zulässig! - Wartungsplattformen sind vorzusehen. siehe hierzu Lastenheft Kunde, wenn keine Vorgabe, ist nach Rücksprache MAG eine starre oder mobile Plattform zu verwenden. Ein Sicherheitskonzept ist zu berücksichtigen und aufzuzeigen. - Greiferwartungsplätze sind vorzusehen (z.B. SPC-Platz oder Be-/Entladechacht). Zugänglichkeit muss sichergestellt sein (mind. eine elektr. abgesicherte Zugangstür; Steckblech). - Das Wartungskonzept muss in der Betriebsanleitung ersichtlich sein. - Die Wartungsplätze sind im Hallenlayout darzustellen. - Eine Ablaufbeschreibung speziell zum Austausch der Motoren (X, Y, Z) ist vorzulegen. - Der Austausch aller Ersatz- und Verschleißteile muss ersichtlich und beschrieben sein. - Das Ersatzteilpaket hat alle notwendigen Ersatz- und Verschleißteile sowie werkstückübergreifende Teile inkl. Preis, Lieferzeiten und Herstellergarben zu beinhalten; siehe auch unter „_Dokumentation_“. - Werkstückübergreifende Teile müssen einfach und schnell wechselbar sein. - ... #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 14 Context: # 17 Kommunikation / Kontakte Der Lieferant kommuniziert direkt mit dem Endkunden und nimmt MAG bei allen Emails mit in CC. Somit soll der direkte Informationsaustausch sichergestellt werden. Bei allen technischen Durchsprachen sowie Genehmigungsdurchsprachen hat der Lieferant mit den entsprechenden Fachabteilungen teilzunehmen – sowohl bei Präsenz- als auch bei Online-Veranstaltungen. # 18 Protokollführung Die Protokollführung liegt beim Lieferanten! Dieses ist einen Tag nach der Besprechung bereitzustellen. # 19 Nachträge Auftragsänderungen sind vorab abzustimmen und anzumelden. Erst nach schriftlicher Freigabe durch MAG dürfen diese konstruktiv umgesetzt werden. Für Änderungen, die nicht schriftlich durch MAG freigegeben werden, trägt der Lieferant die Kosten! Ein Richtpreis ist innerhalb von drei Tagen bereitzustellen. #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 15 Context: # 20 Kontaktdaten ## 20.1 Technisches Angebot Automation/Zukauf - **Name:** Ralf Haug - **Tel:** +49 7161 / 805 1281 - **E-Mail:** [ralf.haug@mag-ias.com](mailto:ralf.haug@mag-ias.com) ## 20.2 Projektleitung Konstruktion Automation/Zukauf - **Name:** Matthias Grüner - **Tel:** +49 7161 / 805 2192 - **E-Mail:** [matthias.gruener@mag-ias.com](mailto:matthias.gruener@mag-ias.com) ## 20.3 Steuerungstechnik Automation/Zukauf - **Name:** Walter Schaaf - **Tel:** +49 7161 / 805 495 - **E-Mail:** [walter.schaaf@mag-ias.com](mailto:walter.schaaf@mag-ias.com) ## 20.4 Hardware / Fluid - **Name:** Gerald Weiglsberger - **Tel:** +49 7161 / 805 4455 - **E-Mail:** [gerald.weiglsberger@mag-ias.com](mailto:gerald.weiglsberger@mag-ias.com) ## 20.5 Einkauf - **Name:** Sonja Haas - **Tel:** +49 7161 / 805 1400 - **E-Mail:** [sonja.haas@mag-ias.com](mailto:sonja.haas@mag-ias.com) ## 20.6 Dokumentation - **Name:** Sabine Ax - **Tel:** +49 7161 / 805 448 - **E-Mail:** [sabine.ax@mag-ias.com](mailto:sabine.ax@mag-ias.com) #################### File: 240328_Lastenheft_Automation_Zukauf.pdf Page: 16 Context: # 20.7 Technical Compliance **Name:** Martin Kohnle **Tel:** +49 7161 / 805 3608 **E-Mail:** [martin.kohnle@mag-ias.com](mailto:martin.kohnle@mag-ias.com) ## 21 Abweichungen Lastenhefte Abweichungen von Kunden- und MAG-Lastenheften müssen durch den Lieferanten in einer separaten Auflistung im Angebot mit Alternativen aufgezeigt, begründet und anschließend von MAG schriftlich freigegeben werden! --- Automation/Zukauf Seite 16 von 16 MAG IAS GmbH #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 1 Context: # Dalian Diesel Block and Head Automation Inquiry **Date:** 17.04.24 **Prepared by:** Ralf Haug --- ## Table of Contents 1. Introduction 2. Overview of Automation Needs 3. Supplier List 4. Technical Specifications 5. Next Steps --- ## 1. Introduction This document outlines the automation inquiry for the Dalian Diesel block and head machining operations. The goal is to identify potential suppliers who can meet the specified automation requirements. --- ## 2. Overview of Automation Needs - Increase production efficiency - Improve quality control - Reduce manual labor - Streamline operations --- ## 3. Supplier List | Supplier | Description | |--------------------|-----------------------------| | VDF Bohringer | Precision engineering | | Hessapp | High-speed automation | | Jobs AG | Automation solutions | | Meccanodora | Machine tools | | Modul | Custom automation systems | | Morara | CNC technology | | Pfeiffer | Innovative automation | | Rambaldi | Robotic systems | | Sachman | Machining solutions | | Sigma | Precision tools | | SMS | Comprehensive machinery | | Tacchella | Advanced technology | | Witzig & Frank | Engineering excellence | --- ## 4. Technical Specifications - **Machining Tolerance:** ±0.01 mm - **Automation Type:** Robotic - **Production Volume:** 1000 units/month - **Operational Environment:** Industrial-grade machinery --- ## 5. Next Steps - Review the supplier list and evaluate capabilities. - Set up meetings with selected suppliers. - Draft detailed specifications for each supplier. --- For further inquiries, please contact Ralf Haug. Image Analysis: ### Comprehensive Examination #### 1. Localization and Attribution: - **Single Image:** - This analysis pertains to a single image presented on the page. - **Image Numbering:** Image 1 #### 4. Text Analysis: - **Detected Text:** - **Main Title:** "DALIAN DIESEL BLOCK AND HEAD AUTOMATION INQUIRY" - **Additional Text:** "17.04.24 / Ralf Haug" - **Logos on the Right Side:** - VDF BOEHRINGER - HESSAPP - JOBS - RÄBER - MECANODORA - MODUL - MORARA - Pfiffner - RAMBAUDI - SACHMAN - SIGMA - SMS - TACCHELLA - Witzig & Frank - Other related logos and brands - **Significance:** - The main title suggests a specialized inquiry into the automation processes for diesel engine blocks and heads for a company or project named "Dalian Diesel." - The additional text indicates the date “17.04.24,” likely in a year-month-day format, and the name “Ralf Haug,” potentially the author or presenter of this inquiry. #### 9. Perspective and Composition: - **Perspective:** - The image appears to be taken from a straight-on perspective, ensuring that all text and logos are clearly visible and legible. - **Composition:** - The main title is located on the bottom-left quadrant of the image, while the logos are arranged vertically along the right side. - The FFG logo is situated in the upper-left quadrant, balancing the composition of the slide. #### 10. Contextual Significance: - This image is likely a title slide or cover page for a detailed report or presentation on automation inquiries for diesel engine components. - The inclusion of numerous logos from different brands suggests that the project or inquiry involves a collaborative effort from multiple companies. ### Summary: - This single image functions as a cover page for a report or presentation discussing automation inquiries for diesel engine blocks and heads. The presentation date is “17.04.24” and is credited to “Ralf Haug.” The vertical arrangement of multiple company logos on the right suggests a collaborative project involving numerous partners within the field. The clean and straightforward composition underscores the professionalism and collaborative nature of the topic discussed. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 2 Context: # PROJEKTDATEN / PROJECT DATA | **Field** | **Information** | |-------------------------------|--------------------------------------------------| | **Kunde:** | Dalian Diesel | | **Werkstück:** | Head and Block | | **Taktzeit:** | 260s | | **Time schedule:** | will follow | | **RFQ Documents:** | pre RFQ sheets available | | | 2 separate and independent RFQs / Proposals | | **Contact MAG purchasing:** | [sonja.haas@mag-ias.com](mailto:sonja.haas@mag-ias.com) | | **Contact MAG planning:** | [ralf.haug@mag-ias.com](mailto:ralf.haug@mag-ias.com) | **Date:** 29.04.2024 Image Analysis: ### Image 1 Analysis #### Localization and Attribution - **Identification:** Single image with text content. - **Position:** Central content in the image. #### Text Analysis - **Extracted Text:** ``` PROJEKTDATEN / PROJECT DATA Kunde: Dalian Diesel Werkstück: Head and Block Taktzeit: 260s Time schedule: will follow RFQ Documents: pre RFQ sheets available 2 separate and independent RFQs / Proposals Others Contact MAG purchasing: sonja.haas@mag-ias.com Contact MAG planning: ralf.haug@mag-ias.com ``` - **Analysis:** - **Kunde (Customer):** Dalian Diesel - **Werkstück (Workpiece):** Head and Block - **Taktzeit (Cycle Time):** 260 seconds - **Time schedule:** To be determined - **RFQ (Request for Quotation) Documents:** Pre RFQ sheets are available, with two separate and independent RFQs or proposals. - **Contact Information:** - **MAG Purchasing:** sonja.haas@mag-ias.com - **MAG Planning:** ralf.haug@mag-ias.com #### Contextual Significance - **Overall Document Message:** - The image seems to be a project data sheet containing essential details about a project for Dalian Diesel. - It includes key information such as cycle time, workpiece type, scheduling notes, and contact details for further communication. - **Contribution to Overall Message:** - This image provides precise information needed for project management, facilitating efficient communication and planning. - The inclusion of both German and English languages suggests a document aimed at an international audience, enhancing clarity and understanding. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 3 Context: # WORKPARTS BLOCK ## Front face | Part type | Drawing | Assembly drawing | 3D assy | Weight | |-----------|------------------|---------------------|---------|--------| | CA4DG1 | 1002014-82F_C | 1002014-82F_C | ✓ | 165kg | | CA6DG1 | 1002014-83F_C | 1002015-83F_C | ✓ | 200kg | | CA6DH2 | 1002014-84F_C | 1002015-84F_C | ✓ | 220kg | Dalian Diesel Block and Head 29.04.2024 Image Analysis: ### Analysis of Visual Content --- #### Localization and Attribution - **Image 1 Position**: Top of the page, left section. - **Image 2 Position**: Top of the page, right section. - **Image 3 Position**: Center of the page, middle section. --- #### Object Detection and Classification - **Image 1 and Image 2**: - **Object**: Diesel engine block. - **Category**: Automotive Component. - **Features**: Complex metal structure with various holes and protrusions for fittings and assembly. - **Image 3**: - **Object**: Front face of the diesel engine block. - **Category**: Automotive Component. - **Features**: More detailed view showing various machined surfaces and openings that indicate where additional engine components will be attached. --- #### Text Analysis - **Detected Text**: - **Title**: "WORKPARTS BLOCK" - **Labels**: "Front face" - **Table Headers**: "Part type", "Drawing", "Assembly drawing", "3D assy", "Weight" - **Table Rows**: - "CA4DG1", "1002014-82F_C", "1002014-82F_C", "✔", "165kg" - "CA6DG1", "1002014-83F_C", "1002015-83F_C", "✔", "200kg" - "CA6DH2", "1002014-84F_C", "1002015-84F_C", "✔", "220kg" - **Footer**: "Dalian Diesel Block and Head", "29.04.2024" - **Analysis**: - The text signifies a comparison table of different diesel engine block types, specifying details such as part type, drawing numbers, assembly drawings, 3D assemblies confirmed (✔), and their weights. --- #### Diagram and Chart Analysis - The table presented depicts specific information about the work parts: - **Axes**: Not applicable as it is a table. - **Scales**: Not applicable. - **Legends**: The table does not have a legend but includes headers and footers. - **Key Insights**: Different part types of engine blocks (CA4DG1, CA6DG1, CA6DH2) vary in weight and have corresponding detailed drawings for manufacturing and assembly. --- #### Product Analysis - **Products Featured**: Diesel engine blocks - **Main Features**: Intricate cast metal pieces with various machined surfaces and openings for assembly with other engine components. - **Materials**: Likely cast iron or aluminum alloy based on standard diesel engine block materials. - **Colors**: Rendered in shades of gray, typical of metal components in CAD models. - **Comparison**: - Variation in weight visible in the table (165kg, 200kg, 220kg). - Slight differences in the structural design to accommodate different engine types. --- #### Anomaly Detection - No anomalies detected; all elements appear coherent and relevant to the content presented. --- #### Color Analysis - **Dominant Colors**: Shades of gray for the engine blocks, white background for clean presentation. - **Impact**: Professional and technical appearance, focusing attention on the technical features of the diesel engine blocks. --- #### Perspective and Composition - **Perspective**: - Images use an isometric view for two angles of the diesel engine block to highlight different sides. - **Composition**: - Balanced placement with images on the left and top center, detailed front face in the middle-bottom and the informational table on the right, providing a structured and easy-to-navigate layout. --- #### Contextual Significance - The images and accompanying table convey critical technical details for diesel engine blocks, useful for specialists in manufacturing, engineering, or procurement to make informed decisions about specific parts to be used. --- #### Tables - **Content**: - **Part Type**: Identifies the specific engine block models. - **Drawing/Assembly Drawing**: References specific technical drawings for manufacturing and assembly. - **3D Assy**: Indicates the availability of 3D assembly verification (denoted by ✔). - **Weight**: The physical weight of each block type. - **Data Presented**: Essential technical specifications necessary for production and assembly processes of diesel engine blocks. By meticulously organizing and detailing the diesel blocks' characteristics and manufacturing information, the document serves as a crucial resource for relevant stakeholders in the automotive industry. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 4 Context: # WORKPARTS HEAD ## Dalian Diesel Block and Head **Date:** 29.04.2024 | Part type | Drawing | Assembly drawing | 3D assy | Weight | |-----------|---------|------------------|---------|--------| | CA4DG1 | xxx | xxx | ✅ | 50kg | | CA6DG1 | xxx | xxx | ✅ | 71kg | | CA6DH2 | xxx | xxx | ✅ | 67kg | Image Analysis: ### Comprehensive Analysis of the Visual Content #### 1. Localization and Attribution: - **Image 1**: - Position: Entire page features a single composite image. - Label: Centralized elements and table. #### 2. Object Detection and Classification: - **Image 1**: - **Objects Detected**: - Three mechanical parts (engine components). - **Classification**: - These parts appear to be engine cylinder heads. - **Key Features**: - They have metallic appearances with intricate machinery details, including multiple ports and bolt holes, indicating parts for an internal combustion engine. #### 3. Scene and Activity Analysis: - **Image 1**: - **Scene Description**: - The scene consists of three identical mechanical parts shown from different angles. - **Activity**: - There are no activities depicted. The focus is on presenting the mechanical parts. #### 4. Text Analysis: - **Table Extracted Text**: - **Headers**: - Part type, Drawing, Assembly drawing, 3D assy, Weight. - **Content**: - CA4DG1 | xxx | xxx | ✔ | 50kg - CA6DG1 | xxx | xxx | ✔ | 71kg - CA6DH2 | xxx | xxx | ✔ | 67kg - **Significance**: - The table provides detailed specifications for different part types, including availability of 3D assembly drawings and weight. This is crucial for assembly, inventory, and maintenance purposes. #### 5. Diagram and Chart Analysis: - **Image 1**: - **Data and Trends**: - Not applicable as no charts or diagrams are presented. #### 6. Product Analysis: - **Image 1**: - **Product Description**: - Three types of engine cylinder heads. - **Features**: - CA4DG1: Weight 50kg. - CA6DG1: Weight 71kg. - CA6DH2: Weight 67kg. - **Materials**: - Assumed to be metal-based given typical engine part construction. - **Colors**: - Metallic silver/gray, typical for engine components. #### 7. Anomaly Detection: - **Image 1**: - **Anomalies**: - None detected. The image presents its contents clearly. #### 8. Color Analysis: - **Image 1**: - **Dominant Colors**: - Shades of gray and silver dominate the image, which is consistent with the display of metallic engine parts. - **Impact on Perception**: - The metallic colors emphasize the industrial and mechanical nature of the components, conveying a sense of precision and robustness. #### 9. Perspective and Composition: - **Image 1**: - **Perspective**: - The parts are shown in an isometric view, which provides a three-dimensional perspective making it easy to understand the structure. - **Composition**: - The three engine parts are evenly spaced across the page in a triangular arrangement, complementing the table on the right to provide a balanced visual presentation. #### 10. Contextual Significance: - **Image 1**: - **Overall Contribution**: - The image contributes technical information about different engine parts, enhancing understanding of the product offerings and their specifications. ### Additional Aspects: #### Ablaufprozesse (Process Flows): - Not applicable in the provided image. #### Prozessbeschreibungen (Process Descriptions): - Not applicable in the provided image. #### Typen Bezeichnung (Type Designations): - The types of the engine parts are clearly specified as CA4DG1, CA6DG1, and CA6DH2 within the table. #### Trend and Interpretation: - No trends depicted as the image focus is on static part specifications. #### Tables: - Analyzed in Text Analysis section. This detailed examination covers all relevant aspects contained in the provided visual content and integrates a comprehensive understanding of the depicted elements and data. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 5 Context: # LAYOUT FROM CUSTOMER ## Dalian Diesel Block and Head **Date:** 29.04.2024 ### Layout Overview - **Head area** - 新中型柴油机加工线 - **Block area** - 新中型柴油机加工线（外委） ### Equipment and Lines 1. 4/6D柴油机组件加工线 2. 13L柴油机加工线 ### Notes - Ensure all areas are clearly marked and accessible. - Review equipment placement for optimal workflow. Image Analysis: ### Comprehensive Examination of the Attached Visual Content **Image Number:** Image 1 ### 1. Localization and Attribution: - The image is the single visual content provided, and thus referred to as Image 1. ### 2. Object Detection and Classification: - The objects identified in Image 1 are as follows: - **Machines and Equipment:** Various symbols indicating the locations of machinery and processing lines. - **Building Layout:** The grid design represents a floor plan layout of a facility, most likely a manufacturing plant. ### 3. Scene and Activity Analysis: - **Scene Description:** - The scene depicted is a detailed floor plan of a manufacturing plant focusing on Dalian Diesel Block and Head processing areas. - **Activities:** - The annotations and layout indicate that the facility is involved in manufacturing and processing activities, particularly related to diesel blocks and heads. ### 4. Text Analysis: - **Detected Text:** - "LAYOUT FROM CUSTOMER" - "Head area" - "Block area" - "Dalian Diesel Block and Head" - "29.04.2024" - **Analysis:** - The layout appears to be a plan provided by a customer for the setup or inspection of manufacturing areas within a facility. The text "Head area" and "Block area" specifies different regions within the facility dedicated to specific processes. The date "29.04.2024" indicates the creation or modification date of the layout. ### 6. Product Analysis: - No specific products are depicted directly in the layout. Instead, it focuses on the structure and designated areas of the production floor. ### 8. Color Analysis: - **Dominant Colors:** - Red: Used to highlight important areas and text. - Green: Used for the gridlines and secondary annotations. - Purple: Used for section titles within the layout. - **Impact:** - The color scheme helps in distinguishing different parts of the layout and highlighting key areas of interest. ### 9. Perspective and Composition: - **Perspective:** - The image is taken from a top-down perspective, providing a comprehensive overview of the floor plan. - **Composition:** - The elements are arranged in a structured format with clearly marked sections and annotations. The grid layout aids in understanding the spatial arrangement of the facility. ### 10. Contextual Significance: - **Analysis:** - The image serves as a detailed plan for setting up or evaluating a manufacturing plant's layout dedicated to specific mechanical processing tasks. This can be crucial for planning equipment placement, workflow, and safety considerations within the facility. ### 12. Graph and Trend Analysis: - **Analysis:** - Not applicable as there are no graphs present in the image. ### Ablaufprozesse (Process Flows): - The process flows depict how the facility is organized into different segments such as "Head area" and "Block area", with specific lines dedicated to the machining and handling of diesel components. The layout suggests a streamlined and organized flow for manufacturing processes. ### Prozessbeschreibungen (Process Descriptions): - The layout indicates different work areas and machinery setups required for the manufacturing processes of diesel engine blocks and heads. Each area is likely designed to handle specific tasks or stages in the manufacturing process. ### Typen Bezeichnung (Type Designations): - Not explicitly detailed beyond the general categorization of "Head area" and "Block area." ### Trend and Interpretation: - The layout implies an organized approach towards manufacturing with distinct areas for different production processes. This suggests a trend towards specialized manufacturing zones aimed at improving efficiency and workflow. ### Tables: - Not applicable as there are no tables present in the image. This comprehensive examination covers the relevant aspects of the provided visual content based on your specified criteria. The analysis provides insights into the layout, detailing its organization, color usage, and contextual significance within a manufacturing setup. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 7 Context: # LAYOUT BLOCK ## MAG scope - 5 SPECHT machines - 2 gantries - 2 cleaning boxes - 2 gaging stations - 2 SPC conveyors - Incoming/intermediate/outgoing conveyor ## Dalian Diesel scope - SPC - Table - Crane - Fixture - Hardgages Image Analysis: ### Detailed Analysis of the Visual Content #### 1. Localization and Attribution - **Image Positioning**: There is one main image located in the central part of the visual content. - **Image Numbering**: This is labeled as **Image 1**. #### 2. Object Detection and Classification - **Identified Objects**: - **Diagram/Block Layout**: Represents the manufacturing line layout for cylinder blocks. - **Text Elements**: Side annotations and labels describing scopes and equipment. - **Key Features**: - **Layout Elements**: Contains various schematic representations of machines and paths/tracks. - **Labeled Sections**: Clear marking with boxes and arrows indicating specific parts of the manufacturing process. #### 3. Scene and Activity Analysis - **Scene Description**: The image depicts a detailed layout block for a manufacturing line dedicated to cylinder blocks. - **Activities**: - The diagram shows the placement and interconnection of machinery and equipment necessary for manufacturing. - There is a flow indicated by arrows showcasing the sequence of operations in the production line. #### 4. Text Analysis - **Detected Text**: - **Main Title**: "LAYOUT BLOCK" - **Subtitle**: "DALIAN Diesel - Manufacturing Line for Cylinder Block." - **MAG Scope**: Detailing the number and types of machinery and equipment involved. - 5 SPECHT machines - 2 gantries - 2 cleaning boxes - 2 gaging stations - 2 SPC conveyors - Incoming/intermediate/outgoing conveyor - **Dalian Diesel Scope**: Listing additional equipment they are responsible for. - SPC (Statistical Process Control) - Table - Crane - Fixture - Hardgages - **Analysis**: - The text provides critical information regarding the layout block as part of a detailed project presentation or technical documentation for the manufacturing setup. - The scopes outline responsibilities and equipment specifications. #### 5. Diagram and Chart Analysis - **Diagram Layout**: - The image is a detailed block diagram for a manufacturing line. - **Axes and Labels**: Includes detailed labels indicating machine positions and process flow. - **Key Insights**: - The manufacturing line is complex and involves multiple specialized machines. - Clear distinction between different parts and machinery engaged in the cylinder block manufacturing process. #### 6. Product Analysis - **Products Depicted**: - The image represents the layout for manufacturing machinery rather than a consumer product. - Main features include machinery for manufacturing, gaging stations, and cleaning boxes. #### 7. Anomaly Detection - No noticeable anomalies or unusual elements were detected in the provided content. #### 8. Color Analysis - **Color Composition**: - Dominant Colors: Technical standard colors such as black, blue, red, indicating different parts and flows. - Impact on Perception: The use of vibrant colors enhances clarity and distinguishes various components in the schematic. #### 9. Perspective and Composition - **Perspective**: - The image is a top-down schematic view, giving a bird’s eye view of the layout. - **Composition**: - The elements are arranged hierarchically, with text annotations providing contextual information on the right side. - Balanced layout ensuring readability and technical clarity. #### 10. Contextual Significance - **Overall Document Contribution**: - This image appears to serve as a technical reference for a manufacturing setup. - Essential for understanding the layout and responsibilities in the manufacturing process of cylinder blocks. #### 12. Graph and Trend Analysis - Not applicable as no graph is present. #### 13. Graph Numbers - Not applicable as no graph with data points is present. #### Additional Aspects - **Ablaufprozesse (Process Flows)**: - The layout block diagram illustrates the process flow in the production line, indicating steps from raw material input to final product output. - **Prozessbeschreibungen (Process Descriptions)**: - Not explicitly detailed, but implied through the layout and annotations. This comprehensive analysis provides insights into the detailed technical layout and scope of machinery involved in the manufacturing process for cylinder blocks by Dalian Diesel and MAG. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 8 Context: # OP100 BLOCK CONVEYOR ## Scope - **Incoming conveyor** - 2 PZR sections (length approx. 1400 mm) - "Cold" interface to previous conveyor - RFID read/write unit - TBD with DD – fix position for different part types - **Intermediate conveyor** - 5 PZR sections (length approx. 1400 mm) - RFID read/write unit - **SPC conveyor** - With semi-automatic turntable - RFID read/write unit - TBD with DD - height - **All conveyors** - Part orientation: oil pan down, front face leading - Controlled by gantry cell controls - Safety guarding, sheet metal with maintenance doors - Gripper maintenance at SPC guarding Dalian Diesel Block and Head 29.04.2024 Image Analysis: ### Image Analysis #### 1. **Localization and Attribution:** - **Image Number**: Image 1 - **Position**: The image is positioned at the top of the page, centered. #### 4. **Text Analysis:** - **Detected Text**: - **Header**: "OP100 BLOCK CONVEYOR" - **Bullet Points**: - "Scope" - "Incoming conveyor" - "2 PZR sections (length appr. 1.400mm)" - "„cold“ interface to previous conveyor" - "RFID read/write unit" - "TBD with DD – fix position for different part types" - "Intermediate conveyor" - "5 PZR sections (length appr. 1.400mm)" - "RFID read/write unit" - "SPC conveyor" - "With semi automatic turntable" - "RFID read/write unit" - "TBD with DD - height" - "All conveyors" - "Part orientation: oil pan down, front face leading" - "Controlled by gantry cell controls" - "Safety guarding, sheet metal with maintenance doors" - "Gripper maintenance at SPC guarding" - **Footer**: - "Dalian Diesel Block and Head" - "29.04.2024" - **Text Significance**: The text outlines the scope and specifications related to different types of conveyors used for the OP100 Block Conveyor system. It details various components, their dimensions, functionalities, and the overall operation process. #### 5. **Diagram and Chart Analysis:** - **Identified Diagram**: The diagram on the left side of the document appears to be a technical schematic of a conveyor system. - **Diagram Elements**: - Conveyor sections represented by labeled lines and boxes. - Cleaning box and gaging crankshaft bore sections identified. - **Data and Trends**: - The diagram conveys the layout and flow of the conveyor system components. - Key conveyor sections (PZR sections) are illustrated. - **Axes, Scales, Legends**: Predominantly uses labels to identify different parts of the conveyor system; no specific axes or scales. #### 7. **Anomaly Detection**: - **Identified Anomalies**: - The text contains "TBD with DD – fix position for different part types" and "TBD with DD - height" indicating that specific details (TBD - To Be Determined) are yet to be defined. - **Impact**: These unspecified details suggest that the design may not yet be finalized and could affect the effectiveness and alignment of the conveyor system upon implementation. #### 9. **Color Analysis**: - **Color Composition**: - The document primarily uses black and red text. - The diagram is color-coded with blue and black lines. - **Dominant Colors**: - **Red and Black in Text**: Red points out significant notes or items to be addressed. - **Blue in Diagram**: Highlights key sections of the technical schematic. - **Impact on Perception**: - Red text emphasizes critical or to-be-determined points. - Blue lines in the diagram aid in distinguishing key components from the rest of the layout. #### 12. **Graph and Trend Analysis**: - No explicit graphs are present, but the details provided in the schematic diagram and text convey logistical trends and plans for the conveyor setup. #### 14. **Tables**: - **Table-Like Presentation**: Although not a traditional tabular arrangement, the bullet points serve a similar purpose, presenting detailed information categorically for each segment of the conveyor system. ### Additional Aspects #### 15. **Ablaufprozesse (Process Flows):** - **Depicted Process Flows**: The document illustrates the process flow from incoming conveyors, intermediate conveyors to SPC conveyors. - **Significance**: Understanding these flows is crucial for the planning, layout, and efficiency of the conveyor system in the manufacturing or handling process. #### 18. **Typen Bezeichnung (Type Designations)**: - **Specific Types**: Different conveyor section types and their attributes (e.g., PZR sections, RFID units) - **Description**: Identifies and distinguishes between incoming conveyors, intermediate conveyors, and SPC conveyors, addressing their lengths and unique features. Overall, this page provides a technical overview of the OP100 Block Conveyor system, including necessary specifications, highlighted elements, and pending details, aiding in the understanding and implementation of the system within a manufacturing context. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 9 Context: # OP100 BLOCK GANTRY ## Scope - **H-loader** - 2 vertical axes - 2 grippers, each with turning axis - Concept see following slides - Drip pans between the machines - **Option** - 2 automatic loading hatches for gaging and cleaning station - **Cell controls Siemens** - 1 HT10 - Integration of cleaning box - Fix mounted maintenance platform with ladder at one gantry end - Moveable maintenance platform, mounted on gantry carriage - **Option** - Part buffer, 2 parts - Test cell at MAG Einslingen - Transport, installation and commissioning - Transport to customer FOB and CIF - Installation and commissioning at customer - Documentation and training (Chinese) Image Analysis: ### Image Analysis: #### 1. **Localization and Attribution:** - **Image Number:** 1 - **Position:** Sole image on the page. #### 2. **Object Detection and Classification:** - **Objects Detected:** - **Diagram/Blueprint:** Located on the left side of the image. - **Text Blocks:** Scattered throughout the image, primarily on the right side and labeling specific sections. - **Logos and Headers:** Present at the top right corner and top center respectively. #### 3. **Scene and Activity Analysis:** - **Description:** - The image is a complex engineering blueprint paired with a detailed list of specifications and scope elements. It depicts an industrial setup labeled "OP100 BLOCK GANTRY." - The blueprint shows an overhead view of a mechanical gantry system with detailed annotations. #### 4. **Text Analysis:** - **Detected Text:** - **Title:** "OP100 BLOCK GANTRY" - **Headers:** "Scope" - **Bullet Points:** - H-loader - 2 vertical axes - 2 grippers, each with turning axis - Concept see following slides - Drip pans between the machines - Option - 2 automatic loading hatches for gaging and cleaning station - Cell controls Siemens - 1 HT10 - Integration of cleaning box - Fix mounted maintenance platform with ladder at one gantry end - Moveable maintenance platform, mounted on gantry carriage - Option - Part buffer, 2 parts - Test cell at MAG Eislingen - Transport, installation and commissioning - Transport to customer FOB and CIF - Installation and commissioning at customer - Documentation and training (Chinese) - **Footer:** - Left: "Dalian Diesel Block and Head." - Right: "29.04.2024." - **Analysis:** - The text provides a detailed scope of the project, listing the hardware components, options, and processes involved in the OP100 Block Gantry project. #### 5. **Diagram and Chart Analysis:** - **Blueprint Analysis:** - **Components:** Depicts an assembly line layout for gantry machinery, with labeled stations such as "OP 100". - **Annotations:** Include measurements and specific locations of components and processes. - **Color Coding:** Uses various colors to distinguish elements. - **Scale and Legends:** Provides detailed readouts and labels for technical understanding. #### 12. **Graph and Trend Analysis:** - **Blueprint Analysis:** - **Trends and Insights:** The blueprint shows an organized and efficient workflow layout with clear distinctions between different components and workstations. Indicates a modular approach to the gantry setup. #### 14. **Process Flows:** - **Process Flow Description:** - Shows the sequence of operations and handling points within the gantry system, from loading to cleaning stages. Each station has specific connections and flow lines, indicating the process path. #### 15. **Prozessbeschreibungen (Process Descriptions):** - **Description:** - The various processes involved are detailed in the scope section, with specific mention of the H-loader's features, cleaning stations, maintenance platforms, and buffer parts. #### 17. **Trend and Interpretation:** - **Trend Identification:** - The image suggests a focus on automation and efficiency, evident by the inclusion of automatic loading hatches and integration of maintenance platforms. - Indicates a modern industrial setup aiming at streamlined operations with elements of customization and retrofitting (moveable platforms, optional parts). #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 10 Context: # OP100 Block Gripper ## Fixture Concept No parallel gripping on front and rear face possible. ## Gripper Concept - Cylinder Bores - E.g. 1 and 4 - Different diameters (100 / 107 mm) - Different cylinder pitch (115 / 122 mm) | Drawing | 1002014-82H | 1002014-83H | 1002014-84H | |-----------------|--------------|--------------|--------------| | Type | 4-Cyl | 6-Cyl | | | Length | 568.5 | 812.5 | 763 | | Crank bore Ø | 99 HS | 99 HS | 93 HS | | Cylinder Ø | 107 | 107 | 100 | | Cylinder Pitch | 122 | 115 | | Dalian Diesel Block and Head 29.04.2024 Image Analysis: **1. Localization and Attribution:** - The image on the left is Image 1. - The image on the right is Image 2. - The table at the bottom is Image 3. **2. Object Detection and Classification:** - **Image 1:** - Object: A mechanical fixture concept for holding a part. - Key features: Yellow structure with no parallel gripping on the front and rear face possible, intricate details for mechanical support. - **Image 2:** - Object: A mechanical gripper concept focused on cylinder bores. - Key features: Complex engine block with visible cylinder bores. Highlighted details of cylinder bore diameters (100/107mm) and cylinder pitch (115/122mm). - **Image 3:** - Object: A table detailing specifications. - Key features: Columns with attributes like Type, Length, Crank bore Ø, Cylinder Ø, Cylinder pitch. Data for different types (4-cylinder and 6-cylinder). **3. Scene and Activity Analysis:** - **Image 1:** - Scene: Depicts a fixture concept likely in a CAD (Computer-Aided Design) environment. - Activity: Demonstrating how a mechanical part can be held during processing without parallel gripping on the front and rear face. - **Image 2:** - Scene: Depicts a mechanical gripper concept with a clear view of an engine block. - Activity: Illustrates the gripper's role in handling cylinder bores of different diameters and pitches. - **Image 3:** - Scene: A comparative table of mechanical parts specifications. - Activity: Presenting data for different mechanical components to facilitate selection or comparison. **4. Text Analysis:** - **Image 2:** - Text: "Gripper concept - cylinder bores E.g. 1 and 4 Different diameters (100 / 107mm) Different cylinder pitch (115 / 122mm)" - Significance: Explains the versatility of the gripper concept in handling different cylinder bores and pitches, emphasizing its adaptability. - **Image 3:** - Text: Includes column headers and values: "Drawing, Type, Length, Crank bore Ø, Cylinder Ø, Cylinder pitch" with data points like "4-Cyl, 568.5, 99 HS, 107, 122". - Significance: Provides detailed specifications necessary for mechanical design and comparison. **5. Diagram and Chart Analysis:** - **Image 3:** - Data: Values for different mechanical parts, focusing on specific dimensions and features. - Axes: Not applicable (table format). - Key insights: Highlights the differences between 4-cylinder and 6-cylinder configurations in terms of specific measurements like length, crank bore, cylinder diameter, and pitch. **6. Product Analysis:** - **Image 1:** - Product: A mechanical fixture. - Features: Yellow structure, designed to hold parts without parallel gripping, indicates specific design and material choice to enable this function. - **Image 2:** - Product: Mechanical gripper. - Features: Intricate design suitable for varying diameters and pitches, indicating precision and adaptability in handling different parts. **7. Anomaly Detection:** - No visible anomalies detected in the images. **8. Color Analysis:** - **Image 1:** - Dominant Colors: Yellow and gray, suggestive of industrial safety and machinery. - **Image 2:** - Dominant Colors: Multiple hues indicating material variety; blue-green tones suggest metallurgical and technological contexts. - **Image 3:** - Dominant Colors: White background with black and red text, ensuring clarity and emphasis on important data points. **9. Perspective and Composition:** - **Image 1:** - Perspective: Isometric view, focusing on visualizing 3D mechanical design. - Composition: Central alignment of fixture, showing its functionality clearly. - **Image 2:** - Perspective: 3D rendered view, highlighting the structural complexity of the engine block. - Composition: Close-up on cylinder bores, emphasizing the key functional features. - **Image 3:** - Perspective: Straightforward tabular format. - Composition: Organized layout, easy to read and compare data. **10. Contextual Significance:** - The images appear to aim at providing a detailed view of different mechanical components and specifications relevant to the OP100 BLOCK GRIPPER, offering potential customers or engineers insights into the design and application scenarios. **13. Graph Numbers:** - **Image 3:** - 1002014-82F: Type 4-Cyl, Length 568.5, Crank bore Ø 99 HS, Cylinder Ø 107, Cylinder pitch 122. - 1002014-83F: Type 6-Cyl, Length 812.5, Crank bore Ø 99 HS, Cylinder Ø 107, Cylinder pitch 122. - 1002014-84F: Type 6-Cyl, Length 763, Crank bore Ø 93 HS, Cylinder Ø 100, Cylinder pitch 115. **Ablaufprozesse (Process Flows):** - Descriptions could relate to how the fixture and gripper concepts contribute to the overall manufacturing processes, particularly in handling and machining diesel engines. **Prozessbeschreibungen (Process Descriptions):** - The fixture and gripper concepts suggest processes involved in securing and machining engine blocks, likely within an automated or semi-automated manufacturing setup. **Typen Bezeichnung (Type Designations):** - Types specified in the table: 4-Cylinder and 6-Cylinder configurations, indicating different part categories based on the engine design. **Trend and Interpretation:** - The emphasis is on providing flexible and adaptable mechanical gripping solutions that accommodate various dimensions and pitches, highlighting improving efficiency and handling in manufacturing contexts. **Tables:** - The table (Image 3) offers comparative data essential for decision-making in mechanical design, highlighting specific attributes and clear distinctions between different mechanical configurations. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 12 Context: # OP120 BLOCK GANTRY ## Scope - **H-loader** - 2 vertical axes - 2 grippers, each with turning and swivel axis - Concept: see following slides - Drip pans between the machines - **Option** - 2 automatic loading hatches for gaging and cleaning station - **Cell controls:** Siemens - Integration of cleaning box - Fix mounted maintenance platform with ladder at one gantry end - Moveable maintenance platform, mounted on gantry carriage - **Option** - Part buffer, 2 parts - Test cell at MAG Eislingen - Transport, installation, and commissioning - Transport to customer FOB and CIF - Installation and commissioning at customer - Documentation and training (Chinese) Image Analysis: ### Analysis Report: OP120 Block Gantry #### 1. Localization and Attribution: - **Image:** Single image on the page - **Image Number:** 1 #### 2. Object Detection and Classification: - **Objects Identified and Classified:** - **Diagram** of a gantry system indicating various components. - **Key Features:** - Various mechanical and structural elements depicted with labels. - Ladder, grippers, hatches, a platform, and control boxes. #### 3. Scene and Activity Analysis: - **Scene Description:** - Technical schematic of a gantry system, usually a part of industrial machinery layout. - **Activities:** - No human activity depicted, primary focus on mechanical elements and components. #### 4. Text Analysis: - **Extracted Text:** - **Title:** OP120 BLOCK GANTRY - **Scope:** - H-loader: - 2 vertical axes - 2 grippers, each with turning and swivel axis - Concept see following slides - Drip pans between the machines - Option: - 2 automatic loading hatches for gaging and cleaning station - Cell controls Siemens: - Integration of cleaning box - Fix mounted maintenance platform with ladder at one gantry end - Moveable maintenance platform, mounted on gantry carriage - Option: - Part buffer, 2 parts - Test cell at MAG Eisingen: - Transport, installation and commissioning - Transport to customer FOB and CIF - Installation and commissioning at customer - Documentation and training (Chinese) - Page Number: 12 - Project: Dalian Diesel Block and Head - Date: 29.04.2024 - **Significance:** - The text outlines the specifications and features of the OP120 Block Gantry system. Provides details on components, options, and the scope of usage. #### 5. Diagram and Chart Analysis: - **Diagram Analysis:** - Industrial process layout for gantry system. - Displays different stages and components such as loaders, platforms, drip pans, etc. - Provides a visual walkthrough of maintenance and operational functionality. #### 6. Product Analysis: - **Products Depicted:** - **Gantry System:** Detailed structural and mechanical components. - **Features:** H-loader with vertical axes, grippers, drip pans, maintenance platforms. - **Materials and Colors:** Not specified visually but inferred as industrial-grade materials. #### 7. Anomaly Detection: - **Anomalies:** None detected. #### 8. Color Analysis: - **Color Composition:** - Black, blue, and red are dominant, aligning with industrial and technical document themes. - Impact: Provides a clear and professional look, emphasizing technical aspects. #### 9. Perspective and Composition: - **Perspective:** - Technical blueprint/schematic view. - **Composition:** - Clean layout with the diagram on the left and associated scope text on the right. Balanced and structured effectively for an industrial presentation. #### 10. Contextual Significance: - **Overall Document/Website Contribution:** - Likely part of a technical manual or presentation for industrial machinery. - Provides detailed specifications and informational content for technical assessment and operational briefing. #### 11. Metadata Analysis: - **Metadata:** - None available. #### 12. Graph and Trend Analysis: - **Graphs:** None available. #### 13. Graph Numbers: - **Data Points:** None available. ### Additional Aspects: #### Ablaufprozesse (Process Flows): - **Process Flows:** - Depicted layout indicates progressive mechanical steps for operations involving H-loaders, cleaning stages, and maintenance. #### Prozessbeschreibungen (Process Descriptions): - **Descriptions:** - Integration of various maintenance and operational steps such as hatches for cleaning, part buffers, and Siemens controls. #### Typen Bezeichnung (Type Designations): - **Types/Categories:** - Differentiation between various gantry components like H-loaders, grippers, and maintenance platforms. #### Trend and Interpretation: - **Trends:** - Emphasis on automated maintenance and complex operational machinery. - Significance: Reflects advancements in industrial automation and detailed system components. #### Tables: - **Tables:** None available. The analysis covers multiple aspects of the attached schematic, emphasizing technical details and the operational context for the OP120 Block Gantry system. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 14 Context: # GANTRY LOAD/UNLOAD POSITION --- **Conveyor** <-- --> **Independant motorized gripper strokes on both sides** **Conveyor** <-- --> **Stop Position on conveyor** **TBD with DD** **Position of RFID Chip** --- **Dalian Diesel Block and Head** **29.04.2024** Image Analysis: **Image Analysis** 1. **Localization and Attribution:** - This is a single image on the page. - It is labeled as Image 1. 2. **Object Detection and Classification:** - Objects identified: - Two engine blocks (likely diesel engine blocks) - Two sets of conveyors - Key Features: - The engine blocks have multiple circular openings. - Conveyors are positioned at both ends of the engine blocks. 3. **Scene and Activity Analysis:** - The scene depicts a gantry system for loading and unloading diesel engine blocks onto and off conveyor belts. - Activities: - The engine block is positioned at the stopping point on the conveyor. - Independent motorized gripper strokes on both sides facilitate the movement of the engine blocks onto and off the conveyor. 4. **Text Analysis:** - Detected Text: - "GANTRY LOAD/UNLOAD POSITION" - "Conveyor" (two instances with arrows pointing left and right) - "Independant motorized gripper strokes on both sides" (note: "Independant" should be "Independent") - "Stop Position on conveyor" - "TBD with DD Position of RFID Chip" - "Dalian Diesel Block and Head" - "29.04.2024" - Text Significance: - The text provides labels and descriptions of various components and processes depicted in the image. - Indicates a future date (29.04.2024), potentially the scheduled implementation or review date. 5. **Diagram and Chart Analysis:** - This image includes a diagram showing the positioning and movement of the engine blocks on the conveyor system. - Arrows indicate the possible directions of movement. 6. **Product Analysis:** - Products depicted: - Diesel engine blocks: Likely made of cast metal, featuring several circular openings for pistons. - Conveyors: Likely metal or reinforced material designed for industrial use, positioned for horizontal movement. 8. **Color Analysis:** - Dominant Colors: - Grey: Used for the engine blocks and text annotations. - Blue: Highlights components of the conveyor system. - Black: For general text and lines indicating movement. - Red: For special text annotations (TBD), highlighting its importance or need for further decision. 9. **Perspective and Composition:** - The image is created from a top-view perspective, giving a clear layout of the engine blocks and conveyor arrangement. - The composition is focused on showcasing the movement direction and position details of the engine blocks concerning the conveyors. 10. **Contextual Significance:** - This image is likely part of a technical document or presentation for a manufacturing or industrial process. - It serves to clarify the layout and functioning of the gantry loading/unloading system for diesel engine blocks, aiding in training or process planning. **Additional Aspect:** - **Prozessbeschreibungen (Process Descriptions):** - The process described involves the use of independent motorized grippers to move and position diesel engine blocks on a conveyor system, which stops the blocks at specific positions. - **Typen Bezeichnung (Type Designations):** - The image designates types of movements and positions, such as the stop position on the conveyor and the motorized gripper strokes. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 17 Context: # LAYOUT HEAD ## DALIAN Diesel ### Manufacturing Line for Cylinder Head **MAG scope:** - 4 SPECHT machines - 1 gantry - 1 cleaning box - 1 gaging station - 1 SPC conveyor - Incoming/outgoing conveyor **Dalian Diesel scope:** - SPC - table - Crane - fixture - hardgages --- **Workpart no.:** C/A DG1, C/A GD1, C/A DH2 **Cycle Time:** 260s **Date:** 29.04.2024 Image Analysis: ### Image Analysis ### 1. Localization and Attribution: - **Image Position**: Singular image on the page. - **Image Number**: Image 1 ### 2. Object Detection and Classification: - **Central Objects**: - **Diagram** representing a manufacturing line layout. - **Text elements** on the right side. - **Key Features**: - The diagram includes various outlines and shapes indicative of machinery and conveyor systems. ### 3. Scene and Activity Analysis: - **Scene Description**: The image represents a layout plan titled "Manufacturing Line for Cylinder Head." - **Activities**: It depicts the arrangement of different machines and stations involved in the manufacturing process. ### 4. Text Analysis: - **Detected Text**: - "LAYOUT HEAD" - "DALIAN Diesel" - "Manufacturing Line for Cylinder Head" - "MAG Content" - "supplied by customer" - "MAG scope" - "4 SPECHT machines" - "1 gantry" - "1 cleaning box" - "1 gaging station" - "1 SPC conveyor" - "Incoming/outgoing conveyor" - "Dalian Diesel scope" - "SPC" - "- table" - "Crane" - "- fixture" - "hardgages" - "Workpart no.: C/A DG1, C/A DG1, C/A6 DH2" - "Cycle Time: 260s" - "29.04.2024" - **Content Significance**: The text describes the components within the manufacturing line, dividing responsibilities between MAG and Dalian Diesel. The scope of each entity's responsibilities is outlined clearly. ### 5. Diagram and Chart Analysis: - **Diagram Analysis**: - The diagram shows the layout of the manufacturing line with annotations indicating specific machines and stations. - **Data and Trends**: - No numerical data or trends are specified directly in the diagram. ### 8. Color Analysis: - **Dominant Colors**: - Blue: Used for the layout lines and annotations. - Black: Used for text. - Green and Orange: Used for specific machine annotations. - Red: Used for headings and some text annotations. - **Impact on Perception**: - The use of different colors helps in distinguishing various elements of the layout clearly. ### 9. Perspective and Composition: - **Perspective**: The layout is presented in a top-down view, typical for floor plans. - **Composition**: The diagram is centered on the page, with text explanations on the right side, aiding clarity and readability. ### 10. Contextual Significance: - **Contextual Contribution**: - The image serves as a technical blueprint for the manufacturing line, providing clear attributions and specifications for the machinery and parts used in conjunction with descriptions of the involved entities' scopes. ### Additional Aspect: - **Typen Bezeichnung (Type Designations)**: - **Types Specified**: - SPECHT machines - Gantry - Cleaning box - Gaging station - SPC conveyor - Different types of tables, cranes, fixtures, and hardgages. #### Summary: The visual content represents a comprehensive layout of a manufacturing line for cylinder heads, delineating the specific responsibilities and components handled by MAG and Dalian Diesel. Various text descriptors and color-coded annotations aid in understanding the intricate layout and functions of each machine and station within the process. The diagram is crucial for conveying technical information clearly and succinctly. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 18 Context: # HEAD CONVEYOR ## Scope - **Incoming conveyor** - 2 PZR sections (length appr. 1,400 mm) - "cold" interface to following conveyor - RFID read/write unit - **SPC conveyor** - 1 SPC pallet - Part orientation: upright standing on exhaust or intake side - With semi-automatic turntable - RFID read/write unit - TBD with Dalian - height - **Outgoing conveyor** - 2 PZR sections (length appr. 1,400 mm) - "cold" interface to following conveyor - RFID read/write unit - **All conveyors** - Part orientation: bottom face down, rear face leading - Controlled by gantry cell controls - Safety guarding, sheet metal with maintenance doors - Gripper maintenance at SPC guarding --- Dalian Diesel Block and Head 29.04.2024 Image Analysis: ### Analysis of the Visual Content ### Localization and Attribution 1. **Image Positioning**: - **Image 1** is positioned to the left side of the page. - The rest of the page is filled with text, positioned on the right side. ### Object Detection and Classification 1. **Image 1**: - **Objects Detected**: - Various conveyor sections labeled as "ZPR9," "ZPR8," "APR9," "SPC palette," etc. - Multiple machine parts and components integrated into the conveyor system configuration. 2. **Key Features**: - Conveyor belts of different sections with specified lengths (e.g., 1.400 mm). - Sections labeled for incoming, outgoing, and SPC conveyor components. ### Scene and Activity Analysis 1. **Image 1**: - **Scene Description**: - The entire scene depicts a detailed layout diagram of a head conveyor system used in an industrial setting. - **Activities**: - The primary activity involves the movement and orientation of parts through various conveyor sections managed by RFID read/write units and SPC pallets. ### Text Analysis 1. **Extracted Text**: - **Title**: - "HEAD CONVEYOR" - **Scope**: - **Incoming Conveyor**: - 2 PZR sections (length approx. 1.400 mm) - "cold" interface to the following conveyor - RFID read/write unit - **SPC Conveyor**: - 1 SPC pallet - Part orientation: upright standing on exhaust or intake side - With semi-automatic turntable - RFID read/write unit - TBD with Dalian - height - **Outgoing Conveyor**: - 2 PZR sections (length approx. 1.400 mm) - "cold" interface to the following conveyor - RFID read/write unit - **All Conveyors**: - Part orientation: bottom face down, rear face leading - Controlled by gantry cell controls - Safety guarding, sheet metal with maintenance doors - Gripper maintenance at SPC guarding 2. **Significance**: - The text provides detailed specifications and configurations for the head conveyor system used in the Dalian Diesel Block and Head. It outlines the structure and function of different conveyor sections and their control mechanisms, crucial for operations and maintenance. ### Diagram and Chart Analysis 1. **Image 1**: - The diagram represents a comprehensive layout of the head conveyor system, showcasing various sections and their connectivity. - **Axes, Scales, and Legends**: - Though the diagram does not have explicit axes or scales, it uses labeled sections (ZPR9, ZPR8, APR9, etc.) as part of the detailed schematic. - **Key Insights**: - The conveyor system consists of incoming, SPC, and outgoing sections, each with specific requirements and configurations. - RFID technology is integral to the operation, ensuring proper part orientation and handling. ### Color Analysis 1. **Image 1**: - **Dominant Colors**: - The diagram utilizes colors like blue, red, and black to differentiate various conveyor sections and components, aiding in clarity and understanding of the layout. - **Impact on Perception**: - The use of color helps in highlighting important areas and differentiating between various parts of the conveyor system, improving readability and comprehension for the viewer. ### Perspective and Composition 1. **Image 1**: - **Perspective**: - The image is presented from a top-down schematic view, offering a detailed layout of the conveyor system. - **Composition**: - The layout is organized linearly from the top to the bottom, following the logical flow of the conveyor system's operation. ### Contextual Significance 1. **Contribution to Overall Document**: - The image contributes significantly to the overall document by providing a detailed technical layout of the head conveyor system, essential for understanding its design and operational functionalities. ### Ablaufprozesse (Process Flows) 1. **Depicted Process Flows**: - The diagram outlines the process flow of parts from the incoming conveyor, through the SPC conveyor, and finally to the outgoing conveyor. ### Prozessbeschreibungen (Process Descriptions) 1. **Process Descriptions**: - The processes described involve part orientation, conveyor transitions, and control mechanisms, ensuring efficient handling and movement of parts within the conveyor system. ### Typen Bezeichnung (Type Designations) 1. **Type Designations**: - Various types and categories of conveyors and pallets are designated, including PZR sections and SPC pallets, each with specific features and functions. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 19 Context: # HEAD GANTRY ## Scope - **H-loader** - 2 vertical axes - 2 grippers, each with turning and swivel axis - Concept see following slides - Drip pans between the machines - **Option** - 2 automatic loading hatches for gaging and cleaning station - **Cell controls**: Siemens - Integration of cleaning box - Fix mounted maintenance platform with ladder at one gantry end - Moveable maintenance platform, mounted on gantry carriage - **Option** - Part buffer, 2 parts - Test cell at MAG Eislingen - Transport, installation and commissioning - Transport to customer FOB and CIF - Installation and commissioning at customer - Documentation and training (Chinese) Image Analysis: ### Analysis of the Image: #### 1. Localization and Attribution: - **Image 1**: - Positioned at the top of the page, taking up most of the space. - Contains both a diagram/flowchart on the left and a textual description on the right. #### 2. Object Detection and Classification: - **Image 1**: - Objects detected include a detailed diagram/flowchart and various sections of text. - The diagram appears to represent a machinery/process setup. #### 3. Scene and Activity Analysis: - **Image 1**: - The scene depicts a detailed technical drawing of a machine or process referred to as the "HEAD GANTRY". - Activities mentioned include operations of an H-loader, loading, and cleaning processes, and various maintenance tasks. #### 4. Text Analysis: - **Image 1**: - Title: "HEAD GANTRY" - Main Text: - **Scope**: Provides a list of features and options for the HEAD GANTRY system. - H-loader: - 2 vertical axes. - 2 grippers with turning and swivel axes. - Drip pans for inter-machine sections. - Options for automatic loading hatches, cell control integration by Siemens, fixed and movable maintenance platforms, and part buffer. - Test cell operations and various logistical details such as transport and commissioning. - Additional details include testing procedures, transport logistics, installation, and customer training (in Chinese). - Footers: - "Dalian Diesel Block and Head" and the date "29.04.2024." #### 5. Diagram and Chart Analysis: - **Image 1**: - The left side contains a detailed diagram of the HEAD GANTRY system with annotations pointing out various components and sections labeled (e.g., "PF 10"). - The diagram includes graphical representations of machinery and perhaps flow directions or operational steps. #### 9. Perspective and Composition: - **Image 1**: - The diagram is presented from a technical, schematic perspective. - The text is organized clearly on the right, with bullet points aiding readability and classification. #### 10. Contextual Significance: - **Image 1**: - As part of a larger document or presentation, this image likely serves to detail the specifications, setup, and operational steps of the HEAD GANTRY system. - The detailed scope and diagram help in understanding the complexity and functionality of the machinery discussed. #### Additional Aspects (Ablaufprozesse and Prozessbeschreibungen): - **Image 1**: - **Ablaufprozesse**: The image outlines a detailed process, breaking down the operational and maintenance steps for the HEAD GANTRY. - **Prozessbeschreibungen**: Detailed descriptions include handling by H-loader, gripper operations, maintenance platforms, and transportation logistics. ### Summary: The provided image (Image 1) depicts a complex technical setup for a system referred to as the "HEAD GANTRY". It includes an elaborate diagram on the left demonstrating various components of the machinery, while the right side features detailed textual descriptions of the system's scope, features, and operational steps. This visual would typically be part of a technical document or presentation aimed at providing in-depth information on the HEAD GANTRY system’s design, capabilities, and operational procedures. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 19 Context: # HEAD GANTRY ## Scope - **H-loader** - 2 vertical axes - 2 grippers, each with turning and swivel axis - Concept see following slides - Drip pans between the machines - **Option** - 2 automatic loading hatches for gaging and cleaning station - **Cell controls**: Siemens - Integration of cleaning box - Fix mounted maintenance platform with ladder at one gantry end - Moveable maintenance platform, mounted on gantry carriage - **Option** - Part buffer, 2 parts - Test cell at MAG Eislingen - Transport, installation and commissioning - Transport to customer FOB and CIF - Installation and commissioning at customer - Documentation and training (Chinese) --- Dalian Diesel Block and Head 29.04.2024 Image Analysis: ### Image Analysis #### 1. Localization and Attribution: - **Image 1**: Positioned on the upper left side of the page, it contains a detailed drawing or schematic. - **Image 2**: Occupies the right side of the page and includes textual information under the title "Scope." #### 2. Object Detection and Classification: - **Image 1**: Contains a technical drawing or schematic possibly of a gantry system. - **Objects**: - Various machine elements like platforms, control panels, and maintenance equipment. - Components labeled with annotations, indicating specific parts and their locations. - **Image 2**: Does not contain objects for classification, primarily text-based. #### 3. Scene and Activity Analysis: - **Image 1**: This is a technical schematic likely detailing the layout and components of a head gantry system. - **Activities**: - Shows the arrangement and positioning of different equipment and processes within the gantry system. - **Image 2**: Textual description outlining the scope of a project or system related to the head gantry. #### 4. Text Analysis: - **Image 2**: - **Title**: "HEAD GANTRY" - **Scope**: - Describes details such as "H-loader" with "2 vertical axes" and "2 grippers". - Options for "automatic loading hatches," and "cell controls Siemens." - Contains information related to transportation, installation, and commissioning, specifically mentioning "Test cell at MAG Eislingen". #### 5. Diagram and Chart Analysis: - **Image 1**: - **Data**: The schematic illustrates the physical components and structure of a gantry system. - **Key Insights**: Shows the detailed layout and integration of components, aiding in understanding how the system is built and operates. #### 8. Color Analysis: - **Image 1**: Predominantly blue for schematics, with other colors like red and green used for different annotations or highlighting parts. - **Image 2**: Black text with important titles and sections highlighted in bold or different font formats. The title of the page "HEAD GANTRY" is in black, ensuring easy readability. #### 9. Perspective and Composition: - **Image 1**: A front elevation view of the gantry system which allows a clear view of all components laid out vertically. - **Image 2**: Text is clearly laid out in a structured format, starting with a general title, followed by bullet points for easy comprehension. #### 10. Contextual Significance: - This image likely belongs to a technical manual or presentation for a mechanical or industrial project. - **Contribution**: Provides crucial technical information regarding the gantry system setup, components, and logistical aspects such as installation and commissioning. #### 13. Graph Numbers: - Not applicable here, as there are no numerical graphs provided in the content. #### Additional Aspects: - **Prozessbeschreibungen (Process Descriptions)**: - Detailed descriptions like "2 grippers, each with turning and swivel axis" and "Integration of cleaning box" indicate part of the process. - **Typen Bezeichnung (Type Designations)**: - Terms like "H-loader" and "Test cell at MAG Eislingen" designate specific types or categories within the gantry system project. - **Trend and Interpretation**: - Emphasis on automation and safety with elements like "automatic loading hatches" and "integration of cleaning box," highlighting trends towards more efficient and safer industrial processes. - **Tables**: - No explicit table information is given in the provided content. The combined images and text create a comprehensive overview of the head gantry, detailing both the physical setup and the overall project scope. #################### File: DD_Block_Head_Automation_Inquiry_100424.pdf Page: 21 Context: # CONVEYOR HEAD GUIDING ![Guiding on roller conveyor](image_link) --- **Dalian Diesel Block and Head** **Date:** 29.04.2024 Image Analysis: ### Comprehensive Examination ### 1. Localization and Attribution: - **Image 1:** There is only one image present on the page. ### 2. Object Detection and Classification: - **Image 1:** - **Object:** Roller conveyor guide. - **Category:** Industrial machinery part. ### 3. Scene and Activity Analysis: - **Image 1:** - **Scene:** The image shows a mechanical component mounted on a roller conveyor. - **Activity:** The guiding system on the roller conveyor to ensure the smooth movement of items. ### 4. Text Analysis: - **Detected Text:** - Title: "CONVEYOR HEAD GUIDING" - Annotation: "Guiding on roller conveyor" - Footer: "Dalian Diesel Block and Head 29.04.2024" - **Analysis:** - The text describes the component being illustrated, which is used to guide objects on a roller conveyor, likely in a manufacturing or assembly line setting. The footer indicates that this document pertains to 'Dalian Diesel Block and Head' and is dated April 29, 2024. ### 9. Perspective and Composition: - **Image 1:** - **Perspective:** The image is presented in a side view, which clearly shows the guiding system on the roller conveyor. - **Composition:** The conveyor head guiding mechanism is centrally located in the image, with clear labeling pointing out the guiding functionality. ### 10. Contextual Significance: - **Image 1:** - **Context:** This image appears to be part of a technical document or manual related to manufacturing, specifically for guiding systems in roller conveyor setups. - **Contribution:** The image helps illustrate the specific part of the conveyor system being discussed, aiding in understanding the function and design of the guiding system. ### 11. Metadata Analysis: - **Image 1:** - **Footer Information:** "Dalian Diesel Block and Head 29.04.2024" - This metadata indicates the likely content focus (diesel block and head manufacturing), and the date provides a timeframe for the document's relevance or creation. ### 12. Graph and Trend Analysis: - **Image 1:** - Not applicable as there are no graphs present. ### 13. Graph Numbers: - **Image 1:** - Not applicable as there are no graphs present. ### Additional Aspects: **Ablaufprozesse (Process Flows):** - **Image 1:** Describes a process flow in manufacturing where the guiding system is used to regulate the movement of objects on a conveyor, ensuring proper alignment and direction. **Prozessbeschreibungen (Process Descriptions):** - **Image 1:** Indicates that the guiding system is an integral part of the roller conveyor’s function, likely to stabilize and direct products as they move along the conveyor. **Typen Bezeichnung (Type Designations):** - **Image 1:** The description categorizes the specific part as a guiding system for a roller conveyor. #################### File: FLT%20Wo%CC%88rterbuch2.pdf Page: 1 Context: # Weiteres Wörterbuch ## FLT Standorte - FLT Deutschland - FLT INC USA - Laepple Taicang China #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update%20%281%29.docx Page: 1 Context: | Auftragsnummer | Kunde | Enkunde | Verkettung/Produkt/Umbau | Werkstücktyp | Werkstückgewicht | Prozess | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | 3037560 | Mercedes Benz | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3036337 | MAG | Lovol | Projekt | Zylinderblock | 60 | Handling | 3035132 | Läppler Automotive | Läpple | Verkettung | | | Schweißen | 3035288 | Sturm | BMW | Projekt | Zylinderblock | 40 | Handling | 3036885 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3035671 | MAG | BMW Steyr | Projekt | Gehäuse E- Motor | 25 | Handling | 3035831 | Mercedes Benz AG | Mercedes Benz | Verlettung | Zylinderblock | 20 | Handling | 3035580 | Mercedes Benz Poland | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3035267 | Sturm | VW Changchun | Projekt | Zylinderblock | 40 | Handling | 3035818 | Tesla | Tesla Grünheide | Projekt | Rotor | | Handling | 3037321 | Mercedes-Benz | Mercedes Benz | Verlettung | Batterie | | Handling | 3035950 | Läppler Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037560 | Mercedes Benz | Mercedes Benz | Verlettung | Batterie | | Handling | 3036886 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037162 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036674 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update%20%281%29.docx Page: 1 Context: 3037164 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036955 | Läpple Automotive | Daimler Truck | Verkettung | | | Schweißen | 3034548 | MAG | VW Chemnitz | Kleinprojekt | Zylinderkopf | 25 | Handling | 3037121 | Mercedes Benz | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3038186 | MAG | VW | Kleinprojekt | Getriebe | 25 | Handling | 3036674 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036917 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037002 | Still | Still | Verkettung | Hubmast | | Schweißen | 3037199 | MAG | VW Kassel | Projekt | Getriebegehäuse | 25 | Handling | 3037493 | Mercedes Benz | Mercedes Benz | Verlettung | Zylinderblock | 20 | Handling | 3037701 | MAG | VW Kassel | Projekt | Getriebegehäuse | 25 | Handling | 3037246 | This document was truncated here because it was created in the Evaluation Mode. #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 1 Context: | Auftragsnummer | Kunde | Enkunde | Verkettung/Produkt/Umbau | Werkstücktyp | Werkstückgewicht | Prozess | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | 3037560 | Mercedes Benz | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3036337 | MAG | Lovol | Projekt | Zylinderblock | 60 | Handling | 3035132 | Läppler Automotive | Läpple | Verkettung | | | Schweißen | 3035288 | Sturm | BMW | Projekt | Zylinderblock | 40 | Handling | 3036885 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3035671 | MAG | BMW Steyr | Projekt | Gehäuse E- Motor | 25 | Handling | 3035831 | Mercedes Benz AG | Mercedes Benz | Verlettung | Zylinderblock | 20 | Handling | 3035580 | Mercedes Benz Poland | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3035267 | Sturm | VW Changchun | Projekt | Zylinderblock | 40 | Handling | 3035818 | Tesla | Tesla Grünheide | Projekt | Rotor | | Handling | 3037321 | Mercedes-Benz | Mercedes Benz | Verlettung | Batterie | | Handling | 3035950 | Läppler Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037560 | Mercedes Benz | Mercedes Benz | Verlettung | Batterie | | Handling | 3036886 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037162 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036674 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx Page: 1 Context: 3037164 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036955 | Läpple Automotive | Daimler Truck | Verkettung | | | Schweißen | 3034548 | MAG | VW Chemnitz | Kleinprojekt | Zylinderkopf | 25 | Handling | 3037121 | Mercedes Benz | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3038186 | MAG | VW | Kleinprojekt | Getriebe | 25 | Handling | 3036674 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036917 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037002 | Still | Still | Verkettung | Hubmast | | Schweißen | 3037199 | MAG | VW Kassel | Projekt | Getriebegehäuse | 25 | Handling | 3037493 | Mercedes Benz | Mercedes Benz | Verlettung | Zylinderblock | 20 | Handling | 3037701 | MAG | VW Kassel | Projekt | Getriebegehäuse | 25 | Handling | 3037246 | This document was truncated here because it was created in the Evaluation Mode. ########## """QUERY: Liste tabellarisch auf, wie viele Lader/Portale, Roboter, Rundspeicher, Flächenspeicher und Gondelspeicher für den Endkunden und/oder den Kunden eingesetzt werden. Zusätzlich wurde für jede Einheit im Wörterbuch ein Preis spezifiziert - bitte füge diesen hinzu und multipliziere diesen mit der Warenanzahl - am ende gebe die gesamt Summe unter der Tabelle zurück Liste nur Elemente die tatsächlich enthalten sind""" Consider the chat history for relevant information. Use all information included. Use as much tokens as needed. Important: If you find information separated by a | in the context, it is a table formatted in Markdown.Important: Take a look at the QUERY and only the QUERY. If this is vague or unclear, please ignore everything and ask a follow-up question instead! Final Files Sources: dictionary.txt - Page 1, Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls - Page 1, Medium%20cylinder%20block%20finishing%20line%20technical%20requirements_20240331%20Rev2%281%29.xls - Page 2, 240328_Lastenheft_Automation_Zukauf.pdf - Page 1, 240328_Lastenheft_Automation_Zukauf.pdf - Page 2, 240328_Lastenheft_Automation_Zukauf.pdf - Page 3, 240328_Lastenheft_Automation_Zukauf.pdf - Page 4, 240328_Lastenheft_Automation_Zukauf.pdf - Page 5, 240328_Lastenheft_Automation_Zukauf.pdf - Page 6, 240328_Lastenheft_Automation_Zukauf.pdf - Page 7, 240328_Lastenheft_Automation_Zukauf.pdf - Page 8, 240328_Lastenheft_Automation_Zukauf.pdf - Page 9, 240328_Lastenheft_Automation_Zukauf.pdf - Page 10, 240328_Lastenheft_Automation_Zukauf.pdf - Page 11, 240328_Lastenheft_Automation_Zukauf.pdf - Page 12, 240328_Lastenheft_Automation_Zukauf.pdf - Page 13, 240328_Lastenheft_Automation_Zukauf.pdf - Page 14, 240328_Lastenheft_Automation_Zukauf.pdf - Page 15, 240328_Lastenheft_Automation_Zukauf.pdf - Page 16, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 1, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 2, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 3, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 4, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 5, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 7, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 8, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 9, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 10, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 12, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 14, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 17, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 18, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 19, DD_Block_Head_Automation_Inquiry_100424.pdf - Page 21, FLT%20Wo%CC%88rterbuch2.pdf - Page 1, 2024-07-25%20Wo%CC%88rterbuch_extern-update%20%281%29.docx - Page 1, 2024-07-25%20Wo%CC%88rterbuch_extern-update.docx - Page 1 ================================================== **Elapsed Time: 0.00 seconds** ================================================== FINAL ANSWER Answer: Leider kann ich dir die gewünschte Tabelle nicht erstellen. Die im Kontext bereitgestellten Informationen enthalten keine Preise für die einzelnen Einheiten (Lader/Portale, Roboter, Rundspeicher, Flächenspeicher, Gondelspeicher). Um dir die Tabelle zu erstellen, benötige ich die Preise für jede Einheit. Bitte teile mir die Preise mit, damit ich die Tabelle erstellen kann. ================================================== **Elapsed Time: 4.80 seconds** ==================================================