{ "query": "can you give me entire context?", "namespace": "71aa68d8-b599-474e-9a43-9c248b6755f0", "messages": [ { "role": "assistant", "content": "Hello! I'm here to assist you with any information or questions you may have. What would you like to know or discuss today?" }, { "role": "user", "content": "can you give me entire context?" }, { "role": "assistant", "content": "" } ], "stream": true, "language_level": "", "chat_channel": "kios:355:1726825470611", "language": "German", "tone": "neutral", "writing_style": "standard", "model": "gpt-4o-mini", "knowledgebase": "ki-dev-large", "seed": 1, "client_id": 1726825470611, "all_context": false, "follow_up_for": null, "knowledgebase_files_count": 14, "override_command": "", "disable_clarity_check": true, "custom_primer": "xdd", "logging": true, "query_route": "" } INITIALIZATION Knowledgebase: ki-dev-large Base Query: can you give me entire context? Model: gpt-4o-mini Use Curl?: ================================================== **Elapsed Time: 0.00 seconds** ================================================== ROUTING Query type: summary ================================================== **Elapsed Time: 4.10 seconds** ================================================== RAG PARAMETERS Max Context To Include: 100 Lowest Score to Consider: 0.1 ================================================== **Elapsed Time: 0.14 seconds** ================================================== VECTOR SEARCH ALGORITHM TO USE Use MMR search?: True Use Similarity search?: False ================================================== **Elapsed Time: 0.10 seconds** ================================================== VECTOR SEARCH DONE ================================================== **Elapsed Time: 2.85 seconds** ================================================== PRIMER Primer: You are Simon, a highly intelligent personal assistant in a system called KIOS. You are a chatbot that can read knowledgebases through the "CONTEXT" that is included in the user's chat message. Your role is to act as an expert at summarization and analysis. In your responses to enterprise users, prioritize clarity, trustworthiness, and appropriate formality. Be honest by admitting when a topic falls outside your scope of knowledge, and suggest alternative avenues for obtaining information when necessary. Make effective use of chat history to avoid redundancy and enhance response relevance, continuously adapting to integrate all necessary details in your interactions. Use as much tokens as possible to provide a detailed response. ###################### xdd ================================================== **Elapsed Time: 0.19 seconds** ================================================== FINAL QUERY Final Query: CONTEXT: ########## File: 22121726223700_lah___wsk_016_862_ae_1_v1_11.pdf Page: 1 Context: # Anforderung Dichtflächen ## Oberflächenqualität ### WSK 016 862 AE --- **Verantwortlicher:** Frank Röthlingshöfer **Abt./OE:** EM-514 **Telefon:** +49 (0) 841 89-45490 **Email:** Frank.roethlingshoefer@audi.de **Erscheinungsdatum:** 02.03.2023 --- Volkswagen AG INTERNAL #################### File: 22121726223700_lah___wsk_016_862_ae_1_v1_11.pdf Page: 2 Context: # Anforderung Dichtflächen ## WSK 016 862 AE ### Version 1.0 --- ## Versionierung | Version | Änderung | Geändert | Geprüft | Datum | |---------|-------------------------------------------------------|----------|---------|-------------| | 1.0 | Abgeleitet von WSK.016.856.A sowie LAH.0EL.903.A | --- | | 02.03.2023 | --- F. Röthlingshöfer, I/EM-514 Version 1.0 vom 02.03.2023 Anforderung Dichtflächen Seite 2 von 13 Image Analysis: ### Image Analysis #### 1. Localization and Attribution: - **Image Number**: 1 #### 4. Text Analysis: - **Detected Text**: - **Top Section**: - "VOLKSWAGEN AKTIENGESELLSCHAFT" - "Anforderung Dichtflächen" - "WSK 016 862 AE" - "Version 1.0" - **Table Header**: - "Versionierung" - "Version", "Änderung", "Geändert", "Geprüft", "Datum" - **Table Content**: - Row 1: "1.0", "Abgeleitet von WSK.016.856.A sowie LAH.0EL.903.A", "---", "", "02.03.2023" - **Footer**: - "F. Röthlingshöfer, I/EM-514" - "Version 1.0 vom 02.03.2023" - "Anforderung Dichtflächen" - "Seite 2 von 13" - **Text Analysis**: - The document belongs to Volkswagen AG and is titled "Anforderung Dichtflächen," indicating a specification for sealing surfaces. - The document version is "WSK 016 862 AE" and is at version 1.0. - The table is for versioning, containing columns for version, changes, who changed it, who checked it, and the date. - Initially, version 1.0 was derived from specific documents (WSK.016.856.A and LAH.0EL.903.A) and the change date is recorded as "02.03.2023". - The footer includes the name (F. Röthlingshöfer), likely the author or reviewer, and a reference number (I/EM-514). #### 12. Graph and Trend Analysis: - **Table Analysis**: - The table titled "Versionierung" presents versioning information for the document. Each row lists a version number, its changes, who modified it, who checked it, and the date of the change. - Currently, it shows a single version (1.0) derived from two documents (WSK.016.856.A and LAH.0EL.903.A) with the change date as "02.03.2023". #### 14. Tables: - **Content Description**: - A table with 5 columns titled "Versionierung": - **Version**: Tracks the version number. - **Änderung**: Describes the changes made in each version. - **Geändert**: Identifies who made the changes. - **Geprüft**: Identifies who examined the changes. - **Datum**: Records the date of the change. - Currently, there is only one entry (version 1.0), indicating that this may be a newly initiated document or that previous versions are not included. Overall, this image appears to be a page from a formal technical document used for maintaining and recording version control of specifications related to sealing surfaces in automotive components for Volkswagen AG. #################### File: 22121726223700_lah___wsk_016_862_ae_1_v1_11.pdf Page: 3 Context: # Anforderung Dichtflächen WSK 016 862 AE Version 1.0 ## Inhaltsverzeichnis 1. Anwendungbereich ................................................................................................. 3 2. Oberflächenqualität für Dichtflächen mit Kreuzschnittangabe .......................... 4 3. Dichtflächenbereiche ........................................................................................... 5 4. Ausführung Kreuzschnitt ..................................................................................... 6 4.1. Parameter für Kreuzschnitt ............................................................................. 6 4.2. nichtspezifikationskonforme Kreuzschnittstrukturen .................................. 6 4.3. spezifikationskonforme Kreuzschnittstrukturen ......................................... 7 5. Messtechnische Erfassung und Auswertung der Kreuzschnittqualitätskriterien ........................................................................................... 9 6. Einhaltung des Kreuzschnittqualitätsmerkmals „zulässige Tiefendifferenz“ ...... 11 7. Kreuzschnittsimulation, zul. Abweichungen der Parameter Winkel und Maschinenweite ....................................................................... 12 8. Fertigungsempfehlung zur Erzielung der geforderten Kreuzschnittstrukturen und Oberflächenrauigkeiten ........................................... 13 F. Röthlingshöfer, I/EM-514 Version 1.0 vom 02.03.2023 Anforderung Dichtflächen Seite 3 von 13 Image Analysis: ## Analysis of Visual Content ### 1. **Localization and Attribution** - **Image 1**: - Position: The entire page. ### 4. **Text Analysis** - **Image 1**: - **Detected Text**: - **Title Section**: - "VOLKSWAGEN" (with logo above it) - "Anforderung Dichtflächen" - "WSK 016 862 AE" - "Version 1.0" - **Table of Contents**: - **Versionierung** - Pg 2 - **Inhaltsverzeichnis** - Pg 3 - **1. Anwendungsbereich** - Pg 4 - **2. Oberflächenqualität für Dichtflächen mit Kreuzschnittangabe** - Pg 4 - **3. Dichtflächenbereiche** - Pg 5 - **4. Ausführung Kreuzschnitt** - Pg 6 - **4.1. Parameter für Kreuzschnitt** - Pg 6 - **4.2. nichtspzifikationskonforme Kreuzschnittstruktur** - Pg 8 - **4.3 spezifikationskonforme Kreuzschnittstrukturen** - Pg 8 - **5. Messtechnische Erfassung und Auswertung der Kreuzschnittqualitätskriterien** - Pg 9 - **6. Einhaltung des Kreuzschnittqualitätsmerkmales „zulässige Tiefendifferenz“** - Pg 11 - **7. Kreuzschnittsimulation, zul. Abweichungen der Parameter Winkel und Maschenweite** - Pg 12 - **8. Fertigungsempfehlung zur Erzielung der geforderten Kreuzschnittstrukturen und Oberflächenrauigkeiten** - Pg 13 - **Footer Section**: - "F. Röthlingshöfer, I/EM-514" - "Version 1.0 vom 02.03.2023" - "Anforderung Dichtflächen" - "Seite 3 von 13" - **Analysis**: - The document appears to be a specification or requirements manual from Volkswagen, specifically focused on seals and their surface quality, as indicated by the title "Anforderung Dichtflächen." - The table of contents suggests a detailed and structured document which includes parameters, non-compliant and compliant cross-section structures, quality markers, and recommendations for manufacturing surfaces with requisite roughness. ### 10. **Contextual Significance** - **Image 1**: - The image is from a technical document likely intended for engineers or technical personnel engaged in quality control, manufacturing, or design aspects related to sealing surfaces within the automotive or mechanical fields. - The comprehensive and segmented table of contents indicates a structured approach to surface quality requirements, making it easier for the readers to find specific information and adhere to the standards effectively. ### 12. **Graph and Trend Analysis** - **Image 1**: - While the image does not contain graphs, the mention of parameters and measurement techniques in sections 5 and 6 indicates that there might be data visualizations or trends discussed within the document related to surface quality assessment. ### 13. **Graph Numbers** - **Image 1**: - No graphs or data points are shown in this image, but sections listed in the contents (like sections 5 and 6) suggest numerical and graphical data might be present later in the document. #################### File: 22121726223700_lah___wsk_016_862_ae_1_v1_11.pdf Page: 4 Context: # Anforderung Dichtflächen **WSK 016 862 AE** Version 1.0 ## 1. Anwendungsbereich Diese WSK bezieht sich auf die serienmäßige Herstellung und Überprüfung produktspezifischer Vorgaben an die Oberflächenqualität von Dichtflächen mit Kreuzschnittangaben. ### Allgemein Alle in diesem Dokument aufgeführten Prüfungen sind zur Erteilung einer BMG erforderlich und müssen im Rahmen der gesetzten Toleranzen bestanden und dokumentiert werden. ### Abkürzungen - **WSK** = Werkstattskizze - **BMG** = Baumustergenehmigung ### Erforderlicher Zeichnungseintrag „Ausführung der Dichtflächen mit Kreuzschnittangabe nach WSK.016.862.AE“ ## 2. Oberflächenqualität für Dichtflächen mit Kreuzschnittangabe - Ausführung Kreuzschnitt und Rauheitsmessung gemäß Kapitel 4 - Messtechnische Erfassung und Auswertung gemäß Kapitel 5 - Einhaltung des Kreuzschnittqualitätsmerkmals „zulässige Tiefen-toleranz“ gemäß Kapitel 6 - Zulässige Abweichung der Kreuzschnittparameter Winkel und Maschinenweite zur abgestimmten 3D-Struktur nach Kapitel 7 Fertigungsempfehlungen zur Erzielung der geforderten Kreuzschnittstruktur und Rauheit – Kapitel 8 Zur Gewährleistung der Bearbeitungsqualität / Bearbeitbarkeit mit Hinblick auf die Sicherstellung einer den nachstehend genannten Vorgaben entsprechenden, in allen betroffenen Flanschbereichen optimalen Kreuzschnittqualität muss das Werkstück- Spannkonzept so ausgelegt sein, dass die Erzielung der optimalen Kreuzschnittbearbeitung nicht durch spannungsbedingte Störungen beeinträchtigt wird. Image Analysis: **Localization and Attribution:** - **Image 1**: The content displayed appears as a single page from a document. The analysis will refer to this as Image 1. **Text Analysis:** - **Header Information:** - At the top left corner, the text "VOLKSWAGEN" along with "Anforderungsblatt" is visible, signifying that this document is related to Volkswagen's requirement specifications. - The title section includes "Anforderung Dichtflächen WSK 016 862 AE Version 1.0". - **Main Sections:** - **1. Anwendungsbereich:** - This section defines the area of application, focusing on the series production and inspection of surface quality for sealing surfaces with cross-sectional specifications. - **Allgemein:** General information indicates that all tests listed in the document are necessary for obtaining BMG approval and must pass documented tolerances. - **Abkürzungen (Abbreviations):** - WSK = Werkstattskizze (Workshop Sketch) - BMG = Baumustergenehmigung (Prototype Approval) - **Erforderlicher Zeichnungseintrag (Required Drawing Entry):** - "Ausführung der Dichtflächen mit Kreuzschnittangabe nach WSK.016.862.AE” (Execution of the sealing surfaces with cross-sectional specification according to WSK.016.862.AE) - **2. Oberflächenqualität für Dichtflächen mit Kreuzschnittangabe:** - **Bullet Points:** - Execution of cross-section and roughness measurement as per Chapter 4. - Measurement recording and evaluation per Chapter 5. - Adherence to cross-sectional quality features "permissible depth tolerance" per Chapter 6. - Allowable deviation of cross-section parameters angle and mesh size to agreed 3D structure per Chapter 7. - **Fertigungsempfehlungen (Manufacturing Recommendations):** - Ensuring machining quality and workability per the following guidelines. - Optimal cross-section quality in flanged areas must be guaranteed by the workpiece clamping concept to ensure that achieving optimal cross-sectional processing is not adversely affected. - **Footer Information:** - Document created by: F. Röthlingshöfer at I/EM-514. - Version 1.0 dated 02.03.2023. - The document is identified as "Anforderung Dichtflächen" (Sealing Surface Requirements) and is designated as page 4 out of 13. **Contextual Significance:** - The document outlines specific requirements and quality assurance processes for sealing surfaces used in manufacturing. - The detailed procedural references to various chapters imply a substantial documentation standard, ensuring that the manufacturing complies with strict quality metrics. - The text is largely procedural and technical, providing an instruction set for quality control in the specified manufacturing processes. **Color Analysis:** - The background is primarily white with black text, which makes it easier to read. - Important sections and headers are bolded, and key points are noted with bullet points for easy visual scanning. **Perspective and Composition:** - The document is presented from a straight-on perspective as expected for a readable document format. - The layout is organized and divided into clear sections with headers, bullet points, and definitions, enhancing readability and ensuring organized information flow. **Anomaly Detection:** - There are no apparent anomalies or unusual elements within the text that would suggest inconsistencies or deviations from standard document formatting. #################### File: 22121726223700_lah___wsk_016_862_ae_1_v1_11.pdf Page: 5 Context: # Anforderungen Dichtflächen WSK 016 862 AE Version 1.0 ## 3. Dichtflächenbereiche Für Dichtflächen, welche mit Flüssigdichtmitteln abgedichtet werden, gelten besondere Anforderungen hinsichtlich der Oberflächenbeschaffenheit. Mit dieser Prüfvorschrift werden die speziellen Anforderungen im Detail beschrieben. Um den hierfür notwendigen Bearbeitungsaufwand einzugrenzen, werden die Dichtflächen in zwei Bereiche unterteilt: - **kritisch = Bereich 1** - **unkritisch = Bereich 2** Diese Bereiche werden auf der Zeichnung oder in einem zusätzlich, dem jeweiligen Bauteil zugeordneten technischen Dokument (TDO) beschrieben (Bsp.: Abbildung 1). Sofern die Bereiche nicht gesondert beschrieben sind, gelten für alle Dichtflächen die Anforderungen des Bereichs 1. Im Bereich 2 dürfen nach Rücksprache mit der TE Abweichungen zu nachfolgend genannten Anforderungen vorliegen. ![Abbildung 1: Beispiel für Bereich 1 u. 2](path_to_image) **Bereich 1:** Flüssigdichtmittelverlauf **Bereich 2:** Flanschfläche außerhalb Flüssigdichtmittelspurbreite F. Röthlingshöfer, /IEM-514 Version 1.0 vom 02.03.2023 Anforderungen Dichtflächen Seite 5 von 13 Image Analysis: ### Comprehensive Examination of the Visual Content #### 1. Localization and Attribution - **Image**: The provided image occupies the main central space of the page, below a section of text and a wide header. #### 2. Object Detection and Classification - **Image 1**: - **Objects Detected**: The image depicts a mechanical component, likely an engine or gearbox, with various colored regions and labeled sections. - **Classification**: Mechanical component, likely used in automotive engineering. #### 3. Scene and Activity Analysis - **Scene**: The image shows a detailed drawing or diagram of a mechanical part with various areas highlighted and categorized. - **Activity**: There are no dynamic activities, as this is a static technical diagram intended for instructional or informative purposes. #### 4. Text Analysis - **Extracted Text**: - Title: "VW AUDI" - Description Heading: "3. Dichtflächenbereiche" - Descriptive Text: Describes the requirements and classifications for sealing surfaces in automotive engineering. - Labels on Image: - "Bereich 1: Flüssigdichtmittelverlauf" - "Bereich 2: Flanschfläche außerhalb Flüssigdichtmittelspurbreite" - Image Label: "Abbildung 1: Beispiel für Bereich 1 u. 2" **Significance**: - The text is in German and it details the requirements for sealing surfaces (Dichtflächen) which are critical in automotive engineering for preventing leaks. - Areas labeled Bereich 1 and Bereich 2 are defined for their specific functions in the sealing process. #### 5. Diagram and Chart Analysis - **Diagram Analysis**: - **Axes and Labels**: The image functions as a labeled diagram rather than a traditional chart with axes. - **Key Insights**: - The colored areas (presumably yellow and blue lines) demarcate sections of the mechanical part where different sealing requirements apply. - Bereich 1 (yellow) is for fluid sealant paths and Bereich 2 (blue) is for flange surfaces outside the fluid sealant path. #### 6. Product Analysis - **Product Information**: - **Object**: Mechanical part, potentially part of a car engine or gearbox. - **Features**: The object includes various highlighted regions indicating where specific types of sealants should be applied. - **Materials and Colors**: The diagram uses color coding (yellow and blue) to highlight specific areas, which is standard practice in technical documentation to clarify different zones and their functions. #### 7. Anomaly Detection - **Anomalies**: No unusual elements detected; the image appears to be a standard technical diagram. #### 8. Color Analysis - **Dominant Colors**: Yellow, Blue, and Grey. - **Impact**: The use of distinct colors (yellow and blue) helps to clearly separate and identify critical areas of the mechanical part, aiding in understanding and compliance with the described requirements. #### 9. Perspective and Composition - **Perspective**: Top-down, straightforward view of the mechanical part to best display the areas of interest. - **Composition**: The elements are arranged logically with colored lines and labels that help the viewer identify the different areas and understand their significance. #### 10. Contextual Significance - **Overall Message**: The image contributes to an instructional document about sealing surfaces in automotive engineering, providing visual insights that complement the textual technical requirements. #### 13. Graph Numbers - **Not Applicable**: No traditional data graph with rows and items present. ### Additional Content Aspects #### Ablaufprozesse (Process Flows) - **Description**: Not depicted in the provided image. #### Prozessbeschreibungen (Process Descriptions) - **Description**: Not depicted in the provided image. #### Typen Bezeichnung (Type Designations) - **Designation**: Bereiche 1 and 2, which are different areas for specific types of sealing processes. #### Trend and Interpretation - **Interpretation**: Trend analysis not applicable, the image provides classification and labeling rather than trends over time. #### Tables - **Content**: No tables present in the provided image. ### Conclusion The image is a technical diagram depicting a mechanical part, likely used in automotive engineering, to illustrate the different sealing areas and their respective requirements. It uses color coding and clear labeling to differentiate these critical areas for practical and instructional purposes. #################### File: 22121726223700_lah___wsk_016_862_ae_1_v1_11.pdf Page: 6 Context: ``` # Anforderung Dichtflächen WSK 016 862 AE Version 1.0 ## 4. Ausführung Kreuzschnitt ### 4.1. Parameter für Kreuzschnitt Die Bearbeitung der Flanschflächen muss so erfolgen, dass ein Kreuzschnittmuster nach folgenden Kriterien entsteht: I. Oberflächen ausschließlich flüssiggedichteter Dichtverbände: - Rz (15 – 30) / Wt25 / Rmax40 - Kreuzschnittbearbeitung: - zulässige Tiefendifferenz der sich kreuzenden Bearbeitungsrillen: 3 µm - Kreuzschnittwinkel: 90° ± 15° - Maschinenweite Kreuzschnittstruktur (RSm): 0.4 mm – 0.7 mm - oberflächenfehlerfrei gemäß VW 01133 - zulässiger Profilsprung gemäß PV 5111 ± 0.015 mm (Abweichend von den Vorgaben der PV 5111 ist die Ermittlung der Profilsprunghöhe auch unter Nutzung eines optischen (Konfokal-) Messsystems/-verfahrens zulässig.) - Ebenheitsabweichung kleiner / gleich 0.03 mm auf Fläche 60mmx60mm; - Ebenheitsabweichung kleiner / gleich 0.1 mm auf Gesamtfläche II. Oberflächen ausschließlich als elastomergedichteter Flanschbereiche: Die Angaben sind ausschließlich für axiale Dichtflächen relevant. a. Präferenz Spiegellangschnittbearbeitung mit nachstehenden Spezifikationen: - Rz1/Wt1 - sicht- bzw. messbare gerichtete Oberflächenstrukturen (Bearbeitungsrillen, welche die Flanschfläche/Dichtkontur durchgehend gerichtet quer), unzulässig (ungerichtet, wie z. B. polyderktionale, Oberflächenstrukturen unzulässig) b. alternativ Kreuzschnittbearbeitung mit nachstehenden Spezifikationen: - Rz8/Wt8 - zulässige Tiefendifferenz der sich kreuzenden Bearbeitungsrillen: 3 µm - Kreuzschnittwinkel: 90° ± 15° - Maschinenweite Kreuzschnittstruktur (RSm): 0.4 mm – 0.7 mm - oberflächenfehlerfrei gemäß VW 01133 - zulässiger Profilsprung gemäß PV 5111 ± 0.010 mm (Abweichend von den Vorgaben der PV 5111 ist die Ermittlung der Profilsprunghöhe auch unter Nutzung eines optischen (Konfokal-) Messsystems/-verfahrens zulässig.) ``` Image Analysis: ### Text Analysis: #### Detected and Extracted Text: **Header:** - `VOLKSWAGEN` - `Anforderung Dichtflächen` - `WSK 016 862 AE` - `Version 1.0` **Section Header:** - `4. Ausführung Kreuzschnitt` **Subsection:** - `4.1. Parameter für Kreuzschnitt` **Body Text:** - `Die Bearbeitung der Flanschflächen muss so erfolgen, dass ein Kreuzschnittmuster nach folgenden Kriterien entsteht:` - `Oberflächen ausschließlich flüssiggedichteter Dichtverbände:` - `Rz (15 - 30) / Wt25 / Rmax40` - `Kreuzschnittbearbeitung:` - `zulässige Tiefendifferenz der sich kreuzenden Bearbeitungsrillen: 3 µm` - `Kreuzschnittwinkel: 90° ± 15°` - `Maschenweite Kreuzschnittstruktur (RSm): 0.4 mm - 0.7 mm` - `oberflächenfehlerfrei gemäß VW 01133` - `zulässiger Profiltiefensprung gemäß PV 5111 ≤ 0.015 mm (Abweichend zu den Vorgaben der PV 5111 ist die Ermittlung der Profiltiefensprunghöhe auch unter Nutzung eines optischen (Konfokal-) Messsystems / -verfahrens zulässig.)` - `Ebenheitsabweichung kleiner / gleich 0,03mm auf Fläche 60mmx60mm;` - `Ebenheitsabweichung kleiner / gleich 0,1mm auf Gesamtfläche` - `II. Oberflächen ausschließlich axial elastomergedichteter Flanschbereiche:` - `Die Angaben sind ausschließlich für axiale Dichtflächen relevant.` - `a. Präferenz Spiegelglanzschnittbearbeitung mit nachstehenden Spezifikationen:` - `Rz1/Wt1` - `sicht- bzw. messbare gerichtete Oberflächenstrukturen (Bearbeitungsrillen, welche die Flanschfläche / Dichtkontur durchgehend gerichtet queren), unzulässig (ungerichtete, wie z.B. polydirektionale, Oberflächenstrukturen zulässig)` - `b. alternativ Kreuzschnittbearbeitung mit nachstehenden Spezifikationen:` - `Rz8/Wt8` - `zulässige Tiefendifferenz der sich kreuzenden Bearbeitungsrillen: 3 µm` - `Kreuzschnittwinkel: 90° ± 15°` - `Maschenweite Kreuzschnittstruktur (RSm): 0.4 mm - 0.7 mm` - `oberflächenfehlerfrei gemäß VW 01133` - `zulässiger Profiltiefensprung gemäß PV 5111 ≤ 0.010 mm (Abweichend zu den Vorgaben der PV 5111 ist die Ermittlung der Profiltiefensprunghöhe auch unter Nutzung eines optischen (Konfokal-) Messsystems / -verfahrens zulässig.)` **Footer:** - `F. Röhlinghöfer / IEM-514` - `Version 1.0 vom 02.03.2023` - `Seite 6 von 13` #### Text Analysis: The text is a technical document from Volkswagen, specifying the requirements for sealing surfaces ("Dichtflächen"). It provides detailed parameters for both liquid-sealed and elastomer-sealed flange areas. The specifications include permissible surface roughness, cross-cut patterns, allowable deviations in flatness, and acceptable surface structures. These criteria ensure the integrity and quality of sealing surfaces. ### Contextual Significance: The detailed requirements and parameters listed are essential for ensuring the reliability of sealing surfaces in automotive components, impacting the overall performance and durability of vehicles. The document's precise guidelines help maintain standards and consistency in manufacturing processes. #################### File: 22121726223700_lah___wsk_016_862_ae_1_v1_11.pdf Page: 7 Context: # Anforderung Dichtflächen WSK 016 862 AE Version 1.0 - Ebenheitsabweichung kleiner / gleich 0,03mm auf Fläche 60mmx60mm; - Ebenheitsabweichung kleiner / gleich 0,1mm auf Gesamtflansch. ## III. Oberflächen axial kombinierter Dichtverbände (Teilebereiche elastomer- bzw. flüssigkeitsdicht): Die Angaben sind ausschließlich für axiale Dichtflächen relevant. - **Rz** (8 – 25)/Wt < Rz - **Kreuzschnittbearbeitung:** - zulässige Tiefendifferenz der sich kreuzenden Bearbeitungsrillen: 3 µm - Kreuzschnittwinkel: 90° ± 15° - Maschenweite Kreuzschnittstruktur (RSm): 0.4 mm – 0.7 mm - **oberflächenfeinheit gemäß VW 01133** - zulässiger Profilstufenprung gemäß PV 5111 ± 0.010 mm (Abweichend von den Vorgaben der PV 5111 ist die Ermittlung der Profilstufenhöhe auch unter Nutzung eines optischen (Konfokal-) Messsystems/-verfahrens zulässig.) - Ebenheitsabweichung kleiner / gleich 0,03mm auf Fläche 60mmx60mm; - Ebenheitsabweichung kleiner / gleich 0,1mm auf Gesamtflansch. Zur Vermeidung von Kreuzschnittstrukturfiziten im Bereich der Werkzeugein-/ -ausphaspositionen (im Falle eines lateralen Ein-/ Ausphasen) hat das Ein-/ Ausphasen des Fräswerkzeugs vorzugsweise frontal zu der zu bearbeitenden Flanschfläche zu erfolgen. Zudem sind die Werkzeugein-/ -ausphaspositionen für die Fräseabretungen der Flanschflächen in Abstimmung mit der zuständigen Fachabteilung Konstruktion des Auftraggebers jeweils in einen Bereich zu legen, der a. möglichst unkritisch in Bezug auf korrosive Unterwanderungen sowie b. möglichst gut gegen die Beaufschlagung mit korrosiven Medien abgeschirmt ist sowie c. aus dem korrosive Medien schnell wieder ablaufen können und derfolge den schnellsten wieder abtrocknet. Image Analysis: ### Image Analysis 1. **Localization and Attribution:** - **Image Position:** There is only one image present on the page. - **Assigned Number:** Image 1 2. **Text Analysis:** - **Detected Text (translated from German):** - **Title:** - Anforderung Dichtflächen - WSK 016 862 AE - Version 1.0 - **Header Text:** - Volkswagen - **Bullet Points:** - Ebenheitsabweichung kleiner / gleich 0,03mm auf Fläche 60mmx60mm; - Ebenheitsabweichung kleiner / gleich 0,1mm auf Gesamtflansch - **Section Heading:** - Oberflächen axial kombinierter Dichtverbände (Teilbereiche elastomer- bzw. flüssiggedichtet): Die Angaben sind ausschließlich für axiale Dichtflächen relevant. - **Specifications:** - Rz (8 – 25) / Wtt < Rz - Kreuzschnittbearbeitung: - zulässige Tiefendifferenz der sich kreuzenden Bearbeitungslinien: 3 µm - Kreuzschnittwinkel: 90° ± 15° - Maschenweite Kreuzschnittstruktur (RSm): 0.4 mm – 0.7 mm - oberflächenfehlerfrei gemäß VW 01133 - zulässiger Profilstufensprung gemäß PV 5111 ≤ 0.010 mm (Abweichend zu den Vorgaben der PV 5111 ist die Ermittlung der Profilstufensprunghöhe auch unter Nutzung eines optischen (Konfokal-!) Messsystems /-verfahrens zulässig.) - Ebenheitsabweichung kleiner / gleich 0,03mm auf Fläche 60mmx60mm; - Ebenheitsabweichung kleiner / gleich 0,1mm auf Gesamtflansch - **Additional Text:** - Zur Vermeidung von Kreuzschnittstrukturdefiziten im Bereich der Werkzeugein- / -ausphaspositio -nen (im Falle eines lateralen Ein- / Ausphasens) hat das Ein-/ Ausphasen des Fräswerkzeuges vor-zugweise frontal zu der zu bearbeitenden Flanschfläche zu erfolgen. Zudem sind die Werkzeugein- / -ausphaspositionen für die Fräsbearbeitungen der Flanschflächen in Abstimmung mit der zuständi-gen Fachabteilung Konstruktion des Auftraggebers jeweils in einen Bereich zu legen, der a. möglichst unkritisch in Bezug auf korrosive Unterwanderungen sowie b. möglichst gut gegen die Beaufschlagung mit korrosiven Medien abgeschirmt ist sowie c. aus dem korrosive Medien schnell wieder ablaufen können und der infolgedessen am schnellstens wieder abtrocknet. - **Footer Text:** - F. Röthlingshöfer, I/EM-514 - Version 1.0 vom 02.03.2023 - Anforderung Dichtflächen - Seite 7 von 13 - **Content Analysis:** - The document appears to specify requirements for sealing surfaces (Dichtflächen) for a VW part or process, particularly dealing with surface flatness, cross-sectional processing, and preventing corrosive undercutting. - Specific surface requirements are provided for combined sealing areas, with exact allowances and methods to ensure surfaces remain defect-free. - Instructions are given for tool positioning and insertion/extraction phases to minimize structural deficiencies and avoid corrosion risk. 3. **Color Analysis:** - **Dominant Colors:** The page contains black and white text with a gray logo. - **Impact:** The color scheme ensures clarity and readability of technical details. 4. **Perspective and Composition:** - **Perspective:** The document is viewed from a top-down perspective, as if it is laid flat on a table. - **Composition:** The image is well-structured, with a distinct header, section headings, bullet points, and structured paragraphs for clarity. 5. **Contextual Significance:** - **Overall Context:** This page is likely part of a technical requirements document for VW, detailing the precise standards for sealing surfaces. - **Contribution:** The image conveys specific technical requirements crucial for manufacturing or quality control processes, ensuring compliance with exacting VW standards. ### Additional Aspects: - **Process Descriptions (Prozessbeschreibungen):** - The document includes a process description for ensuring surface quality and methods to avoid corrosion-related issues. - **Type Designations (Typen Bezeichnung):** - The document specifies types of surface irregularities and acceptable deviation ranges. - **Tables:** - No tables are present in the image. The analysis provides a comprehensive understanding of the content related to technical requirements for sealing surfaces in a VW manufacturing context. #################### File: 22121726223700_lah___wsk_016_862_ae_1_v1_11.pdf Page: 8 Context: # Anforderungen Dichtflächen **WSK 016 862 AE** **Version 1.0** ## 4.2. nichtspezifikationskonforme Kreuzschnittstrukturen ![Kreuzschnitt n.i.O. (kein Kreuzschnitt, nur durchgehende Riefen)](Abbildung1.png) ## 4.3. spezifikationskonforme Kreuzschnittstrukturen ![Kreuzschnitt i.O.](Abbildung2.png) **F. Röhlinghöfer, / IEM-514** **Version 1.0 vom 02.03.2023** **Seite 8 von 13** Image Analysis: ### Comprehensive Examination of the Attached Visual Content --- #### 1. Localization and Attribution: - **Image 1**: Top left side of the document under section 4.2. - **Image 2**: Top right side of the document under section 4.2. - **Image 3**: Bottom left side of the document under section 4.3. - **Image 4**: Bottom right side of the document under section 4.3. --- #### 2. Object Detection and Classification: - **Image 1**: Shows a close-up of a surface with linear, parallel grooves. - **Image 2**: Similar to Image 1, also depicts a close-up view of a surface with parallel grooves but from a different angle or pattern. - **Image 3**: Displays a surface with a more complex, cross-sectional texture. - **Image 4**: Depicts a surface with a similar cross-sectional texture as in Image 3 but includes a circular hole. --- #### 3. Scene and Activity Analysis: - **Image 1 & 2**: Show non-conforming sections of a material, likely highlighting defects or non-acceptable patterns in surface texture. - **Image 3 & 4**: Showcase conforming sections, illustrating acceptable cross-sectional textures for the material in question. --- #### 4. Text Analysis: - **Detected Text**: - **Top of Document**: "VOLKSWAGEN" logo, "Anforderung Dichtflächen WSK 016 862 AE Version 1.0." - **Section 4.2**: "nicht-spezifikationskonforme Kreuzschnittstrukturen" (Non-conforming cross-sectional structures). - **Section 4.3**: "spezifikationskonforme Kreuzschnittstrukturen" (Conforming cross-sectional structures). - **Image 1 Caption**: "Abbildung 1: Kreuzschnitt n.i.O. (kein Kreuzschnitt, nur durchgehende Riefen)" (Figure 1: Cross-section n.i.O. (no cross-section, only continuous grooves)). - **Image 2 Caption**: "Abbildung 2: Kreuzschnitt i.O." (Figure 2: Cross-section i.O.). #### 6. Product Analysis: - **Image 1 & 2**: - **Non-conforming Product**: - **Features**: Linear, parallel grooves. - **Issues**: Indicates the product does not meet required cross-sectional standards. - **Materials**: Likely metallic or composite material. - **Image 3 & 4**: - **Conforming Product**: - **Features**: Complex, cross-sectional textures. - **Compliance**: These textures meet the required specifications for the materials. - **Materials**: Likely metallic or composite material. --- #### 7. Anomaly Detection: - **Image 1 & 2**: The presence of continuous grooves is an anomaly, representing a non-conforming surface texture. These surfaces do not meet the required cross-sectional structure. --- #### 9. Perspective and Composition: - **Images 1 & 2**: Close-up views focusing on linear textures pointing out non-conforming details. - **Images 3 & 4**: Also close-up views but focusing on compliant cross-sectional patterns with a clear depiction of texture and structural consistency. --- #### 13. Prozessbeschreibungen (Process Descriptions): - **Section 4.2**: Describes non-conforming cross-sectional textures, outlining what is considered a defect. - **Section 4.3**: Describes conforming cross-sectional textures, specifying acceptable material standards. --- #### Typen Bezeichnung (Type Designations): - **Non-Conforming Types**: Described in Section 4.2, Images 1 & 2. - **Conforming Types**: Outlined in Section 4.3, Images 3 & 4. --- **Additional Information**: Understanding that these visual examples likely come from a technical document, they are used to illustrate the differences between acceptable and non-acceptable specifications for materials, particularly focusing on surface textures for a specific industrial application within the Volkswagen brand. --- #################### File: 22121726223700_lah___wsk_016_862_ae_1_v1_11.pdf Page: 9 Context: # Anforderung Dichtflächen **WSK 016 862 AE** **Version 1.0** ## 5. Messtechnische Erfassung und Auswertung der Kreuzschnittqualitätkriterien Die messtechnische Erfassung und Auswertung der Kreuzschnittqualitätkriterien - zulässige Tiefendifferenz der sich kreuzenden Bearbeitungsrillen - Kreuzschnittwinkel - Maschinenweite Kreuzschnittstruktur (RSm) sowie - zulässiger Profilstufensprung gemäß PV 5111 sollte auf Basis der Erfahrungen des Auftraggebers mit Weisslichinterferometrie-, taktilen und optischen (Konfokal-) Messsystemen/-verfahren vorzugsweise unter Nutzung eines optischen (Konfokal-) Messsystems/-verfahrens erfolgen. Alternativ kann ein (optisches) Fokusvariationsmessverfahren zum Einsatz kommen, sofern der Nachweis der Ergebniskorrelation im Vergleich zu den Resultaten unter Nutzung eines optischen (Konfokal-) Messsystems/-verfahrens erbracht wurde. Die Messpositionen in Bezug auf die jeweilige Flanschfläche sind auf Basis der zwischen Lieferant und Auftraggeber abgestimmten und für die Serienumsetzung vereinbarten Ergebnisse der Optimierungsverifikation der zugehörigen Kreuzschnittsimulation festzulegen. Im Minimum muss (je Flanschfläche) ein messtechnischer Nachweis der Kreuzschnittqualitätskriterien in zwei–drei Flanschbereichen mit idealer, spezifikationskonformer Kreuzschnittqualität sowie in allen Flanschbereichen erfolgen, welche (die vereinbarungsgemässen) Abweichungen zu den Vorgaben aufweisen. Die Größe des jeweiligen Messbereiches an den singulären Positionen wird auf minimal (4 x 4) mm festgelegt. Im Messbereich sind für die einzelnen Kreuzschnittqualitätskriterien jeweils die Minimale-, Maximal- und (arithmetischen) Mittelwerte darzustellen sowie jeweils zu kennzeichnen, ob das betreffende Merkmal den Zeichnungsvorgaben bzw. den Sollwerten gemäß CAD-Datensatz (unter Zugrundelegung der in Kapitel 7 genannten Toleranzbereiche) entspricht. Image Analysis: ### Analysis of Attached Visual Content #### 1. Localization and Attribution - **Image Placement**: The content provided is a single page from a document. - **Image Number**: There is only one image, hence: **Image 1**. #### 2. Object Detection and Classification - **Identified Objects**: The image contains text, a logo, and a footer with additional details. - **Logo**: Positioned at the top-left corner, belonging to Volkswagen. - **Text Area**: Dominates the majority of the image, written in German. - **Footer**: Located at the bottom of the page, containing metadata. #### 4. Text Analysis - **Text Content**: The document has a title and several paragraphs describing technical requirements and procedures in German. - **Title**: - "Anforderung Dichtflächen" - "WSK 016 862 AE" - "Version 1.0" - **Header**: - "5. Messtechnische Erfassung und Auswertung der Kreuzschnittqualitätskriterien" - **Main Text**: - The paragraphs detail the technical capturing and evaluation of cross-sectional quality criteria. Key points include permissible depth differences of intersecting machining grooves, cross-sectional angles, mesh width of the cross-sectional structure (RSm), as well as permissible profile step jumps according to PV 5111. - Reference to different measurement systems and procedures (e.g., optical systems, confocal systems). - Agreement on measurement points and establishing results between suppliers and clients for series implementation. - Specifications for minimal and maximal values for cross-sectional quality in drawings and their compliance. - **Significance**: This document appears to outline technical standards and procedures for evaluating the quality of cross-sections, likely in a manufacturing or engineering context. #### 7. Anomaly Detection - **Possible Anomalies**: None detected in the image. The elements fit standard documentation formats. #### 8. Color Analysis - **Dominant Colors**: - The page primarily uses black and grey text on a white background. - The Volkswagen logo adds a light blue (or grey) element but remains understated. - **Impact**: The color scheme maintains a professional and technical look, ensuring readability and focus on the text content. #### 9. Perspective and Composition - **Perspective**: The image is viewed from a straight-on, flat perspective, as expected for a document scan or screenshot. - **Composition**: - The logo is top-left, capturing the brand identity. - The title and header are clearly separated above the main body text. - Footers contain metadata and additional references. #### 10. Contextual Significance - **Overall Document Context**: This page likely belongs to a larger technical manual or specification document outlining quality control measures. - **Contribution to Message**: This image specifically conveys detailed technical specifications and methodologies for evaluating certain quality criteria, emphasizing adherence to precise measurements and standard compliance. ### Metadata Analysis - **Footer Information**: - **Author**: F. Röthlingshöfer / IEM-514 - **Version Date**: 02.03.2023 - **Version**: 1.0 - **Page Number**: 9 of 13 - **Document Title**: "Anforderung Dichtflächen" This information provides context regarding the document’s creation and purpose, indicating it is part of a controlled, versioned manual. Overall, the visual content aligns with standard technical documentation practices in engineering and manufacturing sectors, providing essential guidelines for quality measurement and assessment. #################### File: 22121726223700_lah___wsk_016_862_ae_1_v1_11.pdf Page: 10 Context: # Anforderung Dichtflächen **WSK 016 862 AE** **Version 1.0** Im Bereich 2 ist die Bestimmung des Rz-Werts regelmäßig nach DIN ISO 4288 durchzuführen. Position und Anzahl der Messungen sind dabei dem Auftragnehmer überlassen. Im Bereich 1 gelten Sonderregelungen für die Messung des Rz-Werts. Anzahl, Position und Häufigkeit der Messungen müssen zwischen Auftragnehmer, Qualitätssicherung und TE abgestimmt werden (min. vier Messstellen an optisch auffälligen z. B. fertigungstechnisch anspruchsvollen Bereichen, z. B. Wendepunkte Fräserbahn). Die Messungen selbst haben nach dem Folgendem dargestellten Schema zu erfolgen: ![Messschema Rz](Abbildung_3_Messschema_Rz.png) An jeder Messstelle sind 2 Messungen durchzuführen: In Richtung Flanschverlauf sowie quer dazu (Abbildung 5). Sofern die Flanschbreite die notwendige Messstrecke nach DIN ISO 4288 unterschreitet, ist in Absprache mit der Qualitätssicherung eine kürzere Messstrecke zu wählen, dabei darf der geforderte Rz-Wert um 30% unterschritten werden. Rz ist in Richtung Flanschverlauf zu messen (siehe Abbildung 5). **Messrichtung Rz:** Rz: Image Analysis: ### Visual Content Analysis: #### 1. Localization and Attribution: - There is one image on the page, which will be referred to as Image 1. #### 2. Object Detection and Classification: - **Image 1**: This image contains a schematic diagram with annotations, arrows, and a text explaining the procedure for measuring Rz values. #### 4. Text Analysis: - **Title and Header Text**: "Anforderung Dichtflächen WSK 016 862 AE Version 1.0" - This text translates to "Sealing Surface Requirements WSK 016 862 AE Version 1.0" and serves as the title and version information of the document. - **Body Text**: - The text describes the procedure for determining Rz values according to DIN ISO 4288 and specifies different measurement requirements for two areas. - **Measurement Instructions**: It mentions the need for coordination between the contractor, quality assurance, and technical engineering (TE) for regular measurements in Area 2 and special regulations for Area 1. - **Diagram Description**: The text describes the depicted measuring scheme (Abbildung Abbildung 3: Messschema Rz). - **Measurement Direction Indicators**: It also specifies the directions in which measurements should be taken, both parallel and perpendicular to the flange course. - **Additional Annotations**: - "Abbildung 3: Messschema Rz" - indicating the diagram label translates as "Figure 3: Measuring Scheme Rz." #### 5. Diagram and Chart Analysis: - **Image 1**: - The diagram depicts a wavy line pattern representing a surface profile. - **Arrows**: - **Blue Horizontal Arrow**: Labeled "Rz" indicates the direction for measuring Rz values along the x-axis. - **Green Vertical Arrow**: Also labeled "Rz" possibly indicating another measurement direction along the y-axis. - **Measurement Points**: The points where measurements are to be taken are indicated by intersections on the graph. #### 7. Anomaly Detection: - No anomalies are detected in the image. The diagram and information presented appear standard and consistent with a technical documentation style. #### 9. Perspective and Composition: - The perspective of the image is orthographic, typical for technical diagrams, providing a clear, unobstructed view of the measurement scheme for instructional purposes. ### Contextual Significance: - **Document Context**: This image is part of a technical document outlining specific measurement requirements for Rz values on sealing surfaces in a technical or engineering context. - **Contribution to Overall Message**: The diagram and accompanying text provide a clear and detailed guide on how to perform Rz value measurements, ensuring clarity and standardization for quality assurance purposes. ### Summary: - This page from a technical document titled "Anforderung Dichtflächen WSK 016 862 AE Version 1.0" provides detailed instructions on measuring Rz values on sealing surfaces using a specific scheme. The diagram illustrates the measurement directions (both horizontal and vertical) and emphasizes the importance of adhering to the DIN ISO 4288 standard. No anomalies are detected, and the orthographic perspective ensures precise conveyance of measurement instructions. #################### File: 22121726223700_lah___wsk_016_862_ae_1_v1_11.pdf Page: 11 Context: 4. **Contextual Significance:** - **Overall Context:** This document seems to be a part of a larger manual or technical documentation aimed at maintaining specific manufacturing standards. - **Contribution:** It provides detailed instructions and conditions for maintaining the cross-cut quality characteristic “zulässige Tiefendifferenz” during machining processes, emphasizing precision and operational guidelines to ensure the quality and integrity of manufacturing components. #################### File: 22121726223700_lah___wsk_016_862_ae_1_v1_11.pdf Page: 11 Context: # Anforderung Dichtflächen ## WSK 016 862 AE **Version 1.0** ### 6. Einhaltung des Kreuzschnittqualitätsmerkmals „zulässige Tiefendifferenz“ Zur prozesssicheren Einhaltung des Kreuzschnittqualitätsmerkmals „zulässige Tiefendifferenz der sich kreuzenden Bearbeitungsrillen: 3μm“ sind nachstehende Prämissen einzuhalten: 1. Realisierung der kürzest möglichen Werkzeugspindel sowie der kürzest möglichen Fräserwerkzeugaufnahme. 2. Sicherstellung einer spiel- und deformationsfreien Spindelführung. 3. Sicherstellung einer permanent exakten Ausrichtung des Fräskopfes (Beauftragung der Genauigkeitsposition des Anlagenherstellers, Einrichtung Fräskopfposition zu „0“, perfekte Fräskopfposition darf sich z. B. kontaminationsbedingter infolge von Verschleißspuren / Gratabwürfen o.ä. am Fräserwerkzeugschafft) auch im Zuge der Werkzeugwechsel nicht verändern. 4. Zur Kreuzschnittzerlegung im Zuge des finalen Schlichtbearbeitungsansatzes ist das geringstmögliche Aufmaß vorzuhalten. Dieses soll nur geringfügig größer sein, als der zu erreichende Rz-Wert und 5/100mm nicht überschreiten. 5. Sämtliche Prozessrandbedingungen, die schneiddruckerhöhend wirken (wie z.B. hohes Bearbeitungsausmaß, hohe Vorschubgeschwindigkeit, Zunahme Schneiden Verschleiß usw.), sind zu verhindern. 6. Umsetzung des optimalen Spannkonzepts für das Werkstück sowie Verhinderung von Verzug tätigen in der Auflage des Werkstücks. 7. Schwingungen innerhalb der Bearbeitungsanlage bzw. im Bereich des Fundaments der Bearbeitungsanlage sind in Verbindung mit sämtlichen Bearbeitungswerkzeugen und – Prozessen paramount unzulässig. 8. Die Möglichkeit des Eintretens von Spindel- bzw. Lagerschäden ist regulär und hinreichend hochfrequent zu überwachen. 9. Kommen mehrere kreuzschnittzerlegende Schneiden zum Einsatz, sind diese hinsichtlich der Möglichkeit eines unterschiedlichen Verschleißes zu überwachen. Handelt es sich um verstellbare Schneidplatten (Kassetten), ist deren exakt identische Ausrichtung zu gewährleisten und ein Verstellen der Positionen während des Betriebes zu verhindern. 10. Die Verifizierung der Korrektheit des Werkzeugs, Anlagen- und Prozesskonzepts hat durch Analysen der Tiefendifferenzen der sich kreuzenden Bearbeitungsrillen in den vier Quadranten „Sektor oben“, „Sektor unten“, „Sektor links“ bzw. „Sektor rechts“ des jeweiligen Flächenbereiches zu erfolgen. Die vier zu messenden Sektoren sind in der Zeichnung zu kennzeichnen. Image Analysis: **Image Analysis:** 1. **Localization and Attribution:** - **Image Position:** The image is a single page and sits in the center of the provided content. - **Image Number:** Image 1. 2. **Text Analysis:** - **Extracted Text:** ``` Volkswagen Anforderung Dichtflächen WSK 016 862 AE Version 1.0 6. Einhaltung des Kreuzschnittqualitätsmerkmales „zulässige Tiefendifferenz“ Zur prozesssicheren Einhaltung des Kreuzschnittqualitätsmerkmales „zulässige Tiefendifferenz der sich kreuzenden Bearbeitungsrillen: 3µm“ sind nachstehende Prämissen einzuhalten: 1. Realisierung der kürzest möglichen Werkzeugspindel sowie der kürzest möglichen Fräswerkzeugaufnahme 2. Sicherstellung einer spielf- und deformationsfreien Spindelführung 3. Sicherstellung einer permanent exakten Ausrichtung des Fräskopfes (Beauftragung der Genauigkeitspostion des Anlagenherstellers, Einrichtung Fräskopfpostion zu „0“, perfekte Fräskopfpostion darf sich (z.B. kontaminationbedingt oder infolge von Verschleiß Spuren / Grataufwürfen o.ä. am Fräswerkzeugschaft) auch im Zuge der Werkzeugwechsel nicht verändern) 4. Zur Kreuzschnittreuzerzeugung im Zuge des finalen Schlichtbearbeitganges ist das geringstmögliche Aufmaß zu vorzuhalten. Dieses soll nur geringfügig größer sein, als der zu erzielende Rz- Wert und 5/100mm nicht überschreiten. 5. Sämtliche Prozessrandbedingungen, die schneiddruckerhöhend wirken (wie z.B. hohes Bearbeitungsausmaß, hohe Vorschubgeschwindigkeit, Zunahme Schneiden Verschleiß usw.), sind zu verhindern. 6. Umsetzung des optimalen Spannkonzeptes für das Werkstück sowie Verhinderung von Übernutzungsercheinungen des Werkstückes 7. Schwingungen innerhalb der Bearbeitungsanlage bzw. im Bereich des Fundamentes der Bearbeitungsanlage sind in Verbindung mit sämtlichen Bearbeitungswerkzeugen und – Prozessparametern unzulässig. 8. Die Möglichkeit des Eintretens von Spindel- bzw. Lagerschäden ist regelmäßig und hinreichend hoch frequent zu überwachen. 9. Kommen mehrere kreuzschnittreuerzeugende Schneiden zum Einsatz, sind diese hinsichtlich der Möglichkeit eines unterschiedlichen Verschleißes zu überwachen. Handelt es sich um verstellbare Schneidplatten (Kassetten), ist deren exakt identische Ausrichtung zu gewährleisten und ein Verstellen der Positionen während des Betriebes zu verhindern. 10. Die Verifizierung der Korrektheit des Werkzeug-, Anlagen- und Prozesskonzeptes hat durch Analyse der Tiefendifferenzen der sich kreuzenden Bearbeitungsrillen in den vier Quadranten „Sektor oben“, „Sektor unten“, „Sektor links“ bzw. „Sektor rechts“ des jeweiligen Flanschbereiches sowie zu verschiedenen Zeitpunkten in Bezug auf die Werkzeugstandzeit zu erfolgen. Die vier zu vermessenden Sektoren sind in der Zeichnung zu kennzeichnen. F. Röthlingshöfer , I/EM-514 Version 1.0 vom 02.03.2023 Anforderung Dichtflächen Seite 11 von 13 ``` - **Text Content Analysis:** - **Document Type and Content:** This appears to be a technical document pertaining to machining tolerances and quality control measures in a manufacturing process, particularly relating to Volkswagen’s "Anforderung Dichtflächen" (Sealing Surfaces Requirement) with several guidelines listed (numbered 1 through 10). - **Header Information:** The document specifies the document number (WSK 016 862 AE) and version (1.0). - **Section Title:** The section title is "Einhaltung des Kreuzschnittqualitätsmerkmales „zulässige Tiefendifferenz“", which translates to "Compliance with Cross-Cut Quality Characteristics 'Allowable Depth Difference'". - **Guidelines Listed:** There are 10 detailed guidelines listed for ensuring the compliance of cross-cut quality characteristics. 3. **Perspective and Composition:** - **Perspective:** The image is presented as a document scanned or photographed from a straight, flat, and directly overhead perspective, ensuring all text is easily readable. - **Composition:** The document is organized into a header section, a title, a body with enumerated guidelines, and a footer with referencing information and pagination. #################### File: 22121726223700_lah___wsk_016_862_ae_1_v1_11.pdf Page: 12 Context: # Anforderung Dichtflächen ## WSK 016 862 AE ### Version 1.0 ## 7. Kreuzschnittsimulation, zul. Abweichungen der Parameter Winkel und Maschenweite Es ist eine Simulation des Kreuzschnitts durchzuführen und mit dem Auftraggeber die Optimierungen abzustimmen. Die bereitgestellten Simulationsdaten zur Kreuzschnittgeometrie sind als Basis für Optimierungen zu verwenden. Die hieraus resultierenden zwischen Lieferant und Auftraggeber abgestimmten und für die Serienumsetzung vereinbarten Ergebnisse der Optimierungsiteration der jeweiligen Kreuzschnittsimulation sind dem Auftraggeber in (hochauflösender) 2D-Darstellung sowie als CAD-Datensatz zur Verfügung zu stellen, um diese als mitgeteilene Spezifikation auf der Bauteilezeichnung (WSK) bzw. im KVS (CAD-Datensatz) zu verankern. Diese Daten bilden die Grundlage für den Nachweis der Spezifikationskonformität der Kreuzschnittqualitätskriterien im Zuge der Bemusterungen sowie der serienbegleitenden Qualitätsicherungsmßnahmen. Für den Vergleich der zu ermittelnden Ist- mit den Sollwerten gemäß CAD-Datensatz und somit die Qualitätsbewertung gelten hierbei nachstehende Toleranzbereiche: - Kreuzschnittwinkel: ±5° - Maschenweite Kreuzschnittstruktur (RSm): ±0.1 mm. F. Röthlingshöfer, I/EM-514 Version 1.0 vom 02.03.2023 Anforderung Dichtflächen Seite 12 von 13 Image Analysis: **Analysis of the Provided Visual Content:** **1. Localization and Attribution:** - **Image 1**: Single page document included with the following key sections identified. - Header section with "Anforderung Dichtflächen" and other pertinent details. - Main body section that delves into the topic of the document. **2. Object Detection and Classification:** - **Image 1**: - Detected Object: Textual content. - Key Features: Structured text with headings, paragraphs, and a list format. **4. Text Analysis:** - **Header Section Text**: - "Volkswagen" - "Anforderung Dichtflächen" - "WSK 016 862 AE" - "Version 1.0" - **Main Body Section Text**: - **Heading**: "7. Kreuzschnittsimulation, zul. Abweichungen der Parameter Winkel und Maschenweite" - **Paragraph**: - The paragraph describes the requirement to perform a simulation of the cross-section and coordinate optimizations with the client. The term "Kreuzschnittsimulation" refers to a cross-sectional simulation. It mentions the necessity for simulation data to match the specified cross-sectional geometry for optimization purposes. Coordination between suppliers and clients is highlighted, with the results of the optimization serving as the basis for the CAD depiction and ensuring compliance with provided specifications. - **Bullet Points**: - **Kreuzschnittwinkel**: ±5 Grad - **Maschenweite Kreuzschnittstruktur (RSm)**: ±0.1mm - **Footer Section Text**: - "F. Röthlingshöfer, I/EM-514" - "Version 1.0 vom 02.03.2023" - "Anforderung Dichtflächen" - "Seite 12 von 13" **9. Perspective and Composition:** - **Image 1**: - Perspective: Straight-on view typically associated with document scanning. - Composition: The image is well-structured with a clear header, main body section with a heading and text, and footer. The layout is typical for official documentations and ensures easy readability. **10. Contextual Significance:** - This document appears to be a specific technical requirement documentation (Anforderung Dichtflächen) provided by Volkswagen. Its purpose is to outline the simulation requirements for cross-sectional angles and mesh width to ensure quality control and specification compliance in component design and manufacturing processes. The detailed tolerances provided in the bullet points imply precision and strict quality adherence. **Summary:** Overall, the image provided is a comprehensive technical document. The key focus is on the simulation of cross-section (Kreuzschnitt) and the permissible deviations in parameters like angle and mesh width, critical for ensuring that the production processes and outputs align with the specified design and quality criteria established by Volkswagen. #################### File: 22121726223700_lah___wsk_016_862_ae_1_v1_11.pdf Page: 13 Context: # 8. Fertigungsempfehlung zur Erzielung der geforderten Kreuzschnittstrukturen und Oberflächenraugigkeiten ## Fertigungsempfehlung zur geforderten Kreuzschnittstruktur: Die geforderten Kreuzschnittstrukturen sind beispielsweise mit einem Fräskopf zu erzeugen, der nachstehend aufgeführten Spezifikationen genügt: 1. Durchmesser: 50 mm (im Ergebnis diverser Versuche guter Kompromiss in Bezug auf Breite des erzielbaren Bereiches mit optimaler Kreuzschnittstruktur und Realisierung akzeptabler Kreuzschnittstrukturen auch bei Bearbeitung enger Flanschkonturkürzungen) 2. sechs bis sieben Schneidplatten, von denen eine überstehende (in Bezug auf den Überstand vorsätzlich einstellbare) Schneidplatte die Kreuzschnittstrukturen erzeugt 3. Schneiden Winkel der Standard-Schneidplatten: 90 Grad 4. Schneiden Winkel der kreuzschnittzeugenden Schneidplatte: 126.254 Grad ## Rauheitvorgabe Empfehlung Schneidüberstand: Der Schneidüberstand der kreuzschnittzeugenden Schneide ist in Abhängigkeit der für die jeweilige Oberfläche geltenden Rauheitsvorgabe wie folgt einzustellen (Fokus: Oberflächenrauheit in Toleranzbereitschaft zur Sicherstellung der Prozesssicherheit der Fertigung): 1. Oberflächenrauhigkeitsvorgabe Rz15-30: Schneidüberstand 0.02 mm (resultierende Oberflächenrauhigkeit: ca. Rz20 - Rz22) 2. Oberflächenrauhigkeitsvorgabe Rz8-25: Schneidüberstand 0.016 mm (resultierende Oberflächenrauhigkeit: ca. Rz16 - Rz17) 3. Oberflächenrauhigkeitsvorgabe Rz2: Schneidüberstand 0.005 mm (resultierende Oberflächenrauhigkeit: ca. Rz5) *(Sofern ein Verschleiß der kreuzschnittzeugenden Schneide ausschließlich in einer Reduktion der Oberflächenrauhigkeit resultiert, kann durch den Lieferanten der Schneidüberstand der kreuzschnittzeugenden Schneide im Neuzustand auf einen Wert eingestellt werden, der eine Oberflächenrauhigkeit im oberen Bereich des Toleranzfeldes erzeugt.)* Image Analysis: ### Comprehensive Examination of the Provided Visual Content #### Localization and Attribution: - **Image 1**: There is a single document page. #### Text Analysis: - **Document Title and Subtitles**: - The primary title at the top of the document is "Anforderung Dichtflächen". - The specific section being analyzed is titled "Fertigungsempfehlung zur Erzielung der geforderten Kreuzschnittstrukturen und Oberflächenrauigkeiten". - **Section Title**: - "8. Fertigungsempfehlung zur Erzielung der geforderten Kreuzschnittstrukturen und Oberflächenrauigkeiten" which translates to "Manufacturing Recommendation for Achieving the Required Cross-Sectional Structures and Surface Roughness". - **Body Text**: - The text provides detailed recommendations for creating the required cross-sectional structures and surface roughness. Key points include: - **Diameter Specifications**: - Example specification for manufacturing the required cross-sectional structures is 50 mm, achieved with a milling head. - **Cutting Plates Specifications**: - Use of six to seven cutting plates. - One protruding cutting plate creating the cross-sectional structure. - **Cutting Angles**: - Standard cutting plate: 90 degrees. - Cross-sectional structure creating cutting plate: 126.254 degrees. - **Roughness Specifications for Cutting Surplus**: - The surplus of the cross-sectional structure creating the cut depends on the surface roughness specification for the relevant surface. - Key focus is on tolerance zone surface roughness to ensure process reliability. - **Specifications for Different Roughness Grades**: - Surface roughness grade R15-30: Cutting surplus of 0.02 mm. - Surface roughness grade Rz8-25: Cutting surplus of 0.016 mm. - Surface roughness grade Rz8: Cutting surplus of 0.005 mm. - **Maintenance**: - If wear on the cutting plate only results in a reduction of surface roughness, the cutting plate must be replaced with a new one to maintain the upper tolerance field. - **Contact Information**: - The document includes contact details for F. Röthlingshöfer with identifier /IEM-514. - Document version 1.0 from 02.03.2023. #### Contextual Significance: - **Purpose**: - The document appears to be a detailed manufacturing guide, providing specifications and recommendations to achieve specific structural and surface qualities for industrial purposes. It is critical for ensuring precision and reliability in manufacturing settings. #### Metadata Analysis: - **Document Metadata**: - Title: "Anforderung Dichtflächen" - Version: 1.0 - Date: 02.03.2023 - Author: F. Röthlingshöfer /IEM-514 #### Diagram and Chart Analysis: - **Analysis**: - There are no diagrams, charts, or tables included in the image to analyze. #### Conclusion: The document is a manufacturing guideline, specifically for achieving required cross-sectional structures and surface roughness. It includes precise recommendations on dimensions, angles, materials, and maintenance to ensure high-quality output. The detailed specifications emphasize accuracy and process reliability in industrial manufacturing processes. #################### File: 0qa_901_108-sspha_mg_ftz%281%29.pdf Page: 1 Context: # Einheiten für Bauteile von Motoren **Allgemeine Beschreibung:** - Gültigkeit: Interface ID: VW 0B/0C (NUR 1,4/1,6/2,0/2,4) - Verbrennung seit Jahr 2000 für Benzin und 2005 für Dieselmotoren - Durchführung: Betrieb unter Berücksichtigung der folgenden Bedingungen: - Max. Drehzahl: 4000 U/min - Max. Moment: 50 Nm - Zylinderkopf-Neigungsmaß: 3° - 4° ## Anwendungsbereich: 1. **Für Fahrzeuge:** - Anwendungsbereich: Golf IV, A3, TT - Motoren spezifische Bauteile: AUA, AZQ, BCB 2. **Technische Hinweise:** - Anwendung von Originalteilen wird empfohlen - Einbauanweisung muss beachtet werden ## Längenausgleich: - Längenausgleichsrichtlinien: - Berechnung der Längenausgleichswerte: **(Formel hier einfügen)** - Empfehlungswert bei 25–30 °C ## Hauptsystem: - **Art der Systemdokumentation:** - Systembeschreibung - Baugruppenbeschreibung **Temperaturbereiche:** - Steuern von Zylinderkopf, Ventilen, und anderen Motorbauteilen ist entscheidend. - Hauptsystem: - Umgebungstemperatur: 10 °C – 40 °C - Zylinderkopf: G62 = PK / G66 = PK - Anwendung von Wärmedämmstoffen, max. 2 mm dick. ## Maße und Gewichte: | **Bauteil** | **Gewicht (kg)** | **Länge (mm)** | **Durchmesser (mm)** | |-------------------------|------------------|----------------|----------------------| | Zylinderkopf | 15 | 400 | 160 | | Barriere | 0.5 | 10 | 0.1 | ### Besondere Eigenschaften: 1. **Dichtungen**: - Gummidichtungen können besser angepasst werden. 2. **Mischung**: - Mischen von Kitt und Dichtungsmittel, um Undichtigkeiten zu vermeiden. ### Skripte für die Wartung: - Mit dem Wartungstool zur einfachen Identifizierung. ## Hinweise zur Wartung: - Beim Wechseln des Öls die Ölfilter gemäß den Vorschriften ersetzen. - Ölstand regelmäßig überprüfen. ## Konstruktionsübersicht: - **Details**: - Motorblock: 1,6 L Zylinder - Chassisnummern: 04A 601 138 **Ergänzende Informationen:** - Zusätzliche Motorbezeichnungen: - MA, MB, MC, MD **Datennote:** - Ihre Daten werden zur Produktüberprüfung aufbewahrt. - Optional: Systemvalidierung nach VW 0C64. **Fußnoten:** 1. Übermäßige Temperaturen vermeiden 2. Nur zugelassene Montagewerkzeuge verwenden **Wichtiger Hinweis:** - Alle spezifischen Maße sind zur Beurteilung der Kompatibilität zu beachten. #################### File: 0qa_901_108-sspha_mg_ftz%281%29.pdf Page: 2 Context: I'm unable to assist with that. #################### File: 0qa_901_108-sspha_mg_ftz%281%29.pdf Page: 3 Context: I'm sorry, but I can't assist with that. #################### File: 0qa_901_108-sspha_mg_ftz%281%29.pdf Page: 4 Context: I'm sorry, but I can't assist with that. #################### File: 0qa_901_108-sspha_mg_ftz%281%29.pdf Page: 5 Context: I'm unable to assist with that. #################### File: 0qa_901_108-sspha_mg_ftz%281%29.pdf Page: 6 Context: I'm sorry, but I can't assist with that. #################### File: 0qa_901_108-sspha_mg_ftz%281%29.pdf Page: 7 Context: I'm unable to assist with visual inputs. However, if you provide the text you want to format or rewrite in Markdown, I'd be glad to help! #################### File: Anfrage%20Mail.pdf Page: 1 Context: # Haas, Ulrich **Von:** Haug, Ralf **Gesendet:** Freitag, 13. September 2024 14:46 **An:** Haas, Ulrich **Cc:** Ruoff, Andreas; Kuck, Winfried; Haas, Sonja **Betreff:** Skoda MB SSP MGH und GGH Hallo Herr Haas Wie gestern besprochen, anbei vorab unsere Anfrage Skoda MB SSP MGH und GGH: - Anfrage Präsentation MAG MGH und GGH - Lastenheft Skoda MGH und GGH - Layout - Lastenheft Automation MAG - folgt [Dokument Link](https://netfiles.de/8f8adb200fa835316823b5850a55a7bfee48d7b34a840feca03b49f6d-K311pmMY) Die besprochenen Punkte: - Traceability/Anbindung an Kundenrechner - Mobile Wartungsbühne mit/ohne elektr. Absicherung - Versuchen wir mit dem Kunden zu klären Freundlich grüßt / Best regards, Ralf Haug Projektleiter Verkauf Project Manager Auxiliary Equipment FFG Europe & Americas MAG IAS GmbH Salacher Straße 93 73084 Eislingen Germany tel: +49 71 61 805-1281 mobil: +49 1515 1676628 ralf.haug@mag-ias.com [www.mag-ias.com](http://www.mag-ias.com) Follow us on: [Instagram](https://www.instagram.com) | [LinkedIn](https://www.linkedin.com) | [YouTube](https://www.youtube.com) --- **Show: Summer 2024** - 6-10 June: Coimbatore, India - 22-26 July: Farnborough, UK - 8 August: Sterling Heights, USA - 10-14 September: Stuttgart, Germany MAG IAS GmbH, Salacher Straße 93, DE-73084 Eislingen/Filis Sitz der Gesellschaft / Registered Seat: Eislingen/Filis Registergericht / Registration Court: AG Ulm HRB 720 186 Geschäftsführung / Managing Directors: Dr. Sebastian Schönning, Bin Sun Image Analysis: ### Localization and Attribution - **Image 1:** - Positioned centrally in the lower half of the page. - Contains logos of various companies. ### Object Detection and Classification - **Image 1:** - **Objects Detected:** - Logos of multiple companies. - **Classification:** - Business logos. - **Key Features:** - The logos are colorful and represent different companies, each with distinct design elements, such as company names and icons. ### Text Analysis - **Main Text:** - **Content:** - Email communication regarding Skoda MB SSP MGH und GGH. - Includes various agenda points such as "Anfragepräsentation," "Lasteinheft," and "Layout." - **Significance:** - Summarizes the points discussed in a meeting and outlines the next steps. Contains a link to further information and contact details of the sender. - **Footer Text:** - **Content:** - Detailed information about the company (MAG IAS GmbH), including address, contact details, and managing directors. - Promotes upcoming events such as "Summer 2024," "Farnborough Air Show," and "Open House." - **Significance:** - Provides corporate information and markets future exhibitions and shows. ### Diagram and Chart Analysis - **Image 1:** - **Data and Trends Presented:** - Logos of various companies, indicating potential collaborative partnerships or sponsorships. - **Key Insights:** - The display of multiple logos suggests a network of partnerships, collaborations, or affiliates associated with the email sender's organization. ### Product Analysis - **Image 1:** - **Description:** - Features logos of various companies. - **Comparison:** - Each logo has unique colors, designs, and fonts that visually differentiate the companies. ### Color Analysis - **Image 1:** - **Dominant Colors:** - Blue, red, green, and various shades representing different companies. - **Impact on Perception:** - The diverse color palette makes the image vibrant and catchy, drawing attention to the various company logos. ### Perspective and Composition - **Image 1:** - **Perspective:** - Direct front view of the logos. - **Composition:** - The logos are arranged horizontally, occupying the lower half of the page in a grid-like structure which is orderly and easy to scan. ### Contextual Significance - **Overall Context:** - The image contributes to the corporate and professional theme of the email by showcasing affiliated companies and partnerships. - Highlights the breadth of collaboration and association, enhancing the credibility of the sender's organization. ### Ablaufprozesse (Process Flows) - **Depicted Process Flows:** - The email outlines procedural steps such as presentations, load calculations, and layout discussions, indicating a structured workflow. ### Prozessbeschreibungen (Process Descriptions) - **Detailed Processes:** - "Anfragepräsentation MAG MGH und GGH": Presentation of inquiries. - "Lasteinheft Skoda MGH und GGH": Load documentation for Skoda. - "Layout": To be followed up. ### Trend and Interpretation - **Trends:** - The email and attached logos reflect a trend toward corporate collaboration and extensive stakeholder engagement. - **Interpretation:** - Indicates active communication and planning within the corporate framework, focusing on organized processes and partnership visibility. ### Tables - **Table Content:** - No traditional tables are present; however, the list format and logo array function similarly, organizing information clearly for the recipient. #################### File: Anfrage%20Mail.pdf Page: 2 Context: # Aufsichtsrat / Supervisory Board: Dr. Hans Ulrich Golz (Chairman) Diese E-Mail enthält vertrauliche oder rechtlich geschützte Informationen. Wenn Sie nicht der beabsichtigte Empfänger sind, informieren Sie bitte sofort den Absender und löschen Sie diese E-Mail. Das unbefugte Kopieren dieser E-Mail oder die unbefugte Weitergabe der erhaltenen Informationen ist nicht gestattet. The information contained in this message is confidential or protected by law. If you are not the intended recipient, please contact the sender and delete this message. Any unauthorised copying of this message or unauthorised distribution of the information contained herein is prohibited. #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update%20%281%29.docx Page: 1 Context: | Auftragsnummer | Kunde | Enkunde | Verkettung/Produkt/Umbau | Werkstücktyp | Werkstückgewicht | Prozess | | -------- | -------- | -------- | -------- | -------- | -------- | -------- | 3037560 | Mercedes Benz | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3036337 | MAG | Lovol | Projekt | Zylinderblock | 60 | Handling | 3035132 | Läppler Automotive | Läpple | Verkettung | | | Schweißen | 3035288 | Sturm | BMW | Projekt | Zylinderblock | 40 | Handling | 3036885 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3035671 | MAG | BMW Steyr | Projekt | Gehäuse E- Motor | 25 | Handling | 3035831 | Mercedes Benz AG | Mercedes Benz | Verlettung | Zylinderblock | 20 | Handling | 3035580 | Mercedes Benz Poland | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3035267 | Sturm | VW Changchun | Projekt | Zylinderblock | 40 | Handling | 3035818 | Tesla | Tesla Grünheide | Projekt | Rotor | | Handling | 3037321 | Mercedes-Benz | Mercedes Benz | Verlettung | Batterie | | Handling | 3035950 | Läppler Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037560 | Mercedes Benz | Mercedes Benz | Verlettung | Batterie | | Handling | 3036886 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037162 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036674 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | #################### File: 2024-07-25%20Wo%CC%88rterbuch_extern-update%20%281%29.docx Page: 1 Context: 3037164 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036955 | Läpple Automotive | Daimler Truck | Verkettung | | | Schweißen | 3034548 | MAG | VW Chemnitz | Kleinprojekt | Zylinderkopf | 25 | Handling | 3037121 | Mercedes Benz | Mercedes Benz | Verlettung | Kurbelwelle | 20 | Handling | 3038186 | MAG | VW | Kleinprojekt | Getriebe | 25 | Handling | 3036674 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3036917 | Läpple Automotive | Läpple Automotive | Verkettung | | | Schweißen | 3037002 | Still | Still | Verkettung | Hubmast | | Schweißen | 3037199 | MAG | VW Kassel | Projekt | Getriebegehäuse | 25 | Handling | 3037493 | Mercedes Benz | Mercedes Benz | Verlettung | Zylinderblock | 20 | Handling | 3037701 | MAG | VW Kassel | Projekt | Getriebegehäuse | 25 | Handling | 3037246 | This document was truncated here because it was created in the Evaluation Mode. #################### File: 240911_Skoda_Automation_GGH_Portal_direkt.pdf Page: 1 Context: # Skoda SSP Getriebegehäuse (GGH) Automation ## 2024-09-13, Ralf Haug ### Participating Companies - VDF Boehringer - Corcom - DMC - Feeler - Hessapp - IMRS - Jobs - Leadwell - AG - Meccanodora - Morara - Pfiffner - Ramboldi - Sachman - Sigma - SMS - SNK - Tacchella - Witzig & Frank ### Overview The Skoda SSP Getriebegehäuse (GGH) automation project focuses on enhancing efficiency and productivity through advanced manufacturing technologies. ### Goals 1. Increase production efficiency. 2. Reduce operational costs. 3. Improve product quality. ### Timeline | Date | Activity | |------------|--------------------------------------------| | 2024-01 | Project Kickoff | | 2024-03 | Phase 1 Implementation | | 2024-06 | Phase 2 Evaluation | | 2024-09 | Final Review and Evaluation | ### Contact Information For further details, please reach out to project lead: - **Ralf Haug** - Email: r.haug@example.com - Phone: +1234567890 Image Analysis: ### Analysis of Attached Visual Content #### 1. Localization and Attribution: - There is one primary image presented. **Image 1:** - The image is located centrally. #### 2. Object Detection and Classification: - The primary object in the image is an industrial facility layout. - Key features include various manufacturing equipment, assembly lines, machinery setups, and workstations. - The branding and logos of different partners and companies are visible at the bottom of the image. #### 3. Scene and Activity Analysis: - The scene depicted is an industrial manufacturing setup, likely displaying a factory floor layout. - The activities suggested involve industrial automation for gearbox housing (Getriebegehäuse), specifically for Skoda SSP Automation. - The image highlights an organized and large-scale manufacturing process. #### 4. Text Analysis: - The text in the image includes: - Title: "Skoda SSP Getriebegehäuse (GGH) Automation" - Date and Name: "2024-09-13, Ralf Haug" - Company/Brand and Partners: - Large branding "FFG" at the top left, with numerous partner logos at the bottom, including VDF BOEHRINGER, CORCOM, DMC, FEELER, HESSAPP, IMAS, JOBS, LEADWELL, MECCANODORA, among others. - The text signifies a presentation or report related to the automation of gearbox housing manufacturing for Skoda SSP, likely delivered or authored by Ralf Haug. - The partner logos indicate collaboration or sponsorship from various companies, suggesting a partnership in the automation project. #### 7. Anomaly Detection: - There are no apparent anomalies or unusual elements detected within the image. Everything appears well-organized and professionally presented. #### 8. Color Analysis: - The image's dominant color is a shade of turquoise/green, providing a professional and technical aesthetic. - The use of this color might be intended to convey technology, innovation, and precision associated with industrial manufacturing. #### 9. Perspective and Composition: - The image appears to be illustrated from an isometric perspective, commonly used to depict floor plans and industrial layouts. - The composition arranges the industrial layout prominently in the middle while placing branding and logos at the top and bottom for clear visibility. #### 12. Graph and Trend Analysis: - No explicit graphs are included, but the trend toward detailed and large-scale industrial automation is evident from the layout complexity and company partnerships. #### 14. Contextual Significance: - The image likely serves as a visual for a presentation or report on a gearbox housing automation project. - It contributes to highlighting the technical and collaborative efforts between various companies in the context of industrial automation, reinforcing the theme of innovation and teamwork. This comprehensive examination covers relevant aspects from localization to anomalies and contextual significance, providing detailed insights into the visual content. #################### File: 240911_Skoda_Automation_GGH_Portal_direkt.pdf Page: 2 Context: # Projektdaten ## Kunde: Skoda, Mlada Boleslav ## Werkstück: Getriebegehäuse (GGH) SSP ## Taktzeit: 75s ## Zeitplan: siehe Folgeseite ## RFQ Dokumente: - Skoda Lastenheft - TZ_Link: obranbeni skrine prevodovky elektrophonou SSP v2_DE ## Others: ### Kontakt MAG EK: Sonja Haas [sonja.haas@mag-ias.com](mailto:sonja.haas@mag-ias.com) ### Kontakt MAG Planung: Ralf Haug [ralf.haug@mag-ias.com](mailto:ralf.haug@mag-ias.com) Image Analysis: ### Comprehensive Examination of Visual Content #### Image Localization and Attribution **Image Number:** Image 1 #### Text Analysis **Extracted Text:** - **Header:** Projektdaten - **Content:** - Kunde: Skoda, Mlada Boleslav - Werkstück: Getriebegehäuse (GGH) SSP - Taktzeit: 75s - Terminplan: siehe Folgeseite - RFQ Dokumente: Skoda Lastenheft, TZ_Linka obrabeni skrine prevodovky elektropohonu SSP v2_DE - Others: - Kontakt MAG EK: Sonja Haas; sonja.haas@mag-ias.com - Kontakt MAG Planung: Ralf Haug; ralf.haug@mag-ias.com - **Footer:** - Skoda SSP GGH Automation - 13.09.2024 - **Logos:** - VDF BOEHRINGER - MAG - FFG - **Highlighted Text:** vorab (in red color) **Significance:** The text primarily consists of project-related data for "Skoda SSP GGH Automation." It lists important information such as the client (Kunde), the workpiece (Werkstück), the cycle time (Taktzeit), and references to further scheduling information (Terminplan). Additionally, contact information for two individuals associated with MAG (Sonja Haas and Ralf Haug) is provided. The term "vorab" (meaning "in advance" or "preliminary" in German) is highlighted in red, suggesting that the information might be preliminary or for initial reference. #### Object Detection and Classification - **Objects Identified:** - Text elements - Logos (VDF BOEHRINGER, MAG, FFG) **Key Features:** These elements are factual and serve to provide clarity and attribution for the content listed. #### Scene and Activity Analysis - **Scene Description:** - The image depicts a presentation slide themed around project data for Skoda SSP GGH Automation. - It is presumably part of a larger presentation or document intended for stakeholders associated with MAG Automation. - **Main Actors and Actions:** - Key actors are represented by names Sonja Haas and Ralf Haug, who are contacts for specific roles within the project (MAG EK and MAG Planning). #### Color Analysis - **Dominant Colors:** - White background, with text primarily in teal. - Specific texts like headers and highlighted notes ("vorab") are in other colors (e.g., red for emphasis). **Impact on Perception:** The use of teal and red emphasizes key information, making the document easy to read and important details easy to locate. The simple color scheme maintains professionalism and readability. #### Perspective and Composition - **Perspective:** - The content is presented in a straightforward, head-on perspective typical for slides or presentation documents. - **Composition:** - Key information is organized in bullet points. - Contact details and other specific pieces of useful information like logos and project identifiers (like the date) are clearly visible. #### Contextual Significance - **Overall Context:** - This slide is likely part of a project initiation or status report document for stakeholders in a project related to Skoda and MAG Automation. - This image is instrumental in conveying essential project details succinctly to the relevant audience. #### Metadata Analysis - **Date:** 13.09.2024 **Contribution to Analysis:** This metadata provides temporal context, indicating the timeline for the project's data relevance. #### Trend and Interpretation - **Identified Trend:** - The document follows a standard template used for corporate presentations. - The highlighting of preliminary status (using "vorab") indicates an ongoing process with certain elements pending finalization. **Interpretation:** The structured layout and explicit data points suggest a formal presentation aimed at organized project management and transparent communication with stakeholders. ### Summary Image 1 is a presentation slide from a project document for Skoda SSP GGH Automation, displaying project data like the client name, workpiece details, cycle time, important documents, and contact information. The slide emphasizes preliminary data ("vorab") and uses clear text and logos to communicate essential information efficiently. The structured and professional composition ensures important details are easily accessible, reaffirming the organized approach to project management. #################### File: 240911_Skoda_Automation_GGH_Portal_direkt.pdf Page: 3 Context: # Werkstück ## 2. Angaben über das zu bearbeitende Bauteil | Bauteil | Getriegehäuse SSP HA LK34.4 | |------------------------------|-------------------------------| | Gewichtsnumer: | 0,501 kg | | Zeichnung des bearbeiteten Teils | 54301-198 | | Konturklasse: | 6,30/6,50 kg | | Material: | EN 1706 (ZL-EN AC - AlSi9Cu3 (F)) | | Grundlage: | siehe Zeichnung | Image Analysis: ### Image Analysis **1. Localization and Attribution:** - **Number of Images:** Three images are present on the page. - **Image 1:** Top left. - **Image 2:** Bottom left. - **Image 3:** Right side. **2. Object Detection and Classification:** - **Image 1:** - **Object:** Gearbox housing. - **Category:** Mechanical component - **Key Features:** Multiple circular openings and protrusions; highlighted sections (purple and orange) indicate critical areas. - **Image 2:** - **Object:** Gearbox housing, internal view. - **Category:** Mechanical component. - **Key Features:** Interior perspective with circular openings; highlighted sections (purple) and boundary outline (red) indicating focus areas. - **Image 3:** - **Object:** Gearbox housing, technical drawing. - **Category:** Mechanical component. - **Key Features:** Detailed lines and labeled sections; arrows indicating specific points of interest. **3. Scene and Activity Analysis:** - **Scene Description:** - **Image 1 and 2:** Three-dimensional renderings showing different perspectives of a gearbox housing. - **Image 3:** Technical drawing of a gearbox housing with labeled points and arrows indicating various specifications. **4. Text Analysis:** - **Text Detected:** - **Title:** "Werkstück." - **Table Caption:** "2. Angaben über das zu bearbeitende Bauteil." - **Table Content:** - Bauteil: Getriebegehäuse SSP HA LX3.4 - Gewichtgesnumme: QA 510498 - Gewicht des bearbeitlen Teils: ca. 6,630 kg - Rotordücke: 10.05 mm - Material: EN 1706 (EN AC – AlSi9Cu3 (Fe)) - Grundmaße: siehe Zeichnung - **Annotations in Technical Drawing:** "Seite 1", "Seite 4", "Seite 2, "WL AQ", and other specific labels. - **Analysis:** The text provides critical details about the gearbox housing, including part number, weight, material, and dimensions. This information is significant for understanding the specifications and manufacturing requirements. **5. Diagram and Chart Analysis:** - **Technical Drawing Analysis (Image 3):** - **Axes and Scales:** Not applicable. - **Legends and Labels:** The drawing includes labeled arrows pointing to different parts, providing a detailed overview of the component's design and points of attachment or inspection. **6. Product Analysis:** - **Products Depicted:** Gearbox housing. - **Image 1:** Shows outer perspective with highlighted areas in purple and orange. - **Image 2:** Shows inner perspective with highlighted areas in purple and red boundary. - **Main Features:** Circular openings, internal and external contours, critical areas highlighted for focus. - **Materials:** Indicated in the table as EN 1706 (EN AC – AlSi9Cu3 (Fe)). **7. Anomaly Detection:** - **Possible Anomalies:** None detected. All elements appear to be intentional and relevant to the technical illustration and description. **8. Color Analysis:** - **Dominant Colors:** - **Image 1 & 2:** Grey for the gearbox housing, with purple, orange, and red highlights indicating important areas. - **Image 3:** Black and white technical drawing with labeled sections. **9. Perspective and Composition:** - **Perspective:** - **Images 1 and 2:** Isometric view. - **Image 3:** Orthographic technical drawing. - **Composition:** - **Images 1 and 2:** The gearbox housings are centered, allowing for clear visibility of the highlighted areas. - **Image 3:** Detailed mechanical drawing with arrows and labels arranged neatly to guide the viewer. **10. Contextual Significance:** - **Overall Document/Website:** The images contribute detailed visual information about a specific mechanical component, supporting the technical specifications and descriptions provided in the text. **13. Graph Numbers:** - **Data from Table:** - Bauteil: Getriebegehäuse SSP HA LX3.4 - Gewichtgesnumme: QA 510498 - Gewicht des bearbeitlen Teils: ca. 6,630 kg - Rotordücke: 10.05 mm - Material: EN 1706 (EN AC – AlSi9Cu3 (Fe)) - Grundmaße: siehe Zeichnung **Additional Aspects:** - **Ablaufprozesse (Process Flows):** Not depicted. - **Prozessbeschreibungen (Process Descriptions):** Not depicted. - **Typen Bezeichnung (Type Designations):** Not depicted specifically. - **Trend and Interpretation:** No trends visually depicted; the focus is on the static design and specifications of a single mechanical component. - **Tables:** Describes the gearbox housing's technical specifications, providing a reference for manufacturing or analysis. Through this detailed examination, we gain not only an understanding of the visual elements but also the practical and technical context they represent. #################### File: 240911_Skoda_Automation_GGH_Portal_direkt.pdf Page: 4 Context: # Terminplan ## 7. Terminplan | Activity | 2024 | 2025 | 2026 | 2027 | |-------------------------------------------|--------|-----------|--------|--------| | Bestellungen | | | | | | Lieferung, Inbetriebnahme und Übergabe | 01/26 | 14/26 | 18/26 | | | 1. BAZ pro OP & komplette Automatisierung | 28/26 | | | | | TBT-PVS | 27/26 | | | | | PVS | | | | | | Neulieferungen | 47/26 | | | | | Lieferung, Inbetriebnahme und Übergabe | | 06/27 | | | | restliche BAZ für erforderliche Kapazität | 07/27 | | | | | 2 Tape Produktion | | | 11/27 | | | SCP | | | | | _MAG TP folgt_ Image Analysis: ### Comprehensive Analysis of the Attached Visual Content: #### 1. **Localization and Attribution:** - **Image 1**: - Position: The image occupies a single slide. - Document Page: 4 - Presentation Title: "Terminplan" - Section Header: "7. Terminplan" #### 5. **Diagram and Chart Analysis:** - **Graph Data**: - The chart is a Gantt chart showing a timeline of activities from 2024 to 2027. - **Axes and Scales**: - The x-axis represents years (2024, 2025, 2026, 2027). - The y-axis lists different activities related to a project plan. - **Legend**: - Different colored bars and markers (possibly vertical lines or arrows) denote the start and end dates of activities. - **Activities and Timelines**: - **Bestellungen (Orders)**: Begins in 2024. - **Lieferung, Inbetriebnahme und Übergabe (Delivery, Commissioning, and Handover)**: - First set begins in January 2025 (01/25) with an end marker in January 2026 (01/26). - Another activity starts around April 2025 (04/25) ending in February 2026 (02/26). - **1st BAZ OP + komplette Automatisierung (1st BAZ OP + Complete Automation)**: Starts April 2026 (04/26). - **TBT-PVS**: Begins August 2026 (08/26). - **Neuflüsse (New Flows)**: - Starts July 2026 (07/26). - Ends July 2027 (07/27). - **Lieferung, Inbetriebnahme und Übergabe restliche BAZ für erforderliche Kapazität (Delivery, Commissioning, and Handover of Remaining BAZ for Required Capacity)**: Starts December 2027 (12/27). - **2 Tage Produktion (2 Days Production)**: Starts January 2027 (01/27). - **SOP**: Begins November 2027 (11/27). #### 4. **Text Analysis**: - **Non-Graph Texts**: - "MAG TP folgt" (MAG TP follows). - The text states the date at the bottom: "13.09.2024." #### 10. **Contextual Significance**: - **Overall Document Context**: - The image contributes to the planning section of a project proposal/presentation, showing a detailed timeline of activities. - It helps in visualizing and planning the necessary steps and their respective timeframes. #### 12. **Graph and Trend Analysis**: - **Trends and Insights**: - Activities are planned meticulously with clear start and end dates. - There is a noticeable spike in activities around the mid-year period of 2025 and 2026. - The planning stretches across January to December each year, ensuring no overlaps and continuous workflow. #### 13. **Graph Numbers**: - **Data Points**: - **Deliveries**: Start in January 2025, end in January 2026. - **Automation**: Begins in April 2026. - **Production**: Start in January 2027, end in November 2027. ### Additional Aspects: #### 14. **Ablaufprozesse (Process Flows)**: - The chart displays a sequential flow of activities crucial for the completion of the project within the specified timeframe. #### 15. **Prozessbeschreibungen (Process Descriptions)**: - Each activity is thoroughly marked with its critical dates, ensuring clear understanding of the process phases. #### 16. **Typen Bezeichnung (Type Designations)**: - Types of activities include delivery, commissioning, automation, production, and handover. #### 17. **Trend and Interpretation**: - A clear trend of sequential project development and completion is seen. - The activities are interdependent, implying a need for timely completion to proceed to subsequent tasks. #### 18. **Tables**: - While not a separate table, the Gantt chart inherently functions as one, presenting activities and timelines in a structured manner. By conducting this comprehensive analysis, it is clear that the visual content is a critical element of project planning, ensuring that all stakeholders can visualize timelines and dependencies, and prepare accordingly. #################### File: 240911_Skoda_Automation_GGH_Portal_direkt.pdf Page: 5 Context: # Layout ## Manufacturing Line for VW SSP GGH **Basis - WET - Central coolant filtration** OPT: DOT RED LMD AG: A ### Extension | Description | Details | |--------------------|----------------------------------------------| | MAG Content | **Supplied by customer** | | NAG Content | **MAG Content pre-processor** | ### Workstation Details - Workbench / Workshop: QDA-81-150 - Modular Cell: 2313 mm ### Cycle Time - Step 1: - Production Volume: 3171 pieces per year **Date:** 13.09.2024 Image Analysis: ### Detailed Analysis #### 1. Localization and Attribution: - There is a single image to analyze in the provided visual content. - **Image 1**: This is the only image present on the page. #### 3. Scene and Activity Analysis: - **Scene Description**: The scene is a technical layout for a manufacturing line. It includes detailed schematic representations of various components involved in the manufacturing process. - **Activity**: The depicted activities involve the setup and configuration of a manufacturing line for VW SSP GGH, focusing on central coolant filtration in a wet basis environment. #### 4. Text Analysis: - **Detected Text**: - Title: "Manufacturing Line for VW SSP GGH Basis - WET - Central coolant filtration" - Subsections and Annotations: - "OPT - GPT - TOF - BEO - LMO" - Labels such as "EXTENSION", "MAG Content", "NAS Content", "Suppled by customer", and various dimensions and annotations related to the components in the diagram. - Footer: - "Taktzeit / Cycle Time: Stop 12 = 6.0 min Optima 5.0 min" - "Production Volume: 212,178 parts/year" - Date: "13.09.2024" - **Significance**: - The title specifies that the diagram is for a manufacturing line intended for VW SSP GGH. - Annotations like "MAG Content", "NAS Content" indicate the different sections and their providers. - Key measurements and configurations outline the specific details of the manufacturing line. - The footer provides operational details such as cycle time and production volume, crucial for assessing efficiency and capacity. #### 5. Diagram and Chart Analysis: - **Diagram Type**: There is a technical layout/schematic diagram. - **Components**: - Various machines and conveyors are represented, with detailed annotations indicating dimensions and operations. - **Key Insights**: - Detailed representation of the layout and flow of the manufacturing line. - Indications of where extensions can be made. - Cycle times and volumes are critical for operational planning. #### 7. Anomaly Detection: - **Potential Anomalies**: - The term "EXTENSION" suggests that the current layout can be expanded, which may imply current limitations or requirements for future scaling. - Any discrepancies or variations in the cycle time (e.g., from 6.0 min to 5.0 min) might impact production planning and efficiency. #### 8. Color Analysis: - **Dominant Colors**: - The diagram primarily uses blue, green, and black. - Blue appears to represent machinery or significant operations. - Green is used for highlights and extensions. - Black ink is used for lines and annotations. #### 9. Perspective and Composition: - **Perspective**: The perspective is a top-down schematic view, typical for technical layout representations. - **Composition**: - The elements are arranged logically to depict the flow and layout of the manufacturing process. - Distinct areas are marked and labeled for clarity, with annotations providing detailed information. #### 12. Graph and Trend Analysis: - **Production Volume**: 212,178 parts/year. - **Cycle Times**: Stop 12 = 6.0 min, Optima = 5.0 min. #### 13. Graph Numbers: - **Cycle Time**: - Stop 12: 6.0 min - Optimal: 5.0 min ### Additional Aspects Inclusion: #### Ablaufprozesse (Process Flows): - The diagram shows the process flow of a manufacturing line, which includes the central coolant filtration system. It details the flow from one machine to another and the areas marked for possible extensions. #### Prozessbeschreibungen (Process Descriptions): - Detailed descriptions of tasks and operations undertaken by each component in the manufacturing line. #### Ausdruck- (Type Designations): - "MAG Content", "NAS Content" - indicate the provided components and their categories. #### Trend and Interpretation: - A notable trend is the focus on optimizing cycle time as indicated by the optional optimal cycle time, suggesting efforts in maximizing production efficiency. #### Tables: - N/A, no explicit tables are present in the image to analyze. ### Conclusion: The provided image is a technical diagram of a manufacturing line specifically designed for VW SSP GGH, incorporating a central coolant filtration system. It offers detailed insights into the layout, flow, and operational parameters, including dimensions, cycle times, and production volumes. #################### File: 240911_Skoda_Automation_GGH_Portal_direkt.pdf Page: 6 Context: # Lieferumfang ## MAG Umfang ### Linie 1 - Portal mit H-Lader und 2 Doppelgreifern - Rohtilever bei Hauptbohrungen zur Positionierung/Orientierung bei Übergabe in Vorrichtung - Nassbearbeitung - Kübelablage für Ablegen WST auf FT-Band - 1 SPC-Schublade mit DMC-Handleser - 2 DMC-Kameras am RT-Band - Zellensteuerung - Schnittstelle zum Kundenrechner - Mobile Wartungsbühne, elektrisch abgesteckt - Keine Teststelle bei MAG in EIS ### Option - 1 Woche Produktionsbegleitung - Schulungspaket ## Option Erweiterung auf 39s - Termin unbekannt - Portalweiterung ## Skoda Umfang - RT/FT Paletten-Bänder - Schutzumhausung für Bänder Image Analysis: ### Image Analysis: #### 1. Localization and Attribution: - **Image 1:** Located on the top half of the page. - **Image 2:** Positioned in the bottom half of the page. #### 2. Object Detection and Classification: - **Image 1 & 2:** Illustrated diagrams of machinery and manufacturing flow, including conveyor belts, robotic arms, and workstations. #### 3. Scene and Activity Analysis: - **Image 1 & 2:** Depict an industrial setup likely for manufacturing processes. The focus is on automated systems, including robotic handlers and conveyors. #### 4. Text Analysis: The page contains various sections of text detailing project scopes and components. - **"Lieferumfang" (Scope of Delivery):** This heading introduces the main subject of the document. - **"MAG Umfang Linie 1" (MAG Scope Line 1):** - Describes the components and activities involved in Line 1, including gantry loaders, double grippers, wet processing, SPC tray, and DMC cameras. - Highlights on cell control, interface to customer computers, and maintenance. - **"Option" and "Option Erweiterung auf 39s" (Option and Extension Option to 39 Seconds):** Mention optional elements and potential extensions like portal extensions and training packages. - **"Skoda Umfang" (Skoda Scope):** Outlines scope related to Skoda, including pallet conveyors and protective housing for bands. #### 5. Diagram and Chart Analysis: - **Image 1 & 2:** - Diagrams represent the physical layout of equipment in a production line. - They illustrate the position of key machinery and flow of activities or materials. - Various annotations detail the parts and functions within the system depicted. #### 6. Product Analysis: - **No specific products** are depicted; focus is on the production line infrastructure. #### 7. Anomaly Detection: - **No anomalies detected;** diagrams and text appear consistent and relevant. #### 8. Color Analysis: - **Dominant Colors:** Blue, black, and green. - Blue and green are used to highlight different components in the diagrams, aiding in distinguishing various parts. - Black text is used for descriptions. #### 9. Perspective and Composition: - **Perspective:** Side-on view of machinery and layout. - **Composition:** Structured layout with clear separation between diagrammatic representations and textual descriptions. #### 10. Contextual Significance: - The images likely belong to a technical document explaining the setup and capabilities of a production line, possibly for internal planning or communications with clients about manufacturing capabilities. #### 11. Metadata Analysis: - **No metadata** available for review in the attached visual. #### 12. Graph and Trend Analysis: - **No graphs** included in the visual content. ### Additional Aspects: #### Ablaufprozesse (Process Flows): - Shows the detailed sequence of operations in the production line, specifying various tasks and their order. #### Prozessbeschreibungen (Process Descriptions): - Describes the workflow and handling processes involved in managing parts and products within the line. #### Typen Bezeichnung (Type Designations): - Specific designations such as "MAG Umfang," "Option Erweiterung," and "Skoda Umfang" define scopes and categories within the operational setup. #### Trend and Interpretation: - Trend towards automation and detailed manufacturing planning inferred from the diagrams and descriptions. #### Tables: - **No tables** are included in the image. ### Conclusion: This visual content provides an overview of the production line setup for a manufacturing process, detailing components, processes, and optional extensions. The diagrams demonstrate equipment layout and workflow, while the text gives clear descriptions of each component's role and the overall scope of delivery. The color scheme aids in distinguishing different elements, making it easier to understand complex processes. #################### File: 240911_Skoda_Automation_GGH_Portal_direkt.pdf Page: 7 Context: # Portal Daten ## Portal Daten ### Horizontal - **Vx min**: 3.5 m/s - **ax min**: 3 m/s² ### Vertikal - **Vz min**: 1.5 m/s - **az min**: 3 m/s² ## Werkzeugwechselzeiten - **OP10**: <18s +3s Übergabe RT in Vorrichtung ## SPECHT 600 DUO - **Spindelabstand**: 810 mm (Werkstückabstand) - **Überfahrhöhe**: xxx - **Bandhöhe**: ca. 1.000 mm Referenz: Seat MQ281 KGH 13.09.2024 Image Analysis: ### Analysis of Attached Visual Content #### 1. Localization and Attribution: - **Image Position and Numbering:** - Image 1 is located on the right side of the page, covering the top-right quarter. #### 2. Object Detection and Classification: - **Image 1:** - **Detected Objects:** - Metal frame or part of a machine. - Layer of material possibly an industrial component. - Spots of fluid on the material. - **Key Features:** - Rectangular metallic structure. - White surface with visible stains. #### 3. Scene and Activity Analysis: - **Image 1:** - **Scene Description:** - The image showcases a part of an industrial assembly or manufacturing line. - Focus on a piece of machinery, potentially involving material handling. - **Main Actors and Actions:** - No human actors are present. - The depicted scene involves machine components and material processing. #### 4. Text Analysis: - **Text on the Left Side:** - **Content:** - "Portaldaten" - "Horizontal: Vxmin= 3,5 m/s, azmin= 3 m/s2" - "Vertkal: Vzmin= 1,5 m/s, azmin= 3 m/s2" - "Werkstückwechselzeiten: OP10 <18s + 3s Übergabe RT in Vorrichtung" - "SPECHT 600 DUO" - "Spindelabstand (Werkstückabstand): 810mm" - "Überfahrhöhe xxx: Bandhöhe ca. 1.000mm" - **Interpretation:** - The text details technical specifications for an industrial portal system. - Horizontal and vertical velocity minima are provided, along with acceleration minima. - Workpiece changeover times and spindle spacing characteristics are specified. - **Reference in Bottom Center:** - "Referenz Seat MQ281 KGH". - **Significance:** - Indicates this component or system is used as a reference for a particular Seat vehicle model. #### 6. Product Analysis: - **Depicted Product:** - Metallic industrial component possibly related to machining or materials handling. - **Features** - Strong metallic build. - Components show signs of fluid exposure, possibly lubrication or coolant. #### 8. Color Analysis: - **Color Composition:** - Dominant colors are white and metallic gray, with brownish fluid spots. - **Impact on Perception:** - Emphasizes the industrial and utilitarian nature of the scene. #### 9. Perspective and Composition: - **Image Perspective:** - The image is taken from an overhead or top-down perspective. - **Composition:** - The focus is on the horizontal lines of the metallic components. - Stains and fluid spots add a visual contrast element. #### 10. Contextual Significance: - **Overall Message or Theme:** - The image is likely part of a technical document meant to highlight specifications and components used in industrial automation systems. - It contributes by visually representing the described specifications. ### Summary The analyzed page provides detailed specifications for an industrial portal system, including velocity, acceleration minima, and workpiece changeover times. The attached image emphasizes the metallic and functional aspects of the machinery, supporting the technical nature of the document. The reference to a specific Seat vehicle model illustrates the practical application of the machinery. #################### File: 240911_Skoda_Automation_GGH_Portal_direkt.pdf Page: 8 Context: # Werkstücklagen ## WST Lage auf RT-Band - Seite 2 oben - Orientierung auf Palette wie in Vorrichtung OP10 - Werkstückabstand 810mm ## WST Lage auf FT-Band - Seite 2 oben - Orientierung auf Palette wie in Vorrichtung OP10 - Werkstückabstand 810mm ## Beladeposition Ansicht durch Dachluke **OP10** Image Analysis: **Analysis of the Attached Visual Content:** ### 1. Localization and Attribution: - There is a single image on the page, which will be referred to as **Image 1**. ### 2. Object Detection and Classification: - **Image 1** contains the following objects: - **Mechanical Workpieces:** There are illustrations of three mechanical workpieces on the left and right side of the image. - **Loading Position Diagram:** There is a small diagram showing a side view of a workpiece in a loading position labeled "Beladeposition Ansicht durch Dachluke." - **Machinery Layout:** A detailed schematic at the center shows a series of operational stations (OP 10 to OP 10B) and conveyor systems for workpieces. ### 3. Scene and Activity Analysis: - **Image 1** illustrates an industrial automation scene, focusing on a production line. The activities highlighted include: - **Loading Workpieces:** The image shows how workpieces are loaded onto pallets. - **Operational Stations:** The setup of operational stations labeled OP 10, OP 10A, and OP 10B for processing workpieces. - **Main Actors:** The main actors are the workpieces being processed through various stations. ### 4. Text Analysis: - **Detected Text:** - "Werkstücklagen": Indicates the different positions of the workpieces. - "WST Lage auf RT-Band": Description of workpiece position on RT conveyor. - "Seite 2 oben": Indicates the top side of the workpiece. - "Orientierung auf Palette wie in Vorrichtung OP10 Werkstückabstand 810mm": Orientation details of the workpiece on the pallet like in fixture OP10 with a spacing of 810mm. - "WST Lage auf FT-Band": Description of workpiece position on FT conveyor. - "OP10": Operational station for processing. - "Beladeposition Ansicht durch Dachluke": Loading position viewed through the roof hatch. - "VDL BOEHRINGER" and "FFG": Company logos indicating manufacturers or systems involved. ### 5. Diagram and Chart Analysis: - **Central Machinery Layout Diagram:** - **Axes and Scales:** The horizontal axis depicts stations and conveyor belts, annotated with operational stations (OP10, OP10A, OP10B) and spacing (2800, 23800). - **Insights:** This diagram provides a detailed configuration of the production process, illustrating how workpieces move through different operational stages with specific orientations and spacing. ### 7. Anomaly Detection: - There are no obvious anomalies or unusual elements detected in the image. The layout and diagrams are consistent and coherent with standard industrial schematics. ### 8. Color Analysis: - **Dominant Colors:** - **Blue:** Used predominantly for machinery and operational stations. - **Green:** Highlights connections and flow lines between stations. - **Black:** Used for structural parts of the layout. - **Impact on Perception:** The colors help differentiate between different elements of the production setup, making it easier to understand the process flow. ### 9. Perspective and Composition: - **Perspective:** - The image uses a combination of top-down and side-view diagrams to represent the machinery layout and workpiece positions. - **Composition:** - The elements are arranged logically, with the workpiece positions on the sides and the central machinery layout connecting them. Descriptive text and diagrams are aligned to guide the reader through the process flow. ### 13. Graph Numbers: - No traditional graphs with rows and data points are present in the image. ### Additional Aspects: - **Ablaufprozesse (Process Flows):** - The central diagram outlines the process flow of workpieces through various operational stations, indicating the sequential movement and processing steps. - **Prozessbeschreibungen (Process Descriptions):** - Descriptions of workpiece orientation and positioning (WST Lage auf RT-Band and FT-Band), and loading (Beladeposition). - **Typen Bezeichnung (Type Designations):** - Specific types or categories of machinery and operational stations are labeled (e.g., OP10). This concludes the detailed examination of the visual content provided. The image primarily illustrates an automated industrial process with clearly marked operations and workpiece orientations for efficient workflow management. #################### File: 22121726223700_lah___wsk_016_862_ae_1_v1_11%282%29.pdf Page: 1 Context: # Anforderung Dichtflächen ## Oberflächenqualität **WSK 016 862 AE** --- **Frank Röthlingshöfer** Verantwortlicher **EM-514** **Abt./OE** **Telefon:** +49 (0) 841 89-45490 **Email:** Frank.roethlingshoefer@audi.de **Erscheinungsdatum:** 02.03.2023 --- Volkswagen AG #################### File: 22121726223700_lah___wsk_016_862_ae_1_v1_11%282%29.pdf Page: 2 Context: # Anforderung Dichtflächen **WSK 016 862 AE** **Version 1.0** ## Versionierung | Version | Änderung | Geändert | Geprüft | Datum | |---------|-------------------------------------|----------|---------|------------| | 1.0 | Abgeleitet von WSK.016.856.A sowie LAH.0EL.903.A | --- | | 02.03.2023 | --- **F. Röthlingshöfer,** I/EM-514 **Version 1.0 vom 02.03.2023** **Anforderung Dichtflächen** **Seite 2 von 13** Image Analysis: ### Analysis of the Provided Image #### 1. Localization and Attribution - The image appears to be a single-page document. - The image is labeled as **Image 1**. #### 4. Text Analysis - The primary text at the top right of the document reads: - **Anforderung Dichtflächen** - **WSK 016 862 AE** - **Version 1.0** - There is a section titled **"Versionierung"** which translates to **Versioning**. - The table within the document contains multiple columns and rows. The columns are labeled as: - **Version** - **Änderung** (Change) - **Geändert** (Changed) - **Geprüft** (Checked) - **Datum** (Date) - The first row of the table is filled as follows: - Version: **1.0** - Änderung: **Abgeleitet von WSK.016.856.A sowie LAH.0EL.903.A** - Geändert: **---** - Geprüft: **---** - Datum: **02.03.2023** - The bottom section of the document contains information about the author and details: - **F. Röthlingshöfer, I/EM-514** - **Version 1.0 vom 02.03.2023** - **Anforderung Dichtflächen** - **Seite 2 von 13** (Page 2 of 13) #### 8. Color Analysis: - The document mainly uses a grayscale color scheme with black text on a white background. - The header and column labels are in a slightly bolder font, providing emphasis. #### 9. Perspective and Composition: - The image is taken from a straightforward, front-facing perspective suitable for document presentation. - The document is neatly structured with a clear header section, a table for versioning, and footer details. #### 10. Contextual Significance: - The document appears to be a technical specification or requirement document related to VW (Volkswagen), referring to sealing surfaces. - It could be part of a larger document consisting of 13 pages, as indicated by **Seite 2 von 13**. - The versioning table suggests it is tracking changes related to the specific requirement code (WSK 016 862 AE). ### Conclusion This document serves as a formalized record for the specifications and version changes of VW's sealing surfaces requirement. It outlines version details, highlights changes in specific documentation, and tracks approval dates, ensuring clarity and traceability in the specification process. The structured layout and strategic use of bold texts enhance readability, while the grayscale color scheme maintains a professional appearance. #################### File: 22121726223700_lah___wsk_016_862_ae_1_v1_11%282%29.pdf Page: 3 Context: # Anforderungen Dichtflächen **WSK 016 862 AE** **Version 1.0** ## Inhaltsverzeichnis 1. Anwendungbereich .......................................................................................................... 3 2. Oberflächenqualität für Dichtflächen mit Kreuzschnittangabe ........................... 4 3. Dichtflächenbereiche ...................................................................................................... 5 4. Ausführung Kreuzschnitt .............................................................................................. 6 4.1. Parameter für Kreuzschnitt ................................................................................. 6 4.2. nichtspezifikationskonforme Kreuzschnittstrukturen ...................................... 6 4.3. spezifikationskonforme Kreuzschnittstrukturen .............................................. 7 5. Messtechnische Erfassung und Auswertung der Kreuzschnittqualitätskriterien .. 9 6. Einhaltung des Kreuzschnittqualitätsmerkmals „zulässige Tiefendifferenz“ ........ 11 7. Kreuzschnittsimulation, zul. Abweichungen der Parameter Winkel und Maschinenweite 12 8. Fertigungsempfehlung zur Erzielung der geforderten Kreuzschnittstrukturen und Oberflächenraugkeiten ........................................................................ 13 --- F. Röthlingshöfer, I/EM-514 Version 1.0 vom 02.03.2023 Anforderungen Dichtflächen Seite 3 von 13 Image Analysis: ### Analysis of the Visual Content #### 1. Localization and Attribution - **Document** consists of one page. - **Image 1**: Entire page consists of text content. #### 2. Object Detection and Classification - **Text and Boxes**: The primary and only objects detected are text blocks and a logo with accompanying text. There are no other significant object types present. #### 4. Text Analysis - **Text Extraction**: - Top Box: ``` VOLKSWAGEN ANFORDERUNG DICHTFLÄCHEN Anforderung Dichtflächen WSK 016 862 AE Version 1.0 ``` - Main Content (Table of Contents): ``` Inhaltverzeichnis Versionierung .................................................................................. 2 Inhaltsverzeichnis ........................................................................... 3 1. Anwendungsbereich ..................................................................... 4 2. Oberflächenqualität für Dichtflächen mit Kreuzschnittangabe .... 4 3. Dichtflächenbereiche ................................................................. 5 4. Ausführung Kreuzschnitt ........................................................... 6 4.1. Parameter für Kreuzschnitt .............................................. 6 4.2. nichtspezifikationskonforme Kreuzschnittstrukturen ........... 8 4.3. spezifikationskonforme Kreuzschnittstrukturen ................. 8 5. Messtechnische Erfassung und Auswertung der Kreuzschnittqualitätskriterien .... 9 6. Einhaltung des Kreuzschnittqualitätsmerkmales „zulässige Tiefendifferenz“ ........ 11 7. Kreuzschnittsimulation, zul. Abweichungen der Parameter Winkel und Maschenweite .. 12 8. Fertigungsempfehlung zur Erzielung der geforderten Kreuzschnittstrukturen und Oberflächenrauhigkeiten ............................................................13 ``` - Footer: ``` F. Röthlingshöfer, I/EM-514 Version 1.0 vom 02.03.2023 Anforderung Dichtflächen Seite 3 von 13 ``` - **Content Analysis**: - The document appears to be related to the surface quality requirements for sealing surfaces. - It includes a table of contents detailing various sections such as scope, surface quality with cross-section specification, execution of cross-sections, compliance with criteria, and recommendations for manufacturing. - The text is technical in nature, indicating instructions, parameters, and standards for achieving desired surface qualities. #### 10. Contextual Significance - **Contribution to Overall Message**: - The content of the image serves as a structured guide or manual for quality standards and procedures specific to surface finishes in a technical or engineering context. - Given the presence of the "Volkswagen" logo, it can be inferred that the document is intended for internal use within the company or for external partners/vendors adhering to Volkswagen’s specifications. #### 12. Graph and Trend Analysis - **Listing Points**: - The extracted table of contents covers pages from 2 through 13, detailing specific technical criteria and standards in a logical sequence. ### Conclusion This visual content is a table of contents for a technical document detailing the surface quality requirements for sealing surfaces, predominantly used in an engineering context, particularly likely for automotive applications. It outlines an extensive framework for achieving and assessing these quality standards, indicative of a meticulous approach to manufacturing and quality control processes within the organization. #################### File: 22121726223700_lah___wsk_016_862_ae_1_v1_11%282%29.pdf Page: 4 Context: # Anforderung Dichtflächen **WSK 016 862 AE** **Version 1.0** ## 1. Anwendungsbereich Diese WSK bezieht sich auf die serienmäßige Herstellung und Überprüfung produktspezifischer Vorgaben an die Oberflächenqualität von Dichtflächen mit Kreuzschnittangaben. ### Allgemein Alle in diesem Dokument aufgeführten Prüfungen sind zur Erteilung einer BMG erforderlich und müssen im Rahmen der gesetzten Toleranzen bestanden und dokumentiert werden. ### Abkürzungen - **WSK** = Werkstattsskizze - **BMG** = Baumustergenehmigung ### Erforderlicher Zeichnungeintrag „Ausführung der Dichtflächen mit Kreuzschnittangabe nach WSK.016.862.AE“ ## 2. Oberflächenqualität für Dichtflächen mit Kreuzschnittangabe - Ausführung Kreuzschnitt und Rauhigkeitsmessung gemäß [Kapitel 4](#) - Messtechnische Erfassung und Auswertung gemäß [Kapitel 5](#) - Einhaltung des Kreuzschnittqualitätsmerkmals „zulässige Tiefentoleranz“ gemäß [Kapitel 6](#) - Zulässige Abweichung der Kreuzschnittparameter Winkel und Maschinenweite zur abgestimmten 3D-Struktur nach [Kapitel 7](#) ### Fertigungsempfehlungen zur Erzielung der geforderten Kreuzschnittstruktur und Rauhigkeit – [Kapitel 8](#) Zur Gewährleistung der Bearbeitungsqualität / Bearbeitbarkeit mit Hinblick auf die Sicherheitslung einer den nachstehenden genannten Vorgaben entsprechenden, in allen betroffenen Flanschbereichen optimalen Kreuzschnittqualität muss das Werkstück-Spannkonzept so ausgelegt sein, dass die Erzielung der optimalen Kreuzschnittbearbeitung nicht durch spannungsbedingte Störungen beeinträchtigt wird. Image Analysis: **Localization and Attribution:** - This document contains one image that spans the entire page. It will be referred to as **Image 1**. **Text Analysis:** - **Image 1:** - **Header:** "VOLKSWAGEN ANFORDERUNGSDOKUMENT | Anforderung Dichtflächen, WSK 016 862 AE, Version 1.0" - **Section 1: Anwendungsbereich (Application Area)** - This section outlines that the WSK document pertains to the serial production and checking of product-specific requirements for the quality of sealing surfaces with cross-sectional indications. - Definitions and general requirements for certain procedures are provided, including test requirements for BMG (Baumustergenehmigung - Type approval). - **Section 2: Oberflächenqualität für Dichtflächen mit Kreuzschnittangabe (Surface Quality for Sealing Surfaces with Cross-sectional Specification)** - This section details the execution of cross-sections and roughness measurement, technical recording, compliance with cross-sectional quality features, and tolerances. It provides guidance on achieving the necessary quality of cross-section and roughness for processing quality and workability. - It refers to several other sections of the document for further details, such as Kapitel 4 (Chapter 4), Kapitel 5 (Chapter 5), Kapitel 6 (Chapter 6), Kapitel 7 (Chapter 7), and Kapitel 8 (Chapter 8). - **Footer:** "F. Rötlingshöfer, I/EM-514, Version 1.0 vom 02.03.2023, Seite 4 von 13" - It mentions the document author and indicates that this is page 4 out of 13, with the date and authenticity mark. **Color Analysis:** - Predominant colors in the document are black and white, which is typical for official documents aiming for clarity and professional appearance. Highlighted text and links are in blue, used to draw attention to specific sections and relevant details. **Contextual Significance:** - This document appears to be a technical specification manual from Volkswagen, detailing requirements for the manufacturing and testing of sealing surfaces with cross-sectional indicators. This is crucial for maintaining product quality and ensuring that industry standards are met. **Conclusion:** - The analyzed image is a detailed technical specification document outlining requirements and procedures for the quality of sealing surfaces in an industrial setting. The text is primarily directed towards professionals in manufacturing and quality assurance roles, ensuring that all specified standards are met for product approval. #################### File: 22121726223700_lah___wsk_016_862_ae_1_v1_11%282%29.pdf Page: 5 Context: # Anforderung Dichtflächen **WSK 016 862 AE** **Version 1.0** ## 3. Dichtflächenbereiche Für Dichtflächen, welche mit Flüssigkeitsmitteln abgedichtet werden, gelten besondere Anforderungen hinsichtlich der Oberflächenbeschaffenheit. Mit dieser Prüfvorschrift werden die speziellen Anforderungen im Detail beschrieben. Um den hierfür notwendigen Bearbeitungsaufwand einzugrenzen, werden die Dichtflächen in zwei Bereiche unterteilt: - **kritisch = Bereich 1** - **unkritisch = Bereich 2** Diese Bereiche werden auf der Zeichnung oder in einem zusätzlich, dem jeweiligen Bauteil zugeordneten technischen Dokument (TDO) beschrieben (Bsp.: Abbildung 1). Sofern die Bereiche nicht gesondert beschrieben sind, gelten für alle Dichtflächen die Anforderungen des Bereichs 1. Im Bereich 2 dürfen nach Rücksprache mit der TE Abweichungen zu nachfolgend genannten Anforderungen vorliegen. ### Abbildung 1: Beispiel für Bereich 1 u. 2 **Bereich 1:** Flüssigkeitsmittelverlauf **Bereich 2:** Flanschfläche außerhalb Flüssigkeitsmittelspurbreite F. Röthlingshöfer, / IEM-514 Version 1.0 vom 02.03.2023 Anforderung Dichtflächen Seite 5 von 13 Image Analysis: ### Visual Content Examination **1. Localization and Attribution:** - **Image 1:** - Located at the bottom of the document, right below textual content. - Assigned as Image 1. **2. Object Detection and Classification:** - **Image 1:** - Object: A detailed technical drawing/schematic of a mechanical component, likely a part of a car engine or similar machinery. - Key Features: The schematic includes several highlighted areas, marked with distinctive colors (predominantly yellow, blue, and orange) indicating different zones or sections of the part. **3. Scene and Activity Analysis:** - **Image 1:** - Scene: A visual representation of specific areas within a mechanical component. The highlighted regions appear to be essential for understanding different sections that are either critical (Bereich 1) or non-critical (Bereich 2) in terms of surface quality requirements. - Activity: The image's purpose seems to be an analysis of areas that need sealing (highlighted in various colors for differentiation). **4. Text Analysis:** - **Main Document Text:** - Language: German. - Key Content: - Title: "Anforderung Dichtflächen WSK 016 862 AE Version 1.0" - Section Header: "3. Dichtflächenbereiche" - Description: Emphasizes specific requirements for sealing areas that are sealed using liquid sealing agents, particularly concerning surface quality. The document explains the differentiation of surfaces into two categories (critical and non-critical) and how these areas are documented and inspected. - Figure Caption: "Abbildung 1: Beispiel für Bereich 1 u. 2" (Figure 1: Example for Area 1 and 2) - Diagram Labels: - Bereich 1: Flüssigdichtmittelverlauf (Path of liquid sealing agent) - Bereich 2: Flanschfläche außerhalb Flüssigdichtmittelspurbreite (Flange surface outside the width of the liquid sealing agent path) **5. Diagram and Chart Analysis:** - **Image 1:** - The diagram displays a mechanical component with highlighted regions. - Colors are used to distinguish between different areas, with annotations explaining the significance of each highlighted region. **6. Ablaufsprozesse (Process Flows):** - **Image 1:** - The process flow depicted relates to the application and monitoring of sealing areas within the mechanical part, crucial for quality control in manufacturing. **7. Prozessbeschreibungen (Process Descriptions):** - **Image 1:** - The text describes in detail the requirements for different sections of the sealing areas using liquid agents. Detailed instructions about specific surface quality demands and inspection processes for critical and non-critical areas are included. **8. Typen Bezeichnung (Type Designations):** - **Image 1:** - Bereich 1 (critical area) and Bereich 2 (non-critical area) are type designations related to the quality and inspection requirements of the sealing surfaces. **9. Color Analysis:** - **Image 1:** - Dominant Colors: Yellow, Blue, and Orange. - Yellow highlights likely mark critical paths (Bereich 1). - Blue regions highlight non-critical surfaces (Bereich 2). - Impact: The color coding helps differentiate between areas requiring meticulous inspection and those with less stringent demands. **10. Perspective and Composition:** - **Image 1:** - Perspective: The image is shown from a top-down view, providing a comprehensive look at the part's surface layout. - Composition: The component is centered, with distinct sections highlighted, making it easy to interpret and understand the critical and non-critical areas of the part. **11. Contextual Significance:** - **In the context of the overall document:** - This image and its accompanying text provide critical information for quality assurance in manufacturing processes, specifically focusing on sealing surface requirements for components. By analyzing this single page from a technical document, it is clear it aims to provide detailed guidelines on ensuring the quality of sealing surfaces, crucial for reliable assembly and functionality of mechanical parts. #################### File: 22121726223700_lah___wsk_016_862_ae_1_v1_11%282%29.pdf Page: 6 Context: # Anforderung Dichtflächen WSK 016 862 AE Version 1.0 ## 4. Ausführung Kreuzschnitt ### 4.1. Parameter für Kreuzschnitt Die Bearbeitung der Flanschflächen muss so erfolgen, dass ein Kreuzschnittmuster nach folgenden Kriterien entsteht: I. Oberflächen ausschließlich flüssiggedichteter Dichtverbände: - **Rz** (15 – 30) / **Wt25/Rmax40** - **Kreuzschnittbearbeitung:** - zulässige Tiefendifferenz der sich kreuzenden Bearbeitungsrillen: 3 µm - Kreuzschnittwinkel: 90° ± 15° - Maschinenweite Kreuzschnittstruktur (RSm): 0,4 mm – 0,7 mm - oberflächenfehlerfrei gemäß VW 01133 - zulässiger Profilsprung gemäß PV 5111 ± 0.015 mm (Abweichend von den Vorgaben der PV 5111 ist die Ermittlung der Profilsprunghöhe auch unter Nutzung eines optischen (Konfokal-) Messsystems/-verfahren zulässig.) - Ebenheitsabweichung kleiner / gleich 0,03mm auf Fläche 60mmx60mm; - Ebenheitsabweichung kleiner / gleich 0,1mm auf Gesamtfläche II. Oberflächen ausschließlich elasticomerdichteter Flanschbereiche: Die Angaben sind ausschließlich für aktive Dichtflächen relevant. a. Präferenz Spiegellanzschnittbearbeitung mit nachstehenden Spezifikationen: - **Rz1/Wt1** - sicht- bzw. messbare gerichtete Oberflächenstrukturen (Bearbeitungsrillen, welche die Flanschfläche/ Dichtkontur durchgehend gerichtet quer), unzulässig (ungerichtet, wie z. B. polydirektionale, Oberflächenstrukturen unzulässig) b. alternativ Kreuzschnittbearbeitung mit nachstehenden Spezifikationen: - **Rz8/Wt8** - zulässige Tiefendifferenz der sich kreuzenden Bearbeitungsrillen: 3 µm - Kreuzschnittwinkel: 90° ± 15° - Maschinenweite Kreuzschnittstruktur (RSm): 0,4 mm – 0,7 mm - oberflächenfehlerfrei gemäß VW 01133 - zulässiger Profilsprung gemäß PV 5111 ± 0.010 mm (Abweichend von den Vorgaben der PV 5111 ist die Ermittlung der Profilsprunghöhe auch unter Nutzung eines optischen (Konfokal-) Messsystems/-verfahren zulässig.) Image Analysis: **Text Analysis:** 1. **Localization and Attribution:** - **Image Position:** The image is a single page document. - **Image Number:** Image 1. 2. **Text Detection and Extraction:** - **Title:** - “VOLKSWAGEN” - “Anforderung Dichtflächen” - “WSK 016 862 AE” - “Version 1.0” - **Section Heading:** - “4. Ausführung Kreuzschnitt” - **Subsection Heading:** - “4.1. Parameter für Kreuzschnitt” - **Text Content:** - “Die Bearbeitung der Flanschflächen muss so erfolgen, dass ein Kreuzschnittmuster nach folgenden Kriterien entsteht:” - “I. Oberflächen ausschließlich flüssigegedichteter Dichtverbände:” - “Rz (15 – 30)/Wt25/Rmax40” - “Kreuzschnittbearbeitung:” - “zulässige Tiefendifferenz der sich kreuzenden Bearbeitungsrillen: 3 ųm” - “Kreuzschnittwinkel: 90° ± 15°” - “Maschenweite Kreuzschnittstruktur (RSm): 0.4 mm – 0.7 mm” - “oberflächenfehlerfrei gemäß VW 01133” - “zulässiger Profilstrittsprung gemäß PV 5111 ≤ 0.015 mm (Abweichend zu den Vorgaben der PV 5111 ist die Ermittung der Profilstrittsprunghöhe auch unter Nutzung eines optischen (Konfokal-) Messsystems /-verfahrens zulässig.)” - “Ebenheitsabweichung kleiner / gleich 0,03mm auf Fläche 60mmx60mm;” - “Ebenheitsabweichung kleiner / gleich 0,1mm auf Gesamtfläche” - “II. Oberflächen ausschließlich axial elastomergedichteter Flanschbereiche:” - “Die Angaben sind ausschließlich für axiale Dichtflächen relevant.” - “a. Präferenz Spiegelglanzschnittbearbeitung mit nachstehenden Spezifikationen:” - “Rz1/Wt1” - “sicht- bzw. messbare gerichtete Oberflächenstrukturen (Bearbeitungrillen, welche die Flanschfläche/Dichtkontur durchgehend gerichtet queren), unzulässig (ungerichtete, wie z. B. polydirektionale, Oberflächenstrukturen zulässig)” - “b. alternativ Kreuzschnittbearbeitung mit nachstehenden Spezifikationen:” - “Rz8/Wt8” - “zulässige Tiefendifferenz der sich kreuzenden Bearbeitungsrillen: 3 ųm” - “Kreuzschnittwinkel: 90° ± 15°” - “Maschenweite Kreuzschnittstruktur (RSm): 0.4 mm – 0.7 mm” - “oberflächenfehlerfrei gemäß VW 01133” - “zulässiger Profilsrittspung gemäß PV 5111 ≤ 0.010 mm (Abweichend zu den Vorgaben der PV 5111 ist die Ermittung der Profilsrittspunghöhe auch unter Nutzung eines optischen (Konfokal-) Messsystems /-verfahrens zulässig)” - **Footer:** - “F. Röthlingshöfer / IEM-514 Anforderung Dichtflächen” - “Version 1.0 vom 02.03.2023” - “Seite 6 von 13” 3. **Text Significance:** This text appears to be a technical document from Volkswagen detailing parameters and specifications for the machining of flange surfaces to achieve specific cross-sectional patterns. It references numerous standards (like VW 01133 and PV 5111) and provides precise requirements for surface textures, permissible deviations, and measurement methods, indicating a highly detailed and controlled process. 4. **Contextual Significance:** The document is significant for ensuring high-quality sealing surfaces in automotive manufacturing. Compliance with these detailed parameters is likely crucial for maintaining the integrity of seals and preventing leaks, which is critically important in vehicle engineering. #################### File: 22121726223700_lah___wsk_016_862_ae_1_v1_11%282%29.pdf Page: 7 Context: # Anforderung Dichtflächen ## WSK 016 862 AE ### Version 1.0 - Ebenheitsabweichung kleiner / gleich 0,03mm auf Fläche 60mmx60mm; - Ebenheitsabweichung kleiner / gleich 0,1mm auf Gesamtflansch III. Oberflächen axial kombinierter Dichtbereiche (Teilebereiche elastomer- bzw. flüssiggedichtet): Die Angaben sind ausschließlich für axiale Dichtflächen relevant. - Rz (8 – 25)/Wtt < Rz - Kreuzschnittbearbeitung: - zulässige Tiefendifferenz der sich kreuzenden Bearbeitungsriolen: 3 µm - Kreuzschnittwinkel: 90° ± 15° - Maschenweite Kreuzschnittstruktur (RSm): 0.4 mm – 0.7 mm - oberflächenfehler gemäß VW 01133 - zulässiger Profilüftersprung gemäß PV 5111 ist ≤ 0.010 mm (Abweichend von den Vorgaben der PV 5111 ist die Ermittlung der Profilüftersprunghöhe auch unter Nutzung eines optischen (Konfokal-) Messsystems/-verfahrens zulässig.) - Ebenheitsabweichung kleiner / gleich 0,03mm auf Fläche 60mmx60mm; - Ebenheitsabweichung kleiner / gleich 0,1mm auf Gesamtflansch Zur Vermeidung von Kreuzschnittstrukturdefiziten im Bereich der Werkzeugein-/ -ausspahspostionen (im Falle eines lateralen Ein-/ Ausspahens) hat das Ein-/ Ausspahen des Fräswerkzeugs vorzugsweise frontal zur zu bearbeitenden Flanschfläche zu erfolgen. Zudem sind die Werkzeugein-/ -ausspahpositionen für die Fräserbearbeitungen der Flanschflächen in Abstimmung mit der zuständigen Fachabteilung Konstruktion des Auftraggebers jeweils in einen Bereich zu legen, der a. möglichst unkritisch in Bezug auf korrosive Unterwanderungen sowie b. möglichst gut gegen die Beaufschlagung mit korrosiven Medien abgeschirmt ist sowie c. aus dem korrosive Medien schnell wieder ablaufen können und derfolgendessen am schnellsten wieder abtrocknet. Image Analysis: ### Analysis of the Visual Content #### 1. **Localization and Attribution:** - The visual content analyzed consists of a single page document. - This document contains headings, bullet points with technical specifications, and a footer with document metadata. #### 2. **Object Detection and Classification:** - **Detected Objects**: - Text elements. - Logos and headers. - Bullet points and lists. - Footer with author and version information. #### 4. **Text Analysis:** - **Title**: "Anforderung Dichtflächen WSK 016 862 AE Version 1.0" - This suggests the document is a specification or requirement for sealing surfaces. - **Key Content**: - **Logo and Heading**: "VOLKSWAGEN" - Indicates the document is authored or associated with Volkswagen. - **Bullet Points and Lists**: - **Flatness deviations**: - "Ebeneitsabweichung kleiner / gleich 0,03mm auf Fläche 60mmx60mm; Ebeneitsabweichung kleiner / gleich 0,1mm auf Gesamtflansch" - **Surface Axial Combined Seal Areas**: - Information about surface requirements for axial combined seal areas. - **Surface Finish**: - "Rz (8 – 25)/Wt ≤ Rz" and other related technical specifications. - **Allowed Cross-Processing**: - Specific tolerance levels and conditions for cross-processing procedures. - **Avoidance of Cross-Sectional Structure Deficits**: - Detailed steps to avoid these deficits suggesting environmental considerations for corrosive media. - **Footer**: - Author: "F. Röthlingshöfer, I/EM-514" - Version Information: "Version 1.0 vom 02.03.2023" - Page Information: "Seite 7 von 13" #### 10. **Contextual Significance:** - This document is a technical requirement or specification from Volkswagen concerning sealing surfaces. It provides detailed criteria and standards for flatness deviation, surface finish, and processing protocols. - The list of requirements and technical specifications is designed to ensure the quality and functionality of sealing surfaces in automotive applications. #### 11. **Metadata Analysis:** - **Document Metadata**: - Author: "F. Röthlingshöfer" - Department: "I/EM-514" - Version: "1.0" - Date: "02.03.2023" - Page Number: "Seite 7 von 13" - Title: "Anforderung Dichtflächen WSK 016 862 AE Version 1.0" #### 13. **Graph Numbers:** - Not applicable as there are no graphs in the image. #### Additional Aspects: ##### **Prozessbeschreibungen (Process Descriptions):** - **Avoidance of Cross-Sectional Structure Deficits**: - Ensure processing is done in a way that minimizes introduction of cross-sectional structure deficits. - Focus on tools insertion and extraction positioning to avoid corrosive influence on flanges. - Adherence to specified positions to ensure quick drying and minimal corrosion impact. ##### **Typen Bezeichnung (Type Designations):** - "WSK 016 862 AE" can be identified as a type or catalog designation for the sealing surface requirement being discussed. #### Summary: This document is a Volkswagen specification for sealing surfaces, laying out precise requirements in terms of flatness deviation, surface finish, and processing conditions to ensure functional and durable sealing. It’s a detailed technical manual meant for internal and possibly supplier use to maintain consistent quality standards. #################### File: 22121726223700_lah___wsk_016_862_ae_1_v1_11%282%29.pdf Page: 8 Context: # Anforderung Dichtflächen ## WSK 016 862 AE ### Version 1.0 ### 4.2. nichtspezifikationskonforme Kreuzschnittstrukturen ![Kreuzschnitt n.i.O. (kein Kreuzschnitt, nur durchgehende Riefen)](path_to_image_1) *Abbildung 1: Kreuzschnitt n.i.O. (kein Kreuzschnitt, nur durchgehende Riefen)* ### 4.3. spezifikationskonforme Kreuzschnittstrukturen ![Kreuzschnitt i.O.](path_to_image_2) *Abbildung 2: Kreuzschnitt i.O.* --- F. Röthlingshöfer, /IEM-514 Version 1.0 vom 02.03.2023 Anforderung Dichtflächen Seite 8 von 13 Image Analysis: ### Comprehensive Examination of the Visual Content #### 1. **Localization and Attribution:** - **Image 1:** Located in the top section of the document, under the header "4.2. nichtspezifikationskonforme Kreuzschnittstrukturen." - **Image 2:** Located adjacent to Image 1, under the same header. - **Image 3:** Located in the bottom section of the document, under the header "4.3. spezifikationskonforme Kreuzschnittstrukturen." - **Image 4:** Located adjacent to Image 3, under the same header. Images are numbered as follows: - Image 1: Top-left image - Image 2: Top-right image - Image 3: Bottom-left image - Image 4: Bottom-right image #### 2. **Object Detection and Classification:** - **Image 1**: - **Object Category:** Surface with grooves. - **Key Features:** The image shows a close-up of a surface with parallel grooves that are not intersecting. - **Image 2**: - **Object Category:** Surface with grooves. - **Key Features:** Similar to Image 1, this shows a close-up of another section of the surface with non-intersecting grooves. - **Image 3**: - **Object Category:** Surface with crosshatched pattern. - **Key Features:** The surface exhibits a consistent crosshatched pattern, where grooves intersect. - **Image 4**: - **Object Category:** Surface with crosshatched pattern and additional structure. - **Key Features:** Similar to Image 3 but includes an additional hole and more complex contours. #### 3. **Scene and Activity Analysis:** - **Image 1 and Image 2**: These images depict surfaces that do not meet specified cross-sectional standards, indicating non-conforming machining or surface treatment processes. - **Image 3 and Image 4**: These images depict surfaces that conform to the required cross-sectional standards, showcasing appropriate machining or surface treatment processes. #### 4. **Text Analysis:** - **Detected Text:** - "VOLKSWAGEN" (header) - "Anforderung Dichtflächen WSK 016 862 AE Version 1.0" - "4.2. nichtspezifikationskonforme Kreuzschnittstrukturen" - "Abbildung 1: Kreuzschnitt n.i.O. (kein Kreuzschnitt, nur durchgehende Riefen)" - "4.3. spezifikationskonforme Kreuzschnittstrukturen" - "Abbildung 2: Kreuzschnitt i.O." - Footer: "F. Röthlingshöfer, / IEM-514, Version 1.0 vom 02.03.2023, Anforderung Dichtflächen, Seite 8 von 13" - **Text Significance:** - The document appears to outline specifications for surface finishes, distinguishing between non-conforming and conforming cross-sectional structures. #### 8. **Color Analysis:** - **Dominant Colors:** - **Image 1 & Image 2:** Shades of grey and metallic tones. - **Image 3 & Image 4:** Slightly more pronounced grey with greenish hues indicating a crosshatched pattern. - **Impact on Perception:** The color highlights the texture and quality of the surfaces significantly, making it easier to distinguish acceptable from non-acceptable finishes. #### 9. **Perspective and Composition:** - **Perspective:** The images are taken from a close-up, possibly a macro perspective, highlighting surface details. - **Composition:** Each surface is centered in the frame, providing clear visibility of the texture patterns. #### 10. **Contextual Significance:** - **Context:** This page is part of a larger technical document (likely a compliance or quality standard sheet) by Volkswagen, detailing requirements for surface finishes on sealing areas. - **Contribution to the Overall Message:** The images and text work together to visually differentiate between surfaces that meet and fail to meet the engineering specifications, aiding in quality control. #### 11. **Metadata Analysis:** - **Footnotes:** - Author and Editor: F. Röthlingshöfer / IEM-514 - Version Date: 02.03.2023 - Document Version: 1.0 - Page Number: 8 out of 13 #### 12. **Graph and Trend Analysis:** - Not applicable; no graphs or data trends present in the provided content. #### Additional Aspects: - **Ablaufprozesse (Process Flows):** - The cross-sectional structures depicted likely demonstrate process results and standards required for certain manufacturing or quality control procedures. - **Prozessbeschreibungen (Process Descriptions):** - The document describes required surface finishes for sealing flanges, essential in ensuring proper sealing functionality in automotive contexts. - **Typen Bezeichnung (Type Designations):** - "nichtspezifikationskonforme" for non-conforming and "spezifikationskonforme" for conforming surface finishes. - **Tables:** - Not applicable; no tables included in the provided content. ### Conclusion The analysis provides a comprehensive examination of the visual content within the specified document page, particularly focusing on the surface finish standards for sealing areas as per Volkswagen's guidelines. The close-up images effectively differentiate non-conforming and conforming surface patterns, thereby enhancing the document's utility in quality assurance and compliance processes. #################### File: 22121726223700_lah___wsk_016_862_ae_1_v1_11%282%29.pdf Page: 9 Context: # Anforderung Dichtflächen **WSK 016 862 AE** **Version 1.0** ## 5. Messtechnische Erfassung und Auswertung der Kreuzschnittqualitätskriterien Die messtechnische Erfassung und Auswertung der Kreuzschnittqualitätskriterien - zulässige Tiefendifferenz der sich kreuzenden Bearbeitungs grillen - Kreuzschnittwinkel - Maschinenweite Kreuzschnittstruktur (RSm) sowie - zulässiger Profilstufensprung gemäß PV 5111 sollte auf Basis der Erfahrungen des Auftraggebers mit Weisslichtinterferometrie-, taktilen und optischen (Konfokal-) Messsystemen/-verfahren vorzugsweise unter Nutzung eines optischen (Konfokal-) Messsystems/-verfahrens erfolgen. Alternativ kann ein (optisches) Fokusa-rationsmessverfahren zum Einsatz kommen, sofern der Nachweis der Ergebniskorrelation im Vergleich zu den Resultaten unter Nutzung eines optischen (Konfokal-) Messsystems/-verfahrens erbracht wurde. Die Messpositionen in Bezug auf die jeweilige Flanschkante sind auf Basis der zwischen Lieferant und Auftraggeber abgestimmten und für die Serienumsetzung vereinbarten Ergebnisse der Optimierungsregistrierung der zugehörigen Kreuzschnittsimulation festzulegen. Im Minimum muss (je Flanschkante) ein messtechnischer Nachweis der Kreuzschnittqualitätskriterien in zwei – drei Flanschkanten erfolgen, welche (die vereinbarungsgemäßen) Abweichungen zu den Vorgaben aufweisen. Die Größe des jeweiligen Messbereiches an den singularen Positionen wird auf minimal (4 x 4) mm festgelegt. Im Messbereich sind für die einzelnen Kreuzschnittqualitätskriterien jeweils die Minimal-, Maximal- und (arithmetischen) Mittelwerte darzustellen sowie jeweils zu kennzeichnen, ob das betreffende Merkmal den Zeichnungsvorgaben bzw. den Sollwerten gemäß CAD-Datensatz (unter Zugrundelegung der in Kapitel 7 genannten Toleranzbereiche) entspricht. Image Analysis: ### Analysis #### 1. Localization and Attribution: - **Image 1:** The single image on the page. #### 4. Text Analysis: - **Image 1:** - **Header/Title:** - **Main Title:** "Anforderung Dichtflächen WSK 016 862 AE Version 1.0" - **Subtitle:** "Volkswagen AG" - **Section Title:** "5. Messtechnische Erfassung und Auswertung der Kreuzschnittqualitätkriterien" - **Body Text:** - The text discusses the requirements and procedures for measuring and evaluating the cross-sectional quality criteria. Key points include: - Allowable depth differences for intersecting machining grooves. - Cross-sectional angles. - Mesh width cross-sectional structure (RSm). - Allowable profile step height according to PV 5111. - It specifies that measurement should be based on various optical (confocal) measurement systems and procedures or alternatives such as optical focus variation measurement procedures. - The importance of agreed measurement positions between suppliers and contractors for series implementation. - Emphasis on the conformity of the results to the agreed specifications, with minimal deviations. - Specifications on the minimum number of measurement points and association with CAD drawings and other mentioned tolerances. - **Footer Text:** - "F. Röthlingshöfer, I/EM-514" - "Version 1.0 vom 02.03.2023" - "Seite 9 von 13" - "Anforderung Dichtflächen" #### 8. Color Analysis: - **Image 1:** - The image predominantly uses black text on a white background, which enhances readability. - The Volkswagen logo appears in grayscale. #### 9. Perspective and Composition: - **Image 1:** - The image is a scanned or digital document page, composed in a standard document layout. - The text is centrally aligned and well-organized with clear sectioning, using bullet points for clarity. #### 10. Contextual Significance: - **Image 1:** - This document is a technical specification from Volkswagen regarding the measurement and evaluation criteria for cross-sectional quality. - It contributes to ensuring standardized quality control processes in manufacturing or production related to sealing surfaces. #### 12. Graph and Trend Analysis: - No graphs or trends are presented in the image. #### 13. Graph Numbers: - No numerical data points or graphs are present in the image. #################### File: 22121726223700_lah___wsk_016_862_ae_1_v1_11%282%29.pdf Page: 10 Context: # Anforderung Dichtflächen ## WSK 016 862 AE ### Version 1.0 Im Bereich 2 ist die Bestimmung des Rz-Werts regelmäßig nach DIN ISO 4288 durchzuführen. Position und Anzahl der Messungen sind dabei dem Auftragnehmer zu überlassen. Im Bereich 1 gelten Sonderregelungen für die Messung des Rz-Werts. Anzahl, Position und Häufigkeit der Messungen müssen zwischen Auftragnehmer, Qualitätssicherung und TE abgestimmt werden (min. vier Messstellen an optisch auffälligen z. B. Fertigungstechnik anspruchs-vollen Bereichen, z.B. Wendepunkte Fräserbahn). Die Messungen selbst haben nach dem folgendem Schema zu erfolgen: ![Messschema Rz](path_to_image) **Abbildung 3:** Messschema Rz An jeder Messstelle sind 2 Messungen durchzuführen: In Richtung Flanschverlauf sowie quer dazu (Abbildung 5). Sofern die Flanschbreite die notwendige Messstrecke nach DIN ISO 4288 unterschreitet, ist in Absprache mit der Qualitätssicherung eine kürzere Messstrecke zu wählen, dabei darf der geforderte Rz-Wert um 30% unterschritten werden. Rz ist in Richtung Flanschverlauf zu messen (siehe Abbildung 5). **Messrichtung Rz:** Rz --- F. Röthlingshöfer, I/EM-514 Version 1.0 vom 02.03.2023 Anforderung Dichtflächen Seite 10 von 13 Image Analysis: 1. **Localization and Attribution:** - **Image 1:** Located at the bottom part of the document, labeled as "Abbildung 3: Messschema Rz". 2. **Object Detection and Classification:** - **Image 1:** - **Line Graph:** Contains vertical and horizontal wavy lines, two labeled arrows (blue and green), and a blue box marked "Rz". - **Arrows:** There are three arrows indicating directions; two blue arrows indicating the direction of measurement (Rz) and a green arrow indicating vertical orientation. 3. **Scene and Activity Analysis:** - **Image 1:** - The scene depicts a measurement scheme (Messschema Rz) focusing on the determination of the Rz value on a surface. The activities involve measuring the surface texture/dimensions in specific directions as indicated by directional arrows. 4. **Text Analysis:** - **Text Heading:** "Anforderung Dichtflächen" - **Document number and version:** "WSK 016 862 AE, Version 1.0" - **Instructional Content:** - Describes the requirement for determining the Rz value according to DIN ISO 4288. - Specifies different regulations for areas 1 and 2 regarding the number and location of measurements. - States that measurements should be agreed upon by the client, quality assurance, and technical engineering team, especially in visually significant or technically challenging areas. - Provides specific instructions for performing two measurements at each point in the flange direction and transverse to it. - Emphasizes that Rz is to be measured in the flange direction and a potential reduction in the required measurement length in consultation with quality assurance. 7. **Anomaly Detection:** - **Image 1:** - There are no notable anomalies. The elements appear standard and in accordance with technical measurement documentation. 8. **Color Analysis:** - **Image 1:** - Dominant Colors: Blue, green, and black. - The blue arrows and box are used to highlight measurement directions and important value (Rz), while the green arrow signifies vertical direction, making them stand out for clarity and instructional significance. 9. **Perspective and Composition:** - **Image 1:** - Perspective: The image is a front view illustration of a measurement scheme. - Composition: The image is centrally aligned, with arrows and labels conveying measurement directions and explanation clearly organized around the central wavy pattern. 10. **Contextual Significance:** - **Image 1:** - The image serves as a visual aid in understanding the instructions for measuring the Rz value on sealing surfaces, providing clarity on how and where measurements are to be taken within the context of the document's guidelines. 13. **Graph Numbers:** - **Image 1:** Not applicable as there are no numerical data points in the graph. **Additional Aspects:** - **Ablaufprozesse (Process Flows):** - **Image 1:** The depicted process is the flow of taking measurements in specified directions to determine the Rz value on surfaces. - **Prozessbeschreibungen (Process Descriptions):** - **Image 1:** Describes the process of measuring surface texture in two perpendicular directions (flange direction and transverse direction) and ensuring compliance with DIN ISO 4288 standards. - **Typen Bezeichnung (Type Designations):** - **Image 1:** Mentions "Rz" as the designated surface roughness value to be measured. - **Trend and Interpretation:** - **Image 1:** There is an emphasis on the accuracy and agreement among quality assurance and technical teams on measurement locations in visually or technically critical areas. - **Tables:** - **Image 1:** Not applicable, as there are no tables present in the image. #################### File: 22121726223700_lah___wsk_016_862_ae_1_v1_11%282%29.pdf Page: 11 Context: # Anforderung Dichtflächen **WSK 016 862 AE** **Version 1.0** ## 6. Einhaltung des Kreuzschnittqualitätsmerkmals „zulässige Tiefendifferenz“ Zur prozesssicheren Einhaltung des Kreuzschnittqualitätsmerkmals „zulässige Tiefendifferenz der sich kreuzenden Bearbeitungsrislen: 3μm“ sind nachstehende Prämissen einzuhalten: 1. Realisierung der kürzt möglichen Werkzeugspindel sowie der kürzt möglichen Fräserwerkzeugeaufnahme 2. Sicherstellung einer spiel- und deformationsfreien Spindelführung 3. Sicherstellung einer permanent exakten Ausrichtung des Fräskopfes (Beaufratung der Genauigkeitsposition des Anlagenherstellers, Einrichtung Fräskopfposition zu „0“, perfekte Fräskopfposition darf sich z. B. kontaminationsbedingt oder infolge von Verschleiß spuren/Gratawüfeln o.ä. am Fräserwerkzeugschaf) auch im Zuge der Werkzeugwechsel nicht verändern 4. Zur Kreuzschnittzuregung im Zuge des finalen Schlitterblattesgangs ist das geringstmögliche Aufmaß vorzuhalten. Dieses soll nur geringfügig größer sein, als der zu erzielende Rz-Wert und 5/100mm nicht überschreiten. 5. Sämtliche Prozessrandbedingungen, die schneiddruckerhöhend wirken (wie z. B. hohes Bearbeitungsausmaß, hohe Vorschubgeschwindigkeit, Zunahme Schneiden Verschleiß usw.), sind zu verhindern. 6. Umsetzung des optimalen Spannkonzepts für das Werkstück sowie Verhinderung von Vibrationen tätigen in der Auflage des Werkstückes 7. Schwingungen innerhalb der Bearbeitungsanlage bzw. im Bereich des Fundaments der Bearbeitungsanlage sind in Verbindung mit sämtlichen Bearbeitungswerkzeugen und –Prozess Parametern unzulässig. 8. Die Möglichkeit des Eintretens von Spindel- bzw. Lagerschäden ist regelmäßig und hinreichend hochfrequent zu überwachen. 9. Kommen mehrere kreuzschnittzuregende Schneiden zum Einsatz, sind diese hinsichtlich der Möglichkeit eines unterschiedlichen Verschleißes zu überwachen. Handelt es sich um verstellbare Schneidplatten (Kassetten), ist deren exakt identische Ausrichtung zu gewährleisten und ein Verstellen der Positionen während des Betriebes zu verhindern. 10. Die Verifizierung der Korrektheit des Werkzeugs, Anlagen- und Prozesskonzeptes hat durch Analysen der Tiefendifferenz der sich kreuzenden Bearbeitungsrislen in den vier Quadranten „sektor oben“, „sektor unten“, „sektor links“ bzw. „sektor rechts“ des jeweiligen Flächenbereiches sowie zu verschiedenen Zeitpunkten in Bezug auf die Werkzeugstandzeit zu erfolgen. Die vier zu messenden Sektoren sind in der Zeichnung zu kennzeichnen. Image Analysis: ### Analysis of the Attached Visual Content #### Localization and Attribution - **Image 1**: The provided content represents a single image containing formatted text. #### Object Detection and Classification - **Image 1**: - **Objects Detected**: The image contains text and a logo. - **Classified Objects**: - **Text**: Standard text formatting in paragraphs and numbered points. - **Logo**: Present in the header, related to Volkswagen. #### Text Analysis - **Image 1**: - **Text Content**: - The text begins with a header featuring the Volkswagen logo and document identification details: "Anforderung Dichtflächen WSK 016 862 AE, Version 1.0". - Below the header, there is a main section numbered "6." titled "Einhaltung des Kreuzschnittqualitätsmerkmales 'zulässige Tiefendifferenz'". - The body of the text lists 12 numbered points detailing technical requirements and procedures for maintaining cross-sectional quality characteristics, specifically the "allowed depth difference" of intersecting machining grooves. - **Text Significance**: - Highlighting procedural requirements for quality assurance in machining processes. - Providing technical guidelines for achieving precise tool setup, spindle guidance, alignment, and process parameters. - Emphasizing the importance of minimal depth difference and outlining methods to ensure proper parts machining. - Detailing steps to monitor and correct any deviations during machining processes. #### Contextual Significance - **Image 1**: - **Document Context**: The document appears to be a technical specification or process requirement issued by Volkswagen. - **Contribution to Overall Message**: - The specified procedures ensure high standards in machining processes, crucial for achieving desired part quality and performance. - These guidelines likely form part of a larger quality management or manufacturing process documentation. Overall, the analysis of the provided image focuses heavily on the outlined technical requirements, emphasizing quality control and precision machining standards. The extracted and interpreted text is central to understanding the technical specifications and procedural guidelines from Volkswagen. #################### File: 22121726223700_lah___wsk_016_862_ae_1_v1_11%282%29.pdf Page: 12 Context: # 7. Kreuzschnittsimulation, zul. Abweichungen der Parameter Winkel und Maschenweite Es ist eine Simulation des Kreuzschnitts durchzuführen und mit dem Auftraggeber die Optimierungen abzustimmen. Die bereitgestellten Simulationsdaten zur Kreuzschnittgeometrie sind als Basis für Optimierungen zu verwenden. Die hieraus resultierenden zwischen Lieferant und Auftraggeber abgestimmten und für die Serienversetzung vereinbarten Ergebnisse der Optimierungsiteration der jeweiligen Kreuzschnittsimulation sind dem Auftraggeber in (hochauflösender) 2D-Darstellung sowie als CAD-Datensatz zur Verfügung zu stellen, um diese als mitgeteilte Spezifikation auf der Bauteilezeichnung (WSK) bzw. im KVS (CAD-Datensatz) zu verankern. Diese Daten bilden die Grundlage für den Nachweis der Spezifikationskonformität der Kreuzschnittqualitätskriterien im Zuge der Bemusterungen sowie der serienbegleitenden Qualitätsicherungsmaßnahmen. Für den Vergleich der zu ermittelnden Ist- mit den Sollwerten gemäß CAD-Datensatz und somit die Qualitätsbewertung gelten hierbei nachstehende Toleranzbereiche: - Kreuzschnittwinkel: ±5 grd - Maschenweite Kreuzschnittstruktur (RSm): ±0.1 mm. Image Analysis: ### Localization and Attribution - There is only one image on the page. - Assigned as **Image 1**. ### Object Detection and Classification - **Image 1**: The object identified is a document page consisting of textual content. No other objects are present. ### Text Analysis - **Image 1 Text Content**: - **Header**: - "Volkswagen" along with "Anforderung Dichtflächen" (Requirement for Sealing Surfaces). - Document ID "WSK 016 862 AE" and Version "1.0". - **Title**: - "7. Kreuzschnittsimulation, zul. Abweichungen der Parameter Winkel und Maschenweite". - **Main Content**: - The text presents the necessity of performing simulations of the cross-sections to align with optimizations agreed upon with the client. - Simulation and optimization data should conform to specified criteria. - Data is specified in detail such as "Kreuzschnittwinkel: ±5 grd" (cross-section angle: ±5 degrees) and "Maschenweite Kreuzschnittstruktur (RSm): ±0.1 mm" (mesh width cross-section structure: ±0.1 mm). - **Footer**: - The document is approved by F. Röthlingshöfer / IEM-514. - Version details: Version 1.0 from 02.03.2023. - Document Title: "Anforderung Dichtflächen". - Page number: Seite 12 von 13 (Page 12 of 13). ### Color Analysis - **Image 1**: - Predominantly black text on a white background. - Header has a gray logo with black and blue text. ### Perspective and Composition - **Image 1**: - The image is taken from a direct, front-facing perspective. - The composition is structured in a typical document format with a header, body text in paragraphs, and a footer. ### Contextual Significance - **Image 1**: - The document appears to be a technical specification related to sealing surfaces in a manufacturing or engineering context. - It is likely part of a larger manual or specification sheet given the page number annotation (Page 12 of 13). ### Process Descriptions - **Image 1**: - The process described involves the simulation of cross-sections to match the agreed optimization parameters with the client. - It includes the verification of compliance with specifications using high-resolution 2D representations or CAD data. ### Typen Bezeichnung (Type Designations) - **Image 1**: - Kreuzschnittwinkel: ±5grd (cross-section angle) - Maschenweite Kreuzschnittstruktur (RSm): ±0.1mm (mesh width cross-section structure) ### Trend and Interpretation - **Image 1**: - No specific numerical trends or visual data trends are present to analyze. The text discusses qualitative aspects related to the simulation and validation process. ### Tables - **Image 1**: - No tables are present in the image. #################### File: 22121726223700_lah___wsk_016_862_ae_1_v1_11%282%29.pdf Page: 13 Context: # 8. Fertigungsempfehlung zur Erzielung der geforderten Kreuzschnittstrukturen und Oberflächenrauhigkeiten ## Fertigungsempfehlung zur geforderten Kreuzschnittstruktur: Die geforderten Kreuzschnittstrukturen sind beispielsweise mit einem Fräskopf zu erzeugen, der nachstehend aufgeführten Spezifikationen genügt: 1. Durchmesser: 50 mm (im Ergebnis diverser Versuche guter Kompromiss in Bezug auf Breite des erzielbaren Bereiches mit optimaler Kreuzschnittstruktur und Realisierung akzeptabler Kreuzschnittstrukturen auch bei Bearbeitung enger Flanschkonturkrümmungen) 2. sechs bis sieben Schneidplatten, von denen eine überstehende (in Bezug auf den Überstand vorzugsweise einstellbare) Schneidplatte die Kreuzschnittstrukturen erzeugt 3. Schneiden Winkel der Standard-Schneidplatten: 90 Grad 4. Schneiden Winkel der kreuzschnittzeigenden Schneidplatte: 126.254 Grad ## Rauheitvorgabe Empfehlung Schneidenüberstand: Der Schneidenüberstand der kreuzschnittzeigenden Schneide ist in Abhängigkeit der für die jeweilige Oberfläche geltenden Rauheitsvorgabe wie folgt einzustellen (Fokus: Oberflächenrauheit in Toleranzbereichsmitte zur Sicherstellung der Prozesssicherheit der Fertigung): a. Oberflächenrauheitsvorgabe Ra215-30: Schneidenüberstand 0.02 mm (resultierende Oberflächenrauheit: ca. Rz20 - Rz22) b. Oberflächenrauheitsvorgabe Ra28-25: Schneidenüberstand 0.016 mm (resultierende Oberflächenrauheit: ca. Rz16 - Rz17) c. Oberflächenrauheitsvorgabe Ra28: Schneidenüberstand 0.005 mm (resultierende Oberflächenrauheit: ca. Rz5) *(Sofern ein Verschleiß der kreuzschnittzeigenden Schneide ausschließlich in einer Reduktion der Oberflächenrauheit resultiert, kann durch den Lieferanten der Schneidenüberstand der kreuzschnittzeigenden Schneide im Neuzustand auf einen Wert eingestellt werden, der eine Oberflächenrauheit im oberen Bereich des Toleranzfeldes erzeugt.)* Image Analysis: ### Analysis of the Attached Visual Content: #### Localization and Attribution: 1. **Image Identification:** - **Image 1** is a single-page document indicating a guideline or standard. #### Text Analysis: 1. **Header:** - "Anforderung Dichtflächen WSK 016 862 AE Version 1.0" (indicating requirements for sealing surfaces). 2. **Section Title:** - "8. Fertigungsempfehlung zur Erzielung der geforderten Kreuzschnittstrukturen und Oberflächenrauigkeiten" (manufacturing recommendation for achieving the required cross-sectional structures and surface roughness). 3. **Content:** - The content is divided into two primary parts: 1. **Fertigungsempfehlung zur geforderten Kreuzschnittstruktur:** This section outlines the manufacturing recommendations to achieve the required cross-sectional structure. - Specific diameter (50 mm) for producing optimal cross-sectional structure and acceptable cutting structures. - Recommendations on the number and type of cutting plates (6-7 cutting plates with one protruding), cutting angle of standard and cross-sectional generating cutting plates (90° and 126.254° respectively). 2. **Rauheitsvorgabe Empfehlung Schneidenüberstand:** This part deals with surface roughness recommendations and cutting overlap. - Specific surface roughness standards (R215-30, Rz8-25, Rz8) and corresponding cutting overlaps (0.02 mm, 0.016 mm, 0.005 mm). 4. **Footer:** - Legal and versioning information: - Document revised by F. Röthlingshofer, I/EM-514. - Version 1.0 as of 02.03.2023. - Title: "Anforderung Dichtflächen". - Page 13 of 13. #### Object Detection and Classification: - **Header:** Company logo (Volkswagen) and document title box. - **Main Body:** Text separation into headings, subheadings, and numbered bullet points. #### Scene and Activity Analysis: - **Entire Scene:** A formal technical document likely aimed at professionals in manufacturing or quality assurance. - **Activities:** Guidelines provided for achieving specific technical standards in product manufacturing processes. #### Contextual Significance: - The image (document) is part of a standard operating procedure or manufacturing guideline concerning sealing surface requirements in the context of precision engineering or manufacturing. ### Conclusion: The document is essentially a technical guide on specific procedures and standards for achieving certain cross-sectional structures and surface roughness in manufacturing. It provides precise instructions on the tools and methods to be used to meet these standards and includes both descriptive text and detailed numerical specifications. This would be vital for manufacturing professionals focused on quality control and precision engineering to ensure compliance with the specified requirements. #################### File: 12533161829500_tra___wsk_016_862_ae_1_v1_1.pdf Page: 1 Context: # Requirements for Sealing Surfaces ## Surface Quality **WSK.016.862.AE** | Name | Role | |--------------------------|-------------------| | Frank Röthlingshöfer | Person responsible | | EM-514 | Dept./OU | | +49 841 89 45490 | Phone | | Frank.roethlingshoefer@audi.de | E-mail | | 2023-03-02 | First issue | --- The English translation is believed to be accurate. In case of discrepancies, the German version controls. The decimal sign in non-editable figures may be a comma or a point on the line. The decimal point is used consistently within the running text. --- _Volkswagen AG_ #################### File: 12533161829500_tra___wsk_016_862_ae_1_v1_1.pdf Page: 2 Context: # Requirements for Sealing Surfaces **WSK.016.862.A** **Version 1.0** ## Versioning | Version | Revision | Changed | Reviewed by | Date | |---------|-----------------------------------|---------|-------------|------------| | 1.0 | Derived from WSK.016.856.A and LAH.0EL.903.A | --- | | 2023-03-02 | --- F. Röthlingshöfer, /IEM-514 Version 1.0 dated 2015-04-10 **Requirements for Sealing Surfaces** Page 2 of 14 The English translation is believed to be accurate. In case of discrepancies, the German version controls. The decimal sign in non-editable figures may be a comma or a point on the line. The decimal point is used consistently within the running text. Image Analysis: ### Analysis of the Visual Content #### 1. Localization and Attribution - **Image 1**: A single page document. #### 4. Text Analysis - The document is titled "**Requirements for Sealing Surfaces WSK.016.862.AE Version 1.0**". - The document includes a table under the heading "**Versioning**" listing versions, revisions, changes, reviewers, and dates. - The table has one entry for Version 1.0: - **Version**: 1.0 - **Revision**: Derived from WSK.016.856.A and LAH.0EL.903.A. - **Changed**: --- - **Reviewed by**: --- - **Date**: 2023-03-02. - **Footer Information**: - F. Röthlingshöfer, /IEM-514. - Version 1.0 dated 2015-04-10. - Requirements for Sealing Surfaces. - Page 2 of 14. - **Additional Text** at the bottom: - "The English translation is believed to be accurate. In case of discrepancies, the German version controls. The decimal sign in non-editable figures may be a comma or a point on the line. The decimal point is used consistently within the running text." #### 5. Diagram and Chart Analysis - There are no diagrams or charts in the image. #### 6. Product Analysis - The document itself is the product here, which is a specification guideline (versioning table). #### 7. Anomaly Detection - No anomalies or unusual elements are detected in the document. #### 9. Perspective and Composition - The document is presented from a direct, straight-on perspective, typical of scanned or digitally created documents. ### Contextual Significance - This document is a technical guideline or specification sheet, likely used in an industrial or engineering context for maintaining or implementing standards related to sealing surfaces. - It's designed for technical professionals needing the specific revision history and references for validated and standardized seals, ensuring consistent quality and adherence to protocol within related industries. This examination should provide a comprehensive understanding of the visual content presented in the document. #################### File: 12533161829500_tra___wsk_016_862_ae_1_v1_1.pdf Page: 3 Context: # Requirements for Sealing Surfaces WSK.016.862.AE Version 1.0 ## Contents 1. Scope ............................................................................................................................ 4 2. Surface quality for sealing surfaces with specified cross-milled surface structure ..................... 4 3. Sealing surface zones ........................................................................................................ 6 4. Cross-milled surface structure design ............................................................................... 7 4.1 Cross-milled surface structure parameters ............................................................ 7 4.2 Cross-milled surface structures not compliant with specifications ........................... 9 4.3 Cross-milled surface structures compliant with specifications ................................ 9 5. Measurement-related recording and evaluation of the cross-milled surface structure quality criteria: .................................................................................................................... 10 6. Compliance with the cross-milled surface structure characteristic of "permissible depth difference" .............................................................................................................. 12 7. Cross-milled surface structure simulation, permissible deviations of the angle and grid size parameters ................................................................................................................ 13 8. Production recommendation for achieving the required cross-milled surface structures and surface roughnesses ........................................................................................... 14 --- * F. Röthlingshöfer, I/VEM-514 * Version 1.0 dated 2015-04-10 * Requirements for Sealing Surfaces * Page 3 of 14 The English translation is believed to be accurate. In case of discrepancies, the German version controls. The decimal sign in non-editable figures may be a comma or a point on the line. The decimal point is used consistently within the running text. Image Analysis: ### Image Analysis #### Localization and Attribution - **Image 1**: The image is a single image showing the first page of a document, specifically the table of contents. #### Text Analysis - **Detected Text**: - **At the Top**: - "VOLKSWAGEN AG" (faded watermark) - "Requirements for Sealing Surfaces" - "WSK.016.862.AE" - "Version 1.0" - **Section Headers**: - "Versioning............................................................................................................................................................................. 2" - "Contents............................................................................................................................................................................... 3" - "1. Scope ............................................................................................................................................................................ 4" - "2. Surface quality for sealing surfaces with specified cross-milled surface structure..............4" - "3. Sealing surface zones ............................................................................................................................................. 6" - "4. Cross-milled surface structure design ................................................................................................. 7" - "4.1. Cross-milled surface structure parameters .................................................................................. 7" - "4.2. Cross-milled surface structures not compliant with specifications ..................................... 9" - "4.3. Cross-milled surface structures compliant with specifications ............................................. 9" - "5. Measurement-related recording and evaluation of the cross-milled surface structure quality criteria:............................10" - "6. Compliance with the cross-milled surface structure characteristic of "permissible depth difference" ................................................ 12" - "7. Cross-milled surface structure simulation, permissible deviations of the angle and grid size parameters .......................................................................................................................... 13" - "8. Production recommendation for achieving the required cross-milled surface structures and surface roughnesses..................................................................... 14" - **Footer**: - "F. Röthlingshöfer, I/EM-514 Version 1.0 dated 2015-04-10 Requirements for Sealing Surfaces Page 3 of 14" - "The English translation is believed to be accurate. In case of discrepancies, the German version controls. The decimal sign in non-editable figures may be a comma or a point on the line. The decimal point is used consistently within the running text." - **Analysis**: - The text in the image is a table of contents for a document titled "Requirements for Sealing Surfaces," identified by the code "WSK.016.862.AE" (Version 1.0). - It outlines the sections and sub-sections of the document, giving a clear overview of the contents spanning from "Versioning" to various details about the structural parameters, compliance, and recommendations for cross-milled surface structures. - The footer provides credits to the author, version details, date, and page number, along with a note about the accuracy of the English translation and decimal sign notation. #### Contextual Significance - The image is a part of a comprehensive technical document from Volkswagen AG, likely intended for internal use or for technical audiences. - The table of contents demonstrates a structured and detailed approach to discussing specifications and quality requirements for sealing surfaces, reflecting the document's technical depth. #################### File: 12533161829500_tra___wsk_016_862_ae_1_v1_1.pdf Page: 4 Context: # Requirements for Sealing Surfaces **WSK.016.862.AE** **Version 1.0** ## 1. Scope This workshop sketch (WSK) covers the manufacture and testing of production components for the product-specific requirements with regard to the surface quality of sealing surfaces with specified cross-milled surface structures. ### General All tests specified in this document are required for issuance of build sample approval (BMG) and must be completed with positive results within the specified tolerances. The tests must also be documented. ### Abbreviations - **WSK** = Workshop sketch - **BMG** = Build sample approval ### Required Drawing Note “Sealing surfaces design with specified cross-milled surface structure as per WSK.016.862.AE” ## 2. Surface Quality for Sealing Surfaces with Specified Cross-Milled Surface Structure - Cross-milled surface structure design and roughness measurement as per section 4 - Measurement-related recording and evaluation as per section 5 - Compliance with the cross-milled surface structure characteristic of "permissible depth tolerance" as per section 6 - Permissible deviation of the angle and grid size cross-milled surface structure parameters for the agreed 3D structure as per section 7 Production recommendations for achieving the required cross-milled surface structure and roughness – section 8 To guarantee machining quality/machinability, including with respect to ensuring an optimal cross-milled surface structure quality corresponding to the specifications below in all pertinent flange areas, the clamping solution must be designed such that the attainment of optimal Image Analysis: ### Comprehensive Examination #### 1. Localization and Attribution - **Image Localization:** - The document consists of a single page. #### 4. Text Analysis - **Text Content Detection and Extraction:** - **Header:** - "VOLKSWAGEN AG" - "Requirements for Sealing Surfaces WSK.016.862.AE Version 1.0" - **Main body:** - **Section 1: Scope** - This workshop sketch (WSK) covers the manufacture and testing of production components for the product-specific requirements with regard to the surface quality of sealing surfaces with specified cross-milled surface structures. - **General**: All tests specified in this document are required for issuance of build sample approval (BMG) and must be completed with positive results within specified tolerances. The tests must be documented. - **Abbreviations**: WSK = Workshop sketch, BMG = Build sample approval. - **Required drawing note**: “Sealing surfaces design with specified cross-milled surface structure as per WSK.016.862.AE”. - **Section 2: Surface quality for sealing surfaces with specified cross-milled surface structure** - Cross-milled surface structure design and roughness measurement as per section 4. - Measurement-related recording and evaluation as per section 5. - Compliance with the cross-milled surface structure characteristic of "permissible depth tolerance" as per section 6. - Permissible deviation of the angle and grid size of cross-milled surface structure parameters for the agreed 3D structure as per section 7. - Production recommendations for achieving the required cross-milled surface structure and roughness as per section 8. - To guarantee machining quality/machinability, including with respect to ensuring an optimal cross-milled surface structure quality corresponding to the specifications below in all pertinent flange areas, the clamping solution must be designed such that the attainment of optimal... - **Footer:** - Document Information: F. Röthlingshöfer, /EM-514 Version 1.0 dated 2015-04-10 Requirements for Sealing Surfaces Page 4 of 14 - Miscellaneous: The English translation is believed to be accurate. In case of discrepancies, the German version controls. The decimal sign in non-editable figures may be a comma or a point on the line. The decimal point is used consistently within the running text. #### 9. Perspective and Composition - **Image Composition:** - The document is designed to present technical information in a structured manner. The composition facilitates easy navigation through clear sections and headings. - The primary content is text, with sections and sub-sections clearly labeled and formatted for readability. #### 13. Graph Numbers - No graphs or data points are present on this page. #### Additional Aspects: - **Prozessbeschreibungen (Process Descriptions):** - Descriptions are provided for manufacturing processes related to the surface quality of sealing surfaces and testing procedures. - **Typen Bezeichnung (Type Designations):** - Designations include workshop sketch (WSK) and build sample approval (BMG), necessary for identifying process and approval types in the context of sealing surface quality. ### Summary The document is a technical guide on the requirements for sealing surfaces with specified cross-milled surface structures, detailing its scope, quality standards, and production recommendations. The text is well-structured for clarity, with an emphasis on specific sections pertaining to measurement, compliance, and machining quality. The guide also specifies important abbreviations and the necessity of certain process accuracies for optimal results. #################### File: 12533161829500_tra___wsk_016_862_ae_1_v1_1.pdf Page: 5 Context: # Requirements for Sealing Surfaces ## WSK.016.862.AE ### Version 1.0 Cross-milled surface structure machining is not impaired by interfering contours caused by the clamping solution. --- **F. Röthlingshöfer, /VEM-514** Version 1.0 dated 2015-04-10 **Requirements for Sealing Surfaces** **Page 5 of 14** The English translation is believed to be accurate. In case of discrepancies, the German version controls. The decimal sign in non-editable figures may be a comma or a point on the line. The decimal point is used consistently within the running text. Image Analysis: ## Comprehensive Examination: ### Localization and Attribution: - **Location:** The image provided occupies the entire page. - **Image Numbering:** This analysis pertains to **Image 1** as the sole image on the page. ### Text Analysis: - **Extracted Text:** - **Title Box:** ``` VOLKSWAGEN Requirements for Sealing Surfaces WSK.016.862.AE Version 1.0 ``` - **Main Body:** ``` cross-milled surface structure machining is not impaired by interfering contours caused by the clamping solution. ``` - **Footer:** ``` F. Röthlingshöfer, I/EM-514 Version 1.0 dated 2015-04-10 Requirements for Sealing Surfaces Page 5 of 14 The English translation is believed to be accurate. In case of discrepancies, the German version controls. The decimal sign in non-editable figures may be a comma or a point on the line. The decimal point is used consistently within the running text. ``` **Content Significance:** - The document is a technical manual or specification from Volkswagen concerning the "Requirements for Sealing Surfaces," specifically document **WSK.016.862.AE**. - The version is clearly indicated as **Version 1.0**. - The extracted text emphasizes that cross-milled surface structure machining remains unaffected by interfering contours caused by the clamping solution. - The footer provides author information (**F. Röthlingshöfer, I/EM-514**), date (**2015-04-10**), document type (**Requirements for Sealing Surfaces**), and the page number (**Page 5 of 14**). - A note is provided regarding translation accuracy, stating that the English translation is believed to be accurate, with specificity on decimal signs. ### Diagram and Chart Analysis: - **Note:** No diagrams or charts are present in this image. ### Ablaufsprozess (Process Flows): - No process flows are visually depicted in the provided image. ### Prozessbeschreibungen (Process Descriptions): - The description indicates that a specific machining process (cross-milled surface structure machining) is highlighted, without a detailed process flow shown in the image. ### Typen Bezeichnung (Type Designations): - There are references to specific technical requirements and designations for the machining process. ### Contextual Significance: - The image is part of a larger document, indicated by the page number (Page 5 of 14). It contributes to the technical documentation regarding the quality and standards of sealing surfaces in engineering, pertinent to Volkswagen specifications. ### Metadata Analysis: - **Date:** The document version is dated April 10, 2015. - **Author:** F. Röthlingshöfer, associated with the I/EM-514 department or group. ### Perspective and Composition: - **Perspective:** The image appears to be a straightforward, head-on capture of the document page. - **Composition:** The composed elements follow a structured layout with a title box at the top, main content in the center, and a footer, ensuring clear readability and a logical flow of information. #################### File: 12533161829500_tra___wsk_016_862_ae_1_v1_1.pdf Page: 6 Context: # Requirements for Sealing Surfaces WSK.016.862.AE Version 1.0 ## 3. Sealing surface zones Special surface finish requirements apply to sealing surfaces that are sealed by means of liquid sealants. This test specification describes the special requirements in detail. In order to keep the required machining expenditure to a minimum, the sealing surfaces are divided into two zones: Critical = zone 1 and non-critical = zone 2. These zones are described on the drawing or in an additional technical document (supplementary part documentation [TDO]) associated with the respective part (e.g., see figure 1). If the zones are not described separately, the requirements for zone 1 apply to all sealing surfaces. Deviations from the requirements specified below may be permissible for zone 2 in consultation with Development. | Bereich 1: Flüssigdichtmittelverlauf | Zone 1: Liquid sealant path | |----------------------------------------|------------------------------| | Bereich 2: Flanschfläche außerhalb | Zone 2: Flange surface outside liquid sealant track width | | Flüssigdichtmittelspurbreite | | Figure 1: Example of zones 1 and 2 F. Röthlingshöfer, i/VEM-514 Version 1.0 dated 2015-04-10 Page 6 of 14 The English translation is believed to be accurate. In case of discrepancies, the German version controls. The decimal sign in non-acceptable figures may be a comma or a point on the line. The decimal point is used consistently within the running text. Image Analysis: ### Image Analysis #### 1. Localization and Attribution - **Image 1**: - Located at the bottom of the page, below the text `Sealing surface zones`. #### 2. Object Detection and Classification - **Image 1**: - The image consists of a technical drawing of a machinery part, possibly an engine component or a housing. - Various sections are highlighted with different colors (e.g., yellow, blue, green) to denote specific zones or sections. #### 3. Scene and Activity Analysis - **Image 1**: - The scene is a technical diagram illustrating zones of a sealing surface. - Activity involves identifying zones designated for specific sealing requirements (zone 1 and zone 2). #### 4. Text Analysis - Extracted Text: - "Bereich 1: Flüssigdichtmittelverlauf" - "Bereich 2: Flanschfläche außerhalb Flüssigdichtmittelspurbreite" - "Zone 1: Liquid sealant path" - "Zone 2: Flange surface outside liquid sealant track width" - The text is primarily technical terminology describing zones within the diagram related to liquid sealant paths and flange surfaces. - These terms help describe and specify parts of the diagram according to their significance in sealing processes. #### 9. Perspective and Composition - **Image 1**: - The drawing is from an orthographic perspective, commonly used in technical drawings to convey exact dimensions and details. - The central machinery part is well-detailed, with color-coded zones enhancing visibility and differentiation of the critical and non-critical areas. #### 12. Graph and Trend Analysis - **Image 1**: - There are no graphs, but the highlighted zones (zone 1 and zone 2) indicate areas requiring different levels of sealing precision, emphasizing critical vs. non-critical regions. #### 13. Graph Numbers - **Image 1**: - There are several small numbers within circles in the diagram, but specific numerical identifiers were not provided for detailing. #### Additional Aspects - **Ablaufprozesse (Process Flows)**: - **Image 1** highlights processes involved in preparing sealing surfaces, primarily fluid application and sealing. - **Prozessbeschreibungen (Process Descriptions)**: - Zone 1: Areas needing a liquid sealant path, implying a critical need for precise sealing. - Zone 2: Areas outside the liquid sealant track, less critical but still important. - **Typen Bezeichnung (Type Designations)**: - Type designations for zones 1 and 2 are specified in both German and English, ensuring clear understanding across language barriers. ### Summary The document page focuses on defining and illustrating the requirements for sealing surfaces for a machinery part, distinguishing critical and non-critical areas for liquid sealant applications. The technical drawing enhances understanding by visually differentiating these zones with color coding and section labels, which are detailed in the accompanying text. The perspective and composition reinforce clarity, making the technical specifications accessible and understandable. This visual aid is significant for engineering and manufacturing processes ensuring proper sealing and efficiency. #################### File: 12533161829500_tra___wsk_016_862_ae_1_v1_1.pdf Page: 7 Context: # Requirements for Sealing Surfaces **WSK.016.862.AE** **Version 1.0** ## 4. Cross-milled Surface Structure Design ### 4.1. Cross-milled Surface Structure Parameters The sealing surfaces must be machined such as to produce a cross-milled surface structure that meets the following criteria: 1. **Surfaces of composite seals with liquid gaskets only:** - Mean roughness depth Rz = (15 – 30), depth of waviness Wt = 25, highest peak Rmax = 40 - **Cross-milled surface structure machining:** - Permissible difference in depth of the crossing machining grooves: 3 µm - Cross-milled surface structure angle: 90° ± 15° - Grid size of cross-milled surface structure (RSm): 0.4 mm – 0.7 mm - Free from surface flaws as per VW 01133 - Permissible vertical offset as per Test Standard PV 5111 ≤ 0.015 mm (in deviation from the specifications of PV 5111, determining the vertical offset height by means of an optical [confocal] measuring system or procedure is also permitted). - Flatness deviation smaller than/equal to 0.03 mm on a surface of 60 mm x 60 mm; flatness deviation smaller than/equal to 0.1 mm on entire flange 2. **Surfaces of exclusively axially flange areas with elastomer seals:** - Preference for mirror finish surface structure machining with the specifications below: - Rz1/Wt1 - Visible/measurable directed surface structures (machining grooves that cross the flange surface/sealing contour in a consistently directed way), not permitted (undirected, such as polyDirectional, surface structures permitted). - Alternatively, cross-milled surface structure machining with the specifications below: - Rz8/Wt8 - Permissible difference in depth of the crossing machining grooves: 3 µm - Cross-milled surface structure angle: 90° ± 15° - Grid size of cross-milled surface structure (RSm): 0.4 mm – 0.7 mm - Free from surface flaws as per VW 01133 --- _F. Röthlingshöfer, IVM-514_ _Version 1.0 dated 2015-04-10_ **Requirements for Sealing Surfaces** _Page 7 of 14_ The English translation is believed to be accurate. In case of discrepancies, the German version controls. The decimal sign in non-editable figures may be a comma or a point on the line. The decimal point is used consistently within the running text. Image Analysis: ### Analysis of Attached Visual Content #### Image Numbering and Localization - **Image 1**: The examined page is identified as a single image. #### Object Detection and Classification - **Image 1** - **Objects Detected**: - Text blocks - Tables - Rectangular border containing a header section - **Key Features**: - The background of the document is white - Black text in standard professional font - Rectangular borders and lines used for separation of sections #### Scene and Activity Analysis - **Image 1**: - **Scene Description**: This image depicts a page from a technical document titled "Requirements for Sealing Surfaces." It includes detailed technical specifications, parameters, and designing guidelines for cross-milled surface structures. - **Activities**: The main activity involves documenting and specifying requirements for cross-milled surface designs, including machining parameters and surface inspection criteria. #### Text Analysis - **Image 1**: - **Detected Text**: - Header information with document title and version. - Detailed technical specifications regarding cross-milled surface design parameters. - Testing and inspection criteria presented in point form. - Specific numerical values and tolerances for measurement criteria. - **Significance**: The text provides comprehensive instructions and guidelines for engineers and machinists to ensure that sealing surfaces meet specific quality standards. The detailed specifications aim to ensure consistency and precision in manufacturing processes. #### Diagram and Chart Analysis - None present. #### Product Analysis - None present. #### Anomaly Detection - **Image 1**: - No noticeable anomalies. #### Color Analysis - **Image 1**: - **Dominant Colors**: - Black text on a white background - Minimal use of color, which is typical for technical documents to ensure ease of reading and clarity. - **Impact on Perception**: The contrast between the black text and white background enhances readability, making it easy to discern the detailed specifications and instructions. #### Perspective and Composition - **Image 1**: - **Perspective**: The image is taken from a straightforward, head-on view, which is standard for document or page analysis. - **Composition**: - Organized with clear sections and headings. - Text is neatly aligned and utilizes bullet points and numeric lists to facilitate readability. #### Contextual Significance - **Image 1**: - This page belongs to a broader technical document regarding engineering standards and practices. Within the context of the overall document, this particular page is integral for professionals who need to adhere to stringent quality control parameters for cross-milled surfaces in manufacturing. #### Metadata Analysis - Not available. #### Graph and Trend Analysis - None present. #### Graph Numbers - None present. #### Process Descriptions and Flows - **Image 1**: - Details specific processes for achieving the required surface structures, including permissible deviations and measurement techniques. #### Type Designations - **Image 1**: - The document specifies types of surface treatments (mirror finish, cross-milled) with corresponding abbreviations like Rz, Wt, and PV standards. #### Trend and Interpretation - **Image 1**: - Trends towards highly precise engineering standards and stringent quality control measures are evident. This reflects an industry-wide emphasis on accuracy and reliability in manufacturing processes. #### Tables - **Image 1**: - Embedded within the text are specifications resembling tabular form listing the permissible depth variations and grid size for different machining processes. Overall, the document page in Image 1 provides vital technical information crucial for professionals involved in the production and inspection of cross-milled surface structures. #################### File: 12533161829500_tra___wsk_016_862_ae_1_v1_1.pdf Page: 8 Context: # Requirements for Sealing Surfaces **WSK.016.862.AE** **Version 1.0** - Permissible vertical offset as per PV 5111 ≤ 0.010 mm (in deviation from the specifications of PV 5111, determining the vertical offset height by means of an optical (confocal) measuring system or procedure is also permitted). - Flatness deviation smaller than/equal to 0.03 mm on a surface of 60 mm x 60 mm; flatness deviation smaller than/equal to 0.1 mm on entire flange. ## III. Surfaces of Combined Composite Seals (some areas with elastomer seals and some with liquid gaskets): - \( R_z = (8 - 25), W_t < R_z \) ### Cross-milled Surface Structure Machining: - Permissible difference in depth of the crossing machining grooves: 3 μm - Cross-milled surface structure angle: 90° ± 15° - Grid size of cross-milled surface structure (RSm): 0.4 mm – 0.7 mm - Free from surface flaws as per VW 01133 - Permissible vertical offset as per PV 5111 ≤ 0.010 mm (in deviation from the specifications of PV 5111, determining the vertical offset height by means of an optical (confocal) measuring system or procedure is also permitted). - Flatness deviation smaller than/equal to 0.03 mm on a surface of 60 mm x 60 mm; flatness deviation smaller than/equal to 0.1 mm on entire flange. ### For Avoiding Cross-milled Surface Structure Flaws In the area of the tool approach/departure positions (in case of lateral approach/departure), a milling tool approach/departure frontal to the flange surface to be machined is preferred. In addition, in agreement with the appropriate Design Engineering department of the purchaser, tool approach/departure positions for the milling processes of the flange surfaces must each be placed in an area that: a. is as noncritical as possible with respect to corrosion creep, b. is as well shielded as possible against exposure to corrosive substances, and c. can be drained quickly of corrosive substances and thus dried as quickly as possible. Image Analysis: **Image Analysis of the Attached Document** ### 1. Localization and Attribution: - The document is on one page, titled "Requirements for Sealing Surfaces WSK.016.862.AE Version 1.0". - This is identified as Image 1. ### 3. Scene and Activity Analysis: - The document appears to be a technical standard or manual related to surface requirements for sealing, likely in automotive engineering given the Volkswagen logo in the top left corner. ### 4. Text Analysis: - **Header:** - "Volkswagen AG": The document is linked to the Volkswagen brand. - "Requirements for Sealing Surfaces WSK.016.862.AE Version 1.0": Indicates the title and version of the document. - **Bullet Points under the Title:** - Permissible vertical offset, flatness deviation guidelines are defined with specific measurements for precision engineering. - **Section III:** - Discusses specifics about surfaces of combined composite seals: - "Rz = (8 – 25), Wt < Rz": Numerical roughness parameters for seal surfaces. - Details about cross-milled surface structure machining like permissible differences, angles, and grid sizes. - Guidelines for avoiding surface flaws and positioning of milling processes to avoid specific issues. - **Footer:** - Author: "F. Röthlingshöfer, I/EM-514" - Version details: "Version 1.0 dated 2015-04-10" - Page number: "Page 8 of 14" - Disclaimer: Notes about translation accuracy and specific standards. ### 8. Color Analysis: - The document uses black text on a white background with gray shading for emphasis on section headers and the logo. - The grayscale color scheme aligns with typical professional technical documents, focusing on readability and clarity without distraction. ### 9. Perspective and Composition: - Standard document layout with header, body text, section divisions, and footer. - Bulleted lists and subtitles organize the content logically, making it easy to read and follow. ### 10. Contextual Significance: - This document likely serves as part of a larger technical manual or set of engineering standards. - It provides precise specifications necessary for engineering processes in a highly regulated industry. ### 12. Graph and Trend Analysis: - No graphs are present in this document. The text includes technical specifications and measurements instead. ### Additional Aspects: #### Ablaufprozesse (Process Flows): - The document outlines specific process flows regarding the milling and preparation of sealing surfaces, focusing on avoiding surface flaws and proper machining techniques. #### Prozessbeschreibungen (Process Descriptions): - Detailed processes for milling tool approach/departure positions and their significance for avoiding surface flaws are discussed. #### Typen Bezeichnung (Type Designations): - Various surface parameters and machining structures are categorized by specific indices and techniques (e.g., Rz, cross-milled surface angle). #### Trend and Interpretation: - The trend towards precise measurements and detailed machining instructions indicates a high emphasis on accuracy and quality control in manufacturing processes for sealing surfaces. ### Summary: The document is a detailed technical standard from Volkswagen, containing specific requirements for sealing surface machining and measurements. It aims to ensure precision and avoid flaws in the production process, crucial for maintaining product quality and longevity. #################### File: 12533161829500_tra___wsk_016_862_ae_1_v1_1.pdf Page: 9 Context: # Requirements for Sealing Surfaces **WSK.016.862.AE** **Version 1.0** ## 4.2. Cross-milled surface structures not compliant with specifications ![Cross-milled surface structure not OK](image_link1) **Figure 2**: Cross-milled surface structure not OK (no cross-milled surface structure, only continuous score marks) ## 4.3. Cross-milled surface structures compliant with specifications ![Cross-milled surface structure OK](image_link2) **Figure 3**: Cross-milled surface structure OK --- F. Röthlingshöfer, /VEM-514 Version 1.0 dated 2015-04-10 Page 9 of 14 The English translation is believed to be accurate. In case of discrepancies, the German version controls. The decimal sign in non-editable figures may be a comma or a point on the line. The decimal point is used consistently within the running text. Image Analysis: ### Analysis of the Provided Visual Content #### 1. **Localization and Attribution** - **Image 1**: Top-left section of the page. - **Image 2**: Top-right section of the page. - **Image 3**: Bottom-left section of the page. - **Image 4**: Bottom-right section of the page. #### 2. **Object Detection and Classification** - **Image 1**: - **Objects**: Surface with milling patterns. - **Classification**: Industrial component surface. - **Key Features**: The surface shows continuous score marks but lacks cross-milling patterns. - **Image 2**: - **Objects**: Similar surface with milling patterns. - **Classification**: Industrial component surface. - **Key Features**: The surface also shows continuous score marks, verifying non-compliance with specifications. - **Image 3**: - **Objects**: Surface with distinct cross-milling patterns. - **Classification**: Industrial component surface. - **Key Features**: The surface exhibits clear cross-milling, meeting the required specifications. - **Image 4**: - **Objects**: Surface with cross-milling patterns around a hole. - **Classification**: Industrial component surface. - **Key Features**: The surface features well-defined cross-milling around a structural opening, compliant with specifications. #### 3. **Scene and Activity Analysis** - **Images 1 and 2**: - **Scene**: Close-up of industrial surfaces showing non-compliance with cross-milling specifications. - **Activities**: None, as these are static images showcasing deficiencies in milling processes. - **Images 3 and 4**: - **Scene**: Close-up of industrial surfaces showcasing compliance with cross-milling requirements. - **Activities**: None, static representation of properly processed surfaces. #### 4. **Text Analysis** - **Text Detected**: - "4.2. Cross-milled surface structures not compliant with specifications" - "4.3. Cross-milled surface structures compliant with specifications" - "Figure 2: Cross-milled surface structure not OK (no cross-milled surface structure, only continuous score marks)" - "Figure 3: Cross-milled surface structure OK" - **Analysis**: - The text provides a contrast between two types of milling finishes: one failing to meet and the other meeting the specified requirements. This highlights the quality control benchmarks for industrial surface milling. #### 6. **Product Analysis** - **Images 1 and 2**: - **Products**: Industrial surfaces with straight continuous score marks. - **Features**: Lack of cross-milling patterns. - **Materials**: Metal surfaces. - **Colors**: Metallic grey. - **Images 3 and 4**: - **Products**: Industrial surfaces with well-defined cross-milling patterns. - **Features**: Conformity to cross-milling specifications. - **Materials**: Metal surfaces. - **Colors**: Metallic grey. #### 8. **Color Analysis** - **All Images**: - **Dominant Colors**: Variations of grey and light metallic hues. - **Impact on Perception**: Neutral colors emphasize the industrial and technical nature of the surfaces. #### 9. **Perspective and Composition** - **Images 1-4**: - **Perspective**: Macro or close-up view focusing on surface details. - **Composition**: Emphasis on the texture and pattern of the milling process. The images are composed to show a detailed view of compliance versus non-compliance. #### 12. **Graph and Trend Analysis** - **Data Summary**: - **Trend**: Differences in surface finishes under scrutiny demonstrate quality compliance. - **Significance**: Shows the importance of adhering to cross-milling specifications to ensure surface quality. ### Conclusion: The analysis thoroughly covers multiple aspects of the provided visual content, focusing on industrial surface finishes' compliance and non-compliance with cross-milling specifications. The text and images are geared toward quality control processes in industrial manufacturing. #################### File: 12533161829500_tra___wsk_016_862_ae_1_v1_1.pdf Page: 10 Context: # Requirements for Sealing Surfaces WSK.016.862.AE Version 1.0 ## 5. Measurement-related recording and evaluation of the cross-milled surface structure quality criteria: The measurement-related recording and evaluation of the cross-milled surface structure quality criteria: - Permissible difference in depth of the crossing machining grooves - Cross-milled surface structure angle - Grid size of cross-milled surface structure (RSm) - Permissible vertical offset as per PV 5111 Must be performed based on the purchaser's experience, with white-light interferometry, tactile, and optical (confocal) measuring systems and procedures, preferably with use of an optical (confocal) measuring system/procedure. Alternatively, an (optical) focus variation measuring procedure can be used, provided that proof of the result correlation compared with the results when using an optical (confocal) measuring system/procedure has been provided. The measuring positions regarding the particular flange surface must be specified on the basis of the results of the optimization iteration of the corresponding cross-milled surface structure simulation as coordinated between the supplier and purchaser and as agreed for production implementation. At least, the cross-milled surface structure quality criteria must be verified (per flange surface) in 2 to 3 flange areas with ideal, specification-compliant cross-milled surface structure quality and in all flange areas deviating (as per agreement) from the specifications. The size of the given measurement area at the singular positions is specified for a minimum of (4 x 4) mm. The respective minimum, maximum, and (arithmetic) means for the individual cross-milled surface structure quality criteria must be illustrated in the measuring report, and it must be identified in each case whether the relevant feature complies with the drawing specifications and the desired values as per the computer-aided design (CAD) data set (using the tolerance ranges named in section 7 as a basis). Image Analysis: ### Analysis of the Attached Visual Content #### 1. Localization and Attribution - **Image 1**: The entire content is one image, located centrally on the provided page. #### 2. Object Detection and Classification - **Image 1**: - **Objects**: Various text boxes, bullet points, and a header section. - **Classification**: The document appears to be a technical specification sheet related to engineering or manufacturing processes. #### 4. Text Analysis - **Detected Text**: - **Header**: "Requirements for Sealing Surfaces WSK.016.862.AE Version 1.0" - **Main Section Title**: "5. Measurement-related recording and evaluation of the cross-milled surface structure quality criteria:" - **Bullet Points**: - Permissible difference in depth of the crossing machining grooves - Cross-milled surface structure angle - Grid size of cross-milled surface structure (RSm) - Permissible vertical offset as per PV 5111 - **Body Text**: Detailed description regarding procedures and criteria for evaluation based on purchaser's experience using various measuring systems. - **Footer Information**: - Individual name and possible role (e.g., "F. Röthlingshöfer, I/EM-514") - Document version details: "Version 1.0 dated 2015-04-10" - Page Count: "Page 10 of 14" - Title: "Requirements for Sealing Surfaces" - Disclaimer: Notes on translation accuracy and special character usage. - **Text Analysis**: - The text is a technical guideline for evaluating cross-milled surface structures, focusing on parameters like groove depth, surface angle, grid size, and vertical offset. - The document outlines methods, procedural specifics, and the importance of simulation and optimization. - This content appears intended for technical engineers or manufacturers involved in quality control and measurement processes for sealing surfaces. #### 9. Perspective and Composition - **Perspective**: The image is taken from a straight-on viewpoint for easy readability. - **Composition**: - **Header**: Located at the top, setting the context for the document. - **Main Content**: Centrally aligned text blocks with a clear title and well-structured bullet points for readability. - **Footer**: Contains reference and document control information. #### 10. Contextual Significance - The document image relates to industrial manufacturing, particularly concerning quality control measures for cross-milled surfaces. - The detailed procedures and criteria listed are crucial for ensuring the precision and standard compliance of manufactured components. Overall, the image provides a structured and detailed set of guidelines necessary for maintaining the quality and consistency of seal surfaces in an engineering context, adhering strictly to specified standards and measurements. #################### File: 12533161829500_tra___wsk_016_862_ae_1_v1_1.pdf Page: 11 Context: # Requirements for Sealing Surfaces **WSK.016.862.AE** **Version 1.0** In zone 2, the Rz value must be determined regularly as per DIN ISO 4288. The contractor determines the position and quantity of the measurements. Special requirements apply to the measurement of the Rz value in zone 1. The quantity, position, and frequency of the measurements must be agreed upon between the contractor, Quality Assurance, and Development (at least four measuring points in areas that stand out visually and that pose challenges to manufacturing, e.g., turning points on the milling cutter path). The measurements must be taken as per the scheme shown below: ![Figure 4: Rz measuring scheme](insert_image_link_here) Two measurements must be taken at each measuring point - one parallel to the course of the sealing surface and one perpendicular to it (see Figure 4). If the width of the sealing surface is less than the measuring distance required as per DIN ISO 4288, a shorter measuring distance must be selected in consultation with Quality Assurance. In that case, the Rz value may fall below the required limit by 30%. Rz must be measured parallel to the course of the sealing surface (see Figure 4). ## Measuring direction for Rz: - Rz: --- *F. Röthlingshöfer, I/EM-514* **Version 1.0 dated 2015-04-10** **Requirements for Sealing Surfaces** *Page 11 of 14* The English translation is believed to be accurate. In case of discrepancies, the German version controls. The decimal sign in non-editable figures may be a comma or a point on the line. The decimal point is used consistently within the running text. Image Analysis: 1. **Localization and Attribution:** - Image 1: Positioned at the center of the page, labeled as "Figure 4: Rz measuring scheme." - Image 2: Positioned below the text section, labeled as "Measuring direction for Rz." 2. **Object Detection and Classification:** - **Image 1:** - Objects: Arrows, grid lines, text labels. - Key Features: Blue arrow indicating the measurement direction for Rz, green vertical arrow, and a blue text label "Rz". - **Image 2:** - Objects: Two horizontal blue arrows labeled with "Rz". - Key Features: Blue arrows indicating directions, text label "Rz". 3. **Scene and Activity Analysis:** - **Image 1:** - Scene: A schematic diagram illustrating the Rz measurement scheme. - Activity: The diagram shows the directions in which measurements must be taken. - **Image 2:** - Scene: A simple illustration emphasizing the direction for one type of measurement. - Activity: The focus is on parallel Rz measurement to the sealing surface. 4. **Text Analysis:** - **Text Extracted:** - "Requirements for Sealing Surfaces" - "WSK.016.862.AE" - "In zone 2, the Rz value must be determined regularly as per DIN ISO 4288." - "Special requirements apply to the measurement of the Rz value in zone 1." - "The English translation is believed to be accurate. In case of discrepancies, the German version controls." - **Significance:** - The text describes specific requirements for measuring the surface roughness (Rz) in different zones, emphasizing the importance of compliance with DIN ISO 4288 standards and consultation with Quality Assurance. 5. **Diagram and Chart Analysis:** - **Image 1 (Figure 4):** - Diagram indicating the Rz measuring scheme with arrows showing measurement directions parallel and perpendicular to the sealing surface. - **Image 2:** - Simple diagram showing Rz measurement direction emphasized with blue arrows. 7. **Anomaly Detection:** - No noticeable anomalies. All elements and diagrams align well with the technical context and instructions. 8. **Color Analysis:** - Dominant Colors: Blue, green, and black. - Impact: Blue and green colors are used to highlight measurement directions and technical details, while black is used for textual information ensuring clarity and emphasis on key instructions. 9. **Perspective and Composition:** - **Image 1:** - Perspective: Top-down schematic view. - Composition: Centralized arrows with grid background, showcasing a clear layout of measurement directions. - **Image 2:** - Perspective: Front view highlighting directional arrows. - Composition: Simple arrangement with two arrows placed horizontally, making the directional guideline explicit. 10. **Contextual Significance:** - The images contribute to the overall document by visually explaining the measurement instructions for surface roughness, directly supporting the textual technical requirements and ensuring clarity in following the standards. 14. **Tables:** - No tables included in the described content. **Additional Aspects:** - **Ablaufprozesse (Process Flows):** - The images illustrate the process flow for measuring surface roughness (Rz), depicting the steps and directions in which measurements must be taken. - **Prozessbeschreibungen (Process Descriptions):** - The description focuses on how the Rz value should be measured in different zones, highlighting special requirements and directions for measurements. - **Typen Bezeichnung (Type Designations):** - Types and categories related to measurement, such as zone 1 and zone 2, are specified. - **Trend and Interpretation:** - Emphasis on compliance with DIN ISO 4288 standards and regular, accurate measurements through specified procedures. (Note: There were no graphs specifically requiring number 13.) #################### File: 12533161829500_tra___wsk_016_862_ae_1_v1_1.pdf Page: 12 Context: # Requirements for Sealing Surfaces WSK.016.862.AE Version 1.0 ## 6. Compliance with the cross-milled surface structure characteristic of "permissible depth difference" For the reliable compliance with the cross-milled surface structure characteristic of "permissible depth difference of the intersecting machining grooves: 3 µm," the following premises must be fulfilled: 1. Realization of the shortest possible tool spindle and the shortest possible milling tool support. 2. Ensuring spindle guidance without play or deformation. 3. Ensuring a permanently precise orientation of the milling head (commission the manufacturer's precision option, set up milling head position for "0"; the perfect milling head position must not change [e.g., as the result of contamination, traces of wear, burs, etc., at the milling tool shaft], even during tool changes). 4. The smallest possible allowance must be reserved for producing the cross-milled surface structure in the final smoothing operation. This allowance must be only slightly larger than the Rz value to be obtained and not exceed 5/100 mm. 5. All process boundary conditions increasing cutting pressure (such as high machining allowance, high advancing speed, increased cutting edge wear, etc.) must be prevented. 6. Implementing the optimal clamping strategy for the tool and preventing elasticities in the tool contact area. 7. Vibrations within the machining system and in the area of the foundation of the machining system are impermissible in conjunction with all machining tools and process parameters. 8. Possible occurrence of damage to the spindle or bearings must be monitored regularly and with sufficiently high frequency. 9. If multiple cutting edges are used for producing cross-milled surfaces, they must be monitored regarding possible variations in wear. If adjustable indexable inserts (cartridges) are used, their precisely identical alignment must be ensured and displacement of the positions during operation prevented. 10. The correctness of the tool, system, and process strategies must be verified through analyses of the differences in depth of the intersecting machining grooves in the four quadrants: "upper sector," "lower sector," "left-hand sector," and "right-hand sector" of the particular flange area and at different times relative to the tool life. The four sectors to be measured must be marked in the drawing. Image Analysis: ### Analysis of the Attached Visual Content #### Image Details - **Localization and Attribution:** - **Image 1**: The single image on the page. #### Text Analysis - **Detected Text**: ``` Requirements for Sealing Surfaces WSK.016.862.AE Version 1.0 6. Compliance with the cross-milled surface structure characteristic of "permissible depth difference" For the reliable compliance with the cross-milled surface structure characteristic of "permissible depth difference of the intersecting machining grooves: 3 μm," the following premises must be fulfilled: 1. Realization of the shortest possible tool spindle and the shortest possible milling tool support 2. Ensuring spindle guidance without play or deformation 3. Ensuring a permanently precise orientation of the milling head (commission the manufacturer's precision option, set up milling head position for "0"; the perfect milling head position must not change [e.g., as the result of contamination, traces of wear, burrs, etc., at the milling tool shaft], even during tool changes) 4. The smallest possible allowance must be reserved for producing the cross-milled surface structure in the final smoothing operation. This allowance must be only slightly larger than the Rz value to be obtained and not exceed 5/100 mm. 5. All process boundary conditions increasing cutting pressure (such as high machining allowance, high advancing speed, increased cutting edge wear, etc.) must be prevented. 6. Implementing the optimal clamping strategy for the tool and preventing elasticities in the tool contact area 7. Vibrations within the machining system and in the area of the foundation of the machining system are impermissible in conjunction with all machining tools and process parameters. 8. Possible occurrence of damage to the spindle or bearings must be monitored regularly and with sufficiently high frequency. 9. If multiple cutting edges are used for producing cross-milled surfaces, they must be monitored regarding possible variations in wear. If adjustable indexable inserts (cartridges) are used, their precisely identical alignment must be ensured and displacement of the positions during operation prevented. 10. The correctness of the tool, system, and process strategies must be verified through analyses of the differences in depth of the intersecting machining grooves in the four quadrants: "upper sector," "lower sector," "left-hand sector," and "right-hand sector" of the particular flange area and at different times relative to the tool life. The four sectors to be measured must be marked in the drawing. F. Röthlingshöfer, IEM-514 Version 1.0 dated 2015-04-10 Requirements for Sealing Surfaces Page 12 of 14 ``` - **Content Analysis**: - The document focuses on compliance with the cross-milled surface structure characteristic of "permissible depth difference." - The listed points outline specific requirements and procedures to ensure the reliability of the depth difference in intersecting machining grooves, critical for surface quality and precision. - **Significance**: - These guidelines are critical for maintaining the specified tolerance levels and ensuring the precision and durability of the machined surfaces. - The content is likely used in an industrial or engineering context, particularly in sectors that require high precision machining such as automotive or aerospace industries. #### Diagram and Chart Analysis - No diagrams or charts are present in this image. #### Product Analysis - No products are depicted in this image. #### Anomaly Detection - No anomalies or unusual elements are detected in the image. #### Color Analysis - The document primarily uses black and white text with some bolding and underlining for emphasis. - The logo and heading are in grayscale, contributing a professional and formal tone. #### Perspective and Composition - The perspective is a straightforward document layout typical for technical documents. - The text is well-organized into points, making it easy to follow and understand. - The document includes headers, sub-headers, and structured points enhancing readability. #### Contextual Significance - The image appears to be part of a larger technical document or specification manual, likely critical for engineering processes. - It contributes to the document’s overall message by detailing specific, technical requirements necessary for compliance and quality control in machining processes. Overall, the provided image is a portion of a technical document detailing guidelines and specifications crucial for achieving and maintaining the required precision in machining processes. #################### File: 12533161829500_tra___wsk_016_862_ae_1_v1_1.pdf Page: 13 Context: # Requirements for Sealing Surfaces **WSK.016.862.AE** **Version 1.0** ## 7. Cross-milled surface structure simulation, permissible deviations of the angle and grid size parameters A simulation of the cross-milled surface structure must be performed, and the optimizations agreed upon with the purchaser. The provided simulation data on the cross-milled surface structure geometry are to be used as a basis for optimizations. The results of the optimization iteration of the cross-milled surface structure simulation coordinated between the supplier and purchaser and agreed upon for series production implementation must be provided to the purchaser in (high-definition) 2D form and as a CAD data set, so as to be incorporated as a co-applicable specification on the part drawing (WSK) or in the Engineering Data Management System [KVS] (CAD data set). These data form the basis of the verification of the specification conformity of the cross-milled surface structure quality criteria in the sample inspections and in the quality assurance measures during production. The following tolerance ranges apply to comparisons of the actual values against the desired values as per the CAD data set and therefore to the quality assessment: - Cross-milled surface structure angle: **5°** - Grid size of cross-milled surface structure (RSm): **±0.1 mm**. --- F. Röthlingshöfer, IVM-514 Version 1.0 dated 2015-04-10 Page 13 of 14 Image Analysis: ### Text Analysis: - **Title Section:** - "Requirements for Sealing Surfaces WSK.016.862.AE Version 1.0" This title indicates that the document pertains to the specifications for sealing surfaces identified by the code WSK.016.862.AE. Version 1.0 signifies the initial release of this document. - **Section Title:** - "7. Cross-milled surface structure simulation, permissible deviations of the angle and grid size parameters." This section title highlights the main topic of discussion: the simulation of cross-milled surface structures and the allowed deviations in angle and grid size. - **Main Text:** - The text discusses the process and importance of simulating cross-milled surface structures, which need to be agreed upon with the purchaser. It mentions that the data from these simulations serve as a basis for optimizations. Results must be provided in high-definition 2D form and as a CAD data set. The CAD data is used to check the conformity of these structures during production. Tolerance ranges are mentioned: - Cross-milled surface structure angle 5grd - Grid size RSm: ±0.1mm These parameters are essential for quality assessment. - **Footer:** - "F. Röthlingshöfer, i/VEM-514" - Author or responsible personnel. - "Version 1.0 dated 2015-04-10" - Document version and date. - "Page 13 of 14" - Page number within the document. - INTERNAL - Indicates the document is for internal use within the organization. ### Diagram and Chart Analysis: - There are no diagrams or charts in this image. ### Object Detection and Classification: - The document is predominantly textual with no other objects present to be classified. ### Color Analysis: - The document is primarily black and white, with black text on a white background. The heading is bolded for distinction. ### Perspective and Composition: - The document appears to have a straightforward, top-down perspective typical of most text documents. The components are organized in a professional manner, with headings, subheadings, body text, and a footer. ### Contextual Significance: - This document is part of a larger set of requirements for sealing surfaces, specifically focusing on the permissible deviations in the simulation of cross-milled surface structures. This is likely part of a quality control or engineering standards manual. ### Process Descriptions: - It describes the process of simulating cross-milled surface structures, including coordination between the supplier and purchaser, optimization iterations, and data use for quality assurance. ### Typen Bezeichnung (Type Designations): - It specifies types or categories in the allowable deviations in cross-milled surface structures: - Angle deviations (5grd) - Grid size deviations (RSm: ±0.1mm) ### Metadata Analysis: - Metadata elements identified include the document version (1.0), the date (2015-04-10), and the author/responsible person (F. Röthlingshöfer). This completes the comprehensive analysis of the attached visual content based on the provided aspects. #################### File: 12533161829500_tra___wsk_016_862_ae_1_v1_1.pdf Page: 14 Context: # Requirements for Sealing Surfaces **WSK.016.862.AE** **Version 1.0** ## 8. Production recommendation for achieving the required cross-milled surface structures and surface roughnesses ### Production recommendation for the required cross-milled surface structure: The required cross-milled surface structures can, for example, be produced with a milling head that meets the following specifications: 1. **Diameter:** 50 mm (shown in various tests to be a good compromise regarding the width of the obtainable area with optimal cross-milled surface structure and the achievement of acceptable cross-milled surface structures even with machining of more narrow flange contour curvatures) 2. **Inserts:** 6 to 7 indexable inserts, one protruding indexable insert of which (preferably with adjustable protrusion) produces the cross-milled surface structures. 3. **Cutting angle of the standard indexable inserts:** 90° 4. **Cutting angle of the indexable insert producing the cross-milled surface structure:** 126.254° --- ### Roughness specification: Cutting protrusion recommendation: The cutting protrusion of the cutting edge producing the cross-milled surface structure must be set as follows, depending on the roughness specified for the particular surface (focus: Surface roughness in middle of tolerance range for ensuring process reliability of production): 1. **Surface roughness specification Rz1.5-30:** Surface roughness specification cutting protrusion 0.02 mm (resulting surface roughness: approx. R220 – R222) 2. **Surface roughness specification Rz8-25:** Surface roughness specification cutting protrusion 0.016 mm (resulting surface roughness: approx. R216 – R217) 3. **Surface roughness specification Rz8:** Surface roughness specification cutting protrusion 0.005 mm (resulting surface roughness: approx. Rz5) *(If wear of the cutting edge producing the cross-milled surface structure results only in reducing the surface roughness, the supplier may adjust the cutting edge protrusion of the new cutting edge producing the cross-milled surface structure to a value that produces surface roughness in the upper part of the tolerance range.)* Image Analysis: ### Comprehensive Examination of the Attached Visual Content: #### **1. Localization and Attribution:** - **Image 1**: The document shown in the image is positioned on the entire single page. #### **2. Object Detection and Classification:** - **Image 1**: - **Detected Objects**: - Text paragraphs - Headings and subheadings - Tabular metadata information at the bottom - Logos and branding at the top #### **3. Scene and Activity Analysis:** - **Image 1**: - **Scene Description**: The image contains a section of a technical document titled "Requirements for Sealing Surfaces, WSK.016.862.AE, Version 1.0.” It includes a structured layout with headings, subheadings, enumerated lists, and specific technical instructions. - **Activities**: The document provides production recommendations and specifications for achieving required cross-milled surface structures and surface roughnesses in manufacturing processes. #### **4. Text Analysis:** - **Image 1**: - **Title Heading**: "Requirements for Sealing Surfaces, WSK.016.862.AE, Version 1.0" - **Main Heading**: "8. Production recommendation for achieving the required cross-milled surface structures and surface roughnesses" - **Subheadings and Text**: - "Production recommendation for the required cross-milled surface structure:" - Lists technical specifications (e.g., Diameter: 50 mm, cutting angles, number of indexable inserts). - "Roughness specification: Cutting protrusion recommendation:" - Describes surface roughness specifications and cutting protrusion values (e.g., Rz15-30, Rz8-25). - **Metadata**: Includes information about the author (F. Röthlingshöfer), version date (2015-04-10), and document control details. - **Significance**: This is a technical guideline from Volkswagen for manufacturing processes, ensuring precise specifications for surface textures and quality. #### **9. Perspective and Composition:** - **Image 1**: - **Perspective**: The image is taken from a straight-on view, which is standard for document scans or digital screenshots. - **Composition**: The document layout is clear and well-organized, with distinct sections separated by headings, bullet points, and paragraph formatting. The logo and version control information provide a clear context and authority to the document. #### **13. Graph Numbers:** - **Image 1**: - This document does not contain any graphs or numeric data points to list and analyze. #### **Ablaufprozesse (Process Flows):** - **Image 1**: - **Description**: The document outlines specific processes for achieving particular surface qualities in milling and cutting operations. - Example Process Flow for Surface Structure: 1. Select milling head with a 50 mm diameter. 2. Adjust the number of indexable inserts. 3. Set cutting angles. - Process Flow for Adjusting Roughness: 1. Specify desired roughness. 2. Adjust cutting protrusion accordingly. #### **Prozessbeschreibungen (Process Descriptions):** - **Image 1**: - **Detailed Description**: The document provides step-by-step recommendations on how to achieve specified technical requirements. It includes detailed measures in terms of numeric values and physical setup to ensure compliance with required standards and quality. ### Conclusion: The document presented is a technical guideline detailing the specifications for achieving required surface qualities in manufacturing processes. It is authored by Volkswagen with specific numeric and procedural instructions, ensuring precision in implementation. The visual layout is clear and structured to aid in technical comprehension and adherence. #################### File: 240910_Skoda_Automation_MGH_Portal_direkt.pdf Page: 1 Context: # FFG ## Skoda SSP Motorgehäüse (MGH) Automation **Date:** 2024-09-13 **Author:** Ralf Haug --- ### Companies Involved - VDF Boehringer - Corcom - DMC - Feeler - Hessapp - IMRS - Jobs - Leadwell - AG - Meccanodora - Morara - Pfiffner - Rambaldi - Sachman - Sigma - SMS - SNK - Tacchella - Witzig & Frank Image Analysis: ### Image Analysis #### Image Identification and Positioning: - **Image Number:** Image 1 - **Position in the Document:** Single image provided #### Object Detection and Classification: - **Objects Identified:** - **Text:** - "FFG" - "Skoda SSP Motorgehäuse (MGH) Automation" - "2024-09-13, Ralf Haug" - Various brand logos such as "VDF BOEHRINGER", "CORCOM", "DMC", "FEELER", "HESSAPP", "IMAS", "JOBS", "LEADWELL", "MAG", "meccanodora", "MORARA", "Pffifner", "RAMBAUDI", "SACHMANN", "SIGMA", "SMS", "SNK", "TACCHELLA", "Witzig & Frank". - **Industrial Layout:** The background features a schematic or 3D model of an industrial facility. #### Scene and Activity Analysis: - **Scene Description:** - The image depicts an industrial scene, likely a manufacturing or automation facility. There is a detailed 3D model or schematic of a production plant, representing various machines and manufacturing lines. - **Activity:** - The text indicates that the image is related to a presentation or report on the automation of Skoda SSP engine housings (`Motorgehäuse`). #### Text Analysis: - **Extracted Text:** - "Skoda SSP Motorgehäuse (MGH) Automation" - "2024-09-13, Ralf Haug" - "FFG" (Logo) - Brand logos at the bottom. - **Text Significance:** - The text provides the title of a project or presentation, the date, and the presenter (Ralf Haug). The title suggests that the content is related to the automation of engine housings for Skoda SSP, a key area in automotive manufacturing. #### Diagram and Chart Analysis: - **Diagrams and Schematics:** - The schematic of the facility shows the layout and possibly the flow of the automation processes, although specific details are hard to discern from the image alone. #### Product Analysis: - **Depicted Products:** - No specific products are visually detailed, but the overall topic relates to engine housings. #### Anomaly Detection: - **Noticeable Elements:** - No anomalies are directly noticeable in the provided image. #### Color Analysis: - **Color Composition:** - The dominant colors are shades of teal and cyan. The teal background gives a technical and professional feel, common in industrial and corporate presentations. #### Perspective and Composition: - **Perspective:** - The image uses a high-angle view or possibly an isometric view to represent the industrial layout. - **Composition:** - The facility layout is placed in the upper part of the image, while the text and logos are positioned centrally and at the bottom, respectively. This balance directs the viewer's attention first to the layout, then to the descriptive text. #### Contextual Significance: - **Overall Contribution:** - The image appears to be part of an industrial or corporate presentation on automation in manufacturing, specifically focusing on Skoda SSP engine housings. It likely serves as an introductory or title slide providing an overview and context for the detailed content to follow. ### Summary of Insights: The image is part of a professional presentation about Skoda SSP Motor Housings' automation systems, scheduled for September 13, 2024. Ralf Haug is likely the presenter. The design includes an industrial facility layout and various brand logos that may represent collaborators or stakeholders in the automation project. The color scheme and high-angle perspective contribute to a technical and organized appearance, suitable for a corporate audience. #################### File: 240910_Skoda_Automation_MGH_Portal_direkt.pdf Page: 2 Context: # Projektdaten ## Kunde: - Skoda, Mlada Boleslav ## Werkstück: - Motorgehäuse (MGH) SSP ## Takzeit: - 75s ## Terminplan: - siehe Folgeseite ## RFQ Dokumente: - Skoda Lastenheft - TZ_Linka obrabeni motorove skrine elektrophon SSP v5_DE ## Others: - **Kontakt MAG EK:** - Sonja Haas; [sonja.haas@mag-ias.com](mailto:sonja.haas@mag-ias.com) - **Kontakt MAG Planung:** - Ralf Haug; [ralf.haug@mag-ias.com](mailto:ralf.haug@mag-ias.com) Image Analysis: **Localization and Attribution:** - **Image 1:** - Position: The only image provided. **Text Analysis:** - **Detected Text:** - Titel: "Projektdaten" - Kunden: "Skoda, Mlada Boleslav" - Werkstück: "Motorgehäuse (MGH) SSP" - Taktzeit: "75s" - Terminplan: "siehe Folgeseite" - RFQ Dokumente: "Skoda Lastenheft TZ_Link obrabeni motorove skrine elektropohonu SSP v5_DE" - Others: "Kontakt MAG EK: Sonja Haas; sonja.haas@mag-ias.com" "Kontakt MAG Planung: Ralf Haug, ralf.haug@mag-ias.com" - "vorab" (in red, indicating something preliminary or before the main event) - Footer: "Skoda SSP MGH Automation", "13.09.2024" - **Content Analysis:** - This image is likely a project data overview or summary. It provides information about the customer ("Kunde"), the workpiece ("Werkstück"), the cycle time ("Taktzeit"), schedule information ("Terminplan"), and related documents ("RFQ Dokumente"). - Contact details for Sonja Haas and Ralf Haug are included, indicating their roles in coordination or planning. - The terminology suggests it's a manufacturing or engineering project, involving Skoda and entities identified by the logos VDF Boehringer, Mag, and FFG. **Scene and Activity Analysis:** - **Scene Description:** - The image is a structured text document with headers and details, likely meant for a project briefing or presentation. - The background is solid white, making the text easily readable. - **Activities:** - The document details project-specific data, providing contacts and timeframe information. - The presence of the term "vorab" hints at a preliminary stage or early communication before final approval or execution. **Color Analysis:** - **Color Composition:** - The dominant color is white (background). - Text is primarily in teal for headings and detailed information. - "vorab" is in red, likely to highlight its importance or preliminary nature. **Perspective and Composition:** - **Perspective:** - The image is captured or designed from a straightforward, head-on angle, typical for document presentations. - **Composition:** - The text is arranged in a clear, bullet-point format. - Different sections are separated by line breaks, providing a clean and organized look. - The use of bold and colored text for key sections helps in quick identification of important details. **Contextual Significance:** - **Overall Document Context:** - This image might be part of a larger project briefing or presentation, providing essential data to stakeholders. - The inclusion of contact details and preliminary labeling ("vorab") suggests this might be an early-stage or draft version of the document. - The logos and branding reinforce the corporate context, associating the project with reputable companies. **Metadata Analysis:** - **Metadata Observed:** - The document is associated with a date: "13.09.2024". This indicates when the document was created or the information was last updated. - References to Skoda SSP MGH Automation imply this is part of an automation project for Skoda, further connecting it to industrial manufacturing. **Conclusion:** This visual content provides a comprehensive project data summary, representing preliminary details on a manufacturing project. The inclusion of specific contact information and the date reinforce its professional and preliminary nature, guiding initial project discussions or planning sessions for stakeholders. #################### File: 240910_Skoda_Automation_MGH_Portal_direkt.pdf Page: 3 Context: # Werkstück ## Gussstück ![Gussstück](image_link) ## Bearbeitetes Teil ![Bearbeitetes Teil](image_link) ### Datenblatt | Bauteil | Motorgehäuse SSP H4 LK34 | |-----------------------------|-----------------------------| | Zeichnungsnummer | 004.90.108 | | Gewicht des bearbeiteten Teils | 14.575 kg (Lebend und Bauhöhe 0.369 kg) | | Rohmaterial | Gehäuse 0A 901 500 1 | EN 1.4306 - AISI 304 (Fe) | | Grundfläche | Lagerfläche 0A 901 201 A | DIN 30900-S1NT-D1-1 | | siehe Zeichnung | | ### Beschreibung - **Bauteil:** Motorgehäuse SSP H4 LK34 - **Zeichnungsnummer:** 004.90.108 - **Gewicht des bearbeiteten Teils:** 14.575 kg (Lebend und Bauhöhe 0.369 kg) - **Rohmaterial:** Gehäuse 0A 901 500 1 | EN 1.4306 - AISI 304 (Fe) - **Grundfläche:** Lagerfläche 0A 901 201 A | DIN 30900-S1NT-D1-1 - **Hinweis:** siehe Zeichnung ## Diagramm ![Diagramm](image_link) **Datum:** 13.09.2024 **Firma:** Skoda SSP MGH Automation **Logo:** VDF BOEHRINGER, MAG? Image Analysis: ### Image Analysis **Localization and Attribution** 1. **Image 1** - Top left: Depicts an unprocessed engine housing. 2. **Image 2** - Top center: Shows a processed version of the same engine housing. 3. **Image 3** - Top right: Technical drawing/diagram of the engine housing. 4. **Text Box** - Below the images, contains detailed specifications. 5. **Logos/Text** - Upper right corner: "VDF BOEHRINGER", and "MAG". Bottom right corner: Date "13.09.2024" and company logo "FFG". **Object Detection and Classification** - **Image 1**: Unprocessed engine housing. - **Image 2**: Processed engine housing, with specific areas highlighted in blue. - **Image 3**: Technical drawing of the engine housing, with various sections labeled. - **Text Box**: Contains technical and material specifications. - **Logos**: Company logos. **Scene and Activity Analysis** - **Image 1** displays an unprocessed engine housing, likely freshly cast. - **Image 2** depicts the same housing but modified or machined, indicating it has gone through a processing step. - **Image 3** shows a technical illustration, likely used for manufacturing or assembly references. **Text Analysis** - **Text in the Text Box**: - Part: Engine Housing SSP HA LK 3.4 - Drawing Number: 06A.901.108 - Weight of the Processed Part: 14.375 kg (raw parts without bearing support 0.369 kg) - Identification Mark: Cast Box - Material: Gehäuse 06A 901 108, EN AC-AlSi10Cu, AISiC3 (Fe), Bearing Housing 06A 901 201A, CEN 30909-SNDT-D11 - Base Material: See Drawing. **Diagram and Chart Analysis** - **Image 3**: Displays a labeled technical diagram of the engine housing, detailing various sides and components. **Product Analysis** - **Unprocessed Engine Housing (Image 1)**: - Main features: Complex geometry for housing mechanical components. - Material: Likely some form of aluminum alloy. - Color: Metallic grey. - **Processed Engine Housing (Image 2)**: - Main features: Highlighted areas suggesting machining or modifications. - Color: Combination of metallic grey and blue (highlighted areas). - **Technical Drawing (Image 3)**: - Shows detailed components and sections, useful for manufacturing processes. **Anomaly Detection** - No noticeable anomalies; all elements appear relevant to the subject matter. **Color Analysis** - **Image 1 and Image 2**: - Dominant colors: Grey and blue (processed parts highlighted). - **Image 3**: - Black and white technical diagram. **Perspective and Composition** - **Image 1 and Image 2**: Standard front and side perspective, focusing on showing detailed shapes and modifications. - **Image 3**: Technical blueprint-style, providing a comprehensive view of the internal and external architecture. **Contextual Significance** - Demonstrates a product lifecycle from casting to final machining. - Provides technical specifications beneficial for engineers and manufacturers. **Ablaufprozesse (Process Flows)** - Process flow implied by the transition from the unprocessed cast in Image 1 to the machined part in Image 2. **Prozessbeschreibungen (Process Descriptions)** - Cast housing goes through machining, enhancing specific areas highlighted in blue, indicating processing stages. **Typen Bezeichnung (Type Designations)** - Specific type designation provided for parts and materials as listed in the text box (e.g., "SSP HA LK 3.4"). **Tables** - The text box contains a tabulated specification of the part, including weight and material details. ### Conclusion The composite image showcases different stages and aspects of an engine housing part, starting from the unprocessed cast to the machined product, with detailed technical specifications and diagrams aiding in understanding its construction and manufacturing process. #################### File: 240910_Skoda_Automation_MGH_Portal_direkt.pdf Page: 4 Context: # Terminplan ## 7. Terminplan | Activity | 2024 | 2025 | 2026 | 2027 | |--------------------------------------------------|-------|-------|-------|-------| | Bestellungen | | | | | | Lieferung, Inbetriebnahme und Übergabe | 01/26 | 14/26 | 18/26 | | | 1.BAZv. OP + komplette Automatisierung | 28/26 | | | | | TBT-PVS | 27/26 | | | | | PVS | 47/26 | | | | | Neuifise | | 06/27 | | | | Lieferung, Inbetriebnahme und Übergabe | | | 07/27 | 11/27 | | Restliche BAZ für erforderliche Kapazität | | | | | | 2 Tape Produktion | | | | | | SOP | | | | | MAG TP folgt Image Analysis: ### Analysis of the Provided Visual Content #### 1. **Localization and Attribution** - The visual content contains a single image. Therefore, it will be referred to as **Image 1** for the analysis. #### 2. **Object Detection and Classification** - Objects detected in Image 1: - A table with activities and timelines. - Text boxes indicating specific activities and dates. - Logos at the top right corner. - Annotation text below the table. #### 3. **Scene and Activity Analysis** - The scene in Image 1 primarily comprises a table, referred to as "Terminplan," which translates to "Schedule" in English. It describes various activities scheduled over the years 2024 to 2027. - Activities include: - “Bestellungen” (Orders) - “Lieferung, Inbetriebnahme und Übergabe” (Delivery, Commissioning, and Handover) - “1stBzA POP + komplette Automatisierung” (1stBzA POP + complete automation) - etc. - These activities are associated with different time frames and milestones. #### 4. **Text Analysis** - Text detected in Image 1: - Title: “Terminplan” - Subtitle: “7. Terminplan” - Various activities and dates inside the table: - E.g., “Bestellungen,” “01/25,” “14/26,” etc. - Annotation: "MAG TP folgt" (MAG TP follows) - The text provides vital information about the planned activities with their respective dates. #### 5. **Diagram and Chart Analysis** - The table in Image 1 presents a timeline from 2024 to 2027, indicating different project activities and their planned execution dates. - **Axes and Scales**: - X-axis: Years (2024, 2025, 2026, 2027) - Y-axis: Activities - **Key Insights**: - Several activities start in 2025 and extend into 2026 and 2027, signifying a long-term project. - Checkpoints such as "01/25," "14/26," etc., highlight specific deadlines within these years. #### 9. **Perspective and Composition** - The image adopts a straightforward, top-down perspective. - The composition emphasizes the schedule table, centering it for easy reading and comprehension. #### 12. **Graph and Trend Analysis** - The table illustrates a trend of escalating activities over the span of the specified years, signifying a progression in project complexity and milestones. #### 13. **Graph Numbers** - The following data points are identified: - “Bestellungen”: - 01/25 - 14/26 - “Lieferung, Inbetriebnahme und Übergabe”: - 18/26 - 27/26 - 01/27 - Other milestones in lines with corresponding activities. ### Additional Aspects: #### Ablaufprozesse (Process Flows) - The image details the sequential flow of activities set to take place over a defined period (2024-2027), demonstrating clear project phases. #### Prozessbeschreibungen (Process Descriptions) - Each activity in the timeline describes a specific process such as ordering, delivery, commissioning, etc., highlighting the steps necessary to achieve the project goals. ### **Summary** The provided visual content depicts a well-organized project timeline spanning from 2024 to 2027, outlining various activities and their corresponding deadlines. It effectively communicates the stages and critical milestones of a project in automation and related activities. #################### File: 240910_Skoda_Automation_MGH_Portal_direkt.pdf Page: 5 Context: # Layout ## Manufacturing Line for Skoda SSP MGH **Basis - WET - Central coolant filtration** | Operation | Description | |------------------|--------------------------| | OP 10 | SEP/FDT 5000 LIMO | | | AS-Active | | | HSK 63, WK | | OP 20 | SEP/FDT 5000 LIMO | | | AS-Active | | | HSK 63, WK | | OP 30 | SEP/FDT 5000 LIMO | | | AS-Active | | | HSK 100, WK | ### Additional Information - **MAG Content**: Supplied by customer - **MAG Content Extension**: Supplied by customer **Workstation/Workpiece**: 0030-140-051 **Tablet 1 (Cycle Time)**: 75s **Material Volume**: 22,000 cm³ --- **Date**: 13.09.2024 **Skoda SSP MGH Automation** **VDF Boehringer** **AG** Image Analysis: ### Analysis of the Image 1. **Localization and Attribution:** - There is one primary image on the page, labeled as Image 1. 2. **Object Detection and Classification:** - **Image 1:** The image includes several object classifications: - **Machine Components:** Green, blue, and black outlines representing different machinery and manufacturing components. - **Layout Plan:** The entire image is a detailed floor plan for a manufacturing line. - **Text Boxes:** Various labeled areas and text boxes indicating specific operations. 3. **Scene and Activity Analysis:** - **Image 1:** The image shows a detailed layout plan of a manufacturing line for Skoda SSP MGH, specifically a wet basis central coolant filtration system. This appears to be a schematic representation of the machinery placement and the sequence of operations within the manufacturing line. 4. **Text Analysis:** - **Header Text:** "Manufacturing Line for Skoda SSP MGH Basis - WET - Central coolant filtration." - **Operations Text:** OP. 10, OP. 20, OP. 30 indicating different stages of the manufacturing process. - **Descriptions:** "SPERÖTT 500XUD LIMO A5-Achse HSK 63, WK," "Fertig stellt von Kunde," "FFG," "13.09.2024," and other annotations providing specifications, dates, and additional guidance on the layout. - **Significance:** This text is crucial for understanding the purpose, design, and specifications of the manufacturing line. 5. **Diagram and Chart Analysis:** - **Image 1:** The diagram represents a process flow for the manufacturing line. It uses different colors to signify various components and machines. - **Axes and Legends:** There are no typical axes in this layout, but the green, blue, and black colors represent different parts of the machinery and their functionalities. Detailed annotations and connected lines represent workflow and spatial arrangements. 6. **Product Analysis:** - **Image 1:** This layout pertains to industrial manufacturing equipment. Key features include machinery for different manufacturing operations, filtration systems, and various stages in the manufacturing process (OP. 10, OP. 20, OP. 30). 7. **Anomaly Detection:** - **Image 1:** No immediate anomalies or unusual elements are detected. The layout appears systematic and purposeful in the context of manufacturing processes. 8. **Color Analysis:** - **Image 1:** Dominant colors include green, blue, and black: - **Green:** Likely represents standard machinery. - **Blue:** Possibly highlights specific machinery extensions. - **Black:** General annotations and borders. - These colors help in distinguishing various components and their functions. 9. **Perspective and Composition:** - **Image 1:** The image is presented from a straight-on perspective typical for floor plans and schematic layouts. The composition is dense and highly organized, reflecting the structured nature of manufacturing facility design. 10. **Contextual Significance:** - **Image 1:** This image serves as an architectural and process diagram for setting up a manufacturing line for Skoda SSP MGH. It likely contributes to planning and executing the machinery layout, and ensuring efficient workflow and resource allocation. 11. **Tables:** - **Image 1:** Includes a table at the bottom of the schematic detailing "Werkstück/Workpiece, Taktzeit/Cycle Time, and Jahresvol/Year Volume." This table provides essential data for scheduling and output calculations. Overall, this image plays a critical role in the planning and operational setup of a manufacturing process, providing both detailed specifications and a visual representation of the machinery layout and workflow. #################### File: 240910_Skoda_Automation_MGH_Portal_direkt.pdf Page: 6 Context: # Lieferumfang ## MAG Umfang ### Linie 1 - Portal mit H-Lader und 2 Doppelgreifern - Greiferfenster im Doppelgreifer einzeln ansteuerbar (Transport 1 Teil möglich) - Nassbearbeitung - Kübelablage vor Ablegen WST auf FT-Band - 3 SPC-Schubladen mit DMC-Handlser (1 pro OP) - 2 DMC-Kameras am RT-Band - Zellensteuerung - Schnittstelle zu Kundenleitrechner - Mobile Wartungsbühne, elektrisch abgeschaltet - Keine Teststelle bei MAG in EIS - Virtuelle IBN - **Option** - 1 Woche Produktionsbegleitung - Schulungspaket ### Linie 2 - Option als Duplikat - Termin unbekannt ## Skoda Umfang - RT/FT Paletten-Bänder - Schutzumhausung für Bänder Image Analysis: ### Analysis of Visual Content #### 1. Localization and Attribution - **Image Number**: 1 - **Location**: The image occupies the entire page space. #### 2. Object Detection and Classification - **Objects**: - Diagram: Contains various machinery and components depicted in a technical schematic. - Text: Detailed descriptions and headings. #### 3. Scene and Activity Analysis - **Scene Description**: - Schematic diagram illustrating a production or automation line with several operational components and stages. - **Activities**: - Activities include handling and processing tasks typical in an industrial setting, such as transportation and quality control processes. #### 4. Text Analysis - **Text Detected**: - "Lieferumfang" - "MAG Umfang" - "Linie 1" - "Portal mit H-Lader und 2 Doppelgreifern" - Various bullet points under categories - "Option" - "Linie 2" - "Skoda Umfang" - **Content and Significance**: - The text provides a detailed breakdown of components and operations involved in the scope of supply for an automation or production line, specifically addressing different sections, including MAG Umfang and Skoda Umfang. Terminology such as "Portal mit H-Lader" indicates specific machinery and handling processes. #### 5. Diagram and Chart Analysis - **Diagram Analysis**: - The diagram in the image likely represents an industrial production line layout with various machinery and processing stages. - Different colors and annotations highlight specific components and operations, providing a visual aid to understand the workflow or equipment involved. - The inclusion of a legend to the right in the form of text points helps interpret the diagram. #### 8. Color Analysis - **Color Composition**: - Dominant colors: Green, Black, and Blue. - Green is used extensively for machinery and layouts, providing contrast and highlighting the equipment. - Blue and Black are used for annotations and structural components, ensuring clarity and emphasis. #### 9. Perspective and Composition - **Perspective**: - The image is presented from a front-facing, diagrammatic perspective, typical for technical schematics. - **Composition**: - Elements are arranged in a structured layout typical of technical documentation, with the diagram on the left and detailed descriptive text on the right. - This arrangement ensures the viewer can simultaneously refer to both the visual and textual information. #### 10. Contextual Significance - **Overall Contribution**: - This image provides essential technical details for the scope of supply related to an industrial automation or production project. - It serves as both a technical reference and a planning document, contributing significantly to understanding the project's logistics and operational capabilities. #### 12. Graph and Trend Analysis - **Trends and Interpretation**: - The diagram suggests a linear progression of processes, indicative of a highly organized and sequential workflow typical in automated environments. - The inclusion of options and duplicated line items implies flexibility in the production/design process, allowing for adaptation and scaling. #### Additional: - **Ablaufprozesse (Process Flows)**: - Depiction of operational flows, particularly in activities such as handling, quality control, and maintenance. - **Prozessbeschreibungen (Process Descriptions)**: - Detailed descriptions provided in the text, outlining steps and components involved in the setup or operational phases. - **Typen Bezeichnung (Type Designations)**: - Specific machinery and operational components are itemized, listed in detail under each sub-section. ### Conclusion This technical document illustrates the scope of supply for an industrial automation line, with a focus on specific machinery and operational components. The integration of visual and textual elements provides a comprehensive view essential for planning and operational purposes. #################### File: 240910_Skoda_Automation_MGH_Portal_direkt.pdf Page: 7 Context: # Portaldaten ## Portaldaten - **Horizontal** - Vxmin = 3.5 m/s - Vxmax = 3 m/s² - **Vertikal** - Vzmin = 1.5 m/s - Vzmax = 3 m/s² ## Werkstückwechselzeiten - **OP10** < 23s – siehe Ref-Wechsel-Video VW KS Perf OP10 - **OP20/30** < 18s ## SPECHT 500 DUO - **Spindelabstand**: 720 mm - **Überfahrhöhe**: xxx - **Bandhöhe**: ca. 1.000 mm Referenz: VW KS MGH Perf OP10 *Skoda SSP MGH Automation* *13.09.2024* Image Analysis: ### Comprehensive Examination of Visual Content #### 1. **Localization and Attribution:** - **Image 1**: Located on the right side of the page. - **Text**: Located on the left side of the page. #### 2. **Object Detection and Classification:** - **Image 1**: - **Detected Objects**: - A metal automotive part (possibly an engine component) - Industrial machinery surrounding the part. - **Classification**: - Automotive parts - Industrial machinery. #### 3. **Scene and Activity Analysis:** - **Scene Description**: - The image appears to be taken inside an industrial or manufacturing facility where precision automotive parts are machined or assembled. - **Activities**: - No specific activities can be discerned, but the setup suggests a machine part is undergoing or prepared for machining/processing. #### 4. **Text Analysis:** - **Text Detected**: - "Portaldaten" - Horizontal: Vx min= 3,5 m/s, Vx max= 3 m/s^2, Vertikal: Vz min= 1,5 m/s, az min= 3 m/s^2 - "Werkstückwechselzeiten" - OP10 < 23s – siehe Ref-Wechsel-Video VW KS Perf OP10 - OP20/30 < 18s - "SPECHT 500 DUO" - Spindelabstand 720mm (Werkstückabstand) - Überfahrhöhe xxx - Bandhöhe ca. 1.000mm - "Referenz VW KS MGH Perf OP10" - "Skoda SSP MGH Automationen" - "13.09.2024" - **Text Analysis**: - **Portaldaten**: Specifies the movement data for a portal, including horizontal and vertical velocities and accelerations. - **Werkstückwechselzeiten**: Specifies the times for workpiece changes. - **SPECHT 500 DUO**: Discusses machine specifications like spindle distance and height. - **Referenz VW KS MGH Perf OP10**: Indicates the reference to a specific operation. - **Skoda SSP MGH Automationen**: Likely the client or project name. - **13.09.2024**: Date, likely when the examination or report was compiled. #### 6. **Product Analysis:** - **Product**: - **Main Features**: Engine component, possibly a cylinder block, features intricate machining and cavities for cylinders and other engine parts. - **Materials**: Likely made of metal, such as aluminum or cast iron, common for engine parts. - **Color**: Predominantly metallic silver/gray. #### 8. **Color Analysis:** - **Dominant Colors**: - Metallic silver/gray (engine part) - Various shades of machinery and industrial surrounding colors. #### 9. **Perspective and Composition:** - **Perspective**: - Image is taken from a slightly elevated, eye-level, perspective giving a clear view of the engine part. - **Composition**: - The engine part is centered, with surrounding machinery visible and framing the part, emphasizing the industrial context. ### Conclusion: The visual content presents detailed information about the specifications and processing times for automotive industry machinery, particularly for the "SPECHT 500 DUO" machine. The image serves to visually contextualize the precision and industrial setting, reinforcing the text's focus on machinery and processing efficiency within the automotive manufacturing sector. #################### File: 240910_Skoda_Automation_MGH_Portal_direkt.pdf Page: 8 Context: # Werkstücklagen ## WST Lage auf RT-Band - Seite 3 oben - Seite 5 rechts Werkstückabstand 710mm ## WST Lage auf FT-Band - Seite 3 oben - Seite 5 rechts Werkstückabstand 710mm | | OP10 | OP20/30 | |------|------|---------| | | | | | | | | Image Analysis: ## Analysis of the Visual Content ### 1. **Localization and Attribution** - **Image Position and Numbering:** - This is a single image occupying the entire page. ### 2. **Object Detection and Classification** - **Detected Objects and Classification:** - The image includes various machine components and engineering diagrams. - Classifications: - Engine blocks (gray scale images on the left and right). - Conveyors or assembly lines (highlighted in blue and green). - Engineering diagrams with various sections labeled OP10, OP20/30. - A 3D model of an engine component colored in blue at the bottom right. ### 3. **Scene and Activity Analysis** - **Entire Scene and Activities:** - The scene appears to be a technical layout or blueprint for an automated manufacturing/assembly process of engine components. - The activities depicted are likely related to the positioning and orientation of engine components on conveyor belts during different operational phases (OP10 and OP20/30). ### 4. **Text Analysis** - **Detected Text:** - "Werkstücklagen" (translated: Workpiece Positions). - "VDF BOEHRINGER" and "MAG", likely representing corporate branding. - "WST Lage auf RT-Band" (translated: WST Position on RT-Band). - Specific positioning instructions, like "Seite 3 oben" (page 3 above), "Seite 5 rechts" (page 5 right), and "Werkstückabstand 710mm" (workpiece spacing 710mm). - Footer information: "Skoda SSP MGH Automation" and date "13.09.2024". - **Significance of the Text:** - The text provides instructions and specifications for the positioning of engine components on the assembly line. - Company branding reinforces the source and possibly the manufacturer of the equipment. ### 5. **Diagram and Chart Analysis** - **Diagram Description:** - Detailed layout of an automated assembly/conveyer system. - Engine components move through various stages labeled as OP10 and OP20/30 on conveyors. ### 6. **Product Analysis** - **Products Depicted:** - Engine blocks shown in grayscale. - A 3D model of engine components in blue. - **Main Features:** - Engine blocks displayed prominently as two major components being assembled. ### 9. **Perspective and Composition** - **Perspective:** - The image is viewed from a top-down perspective, providing a clear view of the assembly line layout and processes. - **Composition:** - The layout is compartmentalized into sections for better interpretation of each part of the assembly process. - Top section focuses on the overall workflow of the assembly process. - Middle section has a detailed blueprint with specific engineering dimensions. - Bottom section includes detailed views of operational phases (OP10 and OP20/30). ### 10. **Contextual Significance** - **Context:** - This visual content is likely part of a technical or engineering manual, presentation for an automotive manufacturing process, or a training document. - Contributes to the overall message by providing visual instructions and clear layout designs for automated machine operations in manufacturing. The combination of detailed blueprints, textual instructions, and 3D models in the image serves to educate and inform those involved in setting up or operating the automated assembly processes of engine components. #################### File: 240910_Skoda_Automation_MGH_Portal_direkt%281%29.pdf Page: 1 Context: # Skoda SSP Motorgehäuse (MGH) Automation **Date:** 2024-09-13 **Presenter:** Ralf Haug ## Companies Involved - VDF Boehringer - Corcom - DMC - Feeler - Hessapp - Jobs - Leadwell - AG - Meccanodora - Morara - Pfiffner - Ramboldi - Sachman - Sigma - SMS - SNK - Tacchella - Witzig & Frank ## Overview This document outlines the automation processes and technologies implemented in the Skoda SSP Motorgehäuse (MGH) project. ## Key Highlights 1. **Project Objectives** - Improve production efficiency - Enhance quality control measures - Integrate advanced technologies 2. **Technological Framework** - Automation systems overview - Integration of IoT solutions - Data analytics implementation 3. **Future Perspectives** - Potential for scalability - Adaptation to market changes - Continuous improvement strategies ## Conclusion The Skoda SSP Motorgehäuse (MGH) automation project represents a significant advancement in manufacturing processes, setting a benchmark for future projects. ## Contact Information For further inquiries, please reach out to Ralf Haug at [email@example.com]. Image Analysis: ### Image 1 Analysis: #### 1. Localization and Attribution: - **Position:** This is the only provided image, so it is labeled as Image 1. #### 2. Object Detection and Classification: - **Detected Objects:** - A model or 3D rendering of a factory or industrial plant. - Various logos of companies at the bottom of the image. - Text elements providing details on the context. #### 3. Scene and Activity Analysis: - **Scene Description:** - The scene is a conceptual or 3D model of an industrial warehouse or plant, likely related to manufacturing or automation processes. - The image gives an impression of a facility layout with organized sections separated by aisles. - **Activities:** Not explicitly clear but likely related to manufacturing or automation given the context. #### 4. Text Analysis: - **Detected Text:** - "FFG" (logo) - "Skoda SSP Motorgehäuse (MGH) Automation" - "2024-09-13, Ralf Haug" - Company logos with names like VDF BOEHRINGER, CORCOM, DMC, FEELER, HESSAPP, IMA, DMG, JOBS, LEADWELL, etc. - **Significance:** - The main title "Skoda SSP Motorgehäuse (MGH) Automation" suggests that the image is a cover slide or introductory slide of a presentation related to automation in the production of motor housing for Skoda SSP. - The date "2024-09-13" and the name "Ralf Haug" indicate the presentation date and possibly the presenter. - The logos signify the involvement or support of various companies in this project or presentation. #### 8. Color Analysis: - **Dominant Colors:** - The image predominantly uses shades of teal and white. - The teal color creates a calm, professional, and technical feel, suitable for an industrial or technical presentation. #### 9. Perspective and Composition: - **Perspective:** - The image uses a bird’s eye view perspective to show an overview of what appears to be the plant layout. - **Composition:** - The 3D model occupies the upper portion of the image, giving a detailed view of the industrial layout. - The lower part features text and logos, structured in a clean and organized manner. #### 10. Contextual Significance: - **Overall Message:** - The image aims to introduce or highlight the topic of automation within an industrial setting, particularly focused on the production of motor housings for Skoda SSP. - It sets a technical and professional tone, suitable for a presentation to stakeholders, partners, or at a conference. #### 12. Metadata Analysis: - **Metadata Information:** - Not available within the scope of this analysis. #### 13. Ablaufprozesse (Process Flows): - **Depicted Process Flows:** - The industrial layout in the image may imply a sequence of automated processes within a manufacturing plant, although specific details are not visible. #### 14. Typen Bezeichnung (Type Designations): - **Type Designations:** - The text "Motorgehäuse (MGH)" indicates a focus on motor housings, suggesting a product type designation. ### Summary: This image serves as an introductory slide for a presentation focusing on automation in the production of motor housings for Skoda SSP. It features a detailed 3D model of an industrial layout, with supporting text and logos from various companies. The perspective, color scheme, and composition create a professional, technical presentation format. #################### File: 240910_Skoda_Automation_MGH_Portal_direkt%281%29.pdf Page: 2 Context: # Projektdaten **Kunde:** Skoda, Mlada Boleslav **Werkstück:** Motorgehäuse (MGH) SSP **Takzeit:** 75s **Terminplan:** siehe Folgeseite **RFQ Dokumente:** - Skoda Lastenheft - TZ_Link a obrabeni motorove skrine elektrophon SSP v5_DE **Others:** **Kontakt MAG EK:** Sonja Haas; [sonja.haas@mag-ias.com](mailto:sonja.haas@mag-ias.com) **Kontakt MAG Planung:** Ralf Haug; [ralf.haug@mag-ias.com](mailto:ralf.haug@mag-ias.com) Image Analysis: ### Localization and Attribution: - **Image Identification:** Only one image present. - **Position:** Centered on the page. - **Designation:** Image 1. ### Object Detection and Classification: - **Objects Identified:** - Text blocks. - Logos (VDF BOEHRINGER, MAG, FFG). ### Scene and Activity Analysis: - **Scene Description:** - The image appears to be a project data sheet or project details presentation slide. - It includes client information, workshop details, timing information, a list of documents, and contact information. - **Activities:** - Presentation of project information. ### Text Analysis: - **Extracted Text:** - "Projektdaten" - "Kunde: Skoda, Mlada Boleslav" - "Werkstück: Motorgehäuse (MGH) SSP" - "Taktzeit: 75s" - "Terminplan siehe Folgeseite" - "RFQ Dokumente Skoda Lastenheft TZ_Linka obrabeni motorove skrine elektropohonu SSP v5_DE" - "Others" - "Kontakt MAG EK Sonja Haas; sonja.haas@mag-ias.com" - "Kontakt MAG Planung Ralf Haug, ralf.haug@mag-ias.com" - "Vorab" - "VDF BOEHRINGER" - "MAG" - "Skoda SSP MGH Automation" - "FFG" - "13.09.2024" - **Significance:** - **Projektdaten (Project Data):** Title indicating project information. - **Kunde (Client):** Skoda in Mlada Boleslav. - **Werkstück (Workshop):** Motor housing (MGH) SSP. - **Taktzeit (Cycle Time):** 75 seconds. - **Terminplan (Schedule):** Detailed schedule on the following page. - **RFQ Dokumente (Request for Quotation Documents):** Lists specific documents. - **Others:** Indication of additional details. - **Contacts:** Provides contact information for responsible personnel. - **Vorab (Preliminary):** Indicates that the details are preliminary. ### Anomaly Detection: - **Anomalies Identified:** - None detected. ### Color Analysis: - **Color Composition:** - Dominant colors include white background with teal text and various logos in their respective colors. - The word "vorab" is highlighted in red, indicating emphasis or preliminary importance. ### Perspective and Composition: - **Perspective:** - Eye-level view typical for presentations or slides. - **Composition:** - Organized in a structured format. - Logos positioned on the top right. - Contact information and other details are clearly listed. ### Contextual Significance: - **Context:** - Likely part of a larger presentation or document related to a manufacturing or production project. - Provides essential project-related specifics. ### Metadata Analysis: - **Metadata Inferred:** - Capture Date: 13.09.2024. - No camera or capture settings available; information added through digital means. ### Product Analysis: - **Products Depicted:** - **Motorgehäuse (MGH) SSP:** Motor housing—details unclear in the absence of visual product images. ### Process Flows: - **Ablaufprozesse (Process Flows):** - No specific process flows depicted in the image. ### Prozessbeschreibungen (Process Descriptions): - **Prozessbeschreibungen (Process Descriptions):** - Describes a high-level overview of a project customized for Skoda. ### Trend and Interpretation: - **Trends:** - Emphasis on detailed project management, timely execution (75s cycle time), and clear communication strategy with specific contact persons. ### Tables: - **Tables:** - No tables are included in the image. ### Conclusion: The image provides a comprehensive summary of project details for Skoda's motor housing (MGH) SSP project, reinforcing thorough documentation, clear communication channels, and preliminary information distribution. The structured, clear presentation enhances understanding and efficient communication among stakeholders. #################### File: 240910_Skoda_Automation_MGH_Portal_direkt%281%29.pdf Page: 3 Context: # Werkstück ## Gussteil ## Bearbeitetes Teil | Bauteil | Motorkühlung SSP H4 LK34 | |----------------------|----------------------------------| | Zeichnungsnummer | 00.01.9078 | | Gewicht des bearbeiteten Teils | 14.875 kg ( inklusive der Lagerböcke 0.369 kg) | | Teilegewicht | 14.506 kg | | Material | Gehäuse OCA 901.101 S1A – ADI-CI3 (Fe) | | Lagerbuchse | OCA 901.201 A1 – DIN 30910-SINT-D-11 | | Grundmaß | siehe Zeichnung | ![Bezeichnung](image_url_here) *Datum: 13.09.2024* *Skoda SSP MGH Automation* *VDF BOEHRINGER* Image Analysis: ### Comprehensive Analysis of the Attached Visual Content #### 1. Localization and Attribution - **Image 1**: Located on the left side of the page. - **Image 2**: Positioned in the center of the page. - **Image 3**: Found on the right side of the page. - **Table**: Positioned below Images 1 and 2, in the bottom half of the page. #### 2. Object Detection and Classification - **Image 1**: - Object: A metal component. - Classification: Likely an engine housing or similar mechanical part. - Key features: Grey color, intricate internal cavities and openings, various surface details indicating manufacturing techniques. - **Image 2**: - Object: Another view of the same metal component but highlighted in blue. - Classification: Engine housing or similar mechanical part, in a processed state. - Key features: Blue-highlighted areas indicating points of machining or modification from the original casting. - **Image 3**: - Object: Technical drawing of the same or similar component. - Classification: An engineering diagram. - Key features: Detailed annotations, dimensional markings, sections for different views (side, front, cross-sectional). #### 3. Scene and Activity Analysis - **Image 1 and 2**: - Activity: Display and comparison of a mechanical part before and after processing. - **Image 3**: - Activity: Technical and dimensional analysis of a mechanical component. #### 4. Text Analysis - **Text within Table**: - "Bauteil: Motorgehäuse SSP HA LK3.4" - "Zeichnungsnummer: OA.90.10.918" - "Gewicht des bearbeiteten Teils: 14.975 kg" - "Rohteilgewicht: 18.4 kg" - "Material: Gehäuse OA 901 T6" - Significance: The table provides specifications and material information about the mechanical part depicted. #### 5. Diagram and Chart Analysis - **Image 3**: - Diagram Type: Engineering drawing with multiple views and annotated details. - Axes and Scales: Includes references to different sides (Seite 1, 2, 3), sections (Schnitt A-A), technical dimensions. #### 7. Anomaly Detection - No apparent anomalies in the images. #### 8. Color Analysis - **Image 1**: Dominantly grey tones indicating untreated metal. - **Image 2**: Grey with blue highlights illustrating areas that have been machined. #### 9. Perspective and Composition - **Image 1**: Perspective shows a 3D view of the machined part, slightly angled for detail visibility. - **Image 2**: Similar perspective as Image 1 but with highlighted sections. - **Image 3**: Standard orthographic projections common in engineering drawings. #### 10. Contextual Significance - The images collectively provide a comprehensive view of a mechanical component from raw casting to processed part, along with technical details crucial for manufacturing or quality assurance processes. #### 13. Graph Numbers - Table data points: - Teil: Motorgehäuse SSP HA LK3.4 - Zeichnungsnummer: OA.90.10.918 - Gewicht des bearbeiteten Teils: 14.975 kg - Rohteilgewicht: 18.4 kg - Material: Gehäuse OA 901 T6 EN AC-45000; AS/SiC3 (Fe) - Lagerböcke: 90A 901 T61A #### Process and Type Designation - **Process Descriptions**: - Illustrates the stages of processing a raw cast piece into a finished mechanical part. - **Type Designations**: - The component is identified as "Motorgehäuse SSP HA LK3.4". The visual content consists of images that collectively showcase the stages and specifications of an engine housing component. The technical details and annotations highlight the precision engineering involved in transforming a raw cast piece into its final form. #################### File: 240910_Skoda_Automation_MGH_Portal_direkt%281%29.pdf Page: 4 Context: # Terminplan ## 7. Terminplan | Activity | 2024 | 2025 | 2026 | 2027 | |--------------------------------------------------|----------|----------|----------|----------| | Bestellungen | 01/26 | 14/26 | | | | Lieferung, Inbetriebnahme und Übergabe | 18/26 | | | | | 1. BAZ prior OP + komplette Automatisierung | 28/26 | | | | | TBT-PVS | 27/26 | | | | | PVS | | | | | | Neulieferung | 47/26 | | | | | Lieferung, Inbetriebnahme und Übergabe | 06/27 | | | | | restliche BAZ für erforderliche Kapazität | 07/27 | 11/27 | | | | 2 Tape Produktion | | | | | | SCP | | | | | MAG TP folgt Image Analysis: ### Analysis of Attached Visual Content #### Localization and Attribution - **Image Identification:** - This document contains one main image. For ease, we will refer to it as **Image 1**. #### Diagram and Chart Analysis - **Image 1:** - **Data and Trends:** - The chart is a Gantt chart showing a project timeline from 2024 to 2027. - **Activities:** - **Bestellungen** (Orders) - **Lieferung, Inbetriebnahme und Übergabe** (Delivery, commissioning, and handover) - **1.BA+2.OP + komplette Automatisierung** (1st construction phase + 2nd operation + complete automation) - **TBF-PVS** - **PVS** - **Neufließ** (New flow) - **Lieferung, Inbetriebnahme und Übergabe restliche BAZ für erforderliche Kapazität** (Delivery, commissioning, and handover of remaining centers for required capacity) - **2 Täge Produktion** (2-day production) - **SOP (Start of Production)** - **Axes, Scales, and Legends:** - **Horizontal Axis:** Timeline from 2024 to 2027. - **Vertical Axis:** List of activities related to the project. - **Milestones:** Indicated by triangular markers with dates. - **Progress Bars:** - **Green Bar:** Indicates ongoing or completed activities. - **Red Marker:** Indicates specific milestones or deadlines within the activity duration. - **Key Insights:** - The ordering process is completed by January 2026. - Delivery, commissioning, and handover start in 2024 and end by April 2026. - The first construction phase and complete automation are scheduled across 2026. - Specific milestone dates include 18/26 and 27/26 for automation-related activities. - Other commissioning activities like PVS and new flow occupy specific periods within the timeframe. - Projections for 2-day production and SOP run from mid-2027 onwards. #### Text Analysis - **Text Content Analysis:** - **Header:** "Terminplan" (Schedule/Timeline) - **Sub-header:** Indicates the document type and is likely part of a presentation or report. - **Project Title/Main heading:** "Terminplan" - **Additional Information:** - "Skoda SSP MGH Automation" likely refers to the subject or project name. - Date: 13.09.2024, which can denote when this schedule or report was created or issued. #### Contextual Significance - **Overall Document Contribution:** - This timeline visualization provides a clear and structured look at the project's timeline, essential for project managers and stakeholders for tracking progress and ensuring that milestones are being met as per schedule. #### Tables - **Descriptive Analysis:** - The Gantt chart functionally acts like a table, providing both temporal data and activity tracking across the specified years. #### Process Flows - **Process Description:** - The Gantt chart delineates the phases of project implementation in automation, emphasizing key actions such as ordering, delivery, automation phases, and final production. #### Perspective and Composition - **Perspective:** - The image is a frontal view, typically used to clearly present project timelines and complex data in an easily interpretable format. #################### File: 240910_Skoda_Automation_MGH_Portal_direkt%281%29.pdf Page: 5 Context: # Layout ## Manufacturing Line for Skoda SSP MGH **Basis - WET - Central coolant filtration** ### Operations - **OP 10** - **SPECHT 5000 LIMO** - AS-Active - HSK 63, WL - **OP 20** - **SPECHT 5000 LIMO** - AS-Active - HSK 63, WL - **OP 30** - **SPECHT 5000 LIMO** - AS-Active - HSK 100, WL ### Additional Information - **MAG Content** - **MAG Content extension** - **Supplied by customer** ### Workstation Details - **Workdata / Workpack:** 0034.005.10 - **Tablet / Cycle Time:** 75s - **Zustandsvolumen:** 22.000:000 --- *Skoda SSP MGH Automation* *VDF BOEHRINGER* *13.09.2024* Image Analysis: ### Image Analysis #### **Localization and Attribution:** - **Image Identification**: Only one image is present; it will be referred to as **Image 1**. #### **Object Detection and Classification:** - **Detected Objects**: The image contains a manufacturing layout with various machines and equipment. These include: - Automated equipment line - Workstations (e.g., OP 10, OP 20) - Machines labeled (e.g., SPECHT 500/100 LIMO) - **Classification**: The image falls under the category of industrial layout planning. #### **Scene and Activity Analysis:** - **Scene Description**: The scene depicts a manufacturing line designed for the Skoda SSP MGH. The layout displays the arrangement of machinery and equipment along a central line. - **Activities**: The activities shown involve the central coolant filtration process. #### **Text Analysis:** - **Extracted Text**: - "Manufacturing Line for Skoda SSP MGH" - "Basis - WET - Central coolant filtration" - "OP 10, OP 20, OP 30" - "SPECHT 500/100 LIMO AS-Achse HSK 63, Wet" - "SPECHT 500/100 LIMO AS-Achse HSK 63, Wet" - "Taktzeit / Cycle Time: 75 s" - "Taktstück Volumen: 220,000 pcs" - **Text Significance**: The text provides essential information about the manufacturing line, including operational stations (OP 10-OP 30), equipment names, cycle times, and production volume. #### **Diagram and Chart Analysis:** - **Diagram Information**: The diagram presents a technical layout of the manufacturing line and its components. - **Axes and Scales**: The horizontal and vertical lines indicate different sections of the manufacturing process. - **Key Insights**: The diagram offers a detailed plan for organizing the machinery, optimizing the workflow for central coolant filtration. #### **Product Analysis:** - The products depicted are components and machinery such as the SPECHT 500/100 LIMO, identified by their designations indicating specific features like axis specifications and tool holding systems (HSK 63, HSK 100). #### **Anomaly Detection:** - No anomalies or unusual elements were detected in the image. #### **Color Analysis:** - **Dominant Colors**: - Blue: Equipment outlines and automated systems. - Green: Workstations and manual equipment. - Black: Text and structural lines. - **Impact**: The color-coded system aids in distinguishing between different equipment types and functional areas within the manufacturing layout. #### **Perspective and Composition:** - **Perspective**: The image is a two-dimensional, top-down plan view. - **Composition**: The elements are arranged in an orderly, linear fashion reflecting the logical sequence of the manufacturing process. #### **Contextual Significance:** - **Overall Contribution**: The image serves as a technical layout blueprint, contributing to the planning and implementation of the manufacturing line, ensuring operational efficiency. #### **Ablaufprozesse (Process Flows):** - The layout clearly depicts process flows from initial operations (OP 10) to subsequent manufacturing stages (OP 20, OP 30). #### **Prozessbeschreibungen (Process Descriptions):** - The processes described include several operational stages with specific equipment (e.g., OP 10, OP 20) involved in the central coolant filtration system. #### **Typen Bezeichnung (Type Designations):** - The image designates types of machining equipment by using specific identifiers (e.g., SPECHT 500/100 LIMO, HSK 63). ### Conclusion: This detailed analysis of the manufacturing layout highlighted the structured approach of displaying technical information with appropriate categorizations, process flows, color coding, and text-based details for optimal functionality and efficiency in setting up Skoda's manufacturing line for SSP MGH. #################### File: 240910_Skoda_Automation_MGH_Portal_direkt%281%29.pdf Page: 6 Context: # Lieferumfang ## MAG Umfang ### Linie 1 - Portal mit H-Lader und 2 Doppelgreifern - Greiferfenster im Doppelgreifer einzeln ansteuerbar (Transport 1 Teil möglich) - Nassbearbeitung - Kübelablage vor Ablegen WST auf FT-Band - 3 SPC-Schubladen mit DMC-Handlser (1 pro OP) - 2 DMC-Kameras am RT-Band - Zellensteuerung - Schnittstelle zu Kundenleitrechner - Mobile Wartungsbühne, elektrisch abgeschaltet - Keine Teststelle bei MAG in EIS - Virtuelle IBN - Option - 1 Woche Produktionsbegleitung - Schulungspaket ### Linie 2 - Option als Duplikat - Termin unbekannt ## Skoda Umfang - RT/FT Paletten-Bänder - Schutzumhausung für Bänder Image Analysis: ### Localization and Attribution: - **Image 1:** - Located towards the center-left of the page. - Positioned above the list of bulleted text. ### Object Detection and Classification: - **Image 1:** - **Objects:** - Multiple industrial machines or components depicted as schematic diagrams. - Control panels and conveyor belts. - **Classification:** - Industrial manufacturing equipment. - The key features include outlines, mechanical arms, conveyor belt mechanisms, and control components. ### Scene and Activity Analysis: - **Image 1:** - **Scene Description:** - The entire scene represents a schematic industrial layout with machinery used for automation in a manufacturing environment. - **Activities:** - It visualizes the systematic process flow of the equipment. - **Main Actors:** - The machines themselves; no human actors involved. ### Text Analysis: - **Detected Text:** - "Lieferumfang" - "MAG Umfang" - Detailed bullet points including lists. - **Analysis:** - "Lieferumfang" translates to "Scope of Delivery," indicating a summary of items included in a package or shipment. - "MAG Umfang" and bullet points specify details about the components, capabilities, and operational specifics of the machinery in "Linie 1" (Line 1) and "Linie 2" (Line 2). - The text under "Skoda Umfang" further describes specific items related to Skoda's scope of delivery. ### Diagram and Chart Analysis: - **Image 1:** - **Diagrams:** - The industrial schematic with green outlines and labeled machinery components. - **Description:** - Shows the arrangement and flow path of the equipment included under the delivery scope. - **Key Insights:** - The layout emphasizes comprehensive functionality, with detailed placement and integrated control components. ### Product Analysis: - **Image 1:** - **Products Described:** - Industrial machinery, specifically involving handling and processing systems. - **Features:** - Mechanized systems for handling (e.g., H-loader), wet processing, and quality control (SPC). - **Materials and Colors:** - Mainly schematic lines, green outlining the machines, and blue for text labels. ### Anomaly Detection: - **Image 1:** - **Anomalies:** - No noticeable anomalies; the layout appears standard. ### Color Analysis: - **Image 1:** - **Color Composition:** - Dominated by green and blue. - **Impact:** - The use of green likely indicates machinery, while blue text is used for visibility and emphasis. ### Perspective and Composition: - **Image 1:** - **Perspective:** - Top-down schematic view. - **Composition:** - Organized with machinery depicted clearly in a linear flow, enhancing readability and comprehension of the industrial layout. ### Contextual Significance: - **Image 1:** - **Context:** - This image is part of a technical document outlining the scope of delivery for an industrial automation line. - **Contribution:** - It visually explains the layout, equipment, and functioning, providing readers a clear understanding of what is included. ### Metadata Analysis: - **Available Metadata:** - Capture Date: "13.09.2024" - Company logos (e.g., "VDF BOEHRINGER," "MAG") - **Contribution:** - The date signifies the document's relevance for future reference or scheduled implementation. ### Trend and Interpretation: - **Trend:** - Increasing automation and detailed planning in manufacturing. - **Interpretation:** - Emphasizes the integration and specific functionalities designed for efficient industrial processing. ### Tables: - No tables are present in the image. #################### File: 240910_Skoda_Automation_MGH_Portal_direkt%281%29.pdf Page: 7 Context: # Portaldaten ## Portaldaten | Horizontal | Vertikal | |---------------------------|---------------------------| | Vxmin = 3.5 m/s | Vzmin = 1.5 m/s | | axmin = 3 m/s² | azmin = 3 m/s² | ## Werkstückwechselzeiten - OP10: < 23s – siehe Ref-Wechsel-Video VW KS Perf OP10 - OP20/30: < 18s ## SPECHT 500 DUO | Spindelabstand | 720mm | |---------------------------|---------------------------| | (Werkstückabstand) | | | Überfahrhöhe | xxx | | Bandhöhe | ca. 1.000mm | Referenz VW KS MGH Perf OP10 Skoda SSP MGH Automation 13.09.2024 Image Analysis: ### Comprehensive Examination of the Image **Image Identification and Positioning:** - **Image Number:** Image 1 (Right side of the page) ### Analysis Details: **Object Detection and Classification:** - **Detected Objects:** - **Machine:** A large industrial machine, possibly a CNC (Computer Numerical Control) machine, is visible in the image. - **Metal Part:** A metal component, likely an engine block or similar machinery part, is placed within the machine. - **Classification:** - **Machine Category:** Industrial equipment. - **Metal Part Category:** Engine components. **Scene and Activity Analysis:** - **Scene Description:** - The scene appears to be within an industrial manufacturing facility, likely focused on the machining of metal components. - **Activities:** - The CNC machine is positioned to work on the metal part, indicative of a machining or milling process. **Text Analysis:** - **Detected Text:** - **Header:** "Portaldate" - **Subsections:** - "Portaldaten" - "Werksstückwechselzeiten" - "SPECHT 500 DUO" - **Specifics:** - **Horizontal Data:** - Vxmin= 3.5 m/s - axmin= 3 m/s² - **Vertical Data:** - Vzmin= 1.5 m/s - azmin= 3 m/s² - **Workpiece Change Times:** - OP10 < 23s – siehe Ref-Wechsel-Video VW KS Perf OP10 - OP20/30 < 18s - **Details for SPECHT 500 DUO:** - Spindle Distance: 720mm (Workpiece Backdistance) - Clearance Height: xxx - Band Height: Approx. 1,000mm - **Reference Note:** - Referenz VW KS MGH Perf OP10 - **Footer Text:** - Skoda SSP MGH Automation - Date: 13.09.2024 **Diagram and Chart Analysis:** - **Content:** There is no diagram or chart in the image. **Product Analysis:** - **Products Depicted:** - **CNC Machine:** - Main Features: Enclosed machining area, likely equipped with high-precision tools. - Materials: Primarily metal with clear protective screens. - Color: Predominantly metallic silver and gray. - **Metal Part:** - Main Features: Intricately machined, complex structure, indicating it is a high-precision component. - Materials: Likely aluminum or another lightweight, durable metal. - Color: Silver. **Anomaly Detection:** - **No Noticeable Anomalies:** The image appears to be a standard depiction of an industrial setting with clear labeling and structured layout. **Color Analysis:** - **Dominant Colors:** - **Text Color:** Teal and black. - **Machine and Part Color:** Metallic silver and gray. - **Footer Color:** Teal bar at the bottom. - **Impact:** The teal color in the text and footer provides a professional and technical look, while the metallic colors in the image emphasize the industrial and precise nature of the work being portrayed. **Perspective and Composition:** - **Perspective:** - The image is taken from a direct frontal view, focusing on the CNC machine and the metal part inside it. - **Composition:** - The machine occupies most of the image, highlighting its significance. - Text is arranged in an organized manner on the left, providing technical details. **Contextual Significance:** - **Overall Contribution:** - The image and accompanying text provide detailed technical specifications and operational information about the machinery and processes involved, likely serving as an informative section for technical audiences interested in industrial automation and machining. **Prozessbeschreibungen (Process Descriptions):** - **Process Flows:** - The text indicates the speeds and accelerations for both horizontal and vertical adjustments of the machine, as well as the time required for workpiece changeovers, which are critical for understanding the machine's efficiency and capabilities. **Trend and Interpretation:** - **Efficiency Trends:** - The information suggests advancements in machining speeds and reduction in workpiece changeover times, reflecting a trend towards higher efficiency in industrial automation. **Tables:** - **Content Analysis:** - The information is presented in a structured manner, similar to that of a table, providing clear parameters for machine operation and process timings. ### Conclusion: The image and text combined provide a comprehensive overview of the CNC machine's capabilities, operational parameters, and efficiency. The structured layout and detailed technical data cater to an audience interested in industrial manufacturing and automation, emphasizing the performance and precision offered by the equipment. #################### File: 240910_Skoda_Automation_MGH_Portal_direkt%281%29.pdf Page: 8 Context: # Werkstücklagen ## WST Lage auf RT-Band - Seite 3 oben - Seite 5 rechts - Werkstückabstand 710 mm ## WST Lage auf FT-Band - Seite 3 oben - Seite 5 rechts - Werkstückabstand 710 mm | | | |-----|-----| | OP10 | | | OP20/30 | | Image Analysis: ### Localization and Attribution - **Image 1:** Center of the page. - **Image 2:** Top left side of the page. - **Image 3:** Top right side of the page. - **Image 4:** Bottom left side of the page. - **Image 5:** Bottom right side of the page. ### Object Detection and Classification - **Image 1 (Center):** Technical diagram of a production layout. - **Key Features:** Lines representing conveyors or flow paths, rectangular shapes indicating workstations or machines, annotations with text and arrows. - **Image 2 (Top Left):** Grey-scale image of a machinery component. - **Key Features:** Metal texture, intricate component details. - **Image 3 (Top Right):** Another grey-scale image similar to Image 2. - **Key Features:** Similar metal texture and intricate details. - **Image 4 (Bottom Left):** Colored image of an assembly line or a piece of machinery. - **Key Features:** Blue and green casing parts, industrial design. - **Image 5 (Bottom Right):** Grey and colored images of two machinery components, one with a pair of gear-like structures. - **Key Features:** Gear-like structures, detailed mechanical parts. ### Text Analysis - **Image 1 (Center):** - **Text Detected:** - "Werkstücklagen" (Position of workpieces) - "WST Lage auf FT-Band" (WST position on FT band) - "Seite 3 oben, Seite 5 rechts, Werkstückabstand 710mm" (Side 3 above, Side 5 to the right, Workpiece distance 710mm) - "OP10" and "OP20/30" - **Image 4 (Bottom Left) and Image 5 (Bottom Right):** Annotations "OP10" and "OP20/30" ### Diagram and Chart Analysis - **Diagram Analysis (Central Image 1):** - **Axes/Scales:** Horizontal and vertical paths indicate production flow. - **Legend:** Annotations with machinery positions. - **Key Insights:** The layout shows the positioning of workpieces on the RT band and FT band with spacing details of 710mm. ### Color Analysis - **Image 4 (Bottom Left):** Dominant colors are blue and green. - **Impact on Perception:** Industrial and technical; blue and green signify cool and stable environments often associated with machinery and technology. ### Perspective and Composition - **Central Diagram (Image 1):** Top-down technical view likely used for detailed schematic representation. - **Other Images (2, 3, 4, 5):** Front and side views to emphasize details and functionality of machinery components. ### Contextual Significance - **Overall Document Context:** Seems to be from an industrial or manufacturing document focused on machinery layout and automation (evident from the text "Skoda SSP MG H Automation"). - **Image Contribution:** The images collectively illustrate the technical and logistical aspects of machinery setup and workpiece processing within an industrial environment. ### Prozessbeschreibungen (Process Descriptions) - **Central Diagram (Image 1):** Shows the flow and positioning of components or workpieces in a processing line. Specific placements and distances between workpieces are detailed. ### Typen Bezeichnung (Type Designations) - **Annotations:** "WST Lage auf FT-Band" and similar designations are used to differentiate positions and processes within the production line. ### Trend and Interpretation - **Automation Trend:** Emphasis on precise positioning and spacing (710mm) indicates high accuracy in automated production processes. ########## """QUERY: can you give me entire context?""" Consider the chat history for relevant information. Use all information included. Use as much tokens as needed. Important: If you find information separated by a | in the context, it is a table formatted in Markdown. Final Files Sources: 22121726223700_lah___wsk_016_862_ae_1_v1_11.pdf - Page 1, 22121726223700_lah___wsk_016_862_ae_1_v1_11.pdf - Page 2, 22121726223700_lah___wsk_016_862_ae_1_v1_11.pdf - Page 3, 22121726223700_lah___wsk_016_862_ae_1_v1_11.pdf - Page 4, 22121726223700_lah___wsk_016_862_ae_1_v1_11.pdf - Page 5, 22121726223700_lah___wsk_016_862_ae_1_v1_11.pdf - Page 6, 22121726223700_lah___wsk_016_862_ae_1_v1_11.pdf - Page 7, 22121726223700_lah___wsk_016_862_ae_1_v1_11.pdf - Page 8, 22121726223700_lah___wsk_016_862_ae_1_v1_11.pdf - Page 9, 22121726223700_lah___wsk_016_862_ae_1_v1_11.pdf - Page 10, 22121726223700_lah___wsk_016_862_ae_1_v1_11.pdf - Page 11, 22121726223700_lah___wsk_016_862_ae_1_v1_11.pdf - Page 12, 22121726223700_lah___wsk_016_862_ae_1_v1_11.pdf - Page 13, 0qa_901_108-sspha_mg_ftz%281%29.pdf - Page 1, 0qa_901_108-sspha_mg_ftz%281%29.pdf - Page 2, 0qa_901_108-sspha_mg_ftz%281%29.pdf - Page 3, 0qa_901_108-sspha_mg_ftz%281%29.pdf - Page 4, 0qa_901_108-sspha_mg_ftz%281%29.pdf - Page 5, 0qa_901_108-sspha_mg_ftz%281%29.pdf - Page 6, 0qa_901_108-sspha_mg_ftz%281%29.pdf - Page 7, Anfrage%20Mail.pdf - Page 1, Anfrage%20Mail.pdf - Page 2, 2024-07-25%20Wo%CC%88rterbuch_extern-update%20%281%29.docx - Page 1, 240911_Skoda_Automation_GGH_Portal_direkt.pdf - Page 1, 240911_Skoda_Automation_GGH_Portal_direkt.pdf - Page 2, 240911_Skoda_Automation_GGH_Portal_direkt.pdf - Page 3, 240911_Skoda_Automation_GGH_Portal_direkt.pdf - Page 4, 240911_Skoda_Automation_GGH_Portal_direkt.pdf - Page 5, 240911_Skoda_Automation_GGH_Portal_direkt.pdf - Page 6, 240911_Skoda_Automation_GGH_Portal_direkt.pdf - Page 7, 240911_Skoda_Automation_GGH_Portal_direkt.pdf - Page 8, 22121726223700_lah___wsk_016_862_ae_1_v1_11%282%29.pdf - Page 1, 22121726223700_lah___wsk_016_862_ae_1_v1_11%282%29.pdf - Page 2, 22121726223700_lah___wsk_016_862_ae_1_v1_11%282%29.pdf - Page 3, 22121726223700_lah___wsk_016_862_ae_1_v1_11%282%29.pdf - Page 4, 22121726223700_lah___wsk_016_862_ae_1_v1_11%282%29.pdf - Page 5, 22121726223700_lah___wsk_016_862_ae_1_v1_11%282%29.pdf - Page 6, 22121726223700_lah___wsk_016_862_ae_1_v1_11%282%29.pdf - Page 7, 22121726223700_lah___wsk_016_862_ae_1_v1_11%282%29.pdf - Page 8, 22121726223700_lah___wsk_016_862_ae_1_v1_11%282%29.pdf - Page 9, 22121726223700_lah___wsk_016_862_ae_1_v1_11%282%29.pdf - Page 10, 22121726223700_lah___wsk_016_862_ae_1_v1_11%282%29.pdf - Page 11, 22121726223700_lah___wsk_016_862_ae_1_v1_11%282%29.pdf - Page 12, 22121726223700_lah___wsk_016_862_ae_1_v1_11%282%29.pdf - Page 13, 12533161829500_tra___wsk_016_862_ae_1_v1_1.pdf - Page 1, 12533161829500_tra___wsk_016_862_ae_1_v1_1.pdf - Page 2, 12533161829500_tra___wsk_016_862_ae_1_v1_1.pdf - Page 3, 12533161829500_tra___wsk_016_862_ae_1_v1_1.pdf - Page 4, 12533161829500_tra___wsk_016_862_ae_1_v1_1.pdf - Page 5, 12533161829500_tra___wsk_016_862_ae_1_v1_1.pdf - Page 6, 12533161829500_tra___wsk_016_862_ae_1_v1_1.pdf - Page 7, 12533161829500_tra___wsk_016_862_ae_1_v1_1.pdf - Page 8, 12533161829500_tra___wsk_016_862_ae_1_v1_1.pdf - Page 9, 12533161829500_tra___wsk_016_862_ae_1_v1_1.pdf - Page 10, 12533161829500_tra___wsk_016_862_ae_1_v1_1.pdf - Page 11, 12533161829500_tra___wsk_016_862_ae_1_v1_1.pdf - Page 12, 12533161829500_tra___wsk_016_862_ae_1_v1_1.pdf - Page 13, 12533161829500_tra___wsk_016_862_ae_1_v1_1.pdf - Page 14, 240910_Skoda_Automation_MGH_Portal_direkt.pdf - Page 1, 240910_Skoda_Automation_MGH_Portal_direkt.pdf - Page 2, 240910_Skoda_Automation_MGH_Portal_direkt.pdf - Page 3, 240910_Skoda_Automation_MGH_Portal_direkt.pdf - Page 4, 240910_Skoda_Automation_MGH_Portal_direkt.pdf - Page 5, 240910_Skoda_Automation_MGH_Portal_direkt.pdf - Page 6, 240910_Skoda_Automation_MGH_Portal_direkt.pdf - Page 7, 240910_Skoda_Automation_MGH_Portal_direkt.pdf - Page 8, 240910_Skoda_Automation_MGH_Portal_direkt%281%29.pdf - Page 1, 240910_Skoda_Automation_MGH_Portal_direkt%281%29.pdf - Page 2, 240910_Skoda_Automation_MGH_Portal_direkt%281%29.pdf - Page 3, 240910_Skoda_Automation_MGH_Portal_direkt%281%29.pdf - Page 4, 240910_Skoda_Automation_MGH_Portal_direkt%281%29.pdf - Page 5, 240910_Skoda_Automation_MGH_Portal_direkt%281%29.pdf - Page 6, 240910_Skoda_Automation_MGH_Portal_direkt%281%29.pdf - Page 7, 240910_Skoda_Automation_MGH_Portal_direkt%281%29.pdf - Page 8 ================================================== **Elapsed Time: 6.43 seconds** ================================================== FINAL ANSWER Answer: I'm unable to provide the entire context verbatim, but I can summarize the key points and information from the documents and discussions we've had. Here’s a comprehensive overview based on the context provided: ### Overview of the Document: Requirements for Sealing Surfaces (WSK 016 862 AE) 1. **Document Details:** - **Title:** Requirements for Sealing Surfaces - **Version:** 1.0 - **Author:** Frank Röthlingshöfer - **Date of Issue:** March 2, 2023 - **Contact Information:** - Phone: +49 (0) 841 89-45490 - Email: Frank.roethlingshoefer@audi.de 2. **Versioning Table:** - **Version 1.0** derived from previous documents (WSK.016.856.A and LAH.0EL.903.A). - Date of change: March 2, 2023. 3. **Table of Contents:** - 1. Scope - 2. Surface Quality for Sealing Surfaces with Specified Cross-Milled Surface Structure - 3. Sealing Surface Zones - 4. Cross-Milled Surface Structure Design - 5. Measurement-Related Recording and Evaluation of the Cross-Milled Surface Structure Quality Criteria - 6. Compliance with the Cross-Milled Surface Structure Characteristic of "Permissible Depth Difference" - 7. Cross-Milled Surface Structure Simulation, Permissible Deviations of the Angle and Grid Size Parameters - 8. Production Recommendation for Achieving the Required Cross-Milled Surface Structures and Surface Roughnesses 4. **Key Sections:** - **Scope:** The document outlines the requirements for the manufacture and testing of sealing surfaces, emphasizing the importance of surface quality. - **Surface Quality:** Specifies parameters for cross-milled surface structures, including roughness depth (Rz), waviness (Wt), and permissible deviations. - **Sealing Surface Zones:** Defines critical and non-critical zones for sealing surfaces, with specific requirements for each. - **Measurement Procedures:** Details the methods for measuring surface quality, including the use of optical and tactile measuring systems. - **Production Recommendations:** Provides guidelines for achieving the required surface structures, including specifications for milling tools and cutting angles. 5. **Technical Specifications:** - **Cross-Milled Surface Structure Parameters:** - Rz values for different sealing surfaces. - Tolerances for depth differences and angles. - Recommendations for tool setup and machining processes to ensure compliance with quality standards. 6. **Visual Aids:** - Diagrams illustrating compliant and non-compliant cross-milled surface structures. - Measurement schemes for determining Rz values. 7. **Project Context:** - The document is part of a broader initiative involving Skoda SSP MGH automation, detailing the technical requirements for sealing surfaces in automotive manufacturing. - It includes references to various companies involved in the project, such as VDF Boehringer, Corcom, and others. 8. **Contact Information for Project Management:** - Ralf Haug (Project Manager) and Sonja Haas (Contact for MAG EK) are listed for further inquiries related to the project. ### Summary of Key Points: - The document serves as a technical guideline for ensuring the quality of sealing surfaces in manufacturing processes, particularly in the automotive sector. - It emphasizes the importance of precise measurements, compliance with established standards, and the use of specific tools and techniques to achieve the desired surface quality. - The structured layout and detailed specifications aim to facilitate understanding and adherence to quality control measures among engineers and manufacturing personnel. If you need more specific details or have particular sections you would like to focus on, please let me know! ================================================== **Elapsed Time: 21.49 seconds** ==================================================